You are on page 1of 15

MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 1 of15

Method Statement Title:

- PIPE BRIDGE :

Steel structure Work and Reinstallation of Pedestrian Walkway


and Lamp Post

Reviewed by M+W Approved by


Submitted by M+W Project
Contractor Package Construction Manager
QA/QC Manager EHS Manager
Engineer Manager

Signature:

Ahmad Fadzli Ching Chee Lim Bean Teong


Name:
Kong

Date:

Time:

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 2 of15

1.0 Introduction

This document shall address the works for PIPE BRIDGE: Jack in Piling Works and Pile Cap Works

1.1 Materials

All materials used on site must be approved type and they are as follows: -

No Type / Brand Name Description of Materials


1 Local made steel structure
2

1.2 Machinery and Equipment

No Type / Model Quantity


1 Hacking Machine 1
2 Welding Machine 1
3 ELCB 1
4 Tools set 1 set
5 Power Tools 1 set
6 Crane 1
7 Small lorry 1
8 Sky Lift 1

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 3 of15

2.0 Proposed Plan

2.1 Ensure location is prepared prior to mobilization of equipment, machineries, tools and
material

2.2 Steel Structure Work

2.3 Reinstallation of Pedestrian Walkway and Lamp Post

2.4 Housekeeping

3.0 Work Activity Methodology/ Arrangements

No Activity Sequence Potential Concerns Proposed Measures

A. Site Preparation Work for Pipe Bridge


1
Ensure Permit-To-Work  Permit might be expired. Check daily during toolbox meeting
(PTW) is approved before before commencement work.
 Work without permit.
commencement of works. All PTW requirement and inspection
 Miscommunication. must be complied.
PTW only be issued upon satisfied
with the site inspection.
Approved PTW will be displayed at
site / working area.

Work Area Preparation.  Physical hazard Verify the space location with M+W
2
according to the approved location.
 Ergonomic
Supervisor to monitor closely to
 Trips and falls. ensure material unloading in proper
manner.
Comply PPE (safety helmet, safety
glass, safety vest, safety gloves and
safety boots).
Barricade work area with cone,
yellow chain and put proper warning
signage.
Inform to other nearby contractors on
work to be perform and proper
housekeeping all the times.
Survey ground conditions.

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 4 of15

B Steel Structure

 Machinery hazard Toolbox meeting prior to all rigging /


3 Mobilisation of crane and sky slinging & lifting activities and submit
lift to the work area  Crane failure
certificate.
during lifting
activities. Crane and sky lift escort by traffic
controller with flag and whistle
 Crane collapse
Crane driver must be briefed
 Falling object regarding safety measures-briefed
 Communication by safety supervisor
failure. Assigned traffic controller/signalman
to monitor crane and sky lift at work
area. Signalman and traffic controller
must be briefed.
Clear the access way before crane
arrival. Ensure workers move away
from mobilization area before
mobilize in the crane and sky lift
Set the crane and re-confirm the
radius prior to lift.
Pre-lift check to ensure clear of
obstruction.
Assign a signalman, traffic controller,
competent rigger and lifting
supervisor for lifting activity.
Traffic controller to wear Red safety
vest and carry a signal flag.
Barricade the area follow crane lifting
radius activity.
Display Safety sign board "LIFTING
IN PROGRESS" to prevent access
of unauthorized personnel.
Beware of surrounding obstruction
and stay alert to changing
conditions.
Good communication between crane
operator to lifting supervisor by
walkie-talkie and hand signal.

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 5 of15

 Traffic interruption
4 Deliver of steel structures by Driver must adhere to speed limit
lorry procedures 15 km/hr.

Lorry movement must be escorted


by traffic controller in front with Flag
when driving into the terminal.

Crane setting.  Unsafe condition Ground condition must be hard and


5
firm. Compact the road where
 Crane breakdown.
required.
 Crane collapse. Use base plate 4ft x 4ft.
Do not set up the crane at cable
trenches / road shoulders.
Check and measure crane working
radius by competent Supervisor.
Outriggers must be rested on rigid
blocks.
All outriggers must be fully extended
with steel plate.
The road will be closed during lifting
activity.
Use cone and yellow chain to close
the road. Display the signage.
To inform Micron system owner to
awareness of lifting activity to their
own staff and use alternative
way/door.

Using Sky lift work working  Machinery hazard PMA and driver license sky lift must
6
at height submit to M+W EHS for verification
 Falling object
Outrigger sky lift must be based by
 Physical injuries metal plate
Sky lift must be inspected using
M+W checklist
Sky lift driver must be briefed
regarding safety measures-briefed
by safety supervisor
Assigned traffic controller/signalman
to monitor sky lift at work area.
Clear the access way before crane
arrival. Ensure workers move away

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 6 of15

from mobilization area before


mobilize in the sky lift
Only 2 person allowed working in sky
lift bucket.
Supplier need to give training to
workers how to handle or control the
sky lift .
Workers must attend M+W working
at height and MEWP training before
commencement with sky lift work .
Workers must comply full body
harness and double lanyard with
shock absorber.
Harness 100% tie off on anchoring
point.
Daily inspect the sky lift using M+W
MEWP checklist and display at sky
lift with permits.

 Machinery hazard Toolbox meeting prior to all rigging /


7 The crane will unload steel slinging & lifting activities and submit
structure from lorry  Crane failure
certificate.
during lifting
activities. MW EHS Personnel will inspect the
crane once crane set up at
 Crane collapse designated area. Apply M+W
 Falling object checklist as below content:-
 Communication  Limit switch working condition.
failure.  Lifting gears should be in good
condition.
 Out rigger fully extended with steel
plate.
 PMA, load chart and operator
particular attached with permits.
 Last Inspection of lifting area to
avoid from any obstruction.
 The condition of belt must be in
good condition.
Apply MW CLP (critical lift plan) in
earlier before this lifting activity.
Placed all the relevant permits once
get approval from Micron at working

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 7 of15

area.
Assign a signalman, traffic controller,
competent rigger and lifting
supervisor for lifting activity.
Traffic controller to wear Red safety
vest and carry a signal flag.
Barricade the area follow crane lifting
radius activity.
Display Safety sign board "LIFTING
IN PROGRESS" to prevent access
of unauthorized personnel.
Rigging gears, chain or slings /
shackles must be correct rating
(SWL) / inspected / colour coded &
approved by MW EHS personnel.
Follow mobile crane’s Load Chart
requirement. (Selection mobile crane
25 tones, maximum boom 30 meter,
maximum distance radius 20meter,
maximum allowed load 10000kgs).
Use tag line to control the movement
of the load.
Tag line to be used during lifting
activities. Tag line is attached to load
not rigging.
Leather / cotton working glove (must
hand fit to the hand) to be worn prior
to execution of the works.
Never put hand / finger in between of
lifting tag / shackle / slings / rigging
gears. Keep out from suspended
loads.
Lifting activities must be monitor by
lifting supervisor.
Beware of surrounding obstruction
and stay alert to changing
conditions.
Good communication between crane
operator to lifting supervisor by
walkie-talkie and hand signal.

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 8 of15

 Machinery hazard Attend M+W Work at Height and


7 Installation of pipe bridge WEWP training before
columns.  Crane failure
commencement of work
during lifting
If required, there will be a activities. Toolbox meeting prior to all rigging /
temporary bracing for the slinging & lifting activities and submit
 Crane collapse certificate.
columns using wire rope
tighten with turn buckle or  Falling object MW EHS Personnel will inspect the
chain block  Communication crane once crane set up at
failure designated area. Apply M+W
checklist as below content:-
 Struck the workers
 Limit switch working condition.
 Lifting gears should be in good
condition.
 Out rigger fully extended with steel
plate.
 PMA, load chart and operator
particular attached with permits.
 Last Inspection of lifting area to
avoid from any obstruction.
 The condition of belt must be in
good condition.
Apply MW CLP (critical lift plan) in
earlier before this lifting activity.
Placed all the relevant permits once
get approval from Micron at working
area.
Assign a signalman, traffic controller,
competent rigger and lifting
supervisor for lifting activity.
Traffic controller to wear Red safety
vest and carry a signal flag.
Barricade the area follow crane lifting
radius activity.
Display Safety sign board "LIFTING
IN PROGRESS" to prevent access
of unauthorized personnel.
Rigging gears, chain or slings /
shackles must be correct rating
(SWL) / inspected / colour coded &
approved by MW EHS personnel.
Follow mobile crane’s Load Chart

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 9 of15

requirement. (Selection mobile crane


25/45 tones, maximum boom 30
meter, maximum distance radius
20meter, maximum allowed load
10000kgs).
Use tag line to control the movement
of the load.
Tag line to be used during lifting
activities. Tag line is attached to load
not rigging.
Leather / cotton working glove (must
hand fit to the hand) to be worn prior
to execution of the works.
Never put hand / finger in between of
lifting tag / shackle / slings / rigging
gears. Keep out from suspended
loads.
Lifting activities must be monitor by
lifting supervisor.
Beware of surrounding obstruction
and stay alert to changing
conditions.
Good communication between crane
operator to lifting supervisor by
walkie-talkie and hand signal.
Ensure no worker is under the object
when being lifted.

 Struck the workers Inspect the pile machine using M+W


8 Installation of pipe bridge “I” Piling machine checklist.
Beams  Caught in between
machine/material Comply PPE and full body harness
with double lanyard while working at
height.100% tie off
Ensuring ground is reasonably level.
Ensure equipment is level
Use matting if ground is soft
Use approved and tested wire ropes.
Double loop of wire rope around the
pile to avoid slipping (pile surface is
smooth)
Do no drag the pile more than 12m
from the jack-in cylinder

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 10 of15

Stay away from pile during dragging


and pitching.
Operator should always view at the
worker working at the grip clamp and
only grip the pile where operator is
free from clamp
Regular checking of lifting cables.
Ensure no worker is under the object
when being lifted.
 Physical Injuries. Barricade work area with cone,
9 Fixing/jointing “I” beams to yellow chain and put proper signage.
columns  Tripping hazard.
Apply Micron hot work permit before
 Fire hazard start work.
 Bolts and nuts
 Debris Ensure M+W relevant checklist for
 Welding hot work.(Welding and gas cutting
checklist if necessary)
 Using crane and sky lift Standby fire extinguisher, fire blanket
and fire watcher for hot work.
Lay extension/power cable above
head or access area.
Use genset to get electricity for
welding machine.
Provide containment tray and shed
for genset.
Inspect the genset using M+W
generator checklist.
Apply earthling for genset.
Inspect and ensure the electrical tool
and cable insulation are in good
condition.
Apply monthly tag to each power
tools been use.
Comply necessary PPE such as
safety helmet, welding glove, face
shield, safety shoe, ear plug and uv
shield.
PMA and driver license of crane and
sky lift must submit to M+W EHS for
verification
Crane and sky lift escort by traffic

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 11 of15

controller with flag and whistle


Outrigger crane must be based by
metal plate
Crane and sky lift must be inspected
using M+W checklist
Crane driver must be briefed
regarding safety measures-briefed
by safety supervisor
Assigned traffic controller/signalman
to monitor crane and sky lift at work
area. Signalman and traffic controller
must be briefed.
Protect welding area with fire blanket
to prevent spark from falling
To assign fire watcher and fire
extinguisher at welding work area

 Physical Injuries. Barricade work area with cone,


10 Installation of pipe bridge yellow chain and put proper signage.
 Tripping hazard.
 Bolts and nuts Apply Micron hot work permit before
 Fire hazard start work.
 Welding  Debris Ensure M+W relevant checklist for
hot work.(Welding and gas cutting
 Using crane and sky lift checklist if necessary)
Standby fire extinguisher, fire blanket
and fire watcher for hot work.
Lay extension/power cable above
head or access area.
Use genset to get electricity for
welding machine.
Provide containment tray and shed
for genset.
Inspect the genset using M+W
generator checklist.
Apply earthling for genset.
Inspect and ensure the electrical tool
and cable insulation are in good
condition.
Apply monthly tag to each power
tools been use.
Comply necessary PPE such as

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 12 of15

safety helmet, welding glove, face


shield, safety shoe, ear plug and uv
shield.
PMA and driver license of crane and
sky lift must submit to M+W EHS for
verification
Crane and sky lift escort by traffic
controller with flag and whistle
Outrigger crane must be based by
metal plate
Crane and sky lift must be inspected
using M+W checklist
Crane driver must be briefed
regarding safety measures-briefed
by safety supervisor
Assigned traffic controller/signalman
to monitor crane and sky lift at work
area. Signalman and traffic controller
must be briefed.
Protect welding area with fire blanket
to prevent spark from falling
To assign fire watcher and fire
extinguisher at welding work area

 Chemical Submit MSDS to M+W and MICRON


11 Painting Works
EHS Department
Apply chemical permit COSSH
checklist for chemical usage
Comply facemask and rubber gloves
To provide containment tray to
prevent spillage
To lay canvass at painting work area
to prevent spillage
To keep balance paint in the plastic
bag and out from site
To bring out all empty pain cans out
from site
No washing of paint at site
Supervision by task supervisor

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 13 of15

Comply PPE (safety helmet, safety


glass, safety vest, safety gloves and
safety boots).

 Physical Injuries Clear all unwanted materials from


12 Do proper housekeeping
 Trip and Fall Hazard site and bring back to storage.
once work completed.
 Dust Ensure the work area clear from
obstruction.
Comply PPE (safety helmet, safety
glass, safety vest, safety gloves and
safety boots).

C Reinstallation of Pedestrian Walkway

 Physical Injuries.
13 Installation of the existing To inform MICRON, M+W system
pedestrian walkway metal  Tripping hazard. owner and KJTS.
deck and light fittings
 Fire hazard
Do not operate until permission
 Bolts and nuts given by Micron/M+W.

 Welding To apply LOTO on street lighting


breaker by KJTS

Competent Electrician need to verify


the correct DB breaker that will be
switch off and LOTO

Only competent electrician is allowed


to disconnect the cable from the
lamp post

Wear electric glove to do the work.

Supervisor to monitor closely to


ensure work is done in proper
manner and not damaging existing
utilities.

Barricade work area and display


proper signage.

Workers must comply full PPE at all


time and work with buddy system.

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 14 of15

Barricade work area with cone,


yellow chain and put proper signage.
Apply Micron hot work permit before
start work.
Ensure M+W relevant checklist for
hot work.(Welding and gas cutting
checklist if necessary)
Apply Micron hot work permit before
start work.
Standby fire extinguisher, fire blanket
and fire watcher for hot work.
Lay extension/power cable above
head or access area.
Use genset to get electricity for
welding machine.
Provide containment tray and shed
for genset.
Inspect the genset using M+W
generator checklist.
Apply earthling for genset.
Inspect and ensure the electrical tool
and cable insulation are in good
condition.
Apply monthly tag to each power
tools been use.
Comply necessary PPE such as
safety helmet, welding glove, face
shield, safety shoe, ear plug and uv
shield.
PMA and driver license of crane and
sky lift must submit to M+W EHS for
verification
Crane and sky lift escort by traffic
controller with flag and whistle
Outrigger crane must be based by
metal plate
Crane and sky lift must be inspected
using M+W checklist
Crane driver must be briefed
regarding safety measures-briefed
by safety supervisor

Revision 00Doc. Rev. Date:


MICRON

Work Method Statement


PIPE BRIDGE
Prepared by:
(Signature) Ref. no:

Revision: 00
Name:LIM MENG TOON
Date: June 12, 2018
Contact no.:+6012 623 3600
Company: Ho-Link Builders Sdn bhd Page 15 of15

Assigned traffic controller/signalman


to monitor crane and sky lift at work
area. Signalman and traffic controller
must be briefed.

 Physical Injuries Clear all unwanted materials from


14 Do proper housekeeping
 Trip and Fall Hazard site and bring back to storage.
once work completed.
 Dust Ensure the work area clear from
obstruction.
Comply PPE (safety helmet, safety
glass, safety vest, safety gloves and
safety boots).

4.0 Inspection, Testing and Commissioning Proposal

Inspection and Test Plans (ITP) shall include inspection at the following stage.

a) Receiving of materials / machinery


b) In-process inspection during installation
c) Final stage prior to handover

Revision 00Doc. Rev. Date: