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Repair and Settings Instructions

Calibrate and Latching Position Drive System System Pecom 95 System Pecom 2000

Version 07.11.2006

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1

Table of contents

GENERAL

3

CALIBRATE

3

LATCHING POSITION DRIVE (GERMAN: „RASTPOSITIONSFAHRT“)

3

ATTENTION PLEASE

3

BLOCK DIAGRAM OF ENCODER INSTALLATION: PRINTING UNITS

4

BLOCK

DIAGRAM

OF

ENCODER

INSTALLATION:

FOLDER

6

INSTRUCTIONS TO BUILD-IN THE ADJUSTMENT TEMPLATE

7

SYSTEM PECOM 95

9

CALIBRATE WITH PROGRAM MPP_TOOLBOX

 

10

AUXILIARY MEANS

10

PRINTING UNIT [UNISET 70 UND CROMOMAN 50]

10

FOLDER KFN80, FALZ DFN128/DDFN128 [UNISET 70 AND CROMOMAN 50]

11

LATCHING POSITION WITH PROGRAM MPP_TOOLBOX

12

AUXILIARY MEANS

 

12

ALL SYNCHRONOUS DRIVES

12

SYSTEM PECOM 2000

 

14

CALIBRATE WITH MOBILE BOX

 

15

PRINTING UNIT [REGIOMAN / UNISET 65 / UNISET 75 / GEOMAN 70]

15

FOLDER TYPE: KFN, DFN128 [UNISET AND REGIOMAN]

16

REGIOMAN FALZ TYP: KFZ (MRA)

 

17

LATCHING

POSITION WITH MOBILE BOX

 

18

ALL SYNCHRONOUS DRIVES

 

18

APPENDIX

19

REFERENCE NUMBERS OF DRAWING

 

19

REFERENCE NUMBER OF POSITION SENSOR

19

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2

General

Calibrate

The calibration set a define mechanical fix-point, which use as zero point for the encoder system. A adjustment template fix the zero point. The drive system store this value.

Latching position drive (German: „Rastpositionsfahrt“)

This process is necessary only for synchronous motors, for adjust the motor encoder to the rotor of the motor. The encoder stores this value permanent. The drive system set the motor current dependent of rotor position (motor management).

Reserve motors normally ready adjust at factory.

Synchronous motors know by type name: DS

Attention please

(example: DS100M35)

It is absolute necessary to follow the instructions to build-in the adjustment template.

Among other things:

Position cylinder

State Impression ON/OFF

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3

Block diagram of encoder installation: printing units

UNISET 70 SI SII SC IE cylinder motor SC SIN/COS encoder with data interface IE
UNISET 70
SI
SII
SC
IE
cylinder
motor
SC
SIN/COS encoder with data interface
IE
incremental encoder (impulse)
CROMOMAN 50
SI
SII
cylinder
motor
SC
IE
SC
SIN/COS encoder with data interface
IE
incremental encoder (impulse)

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4

UNISET 65 SI SII motor SC IE cylinder Initiator SC SIN/COS encoder with data interface
UNISET 65
SI
SII
motor
SC
IE
cylinder
Initiator
SC
SIN/COS encoder with data interface
IE
incremental encoder (impulse)
Sensor
sensor to detect the clear position
Built-in side 2 (SII)
REGIOMAN / UNISET 75
SI
SII
sensor
cylinder
motor
SC
IE
SC
SIN/COS encoder with data interface
IE
incremental encoder (impulse)
Sensor
sensor to detect the clear position
Built-in side 2 (SII)

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5

Block Diagram of Encoder Installation: Folder

Second Folder type: KFN SII IE SC cylinder SI motor SC SC SIN/COS encoder with
Second Folder type: KFN
SII
IE
SC
cylinder
SI
motor
SC
SC
SIN/COS encoder with data interface
IE
incremental encoder (impulse)
SIN/COS encoder 1:1 ( through translation)
SIN/COS encoder on the motor for motor management
the folder motor have a synchronous motor)
Third folder type: DFN / Double third folder DDFN
IE
SC
cylinder
motor
SC
SC
SIN/COS encoder with data interface
IE
incremental encoder (impulse)
SIN/COS encoder with data interface
SIN/COS encoder on the motor for motor management
the folder motor have a synchronous motor)

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6

Instructions to build-in the adjustment template

UNISET 65

ZCH_PDF\C30.00961-0141.pdf

UNISET 70 (incl. ISC-DE)

ZCH_PDF\C30.00961-0133.pdf

UNISET 70 - DynaChange

ZCH_PDF\C30.00961-0137.pdf

UNISET 75

ZCH_PDF\C30.00961-0139.pdf

REGIOMAN

ZCH_PDF\C30.00961-0138.pdf

Geoman 70 – Serie 1 (A

C30.00961-0146

Geoman 70 – Serie 2 (B

C30.00961-0145

CROMOMAN

ZCH_PDF\C30.00961-0134.pdf

CROMOMAN 70

ZCH_PDF\C30.00961-0144.pdf

Folder KFN 80

ZCH_PDF\C30.17000-0223.pdf

Folder KFN (new US75)

ZCH_PDF\C30.17059-0102.pdf

Folder KFZ Folder KFZ fan wheel 3.Folder for KFZ

F16.25262-0002

F16.23262-0003

F16.25262-0006

 

please look on the operation manual

Hinweis:

(A

Hoyerswerda, Lafayette

 

(B

Guangxi, Denver

 

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7

Third folder, type: DFN128 / Double third folder, type: DDFN128

Mechanical normal-position

Move folding cylinder, that tucker blade must show straight up (vertical)

In that point fix folding cylinder with a adjustment pin (12 mm pin)

Use hole at the side frame

Split unit (only by DDFN128)

Mechanical normal-position

The mechanical adjustment please look at the operating manual.

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8

System Pecom 95

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9

Calibrate with program MPP_Toolbox

Auxiliary means

Program: MPP_Toolbox.exe

Cable PC-COM to connect -X23 MDrive (Baumüller Controller)

Cable: 9pins SubD connector male and female

Pins 2,3,5 connect (1:1)

Printing Unit [Uniset 70 und Cromoman 50]

Preconditions

Circumferential register and lateral register set to zero

Unloading the product

Set Impression ON with operator keyboard or directly the pneumatic valve

Steps

Adjustment template must build-in, follow the adjustment instructions, if necessary dismount guards

Connect PC and motor controller (MDrive)

Start program MPP_Toolbox and set up the unit, choose operation „calibrate“

Carry out („Start“ und „Continue“)

- Set unit „free“ – remove hand wheel, close all guards, clear faults

- Set hardware signals through loading product or set unit in setup mode

Program works interactive, all steps are explain.

Check

Simple check you can do with the automatic plate positioning. Test if the stop point correct.

Build in adjustment template and read out with MPP_Toolbox operation: „M0-check“.

The value should be between 359,95

0.05

degree.

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10

Folder KFN80, Falz DFN128/DDFN128 [Uniset 70 and Cromoman 50]

Preconditions

Unloading the product

Steps

Adjustment template must build-in, follow the adjustment instructions

Connect PC and motor controller (MDrive)

Start program MPP_Toolbox and set up the unit, choose operation „calibrate“

Carry out („Start“ und „Continue“)

- Set unit „free“ – remove hand wheel, close all guards, clear faults

- Set hardware signals through loading product or set unit in setup mode

Program works interactive, all steps are explain.

Check

Build in adjustment template and read out with MPP_Toolbox operation: „M0-check“.

The value should be between 359,95

0.05

degree.

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11

Latching position with program MPP_Toolbox

Auxiliary means

Program: MPP_Toolbox.exe

Cable PC-COM to connect -X23 MDrive (Baumüller Controller)

Cable: 9pins SubD connector male and female

Pins 2,3,5 connect (1:1)

All synchronous drives

Use this function only with synchronous drives, witch name begins with DS… (Exam

Preconditions

Unloading the product

Check the free motion of motor drive:

: DS100M35)

system

1 motor

2 motors

example

folder with one motor, exfeed, infeed

folder with two motors

prepare

folder: should not be in the near of the tucker blade, move with handwheel in the middle of an easy range

dismount the motor which needs to set up

Connect PC and motor controller (MDrive)

Steps

Adjustment template must build-in, follow the adjustment instructions

Connect PC and motor controller (MDrive)

Start program MPP_Toolbox and set up the unit, choose operation „get latching position“

Carry out („Start“ und „Continue“)

- Set unit „free“ – remove hand wheel, close all guards, clear faults

- Set hardware signals through loading product or set unit in setup mode

Program works interactive, all steps are explain.

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12

Important

Through this operation „latching position“ get the calibration value invalid for folder-types KFZ - with only one encoder on the motor side. Following have to calibrate the folder.

This is not necessary on folder KFN.

Tips

Always the process can interrupt through Safe STOP push button.

During the process you can watch a oscillate movement.

Drives with faulty latching position:

Motor haven’t full moment

After the switch on the motor do uncontrolled move, turn direction is indefinite

Causes:

Read error between MDrive controller and encoder, know when after a reset the fault not more exist

Encoder fault

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13

System Pecom 2000

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14

Calibrate with mobile box

Printing Unit

Preconditions

[Regioman / Uniset 65 / Uniset 75 / Geoman 70]

Circumferential register and lateral register set to zero

Unloading the product

Mobile box connect in the drive control cabinet

Set test switch on, the drive that you work on

Set Impression ON with operator keyboard or directly the pneumatic valve

Steps

Press Safe STOP push button prior to working in the unit hern

Adjustment template must build-in, follow the adjustment instructions, if necessary dismount guards

Press button ones „calibrate“: signal lamp will sparkle

(background: now present angle stored)

Remove adjustment template! Do not move the cylinder!

Set unit „free“, remove hand wheel, close all guards

Release Safe STOP push button

Press operating box „calibrate“: the horn ring 3s, do start the calibration in the next 12s with:

Press operating box „calibrate“ again to start calibration: signal lamp is on, cylinder will turn on After the detection of sensor the cylinder stop, the calibration is finish: signal lamp is off

Set test switch off, disconnect the mobile box

Tips

Always the process can interrupt through Safe STOP push button:

- Press Safe STOP push button, then

- Reset the procedure: press simultaneous button „+“ und „-“ signal lamp off

Do you interrupt the process, so is invalid the calibration. It is necessary to do a complete cycle.

Check

Simple check you can do with the automatic plate positioning. Test if the stop point correct.

Build in adjustment template and read out with BAUDIS the ID158 [grd].

The value should be between 359,95

0.05

degree.

BAUDIS is the diagnostic system program of drive system.

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15

Folder Type: KFN, DFN128 [Uniset and Regioman]

Preconditions

Unloading the product

Mobile box connect in the drive control cabinet

Set test switch on, the drive that you work on

Steps

Press Safe STOP push button prior to working in the unit hern

Adjustment template must build-in, follow the adjustment instructions

Press button ones „calibrate“: signal lamp will sparkle

Release Safe STOP push button

Press button ones „calibrate“: signal lamp will sparkle (background: now present angle stored)

Press operating box „calibrate“ again to end the calibration: signal lamp is going off Hint: The folder do not turn on, because the encoder is mount direct!

Remove the adjustment template

Set test switch off, disconnect the mobile box

Check

Build in adjustment template and read out with BAUDIS the ID158 [grd].

The value should be between 359,95

0.05

degree.

BAUDIS is the diagnostic system program of drive system.

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16

Regioman Falz Typ: KFZ (MRA)

Preconditions

Unloading the product

Mobile box connect in the drive control cabinet

Set test switch on, the drive that you work on

Steps

Press Safe STOP push button prior to working in the unit hern

Adjustment template must build-in, follow the adjustment instructions, follow the adjustment instructions of the folder manual

Remove the adjustment template, the folder brake holding still the unit

Press button ones „calibrate“: signal lamp will sparkle

(background: now present angle stored)

Release Safe STOP push button

Press operating box „calibrate“: the horn ring 3s, do start the calibration in the next 12s with:

Press operating box „calibrate“ again to start calibration: signal lamp is on, cylinder will turn on

After the detection of sensor the cylinder stop, the calibration is finish: signal lamp is off

Set test switch off, disconnect the mobile box

Hinweis Always the process can interrupt through Safe STOP push button:

- Press Safe STOP push button, then

- Reset the procedure: press simultaneous button „+“ und „-“ signal lamp off

Do you interrupt the process, so is invalid the calibration. It is necessary to do a complete cycle.

You can calibrate also with the control panel. See the repair and settings instructions of the folder.

Check

Build in adjustment template and read out with BAUDIS the ID158 [grd].

The value should be between 359,95

0.05

degree.

BAUDIS is the diagnostic system program of drive system.

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Nr.

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17

Latching position with mobile box

Use this function only with synchronous drives, witch name begins with DS… (Exam

All synchronous drives

Preconditions

Unloading the product

Mobile box connect in the drive control cabinet

Set test switch on, the drive that you work on

Preconditions

: DS100M35).

Check the free motion of motor drive, which needs to set up with the new latch position:

system

1 motor

2 motors

example

folder with one motor, exfeed, infeed

folder with two motors

prepare

folder: should not be in the near of the tucker blade, move with handwheel in the middle of an easy range

dismount the motor which needs to set up

Press mobile box „approach latched position“-button once: the warning horn will sound.

After that starts the process. The motor shaft should make a rapid jerk into the latch position.

The process is finished, then the lamp „approach latched position“ is OFF. IF you think the procedure was not O.K., repeat it.

Set test switch off.

Disconnect the mobile box

Important

Through this operation „get latching position“ get the calibration value invalid for folder-types KFZ - with only one encoder on the motor side. Following have to calibrate the folder.

Tips

Always the process can interrupt through Safe STOP push button. During the process you can watch a oscillate movement.

Drives with faulty latching position:

motor haven’t full moment

after the switch on the motor do uncontrolled move, turn direction is indefinite

Causes:

Read error between MDrive controller and encoder, know when after a reset the fault not more exist

Encoder fault

j)

ergänzt

07.11.06

RP

Bearb.

26.09.02

R. Posselt

Benennung

 

i)

ergänzt

10.08.06

RP

Konstr.

   

Repair and Settings Instructions

h)

überarb.

06.12.04

RP

Stand

   

g)

berichtigt

26.11.04

RP

 

Datum

Name

eichen_antrieb_eng_11.doc

f)

ergänzt

08.07.04

RP

f) ergänzt 08.07.04 RP F30.95461-0001 Blatt

F30.95461-0001

Blatt

e)

berichtigt

16.04.04

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Nr.

AZ

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18

Appendix

Reference numbers of drawing

Uniset 65

C30.00961-0141

Uniset 70

C30.00961-0133

Uniset 70 DynaChange

C30.00961-0137

Uniset 75

C30.00961-0139

Regioman

C30.00961-0138

Cromoman 50

C30.00961-0134

Cromoman 70

C30.00961-0144

Falz KFN 80

C30.17000-0223

Falz DF128

-

Falz DDF 128

-

Splitmodul

-

Reference number of position sensor

K 07.94741-8019
K 07.94741-8019

K 07.94741-8019

K 07.94741-8019

j)

ergänzt

07.11.06

RP

Bearb.

26.09.02

R. Posselt

Benennung

 

i)

ergänzt

10.08.06

RP

Konstr.

   

Repair and Settings Instructions

h)

überarb.

06.12.04

RP

Stand

   

g)

berichtigt

26.11.04

RP

 

Datum

Name

eichen_antrieb_eng_11.doc

f)

ergänzt

08.07.04

RP

f) ergänzt 08.07.04 RP F30.95461-0001 Blatt

F30.95461-0001

Blatt

e)

berichtigt

16.04.04

RP

Anz.

Nr.

AZ

Mitteilung

Datum

Name

Ers. fuer

Ers. durch

19

19