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GRUNDFOS DATA BOOKLET

Sewer Chewer
Yeomans Chicago Corporation
Severe duty grinders Version 7671A
50/60 Hz
Sewer Chewer

1. Specifications 3
Table of contents

Scope 3
General 3
Wastewater / sludge grinder 3
Drive (choose one) 5
Grinder controller (series 3) 7
Start-up 8
Submittals and manuals 8
Spare parts (optional) 9

2. Performance Data 10
Sizing selection 10
Where 10
Notes 11
Head Loss in Channel Chewer 12
Head Loss in Sewer Chewer 14
Channel without grinder 15
Channel with grinder 15
Head loss in channel chewer 16
Cutter torque and force information 18
Sewer chewer weights 18
Motor data 60 hz 19
Motor data 50 hz 19

3. Product information 20

4. Installation 26
Channel mounted with submersible motor 27
Typical channel mounting with by pass 28
In-line mounted ANSI flanges 29
In-line mounted DIN flanges 30
Typical in-line mounting with bypass 31
Non-integated motor and speed reducer 32
Integrated submersible gearmotor and
speed reducer 33
Channel rails installation details 34
Channel frame installation- single unit 35
Channel frame installation - single unit 36
Channel frame installation - duplex unit 37
Channel frame installation - duplex unit 38
Wet-well basket frame 39
Wet well basket frame 40
Duplex wet well basket frame 41
Duplex wet well basket frame 42
Trash basket 43
Channel guide rail frame 44
Channel guide rail frame 45
Typical installation with manhole 46
Series 3 control panel outline drawing 47
Series 3 control panel 48
Series 3 control panel outline drawing 49

5. Submittal specification sheet 50

6. Re.S.C.U.E 52
Repair & exchange program 52

7. STANDARD WARRANTY 53

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1. Specifications

Specifications
Scope Testing and quality
This specification describes the installation and • Manufacturer shall factory run test each completely
equipment to be furnished for the wastewater/sludge assembled grinder to verify conformance to
grinder(s) and the accompanying grinder controller(s) manufacturing quality standards and to assure
to be installed as shown on the plans and optimal grinder performance.
specifications. Each of the ____ unit(s) shall include • In-line Units shall be factory tested and certified with
grinder, motor, speed reducer, and grinder a hydrostatic test to 45 PSI.
controller(s). In-line installations only shall include
flanged hoppers. Grinder shall be capable of
processing sludge or solids (normally found in
Wastewater / sludge grinder
wastewater flow) continuously either wet or dry.
Sewer Chewer® Grinder(s) for channel and wet-well
Operation
installation shall be Model No. CC-______ and for The grinder shall be a dual shafted, low speed, high
flanged in-line installations shall be Model No. SC- torque wastewater / sludge grinder. The grinder shall
_______. utilize a cutter/spacer arrangement on each shaft that
intermeshes with the cutters/spacers on the other
counter-rotating shaft in a helical pattern. The cutters
General shall be cam shaped with five (5)-cutting teeth and
shall have five (5) additional cutting surfaces on the
Reference standards mating faces on each side of the cutter to provide
The grinder(s) and controller(s) shall be provided in maximum solids reduction. This cutter arrangement
accordance with the following industry standards: shall provide an efficient cutting, grinding, shearing,
shredding, and tearing action while allowing maximum
Grinder
flow of fluid and solids reduction. Cutters and spacers
• ASTM A536-84 / Grade 65-45-12 Ductile Iron shall be positively locked to the hex shaped shaft
Castings through a hex shaped inner bore. The cutter/spacer
• AISI 4140 Heat Treated Hexagon Steel Bar stack will be secured through the use of locknuts that
• AISI 4130 Heat Treated Alloy Steel are threaded to the shaft. The cutter/spacer tolerance
• 43-48 Rockwell C Hardness Rating may be maintained by simply adjusting the locknut on
the bottom of the shaft. This solid waste reduction
• ANSI B16.1.125 Flanges / EN DIN 1092-2
machine shall be designed to be used in sludge /
• AFBMA (Anti Friction Bearing Manufacturers wastewater and will utilize bearings and seals that are
Association) appropriate for wastewater / sludge use.
• TR (certificate of conformity)
• CE (Conformite Europeenne).
Motor
• NEMA Standards
• IEEE Standards
Speed reducer
• AGMA (American Gear Manufacturers Association)
• SM-Cyclo Service Factor Ratings
Grinder controller
• NEMA (National Electrical Manufacturers
Association)
• UL (Underwriter Laboratories)
• IEEE (Institute of Electrical and Electronics
Engineers)
• NFPA (National Fire Protection Association)
Grinder design
Grinder shall be designed and manufactured in the
USA, and shall conform to "Buy American" and
"Domestic Steel Procurement" requirements.

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Constructions and design Seal assembly


Specifications

Bearing Housing Covers The bearings shall be protected by mechanical seals.


The seal face material shall be tungsten carbide.
Both top and bottom bearing housings and covers shall The mechanical seals shall be rated at 90 PSI by the
be cast of ASTM A536-84 / Grade 65-45-12 Ductile manufacturer. The use of external lubrication or
Iron. Top housing shall be dowelled for positive flushing is not required and shall be considered
alignment between the grinder and the reducer unacceptable.
pedestal. Bottom cover shall allow easy access to
shaft locknuts, which allow adjustment of the cutter Nameplates
stacks. Equipment shall be permanently affixed with a
Side Rails stainless steel nameplate that identifies the model
number and sales order number of the grinder.
Side rails are cast of ASTM A536-84 / Grade 65-45-12 Nameplate will clearly identify the name and address
Ductile Iron. Side rails shall be concave in design that of the manufacturer.
follows the radial arc of the cutter diameter. Side rails
shall feature a deflection area that directs larger solids Hopper flanges (in-line units only)
into the cutting zone of the grinder. Hopper Flanges shall be cast of ASTM A536-84 /
Cutters and spacers Grade 65-45-12 Ductile Iron. Flanges are 125 lb.
ANSI or DIN flat faced flanges and are drilled for
• Cutters and spacers shall be made of AISI 4140 standard bolt patterns. Inspection covers shall be top
Alloy Steel. Cutters and spacers shall have a mounted for easy access and shall be ASTM A36
minimum hardness of 43-48 Rockwell C, and steel. Hopper flanges shall easily bolt up to grinder and
precision ground to size. Mating faces shall be provide a positive seal to the face of the grinder.
ground to a minimum #63 micro inch Root Mean Each hopper shall be equipped with factory drilled and
Square (RMS) finish to assure flatness across the tapped drain plugs. One-piece cast housings that do
face. not allow for worn component replacements shall be
• Cutters shall be of a 5-tooth design, and will have considered unacceptable.
additional shearing surfaces on the cutter faces to
provide efficient reduction of solids. Hopper Gaskets (In-line Units Only)
• Cutters and spacers shall feature a cast hex bore to Hopper gasketing shall utilize Amorim cork composite
eliminate the need for secondary shaft fastening. gaskets.
• The cutter design shall feature sufficient overlap to Painting
ensure constant contact with the intermeshed Each grinder unit shall receive one (1) coat of an
cutters. environmentally-safe machinery enamel coating with a
• Cutters shall be a maximum of 4 - 3/4" in diameter high solids content (Optional: one (1) coat of high
and exert a minimum force of 1540 pounds at the solids content epoxy coating).
deepest point on the cutting edge.
Installation (Choose One)
Shafts The contractor shall install the grinder in accordance
Grinder driving and driven shafts shall be with the manufactures instructions and drawings.
manufactured of AISI 4140 Heat Treated Hexagon Anchor bolts, gaskets and other required hardware and
Steel with a minimum tensile strength rating of 149,000 supports shall be furnished by the contractor.
PSI to minimize shaft deflection.
Bearings
Bearings shall be double sealed, oversize, grease-
lubricated, Conrad-Type ball bearings. Bearings shall
be a permanently lubricated design that does not
require any external lubrication. Bearings shall be
commercially available, the use of proprietary bearings
shall be considered unacceptable.

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Channel Type Sewer Chewer Drive (choose one)

Specifications
A channel frame assembly will be furnished that will
mount directly in the channel and will hold the Standard integrated gear motor
grinder(s) in place without fastening and allow the
The gear motor shall be TEFC (IP55) non-submersible,
grinder to be easily removed for inspection and
non-explosion proof design, 3/5 HP (5 HP standard on
maintenance. The frame assembly shall be
CC-32 and CC-40), 1750 rpm, 208/230/460 V, 3 ph,
constructed of (Choose: steel angle with
60 Hz. Motor shall have a S.F. of 1.15 and have an
environmentally-safe machinery enamel coating with a
efficiency of not less than 84.9 / 86.8 % at full load and
high solids content (Optional: one (1) coat of high
the power factor not less than 78.9 / 84.9 % at full load.
solids content epoxy coating) / 304 Stainless Steel /
The motor shall have an integrated cycloidal speed
316 Stainless Steel).
reducer that directly accepts the motor output shaft as
Wet-Well Mounted Sewer Chewer an integrated input shaft to the reducer. The motor
Sewage grinder shall be directly mounted at the speed shall be reduced to the driving shaft at a ratio of
influent point of the wet well. A wall mounted frame 29:1 through a grease filled cycloidal reducer. This unit
assembly shall be supplied by the grinder will be rated for "Heavy Shock" loads and be capable
manufacturer and will be constructed of (Choose: of accepting 500 % momentary, intermittent shock
steel angle with environmentally-safe machinery loads without damage or reduction of rated life.
enamel coating with a high solids content (Optional: Reducer shall have a minimum full load efficiency of
one (1) coat of high solids content epoxy coating) / 90 %. The reducer is coupled to the grinder with the
304 Stainless Steel / 316 Stainless Steel). This frame use of standard commercially available couplings.
assembly will be designed to secure the grinder in the The driven shaft RPM is further reduced by use of a
wet well without bolting it down and allow the grinder to 12 tooth gear on the driving shaft and 18 tooth gear on
be raised and lowered without disconnecting or the driven shaft. This gear reduction allows the driving
entering the wet well. One guide rail top bracket and shaft to turn at 60 rpm while the driven shaft turns at
quantity _____ intermediate guide rail brackets 40 rpm insuring a shredding action.
(Additional bracket required for each 10 feet of depth).
Brackets will be constructed of 316 Stainless Steel.
2" Schedule 40 guide pipe to be furnished
Note
by others.

In-Line Mounted Sewer Chewer


In-line unit(s) shall be fitted and installed per the
manufacturer's instruction and drawings. Each grinder
shall be properly supported so as to not produce strain
on the piping system. Grinder shall be mounted so that
it may be easily adjusted without removal from the
pipeline.

Motor/reducer pedestal assembly


The motor/reducer pedestal assembly is a cast ductile
iron support which mounts the motor and/or the
reducer to the grinder. It houses the shaft(s)
coupling(s). To protect against intrusion of debris and
water, the pedestal assembly is sealed with gaskets
and o-rings.

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Optional Submersible Integrated Gear Optional Non-Integrated Motors


Specifications

Motor The motor shall be TEFC (IP55) non-submersible,


Hermetically sealed, TENV, submersible (IP68) type explosion proof design 3/5 HP, 1750 rpm, 208/230/
motor, rated for continuous in-air operation. 460 V, 3 ph, 60 Hz or 3 HP, 1750 rpm, 575 V, 3 ph,
Features shall include ASTM A48-83 Cl 30 cast Iron 60 Hz, or 5 HP, 1750 rpm, 200/208 V, 3 ph, 60 Hz.
construction, Class "H" insulation, 1.0 service factor The motor shall be TEFC (IP55) non-submersible, non-
at 40 °C ambient temperature, high strength explosion proof design 3 HP, 1750 rpm, 115/230 V,
AISI 11L41HR alloy steel shaft, high pressure lip seal, 1 ph, 60 Hz or 3 HP, 1750 rpm, 200 V, 3 ph, 60 Hz.
automatic reset N.C. series connected thermal Motor shall be a cast iron/aluminum frame, ________
overload protection and pre-lubricated shaft bearings enclosure, C-face with a service factor of _____.
designed for B-10 life 30,000 hours minimum. The cap Motor shall have a full load minimum efficiency of
& cable system shall be of modular design, including ______% and a power factor of not less than ______%
individual grommeted cable modules with epoxy at full load. The motor speed shall be reduced to the
sealed "non-wicking" cable entry and strain relief. drive shaft at a ratio of 29:1 through a grease filled
A rail-mounted modular terminal block system shall be cycloidal reducer. This unit will be rated for "Heavy
provided in the cap housing for motor and cable Shock" loads and be capable of accepting 500 %
connections. Multi-conductor power and control cables momentary, intermittent shock loads without damage
shall be included. Cable lengths shall be ____ (30 ft. / or reduction of rated life. Reducer shall have a
9.1 m std) feet. The motor construction shall be of minimum full load efficiency of 90 %. Reducer will be
explosion proof, TENV-TEXP design and capable of coupled to motor and grinder with the use of standard
being certified for use in Class I, Group I, Division C & commercially available couplings. Motor pedestal shall
D hazardous locations by Factory Mutual (F.M.). directly bolt to reducer and accept standard C-Face
Output shaft of the submersible motor shall also be the motor. The driven shaft RPM is further reduced by use
direct input shaft of the speed reducer. The grease of a 12 tooth gear on the driving shaft and 18 tooth
filled cycloidal speed reducer shall feature a reduction gear on the driven shaft. This gear reduction allows the
ratio of 29:1. The reducer unit will be rated for "Heavy driving shaft to turn at 60 rpm while the driven shaft
Shock" loads and be capable of accepting 500 % turns at 40 rpm insuring a shredding action.
momentary, intermittent shock loads without damage
or reduction of rated life. Reducer shall have a
minimum full load efficiency of 90 %. The reducer is
coupled to the grinder with the use of standard
commercially available couplings. The driven shaft
RPM is further reduced by use of a 12 tooth gear on
the driving shaft and 18 tooth gear on the driven shaft.
This gear reduction allows the driving shaft to turn at
60 rpm while the driven shaft turns at 40 rpm insuring a
shredding action. Motor shall be manufactured by the
grinder manufacturer.

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Drive Arrangement (Choose one) Construction and design

Specifications
Standard height • The enclosure shall be of a NEMA 4X FRP
(Fiberglass Reinforced Polyester) (NEMA 4X
A standard height Sewer Chewer shall be furnished
Type 304 SS & 316 SS optional). Enclosure shall
with the gear motor directly connected to the grinder
feature stainless steel hinges and latches for
unit using a pedestal and coupling.
corrosion resistant operation. Latches shall be
Support pipe capable of being padlocked to assure safety and
An elevated drive assembly shall be furnished for each security.
Sewer Chewer machine. The gear motor shall be • The control panel shall include an internally
mounted on a steel tube support assembly ______ feet mounted circuit breaker that is operated with a pass
long (Refer to factory if over 6 ft / 1.8 m). through lever that will not allow the controller door
The assembly shall be complete with a flexible shaft to be opened when the lever is in the "ON" position.
extension between the gear motor and the grinder • The control panel shall include a door mounted
assembly. The support pipe shall receive one coat of digital keypad Operator Interface Device (OID).
coal tar solution. This interface shall provide messaging, operating
Protection pipe and programming functions.
An elevated drive assembly shall be furnished for each • An LCD display will provide text messages to
Sewer Chewer machine. The gear motor shall be communicate the operation of the grinder.
mounted on a floor plate on a floor above the grinder Operation buttons will be directly incorporated in the
machine installation and shall be connected to the keypad of the interface.
grinder unit by means of a flexible shaft.
The intermediate shaft shall be enclosed by a
galvanized steel tube protection assembly 6 ft / 1.8 m.
long.
FLOOR PLATE
There shall be furnished one 16 inch / 406 mm
(or 30 inch / 762 mm optional) square steel floor plate
complete with expansion type anchor bolts. The floor
plate and curb frame (if furnished) will also receive one
shop coat of rust inhibitive primer and one finish coat
of machinery enamel.

Grinder controller (series 3)


Operation - digital panel
Normal operation shall be continuous forward rotation.
When an impediment condition is detected, the
controller shall instantaneously stop the rotation,
pause, and momentarily reverse the grinder rotation to
clear the obstruction. When the jam is cleared, the
controller shall return to standard forward operation.
If the obstruction persists, the controller shall repeat
the reversal cycle for a total of three (3) times within a
30 second window. If the grinder attempts a fourth
reversal, it shall shut down, display grinder jam on the
LCD screen and sound the audible alarm until the
alarm is reset, the obstruction is manually cleared and
the controller is restarted.

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Standard Start-up
Specifications

The system shall include back-lit LCD digital and


Provide the services of a factory-trained representative
keypad based PLC controller in NEMA 4X FRP
to check initial installation and to place each grinder in
enclosure. The control panel shall include the following
service. Factory representative shall have knowledge
standard features:
of proper installation, operation, and maintenance of
• audible alarm equipment supplied. Representative shall inspect the
• forward and reverse interlocked motor starters final installation and supervise a start-up test of the
• reverse pushbutton equipment.
• main circuit breaker disconnect with external hand • Provide _______ Man/Day(s) for the inspection of
operator and padlock feature the installation and start-up of the grinders.
• fused control circuit transformer • Provide _______ Man/Day(s) for training of plant
• programmable logic controller w/text based personnel of maintenance and operation.
(readable) prompts
• adjustable current sensing relay Submittals and manuals
• forward/start pushbutton Furnish ______ copies of the submittal package,
• local/remote selection by oid selection bound neatly in a single package. Submittal shall
• plc operator interface with dual-screen including oid include the following:
on the door for status and alarms, and an lcd screen • manufacturer and model number of the equipment
on the controller for settings to be furnished under this section
• grinder jam/motor overload remote alarm (one form • catalog bulletin or product brochure describing this
"c" contact) equipment
• power fail recovery • layout and installation drawings that include
• local emergency stop pushbutton dimensions, clearances required and sizes
• terminals for remote start/stop signal indicated
• maintenance reminder messages • detailed specifications and information describing
• readable alarm messages the materials of construction for all pertinent
equipment
• reset/stop pushbutton
• detailed cross section drawing showing all pertinent
• tri voltage rated 3/60/208/230/460-3-60 or 3/50/
parts
380~415.
• warranties and service agreements
The system monitor shall have non-resettable registers
which track and display total power on time, motor • complete information on electric motors furnished,
running time, total grinder jams and total motor including:
overloads. A second set of resettable registers shall be • make and model of motor, hp, rpm, voltage / phase /
provided to track activity between inspections or time hertz, efficiency, and full load amps
periods. • complete information on grinder controller,
• Controller logic shall be managed with a PLC including: dimensional data, wiring diagram, and
(Programmable Logic Controller) with non-volatile control schematic
memory. PLC shall be factory programmed. • dimensional drawings for mounting frame (channel
• Overload Relay and Current Sensor (electric drive units only).
only) shall be used to monitor phase status and Furnish ______ copies of the Operation & Service
motor FLA (Full Load Amps). The relay shall Manuals.
activate grinder reversal when amp load exceeds The O&S manuals shall include equipment
preset limit. The amp load shall be adjustable so descriptions, operation instructions, installation
that operation may be optimized in the field. drawings, parts list, assembly instructions,
• The motor starters shall be full voltage reversing troubleshooting techniques, recommended lubricants
type. The starters shall operate with 120 V and maintenance schedules.
operating coil, interlock, and captive terminal
screws. The relay shall be appropriately sized to the
motor's FLA rating.
• The controller shall be listed by Underwriters
Laboratories, Inc. under UL-508 standards for
industrial control equipment and shall meet or
exceed the NEC (National Electric Code)
requirements. The panel shall bear the UL/cUL
(60 Hz) or CE (50 Hz) mark.

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Spare parts (optional)

Specifications
Manufacturer shall have in place a complete stocking
program of all normally used parts so that spare parts
need not be stocked at the installation.
Manufacturer shall also have a free repair labor policy
that will allow units to be repaired at the factory at no
additional charge other than the cost of repair parts
used. Manufacturer shall have an exchange program
that will allow complete cutter cartridge exchange.
Exchange units shall be fully refurbished and shall
meet factory quality standards. If spare parts are
provided, they shall be appropriately packaged for
long-term storage and shall be clearly identified with
part number and description.

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2. Performance Data
Performance Data

Type Key example: Model CC-08 C C 08


Where
Channel • QP = Peak Flow Rate (gpm, m3/h) in the channel
Chewer and required capacity of the grinder.
Grinding chamber height [A] • H1 = Water level (inches,mm) in the channel
08 = 8" [203 mm] "upstream" from the point where the grinder will
12 = 12" [305 mm]
eventually be installed (see Figures 1 and 3).
18 = 18" [457 mm] • H2 = Water level (inches, mm) in the channel
24 = 24" [610 mm]
"downstream" from the point where the grinder will
eventually be installed (see Figures 1 and 3).
32 = 32" [813 mm]
40 = 40" [1016 mm]
• HD = Water Level in the channel "downstream" from
the installed grinder (see Figures 2 & 4), when sized
properly HD = H2.
• Head Loss = Head Loss (inches, mm) attributed to
flow through the grinder.
• HU = Water Level (inches,mm) in the channel
"upstream" from the installed grinder (see Figures 2
& 4 and Note 2) when operating at peak flow
conditions and defined as follows:
TM05 8081 2013

Recessed Channel Mounting:


A HU = H2 + Head Loss.
Surface Channel Mounting:
HU = H2 + Head Loss + 3.88" (99 mm), where 3.88"
(99 mm) equals the height from the bottom of the
Sizing selection grinder to the bottom of the cutting chamber.
1. Identify the peak flow QP requirement of the Typical performance capability channel configuration
grinder. Model GPM (m3/h) Head loss in. (mm)
2. Determine the existing downstream water depth H2 CC-08 320 (73) 6 (150)
in the channel at the peak flow rate. CC-12 500 (114) 8 (200)
3. Select a Channel Chewer according to the required CC-18 775 (175) 10 (250)
QP using the head loss Curves. CC-24 1100 (250) 10 (250)
CC-32 1600 (363) 12 (300)
4. On the head loss curve, draw a vertical line
CC-40 2300 (522) 10 (250)
corresponding to QP, until it intersects the H2 value.
* Flow based on optimum channel conditions.
5. From the point of intersection, draw a horizontal line
towards the y-axis to determine the Head Loss. Typical performance capability inline configuration
6. Determine HU as noted below. Pipeline size Head loss
Model GPM (m3/h)
7. Confirm that HU (see Note 3) doesn't: in. (mm) psi (kPa)

• exceed the top of the grinder cutting chamber. SC-04 4 (100) 500 (114) 1.15 (7.93)
SC-06 6 (150) 700 (159) 1.01 (6.96)
• exceed the allowable depth of the channel (i.e. min. SC-08 8 (200) 900 (204) 1.69 (11.65)
distance to the top of the channel). SC-10 10 (250) 1200 (273) 1.30 (8.96)
• overflow the channel. SC-12 12 (300) 1500 (341) 1.19(8.20)

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Notes

Performance Data
1. All head loss curve data is based on clear water
tests.
2. The "Head Loss" shown on the performance curve
represents only the loss associated with the
Channel Chewer itself.
3. Special consideration must be given to applications
in which a channel width reduction is necessary to
accommodate the installation the grinder (see
Figure 3). In these cases, high channel velocities
(> 2 ft/s or 0.61 m/s) may create a natural channel
level differential between H1 and H2 that needs to
be accounted for when determining HU.
4. If the any of the conditions of Item 7 have been
violated, choose a larger grinder or consider
installing a second unit in the same channel.

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Head Loss in Channel Chewer


Performance Data

The purpose of this method is to assist in choosing the proper model Channel Chewer (CC) to avoid flow that will
exceed the capacity of the unit. The intention is to select the most efficient size unit. The CC should be sized to handle
the peak expected flow without flooding over the unit or the walls of the channel. The diagram shows a CC installed in
an open channel. The CC acts as a restriction to flow and causes an increase in water depth upstream flowing into the
unit. Water only flows through the cutting chamber of the unit, so when water depth flowing into the CC exceeds the
height of the cutting chamber, flooding is likely to occur. The bottom housing is recessed into the floor of the channel to
prevent solids build-up. The following terms describe the items shown on the sketch:
• H1 = Inflow Water Level (upstream water depth flowing into the CC).
• H2 = Downstream Water Level (water depth in channel after/downstream of the CC - same as the depth without the
CC in the flow).
• Head Loss = change in water level across the CC (increase in water depth upstream of the CC due to restriction).
To properly size a CC, the flow rate of water (GPM or m3/h) and the downstream water level (H2) must be known.
Locate the flow rate from any of the charts, beginning with the smallest possible CC that indicates the required flow.
Draw a vertical line straight to the known H2. Draw a horizontal line straight from the intersection point across to the
Head Loss. The downstream water depth (H2) plus the Head Loss equals the Inflow Water Level (H1). This head loss,
added to H1 must be less than the cutting chamber height.

TM05 8082 2013


H1 A
H2

4”
(102mm)

Fig. 1 Recessed channel mounting

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Example

Performance Data
Type Key example: Model SC-06 S C 06
Flow = 700 gpm [159 m3/h]
Sewer
H2 = 8" [200 mm]
Chewer
The model CC-18 graph reaches this flow rate.
Flange connection size
Read the flow across the bottom axis to 700 GPM
06 = 6" [152 mm]
(159 m3/h) then vertical up to the H2 line of 8"
(203 mm).
MODEL SC-06
Flow - cubic meters per hour
50 100 150 200 20 40 60 80 100 120 140
18 450 40
1000
16 400

Head loss in millimeters


14 350 35 900
Head loss in inches

h 2 = 6” (152mm)
12 300
h2 = 8” (203mm) 800
10 250 30

Head loss in millimeters


h 2 = 10” (254mm)
8 200
700

Head loss in inches


6 150 25
h 2 = 14” (356mm) 600
4 100

TM05 8083 2013


2 50 20 500
0
0 200 400 600 800 1000 400
15

300
10
Draw a horizontal line straight from the intersection 200
point across to the Head Loss. The value is 5

TM05 8084 2013


approximately 8.5" (216 mm) Therefore the H1 water 100

level = 8" (203 mm) + 8.5" (216 mm) = 16.5" (419 mm). 0
This does not exceed the 18" (457 mm) cutting 0 100 200 300 400 500 600 700
chamber height of model CC-18, so the CC-18 is a Flow - U.S. gallons per minute
suitable choice for these conditions.

50 100 150 200


18 450
16 400
Head loss in millimeters

14
Head loss in inches

350
h 2 = 6” (152mm)
12 300
h2 = 8” (203mm)
10 250
h 2 = 10” (254mm)
8 200
6 150
h 2 = 14” (356mm)
TM05 8163 2013

4 100
2 50
0
0 200 400 600 800 1000

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Head Loss in Sewer Chewer


Performance Data

The purpose of this method is to determine head loss in the Sewer Chewer (SC). The SC should be sized the same as
the pipe size. The flow will determine the head loss through the unit. The SC acts as a restriction to flow and causes
an increase in pressure into the unit. As the flow increases, the head loss increases. The head-loss charts assume the
pipe and SC are full of water. Head Loss = change in pressure across the SC (increase in head due to restriction to
flow) To determine Head Loss through a SC, the flow rate of water (gallons per minute) and the pipe size must be
known. Locate the chart for the unit/pipe size. Read the known flow rate along the horizontal axis. Draw a vertical line
straight to the dark line on the chart. Draw a horizontal line straight from the intersection point across to the Head
Loss. This head loss is the additional pressure in the upstream pipe as a result of the flow through the SC.
Example:
• Flow = 550 USGPM [124.9 m3/h]
• Pipe Size = 6" [152 mm]
• Upstream Pressure: 10 psi [23.1 feet or 68.9 kPa]
On the model SC-06 graph read the flow across the bottom axis to 550 GPM [124.9 m3/h] then vertical up to the line.
Draw a horizontal line straight from the intersection point across to the Head Loss. The value is approximately 17"
[432 mm] Therefore the Head Loss through this unit will be 17" [432 mm] or approximately 1.42 feet [0.61 psi or
4.2 kPa]

10 PSI 9.4 PSI

68.9 64.7
kPa kPa

FLOW FLOW

TM05 8085 2013


Fig. 2 Flow path

14
Sewer Chewer
2
Channel without grinder Channel with grinder

Performance Data
12.50" (318) ( Min )
14.25" (362) ( Max )

Flow Flow
Flow

TM05 8087 2013


TM05 8086 2013
HU
H H HD
1 2

Fig. 3 H1 = H2 Fig. 5 With grinder

Flow Flow
>14" (356) 12.75" >14” (356)

Flow Flow Flow


H

TM05 8164 2013


TM05 8088 2013

U
H
1 H H
2 D

Fig. 4 H1 /= H2 Fig. 6 Hu /= Hd

15
2 Sewer Chewer

Head loss in channel chewer


Performance Data

Model CC-08 and CC-12


Flow - cubic meters per hour

25 50 75 100 125
9 h = 4 in. (102mm)
2
8 h = 2 in. (51mm) 200
2
7 h = 6 in. (152mm) 175
2
6 150

Head loss in millimeters


5 CC-12 h = 8 in. (203mm) 125
2
4
Head loss in inches

100
3 CC-08 75
2 50

TM05 8165 2013


1 25
0
0 100 200 300 400 500 600
Flow - U.S. gallons per minute

Model CC-18 and CC-24


Flow - cubic meters per hour
50 100 150 200 250 300
18 450
16 h = 6 in. (152mm)h = 8 in. (203mm) 400
2 2 h = 10 in. (254mm)
14 2 350
12 300
h = 14 in. (356mm)
Head loss in millimeters

TM05 8168 2013


10 250
h = 16 in. (406mm)
8 CC-24 2
200
Head loss in inches

6 CC-18 150
4 100
TM05 8166 2013

2 50
0 Refer to selection and sizing
0 200 400 600 800 1000 1200 1400 Note instructions before making your
Flow - U.S. gallons per minute selection from the head loss curves.
All head loss data is based on clear
Model CC-32 and CC-40 Note
water tests.
Flow - cubic meters per hour
Head loss data represents only the
100 200 300 400 500 600 Note losses associated with the Channel
24 600
Chewer itself.
h = 20 in. (508mm) h2 = 24 in. (610mm)
2
20 h = 14 in. (356mm) 500
2
h = 16 in. (406mm)
2
16 400
Head loss in millimeters

CC-40
12 300
Head loss in inches

CC-32 h = 30 in. (762mm)


2

8 200

4 100
TM05 8167 2013

0
0 400 800 1200 1600 2000 2400 2800
Flow - U.S. gallons per minute

16
Sewer Chewer
2

Performance Data
Model SC-04 Model SC-10
Flow - cubic meters per hour Flow - cubic meters per hour

20 40 60 80 100 40 80 120 160 200 240


40 40
1000 1000

900 35 900
35

800 800
30 30

700 700

Head loss in millimeters

Head loss in millimeters


25 25
600 600
Head loss in inches

Head loss in inches


20 500 20 500

400 400
15 15

300 300
10 10
200 200

TM05 8089 2013

TM05 8092 2013


5
100 100

0 0
0 100 200 300 400 500 0 200 400 600 800 1000 1200

Flow - U.S. gallons per minute Flow - U.S. gallons per minute

Model SC-06 Model SC-12


Flow - cubic meters per hour Flow - cubic meters per hour
20 40 60 80 100 120 140
40 40 80 120 160 200 240 280 320
1000
40 1000
35 900
35 900
800
30 800
30
700 700
Head loss in millimeters

25 25
600 600
Head loss in inches

Head loss in millimeters


20 500 20 500
Head loss in inches

400
400 15
15
300
300 10
10 200
200

TM05 8093 2013


5
100
5
TM05 8090 2013

100
0

0 0 200 400 600 800 1000 1200 1400 1500


0 100 200 300 400 500 600 700
Flow - U.S. gallons per minute
Flow - U.S. gallons per minute

Model SC-08
Flow - cubic meters per hour

20 40 60 80 100 120 140 160 180 200


50
1200
45
1100

40 1000

900
Head loss in millimeters

35
TM05 8094 2013

800
Head loss in inches

30
700
25
600

20 500

15 400

All head loss data is based on clear


10
300
Note
200
water tests.
TM05 8091 2013

5
100 Head loss curves assume that the pipe
Note
0 and grinder unit are full of water.
0 100 200 300 400 500 600 700 800 900

Flow - U.S. gallons per minute

17
2 Sewer Chewer

Cutter torque and force Sewer chewer weights


Performance Data

information Weights lbs. [kg]*


Calculations listed below are for 5-tooth 4.63" diameter Model 3 hp 5 hp
cam type cutter SC-04 373 [139] 426 [159]
SC-06 437 [163] 490 [183]
3 hp motor SC-08 463 [173] 516 [193]
SC-10 564 [210] 617 [230]
Torque
SC-12 688 [257] 742 [277]
1. Torque = 63025 x motor hp/output rpm CC-08 302 [113] 335 [132]
2. Torque = 63025 x 3.0 hp/(1725/29) CC-12 335 [125] 388 [145]
CC-18 379 [141] 433 [162]
3. Torque = 189075/59.483
CC-24 425 [159] 479 [179]
4. Torque = 3179 in-lbs CC-32 N/A 533 [199]
Force at cutter tip CC-40 N/A 591 [221]

1. Force = torque/Radius * Weights include designated model, gearmotor mounting pedestal,


and integrated motor/speed reducer (non-submersible).
2. Force = 3178.639/(4.625/2)
Weights lbs. [kg]*
3. Force = 3178.639/2.3125
Model 5 hp integrated submersible gearmotor
4. Force = 1375 lbs
CCGR-08 531 [198]
Force at median cutter edge CCGR-12 564 [210]
1. Force = torque/Radius CCGR-18 609 [227]
CCGR-24 651 [243]
2. Force = 3178.639/(4.125/2) CCGR-32 709 [265]
3. Force = 3178.639/2.0625 CCGR-40 767 [286]
4. Force = 1541 lbs * Weights include designated model, gearmotor mounting pedestal,
and integrated motor/speed reducer (submersible) w/30ft cable.
5 hp motor Weights lbs. [kg]*
Torque Model 5 hp integrated submersible gearmotor
1. Torque = 63025 x motor hp/output rpm CC-08 515 [192]
CC-12 548 [204]
2. Torque = 63025 x 5.0 hp/(1725/29)
CC-18 593 [221]
3. Torque = 315125/59.483 CC-24 639 [238]
4. Torque = 5298 in-lbs CC-32 693 [259]
CC-40 751 [280]
Force at cutter tip
* Weights include designated model, gearmotor mounting pedestal,
1. Force = torque/Radius and integrated motor/speed reducer (non-submersible) w/30ft
2. Force = 5297.732/(4.625/2) cable.

3. Force = 5297.732/2.3125
4. Force = 2291 lbs
Force at median cutter edge
1. Force = torque/Radius
2. Force = 5297.732/(4.125/2)
3. Force = 5297.732/2.0625
4. Force = 2569 lbs
Cutter diameter = 4.63"
Motor rpm = 1725 nominal
Note
Standard speed Reducer has 29:1
reduction ratio
These specifications are subject to
change without notice

18
Sewer Chewer
2
Motor data 60 hz Motor data 50 hz

Performance Data
HI-EFF TEFC EXPL. PREM EFF HI-EFF TEFC EXPL. PREM EFF
Motor Motor
(IP55) PROOF* TEFC (IP55) PROOF* TEFC
HP 3 hp HP 3 hp
Full load rpm 1730 1725 1758 Full load rpm 1450 1430 1455
Phase 3 Phase 3
Hz 60 Hz 50
Frame size F-100L 182TC L182TC Frame size U-L100 182 182
Effi % 84.9 78.5 88.5 Effi % 81.7 84.0 86.5
PF 78.9 76.3 83.9 PF 82.2 83.5 83.8
FLA 230 V 8.2 9.2 7.6 FLA 220 V 8.6 8.6 8.1
FLA 460 V 4.1 4.6 3.8 FLA 380 V 5.0 4.8 4.7
FLA 200 V 8.5 10.1 8.4 FLA 415 V 4.6 4.4 4.3
KVA code J K K KVA code F G H
S factor 1.15 1.0 1.15 S factor 1.15 1.15 1.00
Temp rating 104 °F [40 °C] ambient Temp rating 104 °F [40 °C] ambient
Nema Design B Nema Design N/A B B
Certification N/A UL & CSA N/A Certification N/A UL & CSA N/A
Standard Aluminium Cast iron Varies Standard Aluminium Cast iron Varies

HI-EFF PREM Sub HI-EFF PREM Sub


EXPL. EXPL.
Motor TEFC EFF Tenv Motor TEFC EFF Tenv
PROOF* PROOF*
(IP55) TEFC (Ip 68) (IP55) TEFC (Ip 68)
HP 5 hp HP 5 hp
Full load rpm 1720 1750 1748 1750 Full load rpm 1450 1450 1455 1450
Phase 3 Phase 3
Hz 60 Hz 50
Frame size F-112M 184TC L184TC 180G Frame size U-112M 184 184 180G
Effi % 86.8 85.5 89 80 Effi % 83.8 87.5 82.5 80.0
PF 84.9 82.5 83.4 72 PF 86.1 82.6 86.8 82.0
FLA 230 V 12.6 13.2 12.2 15 FLA 220 V 13.5 13.5 13.6 14.0
FLA 460 V 6.3 6.6 6.1 7.5 FLA 380 V 7.8 7.8 7.9 8.1
FLA 200 V 13.6 14.5 13.4 18 FLA 415 V 7.1 7.1 7.2 8.4
KVA code J J J K KVA code G H F J
S factor 1.15 1.0 1.15 1.0 S factor 1.15 1.15 1.00 1.00
Temp rating 104 ° F [40 °C] ambient Temp rating 104 °F [40 °C] ambient
Nema Design B Nema Design N/A B N/A B
Certification N/A UL & CSA N/A FM Certification N/A UL & CSA N/A FM
Standard Aluminium Cast iron Varies Cast iron Standard Aluminium Cast iron Varies Cast iron

* Totally enclosed explosion proof (TEXP), cls 1, div. 1, grp. D. * Totally enclosed explosion proof (TEXP), cls 1, div. 1, grp. D.
* Single phase data furnished on request. * Single phase data furnished on request.
Speed reducer 3 hp units 5 hp units Speed reducer 3 hp units 5 hp units
Class III heavy shock Class III heavy shock
S.F. (AGMA) 2 S.F. (AGMA) 1.5 1.3
Overhung load 3600 5170 Overhung load 3600 5170
Ratio 29:1 Ratio 29:1
Output RPM 60.3 Output RPM 50
Lubrication Grease filled Lubrication Grease filled

Standard arrangement consists of an Standard arrangement consists of an


Note intergrated tefc motor and speed Note intergrated tefc motor and speed
reducer reducer

19
3 Sewer Chewer

3. Product information
Product information

Grinder

TM05 8057 2013

Fig. 7 Grinder

20
Sewer Chewer
3

Product information
52
53

32
52

35
53
29 16

11

27
24
15
28

17
23

5
18

37

20

21

14
25 38
19
36
14

14

8 54
3
55

36
34

39

31
30
33
7
22

25 19
38
21
28

37
20

5
18

11
TM05 9697 2013

35

24

Fig. 8 Channel Chewer Stage 1,2, and 3 rebuild kits View A

21
3 Sewer Chewer
Product information

48 49

50
51

46 47

44

44

45

TM05 9697 2013


Fig. 9 View B

22
Sewer Chewer
3
Stage 1 rebuild kit no. - 98189861 fig. 8 and fig. 9

Product information
Item Description Qty. Material no. Drawing no. Visual part no.
5 Ball bearing 6308 4 97816870 - C2-39-8
6 Lnut, esna, 1.25-1.08 stl 2 97808904 - C17-37-60
11 Gasket 7671a bearing housing cover 2 98145317 M-113272 M-113272
14 Key, 0.31sq x 1.50", stl 3 97820357 M-108680 M-108680
15 Dowel pin, 0.31" x 1, stl 2 97818645 - C52-6-2
16 Seal, lip, 1-0.31"id, buna-n 1 97820699 - C3-7-116
17 Wshr, fender, 0.34"id x 1.25 x 0.13" 4 97814940 M-108958 M-108958
18 Seal face, swr chwr, stat, tc 4 97815106 M-110907 M-110907
19 Formed wire spring wave 4 97808929 - C175-1-2
20 Dowel pin, 0.13" x 0.31 8 97820738 - C52-2-10
21 Seal face, swr chwr, rotate, tc 4 97817419 M-110908 M-110908
22 Shim, 0.005th x 3 x 2, hexbore 1 97817345 M-108847 M-108847
24 Hhcs, 0.31-18 x.75, 316ss 14 97873048 - C1-44-3
25 Bush s/a, swr chwr, mech seal 4 97807935 A-110920 A-110920
27 Ret ring, 65160-156, flt, ext 2 97817058 - C5-1-84
28 Retaining ring 5108-200-h-st 4 97814399 - C5-1-63-1
29 Ret ring, 5160-137, flt, ext 2 97817059 - C5-1-85
32 Hhcs, 0.31-18 x 2, 316ss 8 97808445 - C1-44-9
33 Gasket side rail 4 98144121 M-113315 M-113315
34 Lwshr, 0.31", 316ss 8 97809387 - C33-7-8
35 Lwshr, 0.31, 316ss 16 97809386 - C33-7-7
36 O-ring, 1.3125 x 1.5625 x 0.125, buna-n 4 97820722 - C49-1-96
37 O-ring, 2.812 x 3.000 x 0.094, buna-n 4 98546642 - C49-1-281
38 O-ring, 2.750 x 2.875 x 0.062, buna-n 4 98546643 - C49-1-291
39 Shcs, 0.31"-16 x 1.25", 316ss 8 97821067 - C44-30-6
44 Gasket, 7671a, pedestal 2 98145279 M-113267 -
45 O-ring, 5.237 id x 5.443 od, 0.103 cs, bunan (grinder side) 1 98381077 - -
46 Hhcs, 1/2-13 x 1.50", 316ss 4 97808461 - C1-47-5
47 Lwshr, 1/2, 316ss 4 97809388 - C33-7-9
48 Hhcs, 0.31-0.19" x 1.50", 316ss 6 97813867 - C1-45-7
49 Lwsher, 0.31", 316ss 6 97809387 - C33-7-8
50 O-ring, 5.750 x 5.939 x 0.09375, buna-n 1 98182108 - -
51 O-ring, 8.250 x 8.500 x 0.125, buna-n 1 97820267 - -
52 Schs 0.3125"-18 x 1.75" LG., Shcs, 316ss 2 98381054 - -
53 Lwshr, 0.3125" High collar lock washer, 316ss 2 98381076 - -
54 Lwshr, 1/4", high collar, 316ss 8 98531038
55 Shcs 1/4"-20 x 1", 316ss 8 98280473

23
3 Sewer Chewer

Stage 2 rebuild kit fig. 8


Product information

Model Item Description Qty. Material no. Stage 2 kit no. Drawing no. Visual part no.
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-08, SC-04, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190429
CCGR-08 30 Spacer, .319th, machined, laser 22 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 22 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-12, SC-06/SC-08, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190441
CCGR-12 30 Spacer, .319th, machined, laser 36 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 36 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-18, SC-10, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190444
CCGR-18 30 Spacer, .319th, machined, laser 54 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 54 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-24, SC-12, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190426
CCGR-24 30 Spacer, .319th, machined, laser 73 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 73 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
CC-32, CCGR-32 98190428
30 Spacer, .319th, machined, laser 99 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 99 97815179 M-111515 M-111515
7 Spacer, .192th,machined,laser 2 97815178 M-111514 M-111514
23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
CC-40, CCGR-40 98190430
30 Spacer, .319th, machined, laser 125 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 125 97815179 M-111515 M-111515
* Parts are included in Stage 2 and 3 kits ONLY.

Stage 3 rebuild kit fig. 8


Model Item Description Qty. Material no. Stage 3 kit no. Drawing no. Visual part no.
CC-08, SC-04, 3 Shaft, driven, 2 hex, 8 unit 1 97820351 M-108661 M-108661-08
98190452
CCGR-08 8 Shaft, driving, 2 hex, 8 unit 1 97814909 M-108660 M-108660-08
CC-12, SC-06/SC-08, 3 Shaft, driven, 2 hex, 12 unit 1 97820352 M-108661 M-108661-12
98190455
CCGR-12 8 Shaft, driving, 2 hex, 12 unit 1 97814910 M-108660 M-108660-12
CC-18, SC-10, 3 Shaft, driven, 2 hex, 18 unit 1 97820353 M-108661 M-108661-18
98190456
CCGR-18 8 Shaft, driving, 2 hex, 18 unit 1 97814911 M-108660 M-108660-18
CC-24, SC-12, 3 Shaft, driven, 2 hex, 24 unit 1 97818745 M-108661 M-108661-24
98190451
CCGR-24 8 Shaft, driving, 2 hex, 24 unit 1 97814913 M-108660 M-108660-24
CC-32, 3 Shaft, driven, 2 hex, 32 unit 1 97820354 M-108661 M-108661-32
98190453
CCGR-32 8 Shaft, driving, 2 hex, 32 unit 1 97817330 M-108660 M-108660-32
CC-40, 3 Shaft, driven, 2 hex, 40 unit 1 97882178 M-108661 M-108661-40
98190454
CCGR-40 8 Shaft, driving, 2 hex, 40 unit 1 97817332 M-108660 M-108660-40
* Parts included in Stage 3 kit ONLY.

24
Sewer Chewer
3
Submersible gearmotor cross section

Product information
35
9B
29
9

9A 9C

11

7
6
3

10 17

39

15

40

TM05 8058 2013


43

Pos. Description Pos. Description


1 Rotor 9c Modular terminal block
2 Stator 10 Thrust bearing
3 Motor shaft 11 Radial bearing
5 Thrust bearing housing 15 Seal
6 Thrust bearing cap 17 Shaft sleeve
7 Stator housing 29 Lifting bail
8 Radial bearing housing 35 Epoxy
9 Modu-cab® cap & cable assembly 39 Thrust bearing snap ring
9A Cap 40 Heavy shock cycloidal type speed reducer
9B Cable connector module 43 Output shaft

25
4 Sewer Chewer

4. Installation
Installation

14" (356) 16
0.75
sq. floor [406]
[19] TYP.
opening 9
below plate
16
[406]

Min. headroom required


4 holes
0.63 [16] 0.75 to remove motor
[19] TYP.
"E"

2
"D" 5
3 "C" "E"
2
9

0.38
"D" 3
[10]
5 "C"

Channel unit with Channel unit standard


7 8''
support pipe height
8 BASIN DEPTH [2438] MAX.
2

6 6" "D" 4 5 "C"


[1829]

3
1
1 6.59
[167] 1 "B"

TM05 8790 2013


"A"
Channel unit with
protection pipe and floor
plate 4.00
1.88 [48] [102]
11.69 [297] 7.00 [178]

Hp C in. [mm] D in. [mm] E in. [mm] Standard height channel unit
3 hp* 21.25 (540) 16 (406) 2.75 (70) (incl. 1 and 2)
5 hp* 24.75 (629) 18.75 (476) 3 (76) • one motor pedestal
* Standard integated motor/reducer. • one flexible coupling
Model A in. [mm] B in. [mm] • two coupling guards.
CC-08 8 (203) 18.72 (475.49)
CC-12 12 (305) 23.06 (585.72) Channel unit with support pipe
CC-18 18 (457) 28.79 (731.27) (incl. 1, 2, and 5)
CC-24 24 (610) 34.83 (884.68)
CC-32 32 (813) 42.94 (1090.68)
• one item flexible shafting
CC-40 40 (1016) 51.09 (1297.69) • one support pipe assembly.

List of equipment furnished by Y.C.C. Channel unit with protection pipe and
model no. CC-__________ channel mounted floor plate (incl. 1,2,3,5, and 6)
wastewater/sludge grinder(s). • one protection pipe assembly
Each unit includes: • one floor plate assembly.
• one grinder unit
• one ____hp _____volts ____phase ______Hz
TEFC motor integated with "heavy shock" cycloidal
type speed reducer.

26
Sewer Chewer
4
Channel mounted with submersible motor

Installation
41
2 1041

5
4

1
"A"

TM05 8059 2013


11.69 7
297 178
Dimensions: in. [mm]
List of equipment furnished by Y.C.C.
Model A in. [mm] Lbs. [kg]*
CC-08 18.72 (475.49) 515 (192)
model no. CC-__________ channel mounted
CC-12 23.06 (585.72) 548 (204) wastewater/sludge grinder(s)
CC-18 28.79 (731.27) 593 (221) Each unit includes:
CC-24 34.83 (884.68) 639 (238) • one grinder unit
CC-32 42.94 (1090.68) 693 (259)
CC-40 51.09 (1297.69) 751 (280)
• one 5 hp ________volts ___phase ______Hz totally
enclosed non-ventilated continuous in air
* Weights include designated model, gear motor mounting pedestal submersible (IP68) explosion proof motor.
and integrated motor/speed reducer (submersible) w/30 ft. cable
length.
Standard height channel unit
(includes 1 and 2)
• one motor pedestal
• one flexible coupling
• two coupling guards
• one integrated heavy shock cycloidal type speed
reducer.

27
4 Sewer Chewer

Typical channel mounting with by pass


Installation

Bar screen

Slide Gate Slide Gate

Flow

Channel frame

4
(102)

8 TM05 8060 2013


(203)
Surface channel mounting Recessed channel mounting

All dimensions in inches in. [mm]

28
Sewer Chewer
4
In-line mounted ANSI flanges

Installation
Min. headroom required to
remove motor

"E"

"D"
"C"

5
4
3

"G" Flange outside dia: 1


ANSI B16.1 class 125 Lbs. 6

H-Hole quantity
J-Hole diameter
"B" K-Bolt circle dia.

Inlet Outlet

"L"

TM05 8061 2013


7
178
A-Inlet and outlet pipe dia.
11.69
297 "F"

A in. B in. F in. G in. H in. J in. K in. L in. Lbs. [kg]* Lbs. [kg]*
Model
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 3 hp 5 hp
SC-04 4 (102) 18.72 (475.49) 19.31 (490) 9 (228) 8 0.75 (19) 7.50 (191) 6 (152) 373 (139) 426 (159)
SC-06 6 (152) 23.06 (585.72) 21.31 (541) 11 (279) 8 0.88 (22) 9.50 (241) 7 (178) 437 (163) 490 (183)
SC-08 8 (203) 23.06 (585.72) 23.31 (592) 13.50 (343) 8 0.88 (22) 11.75 (298) 8 (203) 463 (173) 516 (193)
SC-10 10 (254) 28.79 (731.27) 27.31 (694) 16 (406) 8 1 (25) 14.25 (362) 9 (229) 564 (210) 617 (230)
SC-12 12 (305) 34.83 (884.68) 31.31 (795) 19 (483) 12 1 (25) 17 (432) 10 (254) 688 (257) 742 (277)

All dimensions in inches in. [mm]


* Weights include designated model, gear motor mounting pedestal and integrated motor/speed reducer (non-submersible).

Motor dimensions List of equipment furnished by Y.C.C.


______model no. SC-__________ in-line mounted
Hp C in. [mm] D in. [mm] E in. [mm]
wastewater/sludge grinder(s)
3 hp** 21.25 (540) 16 (406) 2.75 (70)
5 hp** 24.75 (629) 18.75 (476) 3 (76) Each unit includes:
• one grinder unit
** Standard integated motor/reducer
• one ___hp ________volts ___phase ______hz tefc
motor integated with heavy shock cycloidal type
speed reducer
• one motor pedestal
• one flexible coupling
• two coupling guards
• two hoppers with standard ansi b16.1 class 125 lbs.
flanges.

29
4 Sewer Chewer

In-line mounted DIN flanges


Installation

Min. headroom required to


remove motor

"E"

"D"
"C"

5
4
3

"G" Flange outside dia: Din 1


6

H-Hole quantity
J-Hole diameter
"B" K-Bolt circle dia.

Inlet Outlet

"L"

TM05 8061 2013


7
178
A-Inlet and outlet pipe dia.
11.69
297 "F"

All dimensions in inches in. [mm]


* Weights include designated model, gear motor mounting pedestal and integrated motor/speed reducer (non-submersible).

Motor dimensions List of equipment furnished by Y.C.C.


______model no. SC-__________ in-line mounted
Hp C in. [mm] D in. [mm] E in. [mm]
wastewater/sludge grinder(s)
3 hp** 21.25 (540) 16 (406) 2.75 (70)
5 hp** 24.75 (629) 18.75 (476) 3 (76) Each unit includes:
• one grinder unit
** Standard integated motor/reducer
• one ___hp ________volts ___phase ______hz tefc
motor integated with heavy shock cycloidal type
speed reducer
• one motor pedestal
• one flexible coupling
• two coupling guards
• two hoppers with standard din flanges.

30
Sewer Chewer
4
Typical in-line mounting with bypass

Installation
By pass

Influent Effluent
Sewer Chewer® grinder

TM05 8062 2013

Support Support

31
4 Sewer Chewer

Non-integated motor and speed reducer


Installation

1
A

7
2

5 5

TM05 8817 2013


Hp A in. [mm] B in. [mm] C in. [mm] List of equipment furnished by Y.C.C.
3 hp** 32.25 (819) 15 (381) 2.75 (70) Each unit includes:
5 hp** 36 (914) 16 (406) 3 (76) • one motor pedestal
** Standard integated motor/reducer • one low speed flexible coupling
• one separated heavy shock cycloidal type speed
reducer
• one high speed flexible coupling
• two coupling guards
• one ___hp ________volts ___phase ______hz
• one speed reducer pedestal.
_________TEFC motor
_________EXP motor
__________________

32
Sewer Chewer
4
Integrated submersible gearmotor and speed reducer

Installation
28"
41 711 MM
5
[1041 MM]
32.63"
829 MM

TM05 8064 2013


List of equipment furnished by Y.C.C.
Each unit includes:
• one motor pedestal
• one low speed flexible coupling
• one separated heavy shock cycloidal type speed
reducer
• two coupling guards
• one ___hp ________volts ___phase ______hz
totally enclosed non-ventilated continuous-in-air
submersible (ip 68) explosion proof motor.

33
4 Sewer Chewer

Channel rails installation details


Installation

Channelwidth

Anchor bolts (by others)


See note 1

8
203

Anchor bolts (by others)


Concrete walls (by others)
Influent

Optional:
bar grate (see table for proper
selection based on channel width)
Optional bar grate
(shown)
Side gate rail angle-front

5/8 " [16 MM]


"A"

See table

TM05 8065 2013


2" [51 MM] X 2" [51 MM] X 1/4" [6.35 MM]

5/8 " [16 MM]


Optional:
bar grate (see table for proper selection based on
channel width)

Minimum dimension is 12.50 [318 mm]


Note
Maximum dimension is 14.25 [362 mm]

Channel rail dimensions

Select Model A in. [mm]


CC-08 18.75 (476)
CC-12 23 (584)
CC-18 29 (737)
CC-24 34.75 (883)
CC-32 42.75 (1086)
CC-40 51 (1295)

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.

Install filler pieces or grout both sides


Note (by others) - space between filler pieces
or grout shall be 12.50 [318 mm] min.

34
Sewer Chewer
4
Channel frame installation- single unit

Installation
Channel widths: 14" (356) to 24" (610)

Channel width

12
12
305
305
10
10
254
254
Anchor bolts (by others)

8
203
"E"

Optional:
"D" bar grate

Anchor bolts (by others) 1


12.75 25
324 Concrete walls (by others)

Influent

Slide gate (shown)

0.875
0.875

Frame height
"A"
"B"

B/2 Optional:
Slide gate

TM05 8066 2013


0.875
Side baffle for channel widths 14" 5/8" [16 MM]
(356) to 24" (610)

Available materials Channel frame dimensions


ASTM A36 steel Select Model A in. [mm] B in. [mm]
AISI 304 ss per ASTM A276-80A
CC-08 18.75 (476) 16.75 (425)
AISI 316 ss per ASTM A276-80A
CC-12 23 (584 21 (533)
CC-18 29 (737) 27 (686)
Channel frame dimensions
CC-24 34.75 (883) 32.75 (832)
Select Channel width in. [mm] D in. [mm] E in. [mm] CC-32 42.75 (1086) 40.75 (1035)
14 - 24 (406 - 610) 3 (76) 15.13 (385) CC-40 51 (1295) 49 (1245)

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.

35
4 Sewer Chewer

Channel frame installation - single unit


Installation

Channel widths: 25" (635) to 60" (1524)

Channel width

12
305
10
10
Anchor bolts (by others) 254
254

0.875
22

8
203
"E"

"D"

13
13
324
324 1
25
Optional:
Concrete walls bar grate
Anchor bolts (by others)
(by others)
Influent

Bar grate (shown)

0.875
0.875

Optional:
Slide gate
"A" 5/8" [16 MM]
"B"

B/2
Side baffle for channel widths

TM05 8067 2013


25" (635) to 60" (1524)
0.875

Available materials Channel frame dimensions


ASTM A36 steel Select Channel width in. [mm] D in. [mm] E in. [mm]
AISI 304 ss per ASTM A276-80A
25 - 36 (635 - 914) 5 (127) 17.13(435)
AISI 316 ss per ASTM A276-80A
37 - 48 (940 - 1219) 8 (203) 20.13 (512)
49 - 60 (1245 - 1524) 11 (279) 23.13 (588)
Channel frame dimensions
Available finish
Select Model A in. [mm] B in. [mm]
CC-08 18.75 (476) 16.75 (425) One coat of machinery enamel (standard finish for
CC-12 23 (584) 21 (533) steel fabrication.
CC-18 29 (737) 27 (686)
CC-24 34.75 (883) 32.75 (832)
CC-32 42.75 (1086) 40.75 (1035)
CC-40 51 (1295) 49 (1245)

36
Sewer Chewer
4
Channel frame installation - duplex unit

Installation
Channel widths: 30" (762) to 38" (965)

Channel width
1212
(305)
305
10
10 4
4 10
10
Anchor bolts 254
254
102
102 254
254
(by others)
0.875
22

8
203 "E"
"D"

1
Anchor bolts 25
(by others) 12.75
12.75 12.75
12.75
324
324 324
324
Concrete walls
(by others)

Influent Influent

Optional slide
gate

Optional slide gate Optional bar grate


0.875
0.875 5/8" [16 MM]

Optional
bar grate
0.875

"A" "B" Side baffle for channel widths


30" [762] to 38" [965]
B/2

TM05 8068 2013


0.875

Available materials Channel frame dimensions


ASTM A36 steel Select Model A in. [mm] B in. [mm]
AISI 304 ss per ASTM A276-80A
CC-08 18.75 (476) 16.75 (425)
AISI 316 ss per ASTM A276-80A
CC-12 23 (584) 21 (533)
CC-18 29 (737) 27 (686)
Channel frame dimensions CC-24 34.75 (883) 32.75 (832)
Select Channel width in. [mm] D in. [mm] E in. [mm] CC-32 42.75 (1086) 40.75 (1035)
30 - 38 (762 - 965) 3 (76) 15.13 (385) CC-40 51 (1295) 49 (1245)

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.

37
4 Sewer Chewer

Channel frame installation - duplex unit


Installation

Channel widths: 39" (991) to 74" (1880)

Channel width
12
12
305
Anchor bolts 4 305
(by others) 102 10
10

254
254

0.875
22

"D" "E"

8
203
1
Anchor bolts 12.75 12.75
12.75
Concrete walls 25
324 324
324
(by others)
(by others)

Influent Influent

Optional slide gate

Optional bar grate

Optional slide gate 5/8" [16 MM]


Side baffle for channel widths
39" [991] to 74" [1880]
0.875
0.875 0.875

"A"
"B"

B/2

TM05 8069 2013


0.875

Available materials Channel frame dimensions


ASTM A36 steel Select Model A in. [mm] B in. [mm]
AISI 304 ss per ASTM A276-80A
CC-08 18.75 (476) 16.75 (425)
AISI 316 ss per ASTM A276-80A
CC-12 23 (584) 21 (533)
CC-18 29 (737) 27 (686)
Channel frame dimensions CC-24 34.75 (883) 32.75 (832)
Select Channel width in. [mm] D in. [mm] E in. [mm] CC-32 42.75 (1086) 40.75 (1035)
39 - 50 (991 - 1270) 5 (127) 17.13 (435) CC-40 51 (1295) 49 (1245)
51 - 62 (1295 - 1575) 8 (203) 20.13 (512) Available finish
63 - 74 (1600 - 1880) 11 (279) 23.13 (588)
One coat of machinery enamel (standard finish for
steel fabrication.

38
Sewer Chewer
4
Wet-well basket frame

Installation
Grinder with standard TEFC gearmotor

16"
406
8"
203
Lifting eyebolts
6 1/4 "
159

3"
18
4 3"
476 76

Lifting
7"
eyebolts 20 178
1 1/4 "
508
32
16" 1 1/2 "
Detail "A" 406 38
Influent 18 1/2 "
470 2 50
Dual rail guide
support bracket
.63 "(16 MM) Mounting holes (typ)
(upper and 1"
25
intermediate)
Dual rail upper
support bracket
(see detail "A")
Integrate motor and C"

SCH. 40 speed reducer


guide pipe " A"
(by others)

13 "
326
" B"

TM05 9764 2013


Influent pipe
12" (300) dia. max.
16
406

Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
No. of
Model A in. [mm] Bin. [mm] C (type) in. [mm]
holes
CC-08 16 3/4 (425 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (997) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (258) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2

39
4 Sewer Chewer

Wet well basket frame


Installation

Grinder with optional (IP68) submersible motor

16"
(406)
8"
(203)
19"
(483) 6 1/4" 6 1/4"
(159) (159)
3"
(76)
6"
(152)
7" Mounting holes
(178)
1" ø.63" (16)
6 1/4" 1 1/4" 16" (25)
(159) 1 1/2"
(32) (406) 3/4" (19)
20" (38)
18 1/2"
(508) Detail "A" 2"(50) Spacing
(470)
Dual rail guide support Dia. sch 40 guide
bracket (upper & intermediate) pipe
Influent (by others)

"C"
Lifting bail Dual rail upper
support bracket "A"
(see detail "A") "B"
Integrated
submersible
motor & speed
reducer

7"
(184)

12" 16"
(300)
(406)

TM05 2318 3914


Influent pipe
(Dia. Max.)

16 1/4"
(406)

Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
No. of
Model A in. [mm] B in. [mm] C (type) in. [mm]
holes
CC-08 16 3/4 (425) 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (997) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883) 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (257) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2

40
Sewer Chewer
4
Duplex wet well basket frame

Installation
Grinders with standard TEFC gearmotor

Lifting eyebolts 16"


406
8"
203 DETAIL "A"

1" 6 1/4 "


16
2 159
419

3"
76
1"
41
2
SCH. 104 7 .63 "(16 MM) Mounting holes (typ)
40 7" 1"
Influent Influent 178 25
guide
1 1/4 "
pipe 32
(by 16" 1 1/2 "
406 38
others)
18 1/2 "
470 2 50

Dual rail " B"


Integrated
motor and upper
speed support
"C" " A"
bracket
reducer
(see detail
"A")

5"
127

1
36 2 "
927

TM05 9763 2013


Influent
pipe
18 (457)
dia max

Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
No. of
Model A in. [mm] B in. [mm] C (type) in. [mm]
holes
CC-08 16 3/4 (425) 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (533) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883) 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (257) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2

41
4 Sewer Chewer

Duplex wet well basket frame


Installation

Grinders with optional submersible motor

16"
6 1/4" (406)
(159) 8"
(203)

16 1/2" Detail "A"


(419)
3" DETAIL "A" Dual rail guide support
(76) bracket (upper & intermediate)
7"
40 5/8" (178)
(1032) Mounting holes (typ)
1 1/4" 1"
(32) 16" 1 1/2" ø.63" (16)
Influent Influent (38) (25)
(32)
18 1/2" 2"(50)
(470)

Lifting bail Dual rail


Lifting bail
upper support
Integrated bracket (see
Integrated detail "A") "B"
submersibl submersible
e motor & motor &
speed "C" "A"
speed
reducer reducer

5"
(127)

36 1/2"

TM05 2319 3914


(927)

Influent pipe
18 (457) dia max

Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
Model A in. [mm] B in. [mm] C (type) in. [mm] No. of holes
CC-08 16 3/4 (425) 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (533) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883) 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (257) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2

42
Sewer Chewer
4
Trash basket

Installation
16" REF.
Dual rail upper support bracket (406MM)

Dual rail guard pipe

Trash basket lifting bail 11.69"


(297MM)

9"
(229MM)

6.50" Removable trash


(165MM)
basket

"A"

Influent pipe
12" (305MM)

TM05 8074 2013


Available materials
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A

Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
Model A in. [mm]
CC-08
23 (584)
CC-12
CC-18
34-3/4 (883)
CC-24
CC-32 41 (1041)
CC-40 50-3/4 (1289)

43
4 Sewer Chewer

Channel guide rail frame


Installation

Grinder with standard integrated TEFC gearmotor

16 20.06
(406) (509.52)
8
6.25 (203)
(159)

6.50
3 (165.10)
(76) 7
(178)
1.25 16
(32) 18.50 (406) 1.50 Channel width 22" (559) min.
(470) (38)
Detail A

Dual rail upper support bracket (see detail "A")

0.50 ( 13 )
Bolts (by others)

2 (50) dia. SCH. 40 pipe Influent


(by others)

0.75(19.05)
8X .63 (16.00) 5.50 8.00
(139.70) (203.20) 2.00
1.00 (50.80)
(25.40)
"B"
4.50
"A" (514.35)

"B"

TM05 8075 2013


16.00 1.50
(406.40) (38.10)
16.31 1.00 19.00
(414.27) (25.40) (482.60)

Available materials
Structural steel ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A

Finish
One coat of machinery enamel
(Standard finish for steel fabrication)

Model A in. [mm] B in. [mm]


CC-08 18.75 (467.25) 8.38 (212.85)
CC-12 23.00 (584.20) 10.50 (266.70)
CC-18 29.00 (736.60) 13.50 (342.90)
CC-24 34.75 (882.65) 16.38 (416.05)
CC-32 42.75 (1085.85) 20.38 (517.65)
CC-40 51.00 (1295.40) 24.50 (622.30)

44
Sewer Chewer
4
Channel guide rail frame

Installation
Grinder with submersible IP68 gearmotor

16 20.06
(406) (509.52)
6.25 8
(203)
(159)

6.50
3 (165.10)
(76) 7
(178)
1.25 16
(32) 18.50 (406) 1.50 [22.00 (559) ]
(470) (38) Channel width.
Detail A

Dual rail upper support bracket


0.50( 13 ) (see detail "A")
Bolts (by others)

2 (50) dia. SCH. 40 pipe (by others)

Influent

.75 (19.05)
8X .63 (16.00)
5.50 8.00
(139.70) (203.20) 2.00
1.00 (50.80)
"B" (25.40)
4.50
"A" (514.35)

TM05 8076 2013


"B"

16.00 1.50
1.00 (406.40) (38.10)
16.31 (25.40) 19.00
(515.27) (482.60)

Available materials
Structural steel ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A

Finish
One coat of machinery enamel
(Standard finish for steel fabrication)

Model A in. [mm] B in. [mm]


CC-08 18.75 (467.25) 8.38 (212.85)
CC-12 23.00 (584.20) 10.50 (266.70)
CC-18 29.00 (736.60) 13.50 (342.90)
CC-24 34.75 (882.65) 16.38 (416.05)
CC-32 42.75 (1085.85) 20.38 (517.65)
CC-40 51.00 (1295.40) 24.50 (622.30)

45
4 Sewer Chewer

Typical installation with manhole


Installation

Manhole
Typical Sewer Chewer unit mounted L
within channel

Pre-cast concrete manhole

Slope
12.50" ( 318 ) Inlet pipe

L Manhole

Outlet pipe

Formed concrete channel


Manhole access ladder

Section A-A Section B-B

Manhole Manhole

L CL

Sewer chewer unit


and channel rails

Inlet pipe
Outlet pipe

4"
( 102 )
TM05 8077 2013

8" 12.50" (318)


(203) Channel width

46
Sewer Chewer
4
Series 3 control panel outline drawing

Installation
Standard FRP enclosure

(442 mm) (292 mm)


17.38" 11.50"

1
R G E N
E
M C
E

3
S P
T O
(492 mm)
19.38"

VYNCKIER
316SS
GRINDER REVERSE

PUSH TO SILENCE

2
SIEMENS

F1 F2 F3 F4

SIEMENS

Enclosure 18X16 (nominal)

Approx. shipping weight: 30 Lbs, (14 kg)

F1 F2 F3 F4
(243 mm)
9.56"

TM05 8078 2013


6

47
4 Sewer Chewer

Series 3 control panel


Installation

Back plate layout

H1 H2 H3 H4

® ®
BUSS BUSS

CHCC2

30A 600V
USE BUSS
CLASS CC FUSES

X2 XF X1

#Z102949-OC

AMPERAGE
Tmax

RANGE
on

40
20
10
I

-
0-5 VDC
OUTPUT
Use min. 75ºC insulated conductor

+
O off
L1 N I1 I2 I3 I4 I5 I6 I7 I8

L N
INPUT

ig20
AC/DC 115..240V INPUT 8xAC/DC 100-240VAC 0.9A
1LA2 POWER SUPPLY

idec C
UL FOR HAZ. LOC.
US LISTED

SIEMENS TUV

DC ON

VR.
ADJ
30
OUTPUT
W

POWER SUPPLY
PS5R - SC24
ESC OK IDEC IZUMI CORP.
LOGO! 230RC 6ED1 052-1FB00-0BA4
MANUFACTURED IN TAIWAN

OUTPUT CLASS 2
24VDC 1.3A POWER SUPPLY

X 2
OUTPUT 4xRELAY/10A 3 4 -V +V

1 2 1 2 1 2 1 2
Q1 Q2 Q3 Q4

Back plate 15 X 17 (381 X 432) TM05 8079 2013

48
Sewer Chewer
4
Series 3 control panel outline drawing

Installation
optional stainless steel enclosure

(410 mm) (254 mm)


16" 10"

® 1
R G E N
E
M C
E

3
S P
T O

4
(500 mm)
20"

2
SIEMENS

F1 F2 F3 F4

SIEMENS

F1 F2 F3 F4
(200 mm)
8"

TM05 8080 2013

Pos. Legend
1 Main Disconnect Switch
2 Operator Interface
3 Emergency Stop Button
4 Grinder Reverse Push button
5 Push to Silence Push button
6 Audible Alarm

49
5 Submittal specification sheet Sewer Chewer

5. Submittal specification sheet


Model Qty
Job Name Customer
Location P.o.#
Marks Ycc Sales Order #
Engineer Local Representative
Contractor

Grinder materials and construction


Sewer Chewer Channel Chewer Channel Chewer guide-rail

Shafts
Machined 2" Hex AISI 4140 Alloy Steel. Heat-treated and straightened to provide a minimum tensile strength of
149,000 PSI.
Cutters and Spacers
Heat Treated 4140 Alloy Steel. Mating faces are precision ground to a minimum #63 microinch Root Mean Square
(RMS) finish to assure flatness across the face. Through-hardened to a minimum 43-48 Rockwell C5. Tooth design
with cutting edges on both leading and trailing edges. Additional shearing surfaces on the mating faces of cutters.
Bearings
Double sealed, oversized, Conrad-Type ball bearings with permanent grease lubrication.
Seals
Tungsten carbide mechanical seals
Housing and side rails
ASTM A536-84/Grade 65-45-12 Ductile Iron
Couplings
Heavy duty jaw type coupling with keyway and set screws (Commercially available).

Mounting frame assembly (for channel and wet well mount type units)

Channel rails single unit Stl 304 SS 316 SS


Channel frame single unit Stl 304 SS 316 SS
Channel frame duplex unit Stl 304 SS 316 SS
Wet-well frame single unit Stl 304 SS 316 SS
Wet-well duplex unit Stl 304 SS 316 SS
Channel guide-rail frame Stl 304 SS 316 SS

See plans and drawings for actual dimensions


Mounting frame assembly paint
Uncoated (standard for 304SS and 316SS units) One (1) coat of machinery enamel (standard finish for steel fabrication
Slide gate Stl 304 SS 316 SS
bar grate Stl 304 SS 316 SS

Drive
__________ Electric Motor __________ Frame __________ Phase __________ Service Factor
__________ Hp __________ RPM __________ Volt __________ Hertz

Enclosure TEFC TEXP TENV-Submersible (IP68)


Submersible Explosion-Proof Class I, Group C & D, F.M. Label

Grinder paint
One (1) coat of standard high-solids machinery enamel One (1) coat of high-solids epoxy

Testing (in-line units only)


Hydrostaticc PSI Witnessed Non-Witnessed
Operation and grind test Witnessed Non-Witnessed

Spare parts
Stage 1 Rebuild Kit Stage 2 Rebuild Kit Stage 3 Rebuild Kit Rescue Cartridge

50
Sewer Chewer Submittal specification sheet
5

Controller features and options


Standard series 3 digital interface type
Operation Local Remote
Enclosure No Enclosure1 NEMA 4X NEMA 7
Construction FRP2 304 Stainless Steel 316 Stainless Steel

1
Controls on back-plate only for mounting in customer supplied enclosure
2 Fiberglass Reinforced Polyester - Standard
Controller options
Volt Meter Single Phase Three Phase
120 V / 2 A GFI Convenience Outlet 120 V / 10 A GFI Convenience Outlet Surge Arrestor NEMA 1 Rated Starters

Form C Remote Alarm Relay Contact(s)


Grinder Overload Full Service Maintenance Grinder Run
Motor Overload Preventive Maintenance Phase Monitor

Enclosure Space Heater Push to Test Type Alarm Light Flashing Alarm Beacon
Form C Run Contact U.L. Listed for U.S. and Canada Spare Fuse Kit (Qty 2 fuses)
OID cover1 "CE" listed for E.U. installations Motor overt-temp circuit2

1 With Audible & Visible Alarm for units with TEXP motor option
2
Keypad/display cover for outdoor application

Other options
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51
6 Sewer Chewer

6. Re.S.C.U.E
Re.S.C.U.E

Replacement Sewer Chewer Unit Exchange Shipping


• Called to arrange the repair/exchange and received
Repair & exchange program a repair order number and Return Authorization
from the Service Department.
Please call out service department for repair order
number and return authorization before shipping unit in • Prepare your Sewer Chewer for shipping:
for service. 1. Remove motor, speed reducer, motor pedestal,
hopper flanges, and couplings from the unit.
Repairing an existing unit 2. Steam clean or pressure wash the unit. Make sure
Sewer Chewer Rebuild Kits are available for repairs that no visible debris or other contaminants are left
conducted in the field. The parts in the kits range from on the unit.
a minimum of the preventative maintenance items only 3. Disinfect the unit and allow it to dry thoroughly
to those required for a complete unit overhaul including before boxing it.
cutters, spacers and shafts. Please contact our • Unit must be shipped with both sides of the unit
Service Department for pricing and availability. securely covered to protect against personal injury.
Factory refurbishment is also available. Labor is not The unit may either be palletized or boxed.
charged for units reconditioned at the factory. Customer may be liable for any fines, additional
Reconditioned units are covered by the same charges and damages if the above measures have not
limited warranty as new units for a period of twelve been appropriately taken.
(12) months. All shipping costs and liabilities are to
be responsibility of customer (Please see special
shipping instructions below.)

Exchanging an existing unit


Units may be directly exchanged for a brand new
cutter cartridge assembly at a discounted price.
To participate in the exchange program, contact the
factory Service Department for pricing, availability and
to arrange for the exchange. Upon receipt of a
purchase order, a new cutting cartridge assembly will
be shipped. When the shipment arrives at the
customer's facility, simply remove the nameplates off
of the existing Sewer Chewer and return them to the
factory. Upon receipt of the nameplates, a 10 % credit
will be issued toward the invoice for the newly
purchased cutting cartridge assembly. The nameplates
may also be sent in with the purchase order for an
immediate discount. All shipping costs and liabilities
are to be responsibility of customer (Please see
special shipping instructions below.)

Special shipping instructions


Call 630-236-5500 for a repair order number, Return
Authorization, and to obtain detailed information on our
Re.S.C.U.E. Repair & Parts Policy.

52
Sewer Chewer STANDARD WARRANTY
7

7. STANDARD WARRANTY
For a period of fifteen (15) months from the date of shipment or twelve (12) months from start-up whichever occurs
first, Grundfos Chicago gives a limited warranty that its Manufactured Equipment covered by this order shall be free of
defects in material and workmanship under normal use and service, and when properly installed. Grundfos Chicago
agrees to repair or replace F.O.B. shipping point, such equipment, or any part thereof, previously furnished by
Grundfos Chicago as actually found by Grundfos Chicago after inspection as defective, provided: (a) Start up of said
equipment was conducted by an Authorized Representative of Grundfos Chicago. Start up shall only occur after ninety
percent (90 %) of the invoice price of said equipment has been paid to Grundfos Chicago. Start up of equipment by
any unauthorized personnel shall nullify the warranty. (b) Said equipment has been properly installed, operated, and
maintained by Buyer in accordance with Grundfos Chicago recommendations and specifications. (C) Buyer notifies
Grundfos Chicago, Aurora, Illinois in writing as soon as any such defect becomes apparent. Any claim by Buyer with
reference to the equipment sold hereunder for any cause shall be deemed waived by Buyer unless submitted to
Grundfos Chicago in writing within (30) days from the date Buyer discovered, or should have discovered, any claimed
breach within the limited warranty period. Unless agreed to the contrary by Grundfos Chicago in writing, any work
done, material furnished, repairs or designs made by others, shall void the warranty.
Grundfos Chicago does not warrant accessories or components not manufactured by Grundfos Chicago. However, to
the extent possible, Grundfos Chicago agrees to assign to Buyer its rights under the original manufacturers warranty,
without recourse to Grundfos Chicago.
Grundfos Chicago makes no representation or inference within this warranty that it has reviewed the buyer's and/or
end user's system design to which the equipment supplied by Grundfos Chicago will become a component of such a
system. Overall system compatibility of all components within such a system shall be the responsibility of others.
Grundfos Chicago shall not be liable for any damage caused by abrasive materials, chemicals, scale deposits,
corrosion, lightning, improper electrical supply, mishandling, or other similar conditions.
Grundfos Chicago shall not be liable for incidental or consequential losses, damages or expenses, directly or indirectly
arising from the sale, handling or use of the equipment, or from any other cause relating thereto, and Grundfos
Chicago liability hereunder in any case is expressly limited to the replacement (in the original form shipped) of
equipment or any part thereof, not complying with this order, or, at Grundfos Chicago election, to the repayment of or
crediting Buyer with an amount equal to the purchase price of such equipment, whether such claims are for breach or
warranty or negligence.
This warranty is expressly made in lieu of any and all other warranties expressed or implied including warranties of
merchantability and fitness.

53
© Copyright Grundfos Holding A/S
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
98495141 1014
ECM: 1145584

USA
GRUNDFOS Chicago
3905 Enterprise Court
P.O. Box 6620
Aurora, IL 60598-0620
Phone: +1-630-236-5500
Fax: +1-630-236-5511

GRUNDFOS Kansas City


17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Fax: +1-913-227-3500

www.grundfos.us

Canada
GRUNDFOS Canada
2941 Brighton Road
Oakville, Ontario L6H 6C9 Canada
Phone: +1-905 829 9533
Fax: +1-905 829 9512

www.grundfos.ca

México
GRUNDFOS México
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
C.P. 66600 Apodaca, N.L Mexico
Phone: +011-52-81-8144 4000
Fax: +011-52-81-8144 4010

www.grundfos.mx