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Oil & Gas Construction LLC DATE: 01 March 2017

INQUIRY SYNOPSIS / ESTIMATION NORMS REV.: 0

BID NO: 13729 RECEIVED ON: 19-Feb-17 RECEIVED BY: Mr. Reny Devassy BID SUBMISSION: 28-Feb-16

Client:: Bilfinger Deutsche Babcock Emirates LLC

End User: Emirates Global Aluminium (EGA)

CLIENT DETAILS: Name: Mr. Richard Chacksfield Designation: Head of Proposals & Sales

Contact Person: Phone: +971 50 823 4472 Fax: +971 2 550 2076

E-mail: richard.chacksfield@bilfinger.com Cell: +971 50 823 4472

Project Title: Design, procurement, fabrication & site erection of 02 Nos. Field Erected Tanks
PROJECT DETAIL:

Project Location: Al Taweelah Site, Abu Dhabi, UAE

✘ API 650 Tanks Storage Tanks Silos Skid Packages

Calm Buoy Steel Structure Piping Spools Pipe Supports

Pressure Vessels Heat Exchangers Repair / Maintenance Shut Down


PRODUCT / SERVICE:

Blasting & Painting Services Site Erection Commissioning

Other _____________________________

✘ Engineering ✘ Procurement ✘ Shop Fabrication


SCOPE OF WORK:

✘ Site Construction Commissioning Maintenance

TYPE OF INQUIRY: Firm ✘ Budgetary

CURRENCY:
✘ US $ AED EURO €

Lack of Know-how Critical Materials ✘ Tight Delivery / Schedule Payment Term

RISK ASSESSMENT:
✘ Design Capability Shop Capability Guarantee ✘ LD Risk

Other _______________________

DELIVERY BASIS: Ex-Works ✘ FOT FOB CFR CIF DDU DDP

ASME DIN EN
DESIGN CODE:
TEMA ✘ API 650 Other __________________

PACKING:
✘ Road Worthy Sea Worthy Other

MODE OF SHIPMENT / DELIVERY:


✘ By Road By Sea

PROJECT DURATION REQUIRED BY CIENT 4 Months for complete scope

PROJECT DURATION QUOTED 7 Months for complete scope

OIL GAS CONSTRUCTION L.L.C.


ESTIMATION NORMS / QUANTITIES

SR. NO. 1 2 3 4 5 6 7 8

Condensate Condensate
EQUIPMENT / SERVICE
Distribution Tank Reject Tank

MATERIAL SS304L S275JR/A36

DIAMETER (MM) 12,000 6,500

HEIGHT (MM) 10,100 6,300

THICKNESS (MM) 6 TO 20 6 TO 20

QUANTITY (NOS.) 1 1

FINISHED WEIGHT (KGS) 40,010 13,610

WASTAGE (%) 20% 20%

PROCURED WEIGHT (KGS) 50,013 17,013

PIPING / NOZZLES (DIA. INCHES) 164 95

STRUCTURE/LADDERS/PLATFORMS (KGS) 1,557 641

FABRICATION NORMS

PRODUCTIVITY SHOP / PRE-FAB


75 75
(MANHOURS/TON)

PRODUCTIVITY SITE CONSTRUCTION


250 250
(MANHOURS/TON)

PRODUCTIVITY OVERALL
325 325
(MANHOURS/TON)

PRODUCTIVITY PIPING/NOZZLES
3.0 2.5
(MANHOURS/DIA. INCH)

PRODUCTIVITY STRUCTURE
200 200
(MANHOURS/TON)

CONSUMABLES

ELECTRODES / WIRES (%AGE OF WEIGHT) 2.00% 2.00%

ELECTRODES / WIRES (KG/MTR.) 1.6 1.6

OXYGEN GAS FOR CUTTING (CYLINDERS /


3 3
TON FAB. WEIGHT)

DIACETYLENE GAS
1 1
(CYLINDERS / TON FAB. WEIGHT)

ARGON GAS FOR GTAW


N/A N/A
(WELD METER / CYLINDER)

CO2 GAS FOR MIG/FCAW


10 10
(KG ELECTRODE / CYLINDER)

LPG GAS FOR PREHEAT


N/A N/A
(WELD METER / CYLINDER)

CUTTING / GRINDING DISCS CS/SS


5 5
(PER TON FAB. WEIGHT)

SAFETY CONSUMABLES
10% 10%
(%AGE OF WELDING & INDUSTRIAL)

EQUIPMENT INTERNAL

CRANES 25 TON (MACHINE MONTHS) 2 1

FORK LIFTERS 5 TON (MACHINE MONTHS) 2 1

TRAILER FLAT BED 20 FT (TRIPS) 10 5

EQUIPMENT EXTERNAL

CRANE 50 TON (MACHINE MONTHS) 1

CRANE 100 TON


1
(MACHINE MONTHS)

FORK LIFTER 5 TON


3 1
(MACHINE MONTHS)

TRAILER FLAT BED 40 FT. (TRIPS) 10 5

OIL GAS CONSTRUCTION L.L.C.


ESTIMATION NORMS / QUANTITIES

SR. NO. 1 2 3 4 5 6 7 8

Condensate Condensate
EQUIPMENT / SERVICE
Distribution Tank Reject Tank

POWER GENERATOR 150 KVA


2 1
FOR SITE OFFICES (MACHINE MONTHS)

POWER GENERATOR 250 KVA


1 0.5
FOR SITE WORKS (MACHINE MONTHS)

WATER TANKER 4400 GALLONS


2 1
(MONTHS)

20 FT. CONTAINERS FOR TOOLS


2 1
(MONTHS)

20 FT. CONTAINERS FOR SITE OFFICES


2 1
(MONTHS)

PORTA CABIN FOR SITE MESS


2 1
(MONTHS)

3 TON PICK UP FOR MATERIALS (MONTHS) 2 1

40 SEATER BUS FOR WORKERS


2 1
TRANSPORTATION (MONTHS)

FOOD FOR WORKERS & STAFF


60 30
(MAN MONTHS)

INSPECTION & TESTING NORMS

WELD LENGTH (LINEAR METERS) 388 145

NO. OF RT FILMS / LINEAR METER WELD 4 4

RADIOGRAPHY (%AGE) FOR LINEAR


0% 0%
WELDS

TOTAL NO. OF RT FILMS FOR LINEAR


0 0
WELDS

NO. OF PIPE JOINTS (NOS.) 23 13

RADIOGRAPHY (%AGE) FOR PIPE JOINTS 100% 100%

NO. OF RT FILMS / PIPE JOINT 3 3

TOTAL NO. OF RT FILMS FOR PIPE JOINTS 69 39

DPT (%AGE) 30% 30%

WELD METERS / CAN FOR DPT 3 3

NO. OF DPT CANS 39 15

INSPECTION RATE FOR DPT (METERS /


40 40
VISIT)

NO. OF VISITS OF INSPECTOR FOR DPT 3 1

MPT (%AGE) 30% 30%

WELD METERS / CAN FOR MPT 5 5

NO. OF MPT CANS 23 9

INSPECTION RATE FOR MPT (METERS /


40 40
VISIT)

NO. OF VISITS OF INSPECTOR FOR MPT 3 1

UT (%AGE) 0% 0%

INSPECTION RATE FOR UT (METERS / VISIT) 20 20

NO. OF VISITS OF INSPECTOR FOR UT 0 0

OIL GAS CONSTRUCTION L.L.C.