You are on page 1of 46

SECTION 4011B – ELECTRICAL SYSTEM 1

SECTION 4011B

ELECTRICAL HARNESSES
FULL POWERSHIFT 120 TO 155 MODELS

CONTENT

Description Page
Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wire Identification and colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lighting Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Front Main (Engine) Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Main (Transmission) Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cab Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6 – 66000 – 06 – 2002
2 SECTION 4011B – ELECTRICAL SYSTEM

HARNESSES

1
There are four main electrical wiring harnesses used:–
1. LT Lighting Harness 3. RM Rear Main (Cab) Harness
2. FM Front Main (Engine) Harness 4. CM Chassis Main (Transmission) Harness

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 3

MAIN EXTENSION CONNECTORS

2
The location of the main Harness to Harness connectors is shown above.

C001 – FM to CM Harness C020 – RM to CM Harness


C019 – RM to CM Harness C056 – LT to CM Harness

6 – 66000 – 06 – 2002
4 SECTION 4011B – ELECTRICAL SYSTEM

WIRE COLOUR
Each wire entering a connector on a harness has a
colour.
Below is a list of the colours used and their identifiy-
ing letter.

B Black (Ground) LTG (LG) Light Green


N Brown (12v Unfused) U Blue (Headlamps)
TN (LN) Light Brown TQ Turquoise (Prossesor
Signal)
S Slate
L Lilac (12v Fused Bat-
R Red (General Lighting)
tery Feed
O Orange K Pink
Y Yellow W White (12v Unfused
G Green (12v Fused Key Key ON)
On)

WIRE CODE
The following pages show in detail each wiring har-
ness, the general location of the connectors on that
harness, followed by a more detailed location. Also
each connector is detailed with pinouts and the wire
code relating to each wire.

3
The wire codes can be read as follows.
1 – Indicates the connector pin number.
2 – Indicates the Wiring harness.
3 – Indicates the circuit and spur.
4 – Indicates wire colour where the first letter (4) is the
base colour, the second (5) is a tracer colour and the
third (6) is the colour of any rings.

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 5

NOTES

6 – 66000 – 06 – 2002
6 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – LIGHTING HARNESS

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 7

FULL POWERSHIFT 120–155 MODELS – LIGHTING HARNESS CONNECTORS


1. C056 Headlamp Harness Main Connector 4. C059 Right Hand Headlamp
(Page 8, Fig 8) (Page 8, Fig 9)
2. C057 Horn 5. C060 Left Hand Headlamp
(Page 8, Fig 9) (Page 8, Fig 9)
3. C058 Right Hand Worklamp 6. C061 Left Hand Work Lamp
(Page 8, Fig 9) (Page 8, Fig 9)

6 – 66000 – 06 – 2002
8 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – LIGHTING HARNESS CONNECTOR


LOCATION & IDENTIFICATION

6 8

7 9

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 9

NOTES

6 – 66000 – 06 – 2002
10 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – FRONT MAIN (ENGINE) HARNESS

10

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 11

FULL POWERSHIFT 120–155 MODELS – FRONT MAIN (ENGINE) CONNECTORS


1. C001 Front Main Harness Connector 15. C017 Water in Fuel Sensor
(Page 12 Fig.12) (Page 14 Fig. 31)
2. C003 Engine Oil Pressure Sender 16. C018 Thermostart Device
(Page 12 Fig.14) (Page 14 Fig. 32)
3. C004 Engine Oil Pressure Switch 17. C229 Coolant Temp
(Page 12 Fig.14) (Page 13 Fig. 24)
4. C005 Start Relay 18. C253 Axle Height Sensor
(Page 12 Fig.16) (Page 13 Fig. 23)
5. C006 Start Solenoid 19. C254 Front Hitch/PTO Connector
(Page 12 Fig.16) (Page 12 Fig.16)
6. C007 Brake Reservoir Fluid Level Switch 20. C270 Boost Pressure / Temperature
(Page 13 Fig. 21) (Page 14 Fig. 32)
7. C008 Engine Coolant Level Switch 21. C271 Start Alt (alternator to starter wire)
(Page 13 Fig. 21) (Page 12 Fig.16)
8. C009 Air Cleaner Vacuum Switch 22. C272 Temperature Sender
(Page 13 Fig. 22) (Page 13 Fig. 24)
9. C010 Air conditioning Compressor Connector 23. C274 Temperature Sensor
(Page 13 Fig. 23 ) (Page 13 Fig. 23)
10. C012 Engine Coolant Temperature Sender 24. C275 Vistrionic Fan
(Page 13 Fig. 24) (Page 14 Fig. 30)
11. C013 Alternator Connector 25. C276 Vistrionic Fan (Connector onto Fan)
(Page 14 Fig. 26) (Page 14 Fig. 30)
12. C014 Steering Angle Sensor 26. C341 Cold advance Solenoid
(Page 14 Fig. 30) (Page 14 Fig. 26)
13. C015 Fuel Shutoff Solenoid 27. C343 Front Brake Reservoir Fluid Level Switch
(Page14 Fig. 26) (Page 15 Fig. 34)
14. C016 Fuel Pump Connector
(Page 14 Fig. 31)

6 – 66000 – 06 – 2002
12 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – FRONT MAIN (ENGINE) CONNECTOR


LOCATION & IDENTIFICATION

11 12

13 14

15 16

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 13

17 21

18 22

19 23

20 24

6 – 66000 – 06 – 2002
14 SECTION 4011B – ELECTRICAL SYSTEM

25 26

27 30

28 31

29 32

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 15

33 34

6 – 66000 – 06 – 2002
16 SECTION 4011B – ELECTRICAL SYSTEM

NOTES

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 17

FULL POWERSHIFT 120–155 MODELS – REAR MAIN (TRANSMISSION) HARNESS

35

6 – 66000 – 06 – 2002
18 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – REAR MAIN (TRANSMISSION)


CONNECTORS
1. C019 Extension Harnesss Connector 1 22. C042 Differential Lock Solenoid
(Page 19, Fig 37) (Page 21, Fig 47)
2. C020 Extension Harnesss Connector 2 23. C043 Differntial Lock Pressure Switch
(Page 19, Fig 37) (Page 20, Fig 45)
3. C021 Creeper Engaged Switch 24. C044 Ground Speed PTO Engaged Switch
(Page 19, Fig 39) (Page 21, Fig 50)
4. C022 Fuel Tank Sender 25. C045 Hydraulic Pump Connector
(Page 23, Fig 59) (Page 21, Fig 50)
5. C023 Transmission Oil Temperature Sender 26. C047 Left Hand Draft Sensing Pin
(Page 20, Fig 45) (Page 21, Fig 51)
6. C024 Clutch E Solenoid 27. C048 Right Hand Draft Sensing Pin
(Page 20, Fig 41) (Page 21, Fig 51)
7. C025 Clutch D Solenoid 28. C049 Diverter Valve Connector
(Page 20, Fig 41) (Page 22, Fig 53)
8. C026 Clutch C Solenoid 29. C050 Trailer Brake Connector
(Page 20, Fig 41) (Page 22, Fig 53)
9. C027 Clutch B Solenoid 30. C052 Rockshaft Potentiometer
(Page 20, Fig 41) (Page 22, Fig 56)
10. C028 Clutch A Solenoid 31. C053 Remote Valve Solenoid
(Page 20, Fig 41) (Page 23, Fig 60)
11. C031 Medium Range Solenoid 32. C054 PTO Speed Sensor
(Page 20, Fig 43) (Page 22, Fig 57)
12. C032 Low Range Solenoid 33. C055 Trailer Socket
(Page 20, Fig 43) (Page 23, Fig 60)
13. C033 PTO Brake Solenoid 34. C217 EDC Raise Solenoid
(Page 21, Fig 47) (Page 23, Fig 60)
14. C034 Four Wheel Solenoid 35. C218 EDC Lower Solenoid
(Page 21, Fig 47) (Page 22, Fig 57)
15. C035 Four Wheel Drive Pressure Switch 36. C241 PTO Lubrication Solenoid
(Page 20, Fig 45) (Page 22, Fig 53)
16. C036 Transmission Oil Pressure Switch 37. C243 High Range Pressure Switch
(Page 20, Fig 45) (Page 20, Fig 43)
17. C037 Transmission Mid Speed Sensor 38. C244 Medium Range Pressure Switch
(Page 19, Fig 39) (Page 20, Fig 43)
18. C038 Transmission Ouput Speed Sensor 39. C245 Low Range Pressure Switch
(Page 20, Fig 43) (Page 20, Fig 43)
19. C039 High Range Solenoid 40. C246 Reverse Range Pressure Switch
(Page 20, Fig 43) (Page 20, Fig 43)
20. C040 Reverse Range Solenoid 41. C248 Front Axle Suspension Connector
(Page 20, Fig 43) (Page 22, Fig 53)
21. C041 PTO Solenoid 42. C255 Engine Speed / Torque Sensor
(Page 21, Fig 47) (Page 23, Fig 61)

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 19

FULL POWERSHIFT 120–155 MODELS – REAR MAIN (TRANSMISSION) HARNESS


CONNECTOR LOCATION & IDENTIFICATION

36

37

38 39

6 – 66000 – 06 – 2002
20 SECTION 4011B – ELECTRICAL SYSTEM

40 41

42

43

44 45

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 21

46 47

48 50

49 51

6 – 66000 – 06 – 2002
22 SECTION 4011B – ELECTRICAL SYSTEM

52

53

54 56

55 57

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 23

58 60

59 61

6 – 66000 – 06 – 2002
24 SECTION 4011B – ELECTRICAL SYSTEM

NOTES

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 25

FULL POWERSHIFT 120–155 MODELS – CAB MAIN HARNESS

62

6 – 66000 – 06 – 2002
26 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – CAB MAIN CONNECTORS


1. C001 Front Main Harness Connector 31. C092 Console Lamp
(Page 28, Fig 66) (Page 33, Fig 99)
2. C019 Transmission Harness Connector 2 32. C093 Left Hand Rear NASO Flasher
(Page 28, Fig 64) (Page 33, Fig 100)
3. C020 Transmission Harness Connector 1 33. C094 Right Hand Rear NASO Flasher
(Page 28, Fig 64) (Page 33, Fig 101)
4. C056 Lighting Harness Connector 34. C095 Left Hand Rear Licence Plate / Worklamp
(Page 29, Fig 71) (Page 33, Fig100)
5. C062 Right Hand Stop Lamp Switch 35. C096 Right Hand Rear Licence Plate / Worklamp
(Page 29, Fig 72) (Page 33, Fig 101)
6. C063 Left Hand Stop Lamp Switch 36. C097 Beacon
(Page 29, Fig 72) (Page 31, Fig 88)
7. C066 Right Hand Side Light 37. C099 Interior Lamp
(Page 29, Fig 73) (Page 33, Fig 102)
8. C067 Left Hand Side Lamp 38. C106 Radio Connector A
(Page 29, Fig 73) (Page 34, Fig 105)
9. C068 Radar Connector 39. C107 Radio Connector B
(Page 29, Fig 74) (Page 34, Fig 105)
10. C069 Starter Solenoid 40. C108 Clock
(Page 29, Fig 74) (Page 32, Fig 94)
11. C072 Key Start Switch 41. C109 Rear Wiper Motor
(Page 30, Fig 76) (Page 33, Fig 101)
12. C073 Front Windshield Wiper Switch 42. C110 Right Hand Speaker Connector
(Page 30, Fig 76) (Page 33, Fig 99)
13. C074 Turn Switch 43. C111 Left Hand Speaker Connector
(Page 30, Fig 80) (Page 34, Fig 15)
14. C075 Shuttle Lever Switch 44. C119 Heater / Air Conditioning Connector
(Page 30, Fig 80) (Page 34, Fig 106)
15. C076 Clutch Pedal Switch 45. C136 Hand Brake Switch
(Page 30, Fig 81) (Page 34, Fig 106)
16. C077 Clutch Pedal Potentiometer 46. C137 PTO Alarm Seat Switch
(Page 30, Fig 81) (Page 34, Fig 106)
17. C078 Rear Wiper Switch 47. C139 Front Washer Motor
(Page 30, Fig 82) (Page 34, Fig 109)
18. C079 Instrument Cluster “A” 48. C140 Rear Washer Motor
(Page 31, Fig 84) (Page 34, Fig 109)
19. C080 Instrument Cluster “B” 49. C144 Air Brake Connector
(Page 31, Fig 84) (Page 34, Fig 110)
20. C081 Instrument Cluster “C” 50. C147 Remote Valve Lockout Switch
(Page 31, Fig 84) (Page 35, Fig 112)
21. C082 Beacon Switch 51. C148 Diverter Valve
(Page 31, Fig 86) (Page 35, Fig 112)
22. C083 Hazard Warning Light Switch 52. C238 Header 2
(Page 31, Fig 86) (Page 35, Fig 116)
23. C084 Left Hand Upper Front Worklamp 53. C256 Foot Throttle Potentiometer
(Page 31, Fig 86) (Page 35, Fig 117)
24. C085 Right Hand Upper Front Worklamp 54. C260 Indicator Flasher Unit
(Page 32, Fig 91) (Page 35, Fig 118)
25. C086 Left Hand Front NASO Flasher 55. C261 Indicator “On” Buzzer Unit
(Page 31, Fig 86) (Page 30, Fig 82)
26. C087 Right Hand Front NASO Flasher 56. C264 Front Implement Socket
(Page 32, Fig 91) (Page 36, Fig 120)
27. C088 Front Wiper Motor 57. C293 RH Fender 1
(Page 32, Fig 92) (Page 36, Fig 124)
28. C089 Air Trailer Brake Pressure Guage 58. C294 RH Fender 2
(Page 32, Fig 93) (Page 36, Fig 124)
29. C090 Left Hand Door Switch 59. C295 LH Fender 1
(Page 32, Fig 93) (Page 36, Fig 125)
30. C091 Right Hand Door Switch 60. C296 LH Fender 2
(Page 32, Fig 94) (Page 36, Fig 125)

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 27

61. C297 RH Extremity 64. C322 Front PTO Module1


(Page 36, Fig 124) (Page 36, Fig 126)
62. C298 LH Extremity 65. C323 Front PTO Module 2
(Page 36, Fig 125) (Page 36, Fig 126)
63. C321 DIA Headlamp
(Page 31, Fig 86)

6 – 66000 – 06 – 2002
28 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – CAB MAIN HARNESS CONNECTOR


LOCATION & IDENTIFICATION

63

64

65 66

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 29

67 71

68 72

69 73

70 74

6 – 66000 – 06 – 2002
30 SECTION 4011B – ELECTRICAL SYSTEM

75 76

77 80

78 81

79 82

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 31

83

84

85 86

6 – 66000 – 06 – 2002
32 SECTION 4011B – ELECTRICAL SYSTEM

87 91

88 92

89 93

90 94

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 33

95 99

96 100

97 101

98 102

6 – 66000 – 06 – 2002
34 SECTION 4011B – ELECTRICAL SYSTEM

103 105

104 106

107 109

108 110

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 35

111 112

113 116

114 117

115 118

6 – 66000 – 06 – 2002
36 SECTION 4011B – ELECTRICAL SYSTEM

119 120

121 124

122 125

123 126

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 37

NOTES

6 – 66000 – 06 – 2002
38 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – RIGHT HAND CONSOLE HARNESS

127

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 39

FULL POWERSHIFT 120–155 MODELS – RIGHT HAND CONSOLE CONNECTORS


1. C103 Gear Shift (Bone Connector) 19. C145 Rear Socket Connector
(Page 40, Fig 129) (Page 42, Fig 147)
2. C104 Gear Shift Indicator (Dog Can) 20. C225 Header 1
(Page 40, Fig 129) (Page 40, Fig 133)
3. C105 EMU Connector 21. C237 Ground Speed Sensor
(Page 40, Fig 132) (Page 44, Fig 155)
4. C113 Front Hitch Potentiometer 22. C240 EDC Mouse
(Page 41, Fig 133) (Page 43, Fig 151)
5. C114 PTO Engaged Lamp 23. C242 GCM Connector CN3 (Black)
(Page 41, Fig 136) (Page 43, Fig 149)
6. C115 Front PTO Switch 24. C247 Front Suspension Switch
(Page 41, Fig 136) (Page 43, Fig 153)
7. C116 Rear PTO Switch 25. C259 PTO Soft Start Switch
(Page 41, Fig 137) (Page 43, Fig 153)
8. C117 Rear PTO Engaged Lamp 26. C262 Auto Function Switch
(Page 41, Fig 140) (Page 43, Fig 153)
9. C118 Rear PTO Brake Switch 27. C330 TCM Cn1A
(Page 41, Fig 140) (Page 45, Fig 159)
10. C120 EDC Control Panel 1 28. C331 TCM Cn1B
(Page 41, Fig 141) (Page 45, Fig 159)
11. C121 EDC Control Panel 2 29. C332 TCM Cn2A
(Page 41, Fig 141) (Page 45, Fig 159)
12. C122 EDC Control Panel 3 30. C333 TCM Cn2B
(Page 41, Fig 141) (Page 45, Fig 159)
13. C123 Limp Home 31. C339 Vistrionic Module
(Page 42, Fig 145) (Page 44, Fig 157)
14. C125 Diagnostic Plug TCM 32. C342 PTO Diagnostics Connector
(Page 42, Fig 143) (Page 42, Fig 143)
15. C126 Diagnostic Plug XCM 33. C344 Terminating Res 2A
(Page 42, Fig 143) (Page 44, Fig 157)
16. C127 GCM Connector CN2 (Red) 34. C345 Terminating Res 1A
(Page 43, Fig 149) (Page 44, Fig 157)
17. C128 GCM Connector CN1 (Black) 35. C346 Terminating Res 1A
(Page 43, Fig 149) (Page 44, Fig 155)
18. C143 Rear Implement Connector
(Page 42, Fig 147)

6 – 66000 – 06 – 2002
40 SECTION 4011B – ELECTRICAL SYSTEM

FULL POWERSHIFT 120–155 MODELS – RIGHT HAND CONSOLE CONNECTOR


LOCATION & IDENTIFICATION

128 129

130 132

131 133

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 41

134 136

135 137

138 140

139 141

6 – 66000 – 06 – 2002
42 SECTION 4011B – ELECTRICAL SYSTEM

142

143

144 145

146 147

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 43

148

149

150 151

152 153

6 – 66000 – 06 – 2002
44 SECTION 4011B – ELECTRICAL SYSTEM

154 155

156 157

6 – 66000 – 06 – 2002
SECTION 4011B – ELECTRICAL SYSTEM 45

158

159

6 – 66000 – 06 – 2002
46 SECTION 4011B – ELECTRICAL SYSTEM

NOTES

6 – 66000 – 06 – 2002