Professional Documents
Culture Documents
MANUAL
PREFACE
Dhahran, Saudi Arabia
February, 1993
Many of the requirements in this manual detail the need for Saudi
Aramco services or equipment. Where references indicate that
certain equipment (fall protection, safety shoes, etc.) should be
provided or services rendered (bio-monitoring, etc.), the intent is
that contractors must provide equivalent equipment or services (as
approved by Saudi Aramco) from their own resources.
A. G. AL-GHANIM,
Senior Vice President,
Engineering and Project
Management
____________________________________
2
1.1.5 Education and Training
3
1.1.6 Motivation and Recognition
3
1.1.7 Job Placement
3
1.1.8 Response to Accidental Occurrences
3
1.1.9 Contractor Safety
3
1.1.10 Off-The-Job Safety
3
1.1.11 Traffic Safety
3
1.1.12 Accountability
4
1.1.13 Compliance Reviews
4
1.2 Saudi Aramco Loss Prevention Requirements For
Contractors 4
1.2.1 Non-Compliance
4
1.2.2 Assistance
...........................................................................
4
1.2.3 Standards and Instructions
5
1.3 Contractor's Loss Prevention Program
5
1.3.1 Written Program
5
1.3.2 Hazard Identification Plan
6
5.0EMERGENCY PROCEDURES
20
5.1 Action to be Taken
20
5.2 Contact After Office Hours
20
5.3 Help in an Emergency
20
6.0SAFETY TRAINING
22
6.1 Safety Training for Supervisors
22
6.2 Safety Training for Workmen
22
6.2.1 Integrated Practices
22
6.2.2 Specialized Training
22
6.2.3 Use of Persuasion
23
6.2.4 Course Requirements
23
6.3 Scope of Training
24
6.3.1 Safety Training Topics For Supervisors
25
6.3.2 Induction Safety Topics For Workmen
27
8.0FIRST AID
36
8.1 Provision of First Aid Facilities
36
8.2 First Aid Attendants
37
8.3 First Aid Facilities At Work Site
38
8.4 Labor And Workmen Law
40
13.0 TRANSPORTATION
76
13.1 Driver Requirements
76
13.2 Driver's Responsibilities
76
13.3 Motor Vehicle Regulations: Saudi Arab
Government and Saudi Aramco
.........................................................................
78
13.4 Vehicle Condition
78
13.5 Driver Training
80
13.6 Enforcement of Safe Driving Practices
80
13.7 Action Taken After a Saudi Aramco Motor Vehicle
Accident 81
13.7.1 Emergencies
81
3.0 DEMOLITION
124
3.1 Before Work Starts
125
3.1.1 Responsible Supervisor
125
3.1.2 Original Drawings
125
3.1.3 Disconnections
125
3.1.4 Adjacent Structures and Public Areas
125
8.0 ROADWORKS
153
8.1 General
153
8.2 Street and Road Construction, Excavations, and
Maintenance Traffic Controls
154
4.0 CHEMICALS
316
4.1 Hazard Identification System
317
4.2 Health Hazards
318
4.2.1 Inhalation Pathway Hazard
318
4.2.2 Skin Hazards
319
4.2.3 Hazards of Swallowing Chemicals
319
4.3 Emergency Treatment
319
4.3.1 Artificial Respiration
319
4.3.2 First Aid
...........................................................................
319
4.3.3 Showers and Eyewash Fountains
319
4.4 Fire Hazards
321
4.5 Reactivity Hazards
321
4.6 Transportation, Storage and Disposal
321
4.6.1 Transportation
321
A.1
PROJECT MANAGEMENT AND CONTRACTOR'S SAFETY
COMPETITION SITE REGISTRATION FORM
351
A.2
CONTRACTOR SAFETY COMPETITION, RULES OF
COMPETITION
352
A.3
Saudi Aramco Safety, Health and Environmental
Requirements
357
1. Compliance With Safety Rules - Schedule 'D'
357
2. Deviations From Safety Rules
357
3. Failure To Comply
357
4. Saudi Aramco Assistance
357
5. Loss Prevention Program
358
6. Work Permits
358
7. Welding And Cutting Equipment
358
8. Personal Protective Equipment
358
9. Tools And Portable Power Tools
358
10. Cartridge Operated Tools
359
11. Ladders
359
12. Scaffolding
359
13. Electrical Installations And Equipment
359
14. Cranes And Rigging Equipment
359
15. Mechanical Equipment
359
A.4
HAZARD IDENTIFICATION PLAN (HIP)
364
HAZARD IDENTIFICATION PLAN:
365
I. Conduct Hazards Identification Review.
365
II. List Potential Hazards
365
III. Hazard Classification
365
IV. Corrective Action
366
B.2
EMERGENCY/DISASTER PLANNING AND RESPONSE
370
B.2.1 General Provisions
371
B.2.2 Definitions
371
B.2.3 Plan Development Action Items
377
Injury Summary
425
(Page ___of___)
425
February 1993 - Construction Safety Manual: Saudi Aramco Loss Prevention Policy And Program Page 2
1.1.4 Inspection
February 1993 - 1.0 Saudi Aramco Loss Prevention Policy And Program Page 3
1.1.11 Traffic Safety
1.1.12 Accountability
1.2.1 Non-Compliance
February 1993 - 1.0 Saudi Aramco Loss Prevention Policy And Program Page 4
eligible to use any part of the lost time incurred as a result of
such stop orders as the subject of a claim for extension of time,
additional costs or damages. Compliance with the provisions of
Schedule 'D' by subcontractors shall be the responsibility of the
contractor.
1.2.2 Assistance
February 1993 - 1.0 Saudi Aramco Loss Prevention Policy And Program Page 5
11. Contractor camp sanitation and safety
12. Work permit
13. Welding and cutting equipment
14. Personal protective equipment
15. Tools and portable power tools
16. Ladders
17. Cartridge operated tools
18. Electrical installation and equipment
19. Scaffolding
20. Cranes and rigging equipment
21. Mechanical equipment
22. Transportation
23. Saudi Aramco plant operations
24. Injury and damage reporting
25. Excavation
26. Fire prevention
27. Form work
28. First-aid facilities
· Medical evacuation procedures
29. Dust control
30. Job site inspections
31. General safety rules
32. Emergency evacuation procedures
33. Hazardous material and waste management
34. Security procedures
35. Ionizing radiation
36. Demobilization plan
37. Work over or adjacent to water
38. Explosives
39. Abrasive blasting & painting/coating
40. Lock out and tag system
February 1993 - 1.0 Saudi Aramco Loss Prevention Policy And Program Page 6
1.3.4 Safety Discussion
The contractor shall ensure that every craft and crew supervisor
holds a weekly ten-minute safety meeting with his men to
discuss hazards on the job, and review and update procedures to
prevent accidents. These weekly meetings shall be documented
and such documentation shall be maintained and made
available for review at the Contractor's on-site office.
February 1993 - 1.0 Saudi Aramco Loss Prevention Policy And Program Page 7
2.0 SAUDI ARAMCO LOSS PREVENTION DEPARTMENT
SERVICES
A full complement of loss prevention services is provided by the area Loss
Prevention divisions.
The area divisions are in turn provided support from the central Planning and
Technical Services Division consisting of Technical Services Unit, Support Services
Unit and a Planning and Program Group.
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
February 1993 - Construction Safety Manual: Saudi Aramco Loss Prevention Department Services Page 8
2.1.6
2.1.7
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7
February 1993 - 2.0 Saudi Aramco Loss Prevention Department Services Page 9
2.3 Program Maintenance Services
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
February 1993 - 2.0 Saudi Aramco Loss Prevention Department Services Page 10
3.0 ACCIDENT INVESTIGATION, ANALYSIS AND
REPORTING
Much is learned through experience. A thorough investigation and analysis of an
accident can help to prevent future accidents. To learn by experience, however,
means that a system for the retrieval of information must be set up and statistical
records must be kept of injury, death and property damage. With such a system
operational, information can be collated and analyzed to show accident patterns.
The contractor can then emphasize those areas in which safety education and
training is needed most.
The contractor is responsible for reporting accidents to Saudi Aramco and in some
cases to the Saudi Arab Government as required. This section covers these
reporting requirements and the principles behind accident investigation and
analysis.
· Fatal injuries
· Injuries requiring medical attention which result in lost time
· Damage over SR 10,000 to contractor's plant or equipment
· Damage, in any amount, to Saudi Aramco's equipment or property
· Fires
· Damage and near misses to cranes and heavy equipment (GI 7.026)
February 1993 - Construction Safety Manual: Accident Investigation, Analysis And Reporting Page 11
accordance with the requirements of GI 6.001 and GI 6.003 (see Figure
I.1).
· Work injuries
· Fires
· Incidents of property damage over SR 10,000
· Motor vehicle accident
· Incidents involving damage to Saudi Aramco equipment and property
· Damage and near misses to cranes and heavy equipment (GI 7.026)
The record shall be available for inspection at all times and shall be
submitted to Saudi Aramco on request. (See Figure I.2.)
1. Questioning the man in charge and finding out what was planned.
2. Finding out the injured man's job or the normal configuration and
function of the damaged equipment or plant.
3. Questioning the injured man as soon as possible.
4. Questioning the witnesses separately as to what they actually saw,
not what they think happened.
5. Studying the equipment or plant layout and noting any signs of
misuse.
6. Finding the explanation of any irregularities.
7. From the information obtained, establishing the reason why the
"unplanned" events took over from those that were "planned".
8. Recommending items of corrective action and methods of
implementing them to prevent the recurrence of the incident.
9. Making a scaled drawing of the accident scene and supplement that
with supporting photographs.
3.5.1 Classification
Description Of Accident:
Witness Statement(s)
Signed:_______________________________________________________________Badge
No:________________________
Date Of Report:________________________________________________
Name (Printed):_____________________________________________________________________
Company:___________________________________________________ Job
Title:_________________________________
CONTRACTOR:_______________________________________________________________________________________
1. Work Injuries:
2. Fires:
7. Safety Meeting:
1.
2.
3.
4.
5.
(B) Attendance:
(C) Instructor(s):
Date:___________________________
1. Initiate the company's policy for the control of injury, damage and
fire.
2. Administer the policy himself or appoint a senior member of staff to
do so.
3. Know the requirements of Schedule 'D' and the relevant parts of
Saudi Arab Government Workmen's Regulations, and ensure they
are observed by his company.
4. Ensure that all supervisors are qualified and that they receive
adequate and appropriate training.
5. Make sure that in tendering, at planning stages and throughout the
contract, allowance is made for suitable and sufficient equipment to
enable the jobs to be done with minimum risk.
6. Coordinate safety activities between Saudi Aramco, subcontractors
and any other individual contractors who may be working on the
same site.
7. Institute proper system for investigation, reporting and estimating
the cost of injury, property damage and fire loss. Initiate analysis to
discover accident trends and promote action to prevent recurrence.
8. Reprimand any supervisor for failing to discharge satisfactorily the
responsibility allocated to him.
9. Set a personal example.
10. Ensure that a formal Hazard Identification Plan is prepared in order
to identify and correct hazards which may be encountered during
construction. (See Appendix A.4.)
Design for safety, taking into consideration those risks that might arise
during construction or in the operation of plant or equipment. Follow
established process hazard analysis techniques to evaluate and correct
hazards during the design process.
2. Carry out site surveys to see that only safe work methods are in
operation, that health and safety requirements are being observed,
and welfare and first aid facilities are adequate and properly
maintained.
3. Determine the cause of any accident (or dangerous occurrence), and
recommend means of preventing recurrence of such an incident.
4. Supervise the recording and analysis of information on injuries,
damage and production loss. Assess accident trends and review
overall safety performance.
5. Assist with training employees at all levels.
6. Take part in discussions on injury, damage and loss control.
7. Keep up-to-date with recommended codes of practice and safety
literature. Circulate information applicable to each level of
employees.
8. Foster within the company an understanding that injury prevention
and damage control are an integral part of business and operational
efficiency.
9. Attend job progress meetings where safety is an item on the
agenda. Report on job safety performance.
4.7 Engineer/Supervisor
4.8 Foreman
4.9 Worker
1. Use the correct tools and equipment for the job. Use protective
clothing and equipment provided.
2. Do nothing to endanger self or work mates.
3. Keep tools in good condition.
4. Refrain from horseplay and abuse of safety devices, equipment and
welfare facilities.
5. Report any accidents, near misses or hazardous conditions to
immediate supervisor.
6. Read the Company safety rules and take note of special safety
precautions in restricted areas.
7. Obey all posted warning signs.
General guidelines for preparing emergency response plans can be found in the
following Saudi Aramco Loss Prevention Department publication:
The contractor's supervisor shall give his home address and telephone
number (and that of his replacement) to the company representative so
that he may be contacted after hours in case of emergency involving the
contractor's job or equipment. These telephone numbers are to be kept
current and posted at the job-site.
5.3.1
5.3.2
Stay on the telephone until you are told to hang up. If possible,
post a lookout to direct the ambulance, fire truck or helicopter to
the right location.
Schedule 'D':
6.1.1
6.1.2
· They are designed with due regard for the industry and its
type of operation.
· They are displayed where workmen spend some time when
not working and specific posters are displayed where most
appropriate (e.g., ladder hazards in ladder storeroom).
· They are mounted on properly designed and maintained
bulletin boards.
· They are changed at frequent intervals.
· Only a few posters are displayed simultaneously.
Good job safety instruction not only produces more skilled workers, but
also impresses upon them the high value that the employer places on
job safety. Frequent follow-ups and attention by the supervisor to correct
work practices also help to create understanding and to eliminate
resentment, which is a source of some undesirable work attitudes. (See
6.3.1.)
15. Working Places, Ladders, and 16. Cranes and other Lifting
Scaffolding Machines
Hazards connected with the use of Licensing, certification and training
ladders required for operation of cranes
Maintenance and inspection Slinging methods
Type of scaffold Signaling
Overloading Access to crane(s)
Work on roofs Maintenance and examination
Fragile material Ground conditions
Openings in walls and floors Hazards and accident prevention
methods connected with the use of
different types of cranes/heavy
equipment
Use of safety belts and nets Crane Lift Plan for all lifts
19. Communications
Effective methods of communication (particular interest to non-English speaking
workers)
Method and preparation of reports
Safety committees
Safety meeting
Hazards on site:
· Machinery
· Transport
· Flammables on site (hydrocarbon)
· Fire
· Falls
· Electricity
· Site housekeeping
· Handling materials
· What is available
· How to obtain it
· Correct use and care
4. Health
6. Employee's Duties
GI 1021.000 Street And Road Closure And Excavations, Reinstatement And Traffic
Controls
Schedule 'D':
February 1993 - Construction Safety Manual: Site Planning And Housekeeping Page 30
7.1.1 Hazard Identification Plan
7.1.4 Transportation
7.1.6 Demolition
7.1.8 Scaffolding
For all work carried out above ground level where no permanent
work place is available, temporary work places in the form of
scaffolding must be provided. An adequate supply of scaffold
material must be on site. There must be sufficient experienced
men capable of erecting and dismantling the scaffolding
properly. Ladders, built to an acceptable standard, must be
supplied and readily available for access to elevated work areas.
(See Section II.9.)
The site layout must be planned before any work is started. This will
assist in making the job easier and more efficient, thus increasing
productivity and profit.
The sign shall be a minimum of four feet in height, and eight feet
in width. The printing on the sign shall be black and white and
shall be in both Arabic and English. The Arabic text will be
above, or to the right of the English text.
The sign shall be erected within two weeks after the contractor
has started work on site. Contractor shall also erect and
maintain sufficient signs on or near the site to direct delivery
vehicles and visitors to the work site.
7.2.6 Drainage
The site should have good drainage and be graded in such a way
that water does not pool up during construction.
7.2.8 Sand
7.3.1
7.3.2
7.3.3
7.3.4
7.4.1
7.4.2
7.4.4
7.4.5
7.4.6
7.6.1
7.6.2
7.6.4
7.6.5
Where a fence crosses existing roads, red and white, blue and
white, or black and reflective yellow (or white) flags shall be
fastened to the fence. If access is blocked, a dead-end sign will
be erected on the approach to the fence with the distance of the
obstruction marked below the sign. However, if there is a
temporary by-pass, a "DIVERSION AHEAD" sign shall be erected
on the approach to the fence and diversion arrows showing the
route shall be displayed on the fence in black and yellow (or
white) reflective material.
7.6.6
7.6.7
7.6.8
7.6.9
7.6.11
7.6.12
The project will provide its own barricades. Barricades will only
be supplied by the area Industrial Security Departments on a
short term emergency basis.
7.6.13
7.6.14
7.6.16
7.6.17
Guy ropes will be clearly marked day and night as will any rope
used as a barricade.
7.6.18
7.6.19
7.6.20
7.6.21
It is the responsibility of all contractors to ensure that proper first aid is available
to their employees on all job sites.
Provisions shall be made prior to start-up of the project for prompt medical
attention in case of medical emergencies.
GI 150.002 First Aid / CPR Training and First Aid Kits - Remote Areas
Schedule 'D':
Every contractor shall provide first aid facilities on all sites for his
employees. The first aid facility shall be kept in a sanitary condition at
all times. Minimum requirements shall include the following: a
telephone; desk; hot and cold water; wash basin; examining table; air
conditioning; adequate lighting; and dust tight medical supply cabinet.
8.1.1
8.1.2
8.1.3
8.1.5
8.1.6
8.2.1
8.2.2
8.2.3
Article I
An employer who employs less than fifty workmen shall provide at the
work site a first aid cabinet containing bandages, medicines, and
disinfectants as follows:
If work is carried out in scattered locations which are more than 300
meters apart, a separate cabinet shall be provided for every group
consisting of more than ten workmen.
Article II
Article III
Article IV
Supplies of any item in the first aid cabinets and rooms shall be
replenished whenever they fall below the levels specified herein.
Article V
The first aid cabinet shall be of hard wood or sheet metal, measuring 85
cm. in length, 45 cm. in width, and 30 cm. in depth. They shall be
painted white and shall be provided with one lock and more than one
key. The cabinets shall bear the Red Crescent insignia and the words
"First Aid Cabinet". All first aid cabinets shall be conveniently located in
clean place above floor level and shall always be ready for use and
Article VI
Article VII
Article 134
However, if the number of workmen is less than fifty, the employer must
provide the workmen with a medical aid cabinet which shall be
maintained in a good condition and shall contain the bandages,
medicines, and antiseptics to be determined by the Minister of Labor in
agreement with the Minister of Health, in order to provide the workmen
with first aid.
Article 135
Every employer who employs more than fifty workmen shall inform the
appropriate Labor Office of the name of the physician who he has
selected to treat his workmen. In case he employs more than an
hundred workmen, he shall inform the Office of the names of the
physicians and specialists whom he has selected to treat his workmen,
and of the names of the hospitals which he has designated for that
purpose. In both cases, he must notify the appropriate Labor Office of
the minimum number of days fixed for the examination of workmen,
provided that this minimum shall not be less than three times a week.
Article 136
Injur Name Of Badge Craft Date Of Carry Days Nature Of Injury And Brief Description Of Accident State
y No. Injured Numb Acciden Over Lost Part Of Body Affected What, Where, How, Why
er t Yes/No This
Mont
h
SAES-A-105 Noise
Schedule 'D':
OSHA:
ASTM D120.E1-87
ANSI Z 87.1-89 Practice for Occupational and Educational Eye and Face
Protection
9.1.1
9.1.2
9.1.3
9.1.4
9.1.5
9.1.6
Face shields protect the face and neck from flying particles,
sprays of hazardous liquids, splashes of molten metal, and hot
solutions. Where required, safety spectacles and chemical
goggles shall be worn under the face shield.
Approved safety footwear are sturdy work shoes with leather uppers
and/or leather composition with steel toe caps. Soles and heels are
"non"-slip type. Fashion type safety "toe" shoes with canvas, nylon
and/or other soft composition uppers or soles are not considered safety
shoes and are not approved by Saudi Aramco.
Ear plugs are placed into the canal of the outer ear. Materials
used for these plugs are rubber, plastic, wax, foam or Swedish
wool. Disposable types are preferred as they give good
protection and are very sanitary.
There are several types of fall restraining devices used throughout the
construction industry. The two most commonly used ones are the full
body safety harness and the safety belt. Harnesses are used for above
ground work, where fall restraining and arresting protection is required.
Safety belts are used to restrain the wearer at his place of work. Safety
belts should not be used as part of the fall arrest system. (See Figure
I.6.)
9.6.1
9.6.2
9.6.3
9.6.4
9.6.5
9.6.6
The table below is a list of basic personal protective equipment. Many job
classifications may require additional personal protective equipment depending on
the work location, type of job, local hazards, conditions, etc. The Loss Prevention
or Industrial Hygiene office in your area should be contacted for further details.
Protection against radiant energy requires the selection and use of the
proper shades of welding filter lens or plate.
The table below shall be used as a guide for the selection of the proper
shade numbers of filter lenses or plates used in welding. Shades more
dense than those listed may be used to suit the individual's needs.
Schedule 'D':
Each user must receive instructions on the proper use and limitations of
the device, as well as demonstrations and practice in how to fit and wear
it. Personnel shall not be placed in a hazardous environment for which
the respirator is not designed, such as a location where there is a lack of
sufficient oxygen.
The contractor must know the specific hazards for which a given type of
respiratory equipment is approved. He should not permit respiratory
equipment to be used for protection against hazards for which it was not
designed.
10.1.2 Misuse
· Asbestos
· Creosol (cresylic acid)
· Hydrogen cyanide (hydrocyanic acid)
· Tetraethyl lead and its compounds
· Mercury and its compounds
· Nitroglycerine
· Organic phosphate insecticides
· Solvents
10.1.4 Contaminants
The air delivered to the user must be less than 100 oF (38oC) and
supplied at 6 standard cubic feet per minute (6 SCFM). Air
cooling devices (e.g. vortex tubes) may be necessary.
When air supplied respirators are used, the following safety precautions
are required:
Chemical Cartridge
Respirator
Schedule 'D':
NFPA:
National Fire Codes
NFPA 231-Appendix C, Protection of Outdoor Storage.
"Fire Safety Checklist for Evaluating Construction Materials Store
Yard"
As part of this process, the contractor must take into account the
potential hazards that can be encountered on site; protection of
machinery and equipment; control of ignition sources; storage of
flammable and combustible materials; housekeeping; staff training; and
end-of-shift checks. These subjects are addressed in the Hazards
Identification Procedure prior to construction start-up in Appendix A of
this manual. This section focuses on means of avoiding and controlling
fires.
11.2 Layout
Good layout helps ensure the project can be carried out efficiently.
Overall requirements for site planning are in Section 7. (See Appendix C
attachment). The following principles of project layout and organization
can help minimize fire risks:
11.2.1
11.2.2
11.2.3
11.2.4
Some items of plant equipment need special handling and care after
they arrive on site and until they are commissioned. Examples are
computer (and other electronic instrumentation and control gear) and
large pumps and compressors. Such equipment should be covered and
protected against possible damage that could result from its exposure to
normal construction activity, dust, paint spray, etc. Consideration should
11.4.1
11.4.2
11.4.3
11.4.4
11.4.5
11.4.6
Flammable liquids are those that can produce a flammable mixture in air
at ambient temperature. In Saudi Aramco, this is defined as a fluid
(liquid or gas) having a flash point of 55 oC (130oF) or lower. Care in
handling flammable fluids is of prime importance.
11.5.3 Ventilation
Although the main material used in the construction of plants for the
petroleum industry is non-combustible steel or concrete, on a
construction site many materials are potential fuel for a fire: packing
material, scaffold planks, form lumber, electrical insulation, tires and
other rubber goods, lubricating oil and grease, and diesel fuel, in
addition to the flammable liquids (fuels, paints, solvents) mentioned
11.7 Housekeeping
The Fire Protection Department area offices can assist in training Saudi
Aramco employees in the proper use of fire fighting equipment. (See GI
1781.001. Inspection and Maintenance of Fire Protection Equipment.)
A routine inspection shall be made at the end of the working day to see
that everything is left in a safe condition. The following itemized
checklist shall be followed:
Pull pin, unclip Pull pin, unclip Unclip hose to Unclip hose to
METHOD OF OPERATION nozzle, squeeze discharge horn, break seal and break seal and
handle and direct squeeze handle strike actuator; strike actuator;
at base of fire and blanket fire squeeze nozzle squeeze nozzle
with CO2 and direct at base and direct at base
of flames, of flames,
sweeping from sweeping from
side to side. side to side.
RANGE 30'-40' 3'-8' 5'-20' 5'20'
Maintenance:
This section is mainly concerned with the two-way radio network which is installed
in vehicles, offices, outlying plants and allied facilities. This network is extensively
used by many employees in their day-to-day business. Standard procedures must
be followed in these radio operations.
No. 525.001 Disaster Control Plan - Plants and Pipelines Department - Abqaiq
Producing and Udhailiyah Producing Divisions (also in Saudi Aramco
GI Manual)
No. 85.001 Disaster Control Plan - Safaniya (also in Saudi Aramco GI Manual)
12.1 Equipment
There are a minimum of three types of radio sets used in the Saudi
Aramco network today: the mobile radio set, the stationary radio set
with remote control, and the portable hand radio set.
BREAK: The work BREAK means the message will continue, but due to
the length of the message the operator will break the circuit to allow the
reception of EMERGENCY messages.
CORRECTION: This means that An error has been made; the correct
message is ...
OVER: This means that the transmission of a message has ended, but
one station is waiting for the other to transmit.
READ BACK: This means that the operator wants to make sure that his
message has been correctly understood.
ROGER: This means that the operator has received and understood the
message and accepts responsibility to carry out any instructions therein.
SAY EVERY WORD TWICE: This phrase is used when the operator is
having trouble understanding, and wants each word said twice.
STANDBY: Any or all operators told to STANDBY shall cease further use of
the communications circuit until further notice.
VERIFY: Check with originator and make certain the message is correct.
A ALPHA AL fah
B BRAVO BRAH vo
C CHARLIE CHAR lee
D DELTA DELL ta
E ECHO ECK oh
F FOX-TROT FOKS trot
G GOLF GOLF
H HOTEL hoh TELL
I INDIA IN dee ah
J JULIET JEW lee ETT
K KILO KEY loh
L LIMA LEE mah
M MIKE MIKE
N NOVEMBER No VEM ber
O OSCAR OSS car
P PAPA Pah PAH
Q QUEBEC keh BECH
R ROMEO ROW me oh
S SIERRA See AIR rah
T TANGO TANG go
U UNIFORM YOU nee form
V VICTOR VIC tor
W WHISKEY WISS key
X X-RAY ECKS ray
Y YANKEE YANG key
Z ZULU ZOO loo
NOTE: All stations are forbidden to carry out the following: unnecessary
transmissions; the transmissions of superfluous signals; or false (or
deceptive) distress, safety, or identification signals.
1 MAYDAY
2 PAN/DISASTER
3 DISASTER DRILL
5 PRIORITY TRAFFIC
6 ROUTINE
12.6.1 MAYDAY
12.6.6 ROUTINE
12.7.1 MAYDAY
1 Distress Signal
This signal indicates that the calling station has a very urgent
message to transmit concerning the safety of a person, ship, or
aircraft.
1 Signal
2 Response
3 Procedures
4 Return to Normal
GI 150.002 First Aid / CPR Training and First Aid Kits - Remote Areas
Driving in Saudi Arabia: A Saudi Aramco guide to safer driving and desert travel.
Schedule 'D':
13.2.1
13.2.3
13.2.4
13.2.5
13.2.6
13.2.7
13.2.8
13.2.9
13.2.11
13.2.12
The driver must not exceed the posted speed limit. This is the
maximum speed allowed in a certain area.. Every driver is
expected to reduce his vehicle's speed under hazardous weather
or road conditions. (See GI 6.030.)
Each driver shall become familiar with, and abide by, the Saudi Arab
Government Traffic Regulations. An English translation of these
regulations is available from the Loss Prevention Department.
13.3.1
13.3.2
Drivers shall comply with all Saudi Arab Government and Saudi
Aramco traffic signs.
13.3.3
5. All lights (high and low beam headlights, tail lights, dash lights, stop
lights, turn signal lights, and the rear license plate light) must be in
working order. When fog lights (front & rear) and clearance lights
have been provided, they must be also be in good working order.
6. All brakes (foot and hand brakes) must be in good working order.
Check the foot and hand brake mechanism for correct operation.
10. Tires should have no breaks in the tire casing or exposed fabric and
must be inflated to correct air pressure as specified by the
Transportation Department.
If the treads show any signs of wear like bare patches, this could
indicate defective steering, springs and/or shock absorbers.
11. Check the wheels for rim damage. Make sure the wheels are not
buckled or out of alignment and wheel lug nuts are in place and
secure on the rim.
12. If the vehicle is fitted with a trailer, the coupling must be intact and
working correctly. The trailer should have safety coupling chains,
rear brake lights, turn signals, tail lights and rear license plate lights.
14. Check that the windshield wiper blades are in good condition, and
operate properly. Inspect the rear window wiper, if fitted.
16. Test the exhaust system by starting up the engine of the vehicle,
listening for sounds and spotting any leaks associated with it. Check
to see if the tail pipe extends at least three inches from the body of
the vehicle. The tail pipe emissions should be released from a point
where they do not directly come into contact with the driver of the
vehicle or its occupants, thereby causing any adverse health affects
to any of them.
17. A properly inflated spare tire with a jack and tire wrench must be
provided. The tire wrench should be the correct size to fit the wheel
nuts of the vehicle.
18. Check the following fluids for leaks and proper levels, especially in
hot weather.
· Radiator coolant
· Oil
· Brake fluid
· Transmission oil (checked with engine running)
· Distilled water for the battery
NOTE: The driver should check the radiator coolant level only when the
engine is cool. Fluid should be added to the level mark on the
overflow expansion tank only if provided.
20. Note all damage on the vehicle, process the proper reports and have
the damage repaired. You could be charged with a hit and run
accident unless you have a police vehicle release for major damage,
and back up reports for minor parking lot "dings and scratches".
13.6.1
13.6.2
All motor vehicle accidents (MVAs) shall be reported to the closest main
gate or security control center. This must be done by telephone, radio,
or by sending a message with a passing driver. Other procedures in GI
6.029 must then be followed.
Dhahran: 874-
2055
Ras Tanura: 673-
5231
Abqaiq: 572-
5291
Udhailiyah: 577-
8114
Yanbu: 321-
4284
Mubarraz: 577-
2344
Abu Ali: 678-
2228
Berri: 678-
7226
13.7.1 Emergencies
Seat belts shall be worn by the driver and passengers in all vehicles
except buses with more than 14 seats, where seat belts are only required
for drivers.
All persons who drive in the desert should study "Driving In Saudi
Arabia," the Saudi Aramco guide on safe driving tips and desert travel. It
is recommended that the driver have a copy with him in the vehicle.
Copies may be obtained from any Loss Prevention area office.
In particular, any person who drives in the desert shall ensure that:
A person lost or stranded in the desert must stay with the vehicle
as it provides shelter and to make it easier for searchers to
locate him.
Sand tires are hazardous to use when they are not properly
inflated, when they are driven at high speeds or when the roads
are wet. It is the driver's responsibility to ensure the following
requirements are met for sand tires:
All vehicles shall be equipped with seat belts for each passenger
seat in accordance with Saudi Arabian Standards Organization
(SASO).
All posted speed limits shall never be exceeded and all local
traffic signs shall be obeyed.
Although some of the safety standards imposed will seem to restrict use, these
regulations were designed not only with the safety of the passengers and aircraft
cargo in mind, but also for the safety of the aircraft and the crew.
Aircraft Guidelines For Crew Managers And Aviation Remote Airfield Operations
Personnel (February 1988)
14.1.1 Captain/Pilot
14.2.1
The pilot shall either orally brief his passengers or direct their
attention to the aircraft safety instructions.
14.2.2
14.2.3
14.2.4
14.2.5
14.2.6
14.2.7
14.2.8
14.2.10
In the event of forced landing, the pilot and passengers will stay
with the aircraft. The Captain will direct rescue/survival
activities. The Aviation Department will conduct a day and night
search for the disabled aircraft.
All persons shall approach the helicopter from the front in full view of the
pilot. Never walk around the rear of the helicopter. Hold onto your
headgear when approaching aircraft. Carry long objects below waist
level.
February 1993 - Construction Safety Manual: II. General And Civil Page 100
1.0 WORK PERMIT SYSTEM
The Work Permit System incorporates procedures commonly used in industrial
facilities to ensure that necessary communication takes place and hazards are
controlled.
1.1 Definitions
February 1993 - Construction Safety Manual: Work Permit System Page 101
1.1.2 Issuer (Operation Supervisors)
This form is for work that will not produce sufficient energy
to ignite flammable atmospheres/materials.
All work in restricted areas must have at least one of the listed
work permits. Work must be performed according to the
instructions and precautions specified in the work permit.
The issuer will grant the work permit after he has visited the site with the
receiver, reviewed the hazards applicable to the particular job, and is
satisfied that the work can be done safely. If the work contemplated
Both the issuer and the receiver must hold valid work permit certificates
issued by Saudi Aramco.
1.3 Precautions
1.3.1 Checklist
The receiver has the responsibility to stop the work and advise
the issuer or supervisor any time he feels the safety of the job
does not meet the conditions of the work permit.
A work permit is valid for only one shift, but it may be extended for one
additional shift with proper approval. Exceptions in excess of 16 hours
may be granted in special cases, provided certain precautions are taken.
(See GI 2.100 for details.)
The receiver of the work permit must keep the permit posted at the job
location at all times.
When the job is completed or at the end of the shift, each work permit
must be closed out by both issuer and receiver. The only exception shall
be when the distance and remoteness make signing impractical, and it is
so stated when the work permit is issued. The work permit will be filed
and kept by the issuing department for three months.
1.6 Certification
Records of current certificate holders, with their names and the dates
issued, must be kept by each superintendent or organization head.
1.8.3 Hold tags and locks are primarily intended to protect the individual
doing the work from being injured by an inadvertent start-up.
1.8.4 Work permit issuers and operations supervisors shall ensure that
hold tags and lock outs are used and so noted on the work permit.
The use of hold tags/lock outs shall be strictly enforced.
1) Issuer and receiver must inspect job site together before signing the work
permit.
2) Issue the correct permits for the job - hot, cold, vessel or confined space
entry, and/or gas release. Two or more permits may be required for the job.
3) Issuer and receiver must both have in their possession a valid work permit
certification card (issuer and receiver respectively).
4) J-W Sniffer gas test and/or H 2S gas test and/or oxygen analysis test must be
made before issuing work permit.
5) Job description and equipment used must be clearly stated on the work
permit. Be specific, issue permits for a single pump, drum, etc.
6) All tick boxes must be correctly filled in and gas readings indicated.
7) Proper lockouts, hold tags, and blinds must be used where applicable
(multiple clips with lock, and/or chains with padlocks).
8) Work permits should be issued for the specific period of time required to
complete the job.
9) To extend time work permit beyond one shift, the oncoming shift issuer
must inspect job site, write in extended time and sign permit.
10) Special precautions such as requirements for fire watch, Scott air packs, life
lines, barricades, etc. must be written on the permit.
11) The work permit must remain on the job site in a conspicuously visible
place while work is going on. If an emergency develops, the permit must
be withdrawn immediately and all work stopped without questions.
12) The work permit must be closed out after a job is completed. Issuer and
receiver must inspect the job site and sign off the work permit.
Workers may be injured while working on equipment when the controls have not
been locked and tagged in the off position. People do make mistakes and start
equipment on which maintenance men are working; vibrations and ineffective
mechanisms can cause controls to move or valves to open. Protection is simple:
lock the control in the off position and prevent an accident.
Saudi Aramco has special rules requiring the use of locks on switches and controls
when it would be unsafe to work on an energized or operating system. Each
supervisor of operations and maintenance should know the rules in GI 6.012 -
Isolation, Lock Out and Use of Hold Tags.
When more than one man is going to work on a system or on a number of pieces
of equipment within the system, the multiple lockout clip enables each man to lock
out the circuit or machine control. If your man can't get his lock on the clip, work
should not proceed until a suitable clip is found. Clips may be ordered under stock
number 21-350-487; locks under stock number 08-323-261; tags under stock
number 39-378-419. Locks belonging to contractor personnel must have one key
only and should be compatible with the Saudi Aramco system. Contractors will
establish their own lock issuing procedure complete with logging and a numbering
system.
Note: Contractors are required to establish a lock out and TAG system compatible
with the Saudi Aramco system as part of the contractor Loss Prevention
Program plan requirements of Schedule 'D'.
Tags are useful to tell who is working on the equipment and who authorized the
shutdown. Teach your men the lockout procedure and insist they follow it.
Front View
Back View
Other types of excavation accidents are caused by contact with underground pipes
and cables, by falls of equipment and persons, by persons being struck by
excavating equipment, and by hazardous atmospheres.
29 CFR 1926
Subpart P Excavations
DEFINITIONS:
1. Excavation
2. Trench Excavation
February 1993 - Construction Safety Manual - Excavations, Trenching And Shoring Page 110
4. Protective Systems
5. Shoring
6. Hydraulic Shoring
7. Benching
8. Sloping
Type A:
Type B:
Type C:
In order to begin excavation work with minimum risk to men, plant and
equipment and to enable the work to proceed without interruption, the
following factors must be considered well before the job starts:
2.4.3 Inspection
2.4.4 Clearance
2.4.6 Walkways
2.6.1 Ventilation
2.9 Backfilling
NOTES:
Slope Configurations
Hydraulic Cylinders
Width Of Trench
Hydraulic Cylinders
Width Of Trench
Many problems are peculiar to the demolition of tanks, vessels, and ancillary pipe
work associated with the oil industry. For instance, many serious accidents have
resulted when due consideration was not given to the cleaning and gas-freeing of
this equipment before work began.
ANSI A 10.6-83
ANSI Z 88.2-80
ANSI Z 117.1-89
3.1.3 Disconnections
3.1.5 Barricades/Signs
3.3.1
Lateral support should not be removed from more than one story
of wall at any time before starting to demolish it. When a wall
from which support has been removed must be left standing at
anytime, including overnight and off-shift work hours, adequate
bracing (guying) must be provided to prevent collapse and to
guard against wind pressures.
3.4.1 Access
All demolition workers should be provided with and make use of the
following protective equipment:
1 Safety helmet
2 Goggles
3 Heavy duty gloves
4 Appropriate respiratory equipment (whenever necessary to prevent
inhalation of dust and fumes)
5 Safety boots with steel toe caps and preferably with penetrant
resistant soles.
The use of asbestos is restricted. At present, the Saudi Aramco Industrial Hygiene
Unit must approve the use of asbestos materials, under GI 150.001.
ASTM C460-88
February 1993 - Construction Safety Manual: Asbestos And Other Fibers Page 144
4.2 Health Risks
The work area shall be clearly defined and where feasible roped off and
notices displayed warning persons of the presence of asbestos dust.
Signs shall be posted at all approaches to the work area. These signs
shall be posted at readily visible locations near work areas and these
notices shall read in both English and Arabic:
Caution:
ASBESTOS HEALTH HAZARD
Respirator and protective overalls must be worn when entering
this area.
4.6.1 Wetting/Ventilation
4.7.1 Types
4.7.2 Contamination
4.7.3 Review
4.8.2 Use
4.8.3 Care
The contractor must ensure that employees use these facilities before
leaving the job site at the end of each shift.
All bags and containers shall be marked in both English and Arabic:
"Caution: Health Hazard - Contains Asbestos". The bags and containers
shall be handled and disposed of in accordance to Section 6, GI
150.001.
The contractor shall ensure that all machinery, equipment, work areas,
and adjacent areas are kept free from asbestos dust and waste as
provided in Section 5, GI 150.001.
Welding/cutting are safe operations if carried out in the correct manner. Where
equipment is defective or there is no well-arranged, well-lit, or properly ventilated
working place, hazards can arise.
Schedule 'D':
ANSI Z87.1 Practice For Occupational And Educational Eye And Face Protection
February 1993 - Construction Safety Manual: Welding, Cutting, And Brazing Page 149
5.1.1 Gases
5.1.3.1
5.1.3.2
5.1.3.3
5.1.3.4
5.1.4.1
5.1.4.3
5.1.4.4
5.1.4.5
5.1.5.1
5.1.5.3
5.1.5.4
5.1.5.5
5.1.5.6
5.1.5.7
Corrective action:
Corrective action:
Preventive action:
Corrective action:
Fuel gas and oxygen manifolds shall bear the name of the
substance they contain in English and Arabic letters at least 1-
inch high which shall be either painted on the manifold or on a
sign permanently attached to it.
The voltage across the welding arc is normally within the range
20-40V. The voltage supplied, however, needs to be somewhat
higher so that means of stabilizing and regulating the arc current
can be introduced into the circuit. Using DC, a 60-80V supply will
usually suffice. Using AC, an 80-85V supply will suffice although
some of the latest techniques need an open circuit voltage of up
to 100V between electrode and work. It should be remembered
that a nominal 100V supply has, in fact, a peak voltage of 141V.
5.2.2.1
5.2.2.2
5.2.2.4
5.2.2.5
5.2.2.6
5.3.1
5.3.2
Sparks and molten or hot metal coming from the work area can
easily set fire to combustible materials near or below the working
area. Wherever possible, all combustible material should be
removed from the work area. If it cannot be removed, it should
be covered with fireproof material. Gas cylinders should be
protected from falling sparks.
5.3.4
5.3.5
Careful tests should be made to establish that the tank, vessel or drum is
free from explosive flammable vapors or substances. The responsible
supervisor should make a check before permitting any work to begin. It
is essential that past contents of the tank, vessel or drum be identified.
If there is any doubt or if the tank is known to have had any kind of
flammable or explosive content, it should be cleaned and purged
thoroughly prior to welding or cutting. Extreme care should be taken in
considering methods of tank welding and cutting as these jobs are
hazardous operations unless correct safety measures are taken. (See
General And Civil II.1, Work Permit System.) Welding and cutting on
drums is strictly controlled and, in most cases, prohibited. Contact area
Loss Prevention for guidance and information.
Note: The use of oxygen for blowing out containers and small
tanks is forbidden.
Where work in confined spaces has to take place over several days, the
hoses and equipment shall be taken outside overnight in case of any
leakage that could occur, resulting in a build up of gas. (See General
And Civil II.1, Work Permit System. )
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
The effects normally wear off within two days, and generally no
permanent damage is caused. The condition is, however,
extremely painful and can easily be avoided by the use of eye
protective lens or shields.
5.7.2.1
5.7.2.2
Schedule 'D':
Piling operations fall into two categories: driving load-bearing piles, which may be
driven vertically or raked; and, driving sheet piles. Piles may be of steel, concrete,
timber or any combination of the three. Piling equipment can vary from a simple
air-operated hand-held hammer to a large complex rig.
Schedule 'D':
ASME Standard:
In order that piling operations may be undertaken with the minimum risk
to men and equipment, the following factors should be considered
before work starts.
Where piling operations are within a restricted area, the proper Work
Permits should be obtained before any work is undertaken.
7.1.1 Cranes
7.1.3 Inspection
Steam/air hose leading to the hammer or jet pipe and all hoses
shall be securely attached with 1/4" chain or cable to prevent
whip lash.
The ground upon which the crane or rig will stand should be firm
and level. Digger mats or a hard-core standing should be
provided if the ground is likely to subside under the high ground
loading imposed by driving or extracting piles.
7.2.1 Pitching
Piles should only be lifted and positioned in the pile gate or onto
the leaders or rig with sound lifting gear adequate for the
purpose. Quick release shackles should be examined before
each use. Where hollow section or concrete piles are lifted with
chains or wire slings, timber or burlap packing should be placed
between the lifting gear and the pile. Adequate access, such as
a cradle or a properly secured ladder, must be provided for the
topman when pitching sheet piles. The topman must wear stout
gloves when pitching.
7.2.2 Driving
7.4.1
7.4.2
7.4.3
7.4.4
7.4.5
8.1 General
8.1.1
8.1.2
8.1.3
8.1.4
8.1.5
8.1.7
8.1.8
8.1.9
8.1.10
Where work cannot safely be done on the ground or from part of a building or
permanent structure, scaffolds, ladders, or other means of support shall be
provided and properly maintained.
The Standards used for guidance in this section of the Construction Safety Manual
are those of the American National Standards Institute, Inc. (ANSI) and US Code of
Federal Regulations (CFR) 1910.28. Where scaffold manufacturers products
meet other scaffold standards that are equivalent to or higher than ANSI
requirements, then those products can be used. Scaffold products from different
manufacturers shall not be mixed on a scaffold, unless they are specifically
designed to be used together.
Schedule 'D':
Saudi Aramco Safety, Health and Environmental Requirements -
Ladders; Scaffolding; Personal Flotation Devices for Work Over,
On or Near Water.
February 1993 - Construction Safety Manual: Working Places, Ladders, and Scaffolding Page 171
Ladders - Fixed-Safety Requirements
US. Code of Federal Regulations, 29. CFR Part 1910.28, Safety Requirements for
Scaffolding
9.1.1 Falls
9.1.3 Lighting
9.1.11.1
9.1.11.2
9.1.11.3
9.2.1 Selection
9.2.1.1
9.2.1.3
9.2.2 Condition
9.2.2.1
9.2.2.2
9.2.3 Position
9.2.3.1
9.2.3.2
9.2.3.4
9.2.3.5
9.2.3.7
9.2.3.8
9.2.3.9
9.2.4 Use
9.2.4.1
9.2.4.3
9.2.4.4
9.2.4.5
9.2.4.6
9.2.5 Stepladders
9.2.5.1
9.2.5.2
9.2.6 General
9.2.6.1
9.2.6.2
9.3.1
9.3.2 Tubing
9.3.3.1
9.3.3.2
9.3.4 Fittings
9.3.6 Planks
9.3.6.1
9.3.6.2
9.3.6.3
9.3.6.4
9.3.6.5
9.3.6.6
9.3.6.7
9.3.6.8
9.3.6.9
9.3.6.10
9.3.6.11
9.3.6.12
9.3.6.13
2 in x 10 in 1-7/8 in x 9-7/8 in
Nominal or or
One worker or 10 ft 8 ft
medium-duty
Three workers 5 ft 5 ft
FIGURE II.21 TYPICAL REVEAL PIN FIGURE II.22 TYPICAL BASE PLATE
9.4.1 Foundations
9.4.1.1
9.4.1.2
9.4.1.3
9.4.1.4
9.4.1.5
9.4.2.1
9.4.2.2
9.4.3 Runners
9.4.3.1
9.4.3.2
9.4.4 Bearers
9.4.6 Bracing
9.4.6.1
9.4.6.2
9.4.6.3
9.4.7 Ties
9.4.7.1
9.4.7.2
9.4.7.3
9.4.8.1
9.4.8.2
9.4.8.3
9.4.8.5
9.4.8.6
9.4.8.7
9.4.8.8
9.4.8.9
9.4.9.1
9.4.10 Access
· General:
· Climbing Side:
· Side Clearance:
· Vertical Clearance:
· Multiple Ladders:
9.4.12 Workmanship
9.4.12.1
9.4.12.3
9.4.12.4
9.4.13 Inspections
9.5.1
9.5.2
9.5.4
9.5.5
9.5.6
The frames or posts shall be placed one on top of the other with
coupling or stacking pins to ensure proper vertical alignment of
the legs.
9.5.7
9.5.8
1 8 125 ft.
2 4 125 ft.
3 0 91 ft. 0 in.
9.6.2.3 Limitations
1 6 125 ft
2 0 78 ft. 0 in.
9.6.3.2 Platform
9.6.3.3 Limitations
9.6.3.4 Bearers
1 6 125 ft.
9.6.4.3 Limitations
9.6.4.4 Bearers
9.7.4 Bracing
9.7.5 Ties
9.7.6 Platform
9.7.7 Access
9.7.8 Limitations
9.8.1 Foundations
9.8.2 Operation
9.8.3 Limitations
Tube and coupler scaffolds for tanks and vessels shall be erected in
accordance with 9.6. Secure tying to the structure is essential for
stability.
9.9.1.1
9.9.1.2
9.9.1.3
9.9.1.4
9.9.1.5
9.9.1.6
9.9.1.7
9.9.1.9
(1) Base Plate. A metal plate with a spigot or screwjack for distributing
the load from a post or other load bearing tube.
(4) Coupler. A device for locking together component parts of tube and
coupler scaffold.
(5) Design Load. The maximum intended load; that is, the total of all
loads including the worker(s), material and the equipment placed
on the unit.
(8) Guardrail System. A rail system erected along open sides and ends
of platforms. The rail system consists of a toprail and midrail and
their supports.
(17) Putlog (Truss). A fabricated tube upon which the platform rests, the
putlog has a flattened end, to rest in or on part of the brickwork.
(19) Runner (Ledger). A horizontal scaffold tube that extends from post
to post, that supports putlogs or bearers and that forms a tie
between the posts.
(22) Scaffold Deck 'Fabricated'. A work unit equipped with end hooks
that engage the scaffold bearer.
(24) Tie. A device used between scaffold components and the building
or structure to enhance lateral stability.
(25) Toeboard. A barrier secured along the sides and the ends of a
platform unit to guard against the falling of material, tools and
other loose objects.
February 1993 - 9.0 Working Places, Ladders, and Scaffolding Page 207
FIGURE II.24: A TYPICAL TUBE AND COUPLER SCAFFOLD
Power tools, however, allow many jobs to be carried out more efficiently and with
greater speed and accuracy. The correct use of power tools can only be achieved
by the proper training of workmen, by proper maintenance, and by adequate site
supervision. Many accidents have occurred because unskilled and untrained labor
have been allowed to operate power tools in an incorrect manner.
Schedule 'D':
United States Code of Federal Regulations 29, Part 1910, Subpart "0", Machinery
And Machine Guarding
ANSI A10.3-1985
ANSI A10.9-1983
ANSI B7.1-1988
Safety Code For The Use, Care, And Protection Of Abrasive Wheels
ANSI B15.1-1984
NFPA - 70-90
February 1993 - Construction Safety Manual: Hand Tools And Power Tools Page 215
10.1 Hand Tools, General
10.1.1 Quality
The contractor shall ensure that the finest quality tools shall be
provided for all jobs where hand tools are used.
10.1.2 Cleanliness
The contractor shall ensure that hand tools are regularly cleaned
and, where necessary, lightly oiled as a protection against
corrosion.
All hand tools shall be regularly inspected before and after use,
and before storage. If wear or damage is observed, the tool
should be withdrawn from use for repair or disposal. The
contractor shall ensure that the storekeeper maintains a record
of all tools issued, repaired, and withdrawn from use. Proper
racks and boxes shall be provided for the storage of hand tools.
10.1.4 Selection
10.2.1 Screwdrivers
February 1993 - 10.0 Hand Tools And Power Tools Page 216
Screwdrivers should never be carried in the pockets of coveralls
or other clothing. A screwdriver can produce a serious wound.
10.2.2 Hammer
10.2.3 Chisels
Cutting edges should be kept sharp at all times, and the original
shape and angle should be maintained. Re-sharpened cold
chisels should be suitably hardened and tempered to maintain
them in a safe working condition. The chisel heads will
mushroom in use. As soon as mushrooming is observed, the
head should be reground with a slight taper around the edge to
prevent chipping and reduce the tendency to re-mushroom. Eye
protection should be worn at all times when a cold chisel is used.
February 1993 - 10.0 Hand Tools And Power Tools Page 217
10.2.6 Pipe Wrenches
Pipe wrenches must be large enough for the job, the jaw teeth
must be kept clean and sharp, and the knurl, pin, and spring
should be kept free from damage. Pipe wrenches should never
be struck with a hammer, nor should they be used as a hammer.
10.2.7 Pliers
Pliers should only be used when there are no other tools for the
job. They are meant only for gripping around objects and should
not be used as a wrench.
10.2.8 Jacks
10.2.9 Hacksaws
February 1993 - 10.0 Hand Tools And Power Tools Page 218
should be wedged open to prevent the timber from pinching the
blade.
10.3.1 Quality
The contractor shall ensure that all portable power tools do not
exceed 125 volts rating, are manufactured of sound materials,
and are free from defects and properly grounded.
Rotating tools should be switched off and held until rotation has
completely stopped before they are set down. Tools must be
disconnected before changing bits, blades, cutters, or wheels.
10.4.1 General
10.4.1.1
10.4.1.2
February 1993 - 10.0 Hand Tools And Power Tools Page 219
10.4.1.3
10.4.1.4
February 1993 - 10.0 Hand Tools And Power Tools Page 220
Floor stand and bench mounted abrasive wheels, used
for external grinding, shall be provided with safety
guards (protection hoods). The maximum angular
exposure of the grinding wheel periphery and sides
shall be not more than 90 o, except that when work
requires contact with the wheel below the horizontal
plane of the spindle, the angular exposure shall not
exceed 125 o. In either case, the exposure shall begin
not more than 65 o above the horizontal plane of the
spindle. Safety guards shall be strong enough to
withstand the effect of a bursting wheel. (See Figures
II.37 and II.38.)
February 1993 - 10.0 Hand Tools And Power Tools Page 221
exposure of the grinding wheel periphery and sides
shall not exceed 180 o.
February 1993 - 10.0 Hand Tools And Power Tools Page 222
FIGURE II.36: A BRASIVE/GRINDING WHEEL
1 Dimensions
4 Grade
5 Structure
6 Bond
7 Maximum Speed
February 1993 - 10.0 Hand Tools And Power Tools Page 223
FIGURE II.37: GRINDER GUARDS
1. Work rests shall be kept adjusted to the wheel with a maximum gap
of 1/8 inch.
4. Whenever the nature of the work requires contact with the wheel
below the horizontal plane, the exposure shall not exceed 125 o.
February 1993 - 10.0 Hand Tools And Power Tools Page 224
FIGURE II.38: BENCH GRINDER - MACHINE GUARDING
February 1993 - 10.0 Hand Tools And Power Tools Page 225
10.5 Cartridge Operated Tools
10.5.1 General
10.5.2 Storage
February 1993 - 10.0 Hand Tools And Power Tools Page 226
Personnel for training must be selected with the following points
in mind:
Ear muffs will be available for use at any time and shall be used
in confined spaces.
February 1993 - 10.0 Hand Tools And Power Tools Page 227
10.5.5 Issue and Returns
Cartridges and tools must not be left on the job site at lunch
break or at end of shift but must be returned to the store for
safekeeping.
Work Permits will not normally be required for use on job sites.
10.5.7 Use
February 1993 - 10.0 Hand Tools And Power Tools Page 228
fixed onto be properly determined. A wrongly sized cartridge will
cause a stoppage or misfire.
5 Never try to operate the tool without the end of the barrel
hard against the fixing surface.
10 Pins must not be fired into corner bricks, mortar joints, and
must be at least four (4) inches (100 mm) away from the
February 1993 - 10.0 Hand Tools And Power Tools Page 229
edge of concrete or brick work and one-half inch (12 mm)
from the edge of steel.
12 The tool must be held at right angles to the job when firing.
February 1993 - 10.0 Hand Tools And Power Tools Page 230
Only manufacturer's authorized spare parts are to be used for
repair/replacement.
10.6.1 General
10.6.1.1
10.6.1.2
10.6.1.3
10.6.1.4
February 1993 - 10.0 Hand Tools And Power Tools Page 231
on the distribution board. Extension cords shall be of
the three-wire conductor type. Plugs and sockets must
meet the National Electrical Code requirement with
respect to grounding and polarity.
10.6.1.5
February 1993 - 10.0 Hand Tools And Power Tools Page 232
10.6.3 Personal Protective Equipment
The contractor shall ensure that all operators are provided with
eye, head, and ear protection. If there is any likelihood of
harmful dust being emitted, dust respirators should be used.
10.6.4.1 Grinders
10.6.4.2 Drills
10.6.4.3 Saws
February 1993 - 10.0 Hand Tools And Power Tools Page 233
Operators shall wear eye and hearing protection.
February 1993 - 10.0 Hand Tools And Power Tools Page 234
FIGURE II.39: "RING TEST"
February 1993 - 10.0 Hand Tools And Power Tools Page 235
FIGURE II.40: CORRECTLY MOUNTED GRINDING WHEEL
February 1993 - 10.0 Hand Tools And Power Tools Page 236
FIGURE II.41: WIRE CONVERSION CHART
February 1993 - 10.0 Hand Tools And Power Tools Page 237
CMills = MM2 Example 500 mcm AWS 500000 = 250MM2 (Reference N.E.C. Table
310-60)
19735 19735
February 1993 - 10.0 Hand Tools And Power Tools Page 238
FIGURE II.42: SELF ADJUSTING GUARD
February 1993 - 10.0 Hand Tools And Power Tools Page 239
FIGURE II.43: TABLE SAWS
· Table saws must be provided with a hood that covers the saw at all
times.
· Table saws used for ripping must be equipped with an anti-kickback
device and spreader.
· The exposed part of the saw underneath the table must be guarded.
· Table must be secured in position.
· Guarded start/stop buttons shall be provided at the operator's
position.
· All fixed table saws shall be hard wired to an emergency electrical
disconnect switch capable of locking out the saw.
February 1993 - 10.0 Hand Tools And Power Tools Page 240
FIGURE II.44: TABLE SAWS - MACHINE GUARDING
February 1993 - 10.0 Hand Tools And Power Tools Page 241
FIGURE II.45: RADIAL SAWS
February 1993 - Construction Safety Manual: Hand Tools And Power Tools Page 242
FIGURE II.46: THE WOODWORKING MACHINE REGULATIONS
Training:
· No person should be employed on a woodworking machine who has not been
trained and instructed in its operation.
Working Environment:
· Sufficient space to be provided around machine to allow work without risk of
injury.
· Floors to be level, in good condition, free of loose material, and not slippery.
Guards:
· Cutters to be guarded to the greatest practicable extent.
· Guards to be of substantial construction, properly secured and adjusted, and
constantly in position while cutters are in motion.
Top Guard:
· Guard to be strong and easily adjustable.
· Adjusted to extend from top of riving knife to a point as close as practicable to
the surface of the material being cut; or to a point not more than 12 mm
above the material being cut where squared stock is being hand held.
Bottom Guard:
· Blade below table to be guarded to the greatest extent practicable.
Push Sticks:
· Must be available for use on every hand-fed circular saw, and used to feed
material-
a) throughout any cut of 300 mm or less
b) during the last 300 mm of any cut more than 300 mm in length
Push sticks should also be used to remove cut material from between the
saw blade and the fence.
February 1993 - 10.0 Hand Tools And Power Tools Page 243
FIGURE II.47: CARTRIDGE/TOOL ISSUANCE CONTROL
Warning: Above items can only be issued to workers with valid training certificate Storekeeper:
Safety Officer:
February 1993 - 10.0 Hand Tools And Power Tools Page 244
11.0 PAINTS AND COATINGS
In addition to the usual hazards associated with construction activities, workmen
engaged in surface preparation and paint application can be exposed to the
dangers of fire, explosion, chemical burns, toxic fumes, dust, and insufficient air.
This section of the manual discusses these hazards and how to minimize them.
SAES-A-105 Noise
Steel Structures Painting Council. Steel Structures Painting Manual, Volumes 1 and
2.
February 1993 - Construction Safety Manual: Paints And Coatings Page 245
11.1.3 Flammable (Explosive) Limits (Definition)
There are two major groups of irritants: toxic materials and dermatitic or
skin irritating materials.
· Identify and seal all toxic and dermatitic materials when not
in use.
The preparation of air used for life support involves the following factors:
PEL's of nuisance and toxic dusts; fume, gas and vapor content; air
temperature. Air required for breathing apparatus shall meet the
requirements of GI 8.003, Breathing Apparatus.
Equipment and materials that are used in surface preparation for paints
and coatings can be hazardous if used carelessly. There are several
methods for preparing surfaces and these include:
· Blast cleaning where abrasives in the form of sand, iron shot, grit,
slag, etc. are used. Other types of blast cleaning use high pressure
water or steam.
This section briefly covers the safety aspects of hand and power
tools used for surface preparation.
Note: Safety belts / harnesses shall be used when these operations are performed
above ground levels (1.82 m - 6 ft or more) if a guard rail system is not in
place, and / or in confined spaces.
The workman should always refer to the MSDS for complete details.
1. OSHA-approved, respirable air fed hood and filter, SAMS No. 21-444-
934
2. Respirator; chemical cartridge, SAMS No. 21-370-800/810/820
3. Dust respirator, SAMS No. 21-370-500
4. Face shield (1), SAMS No. 21-426-121
5. Goggles, safety impact, SAMS No. 21-434-249
6. Gloves, SAMS No. 21-432-XXX
7. Gloves; rubber, SAMS No. 21-432-630
8. Ear protection, SAMS No. 21-327-110
9. Gloves (leather and fabric), SAMS No. 21-432-353
10. Helmets (hard hats), SAMS No. 21-441-055 (MSA) / SAMS No. 21-
441-050 (American Optical)
11. Safety Shoes, SAMS Nos. 21-472-200 / 21-472-221 / 21-472-300 /
21-472-350
There are numerous hazards associated with paint application and this
section is concerned with air and airless spraying, together with brush
and roller painting.
Details concerning the use and hazards associated with scaffolding and
ladders are included in Section II.9 of the Construction Safety Manual.
· The heating of tar shall not be carried out on roof tops or in similar
potentially hazardous locations.
· Tar heating operations shall be carried out using approved fuel gas
in the correct cylinders. The heating operations shall be at ground
level and at a minimum distance of 4.5 m (15 feet) away from fuel
gas cylinders, buildings or similar structures.
· The transferring of hot tar to its required location shall be carried out
using the safest mode of transport available (preferably pumped).
Lifting of hot asphalt in buckets is not allowed.
12.1 General
Employees working more than 1.8 meters (6 feet) above any adjacent
working surfaces, placing and tying reinforcing steel in walls, piers,
columns, etc., shall be provided with proper work platforms with a
guardrail system. When work is to be accomplished outside a work
platform, a safety belt shall be worn that is securely fixed to a dropline or
anchor.
Guying: Reinforcing steel for walls, piers, columns, and similar vertical
form work structures shall be guyed and supported to prevent collapse
and to guard against possible wind pressures.
Wire mesh rolls: Wire mesh rolls shall be secured at each end to
prevent dangerous recoiling action.
12.4.2 Guardrails
February 1993 - Construction Safety Manual: Concrete, Concrete Forms And Shoring Page 258
12.4.3 Bull Floats
February 1993 - 12.0 Concrete, Concrete Forms, And Shoring Page 259
12.4.10 Pneumatic Hose
The sills for shoring shall be sound, rigid, and capable of carrying
the maximum intended load.
Metal tubular frames used for shoring shall not be loaded beyond
the safe working load recommended by the manufacturer.
February 1993 - 12.0 Concrete, Concrete Forms, And Shoring Page 260
12.6 Forms and Shoring
The steel rods or pipe on which the jacks climb or by which the
forms are lifted shall be specifically designed for the purpose.
Such rods shall be adequately braced where not encased in
concrete.
Lifting shall proceed steadily and uniformly and shall not exceed
the predetermined safe rate of lift or concrete cure.
February 1993 - 12.0 Concrete, Concrete Forms, And Shoring Page 261
During jacking operations, the form structure shall be maintained
in line and plumb.
Whenever single post shores are used in more than one tier, the
layout shall be designed and inspected by a structural engineer.
Lay-out to be submitted to Saudi Aramco for approval.
February 1993 - 12.0 Concrete, Concrete Forms, And Shoring Page 262
All timber and adjusting devices to be used for adjustable timber
single post shores shall be inspected before erection.
February 1993 - 12.0 Concrete, Concrete Forms, And Shoring Page 263
III. Mechanical Equipment And
Materials
February 1993 - Construction Safety Manual - III. Mechanical Equipment And Materials Page 264
1.0 CRANES AND LIFTING EQUIPMENT
SAUDI ARAMCO INSTRUCTIONS AND STANDARDS
Schedule 'D':
Saudi Aramco Safety, Health and Environmental Requirements -
Cranes and Rigging Equipment
Riggers Handbook
February 1993 - Construction Safety Manual: Cranes And Lifting Equipment Page 265
Contractor Liaison Notice No. 5.
1. Crane radius
2. Boom length
3. Safe working limits of the crane (load chart)
4. Weight of the load
5. Ground and site conditions
6. Placement of the crane
7. Swing and tail clearances
8. Necessary communication to be used
9. Explanation of hand signals
One competent person shall be placed in charge of the lift with the
responsibility of explaining in detail, the duties of all involved in the lift
before the actual lift commences. The outriggers must be fully extended
prior to the lift, and the rubber tires must be off the ground (see Figure
III.2, Crane Lift Plan).
Cranes shall have a valid Crane Safety inspection sticker issued by the
Saudi Aramco Crane, Communication, and Facilities Inspection Unit.
(See GI 7.030.)
A valid SAG heavy equipment license and Saudi Aramco Crane Operator
Certificate are required for all contractor mobile crane operators.
Contact the Vehicle & Heavy Equipment Training and Testing Unit (Tel.
Nos. 875-4347/874-1857) to operate specific mobile heavy equipment.
(See GI 7.025.)
Heavy lifts, critical lifts, and crane personnel work platform operations
require special procedures outlined in the Saudi Aramco General
Instructions. The Heavy Haul Unit, Transportation Dept., Abqaiq should
be contacted and lift plans/work permits submitted. (See GI's 7.027,
and 7.028.)
When wind velocities are above 32 km/h (20 mph), the rated load and
boom lengths shall be reduced according to manufacturer specifications.
Wind forces are greater at height by as much as 35% or more. All lifts
above ground level, must account for wind force, i.e., side loads, down
drafts, etc. as applied to the load and boom. (See TABLES III.1 and III.2.)
· OPERATOR:
· OUTRIGGERS:
- FULLY EXTENDED
- LEVEL GROUND
- COMPACT SOIL
- HEAVY PAD SUPPORTS
- LOCKING PINS/LOCKS SET
- NO HYDRAULIC LEAKS
- NO DAMAGE
- GOOD CONDITION
- WHEELS OFF THE GROUND
· OPERATION:
· RIGGING:
· TRAVELING:
- BLOCK SECURED
- TIRES PROPERLY INFLATED AND IN GOOD CONDITION
- BRAKE LIGHTS, SIGNALS, MIRRORS, HORN OPERATIONAL
- ROUTE PLAN CHECKED FOR FIRM GROUND, OVERHEAD AND SIDE
RESTRICTIONS
- ESCORT VEHICLES REQUIRED WITH FLASHING BEACON LIGHTS
- SPEED TO BE MAINTAINED FOR SAFE LIMITS (SLOW AS POSSIBLE)
· PARKING:
- BOOM AND HOOK BLOCK(S) LOWERED TO TRAVEL POSITION
- APPLY SWING BRAKE AND POSITIVE SWING LOCK
- TIE DOWN HOOK BLOCK(S)
- RETRACT STABILIZERS
- RETRACT OUTRIGGERS
- EXTEND STABILIZERS AND LATCH ONTO FLOAT PADS
- WEIGHT OF CHASSIS OFF THE TIRES
- LET ENGINE IDLE 3-5 MINUTES
REMOVE ALL FOREIGN MATERIAL FROM CAB(S)
- CLOSE ALL DOORS, WINDOWS, SKYLIGHTS AND COMPARTMENTS
- TURN OFF SWITCHES
- STOP ENGINE
The following table lists speed, in the major units, relative to Beaufortwind Scale
Numbers, the internationally accepted reference for wind force:
The safe working load of rigging equipment is the maximum load which
the equipment should be subjected to; this load should never be
exceeded.
Before use, all new equipment should be subjected to a proof load test
by the manufacturer and certified. The safe working load and serial
number shall be clearly marked on the sling and the lifting gear, either
by tagging, stamping, engraving, or embossing. Riggers shall not use
lifting gear unless the safe working load is clearly visible (see Figures III.3
and III.6).
Slings shall not be tagged with an safe working load in the field.
Approval by the Inspection Department and subsequent review by the
Loss Prevention Department is required.
February 1993 - Construction Safety Manual: Slings And Lifting Gear Page 274
2.2. Chain Slings
2.2.1 Grades
Only alloy steel chain complying with ASTM A391 shall be used.
Other grades are subject to approval by the Saudi Aramco Crane,
Communications and Facilities Inspection Unit [CCFIU] (see
Figure III.5).
2.2.2 Repairs
2.2.3
2.3.1
2.3.2.1
2.3.2.2
2.3.2.3
2.3.2.4
2.3.2.5
2.3.2.6
2.3.2.7
* Severe corrosion.
2.3.3
2.3.4
Wire rope clips (bulldog clips or crosby clips) shall not be used to
make slings.
These are manufactured from woven man-made fiber. Their strength lies
in the width of their bearing surface. These slings must not be subjected
to point loading, sharp edged objects, and non-vertical lifting (see Figure
III.7). Synthetic web slings shall be marked with a stitched in label to
show:
2.5.1
2.5.2
2.5.3
2.5.3.1
2.5.3.2
2.5.3.3
2.6.1
2.6.2
2.6.3
2.6.4
2.6.5
All rigging shall be inspected at least every six months per ANSI
B30.9, and a Sling Inspection Report shall be completed and
filed for review by the Crane Inspector to comply with GI 7.029.
2.7.1
2.7.2
2.7.3
2.7.4
2.8.1
2.8.2
2.8.3
2.9.1
Standard eyebolts are the weakest and are dependable only for
vertical lifts.
2.9.2
2.9.3
2.10 Shackles
The pins are separate but matched parts of the shackles, so care
must be taken to use the correct pin for each shackle. Rebar,
mild steel bolts or similar items are not acceptable replacements
for shackle pins (see Figure III.12.).
2.11 Rigger
This section cannot cover all the situations which could arise, but it outlines some
of the hazards likely to be encountered from specific items of equipment and their
use.
The only safe way of using mechanical equipment is to have properly trained
operators, running equipment that is well maintained and carrying out the work for
which it was designed.
Inspection Procedures
31-SAIP-1.01 Pumps
31-SAIP-1.02 Compressor
31-SAIP-8.16 Scraper
Schedule 'D':
ANSI-A 10.4-81
ANSI-B 15.1-84
ANSI-B 30.1-86
ANSI-B 56.1-88
3.1 Operators
3.1.1 Qualifications
3.3.1
3.3.2
3.3.3
3.3.4
At the start of each shift, the operator must check oil, water, fuel,
and hydraulic levels, that all gauges are operating and that the
machine is functioning smoothly. Safety equipment (e.g.,
guards, limit switches, governors) must be checked daily.
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
Where the operator of a mobile machine cannot see the area all
around his machine, an attendant must be in a position to direct
and assist the operator.
3.3.11
3.4 Compressors
3.4.1
3.4.2
3.4.3
3.4.4
1.) The air intake must be located so that it does not draw in
exhaust gas.
2.) There must be a filter to remove oil mist.
3.) They must be equipped with an automatic high
temperature alarm.
4.) The air must be tested periodically to be certain it is safe to
breathe (see Administration, I.10., 1.3.)
3.5.1
3.5.2
3.5.3
Men must not be allowed to work under or near the loading skip
unless it is held in position by a safety chain or catch or
positively blocked.
3.5.4
The mixer drum and the area around the machine must be
thoroughly cleaned at the end of each day's operation.
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
Dumpers and dump trucks, commonly used for construction work, often
travel on the public highway. Therefore it is essential that they be
properly maintained.
3.6.1
3.6.2
3.6.3
3.6.4
3.7.1
3.7.2
3.7.3
3.7.4
3.7.5
3.7.7
Fork lift trucks are designed to operate on firm, level ground. This type
of equipment has a limited use in construction operations. They are,
however, sometimes used in materials handling yards and for placing
loads where there are firm ground conditions. Operators of fork lift
trucks must have a valid Saudi Arab Government heavy equipment
license and a valid Saudi Aramco certificate.
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6
3.9 Generators
3.9.1
3.9.2
The side panels to the engine cover are designed to give access
to the machinery for maintenance or repair. They must be
closed at all times when the engine is running.
3.9.3
The following is a typical check list of the major items to look for.
There may be other potential fire hazards not listed, therefore a
thorough inspection must be made.
Heavy earth moving equipment only allows the operator a limited view
of the immediate area. It is, therefore, essential that a banksman be
appointed to warn the operator of hazards that cannot be seen from the
operator's position.
3.10.1
Before moving his machine, the driver must walk around it to see
that the area is clear.
3.10.2
Men must not be allowed to sit or lie in the area around the
machine.
3.10.3
The engine shall not be left running when the driver is not at the
controls. Before leaving his machine, a driver must shut off the
engine and remove the ignition key.
3.10.4
3.10.5
3.11.1
3.11.2
3.11.3
4.1 Planning
4.1.1
4.1.2
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.2.1 Dumpers
Tractors and trailers are useful for moving larger loads around
the site. In addition to the normal precaution of good
maintenance, it is essential that safety chains or wire ropes be
fitted between the tractor and trailer so that if the towing
connection should break or become separated for some reason,
the trailer can still be brought to a controlled stop by the tractor.
Trailer and its load shall not exceed the towing capacity of the
tractor and shall be fitted with an independent braking system if
it is designed to carry more than 9,072 kilograms (20,000
pounds). Trailers used for carrying pipes should be fitted with
side stops, and loads must be securely tied down before being
transported.
4.4.2
4.4.3
Loads, even when properly lifted, can slip. The man lifting must
be prepared for such a possibility and wear the proper protective
equipment. Safety footwear is mandatory to protect feet and
gloves should be worn to protect hands from laceration or
splinters and to give some protection if the fingers are trapped
between the load and the other surfaces.
GENERAL INFORMATION
All crane and other heavy equipment operators working on Saudi Aramco projects
are required to have a valid heavy equipment operator Saudi Arab Government
(SAG) license and a Saudi Aramco Heavy Equipment Operator Certificate. This
applies to Saudi Aramco employees as well as contractor employees.
February 1993 - Construction Safety Manual: IV. Electrical And Radiation Page 306
1.0 ELECTRICITY
The human senses (smell, taste, hearing, etc.) do not provide a warning of an
electrical hazard. The great majority of electrical accidents result in burns. Fire
and explosion from sparks in flammable atmospheres can and does lead to loss of
life and serious damage to property. All electrical installations, no matter what
voltages are used, should always be treated with great caution.
ANSI/IEEE C2-90
The severity of electric shock is not entirely dependent upon the voltage
of the power source. The ratio of the voltage to resistance determines
the current that will flow through the body and the resulting injury.
1.2.1
1.2.2
1.2.3
1.2.5
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
1.3.6
1.3.7
1.3.10
1.4.1
1.4.2
1.4.3
1.4.4
When crews are engaged in work over or near water and when
danger of drowning exists, suitable protection such as buoyant
work vests shall be worn. Life rings, ropes and at least one skiff
shall be provided.
1 100,000 volts per foot of length for 5 minutes when the tool
is made of fiberglass, or
1.6.8.1 Unloading
1.6.8.3 Storage
1.6.8.4 Framing
1 If at all possible, switch off the power supply. If this is not instantly
possible, release the victim from contact with the conductor by using
dry gloves, dry blanket, dry wood, dry clothing, rubber sheets, or
properly insulated equipment.
2 If breathing has stopped, begin CPR and continue as necessary.
3 Call for first aid assistance, a doctor, and an ambulance. The Saudi
Aramco emergency number is 110.
Note: Grounding Cables Shall Be Isolated And Removed Using Insulating Tools And
Protective Apparel
For all practical purposes, the radiation produced by x-ray equipment or emitted
by radioactive sources are the same. X-rays and gamma rays both have properties
which should be understood. Even though they penetrate the body, they cannot
be perceived by any of our five senses; they can be absorbed and scattered by
matter; they travel in straight lines at the speed of light; they ionize gases; they
affect photographic emulsions; and by far the most important, they can be harmful
to the living cells of the body.
2.1.1 Distance
2.1.2 Time
2.1.3 Shielding
2.3.1 Contractor
2.3.3. Radiographer
Upon arrival at the job site and prior to operating with any sealed
source, the radiographer must ensure that non-radiation workers
are not subject to radiation levels that would exceed that which
is permitted. Radiation areas must contain radiation warning
signs (see Figure IV.3) and be clearly displayed around the
circumference of the radiation area. In addition, in populated
work areas, a rope or tape barrier shall be erected around the
radiation area. The area will be monitored with approved survey
meter to ensure safe area for non-radiation workers is
maintained. Further guidance on industrial radiography is
provided in GI 150.003-4 and 00.AIP-08.
Upon completion of work or at the end of each work period, every sealed
source must be returned to a storage area approved by the Saudi
Aramco Radiation Protection Committee. Storage is usually within
fenced area. All permanent or temporary storage areas (bunkers) must
be approved of by the Saudi Aramco Radiation Protection Committee.
Sources may not be stored in the back of a truck whether or not they are
under lock and key. Radiation readings must be taken at the perimeter
of the storage area and the radiation level must be within the acceptable
limits given in GI 150.003. Radiation signs must be fixed to the barriers
of all storage areas. (See Figure IV.3.)
February 1993 - Construction Safety Manual: V. Chemicals And Operations Page 333
1.0 LIQUEFIED PETROLEUM GASES
Liquefied Petroleum Gases (LPG) are now being widely used in the construction
industry. The precautions covered in this section are directed to those industrial
operators who handle these gases, i.e., stores personnel and the actual operators
using the gases. LPG is a term applied to combinations of hydrocarbons known
under various trade names and also widely known as propane and butane.
ANSI A10.10-81
1.1 General
These gases are colorless, heavier than air, and normally odorless, but
for commercial usage, an odorizing agent is added for the obvious
reason of facilitating detection in the event of accidental escape of the
gas.
Both gases are heavier than air at normal temperatures. Any leakage
will form a gas cloud which will settle at the lowest possible level. It may
ignite if a flame or sparks are present. This could happen at some
February 1993 - Construction Safety Manual: Liquefied Petroleum Gases Page 334
considerable distance from the source of leakage. The gases form an
explosive mixture with air, and they react vigorously with oxidizing
materials. These gases can be highly dangerous; if the container is
exposed to heat or flame, there is a high risk of explosion. To reduce the
risk of explosion, the cylinders must be equipped with relief valves or
fusible plugs.
1.2 Storage
1.2.1
LPG cylinders must be stored at least 6.1 meters (20 feet) away
from oxygen or oxidizers or must be separated from them by a
fire wall rated at 30 minutes.
1.2.2
1.2.3
1.2.4
1.2.5
1.3.1
1.3.3
1.3.4
1.3.5
1.3.6
1.4 Leakage
1.4.1
1 Smelling
2 Touching: Leaking cylinder may be colder than those around
it.
3 Listening: Sound of escaping gas.
4 Looking: Localized condensation or frosting.
1.4.2
1.4.3
1.4.5
1.5 Transportation
1.5.1
1.5.2
The vehicle should have fire fighting and first aid equipment.
1.5.3
The vehicle must also display all the necessary warning notices.
1.6 Operation
1.6.1
1.6.2
1.6.3
1.6.4
1.6.5
Once the burner has been lit, it should burn with a steady blue
flame with blue-green base cones.
1.6.7
1.6.8
Shut off valves shall be installed at the main tank supply and at
the operating source. (See Loss Prevention Booklet, "Hazards of
Gas Cylinders")
1.7.1
1.7.2
1.7.3
If cylinders are equipped with automatic relief valves and the fire
exposure is severe, ignited jets of gas from these valves can
extend as far as 6 meters (20 feet).
1.7.5
1.7.6
1.7.7
1.8.1
1.8.2
Tanks should not be exposed to heat or direct rays of the sun and
they must be adequately protected against accidental or
unauthorized interference.
1.8.3
1.8.5
If LPG has been inhaled, the affected person must be removed from the
area, kept warm and rested, and not allowed to move about. If the
affected person is not breathing, mouth-to-mouth resuscitation should be
applied. No attempt should be made to give an unconscious person
anything to drink. If the person is breathing, oxygen must be
administered by a competent person. If liquid has gone to the eyes, they
must be thoroughly washed out with water.
Every plant area in Saudi Aramco operations has a specific set of operating
instructions and the operating supervisor for that area has full responsibility for
safety precautions. With this responsibility, he also has authority to issue work
permits and stop any work if it is not in accordance with proper procedures.
It is therefore necessary for anyone expecting to work in an area where oil or gas is
handled to know the rules and regulations and obey them.
Failure to follow the operating rules can result in not only destruction of Saudi
Aramco property but also death of construction and operating personnel. This
type of disaster must be prevented.
Schedule 'D':
To obtain this permit, the contractor must have personnel with a valid
certificate to receive work permits. GI. 2.100, Work Permit System,
provides the information needed to obtain such certificates and explains
how to use them.
2.5 Commissioning
If there is any question on the fire and safety aspects of this instruction,
the contractor should contact the Saudi Aramco Loss Prevention
Department for clarification and assistance.
The Disaster Control Plan does not normally require the assistance of any
construction personnel. Saudi Aramco personnel are trained to handle
the emergency.
When the emergency alarm is sounded for any reason, all contractor
personnel will immediately shut down their job, make it safe, and
proceed in an orderly manner to the designated assembly point. They
will be checked out by Security and should assemble at a point outside
the area and await further instructions from the Saudi Aramco Disaster
Commander.
API-STD-600-91
API-STD-620-90
ANSI B 16.5-88
ANSI B 31.3-90
ANSI B 31.4-89
ANSI B 31.8-89
3.1 Preparation
3.1.2 Supports
3.1.4 Valves
3.1.6 Vacuums
3.2.1
3.2.2
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
A block valve is required on the line from the test pump to the
equipment under test.
3.2.11
3.3.1
3.3.2
Salt water must not be used for testing any material subject to
stress corrosion cracking in the presence of chloride ions (such
as stainless steel type 304 or 18.8 - CrNi).
3.3.3
3.3.4
3.3.5
There are too many chemicals and too many possible combinations to deal with
them individually here. In the references listed, there are many sources of
information on the identification, storage, transportation, use, and disposal of
hundreds of chemicals. In the literature there are tables of hazardous chemical
reactions. If the name of the chemical is known, the names of others with which it
is likely to react dangerously can be found. The proper identification and labeling
of chemicals is a very important safety precaution.
GI 330.87. Bulk Deliveries of Oil Field Treatment Chemicals from Local Vendors
No. 13.850. Sulfuric Acid Safety Regulations - Air And Water Unit
API 2202-91
NFPA 325M. Fire Hazard Properties of Flammable Gases, Liquids, and Volatile
Solids
NFPA 704. Standard System For The Identification of Fire Hazards of Materials
Threshold Limit Values for Chemical Substances and Physical Agents in the Work
Environment - American Conference of Government Industrial Hygienists (ACGIH)
Many of the materials in the Chemical Section, Class 26, of the Saudi
Aramco Material System Catalog are marked by the use of hazard
identification labels. The container may not be so marked, but it is
indicated in the catalog description of the chemical. The system is
based on four different symbols or numbers arranged in a diamond
pattern (see Figure V.1).
CAUTION:
4.4.1
4.4.2
4.4.3
4.4.4
4.6.1 Transportation
4.6.2 Storage
4.6.3 Containers
4.6.4 Disposal
(See GI 355.003 and 355.004)
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Step 8:
Note:
4.7.1 Introduction
4.7.2 Precautions
Part 19 Excavations
1.1 Design
1.3 Construction
1.3.1
1.3.2
1.3.3
The construction and the use of cofferdams have three primary hazards
which merit special consideration.
1.5.1
1.5.2
1.5.3
1.5.4
1.6 Leaks
1.6.1
1.6.2
GI 1196.001. Whistle Signals for Use Between Tugs and Barges or Tugs and
Self-Propelled Vessels When Berthing
2.2 General
All safety precautions that are applicable onshore apply and must be
enforced while offshore, including the wearing of personal safety
equipment. In addition, life vests must be worn while working on, over
or near the water. Work over water may be either offshore or on a site
connected to the shore. The hazards and the precautions for both
situations are similar.
2.3.1
2.3.2
Life vests must be available for all personnel. Each person shall
wear and know how to inflate a life vest (see Figure VI.1).
2.4.1
2.4.2
2.4.3
During pile driving and general offshore work, allowance must be made
for wave action and the rise and fall of the tide, especially when erecting
stages and platforms. Tidal predictions and weather forecasts are not
completely accurate so a generous safety margin must be allowed.
2.6.1
2.6.2
2.6.3
Objects that are dropped from any height can cause injury or
damage, and they may be impossible to recover. For this reason,
small hand tools should be secured by lanyards when working
over or near water.
2.7 Housekeeping
2.7.1
Due to the extreme hazards of this occupation, divers must rely on their training,
experience, and initiative to avoid accidents. For this reason, the strictest
compliance with regulations, standards, and instructions must be observed at all
times in order that everything possible is done to minimize the possibility of an
accident.
GI 1197.001 Procedures and Safety Rules for Diving Operations (See Appendix G)
The US. Navy Diving Manual is to be used as the standard for all Saudi Aramco
diving operations.
3.1.1
Divers shall be fully conversant with the use and operation of US.
Navy Decompression Tables, recompression chambers, and
therapeutic decompression procedures.
3.1.3
3.1.4
3.1.5
All divers must be fluent in both reading and writing the English
language and be able to depict the results of an underwater
inspection by the use of sketches.
3.1.6
3.2.1 Compressors
3.2.1.1
3.2.1.3
3.2.1.4
3.2.4 Maintenance
3.2.4.1
3.2.4.3
3.2.4.4
3.2.4.5
3.2.4.6
3.2.4.7
3.3 Safeguards
When divers are preparing to enter or leave the water, or are in the
water, or diving operations are underway, the International Code Flag "A"
("I have a diver down, keep well clear of area and maintain a low
speed.") must be flown. (See Figures VI.2 and VI.3.)
3.3.1
3.3.2
3.3.3
Proper surface support and other facilities for the safe conduct of
diving operations must be provided.
3.3.4
3.3.5.1
3.3.5.2
3.3.5.3
3.3.6
3.3.7
3.3.8
3.3.9
3.3.9.1
3.3.9.3
3.3.9.4
· Diver's name.
· Name and address of the employer of divers.
· Date.
· Name of the Diving Supervisor.
· Name of the vessel, barge, or installation from
which the diving operation is carried out.
· Maximum depth reached on each occasion.
· Time he spent under water on each occasion.
· Type of equipment used by the diver.
· Work carried out by him on each occasion.
· Details of decompression sickness or other
illness/injury suffered by the diver.
· Any other factor relevant to health.
· Each daily entry will be signed by the diver and also
by the diving supervisor.
· Divers must retain their logbooks for a period of not
less than two years from the date of the last entry
in the logbook.
3.3.10.1
3.3.10.2
3.3.10.3
3.3.10.4
3.3.11.1
3.3.11.2
3.3.11.4
3.3.11.5
3.3.11.6
All divers must be physically fit for diving and have a certificate to this
effect issued by a qualified medical practitioner: one who has
experience and knowledge of the medical requirements for diving.
3.4.1
The medical certificate should state "Fit for Diving" and be not
more than twelve months old.
3.4.2
3.4.3
3.4.4
3. Requirements.
3.1.7
3.1.11
3.1.17
4.1.3
4.1.4
4.2.
B. Saudi Arab and contractor vessel crews shall also be issued with
proper working uniforms and personal protective equipment such as
shoes, gloves, glasses and hard hats. The Marine Department
expects all Saudi Aramco and contractor personnel working around
marine facilities to strictly adhere to Company safety rules and
regulations.
Estimated Completion
Date:
B.I. Number:
Peak Number Of
Employees:
Signed:____________________________________________________(Contractor's
Representative)
Job Title:__________________________________________________
Company:__________________________________________________
Date:_______________________________________________________
This form is to be completed and sent to the local Saudi Aramco Loss Prevention
Office with a copy to the designated senior Project Engineer, who is a member of
the proponent Project Management Team (PMT).
Signed:________________________________________
February 1993 - Construction Safety Manual: Safety Competition Site Registration Form Page 389
Saudi Aramco Project Manager
February 1993 - A.1 Safety Competition Site Registration Form Page 390
A.2 CONTRACTOR SAFETY COMPETITION, RULES OF
COMPETITION
RULES OF COMPETITION
5.
a. A contractor working on one BI at one location shall be
evaluated, scored and ranked separately.
b. A contractor working on more than one BI shall have an
entry in the competition for each BI.
c. A contractor working on the same BI at separate sites shall
be evaluated by site but the final score will be averaged.
d. Multiple contractors working on the same BI shall be
entered, evaluated, scored and ranked separately. (This
February 1993 - Construction Safety Manual: Contractor Safety Competition Rules Page 391
also applies to consortium partners - provided they meet
requirements in 2 above.)
e. For those rare cases where there are multiple sites and
multiple contractors on a BI, each site under the BI will be
scored separately but averaged with all sites for that BI by
contractor.
10. Should any contractor find he has completed the project before the
end of the competition period due to meritorious performance or
reasons beyond his control, then he will still be eligible to compete
in the final assessment.
11. Should it be found that the contractor has not entered into the
required logs details which at a later date are determined to have
occurred, e.g. restricted duty, lost work day cases, accidents, fires,
etc., then he would be deemed to have broken the rules and forfeit
the right to be included in the awards for the duration of that
competition for which he was eligible.
12. Every hazard report Saudi Aramco Form 3744 issued and not
corrected within 24 hours, a penalty of 500 points shall be deducted
from the total score.
SCORING:
POINT ASSESSMENT:
Unsatisfactory= 0 - 65
Fair= 66 - 80
Good= 81 - 95
Excellent= 96 - 100
Please Note:
For more information on the Contractor Safety
Competition, and for the current competition rules,
please contact your Area Loss Prevention Office.
CONTRACTOR shall at all times comply with, and ensure that its
employees, agents and subcontractors comply with, applicable Saudi
Arab Government Safety Regulations and all SAUDI ARAMCO Safety and
Loss Prevention rules and regulations. Specifically, CONTRACTOR shall
comply with the provisions of the SAUDI ARAMCO Construction Safety
Manual and SAUDI ARAMCO's publication entitled "Loss Prevention
Requirements for Contractors", Paragraphs 5 through 27 of this
Schedule (which supplement but do not limit the requirements of the
Construction Safety Manual), and such other related requirements;
specifications and standards as are made known to CONTRACTOR by
SAUDI ARAMCO. CONTRACTOR may request copies of all applicable rules
and regulations from SAUDI ARAMCO's Loss Prevention Department.
CONTRACTOR shall also take, or cause to be taken, any additional
measures which Company Representative may direct to protect against
injury to or death of any person or damage to or loss of any property
during CONTRACTOR's performance of the work. CONTRACTOR shall
maintain the SAUDI ARAMCO Construction Safety Manual and applicable
SAUDI ARAMCO GIs at the WORK Site.
3. Failure To Comply
February 1993 - Construction Safety Manual: Contractor Safety And Loss Prevention Requirements Page
396
CONTRACTOR by explaining good safety practices, pointing out unsafe
WORK Site conditions, and by applying his/their experience and
judgment in order to assist CONTRACTOR in improving WORK safety. It
is understood, however, that rendition of such assistance by SAUDI
ARAMCO will in no way relieve CONTRACTOR of its responsibilities as set
forth in this Schedule 'D'.
6. Work Permits
February 1993 - A.3 Contractor Safety And Loss Prevention Requirements Page 397
9. Tools And Portable Power Tools
Cartridge operated tools shall be used only with the prior written
approval of Company Representative. Furthermore, CONTRACTOR shall
ensure that only SAUDI ARAMCO approved tools shall be used and that
they shall be maintained in good condition in compliance with the SAUDI
ARAMCO Construction Safety Manual.
11. Ladders
12. Scaffolding
CONTRACTOR shall ensure that all 120 volt single phase 15 and 20
ampere receptacle outlets which are not a part of the permanent wiring
of any building or structure shall have ground fault circuit interrupters for
personal protection.
CONTRACTOR shall ensure that all lifting appliances and every part
thereof, including all working gear, and all other plant or equipment for
anchoring or fixing such appliances shall be of good mechanical
construction, sound material, adequate strength and free from defect
February 1993 - A.3 Contractor Safety And Loss Prevention Requirements Page 398
and are properly inspected and maintained. All chains, hooks, slings,
shackles and other equipment used for raising or lowering on a lifting
appliance shall be of a SAUDI ARAMCO approved type and maintained in
good condition. All mobile heavy equipment and crane operators must
possess a valid Kingdom of Saudi Arabia heavy equipment operator's
license and be certified by SAUDI ARAMCO to operate such equipment
(GI 7.025). All cranes and lifting equipment must be inspected and
certified by SAUDI ARAMCO before being permitted to operate on SAUDI
ARAMCO property (GI. 7.030). Certified riggers shall be provided (GI.
7.030).
17. Transportation
· Fatal injuries;
· Injuries requiring medical attention which result in lost time;
· Damage over SR 10,000 to CONTRACTOR's plant or equipment;
· Damage, in any amount, to SAUDI ARAMCO's equipment or property;
· Fire;
· Damage and near misses to cranes and heavy equipment (GI.
7.026).
February 1993 - A.3 Contractor Safety And Loss Prevention Requirements Page 399
For accidents involving CONTRACTOR employee fatalities, serious injury
to five or more CONTRACTOR employees, or damage to SAUDI ARAMCO
equipment or property, a written report shall be submitted promptly to
Company Representative. In addition, SAUDI ARAMCO may convene an
engineering review or investigation committee in accordance with the
requirements of GI 6.001 and GI 6.003..
· WORK injuries
· Fires
· Incidents of property damage over SR10,000
· Motor vehicle collisions
· Incidents involving damage to SAUDI ARAMCO equipment and
property
· Damage and near misses to cranes and heavy equipment (GI
7.026)
This record shall be available for inspection at all reasonable times and
shall be submitted to SAUDI ARAMCO on request.
19. Excavations
CONTRACTOR shall ensure that any excavation work carried out during
the course of the WORK is done according to the requirements of SAUDI
ARAMCO GI 1021.010 and OIM. 1.108 which are by this reference
made part of this Contract.
February 1993 - A.3 Contractor Safety And Loss Prevention Requirements Page 400
22. Formwork
Where the WORK requires a timber supporting structure, the timber shall
be of suitable quality and of adequate strength. CONTRACTOR shall
obtain prior written approval from Company Representative before any
timber supporting structure is erected.
CONTRACTOR shall ensure that prior to any concrete being poured into
any supported formwork structure, approval is obtained from Company
Representative.
25.1
February 1993 - A.3 Contractor Safety And Loss Prevention Requirements Page 401
25.2
25.3
25.3.1
25.3.2
26. Explosives
February 1993 - A.3 Contractor Safety And Loss Prevention Requirements Page 402
27. Sandblasting
February 1993 - A.3 Contractor Safety And Loss Prevention Requirements Page 403
A.4 HAZARD IDENTIFICATION PLAN (HIP)
INTRODUCTION
The attached Hazard Identification Plan (HIP) provides the method for
conducting such a review. The hazards identified are classified as A, B or
C according to their degree of potential human impact considering
severity and probability (i.e. from most severe and probable to least
severe and probable) during the initial design phase. This allows for a
change in the methodology or operating procedure in the direction of
reducing the risk associated with the hazard to an acceptable level, or
eliminating it altogether.
February 1993 - Construction Safety Manual: Hazard Identification Plan Page 404
HAZARD IDENTIFICATION PLAN:
List all hazards identified in the HIP outline, and determine what
corrective action should be taken.
Corrective Action
Corrective Action:
· Electrical wires
· Roadways
· Ditches
· High water table
· Tie-downs
· Obstruction
· Unstable soil
· Fences/walls
· Traffic flow
· Guide wires
· Buried utilities
· High water table
· Building foundations
· Underground water waste
· Unstable soil
· Chemical / trash dump area
· Voids in the earth (caves)
· Underground fuel / chemical / pressure systems and
vessels
February 1993 - Construction Safety Manual - Appendix B: Emergency/Disaster Planning And Response
Page 409
B.1 SEARCH AND RESCUE PROCEDURES
This Appendix outlines Saudi Aramco search and rescue procedures for on- and
off-shore facilities. Included in this appendix are the following:
· Control of Remote Area Travel And Search And Rescue Procedures (GI
6.025);
February 1993 - Construction Safety Manual: Search And Resuce Procedures Page 410
B.2 EMERGENCY/DISASTER PLANNING AND
RESPONSE
It is the responsibility of every contractor employee to become familiar with
emergency response procedures for both offshore and onshore operating facilities.
General guidelines for preparing emergency response plans can be found in the
following Saudi Aramco Loss Prevention Department publication:
February 1993 - Construction Safety Manual - B.3: Emergency/Disaster Planning And Response Page 411
The potential for emergencies and disasters exists at all construction sites and
facilities and their associated costs can be devastating in terms of employee
casualties, business interruption, loss of capital investment, etc. These events
cannot be avoided but the contractor can reduce their frequency of occurrence
and severity of damage with effective preparation/planning. This can be
accomplished by developing emergency response plans that address immediate
concerns within the contractor's operations and which also interface, as required,
with emergency response procedures developed by Saudi Aramco organizations.
The following guidelines (B 3.1 and B 3.3 and Figures) are extracted from the
publication "Guidelines For Preparing Emergency Response Plans". These are
generally used by Saudi Aramco operations as a framework for plan development.
Contractors should refer to these guidelines for developing their own plans as
appropriate, paying particular attention to the need for interfacing with local Saudi
Aramco emergency planning procedures. Contractor's plans will need to be
tailored to their specific operations and resources and the nature of their work with
Saudi Aramco.
B.2.1General Provisions
2. Ensure that the emergency plan with the latest issue date is being
used and it incorporates all amendments to date. It must have
provision for any future amendments as addendum or reissues.
3. The emergency reporting instructions must be provided in the front
of the plan.
4. The emergency telephone numbers must be provided in the front of
the plan.
5. The disaster preparedness policy must be provided in the front of
the plan.
B.2.2Definitions
1. Emergency:
3. Emergency Planning:
7. Planning Committee:
8. Planning Coordinator:
A. Key Positions
· Fire-Fighting
(b) Process
(c) Maintenance
(d) Engineering
(e) Security
(g) Services
(h) Medical
(j) Operations/Utilities
(k) Communications
(l) Environmental
· Fire
· Explosion
· Natural Disaster
11. Identify and list the entities responsible for supplying food,
water, shelter, transportation, emergency equipment,
additional manpower, external mutual aid, medical support
and cost accounting.
18. List and detail all high cost items and their corresponding
authorization levels.
25. Ensure that the DCP is set up with supplies similar to the
DCC (except on offshore facilities where the DCP may only
have a telephone, radio communication and personal
protective/identification equipment).
26. Additionally, ensure that the DCP also has the following:
3. Restore Operations
36. The plan manual must be reviewed and signed off by all
outside mutual aid entities expected to respond to an
emergency at this site.
EMERGENCY MANAGER
(DCC)
LOSS
PROCESS ENGINEERING MEDICAL
PREVENTION
EXTERNAL
MAINTENANCE SERVICES COMMUNICATIONS
RELATIONS
INCIDENT COMMANDER
(DCP)
OPERATIONS/
FIRE PROTECTION SECURITY MEDICAL ADVISOR
UTILITIES
LOSS PREVENTION
ENVIRONMENTAL
ENGINEER
Type of Emergency:
· ______Fire
· ______Explosion
· ______Flammable Gas
· ______Toxic Gas
· ______Hazardous Materials Spill
· ______Natural Disaster
B. Possible Causes:
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
D. Effect on Operations:
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
F. Location/equipment-specific notes:
__________________________________________________________________
__________________________________________________________________
1. Warning
2. Pre-impact Preparation
3. Evacuation
· Known in advance.
· Available on demand.
8. Communications
9. Continuing Assessment
10. Coordination
12. Security
· Control traffic.
EMERGENCY INCIDENT
4. MOBILIZE RESOURCES
6. POST-INCIDENT ACTIONS
2. telephone xxx-zzzz
After the message has been given successfully, the reporting individual, if an
operator, should return immediately to the emergency site to do whatever he can
safely do to improve the emergency situation.
I. Title Page
II. Reporting Emergencies
II. Emergency Response Personnel Roster
IV. Table Of Contents
V. Introduction
A. Scope
B. When To Implement
C. Definitions
VI. Emergency Response Organization
A. Chain Of Command
B. Functional Responsibilities
VII. Emergency Response Actions
A. Reporting Emergencies
B. Initiating The Alarm
C. Assess The Situation
D. Mobilization Of Resources
1. Internal Resources
a. Plant Personnel
b. Support Groups
c. Contractors
2. External Resources
a. Saudi Aramco
b. Non-Saudi Aramco
E. Suppression/Control of Incident
1. Vapor Release
2. Toxic Vapor Release
3. Fire
4. Explosion
5. Hazardous Materials Release
6. Natural Disaster
7. Other Site Specific Incidents
VIII. Post-Incident Actions
A. Stand Down And Fire Watch
B. Investigate And Report
C. Restore Operations
D. Revise The Plan
IX. Appendices
A. Materials And Equipment Inventory
1. Emergency Equipment
2. Fire Fighting Supplies
3. Facility Maps, Plans, Drawings
4. Communication Equipment
5. Mutual Aid
a. Saudi Aramco
February 1993 - Construction Safety Manual - Appendix C: Fire Safety Checklist Page 440
C.1 FIRE SAFETY CHECKLIST FOR EVALUATING
CONSTRUCTION MATERIALS STORE YARD
(Based on NFPA 231-APPENDIX C)
PROTECTION OF OUTDOOR STORAGE
I. SELECTION OF A SITE
E. No danger of flooding.
B. Two 15' gates, directly opposite each other (180 o) are required to
permit ready access of fire apparatus to any part of the storage area
regardless of wind direction and location of fire.
IV. BUILDINGS
V. FIRE PROTECTION
WARNING:
A. Guards trained in the use of live fire hose reels, fire extinguishers
and the fire warning system shall be on site at all times when the
yard is otherwise unoccupied.
D. Motor vehicles shall be garaged and repaired outside the yard area,
in a non-combustible structure or unsheltered. Fuel handling shall
comply with NFPA 30, Flammable and Combustible Liquids Code, at
a safe distance from the storage yard.
February 1993 - Construction Safety Manual - Appendix D: Crane Safety Handbook Page 445
D.1 CRANE SAFETY HANDBOOK
Notice:
For utility, the crane safety handbook is bound under separate cover.
One copy will be distributed to each holder of the Construction Safety
Manual. Additional copies may be acquired by contacting the Support
Services Unit, Loss Prevention Department, E-1660, Dhahran.
February 1993 - Construction Safety Manual - Appendix D: Crane Safety Handbook Page 446
Appendix E: Suggestion Form
February 1993 - Construction Safety Manual - Appendix E: Suggestion Form Page 447
SUGGESTIONS FOR THE SAUDI ARAMCO
CONSTRUCTION SAFETY MANUAL
_______________________________________
(Signature)
________________________________________
(Date)
________________________________________
(Address)
________________________________________
Contact Telephone Number
________________________________________
Contact FAX Number
February 1993 - Construction Safety Manual - Appendix F: Distribution Form Page 449
Address For Distribution
Construction Safety Manual
MANAGER
Loss Prevention Department
Saudi Arabian Oil Company
E-1770
Dhahran, Saudi Arabia
Name:__________________________________________________________________________
Company:_______________________________________________________________________
Address:________________________________________________________________________
_____________________________________
(Signature)
____________________________________
(Date)
________________________________________
Contact Telephone Number
________________________________________
Contact FAX Number
February 1993 - Construction Safety Manual: Appendix G: Sanitary Code Page 451
IMPLEMENTING THE SAUDI ARAMCO SANITARY CODE
- GI 151.006
SASC-W-010 WATER
February 1993 - Construction Safety Manual: Appendix H: GI Master Index Page 453
GENERAL INSTRUCTIONS (GI) MASTER INDEX
GI Number Title
February 1993 - Construction Safety Manual - Appendix H: GI Master Index Page 454
8.001 Safety Requirements for Scaffolding
150.002 First Aid/CPR Training and First Aid Kits - Remote Areas
February 1993 - Construction Safety Manual - Appendix I: List Of Figures Page 458
LIST OF FIGURES
I. Administration:
VI. Marine:
Appendix A:
Appendix B:
February 1993 - Construction Safety Manual: Appendix J: List Of Tables Page 462
LIST OF TABLES
I. Administration:
Table III.1 Wind Speed (Miles Per Hour) vs. Force Of 244
Wind In Pounds Per Square Foot
Table III.2 Wind Speed Definition 244
February 1993 - Construction Safety Manual: Appendix J: List Of Tables Page 463
Appendix K: Forms
Description Of Accident:
Witness Statement(s)
Signed:_______________________________________________________________Badge
No:________________________
Date Of Report:________________________________________________
Name (Printed):_____________________________________________________________________
Company:___________________________________________________ Job
Title:_________________________________
CONTRACTOR MONTHLY SAFETY REPORT
PROJECT TITLE:___________________________________ LOCATION:_________________________________
CONTRACTOR:_______________________________________________________________________________________
1. Work Injuries:
2. Fires:
7. Safety Meeting:
1.
2.
3.
4.
5.
(B) Attendance:
(C) Instructor(s):
Date:___________________________
INJURY SUMMARY (PAGE ___OF___)
Project:__________________________________Project No.:________________________Month & Year:____________________
Contractor:__________________________________File No.:_________________________
Injur Name Of Badge Craft Date Of Carry Days Nature Of Injury And Brief Description Of Accident State
y No. Injured Numb Acciden Over Lost Part Of Body Affected What, Where, How, Why
er t Yes/No This
Mont
h
Warning: Above items can only be issued to workers with valid training certificate Storekeeper:
Safety Officer:
EMERGENCY REPORTING INSTRUCTIONS
TELEPHONE: XXX-XXXX (if busy see below)
1. If the number is busy or unavailable, try the following in the order listed:
2. telephone xxx-zzzz
After the message has been given successfully, the reporting individual, if an operator,
should return immediately to the emergency site to do whatever he can safely do to improve
the emergency situation.
PROJECT MANAGEMENT AND CONTRACTOR'S SAFETY
COMPETITION SITE REGISTRATION FORM
To: Saudi Aramco Loss Prevention Department Date:
____________________________
Estimated Completion
Date:
B.I. Number:
Peak Number Of
Employees:
Signed:____________________________________________________(Contractor's
Representative)
Job Title:__________________________________________________
Company:__________________________________________________
Date:_______________________________________________________
This form is to be completed and sent to the local Saudi Aramco Loss Prevention
Office with a copy to the designated senior Project Engineer, who is a member of
the proponent Project Management Team (PMT).
Signed:________________________________________
Saudi Aramco Project Manager