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TOTAL PAGE 45 WORK PROCEDURE (Including Cover) Purpose ● PROJECT CODE : A80385CB □ For
TOTAL
PAGE 45
WORK PROCEDURE
(Including Cover)
Purpose
● PROJECT CODE : A80385CB
□ For Information
● PROJECT NAME : COCHRANE 266MW THERMOELECTRIC
POWER PLANT
□ For Review
□ For Construction
● DOCUMENT No. : 0-WD100-CM731-16030
□ For (
)
● TITLE : Chemical Cleaning
● OWNER : EMPRESA ELÉCTRICA COCHRANE S.A
15
T.S.
P.S.
0
For Construction
Y.H. KU
D.H LEE
Mar, 2016
SON
HAN
PREPARED
REVIEWED
APPROVED
PREPARED
REVIEWED
REVIEWED
APPROVED
Rev.
DATE
DESCRIPTION
No.
POSCO E& C
Owner
Contractor
Prepared Josè Morales Date: March 2016 INSTRUCTIVE CHEMICAL CLEANING IHI BOILER COCHRANE PROJECT U2 Revised
Prepared Josè Morales Date: March 2016 INSTRUCTIVE CHEMICAL CLEANING IHI BOILER COCHRANE PROJECT U2 Revised

Prepared Josè Morales Date: March 2016

Prepared Josè Morales Date: March 2016
INSTRUCTIVE CHEMICAL CLEANING IHI BOILER COCHRANE PROJECT U2

INSTRUCTIVE CHEMICAL CLEANING IHI BOILER COCHRANE PROJECT U2

INSTRUCTIVE CHEMICAL CLEANING IHI BOILER COCHRANE PROJECT U2

Revised José Morales Date: March 2016

Revised José Morales Date: March 2016

Aprobed Sandor Lillo Date: March 2016

Aprobed Sandor Lillo Date: March 2016

Code

PE-LNLQ-ZN-22

Rev

00

Ref

P-LNLQ-01

José Morales Date: March 2016 Aprobed Sandor Lillo Date: March 2016 Code PE-LNLQ-ZN-22 Rev 00 Ref

Pag. 1 de 40

ÍNDEX 1.0 OBJETIVE 2.0 SCOPE 3.0 APPLICABLE DOCUMENTS 4.0 TERMINOLOGY 5.0 INTRODUCTION 6.0 PRELIMINARY
ÍNDEX
1.0
OBJETIVE
2.0
SCOPE
3.0
APPLICABLE DOCUMENTS
4.0
TERMINOLOGY
5.0
INTRODUCTION
6.0
PRELIMINARY ACTIVITIES
7.0
INSTRUCTION ACTIVITIES
8.0
IMPORTANT SAFETY ASPECTS
9.0
REGISTERS
10.0
MODIFICATIONS
CUADRO DE FIRMAS
PREPARED
REVISED
APROBED
LÍNEA DE NEGOCIOS LIMPIEZAS QUÍMICAS FLUSHING

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 2 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 2 de 40 1.0 OBJETIVE Clearly identify the chemical

1.0

OBJETIVE

Clearly identify the chemical cleaning process of the IHI boiler U2 at Cochrane Project, in Mejillones.

2.0

SCOPE

The scope of this Instruction PE-LNLQ-ZN-22, is to establish the specifics items of the pre- operational chemical cleaning of the IHI boiler U2 at Cochrane Project.

3.0

APPLICABLE DOCUMENTS

4.0

3.1

3.2

3.3

3.4

3.5

Nexxo-Technical Offer, No. AN-1504-1599-LQ-Boiler Rev1 de 16 07 15 English

Boiler and preboiler One Filling procedure rev 5 quote US$ Contract nª 2015T2580 Process Diagrams
Boiler and preboiler One Filling procedure rev 5 quote US$
Contract nª 2015T2580
Process Diagrams P & ID, plans and drawings of boilers and preboiler
Laws of Security and Environment.
Flushing:
bonded circuit.

TERMINOLOGY

4.1

Operational pre cleaning: clean to remove waste deposits of process of manufacture of materials and construction of the boiler. The amount and type of deposits is assumed from statistics.

Operational cleaning: clean to remove deposits accumulated during the operation of the boiler. The amount and type of deposit is determined through analysis of representative samples

Movement of water in open, intended to low dirt and deposits not

Heating stage: Destinated of to reach the proper temperature metals boiler / preboiler to be able to receive solutions hot.

Alkaline stage: normally the first step to remove the deposits organic source using alkaline solutions.

4.2

4.3

4.4

4.5

4.6

Acid stage: (pickled) to remove deposits using inorganic source solutions acid with corrosion inhibitor

4.7

4.8

Neutralization - Pasivation stage: to form a thin layer of oxide stable for a short time in pickled metal surfaces, to protect against oxidation

Corrosion inhibitor: Chemical product in acid solution used for reduce of corrosion during of process.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 3 de 40

established in the P&ID .

5.0 INTRODUCTION

Pág. 3 de 40 established in the P&ID . 5.0 INTRODUCTION 5.1 The required Cleaning Service,

5.1 The required Cleaning Service, aims to achieve a removal of pollutants such as oxides, dust, sand, grease and debris that remain inside the unit after assembly of the equipment.

5.2 The removal of these unwanted elements will ensure a smooth implementation of the units, and longer life of components, especially rotatives.

6.0 PRELIMINARY ACTIVITIES

assurance demi 500 m3 of water, to be used
assurance
demi 500
m3
of
water,
to
be
used

6.1 Check the task organization.

6.2 Boiler approved hydrostatic test, rinsed, empty, isolated, sealed and ready to receive hot solutions.

6.3 Must be insulated Dome, lines, downcomers and the largest area of the boiler.

6.4 Verify minimum

in cleaning.

Parameters of demin water according whit demin water plant Cochrane project.

6.5 Check the drainage system of the boiler and auxiliary line connected to the pool for reception of the effluents.

6.6 Cyclone separators and demister of the dome will be cleaned in place.

6.7 Verify lock and / or removal of instruments and valves with sacrifice disc or blind.

6.8 Circulation flue closed, to minimize unwanted heat loss.

6.9 Chemical assay verification for control of chemical cleaning in each of its stages.

6.10

Verify the existence of operational and contingency procedures applicable to the work of chemical cleaning.

6.11 Verify the installation of witness tube in the chemical cleaning circuit and

corrosion coupon inside the Dome. Posco will provide sample tube to use as a witness.

6.12 Auxiliary Boiler and operators, with current certification.

6.13 The pipeline and ancillary facilities should be completed.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 4 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 4 de 40 6.15 6.16 The control valves, check

6.15

6.16

The control valves, check valves to interfere in the process, orifice plates, filters must have been removed.

The effluent receiving system must be operational and installation of piping to Posco pool must be done.

6.17

Verify operability of demineralized water supply in the area of Nexxo pumps.

6.18

6.19

6.20

6.21

6.22

6.23

6.24

6.25

6.26

6.27

6.28

6.29

Auxiliary connections as pre-engineering Nexxo completed and tested, including the recirculation pump and steam line from Nexxo auxiliary boiler.

Verification of tanks and chemicals injection pumps on parapets.

Check operation of Nexxo pumps. The valves identified and labeled as Appendix "B". Check operation
Check operation of Nexxo pumps.
The valves identified and labeled as Appendix "B".
Check operation of generator and diesel pump.
Verify auxiliary steam connection to continuous purge of the Dome.

Verification of auxiliary level installation, sampler in dome, witness tube and corrosion coupon.

The auxiliary boiler must be operational, the auxiliary steam lines tested and blowing.

The Nexxo auxiliary boiler and heat exchangers, recirculation pumps, must be in place and connected to auxiliary equipment.

Before the start of the process, places near the lines to be heated, should be marked with signs indicating the restriction of entry into the area, and valves with labels.

All the lines are subjected to temperatures which are not properly insulated, should be clearly labeled as risky and retired personnel from the nearby area.

Verify installation of blind pallet in line to flash Tk.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 5 de 40

7.0 INSTRUCTION ACTIVITIES

CLEANING U2 Pág. 5 de 40 7.0 INSTRUCTION ACTIVITIES The following image show the circuits (permanent

The following image show the circuits (permanent and auxiliary) for chemical cleaning

5 de 40 7.0 INSTRUCTION ACTIVITIES The following image show the circuits (permanent and auxiliary) for

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 6 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 6 de 40
INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 6 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 7 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 7 de 40
INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 7 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 8 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 8 de 40 7.1 FLUSHING AND HEATING STAGE It
7.1 FLUSHING AND HEATING STAGE It is considered from all the auxiliary circuit valves and
7.1 FLUSHING AND HEATING STAGE
It is considered from all the auxiliary circuit valves and boiler Posco closed.
With the boiler empty, coordinate with Posco, the start of the filling with water from the

7.1.1

7.1.2.

demi plant. Open valves: HAD32-AA401/402, HAD31-AA401/402, HAD33-AA401/402, HAD34-AA401/402, ,HAD10AA017/018/019/020 in auxiliary level.

7.1.3. With Nexxo auxiliary pump start filling the boiler, the economizer, opening the valvs LAB11 AA002 / 003, HAG40 AA404, and the dome vents valvs HAD 10 AA501/AA541.

7.1.4 Fill the boiler for 60 minutes (equivalent to about 70 m3 total, then stop pumping. Review

cover seal gasket auxiliary to the Down-Comers. If no leaks continue filling.

7.1.5. In case of leaks, drain pool plant approved and proceed to repair gasket seal.

7.1.6. Continue filling the boiler level control through auxiliary dome to be visible level in the steam dome.

7.1.7. With the boiler operating at level over internals, confirm that there are no leaks in the

sistem.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 9 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 9 de 40 7.1.8. Once the boiler with required

7.1.8. Once the boiler with required level, fill the primary superheater in countercurrent with

demineralized water.

7.1.9. Verify that the superheater is filled looking for a rise in the auxiliary level indication

installed in the dome.

7.1.10.

Having completed the filling, cut demineralised water (demi water).

 

7.1.11.

Empty

the

boiler,

starting

the

flushing

to

Posco

pool.

Open valves in HDP drainage line until verify that the water is clear.

7.1.12. Carry on auxiliary boiler to reach state to 6 bar (saturated steam), considering that the

estimated time to provide steam at 6 bar, is about 4 hours.

estimated time to provide steam at 6 bar, is about 4 hours. 7.1.13. economizer. After the

7.1.13.

economizer.

After the flushing, refill the boiler with the pump system, start filling the boiler, the

7.1.14 Fill the boiler controling the level through auxiliary level to be visible level in the steam dome.

7.1.15. Having completed the filling, cut demineralised water (demi water). Stop pump system.

7.1.16. Nexxo adjust the level of the boiler and to align the auxiliary circuit to flow from Down-

Comers to suction of Nexxo pumps, downloading Nexxo heat exchangers coming to the ECO. Open vents in the dome.

7.1.18.

circulation and proceed with step heating.

Having completed the review of the operation of the Chemical Cleaning Circuit, start

7.1.19.

exchangers.

Align circuit for heating step. Check valves to continuous purge line and Nexxo heat

7.1.20.

Nexxo. Slowly open valve preventing water hammer, continually draining the condensate drain line exchangers Nexxo to effluent drainage pool.

Start heating the auxiliary boiler auxiliary Nexxo line of 4" main valve of the boiler

7.1.21.

exchangers Nexxo.

With the hot line to proceed to inject steam into the dome directly and steam heat

7.1.22. Check temperature rise, measured with digital thermometer in a dome raiser through

peepholes of burners, auxiliary pumps area and heat exchangers Nexxo, input and output. As level in the domo increases must be necessary drain water to pool.

7.1.23. Monitor and maintain temperature range from 65 to 70 ° C. Estimated time to heat water

is about 10 hours.

7.1.24. During the circulation and water heating and boiler Posco, prepare Alkaline stage chemicals in Nexxo tank.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 10 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 10 de 40 7.1.26. Add chemicals to the Nexxo

7.1.26. Add chemicals to the Nexxo tank in a controlled manner, to homogenize the solution properly. Product to add auxiliary tanks

• Trisodium Phosphate: 1.2% (2400 kg)

• Surfactant: 0.1% (200 lt.)

7.2 ALCALINE STAGE

7.2.1. Maintain circulation, controlling the temperature range of 60 to 70 ° C, only Nexxo heat

exchangers.

range of 60 to 70 ° C, only Nexxo heat exchangers. 7.2.2. homogenized in the boiler

7.2.2.

homogenized in the boiler (minimum 15 minutes, maximum 30 minutes of injection), in order to

Injecting an alkaline solution to the suction Nexxo circulation pumps, vv28, gradually to be

keep any oils and fat in suspension. Control and maintain temperature range of 60 to 70 ° C.

7.2.3. Fill with water to over internals level into the dome (measured in auxiliary level).

7.2.4. Check that the pH is 12 (measured with paper), in homogeneous form in the boiler. The

measurement points are the online sampler download, return of auxiliary pumps and dome.

7.2.5.

recirculation aling the circuit valves to allow cleaning solution to circulate through the witness tube.

The boiler and auxiliary circuits, will be circulated for a minimum of 12 hours. During this time

7.2.6.

from downcomers n1 and n2 to n3 and n4.

Every 2 hours move the valvs at the lines fron downcomers. This is changing the suction

7.2.7.

m3 hot water from the boiler, add the chemical in a controlled manner, to homogenize the solution properly.

During the alkaline stage, preparing the acid solution to neutralize in a Nexxo tank. Take 2

Product to add auxiliary tanks

Citric Acid to neutralize: 0.18% (330 kg) Approx.

7.2.8.

(minimum 15 minutes, maximum 30 minutes of injection), up to pH 7 with successive checks on the return action last approximately one hour.

At the end of the base stage, still circulate, it will gradually injecting neutralizing chemical

7.2.9. During the neutralization, prepare acid stage in Nexxo tank. In 9000 liters of water fron the

boiler, add the chemical in a controlled manner, to homogenize the solution properly.

Product to add auxiliary tanks

• Citric Acid Product, 3%: 5640 kg

• Inhibitor Rodine 31 A, 0.2%: 400 liters

Once dissolved, the acid and the inhibitor, the solution to be sampled and will test the effectiveness of corrosion inhibitor, by the method of the nail (Nail test).

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 11 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 11 de 40 This test is developed through a

This test is developed through a steel pin again, not oxidized, which is applied an acid solution with

a concentration equivalent to the final result in the boiler, taking a sample of the ponds, which have

been prepared with the inhibitor of corrosion. If this sample at the same concentration and temperature that will have in the boiler not produce hydrogen generation on the surfaces of the nail,

the solution is properly inhibited. Otherwise you must add as much inhibitor and repeat the test.

7.3 ACID STAGE

7.3.1. After the neutralization and stop the movement, preparing the acid injection.

and stop the movement, preparing the acid injection. 7.3.2. Inject the acid solution from 20 m3

7.3.2. Inject the acid solution from 20 m3 Nexxo tank to the suction of the circulation pumps, vv

28, in a controlled manner by obtaining values close to 3% of acid in the mixture to be homogenized into the boiler (minimum 30 minutes, maximum 60 minutes of injection), for the purpose of removing iron oxide from the boiler tubes. Control and maintain temperature range of 60 to 70 ° C.

7.3.3.

the discharge of circulating pumps, to verify the% of acid from the mixture and adjusting the

mixing ratio.

During the injection process will take periodic samples and will be measuring the acidity of

7.3.4. Perform acidity % and temperature control at this stage.

7.3.5. After the injection of acid, starting to take samples in the discharge of the pumps and the

dome Nexxo every 30 minutes to determine Fe and acidity.

7.3.6.

movement. This is changing the suction from downcomers n1 and n2 to n3 and n4.

Is estimated to perform the acid stage for a minimum of 12 hours every 2 hours alternating

7.3.7.

following parameters:

The completion of the step of removing inorganic will be verified by analyzing the

•% of remaining acidity. View instructional laboratory tests •% of iron in solution View instructive laboratory tests • Temperature ° C. View instructional laboratory tests

• pH. View instructional laboratory tests

7.3.8. Based on the analysis, when the dissolved iron content and available acid remain stable for

two or three consecutive samples, the acid stage will be terminated.

According experience in similar projects is expected that:

Maximun limits of iron concentration in solución: 0.4 – 0,5 %

Maximun limits of remaining acidity %: 2.4 – 2,7 %

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 12 de 40

7.4 NEUTRALIZING AND PASIVATION STAGE

U2 Pág. 12 de 40 7.4 NEUTRALIZING AND PASIVATION STAGE 7.4.1 During the acid stage, prepare

7.4.1 During the acid stage, prepare the chemical for pH adjustment in Nexxo tank, prepare

solution in 6000 liters of water, add the chemical in a controlled manner, to homogenize the solution properly.

Product to add auxiliary tanks:

Caustic Soda • Product: 1, 2% (2160 kg) Approx.

7.4.2 After the acid stage, still circulate, it will gradually injecting the chemical, up to pH 7 or

nearby. Make checks pH in the return, an action that will last approximately one hour, changing the

lines. 7.4.3 During this pH adjustment, the chemical preparation of Neutralizing stage in Nexxo tanks.
lines.
7.4.3
During this pH adjustment, the chemical preparation of Neutralizing stage in Nexxo tanks.
Prepare solution in 2000 liters of water, add the chemical in a controlled manner, to homogenize
the solution properly.
Product to add auxiliary tanks
Product Alkaline Sodium Carbonate: 0.5% (900 Kg)
7.4.4
Reached pH 7, apply the solution of sodium carbonate to raise the pH to a range close to 10,
adding it slowly, with control in return, changing the lines.
7.4.5
For the stage Passivating the product will be added to the recirculation, keeping 60 to 70 ° C:
Product added to the circulation
Carbohidrazine 0.2% (400 kg)
7.4.6
The boiler is recirculated, keeping the temperature from 60 to 70 ° C for a minimum of 10
hours.
7.4.7
After the period of recirculation, steam stop close valvs to heat exchangers, Nexxo auxiliary
boiler stop, close suction and discharge valves and stop Nexxo pumps.
7.4.8
Align the circuit to drain the boiler Passivating to the effluent pool, for this opening valves
conecting with drainnage lines and all associated valves from headers. Open boiler vent.
7.4.9 It should open the steam drum at both ends, vent and control up to have an atmosphere
with oxygen greater than 20% for income of persons (Posco - Nexxo) for inspection and
cleaning.

7.4.10 Posco y Nexxo will inspect results of cleaning.

7.4.11 Verify the presence of sludge and solid waste within the dome. Nexxo shall remove loose debris in steam drum, if necessary, shall be wash with a passivating solution.

7.5 ACCEPTANCE CRITERIA

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 13 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 13 de 40 7.5.2. Measuring the control parameters chemical
7.5.2. Measuring the control parameters chemical cleaning process is carried out by taking samples of
7.5.2.
Measuring the control parameters chemical cleaning process is carried out by taking
samples of the circulating solution every half hour.
7.5.3. It will record the parameters measured in the protocols, which should be attached.
7.5.4. Parameters % acidity and % iron must remain stable in a small range, in three consecutive
measurements, to determinate that the acid stage is finished.
7.5.5.
The final inspection is done visually within the lines and equipment by inspection staff.
Should not show residues attached inside the equipment and lines.
7.5.6.
It is acceptable residual deposits containing not more than 20 g/m2 (magnetite) and a weight
loss less than or equal to 10 g/m2/hr. (Certificate of corrosion)
7.5.7. It will photographic record of the results.
7.5.8. Points to be inspected are:
• Dome
• lower heads of the boiler
• Tube witness
7.6 PRESERVATION
Once the chemical cleaning is finished, boiler will be preserved if it will be some time without to
operate.
This condition means to fill the boiler with demin water and ammonia.
Ammonia is necessary to reach pH between 9 to 10.
7.6.1
For fill the boiler will be use the auxiliary piping with some changes in order to fill by the
bottom headers.
7.6.2 Demin water pump starts with the circuit prepared to inject ammonia.
7.6.3 Chemical injection pump must be connected to ammonia drum. Nexxo circulation pump
starts to fill the boiler.
7.6.4
Permanent drum level will be prepared to control the level when the boiler filling starts.
7.6.5
When starts boiler filling with demin water, al the same time starts ammonia injection.
7.6.6
It`s defined to inject 300 ppm of ammonia to reach pH 9 to 10 for preservation.
7.6.7
Ammonia will be injected gradually until to fill the boiler al operation level.
7.6.7
During the filling it`s necessary to check pH. For this, a sample is taken al the circulation

pump discharge.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 14 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 14 de 40 7.6.9 When the level into the
INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 14 de 40 7.6.9 When the level into the

7.6.9 When the level into the drum reah operation level demin water, chemical injetion and recirculation pump must be sttoped.

7.6.10 Manual valves of bottom headers will be closed.

8.0 IMPORTANT SAFETY ASPECTS.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 15 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 15 de 40 - Access Restriction: Throughout the admission

- Access Restriction: Throughout the admission process will allow the area to authorized

personnel only. You must isolate the sector with security tapes to prevent the entry of unauthorized personnel.

- Personal protective equipment: All personnel involved in the chemical wash should use their security features, including eye protection and antacid suit

- Special Prohibition: Smoking not use flame or heat, no welds in the vicinity.

- Contingency Plan: Provide a plan in case of chemical spill accidents including personnel involved in slaughter or other.

Access to the domes: Control breathing and acceptable conditions of temperature before entering the domes.

-

RESOURCES AND PROHIBITIONS. Resources Equipment, tools, key inputs used in the process of chemical cleaning
RESOURCES AND PROHIBITIONS.
Resources
Equipment, tools, key inputs used in the process of chemical cleaning boilers is:
Personal Protection:
Safety footwear, gloves kid type, nitrile gloves, paper divers,
divers Tivek yellow, face respirator with filters for gases and
vapors, shower gloves, rubber boots, or fullface full-face
respirator, goggles airtight clear, hard hat, ear protection, helmet
harness, safety harness with two tails.
Materials, Supplies and Tools
Manual, electric, pneumatic, laboratory supplies for sampling
(pressure gauge, thermometer, pipettes, test tubes, bulbs, flask,
test tube cleaner, funnels, volumetric flask) Tools
Equipment and Facilities
Centrifugal pumps according to volumes or flow of the activities
undertaken.
Diaphragm pump.
Working Condition
Rooms lit and ventilated artificially or naturally, clearly marked.
Safety care
Restricted access, delimited and closed areas, information
available to the customer, marked areas, trained staff work.

PROHIBITIONS

It is strictly forbidden:

- Use general jewelry (bracelets, rings), loose hair and loose clothing as it facilitates the trapping elements.

- Take any food when performing all operations described in this procedure.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 16 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 16 de 40 HAZARDS ASSOCIATED WITH ACTIVITY DANGER ACTIVITY
HAZARDS ASSOCIATED WITH ACTIVITY DANGER ACTIVITY CONTROL MEASURES
HAZARDS ASSOCIATED WITH ACTIVITY
DANGER
ACTIVITY
CONTROL MEASURES

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 17 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 17 de 40 Transfer and / or transportation of

Transfer and / or transportation of materials

1. Shuttle, movement of materials and equipment. 2. maneuvers on uneven ground. 3. Using inadequate tools, authorized. 4. Non-ionizing radiation 5. unauthorized Work / Working without knowledge of the task and / or risks. 6. Driving at speed. 7. unauthorized person to drive or be licensed. 8. Driving vehicles. 9. Manual loading. 10. Use of a forklift. 11. Using truck. 12. Do not use personal protection.

1.1. Movement of people, materials and equipment for places authorized, authorized and properly marked. 21. Keep clean, tidy and marked areas. 3.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 4.1. Use sunscreen and hydrate whenever required. 5.1. Request instruction command line if you do not understand the activity, Training. dissemination procedures, incidents, talks, AST, HDS, ASR. Use of PPE. 6.1. Respect signs, drive speed limit, seat belt use. 7.1 Driving only authorized personnel, qualified and authorized by the LN and Company Nexxo. 8.1. Defensive driving, have training, do not spend maximum speeds, respecting signage, drive alone by unauthorized access. 9.1. Manual lifting load correctly, flectando knees and keeping your back straight and not lift more than 50kg if a man (Law 20,001). 10.1. Check before handling crane forks load. 11.1. Check parts and safe lift truck before performing any load transfer. 12.1. Use of PPE (helmet, safety shoes, safety glasses, diver pilot type, kind kid gloves).

performing any load transfer. 12.1. Use of PPE (helmet, safety shoes, safety glasses, diver pilot type,

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 18 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 18 de 40 1. Charging suspended. 2. Lifting loads

1. Charging suspended. 2. Lifting loads above provisions. 3. Do not use personal protective 4. maneuvers on uneven floor. 5. Transit of people working areas or areas without authorization. 6. Using tools in poor or inadequate for the activity. 7. Installing job without a work permit (PT) and uninsured job analysis (AST). 8. Collect on what amounts allowed.

1.1. No suspended position under load and maintain a distance of 5 meters radius, this maneuver should consider lifting equipment and best trained people and for the maneuver. Use of hard barriers, making reservations and demarcation. 2.1. Manual lifting load correctly, flectando knees and keeping your back straight and not lift more than 50kg if a man (Law

Installation of

labor

20,001).
20,001).

3.1. Use of personal protection equipment (helmet, safety shoes, safety glasses, diver pilot type, kind kid gloves). 4.1. Keep clean, tidy and marked areas. 5.1. Movement of people, materials and equipment for places authorized, authorized and properly marked. 6.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 7.1. Make sure to request analysis of work and client work permit, disseminate procedures, risk matrix at work. 8.1. Collect materials high enough not to lose stability during storage.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 19 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 19 de 40 1. transit of persons or unauthorized

1. transit of persons or unauthorized areas marked. 2. respect signs. 3. Enter the workspace without personal protection. 4. Interference with other companies. 5. Non-ionizing radiation.

1.1. Movement of people, materials and equipment for places authorized, authorized and properly marked. 2.1. Respect houseplant, driving, all income must be authorized by signaling client company personnel. 3.1. Use personal protection (helmet, gloves kid kind diver pilot type, safety shoes, safety glasses). 4.1. Prior joining workspace coordinate with companies involved in the activity. 5.1. Use sunscreen and hydrate whenever required.

Entering the work area

1 Permissions wrong or poorly digitized. 2. Non-ionizing radiation. 3. Transit uneven surfaces. 4. Transit
1 Permissions wrong or poorly digitized.
2. Non-ionizing radiation.
3. Transit uneven surfaces.
4. Transit through unmarked or
authorized areas.
5. Personal unauthorized retirement
documentation work.

1.1. Review and verify information provided for making work permit. 2.1. Use sunscreen. 3.1. Keep clean, tidy and marked areas. 4.1. Movement of people, materials and equipment for places authorized, authorized and properly marked. 5.1. Only staff responsible for the activities will be the person intended for the withdrawal of documentation of customer premises.

Working permit

application

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 20 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 20 de 40 1. define. 2. Transit staff. 3.

1. define.

2. Transit staff.

3. Non-ionizing radiation.

4. No signal.

5. Outgoing Parties unprotected.

6. Sunken surfaces.

7. Impeding normal transit routes.

8. Manual loading.

9. Using tools in substandard conditions.

1.1. Demarcate work areas signaling the sector where the activity takes place. 2.1. Instead transit through enabled. 3.1. Use of sunscreen and hydrate whenever required. 4.1. Flag whole area of work, identifying critical areas. 5.1. Make protections for those parts of outgoing teams before being used. 6.1. Transit through, properly marked areas clean and tidy. 7.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare. 8.1. Manual lifting load correctly, keeping your back straight and not lift more than 50kg if a man (Law

Positioning

Equipment

20,001).
20,001).

9.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 21 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 21 de 40 Manufacturing and assembly (auxiliary piping) 1.

Manufacturing and assembly (auxiliary piping)

1. No signal circuits.

2. No signal access areas.

3. Lifting loads above provisions.

4. Outgoing Parties (pipes, structures,

etc.) without protection. 5. Surfaces in unevenness.

6. Hinder normal transit routes.

7. Non-ionizing radiation.

8. Using tools in poor or inadequate for

the activity. 9. Do not use personal protection.

10. enter the area without permission.

1.1. Signal and identify each boiler circuit or equipment to clean, handle a layout area in which you are working. 2.1. Flag whole area of work, identifying critical areas. 3.1. Manual lifting load correctly, flectando knees and keeping your back straight and not lift more than 50kg if a man (Law 20,001). 4.1. Make protections for those parts of outgoing teams before being used. 5.1. Transit through, properly marked areas clean and tidy. 6.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare. 7.1. Use of sunscreen and hydrate whenever required. 8.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 9.1. Use personal protection (helmet, gloves kid kind diver pilot type, safety shoes, safety glasses). 10.1. Control of personal income restricted, only staff trained and authorized to remain in the work area.

glasses). 10.1. Control of personal income restricted, only staff trained and authorized to remain in the

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 22 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 22 de 40 1. Surfaces slope. 2. Borders and

1. Surfaces slope.

2. Borders and edges.

3. Non-ionizing radiation.

4. improper ergonomic posture.

5. Do not use personal protection elements.

1.1. Transit through, properly

marked areas clean and tidy. 2.1. Signaling or reflective tape all

those projection surfaces. 3.1. Use of sunscreen and hydrate

whenever required. 4.1. Train staff in good positions to

do the job without straining limbs and musculoskeletal. 5.1. Use personal protection (helmet, gloves kid kind diver pilot type, safety shoes, safety glasses).

Demarcate workspace (Equipment and hoses)

1. Outgoing Parties (plumbing, structure, etc.). 2. Non-ionizing radiation. 3. Hot surfaces. 4. Do not
1. Outgoing Parties (plumbing, structure,
etc.).
2. Non-ionizing radiation.
3. Hot surfaces.
4. Do not use personal protection.
5. Surfaces in unevenness.

1.1. Signaling or reflective tape all those projection surfaces. 2.1. Use of sunscreen and hydrate whenever required. 3.1. Signaling equipment areas with signposts that warning. 4.1. Use personal protection (helmet, gloves kid kind diver pilot type, safety shoes, safety glasses). 5.1. Transit through, properly marked areas clean and tidy.

Check levels

equipment

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 23 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 23 de 40 1. No signal. 2. Do not

1. No signal.

2. Do not use E.p.p.

3. Non-ionizing radiation.

4. Using tools in poor or inadequate for

the activity. 5. Surfaces in unevenness.

6. Hinder normal transit routes.

7. Lifting loads above provisions.

8. Failure to respect blockades made by

the customer. 9. Poor ergonomic posture.

1.1. Flag whole area of work, identifying critical areas. 2.1. Use personal protection (helmet, gloves kid kind diver pilot type, safety shoes, safety glasses). 3.1. Use of sunscreen and hydrate whenever required. 4.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 5.1. Transit through, properly marked areas clean and tidy. 6.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare. 7.1. Manual lifting load correctly, flectando knees and keeping your back straight and not lift more than 50kg if a man (Law 20,001). 8.1. It is strictly forbidden to intervene any lock done both by the customer or by any person authorized for this purpose. 9.1. Train staff in good positions to do the job without straining limbs and musculoskeletal.

Installation of auxiliary lines and equipment

in good positions to do the job without straining limbs and musculoskeletal. Installation of auxiliary lines

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 24 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 24 de 40 1. Elements and / or materials

1. Elements and / or materials with sharp

edges or corners. 2. Improper handling charge.

3. or polyethylene membrane ruptures.

4. Pretiles not resistant materials.

5. Do not use personal protective

elemetos. 6. Using hand tools in substandard

conditions. 7. No signal workspace.

8. Non-ionizing radiation.

9. ergonomic posture inadequate.

10. Sunken surfaces.

1.1. Signaling or reflective tape all those projection surfaces. 2.1. Manual lifting load correctly, flectando knees and keeping your back straight and not lift more than 50kg if a man (Law 20,001). 3.1. Before installing review and coated with polyethylene double layer parapet area. 4.1. Use chemical resistant materials. 5.1. Use personal protection (helmet, gloves kid kind diver pilot type, safety shoes, safety glasses). 6.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 7.1. Flag whole area of work, identifying critical areas. 8.1. Use of sunscreen and hydrate whenever required. 9.1. Train staff in good positions to do the job without limbs skeletal muscle force. 10.1. Transit through, properly marked areas clean and tidy.

Manufacture and

Installation

parapets

skeletal muscle force. 10.1. Transit through, properly marked areas clean and tidy. Manufacture and Installation parapets

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 25 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 25 de 40 Handling and storage of Chemicals 1.

Handling and storage of Chemicals

1. Elemetos use specific personal protection. 2. Store chemicals without lettering and without warning signage. 3. contain the storage Safety Data Sheets (MSDS). 4. Compile in what amounts allowed. 5. Store chemicals in harsh environments. 6. incorrect handling manual loading. 7. Collect chemicals that are not compatible. 8. Using a forklift. 9. Non-ionizing radiation.

1.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid). 2.1. Area signal handling chemicals also verify that all products are properly labeled and their relative rankings. 3.1. Each product must be stored in its Safety Data Sheet, in addition to keeping a folder that is in the area of product management. 4.1. Stack products correctly, depending on the compatibility between them and inside parapets. 5.1. Keep material sealed and protected from adverse conditions. 6.1. Manual lifting load correctly, keeping your back straight and not lift more than 50kg if a man (Law

20,001).
20,001).

7.1. Collect materials high enough not to lose stability during storage. 8.1. The collection of materials must be stable, making efficient use of space, facilitating access and keeping the area clean, and a good lighting and ventilation, whether natural or artificial 9.1. Use of sunscreen and hydrate whenever required.

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 26 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 26 de 40 Piping hidrotest and / or Circulation

Piping hidrotest and / or Circulation

1. Do not use E.p.p.

2. No signal.

3. Noisy environment

4. Hoses unstable work under pressure.

5. hoses under greater pressure than

stipulated by the manufacturer. 6. Using tools in poor or inadequate for

the activity. 7. Interference with other companies.

1.1 Use of personal protection equipment (helmet, gloves or nitrile kid as appropriate, pilot or diver paper, sealed glasses, safety shoes). 2.1. Flag whole area of work, identifying critical areas. 3.1. Use of aids or earplugs be compulsory for noisy environments. 4.1. Check hose before and after being used, without exceeding the maximum permissible pressure manufacturer. 5.1. Must inspect each hose that is used in the activity, installing safety ropes (short whip) in bonds and not spend the maximum pressure set by the manufacturer. 6.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 7.1. Before you begin the task should be coordinated with all companies involved in the activity report of the risks involved and try to achieve planning that everyone can do the job without wasting time.

the activity report of the risks involved and try to achieve planning that everyone can do

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 27 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 27 de 40 1. No signal. 2. delimit 3.

1. No signal.

2. delimit

3. Leaks.

4. use of personal protection.

5. Using tools in poor or inadequate for

the activity. 6. Sunken surfaces.

7. Non-ionizing radiation.

8. Transit substandard / unauthorized

areas. 9. Impeding normal transit routes.

1.1. Flag whole area of work, identifying critical areas. 2.1. It should mark the workspace either with ribbons or hazard warning signs. 3.1. Constant review of all connections, flanges, valves, which are arranged in the circuit. 4.1. Elemntos use of personal protective equipment (helmet, gloves or nitrile kid as appropriate, pilot or diver paper, sealed glasses, safety shoes). 5.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 6.1. Transit through, properly marked areas clean and tidy. 7.1. Use of sunscreen and hydrate whenever required. 8.1. It must pass through areas and authorized, clean and tidy, marked and delineated as such access. 9.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare.

Flushing

request authorization from the customer and this must give guidelines to follow in case of a

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 28 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 28 de 40 1. Hot surfaces. 2. Leaks. 3.

1. Hot surfaces.

2. Leaks.

3. Do not use personal protection (Basic /

Specific). 4. Oil Trasvasije Caldera Assistant.

5. Lines with temperature.

6. Noisy environments.

7. Power and auxiliary boiler operation.

8. No signal.

9. Do not define.

1.1. It should signal the areas where there lines with temperature, plus the work area is enclosed and insulated pipes from contact with personnel transiting through the area. 2.1. Constant review of all connections, flanges, valves, which are arranged in the circuit. 3.1. Use personal protection (helmet, gloves or nitrile kid as appropriate, pilot or diver paper, sealed glasses, safety shoes). 4.1. You must keep the marked and delimited area, keep a kit for spill also the place where you perform the trasvasije should be away from sources that can cause a fire emergency. 5.1. They must be insulated steam lines, plus signal and keep marked with warning signs in the area. 6.1. Use of aids or earplugs be compulsory for noisy environments. 7.1. To operate a boiler must be previously certified by the supervising body (SEREMI) plus operators must have the certificate which accredits to operate auxiliary boilers. 8.1. Flag whole area of work, identifying critical areas. 9.1. It should mark the workspace either with ribbons hazard.

Heating /

Auxiliary boiler

work, identifying critical areas. 9.1. It should mark the workspace either with ribbons hazard. Heating /

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 29 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 29 de 40 1. Do not use specific personal

1. Do not use specific personal protection elements. 2. Transfer and loading area of chemicals and / or preparation platform. 3. Handling of chemicals. 4. Mix incompatible substances. 5. Installing ponds solution preparation. 6. Installation of pumps and auxiliary connections for solution preparation. 7. Working platform. 8. Do not use specific personal protection elements. 9. Sampling for analysis.

1.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia). 2.1. Use lifting equipment (crane forks, pallet), should be necessary to do it manually, define zone handling chemicals, maintain safety sheets of the products. 3.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid. Addition to receiving the appropriate training for safe work procedures and analysis, risk spreading associated with the activity, keep emergency kit anti spill and emergency shower in the area where the activity is executed. 4.1. It should train staff on the handling of chemicals prior to handling, as well as procedures. 5.1. Use lifting equipment (fork lift), apply mechanical support for installation and position it over the parapet. 6.1. Use specific Epp, sectioned lines are closed, use appropriate tools and only intervene with permission. 7.1. use safety harness anchor with two tails if certified platform with railings. 8.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia). 9.1. Specific training for handling chemicals, using specific Epp (chemical suit, PVC gloves, full face mask with filter for organic gases and vapors and / or ammonia, keep an emergency shower enabled on the workspace and keep leaves and safety in the field.

Alkaline Stage

/ or ammonia, keep an emergency shower enabled on the workspace and keep leaves and safety

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 30 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 30 de 40 10. Energized equipment. 11. Spills solution.

10. Energized equipment. 11. Spills solution. 12. Leaks solution. 13. Chemical solution temperature. 14. Handling valves. 15. Using tools in poor or inadequate for the activity. 16. Inform the customer about stages in which the chemical cleaning and interference is. 17. No signal. 18. Define. 19. Transit substandard / unauthorized areas. 20. Obstructing normal transit routes.

10.1 Locate warning signage board and check for power and connections, check that electrical cords are areas, keep extinguisher PQS in the workplace. 11.1 Maintain batteries and neutralizing anti spill material in the area, location effluent containment parapets and chemicals. 12.1. Constant review of all connections, flanges, valves, which are arranged in the circuit. 13.1. Delimit critical areas cited barriers surfaces with temperatures and chemical cleaning. 14.1. Use kid gloves when handling valves, after checking flow and layout. 15.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 16.1. Should make coordination meetings with client to inform the work done and the safety measures described in the working procedures. 17.1. Flag whole area of work, identifying critical areas. 18.1. It should mark the work area either with hard barriers or warning signs. 19.1. It must pass through areas and authorized, clean and tidy, marked and delineated as such access. 20.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare.

Alkaline Stage

authorization from the customer and this must give guidelines to follow in case of a busy

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 31 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 31 de 40 1. Personal use specific protection elements.

1. Personal use specific protection elements. 2. Transfer and loading area of chemicals and / or preparation platform 3. Handling of chemicals. 4. Mix incompatible substances. 5. Installing ponds solution preparation. 6. Installation of pumps and auxiliary connections for solution preparation. 7. Working platform. 8. Do not use specific personal protection elements. 9. Sampling for analysis.

1.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia). 2.1. Use lifting equipment (crane forks, pallet), should be necessary to do it manually, define zone handling chemicals, maintain safety sheets of the products. 3.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia), and receive the appropriate training and analysis procedures insurance work, spread the risks associated with the activity, keep emergency kit anti spill and emergency shower in the area where the activity is executed. 4.1. It should train staff on the handling of chemicals prior to handling, as well as procedures. 5.1. Use lifting equipment (fork lift), apply mechanical support for installation and position it over the parapet. 6.1. Use specific Epp, sectioned lines are closed, use appropriate tools and only intervene with permission. 7.1. use safety harness anchor with two tails if certified platform with railings. 8.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid). 9.1. Specific training for handling chemicals, using specific Epp (chemical suit, PVC gloves, full face mask with filter for organic gases and vapors, keep an emergency shower enabled on the workspace and keep leaves and safety in the field.

Acid Stage

gases and vapors, keep an emergency shower enabled on the workspace and keep leaves and safety

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 32 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 32 de 40 10. Energized equipment. 11. Spills solution.

10. Energized equipment. 11. Spills solution. 12. Leaks solution. 13. Solution with temperature. 14. Handling valves. 15. Using tools in poor or inadequate for the activity. 16. Inform the customer about stages in which the chemical cleaning and interference is. 17. No signal. 18. Define. 19. Transit substandard / unauthorized areas. 20. Obstructing normal transit routes

10.1 Locate warning signage board and check for power and connections, check that electrical cords are areas, keep extinguisher PQS in the workplace. 11.1 Maintain batteries and neutralizing anti spill material in the area, location effluent containment parapets and chemicals. 12.1. Constant review of all connections, flanges, valves, which are arranged in the circuit. 13.1. Delimit critical areas cited barriers surfaces with temperatures and chemical cleaning. 14.1. Use kid gloves when handling valves, after checking flow and layout. 15.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 16.1. Should make coordination meetings with client to inform the work done and the safety measures described in the working procedures. 17.1. Flag whole area of work, identifying critical areas. 18.1. It should mark the work area either with hard barriers or warning signs. 19.1. It must pass through areas and authorized, clean and tidy, marked and delineated as such access. 20.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare.

Acid Stage

request authorization from the customer and this must give guidelines to follow in case of a

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 33 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 33 de 40 Sequestering Stage 1. Do not use

Sequestering Stage

1. Do not use specific personal protection items. 2. Transfer and loading area of chemicals and / or preparation platform 3. Handling of chemicals. 4. Mix incompatible substances. 5. Installing ponds solution preparation. 6. Installation of pumps and auxiliary connections for solution preparation. 7. Working platform. 8. Do not use specific personal protection elements. 9. Sampling for analysis.

1.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia). 2.1. Use lifting equipment (crane forks, pallet), should be necessary to do it manually, define zone handling chemicals, maintain safety sheets of the products. 3.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia), and receive the appropriate training and analysis procedures insurance work, spread the risks associated with the activity, keep emergency kit anti spill and emergency shower in the area where the activity is executed. 4.1. It should train staff on the handling of chemicals prior to handling, as well as procedures. 5.1. Use lifting equipment (fork lift), apply mechanical support for installation and position it over the parapet. 6.1. Use specific Epp, sectioned lines are closed, use appropriate tools and only intervene with permission. 7.1. use safety harness anchor with two tails if certified platform with railings. 8.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid). 9.1. Specific training for handling chemicals, using specific Epp (chemical suit, PVC gloves, full face mask with filter for organic gases and vapors, keep an emergency shower enabled on the workspace and keep leaves and safety in the field.

for organic gases and vapors, keep an emergency shower enabled on the workspace and keep leaves

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 34 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 34 de 40 Sequestering Stage 10. Equipment energized 11.

Sequestering Stage

10. Equipment energized 11. Spills solution. 12. Leaks solution. 13. solution with temperature. 14. Handling valves. 15. Using tools in poor or inadequate for the activity. 16. Inform the customer about stages in which the chemical cleaning and interference is. 17. No signal. 18. Define. 19. Transit substandard / unauthorized areas. 20. Obstructing normal transit routes.

10.1 Locate warning signage board and check for power and connections, check that electrical cords are areas, keep extinguisher PQS in the workplace. 11.1 Maintain batteries and neutralizing anti spill material in the area, location effluent containment parapets and chemicals. 12.1. Constant review of all connections, flanges, valves, which are arranged in the circuit. 13.1. Delimit critical areas cited barriers surfaces with temperatures and chemical cleaning. 14.1. Use kid gloves when handling valves, after checking flow and layout. 15.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 16.1. Should make coordination meetings with client to inform the work done and the safety measures described in the working procedures. 17.1. Flag whole area of work, identifying critical areas. 18.1. It should mark the work area either with hard barriers or warning signs. 19.1. It must pass through areas and authorized, clean and tidy, marked and delineated as such access. 20.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare.

must request authorization from the customer and this must give guidelines to follow in case of

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 35 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 35 de 40 1. Do not use specific personal

1. Do not use specific personal protection elements. 2. Transfer and loading area of chemicals and / or preparation platform 3. Handling of chemicals. 4. Mix incompatible substances. 5. Installing ponds solution preparation. 6. Installation of pumps and auxiliary connections for solution preparation. 7. Working platform. 8. Do not use specific personal protection items. 9. Sampling for analysis.

1.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia). 2.1. Use lifting equipment (crane forks, pallet), should be necessary to do it manually, define zone handling chemicals, maintain safety sheets of the products. 3.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid and / or ammonia), and receive the appropriate training and analysis procedures insurance work, spread the risks associated with the activity, keep emergency kit anti spill and emergency shower in the area where the activity is executed. 4.1. It should train staff on the handling of chemicals prior to handling, as well as procedures. 5.1. Use lifting equipment (fork lift), apply mechanical support for installation and position it over the parapet. 6.1. Use specific Epp, sectioned lines are closed, use appropriate tools and only intervene with permission. 7.1. use safety harness anchor with two tails if certified platform with railings. 8.1. Using specific Epp (diver yellow Tyvek QC, nitrile glove / shower, tight lens, safety helmet, safety shoes, face respirator with filters for acid). 9.1. Specific training for handling chemicals, using specific Epp (chemical suit, PVC gloves, full face mask with filter for organic gases and vapors, keep an emergency shower enabled on the workspace and keep leaves and safety in the field.

Passivating

Stage

and vapors, keep an emergency shower enabled on the workspace and keep leaves and safety in

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 36 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 36 de 40 10. Energized equipment. 11. Spills solution.

10. Energized equipment. 11. Spills solution. 12. Leaks solution. 13. Solution with temperature. 14. Handling valves. 15. Using tools in poor or inadequate for the activity. 16. Inform the customer about stages in which the chemical cleaning and interference is. 17. No signal. 18. Define. 19. Transit substandard / unauthorized areas. 20. Obstructing normal transit routes.

10.1 Locate warning signage board and check for power and connections, check that electrical cords are areas, keep extinguisher PQS in the workplace. 11.1 Maintain batteries and neutralizing anti spill material in the area, location effluent containment parapets and chemicals. 12.1. Constant review of all connections, flanges, valves, which are arranged in the circuit. 13.1. Delimit critical areas cited barriers surfaces with temperatures and chemical cleaning. 14.1. Use kid gloves when handling valves, after checking flow and layout. 15.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 16.1. Should make coordination meetings with client to inform the work done and the safety measures described in the working procedures. 17.1. Flag whole area of work, identifying critical areas. 18.1. It should mark the work area either with hard barriers or warning signs or strings. 19.1. It must pass through areas and authorized, clean and tidy, marked and delineated as such access. 20.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare.

Passivating

Stage

authorization from the customer and this must give guidelines to follow in case of a busy

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 37 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 37 de 40 1. Using hand tools in substandard

1. Using hand tools in substandard conditions. 2. Maneuvers under suspended load. 3. Do not use personal protection. 4. No signal. 5. Non-ionizing radiation. 6. Lift manual loading above provisions. 7. Impeding normal transit routes. 8. Sunken surfaces. 9. edges and edges. 10. Inadequate ergonomic postures. 11. Hot surfaces.

1.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 2.2 No position under suspended load and maintain a distance of 5 meters radius, this maneuver should consider lifting equipment and suitable and qualified persons to perform the maneuver. Use of hard barriers, making reservations and demarcation. 3.3. Use of PPE (helmet, safety shoes, safety glasses, diver pilot type, kind kid gloves). 4.4. Flag whole area of work, identifying critical areas. 5.5. Use of sunscreen and hydrate whenever required. 6.6. Manual lifting load correctly, flectando knees and keeping your back straight and not lift more than 50kg if a man (Law 20,001). 7.7. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare. 8.8. Transit through, properly marked areas clean and tidy. 9.9. Signaling or reflective tape all those projection surfaces. 10.1. Train staff in good positions to do the job without forcing musculoskeletal limbs. 11.1. It should signal the areas where there lines with temperature, plus the work area is enclosed and insulated pipes from contact with personnel transiting through the area.

Removal and / or disconnection of equipment and / or circuits

from contact with personnel transiting through the area. Removal and / or disconnection of equipment and

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 38 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 38 de 40 Standardization of the place of work

Standardization of the place of work

1. Hand tools in substandard conditions. 2. Transit substandard areas. 3. Rising above the established manual loading. 4. Edges and corners. 5. Do not use personal protection. 6. Non-ionizing radiation. 7. sunken surfaces. 8. dirty and / or untidy Area.

1.1. Check all kinds of tools, using makeshift tools is strictly prohibited, all must be approved and in good condition. 2.2. It must pass through areas and authorized, clean and tidy, marked and delineated as such access. 3.3. Manual lifting load correctly, flectando knees and keeping your back straight and not lift more than 50kg if a man (Law 20,001). 4.4. Signaling or reflective tape all those projection surfaces. 5.5. Use personal protection (helmet, safety shoes, safety glasses, diver pilot type, kind kid gloves). 6.6. Use of sunscreen and hydrate whenever required. 7.7. Transit through, properly marked areas clean and tidy. 8.8. Must be left clean and tidy all areas, segregation of waste as set by the client or failing company Nexxo, treatment and disposal is your responsibility.

areas, segregation of waste as set by the client or failing company Nexxo, treatment and disposal

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 39 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 39 de 40 1. Work at height. 2. Falling

1. Work at height. 2. Falling objects. 3. Non-ionizing radiation. 4. Noisy environments. 5. No signal. 6. Do not use personal protection. 7. suspended load. 8. Load Lifting slings damaged or do not correspond to the appropriate tonnage. 9. Sunken surfaces. 10. Use of a forklift. 12. Interference with normal transit routes.

1.1. For work at height must use safety harness with two tails and their accessories, after checking these and according to standard or procedure used for this activity. 2.2. He must use a rug if necessary to prevent falls of materials, while maintaining a boundary area with barriers and signposts that relevant to the execution of the task. 3.3. Use of sunscreen and hydrate whenever required. 4.4. Use phones or disposable caps compulsory. 5.5. Flag whole area of work, identifying critical areas. 6.6. Use of PPE (helmet, safety shoes, safety glasses, diver pilot type, kind kid gloves). 7.7. No suspended position under load and maintain a distance of 5 meters radius, this maneuver should consider lifting equipment and best trained people and for the maneuver. Use of hard barriers, making reservations and demarcation. 8.8. They must document all activity by AST, PTS, Check list crane and accessories, keep a safe distance and signal the area, in addition to the activity suitable for people and that operator has full knowledge of them in the area lifting. 9.9. Transit through, properly marked areas clean and tidy. 10.1. Check before handling crane forks load. 11.1. If it blocks a crosswalk must request authorization from the customer and this must give guidelines to follow in case of a busy thoroughfare.

Removing

labor

authorization from the customer and this must give guidelines to follow in case of a busy

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 40 de 40

INSTRUCTIVE: IHI BOILER CHEMICAL CLEANING U2 Pág. 40 de 40 Return to 1. Load unstable. 2.
Return to 1. Load unstable. 2. Driving vehicles. 3. Not respecting signs. 4. Failure to
Return to
1. Load unstable.
2. Driving vehicles.
3. Not respecting signs.
4. Failure to observe
speed limit.
5. Transfer of materials
and / or equipment.
Nexxo office
1.1. It should stabilize burden on rampla to make
his move, securing of huinchas or slings to
support the movement of cargo and is stable.
2.2. Defensive driving, have training, do not
spend maximum speeds, respecting signage,
drive alone by unauthorized access.
3.3. Signs must be respected inside and outside
plant traffic, in addition to transit only by
authorized places and being escorted inside
plant if request.
4.4. They must respect the maximum speed both
inside and outside plant.
5.5. The transfer must be done safely and taking
all necessary measures to that equipment and
materials are not damaged precautions.
9.0 REGISTERS
Identificación
Almacenamiento
Protección
Recuperación
Retención
Disposición
10.0
MODIFICATIONS
Rev
Rev
Fecha
Ítem
Párrafo
Modificación
Actual
Nueva
1
Baranda Baranda Escotilla 500x500 2400 Sala de Control 4.3 M 3 Caldera Est. de 7.85
Baranda
Baranda
Escotilla
500x500
2400
Sala de Control
4.3
M 3
Caldera
Est. de
7.85 M 3
12
00
Est. de
agua
435
4120
970
Pata
Regulable
Pata
1300
3710
475
4080
Pata
4
3
2
1
12360
ELEVACION - CALDERA N° 16
DETALLE PANEL CONEXIONES DE SERVICIO
Escala 1:50
Escotilla
1.- Entrada de agua blanda, flange DIN 40 PN 16.
500x500
Salida
Chimenea
Pata
2.-
Entrada de petroleo, flange DIN 40 PN 16.
3.-
Aireación de purga, flange DIN 50 PN 16.
Sala de Control
Caldera
Est. de
4.-
Agua de purga, flange DIN 50 PN 16.
agua
20
Escotilla
Est. de
Pata
Purga
500x500
150 1300
3710
5525
12360
PLANTA - CALDERA N° 16
Escala 1:50
2520
2510
2400
2700
2150
2500
2825
16 Escala 1:50 2520 2510 2400 2700 2150 2500 2825 Salida Chimenea 4.3 M 3 Est.
16 Escala 1:50 2520 2510 2400 2700 2150 2500 2825 Salida Chimenea 4.3 M 3 Est.
16 Escala 1:50 2520 2510 2400 2700 2150 2500 2825 Salida Chimenea 4.3 M 3 Est.

Salida

Chimenea

4.3 M 3

Est. de

945

710

Est. de

Purga

Est. de

945

710

710 Est. de Purga Est. de 945 7 1 0 Nº DE CUENTA xxxxxx 2520 3660

Nº DE CUENTA

xxxxxx

2520

3660

501090

Escotilla

500x500

Calefactor

de Petroleo

501090 Escotilla 500x500 Calefactor de Petroleo CODIG O PL ANO LAMINA ESCALA REV. Escotilla 500x500

CODIGO PLANO

LAMINA

500x500 Calefactor de Petroleo CODIG O PL ANO LAMINA ESCALA REV. Escotilla 500x500 Calefactor de Petroleo
500x500 Calefactor de Petroleo CODIG O PL ANO LAMINA ESCALA REV. Escotilla 500x500 Calefactor de Petroleo

ESCALA

REV.

Escotilla 500x500
Escotilla
500x500

Calefactor

de Petroleo

O PL ANO LAMINA ESCALA REV. Escotilla 500x500 Calefactor de Petroleo CALDERA COMBUSTION A PETROLEO IND.

CALDERA COMBUSTION

A PETROLEO

IND.

A

1

A3

Venteo

MATRIZ

Val. Seg.

Administrador EISA

11-03-16 10:11

Detalle

Ficha técnica caldera - C16

NÚMERO CALDERA

C16

TIPO CALDERA SUPERFICIE DE CALEFACCION PRODUCCION DE VAPOR NOMBRE DEL FABRICANTE

Igneotubular Escocesa . 186 (m2) 7000 (Kg / h) York Shipley

NUMERO DE FABRICA

92-18711

AÑO DE FABRICACION

1991

PRESION MAXIMA DE TRABAJO 10,5 (Kg / cm2) PRESION DE PRUEBA

HIDRAULICA

15 (Kg / cm2)

PLANCHA ENVOLVENTE10,5 (Kg / cm2) PRESION DE PRUEBA HIDRAULICA 15 (Kg / cm2) DIAMETRO 2.080 (MM) ESPESOR

DIAMETRO2.080 (MM)

2.080 (MM)

ESPESOR12,7 (MM)

12,7 (MM)

LARGO5.270 (MM)

5.270 (MM)

FOGON2.080 (MM) ESPESOR 12,7 (MM) LARGO 5.270 (MM) DIAMETRO 1000 (MM) ESPESOR 12,7 (MM) LARGO 5570

DIAMETRO1000 (MM)

1000 (MM)

ESPESOR12,7 (MM)

12,7 (MM)

LARGO5570 (MM)

5570 (MM)

TUBOS1000 (MM) ESPESOR 12,7 (MM) LARGO 5570 (MM) TIPO s/costura DIAMETRO 57 (MM) LARGO 5.270 (MM)

TIPOs/costura

s/costura

DIAMETRO57 (MM)

57 (MM)

LARGO5.270 (MM)

5.270 (MM)

CALIDADSt 35.8

St 35.8

CANTIDADDIAMETRO 57 (MM) LARGO 5.270 (MM) CALIDAD St 35.8 VALVULA DE SEGURIDAD CAPACIDAD DE EVACUACION CONSUMO

VALVULA DE SEGURIDAD CAPACIDAD DE EVACUACION CONSUMO DE COMBUSTIBLE

(2) tipo resorte. 7000 (Kg / h) 220 Kg/hora (l / h)

CONSUMO DE AGUA (m3 / h)

CONSUMO DE ELECTRICIDAD7000 (Kg / h) 220 Kg/hora (l / h) CONSUMO DE AGUA (m3 / h) DIESEL

DIESEL(l / h) CONSUMO DE AGUA (m3 / h) CONSUMO DE ELECTRICIDAD PETRÓLEO N5 - N6

PETRÓLEO N5 - N6/ h) CONSUMO DE AGUA (m3 / h) CONSUMO DE ELECTRICIDAD DIESEL POTENCIA ELECTRICA DIESEL PETRÓLEO

POTENCIA ELECTRICA(m3 / h) CONSUMO DE ELECTRICIDAD DIESEL PETRÓLEO N5 - N6 DIESEL PETRÓLEO N5 - N6

DIESELDE ELECTRICIDAD DIESEL PETRÓLEO N5 - N6 POTENCIA ELECTRICA PETRÓLEO N5 - N6 (A) (kw /

PETRÓLEO N5 - N6DIESEL PETRÓLEO N5 - N6 POTENCIA ELECTRICA DIESEL (A) (kw / h) QUEMADOR TIPO DE INYECCION

(A)

(kw / h)

QUEMADOR TIPO DE INYECCION MANOMETRO CONTROL DE NIVEL VISUAL CONTROL DE NIVEL AUTOMATICO

LLAVES DE PRUEBA DE NIVEL OTROS ACCESORIOS

RENDIMIENTO 80(%)

Instalación reglamentaria.

3

Manómetro, presostatos

Administrador EISA

11-03-16 10:11

COMBUSTIBLE PLACAS TUBULARES CALIDAD DE LAS PLANCHAS

DATOS ANEXOSCOMBUSTIBLE PLACAS TUBULARES CALIDAD DE LAS PLANCHAS Imprimir ficha PETROLEO DIESEL Espesor 15,8 mm Acero Nacional

Imprimir ficha
Imprimir ficha

PETROLEO DIESEL Espesor 15,8 mm Acero Nacional Board 2576

Última modificación de la Caldera 2004-11-11 15:18:25