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E115SR
E135SR

SECTION 51 ENGINE

TABLE OF CONTENTS

Section 1. General .................................................................................................... 51-1

Section 2. Engine proper ........................................................................................ 51-21

Section 3. Lubrication system ................................................................................. 51-63

Section 4. Cooling system ...................................................................................... 51-67

Section 5. Fuel system ........................................................................................... 51-73

Section 6. Troubleshooting ..................................................................................... 51-77

Section 7. Special tools .......................................................................................... 51-83

Section 8. Repair standard ..................................................................................... 51-85

Section 9. Turbocharger .......................................................................................... 51-99

Section 10. Starter ................................................................................................ 51-105

Section 11-1 Alternator (24V-50A) ........................................................................ 51-129

Section 11-1 Alternator (24V-30A) ........................................................................ 51-146


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SECTION 1: GENERAL

TABLE OF CONTENTS

Repair in general ......................................................................................................................................... 51-2

How to read the repair manual .................................................................................................................... 51-4

Principal particulars ..................................................................................................................................... 51-6

Tightening torque specifications.................................................................................................................. 51-9

Locations of packings used ....................................................................................................................... 51-16

Inspection and maintenance ..................................................................................................................... 51-17

Lubricants used ......................................................................................................................................... 51-20

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SECTION 2: ENGINE PROPER

TABLE OF CONTENTS

General view of engine ............................................................................................................................. 51-22

Disassembly .............................................................................................................................................. 51-23

Inspection and replacement ...................................................................................................................... 51-33

Assembly ................................................................................................................................................... 51-49

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SECTION 3: LUBRICATION SYSTEM

TABLE OF CONTENTS

Lube oil circulation diagram ...................................................................................................................... 51-64

Oil pump .................................................................................................................................................... 51-65

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SECTION 4: COOLING SYSTEM

TABLE OF CONTENTS

Cooling water circulation system diagram ................................................................................................. 51-68

Water pump ............................................................................................................................................... 51-69

Thermostat ................................................................................................................................................ 51-71

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SECTION 5: FUEL SYSTEM

TABLE OF CONTENTS

Fuel circulation system disgram ................................................................................................................ 51-74

Injection nozzle and holder ....................................................................................................................... 51-75

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SECTION 6: TROUBLESHOOTING

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SECTION 7: SPECIAL TOOLS

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SECTION 8: REPAIR STANDARD

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SECTION 9: TURBOCHARGER

TABLE OF CONTENTS

Construction ............................................................................................................................................ 51-100

Cautions to be exercised on handling ..................................................................................................... 51-101

Inspection procedure ............................................................................................................................... 51-102

Troubleshooting ....................................................................................................................................... 51-104

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SECTION 10: STARTER

TABLE OF CONTENTS

Features .................................................................................................................................................. 51-106

Specification ............................................................................................................................................ 51-106

Construction and function ....................................................................................................................... 51-107

Connection and function ......................................................................................................................... 51-117

Disassembly ............................................................................................................................................ 51-118

Inspection and maintenance ................................................................................................................... 51-121

Assembly ................................................................................................................................................. 51-124

Maintenace standard ............................................................................................................................... 51-127

Handling .................................................................................................................................................. 51-128

Troubleshooting ....................................................................................................................................... 51-128

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SECTION 11-1: ALTERNATOR (24V-50A)

TABLE OF CONTENTS

Outlines ................................................................................................................................................... 51-130

Specification ............................................................................................................................................ 51-131

Construction ............................................................................................................................................ 51-132

Explanation of functions .......................................................................................................................... 51-134

Disassembly of alternator ........................................................................................................................ 51-137

Inspection ................................................................................................................................................ 51-140

Reassembly ............................................................................................................................................ 51-142

Bench test ............................................................................................................................................... 51-143

Diagnosis ................................................................................................................................................ 51-145

Maintenace standard ............................................................................................................................... 51-145

Cautions to be exercised on handling ..................................................................................................... 51-145

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SECTION 11.2: ALTERNATOR (24V-30A)

TABLE OF CONTENTS

Features .................................................................................................................................................. 51-148

Construction ............................................................................................................................................ 51-149

Explanation of functions .......................................................................................................................... 51-150

Disassembly and assembly ..................................................................................................................... 51-153

Inspection ................................................................................................................................................ 51-155

Maintenace standard ............................................................................................................................... 51-158

Cautions to be exercised on handling ..................................................................................................... 51-158

Troubleshooting ....................................................................................................................................... 51-159

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