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1001

Section
1001

SAFETY, GENERAL INFORMATION


AND TORQUE SPECIFICATIONS

Copyright © 1999 Case France


Cre 7-56942GB Printed in France
Case Issued November 1999
1001-2

TABLE OF CONTENTS
SAFETY..................................................................................................................................................................... 3
TWIN WHEELS ......................................................................................................................................................... 5
Safety rules ........................................................................................................................................................... 5
Safety instructions................................................................................................................................................. 5
GENERAL INFORMATION .......................................................................................................................................6
CORRECT USE OF TORQUE WRENCHES ............................................................................................................ 7
HARDWARE TIGHTENING ORDER ........................................................................................................................ 8
STANDARD SCREW A TORQUE SPECIFICATIONS.............................................................................................. 9
Correct screw identification ................................................................................................................................... 9
METAL CAP REFERENCES...................................................................................................................................10
PLASTIC PLUG AND CAP REFERENCE CHART .................................................................................................11

Cre 7-56942GB Issued 11-99


1001-3

SAFETY

WARNING: This symbol means WARNING ! BE VIGILANT ! YOUR SAFETY IS AT RISK. The message
that follows the symbol contains important safety information. Read it carefully. Be sure you understand
! the possible risks of injury or even death.

To avoid all risks, always follow the safety notes con-


tained in this section and throughout this manual. WARNING : Prior to starting up the engine
read the safety messages contained in the
Put the warning tag shown below on the key for the operator’s manual carefully. Read all safety
keyswitch when servicing or repairing the machine. stickers on the machine. Have people move
One warning tag is supplied with each machine. back from the machine. Learn how to use the
Additional tags, Part Number 321-4614, are available controls before starting up the machine. It is
from your service parts supplier. ! your responsibility to follow the manufacturer’s
instructions on how to operate and maintain
the machine. It is your responsibility to follow
applicable rules and regulations. Service and
Operator’s Manuals are available from your
J.I. Case Dealer.

WARNING: If you wear loose clothing or if


you omit to use safety equipment for your
work, you risk injury. Always wear clothes
that do not risk getting caught in the
! machine. Other safety equipment may be
necessary, in particular : helmets, safety
shoes, ear plugs, safety glasses, protection
mask, thick gloves and reflecting clothes.

WARNING: When working close to the fan


with the engine running, avoid wearing loose
PDG0328
! clothing and operate with extreme caution.
WARNING: Read the Operator’s Manual
carefully and make sure you understand how WARNING: When checking the hydraulic cir-
! cuits, follow procedures to the letter. DO
to operate the controls correctly. ! NOT CHANGE procedures.
WARNING: Never operate the machine and
attachment controls unless you are seated in
the operator’s seat. If you are not in the
! operator’s seat, you run the risk of serious
injury.

WARNING: The machine is built to carry the


operator only. Do not allow passengers to
! ride on the machine.

Cre 7-56942GB Issued 11-99


1001-4

WARNING: Prior to operating the hydraulic WARNING: When performing maintenance


cylinders of this machine for setting or to or repair operations on the machine, make
! bleed the circuit, have all people standing sure that the work shop floor, the cab and
around the machine move away. the steps of the excavator are free from oil,
! water, grease, tools etc. Use oil absorbing
material or rags as necessary. Always think
WARNING: Wear gloves or insulated mittens
safety.
! when working on hot parts.

WARNING: Certain components of this


WARNING: Lower all attachments to the machine are very heavy. Use hoisting tools
ground or rest them on stands before carry-
! ing out maintenance jobs.
! or additionnal assistance as recommended
in this manual.

WARNING: Fine sprays of hydraulic oil WARNING: Exhaust fumes can cause death.
under pressure can penetrate the skin and If it is necessary to start up the engine in a
cause serious infection. If hydraulic oil under closed building, evacuate exhaust fumes
pressure penetrates the skin, see a doctor ! using an exhaust pipe extension. Open the
immediately. Maintain all hoses and pipes in doors and let fresh air into the building.
good condition. Make sure that all connec-
! tions are properly tightened. Change all
hoses or pipes that have been damaged or WARNING: When battery liquid is frozen,
that are suspect. DO NOT CHECK for leaks the battery can explode if : (1) you try to
with bare hands. Use a piece of cardboard charge the battery or (2) you try to start the
or wood. engine by connecting an auxiliary power
! source. To prevent battery electrolyte from
freezing keep the battery fully charged. If
WARNING: To remove a hardened pin such you do not follow these instructions, you or
as a pivot pin, or a hardened shaft, use a others nearby may be injured.
soft head hammer (brass or bronze) or a
! brass or bronze strip and a steel head ham-
mer. WARNING: Batteries contain acid and explo-
sive gases. A spark, a flame or an improper
cable connection may cause an explosion.
WARNING: When using a hammer to For proper connection of cables to the bat-
remove or reassemble pivot pins, or when ! tery of this machine see the Operator’s Man-
using compressed air, or when using a
! grinder make sure to wear safety glasses
ual. If you do not follow these instructions,
you risk severe injury.
that protect the eyes from all sides.

WARNING: Use proper lifting/hoisting equip-


ment to lift wheels or tracks and always work
! on safe ground. Prevent the machine from
moving using correct safety chocks.

Cre 7-56942GB Issued 11-99


1001-5

TWIN WHEELS
Safety rules Safety instructions
WARNING: In all cases, before removing twin • Use appropriate, good quality tools to disassemble
! wheels, always deflate both tyres completely. the various wheel components. Never use a ham-
mer. Use a rubber, plastic or copper-faced mallet.

WARNING: If a tyre bursts it can cause seri- IMPORTANT: Never remove the inner tyre valve
ous injury. Check tyres regularly to see that extension, as this will be necessary afterwards for
! they are in good condition and always be sure inflating and deflating the tyre.
to inflate them to the correct pressure. IMPORTANT: If the valve or the valve extension are
no longer accessible, take the necessary precautions
WARNING: Never face a tyre when checking and then, imperatively, puncture the tyre.
pressure or adding air. Always stand in front of • Use suitable grease to facilitate the installation and
the tread. Use an inflation cage if the wheel removal of the tyre.
! has been removed from the machine. Make
sure all people standing in the area move well • Never re-inflate a tyre on the machine which has
away. been used at a pressure lower than 5.6 bar.
• Check the various components: tyre, rim, shoulder,
WARNING: Never weld near a tyre.If this can retaining ring and replace any defective items.
! not be avoided, it is mandatory to remove the
tyre before performing any welding operations.
• Never reuse a retaining ring which is distorted or
rusty.

WARNING: Make sure that all decals on the


machine are perfectly legible, clean them regu-
! larly and replace any decals which are dam-
aged, missing or painted over, with new ones.

Cre 7-56942GB Issued 11-99


1001-6

GENERAL INFORMATION
CLEANING SEAL RINGS, O-RINGS, GASKETS
Clean all metal parts except bearings with white spirit Always use new seal rings. O-rings and gaskets.
or steam. Do not use caustic soda when steam Coat sealing rings and O-rings with vaseline.
cleaning. After cleaning, dry and lubricate all parts.
SHAFTS
Clean hydraulic lines with compressed air. Clean
bearings with kerosene, then dry them and lubricate Check all shafts showing signs of wear or damage.
them. Check that the surface of a shaft running in a bearing
is not damaged.
INSPECTION
SPARE PARTS
Check all parts when disassembled. Change all parts
showing wear or damage. Scratches that are not too Always use original CASE spare parts. To order
deep can be removed by honing or with a rag dipped spare parts, see the Spare Parts Catalogue to indi-
into buffing compound. A full visual inspection to cate the proper reference of original CASE spare
detect wear and pitting and subsequent changing of parts. Failures caused by the use of parts that are not
parts will prevent premature failure. original CASE spare parts are not covered by the
warranty.
BEARINGS
LUBRICATION
Check that bearings rotate freely. If their adjustment
is too loose or if they do not run regularly, change Use only oils and lubricants specified in the Opera-
them. Wash bearings with a good solvent or kero- tor’s and Service Manuals. Failures due to the use of
sene and let them dry. DO NOT DRY BEARINGS oils and lubricants not specified are not covered by
WITH COMPRESSED AIR. the warranty.
NEEDLE BEARINGS
Before inserting needle bearings into a bore, remove
all metal particles from the edge of the bore. Prior to
mounting bearings with a press, coat the inside and
the outside of the bearing with vaseline.
GEARS
Check all the gears for wear or damage. Change
worn or damaged gears.

Cre 7-56942GB Issued 11-99


1001-7

CORRECT USE OF TORQUE WRENCHES


TORQUE
Setting pointer Adjusting lever
WRENCHES Leverage point handle

Manipulator

1/2” square insert Extension SJ214, for doubling


capacity of S203 wrenches
Open-ended wrench
PDG0315

CORRECT USE

NO

a - Hold the wrench by the handle


provided.

b - When tightening, always keep the


wrench perpendicular to the screw.
NO
HAND

c - Keep one hand on the leverage


point handle on the wrench.

d - Tighten progressively in one


movement.

e - Position a correctly dimensioned


socket or open-ended wrench on the
flats of the screw head.
NO
PDG0316

Cre 7-56942GB Issued 11-99


1001-8

HARDWARE TIGHTENING ORDER


TORQUE
WRENCHES

PDG0317

INITIAL TORQUE

a - Torque wrench.

- Follow the correct order of proce-


dure when tightening.

- Cross or diagonal pattern tightening.

PDG0318

FINAL TORQUE

Always tighten in clockwise order.

PDG0319

Cre 7-56942GB Issued 11-99


1001-9

STANDARD SCREW A TORQUE SPECIFICATIONS


Correct screw identification

Steel grade Steel grade


PDG0320

Torque
Nm lb.ft
Diameter x Key
thread size
Grade 8.8

Two-part hydraulic connector


(to SAE J518 specifications) M5 x 0.8 4 8 5.5 5.5 4.1 4.1
M6 x 1 5 10 9 9 6.7 6.7
M8 x 1.5 6 13 22.5 22.5 16.6 16.6
M10 x 1.5 8 17 45 45 33.2 33.2
M12 x 1.75 10 19 70 80 51.6 59
M14 x 2 12 22 100 120 73.8 88.6
M16 x 2 14 24 170 200 125.5 147.6
M18 x 2.5 14 27 250 300 184.5 221.4
M20 x 2.5 17 30 350 400 258.3 295.2
M22 x 2.5 17 32 500 600 369 442.8
M24 x 3 - 36 600 700 442.8 516.6
M27 x 3 - 41 900 1000 664.2 738
M30 x 3.5 - 46 1200 1400 885.6 1033.2
PDG0321
Components assembled by
screws and bolts Grade 10.9
SCREW M5 x 0.8 4 8 75 75 5.6 5.6
M6 x 1 5 10 12.5 12.5 9.3 9.3
M8 x 1.5 6 13 35 35 25.8 25.8
M10 x 1.5 8 17 60 70 44.3 51.6
M12 x 1.75 10 19 100 120 73.8 88.6
M14 x 2 12 22 170 200 125.5 147.6
M16 x 2 14 24 250 300 184.5 221.4
M18 x 2.5 14 27 350 400 258.3 295.2
M20 x 2.5 17 30 500 600 369 442.8
M22 x 2.5 17 32 700 800 516.6 442.8
M24 x 3 - 36 900 1000 664.2 738
M27 x 3 - 41 1200 1400 885.6 1033.6
M30 x 3.5 - 46 1700 1900 1254.6 1402.2
BOLT
PDG0322

Zinc bichromate
Phosphate

Cre 7-56942GB Issued 11-99


1001-10

METAL CAP REFERENCES


To SAE J518 specifications

NP 250 bar NP 400 bar Part number


Ø ND Ø ND
A B

13 mm - D5327838 E5327839
19 mm - F5327840 G5327841
25 mm - H5327842 J5327843
32 mm - K5327844 L5327845
38 mm - M5327846 N5327847
- 13 mm U5327830 V5327831
- 19 mm W5327832 X5327833
- 25 mm Z5327834 A5327835
- 32 mm B5327836 C5327837

PDG0323

NP = Nominal pressure
NP = Nominal diameter

Cre 7-56942GB Issued 11-99


1001-11

PLASTIC PLUG AND CAP REFERENCE CHART


Dia. x pas Part number Dia. x pas Part number

Tapped orifices and connectors with tighten-


ing nuts = screw-type plugs
M10 x 1.5 F3237416 M20 x 1.5 L3237421
M12 x 1.5 G3237417 M22 x 1.5 M3237422
M14 x 1.5 H3237418 M24 x 1.5 N3237423
M16 x 1.5 J3237419 M27 x 2 Q3237448
M18 x 1.5 K3237420

PDG0324

Unions = Screw-type plugs


M12 x 1.5 X3237409 M20 x 1.5 C3237413
M14 x 1.5 Z3237410 M22 x 1.5 D3237414
M16 x 1.5 A3237411 M30 x 1.5 E3237415
M18 x 1.5 B3237412

PDG0325

S.A.E tube or hose collars = external plugs NP 250 bar NP 400 bar
30.2 J2537460 31.8 P2537465
38.1 K2537461 41.3 Q2537466
44.5 L2537462 47.6 R2537467
50.8 M2537463 54 S2537468
60.4 N2537464 63.6 T2537469
PDG0326

S.A.E orifices = caps for installation into NP 250 bar NP 400 bar
tapped fitting orifices L= L=
38.1 A2340480 40.5 K1640415
47.65 B2340481 50.8 R1640421
52.35 C2340482 57.15 S1640422
58.07 D2340483 66.7 T1640423
69.85 E2340484 79.4 Z1640479

PDG0327

NP = Nominal pressure
ND = Nominal diameter

Cre 7-56942GB Issued 11-99


1001-12

Cre 7-56942GB Issued 11-99


1002
Section
1002

SPECIFICATIONS
588 CRAWLER EXCAVATORS

Copyright  1999 Case France


Printed in France
Case Cre 7-80591GB November 1999
1002-2

TABLE OF CONTENTS
FLUIDS AND LUBRICANTS .................................................................................................................................... 3
Hydraulic fluid....................................................................................................................................................... 3
Transmission component oil ................................................................................................................................ 3
Grease ................................................................................................................................................................. 3
Engine oil ............................................................................................................................................................. 4
Oil viscosity/Oil range........................................................................................................................................... 4
Fuel ...................................................................................................................................................................... 5
Anti-freeze/Anti-corrosion..................................................................................................................................... 5
Environment ......................................................................................................................................................... 5
Plastic and resin parts .......................................................................................................................................... 5
MACHINE GENERAL SPECIFICATIONS ................................................................................................................ 6
Engine .................................................................................................................................................................. 6
Hydraulic system .................................................................................................................................................. 6
Electrical system .................................................................................................................................................. 7
Upperstructure ..................................................................................................................................................... 7
Cab....................................................................................................................................................................... 7
Operation ............................................................................................................................................................. 7
Undercarriage (depending on version)................................................................................................................. 8
Safety devices...................................................................................................................................................... 8
Indicators.............................................................................................................................................................. 8
Warning and indicator lamps................................................................................................................................ 8
Attachments ......................................................................................................................................................... 8
Noise level............................................................................................................................................................ 8
Ground pressure .................................................................................................................................................. 8
Travel ................................................................................................................................................................... 9
WEIGHTS ...............................................................................................................................................................10
Machine.............................................................................................................................................................. 10
Attachments ....................................................................................................................................................... 10
Counterweight .................................................................................................................................................... 10
Cab..................................................................................................................................................................... 10
BUCKETS ...............................................................................................................................................................11
CLAMSHELLS ........................................................................................................................................................12
MACHINE OVERALL DIMENSIONS ......................................................................................................................13
TRANSPORTATION OVERALL DIMENSIONS .....................................................................................................14

WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see this
! symbol, carefully read the message that follows, as there is a risk of serious injury.

Cre 7-80591GB Issued 11-99


1002-3

FLUIDS AND LUBRICANTS


Lubricants must have the correct properties for each application.

WARNING : The conditions of use for individual fluids and lubricants must be respected.
!
Hydraulic fluid Grease
CASE hydraulic fluid is specially designed for high The type of grease to use depends on ambient tem-
pressure applications and for the CASE hydraulic perature.
system. The type of fluid to be used depends on the
ambient temperature.
Temperate and hot climates
-20°C to +60°C
Temperate climates
EP NLGI grade 2 extreme pressure grease, containing
-20°C to +40°C molybdenum disulphide.
Fluid type ISO VG 46
CASE Reference POHYDR
Cold climates
-40°C to +20°C
Hot climates
EP NLGI grade 0 extreme pressure grease.
0°C to +60°C
Fluid type ISO VG 100
CASE Reference POHYPC
Cold climates
-40°C to +20°C
Fluid type ISO VG 22
CASE Reference POHYPF
These different fluid grades must be in conformity
with CASE France specification P9903201Z.
Temperate country biodegradable fluid :
This yellow fluid is compatible with standard fluid. If
adopted, it is advisable to drain the circuit completely.
Fluid type ISO VG 46
CASE Reference CASYNTH46
This fluid grade must be in conformity with CASE
France specification P9903203B.

Transmission component oil


Extreme Pressure oil is used for all cased transmis-
sion components.
Extreme pressure oil TYPE API GL5 GRADE 80W90
and ISO VG 150

Cre 7-80591GB Issued 11-99


1002-4

Engine oil
CASE No 1 motor oil is the oil recommended for your
engine. This oil ensures correct lubrication of your
engine in all working conditions.
If CASE No 1 Multiperformance or Performance
engine oil cannot be obtained, use only oil of the API/
CE category.
NOTE: Do not put any Performance Additive or other
additive in the sump. Oil change intervals shown in
this manual are based on tests carried out on CASE
lubricants.
RF97F136

RB97F100

Oil viscosity/Oil range

CS98M561
(A) FAHRENHEIT TEMPERATURE (2) WINTER
(B) CELSIUS TEMPERATURE (3) TROPICAL
(1) ALL SEASONS (4) ARTIC
(*) USE OF AN ENGINE OIL HEATER, OR AND ENGINE COOLANT HEATER IS REQUIRED.

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1002-5

Fuel Environment
Use fuel which is to ASTM (American Society for Before carrying out any maintenance operation on
Testing and Materials) D975 standard. this machine and before disposing of used fluids or
lubricants, always think of the environment. Never
Use Grade No 2 fuel. The use of other types of fuel
pour oil or fluid onto the ground and never place it in
can result in a loss of power and may cause high fuel
leaking receptacles.
consumption.
Contact your local ecological recycling centre or to
When the temperature is very cold, the use of a mix-
obtain information on the correct method of disposing
ture of No 1 and No 2 fuel is permitted. See your fuel
of these materials.
vendor for winter fuel requirements in your area.
If the temperature falls below the fuel cloud point Plastic and resin parts
(point at which wax begins to form) the wax crystals
When cleaning polycarbonate windows, the console,
will cause power loss or will prevent the engine from
instrument panel, indicators, etc., do not use petrol,
starting.
paraffin, paint solvents, etc. Use only water, soap and
IMPORTANT : In cold weather, fill the fuel tank at the a soft cloth.
end of the day’s work, in order to prevent the forma-
The use of petrol, paraffin, paint solvents, etc. will
tion of condensation.
cause discoloration, cracks or warping of these parts.
Fuel storage
Long storage can lead to the accumulation of impuri-
ties and condensation in the fuel. Engine trouble can
often be traced to the presence of water in the fuel.
The storage tank must be placed outside and the
temperature of the fuel should be kept as low as pos-
sible. Drain off water and impurities regularly.

Anti-freeze/Anti-corrosion
Use anti-freeze in all seasons to protect the cooling
system from corrosion and all risk of freezing.
For areas where ambient temperature is over -36°C,
use a blend of 50% ethylene-glycol based anti-freeze.
For areas where the temperature is below -36°C, it is
advisable to use a blend of 40% water and 60% anti-
freeze.

Cre 7-80591GB Issued 11-99


1002-6

MACHINE GENERAL SPECIFICATIONS


Engine
Make and model .................................................................................................................................... CASE 4T 390
Total SAE power rating at 2800 rpm................................................................................................ 79.8 kW (108 hp)
4 stroke, 4 cylinder diesel engine ...........................................................................................................turbocharged
Displacement............................................................................................................................................... 3920 cm3
Bore ................................................................................................................................................................102 mm
Stroke .............................................................................................................................................................120 mm
Cooling ................................................................................................................................................... water-cooled
Battery start ......................................................................................................... Two 12-volt batteries, 24 V, 100 Ah
Working specifications
Speed ...........................................................................................................................................................2000 rpm
Power rating :SAE.........................................................................................................................................68.5 kW (93 hp)
DIN 70020 - DIN 6271...............................................................................................................65 kW (88 hp)
EEC 80/1269 - ISO 9249 ..........................................................................................................65 kW (88 hp)
Performance maintained up to 3000 m altitude at a temperature of 25°C.
Capacities : Oil sump.....................................................................................................................................................10 L
Fuel tank ..................................................................................................................................................150 L
Electric fuel tank filler pump............................................................................................................................ optional
Average hourly consumption ............................................................................................................................. 12 L/h
Engine and pump assembly mounted on rubber blocks.
Heavy-duty dust filtration.

Hydraulic system
Variable flow circuit with all fuinctions independent and simultaneous.
Working pressure ............................................................................................................................................350 bar
Total capacity of hydraulic reservoir ................................................................................................................... 115 L
Total capacity of system ..................................................................................................................................... 184 L
2-body pump :
1 variable displacement body for the attachment and travel circuits ....................................................flow 210 L/min
1 fixed flow body for the upperstructure frame swing .............................................................................flow 44 L/min
Direct drive by flexible coupling.
Installed hydraulic power ................................................................................................................ 55.5 kW (75.4 hp)
Fixed displacement pumps for servo-duties.
Attachment and travel control valves, parallel, closed centre, acting on the “Load Sensing” pump regulation.
Flow rates per function independent of pressures.
Oil cooler with air cooling from engine.
High pressure, multi-spiral hoses
minimum safety factor .............................................................................................. 2 to 4 times working pressure
Self-lubricating hydraulic swivel.

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1002-7

Electrical system
System voltage .......................................................................................................................24 volts, negative earth
Batteries .........................................................................................................two 12-volt, low maintenance batteries
All electrical system safety functions are grouped in an electrical cabinet with a printed circuit.
Instrument panel with printed circuit.
Automatic instrument panel lamp testing.
Two-stage alarm system.
Upperstructure electrical power connection (24 V, 15 Amp.).
Battery master switch.

Upperstructure
All welded frame
Modular structure.
Transverse access walkway to different components.
Sound-proofed, lockable cowling meeting all current regulations.
Tool box with tool set.
Swing
Hydraulic motor with reduction gear and automatic static brake.
Swing speed ................................................................................................................................................... 7.6 rpm
Turntable bearing............................................................................................. Alternate rollers, inner ring gear teeth
Bearing race and ring gear tooth lubrication.............................................................................................. centralized

Cab
Removable, sound-proofed, on flexible mounting blocks.
Up and over windshield.
Tinted windshield.
Pre-fitted for radio installation.
Sliding window on door.
Transparent roof hatch ................................................................................................................................... optional
Polycarbonate windows.................................................................................................................................. optional
Cab safety guard .........................................................................................................................available on request
Cab elevator ................................................................................................................................available on request
Anti-vandal cab............................................................................................................................................... optional

Operation
De-luxe seat with armrests and multi-position adjustment (vibration level III/ISO 7096).
Hydraulically assisted controls.
Attachment and swing .................................................................................................................................... 2 levers
Travel............................................................................................................................................................. 2 pedals
Speed programmer, also providing automatic speed range change on the two-speed version.
Single-speed windshield wiper, plus intermittent action, windshield washer, heating system, de-frosting, two-speed venti-
lation, cab light, cigarette lighter, sun shield.
Working/lights :
On upperstructure ................................................................................................................................2 x 70/75 W
On attachment................................................................................................................................................ 70 W
Rear (on cab) ................................................................................................................................................. 70 W
Front (on cab)............................................................................................................................................. optional
Air conditioning ............................................................................................................................................... optional
Cab visor ........................................................................................................................................................ optional
Cab fan ........................................................................................................................................................... optional

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1002-8

Undercarriage (depending on version)


Monoblock chassis, with all-welded sections.
Permanently greased rollers.
Tractor type tracks; track tensioning by grease cylinders; shock absorber.
Removable drive sprocket ring gears.
Front chain guide (rear guide optional).

Safety devices
In the event of engine failure, the attachment can be lowered, under control, to the ground.
Cancellation of controls by lifting the left-hand control arm.
Tinted safety-glass windows, horn.
Cab safety guard .........................................................................................................................available on request
Safety valves .................................................................................................................................................. optional
Overload indicator .......................................................................................................................................... optional
Inertia type safety belt .................................................................................................................................... optional
Fire extinguisher ............................................................................................................................................. optional
Rotary light ...................................................................................................................... specific to certain countries

Indicators
Engine coolant solution temperature, hydraulic fluid temperature, fuel level and hourmeter.

Warning and indicator lamps


Engine oil pressure, battery charge, hydraulic oil filter and engine air filter restriction.
Warning/indicator lamp test.

Attachments
Sealed linkaged, all linkages greased from ground level or from the walkway.
Double acting cylinders fitted with end-of-stroke shock absorbers

Noise level
Certified by the manufacturer.
In accordance with European directive 86/662/EEC.
Internal noise level (LpA)...........................................................................................................................77 decibels
External noise level (LwA) ...................................................................................................................... 101 decibels

Vibration levels in operator’s cab


Lower limbs .................................................................................................................................... less than 2.5 m/s2
Body ............................................................................................................................................... less than 0.5 m/s2

Ground pressure
With attachment : 4.30 m boom, 2.10 m dipper and 480 L bucket
Machine fitted with 0.50 m pads ...................................................................................................................0.420 bar
Machine fitted with 0.60 m pads ...................................................................................................................0.350 bar
Machine fitted with 0.70 m pads ...................................................................................................................0.310 bar
Machine fitted with 0.85 m pads ...................................................................................................................0.260 bar

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1002-9

Travel
Drive sprockets powered by hydraulic motors.
Each track driven independently.
Manually controlled travel control block for fine adjustment of travel speed regardless of force exerted on travel pedals.
Travel speed :
(Mono-speed machine). Max. speed............................................................................................from 0 to 3.6 kph
(Two-speed machine). Max. speed .......................................................................... first speed : from 0 to 3.6 kph
second speed : from 0 to 5.5 kph
Motor-mounted brakes (automatic static braking).
Gradeability ..........................................................................................................................................................77%
Tractive effort............................................................................................................................................ 10 380 daN
Automatic hydraulic motor speed limiter on downhill slopes.

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1002-10

WEIGHTS
Machine

Pads
Boom Dipper
0.50 m 0.60 m 0.70 m 0.85 m

1.50 m 12 950 13 160 13 375 13 690

Monoblock 2.10 m 12 970 13 180 13 390 13 710

2.65 m 13 020 13 230 13 445 13 760

1.50 m 13 210 13 420 13 630 13 950

Articulated 2.10 m 13 225 13 435 13 650 13 965

2.65 m 13 275 13 485 13 700 14 015

1.50 m 13 270 13 480 13 695 14 010


Offset
2.10 m 13 290 13 500 13 710 14 030

NOTE: Loads shown are in kg with 480 L backhoe bucket.

Attachments
Booms (with dipper cylinder)
Monoblock.................................................................................................................................................. 1015 kg
Articulated .................................................................................................................................................. 1270 kg
Offset.......................................................................................................................................................... 1335 kg
Dipper (with yoke, connecting link and bucket cylinder)
1.50 m .......................................................................................................................................................... 505 kg
2.10 m .......................................................................................................................................................... 525 kg
2.65 m .......................................................................................................................................................... 575 kg
Quick Coupler (optional)................................................................................................................................... 210 kg

Counterweight
2100 kg

Cab
291 kg

Cre 7-80591GB Issued 11-99


1002-11

BUCKETS
NOTE: The selection of bucket capacity depends on the density of the material and the attachment configuration in
addition to the compactness and structure of the ground.

Earthmoving buckets
Width CECE Capacity Weight
0.60 m...........................................................................370 L .......................................................................... 330 kg
0.75 m...........................................................................480 L .......................................................................... 380 kg
0.85 m...........................................................................560 L .......................................................................... 400 kg
0.95 m...........................................................................630 L .......................................................................... 425 kg
1.05 m...........................................................................710 L .......................................................................... 460 kg
All earthmoving buckets are equipped with teeth with removable tooth tips.
Heavy duty supplement optional (add 5% to the capacity shown).
Side cutters optional (add 8 cm to the width shown).

Trench buckets with ejector


Width CECE Capacity Weight
0.35 m...........................................................................200 L .......................................................................... 375 kg
0.45 m...........................................................................265 L .......................................................................... 410 kg

Ditch cleaning buckets equipped with teeth


Width CECE Capacity Weight
1.25 m (2) .....................................................................420 L .......................................................................... 340 kg
1.80 m (2) .....................................................................620 L .......................................................................... 455 kg
2.40 m (1) .....................................................................280 L .......................................................................... 395 kg

Ditch cleaning buckets equipped with reversible blade (notched or smooth)


Width CECE Capacity Weight
1.25 m (2) .....................................................................420 L .......................................................................... 375 kg
1.80 m (2) .....................................................................620 L .......................................................................... 500 kg
2.20 m (1) .....................................................................260 L .......................................................................... 430 kg
2.40 m (1) .....................................................................280 L .......................................................................... 450 kg

V-shaped bucket
Width CECE Capacity Weight
0.35 - 2.10 m ................................................................340 L .......................................................................... 330 kg
0.50 - 2.60 m ................................................................400 L .......................................................................... 395 kg
(1) Small profile
(2) Large profile

Cre 7-80591GB Issued 11-99


1002-12

CLAMSHELLS
Trench clamshell with ejector
Width Opening Capacity Weight
0.32 m....................................... 1.45 m ............................................. 100 L..................................................... 430 kg
0.47 m....................................... 1.45 m ............................................. 145 L..................................................... 490 kg
0.65 m....................................... 1.45 m ............................................. 210 L..................................................... 660 kg

Earthmoving clamshells
Width Opening Capacity Weight
0.79 m....................................... 1.36 m ............................................. 250 L..................................................... 535 kg
0.96 m....................................... 1.48 m ............................................. 400 L..................................................... 635 kg

Rehandling clamshells
Width Opening Capacity Weight
0.97 m....................................... 1.40 m ............................................. 400 L..................................................... 525 kg
1.08 m....................................... 1.47 m ............................................. 550 L..................................................... 530 kg

Cylindrical boring clamshell


Opening diameter Capacity Weight
1.23 m...........................................................................175 L .......................................................................... 565 kg

Rectangular boring clamshells


Width Opening Capacity Weight
0.43 m....................................... 0.69 m .............................................. 70 L...................................................... 430 kg
0.60 m....................................... 1.11 m ............................................. 130 L..................................................... 465 kg

Sugar beet clamshell


Width Opening Capacity Weight
1.33 m....................................... 2.50 m ............................................ 1450 L.................................................. 1100 kg

5-tine stone grab with removable tine tips


Opening diameter Weight
1.55 m............................................................................................................................................................... 820 kg
1.56 m (1) ......................................................................................................................................................... 940 kg
(1) With heart-shaped tines

5-tine scrap grab (tines controlled by central cylinder)


Opening diameter Weight
1.35 m............................................................................................................................................................... 600 kg

Timber grab
Width Opening Capacity Weight
0.72 m....................................... 2.30 m ........................................ 0.1 - 0.9 m2 ................................................ 650 kg

Cre 7-80591GB Issued 11-99


1002-13

MACHINE OVERALL DIMENSIONS

CS96H024

A (pads 0.50 m) ................................................................................................................................................2.47 m


A (pads 0.60 m) ................................................................................................................................................2.57 m
A (pads 0.70 m) ................................................................................................................................................2.67 m
A (pads 0.85 m) ................................................................................................................................................2.92 m
B .......................................................................................................................................................................1.97 m
C .......................................................................................................................................................................0.43 m
D .......................................................................................................................................................................2.94 m
E .......................................................................................................................................................................2.44 m
F (radius) ..........................................................................................................................................................2.05 m
G.......................................................................................................................................................................0.86 m
H .......................................................................................................................................................................0.95 m
J........................................................................................................................................................................2.37 m
K .......................................................................................................................................................................2.78 m
L........................................................................................................................................................................3.55 m
M.......................................................................................................................................................................3.82 m

Cre 7-80591GB Issued 11-99


1002-14

TRANSPORTATION OVERALL DIMENSIONS

B
PDH0256

NOTE: For top of cab to ground, see “Overall dimensions“.

Boom Dipper A B

1.50 m 2.50 7.70

Monoblock 2.10 m 2.65 7.50

2.65 m 2.95 7.45

1.50 m 2.85 8.00

Articulated 2.10 m 2.85 7.81

2.65 m 2.95 7.75

1.50 m 2,45 7,70

Offset 2.10 m 2,60 7,50

NOTE: These values are given in metres.

Cre 7-80591GB Issued 11-99


1002
Section
1002

SPECIFICATIONS
588 WHEELED EXCAVATORS

Copyright  1999 Case France


Printed in France
Case Cre 7-80601GB November 1999
1002-2

TABLE OF CONTENTS
FLUIDS AND LUBRICANTS .................................................................................................................................... 3
Hydraulic fluid....................................................................................................................................................... 3
Transmission component oil ................................................................................................................................ 3
Grease ................................................................................................................................................................. 3
Engine oil ............................................................................................................................................................. 4
Oil viscosity/Oil range........................................................................................................................................... 4
Fuel ...................................................................................................................................................................... 5
Anti-freeze/Anti-corrosion..................................................................................................................................... 5
Environment ......................................................................................................................................................... 5
Plastic and resin components .............................................................................................................................. 5
MACHINE GENERAL SPECIFICATIONS ................................................................................................................ 6
Engine .................................................................................................................................................................. 6
Hydraulic system .................................................................................................................................................. 6
Electrical system .................................................................................................................................................. 7
Upperstructure ..................................................................................................................................................... 7
Cab....................................................................................................................................................................... 7
Operation ............................................................................................................................................................. 7
Undercarriage (depending on version)................................................................................................................. 8
Tyres .................................................................................................................................................................... 8
Brakes .................................................................................................................................................................. 8
Safety devices...................................................................................................................................................... 8
Indicators.............................................................................................................................................................. 8
Warning and indicator lamps................................................................................................................................ 8
Travel ................................................................................................................................................................... 9
Attachments ......................................................................................................................................................... 9
Noise level............................................................................................................................................................ 9
Vibration levels in Operator’s compartment ......................................................................................................... 9
WEIGHTS ...............................................................................................................................................................10
Machine.............................................................................................................................................................. 10
Attachments ....................................................................................................................................................... 10
Counterweight .................................................................................................................................................... 10
Cab..................................................................................................................................................................... 10
BUCKETS ...............................................................................................................................................................11
CLAMSHELLS ........................................................................................................................................................12
MACHINE OVERALL DIMENSIONS ......................................................................................................................13
P Version............................................................................................................................................................ 13
PL Version.......................................................................................................................................................... 14
P2A Version ....................................................................................................................................................... 15
P2AL Version ..................................................................................................................................................... 16
TRANSPORTATION OVERALL DIMENSIONS .....................................................................................................17
P - PL - P2A versions ......................................................................................................................................... 17
PL Version.......................................................................................................................................................... 17

WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see this
! symbol, carefully read the message that follows, as there is a risk of serious injury.

Cre 7-80601GB Issued 11-99


1002-3

FLUIDS AND LUBRICANTS


Lubricants must have the correct properties for each application.

WARNING : The conditions of use for individual fluids and lubricants must be respected.
!
Hydraulic fluid Grease
CASE hydraulic fluid is specially designed for high The type of grease to use depends on ambient tem-
pressure applications and for the CASE hydraulic perature.
system. The type of fluid to be used depends on the
ambient temperature. Temperate and hot climates
Temperate climates -20°C to +60°C
EP NLGI grade 2 extreme pressure grease, containing
-20°C to +40°C
molybdenum disulphide.
Fluid type ISO VG 46
CASE Reference POHYDR Cold climates
Hot climates -40°C to +20°C
EP NLGI grade 0 extreme pressure grease.
0°C to +60°C
Fluid type ISO VG 100
CASE Reference POHYPC
Cold climates
-40°C to +20°C
Fluid type ISO VG 22
CASE Reference POHYPF
These different fluid grades must be in conformity
with CASE France specification P9903201Z.
Temperate country biodegradable fluid :
This yellow fluid is compatible with standard fluid. If
adopted, it is advisable to drain the circuit completely.
Fluid type ISO VG 46
CASE Reference CASYNTH46
This fluid grade must be in conformity with CASE
France specification P9903203B.

Transmission component oil


Extreme Pressure oil is used for all cased transmis-
sion components.
Extreme pressure oil TYPE API GL5 GRADE 80W90
and ISO VG 150

Cre 7-80601GB Issued 11-99


1002-4

Engine oil
CASE No 1 motor oil is the oil recommended for your
engine. This oil ensures correct lubrication of your
engine in all working conditions.
If CASE No 1 Multiperformance or Performance
engine oil cannot be obtained, use only oil of the API/
CE category.
NOTE: Do not put any Performance Additive or other
additive in the sump. Oil change intervals shown in
this manual are based on tests carried out on CASE
lubricants.
RF97F136

RB97F100

Oil viscosity/Oil range

CS98M561
(A) FAHRENHEIT TEMPERATURE (2) WINTER
(B) CELSIUS TEMPERATURE (3) TROPICAL
(1) ALL SEASONS (4) ARTIC
(*) USE OF AN ENGINE OIL HEATER, OR AND ENGINE COOLANT HEATER IS REQUIRED.

Cre 7-80601GB Issued 11-99


1002-5

Fuel Environment
Use fuel which is to ASTM (American Society for Before servicing this machine and before disposing of
Testing and Materials) D975 standard. used fluids or lubricants, always think of the environ-
ment. Never pour oil or fluids on the ground or into
Use Grade No 2 fuel. The use of other types of fuel
leaking containers.
can result in a loss of power and may cause high fuel
consumption. Consult your local environmental recycling center for
the proper procedure for disposing of these materials.
When the temperature is very cold, the use of a mix-
ture of No 1 and No 2 fuel is permitted. See your fuel Plastic and resin components
vendor for winter fuel requirements in your area.
When cleaning polycarbonate windows, the console,
If the temperature falls below the fuel cloud point
the instrument panel, the gauges, etc., do not use
(point at which wax begins to form) the wax crystals
petrol, paraffin, paint solvents etc. Use only water,
will cause power loss or will prevent the engine from
soap and a soft cloth.
starting.
The use of petrol, paraffin, paint solvents or similar
IMPORTANT : In cold weather, fill the fuel tank at the
products, will cause discoloration, cracks or deforma-
end of the day’s work, in order to prevent the forma-
tion of these components.
tion of condensation.
Fuel storage
Long storage can lead to the accumulation of impuri-
ties and condensation in the fuel. Engine trouble can
often be traced to the presence of water in the fuel.
The storage tank must be placed outside and the
temperature of the fuel should be kept as low as pos-
sible. Drain off water and impurities regularly.

Anti-freeze/Anti-corrosion
Use anti-freeze in all seasons to protect the cooling
system from corrosion and all risk of freezing.
For areas where ambient temperature is over -36°C,
use a blend of 50% ethylene-glycol based anti-freeze.
For areas where the temperature is below -36°C, it is
advisable to use a blend of 40% water and 60% anti-
freeze.

Cre 7-80601GB Issued 11-99


1002-6

MACHINE GENERAL SPECIFICATIONS


Engine
Make and model .................................................................................................................................... CASE 4T 390
Total SAE power rating at 2800 rpm................................................................................................ 79.8 kW (108 hp)
4 stroke, 4 cylinder diesel engine ...........................................................................................................turbocharged
Displacement............................................................................................................................................... 3920 cm3
Bore ................................................................................................................................................................102 mm
Stroke .............................................................................................................................................................120 mm
Cooling ................................................................................................................................................... water-cooled
Battery start ......................................................................................................... Two 12-volt batteries, 24 V, 100 Ah
Working specifications
Speed ...........................................................................................................................................................2000 rpm
Power rating :SAE.........................................................................................................................................68.6 kW (93 hp)
DIN 70020 - DIN 6271...............................................................................................................65 kW (88 hp)
EEC 80/1269 - ISO 9249 ..........................................................................................................65 kW (88 hp)
Performance maintained up to 3000 m altitude at a temperature of 25°C.
Capacities : Oil sump.....................................................................................................................................................10 L
Fuel tank ..................................................................................................................................................150 L
Electric fuel tank filler pump............................................................................................................................ optional
Average hourly consumption ............................................................................................................................. 12 L/h
Engine and pump assembly mounted on rubber blocks.
Heavy-duty dust filtration.

Hydraulic system
Variable output system with independent and simultaneous operation of all functions.
Working pressure ............................................................................................................................................350 bar
Total capacity of hydraulic reservoir ................................................................................................................... 115 L
Total capacity of system ..................................................................................................................................... 184 L
2-body pump :
1 variable displacement body for the attachment and travel ................................................................flow 210 L/min
1 fixed displacement body for upperstructure swing ..............................................................................flow 44 L/min
Direct drive by flexible coupling.
Installed hydraulic power ................................................................................................................ 55.5 kW (75.4 hp)
Multibody fixed displacement pump for the steering, braking and servo functions.
Attachment and travel control valves, closed centre, acting on the “Load Sensing” pump regulation.
Flow rates per function independent of pressures.
Oil cooler with air cooling from engine.
High pressure multispiral hoses
minimum safety factor .............................................................................................. 2 to 4 times working pressure
Self-lubricating hydraulic swivel.

Cre 7-80601GB Issued 11-99


1002-7

Electrical system
System voltage .......................................................................................................................24 volts, negative earth
Batteries .........................................................................................................two 12-volt, low maintenance batteries
All electrical system safety functions are grouped in an electrical cabinet with a printed circuit.
Instrument panel with printed circuit.
Automatic instrument panel lamp testing.
Two-stage alarm system.
Upperstructure electrical power connection (24 V, 15 Amp.).
Battery master switch.

Upperstructure
All welded frame
Modular structure.
Transverse access walkway to different components.
Sound-proofed, lockable cowling meeting all current regulations.
Tool box with tool set.
Swing
Hydraulic motor with reduction gear and automatic static brake.
Swing speed ................................................................................................................................................... 7.6 rpm
Turntable bearing............................................................................................. Alternate rollers, inner ring gear teeth
Bearing race and ring gear tooth lubrication.............................................................................................. centralized

Cab
Removable, sound-proofed, on flexible mounting blocks.
Tilting steering column.
Up and over windshield.
Tinted windshield.
Pre-fitted for radio installation.
Sliding window on door
Transparent roof hatch ................................................................................................................................... optional
Polycarbonate windows.................................................................................................................................. optional
Cab safety guard .........................................................................................................................available on request
Cab elevator ................................................................................................................................available on request
Anti-vandal cab............................................................................................................................................... optional

Operation
De-luxe seat with armrests and multi-position adjustment (vibration level III/ISO 7096).
Hydraulically assisted controls.
Attachment and swing .................................................................................................................................... 2 levers
Hydraulically assisted steering ............................................................................................................Orbitrol system
Single-speed windshield wiper, plus intermittent action, windshield washer, heating, de-frosting, two-speed ventilation,
cab light, cigarette lighter, sun shield.
Working/headlights :
On upperstructure ................................................................................................................................2 x 70/75 W
On attachment................................................................................................................................................ 70 W
Rear (on cab) ................................................................................................................................................. 70 W
Front (on cab)............................................................................................................................................. optional
Air conditioning ............................................................................................................................................... optional
Cab visor ........................................................................................................................................................ optional
Cab fan ........................................................................................................................................................... optional

Cre 7-80601GB Issued 11-99


1002-8

Undercarriage (depending on version)


Modular design able to accommodate a dozer blade or stabilizers at the rear.
Stabilizers with articulated pads which can be locked for uneven ground.
Front axle oscillation....................................................................................................................................... + or - 7°
Automatic hydraulic front axle locking can be disengaged when required.
Automatically locking dozer blade and stabilizers with check valves.
Two drive axles with planetary reduction gears.
Tool box.

Tyres
4 wheels 15 x 22.5XF
4 wheels 18-19,5XF
8 wheels 9.00 x 20PR14 (with dual wheel spacers)
IMPORTANT: It is mandatory for machines with a set of 4 wheels and fitted with articulated boom to be equipped
with 18 x 19.5 XF type wheels (excpet Germany).

Brakes
Multi-disc, oil-bath brakes.
Service brakes : double rear circuit, controlled hydraulically by foot pedal.
Parking and working brake : manual control by electro-hydraulic action on all 4 wheels.
Hydrostatic engine brake.

Safety devices
For travel or transport, the upperstructure can be locked from the driving position.
In the event of engine failure, the attachment can be lowered, under control, to the ground.
Cancellation of controls by lifting the left-hand control arm.
Tinted safety-glass windows, horn, flashing marker light.
Cab safety guard .........................................................................................................................available on request
Safety valves .................................................................................................................................................. optional
Overload indicator .......................................................................................................................................... optional
Inertia type safety belt .................................................................................................................................... optional
Fire extinguisher ............................................................................................................................................. optional
Rotary light ...................................................................................................................... specific to certain countries

Indicators
Engine coolant solution temperature, hydraulic fluid temperature, fuel level and hourmeter.

Warning and indicator lamps


Engine oil pressure, battery charge, hydraulic oil filter and engine air filter restriction, brake minimum pressure,
parking brake, steering assistance warning.
Warning/indicator lamp test.

Cre 7-80601GB Issued 11-99


1002-9

Travel
Hydromechanical transmission with variable displacement hydraulic motor and range selector providing
continuous speed variation ................................................................................from 0 to 7.5 kph (job site range)
from 0 to 25 kph (road range)
from 0 to 20 kph (special for Germany)
Control by pedal and manual inverter with gradual action, enabling any desired speed to be set.
Hydraulic speed limiter, automatic when descending slopes.
Gradeability - continuous......................................................................................................................................41%
Outer turning radius......................................................................................................................................... 6.49 m
Hydraulically assisted steering with safety system.

Attachments
Sealed linkages, greasing of all linkages possible from the ground, double acting cylinders fitted with end-of-stroke
shock absorbers.

Noise level
Certified by the manufacturer.
In accordance with European directive 86/662/EEC.
Internal noise level (LpA)...........................................................................................................................79 decibels
External noise level (LwA) .......................................................................................................................101 decibels

Vibration levels in Operator’s compartment


Upper limbs .................................................................................................................................... less than 2.5 m/s2
Body ............................................................................................................................................... less than 0.5 m/s2

Cre 7-80601GB Issued 11-99


1002-10

WEIGHTS
Machine
Version
Boom Dipper
P PL P2A P2AL

1.50 m 12,170 12,785 13,380 14,330

Monoblock 2.10 m 12,190 12,805 13,400 14,350

2.65 m 12,240 12,855 13,450 14,400

1.50 m 12,580 13,195 13,790 14,740


Offset backhoe
2.10 m 12,595 13,210 13,805 14,755

1.50 m 12,430 13,040 13,635 14,590

Articulated 2.10 m 12,445 13,060 13,655 14,605

2.65 m 12,495 13,110 13,705 14,655

NOTE: Weights are given in kilograms, with a 480 liter backhoe bucket and 8 wheel configuration, 9.00 X 20 (P, PL,
P2 versions) or 8 wheel configuration, 10.00 X 20 (P2AL version); with 4 wheels, 15 X 22.5: subtract 290 kg (P, PL,
P2A versions); with 4 wheels, 18 X 19.5: subtract 255 kg (P, PL, P2A versions) or 400 kg (P2AL version).
IMPORTANT: It is mandatory for machines with 4 wheel configuration and articulated boom to be equipped with
wheels type 18 x 19.5XF (except Germany).

Attachments
Booms (with dipper cylinder)
Monoblock.................................................................................................................................................. 1015 kg
Articulated .................................................................................................................................................. 1270 kg
Offset backhoe .......................................................................................................................................... 1,335 kg
Dipper (with yoke, connecting link and bucket cylinder)
1.50 m .......................................................................................................................................................... 505 kg
2.10 m .......................................................................................................................................................... 525 kg
2.65 m .......................................................................................................................................................... 575 kg
Quick Coupler (optional)................................................................................................................................... 210 kg

Counterweight
2100 kg

Cab
291 kg

Cre 7-80601GB Issued 11-99


1002-11

BUCKETS
NOTE: The selection of bucket capacity depends on the density of the material and the attachment configuration in
addition to the compactness and structure of the ground.

Earthmoving buckets
Width CECE Capacity Weight
0.60 m...........................................................................379 L .......................................................................... 330 kg
0.75 m...........................................................................480 L .......................................................................... 380 kg
0.85 m...........................................................................560 L .......................................................................... 400 kg
0.95 m...........................................................................630 L .......................................................................... 425 kg
1.05 m...........................................................................710 L .......................................................................... 460 kg
All earthmoving buckets are equipped with teeth with removable tooth tips.
Heavy duty supplement optional (add 5% to the capacity shown).
Side cutters optional (add 8 cm to the width shown).

Trench buckets with ejector


Width CECE Capacity Weight
0.35 m.......................................................................... 200 M .......................................................................... 375 kg
0.45 m...........................................................................265 L .......................................................................... 410 kg

Ditch cleaning buckets equipped with teeth


Width CECE Capacity Weight
1.25 m (2) .....................................................................420 L .......................................................................... 340 kg
1.80 m (2) .....................................................................620 L .......................................................................... 455 kg
2.40 m (1) .....................................................................280 L .......................................................................... 395 kg

Ditch cleaning buckets equipped with reversible blade (notched or smooth)


Width CECE Capacity Weight
1.25 m (2) .....................................................................420 L .......................................................................... 375 kg
1.80 m (2) .....................................................................620 L .......................................................................... 500 kg
2.20 m (1) .....................................................................260 L .......................................................................... 430 kg
2.40 m (1) .....................................................................280 L .......................................................................... 450 kg

V-shaped bucket
Width CECE Capacity Weight
0.35 - 2.10 m ................................................................340 L .......................................................................... 330 kg
0.50 - 2.60 m ................................................................400 L .......................................................................... 395 kg
(1) Small profile
(2) Large profile

Cre 7-80601GB Issued 11-99


1002-12

CLAMSHELLS
Trench clamshell with ejector
Width Opening Capacity Weight
0.32 m....................................... 1.45 m ............................................. 100 L..................................................... 430 kg
0.47 m....................................... 1.45 m ............................................. 145 L..................................................... 490 kg
0.65 m....................................... 1.45 m ............................................. 210 L..................................................... 660 kg

Earthmoving clamshells
Width Opening Capacity Weight
0.79 m....................................... 1.36 m ............................................. 250 L..................................................... 535 kg
0.96 m....................................... 1.48 m ............................................. 400 L..................................................... 635 kg

Rehandling clamshells
Width Opening Capacity Weight
0.97 m....................................... 1.40 m ............................................. 400 L..................................................... 525 kg
1.08 m....................................... 1.47 m ............................................. 550 L..................................................... 530 kg

Cylindrical boring clamshell


Opening diameter Capacity Weight
1.23 m...........................................................................175 L .......................................................................... 565 kg

Rectangular boring clamshells


Width Opening Capacity Weight
0.43 m....................................... 0.69 m .............................................. 70 L...................................................... 430 kg
0.60 m....................................... 1.11 m ............................................. 130 L..................................................... 465 kg

Sugar beet clamshell


Width Opening Capacity Weight
1.33 m....................................... 2.50 m ............................................ 1450 L.................................................. 1100 kg

5-tine stone grab with removable tine tips


Opening diameter Weight
1.55 m............................................................................................................................................................... 820 kg
1.56 m (1) ......................................................................................................................................................... 940 kg
(1) With heart-shaped tines

5-tine scrap grab (tines controlled by central cylinder)


Opening diameter Weight
1.35 m............................................................................................................................................................... 600 kg

Timber grab
Width Opening Capacity Weight
0.72 m....................................... 2.30 m ........................................ 0.1 - 0.9 m2 ................................................ 650 kg

Cre 7-80601GB Issued 11-99


1002-13

MACHINE OVERALL DIMENSIONS


P Version

CS96H019

A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.47 m
E (radius) ..........................................................................................................................................................2.05 m
F .......................................................................................................................................................................2.64 m
G.......................................................................................................................................................................1.23 m
H .......................................................................................................................................................................0.95 m
J........................................................................................................................................................................2.30 m
K .......................................................................................................................................................................3.93 m
L........................................................................................................................................................................3.51 m

Cre 7-80601GB Issued 11-99


1002-14

PL Version

CS96H020

A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.48 m
E (radius) ..........................................................................................................................................................2.05 m
F .......................................................................................................................................................................2.64 m
G.......................................................................................................................................................................1.23 m
H .......................................................................................................................................................................0.47 m
J........................................................................................................................................................................0.18 m
K .......................................................................................................................................................................0.95 m
L........................................................................................................................................................................2.30 m
M.......................................................................................................................................................................1.23 m
N .......................................................................................................................................................................4.10 m
P .......................................................................................................................................................................4.23 m

Cre 7-80601GB Issued 11-99


1002-15

P2A Version

CS96H021

A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.49 m
E .......................................................................................................................................................................3.70 m
F (radius) ..........................................................................................................................................................2.05 m
G.......................................................................................................................................................................2.64 m
H .......................................................................................................................................................................1.23 m
J........................................................................................................................................................................0.95 m
K .......................................................................................................................................................................2.30 m
L........................................................................................................................................................................1.08 m
M.......................................................................................................................................................................3.90 m
N .......................................................................................................................................................................4.08 m

Cre 7-80601GB Issued 11-99


1002-16

P2AL Version

CS97K027

A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.49 m
E .......................................................................................................................................................................3.70 m
F (radius) ..........................................................................................................................................................2.05 m
G.......................................................................................................................................................................2.54 m
H .......................................................................................................................................................................1.24 m
J........................................................................................................................................................................0.95 m
K .......................................................................................................................................................................2.30 m
L........................................................................................................................................................................1.08 m
M.......................................................................................................................................................................4.70 m
N .......................................................................................................................................................................4.73 m
P .......................................................................................................................................................................0.49 m
Q.......................................................................................................................................................................0.18 m

Cre 7-80601GB Issued 11-99


1002-17

TRANSPORTATION OVERALL DIMENSIONS

B
PDH0126

NOTE: For top of cab to ground, see “Overall dimensions“.

P - PL - P2A versions PL Version


Boom Dipper A B Boom Dipper A B

1.50 m 2.65 7.70 1.50 m 2.75 7.70

Monoblock 2.10 m 2.80 7.60 Monoblock 2.10 m 3.05 7.45

2.65 m 3.00 7.60 2.65 m 3.40 7.35

1.50 m 3.05 8.10 1.50 m 3.05 8.10

Articulated 2.10 m 3.00 7.85 Articulated 2.10 m 3.10 7.85

2.65 m 3.15 7.90 2.65 m 3.35 7.80

1.50 m 2.60 7.75 1.50 m 2.80 7.70


Offset backhoe Offset backhoe
2.10 m 2.70 7.60 2.10 m 3.00 7.45

NOTE: These values are given in metres.

Cre 7-80601GB Issued 11-99


1002-18

Cre 7-80601GB Issued 11-99


4001
Section
4001

ELECTRICAL SCHEMATICS
588 CRAWLER EXCAVATORS

Copyright  1997 Case France


Printed in U.K.
Case Cre 7-80630GB September 1997
4001-2

TABLE OF CONTENTS
SPECIFICATIONS.................................................................................................................................................... 2
SCHEMATIC SYMBOLS .......................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD EQUIPMENT) ............................. 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) ..................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ..................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) ...................................................................... 6
PRINTED CIRCUIT SCHEMATIC GUIDE................................................................................................................ 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)..................................................................... 10
INSTRUMENT PANEL WIRING............................................................................................................................. 11
INSTRUMENT PANEL (FRONT FACE)................................................................................................................. 11
RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM (STANDARD EQUIPMENT) .............................. 13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)............................................................ 15
ELECTRICAL SCHEMATIC (PLATE 2) ................................................................................................................. 16
ELECTRICAL SCHEMATIC (PLATE 3) ................................................................................................................. 18
ELECTRICAL SCHEMATIC (PLATE 4) ................................................................................................................. 20
ELECTRICAL SCHEMATIC (PLATE 5) ................................................................................................................. 22
ELECTRICAL SCHEMATIC (PLATE 6) ................................................................................................................. 24
CAB FLOOR WIRING (STANDARD) ..................................................................................................................... 27
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)................................................................ 27
CAB FLOOR WIRING (OPTIONAL)....................................................................................................................... 29
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) ................................................................. 29
CAB AND CAB OPTION WIRING .......................................................................................................................... 30
ALPHABETICAL INDEX......................................................................................................................................... 31

SPECIFICATIONS
System voltage ..........................................................................24 Volts negative earth and 12 Volts negative earth
Batteries ...................................................................................... 2 x 12 Volts 120 A/hrs, low maintenance batteries
Alternator ........................................................................................................................ BOSCH, 28 Volts, 45 Amps
Starter motor...................................................................................................................... BOSCH, 24 Volts, 4.0 kW

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-3

SCHEMATIC SYMBOLS Local earth

A (n) Radio/housing
B (n) Indicators/pressure switches/loudspeakers/pressostats/detectors/heat sender/gauge 1 Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators NC Closed circuit
H (n) Warning devices (visible and audible)
K (n) Relays
M (n) Motors NO Open circuit
P (n) Instruments
R (n) Resistors/heater plugs
S (n) Switches/battery master switch Intersection of two wires with connection point
Sh (n) Shunt resistors
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoids
NOTA : The (n) shows the component number. 1
Example : K2 is relay N°2. Link with following plate

1
Link with preceding plate
(n) Supply on printed circuit

A
Return to another plate with the same letter
(n) Battery terminal

Bulbs
(n) Printed circuit connection terminal

Test bulb
Printed circuit earth connector

Light emitting diode (LED)


A1 Instrument panel connector

Regulator
1 or 1 or 1 Harness identification

1(1) or 1(1) or 1 (1) Harness identification followed by path identification number

(1) or (1) Printed circuit earth connectors

3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
printed circuit. This identification corresponds to the position of path 1 of the
1 1 2 3 4 5 6 7 8 9 10
harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by a red paint mark on the
housing.

1
4

Cre7-80630GB Issued 09-97 Printed in U.K.


4001-4

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD EQUIPMENT) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
2 4 terminal strip

7
1 Harness 10-way connector, floor harness
∆5 ∆ 37 V12

∆10 ∆ 33 ∆ 39 ∆ 40 2 Harness 10-way connector, floor harness


S8 V8 F19 3 Harness 10-way connector, floor harness

AAA
V10 5A

∆ 35 ∆ 36 2
V20 V7
V3 6 Harness 8-way connector, floor harness

AAA
V13
∆6 ∆ 16
k15
V23

AAA
F20 5A F21 5A
∆ 24 ∆ 21
K 20 F25 V9 5

AAA
7,5A
F9
8 Safety clips, upperstructure working light
∆9

AAA F1 30A
F13 5A
10A
F16
∆ 43 1 1
F23 5A F24
20 Harness, 6-way connector, cab power point
5A V6 5A
k2 k1 F17
V5 21 Harness, 6-way connector, cab power point
k5 5A
F12 26 Harness, 6-way connector, windshield wiper (K20 intermittent action)
∆ 38 3 F22 F18

AA
10A
S4
5A 5A S2
27 Harness, 2-way connector, windshield washer
k9
V11
3 F33
7,5A

AAA
Ø5 Ø2 ∆ 31 V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A

AAA
1 Harness, 8-way connector, common harness
K 53 F6

AAA
∆ 44 k4
F8
15A
F2
5A
15A V18 4 Harness, 8-way connector, engine
∆ 30

AAA
V1 V16
4 3
F5
10A ∆ 23

AA k7

AA
S7 V17 V19 k6
1 V21
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6

7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3

V22 k21
∆ 20
Ø4 N° 2 ∆ 27

A
A
1 2 3 4 5 20 30
2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4

CM96J005

1 24 Volts supply before contact K1 Starter motor relay


2 12 Volts supply before contact (radio) K2 General contact relay
3 Not used K3 Hourmeter relay
F2 5A Fuse, starter switch K5 Horn relay
F3 7.5A Fuse, instrument panel K6 Upperstructure and attachment working light
F4 5A Fuse, cab lighting, horn relay relay
F6 15A Fuse, upperstructure working lights and K20 Windshield wiper intermittent action
cab rear working light K21 LH control arm pilot safety relay
F7 10A Fuse, horn K53 Fuel heater relay
F8 15A Fuse, upperstructure power socket Sh2, Sh3, Sh4, Sh6 Shunt
F9 10A Fuse, windshield washer, windshield wiper Sh1, Sh5, Sh7, Sh8 Not used
F10 15A Fuse, blower, heater, fuel heater V1 General contact diode
F11 7.5A Fuse, cigarette lighter Ø 2 Starter motor connecting point
F12 10A Fuse, pilot safety Ø 4 Printed circuit earth
F15 F26 Not used Ø 5 Upperstructure power socket connecting point
F31 15A Fuse, windshield wiper intermittent action
F32 10A Fuse, not used
F33 7.5A Fuse, not used
H14 Not used

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-5

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 1 2 3 4 5 6

138 19 37 132 135


137 16 133 134 33

AAAA
AA
26 144 142 128 133 134
0 31 38 132 135

AAAA
AAA
AAA
AAA AAA ∆ 20
AAA ∆ 21 33

AAA
AAA
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
∆5 ∆ 37 V12 7 1
∆10 ∆ 33 ∆ 39 ∆ 40

S8 V8 F19 13 11 18 64 6 40 136 5 48 7
V10 5A 23 15 35 24 141 28 41 92 22
V20 V7
∆ 35 ∆ 36 2 V3
V13
∆6 ∆16

AA
1 2 3 4 5 6 k15
V23
F20 5A F21 5A
∆ 24 ∆ 21

AA
AAA
F25 V9 5
7,5A

AAA
144 0 141 F9

K 20 40 136 142 9 10A
∆ 43 1

AAA
F13 5A 1
F1 30A F16 F23 5A F24
5A V6 5A

AAA
AA AAA AAA AAAA
k2 k1 V5
F17
k5 5A

AAA AAA AAAA


F12 1 2 3 4 5 6 7 8
∆ 38 3 F22 F18
3 2
∆ 26
10A
5A 5A S2
S4

A
k9
V11
3 F33 29 31 167 147
7,5A
Ø5 Ø2 ∆ 31 168 38 105 148
V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A

F6
33 15A ∆ 44 k4
F8 F2 V18
15A 5A ∆ 30
V1 V16

2 F5
10A
4 3

23

A AAAA
k7
K 53 33 33

AAAA
S7 V17 V19 k6
1 V21
3 2 5 1 F31 F4 F3 F10 F11 F27
6
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6

7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3

V22 k21
0 14 ∆ 20
Ø4 N° 2 ∆ 27

A
2
1 2 3 4 5 20 30
2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4
0

N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38

0 33 0 0 0 0

A 1 2 3 4 5 6 7 8

A 5
1 2

AA 1 2 3 4 5 6 7 8

A 2

70 16 137 36 0 40 18 14 11 4
55 33 19 138 14 15 23 13
0
0 33

AA
AA ∆8
AAA
AAA ∆ 27

AAAAAAA
AAAAAAA 1 AAAAAAAA
AAAAAAAA 4

CM96J004

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-6

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
1 Adjustable boom raising and lowering range limitation detector cable (specific to certain countries)
2 Harness, adjustable boom raising and lowering range limitation electro-control (specific to certain countries)
3 Strip (specific to certain countries)
4 Harness quick-attach control
5 Harness quick-attach control switch
∆5 ∆ 37 V12 7

∆10 ∆ 33
∆ 39 ∆ 40

S8
V8 F19
Cable adjustable boom raising height limiter (to terminal N°3)
V10 5A
V20 V7
K 20
k15 ∆6 ∆ 16
∆ 35 ∆ 36
V13
2 V3
K50 6 Harness, adjustable boom, (specific for Germany)
V23

F25
∆ 24 ∆ 21
F20 5A F21 5A

5
7 Harness, hood lighting (optional)
V9

∆9
7,5A
F9
10A
9 Harness, cold start assistance (optional)
∆ 43 1
F1 30A
F13 5A
F16
5A
1
F23 5A
V6
F24
5A
10 Harness, adjustable boom, (specific for Germany)
V5
k2 k1
k5
F17
5A 12 Harness, fuel heating device (optional)
F12
∆ 38 3 F22 F18
10A
S4 5A 5A S2
k9
15 Wire, adjustable boom raising and lowering range limitation (specific to certain countries)
a3 F33
7,5A
V11
16 Harness, overload indicator (optional)
∆ 31
Ø5 Ø2
F7
10A
F32
10A
F30
15A
F26
7,5A
F15
15A
4
V2
22 Harness, cold start assistance glow plug (optional)
K51
F8 F2
F6
15A ∆ 44
V18
k4 23 Harness, cold start assistance heating element (optional)
15A 5A ∆ 30
V1 V16
4 3
K53 24 Harness, front working lights on cab (optional)
F5
10A
23
33 Harness, overload indicator (optional)
k7

S7 V17 V19 k6
a1 V21
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6

7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3

V22 k21
∆ 20
R 10 Ø4 N° 2 ∆ 27

2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4

PDH0245

F1 30A Fuse, cold start assistance (optional) V4 Radio diode (optional)


F5 10A Fuse, upperstructure working light and V21 Overload indicator diode (optional)
rotary light relay (specific to certain countries) V22 Rotary light indicator diode (specific to certain
F13 5A Fuse, overload indicator (optional) countries)
F14 5A Fuse, radio (optional)
F27 5A Fuse, adjustable or articulated boom
(optional)
F30 15 A Fuse, cab working lights (optional)
K15 Cold start assistance relay (optional)
K50 Adjustable boom raising range limitation relay
(optional)
K51 Adjustable boom lowering range limitation relay
K53 Fuel heater relay
R10 0.85 Ohm Resistor

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-7

∆ 23
∆5 ∆ 37 V12 7

1 2 ∆10 ∆ 33 K53
∆ 39 ∆ 40
V8 F19
S8
V20 V7 V10 5A 3 2 5 1
123 119 ∆ 35 ∆ 36 2 V3
V13
k15 ∆6 ∆ 16
V23
F20 5A F21 5A 41 41
∆ 24 ∆ 21
F25 V9 5
7,5A
F9
∆9
10A
1
∆ 23 F1 30A
F13 5A
F16
∆ 43 1
F23 5A F24
5A V6 5A
k2 k1 V5
F17
k5 5A K51 K50
F12
10A ∆ 38 3 F22 F18
5A 5A S2 85 86 30 87A 87
S4 85 86 30 87A 87
k9
V11
a3 F33
7,5A
Ø5 Ø2 ∆ 31 V2 0 126 59 124 0 126 56 125
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A
∆ 23 F6
15A ∆ 44 k4
F8 F2 V18
15A 5A ∆ 30 56 126126 124 0 0 0
V1 V16
4 3
F5
10A 23

3 123 119 k7

S7 V17 V19 k6
a1 V21
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
100 102 98 219 S5 S6 S3 6
56 56 56 126 59 0 0 0
R 10 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3 3
V22 k21
∆ 20
Ø4 N° 2 ∆ 27
100 102 98 219
2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4
1

0 0 41 56 229

N° 3 N° 1
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8

0 0 0 0 0 0 26 56 229 229
56 229 119

∆ 10 ∆ 33 ∆9 ∆ 24 ∆ 6 ∆ 16

1 2 1 2 1 2 1 2 3 1 2 1 2

59 145 146 62 3 127 128 90 59 91 145


90 130

4 5 41
0
0
0 26
59

∆ 12 ∆ 10 ∆ 33 ∆ 24 ∆7 ∆ 6 ∆ 16 ∆ 22

∆9

CM96J006

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-8

PRINTED CIRCUIT SCHEMATIC GUIDE Sh2 Shunt


Sh3 Shunt
1 24 Volts supply before contact Sh4 Shunt
2 12 Volts supply before contact (radio) Sh6 Shunt
3 Not used Sh1,Sh5, Sh7, Sh8 Not used
F1 30A Fuse, cold start assistance (optional) V1 General contact diode
F2 5A Fuse, starter switch V2 Diode, Not used
F3 7.5A Fuse, instrument panel V3 Not used
F4 5A Fuse, cab lighting, horn relay V4 Radio diode (optional)
F5 10A Fuse, upperstructure working light and rotary light relay (specific to certain countries) V5 Diode, Not used
F6 15A Fuse, upperstructure headlights and rear cab working light V6 Diode, Not used
F7 10A Fuse, horn V7 Diode, Not used
F8 15A Fuse, upperstructure power socket V8 Diode, Not used
F9 10A Fuse, windshield washer, windshield wiper V9 Diode, Not used
F10 15A Fuse, ventilation, heater, fuel heater V10 Diode, Not used
F11 7.5A Fuse, cigarette lighter V11 Diode, Not used
F12 10A Fuse, pilot safety V12 Diode, Not used
F13 5A Fuse, overload indicator (optional) V13 Diode, Not used
F14 5A Fuse, radio (optional) V16, V17, V18, V19 Diode, Not used
F15 Not used V20 Diode, Not used
F16 Not used V21 Overload indicator diode (optional)
F17 Not used V22 Rotary light indicator diode (specific to certain countries)
F18 Not used V23 Diode, Not used
F19 Not used
F20 Not used Ø 2 Starter motor connecting point
F21 Not used Ø 4 Printed circuit earth
F22 Not used Ø 5 Upperstructure power socket connecting point
F23 Not used
F24 Not used
F25 Not used : see page 4
F26 Not used
F27 5A Fuse, adjustable or articulated boom (optional)
F30 15A Fuse, cab front working lights (optional)
F31 15A Fuse, windshield wiper intermittent action
F32 10A Fuse, not used
F33 7.5A Fuse, not used
H14 Not used
K1 Starter motor relay
K2 General contact relay 24V, 50A
K3 Hourmeter relay
K4 Not used
K5 Horn relay
K6 Working light relay
K7 Not used
K9 Not used
K10 Not used
K14 Not used
K15 Cold start assistance relay (optional)
K21 LH control arm pilot safety relay

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-9

CM95F016

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-10

AAA A AAA A AAAAAAA AA


P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)

B3 B5 C4 C6 F2 A4 C2 D3 A7 A2 B1

AA
+

AA
AA
(30s)

+

A AAAA AAAA 8 7 9 6 11

AA (2s)
AAAA AAA 13

AAA
12 14 15

AA A AA AAA
AAA A5

A AA AAA
AA
A
2 1

A AAAAAAAA
AA AAA
AA
A
AA AA AA AA
A
AAAA
AAA
AAAAAA AAA A
3

+ P2 + P1 + P3

AAA A A B4 B7 B6 A3

PDH0233

A2 Minimum pilot pressure red warning lamp connector 1 Stop alarm red warning lamp
A3 Hydraulic oil temperature indicator connector 2 Alarm orange indicator lamp
A4 Battery charge red warning lamp connector 3 Audible warning stop push button
A5 Audible warning red, orange indicator lamp connector 6 Engine oil pressure red warning lamp
A7 Engine oil pressure red warning lamp connector 7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
B1 24 Volts supply
9 Hydraulic oil filter restriction red warning lamp
B3 Earth
11 Minimum pilot pressure red warning lamp
B4 Fuel level indicator connector
12 Overload indicator orange indicator lamp (optional)
B5 Indicator lighting connector
13 Instrument panel lamp
B6 Engine coolant temperature indicator connector
14 Not used
B7 Fuel minimum level connector
15 Rotary light orange indicator lamp (optional)
C2 Air filter restriction red warning lamp connector
C4 Overload indicator orange warning lamp connector (optional)
C6 Connector, not used
D3 Hydraulic oil filter restriction red warning lamp connector
F2 Rotary light orange indicator lamp connector (specific to certain countries)
P1 Engine coolant temperature indicator
P2 Fuel level indicator
P3 Hydraulic oil temperature indicator

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-11

INSTRUMENT PANEL WIRING INSTRUMENT PANEL (FRONT FACE)


A B

5 4 5 4
1 2 3
6 7 3 6 7 3
1 2
A B 1 2

P3

AAAAAA
AAA
C D
140 23 17 138 13 29 18 11 137 0 19 P1
C D
5 4
6 7 3
5 4
6 7 3 STOP
1 2 1 2

13
15 168 16
F
P2 C

5 4
6 7 3
1 2

F 8
E
167 1/2

AAAAA
6

9
AA A AA
AA AAA
AA

A 7 way connector : minimum pilot pressure red warning lamp, hydraulic oil temperature indicator, battery charge
PDH0235
11
AA 7
red warning lamp, audible warning cut-out push button, engine oil pressure red warning lamp, alarm orange
warning lamp, stop alarm red warning lamp.
B 7 way connector : 24 Volts supply, earth, fuel level indicator, indicator lighting, engine coolant temperature indi-
cator. 15
12
C 7 way connector : air filter restriction red warning lamp, overload indicator orange indicator lamp (optional).
D 7 way connector : hydraulic oil filter restriction red warning lamp. PDH0234

F 7 way connector : rotary light orange indicator lamp (optional). 1 Stop alarm red warning lamp P1 Engine coolant temperature indicator
2 Alarm orange indicator lamp P2 Fuel level indicator
3 Audible warning stop push button P3 Hydraulic oil temperature indicator
6 Engine oil pressure red warning lamp
7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
9 Hydraulic oil filter restriction red warning lamp
11 Minimum pilot pressure red warning lamp
12 Overload indicator orange indicator lamp
(optional)
13 Instrument panel lamp
15 Rotary light orange indicator lamp (optional)

Cre7-80630GB Issued 09-97 Printed in U.K.


4001-12

38
29

10 9 0

AAA H11
141

AAA
8
136

AAA
6 5
37

AAA
4 3
H15 S6
AAA
1

AAA
38

AAA
V V
C C
141
0 140

AAA
29

0
AAA 10 9 0

AAA
0
H12
AAA
22 22 6
3

AAA
S3 5

AAAAA
AA AA
AAA
22
S26
AAAAA
AA AA
AAA
1 37

AAAAA
AAAAAAA 40
45
29

10 9 0

H13
5

3 1

S27 1

46
41
28
29

10 9 0

H10 2
S1 5

S4
S24 7 1

6
5 29

C C C C
105 105 64 147 6 7

6 2

CM96J007

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-13

RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM (STANDARD)


H10 Working light switch lighting
H11 Windshield wiper switch lighting
H12 Windshield washer switch lighting
H13 Heater blower switch lighting
H15 Instrument panel audible warning
S1 Key switch
S3 Horn switch
S4 Working light switch
S6 Windshield wiper switch
S24 Pilot safety switch
S26 Windshield washer switch
S27 Heater blower switch
Floor harness

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-14

V52 V51 V50 H15

AA
101

AA
29
+ -
H53 10 9
AA
AA
101 0 10 9 0

H31
AA 8

AA
5 100 102 140
6 5 28

S53
1 AA
AA
S25 4 3
1 31

0
AA
H30 229
229
128
AA
AA
127
AAAAAAA AA AA
10 9 0
AAAAAAA AA AA
AA
AAAAAAAAAAA
AAAAA AA
AA
S20
5 3

3
62
1
S30

56

90 59

H58 S56 0

0
H32 229 10 9

229 10 9

7 100 S21 5

5 1
3 56

1 102 145 91

24 16 6 6
9

CM96J008

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-15

RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)


H30 Cold start assistance switch lighting (optional)
H31 Rotary light switch lighting (optional)
H32 Overload indicator switch lighting (optional)
H53 Front working light switch lighting (optional)
H58 Quick-attach switch lighting (optional)
H15 Audible warning
S20 Cold start assistance switch (optional)
S21 Overload indicator switch (optional)
S25 Rotary light switch (optional)
S30 Adjustable or articulated boom switch
S53 Front working light a switch (optional))
S56 Rear foglight switch (optional)
V50 Quick-attach switch (optional)
V51 Quick-attach switch (optional)
V52 Quick-attach switch (optional)
1 Quick-attach harness (optional)
6 Rotary light harness (optional)
6 Adjustable boom control harness (specific to certain countries)
9 Cold start assistance harness (optional)
16 Overload indicator harness (optional)
24 Front cab working light, rear cab working light harness (optional)

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-16

ELECTRICAL SCHEMATIC (PLATE 2)


ELECTRICAL CABINET UPPERSTRUCTURE
F1 30A Fuse, cold start assistance G1 Batteries
F2 5A Fuse, starter switch S2 Battery master switch
K1 Starter motor relay
ENGINE
K2 General contact relay 24V, 50A
K3 Hourmeter relay G2 Alternator
G1 Y1 K15 Cold start assistance relay M1 Starter motor
G2
R11 R10 0.85 Ohm Resistor R11 Pre-heater plug
V1 General contact diode Y1 Injection pump solenoid
S1 M1
FLOOR
H30 Cold start assistance switch lighting (optional)
S1 Key switch
S20 Cold start assistance momentary switch
(optional)
: see page 4.

A
WIRING CONNECTIONS BETWEEN SCHEMATICS

A See schematic plate 6 page 24 H See schematic plate 3 page 18

B See schematic plate 4 page 20 I See schematic plate 3 page 18

E See schematic plate 4 page 20 J See schematic plate 3 page 18

F See schematic plate 3 page 18 K See schematic plate 5 page 22

S2 G See schematic plate 3 page 18 N1 See schematic plate 6 page 24

F1 - F2 - K1 - K2
K3 - K15 - R10 - V1
S20
H30

PDH0237

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-17

battery master battery starter battery relay thermostart cold


engine cut-out alternator
switch motor starter switch key start (optional)

+12 V +12 V 97
K
+24V +24V 2
97 J

2 +24V 9
1 I

F2 F1
5A 30A
G1
8 3
11
1 2 H
V1
5 2 9

S20 9 (2)
2 (5)
H30 13
S1
30 9 5 G

R012
58 50 15 10 1 3
1 K3
9 (1)
3 (9) 2 (9) 7 2 K3 5 4
62 24
4 6 13 14 F
2 3
K1 K15
5 1 4
1 1 K15 5 4 4 (8)
2 4 (6)
123 4 (4)
3 K1 2 2 K2 3 K2
30 B+ D+ W
23 (1)
M1 G2
50 R10
S2
23 (2)
119 2
229 Y1 24
22 1
0
9
R11

A B 4 4 E N1

CM96J009

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-18

ELECTRICAL SCHEMATIC (PLATE 3)


INSTRUMENT PANEL FLOOR
P10 Instrument panel (See schematic plate 1) B3 Pilot pressure pressostat
H15 Instrument panel audible warning
ELECTRICAL CABINET
P4 Hourmeter
F3 7.5A Fuse, instrument panel S3 Horn switch
F4 5A Fuse, cab lighting, horn relay
UPPERSTRUCTURE
F7 10A Fuse, horn
K5 Horn relay B1 Air filter restriction pressostat
B2 Hydraulic oil filter restriction pressostat
CAB
B21 Hydraulic oil temperature sender
B4
P10 E1 - S10 E1 Cab lighting H26 Horn
S10 Cab lighting switch P11 Fuel level indicator
B22 X1(K) Cab/Cab floor, cab lighting connector X10 (A),(B),(C) Fuel level indicator connectorsl
: see page 4. ENGINE
P11 - X10(A),(B),(C
B4 Engine oil pressure pressostat
B22 Engine coolant temperature sender

A
B1
WIRING CONNECTIONS BETWEEN SCHEMATICS

See schematic plate 2 page See schematic plate 5 page See schematic plate 4 page
F M T
16 22 20

See schematic plate 2 page See schematic plate 4 page See schematic plate 4 page
G N U
16 20 20

See schematic plate 2 page See schematic plate 4 page See schematic plate 5 page
H P V
16 20 22
B2
See schematic plate 2 page See schematic plate 4 page See schematic plate 5 page
I Q W
16 20 22

H15 B21 See schematic plate 2 page See schematic plate 6 page See schematic plate 3 page
J R X
16 24 20

X1 (K) See schematic plate 5 page See schematic plate 4 page See schematic plate 6 page
L S M1
22 20 24

H26
F3 - F4 - F7 - K5
S3 P4
B3

PDH0237

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-19

hourmeter Instrument panel cab lighting horn


battery air filter hydraulic pilot pres- engine oil fuel reserve level hydraulic instru- engine temperature
charge restriction oil filter sure pressure alarm oil temper- ment panel
warning restriction ature audible
lamp warning

2 +24V +24V 2
J U
9 +24V +24V 9
I T
F3 F4 F7
7.5A 5A 10A

W V
11
11 26 34
H 168
3 (3)
2 (10)
B1 E1 E3 F7 E5 F6 F5 D2 C4 E6 F1 E2 A6 29
B5 S
13 22
G A4 P10 B3
3 (1)
B6
C2 D3 A2 A7 B7 B4 A3 A5 D1 F2 S3
h P4

2 3
3 (10) 3 (4) 1 (4) 3 (2) 1 (2) 1 (3) 1 (1) 167 3 (5) 20 (1) K5
24 1 K5 5 4
F 15 16 17 23 137 19 138 140 18
35
X1 (K) R
4 (5) 1 (5) 4 (7) 1 (7) 1 (6) 1 (8) 4 (2) 3 (8)
E1
X10 (B) X10 (A)
148
P P P P S10
B21 B22
B1 B2 B3 B4 H15 H26
P11 X10 (C)

0
Q
0
P
4
M1 L M X N

CM96J010

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-20

ELECTRICAL SCHEMATIC (PLATE 4)


INSTRUMENT PANEL CAB
H10 Working light switch lighting E51 Cab rear working light
H11 Windshield wiper switch lighting H57 Rotary light (optional)
H12 Windshield washer switch lighting M2 Windshield wiper motor
H13 Heater blower switch lighting E : Blue
H31 Rotary light switch lighting (optional) J : White
S4 Working light switch L : Grey
E51 S6 Windshield wiper switch M : Black
S25 Rotary light switch (optional) X1 (F) Rotary light cab floor/cab connector (optional)
S26 Windshield washer switch X1 (E), (L), (M), (J) Windshield wiper motor cab floor/
E7 H57
S27 Heater blower switch cab connector
X1 (G) Floor connector : cab/rear cab working light
ELECTRICAL CABINET
M2 FLOOR
F5 10A Fuse, working light, rotary light relay
(optional) E7 Cigarette lighter
F6 15A Fuse, upperstructure headlights M3 Windshield washer motor
F9 10A Fuse, windshield washer, windshield wiper M4 Heater blower motor
F10 15A Fuse, blower, heater
UPPERSTRUCTURE
F11 7.5A Fuse, cigarette lighter

A F31
K6
K20
Sh3
15A Fuse, windshield wiper intermittent action
Working light relay
Windshield wiper intermittent action
Shunt
E2 Attachment working light (on boom)
E3 Upperstructure working light
X5 (A), (C) Attachment working light power connection

Sh6 Shunt
V22 Rotary light indicator diode (optional)
1 Strip
: See page 4.
WIRING CONNECTIONS BETWEEN SCHEMATICS

E3
B See schematic plate 2 page 16 Y See schematic plate 6 page 24

E See schematic plate 2 page 16 Z See schematic plate 5 page 22

N See schematic plate 2 page 16 A1 See schematic plate 6 page 24


X5(A),(C)
P See schematic plate 3 page 18 B1 See schematic plate 5 page 22
X1(E),(F),(L),(M),(J),(G
Q See schematic plate 3 page 18 C1 See schematic plate 5 page 22
E3
M4
M3 S See schematic plate 3 page 18 D1 See schematic plate 5 page 22
F5 - F6 - F9 - F10
F11 - F31 - K6 - K20 T See schematic plate 3 page 18 E1 See schematic plate 5 page 22
V22 - Sh3 - Sh6
H10 - H11 - H12 - H13 - H31
U See schematic plate 3 page 18 F1 See schematic plate 5 page 22
S4 - S6 - S25 - S26 - S27
X See schematic plate 3 page 18 K1 See schematic plate 2 page 16

PDH0237B

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-21

ROTARY LIGHT (OPTIONAL) WORKING LIGHTS WINDSHIELD WIPER WINDSHIELD WASHER BLOWER CIGARETTE LIGHTER
HEATER
UPPERSTRUCTURE REAR WORKING LIGHT
EQUIPMT AIR CONDITIONING

2 +24V +24V 2
U D1
9 +24V +24V 9
T C1

F5 F6 F31 F9 F10 F11


10A 15A 15A 10A 15A 7.5A
28 32 144 37 41 48
2 (4) 1 (5) 2 (6) 2 (7)
41
S25 S4 S6 S26 S27
H31 H10 H11 H12 H13
6 (1) 12
9 5 9 5 9 2 6 1 5 9 1 9 3
B1
Sh6 2 1 0 2 1 0

10 1 10 1 10 4 8 3 7 10 2 10 5 1 E7
136 38
29
S
31 29 2 (3) 6 (4) 2 (2)
142 26 (6) 40 ème ére
6 (3) 20 (3) 2 1
26 (4) 26 (5) A1
K1 2 (1) 45
20 (6)
Sh3 141 26 (1) 46
19 19 26 (2) 27 (2)
30
20 (2) V22 19
2 3 2B
4B
1A 20 (5)
X1 (F) 1 K6 5 4 K6 3B X1 (E) M3 M4
6 (5) 33 K20 5B X1 (L)
1B X1 (J)
X1 (M)
1(10) 8 1(4) 8
33
H57 X5 (G)
167 X5 (C) M2
E51
E3 E3 E2

0 X5 (A) 0
Q Z
0
P
1

8
26 (3) 20 27 (1)
X E1 E F1 P1 B Y N

CM96J011

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-22

ELECTRICAL SCHEMATIC (PLATE 5)


ELECTRICAL CABINET CAB
F8 15A Fuse, upperstructure power socket B5 RH loudspeaker (optional)
F13 5A Fuse, overload indicator (optional) B6 LH loudspeaker (optional)
F14 5A Fuse, radio E50 Front working lights (optional))
F30 15A Fuse, cab working light (optional) M6 Fan motor (optional)
V4 Radio diode (optional) S29 Fan switch (optional)
E50 V21 Overload indicator diode (optional) X1(A),(B),(C),(D) RH and LH loudspeaker connector
M6 - S29 - X14(1),(2) X1(H) Front working light connector (optional)
INSTRUMENT PANEL
Y51 - Y52 X14 (1),(2) Fan motor connector (optional)
B5 E12 - S28 H32 Overload indicator switch lighting (optional)
UPPERSTRUCTURE
X2 S21 Overload indicator switch (optional)
B23 Overload indicator pressostat, on boom foot
FLOOR
(optional)
A1 Radio (optional) X2 Upperstructure power socket
Y53 H53 Front working light switch lighting (optional) Y51 Quick-attach solenoid valve (optional)
H58 Quick-attach switch lighting (optional) Y52 Quick-attach solenoid valve (optional)
S53 Front working light switch (optional)) Y53 Fuel filler pump
S56 Rear foglight switch (optional)
ENGINE
V50 Quick-attach diode

A
V51 Quick-attach diode E12 Engine compartment light (optional)
V52 Quick-attach diode S28 Engine compartment lighting switch (optional)
1 4 terminal standard strip
: see page 4

WIRING CONNECTIONS BETWEEN SCHEMATICS

K See schematic plate 2 page 16 C1 See schematic plate 4 page 20

B6 L See schematic plate 3 page 18 D1 See schematic plate 4 page 20


B23
M See schematic plate 3 page 18 E1 See schematic plate 4 page 20
X1(A),(B),(C),(D),(H)
V See schematic plate 3 page 18 F1 See schematic plate 4 page 20

W See schematic plate 3 page 18 G1 See schematic plate 6 page 24


F8 - F13 - F14
F30 - V4 - V21
H32 - H53 Z See schematic plate 4 page 20 H1 See schematic plate 6 page 24
S21 - S53
V50 - V51 - V52
B1 See schematic plate 4 page 20
H58 - S56 A1

PDH0237

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-23

UPPERSTRUCTURE FUEL FILLER PUMP OVERLOAD INDICATOR (OPTIONAL) FRONT CAB WORKING LIGHTS ENGINE COM- CAB FAN RADIO QUICK ATTACH
POWER SOCKET PARTMENT (OPTIONAL) (OPTIONAL)
(OPTIONAL)
LIGHTING

97 12V
K

2 24V
D1

9 24V 24V 9
C1 H1

V B1 L M
97
48
101 140 V51
F8 F13 F30 F14 102
15A 5A 15A X14 (1) 5A V50
100
91 127
26 V52
16 (2) 24 (1) 93 7 1 9
S21 H53
S53 1 0 2
H32
9 5 9 5
7 V4
36 92
10 1 10 1 3 10
2 (8) S56 229
16 (1) H58 E1
+ 56
229 145
24 (3)
33 (1) A1
G1
128
5 -
1 (7) 1 (8) 1 (6) 1 (9) 102 100
21 (1)
132 134 133 135
P B23
Y53 X1 (H) 21 (4) 21 (5) 21 (3) 21 (6)
S29 2 2
S28
146 X1 (D) X1 (C) X1 (B) X1 (A)
4 1 Y51 1 Y52
M M6
33 (2) E12 + +
1 X2 E50 0 - -

V21 X14 (2) B5 HPD B6 HPG


6 (2)
168 0

16 7 14

F1 W Z

CM96J012

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-24

ELECTRICAL SCHEMATIC (PLATE 6)


ELECTRICAL CABINET UPPERSTRUCTURE
F12 10A Fuse, pilot safety B56 Adjustable boom raising range limitation detec-
F27 5A Fuse, adjustable boom and raising range tor (optional)
limitation (optional) Y7 Adjustable or articulated boom extending sole-
K21 Pilot safety relay noid valve
K50 Adjustable boom raising range limitation relay Y8 Adjustable or articulated boom retracting sole-
S30 (optional) noid valve
Y2 - Y7 - Y8 Y50 B56 K51 Adjustable boom lowering range limitation relay Y50 Adjustable boom raising range limitation sole-
K53 Fuel heater relay noid valve (optional)
R50 Sh2 Shunt, Pilot safety relay
ENGINE
Sh4 Shunt, Pilot safety relay
R50 Fuel heating device
: see la page 4
CAB
S30 Adjustable or articulated boom switch
FLOOR
S24 Pilot safety switch

A
Y2 Pilot safety solenoid valve

WIRING CONNECTIONS BETWEEN SCHEMATICS

A See schematic plate 2 page 16

R See schematic plate 3 page 18

Y See schematic plate 4 page 20

A1 See schematic plate 4 page 20

G1 See schematic plate 5 page 22

F12 - F27 - K21 - K50 H1 See schematic plate 5 page 22


K51 - K53 - Sh2 - Sh4
M1 See schematic plate 3 page 18

N1 See schematic plate 2 page 16


S24

PDH0237

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-25

ADJUSTABLE BOOM BOOM RAISING RANGE LIMIT PILOT SAFETY FUEL HEATING DEVICE
OR ARTICULATED (OPTIONAL) (OPTIONAL)
BOOM (OPTIONAL)

A1

9 +24V
H1

F27
5A F12
10A
14 41
49
56
15
Sh4
S30
2 6 (6)
1
90
4 S24
B56 3
126 NO NC
3 1 K53
59
3 (7) 6 (7)
56 4 5 2
6 (2) 64 147
6 (1) R50
10 (2)
Sh2 T°
K21 3
10 (1) 1
30 K51 30 K50
86 2 5 4
86 55

85 85
87A 87 87 87A
148
124 125
1 (2) 6 (8) 14
59
2 2 2

Y7 1 Y8 1 1 Y50 2
0 0
1 Y2
0
6
G1 Y A R 12 M1 N1

CM96J013

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-26

CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)

E2
E3

H26 B A
0 33 35 0 E3
33 0

33 0

P10
A B
H11 P11
S6 19 A
C D 137 B
H12
S26 0 C
X10
0 H15
S3 H13
Y2
S27
F

E
H10
22 22 S4
0 140
55 0
1 K53 8
4 1

B3 X2
M3 P4 M4
1 2 3 36 0 S2
16
17 148 S1 B2
40 0 24 11 45 46 0

7 5 B21
6

+
S24
0 138 Y1
105 144 31 G1 G1
132 11
X1 E7

+
142 B22 18
64 105 D
E

147 134 C L
M
F

G
33
133 B
K H 48 B1
A J
0 G2
B+
A1 15 0 B4
M1 D+
135 26 38 0 W
128
92
23 0 2 14 13
135 2 2 4
0 133
20
40 21
27 1 2 3 6 134
27 20 132
0

CM96J014

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-27

CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)
20, 20, 21, 27, 27 : See page 4 24 Volts supply before contact
1, 2, 3, 6 et 0 : See page 4 1, 4 et 8
FLOOR UPPERSTRUCTURE
A1 Radio (optional) B1 Air filter restriction pressostat
B3 Pilot pressure pressostat B2 Hydraulic oil filter pressostat
E3 Upperstructure working light B21 Hydraulic oil temperature sender
E7 Cigarette lighter E2 Attachment working light
H10 Working light switch lighting E3 Upperstructure working light
H11 Windshield wiper switch lighting G1 Batteries
H12 Windshield washer switch lighting P11 Fuel level indicator
H13 Heater blower switch lighting S2 Battery master switch
H15 Instrument panel audible warning X2 Upperstructure power socket
H26 Horn X5 Attachment working light power socket
M3 Windshield washer motor X10 Fuel level indicator connector
M4 Heater blower motor Y2 Pilot safety solenoid valve
P4 Hourmeter
ENGINE
P10 Instrument panel
S1 Key switch B4 Engine oil pressure pressostat
S3 Horn switch B22 Engine coolant temperature sender
S4 Working light switch G2 Alternator
S6 Windshield wiper switch K53 Fuel heater device (relay only fitted as standard)
S24 Pilot safety switch M1 Starter motor
S26 Windshield washer switch Y1 Engine cut-out solenoid valve
S27 Heater blower switch
X1 Cab floor/cab connector

Cre7-80630GB Issued 09-97 Printed in U.K.


4001-28

CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)

V51

AA
101 B23

AA
AA
+ - H15

AA
V52 101 0
145 146
100 102 V50

AA 140
Y53

AA
AAAAAAA
AAAAAAA AA
AAAAA 82 90
0 Y7
7 K53
ø5
H58 H30 H53 H31 59
22 10 Y8
0 0
S56 S20 S53 S25 23 (1) K50
1 R10 125
124 33 102
23 (2) 12 Y52
56 0
K51
S30 41 100
56 0 Y51
56
B56
126
90 59 0 125
Y50
0

0
E12 26
41
R50
0
R11 S28
119

H32 + - + -
S21

9 24 6 16 15 6
102
100

14 19 14 1

CM96J015

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-29

CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
ELECTRICAL CABINET ELECTRICAL CABINET
1 4 terminal strip 1 4 terminal strip
6, 9, 14, 16, 19, 24, 15, 14 et 6 7, 10, 12, 22, 23 (1) (2), 33
INSTRUMENT PANEL UPPERSTRUCTURE
H30 Cold start assistance switch lighting B23 Overload indicator
H31 Rotary switch lighting B56 Boom raising range limitation detector
H32 Overload indicator switch lighting K50 Adjustable boom raising range limitation relay
H53 Front working light switch lighting K51 Adjustable or articulated boom lowering limitation relay
H58 Quick-attach switch lighting K53 Fuel heater relay
S20 Cold start assistance switch R50 Fuel heating device
S21 Overload indicator switch Y7 Adjustable or articulated boom extending solenoid valve
S25 Rotary light switch (specific to certain countries) Y8 Adjustable or articulated boom retracting solenoid valve
S30 Adjustable or articulated boom switch Y50 Adjustable boom raising range limitation solenoid valve
S53 Front working light switch Y51 Quick-attach solenoid valve
S56 Quick-attach switch Y52 Quick-attach solenoid valve
V50 Quick-attach diode Y53 Fuel filler pump
V51 Quick-attach diode
ENGINE
V52 Quick-attach diode
H15 Audible warning E12 Engine compartment light
R10 Cold start assistance resistor
R11 Cold start assistance glow plug
S28 Engine compartment working light switch

Cre7-80630GB Issued 09-97 Printed in U.K.


4001-30

CAB AND CAB OPTION WIRING

E50 E50

127 0 128 0

A
B
M2 C
D

142
144

38
0
0
26
S10

A
E1 M6 S29
X14 (2) X14 (1)

0 E7 48

0 33 X1

31 F
G H 128
M J
144 E K
38 2 (7)
B6 132 D
L A 135 B5

133
- C B
-
132
135 134
+ 142 134 133 26 +

0 31 0 33

H57 E51
PDH0228

A White wire S29 Cab fan switch (optional)


B Grey wire X1 (A) (B) (C) (D) Cab floor/cab LH and RH loud-
C Blue wire speaker connector (optional)
D Black wire X1 (H) (G) Connector : cab floor/cab front (optional)
E1 Cab lighting and rear (standard) working lights
E7 Cigarette lighter (see page 26) X1 (E) (J) (M) (L) Cab floor/cab windshield wiper and
E50 Front working lights (optional) working light power connector
E51 Rear working light (standard) X1 (F) Cab floor/cab rotary light connector (specific to
H57 Rotary light (optional) certain countries)
B5 RH loudspeaker (optional) X1 (K) Cab floor/cab operator’s compartment lighting
B6 LH loudspeaker (optional) X14 (1) (2) Cab fan plug (optional)
M2 Windshield wiper motor 2 (7) 10 way connector (see printed circuit wiring
M6 Cab fan motor (optional) page 5)
S10 Cab lighting switch

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-31

INDEX
A C
Adjustable boom lowering range limitation Cold start assistance relay............................. 6, 8, 16
relay .........................................................6, 24, 29 Cold start assistance resistor................................. 29
Adjustable boom raising height limiter Cold start assistance switch............................. 15, 29
solenoid valve ....................................................24 Cold start assistance switch lighting ................ 15, 29
Adjustable boom raising range limitation relay ...6, 29 Cold start assistance switch lighting (optional) ...... 16
Adjustable boom raising range limitation relay Connector cab floor/cab front (optional) and rear
(optional) ............................................................24 (standard) working lights ................................... 30
Adjustable boom raising range limitation Connector (10 way)................................................ 30
solenoid valve ....................................................29
D
Adjustable boom range limiter detector ..................24
Adjustable or articulated boom extending Description of electrical cabinet printed circuit
electro valve .......................................................29 (optional equipment) ............................................ 6
Adjustable or articulated boom extending Description of electrical cabinet printed circuit
solenoid valve ....................................................24 (standard equipment) .......................................... 4
Adjustable or articulated boom retracting
E
solenoid valve ..............................................24, 29
Adjustable or articulated boom switch ........15, 24, 29 Electrical cabinet printed circuit wiring (optional
Air conditioning .......................................................21 equipment)........................................................... 6
Air filter restriction pressostat ...........................18, 27 Electrical cabinet printed circuit wiring (standard
Alternator ....................................................16, 17, 27 equipment)........................................................... 4
Attachment working light ........................................27 Electrical schematic (plate 2) ................................. 16
Attachment working light (on boom) .......................20 Electrical schematic (plate 3) ................................. 18
Attachment working light power connection ...........20 Electrical schematic (plate 4) ................................. 20
Attachment working light power socket ..................27 Electrical schematic (plate 5) ................................. 22
Audible warning ................................................15, 29 Electrical schematic (plate 6) ................................. 24
Engine compartment light ................................ 22, 29
B
Engine compartment light switch ........................... 29
Batteries ...........................................................16, 27 Engine compartment lighting switch ...................... 22
Battery charge warning lamp..................................19 Engine coolant solution temperature sender ......... 27
Battery master switch .................................16, 17, 27 Engine coolant temperature sender....................... 18
Boom raising range limitation detector ...................29 Engine cut-out control ............................................ 17
Engine cut-out solenoid valve ................................ 27
C
Engine module and upperstructure wiring
Cab and cab option wiring ......................................30 (optional)...................................................... 28, 29
Cab fan motor.........................................................30 Engine module and upperstructure wiring
Cab fan plug ...........................................................30 (standard) .................................................... 26, 27
Cab fan switch ........................................................30 Engine oil pressure pressostat......................... 18, 27
Cab floor wiring (Optional)......................................29
F
Cab floor wiring (optional).......................................28
Cab floor wiring (standard) ...............................26, 27 Fan......................................................................... 21
Cab floor/cab connector .........................................27 Fan motor............................................................... 22
Cab floor/cab LH and RH loudspeaker connector ..30 Fan motor connector.............................................. 22
Cab floor/cab operator’s compartment lighting .......30 Fan switch.............................................................. 22
Cab floor/cab rotary light connector........................30 Floor connector cab/rear cab working light ............ 20
Cab floor/cab windshield wiper and working light Front working light connector................................. 22
power connector.................................................30 Front working light switch........................... 15, 22, 29
Cab lighting.................................................18, 19, 30 Front working light switch lighting .............. 15, 22, 29
Cab lighting switch............................................18, 30 Front working lights.......................................... 22, 30
Cab rear working light.............................................20 Fuel filler pump ................................................ 22, 29
Cab/Cab floor, cab lighting connector ....................18 Fuel heater device (relay only fitted as standard) .. 27
Cigarette lighter ....................................20, 21, 27, 30 Fuel heater relay ...................................... 4, 6, 24, 29
Cold start assistance glow plug ..............................29 Fuel heating device.......................................... 24, 29
Cold start assistance momentary switch (optional) 16 Fuel level indicator ........................................... 18, 27

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-32
F H
Fuel level indicator connector.................................27 Hourmeter ........................................................ 18, 27
Fuel level indicator connectorsl ..............................18 Hourmeter relay ............................................. 4, 8, 16
Fuse (5A), not used ..................................................4 Hydraulic oil filter pressostat ............................ 18, 27
Fuse (7.5A), not used ...............................................8 Hydraulic oil temperature sender ..................... 18, 27
Fuse (10A) not used .................................................4
I
Fuse, adjustable and articulated boom (5A)...........24
Fuse, adjustable or articulated boom (5A)............6, 8 Injection pump solenoid ......................................... 16
Fuse, cab lighting, horn relay (5A)..................4, 8, 18 Instrument panel ........................................ 18, 19, 27
Fuse, cab working light (15A) .................................22 Instrument panel (front face).................................. 11
Fuse, cab working lights (15A) .................................6 Instrument panel audible warning .............. 13, 18, 27
Fuse, cigarette lighter (7.5A) ..........................4, 8, 20 Instrument panel wiring.......................................... 11
Fuse, cold start assistance (30A) .......................8, 16
K
Fuse, cold start assistance (optional) (30A) .............6
Fuse, front cab working lights (15A) .........................8 Key switch.................................................. 13, 16, 27
Fuse, horn (10A).............................................4, 8, 18
L
Fuse, instrument panel (7.5A) ........................4, 8, 18
Fuse, not used (7.5A) ...............................................8 Left-hand control arm pilot safety relay.................... 4
Fuse, overload indicator (5A) .............................8, 22 LH control arm pilot safety relay .............................. 8
Fuse, overload indicator (optional) (5A) ...................6 LH loudspeaker................................................ 22, 30
Fuse, pilot safety (10A)...................................4, 8, 24
O
Fuse, radio (5A)..............................................6, 8, 22
Fuse, starter switch (5A).................................4, 8, 16 Overload indicator............................................ 23, 29
Fuse, upperstructure headlights (15A) ...................20 Overload indicator diode ................................ 6, 8, 22
Fuse, upperstructure headlights and rear Overload indicator pressostat, on boom foot ......... 22
cab working light (15A).........................................8 Overload indicator switch........................... 15, 22, 29
Fuse, upperstructure power line connection Overload indicator switch lighting .............. 15, 22, 29
(15A) ....................................................................4
P
Fuse, upperstructure power socket (15A) ..........8, 22
Fuse, upperstructure working light and rotary light P10 instrument panel electrical schematic
relay (10A)............................................................8 (plate 1) ............................................................. 10
Fuse, upperstructure working light and rotary light Pilot pressure ......................................................... 19
relay (10A) (specific to certain countries) .............6 Pilot pressure pressostat ................................. 18, 27
Fuse, upperstructure working lights and cab rear Pilot safety relay..................................................... 24
working light (15A) ...............................................4 Pilot safety solenoid valve................................ 24, 27
Fuse, ventilation, heater (15A) ...............................20 Pilot safety switch ...................................... 13, 24, 27
Fuse, ventilation, heater, fuel heater (15A) ..........4, 8 Pre-heater plug ...................................................... 16
Fuse, windshield washer, windshield wiper Printed circuit schematic guide ................................ 8
(10A) ..........................................................4, 8, 20
Q
Fuse, windshield wiper intermittent action
(15A) ..........................................................4, 8, 20 Quick-attach........................................................... 23
Fuse, working light, rotary light relay (10A) ............20 Quick-attach solenoid valve ............................. 22, 29
Quick-attach switch.................................... 15, 22, 29
G
Quick-attach switch lighting ....................... 15, 22, 29
General contact diode ....................................4, 8, 16
R
General contact relay ...............................................4
General contact relay 24V, 50A..........................8, 16 Radio.......................................................... 22, 23, 27
Radio diode.................................................... 6, 8, 22
H
Rear attachment working light ............................... 21
Heater.....................................................................21 Rear foglight switch.......................................... 15, 22
Heater blower motor .........................................20, 27 Rear working light .................................................. 30
Heater blower switch ..................................13, 20, 27 RH and LH loudspeaker connector........................ 22
Heater blower switch lighting......................13, 20, 27 RH loudspeaker ............................................... 22, 30
Horn............................................................18, 19, 27 Resistor (0.85 Ohm)........................................... 6, 16
Horn relay .......................................................4, 8, 18 Right-hand and left-hand control arm wiring (optional)
Horn switch.................................................13, 18, 27 15

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001-33
R
Right-hand control arm, left-hand control arm
(standard equipment) .........................................13
Rotary light .................................................20, 21, 30
Rotary light cab floor/cab connector .......................20
Rotary light indicator diode .............................6, 8, 20
Rotary light switch ......................................15, 20, 29
Rotary light switch lighting ..........................15, 20, 29
S
Schematic symbols...................................................3
Shunt ..................................................................4, 20
Shunt, Pilot safety relay..........................................24
Specifications ...........................................................2
Starter motor.....................................................16, 27
Starter motor relay..........................................4, 8, 16
T
Terminal strip (4) ....................................................22
U
Upperstructure and attachment light relay................4
Upperstructure power socket......................22, 23, 27
Upperstructure working light.......................20, 21, 27
W
Windshield washer .................................................21
Windshield washer motor .................................20, 27
Windshield washer switch ..........................13, 20, 27
Windshield washer switch lighting ..............13, 20, 27
Windshield wiper ....................................................21
Windshield wiper intermittent action ...................4, 20
Windshield wiper motor ....................................20, 30
Windshield wiper motor cab floor/cab connector ....20
Windshield wiper switch .............................13, 20, 27
Windshield wiper switch lighting .................13, 20, 27
Working brake switch lighting ...........................13, 27
Working light relay ..............................................8, 20
Working light switch....................................13, 20, 27
Working light switch lighting ...................................20

Cre 7-80630GB Issued 09-97 Printed in U.K.


4001
Section
4001

ELECTRICAL SCHEMATICS
Crawler excavators

Copyright  1999 Case France


Printed in France
Case Cre 7-26570GB November 1999
4001-2

TABLE OF CONTENTS
SCHEMATIC SYMBOLS ......................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD) ................................................... 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) .................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) .................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) ..................................................................... 6
PRINTED CIRCUIT SCHEMATIC GUIDE ............................................................................................................... 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1) .................................................................... 10
INSTRUMENT PANEL WIRING ............................................................................................................................ 11
INSTRUMENT PANEL (FRONT FACE) ................................................................................................................ 11
RIGHT-HAND CONTROL ARM AND LEFT-HAND CONTROL ARM WIRING (STANDARD) ............................. 13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL) ........................................................... 15
ELECTRICAL SCHEMATIC (PLATE 2) ................................................................................................................. 16
ELECTRICAL SCHEMATIC (PLATE 3) ................................................................................................................. 18
ELECTRICAL SCHEMATIC (PLATE 4) ................................................................................................................. 20
ELECTRICAL SCHEMATIC (PLATE 5) ................................................................................................................. 22
ELECTRICAL SCHEMATIC (PLATE 6) (788C/988C/1188C) ............................................................................... 24
ELECTRICAL SCHEMATIC (PLATE 7) ................................................................................................................. 26
ELECTRICAL SCHEMATIC (PLATE 8) ................................................................................................................. 28
CAB FLOOR WIRING (STANDARD) .................................................................................................................... 30
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD) ............................................................... 31
788C-988C-1188C ELECTRONIC WIRING CIRCUIT ......................................................................................... 32
DETAILS OF 35 PINS CONNECTOR X3 ON 788C-988C-1188C EXCAVATORS ............................................... 33
788C-988C-1188C ELECTRONIC WIRING CIRCUIT .......................................................................................... 33
CAB FLOOR WIRING (OPTIONAL) ...................................................................................................................... 34
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) ................................................................ 35
CAB AND CAB OPTION WIRING ......................................................................................................................... 36
ALPHABETICAL INDEX ........................................................................................................................................ 37

SPECIFICATIONS
Circuit voltage ............................................................................... 24 volt negative earth and 12 volt negative earth
Batteries .......................................................................................................2 x 12 Volt 120 A/hrs, low maintenance
Alternator ..............................................................................................................................Bosch, 28 volt, 45 amps
Starter motor........................................................................................................................... Bosch, 24 volt, 4.0 kW

Cre 7-26570GB Issued 11-99


4001-3

SCHEMATIC SYMBOLS Local earth

A (n) Radio/housings
B (n) Indicators/pressure switches/loud-speakers/detectors/thermal detector/gauge Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators Closed circuit
H (n) Warning devices (lighted and audible)
K (n) Relays
M (n) Motors Open circuit
P (n) Instruments
R (n) Resistors/heating elements/heating plugs
S (n) Switches/rotating switches/main circuit breaker Intersection of two wires with connection point
Sh (n) Shunt resistors
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoid shut-off valves
NOTE: The (n) shows the component number.
Example: K2 is relay N°2. Link with following plate

Link with preceding plate


(n) Supply on printed circuit

A
Return to another plate with the same letter
(n) Battery terminal

Bulbs
(n) Printed circuit connection terminal

Test bulb
Printed circuit earth connector

Light emitting diode (LED)


A1 Instrument panel connector

Regulator
1 or 1 or 1 Identification of harness

1(1) or 1(1) or 1(1) Identification of harness, followed by path identification number

(1) or (1) Printed circuit earth connectors

3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
printed circuit. This identification corresponds to the position of path 1 of the
1 harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by red paint marking on the
housing.

1
4

Cre7-26570GB Issued 11-99


4001-4

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
1 Floor harness, 10 way connector
2 Floor harness, 10 way connector
3 Floor harness, 10 way connector
6 Floor harness, 10 way connector
8 Floor harness, 2 way connector

1 Common harness, 8-way connector


4 Engine harness, 8-way connector
8 Harness, RH front upperstructure working light, clip,
20 Cab socket harness, 5-way connector
21 Cab socket harness, 6-way connector
26 Harness time delay, 6-way connector
27 Harness windshield washer, 2-way connector
30 Electronic harness, 8-way connector (788/988/1188)
31 Diagnostic plug harness, 4-way connector (788/988/1188)
35 Step-down transformer harness 24V - 12V, 4-way connector
36 12V socket harness, 2-way connector
45 Upperstructure socket harness
50 Threshold detector harness, 5-way connector (788)
51 Harness, heavy lift solenoid valve (788)
8 Harness earth, front RH upperstructure working light, clip

A Standard earth
B Optional earth 1
C Option 1

CI99K501

1 24 volt printed circuit supply detector (788P heavy lift)


2 24 volt printed circuit supply F28 Fuse, 40 A, engine stop/start solenoid (injection)
4 (1) Printed circuit earth F30 Fuse, 10 A, windshield wiper (BAT +)
4 (2) Printed circuit earth F32 Fuse, 5 A, (BAT +) electronics
F1 Fuse, 30 A, starter motor solenoid, thermostart H14 Troubleshooting test LED
F2 Fuse, 5 A, starter key switch K1 Starter motor relay
F3 Fuse, 7.5 A, instrument panel, hourmeter K2 Battery relay
F4 Fuse, 5 A, cab lighting, horn (control), hood lighting K3 Hourmeter relay
F5 Fuse, 10 A, working lights (control), rotary light (std), K4 Electronic supply relay
night lighting for switch on instrument panel and elec- K5 Horn relay
tronics K6 Working light relay
F6 Fuse, 15 A, attachment working light, rear cab light, K13 Engine stop solenoid relay
upperstructure working lights K20 Windshield wiper intermittent action
F7 Fuse, 10 A, horn (power) K21 Safety relay piloting pressure switch piloting
F8 Fuse, 15 A, upperstructure socket, fuel pump K54 Frequency threshold detector relay (threshold: 1 =
F9 Fuse, 10 A, windshield washer, windshield wiper (BAT 1600 rpm) (788)
+ R) K55 Frequency threshold detector relay (threshold: 2 =
F10 Fuse, 10 A, heater 1400 rpm) (788)
F11 Fuse, 7.5 A, cigar lighter, cab blower K61 Battery relay (heater/air conditioner)
F12 Fuse, 10 A, pilot safety, overload indicator Sh3, Sh4, Sh6 Shunt
F14 Fuse, 10 A, step-down transformer / radio V1 Starter key switch diode
F15 Fuse, 15 A, general lighting V24 K54 relay diode
F27 Fuse, 5 A, remote controlled or articulated boom, tool V25 K55 relay diode
quick coupler, air suspension seat, speed threshold V30 Buzzer diode

Cre 7-26570GB Issued 11-99


4001-5

PDH0232

Cre 7-26570GB Issued 11-99


4001-6

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
6 Adjustable boom harness, 2-way connector
7 Hood lighting harness, clip
9 Cold start switch harness, 2-way connector
10 Adjustable boom harness, 2-way connector
12 Air conditioner harness, 5-way connector
16 Overload indicator switch harness, 2-way connector
22 Cold start plug harness, clip
23 Thermostart element harness, 2-way connector
24 Front cab light switch harness, 2-way connector
33 Overload indicator pressure switch harness
46 Fuel pump harness, clip
47 Fuel heater harness, clip
48 Quick coupler solenoid valve harness, clip

6 Adjustable boom harness earth, clip


7 Hood lighting harness earth, clip
12 Air conditioning harness earth, clip
33 Overload indicator pressure switch harness earth, clip
46 Harness earth, fuel pump, clip
47 Fuel heater harness earth, clip
1 48 Tool quick coupler harness earth, clip

1 Boom reach limitation detector cable


2 Boom reach limitation solenoid valve cable
3 Connection strip

B Optional earth
C Option 1
CI99J044

F1 Fuse, 30 A, starter motor solenoid, thermostart V21 Overload indicator lamp diode on instrument
F4 Fuse, 5 A, cab lighting, horn (control), hood panel
lighting V22 Rotary light diode on instrument panel
F5 Fuse, 10 A, working lights (control), rotary light V52 Quick coupler switch diode
(std), night lighting for switch on instrument
panel and electronics 1 Connection strip
F8 Fuse, 15 A, upperstructure socket, fuel pump
F11 Fuse, 7.5 A, cigar lighter, cab blower
F13 Fuse, 15 A, air conditioner
F27 Fuse, 5 A, remote controlled or articulated
boom, tool quick coupler, air suspension seat,
speed threshold detector (788P heavy lift)
F29 Fuse, 10 A, cab front working light
F31 Fuse, 10 A, fuel heater
K15 Thermostart relay
K50 Adjustable boom raising limiter relay
K51 Adjustable boom retracting limitation relay
K53 Fuel heater relay
K59 Air conditioning compressor relay
K60 Air conditioning condenser relay
K61 Battery relay (heater/air conditioner)
R10 Resistor, 0.85 Ohms

Cre 7-26570GB Issued 11-99


4001-7

1 3 2

CM99K019

Cre 7-26570GB Issued 11-99


4001-8

PRINTED CIRCUIT SCHEMATIC GUIDE K1 Starter motor relay


K2 Battery relay
1 (1) 24 V PCB supply K3 Hourmeter relay
1 (2) 24 V PCB supply K4 Electronic supply relay
4 (1) Printed circuit earth K5 Horn relay
4 (2) Printed circuit earth K6 Working light relay
F1 Fuse, 30 A, starter motor solenoid, thermostart K7 Not used
F2 Fuse, 5 A, starter key switch K9 Pilot safety relay/axle unlocking
F3 Fuse, 7.5 A, instrument panel, hourmeter K13 Engine stop solenoid relay
F4 Fuse, 5 A, cab lighting, horn (control), hood lighting K15 Thermostart relay
F5 Fuse, 10 A, working lights (control), rotary light (std), night lighting for switch on instrument panel and electro- K20 Windshield wiper intermittent action
nics K21 Safety relay piloting pressure switch piloting
F6 Fuse, 15 A, attachment working light, rear cab light, upperstructure working lights K52 Not used
F7 Fuse, 10 A, horn (power) K53 Fuel heater relay
F8 Fuse, 15 A, upperstructure socket, fuel pump K54 Frequency threshold detector relay (threshold: 1 = 1600 rpm) (788)
F9 Fuse, 10 A, windshield washer, windshield wiper (BAT + R) K55 Frequency threshold detector relay (threshold: 2 = 1400 rpm) (788)
F10 Fuse, 10 A, heater K56 Not used
F11 Fuse, 7.5 A, cigar lighter, cab blower K57 Not used
F12 Fuse, 10 A, pilot safety, overload indicator K58 Not used
F13 Fuse, 15 A, air conditioner K59 Air conditioning compressor relay
F14 Fuse, 10 A, step-down transformer / radio K60 Air conditioning condenser relay
F15 Fuse, 15 A, general lighting K61 Battery relay (heater/air conditioner)
F16 Not used S3 Shunt relay K7
F17 Not used S4 Not used
F18 Not used S5 Not used
F19 Not used S6 Night lighting (switch)
F20 Not used S8 Not used
F21 Not used S9 Not used
F22 Not used S10 Not used
F23 Not used S11 Not used
F24 Not used V1 Starter key switch diode
F25 Not used V2 Diode less engine running
F26 Not used V3 Not used
F27 Fuse, 5 A, remote controlled or articulated boom, tool quick coupler, air suspension seat, speed threshold V5, V6, V7, V8, V9, V10 Not used
detector (788P heavy lift) V12, V13, V14, V15, V16, V17, V18, V19, V20 Not used
F28 Fuse, 40 A, engine stop/start solenoid (injection) V21 Overload indicator lamp diode on instrument panel
F29 Fuse, 10 A, cab front working light V22 Rotary light diode on instrument panel
F30 Fuse, 10 A, windshield wiper (BAT +) V23 Not used
F31 Fuse, 10 A, fuel heater V24 K54 relay diode
F32 Fuse, 5 A, (BAT +) electronics V25 K55 relay diode
H14 Troubleshooting test LED V26 Not used
V27 Not used
V28 Not used
V30 Buzzer diode
V31 Not used
V52 Quick coupler switch diode

Cre 7-26570GB Issued 11-99


4001-9

CM99K032

Cre 7-26570GB Issued 11-99


4001-10

P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC P. 10 (PLATE 1)

PDH0233

A2 Minimum pilot pressure red warning lamp connector 1 Stop alarm red warning lamp
A3 Hydraulic oil temperature warning lamp connector 2 Alarm orange warning lamp
A4 Battery charge red warning lamp 3 Audible warning device stop push-button
A5 Red and orange warning lamp connector for audible warning device 6 Engine oil pressure red warning lamp
A7 Engine oil pressure red warning lamp connector 7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
B1 24 volt power supply
9 Hydraulic oil filter restriction red warning lamp
B3 Earth
11 Minimum pilot pressure red warning lamp
B4 Fuel level warning lamp connector
12 Overload indicator orange warning lamp (option)
B5 Gauge lighting connector
13 Gauge lighting indicator lamp
B6 Engine coolant solution temperature gauge connector
14 Not used
B7 Fuel minimum connector
15 Rotary light orange indicator lamp (optional)
C2 Air filter restriction red warning lamp connector
C4 Overload indicator orange warning lamp connector (optional)
C6 Connector not used
D3 Hydraulic oil filter restriction red warning lamp connector
F2 Rotary light orange indicator lamp connector (special for certain countries)
P1 Engine coolant solution temperature indicator lamp
P2 Fuel level gauge
P3 Hydraulic oil temperature indicator

Cre 7-26570GB Issued 11-99


4001-11

INSTRUMENT PANEL WIRING INSTRUMENT PANEL (FRONT FACE)

1 2 3

P3
P1

13
P2

PDG0235
11
7
A 7 way connector: Minimum pilot pressure red warning lamp, hydraulic oil temperature indicator lamp, battery
charge red warning lamp, audible warning cancellation push-button, engine oil pressure red warning lamp,
orange alarm warning lamp, red stop alarm warning lamp
B 7 way connector: 24 Volts supply, earth, fuel level gauge, gauge lighting, engine coolant temperature indicator.
15
C 7 way connector: air filter restriction red warning lamp, overload indicator orange indicator lamp (optional). 12
D 7 way connector: hydraulic oil filter restriction red warning lamp. CS99K502
F 7 way connector: rotary light orange indicator lamp (optional). 1 Stop alarm red warning lamp P1 Engine coolant solution temperature indicator
2 Alarm orange warning lamp lamp
3 Audible warning device stop push-button P2 Fuel level gauge
6 Engine oil pressure red warning lamp P3 Oil temperature indicator
7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
9 Hydraulic oil filter restriction red warning lamp
11 Minimum pilot pressure red warning lamp
12 Overload indicator orange warning lamp
(optional)
13 Gauge lighting indicator lamp
15 Rotary light orange indicator lamp (optional)

Cre 7-26570GB Issued 11-99


4001-12

H11

S6

H15

H12

S3 S26

H13

S27

H10

S4

S1 S22

S24

CM99K020

Cre 7-26570GB Issued 11-99


4001-13

RIGHT-HAND CONTROL ARM AND LEFT-HAND CONTROL ARM WIRING


(STANDARD)
H10 Working brake switch lighting
H11 Windshield wiper switch lighting
H12 Windshield washer switch lighting
H13 Heater blower switch lighting
H15 Instrument panel audible warning
S1 Key switch
S3 Horn switch
S4 Working light switch
S6 Windshield wiper switch
S22 Control keyboard (788-988-1188)
S24 Pilot safety switch
S26 Windshield washer switch
S27 Heater blower switch
Floor harness
30 Electronic harness

Cre 7-26570GB Issued 11-99


4001-14

H31
H53
H30
S25
S53
S20

S30

H58

S56

H32

S21

CM99K021

Cre 7-26570GB Issued 11-99


4001-15

RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)


H30 Cold start assistance switch lighting (optional)
H31 Rotary light switch lighting (optional)
H32 Overload indicator switch lighting (optional)
H53 Cab front working light switch lighting (optional)
H58 Quick coupler switch lighting (optional)
S20 Cold start assistance switch (optional)
S21 Overload indicator switch (optional)
S25 Rotary light switch (optional)
S30 Adjustable or articulated boom control switch (optional)
H53 Cab front working light switch lighting (optional)
S56 Quick coupler switch (optional)
6 Harness - adjustable boom control
9 Cold start assistance harness
16 Overload indicator harness
24 Harness – front working lights, rear working light
8 Floor harness

Cre 7-26570GB Issued 11-99


4001-16

ELECTRICAL SCHEMATIC (PLATE 2)


ELECTRICAL CABINET FLOOR
B25 Threshold detector (788) P4 Hourmeter
F1 Fuse, 30 A, starter motor solenoid, thermostart P10 Instrument panel
F2 Fuse, 5 A, starter key switch H30 Cold start assistance switch lighting (optional)
F3 Fuse, 7.5 A, instrument panel, hourmeter S1 Key switch
F27 Fuse, 5 A, remote controlled or articulated S4 Working light switch
S2 Y1 boom, tool quick coupler, air suspension seat, S20 Cold start assistance switch (optional)
G2
R11 speed threshold detector (788P heavy lift)
UPPERSTRUCTURE
F28 Fuse, 40 A, engine stop/start solenoid (injec-
S1 R50
tion) G1 Batteries
F31 Fuse, 10 A, fuel heater S2 Battery master switch
K1 Starter motor relay Y55 Heavy lift solenoid valve (788)
K2 Battery relay
ENGINE
K3 Hourmeter relay
M1 K13 Engine stop solenoid relay G2 Alternator
K15 Thermostart relay M1 Starter motor
K53 Fuel heater relay R11 Cold start assistance plug (optional)
K54 Frequency threshold detector relay (threshold: Y1 Engine shut-down solenoid valve
1 = 1600 rpm) (788) R50 Fuel heater (optional)
K55 Frequency threshold detector relay (threshold:
2 = 1400 rpm) (788)
K61 Battery relay (heater/air conditioner)
R10 Resistor, 0.85 Ohms
V1 Starter key switch diode
V24 K54 relay diode
V25 K55 relay diode
Sh6 Shunt

G1 Y55

P10
S4
B25 F1-F2-F3-F27-F28-F31
P4 K1-K2-K3-K13-K15-K53-K54-K55-K61
S20 R10-V1-V24-V25
H30 Sh6

CM99K022

Cre 7-26570GB Issued 11-99


4001-17

STARTER KEY SWITCH GENERAL


BATTERIES STARTER BATTERY RELAY RELAY
ENGINE STOP HOURMETER COLD START ASSISTANCE ALTERNATOR FUEL OIL HEATER SPEED THRESHOLD DETECTOR
BATTERY MASTER SWITCH MOTOR HEATER/AIR CONDI- ENGINE STOP
TIONER RELAY RELAY

CM99K009

Cre 7-26570GB Issued 11-99


4001-18

ELECTRICAL SCHEMATIC (PLATE 3)


INSTRUMENT PANEL UPPERSTRUCTURE
B1 Air filter restriction pressure switch
P10 Instrument panel
B2 Hydraulic oil filter restriction pressure switch
ELECTRICAL CABINET B21 Hydraulic oil temperature sender
B23 Overload indicator (optional)
F3 Fuse, 7.5 A, instrument panel, hourmeter
P11 Fuel level gauge
F12 Fuse, 10 A, pilot safety, overload indicator
Y2 Pilot safety solenoid valve
K21 Safety relay piloting pressure switch piloting
Sh4 Shunt
Sh6 Shunt ENGINE
V21, V26, V30 Diode
Y2 B4 B4 Engine oil pressure switch
S4-S21-H32
ON FLOOR B22 Engine coolant temperature sender
B3 Pilot pressure switch
H15 Instrument panel audible warning
B22 H32 Overload indicator switch lighting (optional)
P11 S4 Working light switch
S21 Overload indicator switch (optional)
S24 Pilot safety switch

B1

B23
B2

B21

P10 F3 - F12
S24 K21
V21 - V26 - V30
H15
B3 SH4 - SH6

CM99K022

Cre 7-26570GB Issued 11-99


4001-19

INSTRUMENT PANEL
INSTRUMENT
HYDRAULIC OIL ENGINE HYDR. OVERLOAD INDICATOR PILOT SAFETY SYSTEM
AIR FILTER FUEL LEVEL PANEL ENGINE
FILTER OIL FLUID
RESTRICTION RESERVE ALARM AUDIBLE TEMPERATURE
RESTRICTION PRESSURE TEMP.
WARNING

CM99K010

Cre 7-26570GB Issued 11-99


4001-20

ELECTRICAL SCHEMATIC (PLATE 4)


INSTRUMENT PANEL V22 Rotary light diode on instrument panel
H10 Working brake switch lighting CAB
H11 Windshield wiper switch lighting
E1 Cab lighting
H12 Windshield washer switch lighting
E50 Cab front working lights
H31 Rotary light switch lighting (optional)
E51 Cab rear working light
S4 Working light switch
H57 Standard or Italian rotary light
S6 Windshield wiper switch
M2 Windshield wiper motor
E50 E1-S10 E51 H57 S25 Rotary light switch (optional)
E Blue
S26 Windshield washer switch
J White
ELECTRICAL CABINET L Grey
M Black
F4 Fuse, 5 A, cab lighting, horn (control), hood
M2 P10 Instrument panel
lighting
S10 Cab lighting switch
F5 Fuse, 10 A, working lights (control), rotary light
(std), night lighting for switch on instrument
panel and electronics ON FLOOR
F6 Fuse, 15 A, attachment working light, rear cab
H26 Horn
light, upperstructure working lights
M3 Windshield washer motor
F9 Fuse, 10 A, windshield washer, windshield
S3 Horn switch
wiper (BAT + R)
F29 Fuse, 10 A, cab front working light UPPERSTRUCTURE
F30 Fuse, 10 A, windshield wiper (BAT +)
E2 Attachment working light on boom
K5 Horn relay
E3 Upperstructure working lights
K6 Working light relay
K20 Windshield wiper intermittent action
Sh3 Shunt
Sh6 Shunt

E3

P10

H26 E3
S3 M3 F4-F5-F6-F9-F29-F30
K5-K6-K20
Sh3-Sh6
S4-H10 V22
S6-H11
S25-H31
S26-H12

CM99K022

Cre 7-26570GB Issued 11-99


4001-21

WORKING LIGHTS: WORKING LIGHT


ROTARY LIGHT WINDSHIELD WIPER WINDSHIELD WASHER CAB LIGHTING HORN
ATTACHMENT REAR OF CAB UPPERSTRUCTURE AT FRONT OF CAB

CM99K011

Cre 7-26570GB Issued 11-99


4001-22

ELECTRICAL SCHEMATIC (PLATE 5)


ELECTRICAL CABINET CAB
B5 RH loudspeaker (optional)
F2 Fuse, 5 A, starter key switch
B6 LH loudspeaker (optional)
F4 Fuse, 5 A, cab lighting, horn (control), hood
M6 Cab blower motor (optional)
lighting
S29 Cab blower switch (optional)
F8 Fuse, 15 A, upperstructure socket, fuel pump
F10 Fuse, 10 A, heater UPPERSTRUCTURE
F11 Fuse, 7.5 A, cigar lighter, cab blower
X2 Upperstructure power line connection
X2 M6 - S29 B5 E12 - S28 F13 Fuse, 15 A, air conditioner
Y53 Fuel filler pump (optional)
F14 Fuse, 10 A, step-down transformer / radio
Sh6 Shunt ENGINE
ON FLOOR E12 Engine compartment light (optional)
S28 Engine compartment lighting switch (optional)
A1 Radio
E7 Cigarette lighter
Y53 G3 Step-down transformer 24V / 12V
H13 Heater blower switch lighting
M4 Heater blower motor
S4 Working light switch
S27 Heater blower switch
X5 12V accessories socket

B6
S4-S27
H13
F2-F4-F8-F10-F11-F13-F14
Sh6

G3
X5
M4

E7 A1

CM99K022

Cre 7-26570GB Issued 11-99


4001-23

UPPERSTRUCTURE
24V - 12V STEP-DOWN RADIO FUEL CIGARETTE CAB HOOD
POWER LINE CAB HEATER
TRANSFORMER LH AND RH LOUDSPEAKERS FILLER PUMP LIGHTER VENTILATION LIGHTING
CONNECTION

CM99K012

Cre 7-26570GB Issued 11-99


4001-24

ELECTRICAL SCHEMATIC (PLATE 6) (788C/988C/1188C)


ELECTRICAL CABINET UPPERSTRUCTURE
F2 Fuse, 5 A, starter key switch B7 Swing detection pressure switch (788-988-
F32 Fuse, 5 A, (BAT +) electronics 1188)
K4 Electronic supply relay B10 Swing motor speed detector (788-988-1188)
H14 Troubleshooting test LED B11 Hydraulic pressure sender (788-988-1188)
Sh6 Shunt Y5 Upperstructure brake release control solenoid
Y5-Y6 B8 B22 M5-P12-X9
S22 S1 V1 Diode valve
Y6 Travel motor displacement change electro-con-
trol valve
S4 CAB
ENGINE
A2 Electronic control box (788-988-1188)
S22 Control keyboard (788-988-1188) B9 Engine speed detector (788-988-1188)
X3 35-way connector (788-988-1188) B22 Engine coolant temperature sender
X4 Troubleshooting test socket (788-988-1188) M5 Injection pump servo-motor (788-988-1188)
P12 Servo-motor potentiometer (788-988-1188)
ON FLOOR
X6 Engine speed detector connector (788-988-
B8 Travel detector pressure switch (788-988-1188) 1188)
S1 Key switch X7 Upperstructure swing speed detector connector
S4 Working light switch X8 Hydraulic pressure sender connector (788-988-
1188)
X9 Injection pump servo-motor connector (788-
988-1188)
Y4 DRE4 proportional pressure reduction valve

B9-X6

F2-F32
K4
A2 - X3 H14
V1
B10-X7
Sh6
B7
B11-X8 X4

CM99K022

Cre 7-26570GB Issued 11-99


4001-25

TROU- PRESSURE
DRE4 SWING TRAV. BLE- SWITCH +28V
ENGINE TROUBLE- WA- U/STRUCTURE
SERVO-MOTOR PRESSURE +28V BK. REL. 0V SPEED SHOO INST. CONTROL PRESSURE
SPEED SHOOTING TER SWING SPEED
INJECTION PUMP REDUCTION BATTERIES SOL. BAT. CH. TING PANEL PANEL SENDER
DETECTOR SOCKET T° DETECTOR
VALVE VALVE SOL.V. TEST SWING TRAVEL LIGHTG.
LED

CM99K013

Cre 7-26570GB Issued 11-99


4001-26

ELECTRICAL SCHEMATIC (PLATE 7)

ELECTRICAL CABINET UPPERSTRUCTURE


B56 Boom raising range limitation detector (optional)
F27 Fuse, 5 A, remote controlled or articulated
Y7 Adjustable or articulated boom extending elec-
boom, tool quick coupler, air suspension seat,
tro-valve (optional)
speed threshold detector (788P heavy lift)
Y8 Adjustable or articulated boom retracting elec-
K50 Adjustable boom raising limiter relay
tro-valve (optional)
K51 Adjustable boom retracting limitation relay
Y7-Y8-Y52 Y50 B56 Y50 Adjustable boom raising height limiter solenoid
S4 S30 Sh6 Shunt
valve (optional)
V52 Diode
Y52 Quick coupler solenoid valve (optional)
H15-P10 INSTRUMENT PANEL
CAB
H15 Instrument panel audible warning
H58 Quick coupler switch lighting (optional)
P10 Instrument panel
S4 Working light switch
S30 Adjustable or articulated boom control switch
(optional)
S56 Quick coupler switch (optional)

F27
K50-K51
V52
Sh6

S56-H58

CM99K022

Cre 7-26570GB Issued 11-99


4001-27

ADJUSTABLE BOOM
ADJUSTABLE BOOM
OR QUICK TOOL COUPLER
RANGE LIMITATION
ARTICULATED BOOM

CM99K014

Cre 7-26570GB Issued 11-99


4001-28

ELECTRICAL SCHEMATIC (PLATE 8)

ELECTRICAL CABINET CAB


F2 Fuse, 5 A, starter key switch B1 Air filter restriction pressure switch
F13 Fuse, 15 A, air conditioner B2 Hydraulic oil filter restriction pressure switch
B1 - B2 K59 Air conditioning compressor relay EC Compressor
EC - M
S1 R1 - R2 K60 Air conditioning condenser relay M Condenser blower and blower motors
T1 K61 Battery relay (heater/air conditioner) R1 Blower speed resistor
R2 Blower speed resistor
S1 Key switch
T1 Pressure switch

F2-F13
K59-K60-K61

CM99K022

Cre 7-26570GB Issued 11-99


4001-29

STARTER KEY SWITCH AIR CONDITIONER

CM99K015

Cre 7-26570GB Issued 11-99


4001-30

CAB FLOOR WIRING (STANDARD)

See page 4
FLOOR
A1 Radio
B3 Pilot pressure switch
B25 Threshold detector (788)
E3 Upperstructure working lights
E7 Cigarette lighter
G3 Step-down transformer 24V / 12V
H10 Working brake switch lighting
H11 Windshield wiper switch lighting
H12 Windshield washer switch lighting
H13 Heater blower switch lighting
H15 Instrument panel audible warning
H26 Horn
K20 Windshield wiper intermittent action
M3 Windshield washer motor
M4 Heater blower motor
P4 Hourmeter
P10 Instrument panel
S1 Key switch
S3 Horn switch
S4 Working light switch
S6 Windshield wiper switch
S22 Control keyboard (788-988-1188)
S24 Pilot safety switch
S26 Windshield washer switch
S27 Heater blower switch
X1 Cab floor/cab connector
X4 Troubleshooting test socket (788-988-1188)
X5 12V accessories socket

CM99K023

Cre 7-26570GB Issued 11-99


4001-31

ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)

See page 4
UPPERSTRUCTURE
B1 Air filter restriction pressure switch
B2 Hydraulic oil filter restriction pressure switch
B21 Hydraulic oil temperature sender
E2 Attachment working light on boom
E3 Upperstructure working lights
G1 Batteries
P11 Fuel level gauge
S2 Battery master switch
X2 Upperstructure power line connection
X5 Attachment working light power connection
X10 Fuel level indicator connector
Y2 Pilot safety solenoid valve
Y55 Heavy lift solenoid valve (788)
ENGINE
B4 Engine oil pressure switch
B22 Engine coolant temperature sender
G2 Alternator
M1 Starter motor
Y1 Engine shut-down solenoid valve

CM99K027

Cre7-26570GB Issued 11-99


4001-32

788C-988C-1188C ELECTRONIC WIRING CIRCUIT


X9
4
1 Y4 6
2 B22
3
B10
X6
5

B9
M5 - P12

X7
Y5
7
8

28
X4

B7

9
Y6
9
25 27 10
26 B8
24 12
18
11 10
23 0
∆4 0
22
A2 ∆31
21
∆30
20
16 X8
19 B11

X3
17 S22
14
13

15
CM99K026 CS99K540

Cre 7-26570GB Issued 11-99


4001-33

DETAILS OF 35 PINS CONNECTOR X3 ON 788C-988C-1188C EXCAVATORS 788C-988C-1188C ELECTRONIC WIRING CIRCUIT

A2 Electronic control box (788-988-1188) 1 O-ring


B7 Swing detection pressure switch (788-988- 2 Ring
1188) 3 Washer
B8 Travel detector pressure switch (788-988-1188) 4 Lock
B9 Engine speed detector (788-988-1188) 5 Plug
B10 Swing motor speed detector (788-988-1188) 6 Clamp
B11 Hydraulic pressure sender (788-988-1188) 7 Pressure reduction valve
1 B22 Engine coolant temperature sender 8 Electronic harness
M5 Injection pump servo-motor (788-988-1188) 9 Screw
P12 Servo-motor potentiometer (788-988-1188) 10 O-ring
S22 Control keyboard (788-988-1188) 11 Travel block
X3 35-way connector (788-988-1188) 12 Swing block
X4 Troubleshooting test socket (788-988-1188) 13 Printed circuit card
X6 Engine speed detector connector (788-988- 14 Decal
1188) 15 Control panel retention
X7 Upperstructure swing speed detector connector 16 Nut
X8 Hydraulic pressure sender connector (788-988- 17 Washer
1188) 18 Rivet
X9 Injection pump servo-motor connector (788- 19 Screw
988-1188) 20 Bracket
Y4 DRE4 proportional pressure reduction valve 21 Nuts
X3 Y5 Upperstructure brake release control solenoid 22 Washer
valve 23 Screw
* Y6 Travel motor displacement change electro-con- 24 Handle
trol valve 25 Screw
26 Washer
27 Troubleshooting socket harness
28 Engine harness

CS99K546

* Wire 219, only on two-speed excavators


1 Electronic harness
X3 35-pin connector

Cre 7-26570GB Issued 11-99


4001-34

CAB FLOOR WIRING (OPTIONAL)


ELECTRICAL CABINET
1 Connecting strip
See page 6
INSTRUMENT PANEL
H30 Cold start assistance switch lighting (optional)
H31 Rotary light switch lighting (optional)
H32 Overload indicator switch lighting (optional)
H53 Cab front working light switch lighting (optional)
H58 Quick coupler switch lighting (optional)
K50 Adjustable boom raising limiter relay
K51 Adjustable boom retracting limitation relay
R10 Resistor, 0.85 Ohms
S20 Cold start assistance switch (optional)
S21 Overload indicator switch (optional)
S25 Rotary light switch (optional)
S30 Adjustable or articulated boom control switch (optional)
S53 Front working lights switch (optional)
S56 Quick coupler switch (optional)
V52 Quick coupler switch diode

CM99K024

Cre 7-26570GB Issued 11-99


4001-35

ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)


ELECTRICAL CABINET
1 Connecting strip
2 Air conditioner
See page 6
UPPERSTRUCTURE
B23 Overload indicator (optional)
B56 Boom raising range limitation detector (optional)
R50 Fuel heater (optional)
Y7 Adjustable or articulated boom extending electro-valve (optional)
Y8 Adjustable or articulated boom retracting electro-valve (optional)
Y50 Adjustable boom raising height limiter solenoid valve (optional)
Y52 Quick coupler solenoid valve (optional)
Y53 Fuel filler pump (optional)
ENGINE
E12 Engine compartment light (optional)
R11 Cold start assistance plug (optional)
S28 Engine compartment lighting switch (optional)

CM99K028

Cre 7-26570GB Issued 11-99


4001-36

CAB AND CAB OPTION WIRING

A White wire X1 (A) (B) (C) (D) Cab floor/cab LH and RH loud-
B Grey wire speaker connector
C Blue wire X1 (H) (G) Cab floor/cab front and rear working lights
D Black wire connector (optional)
E1 Cab lighting X1 (E) (J) (M) (L) Cab floor/cab working light, wind-
E7 Cigarette lighter shield wiper motor connector
E50 Cab front working lights X1 (F) Cab floor/cab rotary light connector (specific to
E51 Cab rear working light certain countries)
H57 Standard or Italian rotary light X1 (K) Cab floor/cab interior lighting connector.
B5 RH loudspeaker (optional) X14 (1) (2) Cab blower plug (optional)
B6 LH loudspeaker (optional) 2 (7) 10 way connector (see printed circuit wiring on
M2 Windshield wiper motor page 5)
M6 Cab blower motor (optional)
S10 Cab lighting switch
S29 Cab blower switch (optional)

CM99J052

Cre 7-26570GB Issued 11-99


4001-37

ALPHABETICAL INDEX
Numerics (optional)......................................................................6
Description of electrical cabinet printed circuit
12V accessories socket.........................................22, 30
(standard) ....................................................................4
35-way connector (788-988-1188) ......................24, 33
Details of 35 pins connector x3 on 788c-988c-1188c
788c-988c-1188c Electronic wiring circuit ................ 32
excavators .................................................................33
788c-988c-1188c electronic wiring circuit ................ 33
Diode less engine running .............................................8
A DRE4 proportional pressure reduction valve..... 24, 33
Adjustable boom raising height limiter solenoid valve E
(optional) .............................................................26, 35
Electrical cabinet printed circuit wiring (optional).......6
Adjustable boom raising limiter relay ..............6, 26, 34
Electrical cabinet printed circuit wiring (standard) .....4
Adjustable boom retracting limitation relay ....6, 26, 34
Electrical schematic (Plate 2)......................................16
Adjustable or articulated boom control switch
Electrical schematic (Plate 3)......................................18
(optional) .......................................................15, 26, 34
Electrical schematic (Plate 4)......................................20
Adjustable or articulated boom extending electro-
Electrical schematic (Plate 5)......................................22
valve (optional)...................................................26, 35
Electrical schematic (Plate 6) (788C/988C/1188C).24
Adjustable or articulated boom retracting electro-valve
Electrical schematic (Plate 7)......................................26
(optional) .............................................................26, 35
Electrical schematic (Plate 8)......................................28
Air conditioning compressor relay......................6, 8, 28
Electronic control box (788-988-1188) ............... 24, 33
Air conditioning condenser relay........................6, 8, 28
Electronic supply relay ........................................ 4, 8, 24
Air filter restriction pressure switch................18, 28, 31
Engine compartment light (optional) ................... 22, 35
Alternator .................................................................16, 31
Engine compartment lighting switch (optional) . 22, 35
Attachment working light on boom ......................20, 31
Engine coolant temperature sender........18, 24, 31, 33
Attachment working light power connection............. 31
Engine module and upperstructure wiring (optional) .
B 35
Engine module and upperstructure wiring (standard)
Batteries ...................................................................16, 31
31
Battery master switch ............................................16, 31
Engine oil pressure switch.................................... 18, 31
Battery relay ..........................................................4, 8, 16
Engine shut-down solenoid valve........................ 16, 31
Battery relay (heater/air conditioner)...... 4, 6, 8, 16, 28
Engine speed detector (788-988-1188) ............. 24, 33
Boom raising range limitation detector (optional)...26,
Engine speed detector connector (788-988-1188) 24,
35
33
Buzzer diode ...............................................................4, 8
Engine stop solenoid relay ................................. 4, 8, 16
C
F
Cab and cab option wiring .......................................... 36
Frequency threshold detector relay .................. 4, 8, 16
Cab blower motor (optional) .................................22, 36
Front working lights switch (optional) ........................34
Cab blower switch (optional) ................................22, 36
Fuel filler pump (optional) ..................................... 22, 35
Cab floor wiring (optional) ........................................... 34
Fuel heater (optional) ............................................ 16, 35
Cab floor wiring (standard).......................................... 30
Fuel heater relay .................................................. 6, 8, 16
Cab floor/cab connector ........................................30, 36
Fuel level gauge..................................................... 18, 31
Cab front working light switch lighting (optional)15, 34
Fuel level indicator connector .....................................31
Cab front working lights .........................................20, 36
Fuse, 10 A, cab front working light.................... 6, 8, 20
Cab lighting..............................................................20, 36
Fuse, 10 A, fuel heater........................................ 6, 8, 16
Cab lighting switch .................................................20, 36
Fuse, 10 A, heater ............................................... 4, 8, 22
Cab rear working light............................................20, 36
Fuse, 10 A, horn (power) .......................................... 4, 8
Cigarette lighter ................................................22, 30, 36
Fuse, 10 A, pilot safety, overload indicator...... 4, 8, 18
Cold start assistance plug (optional) ...................16, 35
Fuse, 10 A, step-down transformer / radio ...... 4, 8, 22
Cold start assistance switch (optional)..........15, 16, 34
Fuse, 10 A, windshield washer, windshield wiper (BAT
Cold start assistance switch lighting (optional).15, 16,
+ R).................................................................... 4, 8, 20
34
Fuse, 10 A, windshield wiper (BAT +) .............. 4, 8, 20
Control keyboard (788-988-1188)........... 13, 24, 30, 33
Fuse, 10 A, working lights (control), rotary light (std),
D night lighting for switch on instrument panel and
electronics ....................................................4, 6, 8, 20
Description of electrical cabinet printed circuit

Cre 7-26570GB Edition 11-99


4001-38
Fuse, 15 A, air conditioner ...........................6, 8, 22, 28 O
Fuse, 15 A, attachment working light, rear cab light,
Overload indicator (optional) ................................18, 35
upperstructure working lights ........................ 4, 8, 20
Overload indicator lamp diode on instrument panel 6,
Fuse, 15 A, general lighting ..................................... 4, 8
8
Fuse, 15 A, upperstructure socket, fuel pump . 4, 6, 8,
Overload indicator switch (optional) ..............15, 18, 34
22
Overload indicator switch lighting (optional) 15, 18, 34
Fuse, 30 A, starter motor solenoid, thermostart4, 6, 8,
16 P
Fuse, 40 A, engine stop/start solenoid (injection) 4, 8,
P10 instrument panel electrical schematic p. 10 (plate
16
1) ................................................................................ 10
Fuse, 5 A, (BAT +) electronics........................... 4, 8, 24
Pilot pressure switch ..............................................18, 30
Fuse, 5 A, cab lighting, horn (control), hood lighting4,
Pilot safety relay/axle unlocking................................... 8
6, 8, 20, 22
Pilot safety solenoid valve.....................................18, 31
Fuse, 5 A, remote controlled or articulated boom, tool
Pilot safety switch.............................................13, 18, 30
quick coupler, air suspension seat, speed threshold
Printed circuit schematic guide .................................... 8
detector (788P heavy lift).....................4, 6, 8, 16, 26
Fuse, 5 A, starter key switch........... 4, 8, 16, 22, 24, 28 Q
Fuse, 7.5 A, cigar lighter, cab blower ........................22
Quick coupler solenoid valve (optional) ..............26, 35
Fuse, 7.5 A, instrument panel, hourmeter .4, 8, 16, 18
Quick coupler switch (optional) ......................15, 26, 34
H Quick coupler switch diode .................................6, 8, 34
Quick coupler switch lighting (optional) ........15, 26, 34
Heater blower motor .............................................. 22, 30
Heater blower switch ....................................... 13, 22, 30 R
Heater blower switch lighting ......................... 13, 22, 30
Radio ........................................................................22, 30
Heavy lift solenoid valve (788)............................. 16, 31
Resistor, 0.85 Ohms ..........................................6, 16, 34
Horn ......................................................................... 20, 30
RH loudspeaker (optional) ....................................22, 36
Horn relay.............................................................. 4, 8, 20
Right-hand and left-hand control arm wiring (optional)
Horn switch ....................................................... 13, 20, 30
15
Hourmeter ............................................................... 16, 30
Right-hand control arm and left-hand control arm
Hourmeter relay ................................................... 4, 8, 16
wiring (standard) ...................................................... 13
Hydraulic oil filter restriction pressure switch18, 28, 31
Rotary light diode on instrument panel .............6, 8, 20
Hydraulic oil temperature sender ........................ 18, 31
Rotary light switch (optional) ..........................15, 20, 34
Hydraulic pressure sender (788-988-1188)....... 24, 33
Rotary light switch lighting (optional).............15, 20, 34
Hydraulic pressure sender connector (788-988-1188)
24, 33 S
I Safety relay piloting pressure switch piloting ...4, 8, 18
Schematic symbols ........................................................ 3
Injection pump servo-motor (788-988-1188) ..... 24, 33
Servo-motor potentiometer (788-988-1188) ......24, 33
Injection pump servo-motor connector (788-988-
Shunt relay K7 ................................................................ 8
1188) ................................................................... 24, 33
Standard or Italian rotary light ..............................20, 36
Instrument panel ..................................16, 18, 20, 26, 30
Starter key switch diode ......................................4, 8, 16
Instrument panel (front face).......................................11
Starter motor ...........................................................16, 31
Instrument panel audible warning ...........13, 18, 26, 30
Starter motor relay ...............................................4, 8, 16
Instrument panel wiring................................................11
Step-down transformer 24V / 12V .......................22, 30
K Swing detection pressure switch (788-988-1188).. 24,
33
K54 relay diode .................................................... 4, 8, 16
Swing motor speed detector (788-988-1188) ....24, 33
K55 relay diode .................................................... 4, 8, 16
Key switch .............................................13, 16, 24, 28, 30 T
L Thermostart relay .................................................6, 8, 16
Threshold detector (788).......................................16, 30
LH loudspeaker (optional) .................................... 22, 36
Travel detector pressure switch (788-988-1188) ... 24,
N 33
Travel motor displacement change electro-control
Night lighting (switch) .....................................................8
valve ....................................................................24, 33
Troubleshooting test LED ...................................4, 8, 24

Cre 7-26570GB Edition 11-99


4001-39
Troubleshooting test socket (788-988-1188)24, 30, 33
U
Upperstructure brake release control solenoid valve .
24, 33
Upperstructure power line connection ................22, 31
Upperstructure swing speed detector connector24, 33
Upperstructure working lights .........................20, 30, 31
W
Windshield washer motor......................................20, 30
Windshield washer switch ...............................13, 20, 30
Windshield washer switch lighting .................13, 20, 30
Windshield wiper intermittent action........... 4, 8, 20, 30
Windshield wiper motor .........................................20, 36
Windshield wiper switch ..................................13, 20, 30
Windshield wiper switch lighting ....................13, 20, 30
Working brake switch lighting .........................13, 20, 30
Working light relay................................................4, 8, 20
Working light switch ......... 13, 16, 18, 20, 22, 24, 26, 30

Cre 7-26570GB Edition 11-99


4001
Section
4001

ELECTRICAL SCHEMATICS
588 WHEELED EXCAVATORS

Copyright  1997 Case France


Printed in U.K.
Case Cre 7-80640GB September 1997
4001-2

TABLE OF CONTENTS
SPECIFICATIONS..................................................................................................................................................... 2
SCHEMATIC SYMBOLS ........................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD)..................................................... 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) ...................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ...................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) .......................................................................6
PRINTED CIRCUIT SCHEMATIC GUIDE................................................................................................................. 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)......................................................................10
INSTRUMENT PANEL WIRING..............................................................................................................................11
INSTRUMENT PANEL (FRONT FACE)..................................................................................................................11
RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM AND COMMODO WIRING (STANDARD) ..........13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL).............................................................15
ELECTRICAL SCHEMATIC (PLATE 2) ..................................................................................................................16
ELECTRICAL SCHEMATIC (PLATE 3) ..................................................................................................................18
ELECTRICAL SCHEMATIC (PLATE 4) ..................................................................................................................20
ELECTRICAL SCHEMATIC (PLATE 5) ..................................................................................................................22
ELECTRICAL SCHEMATIC (PLATE 6) ..................................................................................................................24
ELECTRICAL SCHEMATIC (PLATE 7) ..................................................................................................................26
ELECTRICAL SCHEMATIC (PLATE 8) ..................................................................................................................28
ELECTRICAL SCHEMATIC (PLATE 9) ..................................................................................................................30
CAB FLOOR WIRING (STANDARD) ......................................................................................................................33
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD).................................................................33
CAB FLOOR WIRING (OPTIONAL)........................................................................................................................35
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) ..................................................................35
CAB AND CAB OPTION WIRING ...........................................................................................................................36
INDEX......................................................................................................................................................................37

SPECIFICATIONS
System voltage ...........................................................................24 Volts negative earth and 12 Volts negative earth
Batteries ....................................................................................... 2 x 12 Volts 120 A/hrs, low maintenance batteries
Alternator ......................................................................................................................... BOSCH, 28 Volts, 45 Amps
Starter motor....................................................................................................................... BOSCH, 24 Volts, 4.0 kW

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-3

SCHEMATIC SYMBOLS Local earth

A (n) Auto-radio/boîtiers
B (n) Indicators/pressure switches/loudspeakers/pressostats/detectors/heat sender/gauge 1 Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators NC Closed circuit
H (n) Warning devices (visible and audible)
K (n) Relays
M (n) Motors NO Open circuit
P (n) Instruments
R (n) Resistors/heater plugs
S (n) Shunt resistors/switches/battery master switch Intersection of two wires with connection point
Sh (n) Shunt
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoids
NOTE : The (n) shows the component number. 1
Example : K2 is relay N°2. Link with following plate

1
Link with preceding plate
(n) Supply on printed circuit

A
Return to another plate with the same letter
(n) Battery terminal

Bulbs
(n) Printed circuit connection terminal

Test bulb
Printed circuit earth connector

Light emitting diode (LED)


A1 Instrument panel connector

Regulator
1 or 1 or 1 Harness identification

1(1) or 1(1) or 1 (1) Harness identification followed by path identification number

(1) or (1) Printed circuit earth connectors

3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
1 1 2 3 4 5 6 7 8 9 10
printed circuit. This identification corresponds to the position of path 1 of the
harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by a red paint mark on the
housing.

4 1

Cre7-80640GB Issued 09-97 Printed in U.K.


4001-4

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD) V1 General contact diode V12 2nd speed indicator lamp diode
V2 K3 relay diode V13 1st speed indicator lamp diode
V3 Dipped headlight diode V20 RH direction indicator diode
V6 Main beam headlight diode V23 Hazard warning diode
∆ 37
V7 RH direction indicator green indicator lamp Ø2 Starter motor connecting point
∆5 V12 7

∆ 10 ∆ 33
∆ 39 ∆ 40
V8 LH direction indicator green indicator lamp Ø4 Printed circuit earth
S8
V8 F19
5A
V9 Hazard warning diode Ø5 Upperstructure power socket connecting point
V20 V7 V10
K 20 ∆ 35 ∆ 36
V13
2 V3
K 53
V10 LH direction indicator diode
k15 ∆6 ∆ 16
V23
F20 5A F21 5A
∆ 24 ∆ 21

∆9
F25
7,5A
F9
V9 5
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
10A
F13 5A ∆ 43 1 1
F1 30A F16
5A
F23 5A
V5
V6
F24
5A 1 Harness 10-way connector, floor harness
k2 k1 F17
k5 5A 2 Harness 10-way connector, floor harness
F12
∆ 38
10A
S4
3 F22
5A
F18
5A S2 3 Harness 10-way connector, floor harness
K 14
a3 F33
V11
k9
4 Harness 10-way connector, floor harness
Ø5 Ø2
7,5A
∆ 31
V2
5 Harness 10-way connector, floor harness
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A
6 Harness 8-way connector, floor harness
F6
F8 F2
15A ∆ 44
V18
k4
7 Harness 10-way connector, floor harness
15A 5A ∆ 30
V1
K 10 V16
4 3
F5
10A ∆ 23

k7
5 Harness, 3 way connector, direction indicator, hazard warning
S7 V17 V19 k6
20 Harness, 6-way connector, cab power socket
a1 V21
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A N° 1
21 Harness, 6-way connector, cab power socket
S5 S6 S3 6
26 Harness, 6-way connector, windshield wiper (K20 intermittent action)
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
27 Harness, 2-way connector, windshield washer
V22 k21

Ø4 N° 2 ∆ 27
∆ 20
28 Safety clip, working brake, parking brake
2
37 Harness, 5 way connector, two-speed
1 2 3 4 5 20 30 38
a2
39 Harness, 2-way connector, parking brake pressure switch
F14 5A

6 7 9 11 12 14 16 28 42 8
N° 3 ∆ 26
40 Harness, 5 way connector, two-speed control
V4
44 Harness, 3 way connector, flasher unit

CM96J016

1 24 Volts supply before contact F24 5A Fuse, LH main beam headlight 1 Harness, 8-way connector, common harness
2 12 Volts supply before contact (radio) F25 7.5A Fuse, parking brake 2 Harness, 10 way connector, lighting and electro
3 Not used F26 7.5A Fuse, direction indicators, hazard warning 3 Harness, 6 way connector, brake unit
F2 5A Fuse, starter switch F31 15A Fuse, windshield wiper intermittent action 4 Harness, 8-way connector, engine
F3 7.5A Fuse, instrument panel F32 10A Fuse, not used 1 Clip, common harness
F4 5A Fuse, cab lighting, horn relay F33 7.5A Fuse, not used 2 Clip, lighting and electro
F6 15A Fuse, upperstructure headlights and cab H14 Not used 3 Clip, brake unit
rear working light 4 Clip, engine
K1 Starter motor relay
F7 10A Fuse, horn
K2 General contact relay 24V, 50A 28Clip, working brake, parking brake
F8 15A Fuse, upperstructure power socket
K3 Hourmeter relay 5 Clip, direction indicator, hazard warning
F9 10A Fuse, windshield washer, windshield wiper
K4 Not used 20 Clip, cab power socket
F10 15A Fuse, fan, heater, fuel heater
K5 Horn relay
F11 7.5A Fuse, cigarette lighter
K6 Working light relay
F12 10A Fuse, pilot safety
K7 Upperstructure and attachment working light
F15 15A Fuse, main beam headlight
relay
F16 5A Fuse, RH stop light
K9 Axle unlocking relay
F17 5A Fuse, LH stop light
K10 Flasher unit relay
F18 5A Fuse, RH front position light
K14 Speed change relay
F19 5A Fuse, LH front position light
K53 Fuel heater relay
F20 5A Fuse, RH front dipped headlight
K20 Windshield wiper intermittent action
F21 5A Fuse, LH front dipped headlight
K21 LH control arm pilot safety relay
F23 5A Fuse, RH main beam headlight
Sh2, Sh4, Sh5 Shunt
Sh1, Sh3, Sh6, Sh7, Sh8 Not used

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-5

1 2 1 2 3 4 5 1 2 3

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 1 2 3 4 5 6
121 121 0 158 68 165
49 122 157 71
99 87 88 160 165
71 89 162 163 165
0 26 144 142 128 133 134
31 38 132 135
∆ 39 ∆ 40
∆5
33
∆ 20 ∆ 21

∆5 ∆ 37 V12 7

∆ 10 ∆ 33 ∆ 39 ∆ 40
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
V8
7
S8 F19
V10 5A
V20 V7
∆ 35 ∆ 36 2 V3
V13 65 84 63 159 156 54 51 161 77 69
k15 ∆6 ∆ 16 82 83 86 94 79 50 72 74 166 164
V23
F20 5A F21 5A
∆ 24 ∆ 21
1 2 3 4 5 6 F25 V9 5
7,5A

∆9 F9
10A
F13 5A ∆ 43 1 1
144 0 141 F1 30A F16 F23 5A F24
5A V6 5A
K 20 40 136 142 V5
k2 k1 F17
k5 5A
F12
∆ 38 3 F22 F18
10A
5A 5A S2
S4

∆ 26 V11
k9
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
a3 F33 4 5
1 2 3 4 5 7,5A
Ø5 Ø2 ∆ 31
F7 F32 F30 F26 F15 V2
4
10A 10A 15A 7,5A 15A 13 11 18 35 24 138 19 37 132 135
F6 23 15 64 6 137 16 133 134
98 52 15A ∆ 44 k4
F8 F2 V18
0 49 106 15A 5A ∆ 30
V1 V16
3
K 14 4
F5
10A ∆ 23

∆ 37
k7

S7 V17 V19 k6
a1 V21
1 2 3
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10
3 1
85 86 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3

0 K 10
V22 k21
∆ 20 29 31 167 147 40 135 5 48 7
Ø4 N° 2 ∆ 27 168 38 105 148 141 28 41 92 22

2
1 2 3 4 5 20 30 38
a2
∆ 44 N° 3
F14 5A
∆ 26
6 7 9 11 12 14 16 28 42 0 8 V4

K 53 1 2 3 4 5

14 0 6 2

N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38

0 94 33 0 0 0 0 0 0

1 2 3 4 5 6 7 8 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10
5 2

70 16 137 36 0 40 14 11 0 4 66 83 82 67 106 70 73 50
55 33 19 138
18
15 23 13 63 84 65 58 52 169 51 78

14
∆ 28 ∆ 27

1 4 3 2

CM96J017

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-6

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
1 Adjustable boom raising and lowering range limitation detector cable (specific to certain countries)
2 Harness, adjustable boom raising and lowering range limitation electro-control (specific to certain countries)
3 Strips (specific to certain countries)
∆5 ∆ 37 V12 7
4 Quick-attach control harness
∆ 10 ∆ 33
∆ 39 ∆ 40 5 Quick-attach control switch harness
V8 F19
S8
5A
K 20 ∆ 35 ∆ 36 2
V20 V7 V10
V3
Cable, adjustable boom raising range limitation (to terminal N°3)
V13 K50
k15 ∆6 ∆ 16

∆ 24 ∆ 21
V23
F20 5A F21 5A 6 Harness, adjustable boom (special to certain countries)
F25
7,5A
V9 5
7 Harness, hood lighting (optional)
F9
∆9
F13 5A
10A
F16
∆ 43 1 1
F24
9 Harness, cold start assistance (optional)
F1 30A F23 5A

k2 k1
5A
F17
V5
V6 5A
K53 10 Harness, adjustable boom (special to certain countries)
k5 5A
F12
∆ 38 3 F22 F18
11 Rear foglight harness (special to certain countries)
10A

K 14
S4 5A 5A S2
k9
12 Harness, fuel heating device (optional)
V11
a3 F33
7,5A
15 Wire to terminal N°1, adjustable boom raising and lowering range limitation (special to certain countries)
Ø5 Ø2 ∆ 31
F7
10A
F32
10A
F30
15A
F26
7,5A
F15
15A
4
V2
16 Harness, overload indicator (optional)
F8 F2
F6
15A ∆ 44 ∆ 30
V18
k4 17 Harness, upperstructure rotary light (special to certain countries)
V1
15A 5A
22 Harness, cold start assistance glow plug (optional)
K 10
F5
V16
4 3
3 23 Harness, cold start assistance heating element (optional)
10A ∆ 23

K51 24 Harness, front working lights on cab (optional)


k7

S7 V17 V19 k6
33 Harness, overload indicator (optional)
a1 V21
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A N° 1
38 Harness, pilot system cancellation (special to certain countries)
S5 S6 S3 6
42 Cable, pilot system cancellation (special to certain countries)
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3 6
k21
43 Rear foglight harness (special to certain countries)
V22
∆ 20
R 10 Ø4 N° 2 ∆ 27

2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3 ∆ 26

6 7 9 11 12 14 16 28 42 8 V4

CM96J018

F1 30A Fuse, cold start assistance (optional) V4 Radio diode (optional)


F5 10A Fuse, headlight and rotary light relay (spe- V5 Rear foglight indicator lamp diode (specific to
cific to certain countries) certain countries)
F13 5A Fuse, overload indicator (optional) V11 Pilot system cancellation diode (specific to cer-
F14 5A Fuse, radio (optional) tain countries)
F22 5A Fuse, Rear foglight (specific to certain coun- V16, V17, V18, V19 Pilot system cancellation diode
tries) (specific to certain countries)
F27 5A Fuse, adjustable or articulated boom V21 Overload indicator diode (optional)
(optional) V22 Rotary light indicator diode (specific to certain
F30 15A Fuse, cab front working lights (optional) countries)
K15 Cold start assistance relay (optional) Sh8 Shunt (pilot system cancellation) remove shunt
K50 Adjustable boom raising range limitation relay Sh4 and install it at Sh8
K51 Adjustable boom lowering range limitation relay
6 Second travel speed indicator lamp shunt (Italy
R10 0.85 Ohm Resistor
only)

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-7

∆ 23
∆5 ∆ 37 V12 7

1 2 ∆ 10 ∆ 33 ∆ 39 ∆ 40
V8 F19
S8
V10 5A
V20 V7
123 119 ∆ 35 ∆ 36 2 V3
V13
k15 ∆6 ∆ 16
V23
F20 5A F21 5A
∆ 24 ∆ 21
F25 V9 5
7,5A

∆9 F9
10A
1 K51 K50 K53
∆ 23 F1 30A
F13 5A
F16
∆ 43 1
F23 5A F24
5A V6 5A
V5
k2 k1 F17 85 86 30 87A 87 85 86 30 87A 87 3 2 5 1
k5 5A
F12
10A ∆ 38 3 F22 F18
S4 5A 5A S2
k9 0 126 59 124 0 126 56 125 41 41
V11
a3 F33
7,5A
Ø5 Ø2 ∆ 31 V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A 56 126126 124 0 0 0
∆ 23
F6
15A ∆ 44 k4
F8 F2 V18
15A 5A ∆ 30
V1 V16
4 3
F5
10A ∆ 23

3 123 119
k7

56 56 56 126 0 0
F31 F4 F3 F10 F11 F27
a1
S7 V17 V19
V21
k6
3 59 0

100 102
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6 2
R 10 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3

V22 k21

100 102
Ø4 N° 2 ∆ 27
∆ 20
1
2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4

229
0 0 0 0 76 41 56 229 229 229

N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38

0 0 0 0 0 0 0 26 56 229 229 110 0


56 31 229 119

∆ 43 ∆ 10 ∆ 33 ∆9 ∆ 24 ∆6 ∆ 16 ∆ 38
1 2 1 2 1 2 1 2 3 1 2 1 2
1 2
1 2 3

76 75 0 90 59 59 145 146 62 3 127 128 90 59 91 145


4 5 106 105
109

31 0 26

∆ 11 ∆ 12 ∆ 43 ∆ 10 ∆ 33 ∆ 24 ∆ 17 ∆7 ∆6 ∆ 16 ∆ 42 ∆ 22

∆9 ∆ 38

CM96J019

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-8

PRINTED CIRCUIT SCHEMATIC GUIDE Sh2 Shunt


Sh4 Shunt
1 24 Volts supply before contact Sh5 Shunt
2 12 Volts supply before contact (radio) Sh1, Sh3, Sh6, Sh7 Not used
3 Not used Sh8 Shunt (pilot system cancellation) remove shunt Sh4 and install it at Sh8
F1 30A Fuse, cold start assistance (optional) V1 General contact diode
F2 5A Fuse, starter motor switch V2 K3 relay diode
F3 7.5A Fuse, instrument panel V3 Dipped headlight diode
F4 5A Fuse, cab lighting, horn relay V4 Radio diode (optional)
F5 10A Fuse, headlight and rotary light relay (specific to certain countries) V5 Rear foglight indicator lamp diode (specific to certain countries)
F6 15A Fuse, upperstructure headlights and cab rear working light V6 Main beam headlight diode
F7 10A Fuse, horn V7 RH direction indicator green indicator lamp
F8 15A Fuse, upperstructure power socket V8 LH direction indicator green indicator lamp
F9 10A Fuse, windshield washer, windshield wiper V9 Hazard warning diode
F10 15A Fuse, fan, heater, fuel heater V10 LH direction indicator diode
F11 7.5A Fuse, cigarette lighter V11 Pilot system cancellation diode (specific to certain countries)
F12 10A Fuse, pilot safety V12 2nd speed indicator lamp diode
F13 5A Fuse, overload indicator (optional) V13 1st speed indicator lamp diode
F14 5A Fuse, radio (optional) V16, V17, V18, V19 Pilot system cancellation diode (specific to certain countries)
F15 15A Fuse, main beam headlight V20 RH direction indicator diode
F16 5A Fuse, RH stop light V21 Overload indicator diode (optional)
F17 5A Fuse, LH stop light V22 Rotary light indicator diode (specific to certain countries)
F18 5A Fuse, RH front position light V23 Hazard warning diode
F19 5A Fuse, LH front position light
F20 5A Fuse, RH front dipped headlight Ø 2 Starter motor connecting point
F21 5A Fuse, LH front dipped headlight Ø 4 Printed circuit earth
F22 5 A Fuse, Rear foglight (specific to certain countries) Ø 5 Upperstructure power socket connecting point
F23 5A Fuse, RH main beam headlight
F24 5A Fuse, LH main beam headlight
F25 7.5A Fuse, parking brake : see page 4
F26 7.5A Fuse, direction indicators, hazard warning
F27 5A Fuse, adjustable or articulated boom (optional)
F30 15 A Fuse, cab front working lights (optional)
F31 15A Fuse, windshield wiper intermittent action
F32 10A Fuse, not used
F33 7.5A Fuse, not used
H14 Not used
K1 Starter motor relay
K2 General contact relay 24V, 50A
K3 Hourmeter relay
K4 Not used
K5 Horn relay
K6 Working light relay
K7 Upperstructure and attachment working light relay
K9 Axle unlocking relay
K10 Flasher unit relay
K14 Speed change relay
K15 Cold start assistance relay (optional)
K21 LH control arm pilot safety relay

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-9

CM95F016

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-10

AAA AAAAAA AAAAAA AA


P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)

B5 B3 A4 C2 D3 A7 A2 F7 E3 E1 B1

AA
+

AA –
+

AA AAAAAA AAAAAAA
(30s)
8 7 9 6 11 25 26 27

AA AA AAA
39
(2s)

AA A AA AAA
AAA
AAA A5

A AA
A
AA
2 1

A AAAAAAAAAAAAA
A
AAA
AAAA AA
AA AA
AAAAA
A
AAA
AA
AAAA AA
AA AA
AAAAA
AA
3
16 30 29 31 24 32 33
+ P2 + P1 + P3

AA
AA A
A A
A AA
AA
AAA AAA AAA AAAAAAA A A A A
12 13 14 28

AAA AAA AAA AAAAAAA A A A A


C4 C6 D2 E5 A6 F6 F1 F5 F2 E2 E6 B4 B7 B6 A3

PDH0217

A2 Minimum pilot pressure red warning lamp connector E1 Minimum braking pressure red warning lamp connector 9 Hydraulic oil filter restriction red warning lamp
A3 Hydraulic oil temperature indicator connector E2 Hazard warning red warning lamp connector 11 Minimum pilot pressure red warning lamp
A4 Battery charge red warning lamp connector E3 Parking brake red warning lamp connector 12 Overload indicator orange indicator lamp (optional)
A5 Audible warning red, orange indicator lamp connector E5 Rear fog light indicator orange indicator lamp connector (specific to 14 Pilot system cancellation green indicator lamp (specific to certain countries)
A6 Front axle unlocking orange indicator lamp connector certains countries) 16 Front axle unlocking orange indicator lamp
A7 Engine oil pressure red warning lamp connector E6 RH direction indicator green indicator lamp connector 24 Rotary light orange indicator lamp (specific to certain countries)
25 Minimum steering pressure red warning lamp
B1 24 Volts supply F1 LH direction indicator green indicator lamp connector
26 Parking brake and working brake red warning lamp
B3 Earth F2 Rotary light orange indicator lamp connector (specific to certain coun-
27 Minimum braking pressure red warning lamp
B4 Fuel level indicator connector tries)
28 Rear foglight orange indicator lamp (specific to certain countries)
B5 Indicator lighting connector F5 Dipped headlight green indicator lamp connector
29 LH direction indicator green indicator lamp
B6 Engine coolant temperature indicator connector F6 Main beam blue indicator lamp connector
30 Main beam blue indicator lamp
thermique F7 Minimum steering pressure red warning lamp connector
31 Dipped headlight green indicator lamp
B7 Fuel minimum level connector
P1 Engine coolant temperature indicator 32 Hazard warning red warning lamp
C2 Air filter restriction red warning lamp connector P2 Fuel level indicator 33 RH direction indicator green indicator lamp
C4 Overload indicator orange warning lamp connector (optional) P3 Hydraulic oil temperature indicator 39 Instrument panel lamp
D2 Pilot system cancellation green indicator lamp connector (specific to cer- 1 Stop alarm red warning lamp
tain countries) 2 Alarm orange indicator lamp
D3 Hydraulic oil filter restriction red warning lamp connector 3 Audible warning stop push button
6 Engine oil pressure red warning lamp
7 Air filter restriction red warning lamp
Cre 7-80640GB
8 Battery charge red warning lamp Issued 09-97 Printed in U.K.
4001-11

INSTRUMENT PANEL WIRING INSTRUMENT PANEL (FRONT FACE)

A B 1 2 3
P1
6
5
7
4
3 6
5
7
4
3
P3
1 2
A B 1 2

39
C D
140 159 23 17 138 13 71 18 11 137 0 19 P2 6
5 4 C D 5 4
6 7 3 6 7 3
1 2 1 2
11 7
15 168
156 16
E F
8
5 4 5 4
6 7 3 6 7 3 9
1 2 1 2

F
E 14
161 162 84 164 83 160 166 163 82 167

12

16

26
25

24 28

29 33

PDH0218
30 31 32 27
A 7 way connector : minimum pilot pressure red warning lamp, hydraulic oil temperature gauge, battery charge PDH0219
red warning lamp, audible warning stop push button, front axle unlocking orange indicator lamp, engine oil
pressure red warning lamp, alarm orange warning lamp, stop alarm red warning lamp. 1 Stop alarm red warning lamp 25 Minimum steering pressure red warning lamp
2 Alarm orange indicator lamp 26 Parking brake and working brake red warning
B 7 way connector : 24 Volts supply, earth, fuel level indicator, indicator lighting, engine coolant temperature 3 Audible warning stop push button lamp
indicator. 6 Engine oil pressure red warning lamp 27 Minimum braking pressure red warning lamp
C 7 way connector : air filter restriction red warning lamp, overload indicator orange indicator lamp (optional). 7 Air filter restriction red warning lamp 28 Rear foglight orange indicator lamp (specific to
8 Battery charge red warning lamp certain countries)
D 7 way connector : pilot system cancellation green indicator lamp (specific to certain countries), hydraulic oil fil- 9 Hydraulic oil filter restriction red warning lamp 29 LH direction indicator green indicator lamp
ter restriction red warning lamp. 11 Minimum pilot pressure red warning lamp 30 Main beam blue indicator lamp
E 7 way connector : minimum braking pressure red warning lamp, hazard warning red warning lamp, parking 12 Overload indicator orange indicator lamp 31 Dipped headlight green indicator lamp
brake red warning lamp, rear foglight orange indicator lamp (specific to certain countries), RH direction indi- (optional) 32 Hazard warning red warning lamp
cator green indicator lamp. 14 Pilot system cancellation green indicator lamp 33 RH direction indicator green indicator lamp
(specific to certain countries) 39 Instrument panel lamp
F 7 way connector : LH direction indicator green indicator lamp, rotary light orange indicator lamp (specific to 16 Front axle unlocking orange indicator lamp
certain countries), dipped headlight green indicator lamp, main beam blue indicator lamp, minimum steering P1 Engine coolant temperature indicator
24 Rotary light orange indicator lamp (specific to
pressure red warning lamp. P2 Fuel level indicator
certain countries)
P3 Hydraulic oil temperature indicator

Cre7-80640GB Issued 09-97 Printed in U.K.


4001-12

SC1 V14 V15 SC4 S6


H11
38

AA
0

AA AA 10 9

AA AA
71
SC2
AA
141
8

AA
AA
6
4
5

3
136
37

AA SC3 B52 H15 AA 1

AA AA
V V
C C

140 0

AA
38
S3 141

AA
0 40
0

AA
65 66

AA
10 9 71
22 22 0 3

H51 22 0 22
B51
84
AA
AAAAAAAAAAA
AAAA
AAAAA
H12 6

AA
AAAAAAAAAAA
AAAA
AAA
82 0 5

10 9 AA 1 S26
S51 37
B53 45
0
6 5
10 9 71
2 1
3
H13
5

3 1

H50 10 9
1 S27
A 46
8 63 0
0 83 41
6 B 28
STOP
0
S50 4 3

AA
2 1 10 9 71
S1
AA
AA
2

AA
5 7 5

6 3 6 3 6 3
Y15 B50

6
1 29
5 2 5 2 5 2
C C C C
105 105 64 147 63 71 0 63 99 94 94 48 86 71 0 86 89 165 4 1 4 1 5 6 7
4 1

H10 S4
J14 87
J13 J15
2
0 6 3 72 6 3 54 6 3 50

22 5 2 69 5 2 53 5 2 105 H18 S12 H17


77 4 1 4 1 4 1 0

6 7 4 2 122
65 86 51 121
88
S24 2
0 121 0
158 122 157

40
40

CM96J020

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-13

RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM AND COM-


MODO WIRING (STANDARD)
B50 Working brake pressure switch
B51 Stop light pressure switch
B52 Minimum braking pressure pressure switch
B53 Steering pressure switch
H10 Working light switch lighting
H11 Windshield wiper switch lighting
H12 Windshield washer switch lighting
H13 Heater blower switch lighting
H15 Instrument panel audible warning
H17 1st speed green indicator lamp
H18 2nd speed blue indicator lamp
H50 Working brake and parking brake switch lighting
H51 Hazard warning switch lighting
J13 Steering column connector
J14 Steering column connector
J15 Steering column connector
S1 Key switch
S3 Horn switch
S4 Working light switch
S6 Windshield wiper switch
S12 Two-speed switch
S50 Working brake and parking brake switch
S51 Hazard warning switch
S24 Pilot safety switch
S26 Windshield washer switch
S27 Heater blower switch
SC1 Combined switch for direction indicator (commodo), dipped headlights, main beam headlights, sidelights,
headlight flasher and horn
SC2 Front axle automatic and manual unlocking switch
SC3 Front axle locking switch
SC4 Stabilizer lowering and raising momentary inverter switch
V14-V15 Stabilizer solenoid valve diodes
Y15 Parking brake and working brake control solenoid valve
3 Braking unit harness
Floor harness
40Two-speed control harness

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-14

V52 V51 H15

H31 S25
AA
101

AA
0
H53 + -
82 0 10 9
AA 71

AA
101 0 10 9

S53
AA V50
8

AA
5 100 102 140 28
6 5
82 0

1 AA
AA
4 3
1 31

0
AA
229
229

128 AA
AA
229

127
AAAAAAA AA AA
AAAAAAA AA AA
10 9 0
H30 10 9 0 3

AA
AAAAAAAAAAA
AAAAA AA
AA
8
6 5 75
S20 5 3
4 3
3
1 76
1 62

H55 S55
56

H52 S52 S30


90 59
229

STOP
0 10 9

H58 S56 0
7 105
0 5 106
229 10 9
H32
1 109
229 10 9

5
7 100 S21
1
3 56

1 102 145 91

38 24 16 6 43 6
9

2 1

CM96J021

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-15

RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)


H30 Cold start assistance switch lighting (optional)
H31 Rotary light switch lighting (optional)
H32 Overload indicator switch lighting (optional)
H52 Pilot system cancellation switch lighting (specific to certain countries)
H53 Front working light switch lighting (optional)
H55 Rear foglight switch lighting (specific to certain countries)
H58 Quick-attach switch lighting (optional)
H15 Audible warning
S20 Cold start assistance switch (optional)
S21 Overload indicator switch (optional)
S25 Rotary light switch (optional)
S30 Adjustable or articulated boom switch
S52 Pilot system cancellation switch (specific to certain countries)
S53 Front working light switch (optional))
S55 Rear working light switch (optional)
S56 Rear foglight switch (optional)
V50 Quick-attach switch (optional)
V51 Quick-attach switch (optional)
V52 Quick-attach switch (optional)
1 Steering brake harness (specific to certain countries)
2 Quick-attach harness (optional)
3 Braking unit harness (standard)
6 Rotary light harness (optional)
6 Adjustable boom control harness (specific to certain countries)
9 Cold start assistance harness (optional)
16 Overload indicator harness (optional)
24 Front working lights (optional)
38 Pilot system cancellation harness (specific to certain countries)
43 Rear foglight harness (specific to certain countries)

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-16

ELECTRICAL SCHEMATIC (PLATE 2)


ELECTRICAL CABINET ENGINE
F1 30A Fuse, cold start assistance G2 Alternator
F2 5A Fuse, starter switch M1 Starter motor
K1 Starter motor relay R11 Pre-heater plug
K2 General contact relay 24 Volts, 50A Y1 Injection pump solenoid
K3 Hourmeter relay
G1 Y1 G2 R11 M1 K15 Cold start assistance relay
R10 0.85 Ohm Resistor
V1 General contact diode
Ø1, Ø2, Ø3, Ø4 : see page 4
FLOOR
S1 Key switch
H30 Cold start assistance switch lighting (optional)
S20 Cold start assistance momentary switch
(optional)
S1 UPPERSTRUCTURE

A
G1 Batteries
S2 Battery master switch

WIRING CONNECTIONS BETWEEN SCHEMATICS

A See schematic plate 5 page 22 H See schematic plate 7 page 26

B See schematic plate 3 page 18 K See schematic plate 4 page 20

C See schematic plate 3 page 18 L See schematic plate 6 page 24

D See schematic plate 3 page 18 A4 See schematic plate 8 page 28

E See schematic plate 3 page 18

F See schematic plate 3 page 18

G See schematic plate 6 page 24


S20 H30 F1 - F2 - K1 - K2 S2
K3 - K15 - R10 - V1

PDH0221

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-17

BATTERY MASTER STARTER MOTOR BATTERY RELAY BATTERY RELAY THERMOSTART ASSISTANCE ENGINE CUT-OUT ALTERNATOR
SWITCH BATTERIES STARTER SWITCH KEY (OPTIONAL)

+12 V +12 V 97
A
+24V +24V 2
97 B

2 +24V 9
1 C

F2 F1
5A 30A
G1
8 3
11
1 2 D
V1
5 2 9

S20 9 (2)
2 (5)
H30 13
S1
30 9 5
E

R012
58 50 15 10 1 3
1 K3
9 (1)
3 (9) 2 (9) 7 2 K3 5 4
62 24
4 6 13 14 F
2 3
K1 K15
5 1 4
1 1 K15 5 4 4 (8)
2 4 (6)
123 4 (4)
3 K1 2 2 K2 3 K2
30 B+ D+ W
0 23 (1)
M1 G2
50 R10
S2
23 (2)
119 2
229 Y1
22 1
0
9
R11

L K 4 4 H A4

CM96J022

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-18

ELECTRICAL SCHEMATIC (PLATE 3)


INSTRUMENT PANEL FLOOR
P10 Instrument panel (see schematic plate 1 page 8) B3 Pilot pressure pressostat
H15 Instrument panel audible warning
ELECTRICAL CABINET
H26 Horn
F3 7.5A Fuse, instrument panel P4 Hourmeter
F4 5A Fuse, cab lighting, horn relay S3 Horn switch
F7 10A Fuse, horn
P10 E1 - S10 B4 UPPERSTRUCTURE
K5 Horn relay
B1 Air filter restriction pressostat
: see page 4
B2 Hydraulic oil filter restriction pressostat
CAB B21 Hydraulic oil temperature sender
P11 Fuel level indicator
E1 Cab lighting
X10 (A) (B) (C) Fuel level indicator connectors
B22 S10 Cab lighting switch
P11 - X10(A),(B),(C) X1(K) Cab/cab floor connector ENGINE
B4 Engine oil pressure pressostat
B1
B22 Engine coolant temperature sender

A WIRING CONNECTIONS BETWEEN SCHEMATICS

B See schematic plate 2 page


16
T See schematic plate 5 page
22
E1 See schematic plate 7 page
26

See schematic plate 2 page See schematic plate 7 page See schematic plate 7 page
C U F1
16 26 26

See schematic plate 2 page See schematic plate 4 page See schematic plate 6 page
D V G1
16 20 24

See schematic plate 2 page See schematic plate 4 page See schematic plate 5 page
E X H1
16 20 22
B2
See schematic plate 2 page See schematic plate 5 page See schematic plate 8 page
F Y I1
16 22 28
B21
H15 See schematic plate 4 page See schematic plate 5 page See schematic plate 8 page
M Z J1
20 22 28

X1 (K) See schematic plate 4 page See schematic plate 7 page See schematic plate 8 page
N 20
A1 26
K1 28
F3 - F4 - F7 - K5

H26 See schematic plate 4 page See schematic plate 7 page See schematic plate 6 page
P 20
B1 26
L1 24
S3
P4
B3
See schematic plate 6 page See schematic plate 7 page See schematic plate 8 page
Q 24
C1 26
B4 28

See schematic plate 4 page See schematic plate 8 page


R 20
D1 28

See schematic plate 4 page


PDH0221A S 20

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-19

HOURMETER INSTRUMENT PANEL CAB LIGHTING HORN


BATTERY AIR HYDRAU- PILOT ENGINE FUEL RESERVE HYDR. OIL INSTR. ENGINE TEMPERATURE
CHARGE FILTER LIC OIL PRES- OIL LEVEL ALARM TEMP. PANEL
WARNING RESTRIC- FILTER SURE PRES- AUDIBLE
LAMP TION RESTRIC- SURE WARNING
TION

2 +24V +24V 2
B M
9 +24V +24V 9
C N
F3 F4 F7
7.5A 5A 10A

A1 B1 C1 D1 E1 F1 G1 H1 I1 J1 K1 L1 T
11
11 26 34
D 160 164
84 83 82 161 168 162
3 (3) 166 156 163 159
2 (10)
B1 E1 E3 F7 E5 F6 F5 D2 C4 E6 F1 E2 A6 71
B5 P
13 22
E A4 P10 B3
3 (1)
B6
C2 D3 A2 A7 B7 B4 A3 A5 D1 F2 S3
h P4

2 3
3 (10) 3 (4) 1 (4) 3 (2) 1 (2) 1 (3) 1 (1) 167 3 (5) 20 (1) K5
24 1 K5 5 4
F 15 16 17 23 137 19 138 140 18
35
X1 (K) Q
4 (5) 1 (5) 4 (7) 1 (7) 1 (6) 1 (8) 4 (2) 3 (8)
E1
X10 (C) X10 (A)
148
P P P P S10
B21 B22
B1 B2 B3 B4 H15 H26
P11 X10 (B)

0
R
0
S
4
B4 Z Y X V U

CM96J023

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-20

ELECTRICAL SCHEMATIC (PLATE 4)


INSTRUMENT PANEL CAB
H10 Working light switch lighting E51 Cab rear working light
H11 Windshield wiper switch lighting M2 Windshield wiper motor
H12 Windshield washer switch lighting X1 (E) Cab floor/Cab windshield wiper motor blue
H13 Heater blower switch lighting connector
H31 Rotary light switch lighting (specific to certain X1 (J) Cab floor/Cab windshield wiper motor white
E7 E51 H56 - H57 countries) connector
M2 S4 Working light switch X1 (L) Cab floor/Cab windshield wiper motor grey
S6 Windshield wiper switch connector
S25 Rotary light switch (specific to certain countries) X1 (M) Cab floor/Cab windshield wiper motor black
S26 Windshield washer switch connector
S27 Heater blower switch X1 (F) Cab floor/Cab rotary light connector (specific to
certain countries)
ELECTRICAL CABINET
X1 (G) Cab floor/Cab rear working light connector
F5 10A Fuse, headlight and rotary light relay (spe-
FLOOR
cific to certain countries)
F6 15A Fuse, upperstructure working lights E7 Cigarette lighter
F9 10A Fuse, windshield washer, windshield wiper M3 Windshield washer motor
F10 15A Fuse, blower, heater M4 Heater blower motor

A
F11 7.5A Fuse, cigarette lighter
UPPERSTRUCTURE
F31 15A Fuse, windshield wiper intermittent action
K6 Working light relay E2 Attachment working light (on boom)
K7 Upperstructure and attachment working light H57 Standard rotary light (optional)
relay H56 Rotary light (specific to certain countries)
K20 Windshield wiper intermittent action X5 (A), (C) Attachment working light power connection
V22 Rotary light diode (specific to certain countries)
Ø1, Ø2, Ø3, Ø4 : see page 4

WIRING CONNECTIONS BETWEEN SCHEMATICS

K See schematic plate 2 page V See schematic plate 3 page See schematic plate 9 page
16 18 S1 30

X5(A),(C) See schematic plate 3 page See schematic plate 3 page See schematic plate 5 page
M X V1
18 18 22

See schematic plate 3 page See schematic plate 6 page See schematic plate 9 page
N N1 W1
18 24 30
H10 - H11 - H12 - H13 - H31 X1(E), (F), (J), (L), (M), (G)
S4 - S6 - S26 - S27 - S25 See schematic plate 3 page See schematic plate 8 page See schematic plate 5 page
P P1 T1
18 28 22
F5 - F6 - F9 - F10 - F11
M4 M3 F31 - K6 - K20 - K7 - V22
See schematic plate 3 page See schematic plate 5 page See schematic plate 5 page
R Q1 U1
18 22 22

See schematic plate 3 page See schematic plate 8 page


S 18
R1 28

PDH0221B

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-21

ROTARY LIGHT (OPTIONAL) ATTACHMENT WORKING LIGHTS WINDSHIELD WIPER WINDSHIELD WASHER BLOWER CIGARETTE LIGHTER
REAR WORKING LIGHT HEATER
ITALY STANDARD
AIR CONDITIONING

2 +24V +24V 2
M U1
9 +24V +24V 9
N T1

F5 F6 F31 F9 F10 F11


10A 15A 15A 10A 15A 7.5A
28 32 144 37 41 48
2 (4) 1 (5) 2 (6) 2 (7)
41 13
S25 S4 S6 S26 S27
H31 H10 H11 H12 H13 12
9 5 9 5 9 2 6 1 5 9 1 9 3
V1 W1
2 1 0 2 1 0

10 1 10 1 10 4 8 3 7 10 10 5 1 E7
5
136 38
71 71
P S1
31 29 2 (3) 6 (4) 2 (2)
26 (6) 40 ére
6 (3) 6 (1) 142
20 (3) 2 ème 1
26 (4) 26 (5) R1
2 (1) 45
3 20 (6)
167 K7 141 26 (1) 46
4 5 26 (2) 27 (2)
17 20 (2) V22 30
2 3 2B
4B
5 4 K6 1A 20 (5)
X1 (F) 1 K6 3B X1 (E) M3 M4
6 (5) 33 K20 5B X1 (L)
1B X1 (J)
1(4) X1 (M)
8
33 X5 (C)
H56 H57
X1 (G) M2

E51 E2

0 X5 (A) 0
R Q1
0
S

26 (3) 20 27 (1)
X K N1 P1 V

CM96J024

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-22

ELECTRICAL SCHEMATIC (PLATE 5)


ELECTRICAL CABINET CAB
F8 15A Fuse, upperstructure power socket B5 RH loudspeaker (optional)
F13 5A Fuse, overload indicator (optional) B6 LH loudspeaker (optional)
M6 - S29 - X14(1),(2) F14 5A Fuse, radio E50 Front working lights
F30 15A Fuse, front cab working light (optional) M6 Fan motor (optional)
E50 V4 Radio diode (optional) X1(A),(B),(C),(D) Cab floor/cab LH and RH loud-
X2 V21 Overload indicator diode (optional) speaker connector (optional)
B5 X1 (H) Cab floor/Cab front working light connector
E12 - S28 : see page 4
(optional)
Y51 -Y52 INSTRUMENT PANEL X14 (1),(2) Fan motor connector (optional)
H32 Overload indicator switch lighting (optional) UPPERSTRUCTURE
H53 Front working light switch lighting (optional)
B23 Overload indicator pressostat, on boom foot
S21 Overload indicator switch (optional)
(optional)
S53 Front working light switch (optional)
X2 Upperstructure power socket
S29 Fan switch (optional)
Y53 Y51 Quick-attach solenoid valve (optional)
FLOOR Y52 Quick-attach solenoid valve (optional)
Y53 Fuel filler pump (optional)
A1 Radio (optional)
H58 Quick-attach switch lighting (optional) ENGINE

A
S56 Rear foglight switch (optional)
E12 Engine compartment light (optional)
V50 Quick-attach diode
S28 Engine compartment lighting switch (optional)
V51 Quick-attach diode
V52 Quick-attach diode
1 Standard 4 terminal strip

WIRING CONNECTIONS BETWEEN SCHEMATICS

See schematic plate 2 page See schematic plate 4 page See schematic plate 8 page
A T1 A2
16 20 28

See schematic plate 3 page See schematic plate 4 page See schematic plate 8 page
Y U1 B2
B23 18 20 28

See schematic plate 3 page See schematic plate 4 page See schematic plate 7 page
B6 Z V1 C2
18 20 26
X1(A),(B),(C),(D),(H)
See schematic plate 3 page See schematic plate 7 page See schematic plate 6 page
H32 - S21 T X1 E2
18 26 24
V50 - V51 - V52

F8 - F13 - F14 See schematic plate 3 page See schematic plate 7 page See schematic plate 6 page
H1 18
Y1 26 24
A1 F30 - V4 - V21
H58 - S56 See schematic plate 8 page
See schematic plate 4 page See schematic plate 9 page D2 28
Q1 Z1
S53 - H53 20 30 See schematic plate 9 page
30

PDH0221C

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-23

UPPERSTRUCTURE FUEL PUMP OVERLOAD INDICATOR (OPTIONAL) FRONT CAB WORKING LIGHTS ENGINE COM- CAB FAN RADIO QUICK ATTACH
POWER SOCKET PARTMENT (OPTIONAL) (OPTIONAL)
(OPTIONAL)
LIGHTING

97 12V
A

2 24V 24V 2
U1 E2
9 24V 24V 9
T1 D2

T V1 Z Y
97
48
101 140 V51
F8 F13 F30 F14 102
15A 5A 15A 5A V50
X14 (1)
100
91 127
26 V52
16 (2) 24 (1) 93 7 1 9
S21 H53
S53 1 0 2
H32
9 5 9 5
7 V4
36 92
10 1 10 1 3 10
2 (8) S56 229
16 (1) H58 C2
+ 56
229 145
24 (3)
33 (1) A1
B2
128
5 -
1 (7) 1 (8) 1 (6) 1 (9) 102 100
21 (1)
132 134 133 135
P B23
Y53 X1 (H) 21 (4) 21 (5) 21 (3) 21 (6)
S29 2 2
S28
X1 (D) X1 (C) X1 (B) X1 (A)
4 146 1 Y51 1 Y52
M M6
E12 + +
1 X2 33 (2) E50 0 - -

V21 X14 (2) B5 HPD B6 HPG


6 (2)
168 0

16 7 14

X1 H1 Q1 Y1 Z1 A2

CM96J025

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-24

ELECTRICAL SCHEMATIC (PLATE 6)


ELECTRICAL CABINET S12 Two-speed switch
S52 Pilot system cancellation switch (specific to cer-
F12 10A Fuse, pilot safety
tain countries)
K9 Front axle unlocking relay
S24 Pilot safety switch (hand control lever shown in
K14 Speed change relay
raised position)
K21 Pilot safety relay
V14-V15 Stabilizer solenoid valve diodes (in com-
Sh4 Shunt (standard equipment)
modo)
Y2 - Y11 - Y12 - Y13 Sh8 Shunt (pilot cancellation option special for Italy,
Y14 - Y26 - Y27 remove shunt Sh4 and substitute shunt Sh8) UPPERSTRUCTURE
V2 K3 relay diode
B12 Two-speed brake pressure switch
V11 Pilot system cancellation indicator lamp (spe-
SC2 - SC3 - SC4 Y2 Pilot safety solenoid valve
cific to certain countries)
Y11 Gear box solenoid valve (first speed)
V12 2nd speed indicator lamp diode
Y12 Gear box solenoid valve (second speed)
H17 - H18- S12 V13 1st speed indicator lamp diode
Y13 Front axle unlocking solenoid valve
V16, V17, V18 et V19 Pilot system cancellation
Y14 Pilot system cancellation solenoid valve (spe-
diodes (specific to certain countries)
cific to certain countries)
1 4 terminal strip
V14 - V15 Y26, Y27 Stabilizer solenoid valves
: see page 4
FLOOR

A SC2 Front axle automatic and manual unlocking


switch
SC3 Front axle locking and unlocking switch
SC4 Stabilizer raising and lowering momentary
inverter switch
B54 Front axle unlocking pressure switch
H17 1st speed green indicator lamp
H18 2nd speed blue indicator lamp
H52 Pilot system cancellation switch lighting (spe-
cific to certain countries)
J15 Steering column connectors

WIRING CONNECTIONS BETWEEN SCHEMATICS

L See schematic plate 2 page 16 G See schematic plate 2 page 16

B12 Q See schematic plate 3 page 18 J2 See schematic plate 7 page 26


F12 - K9 - K14 - K21
Sh4 - Sh8 - V2 - V11 G1 See schematic plate 3 page 18 L2 See schematic plate 7 page 26
V12 - V13 - V16 - V17
V18 - V19 L1 See schematic plate 3 page 18 M2 See schematic plate 7 page 26

J15(2),(3),(4),(5),(6) S24 N1 See schematic plate 4 page 20 N2 See schematic plate 7 page 26
S52
H52 See schematic plate 5 page 22 P2 See schematic plate 7 page 26
D2 See schematic plate 8 page 29
B54 See schematic plate 9 page 30

E2 See schematic plate 5 page 22

PDH0221D

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-25

TWO-SPEED PILOT CANCELLATION AXLE UNLOCKING PILOT SAFETY STABILIZERS


(OPTIONAL)

2 24V 24V 2
E2 P2
9 24V 24V 9
D2 N2
F12
10A

49
Sh4 105

37 (2) 39 (1) 6 (6)


40 (5) 40 (5) 49
K14 3 J15 (2)
158 S24
H18 H17 B12
ème 4 5 1 ère
2 NO NC
P 57
V13 V12 SC4 SC2
37 (5) 37 (4) 39 (2) 3 (7) 6 (7)
SC3
64 147 V15
121 105
V14
40 (3)
40 (1) J15 (3) J15 (4) J15 (5) J15 (6)
38 (1)
10 5 6 K21 3 5 (2) 5 (3) 53 105
3 1
H52 5 (1)
Sh8 S52 40 (2) S12 54
1 0 1 0
5 4 2 5 4 P B54
9 1 7 2 8 122 K9
1
37 (1) 2
38 (2) 38 (3) K9
109 31B
4 (7) K14
15 51
V18 V19 V16 V17 V11 98 58 55 148 50
0 229 159 106 52

42 4 (9)
2 (3) 2 (4) 110 2 (2) 1 (2) 6 (8) 2 (9) 2 (8)
37 (3)
2 2 2 2 2 2 2

1 Y11 1 Y12 1Y14 156 1 Y13 1 Y2 1 Y26 1 Y27


V2

M2
24

42
J2 L1 L G1 G N1 Q 2 L2

CM96J026

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-26

ELECTRICAL SCHEMATIC (PLATE 7)


ELECTRICAL CABINET FLOOR
F15 15A Fuse, main beam headlights B50 Parking brake pressure switch
F16 5A Fuse, RH brake lights B51 Stop light pressure switch
F17 5A Fuse, LH brake light B52 Pressure switch for minimum braking pressure
F18 5A Fuse, RH front side light B53 Steering pressure switch
E10 - E13 F19 5A Fuse, LH front side light B55 Steering brake pressure switch (optional)
F20 5A Fuse, RH front dipped headlight J14 Steering column connectors
F21 5A Fuse, LH front dipped headlight X5 (B) Steering brake pressure switch
F23 5A Fuse, RH main beam headlight
UPPERSTRUCTURE
F24 5A Fuse, LH main beam headlight
SC1 K7 Upperstructure and attachment working light E10 RH rear stop light
relay E11 LH rear stop light
Sh5 Shunt E12 Front RH side light
V3 Dipped headlight diode E13 Rear RH side light
V6 Main beam headlight diode E14 Front LH side light
E15 Rear LH side light
: see page 4
E16 Front RH dipped headlight
CAB E17 Front LH dipped headlight
E18 RH main beam headlight
SC1 Direction indicator (combination switch), main

A
E19 LH main beam headlight
beam and dip switch, side lights and headlight
flasher switch

WIRING CONNECTIONS BETWEEN SCHEMATICS

See schematic plate 2 page See schematic plate 5 page See schematic plate 8 page
H C2 R3
16 22 28

See schematic plate 3 page See schematic plate 9 page See schematic plate 8 page
U G2 S3
18 30 28
E12
See schematic plate 3 page See schematic plate 9 page See schematic plate 8 page
E16 - E18 E1 H2 T3
18 30 28

See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
X5(B) E11 - E15
F1 J2 U3
18 24 28

B51 - B52 - B53 See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
A1 L2 V3
18 24 28

J14(1),(2),(3),(4),(5),(6) See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
F15 - F16 - F17 - F18 - F19 B1 18 M2 24 W3 28
F20 - F21 - F23 - F24
K7 - Sh5 - V3 - V6
See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
C1 18 N2 24 X3 28
E17 - E19 B50
B55 See schematic plate 5 page See schematic plate 6 page See schematic plate 8 page
E14
X1 22 P2 24 Y3 28

See schematic plate 5 page See schematic plate 8 page


Y1 22 Q3 28

PDH0221E

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-27

POSITION LIGHTS COMMODO DIPPED HEADLIGHTS MAIN BEAM HEADLIGHTS PRESSURE

2 +24V 2 +24V
P2 Y3

9 +24V 9 +24V
N2 X3
F15
15A
65 U

22 C1 B1 A1
4 (1)
3 (6) SC1 J14 (1) J14 (5)

P 0123
B51 77
66
J14 (2)
3 (1) J14 (3) J14 (6) J14 (4) 4 (2) 4 (4) 4 (3)
5 (9) P B55
69 5 (4) 72 5 (7)

F16 F17 F18 F19 F20 F21 F23 F24


5A 5A 5A 5A 5A 5A 5A 5A
82 83 84
67 1
71
68 2 K7
5 (1) 1 (3) 2 (5) 7 (2) 2 (10) 4 (10) V6 3 (5) 3 (3) 3 (4)
2 (1) 5 (2)
X5 (B) 70 V3 166
Sh5
0 78 79
229 P P P
160
B53 B50 B52
19 2 (7) 5 (8)
19 19 19 7 (7) 5 (6)
73 74
E10 E14

E11 E12 E13 E15 E16 E17 E18 E19

0
W3

V3

U3

T3

5 3
M2 L2 Q3 G2 Y1 H X1 R3 J2 C2 F1 S3 E1 H2

CM96J027

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-28

ELECTRICAL SCHEMATIC (PLATE 8)


ELECTRICAL CABINET UPPERSTRUCTURE
F22 5A Fuse, rear foglight (specific to certain coun- B56 Adjustable boom range limitation detector
tries) (optional)
F26 7.5A Fuse, direction indicator, hazard warning E20 RH front direction indicator
F27 5A Fuse, adjustable boom and range limitation E21 RH rear direction indicator
K10 Flasher unit relay E22 LH rear direction indicator
H55 V7 RH direction indicator green indicator diode E23 LH front direction indicator
S55 Y8 - Y7 Y50 B56 E21 R50 E29
lamp E24 Dipper lighting (specific to certain countries)
V8 LH direction indicator green indicator diode E25 Rear foglight (specific to certain countries)
lamp E29 Licence plate lighting (specific to certain coun-
S30 V9 Hazard warning diode tries)
V10 LH direction indicator diode E31 RH front side-mounted direction indicator
V20 RH direction indicator diode E32 LH front side-mounted direction indicator
V23 Hazard warning diode J13 Steering column connectors
K50 Adjustable boom raising range limitation relay X5 (A) Dipper lighting connector
(optional) Y7 Adjustable or articulated boom extending sole-
E31 K51 Adjustable boom lowering range limitation relay noid valve
(optional) Y8 Adjustable or articulated boom retracting sole-
K53 Fuel heating device relay noid valve

A
V5 Foglight indicator lamp diode Y50 Adjustable boom range limitation solenoid valve
(optional)
: see page 4
ENGINE
CAB
R50 Fuel heating device
H51 Hazard warning switch lighting
H55 Rear foglight switch lighting (specific to certain
countries)
SC1 Direction indicator (dipped headlights, main
beam headlights, parking lights and headlight
flasher selection combination switch)
E20
S30 Adjustable or articulated boom switch
S51 Hazard warning switch
S55 Rear foglight switch (specific to certain coun-
tries)
E22 - E25
WIRING CONNECTIONS BETWEEN SCHEMATICS
X5(A) D1 See schematic plate 3 page 18 B2 See schematic plate 5 page 22 U3 See schematic plate 7 page 26

J1 See schematic plate 3 page 18 See schematic plate 5 page 22 V3 See schematic plate 7 page 26
J13(1),(2),(3) F22 - F26 - F27 - K10
V5 - V7 - V8 - V9 - V10 - V20 D2 See schematic plate 6 page 24
V23 - K50 - K51 - K53 I1 See schematic plate 3 page 18 See schematic plate 9 page 30 W3 See schematic plate 7 page 26
SC1
E23
H51 K1 See schematic plate 3 page 18 F2 See schematic plate 9 page 30 X3 See schematic plate 7 page 26
S51
E32 P1 See schematic plate 4 page 20 Q3 See schematic plate 7 page 26 Y3 See schematic plate 7 page 26

R1 See schematic plate 4 page 20 R3 See schematic plate 7 page 26 A4 See schematic plate 2 page 16

A2 See schematic plate 5 page 22 S3 See schematic plate 7 page 26 B4 See schematic plate 3 page 18

T3 See schematic plate 7 page 26


PDG0221G

Cre 7-80640GB Issued 09-97 Printed in U.K.


4001-29

FLASHING LIGHT WARNING ADJUSTABLE BOOM ADJUSTABLE BOOM RANGE LIMITATION FUEL HEATING FOGLIGHT DIPPER LIGHTING
OR (OPTIONAL) DEVICE LICENCE PLATE LIGHTING
ARTICULATED BOOM

2 +24V
Y3 J1 K1 R1 S3 R3 R3 Q3

9 +24V
X3 D2 72

85 F27 41 F22
F26 5A
7.5A 5A
49 31
K10
49A 14 75 229 229 70
44 (1) 56
44 (3)
163 15
4 (6)
J13 (1) 86 S30
164 2 43 (2)
3
6 5 10 1 1
SC1 90 K53
0 4 2
5
0
1 1 9 5
J13 (2) J13 (3) 3 4
I1 B56 S55
1 9 126 14
8 2 7
59 H55
162 88 S51 10 1
7 (6) 7 (3) 7 (5) 7 (8) 7 (4) 7 (9) H51 5(10) 56
6 (2) 76
6 (1) R50
V7 87 V8 V9
89 10 (2)
V10 T°
165 43 (1)
10 (1)
V20
K51 30 K50
30 86
86