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WORLD HEALTH ORGANIZATION ORGANISATION MONDIALE DE LA SANTE
SUPPLEMENTARY GUIDELINES ON GOOD MANUFACTURING PRACTICES FOR HEATING, VENTILATION AND AIR-CONDITIONING (HVAC) SYSTEMS FOR NON-STERILE DOSAGE FORMS
The first revision of this document was reviewed during a consultation held in May 2005, further to which a second revision has been drafted by Dr A.J. van Zyl, South Africa. Please address any comments you may have thereon to Dr S. Kopp, Quality Assurance and Safety: Medicines, Medicines Policy and Standards, World Health Organization, 1211 Geneva 27, Switzerland; fax: +41-22 781 4730; e-mail: firstname.lastname@example.org (with a copy to email@example.com) by 15 October 2005.
© World Health Organization 2005 All rights reserved. This draft is intended for a restricted audience only, i.e. the individuals and organizations having received this draft. The draft may not be reviewed, abstracted, quoted, reproduced, transmitted, distributed, translated or adapted, in part or in whole, in any form or by any means outside these individuals and organizations (including the organizations’ concerned staff and member organizations) without the permission of WHO. The draft should not be displayed on any website. Please send any request for permission to: Dr Sabine Kopp, Quality Assurance & Safety: Medicines (QSM), Department of Medicines Policy and Standards (PSM), World Health Organization, CH-1211 Geneva 27, Switzerland. Fax: (41-22) 791 4730; e-mails: firstname.lastname@example.org; email@example.com The designations employed and the presentation of the material in this draft do not imply the expression of any opinion whatsoever on the part of the World Health Organization concerning the legal status of any country, territory, city or area or of its authorities, or concerning the delimitation of its frontiers or boundaries. Dotted lines on maps represent approximate border lines for which there may not yet be full agreement. The mention of specific companies or of certain manufacturers’ products does not imply that they are endorsed or recommended by the World Health Organization in preference to others of a similar nature that are not mentioned. Errors and omissions excepted, the names of proprietary products are distinguished by initial capital letters. The World Health Organization does not warrant that the information contained in this draft is complete and correct and shall not be liable for any damages incurred as a result of its use.
Working document QAS/02.048/Rev.2 page 2
TENTATIVE SCHEDULE FOR THE ADOPTION PROCESS OF DOCUMENT QAS/02.048/Rev2: SUPPLEMENTARY GUIDELINES ON GOOD MANUFACTURING PRACTICES FOR HEATING, VENTILATION AND AIR CONDITIONING (HVAC) SYSTEMS FOR NON-STERILE DOSAGE FORMS
Deadline First draft prepared and mailed for comments Deadline for receipt of comments Collation of comments Revision of draft document Presentation to Thirty-ninth WHO Expert Committee on Specifications for Pharmaceutical Preparations Mailing of first revision for comment Collation of comments Discussion in consultation Revision of draft document Mailing of second revision for comment Collation of comments Presentation to Fortieth WHO Expert Committee on Specifications for Pharmaceutical Preparations March 2003 15 April 2003 May 2003 October 2004 October 2004 March 2005 April 2005 May 2005 June-July 2005 August 2005 September-October 2005 24-28 October 2005
References ……………………………………………………………………………….2 9.1 5. VENTILATION AND AIR CONDITIONING (HVAC) SYSTEMS FOR NON-STERILE DOSAGE FORMS CONTENTS 1.2 5.2). Commissioning. 7. 5. Glossary …………………………………………………………………………………… List of abbreviations used ……. 23 Maintenance………………………………………………………………………..1 8.. Appendix: Figures are given in a separate document entitled "Figures to Supplementary Guidelines on GMP for HVAC systems for non-sterile dosage forms. 4. HVAC systems and components…………………………………………………………… 20 8.Working document QAS/02.3 5.3 General…………………………………………………………………………….. 20 8.2 page 3 SUPPLEMENTARY GUIDELINES ON GOOD MANUFACTURING PRACTICES FOR HEATING.…………………………………………………………..048/Figs/Rev.4 5.1 7. Infiltration………………………………………………………………………… Cross-contamination……………………………………………………………… Temperature and relative humidity………………………………………………. 5. Air filtration……………………………………………………………………… Unidirectional airflow (UDAF)………………………………………………….2 8. Products and personnel………………………………………………………….. Scope of document………………………………………………………………………… Protection………………………………………………………………………………….1 9.. qualification and maintenance……………………………………………. 4 4 8 9 9 9 11 13 14 14 17 Dust control………………………………………………………………………………… 18 Protection of the environment……………………………………………………………… 19 7. 21 Recirculation system……………………………………………………………… 22 Full fresh air systems……………………………………………………………… 22 9. Introduction ……………………………………………………………………………….048/Rev. 2. 23 Qualification……………………………………………………………………….3 Commissioning…………………………………………………………………….5 5. . Appendix to main guidelines" (Working document QAS/02.6 6. 26 26 10.. 23 9... 3..2 Exhaust air dust…………………………………………………………………… 19 Fume removal…………………………………………………………………….
which is interposed between two or more rooms. e. In view of these critical aspects the design of the HVAC system should be considered at the concept design stage of a pharmaceutical manufacturing plant. A well designed HVAC system will also result in operator comfort. The architectural components have an effect on room pressure differential cascades and cross-contamination control.048/Rev. This document aims to give guidance to inspectors of pharmaceutical manufacturing facilities and pharmaceutical manufacturers. INTRODUCTION Heating. for the purpose of controlling the airflow between those rooms when they need to be entered. They may have different meanings in other contexts. or the accurate functioning of equipment. indicating that corrective measures may need to be taken to prevent the action limit being reached. Air Handling Unit (AHU) Air handling unit which serves to condition the air and provide the required air movement within a facility. Temperature. GLOSSARY The definitions given below apply to terms used in this guideline.g. An airlock is designed for and used by either people or goods (PAL = Personnel airlock and MAL = Material airlock). 2. This guideline mainly focuses on recommendations for systems for manufacturers of solid dosage forms. doorways and lobbies. HVAC system design influences architectural layouts with regard to items such as airlock positions. The prevention of contamination and cross-contamination is an essential design consideration of the HVAC system. Results outside theses limits will require specified action and investigation. Acceptance criteria Measurable terms under which a test result will be considered acceptable. . on the design. installation. relative humidity and ventilation should be appropriate and should not adversely affect the quality of pharmaceutical products during their manufacture and storage.2 page 4 1. of differing classes of cleanliness. Ventilation and Air-Conditioning (HVAC) play an important role in ensuring the manufacture of quality pharmaceutical products. Action limit Action limit is reached when the acceptance criteria of a critical parameter have been exceeded. Airlock An enclosed space with two or more doors. qualification and maintenance of the HVAC systems. Alert limit Alert limit is reached when the normal operating range of a critical parameter has been exceeded.Working document QAS/02. Reference in this guideline is also made to other systems or components which are not relevant to solid dosage form manufacturing plants as these references may assist in providing a comparison between the requirements for solid dosage plants and other systems.
materials. Clean area (clean room) ∗ An area (or room) with defined environmental control of particulate and microbial contamination. The intent is to determine the need for action that would ensure that the system is maintained in a validated state. as well as other factors such as gowning requirements. ∗ . Note: Clean area standards. or a component may have a direct impact on the quality of the product. or of foreign matter. GMP and clean area standards should be used in conjunction with each other in order to define and classify the different manufacturing environments. Contamination The undesired introduction of impurities of a chemical or microbial nature. but with no personnel present. Commissioning takes place at the conclusion of project construction but prior to validation. whereas the GMP standards provide a grading for air cleanliness in terms of the condition (at-rest or operational). sampling. Containment A process or device to contain product. storage or transport. or personnel present. Commissioning Commissioning is the documented process of verifying that the equipment and systems are installed according to specifications. ASHRAE American Society of Heating. dust or contaminants in one zone. Critical parameter or component A processing parameter (such as temperature or humidity) that affects the quality of a product. placing the equipment into active service and verifying its proper action. such as ISO 14644-1 provide details on how to classify air cleanliness by means of particle concentrations. Central Air-Conditioning Unit (See "air-handling unit") Change control A formal system by which qualified representatives of appropriate disciplines review proposed or actual changes that might affect a validated status. constructed and used in such a way as to reduce the introduction. preventing it from escaping to another zone. Refrigeration and Air Conditioning Engineers.048/Rev. generation and retention of contaminants within the area. packaging or repackaging.2 page 5 API Active pharmaceutical ingredient As-built Condition where the installation is complete with all services connected and functioning but with no production equipment. into or on to a starting material or intermediate. during production. At-rest Condition where the installation is complete with equipment installed and operating in a manner agreed upon by the customer and supplier.Working document QAS/02. the permissible microbial concentrations.
HEPA filter High Efficiency Particulate Air filter. but typically will support a direct impact system. Installation qualification (IQ) IQ is documented verification that the premises. supporting utilities and equipment have been built and installed in compliance with their approved design specification. No impact system This is a system that will not have any impact. on product quality. BSS5295. Std. These systems are designed and commissioned according to GEP only. Design qualification (DQ) DQ is the documented check of planning documents and technical specifications for design conformity with the process. These systems are designed and commissioned in line with Good Engineering Practice (GEP) and.Working document QAS/02.048/Rev. 209. cost-effective solutions. intermediate product or finished product with another starting material or material during production. HVAC Heating Ventilation and Air-Conditioning Indirect impact system This is a system that is not expected to have a direct impact on product quality. ISO 14644-1 International standard relating to the classification of clean environments. A comparison between the various existing standards is given in Chapter 8. GMP and regulatory requirements. EEC and DIN. Direct impact system A system that is expected to have a direct impact on product quality. in addition. Design condition Design condition relates to the specified range or accuracy of a controlled variable used by the designer as a basis to determine the performance requirements of an engineered system. Good Engineering Practice (GEP) Established engineering methods and standards that are applied throughout the project lifecycle to deliver appropriate. are subject to Qualification Practices. either directly or indirectly. . manufacturing.2 page 6 Cross-contamination Contamination of a starting material. It is set to replace all existing national standards such as the US Fed. HVAC system. This guideline will make reference to the ISO classifications. Facility The built environment within which the clean area installation and associated controlled environments operate together with their supporting infrastructure. These systems are designed and commissioned according to GEP only.
at a given temperature. data control. Qualification Qualification is the planning. Operating range Operating range is the range of validated critical parameters within which acceptable products can be manufactured. OSD Oral solid dosage – usually referring to an OSD plant that manufactures medicinal products such as tablets. . carrying out and recording of tests on equipment and a system. which forms part of the validated process. equipment operation. Pressure cascade A process whereby air flows from one area. validation.g. Normal operating range Normal operating range is the range that the manufacturer selects as the acceptable values for a parameter during normal operations. Relative humidity The ratio of the actual water vapour pressure of the air to the saturated water vapour pressure of the air at the same temperature expressed as a percentage. contact. sampling and inspection). relative to the mass at 100% moisture saturation. Certain SOPs may be used to supplement product-specific master and batch production documentation.048/Rev. giving instructions for performing operations. Performance qualification (PQ) PQ is the documented verification that the process and/or the total process related to the system performs as intended throughout all anticipated operating ranges. (e. it is the ratio of the mass of moisture in the air. but of a more general nature. which is maintained at the highest pressure to another area at a lower pressure. More simply put. Standard operating procedure (SOP) An authorized written procedure. Operating limits The minimum and/or maximum values that will ensure that product and safety requirements are met. not necessarily specific to a given product or material. alarm or failure will have an indirect impact or no impact on the quality of the product. maintenance and cleaning. capsules and powders to be taken orally. Operational condition This condition relates to carrying out room classification tests with the normal production process with equipment in operation. to demonstrate that it will perform as intended. Operational qualification (OQ) OQ is the documentary evidence to verify that the equipment operates in accordance with its design specifications in its normal operating range and performs as intended throughout all anticipated operating ranges. cleaning of premises and environmental control.2 page 7 Non-critical parameter or component A processing parameter or component within a system where the operation.Working document QAS/02. and the normal staff present in the room. This range must be within the operating range.
Material airlock OQ . and is used as guidance by the project team for resource and technical planning (also referred to as master qualification plan). BAS . or non-unidirectional airflow. material. but given for background information).Operational qualification OSD . equipment. but have adopted the term unidirectional airflow.Air Handling Unit API . Unidirectional airflow Unidirectional airflow is a rectified airflow over the entire cross-sectional area of a clean zone with a steady velocity and approximately parallel streamlines (see also turbulent flow).Working document QAS/02.Design qualification GEP .) Validation The documented act of proving that any procedure. (Modern standards no longer refer to laminar flow.High Efficiency Particulate Air HVAC.2 page 8 Turbulent flow Turbulent flow. Refrigeration and Air Conditioning Engineers.Active pharmaceutical ingredient ASHRAE .American Society of Heating.Oral solid dosage PAL . 3. process.Building automation system BMS . is air distribution that is introduced into the controlled space and then mixes with room air by means of induction.Personnel airlock PQ .Heating Ventilation and Air-Conditioning IQ .Performance qualification .International Society for Pharmaceutical Engineering MAL .Good Engineering Practice GMP .Celsius DQ . ULPA filter Ultra-Low Penetration Air filter (not applicable to normal pharmaceutical installations.Good Manufacturing Practices HEPA .Building management system C .048/Rev.Installation qualification ISPE . LIST OF ABBREVIATIONS USED AHU . Validation Master Plan (VMP) VMP is a high-level document which establishes an umbrella validation plan for the entire project. activity or system actually leads to the expected results.
1. with a view to creating a cost-effective design. The guide addresses the various system criteria as per the sequence set out in the diagram 5. should be classified as “clean areas”. 5. yet still complying with all regulatory standards and ensuring that product quality and safety are not compromised. 5.Relative humidity SCADA . There are many parameters affecting a clean area condition and it is. Most of the system design principles for solid dosage manufacturing facilities will also apply other facilities such as liquids. This guideline does not cover requirements for manufacturing sites for the production of sterile products. Design parameters should. therefore. utensils and equipment are exposed to the environment.1.2 page 9 RH. There should be a balance between the different criteria in order to create an efficient clean area. be realistically set for each project.1. The three primary aspects addressed in this manual are the roles that the HVAC system plays in product protection.2 The achievement of a particular clean area classification depends on a number of criteria which should be addressed at the design stage and qualification. It is not intended to be prescriptive in specifying requirements and design parameters.Standard Operating Procedure UDAF .1 Pharmaceutical manufacturing areas where pharmaceutical starting materials and products. Many manufacturers have their own engineering design and qualification standards and requirements may vary from one manufacturer to the next.048/Rev.Working document QAS/02.Unidirectional airflow ULPA . creams and ointments. 5.1 PROTECTION Product and Personnel 5. Figure 1.System control and data acquisition SOP .Ultra-Low Penetration Air VMP . SCOPE OF DOCUMENT The guideline focuses primarily on the design and GMP requirements for HVAC systems for solid dosage form facilities.Validation Master Plan 4.3 Some of the basic criteria to be considered should include: • • • Building finishes and structure Air filtration Air change rate or flushing rate . difficult to implicitly define the requirements for one particular parameter. This guideline is intended as a basic guide for use by GMP inspectors. personnel protection and environmental protection. therefore. These aspects are represented in the organigram in Figure 1 (please see Appendix).
8 The “as-built” condition should relate to carrying out room classification tests on the bare room. but without any operators.1.Working document QAS/02. "Operational" Condition 5.6 Air change rates normally vary between 6 and 20 air changes per hour and are normally determined by the following considerations: • • • • • • • The quality and filtration of the supply air Particulates generated by the manufacturing process Particulates generated by the operators Configuration of the room and air supply and extract locations Sufficient air to achieve containment effect Sufficient air to cope with the room heat load Sufficient air to maintain the required room pressure 5. “At-rest” condition Figure 4.7 Each clean area class should be specified as achieving the clean area classification under “as-built”. 5. Due to the amounts of dust usually generated in a solid dosage facility most clean area classifications are rated for the “at-rest” condition. Primarily the air change rate should be set to a level that will achieve the required clean area classification. “As-built” condition Figure 3.1. 5.9 The “at-rest” condition should relate to carrying out room classification tests with the normal production equipment in the room. 5.048/Rev. without any equipment or personnel. 1.2 page 10 • • • • • • • • • • Room pressure Location of air terminals and directional airflow Temperature Humidity Material flow Personnel flow Equipment movement Process being carried out Outside air conditions Occupancy 220.127.116.11. Figure 2. taking the various critical parameters into account.4 Air filtration and air change rates should ensure that the defined clean area classification is attained. The clean- .10 The “operational” condition should relate to carrying out room classification tests with the normal production process with equipment operating. 5.5 The air change rates should be determined by the manufacturer and designer. Generally a room that is tested for an “operational” condition should be able to clean up to the “at-rest” clean area classification. “at-rest” or “operational” conditions.1. and the normal number of personnel present in the room. after a short clean-up time.
1.2.g.11 Materials and products should be protected from contamination and cross-contamination through all stages of manufacture (See also section 5. layout. manufacturing. poor cleaning procedures.048/Rev. Level 3 Controlled 5. depends on the quality of the ambient air and the return air (where applicable) and also on the air change rates. Note: Contaminants may result from inappropriate premises (e.1.1. etc.5 for cross-contamination control).14 Internal contaminants by dilution and flushing of contaminants in the room. An area in which specific environmental conditions are defined. and a poor HVAC system. primary packing.g. finishing). design. Unidirectional displacement of dirty air 5.1. 5. Example of a shell-like building layout to enhance containment and protection from external contaminants). or by displacement airflow (See Figs 6 and 7. personnel. 5. dispensing. The table . 5.15 Airborne particulates and the degree of filtration should be considered critical parameters with reference to the level of product protection required.Working document QAS/02. Examples of levels of protection include: Level Level 1 Level 2 Condition General Protected Example of area An area with normal housekeeping and maintenance e. e. Figure 6.1. the process and the product’s susceptibility to degradation. 5. 5. Shell-like containment control concept Note: The process core is regarded as the most stringently controlled Clean Zone which is protected by being surrounded by clean areas of a lower classification.16 The level of protection and air cleanliness for different areas should be evaluated based on the product being manufactured. Turbulent dilution of dirty air Figure 7.2 Air filtration Note: The degree to which air is filtered plays an important role in the prevention of contamination and the control of cross-contamination. Secondary Packing An area in which steps are taken to protect the exposed pharmaceutical starting material or product from contamination or degradation.2 page 11 up time should be determined through validation and may typically be in the order of 20 minutes.12 Contaminants should be removed through effective ventilation. Figure 5. 5.1. Table 1.1 The type of filters required for different applications. Examples of airborne contaminant flushing methods). Warehousing. controlled and monitored to prevent contamination or degradation of the pharmaceutical starting material or product.g.13 External contaminants should be removed by effective filtration of the supply air (See Figure 5.
g.4 Materials for components of an HVAC system should be selected with care so as not to become the source of contamination. EN779 G4 plus F8 filters) Level 2 & 3 Production facility operating on re-circulated plus ambient air.g. 5. those typically used for office-type air-conditioning) should where possible. Air diffusers should be of . such as particularly contaminated ambient conditions.7 Directional airflow within production or packing areas should assist in preventing possible contamination.6 Personnel should not be a source of contamination. Table 2.2. Levels of protection and recommended filtration Level of Protection Recommended filtration Level 1 Level 2 & 3 Primary filters only (E.g. Figure 8. 5. the manufacturer should have considered other factors.048/Rev. 5. Manufacturers should determine and prove the appropriate use of filters.2. filters and other services should be designed and positioned so that they are accessible from outside the manufacturing areas (service voids or service corridors) for maintenance purposes.2.3 In selecting filters. Any component with the potential for liberating particulate or microbial contamination into the air stream should be located upstream of the final filters. Airflows should be planned in conjunction with operator locations.2.8 HVAC air distribution components should be designed.g.5 Ventilation dampers. Comparison of filter test standards 5.2.2 page 12 below gives the recommended filtration levels for different levels of protection in a pharmaceutical facility.2.9 Supply air diffusers of the high induction type (e. not be used in clean areas.2 Filter classes should always be linked to the standard test method as referring to actual filter efficiencies can be very misleading (due to different test methods each resulting in a different value for the same filter). 5. 5. local regulations and specific product requirements. where potential for cross-contamination exists: Primary plus secondary plus tertiary filters (E. 5. Good prefiltration extends the life of the more expensive filters downstream.Working document QAS/02. EN779 G4 filters) Production facility operating on 100% outside air: Primary plus secondary filters (E. EN779 G4 plus F8 plus EN1822 H13 filters) Note: The filter classifications referred to above relate to the EN1822 and EN779 test standards.2. installed and located to prevent contaminants generated within the room from being spread. (EN 779 relates to filter classes G1 to F9 and EN 1822 relates to filter classes H10 to U16). so as to minimize operator contamination of the product and also to protect the operator from dust inhalation. 5.2.
Where necessary the velocity may be reduced to prevent scale inaccuracies. 5.2 Where appropriate the unidirectional airflow should also provide protection to the operator from contamination by the product. 0.3 Sampling should be carried out in the same environmental condition that is required for the further processing of the product. 5. Operator protection at weighing station 5. (Note: Unidirectional flow normally provides a Class A (ISO Class 5.3 Unidirectional airflow (UDAF) 5. introducing air with the least amount of induction so as to maximize the flushing effect. These cubicles should normally provide a unidirectional airflow screen to ensure that clean air is flowing over the container when it is opened.3.3. Swirl diffuser (recommended) 5.5 A dispensary or weighing weigh booth should be provided with unidirectional airflow for product and operator protection. Example: In Figure12(see Appendix) the dust generated at the weighing station is immediately extracted via the perforated work-top. Operator protection by horizontal air flow .10 Whenever possible. sampling cubicles located in warehouses are used. 5. Figure 12.6 The source of the dust and the position in which the operator normally stands should be determined before deciding on the direction of unidirectional flow.3.7 The unidirectional flow velocity should not disrupt the sensitivity of balances in weighing areas. Perforated plate diffuser (recommended) Figure 11.2. 5. Induction diffuser (not recommended) Figure 10. the aim should be to provide dust containment. operational.2 page 13 the non-induction type.8 The position in which the operator stands relative to the source of dust liberation and airflow should be determined to ensure that the operator is not in the path of an airflow that could lead to contamination of the product.3.3. In some cases.4 In a weighing booth situation.048/Rev.Working document QAS/02. 5. 5. Figure 9. provided that sufficient airflow is maintained to provide containment.5 µm) environment. air should be exhausted from a low level in rooms. but for a sampling cubicle this degree of protection may not required).3.1 Unidirectional airflow should be used where appropriate to provide product protection by supplying a clean air supply over the product. thus protecting the operator from dust inhalation.3. 5.3. but at the same time protecting the product from contamination by the operator by means of the vertical unidirectional airflow stream. minimizing the ingress of contaminants from surrounding areas. Figure 13.
in order to prevent the escape of harmful products to the outside (such as penicillin and hormones). so that only clean air can infiltrate into the controlled zone. Figure 14.11 The manufacturer should select either vertical or horizontal unidirectional flow and an appropriate air flow pattern that provides the best protection for the particular application.3. Where facilities are to be maintained at negative pressures relative to ambient. Operator subject to powder contamination due to airflow reversal in bin Figure 16 (see Appendix) shows that sometimes a solid worktop can cause deflection of the vertical unidirectional airflow resulting in a flow reversal. Figure 17.3.4 Negative pressure zones should. 5.3. 5. Operator subject to powder inhalation due to worktop obstruction 5.9 Once the system has been designed and qualified with a specific operator and process layout. resulting in a hazardous situation for the operator.5. A possible alternative solution would be to have a 100 mm gap at the back of the table. carrying dust up towards the operator’s face. in a multi-product OSD manufacturing site. . Figure 15.4. with the air being extracted here.Working document QAS/02. in order to limit the ingress of contaminants. be encapsulated by surrounding areas with clean air supplies.2 page 14 5. Figure 16. this should be maintained in accordance with an SOP. and particular attention given to ensuring that the building structure is well sealed. measures should be taken to ensure that dust cannot move from one cubicle to another.4.4 Infiltration 5.4.2 Manufacturing facilities should be maintained at a positive pressure relative to the outside. then special precautions should be taken.1 Air infiltration of unfiltered air into a pharmaceutical plant should not be the source of contamination.048/Rev. Diagram indicating horizontal and vertical unidirectional flow 5. The downward airflow should be prevented from entering the bin.3 The location of the negative pressure facility should be carefully considered with reference to the areas surrounding it. Figure 14 (see Appendix) indicates the incorrect use of a scale which has a solid back. and then being forced to rise up again.5 Cross-contamination 5. in different areas/cubicles. 5.1 Where different products are manufactured at the same time.10 There should be no obstructions in the path of a unidirectional flow air stream that may cause dust exposure to the operator. Operator subject to powder inhalation due to obstruction Figure 15 (see Appendix) indicates a situation where an open bin is placed below a vertical unidirectional flow distributor. 5. The back of the scale should not block the return air path.4. causing air to rise up vertically. 5. as far as possible.
5. 5.048/Rev.5. 5. high airflow) Note: This method of containment is not the preferred method. as the measurement and monitoring of doorway velocities is difficult.5.3 The corridor should be maintained at a higher pressure than the cubicles. 5. 5. which generally results in fairly large air quantities. 5. but should not be too high so as to create turbulence problems. Normally the cubicle door should be closed and the air should enter the cubicle through a door grille. flow through the doorway. 5. . This concept should ideally be used in production processes where large amounts of dust are generated.12 This displacement airflow should be calculated as the product of the door area and the velocity. or the pressure differential concept (high pressure differential.8 Building structure should be given special attention because of the pressure cascade design.4 Containment can normally be achieved by the displacement concept (low pressure differential. 5.5 The choice of pressure cascade regime and choice of airflow direction should be considered in relation to the product and processing method used).2 page 15 5. although the concept can be applied to an opening without a door. It may be used alone or in combination with other containment control techniques and concepts. Pressure differential concept (high pressure differential.5.9 Airtight ceilings and walls. 5.5. and should be extracted from the back of the cubicle. Displacement concept (low pressure differential.Working document QAS/02.5.6 Highly potent products should be manufactured under a pressure cascade regime that is negative to atmospheric pressure.5.11 The velocity should be high enough to prevent turbulence within the doorway resulting in dust escaping.10 With this concept the air should be supplied to the corridor.13 The high pressure differential between the clean and less clean zones should be generated by leakage through the gaps of the closed doors to the cubicle.2 Correct directional air movement and a pressure cascade system can assist in preventing cross-contamination. resulting in dust containment.5. high airflow). or physical barrier concept. such as a double door airlock. The pressure cascade should be such that the direction of air flow is from the clean corridor into the cubicles. 5. 5.5.14 The pressure differential should be of sufficient magnitude to ensure containment and prevention of flow reversal.5.5. low airflow). and the cubicles at a higher pressure than atmospheric pressure. low airflow) Note: The pressure differential concept may normally be used in zones where there is little or no dust being generated. close fitting doors and sealed light fittings should be in place.7 The pressure cascade for each facility should be individually assessed according to the product handled and level of protection required. 5.5.5. 5.
high pressure inside the airlock and low pressure on both outer sides.16 The pressure differential between adjacent rooms could be considered a critical parameter.5.19 Pressure control and monitoring devices used should be calibrated and qualified. 5. should be taken into consideration.18 The effect of room pressure tolerances are illustrated in Figure 18 (see Appendix).g. Door closer springs. Examples of pressure cascades 5. if used. sink airlock and bubble airlock. Bubble airlock .g.5. E. 5. and be provided with self-closers. 5.17 Low pressure differentials may be acceptable when airlocks (pressure sinks or pressure bubbles) are used. The limits for the pressure differential between adjacent areas should be such that there is no risk of overlap.5. Example of cascade airlock Figure 20.23 Doors should open to the high pressure side.low pressure inside the airlock and high pressure on both outer sides. to ensure that they operate simultaneously.5. these should be set up during commissioning and should not change unless other system conditions change.5. Figure 18. resulting in no pressure cascade. pressure control devices should be linked to an alarm system. Sliding doors are not recommended. such as machine extract systems. 15 Pa to 30 Pa. 5. (See Figures 19 to 21 (see Appendix). 5 Pa to 15 Pa. Based on a risk analysis. but pressure differentials of between 5 Pa and 20 Pa could be acceptable.2 page 16 5.5. a flow reversal can take place.048/Rev. 5. Where the design pressure differential is too low and tolerances are at opposite extremities. transient variations. Sink airlock . Figure 19.5. Example of sink airlock Figure 21. should be designed to hold the door closed and prevent the pressure differential from pushing the door open. 5. depending on risk analysis. Example of bubble airlock Cascade airlock . .21 Airlocks can be important components in setting up and maintaining pressure cascade systems.5. 5. 5.15 In considering room pressure differentials.5. Note: The most widely accepted pressure differential to achieve containment between the two adjacent zones is 15 Pa.high pressure on one side of the airlock and low pressure on the other side. e.Working document QAS/02.24 Central dust extraction systems should be interlocked with the appropriate air handling systems. where a control tolerance of ±3 Pa is specified. the implications of the upper and lower tolerances on containment should be evaluated.20 Where manual control systems are used.22 Airlocks with different pressure cascade regimes include the cascade airlock. Compliance with specifications should be verified and recorded on a regular basis.5.
7 Humidity control should include removing moisture from the air. . 5. Physical barrier concept 5.6. Room pressure imbalance between adjacent cubicles which are linked by common dust extract ducting should be prevented.6. 5. A product contamination assessment should be done to determine whether pure or clean steam is required for the humidification purposes.5.Working document QAS/02. as relevant. 5. microbiological growth).6.4 The operating band or tolerance between the acceptable minimum and maximum temperatures should not be made too close.1 Temperature and relative humidity should be controlled.g. this should be achieved by appropriate means such as the injection of steam into the air stream.5.6. Where humidification is required. an impervious barrier to prevent cross-contamination between two zones such as barrier isolators or pumped transfer of materials.5. 5. 5.6. may be achieved by means of either refrigerated dehumidifiers or chemical dehumidifiers.5 Cubicles. 5.6 Precautions should be taken to prevent moisture migration that increases the load on the HVAC system. by means of suitable airlocks. processing products requiring low humidity. monitored and recorded where relevant. should be used. 5. or suites. 5.3 Temperature conditions should be adjusted to suit the protective clothing worn by the operators.6.5.11 No chemicals (such as corrosion inhibitors/chelating agents) which could have a detrimental effect on the product steam humidifiers used should be added to the boiler system.2 Maximum and minimum room temperatures and relative humidity should e appropriate.2 page 17 5. and to provide operator comfort where necessary.27 Where appropriate. in order to ensure compliance with materials and product requirements. should have well-sealed walls and ceilings and should also be separated from adjacent areas with higher humidity.6. 5.8 Dehumidification (moisture removal). or adding moisture to the air.9 Appropriate cooling media for dehumidification should be used such as low temperature chilled water/glycol mixture or refrigerant. 5.6. 5. 5. 5.26 Air should not flow from the room with the higher pressure to the room with the lower pressure.6.28 Spot ventilation or capture hoods may be used as appropriate.6. via the dust extract ducting.10 Humidifiers should be avoided if possible as these may become a source of contamination (e.6.25.048/Rev.6 Temperature and relative humidity 5.
6. An analysis of the type of dust and toxicity thereof should be done and the airflow determined accordingly.7 Point extraction alone is usually not sufficient to capture all of the contaminants. 6.9 The low level extract should assist in drawing air down and away from the operator’s face. should have desiccant wheels of the non-shedding type and should not support microbial growth. . to ensure that the operator does not contaminate the product.13 Other humidification appliances such as evaporative systems. 5. 5. and general directional airflow should be used to assist in removing dust and vapours from the room. as close as possible to the point where dust is generated. 5.16 There should be insulation of cold surfaces in order to prevent condensation within the clean area or on air-handling components.6 Dust-related hazards that operators may be subjected to should be assessed. atomizers and water mist sprays. DUST CONTROL 6. 6.3 Dust extraction ducting should be designed so as to have sufficient transfer velocity to ensure that dust is carried away. e.17 When specifying relative humidity. where high humidity is required. Point extraction. should not be used due to the possible microbial contamination risk 5. 6. 15-20 m/s).4 The required transfer velocity should be determined as it is dependent on the density of the dust (the denser the dust. 6.6.1 Wherever possible. 6.2 Point extraction should be either in the form of a fixed high velocity extraction point or an articulated arm with movable hood or a fixed extract hood.6. the dust or vapour contamination should be removed at source.18 Chemical driers may be used to achieve conditions lower than 45% RH at a temperature of 22°C. 5.6. No condensate should accumulate in air handling systems. and so that the operator is not put at risk by the product. but at the same time prevent the operator from contaminating the product.8 Typically in a room operating with turbulent airflow the air should be introduced from ceiling diffusers and extracted from the room at low level.048/Rev.5 Airflow should be carefully planned. 6. 6.14 Duct material in the vicinity of the humidifier should not add contaminants to air that will not be filtered downstream.12 Humidification systems should be well drained. The location of the extract grilles should be positioned strategically to draw air away from the operator. such as silica gel or lithium chloride to remove the moisture from the air. 5. the higher the transfer velocity should be.15 Final air filters should not be installed immediately downstream of humidifiers. 6. should be employed. and does not settle in the ducting.2 page 18 5. Chemical driers or dehumidifiers employing a desiccant.6.Working document QAS/02.6. the associated temperature should also be specified. 6.g.6.
Figure 22. then the extract grilles should be at high level. to provide additional protection should the first filter fail.1. for pressure control purposes. toxic powders and enzymes are exhausted.048/Rev. If the vapour is lighter than air.2 Where the powders are not highly potent.2 page 19 6. as appropriate.1.8 Monitoring of filters should be done at regular intervals in order to prevent excessive filter loading that could force dust particles through the filter media. . 7. Filtration. 7. it may be necessary to install two banks of HEPA filters in series. In this instance an air-breathing system should provide a supply of filtered and conditioned air to the operator.5 When handling hazardous compounds safe change filter housings.1.7 Filter pressure gauges should be marked with the clean filter resistance and the changeout filter resistance. 7. 7. hormones. Protective garments 6.4 For exhaust systems where the discharge contaminant is considered particularly hazardous.1 Exhaust air discharge points on pharmaceutical facilities. such as from fluid bed driers and tablet-coating equipment.11 When dealing with particularly harmful products. 7.1.1. The air supply to this type of breathing apparatus should normally be through an air compressor. and exhaust air from dust extraction systems.3 Where harmful substances such as penicillin. additional steps. such as handling the products in glove boxes or using barrier isolator technology. 7. or possibly at high and low level. also called “bag-inbag-out” filters.Working document QAS/02. the final filters should be HEPA filters with at least an H12 classification according to EN1822 filter standards. regional and or international regulations.12 For products such as hormones or highly potent products.1 PROTECTION OF THE ENVIRONMENT Exhaust air dust 7.6 All filter banks should be provided with pressure differential indication gauges to indicate the filter dust loading.14 Fresh air rate should also be determined by leakage from the building.10 When dealing with the extraction of vapours the density of the vapour should be taken into account. 7.1.1. should be used. resulting in ambient contamination. 6. should be used. 7. operators should wear totally enclosed garments.13 Fresh air rates supplied to the facility should comply with national.1. final filters on a dust exhaust system should be fine dust filters having a filter classification of F9 according to EN779 filter standards. carry heavy dust loads and should be provided with adequate filtration to prevent ambient contamination. to provide operator comfort and safety and also to provide odour or fume removal. 7. 6. or could cause the filters to burst. 6. as indicated in Figure 22. temperature and humidity need to be controlled to ensure operator safety and comfort.
15 The exhaust air quality should be determined to see whether the filtration efficiency is adequate with all types of dust collectors and wet scrubbers. “at-rest” condition.10 An automated monitoring system should be capable of indicating any out-ofspecification condition without delay by means of an alarm or similar system. 7.3 Wet scrubbers for fume removal should normally have various chemicals added to the water to increase the adsorption efficiency.2 Fume removal 7. but may not be classified as such by manufacturers. There should be no disruption of airflow during a production run as the loss of airflow could disrupt the pressure cascade. The chemical media for deep bed scrubbers should be specific to the effluent being treated. (This type of system is commonly referred to as a building management system (BMS).2. e g.11 Where reverse pulse dust collectors are used for removing dust from dust extract systems. to select the type of filter media as well as the volume of media required.13 Mechanical shaker dust collectors should not be used for applications where continuous airflow is required. 7. 7. additional filtration may be required downstream of the dust collector.048/Rev. an exhaust air discharge point located close to the HVAC system fresh air inlet. the dust-slurry should be passed to a suitable drainage system.1.16 Where necessary. building automation system (BAS) or system control and data acquisition (SCADA) system).18.104.22.168. measured against particle sizes of 0. . 7. 7. 7. HVAC SYSTEMS AND COMPONENTS Note: The required degree of air cleanliness in most OSD manufacturing facilities can normally be achieved without the use of HEPA filters.5 µm and 5 µm.5 The type and quantity of the vapours to be treated should be known. 8.2.14 When wet scrubbers are used.1.1 Fume. 7.1. and be able to operate continuously without interrupting the airflow. Many open product zones of oral solid dosage form facilities are capable of meeting ISO 14644-1 Class 8.4 Deep bed scrubbers should be designed with activated carbon filters or chemical adsorption granular media.Working document QAS/02. 7.1.9 More sophisticated computer-based data monitoring systems may be installed. requiring that the fan be switched off when the mechanical shaker is activated) should be used in such a manner that there is no risk for cross contamination. dust and effluent control should be designed.1. these should usually be equipped with cartridge filters containing a compressed air lance.2 page 20 7.2 Removal of fumes should be by means of wet scrubbers or dry chemical scrubbers (deep bed scrubbers). with preventive maintenance plans by trend logging. installed and operated in a manner that these do not become possible sources of contamination or cross-contamination.12 Alternative types of dust collectors (such as those operating with a mechanical shaker.2.2. 7. 7. 7. 7.
g. having a percentage of fresh air make-up. where ceiling return air grilles are used.1 There should be no failure of a supply air fan.8 There may be alternative locations for return air.g.7 Low level return or exhaust air grilles are always preferred.1.1. in: • • • • • Full flow of fresh/return air Partial handling of fresh/return air (by-pass airflow) Return air only Fresh air only Pre-cooled air with any of the above alternatives 8. a higher air change rate to achieve a specified clean area classification may be required. Horizontal unidirectional flow.6 Appropriate alarm systems should be in place to alert personnel if failure of a critical fan occurs. However. The chemical drier should be appropriately located as considered in the design phase. 8. a rotating desiccant wheel which is continuously regenerated by means of passing hot air through one segment of the wheel). 8. room D (low-level return air) and room E (ceiling return air). 8.1. resulting in a pressure cascade malfunction with a resultant airflow reversal. Figure 23.Working document QAS/02.1.2 page 21 8. vertical unidirectional flow and turbulent flow respectively for rooms A. e.048/Rev. e.3 Drying of air should be done with a chemical drier (e.2 An airflow schematic diagram for a typical system serving a low humidity suite is represented in Figure 23 (see Appendix). e. return air fan.g. Failure can cause a system imbalance. These may include items such as: • • • • • Frost coils on fresh air inlets in very cold climates to preheat the air Snow eliminators to prevent snow entering air inlets and blocking airflow Dust eliminators on air inlets in arid and dusty locations Moisture eliminators in humid areas with high rainfall Fresh air precooling coils for very hot climates 8. Air handling system with chemical drying 8.g. 8.1. Figure 24 indicates a schematic diagram of an air handling system serving rooms with horizontal unidirectional flow. Vertical unidirectional flow and Turbulent flow . The airflow schematics of the two systems (Figures 24 and 25) indicate air handling units with return air or recirculated air. B and C. exhaust air fan or dust extract system fan.1. Figure 24.1.1 General 8.4 The figure indicates the chemical drier handling part of the fresh air/return air mixture on a by-pass flow. where this is not possible.5 Additional components that may be required on a system should be considered depending on the climatic conditions and locations.1.
2. should be used). 8. The relative pressures between supply and exhaust air systems should be such that the exhaust air system operates at a lower pressure than the supply system. (Note: Alternatives to the energy recovery wheels.2 Depending on the airborne contaminants in the return air system it may usually be acceptable to use recirculated air. (See Figure 27 (see Appendix). Figure 25.3 Full fresh air systems Figure 26 (see Appendix) indicates a system operating on 100% fresh air and normally typically applies to toxic products where recirculation of air with contaminants is not advised. 8.3.6 Dust from highly toxic processes should never be recirculated to the HVAC system.2.3 HEPA filters may not be required where the air handling system is serving a single product facility and there is evidence that there is no possibility of cross-contamination. 8.2.4 Recirculation of air from areas where pharmaceutical dust is not generated such as secondary packing. such as crossover plate heat exchangers and water coil heat exchangers. a recirculation system and a full fresh air system (100% outside air supply). When energy wheels are used these should be not become a source of possible contamination. 8.3.2 page 22 The airflow diagram Figure 25 (see Appendix) reflects and example of a typical system with a lower clean area classification.3. Figure 27.2. may not require HEPA filters in the system. 8. 8.5 HEPA filters may be located in the air handling unit or placed terminally. 8. The HEPA filters for this application should have an EN1822 classification of H13.Working document QAS/02.1 The degree of filtration on the exhaust air should be determined dependent on the exhaust air contaminants and local environmental regulations. Air handling system with HEPA filters in AHU Note: There are two basic concepts of air delivery to pharmaceutical production facilities. Full fresh air system with energy recovery . Figure 26.1 There should be no risk of contamination or cross-contamination (including fumes and volatiles) due to recirculation of air.048/Rev.3 The potential for air leakage between the supply air and exhaust air as it passes through the wheel should be prevented.2 Energy recovery wheels should normally not be used in multi-product facilities. 8. provided that HEPA filters are installed in the supply air stream to remove contaminants and thus prevent cross-contamination.2 Recirculation system 8. Full fresh air system 8.2. 8.2.
048/Rev.2.2 page 23 9. as specified in the User Requirement Specification.1 COMMISSIONING. OQ. protocols and reports should be maintained as reference documents for any future changes and upgrades to the system. Qualification is a part of validation 9.7 Commissioning should be a precursor to system qualification and validation. Annex X will be added]. Manufacturers should qualify HVAC systems on a risk based approach. subsystems and controls.Working document QAS/02. 9.1. 9. 9.1. should be considered to be a critical parameter. 9.3 It should define the nature and extent of testing. 9. Figure 28.2 Qualification 9. 9. 9. and PQ. schematic drawings. 9.6 O & M manuals. adjustment and testing of the entire HVAC system.2.4 Acceptable tolerances for all system parameters should be specified prior to commencing the physical installation 9. These should be contained in the operating and maintenance manuals (O & M manuals). 9. Qualification and validation guidelines are included in Annex [Note from Secretariat: new GMP text on validation.2.2 The qualification of the HVAC system should be described in a validation master plan (VMP).5 Critical and non-critical parameters should be determined by means of a risk analysis for all HVAC installation components.2 The installation records of the system should provide documented evidence of all measured capacities of the system. reference to TRS xxx. the test procedures and protocols to be followed. water flows.4 Stages of the qualification of the HVAC system should include DQ. 9.5 Training should be provided to personnel after installation of the system.1. .1.1. The basic concepts of qualification of HVAC systems are set out below. and should include operation and maintenance.1 Validation is a many-faceted and extensive activity and is beyond the scope of this guideline. IQ. and capacities as specified by the designer or developer.2. to ensure that the system meets all the requirements. QUALIFICATION AND MAINTENANCE Commissioning 9.2.1 Commissioning should involve the setting up. 9.1. balancing.1.2. system pressures and electrical amperages.3 The data should include items such as the design and measured figures for airflows.6 All parameters that may affect the quality of the pharmaceutical product.
9. Example: • The room humidity where the product is exposed should be considered a critical parameter when a humidity-sensitive product is being manufactured. action limit deviations) should be recorded and form part of the batch manufacturing records. 9. The humidity sensors and the humidity monitoring system should.2. 9. A room cleanliness classification is a critical parameter and.2. therefore. operating ranges.2.17 For a pharmaceutical facility some of the typical HVAC system parameters that should be qualified may include: • • temperature.2.2 page 24 9.10 Acceptance criteria and limits should be defined during the design stage. 29 (see Appendix). in order not to make the validation process unnecessarily complex. 9.g. which is producing the humidity controlled air.16 A very tight relative humidity tolerance. alert and action limits. the room air change rates and HEPA filters should be critical parameters and require qualification.048/Rev. which are non-critical. is further removed from the product and may not require operational qualification.2. 9. therefore. . its components and controls that may affect critical parameters. 9. should not be acceptable as variances between the maximum and minimum temperature condition will give an automatic deviation of the humidity condition.12 Design condition and normal operating ranges should be set as wide as possible to set realistically achievable parameters. but a wide temperature tolerance. relative humidity. Figure 29.2. chemical drier or steam humidifier. operating range and qualified acceptance criteria are given in Fig.9 A change control procedure should be followed when changes are planned to the HVAC system. The heat transfer system.11 The manufacturer should define design conditions.2.15 The relationships between design conditions.7 All critical parameters should be included in the qualification process. be qualified. and may not require operational qualification. System operating ranges 9. 9.14 Out of limit results (e. normal operating ranges.13 All parameters should fall within the design condition range during system operational qualification. should be subject to GEP and may not necessarily require full qualification.2. Note: A realistic approach to differentiating between critical and non-critical parameters is required.2.2. 9.8 Systems and components. Conditions may go out of the design condition range during normal operating procedures but they should remain within the operating range.2.Working document QAS/02. Items such as the fan generating the airflow and the primary and secondary filters are non-critical parameters. • 9.
operation of dedusting. microbiological air and surface counts where appropriate. The actual test periods may be more frequent or less frequent. As room pressure is a more important criteria than the return air. of readings and positions of tests to be in accordance with ISO 14644-1 Annex B All classes 12 Months Log of pressure differential Air Pressure Difference (To verify non crossreadings to be produced or contamination) critical plants should be logged daily. room pressures (pressure differentials). STRATEGIC TESTS (Ref: ISO 14644 Standard. The type of facility under test and the product Level of Protection should be considered. room particle counts. HEPA filter penetration tests. warning/alarm systems where applicable. given for reference purposes only) . (Table 3 gives intervals for reference purposes only. Schedule of Tests to Demonstrate Continuing Compliance Clean area Max Time Test Procedure Class Interval All classes 6 Months Dust particle counts to be carried Particle Count Test (Verification of Cleanliness) out & result printouts produced.Working document QAS/02. preferably continuously.048/Rev.2 page 25 • • • • • • • • • • • • • supply air quantities for all diffusers. containment system velocities. 9. 9. room airflow patterns. A 15 Pa pressure differential between different zones is recommended.2. depending on the product and process). room clean-up rates. In accordance with ISO 14644-3 Annex B13 All Classes 12 Months Air velocities for containment Airflow Velocity (To verify unidirectional flow systems and unidirectional flow or containment conditions) protection systems to be measured. the latter should have a very wide Normal Operating Range. In accordance with ISO 14644-3 Annex B5 All Classes 12 Months Air flow readings for supply air Airflow Volume (To verify air change rates) and return air grilles to be measured and air change rates to be calculated.19 The maximum time interval between tests should be defined by the manufacturer. No. return air or exhaust air quantities.18 Room return or exhaust air is a variable which should be used to set up the room pressure. unidirectional flow velocities. room air change rates. In accordance with ISO 14644-3 Annex B4 Test Parameter Table 3.2.
ASHRAE Handbook 1999. Records should be kept. the clean-up time can be expressed as the time to change from an “Operational” condition to an “At Rest” condition.3.2. 3. Oral Solid Dosage Forms.20 Periodic requalification of parameters should be done at regular intervals.4 Any maintenance activity should be critically assessed to determine any impact on product quality including possible contamination. 2. Volume 2. 9. January 1999. procedures and records for the HVAC system.2 page 26 9. REFERENCES Quality Assurance of Pharmaceuticals. First Edition.g. SI Edition. Geneva. Geneva. First Edition. ISPE Baseline Pharmaceutical Engineering Guides for New and Renovated Facilities. the relationship between clean area “at rest” and “operational” conditions may be used as the criteria for clean-up tests. 9. Sterile Manufacturing Facilities. to another.2.1 There should be a planned preventive maintenance programme.3.2 There should be appropriate training for maintenance personnel. 9. ASHRAE Handbook 2000.048/Rev. 6.Working document QAS/02.21 Requalification should also be done when any change. World Health Organization. 9. 9. 9. 4.3.2. ISPE Baseline Pharmaceutical Engineering Guides for New and Renovated Facilities. Volume 5. 10. ISO Classes Grades 1 to 4 are not applicable to pharmaceutical facilities. HVAC Applications.22 The table below reflects permissible particle concentrations for various clean area classifications. but are included for completeness of the table.3 Maintenance 9. 1. March 2001. Volume 1. Quality Assurance of Pharmaceuticals. February 1998.3.3 HEPA filters should be changed only by specialists or trained personnel. Volume 3. Good manufacturing practices and inspection.23 Clean-up times normally relate to the time it takes to “clean up” the room from one condition. 5. which could affect system performance. Volume 2. Commissioning and Qualification.3. 2004. Therefore. First Edition.5 Maintenance activities should normally be scheduled to take place outside of production hours. . 9. HVAC Systems and Equipment. World Health Organization. Updated edition. e.2. A compendium of guidelines and related materials. A compendium of guidelines and related materials. as well as a comparison between different clean area standards. e. but these are given for comparative purposes only. 9. The ISO 14644 standard has superseded the US and BS standards. and any system stoppage should be assessed with a view to possible requalification of an area that may be required as a result of an interruption of the service.g. annually. 1997. takes place. ISPE Baseline Pharmaceutical Engineering Guides for New Facilities.
Guide to Good Manufacturing Practice for Medicinal Products.048/Rev.10. 9. Woods Practical Guide to Fan Engineering. Published by Woods of Colchester Limited.Guide to Good Pharmaceutical Manufacturing Practice. 15 January 2002. 3). Volume IV. ISO 14644. Good Manufacturing Practice for Medicinal Products. Bulletin 50. *** . Pharmaceutical Manufacturers Association of South Africa . Luwa “Introduction to High Efficiency Filtration”.Working document QAS/02. Sheet 020. The Rules Governing Medicinal Products in the European Community. add reference to Aide Memoire. 12. 8. 11. Parts 1 to 6. MIEE. BB Daly BSc C.Eng.10. International Cleanroom Standards. FIHVE. Pharmaceutical Inspectorate Convention/Pharmaceutical Inspection Co-operation Scheme. PH 1/97 (Rev.2 page 27 7. 10.
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