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Sapura Fabrication Sdn. Bhd.

(83307-K)
(Formerly known as SapuraKencana HL Sdn. Bhd.)
Plot D1, Lumut Port Industrial Park, Kg Acheh, Mukim of Lumut,
32000 Sitiawan, Perak Darul Ridzuan.
Tel : 05-692 3071 Fax : 05-6922609

HIRARC (Rev:_01_Year:_2018___)
PROJECT NAME: BAKONG DEVELOPMENT PROJECT
ACTIVITY OR PROCESS CRITICAL / COMPLEX LIFTING Date :
Department (HIRARC owner): BAKONG DEVELOPMENT PROJECT HIRARC No :
TANDEM LIFTING OF BAKONG MAIN DECK Location: SECTOR 1
Task/Process : USING 2 UNITS OF MANITOWOC 16000 CRANE (400T) CONFIGURED WITH 72m BOOM LENGTH
Specific Work area: Bakong Topside Consctruction Area

HAZARD IDENTIFICATION - tick all that apply, add additional as necessary


Hazard Source (√) Hazard Source (√) Hazard Source (√) Hazard Source (√) Hazard Source (√) Hazard Source (√) (Other hazard sources than stated)
Trip hazards √ Radiation Suspended load √ Line of fire √ Sharp material √ Vibration √
Falling objects √ Electrical hazards - LV / HV Engulfment Pressurised fluid Confined space General waste
Oxygen deficiency/excess Multiple electrical feeds Live rails - gantry crane Pressurised air / gas Remote or isolated work Hazardous waste
Poisonous gas Ladders √ Working near crane √ Moving / mobile plant Extreme temperature Hydrocarbon / chemical spill
Working at height √ √
Explosive gas Work near crane walkway Traffic management Extreme weather Soil disturbance / erosion

Flammable materials Elevated work platform √ Slippery surface Moving parts Reduced visibility
Combustible materials Potential for difficult rescue Manual handling √ Unauthorized persons √ Communication √
Difficult entry/exit
Hazardous substances Noise - plant & equipment Air emissions - dust, fumes Lighting

CONTROLS: PPE - tick all that apply


OTHER PPE (if required):

✘ ✘ ✘ ✘ ✘ ✘

Safety equipment or controls required:


Fire Watcher Lock-out / tag out system Ventilation
Barriers √ Fire extinguishers √ Lighting
Warning signs √ Scaffolding tag √ Earthing
O
Banksman √ Pocket Dosimeter Fire Blanket
N
Signalman √ Spill Kit -
Personal Film Badge First Aid Box S
Additional safety equipment/control measures if required: I
T
E
B
R
Briefing of HIRADC at work site (Prior to starting work for critical activity only) I
Perkongsian HIRADC di tapak kerja kerja (sebelum memulakan aktiviti kritikal sahaja) E Day 6 Day 7
F completion of the task or activity.
Note 1: ALARP - As Low As Reasonably Practicable - Where risk levels have been reduced to as safe level as possible but as to allow the
Note 2: If high risk work is being performed, stop work. Management intervention is required if additional control measure (s) is/areIunable to reduce the risk level.
N
G
DETERMINING CONTROL SITE VERIFICATION PBED
HAZARD IDENTIFICATION RISK ASSESSMENT Penentuan Langkah Kawalan Penilaian tapak kerja (JHA Audit)
(
Pengenalpastian Hazad Penilaian Hazad
P
RI
O Elimination Substitution Engineering Administrative PPE
Penghapusan Penggantian Kejuruteraan Pentadbiran PPE
R site verification / suggestion on particular site verification / audit
T RISK date by PE, Supervisor or Foreman by HSE
O LIKELIH SEVERI
Specific Activity Hazard Identified Existing Control Measures OOD / TY/
RATING Recommendation penilaian / cadangan di tapak kerja pada penilaian / audit oleh
No S H/M/L/ tarikh oleh PE, Supervisor atau Foreman HSE
Aktitivi yang khusus Hazad yang ditemui Langkah keselamatan yang sedia ada KEBARAN KETERU Saranan langkah keselamatan
T GKALIAN KAN PENILAIAN
RISIKO
A
Preparation and setting of the lifting gear prior to lifting
R
1 a) Preparation of the lifting 1. Wrong lifting gear (low capacity). To inspect lifting gear as per inspection check Lifing plan to be established to determine the correct lifting gears to be
equipment e.g. crane, lifting Gear angkat yang salah (kapasiti
TI
sheet by relevant party & to ensure the capacity of used , the gears are to comply with SFSB colour coding inspection and
gear, sling wire, shackles. rendah). lifting gear as per approved procedure. N to be visually inspected for damages before use.
G
Penyediaan alatan Periksa gear mengangkat seperti dalam senarai W Pelan mengangkat perlu dikeluarkan untuk mengenal pasti gear RIGGER
mengangkat seperti kren, gear pemeriksaan dan diperiksa oleh pihak yang O A 4 mengangkat yang digunakan adalah betul, dan selaras dengan RIGGER FOREMAN
mengangkat, wayar sling dan berkenaan untuk memastikan kapasiti gear SFSB pemeriksaan kod warna dan lakukan pemeriksaan visual LIFTING SUPERVISOR
R
shackles. mengangkat seperti di dalam prosedur yang untuk kerosakan sebelum digunakan.
telah diluluskan. K
F
O
R
C
RI
TI
C
A
L
A
C
TI
VI
T
Y
1 a) Preparation of the lifting
equipment e.g. crane, lifting
gear, sling wire, shackles.

Penyediaan alatan
mengangkat seperti kren, gear site verification / suggestion on particular site verification / audit
mengangkat, wayar sling dan RISK date by PE, Supervisor or Foreman by HSE
shackles. LIKELIH SEVERI
Specific Activity Hazard Identified Existing Control Measures OOD / TY/
RATING Recommendation penilaian / cadangan di tapak kerja pada penilaian / audit oleh
No H/M/L/ tarikh oleh PE, Supervisor atau Foreman HSE
Aktitivi yang khusus Hazad yang ditemui Langkah keselamatan yang sedia ada KEBARAN KETERU
PENILAIAN
Saranan langkah keselamatan
GKALIAN KAN
RISIKO
2. Obstruction with fabrication equipment To ensure crane pathway is clear and no
e.g. welding machine, gases rack or other obstruction from any object before lifting activity.
structure. RIGGER
Halangan dari alatan seperti mesin Memastikan laluan kren agar tidak terhalang B 2 RIGGER FOREMAN
welding, rak gas, dan struktur lain. oleh mana-mana objek yang boleh LIFTING SUPERVISOR
mengganggu semasa aktiviti mengangkat
dijalankan.
3. Pinch Point. Those rigger who are involved to have complete
Kecederaan pada jari. PPE before start the activity.impact resistance
glove
RIGGER
Rigger yang terlibat dalam aktiviti ini hendaklah B 2 RIGGER FOREMAN
memakai peralatan perlindungan yang lengkap. LIFTING SUPERVISOR

4. Unfit Crane Operator Crane Operator to do Drug and Alcohol Test prior
Kren Operator tidak layak to Lifting Activity

Operator Crane perlu melalui ujian dadah dan


alkohol sebelum memulakan aktiviti B 2 CRANE OPERATOR
mengangkat

5. Miscommunication. Approved procedure to be cascade down to the


Salah faham. team involved in the activities.
RIGGER
Prosedur yang telah diluluskan perlulah B 2 RIGGER FOREMAN
diberitahu pada semua pekerja yang terlibat LIFTING SUPERVISOR
dalam aktiviti ini.

Installation / rig up the lifting gears


2 Installation or rig up the lifting 1. Falling load. Slow down to lower the sling wire & ensure the
gear prior to Critical Lifting Beban terjatuh. load are fully secured / safely landing on the
Activity support RIGGER
RIGGER FOREMAN
Memasang gear mengangkat Perlahan-lahan menurunkan wayar sling dan A 2
CRANE OPERATOR
sebelum menjalankan Aktiviti pastikan objek sudah selamat & stabil LIFTING SUPERVISOR
Kritical Lifting diletakkan di atas "support"

2. Pinch point. Those rigger who are involved to have complete


Kecederaan pada jari. PPE (impact glove) before dismantle the lifting gear
& to avoid touching the load.
RIGGER
Rigger yang terlibat dalam aktiviti ini
B 3 RIGGER FOREMAN
hendaklah memakai peralatan perlindungan
LIFTING SUPERVISOR
yang lengkap & elakkan dari memegang beban.

Performing the lifting and manuevering of load (pick and carry) from initial position onto final position
3 Lifting, manuevering and final 1. Communication Failure. Toolbox & 4 point check briefing shall be conducted Radio communication should be established to dedicated radio
positioning activity of load (Main Komunikasi gagal. before start the lifting activity. channel 3
Deck from temporary support RIGGER
onto main support using 2 units Melakukan "Toolbox & 4 Point Check" sebelum Komunikasi menggunakan radio dengan menggunakan RIGGER FOREMAN
of 400T Crane Boom 72m) aktivity dijalankan. B 4 saluran yang telah ditetapkan channel 3. LIFTING SUPERVISOR
RIGGING ENGINEER
HSE
Aktivity mengangkat,
membawa dan "positioning"
beban (Main Deck daripada 2. Crane breakdown. Ensure the cranes are inspected and accepted as Inspection checklist to be complete, PMA should be valid.
support sementara kepada Kren rosak. per inspection check sheet.
support utama menggunakan Senarai pemeriksaan harus lengkap, PMA harus disahkan . CRANE OPERATOR
2 unit 400T Kren) Pastikan kren telah diperiksa sebelum aktiviti B 4
LIFTING SUPERVISOR
mengangkat dijalankan.

3. Load Discrepancy Analysis vs Actual Test Lift to be conducted prior to Actual Lift, load to Personel from Engineering shall present at site during lifting activity to
Perbezaan berat beban Analisis vs be lifted at minimum height and reading of load acknowledge and approve decision made by Rigging Team to mitigate
Sebenar from Crane LMI shall be established. the Load Discrepency (if any)
RIGGING ENGINEER
"Test Lift" perlu dilakukan sebelum "Actual B 4 Wakil dari Engineering perlu berada di site ketika aktiviti lifting LIFTING SUPERVISOR
Lift", beban diangkat pada ketinggian minima untuk mengesahkan keputusan yang dilakukan oleh Rigging Team ENGINEERING
dan bacaan beban dari LMI Kren harus bagi menangani masalah Perbezaan Beban (jika ada)
dikenalpasti
beban (Main Deck daripada
support sementara kepada
support utama menggunakan
2 unit 400T Kren)

site verification / suggestion on particular site verification / audit


RISK date by PE, Supervisor or Foreman by HSE
LIKELIH SEVERI
Specific Activity Hazard Identified Existing Control Measures OOD / TY/
RATING Recommendation penilaian / cadangan di tapak kerja pada penilaian / audit oleh
No H/M/L/ tarikh oleh PE, Supervisor atau Foreman HSE
Aktitivi yang khusus Hazad yang ditemui Langkah keselamatan yang sedia ada KEBARAN KETERU
PENILAIAN
Saranan langkah keselamatan
GKALIAN KAN
RISIKO
4. Load Levellness Analysis vs Actual Test Lift to be conducted prior to Actual Lift, load to The load shall be set back to initial position and rigging arrangement
Perbezaan level Analisi vs Sebenar be lifted at minimum height and levelnes should be (add/remove shackles) shall be adjusted based on actual load
established. levellness (if any)
LIFTING SUPERVISOR
"Test Lift" perlu dilakukan sebelum "Actual B 4 Beban dikembalikan ke kedudukan asal dan "rigging arrangment" RIGGING FOREMAN
Lift", beban diangkat pada ketinggian minima (menambah / mengurangkan shackle) dilakukan berdasarkan RIGGING ENGINEER
dan levellness beban dikenalpasti keadaan levellness sebenar

5. Uneven ground may cause unbalanced To ensure sufficient soil bearing capacity at lifting To put steel plate underneath crawler crane track if the soil bearing
condition to the crane during lifting area and determine the levelness of ground to insufficent / soft spot / water ponding.
operation. ensure stability of crane while lifting taken placed. RIGGER
Keadaan permukaan tanah yang tidak Sediakan / gunakan plat besi pada trek kren semasa bekerja di RIGGER FOREMAN
rata mengakibatkan kren tidak stabil Semak dan kenalpasti keadaan kekuatan tanah B 4 kawasan yang tidak rata/ kawsan lopak air atau permukaan tanah LIFTING SUPERVISOR
semasa bekerja mengangkat berdasarkan soil bearing data dan periksa yang lembut. RIGGING ENGINEER
permukaan tanah supaya sesuai dengan kerja
mengangkat

6. Unathorised person. Unauthorised person are not allowed to stand


Pekerja yang tidak terlibat. nearby the lifting area. Put barricade & lifting
signage during to perform the activity.
BANKSMAN
Pekerja yang tidak terlibat tidak dibenarkan
B 2 SIGNALMAN
berada di kawasan mengangkat. Letakkan
LIFTING SUPERVISOR
penghadang & pamerkan papan tanda "Lifting
Area" semasa menjalankan aktiviti ini.

7. Unstable load. a) To ensure the wire slings get the tension first Hold for 2 minutes after lifting at minimum height above ground to
Beban tidak stabil. and trial lifting to check the COG (level of the load) ensure load is stable.
prior to start. RIGGER
Berhenti 2 minit selepas mengangkat beban tinggi minima dari RIGGER FOREMAN
Melakukan percubaan mengangkat dahulu B 3 bawah, untuk memastikan beban stabil. CRANE OPERATOR
beban, untuk melihat kestabilan beban sebelum LIFTING SUPERVISOR
aktiviti diteruskan.

8. Slewing too fast Crane operator need to follow instruction from Load travel at the minimum height (site justification) and speed.
"Slewing" teralu laju Supervisor / Signalman.
Perjalanan & kelajuan beban adalah pada ketinggian & kelajuan
Kren operator perlu mengikut arahan dari yang minimum.
Rigging Supervisor/signalman. SIGNALMAN
B 3 CRANE OPERATOR
LIFTING SUPERVISOR

9. Traveling too fast. Crane operator need to follow instruction from Load travel at the minimum speed.
Bergerak terlalu laju. Supervisor / Signalman.
Perjalanan & kelajuan beban dalam kelajuan yang minimum.
Kren operator perlu mengikut arahan dari
Rigging Supervisor/signalman. SIGNALMAN
B 3 CRANE OPERATOR
LIFTING SUPERVISOR

10. Working At Height Body Harness, Only authorized personnel shall be


Bekerja di tempat tinggi allowed to be working at height.
RIGGER
Abah-abah. Hanya personel yang berkaitan RIGGER FOREMAN
sahaja dibenarkan bekerja di tempat tinggi B 2
SIGNALMAN
LIFTING SUPERVISOR

11. Wrong positioning Refference marking/indicator for final positioning Production personel shall be present during Lifting Toolbox to brief the
Salah posisi. shall be done by Prouction Team prior to Lifting team on Cellar Deck Positioning.
Activity
Wakil dari Production perlu hadir untuk Lifting Toolbox dan PRODUCTION
Tanda rujukan untuk kedudukan akhir perlu C 3 menjelaskan kepada Rigging Team berkenaan "Cellar Deck LIFTING ENGINEER
dilakukan oleh Production Team sebelum Positioning" LIFTING SUPERVISOR
aktiviti mengangkat dilakukan

12. Bad weather. Check weather forecast first before perform the Shall worst weather (lightning) during load lift/suspend, all operation
Cuaca buruk. lifting activity. shall stop and Crane Safety Pawls shall be activated.

Pastikan aktiviti mengangkat tidak dijalankan Sekiranya keadaan ribut petir ketika beban sedang diangkat, CRANE OPERATOR
semasa cuaca buruk. Periksa "Weather B 2 semua operasi haruslah dihentikan dan Crane Safety Pawls harus LIFTING SUPERVISOR
Forecast" terlebih dahulu sebelum memulakan digunakan. RIGGING ENGINEER
aktiviti ini.
site verification / suggestion on particular site verification / audit
RISK date by PE, Supervisor or Foreman by HSE
LIKELIH SEVERI
Specific Activity Hazard Identified Existing Control Measures OOD / TY/
RATING Recommendation penilaian / cadangan di tapak kerja pada penilaian / audit oleh
No H/M/L/ tarikh oleh PE, Supervisor atau Foreman HSE
Aktitivi yang khusus Hazad yang ditemui Langkah keselamatan yang sedia ada KEBARAN KETERU
PENILAIAN
Saranan langkah keselamatan
GKALIAN KAN
RISIKO
4 Dismantle the lifting gear after 1. Falling load. Slow down to lower the sling wire & ensure the
the load are secured / safely Beban terjatuh. load are fully secured / safely landing on the
landing on the Main Support support RIGGER
(Rigging Gear shall be release RIGGER FOREMAN
after Strong Back (4 pcs) fully Perlahan-lahan menurunkan wayar sling dan A 2
CRANE OPERATOR
installed pastikan objek sudah selamat & stabil LIFTING SUPERVISOR
diletakkan di atas "support"
Membuka gear mengangkat
selepas beban selamat 2. Pinch point. Those rigger who are involved to have complete
diletakkan di atas Support Kecederaan pada jari. PPE (impact glove) before dismantle the lifting gear
Utama & to avoid touching the load.
(Rigging Gear dilepaskan
selepas "Strong Back" (4 pcs) RIGGER
Rigger yang terlibat dalam aktiviti ini B 3 RIGGER FOREMAN
dipasang sepenuhnya) hendaklah memakai peralatan perlindungan LIFTING SUPERVISOR
yang lengkap & elakkan dari memegang beban.

Completion of activity
5 Lifting activity completed. 1. Trip and fall Conduct proper housekeeping.
Tersadung dan jatuh. RIGGER
Aktiviti mengangkat selesai. Lakukan pembersihan dengan betul. A 1 RIGGER FOREMAN
LIFTING SUPERVISOR

2. Rigging gear left at work area. Supervisor to ensure all riggers to do proper
Alatan tidak si kemas / di simpan. housekeeing and no rigging gear & tools left at
work place.
RIGGER
Supervisor perlu memastikan semua pekerja A 1 RIGGER FOREMAN
melakukan pembersihan dan tiada alatan
mengangkat yang tertinggal di kawasan kerja.

Prepared by: Reviewed by: Approved by:


PROCESS OWNER HSE OFFICER / ENGINEER CONSTRUCTION MANAGER
Signature:
Signature: ________________ Signature:
Name :
Name: ________________ Name:
Designation: Designation: ________________ Designation:

Date :
Date: _________________ Date:

Debriefing of HIRARC at work site


Perkongsian HIRARC di tapak kerja setelah tamat kerja

Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7


Date Date Date Date Date Date Date
Tarikh : _________________________ Tarikh : _________________________ Tarikh : _________________________ Tarikh : _________________________ Tarikh : _________________________ Tarikh : _________________________ Tarikh : __________________

By By By By By By By
Oleh : _________________________ Oleh : _________________________ Oleh : _________________________ Oleh : _________________________ Oleh : _________________________ Oleh : _________________________ Oleh : ___________________