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SIIC)P NilAI\IT.IAI.

, sEN00242-03

PC200-8
PC200LG-8
PC220-8
PC220LG-8

Machine model Serial number


PC200-8 300001 and up
PC200LC-B 300001 and up
PC220-8 70001 and up
PC220LC-8 70001 and up

40 Troubleshooting
Troubleshooting by failure code
(Display of code), Part 3

Failure code DA2RMCI CAN Discon (Pump Con Detected)................ .........4


Failure DAFSKBI Short circuit in camera power supply
code ................,......6
Failure DAFGMCI GPS Module Error..........
code ..............,...... B
Failure DAFRMC] CAN Discon (Monitor Detected)....
code ..... 10
Failure DGH2KBI Hydr Oil Sensor Short...........
code .............12
Failure code DHPAMA] F Pump Press Sensor Abnorma1ity................. ..... 14
Failure code DHPBMAI R Pump Press Sensor Abnormalily ................ ...... 16
Failure code DHS3MAJ Arm CurlPPC Press SensorAbnormality ............. 18
Failure code DHS4MAI Bucket CurlPPC Press SensorAbnormality.......-......... ...........20
Failure code DHSBMAJ Boom Raise PPC Press Sensor Abnormality ........22
Failure code DHSAMA] Swing RH PPC Press Sensor Abnorma|ity................. .............24
Failure code DHSBMAI Swing LH PPC Press Sensor Abnormality................. ..............26
Failure code DHSDMAI Bucket Dump PPC Press Sensor Abnormality ................. .......28

PC200,220{, l{OmAflSu
sEN00242-A3 40 Troubleshooting

Failure code IDHXIMAI Overload SensorAbnormalily(Analog)..... ...,........31


Failure code [DW4l]l(Al Travelspeed Sot Discon.................._................... ................... 94
Failure code [DW43KBI Travetspeed Sot Short.... ...................36
Failure code [DW4SKAI Swing Brake Sol Discon ................... .....................38
Failure code [DW4SKBI Swing Brake SolShort.... ....................40

Failure code [DW91KBl Travel Junction SolShort....


Fairure code [DWA2l(At service sor Discon ..............::.::.::,.:;:::::.:.:.:::...::::...:..::: .'.. ...'.'..11

iiillfiffillWffiffiiiHfri:tfiskr'"?:::::::-:::-:::::::::::::::::::::::::::: :::::::-..-.-....','ii

,. !
i1

t
2 PC200,22A-g
40 Troubleshooting $ENo4242{,3

Circuit diagram related to CAN communication

(cAB2

. t'pn I tor pane l

-12) NOB Purp control ler


cM02 ( 0?0
CAt-l res I stor
ffi$'rz) cor ( Ar4P-81 )
CAN(H} CAN( H )

CAN( L ) CAN( L )

Englne control ler

ENG I NE MODULE/
CEOz ( DRC-50 )

CAN
res istor

BWPt4 104

PG200, 220-8 5
sEN0a242-03. 40 Troubleshooting

Failure code [DAFSKB] Short circuit in camera power supply


Serial number 310001 and up
User code Failure code Short circuit in camera power supply
Trouble
DAFSKB (Machine monitor system)
Contents of . Output power supply voltage (Raling: 8 V) from machine monitor to camera is below 6.0 V or above
tro'lble 10 v.
Action of . Turns output power supply voltage (Rating: I V) to camera OFF.
machine monitor '. Even if cause of failure disappears, syslem does nol reset itself until starting switch is tqrned OFF.
Problem that
appears on Camera image is not displayed on monitor screen.
machine
Related infor- o Method of reproducing failure code: Turn starting switch ON,
mation

Standard value in normal state/Remarks on troubleshooting


* Disconnect camera with starting switch OFn then turn starting
Defective camera (lnternal switch ON and carry out troubleshooting.
short circult) Disconnect camera and perform failure reproduction operalion. If
failure code disappears at this tirne, carnera is defective.
* Disconnect camera with starting switch OFF, then turn starting
switch ON and carry out troubleshooting.
Ground fault in wiring har- (Disconnect camera and check that it is not defective in
Possible causes ness (Contact with GND cir- advance.)
and standard cuit)
value in normal Between CM05 (female) (1) - CAMERA
state (fernale) (F) wiring harness and ground
* Disconnect camera with starting switch OFF, then turn starting
switch ON and carry out troubleshooting.
Hot short (Contact with 24V (Disconnect camera and check that it is not defective in
circuit) in wiring harness advance.)
Between CM05 (female) (1),- CAMERA
(female) (F) wiring harness and ground Max. 10 V

lf causes 1 - 3 are not detected, machine rnonitor may be detective.


Defective machine monitor
(Since trouble is in system, troubleshooting cannot be carried out.)

6 PC200,22A{,
$EN00242-03
40 Troubleshooting

Circuit diagram related to camera

lciil4o
cHo5 (800-s)
cN-A1
(s)
3
i tort

Porcr {ctuerr}
|IISC
(crrcrrl
rlrnrl iarut I
ttis0 rl.rnrl lrput 2
lc rrcr rl
IIISC slrnrl lnPul 3
(crrerrl

tlil,ll1,,r
GNI} I lmaerrl i
GNI) 2 lcrnerrl
i
6ND 3 lcarerr)
I
a

I
; cN-44 I
I torl

Crnetr 2

B3Pl12t0

7
PC200 , ?20-8
sEN00242-03 40 Troubleshooting

Failure code [DAFGMC] GPS Module Error


User code Failure code GPS module operation error
Trouble
DAFGMC (KOMTRAX system in machine rnonitor)

Contents of Position data is not sent from GPS module (in machine monitor) to KOMTRAX communication
trouble MODEM in 50 seconds after KOMTRAX is started.
Action of None in particular.
machine monitor lf cause of failure disappears, system resets itself
Problerfi that
appears on
machine
Related infor- Method of reproducing failure code: Turn starting switch ON (At least 50 seconds after starting switch
mation is turned ON).

Pcssible causes Cause Standard value in normal state/Remarks on troubleshooting


and standard
vslue in normal GPS module of machine monitor may be defective. (Since trouble is
1 Defective machine rnonitor
state in system, troubleshooting cannot be carried out.)

PC200 ,220-8
I
s8N00242-03
40 Troubleshooting

PC200 ,220-8
I
sEN A0242-03 40 Troubleshooting

Failure code [DAFRMC] CAN Discon (Monitor Detected)


User code Failure code CAN disconnection (Monitor detected)
Trouble
EOE DAFRMC (Machine monitor system)
Contents of Machine monitor detected communication error in CAN communication circuit belween pump con-
trouble troller and engine controller.
Action of
lf cause of failure disappears, system resets itself
machine monitor
Problem that
lnformation may not transmitted normally by CAN communication and machine may not operale nor-
appears on
mally. (Trouble phenomenon depends on failed section.)
machine
Related infor-
Method of reproducing failure code: Turn starting switch ON.
mation

Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFn then carry out troubleshooting
without turning starting switch ON.
Disconnection in wiring har- Wiring harness between CM02 (female) (8),
Resis-
ness (Disconnection in wiring (9) - C01 (female) (45), - CEO2 (female)
tance
Max. 1 O
or defective contact in con- (46), - K02 (female) (A)
nector) Wiring harness between CM02 (fernale) (10)
Resis-
- C01 (female) (64), - CE02 (female) (47),- tance
K02 (female) (B)
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between CM02 (female) (B),
Ground fault in wiring har- Resis-
(9) - C01 (female) (45), - CE02 (female) Min. 1 MQ
ness (Short circuit with GND tance
(46), - K02 (female) (A), - N08 (male) (3)
circuit)
Possible causes Wiring harness between CM02 (female) (10)
and standard
value in normal
- C01 (female) (6a), - CE02 (female) (47), - Min. 1 MC]
KAz (female) (B), - NOB (male) (10)
state
* Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Wiring harness between CM02 (female) (B),
Hot short (Short circuit with (9) - C01 (female) (45), - CE02 (female)
24V circuit) in wiring harness (46), - K02 (female) (A), - N08 (male) (3)
Wiring harness between CM02 (female) (10)
-C01 (female) (64), - CE02 (female) (47), - Voltage
KA2 (female) (B), - NOB (male) (10)
* Prepare with starting switch OFF, then carry out troubleshooting
Defective CAN terminal without turning starting switch ON.
resistance (!nternaf short cir-
K02 (rnale) Resistance
cuit or disconr:ection)
ffietween {A} * {B} 1?A*W*
lf causes 1 *4 are not detected, machirre monitor may be defective.
Defective machine monitor
(Since trouble is in system, troubleshooting cannot be carried out.)

1A PC200,220-g
40 Troubleshooting sEN00242-03

.: Circuit diagram related to CAN communication

Mon I tor pane I

cM02 ( 07a-72) Punp controller

cAN res I stor c01 ( AN4P-81 )


CA}I( H) CAN( H )

CAN( L ) CAN( L )

Engine control ler

ENGINE MODULE/
CEOz ( DRC-50 )

CAN
res i stor

BWP14 104

PC200,22A8 11
sEN 00242-03 40 Troubleshooting

Failure code IDGHZKB] Hydr Oil Sensor Short


User code Failure code Hydraulic oil temperature sensor short
Trouble
DGH2KB (Pump controller systern)
Contents of
Ground fault was detected in hydraulic oil temperature sensor circuit
trouble
Action of Fixes hydraulic oil temperature value at 40'C and continues operation.
controller lf cause of failure disappears, systern resets itself.
Problem that
While hydraulic oil temperature rises normally, hydraulic oil lemperature gauge does nol move from
appears on
top of white range (bottom of green range).
machine
Signalvoltage of hydraulic oil temperature sensor can be checked with monitoring function.
Related infor-
(Code: 04402 Hydaulic oil temperature sensor voltage)
rrtation
Method of reproducing failure code: Start engine.

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective hydraulic oil tem-
1 perature sensor (lnternal dis- P22 (male) Resistance
connection or short circuit) Between (1'l - (2) 3.s - 90 ko

Possible causes
Betwee n (2) - chassis ground Min. 1 MO

and standard Ground fault in wiring har-


* Prepare with starting switch OFF, then carry out troubleshooting
value in normal
without turning starting switch ON.
2 ness (Short circuit with GND
state circuit) Wiring harness between C01 (female) (29) - Resis-
Min, 1 MO
P22 (female) (2) tance
* Prepare with starting switch OFn thep carry out troubleshooting
without turning starting switch ON.
3 Defective pump controller C01 (female) Resistance
Between (29) - (46) 3.5 - 90 kQ
Between (29) - chassis ground Min. 1 MO

Circuit diagram related to hydraulic oil temperature sensor

Punp controI ler


P22
COT ( AMP_81 ) (D-2) ?xs3yji3,3'j ens0 r
ic oil {^^^\
HVdraul
[erperrure
ANA I Oq GND
\//2-d

@
O
o
w

I.IYDRAUL IC PLMP

BWP 1 4 ttz

12 PC200,220-g
$EN00242-03
40 Troubleshooting

13
PC200,22a-8
sEN0a242*03 40 Troubleshooting

Failure code [DHPAMA] F Pump Press Sensor Abnormality


User code Failure code F pump pressure sensor abnormality
Trouble
DHPAMA (Pump controller system)

Contents of 'Signal voltage of F pump pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of Fixes F pump pressur e of 0 MPa {0 kg/cm'} and continues control.
controller lf cause of failure disappears, system resets itself.
Problem that
Automatic gear shifting function does not work.
appears on
Straight travel performance or steering performance lowers.
machine
* lf 5V circuit (3) and ground circuit (1) of pressure sensor are connecled inversely, pressure sensor
Related infor- will be broken. Accordingly, take extreme care when checking.
mation . F pump pressure can be checked with monitoring function. (Code: 01100 F pump pressure)
. Method of reproducing failure code: Turn starting switch ON or start engine.

Cause
Defective 5V sensor power * lf failure code [DA25KPJ is also displayed, carry out trouble-
supply 1 system shooting for it first.
* Prepare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting in each case.

Defective F pump pressure Between (3) - (1) Power supply 4.5 - 5.s V
sensor (lnternal defect) Between (2) - (1) Signal 0.3 - 4.5 V
lf voltage is abnormal, repiace F pump pressure sensor with R
pump pressure sensor and check failure code. (lf "E" of failure code
goes off at this time, F pump pressure sehsor is defective.)
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Possible causes
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) -
value in normal ness (Disconnection in wiring P2s (female) (1)
state or defective contact in con- Wiring harness between C01 (female) (a9) -
nector) Max. 1 Q
Pzs (female) (2)
Wiring harness between C01 (female) (9) - Resis-
Max. 1 O
J06 - P25 (female) (3) tance
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
circuit) Wiring harness between C01 (fernale) (49) - Resis-
Min. 1 MC)
P25 (femate) (2) tance
* Prepare with starting switch OFf, then turn starting switch ON
Hot short (Short clrcuit with and carry out troubleshooting.
24V circuit) in wiring harness Wiring harness between CCI1 (fernale) (a9) *
P25 (fennale) (2)
Voltage Max. t V

lf causes 1 - 5 are not detected, pump controller may be defective.


Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out.)

14 PC2AA,220-g
sEN0024243 \
40 Troubleshooting

:: j Circuit diagram related to F pump pressure sensor

Po5e Po4@
Po6o Po7 a
Po3o Pol G)
AoB€),@ P26o
Punp controller
CO1 ( AMP-81 ) P25 F pLnp
Pov/er ( +5v )
(AMP-3 ) 3[fi33]'-
Ana I oq GND
FR NJ NI NH NG DE
F pum pressure
senso r
NE ND NC NB DD

P26€)
Po1@
Po?€)
Po4o
Po5 G)
Po6 G)
Po3 G)
CONTROL VALVE

BI{P14113

PC200 ,220-8 15
s8N00242-03 40 Troubleshooting

Failure code IDHPBMA] R Pump Press Sensor Abnormality


User code Failure code R pump pressure sensor abnormality
Trouble
DHPBMA (Pump controller system)

Contents of
Signal voltage of R pump pressure sensor circuit is below 0.3 V or abovb 4.5 V.
trouble
Action of Fixes R pump pressure at 0 MPa {0 kg/cm'} and continues control.
controller lf cause of failure disappears, system resets itself.
Problem that
Automatic gear shifting function does not work.
appears on
Straight travel perforrnance or steering performance lowers.
machine
* lf 5V circuit (3) and ground chcuit (1) of pressure sensor are connected inversely, pressure sensor
Related infor- will be broken. Apcordingly, take extreme care when ctrecking.
mation . R pump pressure can be checked with monitoring function. (Code: 01101 R pump pressure)
. Method of reproducing failure code: Turn starting switcfi ON or stiarl engine.

Standard value in normal state/Remarks on troubleshooting


Defective 5V sensor power lf failure code [DA25KPJ is also displayed, carry out troubleshooting
supply 1 system for it first.
Prepare with starting switch OFF, then turn starting switch ON or
start engine and cr,rry out troubleshooting in each case.

Defective R pump pressure Between (3) - (1 ) Power supply 4.5 - 5.5 V


sensor (lnternal defect) Between (2) - (1) 0.3 - 4.5 V
lf voltage is abnormal, replace R pump pressure sensor with F
pump pressure sensor and check failure code. (lf "E" of failure code
goes off at this time, R pump pressure s€nsor is defective.)
* Prepare with starting switch OFF, then carry out troubleshooting
without turning strarting switch ON.
Possible causes
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) - Max. 1 O
vallJe in normal ness (Disconnection in wiring P26 (female) (1)
or defective contact in con-
state
nector)
Wiring harness between C01 (female) (68) - Resis-
Max. 1 O
P26 (female) (2) tance
Wiring harness between C01 (female) (9) - Max. 1 O
J06 - P26 (female) (3)
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
circuit) Wiring harness between C01 (female) (68) - Resis-
Min. 1 MO
P26 (female) (2) tance
* Prepare with starting switch OFF, then turn starting switch ON
[-iot shont {Shont clrcuit r.vith and carry out troubleshooting.
24V mrcuit) in wiring harness Wiring harness between C01 (female) (68)
- Max. 1 V
P26 (fernale) (2)
lf causes 1 - 5 are not detected, pump controller may be defective.
Defective purnp controller
(Since trouble is in system, troubleshooting cannot be carried out.)

16 PC200 ,220-g
40 Troubleshooting $EN0A242-03 'i

,,' Gircuit diagram related to R pump pressure sensor

Poso Po4 o
Po6c P0?o
Po3o c
AoB@,@ o
Punp controller
CO1 ( AMP-81 ) p26 R PUTP

Power ( +5V )
(AMP-3) 3ffi:3i"
ANAIOS GND
FR N\, NI NH NG
R puTp pressure
sensor
NE ND NC NB DD

P25@
Po1@
Po7 @
Pa4@
Pos G)
Po6@
Po3@
CONTROL VALVE

PG200,22A-8 17
sEN0a242-A3 40 Troubleshooting

Failure code [DHS3MA] Arm Gurl PPC Press Sensor Abnormality


User code Failure code Arm curl PPC pressure sensor abnormality
Trouble
DHS3MA (Pump controller system)
Contents of
Signal voltage of arm curl PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of . Fixes arm curl PPC pressure at 0 MPa {0 kg/cm'} and continues control.
controller . lf cause of failure disappears, system resets itself.
Problem that
Automatic decelerator cannot be reset.
appears on
Arm curl performance lowers.
machine
* lf 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, tiake extreme care when checking.
Related infor- . Arm curl PPC pressure can be checked with monitoring function.
mation
(Code: 07200 Arm curl PPC pressure)
' Method of reproducing failure code: Turn starting switch ON or start engine.

Standard value in normal state/Remarks on troubleshooting


Defective 5V sensor power lf failure code [DA25KP] is also displayed, carry out troubleshooting
supply 1 system for it first.
* Prepare with starting switch OFn then turn starting switch ON or
start engine and carry out troubleshooting in each case.
Voltage

Defective arm curl PPC pres-


Between (3) - (1) 4.5 - 5.5 V
sure sensor (lnternal defect) Between (2) - (1) Signal 0.3 - 4.5 V
lf voltage is abnormal, replace arm curl PPC pressure.sensor with
another PPC pressure sensor and check'failure code. (lf "E" of fail-
ure code goes off at this time, arm curl PPC pressure sensor is
defective.)
* Prepare with starting switch OFF, then carry out troubleshooting
Possible causes without turning starting switch ON.
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) -
value in normal ness (Disconnection in wiring P04 (female) (1)
state or defective contact in con- Wiring harness between C01 (female) (17)-
nector) P04 (female) (2)
Wiring hamess between C01 (female) (9) - Resis-
Max. 1 O
J06 - P04 (female) (3) tance
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
circuit) Wiring harness between C01 (female) (17lr - Resis-
Min. 1 Mn
PO4 (female) (2) tance
* Prepare with starting switch OFF, thesr turne stanting srrultch OhJ
l-{ot shcrt (Short circuit with and carry out troubleshooting.
24V circuit) in wiring harness Wiring harness between C01 (female) (17) -
Voltage
P04 (female) (2)
lf causes 1 - 5 are not detected, pump controller may be defective.
Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out.)

18 PC200 ,22A-g
40 Troubleshooting s8N00242-03

: .' Gircuit diagram related to arm curl PPC pressure sensor

Po6o Poso
Po3o P0?o
Aog@,@ NF Polo
Pum cont ro t ter DE P25o P04 Arm CURL

CO1( AMP-81 ) P26@ (AMP-3 ) 3[fi33H"


Potent io potver
(+5V) FR NJ NI NH NG
ATM CURL
pressure sensor
NE ND NC NB
ANAIOg GND

P?5@
DD P?.6@
NA Po1@
J06 P0?@
Pos@
Po6@
Po3 €)
CONTROL VALVE

BWPt4t1,7

PC200,220-8 19
sEN 00242*03 40 Troubleshooting

Failure code [DHS4MAJ Bucket Gurl PPC Press Sensor Abnormality


User code Failure code Bucket curl PPC pressure sensor abnormality
Trouble
DHS4MA (Pump controller systern)
Contents of
Signal voltage of bucket curl PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of Fixes bucket curl PPC pressure at 0 MPa {0 kg/cmz} and continues control.
controller lf cause of failure disappears, system resets itself.
Problem that
Automatic decelerator cannot be reset.
appears on
Bucket curl performance lowers.
rnachine
* lt 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
Related infor- . Bucket cud PPC pressure can be checked with monitoring function.
n'lation
(Code: 07300 Bucket curl PPC pressure)
. Method of reproducing failure code: Turn starting swilch ON or start engine.

Cause Standard value in normal statelRemarks on troubleshooting


Defective 5V sensor power lf failure code IDAZSKPJ is also displayed, carry out troubleshooting
supply 1 system for it first.
* Prepare with starting switch OFf, then turn starting switch ON or
start engine and carry out troubleshooting in each case.

Defective bucket curl PPC Between (3) - (1) Power supply 4.5 - 5.5 V
pressure sensor (lnternal
Between (2) - (1) Signal 0.3 - 4.5 V
defect)
lf voltage is abnormal, replace bucket curl PPC pressure sensor
with another PPC pressure sensor and check failure code. (lf "E" of
failure code goes off at this time, bucket curl PPC pressure sensor
is defective.)
* Prepare with starting switch OFF, then carry out troubleshooting
Possible causes without turning starting switch ON.
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) - Resis-
value In normal Max. 1 O
ness (Disconnection in wiring P01 (female) (1) tance
state or defective contact in con- Wiring harness between C01 (female) (73)
nector)
- Resis-
Max. 1 O
P01 (female) (2) tance
Wiring harness between C01 (female) (9) - Resis-
Max. 1 O
J06 - P01 (female) (3) tance
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
cire uit) Wiring harness between C01 (fernale) (73) - Resis-
Min. 1 t\d()
P01 (fernalel {2} tance
* Prepare with starting switch Cfn then tunn starting switch Oft
F{ot sh*rt i$hort ef ncuit witF-r and carry out tnoubfeshooting.
24V circuit) in wiring harness Wiring harness between C01 (female) (73)
- Voltage Max. 1 V
P01 (female) (2)
lf carrses 1 - 5 are not detected, pump controller rnay be defective.
Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out.)

20 PC200 ,220-8
s8N00242-43
40 Troubleshooting

pressure sensor
circuit diagram related to bucket curl PPC

Po6o P05 o
Po3o P04 o

AoB@,@ P26 o
P25 @

Purnp contro t ter


PO? o
BucKEt CURL
CO1( AMP-81 ) P01 pr essur e
( AMP-3 ) senso r
power ( +5V )

ANA I Oq GND r-n Ni r.tNG t NH DE NF


BUCKET CURL
Dressure sensor NE ND NC NB D-D I'tA

P0?@
P?50
P26@
Po4o
Po5@
Po6@
Po3@
CONTROL VALVE

21
Pc200,220-8
sEN00242-03 40 Troubleshooting

Failure code IDHSSMAJ Boom Raise PPC Press Sensor Abnormality


User code Failure code Boom raise PPC pressure sensor abnormality
Trouble
DHSBMA (Pump controller system)
Contents of
Signal voltage of boom raise PPC prOssure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of Fixes boom raise PPC pressure at 0 MPa {0 kg/cmz} a, rd continues control.
eontroller lf cause of failure disappears, system resets itself.
Problem that
Automatic decelerator cannot be reset.
appears on
Boom raise perFormance lowers.
rnachine
* lf 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
Related infor-
matlon
. Boom raise PPC pressure can be checked with monitoring function.
(Code: 07400 Boom raise PPC pressure)
. Method of reproducing failure code: Tum starting switch ON or start engine.

Standard value in normal state/Remarks on troubteshooting


Defective 5V sensor power lf fbilure code [DA25KPJ is also displayed, carry out troubleshooting
supply 1 system for it first.
* Prepare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting in each case.

Defective boom raise PPC Between (3) - (1) Power supply 4.5 - 5.5 V
pressure sensor (lnternal
Between (2) - (1) 0.3 - 4.5 V
defect)
lf voltage is abnormal, replace boom raise PPC pressure sensor
with another PPC pressure sensor and check failure code. (lf "E" of
failure code goes off at this tirne, boom raise PPC pressure sensor
is defective.)
* Prepare with starting switch OFF, then carry out troubleshooting
Possible causes without turning starting switch ON.
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) - Resis-
value in normal ness (Disconnection in wiring P06 (female) (1) tance
state or defective contact in con- Wiring harness between C01 (female) (53)
nector)
- Resis-
Max. 1 O
P06 (female) (2) tance
Wiring hamess between C01 (female) (9) - Resis-
J06 - P06 (female) (3) Max. 1 O
tance
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
circuit) Wiring harness between C01 (female) (S3) - Resis-
P06 (fenrale) (2> tuiin. X ndQ
tance
* Prepare with starting switch CFF, then tunn starting switch Gru
short ($hort circuit with
F{ot and carry out troubleshcoting.
24V circuit) in wiring harness Wiring harness between C01 (female) (53)
- Voltage Max. 1 V
P06 (female) (2)
lf causes 1 - 5 are not detected, pump controller may be defective.
Defective purnp controller
(Since trouble is in system, troubleshooting cannot be carried out.)

L2 PC200,22a-g
s8N00242-03
40 Troubleshooting

:,j circuit diagram related to boom raise PPG pressure sensor

P0?o
Po3o NF Polo
AoB@,@ DE P25o
P26c
Punp control ler NG Po4o
CO1 ( AMP-81 )
NH Po5@ p06 Boorn UP

Power ( +5V )
( AMP-3 ) 3!fi33y"
ANA I Og GND
FR NJ NI
BO$N UP
pressure sensor

NC Po5@
J06 NB Po4o
P26@
DD P25€)
NA Po1@
P0?@
Po3G)
CONTROL VALVE

8VP14119

23
PC200,220-8
sEN 0a242-03 40 Troubleshooting

Failure code [DHSAMAJ Swing RH PPC Press Sensor Abnormality


User code Failure code Swing right PPC pressure sensor abnormality
Trouble
DHSAMA (Pump controller system)

Contents of
Signal voltage of swing right PPC pressuFe sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of Fixes swing right PPC pressure at 0 MPa {0 kg/cm'} and continues control.
controller lf cause of failure disappears, system resets itself.
Problem that
Automatic decelerator and swing holding brake cannot be reset.
appears on
Swing right performance lowers.
machine
* lf 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, trake extreme care when checking,
Refiated infor-
rnation
. Swing righl PPC pressure can be checked with monitoring function.
(Code: 09002 Swing right PPC pressure)
. Method of reproducing failure code: Turn starting switch ON or start engine.

Cause Standard value in normal state/Remarks on troubleshooting


Defective 5V sensor power lf failure code [DA25KP] is also displayed, carry out troubleshooting
supply 1 system for it first.
* Prepare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting in each case.

Defective swing right PPC Between (3) - (1) Power supply 4.5 - 5.5 V
pressure sensor (lnternal
Between (2) - (1) Signal 0.3 - 4.5 V
defect)
lf voltage is abnormal, replace swing right PPC pressure sensor
with another PPC pressure sensor and check failure code. (lf "E" of
failure code goes off at this time, swing right PPC pressure sensor is
defective.)
* Prepare with starting switch OFF, then c;,rry out troubleshooting
Posslble causes without turning starting switch ON.
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) -
value in normal ness (Disconnection in wiring P07 (female) (1)
state or defective contact in con- Wiring harness between C01 (female) (72) - Resis-
nector) PoT (femalel (2) tance
Wiring harness between C01 (female) (9) - Resis-
Max. 1 O
J06 - Pa7 (female) (3) tance
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
circuit) Wiring harness between C01 (female, (V2\ - Resis-
tulin, 1 MC)
P07 (female) {2} tance
* Pnepare with starting switch CIfE then turn starting switch Oru
Hot sF:crt {Shcrt e6neuEt uvith and carry out trcubleshooting.
24V circuit) in wiring harness Wiring harness between C01 (female) (72)
- Voltage Max. 1 V
PaT (female) (2)
lf causes 1 - 5 are not detected, pump controller may be defective.
Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out.)

24 PC2O0,220-8
40 Troubleshooting sEN00242'c,3

,,': Gircuit diagram related to swing right PPC pressure sensor

Po6c P05 o
Po3o P04 o
AoB€),@ P25 o
P26 o
Punp controtter P01 e

c01 ( AtvP-81 ) Swins (R)


P07 pr essur e
Power ( +5V )
(AMP_3 ) sensor
ANA I Og GND
FR NJ NI NH NG DE NF
Swing (R) pressur
sensor
NE ND NC NB DD NA

Po1€)
P25G)
P26G)
Po4@
Po5 €)
Po6 €)
Po3€)
CONTROL VALVE

PC200,22A-8 25
sEN 00242-03 40 Troubleshooting

Failure code [DHSBMAJ Swing LH PPC Press Sensor Abnormality


User code Failure code Swing left PPC pressure sensor abnormality
Trouble
DHSBMA (Pump controller system)

Contents of
Signal voltage of swing left PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of Fixes swing left PPC pressure at 0 MPa {0 kg/cm'l and continues contr:|.
controller tf cause of failure disappears, system resets itself.
Problem that a
Automatic decelerator and swing holding brake cannot be reset.
appears on t Swing left performance lowers.
machine
* lf 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
Related infor- . Swing lefi PPC pressure can be checked with monitoring function.
mation
(Code: 09002 Swing leff PPC pressure)
. Method of reproducing failure code: Turn starting switch ON or start engine.

Standard value in normal statelRemarks on troubleshooting


Defective 5V sensor power lf failure code [DA2SKPJ is also displayed, carry out troubleshooting
supply 1 system for it first.
Prepare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting in each case.

Defective swing left PPC Between (3) - (1 ) Power supply 4.5 - 5.5 V
pressure sensor (lnternal Between (2') - (1) 0.3 - 4.5V
defect)
lf voltage is abnormql, replace swing left PPC pressure sensor with
another PPC pressure sensor and checK failure code. (lf "E" of fail-
ure code goes off at this time, swing left PPC pressure sensor is
defective.)
* Prepare with starting switch OFF, then cr,rry out troubleshooting
Possible causes without turning starting switch ON.
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) - Resis-
value in normal Max. 1 O
ness (Disconnection in wiring P03 (female) (1) tance
state or defective contact in con- Wiring harness between C01 (female) (16) -
nector) P03 (female) (21
Wiring harness between C01 (female) (9) - Max. 1 O
J06 - P03 (female) (3)
* Prepare with starting switch OFF, then ce,rry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
circuit) Wiring harness between C01 (female) (16) - Resis-
Min. 1 MO
P03 (female) (2) tance
* Prepare with starting switch OFE then turn starting switch ON
Hot short (Short circuit with and carry out troubleshooting.
24V circuit) in wiring harness Wiring harness between C01 (female) (16) *
Max. 1 V
P03 (female) (2)
lf causes 1 - 5 are not detected, pump controller may be defective.
Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out.)

26 PC200,224-8
$8N00242-03 \
4A Troubleshooting

Gircuit diagram related to swing left PPC pressure sensor

PO? o
NF P01 e
AoB€),@ DE P25 c
P26 o
NG PA4 o
controller NH P05 o swlnq (L)
Pr.HTlp
P03
CO1 ( AMP-81 )
NI P06 o (AMP-3) 3[fi:3y"
Power ( +5V )
5/lng (L) pressure
sensor
Analoq GND

ND Po6@
NC Pos@
NB P04@
P25€)
J06 DD P26G)
NA Po1€)
Po?€)
CONTROL VALVE

BWP14121

PC200 ,220-8 27
sENoa242-03 40 Troubleshooting

Failure code [DHSDMAJ Bucket Dump PPC Press Sensor Abnormality


User code Failure code Bucket dump PPC pressure sensor abnormality
Trouble
DHSDMA (Pump controller system)
Contents of
Signal voltage of bucket dump PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of Fixes bucket durnp PPC pressure at 0 MPa {0 kg/cmt} and continues control.
controller lf cause of failure disappears, system resets itself,
Problem that
Automatic decelerator cannot be reset.
appears on
Bucket dump performance lowers.
machine
* lf 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, trake extreme care when checking.
Related infor- . Bucket dump PPC pressure can be checked with monitoring function.
mation
(Code: 07301 Bucket dump PPC pressure)
. Method of reproducing failure code: Tum starting switch ON or start engine.

Standard value in normal stiate/Remarks on troubleshooting


Defective 5V sensor pdwer lf failure code [DA25KPJ is also displayed, carry out troubleshooting
supply 1 system for it first.
Prepare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting in each case.

Defective bucket dump PPC Between (3) - (1) Power supply 4.5 - 5.5 V
pressure sensor (lnternal
defect)
Between (2) - (1) Signal 0.3 - 4.5 V
lf voltage is abnormal, replace bucket dump PPC pressure sensor
with another PPC pressure sensor and check failure code. (lf "E" of
failure code goes off at this time, bucket dump PPC pressure sensor
is defective.)
Prepare with starting switch OFF, then carry out troubleshooting
PCIssible causes without turning starting switch ON.
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18)-
value in norrnal ness (Disconnection in wiring P05 (female) (1)
state or defective contact in con- Wiring harness between C01 (female) (34) - Resis-
nector) P05 (female) (2) tance
Wiring hamess between C01 (female) (9) - Resis-
Max. 1 C)
J06 - P05 (female) (3) tance
Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness (Short circuit with GND
circuit) Wiring harness between C01 (female) (34) - Resis-
Min. 1 MO
P05 (female) (2) tance
& Prepare with starling switch OfE then turn starting switch ON
Hot short (Short circuit witlr and carry eut troubleshooting.
24V circuit) in wiring harness Wiring harness between C01 (female) (34) - Voltage Max. 1 V
P05 (female) (2)
lf causes 1 - 5 are not detected, pump controller may be defective.
Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out.)

28 PC200,22A-g
40 Troubleshooting sEN00242-A3

,' Circuit diagram related to bucket dump PPC pressure sensor

Po6o
Po3o
AoB€),@ Pale
NF Polo
Punp c0ntroller P26€)
CO1 ( AMP-BT )
DE P25G) p05 Bucket DUMP

NG Po4o (ArvP-3 ) 3[333i"


P0wer ( +5V )

ANAIOg GND
FR NJ NI NH
Bucket Dt vlP
pressure sensor
NE ND NC

Po4@
.J06 P25@
DD P26€)
NA Po1@
P0?@
Po6 €)
Po3 €)
CONTROL VALVE

BYIP741?2

PCaAA,22A-8 29
sEN 0fi242*03 40 Troubleshooting

30 PC200,220-g
40 Troubleshooting sENoa242-03

Failure code [DHXIMA] Overload Sensor Abnormality (Analog)


Overload alarm monitor non-display specification
User code Failure code Overload sensor (analog)
Trouble
DHX1MA (Pump controller system)
Contents of
Monitorwhich is not set to be displayed (Overload alarm monitor) is displayed.
trouble
Action of None in particular.
controller lf cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related infor-
Method of reproducing failure code: Turn starting switch ON.
mation

Possible causes Cause Standard value in normal state/Remarks on troubleshooting


and standard
value in normal Pump controller may be defective. (Since trouble is in systern, trou-
1 Defective pump controller
state bleshooting cannot be carried out.)

PC200,22A8 31
sEN 99242-03 4A Troubleshooting

Overload alarm monitor display specification


User code Failure code Overload sensor (analog)
Trouble
DHXIMA (Pump controller system)
Contents of
Signal voltage of overload alarm pressure sensor circuit is below 0.3 V or above 4.4 V.
trouble
Action of Outputs overload alarm constantly.
controller lf cause of failure disappears, system resets itself
Problem that
appears on lf display of overload alarm monitor is set, overload alarm monitor is displayed constantly.
machine
. Overload alarm pressure sensor is installed to only machine on which display of overload alarm
monitor is set.
Related infor-
* lf 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
mation . Overload alarm pressure (Boom cylinder bottom pressure) can be checked with monitoring function.
(Code: 15900 Boom bottom pressure)
. Method of reproducing failure code: Turn starting switch ON or stiart engine.

Standard value in normal state/Remarks on troubleshooting


Defective 5V sensor power lf failure code [DA2SKPJ is also displayed, carry out troubleshooting
supply 1 system for it first.
* Prepare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting in each case.

Defective overload alarm Between (3) - (1) Power supply 4.5 - 5.5 V
pressure sensor (lnternal
Between (2) - (1) 0.3 - 4.4 V
defect)
lf voltage is abnormal, replace overload dlarm pressure sensor with
F pump pressure sensor or R pump pressure sensor and check fail-
ure code. (lf "E" of failure code goes off at this time, overload alarm
pressure sensor is defective.)
* Prepare with starting s.ryitch OFF, then carry out troubleshooting
Possible causes without turning starting switch ON.
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18)- Resis-
value in normal Max. 1 O
ness (Disconnection in wiring P46 (female) (1) tance
state or defective contact in con- Wiring harness between C01 (female) (74) - Resis-
nector) Max. 1 A
P46 (female) (2) tance
Wiring harness between C01 (female) (9) - Resis-
J06 - P46 (female) (3) tance
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch CN.
ness (Short circuit with GND
Wiring harness between C01 (female) (g) * Resis-
circu it) Mim. '! Mft
P46 (femalel (2) tance
k Frepare with stanting swltch OFF, then turn starting switch OfS
Hot short (Short circuit with and carry out troubleshooting.
24V circuit) in wiring harness Wiring harness between C01 (female) (9) -
Voltage
P46 (female) (2)
lf causes 1 - 5 are not detected, pump controller may be defective.
Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out.)

32 PC20o,220-8
4A Troubleshooting sENoa242-03

Circuit diagram related to overload alarm pressure sensor

P03 o
P06 o
P05 o
P04 o
controlter
P07 o
Punp

CO1 ( AMP-81 ) AoB€).@ P01 o


Power f5V
( ) P?6 c
ANA I Og GND
NJ NI NH NG DE
P25 o
Over I oad pressure
NE ND NC NB DD
P25 @
P26 o
J06 P01 @
PO? @
P04 @
P05 @
( 0r ange )
P06 @
0ver I oad
cavtion P03 @
pressure P46
sensor ( AMP-3 )

Br{P14254

PC200 ,220-8 33
sEN 0a242-03 40 Troubleshooting

Failure code [DW43KAJ Travel Speed Sol Discon


User code Failure code Travel speed solenoid system disconnection
Trouble
DW43KA (Pump controller system)

Contents of
When output to travel speed shifting solenoid was lurned ON, disconnection was detected in circuit.
trouble
Action of None in particular. (Since no current flows, solenoid does not operate.)
controller lf cause of failure disappears, system resets itself.
PC200: Speed is low at High travel speed posilion (Machine monitor is set to High but actual speed
Problem that
is about Middle).
appears on
PC22O:. Speed is low at High and Middle travel speed position (Machine monitor is set to High or
machine
Middle but actualspeed is about Low).
Operating condition of travel speed shifting solenoid can be checked with monitoring function.
Related infor-
(Code: 02300: Solenoid 1)
mation
Method of reproducing failure code: Start engine + Set travel speed to High + Operate travel lever.

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFn then carry out troubleshooting
Defective travel speed shifr- without turning starting switch ON.
1 ing solenoid (lnternal discon-
V04 (male) Resistance
nection)
Between (1) - (2) 20 - 60 r)
* Prepare with starting switch OFF, then carry out troubleshooting
Possible causes Disconnection in wiring har- without turning starting switch ON.
and standard ness-(Disconnection in wiring Wiring harness between C02 (female) (87) - Resis-
value in normal 2 Max. 1 O
or defective contact in con- V04 (female) (1) tance
state nector) Wiring harness between C02 (female) (115), Resis-
Max. 1 O
(117), (120) - V04 (female\ (2) tance
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
3 Defective pump controller C01 (female) Resistance
Between (87) - (115), (117),
20 - 60 r)
(12o1

34 PC200,220-8
40 Troubleshooting s8N00242.{,3

:.,,' Circuit diagram related to travel speed shifting solenoid

v1s@
AoBG)
Do3 c) v3oG)
Punp controI ter
Trave I speed
c02(AN4P-40 ) solenoid valve
rrave I speed
solenold
BE BD BC
Sotenoid GND
50 teno icl GND

Solenoid GND

voze,
vo3@
voS€)
v23@
v24@
REVOLV ING FRAT4E

BWP 14 1 25

PC200, 220-8 35
sEN 40242-03 40 Troubleshooting

Failure code [DW43KB] Travel Speed Sol Short


User code Failure code Travel speed solenoid system short
Trouble
DW43KB (Pump controller system)
Contents of
When output to travel speed shifiing solenoid was lurned ON, short circuit was detected in circuit.
trouble
Action of Turns output to lravel speed shifting solenoid OFF.
controller Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
PC200: Speed is low at High travel speed position (Machine monitor is set to High but actual speed
Problem that
is about Middle).
appears on
PC22O: Speed is low at High and Middle travel speed position (Machine monitor is set to High or
machine
Middle but actualspeed is about Low).
Operating condition of travel speed shifting solenoid can be checked with monitoring function.
Related infor-
(Code: 02300: Solenoid 1)
mation
Method of reproducing failure code: Strart engine + Set travel speed to High + Operate travel lever.

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective travel speed shift-
1 ing solenoid (lnternal discon- V04 (male) Resistance
nection) Between (1) - (2) 20 - 60 r)
Between (1) - chassis ground Min. 1 MO
Fossible causes * Prepare with starting switch OFn then carry out troubleshooting
and standard Ground fault in wiring har- without turning starting switch ON.
value in normal 2 ness (Short circuit with GND
circuit) Wiring harness between C02 (female) (87) - Resis-
state Min. 1 MQ
V04 (female) (1) tance
* Prepare with starting switch OFF, then carry out troubleshooting
without turning staning switch ON.
C02 (female) Resistance
3 Defective pump controller
Between (87) - (115), (117),
20 - 60 ()
(120)
Between (87) - chassis ground Min. 1 MQ

36 PC200, 220-8
\
40 Troubleshooting s8N00242-03

i Gircuit diagram related to travel speed shifting solenoid

525o,@ v1e€)
AoB@
Do3o v3o@
Purnp cont ro I Ier
Trave I speed
C02(Al'/P-40) solenold valve
Trave I speed
solenoid BE BD BC
Solenoid GND

Sotenoid GND

Soteno id GND

voz@)
vo3@
vo5@
u23@
v24@
REVOLV ING FRAI,iE

BWP 14 1 25

PC200,220-8 37
s8N00242-03 40 Troubleshooting

Failure code [DW45KA] Swing Brake Sol Discon


User code Failure code Swing holding brake solenoid system disconnection
Trouble
E03 DW45KA (Pump controller system)
Contents of
When output to swing holding brake solenoid was lurned OFF, disconneclion was detected in circuit.
trouble
Action of None in particular. (Since no current flows, solenoid does not operate.)
controller lf cause of failure disappears, system resets itself.
Problem that
appears on Machine cannot swing (Swing holding brake is not reset).
machine
lf solenoid and wiring harness are normal, operator can swing machine by setting swing holding
brake release sraritch in release position (Swing holding brake does not work, however, when
machine stops).
Related infor- Keep swing lock switch in OFF position and swing holding brake release switch in release position
mation during lroubleshooting.
Operating condition of swing holding brake solenoid can be checked with monitoring function.
(Code: 02300: Solenoid 1)
Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
Defective swing holding without turning starting switch ON.
1 brake solenoid (lnternal dis-
connection)
V03 (male) | Resistance
Between (1) - (2) | 20 - 60 O
* Prepare with starting switch OFn then carry out troubleshooting
Defective assembled-type without turning starting switch ON.
2 diode D01 (lnternal discon-
D01 (male) Digital circuit tester Continuity
nection)
Between (7) - (3) Diode mode There is continuity
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective swing lock switch S04 (male) Swing lock switch Resistance
3
( lnternal disconnection)
OFF Max. 'l C)
Between (3) - (4)
and standard t ON Min. 1 MQ
value in normal I * Prepare with starting switch OFn then carry out troubleshooting
state without turning starting switch ON.

I
Wiring hamess between C02 (female) (101) Resis-
Max. 1 O
Disconnection in wiring har- - D01 (female) (7) tance
I ness (Disconnection in wiring Wiring harness between D01 (female) (3) - Resis-
I
4 Max. 1 O
I
I
or defective contact in con- JaZ - S04 (female) (3) tance
nector)
I Wiring harness between S04 (fernale) (4) - Resis-
ftdax. 1 O
I
V03 (fennale) (1) tance
I
I
I Wiring harness betweers COZ {fenrale) (115), Resls-
I Max. 1 Q
(117), $2a) - V03 (female) (2) tance
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.

5 Defective pump controller CAz (female) Disconnect D01 and Resistance


connect pins (3) and
Between (101) - (7) on female side
(115), (117), (120)
20-60()
directlY.

3B PC200, 220-g
sEN00242-03
40 Traubleshooting

6ircuit diagram related to swing holding brake solenoid

voz @ v03
SYlng park lng brako
voa @
(D-2) solenold valve

H15@

EflErgeIEy SV lng
Ko1 o PE >vo5@
parllng brate
release sr ltch FUSE bOX H15 504 $illnE lock
---- --l F0t ( 0e0-22 ) ( swP-6 ) sv I tch

sza 525
i ( 090-16 )

t,P DgyN : J02


,

----"1

s25 @
s25 @
[,bnltor oanel
Cl't02 ( 0?0- 12)
sr,lng l00k

JO4

Rrnp control ler

C01 ( Al'4P-Bt )
SYlng l0ck
svlnq ererm ency
N08@,@ * FT

C02 ( Al'4P-40 ) 525@,@


Swlns oark lng . AoB @
brake solenol0
Solemld Gl.B v1e@
.J05
Solerpld Gt'[} v30@
BF
5o lerp ld GND

v24@ I >- v23 @

D01 ( SWP-8 ) Ros @


R1o @
co1 @
s-?0 @
D03 ( SWP--8 ) R08 [ry *- ntr

Rrz @

Acol o
Jos @
T04 T07

BWP 14 1 26

39
PC200,224.8
sEN 0a242-03 4A Troubleshooting

Failure code [DW45KB] Swing Brake Sol Short


User code Failure code Swing holding brake solenoid system short
Trouble
E03 DW45KB (Pump controller system)

Contents of
When output to swing holding brake solenoid was turned ON, short circuit was detected in circuit.
trouble
Action of Tu:ns output to swing holding brake solenoid OFF.
controller Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on Machine cannot swing (Swing holding brake is not reset)
rnachine
lf solenoid and wiring harness are normal, operator can swing machine by setting swing holding
brake release switch in release position (Swing holding brake does not work, however, when
machine slops).
Related infor- Keep swing lock switch in OFF position and swing holding brake release switch in release position
rnation during troubleshooting.
Operating condition of swing holding brake solenoid can be checked with monitoring function.
(Code: 02300: Solenoid 1)
Method of reproducing failure code: Start engine + Swing with left work equipment control lever.

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective swing holding
1 brake solenoid (lnternal short V03 (male) Resistance
circuit or ground fault) - (2\ 60 ()
Between (1) 2A -
Between (1) - chassis ground Min. 1 MQ
* Prepare with starting switch OFF, then carry out troubleshooting
Possible causes Ground fault in wiring har- without turning starting switch ON.
and standard ness (Disconnection in wiring
2 Wiring hamess between CA2 (female) (101)
value in normal or defective contact in con- Resis-
state nector) - D01 - J02- S04 - V03 (female) (1), - S25 tance Min. 1 MO
(female) (14)
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CAz (female) Resistance
3 Defective pump controller Disconnect D01 and
Between (101) -
(115), (117), (120)
connect pins (3) and 20- 60 Q
(7) on female side
Between (101) - directly. Min. 1 MO
chassis ground

40 PC200,220-8
sENoa242-03
40 Traubleshooting

Circuit diagram related to swing holding brake solenoid

voz @ v03
(D-2) Svlns park lng brake
vo4 @ solenold valve

H15@

Enprgency sYlno
Kor o E!----=- VOS
parl lng brake @
release sv ltch Fuse box H15 s04 sw lng lock
F0r ( swP-6 ) sv I tch
525
( 090-22 )
( 090-16 )

tP EttN : J02
_.-:

s25@
s2s @
Lbn I tor oane I

Ct'402 ( 0?0- Q)
S/lnq lock

J04

Ptnp controller
COT ( AfuIP-BT )

5t/lns Iock
svlng eremgency
N08@,@ * Fr-

c02 ( AMP-40 ) s25 @,@


svlns Dark In9 AoB @
brske solenolcl
SOIEMId GND v1e@
.J05
Solerpld Gl.D v30@
Solenold Gh[)
v?4@ I > v23@

D01 ( SWP-B ) Ro5


@
R1o
@
co1 @
s3o @
*t
003 { Swp*ffi } R08@ *
R12 @

ACol o
ro5 @
T04

BWP14126

41
PC200 ,220-8
sEN 00242-03 40 Troubleshooting

Failure code [DW91KA] Travel Junction Sol Discon


User code Failure code Travel junction solenoid system disconnection
Trouble
DW91KA (Pump controller system)
Contents of
When output to travel junction solenoid was turned ON, disconnection was delected in circuit
trouble
Action of None in particular. (Since no current flows, solenoid does not operate.)
controller tf cause of failure disappears, system resets itself.
Problem that
appears on Machine is not steered easily during travel.
rnachine
Operating condition of traveljunction solenoid can be checked with monitoring function.
Related infor-
(Code: 02300 Solenoid 1)
mation
Method of reproducing failure code: Strart engine + Steer machine with right and lefi travellevers.

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
Defective travel junction without turning starting switch ON.
1 solenoid (lnternal disconnec-
V05 (male) Resistance
tion)
Between (1) - (2) 20-60()
* Prepare with starting switch OFF, then carry out troubleshooting
Possible causes Disconnection in wiring har- without turning starting switch ON.
and standard ness (Disconnection in wiring Wiring harness between CAz (female) (110) Resis-
value in normal 2 Max. 1 O
or defective contact in con- - V05 (female) (1) tance
state nector)
Wiring harness between C02 (female) (115), Resis-
Max. 1 O
(117), (120) - V05 (fema.le\ (2') tance
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
3 Defective pump controller C02 (female) Resistance
Between (110) - (115), (117),
(120)
2A-60()

42 PC200,220-8
40 Troubleshooting s8N00242-03

,i', Circuit diagram related to travel junction solenoid

@,@ vrs G)
AoB €)
Do3 c) v3o €)
Punrp controlter
Travet iunctlon
c02(AMP-40) solenold valve
TraveI iunctlon
solenold
Solenoid GND
SO IENO ICI GND

Solenoid GND BD vo3 €)


BC v0?@
vo4@

v23€)
v24@
REVOLV I NG FRAT4E

BWP 14128

PC200 ,224-8 43
sEN 00242-03 40 Troubleshooting

Failur,e code [DW91KB] Travel Junction Sol Short


User code Failure code Travel junction solenoid system short
Trouble
DW91KB (Pump controller system)
Contents of
When output to travel junction solenoid was turned ON, short circuit was detected in circuit.
trouble
Action of Turns output to trar':l junction solenoid OFF.
controller Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problern that
appears on Machine is not steered easily during travel.
machine
. Operating condition of travel junclion solenoid can be checked with monitoring function.
Related infor-
(Code: 02300 Solenoid 1)
mation . Method of reproducing failure code: Strart engine + Sleer machine with right and left travel.levers.

Cause Standard value in normat state/Remarks on troubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective travel junction
1 solenoid (lnternal short cir- V05 (male) Resislance
cuit or ground fault) Between (1)-(2) 20-60()
Between (1) - chassis ground Min. 1 MO
Possible causes * Prepare with starting switch OFF, then carry out troubleshooting
and standard Ground fault in wiring har- without turning starting switch ON.
value in normal 2 ness (Short circuit with GND
circuit) Wiring hamess between C02 (female) (110) Resis-
state Min. 1 MO
- V05 (female) (1) tance
* Prepare with starting switch OFF, the_n carry out troubleshooting
without turning starting switch ON.
C02 (female) Resistance
3 Defective pump controller
Between (110) - (115), (117),
(120)
20 - 60 ()
Between (110) - chassis ground Min. 1 MCl

44 PC200,220-8
$8N00242-03
40 Troubleshooting

circuit diagram related to travel junction solenoid

@,@ v1e@
AoB@
Do3o v3o@
Ptfip cont ro t t er
Travel iunction
c02(AMP-40 ) solenoid valve
Travel iunctlon
solenoid
S0tenoid GND

S0tenoid GND

Soteno i d GND BD v03 @


BC v02 @
v04 @

v23 @
v?4 @
REVOLV I NG FRAI\4E

BWP 14 128

45
PC200,220-8
sEN00242-A3 40 Troubleshooting

Failure code [DWA2KA] Service Sol Discon


User code Failure code Service solenoid disconnection
Trouble
DWA2KA (Pump controller systern)
Contents of
When output to service solenoid is turned OFF, disconnection was detected in circuit
trouble
Action of None in particular. (Since no current flows, solenoid does not operate.)
controller lf cause of failure disappears, system resets itself.
Problem that
appears on Hydraulic circuit for attachment does not change to single operation circuit
machine
Operating condition of service solenoid can be checked with monitoring function.
Related infor- (Code: 02301 Solenoid 2)
mation Method of reproducing failure code: Turn starting swilch ON + Set machine in mode other.than
breaker mode (B).

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then @rry out troubleshooting
Defective service solenoid without turning strarting switch ON.
1
( lnternal disconnection ) V06 (male) Resistince
Between (1) - (21 20 - 60 Q

Possiblecauses
* Prepare with starting switch OFn then carry out troubleshooting
Disconnection in wiring har- without turning starting switch ON.
and standard
value in normal ness (Disconnection in wiring Wiring harness between C02 (female) (BO) - Resis-
2 Max. 1 O
state or defective contact in con- V06 (female) (1) tance
nector) Wiring harness between V06 (female) (2') - Resis-
Max. 1 O
chassis ground (T09) tance
* Prepare with starting switch OFn then carry out troubleshooting
without turning starting switch ON.
3 Defective pump controller
C02 (female) Resistance
Between (86) - chassis ground 20-60()

Circuit diagram related to seruice solenoid

Pt-nnp controller Attacl'rnent return


v06
change so I eno i d
c02 ( AMP- 40) (D-2) VAIVE
Service circuit
sotenold

VCT @ M0?c T0g


P23 @ MoBo
A13@

REVOLV ING FRAIE

BWP 14129

46 PC200,22A-g
40 Troubleshooting $EN00242-A3 \

Failure code IDUIIAZKB] Seruice Sol Short


User code Failure code Service solenoid short
Trouble
DWAzKB (Pump controller system)

Contents of
When output to service solenoid is turned ON, short circuit was detected in circuit.
trouble
Action of Turns output lo service solenoid OFF
controller Even if cause of failure disappears, syslem does not reset itself until starling switch is turned OFF.
Problem that
appears on Hydraulic circuit for attachment is not does not change to single operation circuit
machine
Operating condition of service solenoid can be checked with monitoring function.
Related infor-
(Code: 02301 Solenoid 2)
mation
Method of reproducing failure code: Tum strarting switch ON + Set machine in breakqr mode (B).

Cause Standard value in normal state/Remarks on lroubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective seryice solenoid
1 (lnternal short circuit or V06 (male) Resistance
ground fault) 20-60r)
Between (1) - (2)
Possible causes Between (1) - chassis ground Min. 1 MO
and standard * Prepare with starting switch OFF, then carry out troubleshooting
value in normal Ground fault in wiring har- without turning starting switch ON.
state 2 ness (Short circuit with GND
circuit) Wiring harness between C02 (female) (86) - Resis-
Min. 1 MO
V06 (female) (1) tance
* Prepare with starting switch OFn then carry out troubleshooting
without turning starting switch ON.
3 Defective pump controller
CAz (female) Resistance
Between (86) - chassis ground 20-60r)
Circuit diagram related to selvice solenoid

Punp cont ro l l er Attacl"rnent return


v06
(D-2) change so I eno id
c02 ( AN4P-40) VAIVE
Service circuit
s0lenold

v01 @ Mo?€) TSg


??3 @ MoBo
A13@
REVOLV I NG FRAN/E

BWP 14 1 29

PC200,220-8 47
$EN 00242-03 40 Troubleshooting

Failure code [DWKOKAJ 2-stage Relief Sol Discon


User code Failure code 2-stage relief solenoid disconnection
Trouble
DWKOKA (Pump controller system)
Contents of
When output to 2-stage relief solenoid is turned OFF, disconnection was detected in circuit.
trouble
Action of None in particular. (Since no current flows, solenoid does not operate.)
controller lf cause of failure disappears, system resets itself.
Problem that
Power maximizing function does not work.
appears on
Travel power is low.
machine
Operating condition of 2-stage relief solenoid can be checked with monitoring function.
Related infor-
(Code: 02300 Solenoid 1)
mation
Method of reproducing fuilure code: Turn starting switch ON + Set machine in mode other.than (L).

Cause Standard value in norrnal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then carry out troubleshooting
Defective 2-stage relief sole- without turning starting switch ON.
1
noid (lnternal disconnection) V02 (male) Resistance
Between (1) - (21 2A - 60 r]
* Prepare with starting switch OFF, then cr,rry out troubleshooting
Possible causes Disconnection in wiring har- without tuming starting switch ON.
and standard ness (Disconnection in wiring Wiring hamess between C02 (female) (109) Resis-
value in nornal 2 Max. 1 O
or defective contact in con- - VAZ (female) (1) tance
state nector) Wiring harness between C02 (female) (115), Resis-
Max. 1 O
(117), (120) - voz (female) (2) tance
* Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
3 Defective pump controller C02 (female) Resistance
Between (109) - (115), (117),
(120)
20-60r)

48 PC200,220-8
40 Troubleshooting $EN00242-03

, Circuit diagram related to 2-stage relief solenoid

s25@.@ FF v1s@
FJ
FG
+A0B@
D03 o -> v3o €)
PLT rp cont ro I I er
v02
c02(AMP-4A) (D-2) 3;?1ffi?o'fr1 lil
2-stase rel lef
sotenoid
Solenoid GND
s0tenoid GND
@
@
@
GR

FH

FL
j BE BD BC
o
e I T \

Solenoid GND @
vo4@

l BF
vo3@
vo5@
v23@
v24@
REVOLV I NG FRAlvlE

B'#P 14 684

PC200,220-8 49
sEN 44242-03 40 Troubleshooting

Failure code [DV1/K0KB] 2-stage Relief Sol Short


User code Failure code Z-stage relief solenoid short
Trouble
DWKOKB (Pump controller syste;n)
Contents of
When output to 2-stage relief solenoid is turned ON, short circuit wbs detected in circuit.
trouble
Action of Tums output to 2-stage relief solenoid OFF.
controller Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Froblem that
Power maximizing function does not work.
appears on
Travel power is low.
machine
Operating condition of 2-stage relief solenoid can be checked wilh monitoring function.
Kelated infor-
(Code: 02300 Solenoid 1)
mation
Method of reproduiing failure code: Tum starting switch ON + Set machine in working mode (L).

Cause Standard value in normal state/Remarks on troubleshooting


* Prepare with starting switch OFF, then @rry out troubleshooting
without turning starting switch ON.
Defective 2-stage relief sole-
1 noid (lntemal short circuit or V02 (male) Resistance
ground fault) 20-60r)
Between (1\ - (21

Between (1) - chassis ground Min, 1 MQ


Possible causes * Prepare with starting switch OFF, then carry out troubleshooting
and standard Ground fault in wiring har- without turning starting switch ON.
value in normal 2 ness (Short circuit with GND
circuit) Wiring hamess between COZ (female) (109) Resis-
state Min. 1 MO
- Vo2 (female) (1) tance
* Prepare with starting switch OFF, thep carry out troubleshooting
without turning starting switch ON.
C02 (female) Resistance
3 Defective pump controller
Between (1 5), (117),
20-60Q
??1a,11
Between (109) - chassis ground Min. 1 MO

50 ' PG200, 220-8


40 Troubleshooting sEN00242,{,3

; Circuit diagram related to 2-stage relief solenoid

@,@ v1s@
AoB@
Do3o v3o@
Purp cont ro t Ier
v02
(D-2) 2-stase rel ief
c02 (AN4P-40 ) solenoid valve
2-stase ret lef
sotenold
BE BD BC
s0teno i d GND

s0lenoid GND

Sotenoid GND

vo4@
vo3@
vo5@
v?3@
v?4@
REVOLV ING FRAI4E

BWP 14684

PC200,220-8 51
$8N00242-03

'- ir:e

:f

PC200, 220(LC)-B Hydraulic excavator


Form No. SEN002 42-03

@ 2OO7 KOMATSU
All Rights Reserved
Printed in Japan O4-AT (01)

52
IIOTAT1SU