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PROJECT REPORT 2018-2019

A
PROJECT REPORT
ON

PEDAL AND POWER OPERATED


HACKSAW MACHINE
Submitted by

NANDA MOHAN CHOWDARI B R (544ME16029)


SANGRAM KUMAR DHAL (544ME18023)
M D IMRAN ALI (544ME16029)
MALLESH V (544ME16019)
SIDDESH B R (544ME16029)
ABHIMANYU KUMAR (544ME16929)
SREE HARI PRASANNAN (544ME16029)
Under the guidance of

MR KUMAR N
In partial fulfillment for the award
of
DEPARTMENT OF MECHANICAL ENGINEERING
PROGRAMME
In

DEPARTMENT OF MECHANICAL ENGINEERING


R.R. POLYTECHNIC, CHIKKABANAVARA
DEPARTMENT OF TECHNICAL EDUCATION
BEGALURU-560001
2018-2019
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC
PROJECT REPORT 2018-2019

DEPARTMENT OF TECHNICAL EDUCATION


BENGULURU
R.R.POLYTECHNIC
RR LAYOUT, CHIKKABANAVARA
BANGLORE-560090
DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE
Certificate that this project report entitled PEDAL AND POWER
OPERATED HACKSEW MACHINE which is submitted by us,
candidates of RR polytechnic in partial fulfillment for the award of
DIPLOMO IN MECHANICAL ENGINEERING during the year of
2018 is recorded student of work carried out under our guidance. It
is certified that all corrections indicated for internal assignment have
been incorporated in the report.

The project report has been approved as it satisfies the academic


requirement in respects work prescribed for the said diploma. It is
further understood by certificate undersigned do not endure or
approve any statement made, expression or conclusion drawn there
in approve the project only the project only for purpose for which it
is submitted.

…………….. ……………… ………………

GUIDE HOD PRINCIPAL


Mr. KUMAR.N Mr. KUMAR.N

EXAMINER
1. ……………….
2. ……………….

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

CANDIDATES DECLARATION

1, NANDA MOHAN CHOWDARI B R, a student of diploma


in Mechanical Engineering department being reg. NO
544ME16029 of R.R. Polytechnic hereby that I own full
responsibility for the information, results and conclusions
provided in this project work titled “PEDAL AND POWER
OPERATED HACKSAW MACHINE” submitted to State
Board of Technical Examinations, Government of Karnataka for
the award of Diploma in Mechanical Engineering.

To the best of my knowledge this project work has not been


submitted in part of full elsewhere in any other
institutions/organization for the award of any
certificate/Diploma/Degree. I have completely taken care in
acknowledging the contribution of the others in this academic
Work. I further declare that in case of any violation of intellectual
property rights and particulars declared, found at any stage. I, as
the candidate will be solely responsible for the same

Date: signature of the candidate

Place: Name: NANDA MOHAN CHOWDARI B R

Reg No: 544ME16029

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

CANDIDATES DECLARATION

1, SANGRAM KUMAR DHAL, a student of diploma in


Mechanical Engineering department being reg. NO 544ME16029
of R.R. Polytechnic hereby that I own full responsibility for the
information, results and conclusions provided in this project work
titled “PEDAL AND POWER OPERATED HACKSAW
MACHINE” submitted to State Board of Technical
Examinations, Government of Karnataka for the award of
Diploma in Mechanical Engineering.

To the best of my knowledge this project work has not been


submitted in part of full elsewhere in any other
institutions/organization for the award of any
certificate/Diploma/Degree. I have completely taken care in
acknowledging the contribution of the others in this academic
Work. I further declare that in case of any violation of intellectual
property rights and particulars declared, found at any stage. I, as
the candidate will be solely responsible for the same

Date: signature of the candidate

Place: Name: SANGRAM KUMAR DHAL

Reg No: 590ME16042

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

CANDIDATES DECLARATION

1, MD IMRAN ALI, a student of diploma in Mechanical


Engineering department being reg. NO 544ME16029 of R.R.
Polytechnic hereby that I own full responsibility for the
information, results and conclusions provided in this project work
titled “PEDAL AND POWER OPERATED HACKSAW
MACHINE” submitted to State Board of Technical
Examinations, Government of Karnataka for the award of
Diploma in Mechanical Engineering.

To the best of my knowledge this project work has not been


submitted in part of full elsewhere in any other
institutions/organization for the award of any
certificate/Diploma/Degree. I have completely taken care in
acknowledging the contribution of the others in this academic
Work. I further declare that in case of any violation of intellectual
property rights and particulars declared, found at any stage. I, as
the candidate will be solely responsible for the same

Date: signature of the candidate

Place: Name: MD IMRAN ALI

Reg No: 544ME160

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

CANDIDATES DECLARATION

1, MALLESH V, a student of diploma in Mechanical


Engineering department being reg. NO 544ME16029 of R.R.
Polytechnic hereby that I own full responsibility for the
information, results and conclusions provided in this project work
titled “PEDAL AND POWER OPERATED HACKSAW
MACHINE” submitted to State Board of Technical
Examinations, Government of Karnataka for the award of
Diploma in Mechanical Engineering.

To the best of my knowledge this project work has not been


submitted in part of full elsewhere in any other
institutions/organization for the award of any
certificate/Diploma/Degree. I have completely taken care in
acknowledging the contribution of the others in this academic
Work. I further declare that in case of any violation of intellectual
property rights and particulars declared, found at any stage. I, as
the candidate will be solely responsible for the same

Date: signature of the candidate

Place: Name: MALLESH V

Reg No: 544ME16019

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

CANDIDATES DECLARATION

1, SIDDESH B R, a student of diploma in Mechanical


Engineering department being reg. NO 544ME16029 of R.R.
Polytechnic hereby that I own full responsibility for the
information, results and conclusions provided in this project work
titled “PEDAL AND POWER OPERATED HACKSAW
MACHINE” submitted to State Board of Technical
Examinations, Government of Karnataka for the award of
Diploma in Mechanical Engineering.

To the best of my knowledge this project work has not been


submitted in part of full elsewhere in any other
institutions/organization for the award of any
certificate/Diploma/Degree. I have completely taken care in
acknowledging the contribution of the others in this academic
Work. I further declare that in case of any violation of intellectual
property rights and particulars declared, found at any stage. I, as
the candidate will be solely responsible for the same

Date: signature of the candidate

Place: Name: SIDDESH B R

Reg No: 544ME16048

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

CANDIDATES DECLARATION

1, ABHIMANYU KUMAR, a student of diploma in Mechanical


Engineering department being reg. NO 544ME16029 of R.R.
Polytechnic hereby that I own full responsibility for the
information, results and conclusions provided in this project work
titled “PEDAL AND POWER OPERATED HACKSAW
MACHINE” submitted to State Board of Technical
Examinations, Government of Karnataka for the award of
Diploma in Mechanical Engineering.

To the best of my knowledge this project work has not been


submitted in part of full elsewhere in any other
institutions/organization for the award of any
certificate/Diploma/Degree. I have completely taken care in
acknowledging the contribution of the others in this academic
Work. I further declare that in case of any violation of intellectual
property rights and particulars declared, found at any stage. I, as
the candidate will be solely responsible for the same

Date: signature of the candidate

Place: Name: ABHIMANYU KUMAR

Reg No: 590ME16002

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

CANDIDATES DECLARATION

1, SREE HARI PRASANNAN, a student of diploma in


Mechanical Engineering department being reg. NO 544ME16029
of R.R. Polytechnic hereby that I own full responsibility for the
information, results and conclusions provided in this project work
titled “PEDAL AND POWER OPERATED HACKSAW
MACHINE” submitted to State Board of Technical
Examinations, Government of Karnataka for the award of
Diploma in Mechanical Engineering.

To the best of my knowledge this project work has not been


submitted in part of full elsewhere in any other
institutions/organization for the award of any
certificate/Diploma/Degree. I have completely taken care in
acknowledging the contribution of the others in this academic
Work. I further declare that in case of any violation of intellectual
property rights and particulars declared, found at any stage. I, as
the candidate will be solely responsible for the same

Date: signature of the candidate

Place: Name: SREE HARI PRASANNAN

Reg No: 544ME15063

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

SYNOPSIS

Operating a hacksaw manually is a very tiring and time consuming


task. It requires a lot of manual effort and delivers uneven cutting.
Operating a electrical hacksaw does deliver good results but consumes
a lot of energy. So here we propose a semi-automated hacksaw using
pedal power. Here we design and fabricate a hacksaw that is run by
pedal power and achieves even cutting with very less efforts. Here we
use a chain sprocket arrangement to transfer power from pedals to
hacksaw. A strong and firm base frame allows for efficient power
transfer between the systems. We use bearings and mounts to mount
and setup the entire system and ensure a smooth circular motion of
pedals. Now we attach a hub to the other sprocket. This hub is
connected with a connecting rod which moves with the hub in order to
produce a lateral motion. We now develop a supporting frame and
connect a saw to the other end in order to achieve desired cutting
movement of saw. We also attach some weight to the upper saw frame
in order to have some load on the hacksaw for a cut through movement
system

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

ACKNOWLEDGEMENT

We take this opportunity to express our gratitude and deep sense


of indebtedness to our project guide Mr. Kumar. N B.E.,M.TECH
for his full support and guidance towards this project. We would
like to thank our H.O.D of Mechanical Department, Mr.
Kumar. N B.E., M.TECH for his constant support and guidance
towards this project.

We would like to thank Mrs.Pushpa shekhar, Principal of R.R.


polytechnic, for providing us facilities to complete this project
successfully. We acknowledge the support and love given to us
by our parents and for their encouragement extended towards us
during the teaching and non-teaching staff of Mechanical
Department, for helping us directly or indirectly without whom
this project would not have a success.

DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC


PROJECT REPORT 2018-2019

R R POLYTECHNIC
Chikkbanavara, Banglaore-90
DEPARTMENT OF MECHANICAL ENGINEERING

LOG SHEET
Subject: project work (15ME66P)

Submitted By
NANDA MOHAN CHOWDARI B R [544ME16029]

Sl.no Topic Allotted Evaluation


Of Evaluation marks

1 Relevance of the project 05

2 Literature Review 05

Plan and schedule of


3 Fabrication of model 10

4 Result and Discussion 05

Total 25

Project Guide HOD

KUMAR N KUMAR N
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC
PROJECT REPORT 2018-2019

R R POLYTECHNIC
Chikkbanavara, Banglaore-90
DEPARTMENT OF MECHANICAL ENGINEERING

LOG SHEET
Subject: project work (15ME66P)

Submitted By
SANGRAM KUMAR DHAL [590ME16042]

Sl.no Topic Allotted Evaluation


Of Evaluation marks

1 Relevance of the project 05

2 Literature Review 05

Plan and schedule of


3 Fabrication of model 10

4 Result and Discussion 05

Total 25

Project Guide HOD

KUMAR N KUMAR N
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC
PROJECT REPORT 2018-2019

R R POLYTECHNIC
Chikkbanavara, Banglaore-90
DEPARTMENT OF MECHANICAL ENGINEERING

LOG SHEET
Subject: project work (15ME66P)

Submitted By
MD IMRAN ALI [544ME160]

Sl.no Topic Allotted Evaluation


Of Evaluation marks

1 Relevance of the project 05

2 Literature Review 05

Plan and schedule of


3 Fabrication of model 10

4 Result and Discussion 05

Total 25

Project Guide HOD

KUMAR N KUMAR N
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC
PROJECT REPORT 2018-2019

R R POLYTECHNIC
Chikkbanavara, Banglaore-90
DEPARTMENT OF MECHANICAL ENGINEERING

LOG SHEET
Subject: project work (15ME66P)

Submitted By
MALLESH V [544ME16019]

Sl.no Topic Allotted Evaluation


Of Evaluation marks

1 Relevance of the project 05

2 Literature Review 05

Plan and schedule of


3 Fabrication of model 10

4 Result and Discussion 05

Total 25

Project Guide HOD

KUMAR N KUMAR N
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC
PROJECT REPORT 2018-2019

R R POLYTECHNIC
Chikkbanavara, Banglaore-90
DEPARTMENT OF MECHANICAL ENGINEERING

LOG SHEET
Subject: project work (15ME66P)

Submitted By
SIDDESH B R [544ME16048]

Sl.no Topic Allotted Evaluation


Of Evaluation marks

1 Relevance of the project 05

2 Literature Review 05

Plan and schedule of


3 Fabrication of model 10

4 Result and Discussion 05

Total 25

Project Guide HOD

KUMAR N KUMAR N
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC
PROJECT REPORT 2018-2019

R R POLYTECHNIC
Chikkbanavara, Banglaore-90
DEPARTMENT OF MECHANICAL ENGINEERING

LOG SHEET
Subject: project work (15ME66P)

Submitted By
ABHIMANYU KUMAR [590ME16002]

Sl.no Topic Allotted Evaluation


Of Evaluation marks

1 Relevance of the project 05

2 Literature Review 05

Plan and schedule of


3 Fabrication of model 10

4 Result and Discussion 05

Total 25

Project Guide HOD

KUMAR N KUMAR N
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC
PROJECT REPORT 2018-2019

R R POLYTECHNIC
Chikkbanavara, Banglaore-90
DEPARTMENT OF MECHANICAL ENGINEERING

LOG SHEET
Subject: project work (15ME66P)

Submitted By
SREE HARI PRASANNAN [544ME15063]

Sl.no Topic Allotted Evaluation


Of Evaluation marks

1 Relevance of the project 05

2 Literature Review 05

Plan and schedule of


3 Fabrication of model 10

4 Result and Discussion 05

Total 25

Project Guide HOD

KUMAR N KUMAR N
DEPARTMENT OF MECHANICAL ENGINEERING, R.R POLYTECHNIC