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Product: WHEEL LOADER


Model: 966F II WHEEL LOADER 1SL
Configuration: C7 Engine Emissions Retrofit Repower Tier III For 815B Compactor, 966D/E/F, And 966F Series II Wheel Loader 1SL00001-UP (MACHINE)

Disassembly and Assembly


966F Series II Wheel Loader Power Train
Media Number -SENR5923-05 Publication Date -01/10/2004 Date Updated -07/10/2004

i00978384

Output Transfer Gears - Disassemble


SMCS - 3075-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
1P-0520 Driver Group 1
A
1P-2322 Puller Assembly 1
8B-7556 Adapter 2
8B-7548 Push-Puller 1
B
8B-7560 Step Plate 1
8H-0684 Ratchet Box Wrench 1
C 8B-7551 Bearing Puller Attachment 1

Start By:

A. Separate the output transfer gears from the planetary group. Refer to Disassembly and Assembly, "Transmission
from Output Transfer Gears - Separate".

Note: Cleanliness is an important factor. Before disassembly, the exterior of the case should be thoroughly cleaned in
order to prevent dirt and debris from entering the internal mechanism. During disassembly, all parts should be thoroughly
cleaned in cleaning fluid. Then allow the parts to air dry. Wiping cloths or rags should not be used to dry the parts. Lint
may be deposited on the parts. This may cause later trouble.
Illustration 1 g00497940

1. Use a hoist to put the transfer gears on wood blocks, as shown. The weight of the transfer gears is 245 kg (540 lb).

2. Remove cover (1) and plate (2) from the back of the bearing cage.

Illustration 2 g00497946

Note: Keep the shim pack together for assembly purposes.

3. Remove bolts (3). Use two 3/8 - 16 NC forcing screws in order to loosen bearing cage (4). Remove the bearing
cage and the shims. Keep the shim pack together for assembly purposes. Remove the O-ring seal from the bearing
cage.

Illustration 3 g00497947

4. Remove O-ring seal (6) and bearing cup (5) from bearing cage (4) .
Illustration 4 g00497950

5. Use a hoist to remove transfer gear (7) and the bearing cones. The combined weight of the transfer gear and the
bearing cones is 27 kg (60 lb).

Illustration 5 g00497952

6. Use Tooling (A) to remove the bearing cone from each side of transfer gear (7) .

Illustration 6 g00497954

7. Remove bearing cup (8) from the transfer gear case.


Illustration 7 g00497996

Typical Example

8. Use a hoist to place the transfer gear case in a vertical position, as shown. The weight of the transfer gear case is
193 kg (425 lb).

9. Remove nuts (9) and the washers. Use two 3/8" - 16 NC forcing screws to loosen bearing cage (10). Remove
bearing cage (10) .

Illustration 8 g00498021

Typical Example

10. Remove O-ring seal (13), lip type seal (11) and outer bearing race (12) from bearing cage (10) .
Illustration 9 g00498024

Typical Example

11. Remove spacer (14) from the output shaft.

Illustration 10 g00498025

12. Remove the bolt, the retainer, the O-ring seal and the yoke from the output shaft. Remove the dirt guard from the
output shaft.

13. Remove bearing retainer (15) .

Illustration 11 g00498026

14. Remove lip type seal (16) from bearing retainer (15) .
Illustration 12 g00498028

15. Install two 3/8" - 16 NC guide bolts through the bearing cage (17), as shown.

Illustration 13 g00498030

16. Fasten a lifting strap and a hoist to transfer gear (18), as shown. Use a soft faced hammer to push shaft (20) out of
transfer gear (18) and the bearing cage. Remove bearing (19). Remove output shaft (20) and bearing cage (17) from
the opposite side of the transfer gear case.

Illustration 14 g00498240

17. Remove O-ring seal (21) from bearing cage (17) .


Illustration 15 g00498260

18. Use a press to push output shaft (20) out of bearing cage (17) .

Illustration 16 g00498284

19. Use Tooling (B) and a press to push the bearings out of bearing cage (17) .

Illustration 17 g00498285

20. Remove transfer gear (18) from the transfer gear case.
Illustration 18 g00498286

21. Remove covers (23) and the gaskets from both sides of the transfer gear case.

22. Remove cover (22) and the gasket from the transfer gear case.

Illustration 19 g00498287

23. Remove screen tube assembly (25) and screen (24) .

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