You are on page 1of 46

Error Messages

XT 600

K1600002

© 2015 Korsch AG K1600002EM V1 en.docx Seite 1 von 46


Error Messages

XT 600 - K1600002 Version 1.0

1 Error Messages

Error message Stop reason Fault clearance information


[00.01.01.05] Key switch not in run mode Main motor switched off. Turn key switch, so the motor can be
started.
[00.01.01.02] Circuit breaker tripped One or several miniature circuit- – Reactivate miniature circuit-
breakers have tripped. breaker.
– Should a miniature circuit-
breaker trip again, have it
checked by an electrician
(e.g. by measuring currents
at end consumers).
[00.01.01.03] Overload tripped One or several motor protection Reactivate the respective motor
switches have tripped. protection switch. If the motor protection
switch trips again, have it checked by an
electrician.
[00.01.01.04] HMI not connected Communication connector at Check connector for PC or HMI. If the
PC or HMI not correctly plugged control software has restarted wait until
or connection disrupted. the operating system has loaded.
[00.01.03.01] Back window open Compression area window is Open and close compression area
open or contact is not correctly window.
[00.01.03.02] Front window open

© 2015 KORSCH AG K1600002EM V1 en.docx page 2 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[00.01.03.03] Left window open closed.

[00.01.03.04] Right window open


[00.01.03.05] Lower front door open Machine base door is open or Open and close machine base door.
contact is not correctly closed.
[00.01.03.06] Lower back door open
[00.01.03.07] Lower right door open
[00.01.03.08] Lower left door open
[00.01.03.09] E-stop left front EMERGENCY STOP switch has Turn palm button of the EMERGENCY
been pressed. STOP switch in direction of arrow.
[00.01.03.10] E-stop right back
[00.01.03.11] E-stop right front
[00.01.03.12] E-stop left back
[00.01.03.13] E-stop control panel
[00.01.03.14] E-stop remote control
[00.01.03.15] Discharge chute not installed right Discharge chute is not installed Install discharge chute or plug in
side or the connector for detection is connector for detection.
not plugged in.
[00.01.03.16] Discharge chute not installed left
side

© 2015 KORSCH AG K1600002EM V1 en.docx page 3 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[00.01.04.01] Lube reservoir empty Lubricating oil in the central Fill lubricating oil into the central
lubrication system used up. lubrication system, see  Operation
Manual.
[00.01.04.02] Lubrication pressure low upper Pressure of the lubricating oil Check function of the lubricating oil
punch head could not be built up. pump and check relevant lubricating oil
pipes for leaks.
[00.01.04.03] Lubrication pressure low upper
punch barrel
[00.01.04.04] Lubrication pressure low lower
punch barrel
[00.01.04.05] Lubrication pressure low ejection
unit
[00.01.05.01] No compressed air Compressed air not connected – Check connection and com-
or pressure insufficient (less pressed air pipes.
than 4 bar). – Check compressed air at the
pressure reducer.
[00.01.05.02] Base plate air pressure fault Pressure of the level Check valve, connection and com-
adjustment of the base plate pressed air pipes.
could not be built up.

© 2015 KORSCH AG K1600002EM V1 en.docx page 4 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[01.01.01.01] Main motor brake temperature fault Fan of the main motor failed or Observe the notes provided in
main motor insufficiently the relevant supplier
lubricated. documents.
– Check fan and lubrication of
the main motor.
If the fault persists, notify an electrician.
[01.01.05.01] Main motor controller fault No response by the control unit Check main motor and the frequency
of the main motor converter.
Possibly, an internal fault has Observe the notes provided in
caused the malfunction or the the relevant supplier
encoder is not connected or documents.
defective.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[01.01.07.01] Gearbox high temperature Gearbox temperature too high – Check lubrication and mobili-
ty of the gearbox.
– If the error message persists,
inform a technician.
[01.01.07.02] Lower bearing high temperature Temperature at the bearing is Check lubrication and mobility of the
too high. turret bearing.
[01.01.07.03] Upper bearing high temperature

© 2015 KORSCH AG K1600002EM V1 en.docx page 5 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[01.01.07.04] Upper punch tight on punch Punch moves stiffly in the – Check punch and punch
[number] right side punch guide lubrication.
[01.01.07.05] Lower punch tight on punch – Reduce lubricating intervals.
[number] right side – Clean upper punch, dies and
die sockets.
[01.01.07.06] Upper punch tight on punch
[number] left side
[01.01.07.07] Lower punch tight on punch
[number] left side
[01.01.07.08] Turret installation monitoring Sensor does not react. Check function, switching distance and
initiator test connection of the sensor.
[01.01.07.09] Dosing cam locked initiator test Sensor does not react. Check function, switching distance and
right side connection of the sensor.
[01.01.07.10] Dosing cam locked initiator test left
side
[01.01.07.11] Lower cam carrier initiator test right
side
[01.01.07.12] Lower cam carrier initiator test left
side

© 2015 KORSCH AG K1600002EM V1 en.docx page 6 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[01.01.07.13] Lower punch tight initiator test right Sensor does not react. Check function, switching distance and
side connection of the sensor.
[01.01.07.14] Lower punch tight initiator test left
side
[01.01.07.15] Upper punch removal Upper punch removal cam is Install upper punch removal cam.
open or not installed.
[01.01.07.16] Tablet sticks initiator test right side Sensor does not react. Check function, switching distance and
connection of the sensor.
[01.01.07.17] Tablet sticks initiator test left side
[01.01.07.18] Turret not installed correctly Turret screws not tightened. Tighten turret screws.
[01.01.07.19] Turret not installed Turret is not installed or the Check assembly of turret and the
connector for turret detection is connector.
not plugged in.
[01.01.07.20] Lower punch removal Lower punch removal cam is Install lower punch removal cam.
open or not installed.
[01.01.07.22] Upper punch tight sensor fault right Sensor does not react. Check function, switching distance and
side connection of the sensor.
[02.01.03.01] Hopper empty right side Level of material in the feeding Fill material into the material hopper.
hopper is below the sensor.

© 2015 KORSCH AG K1600002EM V1 en.docx page 7 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


The root cause might also be a – Rectify this by slightly rap-
material bridge. ping the hopper.
– Empty hopper and feeder
and press the rest of the ma-
terial.
[02.01.05.01] Feeder controller fault right side No response by the control unit Check the connections, the motor and, if
of the feeder installed, the frequency converter.
An internal error has caused the Observe the notes provided in
malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[02.01.05.02] Feeder blocked right side Feeder motor blocked. The – Check motor.
feeder motor is switched on, but – Rotary feeder might be
the drive shaft does not turn. blocked.
– Remove material to be
pressed from the feeder.
[02.01.06.01] Fill cam not installed right side Fill cam is not installed or the Install fill cam or plug in connector for
connector for detection is not detection.
plugged in.

© 2015 KORSCH AG K1600002EM V1 en.docx page 8 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[02.02.03.02] Hopper empty left side Level of material in the feeding Fill material into the feeding hopper.
hopper is below the sensor.
The root cause might also be a – Rectify this by slightly rap-
material bridge. ping the hopper.
– Empty hopper and feeder
and press the rest of the ma-
terial.
[02.02.05.01] Feeder controller fault right side No response by the control unit Check the connections, the motor and, if
of the feeder installed, the frequency converter.
[02.02.05.02] Feeder blocked left side Feeder motor blocked. The – Check motor.
feeder motor is switched on, but – Rotary feeder might be
the drive shaft does not turn. blocked.
– Remove material to be
pressed from the feeder.
[02.02.06.01] Fill cam not installed left side Fill cam is not installed or the Install fill cam or plug in connector for
connector for detection is not detection.
plugged in.
[03.01.01.01] Dosing out of limits right side Maximum or minimum filling Change filling depth.
depth of installed fill cam
Dosing out of limits left side exceeded.

© 2015 KORSCH AG K1600002EM V1 en.docx page 9 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[03.01.01.02] Dosing not locked right side Latch pin of the dosing cam not Loosen star grip of the dosing cam and
engaged. re-tighten.
[03.01.02.01] Dosing controller fault right side Controller of the dosing unit Check the connections, the motor and, if
does not react. installed, the frequency converter.

An internal error has caused the Observe the notes provided in


malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[03.02.01.02] Dosing not locked left side Latch pin of the dosing cam not Loosen star grip of the dosing cam and
engaged. re-tighten.
[03.02.02.01] Dosing controller fault left side An internal error has caused the Observe the notes provided in
malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 10 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.01.01] Amplifier fault precompression right Amplifier strain gage not – Check whether strain gages
side plugged in or incorrect are plugged in.
measuring range selected. – Check the measuring range
in the controller, see  Op-
eration Manual.
[04.01.06.01] Lower mean value limit precom- Lower mean value limit of the ... – If the error message occurs
pression right side exceeded during last turret once, acknowledge it and
revolution. continue production.
[04.01.06.02] Upper mean value limit precom- Upper mean value limit – If the error message occurs
pression right side exceeded during last turret several times, adjust com-
revolution. pression force and/or mean-
value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 11 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.06.03] Standard relative too high Relative standard deviation – If the error message occurs
precompression right side (Srel%) of the compression just once, acknowledge it
force has exceeded the stop and continue production.
limit. – If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 12 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.06.04] Maximum rejects per punch Maximum number of single – Under Rejects, check which
precompression right side values above limit for a punch punch has caused the stop.
exceeded – Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch at Missing
Punches, see  Operation
Manual.
[04.01.06.05] Maximum rejects by any punch Maximum number of sorted-out – Under Rejects, check which
precompression right side tablets exceeded. punch has caused the stop.
– Check punches for adhering
material to be pressed or
burrs at the punch face.
– Clean the punch or, if neces-
sary, replace it.
– Increase the maximum num-
ber of tablets to be sorted
out, see  Operation Manu-
al.

© 2015 KORSCH AG K1600002EM V1 en.docx page 13 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.06.06] Maximum punch load on punch The compression force – Check the compression force
[number] precompression right indicated has exceeded the single values.
maximum punch load at the – Check the punch faces for
punch indicated. The reason adhering material to be
may be double pressing. pressed.
– Check the material to be
pressed (for contamination,
grain size).
[04.01.06.07] Maximum strain gauge load on Upper limit for measuring – Check whether the measur-
punch [number] pre right side amplifier was exceeded. ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ation Manual.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
[04.01.07.01] Upper roller out of limits Highest position of the Increase the insertion depth. Upper and
precompression right compression roller was lower limit are displayed in the keypad,
exceeded. see  Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 14 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.08.01] Upper roller time-out precompres- Position of the compression – Check whether frequency
sion right side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.01.08.02] Upper roller motor direction Compression roller does not – Check connection to control-
precompression right side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 15 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.08.03] Upper roller controller fault An internal error has caused the Observe the notes provided in
precompression right side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.01.09.01] Lower roller out of limits Highest position of the Reduce edge height. Upper and lower
precompression right compression roller was limit are displayed in the keypad, see 
exceeded. Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 16 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.10.01] Lower roller time-out precompres- Position of the compression – Check whether frequency
sion right side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.01.10.02] Lower roller motor direction Compression roller does not – Check connection to control-
precompression right side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 17 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.01.10.03] Lower roller controller fault An internal error has caused the Observe the notes provided in
precompression right side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.02.01.01] Amplifier fault main compression Amplifier strain gage not – Check whether strain gages
right side plugged in or incorrect are plugged in.
measuring range selected. – Check the measuring range
in the controller, see  Op-
eration Manual.
[04.02.06.01] Lower mean value limit main Lower mean value limit of the ... – If the error message occurs
compression right side exceeded during last turret once, acknowledge it and
revolution. continue production.

© 2015 KORSCH AG K1600002EM V1 en.docx page 18 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.06.02] Upper mean value limit main Upper mean value limit – If the error message occurs
compression right side exceeded during last turret several times, adjust com-
revolution. pression force and/or mean-
value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 19 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.06.03] Standard relative too high main Relative standard deviation – If the error message occurs
compression right side (Srel%) of the compression just once, acknowledge it
force has exceeded the stop and continue production.
limit. – If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 20 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.06.04] Maximum rejects per punch on Maximum number of single – Under Rejects, check which
punch [number] main right side values above limit for a punch punch has caused the stop.
exceeded – Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch at Missing
Punches, see  Operating
Instructions.
[04.02.06.05] Maximum rejects by any punch Maximum number of sorted-out – Under Rejects, check which
main compression right side tablets exceeded. punch has caused the stop.
– Check punches for adhering
material to be pressed or
burrs at the punch face.
– Clean the punch or, if neces-
sary, replace it.
– Increase the maximum num-
ber of tablets to be sorted
out, see  Operating In-
structions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 21 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.06.06] Maximum punch load on punch The compression force – Check the compression force
[number] main compression right indicated has exceeded the single values.
maximum punch load at the – Check the punch faces for
punch indicated. This may have adhering material to be
been caused by double pressed.
pressing.
– Check the material to be
pressed (for contamination,
grain size).
[04.02.06.07] Maximum strain gauge load on Upper limit for measuring – Check whether the measur-
punch [number] main right side amplifier was exceeded. ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ating Instructions.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
[04.02.07.01] Upper roller out of limits main Highest position of the Increase the insertion depth. Upper and
compression right compression roller was lower limit are displayed in the keypad,
exceeded. see  Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 22 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.08.01] Upper roller time-out main Position of the compression – Check whether frequency
compression right side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.02.08.02] Upper roller motor direction main Compression roller does not – Check connection to control-
compression right side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 23 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.08.03] Upper roller controller fault main An internal error has caused the Observe the notes provided in
compression right malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.02.09.01] Lower roller out of limits main Highest position of the Reduce edge height. Upper and lower
compression right compression roller was limit are displayed in the keypad, see 
exceeded. Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 24 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.10.01] Lower roller time-out main Position of the compression – Check whether frequency
compression right side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.02.10.02] Lower roller motor direction main Compression roller does not – Check connection to control-
compression right side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 25 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.02.10.03] Lower roller controller fault main An internal error has caused the Observe the notes provided in
compression right malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.03.01.01] Amplifier fault precompression left Amplifier strain gage not – Check whether strain gages
side plugged in or incorrect are plugged in.
measuring range selected. – Check the measuring range
in the controller, see  Op-
eration Manual.
[04.03.06.01] Lower mean value limit precom- Lower mean value limit – If the error message occurs
pression left side exceeded during last turret once, acknowledge it and
revolution. continue production.

© 2015 KORSCH AG K1600002EM V1 en.docx page 26 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.06.02] Upper mean value limit precom- Upper mean value limit – If the error message occurs
pression left side exceeded during last turret several times, adjust com-
revolution. pression force and/or upper
mean-value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 27 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.06.03] Standard relative too high Relative standard deviation – If the error message occurs
precompression left side (Srel%) of the compression just once, acknowledge it
force has exceeded the stop and continue production.
limit. – If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 28 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.06.04] Maximum rejects per punch on Maximum number of single – Under Rejects, check which
punch [number] pre left side values above limit for a punch punch has caused the stop.
exceeded – Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch under
Missing Punches, see 
Operating Instructions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 29 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.06.05] Maximum rejects by any punch Maximum number of sorted-out – Under Rejects, check which
precompression left side tablets exceeded. punch has caused the stop.
– Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch under
Missing Punches, see 
Operating Instructions.
[04.03.06.06] Maximum punch load on punch The compression force – Check the compression force
[number] precompression left indicated has exceeded the single values.
maximum punch load at the – Check the punch faces for
punch indicated. This may have adhering material to be
been caused by double pressed.
pressing.
– Check the material to be
pressed (for contamination,
grain size).

© 2015 KORSCH AG K1600002EM V1 en.docx page 30 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.06.07] Maximum strain gauge load Upper limit for measuring – Check whether the measur-
precompression left side amplifier was exceeded. ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ation Manual.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
[04.03.07.01] Upper roller out of limits Highest position of the Increase the insertion depth. Upper and
precompression left compression roller was lower limit are displayed in the keypad,
exceeded. see  Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 31 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.08.01] Upper roller time-out precompres- Position of the compression – Check whether frequency
sion left side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.03.08.02] Upper roller motor direction Compression roller does not – Check connection to control-
precompression left side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 32 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.08.03] Upper roller controller fault An internal error has caused the Observe the notes provided in
precompression left side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.03.09.01] Lower roller out of limits Highest position of the Reduce edge height. Upper and lower
precompression left compression roller was limit are displayed in the keypad, see 
exceeded. Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 33 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.10.01] Lower roller time-out precompres- Position of the compression – Check whether frequency
sion left side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.03.10.02] Lower roller motor direction Compression roller does not – Check connection to control-
precompression left side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 34 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.03.10.03] Lower roller controller fault An internal error has caused the Observe the notes provided in
precompression left side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.04.01.01] Amplifier fault main compression Amplifier strain gage not – Check whether strain gages
left side plugged in or incorrect are plugged in.
measuring range selected. – Check the measuring range
in the controller, see  Op-
eration Manual.
[04.04.06.01] Lower mean value limit main Lower mean value limit – If the error message occurs
compression left side exceeded during last turret once, acknowledge it and
revolution. continue production.

© 2015 KORSCH AG K1600002EM V1 en.docx page 35 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.06.02] Upper mean value limit main Upper mean value limit – If the error message occurs
compression left side exceeded during last turret several times, adjust com-
revolution. pression force and/or upper
mean-value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 36 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.06.03] Standard relative too high main Relative standard deviation – If the error message occurs
compression left side (Srel%) of the compression just once, acknowledge it
force has exceeded the stop and continue production.
limit. – If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 37 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.06.04] Maximum rejects per punch on Maximum number of single – At Sorting out, check which
punch [number] main left side values above limit for a punch punch has caused the stop.
exceeded – Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch at Missing
Punches, see  Operating
Instructions.
[04.04.06.05] Maximum rejects by any punch Maximum number of sorted-out – At Sorting out, check which
main compression left side tablets exceeded. punch has caused the stop.
– Check punches for adhering
material to be pressed or
burrs at the punch face.
– Clean the punch or, if neces-
sary, replace it.
– Increase the maximum num-
ber of tablets to be sorted
out, see  Operating In-
structions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 38 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.06.06] Maximum punch load on punch The compression force – Check the compression force
[number] main left side indicated has exceeded the single values.
maximum punch load at the – Check the punch faces for
punch indicated. This may have adhering material to be
been caused by double pressed.
pressing.
– Check the material to be
pressed (for contamination,
grain size).
[04.04.06.07] Maximum strain gauge load on Upper limit for measuring – Check whether the measur-
punch [number] main left side amplifier was exceeded. ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ating Instructions.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
[04.04.07.01] Upper roller out of limits main Highest position of the Increase the insertion depth. Upper and
compression left compression roller was lower limit are displayed in the keypad,
exceeded. see  Operating Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 39 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.08.01] Upper roller time-out main Position of the compression – Check whether frequency
compression left side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.04.08.02] Upper roller motor direction main Compression roller does not – Check connection to control-
compression left side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 40 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.08.03] Upper roller controller fault main An internal error has caused the Observe the notes provided in
compression left side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.04.09.01] Lower roller out of limits main Highest position of the Reduce edge height. Upper and lower
compression left compression roller was limit are displayed in the keypad, see 
exceeded. Operating Instructions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 41 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.10.01] Lower roller time-out main Position of the compression – Check whether frequency
compression left side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.04.10.02] Lower roller motor direction Compression roller does not – Check connection to control-
precompression left side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 42 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[04.04.10.03] Lower roller controller fault main An internal error has caused the Observe the notes provided in
compression left side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[06.01.01.01] Mean gate position fault right side Gate has not reach end – Check gate for mechanical
position, or with a delay. blocking and/or contamina-
[06.01.01.02] Sample gate position fault right tion and remove if applicable.
side – Check whether the sensor at
the swivel cylinder is correct-
ly adjusted.
[06.01.02.01] Stop by tablet counter Set stop limit for produced Open the Settings menu:
tablets has been reached and – Touch tab General.
the machine has been stopped.
– Reset the tablet counter with
>Delete<.
– Increase the stop number of
tablets.
– Deactivate stop by tablet
counter with >Activate<.

© 2015 KORSCH AG K1600002EM V1 en.docx page 43 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[06.01.03.01] Discharge chute backup right side Tablet build-up at the tablet Remove tablet build-up.
discharge chute
[06.01.04.01] Tablet sticks right side A tablet sticks to the upper Remove tablet, check punch and clean
punch after tablet ejection. punch face.

One of the upper punches is Replace upper punch and examine


broken partly or completely. material to be pressed (contamination,
grain size).
Switch cam moved unintentio- None
nally.
[06.02.01.01] Mean gate position fault left side Gate has not reach end – Check gate for mechanical
position, or with a delay. blocking and/or contamina-
tion and remove if applicable.
– Check whether the sensor at
the swivel cylinder is correct-
ly adjusted.
[06.02.03.01] Discharge chute backup left side Tablet build-up at the discharge Remove tablet build-up.
chute
[06.02.04.01] Tablet sticks left side A tablet has not come off the Remove tablet, check punch and clean
upper punch after tablet punch face.
ejection.

© 2015 KORSCH AG K1600002EM V1 en.docx page 44 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


One of the upper punches is Replace upper punch and examine
broken partly or completely. material to be pressed (contamination,
grain size).
Switch cam moved unintentio- None
nally.
[07.01.02.01] Deduster not connected right side Deduster is not connected or Check connectors.
does not react. Open menu Settings:
[07.01.02.02] Deduster not connected left side
– Tap General.
– Select deduster from the list.
– Tap >On<.
– Switch on deduster.
If the fault persists, notify an electrician.
[07.01.02.03] MetalCheck not connected right Metal detector is not connected Check connectors.
side or does not react. Open menu Settings:
[07.01.02.04] MetalCheck not connected left side – Tap General.
– Select metal detector from
the list.
– Tap >On<.
– Switch on metal detector.
If the fault persists, notify an electrician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 45 of 46


Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information


[07.01.02.05] Metal detection triggered right side Metal detector has detected Check tablets.
metal residue.
[07.01.02.06] Metal detection triggered left side

© 2015 KORSCH AG K1600002EM V1 en.docx page 46 of 46