SECTION 1

GENERAL INFORMATION
For full information relative to T H E ORDNANCE PROVISION SYSTEM, of which the Standard
Nomenclature List is a part, see the Introduction to the Ordnance Catalog (IOC), the ,Ordnance Provision
System Regulations (OPSR), and the Index to Ordnance Publications (OFSB 1-1). (See OFSB 1-8 for distribution of publications.)

THE STANDARD NOMENCLATURE LIST of Spare Parts and Equipment is divided into eight
sections. These are, besides this General Information Section:
Maintenance Parts Procurement List (Section 2)
Vehicular Spare Parts and Equipment List (Section 3)
Organizational Spare Parts and Equipment List (Section 4)
Ordnance Maintenance Unit Stockage List (Section 5)
Depot Stockage List (Section 6)
Geographical or Seasonal Maintenance Parts List (Section 7)
Indexes (Seciion 8)

MAINTENANCE PARTS PROCUREMENT LlST (Section 2j
This section lists all serviceable parts in the vehicle and also designates which of these parts were procured for maintenance of the vehicle. Column 6, Quantity Required Per Unit Assembly, shows the quantity
of each part on the vehicle used in the location for which the listing is given. Column 7, 12 Mos. Field Maintenance, shows the quantity of each part that has been estimated to be required for the third and fourth echelons
for the maintenance of one hundred (100) vehicles for twelve months. These figures are exclusive of the quantities estimated for Organization Maintenance Parts, which appear in Section 4. Column 8, Major Overhaul
(5th echelon), shows the quantity of each part that has been estimated t o be required for fifth echelon maintenance for one hundred (100) vehicles for twelve months. Column 9, Total First Year Procurement, shows the
quantity of each part procured for the total or complete maintenance by all echelons of one hundred (100)
vehicles for twelve months. Column 10, Estimated Requirements per 100 Rebuilds, shows the estimated
quantity of each part required to rebuild one hundred (100) vehicles.
Using troops performing first and second echelon maintenance may requisition those parts marked by
a yo sign in Column 7 of Section 2 . Those parts so marked which are not also listed in the Organizational
Maintenance Parts and Equipment List (Section 4) are to be requisitioned for replacement purposes only
when time and the tactical situation permit, and trained personnel and suitable tools are available. Normally
only those parts shown in Section 4 are carried by using troops for first and second echelon maintenance.

VEHICULAR SPARE PARTS AND EQUIPMENT LlST (Section 3)
This section lists all maintenance parts, accessories, equipment, common and special tools, supplies,
ammunition and sighting equipment that are carried in or on the vehicle. Also included are any other major
items that are issued with, and as an integral part of the vehicle. For example, the armament (guns and gun
mounts) is listed in this section, as well as the armament spare parts that are carried on the vehicle.

ORGANIZATIONAL SPARE PARTS AND EQUIPMENT .LIST (Section 4)
This section lists all maintenance parts, accessories, common and special tools, equipment and supplies,
fire control equipment, applicable cleaning and preserving materials, required by, and authorized for using
troop organizations in connection with the use and maintenance of the vehicle. Column 6 through 13 in this
section show the estimated quantities of parts required by each company or regiment or separate battalion
t o maintain the various quantities of the vehicle assigned t o each respectively. Th: Organizational Accessories
shows the tool sets allocated t o these organizations, the figures in the quantity column indicating the quantities
per tool set.

ORDNANCE MAINTENANCE UNIT STOCKAGE LlST (Section 5)
This section lists all maintenance parts, accessories, common and special tools, equipment and supplies
required t o be carried by Ordnance Mhintenance Units. The quantities of the parts shown are those required
for the maintenance of the various quantities of the vehicle on a basis of thirty (30) days field maintenance.

DEPOT STOCKAGE LIST (Section 6)
This section is an explanation of the method to be used for determining the quantities of parts t o be
stocked by Field, Base and Mobile Depots.

GEOGRAPHICAL OR SEASONAL MAINTENANCE PARTS LIST (Section 7)
This section consists of sub-divisions for each geographical location, season or particular terrain conditions.
Each sub-division contains a list of maintenance parts, accessories, common and special tools, equipment and
supplies, which, due to the peculiarities of the geographical location, season, or terrain condition, are required
t o be carried in stock by Ordnance Maintenance Units in addition to the stockage prescribed in Section 5.
The quantities of parts shown in each sub-division are those of the additional items or additional quantities
(of the items in Section 5) required for the maintenance of one hundred (100) vehicles for twelve months within
the particular operating condition involved.

FEATURES OF THIS PUBLICATION
The following paragraphs explain various important details with which the user should be familiar for
proper understanding of the catalog and practices peculiar to this individual book.

STANDARDIZED GOVERNMENT GROUPING: The parts listed in this catalog are divided into
groups and sub-groups in accordance with the Standardized Government Grouping. This division into groups
facilitates the location and identification of each part. The Standardized Government Grouping as adapted
t o this catalog is outlined on page 8.
ILLUSTRATIONS: Assembly views, exploded views and cross sectional drawings are used throughout
this catalog to aid the user in locating and identifying parts. All illustrations are placed as closely as possible
t o the groups t o which they apply. On each illustration or separate reference legend, the noun name, piecemark and appropriate group number of each part illustrated are given. This promotes the quick identification
of each part and accurate reference to the text for complete listing. Each illustration is identified by a figure
number and title and in Section 8, Indexes, in the back of the book, will be found an index of all figures and
the page on which they appear.
COMPONENTS OF KITS, SETS AND ASSEMBLIES: Whenever any doubt might exist as to what
items are included as components of kits, sets or assemblies, an explanatory note or complete listing of such
components is shown.
ATTACHING PARTS: Attaching parts such as bolts, nuts, rivets, screws and washers, etc., are indented
immediately following the parts which they attach. This promotes quick selectih of all parts t o be requisitioned
for use in installing a bracket, generator, etc. Whenever two similar parts, having the same attaching parts,
such as right and left fenders are listed, they are placed one immediately following the other and the attaching
parts for both are covered by a single listing under the second part. The quantities shown for the attaching
parts are those necessary to attach both items.
STANDARD HARDWARE AND BULK MATERIAL: A complete resume of standard hardware and
bulk materials will be found in Group 23, Section 2. For these items, which are also listed throughout Section 2
for each place of use, the quantity required per unit assembly (Column 6) is shown only for each listing in the
various groups other than group 23 and the echelon breakdown (Columns 7, 8 and-9) is given only in group 23.
INDEXES: Particular attention is directed to the fact that all items are not included in all indexes.
This is covered by explanatory notes a t the beginning of each index. Section 8 contains these indexes and in
this sequence: Illustrations, Alphabetical, Numerical (Ordnance Drawing Numbers, Manufacturers' and
Vendors' Part Numbers, and Official Stockage Numbers).
INTERCHANGEABILITY OF COMPONENTS: The engine, transmission, steering gear, clutch and
the differential of the rear axle are the same as or similar to the corresponding units installed in Tractor, Snow,
M7 (reviewed in SNL G194).
ORDERING PARTS, ITEM STOCK NUMBERS: All piece marks, item stock number and complete
nomenclature must be carefully included on the requisition when parts are ordered. This is extremely essential.
The prefix letter and number of the item stock number signifies only that the item was originally coded under
that major item and should not be interpreted as meaning that the part is used only with the one vehicle.
This prefix continues unchanged when the item is listed again in catalogs for other vehicles in which i t is used.
3

SNL G-503

HOW

PARTS

There are several ways t o find any part quickly, using the various indexes, illustrations and standardized
government grouping. The following instructions and examples are given as a guide:
'

a. If only the noun name and description of the part is known1. Turn t o alphabetical index and locate the item by the noun name and description.
2. Turn t o the group shown opposite the name. Group numbers appear on the upper gutside comer
of each page.
3. Refer t o the proper sub-heading under which the part is listed and locate the part in alphabetical
order under the sub-heading.

b. If oniy the location or function of the part in the vehicle is known1. Turn to the standardized government grouping list, page 8, and determine the number of the
group in which the part is most likely to be listed.
2. If found in the list, review the illustrations which apply t o group or allied groups. When the proper
illustration is found, using the code letter, refer t o the legend to determine the ordnance or manufacturers' part number, description of the part, and group number.

3. Turn t o the proper group and locate the part, either by part number or by description.
c. If only the item stock number of the part is known1. Refer to the item stock number index and locate the proper item stock number.
2. Turn to the group shown opposite the item stock number and locate the part.

d. If only the ordnance and or manufacturers' number of the part is known1. Refer t o the numerical index of ordnance and or manufacturers' numbers and locate the proper
part number.
2. Turn t o the group shown opposite the ordnance and or manufacturersJ part number and locate
the part.

For example: To find information on a brake shoe one may refer t o the Standardized Government Grouping
List. Under the "Brake Group" major group 12, is listed sub-group 1200 "Brake Assembly." Turning t o this
group in the catalog section of the brake shoes are found in alphabetical sequence. If some doubt exists as to
whether or not the correct shoe has been found, a check can be made against the illustration referred to in
the piate number column.
The shoe also could be found by referring t o the alphabetical index under Shoe, brake. The same sub-group
reference is shown and by following the steps outlined in the paragraph above, the shoes are found under subgroup 1201.
Another way of finding the shoe is t o determine the sub-group in which the parts may be found and refer
t o the illustrations which apply t o that group. The part may be found on the illustration and part number,
noun name, and group number will be found in the legend.

The quantities specified as first year procurement are based on actual procurement as of 15
January 1944, plus all changes thereto as included in Procurement List No. T R K 780R, dated 28
October 1943. There are a number of new items included in Procurement List No. T R K 780R which
will not be available until approximately 1 May 1944.

SYMBOLS
Listed below are the symbols assigned to the various original manufacturers'and used as a prefix to their
part numbers throughout this catalog.
SYMBOL

MANUFACTURERS' NAME

ADDRESS

AN

. . . . . . . . . . . . . . . . . . . ,4600 Schubert Ave., Chicago, Illinois
A. C. Spark Plug Division (General Motors Corp.) . . . . . . . . . . . . . . . . . . . . .Flint, Michigan
Alemite Division (Stewart Warner Corp.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chicago, Illinois
Appleton Electric Co.. . . . . . . . . . . . . . . . . . . . . . . . . .I745 Wellington Ave., Chicago, Illinois
Electric Auto-Lite Co.. . . . . . . . . . . . . . . . . . . . .Mulberry and Champlain St., Toledo, Ohio
Ainsworth Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2200 Franklin St., Detroit, Michigan

AVM

Atwood Vacuum Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rockford, Illinois

BA

Bassick Co. (The). . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Austin St., Bridgeport, Conn.

B-B

.
Borg and Beck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rockford,
Illinois

BOW

BX

. . . . . . . . . . . . . . . . . . . . . . . ..3040 Hart Ave., Detroit, Michigan
Budd, Edw. G. Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Philadelphia, Pennsylvania
Bendix Products Corp.. . . . . . . . . . . . . . . . . . . . . . . .401 Bendix Drive, South Bend, Indiana

CA

Columbus Auto Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Columbus, Ohio

CAR

Carter Carburetor Co..

AB
AC
AD
AE
AL

BUE

Aetna Ball Bearing Mfg. Co..

Bower Roller Bearing Co..

CCG

. . . . . . . . . . . . . . . . . .2820-56 N. Spring Ave., St. Louis, Missouri
Chicago Screw Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .I020 S. Homan Ave., Chicago, Illinois

CL

Clum Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . ..601 W. National Ave., Milwaukee, Wisconsin

CN

Copeland Gibson Products Corp.. . . . . . . . . . . . . .7451 West 8 Mile Rd., Detroit, Michigan

CNC

.
Cinch Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Chicago,
Illinois

CP

.
Champion Spark Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toledo,
Ohio

DM

Douglas Mfg. Co. (H. A.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Bronson, Michigan

DTC

Deutschmann, Tobe, Corp..

I

-

FB

. . . . . . . . . . . . . . . . .Washington Ave., Canton, Massachusetts
Eaton Mfg. Co. (The). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Cleveland, Ohio
Erie Resistor Corp.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..64 W. 12th St., Eke, Pennsylvania
Federal Bearings Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Poughkeepsie, New York

FM

.
Ford Motor Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dearborn,
Michigan

FO

Flex-0-Tube Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..752 14th s t . , Detroit, Michigan

FYR

Fyr-Fighter Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..2221 Crane St., Dayton, Ohio

GM

General Motors Corp..

HH

Oakes Products Division (Houdaile Hershey Corp.) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .National Bank Bldg., Detroit, Michigan

HI

Hayes Industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Jackson, Michigan

HLH

Holland Hitch Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Holland, Michigan

HO

. . . . . . . . . . . . . . . . . . . . .Hoover Ave., Ann Arbor, Michigan
Harris Products Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Detroit, Michigan
Harrison Radiator Corp.. . . . . . . . . . . . . . Washburn and Walnut Sts., Lockport, New York
Hyatt Bearings Division (General Motors Corp.). . . . .P.O. Box 71, Harrison, New Jersey
Kelsey Hayes Wheel Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Detroit, Michigan
Kent-Moore Organization. . . . . . . . . . . . . . . . . . . . . . .485 W. Milwaukee, Detroit, Michigan
King Seeley Corp.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .305 1st St., Ann Arbor, Michigan

EAT
ER

HP
HR
HY
KHW
KM
KS

. . . . . . . . . . . . . . . . . . . . . . General Motors Bldg., Detroit, Michigan

Hoover Ball and Bearing Co..

5

SNL 0-503

SYMBOL

'

MANUFACTURERS' NAME

ADDRESS

LK

Link Belt Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..307 N. Michigan Ave., Chicago, Illinois

LO

Wagner Electric Co.. . . . . . . . . . . . . . . . . . . . . . . . .6420 Plymouth Ave., St. Louis, Missouri

MAE

Monroe Auto Equipment. . . . . . . . . . . . . . . . . . . . . . . . . ,1400 E. 1st St., Monroe, Michigan

MAS

Master Engineering Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MDR

McCord Radiator and Mfg. Co.. . . . . . . . . . . . . . ,2588 E. Grand Blvd., Detroit, Michigan

MIL

Mallory and Co. (P. R.). . . . . . . . . . . . . . . . . . ..3029 E. Washington, Indianapolis, Indiana

MRC

.
Marlin-Rockwell Corp.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jamestown,
New York

MSP

.
Midland Steel Products Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cleveland,
Ohio

MZ

"MazdaW-GeneralElectric Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Schenectady, New York

ND

New Departure Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . .I940 Hughes St., Bristol, Connecticut

NP

New Process Gear, Inc.. . . . . . . . . . . . . . . . . . . . . . . . . . . ,500 Plum St., Syracuse, New York

PMA

Pressed Metals of America, Inc.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Port Huron, Michigan

PU

Purolator Products, Inc.. . . . . . . . . . . . . . . . .365 Frelinghuysen Ave., Newark, New Jersey

RG
RMC

Ross Gear and Tool Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lafayette, Indiana
Rich Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Battle Creek, Michigan

RZ

(Rzeppa) Gear Grinding Machine Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Detroit, Michigan

SA

.
Stant Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connersville,
Indiana

SKF

SKF Industries, Inc.. . . . . . . . . . . . . .Front St. and Erie Ave., Philadelphia, Pennsylvania

SOL

Solar Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..588 Avenue A., Bayonne, New Jersey

SP

.
Bennett Rd., Toledo, Ohm
Spicer Mfg. Corp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4100

SPR

Sprague Specialties Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .North Adams, Massachusetts

SPW

Sparks Withington Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Jackson, Michigan

SRM

Soreng Manegold Co.. . . . . . . . . . . . . . . . . . . . . . . . ..I901 Clybourne Ave., Chicago, Illinois

sv

Schrader's Son, A.. . . . . . . . . . . . . . . . . . . . . . . . . .470 Vanderbilt Ave., Brooklyn, New York

SW

Stewart-Warner Corp.. . . . . . . . . . . . . . . . . . . . . . . . .I828 Diversey Pkwy., Chicago, Illinois

SZE

Schwarze Electric Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I939 Berry St., Adrian, Michigan

SPS

.
Spun Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Canton,
Ohio

TB

Thomas and Betts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3 6 Butler St., Elizabeth, New Jersey

TM

Timken Roller Bearing Co. (The). . . . . . . . . . . . . . . . . . . . .I935 Kelley Ave., Canton, Ohio

TP

. . . . . . . . . . . . . . . . . . . . . . .2196 Clarkwood Rd., Cleveland, Ohio
Torrington Co. (The). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Torrington, Connecticut,
Trico Products Co.. . . . . . . . . . . . . . . . . . . . . . . . . . .817 Washington St., Buffalo, New YorE
American Chain and Cable Co. (TRU-Stop). . . . . . . . . . . . . . . .Wilkes-Barre, Pennsylvania
Taylor Sales Engineering Co.. . . . . . . . . . . . . . . . . . I 2 5 E. Lexington Ave., Elkhart, Indiana
USL Battery Corp.. . . . . . . . . . . . . . . . . . . . . . . . . .Highland Ave., Niagara Fallq,,New York

TR
TRI
TRU
TSE
USL
VG

WB
WEB
WG
WH
WIL

wo
YA

Thompson Products Inc..

+

. . . . . . . . . . . . . . . . . . . . . . . . . Roosevelt Rd., Chicago, Illinois
Willard Storage Battery Co.. . . . . . . . . . . . . . .E. 131 st. and St. Clair St., Cleveland, Ohio
Warner Electric Brake Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beloit, Wisconsin
Warner Gear Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Muncie, Indiana
Weatherhead Co. (The). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 0 E. 131st St., Cleveland, Ohio
~ i l c o x - ~ i c.h. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..9771 French Rd., Detroit, Michigan
Willys-Overland Motors, Inc.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Toledo, Ohio
Yale and Towne Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Philadelphia, Pennsylvania
Victor Mfg. and Gasket Co..

.. . . . . . . . . . . . . . . . .cadmium . .. . . . . . . . . . . . . . . . . .. . . . . . . . alloy steel in. . ..button-head lgh . . . . . .. .. . . . . . . . . . . . . . . . .. . .. . . . . . . . . . . . . . . . . . . . . . . . plated rd . . .micro-farad bz . . .. . . . . . .. . . . . . . . . . . . . . . . .. .. .. . . . . . . .. . . . . . . . . . . . . round rd-hd. . . . . . . . . . I. . . . . .. . . . . . . . .. . . . . . . .square-head . . .. . . ... .number Q. . . . .. . . . . . . . .mounting br. . . . . . . . . . . . . . . . . . .oval cp. . . . . .outer diameter cop. ... . . . . . . . . ... . . ... ... . . . . . . . . .LIST OF ABBREVIATIONS alloy-S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . b-hd. . . . . .. . . . . . . . . . . . . . .. . . . . . . .with w/o. . . . . . .National fine ni. . . .. . . . . .. . .double head filament . . .. . .. . . . . . . . . . . . . F. . . .. . . . . . C. . . . . . .. . . .. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . .. . . . . .thread . . . . . . . . . . . .. . .malleable iron c-pin. . . . . . . . . . .steel s-fin. . . . . . . . . . . . . . . . . dld. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . hdls . . . . . . . . . . . . . . . .. . .. . . . . . . square .. . . . . .. . . . . . . f/c-pin. . . . .. . .. . . . . . . .. . . . . . . . ... . . . . . . . . . . . . . . ... . . . . . . . . . . . d. . . . . . ... . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . .. ... . . .. . . .. . . . . . . . . . . . . .bearing mf. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . :. .. .D. round head . . .. . . . . . . . . . . . . . . . . fl-hd. . . . . . . . . . . . . . . . . . . . . . . . ... . . .. . . .flathead thd. . . . . . . . . . . . . .. . . . . . . . . . . . chr . . .drilled for cotter pin .National coarse N. . .machine brg. . . . .. . . . . . .cast iron ck-hd. . engineers f/.. . . . . . .. . . . . . . . . . . . . . .tungsten w/. . . . . ...cotter pin mtg. . . . . .. . . .copper ov . . . . . . . . . . . . . . . . . . . .. . .nickel No. . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . .. . . .continued contd. . . . . . . . . . . . . . . . .. . .. . . . . . . . ..... . . . . . . . . . . . . . .. .. . . . . . . . . . . . . .. .. . . .D. . . . . . . . . . . . .. ..finished sq-hd.. . . . . . . . . . . . . . . . . . .incandescent amp. . . . . . . . . . . . . .. . . . . . .foot or feet thk. . . . . . . .. . . . . .. . . . . . . . . . . . . . for fil. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .zinc . .. . . .. . countersunk head . . . . . . . . . . . . . . . .. . . . . . . . diam. . cd . . . . . . . . . semi-finished sq.. . . . . . . . . . .. . . . .. .. . . . . . . . parkerized . . .. . . . . . . . . . . . . . . 1. . . . . .. . . . .: . . . . . . . . . . . . . .. . . . . . fin. .. . .. . . . .. . .hexagonal . . . . . . .. . . . . . .. .. . . . . . . . . . . . . . . .. . . . . .. . .. . . .. . . . .. . . . . . . .. . . .. . . . . .. drilled engrs. .. . . . .. . .. . . . . .. . . . .fillister head pltd. . . . . . . . . . . . . .. . . . N. . . . . .. . I.. . . . . . .. . . . . . . .inch . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .without z. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . ... . . . . . . . . . . .. . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . .. . . . . . . . . . . . .length . . . . . . . . . . . .. . ... . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . ... . . . . . . . . . . . .candlepower dble-hd. . .thick ft. . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . fil-hd. . .. ov-hd. . . . . . . dld. . . .. . .. . .. . . . . . . . . . .oval head Pkzd. . . . . . . . . . . .. . . . .. . . . . . . . . . .. . . . . . . . . . .. . . .. . . . . . . . . . . . . . . . . . . . S. . . .. . .. . . . .bronze M. . . . .. . . ..headless hex. . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . . . . diameter . . . . . . . .. . . .. . . .. . chromium C . . . . . . . . . . . . . . . . . .. . . . . hex-hd. .. . . .ampere incand. . . . .. .. . . . . . .. . . . .. . . . . . . . ..brass mach. . . . . . . . . . . inner diameter tung. . . . . .. . . . . . . . . . . .. . . .. . . . . . .. . .. . . .hexagonalhead . . .

Guides and Spring 0105 0105A Tappets 0105C Valve Covers and Gaskets 0106 Camshaft 0 106A Camshaft Bearings 0106C Chains and Sprocket's 0106D Chain Case Cover 0107 Oil Pump 0107A Oil Pan 0107A-1 Oil Float 0107E Oil Filter 0107F Oil Filter Attaching Parts 0107G Oil Filler 0107H Level and/or Float Gauges 0107J Oil Distribution System 0107N Crankcase Ventilator 0108 Manifolds as an Assembly OlO8A Intake Manifold OlO8B Exhaust Manifold OlO8C Heat Controls 0109 Flywheel 0109B Ring Gear 0 109C Flywheel Housing 0110 Mountings 02 CLUTCH GROUP 0201A 0201B 0202 0203 0204 0204A Facings and Rivets Clutch Driven Plate Cover. Seats.0503B Radiator Thermostat Water Pump Fan and Pulleys Fan Belt ELECTRICAL GROUP Generator Generator Attaching Parts Generator Regulator Cranking Motor Distributor Ignition Coil Ignition Wiring Spark Plugs Ignition Lock Instruments Instrument Wiring Panel Light Switches Chassis Wiring Circuit Breakers Junction Blocks Trailer Electric Coupling Head Lights Sealed Beam Lamps Blackout Lights Tail Light Horns Horn Button and Wiring Battery Battery Hangers TRANSMISSION GROUP Transmission Assembly Case Main Drive Gear and Bearings Main Shaft and Bearings Gears Countershaft and Reverse Idler Shaft Gear Shift Lever and Parts Gearshifter Rails and Parts Gearshifter Yokes or Forks .01 ENGINE GROUP 0100 Engine Assembly 0101 Crankcase and Cylinder Block OlOlA Cylinder Head 0102 Crankshaft 0102A Crankshaft Bearing 0103 Pistons 0103A Rings 0103B Piston Pins 0 104 Connecting Rods 0104A Connecting Rod Bearings Valves. Bearing Fork Pedal Pedal Linkage 03 FUEL GROUP Fuel Tanks Tank Gauge Unit Carburetor Carburetor Attaching Parts Choke Air Cleaner Fuel Pump Attaching Parts Accelerator and Linkage 0303A 0304 0306B Hand Throttle and Linkage Fuel Lines Fuel Strainer EXHAUST GROUP 0401 0402 Muffler Exhaust Pipe COOLING GROUP 0501 0502 0503 0503A . Pressure Plates. and Springs Release Yoke.

FENDERS. Pinion and Bearing Steering Knuckle. HUBS AND DRUMS GROUP 1301 1301A 1301B 1301C Wheel Assembly Bearings Seals Retainers BUMPERS AND GUARD GROUP 2101 2103 2 lO3A Bumpers Radiator Guards Lamp Guards SNL 6-503 . Universal Joints 11 REAR AXLE GROUP 1100 1101 1102 1103 1104 Rear Axle Assembly Housing Assembly Axle Drive Shafts Differential and Carrier Assembly Differential Pinion Bearing 1302 1302A Hubs and Drums Studs and Bolts 14 STEERING GROUP 1401 1402 1403A 1404 1405 Steering Connecting Rod Tie Rod Gear Assembly Wheel Assembly Brackets 15 FRAME & BRACKETS GROUP 1500 1502 1505 Frame and Brackets Pintle Hook Spare Wheel SPRINGS AND SHOCK ABSPRBER GROUP 1601 1601A 1601B 1601C 1602 1603 Front Spring Rear Springs Spring Bumpers Torque Reaction Spring Shackle and Spring Attaching Parts Shock Absorbers and Mountings 17 HOOD.GOVERNMENT GROUP INDEX-Cont'd 08 TRANSMISSION TRANSFER ASSEMBLY Transmission Transfer Assembly Case Drive Gear Driven Gears. Flange and Arm Axle Shaft. Bearings Shifter Rods Yokes Shift Lever and Parts Mountings Speedometer Drive Gears 09 PROPELLER SHAFT AND UNIVERSAL JOINT 090 1 0902 Propeller Shaft Assemblies Universal Joints 10 FRONT AXLE GROUP 1000 1001 1002 1003 1006 1007 Front Axle Assembly Housing Differential Assembly Differential Gears. Shafts. Moulding and Seals Windshield Wiper Arm . APRONS GROUP 1701 1702 1704 Fenders Splash Apron Hood 18 BODY GROUP Body Body Handles Body Mounting Parts Body Pillars Body Panels Floor Mats and Seals Seat Cushions Instrument Panel and Mounting Parts Compartment and Parts Windshield Assembly Windshield Glass Windshield Frame. Bearings Idler Gear. Shaft.and Blades Tool Box Spare Gas Carrier 12 BRAKE GROUP Brake Assembly Hand Brake Emergency Brake Parts Shoes and Facings Brake Shoe Support Guide Springs Adjusting Pin and Anchor Plate Pedal and Spring Master Cylinder Wheel Cylinders Hoses Tubes and Clips 13 WHEELS.

GOVERNMENT GROUP INDEX-Cont'd 22 MISCELLANEOUS BODY CHASSIS AND ACCESSORY GROUP 23043 2304F Tarpaulins Bows Side Curtains Rear View Mirrors Identification and Caution Plates Reflectors Speedometer and Parts 23 GENERAL USE STANDARDIZED PARTS GROUP 2301 2301A 2301B 2302 2304B 2304C 2304D SNL 0-503 Tools Pioneering Equipment Tire Chains Brake Fluid Bolts Chains Clamps Hose 2305A 23 10 Elbows Fittings Nuts Pins Plugs Rivets Screws Washers Wire Locking Miscellaneous Cotter Keys Woodruff Keys Winterization Kits 24 FIRE EXTINGUISHER SYSTEM GROUP 2402 Portable System and Parts 26 RADIO GROUP 2601 2603 Radio Installation Parts Radio Suppression System Parts .

. . . . . . . . . . . . . . WO-A-2754 . . . . . . . . . WO-A-3210 GLASS. . . . . . WO-A-3190 LAMP a s s e m b l y . . . . . . . . W0-A-3225 Ford Part No. . . . . WINDSIIIE1. . . . % FRONT VIEW Ford Part No. . . WO-A-2478 PANEL. . FM-GPW-13380-A FM-GPW-1128267 FM-GPW-1129670 FM-GPW-1162900. . .E . . . . . WO-A-6142 W I P E R . . . REF1. . . . . . .D assembly . . . . . . . WO-A-2389 TOM 4 x 4 RECONNAISSANCE TRUCK. . . . . . . .F G H Ill -FIGURE A-'/s ltem Willys Part No. . . 1811 1811A 1811 0607D 1811D 1404 2202 1804A 2201A 2201A 1800A Key 1. . . . . . . . . . . . . WO-A-3008 FENDER. . . . . .WO-A-2942 BUMPER. . . . . . . . . . . . . . . . . . . . WO-A-2897 BRACKET. . . . . . . . . . . . .WO-A-1306 S T R A P . . . . . . . . . . . . . . . . . . WO-A-6858 MIRROR a s s e m b l y . . . . WO-A-3615 L I G H T . . . . 220312 2301A 1800A 1804A 1802A 1701 2101 2103 0607D 0607 1704 . . . . . . .WO-A-11433 WHEEL a s s e m b l y . . WO-A-1305 HOOD . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-1103010 FM-GPW-1103100 Willys only FM-GPW-43150 FM-GPW-17500 FM -GPW-3600-A-3 FM-21CS-17682-B FM-GPW-1160016-B FM-GPW-1151266 FM -GPW-1153030 FM-GPW-1129672 Gov't Group No. . . . . . . . . . WO-A-3139 HAND1. . . . . . . . . . . . . . . . -B FM-GPW-1102039 FM-GPW-16006 FM-GPW-17750 FM-GPW-8307 FM-GPW-13200 FM-GPW-13005 FM-GPW-16610 Gov't Group No. . .ECTOR. . . . . . . . . . . . . . . . . . . ' . . . . . . . . WO-A-2934 SEAT. . . . . . . . . . . . . WO-A-2390 CUSHION . . . M N 0 P Q R S T U V Willys ltem Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-3107 BOW . . . . . . . . . . . . . . . . . . . WO-A-1117 GUARD a s s e m b l y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-2986 PANEL. . . . . . . . . . WO-A-1437 L I G H T . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . WO-A-2896 SCREW. . . . BOW assembly. . . HANDLE. . . . . . . . . . . .. WO-A-1157 HOOK. . . . . . . . . . . . . . WO-A-1306 LIGHT assembly. . . . .WO-A-2883 FENDER assembly. . . . . . . . . . % REAR VIEW Ford Govt Part No. . . . . . . . . . . . . . . . .. . Group No. . . . . . . . . . . . WO-A-2235 CLAMP. . . . . . . . . . . . . . WO-A-593 SOCKET assembly. . . . . . . . . . WO-A-2390 REFLECTOR. . . . . . . . . . WO-A-2389 Ford Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1065 BUMPERETTE. . .FIGURE B-'/4 Kev A B C D E F G H Willys Item Part No. . . . . . FM-GPW-1151266 2201A FM-GPW-1160016-B 1804A FM-GP-1103302 1811 FM-GP-1103482-A 1811 FM-GPW-16892 1704 Willys only 1811 FM-GPW-1131414 1804 FM-GPW-16005 1701 Willys Item Part No. . . . . . FM-GPW-1129670 FM-GPW. . . . WO-A-2214 STRAP assembly. . . WO-A-2897 SEAT assembly. WO-A-3107 ARM .13380-A FM-GRW-13404-B FM -GPW-17775 FM-GPW-5182 FM-llYS-18142-B GPW-112W72 Gov't Group No. . . l8OOA 2203A 0608 2101 1502 0606F l800A . . . . . . . . . . . . . WO-A-6019 HANDLE. . WO-A-2227 CATCH assembly. . . . . .WO-A-2943 TON 4 x 4 COMMAND RECONNAISSANCE TRUCK. . . . .

. . . . . . . . . .WO-A-4683 1704 0607D 2103A 1701 0607 1603 2101 1602 2103 0501 0607D 1701 1704 1704 RA PD 305062-A SNL 0-503 . . . . . . . . . . . . . . . . . . . . . .5 lFM-GPW-5778 FM -GPW-8307 GUARD assembly .FIGURE C-'/1 TON 4 x 4 COMMAND RECONNAISSANCE TRUCK. . . . . .WO-A-4118 FM-GPW-10006 FENDER w/SPLA$HER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-28% FM-GPW-1103027 CATCH assembly. . . . . . . . . WO-A-1117 3 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W O . . . . . . . . . . . . . . . . . . . . ..WO-A-1437 FM-GPW-16892 CATCH assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ford Part No. . . .WO-A-3197 (Willys only) BUMPER assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-6142 FM-GPW-13176 GUARD w/SUPPORT. . . .A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT VIEW Willys Item Part. . . . . . . . . . . . . . . . . . . WO-A-3225 FM-GPW-13150 LIGHT assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . .WO-A-1214 FM-GPW-13200 LIGHT assembly. . . . . . FM-GPW-16610 HOOD assembly. . . . Gov't Group No. . . . . . WO-A-2942 FM-GPW-13006 LIGHT assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No.WO-A-6902 FM-GPW-17750 BUMPER.WO-A-1304 FM-GPW-18045 SHOCK ABSORBER assembly. . . . . . . . . . . .WO-A-3615 FM-GPW-8005 CORE w/TANK assembly.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N M K J RA PD 305061 FIGURE D-% TON 4 x 4 COMMAND RECONNAISSANCE TRUCK. . WO-A-6069 BRACKET. . . . . . . . . . . . . . . . . . . . .WO-A-2389 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-593 BOLT . . . . . . . . . . . . .WO-A-5467 GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-2897 HANDLE. . . . . . . . . . HOOK. . . . . . . . . . .WO-A-6586 STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL . . . . . . . . . . . WO-A-1306 . . . . . . . .WO-A-3210 ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-4127 STRAP . . . . . . . . . . . WO-A-634 Item SNL 6-503 Ford Part No. . . . WO-A-2359 . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1157 SHACKLE. . . . . . . . . . . . . WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-2934 BUTTON . . . REFLECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-4123 SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-13404-B FM-GPW-17775 FM-GPW-5605 FM-GPW-1433 FM-GPW-5182 FM-GPW-5186 FM-GPW-1140330 FM-llYS-18151-B (Willys only) FM-GPW-1152720 FM-21CS-17682-B FM-GPW-3627 GovDt G r o u ~No. . . .WO-A-2478 WINDSHIELD assembly. . .WO-A-6393 BRACKET. . . . . . . . . . . . . WO-A-6858 . . . . WO-A-2235 BOW assembly. . . . . . . . . . . . . . . REAR VIEW Willys Part No. . . . . . . . . . .WO-A-1065 BUMPERETTE . . . . . . . . . . . . . WO-A-3110 MIRROR . . . . . . . .. . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . LIGHT. . . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . SEAT assembly. . . . . . . . . . . . WO-A-3115 SEAT assembly. . . . . . . . . . HANDLE w/TUBE . WO-A-2227 CATCH. . RETAINER . . . . . GEAR. . . . . TOP VIEW Ford Part No. . . . . . SOCKET assembly. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . WO-3108 Ford Part No. Gov't GIroup No. . . . . . . . . . . . . . . . . . . . WO-A-3210 CLAMP assembly. . . Willys only FM-GPW-1103010 FM-GPW-1103482-A FM-GPW-1104388 FM-GPW-7793 FM-GPW-1131414 FM-GPW-1160012-A FM-GPW-116400 FM-GPW-1160026 1811D 1811 1811 1811 0805B 1804 1804A 1804A 1804A RA PD 305060-A . . . steering. . . . . . . . SCREW. . . .FIGURE E-1/4 f e UI 8 Key Item A B C D E F G BOW assembly. WO-A-3106 PAD assembly. . . . WO-A-1505 STRAP assembly. . . . TANK . . . . . . . . . . . . . . . . .LID w / H I N G E . . . . . . GovDt Group No. . WIPER assembly. . . . H I J Willys Part No. . LEVER assembly. TON 4 x 4 COMMAND RECONNAISSANCE TRUCK. . . . . . . . . WO-A-11433 WINDSHIELD assembly. . . WO-A-2791 L E V E R . WO-A-2883 SEAT assembly. . . . . . FM-GPW-1151266 2201A 1817 FM-GPW-1146100 1804A FM -GPW-1160016-B 0300 FM -GPW-9002-B 1403 FM-GPW-3504 0706A FM-GPW-7210-A 1201 FM-GPW-2780 0605C FM -GPW-13710 1811 Willys only 1704 FM-GPW-1103028 Item Willys Part No. . . . . . .

. . . . . WO-A-5992 PLANT ASSEMBLY. . WO-A-1245 YOKE. . . . . . . . . . CRANKING m o t o r a s s e m b l y . . WO-A-1505 Ford Gov't Part No. . . . . . . . . . . . . . . . . . . . WO-A-6911 FILTER a s s e m b l y . . . . COIL a s s e m b l y . . . RIGHT FRONT VIEW Ford Gov't Part No. WO-A-1106 BRAKE assembly. . . . . . . . . . . . . WO-A-7792 DISTRIBUTOR a s s e m b l y . . . . . . . . . .FIGURE F-POWER A B C D E F Willys Part No. . . . . . . . . . FM-GPW-12000-B 0604 FM-GPW-1200 0603 FM-GPW-9637-B 0301C FM-GPW-18660-A 0107E 0503A FM -GPW-8600 0601 FM-GPW-10000-A Key G H I J K Wiltys Part No. . . . . . . WO-A-1008 TRANSFER assembly. WO-A-1244 TUBE w/BRACKET a s s e m b l y . . . . . WO-A447 GENERATOR assembly. . . . . . . . . . . . Group NO. . . . . . . . . Group No. . . . . . WO-A-1195 LEVER. . . . . . . WO-A-1230 FAN assembly. . . . . . . . . . . FM-GPW-11001-A 0602 FM-GP-7709 0803 FM-GPW-2529 1201 FM-GPW-7700 0800 FM-GPW-7793 0805B . . . . . . . .

f A B C D E F Item Willys Part No. . . . . . . . . . . . . P U M P assembly . 0107A 0107 0110 0302 0106C . . LEFT FRONT VIEW Key U. . . . . . . WO-A-8323 COVER assembly.. WO-A-1223 LEVER assembly. . . .. . . . . . . . . . . Willys Part No. . . . . . . . FM-GPW-6675 FM -GPW-6600 FM-GPW-6038-A FM-GPW-9350-B FM-GPW-6016 Gov't Group No. . . 0108 0301 0706A 0107N 0700 0109C Key G 11 I J K Item . . . . . . . WO-A-7238 . . . . W0-A-I145 HOUSING assembly. . . PAN assembly . . . . . . . MANIFOLD assembly. EM-GRW-9410-B FM-GPW-9510 FM-GPW-7210-A FM-GPW-6756 FM-GPW-7000 FM -GPW-6392 Gov't Group No. . . . . . . WO-A-1380 TUBE assembly . . WO-A-6922 TRANSlCllSSlON assembly.. WO-A-1165 CARBURETOR assembly. . . WO-A-7498 P U M P assembly. .WO-A-1190 Ford Part No. . . . . . . . WO-637636 INSULATOR assembly. . .FIGURE G--POWER PLANT ASSEMBLY. WO-A-439 Ford Part No.

. . . WO-630397 DOWEL . . . . . . . . . . . . WO-107128 DISTRIBUTOR . . . . . . . . WO-375811 MANIFOLD . . . . . . . . . WO-A-699 SPRING . . . . . . . . . . . . . . WO-639979 SUPPORT . . . . . . . . . . . . . WO-630396 TUBE . . . .WO-630518 SHAFT assembly . . . . . . . . . . . . WO-630298 MANIFOLD . . WO-A-5168 I I I Z Y X W V U T Ford Part N o . . . . . . . . . . . . . . . . . . . WO-637615 GEAR . . . . . . . . WO-630390 S H I M . . . . . WO-636439 BAFFLE . . . . . . . . . . . . . . . . . . . . . . . WO-636599 O I L PAN assembly . . . . . . . . . . . . . . . . . . . . . . . END VIEW Willyr Item Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-635377 BOLT . . . .FIGURE H--ENGINE. . 0603 0603 0604 0105 0108a 0105C 0108C 0107N 0108e 0107N 0603 0107 0107 0107 0107 0107 0107 0107 0107 0107 0107A 0107A 0107A-1 0102 0102 0107A-1 0107G 0107H . . WO-637425 DISC . . . . . . . . . . WO-343306 RETAINER . . . . . . . . . . . . . . . WO-381519 FLOAT assembly . . . . . . . . . . . . WO-A-6915 INDICATOR . . . . . . OILER . . . . . . . . WO-636600 P U M P assembly . . . . . . . . . . . .WO-A-1166 COVER assembly . . . . . . WO-A-7238 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637636 PINION . . . WO-356155 PLUNGER . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1244 COIL . . . . . . . . . . . . . . . W0-630389 SPRING . . . . . . . . . . . . . . . . . . . CROSS SECTIONAL. . WO-A-912 BODY . FM-B-10141 FM-GPW-12100 FM-GPW-12000-A FM-GPW-6510-B FM-GPW-9424-B FM-GPW-6520 FM-GPW-9460 FM-GPW-6762 FM-GPW-9428 FM -FPW-6758-B FM-GPW-12083 FM-GPW-6610 FM-GPW-6673 FM -GPW-6600 FM-GPW-6614 FM-GPW-6644 FM-GPW-6628 FM -GPW-6654 FM-GPW-6663 FM-GPW26608 FM-GPW-6675 FM-GPW-6727 FM-GPW-6617 FM-GPW-6369 FM -GPW-6345 FM-GPW-6615 FM-GPW-6763C FM-GPW-6766-B Gov't Group N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-630303 VALVE . . . . . WO-A-1424 GUIDE . . . . . . . . . . . .

SECTION 2 SECTION 2 MAINTENANCE PARTS PROCUREMENT LIST SNL 6-503 .

. . . insulator and diffuser 1 WO-638640 FM-GPW-9448 GASKET. . . . . . . . . . . 8 Col. . . . oil pump shaft 1 WO-375927 FM-GPW-6625 1 1 1 req. . . . . . power (includes ENGINE. . . . 3 Col. . . . . . exhaust pipe flange 1 WO-638737 FM-GPW-9417 GASKET. . . . CARBURETOR. . . 10 . . ENGINS assembly (Willys only) (less AIR CLEANER. cylinder. . oil drain plug 1 WO-314338 FM-GPW-6734 GASKET. . fuel pump 1 WO-A-6357 FM-GPW-9445 GASKET. 1 Col. OIL FILTER. assembly. . . . Field Maintenance Major herhaul 5th Ech) Total 7rstYear Procurement Cot 7 Col. (Includes: 1 WO-630365 FM-GPW-6288 GASKET. . engine overhaul. . . . . as GASKET SET. . . . . . . cylinder. Figure INumber Official Stockage Number Willys Ford Col. . . .m 0 f rl MAINTENANCE 8 PARTS PROCUREMENT LIST b -. . . and all unitsreadytorun) . intake and exhaust manifold 1 WO-634811 FM-GPW-9435 GASKET. Per 100 Major Items Part Number Quantity Reqd. . . . engine cylinder water jacket ('J/ in. . . . . . . assembly. . cylinder head 1 WO-634814 FM-GPW-9450 GASKET. . FAN BELT. . . . . . . . . GENERATOR. . . engine. . SPARK PLUGS and CRANKING MOTOR). . . w/BEARING and PISTON. . . . . . . .. . per Unit Assy. . drain. . COCK. . oil pan GASKET. . FLYWHEEL HOUSING. . . . . z-pltd. . . CLUTCH. . CABLES. . . . . . . . . . . . . . . oil pump cover 1 WO-639870 FM-GPW-6659 4 WO-630392 FM-GPW-6619 GASKET. . . . PLANT. . . S. . . . . . . . 0101-CRANKCASE 1 1 1 AND CYLINDER BLOCK BLOCK. cylinder block 1 WO-A-8558 FM-GPW-6051-B GASKET. . . . -. . . . . . . . . . . . . COIL. . . TRANSFER CASE and TRANSMISSION complete. . . . . . . . . . . BLOCK. . . . . . . . . . . oil pump cover GASKET. 2 Col. . 5 FI GROUP 0 1-ENGINE 0100-ENGINE ASSEMBLY ENGINE assembly (includes CLUTCH. . ready t o run). . F U E L PUMP. intake to exhaust manifold 1 WO-630398 FM-GPW-6627 GASKET. . . . . . . . . . . . . FLYWHEEL HOUSING. . . . . . . chain cover 1 WO-630359 FM-GPW-6020 GASKET. . . . . . . . . . . . DISTRIBUTOR. . w/BEARING. . . 4 I T E M Col. . . engine. . . taper pipe thread)(WH-145-A) . . . . . . . oil float support 1 WO-639980 FM-GPW-6710 GASKET. . . . . . . . . . FAN. . 12 Mos. .. . . . . . 9 ktimated qeqmts. . . .. . per 100 3ebuilds Col. .

. . . . . WO-638458 Ford Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-638731 ROD . . . . . . . . . . . WO-636961 THERMOSTAT . . . . . . . . . . . . . . . . . . WO-630294 BEARING . . . . . . . . . . . . WO-644034 SEAL assembly . . . . WO-387633 PULLEY . . . . . . . . . . WO-638459 BELT .. WO-A-1190 CHAIN . . WO-A-1534 MANIFOLD assembly . . . . . . . . . WO-A-5121 CAMSHAFT . . . . . . . . . WO-637008 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-7568 BOI'T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W0-640070 SUPPORT . . .WO-640031 IMPELLER . . Item H I J I A= APAOANAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM -GPW-8600 FM-GPW-8530 FM-GPW-8557-A FM-GAA-8524 FM-GPW-8512 FM -GPW-6105-A FM-GPW-6135-A FM -GPW-8575 FM-GPW-8250 FM -GPW-8578 FM-GPW-6505 FM -GPW-6507 FM -GPW-6050 FM -6PW-9428 FM-GPW-6513 FM-GPW-6549-B FM-GPW-6044 FM-GPW-6250 FM-GPW-6384 FM-GPW-6702 FM-GPW-6326 FM-GPW-6337-A FM-GPW-6500-A FM-GPW-18288 (Willys only) FM-GPW-6167 FM-GPW-6615 FM-GPW-6341-A (Willys only) FM-356028-S FM-GPW-6338-A FM-GPW-6308 FM-GPW-6016 FM-GPW-6260 FM-GPW-6306 FM-GPW-8260 FM -GPW-6700 FM-GPW-6319 FM-GPW-6312 FM -GPW-6243 FM-GPW-6262-A FM-GPW-6245 FM-GPW-6246 Gov't Group N o . WO-A-1192 RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-912 SPRING . . . . . . WO-637047 CRANKSHAFT . . . . . . . . . WO-640020 PLATE assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1495 PACKING . . . . WO-638457 SPROCKET . . . . . . . . . . . . . . . . WO-635394 PACKING . . . . . . . . . . WO-630396 BEARING . . . . . . . . WO-637646 ELBOW . . . . .FIGURE 0 1. . . . . . WO-639051 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-375907 BUSHING . . . . . . . . . . . . .WO-375900 SPROCKET . . . . . . . . . . . . . . . . . . . W0-637183 VALVE . . . . . . . . . WO-639651 VALVE . . WO-52825 BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ALAKAJ- / / K I L I M \ Willrs Part N o SIDE VIEW . . . . . . . . . . . . . . WO-634796 COVER assembly . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 0102a 0102 0106D 0106C 0106C 0503B 0102A 0102 0102 0106 0106a 0106 0106C RA PD 305051-A 0 -I 2 . . . . . WO-640067 NUT . . . . . . . . . . . . . . . . . . . HEAD . . . . . . . . . . . . . . . . FAN assembly . . . . . . . . .WO-637098 NUT assembly . . . . . . . . . . . WO-638733 TAPPET . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-630397 FLOAT a s s e m b l y . . . . W0-637182 . WO-637237 P I P E . . . . . . . . . . .1-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-636297 WASHER . . . . . . . . . . . . . .WO-A-447 SHAFT w/BEARING assembly . . WO-638636 SCREW . . . . . . WO-639993 PISTON assembly . . . . . . . . . . WO-637065 GEAR . . . . . . . . . . . . . . . . 0503A 0503 0503 0503 0503 0103 0103B 0502 OlOlA 0502 0105 0105 0101A 0108B 0105 0105A 0110 0106 0109B 0102A 0102A 0102A 0105A 0102 0104 0107A-1 0107A-1 0102A 0104 0104. . . . . . . . . . . . . . . . . . . . WO-638113 PLUNGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637041 P I N . . .

. . . . . . . . . . . . . . . . . . WO-638640 STUD . . . . . . . . . . . . . . . . .G. . . WO-384958 BUSHIN. . . . . . . .9N-8115 Gov't Group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-632159 PLUG . . . . WO-5085 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639051 COCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GPW-6262-A FM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637053 BLOCK assembly . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET . . . . . . . . . . . . . . . . WO-300143 STUD . . .WO-A-1126 22 Ford Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1548 S T U D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-8543 FM-GPW-6010 FM-GPW-6066 FM-GPW-6067 FM-88082-S FM-GPW-9448 FM-88042 FM-88057 FM -358064-S FM-88141-S FM -88022-S PM . . . . . . . . . . . . . . . . . . . . . . . . . . WO-375981 STUD . . . . . . . . . . . . . . .FIGURE 0 1-2-CYLINDER Key A B C D E F G H I J K M N 0 SNL 0-503 BLOCK ASSEMBLY Willys Item Part No. . . . . . . . . . . . . . . . . . . WO-349368 STUD . . . . . . . . . . . . . . . 0503 0101 OlOlA 0101A OlOlA 0108 0108 0108 0108 0101 0107 0106D 0106A 0101 . . . . . . . WO-A-1272 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1549 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-349712 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .. alloy-S. . . water outlet elbow) PLUG. . engine. . . . (BEDXIAT). spark plug GASKET. 1!. . . . . . 5 Col. crankshaft 1 WO-637098 FM-GPW-6700 PACKING. pipe.) (BECXIK) 4 - 4 0 4 D . . . . PLUG. .GROUP 0 1-ENGINE 1 (Cont'd) Part Number Figure Number Official Stockage Number Willys Col. . . . . !&16NC-2 x l?. spark plug 2 WO-51875 FM-GPW-6555 GASKET. valve spring cover GASKET. expansion. . oil relief spring retainer GASKET. WASHER. in. . . . (I3h I. . (cylinder water jacket. . . . water outlet elbow GASKET. . . . . valve cover screw GASKET. . . . - 1 Per 100 Major Items I T E M Quantity Reqd. x 2x2O. . engine cylinder head water outlet (issue until stock exhausted). .. (Includes: 1 WO-A-8558 FM-GPW-6051-B GASKET. 2 Col. . . .(GM-106331) (elbow t o cylinderhead)(BANXlCC) . . . . sq-hd. . . 10 Ford - Col. . . .. reg. in.D. Estimated Reqmts.D. (CPMXlAA). 3:. . . sq-hd.. . .. alloy-S. . . . . . .iin. .. . s-fin.. . . . valve j o b . . . . drain) (CPMXlAB). .i in. S. . . 1 1 1 4 1 2 1 1 1 WO-630394 WO-634813 WO-334103 WO-637863 WO-630305 WO-51875 WO-630299 WO-639650 WO-6370'53 - AND CYLINDER BLOCK (Cont'd) FM-GPW-6630 FM-GPW-6642 FM-GPW-6353 FM-OIA-12410 FM-GPW-6521 FM-GPW-6555 FM-GPW-6648 FM-GPW-8255 FM-GPW-8543 ' 0101A-CYLINDER as req. . . . . . . . . I 0101-CRANKCASE GASKET. . (A164342C) (issue until stock exhausted). . per 100 Bebuilds Col. . .i. . . . - 62 5 1 2 4 - 1 - 0 4 0 3 3 37 b HEAD ELBOW. . black. BOLT.SKET. insulator and diffuser assembly 1 WO-638640 FM-GPW-9448 GASKET.. . . . . . . . . per Unit Assy. exhaust pipe flange 1 WO-A-6357 FM-GPW-9445 GASKET.. black. pipe.in. . . rear bearing cap 2 WO-637790 FM-GPW-6701 GASKET SET. . intake and exhaust manifold 1 WO-634811 FM-GPW-9435 GASKET. . . . . . . PLUG. . 3 -Col. .. water pump t o cylinder block PACKING. intake t o exhaust manifold 4 WO-637863 FM-OIA-12410 GASKET. .. . . . valve cover screw 1 WO-630305 FM-GPW-6521 GASKET.. oil pump to cylinder block GASKET. . valve spring cover to ven1 WO-630299 FM-GPW-6648 tilator 1 WO-639650 FM-GPW-8255 GASKET. ventilator t o valve cover GA. hex-hd. PLUG. pipe. . 1 . cylinder head 1 WO-634814 FM-GPW-9450 GASKET. . . S. . . . . . x 3& thk. . . rear bearing cap 2 WO-637237 FM-GPW-6702 PACKING. ck. . 6 Col. . . . . . . ?. lock. . valve spring cover GASKET. . oil slinger GASKET.

. cd-pltd. . . per 100 Rebuilds Col. . . . . .. . . . . . . . . . . . . 1 Official Stockage Number Willys Ford Col. cylinder head stud 10 and 12. . X6-20NF-2 (cylinder head stud). . . . . . regular. . hex. . . . . . after Willys serial 288835. . . . . . . . . before Willys serial 288835. . . . . . . . . .. . . . . . . . I Col. . . . . . . .. . . . . . . . . . . . .. . . . . . . Willys Ford GovJt Part No. . . . . . . . . . . . . . . . . . . . . Group No. . . . . . 10 . cylinder head stud 12 only. . . . . . . . before Willys serial 288835). . .T. . S. . . . . . . . . . FM-GPW-8250 FM-24408-S OlOlA 0101 A FM -34807-S FM-GPW-8255 FM -GPW-8575 FM-GPW-8578 FM-GPW-6065 FM-GPW-6051 FM-GPW-6050 OlOlA OlOlA 0502 0502 0101 A OlOlA OlOlA WO-A-1102 . . allFordtrucks . . . . . . . 12 Mos. . . . . . .nOW n no~. . . . . . hex. . s-fin. . . . . . . . . . . 7 Cot. . HEAD.enginecylinderhead . . . . . '4r.FIGURE 0 1-3-CYLINDER Key I H Item A 1Sl.)uantity Total Reqd. .. . . . . . .. . . cylinder engine (ratio 6. .. . . . . . . . 6 Col. 9 150 20 8 30 90 50 Istimated Reqmts. BOLT. . . . . . . 1IICAD . . . . . . . . . . GASKET. .52911 .. . . . s-fin. . 4 -Col. . . . . . . . . . . 5 -- 0101A-CYLINDER 01-3 01-3 01-3 01-3 WO-A-8558 WO-639650 WO-A-1534 WO-638635 WO-638539 WO-A-1550 HEAD (Cont'd) GASKET. . . . Major Field per Unit Overhaul Firstyear MainAssy. Part N o . . 3 Col. . . . :5th Ech) Procuretenance ment Part Number Figure Number Col.. . . .'r C D E F G I1 I WASllllll GASKICT . GASKIST .. . . . alloy-S. . . . . . . regular. . . . . . . . . . . . . . . . . . . . . . . . . . . NUT. . . . 8 Col. . hex-hd. . . . .. . . . . . . . . ROI. . . . w0-. . . . . . . HEAD WO-5010 WO-039050 WO-037646 WO-630051 WO-038635 WO-038678 WO-A-1534 RA PD 305046-A R A P D 305046 N) Pl GROUP 0 1-ENGINE (Cont'd) Per 30 Major Items . . . . . . .. . . . . . . TI I EIIM OS'I'AT assem hly IIETAINEI1 . ..-14NC-2 (rolled thd. . . . . . . . . . alloy-S. . . . . . . . . . x6-20NF-2. . . . . . . . . . after Willys serial 288835). . . . . . . . . . .48).) x 2 % (BANXlDL) NUT. engine cylinder head water outlet elbow. .

. . . . . 7. . . 3% O. . . BEARING. . . . . NUT. GASKET. . . . then use WO-A-7568). . . . .). BEARING. . . . . . . . . . . . . . . . . .S. center upper (. . . . . . 5. . . . . engine crankshaft oil slinger. .). . . . . . . . req. . . .S. . . . . . .enginecrankshaft . . .S. . .) . center upper (. .020 U. . . . . BEARING. . . . . . . . . . . . . . . . . . . engine crankshaft nut (issue until stock exhausted). BEARING. . . . . engine crankshaft. . . . . . SHIM. . . . . rear upper (. . . center upper (std. . . . . . . . . . . . . . . . . 9 (pulley to crankshaft). . . . . . 12) BOLT. . req. req. . BEARING. . . . STUD. . . . . . . . . . . 1 1 6 BEARING BEARING. BEARING.S. . .). . . . . .15. engine crankshaft. . BEARING. center lower (. . . ..). . . . before Willys serial 288835 only. engine crankshaft. . . . . . . . . . . BEARING. . . . . . .010 U.010 U. Woodruff. . engine crankshaft. . . (Includes: 2 WO-116295 FM-GPW-6390 BOLT 1 WO-638121 FM-GPW-6303-A CRANKSHAFT 2 WO-52804 FM-33832-S2 NUT 2 WO-52330 FM-34909-S2 WASHER) DOWEL.. . . . . . .010 U. . . . . . . . . req.9. . . . . . req. . WASHER. . . . . . . . . . . . . . . . . .002 thk. . engine crankshaft. . engine crankshaft. . . . . . . . . engine crankshaft. . . . . . . . . . . . .) . . . . . . PULLEY. cd-pltd. req. . . . . . . . . . engine crankshaft. S. . . . . . . . . . . . . . . . . . . . . . .S. . . . S. . . x-14NC x 3% x W6-20NF (Cylinder head hole No. . . . . . . . . . . . . . . . . . . . . . . . . . .020 U. . . . . . . . as as as as as as as as as as as 1 1 1 1 1 1 req. x 1. RETAINER. . . . . . . . . .. . . . . . 15. . . . . . engine crankshaft. . engine crankshaft. . . . . . . .).. BEARING. . . . . . engine crankshaft. . engine crankshaft packing. 7. .). . . engine crankshaft. . engine crankshaft. . . . . (x 0102A-CRANKSHAFT WO-637007 WO-637008 WO-638730 WO-638731 WO-638732 WO-638733 WO-637724 WQ-637725 WO-639237 WO-639238 WO-639239 WO-639240 WO-116522 WO-116524 WO-116526 WO-116528 WO-116530 4 5 1 1 6 1 1 5 1 1 1 1 1 1 as yeq. reg. .D. . . cylinder head holes. . . . . . . . . . S. . . . . . . .251 I. . . . . . . . . . w/PIN. . . . . . BEARING. . . . . . . . . . . . . . . . rear lower (. . . :. . thrust. . . . . . . . . engine crankshaft. . . . . .I56 thk. SLINGER. . . . . . . . . . . . . WASHER. . . . engine crankshaft bearing. . . .) . . . .D. .. . . . . . . . . before Willys serial 288835. . cylinder head hole No. . engine crankshaft (S. BEARING. .S. No. %-14NC x 3% x %-2ONF. . . . . . oil. . . .. . . . . . . . . . after Willys serial 28835. . . . .S. . . . KEY. BEARING. . . .. . . . . . . . . . . . . . . . . . . . . . req. . . . . BEARING. . No. . . .). s .) (bearing cap tc crankcase bolt) (BECXIM). . . . .S. . . . . . S. . . . . . . . . . . . . .D. . . . . . . STUD. . . . . front lower (.S. . . . . . . . .1 3 N C x 2% (crankshaft bearing cap to crankcase). . . . . .020 U. . . rear upper (std. . x I. . . assembly. . .). . . . 10. engine crankshaft. . . . . .S. . . . . . . . clutch. . engine crankshaft (. . . . . . . . . cylinder head holes. . . . . . . . . x . center lower (. . . . . . . . cd-pltd. . . . . .) . . hex-hd. . . . . . . .. . . . . 9. . . CRANKSHAFT (issue until stock is exhausted. . . . . . . . . BEARING. req. . front lower (. . . . . . . . . engine crankshaft.020 U. . . 5. . . . . .D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .010 U.WO-349368 WO-A-1549 WO-A-1548 WO-381519 WO-638121 WO-A-7568 WO-635377 FM-GPW-6369 WO-334103 FM-GPW-6353 WO-5036 FM-74178-S WO-387633 FM-GPW-6319 WO-28025 FM-357574 WO-638113 FM-GPW-6312 WO-375920 FM-GPW-6287 WO-630262 FM-GPW-6342-B WO-375877 FM-GPW-6310 WO-634796 FM-GPW-6308 WO-5009 FM-34809-S STUD. . . . .). . . . center lower (std. . . . . . . . . . . No. . . . . . . . . . . .). . . . .. . . . . . req. . . . . . . . . front upper (. . .. . . . . . . . . . . . . . .). CRANKSHAFT and DOWEL engine group assembly. . . .). BEARING. : PIN.). BEARING. . . . . . . . lock. . engine crankshaft. . . . . . all Ford trucks . . . . . . . . .S. . . . . x % thk.020 U. . .. . . . . engine crankshaft. . . .010 U. . . . . rear lower (std. . . . . . . .. . .). .) . . . . S. . . . . . % O. . . . . . . . . . . . 10. rear upper (. x-14NC x 3y6 x x-2ONF. . . engine crankshaft. front lower (std. . . . . . req. . . . . . . .010 U. front upper (std. . . . . . front upper (. .

.

. . .). . . . . . WO-638733 BEARING. . . . . . . . . . . . . . ... .WO-632157 BEARING .FIGURE OI-ACRANKSHAFT AND PISTON ASSEMBLY Willys Part No. . . . . . . . . Group No. . WO-640066 P I N . . . . . . .S. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .WO-635377 B E A R I N G . WO-638730 BEARING. . . . . . . . . . . . . . 10 BEARING. . . . . . . . . . . . . . . . . . . . . . .. . 4 Per 100 Major Items ITEM Quantitj Reqd. . . . . . . . . . . . . . . . .. . . . . WO-116566 PISTON assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U'O-630727 K E Y . . . . . . . . . .. . . . . R I N G . . . WO-116562 RING . . . . . . . WO-50917 SPROCKET. . . . .WO-334103 BEARING. . . . . . . . .). . . . . . . .WO-634796 SPACER . . . . . . . . . . . . . . . . . . .. . . . (Includes: 1. . . . . . . .. . 0104 FM-GPW-6135-A 0103B RA PD 30505PA GROUP 0 1-ENGINE (Cont'd) -- Part Number Figure Number -Col. . . . . . . . . . . . . . . . . . . .. . . . . . . WO-52825 Ford Part No. . . . . .WO-639864 RING . . . . . . . . . . . . . rear lowel (. . . . . . . . . . per Unil Assy. . . . . . . . . . .010 U. . . . . . . . . . . . . . . . . . . . . . WO-638459 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 I 1 Ford Col. . . . . . . . . . . . .WO-637007 BOLT . .. . . . . . . . . . . . . FM-GPW-6150-A FM-GPW-6152-A FM-GPW-6159-A FM-GPW-6105-A FM-34807-82 FM -355497 FM-GPW-6339-A FM-GPW-6331-A FM-GPW-6387 FM -355497 FM-GPW-6337-A FM -GPW-6341-A FM-356021-S FM-356028-S Item Willys Part No. . WO-632156 BOLT. . . . WO-638731 NUT. . . . . . WO-632157 BEARING . . . . WO-A-7568 WASHER. . . . WO-637008 BEARING . . . . 6 Col. . . . per 100 Rebuildb Col. . . . . . 2 Col. . . . . . . . . . . . . . . . . . . . . . . engine crankshaft. . . . .) . . . . . . . . . . . WO-638732 DOWEL. WO-639862 CRANKSHAFT. as req. . . WO-637724 FM-GPW-6333-B BEARING 1 WO-637725 FM-GPW-6338-B BEARING 1 WO-639237 FM-GPW-6339-B BEARING 1 WO-639238 FM-GPW-6341-B BEARING 1 WO-639239 FM-GPW-6331-B BEARING 1 WO-639240 FM-GPW-6337-B BEARING) as req. . . .. . . . . . DOWEL. . . . 0102 EM-GPW-6333-A 0102A EM -GPW-6345 0102 . . . WO-5010 BOLT . . . . . . . . .S. . . . . BEARING SET. . . Estimated Reqmts. . . . (Includes: 1 WO-637008 FM-GPW-6338-A BEARING 1 WO-637007 FM-GPW-6333-A BEARING 1 WO-638730 FM-GPW-6339-A BEARING 1 WO-638731 FM-GPW-6341-A BEARING 1 WO-638732 FM-GPW-6331-A BEARING 1 WO-638733 FM-GPW-6337-A BEARING) BEARING SET. . . . . . . . . . . . . . WO-636962 NUT. . . . . 0103A 0103A 0103A 0103 0103B 0103B 0102A OlO2A 0109 0109 0102A OlO2A 0104 0104 hem Ford Gov't Part No. . . . . . . . . . . . . . FM -GPW-6369 0102 FM-GPW-6338-A 0102A FM-GPW-6211-A 0104A FM -GPW-18288 0102 FM-GPW-6308 0102 FM-GPW-6342-A 0106C FM-74182-S 0102 FM -GPW-6306 0106C FM -GPW-6353. . . .. . . . .. . . . WO-636961 Gov't Group No. . . . engine crankshaft (. . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . .020 U. engine crankshaft (std. . . . 1 Official Stockage Number Willys Col. . . . . . . . . . .. . . . . . . . WO-381519 ROD assembly . . . I as req. 5 Cot. . . . . WO-637041 WASHER. . . .. . . . . . . .. . . . . . . . . . . . . . . .

1 Col. engine. . semi-finished (use until stock is exhausted) (Willys only). . . . . re-ring). piston. assembly (. . . . . . . . .030 0 % ) (conventional type) (Willys only). . . . piston. . 2 Col. RING and SPRING. .020 U. . RING. . . 4 as req.S. . . 2nd groove (. . piston. . . . .) . . . engine. engine. .. conventional or re-ring (top groove) (std.030 O. . . assembly (std. . . 3 Col. .S.030 O. . . piston. engine. 9 4 . front end. conventional type (second groove) (. . as req. . . . as req.020 O. .S.S. . . S. size re-ring).S. w/PIN. . engine piston. rear end (CN-type 310-0). . engine crankshaft rear bearing cap. engine. . . engine. . . . . . . . RING. . . engine. . . . conventional type (bottom groove) (. . . .. . .020 O. . conventional or re-ring type (top groove) (. . . . . engine. . . PISTON. . . .).S. .020 0 3 .S. . . . . . .. ) (conventional type) (Willys only). as req. assembly (. 1 PIN. .030 0 3 ) . . . . . . .. engine. . . . PISTON. (Includes : 1 WO-116522 FM-GPW-6333-C BEARING 1 WO-116524 FM-GPW-6338-C BEARING 1 WO-116526 FM-GPW-6339-C BEARING 1 WO-116528 FM-GPW-6341-C BEARING 1 WO-116530 FM-GPW-6331-C BEARING 1 WO-116532 FM-GPW-6337-C BEARING) PACKING.) (re-ring type) (Willys only). . . .. .) (re-ring type) (Willys only). drain tube. PISTON. . . .030 O. . . . engine. . assembly (. . . . drain engine.) (re-ring type) (Willys only). . . 4 as req. . . . . engine. . engine. 5 - Lstimated 0 Reqmts. RING. . w/PIN. . . 6 Col. . . . . . 4 as req. conventional or re-ring (top groove) (. . . . . . . . . . . ) . . PISTON. . PISTON. . . . . . . . .020 O. assembly (std. . . . . . t o . . 2 2 PACKING. . . . . RING. . Total Major Ier Unii Fie!d %sty ear herhaul Mam AMY. . . . . as req. . . . . . . . . . . . per 100 3ebuilds Col. . engine. . . as req. assembly (. as req. . . . . conventional type (bottom groove) (std. . .S. PIPE. .. . engine piston. 1 PACKING.). PISTON. . engine crankshaft. Prwuretenance 5th Ech) ment - 4 as req. piston. .. . . assembly (. . . . . . . . . . . . . . . as req. . . . RING. . . . . . 7 Col. . . .020 to . PISTON. x %). . . . . . . . . . . . as req. . conventional type (second groove) (std. piston. . . . . . . .. . . 10 0102A-CRANKSHAFT BEARING (Cont'd) BEARING SET. . 4 I ITEM Col.020 O. . . . . .). . .). 1 assembly (std. PISTON. . as req. . . .). .030 O. . Col. . . . . . . .). . . . . w/PIN. R I N G and SPRING. . . crankshaft rear bearing c a p . . . RING. .S. . . engine. . . engine.029 0 3 .020 0 5 ) .). 4 as req. PISTON. . . . . .) (conventional type) (Willys only). . . . conventional type (second groove) (. . . . conventional type (bottom groove) (. engine crankshaft (. . . . re-ring). . . . 2nd groove (std. 8 Col.). . RING. . . . . . . . 4 as req. . . . . . . . . b Per 100 Major Items luantit) Reqd. . . . .to engine crankshaft rear bearing cap (S. . piston. . . . . RING. . . .S tml gr $1 GROUP 0 1-ENGINE - (Cont'd) Part Number Figure Number Official Stockagc Numbel Willys Ford Col. RING. engine. . .009 O. . engine. . assembly (. . . engine. . . . . piston. engine crankshaft. . . 12 Mos. . . . . . . engine. . PISTON. piston.

.. ..S. . . . . . . ROD. . . . engine connecting rod (std. . . . . . . . . . . . . . as req. . . . . . . . . . x-20NF x 2%) (Willys only) NUT. . . . . NUT. . . . . . . . . . . . bottom groove (std. . . . . SEATS. . . . . . . . conventional type (. . . . . . . . . . . . . . . . . . . . . stamped (connecting rod bolt) (GM107381) . . . . . . .039 O. . .029 O. . . . . 2nd groove (. . . . . . . .) . RING SET. .). . . . . . . . hex. . . . . . .S. . . . . engine piston (. . . . lock. . . . . . . . . . . engine (RMC-A-366). . engine exhaust valve stem. .S. engine piston. . . . . .RING and SPRING.. . . . . . engine piston. . . . . . . size).D. . . . engine piston. . . .009 O. as req. . . . . w/BEARING. BEARING SET. . . . .. . . . . as req. . . 7/(&2ONF-2. . . . . . . . . . . . bottom groove (. . . . .020 to . . . . .Or0 U. . .). . . connecting. . . bottom groove (. . . . . . . . . . . . . .S. . 4 4 4 0104--CONNECTING RODS BOLT. . . . .030 O. . ROD. GUIDE. . . . . . . . . as req. . . . . . . . . engine piston'(std. . engine valve spring retainer (lower). . . . . . . .). . engine piston. RINGSET. . . . SCREW. . . . . . . .S. . . . No. spring. . . . . . . 1 and 3. . . . . . . . . . engine piston.039 O. . . . No. LOCK. . . SPRING. . . .S. engine. . . .020 O. . . . . . . . . . .. . . . . . . engine.020 U. . . . . . . . . . hex. . . conventional type (. . % in. . . . . . assembly (Villys only) 0104A-CONNECTING FM-GPW-6211-P FM-GPW-6211-E FM-GPW-6211-C FM-GPW18330-A FM-GPW18330-B FM-GPW18330-C 8 2 2 2 2 ROD BEARINGS BEARING. x 2% O. . . . .030 to . .). . . . . . . . . engine piston (std. . . . . . . . . engine piston. . . . . . . assembly (less bearings). . . . . . . . . . . . . . . . assembly (less bearings). (Includes: 2 WO-639862 FM-GPW-6211-A BEARINGS) BEARING SET. . No. WASHER. GUIDES AND SPRING GUIDE.) . S. .020 O. . . . . engine. . . . . . . . w/BEARING. . . . . . . . . . . PINS PIN. . . . . . . (Includes: 2 WO-116534 FM-GPW-6211-B BEARINGS) BEARING SET. . 4 as req. . 7/(&2ONF-2(connecting rod bolt). . . . . . . . exhaust.enginevalve . . . . . 1 and 3. . . . 2 and 4. . . . . . . engine connecting rod (std. . . . . . . . . . .030 to . .S. . . . engine (RMC-A-365).S. .). . . . . . . . . . . RING and SPRING. . . engine connecting rod bearing cap (S. . .S. . . as req. . . . . . . . lock. . . conventional type (std. . . . . assembly (Willys only) ROD. . . . RING and SPRING. . . . . . . . . . . . . . No. . . . . . . . . . . . . . engine piston pin. . . . . . . . . . . . . . . 2 and 4. . . . as req. . .) . . RING SET. . engine piston (.. . connecting. . . . . engine connecting rod (. . . . .) (re-ring) (issue until stock exhausted). . . . . . . . . . . . connecting. . . .) (re-ring type) (issue until stock exhausted RING SET. . . . .020 U. BEARING. . . . . . ROD.). . . S. . engine valve spring (lower). .S. . connecting. . . . . . . . engine connecting rod (.) (piston pin lock screw)(BECXlK) . . . . . . . . . 0103B-PISTON ss req. . . . . . .).D. .. . . . .. . . . . . . . . . . . . . . RING SET. . . . as req. . engine connecting rod (. t o . . .. . RING SET. RETAINER. . . . . . . . . . as req. . engine connecting rod (. . . . . . . . . . . . . . engine. RING and SPRING.S. . .S. . . . (Includes: 2 WO-116535 FM-GPW-6211-C BEARINGS) 0105-VALVES. . . x % thk. . . . 1 as req. . . . . . . . . . . intake. . . . . . . . . . . . 8 8 8 as req. . engine piston. 4 4 16 8 8 8 8 . . . . . . . . ( I 3 ? I. . . . . . .. . . . .030 O. . . . . . . . . engine intake valve stem.). . . . . . . . . . . . . . BEARING. . . . . VALVE. . . . .). . VALVE.) (re-ring type) (issue until stock exhausted). . . . reg. . S. . . . . .) . . . . . . . . . as req. . . . . . .010 U. . . . . .

. . . . . . . . . CAMSHAFT . . SPROCKET. . . . . . . . . . . WO-375900 . . . . . . . . . . TAPPET. SPRING. . . . . . hem VALVE . . . . . . . . LOCK. . . . . SPROCKETS. . . . . . . . . . . . . . WO-638457 . . . .. .? UI 0 0 FIGURE 01-5-CAMSHAFT. . . . . . . . WO-637044 . . . . VALVES Willys Part No. WO-634850 . . . . FM-GPW-6505 0105 FM-GPW-6513 0105 FM-GPW-6514 0105 0105 F M -GPW-6546 FM-GPW-6549-B 0105A FM-GPW-6500-A 0105A FM -GPW-6250 0106 FM-GPW-6243 0106 FM-GPW-6244 0 106 F M -355499-S 0106C FM -GPW-6269 0106C FM-GPW-6342-A OlO6C FM-GPW-6256 0106C FM-GPW-6260 0106C FM-GPW-6245 0106 FM-GPW-6262-A 0106A RA PD 305053-A . . WO-375907 . . . BOLT. WO-639051 ' Ford Gov't Part No. . . . . .. . . . WO-637047 . . . . . . . . . WO-638459 . . WO-658636 . . . . . . . . . BUSHING. . . . . . WO-315932 . . . . . . PLUNGER . . . . . . . . . . . .. . CHAIN. . . WO-375994 . SPRING . . . . . . . . WO-375908 . . WO-638458 . . . WO-637065 . . . . . . . . . SPROCKET. RETAINER. . . . . . . . . . . . . . . WASHER. . . . . . . . . WO-637183 . CHAIN . . . . . . . . . . Group No. . WASHER. . . . . . . . . SCREW. . . . . WO-640020 . . . . .

. . . . engine valve (. . . . . . . . . . . . . . . . . . . . . . 8 r A P P E T . . . . . . . . . . . . . SPROCKET. . . engine valve tappet (self locking). . . . . . . . 2 Col. . . . . adjusting. . . . . . . . . . . . PLUNGER. . BOLT. . 6 -Cot. . . . . . . . . . . . . . .ock. . . . . camshaft thrust.. . . . . . . .S. . . . . . . . . . . . hex-hd. .013 thk.004 O. . .D. . . . . camshaft. . . . . . . . . ye-18NC-2 x 4 4 (front).. . .870 O. 5. . . . . . . . . . . . . . . . engine crankshaft sprocket . . . . . . SPACER. . . . . x 1. . . SASKET. . . . 7 Col. .. . . . . . . . . . . . . . . . . . . . . .bbuilds ment Col. . . . . ?. . . 4 I T E M )uantitj Reqd. . . . Col. . . . .) (BECXlK) . . . . . . . . . . . . SASKET. . . x 1. .. . . . . . WASHER. .D. . . . . . . . . (1 K in. . . . . . alloy-S. . . 1 2 Mos. . . . . . . . 9 -- 25 14 Col. . . . . camshaft thrust plunger. ye-18NC-2 x 3!& (rear). . . 0105C-VALVE - 19 13 52 :stimated Total 3eqmts. . . . . 1 1 1 1 2 01-5 01-5 01-5 01-5 WO-637065 WO-375907 WO-375908 WO-375900 CAMSHAFT . . . . . (LB-S35117-1) . . . engine valve spring cover. .D. . . . 2. . . 8 - NO-640020 WO-637047 WO-115948 - SCREW. . . . . . . . . . . . . . . .. . . . . . . . l. . . . . . . . . . 5 01-4 01-5 01-4 01-4 WO-50917 WO-638457 WO-630727 WO-638459 01-5 WO-638458 V. . .) (issue until stock exhausted). . . . 10 60 40 - - 5 10 10 - 8 16 16 60 60 - 2 5 5 3 3 12 12 5 5 10 15 10 - 32 3 35 5 100 10 1 1 1 8 6 3 10 15 3 25 20 10 1 3 9 10 1 4 3 16 9 40 10 50 4 112 150 350 28 COVERS AND GASKETS 01-6 01-6 01-6 01-6 01-6 WO-630303 WO-632158 WO-639052 WO-630305 WO-51875 "OVER. . . hex-hd. . . . . . . . . . . . . . . . . . . . . . . . . . .). . . . . . . engine camshaft. . . . . . . . . reg. engine valve spring. . . . . . . .. . . . . . . . . . . . . . . . . . . . . .D. x % thk.GROUP 0 1-ENGINE (Cont'd) Per 100 Major Items Part Number Figure Number Official Stockage Number Willys Ford Col. . . . . . . . . thk. . . . . . . . . . 'irstYear per 100 J r o ~ ~ r e . as req. . . . . . x 1 in. . . . . . . . . S. . . . . . . . 18 teeth. . .640 O. . . . . . . (LK-S35116-1) . . .camshaftthrust . ... . . . Field Mainenance Major herhaul 5th Ech) - - 01-5 01-5 Col. . . (0. SPRING. . hex-hd. engine valve spring cover bolt. . . . .. . . . . . . . . . . . 8 I'APPET. . . . . .656 thk. . . . . . . . . . S. . . . . . . . . . . . engine valve (WIL-ST-1265) (CCS-W-41-25). . = El ? 2 8 n .780 O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . S. . . . . . . . . . . . . . . . . . . . . .-24NF x 1 'bj (to camshaft) (BAOXKD) WASHER. . wide) (LK-S-40936). . O. . . . .. . . . engine camshaft ( I 2 in. s-fin. . drive. . . . CHAIN. . . . . . . . . S. . . PLUG. . . . . . : . . . . . . . . . .390 I. . . . . . . . . . . . . . SPROCKET. . . . . . . . . . . . . 0106C-CkIAINS - 1 1 AND SPROCKETS KEY. . . . . . . .D. . . BOLT. . front. . engine crankshaft sprocket. . . .(. . . . 36 teeth. . engine camshaft rear bearing. . . expansion. BOLT. ler Unii Assy. .. . . . . . . . . . . .. . . . . . . .. . 3 Col. . . . . . x . ?< in. engine crankshaft. . . . . . . . . f ? m0 0 01-5 01-5 HI-01-16220 WO-634850 WO-315932 5 5 BEARINGS BUSHING. . . . . . . .. 1 1 1 1 b 2 h 5 b b b 5 32 48 2 3 3 11 12 2 0106A-CAMSHAFT WO-639051 WO-51460 01-2. . . . . . . . . . S. 5 Col. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .

. . . . . WO-A-6922 BOLT. . . . . . . .FIGURE 0 1-6-VALVE Item COVER PLATE WITH CRANKCASE VENTILATOR Willys Port N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-6885 TUBE assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639052 VALVE assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-630298 Ford Port N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-630299 BAFFLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-630303 'GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-384549 BODY assembly . . . . . . . . . . r . . . . . GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gov't Group N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-630305 COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-6919 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-6895 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . WO-632158 ELBOW. . . . . . . . .WO-51875 BOLT . . . . . . .

. . . . . . . . . . . . . . . .) (BECXlK) Willys . . . . . . . %-24NF-2 (BBBlCA). Field Mainenance Major herhaul 5th Ech) Col. . . . . . . . . . . . . . . . . . . . . . . . . . RING. . . . . . . GASKET. . . . . . . . . . . . . . . retaining. . . GASKET. machine. STUD. . . . . . . . . . . . . BOLT. . . . . hex-hd. . . . hex-hd. . . . . . . . DISC. . . . . . . . . . . . oval fil-hd. . . . . . . . . . . . 7 Col. engine oil pump relief spring retainer (paper). . . . . . . engine oil pump cover. . . . . . .engineoilpump . . . . COVER. . . . . . . . . . . . . . . % in. . engine oil pump t o cylinder block. . . . . alloy-S. . . . . . . .. . . . . . .$ (cover to body) (BCFXZCG). . . . . . . . . . . . . . . . . .D.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET SET. . . . . . . . . .GROUP 0 1-ENGINE (Cont'd) - Part Number Figure Number - Col. . BOLT. . . . . .216)-24NC-2 x ?. . 8 Total 1rstYear 'rocuremnt Col. . . . . . . . . . . . . . . . . . . S. . . . . . . . lock. . . . . . . . . . . . . . . . engine camshaft thrust plunger (issue until stock exhausted). . . . . . . . . . . . . . . . x 1% I. . . . . . . . . . . . . . . . . . . . . . . . engine cylinder block. . . . . . . . . . . . . . . . . . . engine oil pump shaft. . . . . . . . . . . . . . . . GASKET. . . .. . . . . . . engine timing chain. . . . Col. . . . . . . . . . . . . . . . . . STUD. . . . . . %-24NF-3 x % (Ford only). (4 used plate and chain cover t o cylinder block 2 used plate t o cylinder block) WASHER. . x % thk. . . . Ford . . . . . . . . . . . . . . . . . . . . . engine oil pump (12 teeth. 12 (. . WO-5901 WO-384958 wo-5010 E: WO-630365 WO-630359 WO-375917 01-12 01-12 WO-630364 0107-OIL 01-7 01-7 01-7 01-7 01-7 01-7 01-7 01-7 01-7 01-7 cn f ? - Hl-1026108 WO-630384 WO-630387 WO-51819 WO-636600 WO-630391 WO-639870 WO-380197 WO-375927 WO-630394 WO-634813 WO-637425 WO-A-675( FM-GPW-6673 FM-GPW-6619 FM-GPW-6659 FM-355262 FM-GPW-6625 FM-GPW-6630 FM-GPW-6642 FM-GPW-6610 FM-GPW. . . . . . . . . . . . . . . .. . GASKET. . . . . . . . . GASKET. . . . . . . . . . . . s-fin. . .. hex. . .. . . . . . GEAR. . . . . . . . . . . engine oil pump cover t o body (copper) (issue until stock exhausted) GASKET. engine oil pump rotor. oil float support 1 1 1 1 1 1 1 1 1 1 1 as req. . . . . . . . . . . . . . . . . . . . . . . . engine oil pump cover (vellumoid) . . . . . . . . . . . . . . . . . . . . . .. . . . . engine timing chain cover packing (issue until stock exhausted) . . . . . . . . . . . . . . . . .. . . .D. . . . . .. . reg.1369 O. 5 0106D-CHAIN HI-01-16217 WO-A-1190 WO-50163 HI-01-16219 WO-5919 G 01-2 12 HI-07-19003 CASE COVER COVER. . . . service. . . (Includes : 1 WO-380197 FM-355262-S GASKET 1 WO-630398 FM-GPW-6627 GASKET. . . 2 !uantity ITEM Willys Col. . .. . alloy-S. . . . . . . . . . . . . . . . . . . (zgO. . . %-24NF-3 x % (GM-100025) (cover to engine plate). . . . . . . . . . . .).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . x a& thk. . . . . . . . . . . . s-fin. . . . . . . . . . S. - Per 100 Major Items 2 Mos.. . engine oil pump.D. alloy-S. . . . . . . . . BOLT. . . . S. No. . . g . . . . . . . . . . . . . . . . . . engine oil pump. . . 3 Ford Col. . . . . . . GASKET. . . . . .. . . . . . . . . . . . . %-16NC x 1% x %-24NF (GM-103026) (issue until stock exhausted). . . hex-hd. . S. . assembly. . . . . 1. . s-fin. . . . assembly. . . . . 6 Col. . . . .. . . . . . . . . . . . er Unit by. . . . . . 4 Reqd. ... . . SCREW. . .. . . . . 1 Official Stockage Number Col. . . . . . . . driven. . . . . . . . GASKET. . . . . . NUT. . . . . . . .. . .. front (issue until stock exhausted). . .. . . . %-24NF-3 x 1 (GM-100026) (cover to engine plate) (BAOXICC) (Willys only). . .18380 1 3 1 1 10 6 10 6 1 1 1 1 PUMP BODY. . . . . . . . . .. . . . . . . engine timing chain cover.

. . . . . . . . . . . . SCREW . . . .WO-630387 PINION.WO-630390 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . WO-636599 GASKET . . . . . . . . . . . . . . . . . . . . . . .WO-637425 BODY . . . . . . . . . . WO-15819 . . . . . . . Key Item Willys Part No. . . . . . . . . . GASKET. . . . . . . . . . . . . .WO-639870 Ford Part No. . . . . . . . . .WO-330964 GEAR . . . . . . . . . . . . . . . . . . . . . Gov't Group No. . . . . . . . . . . . . . . . . . . . . . . . . . .WO-630389 SPRING. . . . . . . . . .WO-630394 PIN. . . . . . . . . . Gov't Group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-634813 SHIM. . . . . . . . . . . . . . . . . . . . . . . . . . SHAFT assembly. . . . . . . . . . . . WO-636600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-380197 PLUG. . . . . . . . . . . . . .WO-630384 RETAINER . . . . . . . . . . . . . WO-630518 Ford Part No. . . . . . . GASKET. . . . . . . . . . .WO-356155 PLUNGER. . . . . . . . . . . . . . . . . . . . . . . . . . .WO-343306 DISC. . . . . . . . . . . . .WO-52525 COVER assembly. . . . . . .FIGURE 0 1-7-011 PUMP ASSEMBLY Willys Part No. . . . . . . . . . . . . . . . . . . . . .WO-375927 GASKET.

. .. . . . . . .. . . . . . . . . . . . . . . . . . . . . . 5 Col. x 1% I. oil pump cover GASKET. 8 Col. . . . . . . S/is in. . oil float support 1 WO-639980 FM-GPW-6710 GASKET. . . . assembly.GROUP 0 1-ENGINE (Cont'd) Part Number IFigure hiumbel Col. reg. . 1 4 1 1 1 1 - Per 100 Major Items FM-GPW-6659 FM-GPW-6619 FM-GPW-6630 FM-GPW-6625 FM-GPW-6642 FM-GPW-6648 0107A-OIL - - 5 5 15 8 9 5 30 - - 3 24 3 2 4 8 10 5 - - - - 20 40 - - - - - 3 3 3 16 - - - - 10 - - 6 10 12 - 6 20 - - - PAN GASKET. . . . . GASKET. . . . . . . . . . . . . . . . . (Includes : 1 WO-637425 FM-GPW-6610 GEAR. . 1 PLUG. . . . . .) . . . . . . SPRING. . . . . . . .D. . . . . . . . then use WO-A-7238) 1 1 as req. . . 13 turns. . . . . . . . . . . 8 Ford Col. . . . . D . . . . . . . . . . . . . . . . . reg. . engine. . driven 1 WO-330964 FM-GPW-6684 PIN. . . . . engine oil pan drain plug.360 O. . . . . . . . . . . . . ( 1 9 4 0 . . . . x 1% 1 freelgth. . . . . . . . . . . . . . . oil pan drain plug) PAN. . . . . . . . x % thk. . . . . . . . . . engine oil pump oil relief spring. . . . . . . . Field MafnBnance Major herhaul 5th Ech) Total irstYear 'rocurement Col. . pipe. . . . . . . . 9 stimated bqmts. . . . .. engine oil pump oil xelief plunger (S. . . . . . . . . . .engineoilpan . . . .. . . . .. . . SHIM. . . . . . 1 -- Official Stockage Number Col. . . . . . . . . (Includes : 1 WO-630398 FM-GPW-6627 GASKET. . . . wire. . . . . . . 1 PINION. . . . . . . . . . GASKETSET. . engine oil pump. . . 2 Willys ITEM buantity Reqd. oil. s-fin. . . . 10 PUMP (Cont'd) GASKET. . . . (oil pump cover plug) (issue until stock exhausted) 1 PLUNGER. . hex. . . . . . . . . %-18NC-2 x 2% x %-24NF-2 (issue until stock exhausted). . . oil relief spring retainer GASKET. . . . . . . . . S. . . . . . 198 77 - 260 100 - 2 - -4 4 - - Z- 8 B . . . . . . %-24NF-2 (pump assembly t o block) 3 (BBBXIBA) . . . . . . lock. . . . . . . . . . . . . .D. . . as req. . . . engine oil pump. . 4 0107-OIL - WO-639870 WO-630392 WO-630394 WO-375927 WO-634813 WO-630299 2 Mos. .. . . . . . oil.. . driven gear 1 WO-343306 FM-GPW-6614 PINION 1 WO-636599 FM-GPW-6608 SHAFT) 1 PIN. .) (BECXIH) 1 RETAINER. . . . . . . . . . . 3 WASHER. . . . . . oil pan 1 WO-314338 FM-GPW-6734 GASKET. . . .. . . . . .. . . . . . . aer 100 lebuilds Coi. . . . .. . . . . . . . . . . NUT. . . alloy-S. . . . engine. . . . . . . .. . . . . . . . . . . . . . ventilator t o valve spring cover 4 WO-630389 FM-GPW-6628 SHIM. . . . as req. . . . . . . . . . . . . . . oil pump shaft GASKET. . . . . . . S. . . . . . . . . . . . assembly. . . . . . . straight (5& x S'&). . . . . . . . . . . . 1 PUMP. . . . . . . . . . . . . . . . oil relief spring) KIT. . engine oil pump (7 teeth). . . . . . . . . .engineoilpan . 3 STUD. . . . engine oil pump driven gear. assembly (issue until stock is exhausted. 7 Col. . . . . slotted. . . . . . . . 1 SHAFT. . . . . ier Unit Asey. repair. oil pump t o cylinder block GASKET. engine oil pump relief. . . . . % in. . Col. . . . . . . . . . . . . . . . . . oil pump cover GASKET.. . . . . engine oil pump oil relief spring. .

. 0107A OlO7A OlO7A PAN ASSEMBLY Key D E F Willys Item Part No. . . . . . . . . . . . . . . . WASHER. See text FM-GPW-6727 FM-GPW-6734 Govat Group No. . . WO-639980 PAN assembly.FIGURE 0 1-8-011 Key A IS 2 Willys Item Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET. . . . . . . . . . . . . . . . :. . . . . . . .WO-639979 GASKET. . . . . . WO-51485 Ford Part No. . . . . . . . WO-A-7238 BOLT. . . . . . . . 0107A 0107A 0107A . . . . . . WO-314338 Ford Part No. . . . . . . . .WO-51833 PLUG. . FM-GPW-6710 (Willys only) See text Gov't Group No. . . .

. . . . . . g/is. engine assembly (PU-27078). . . . O. s . .. . . . . . . . . . . I. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIN. . . . . . . assembly (Ford only) (BCYXSIFG) . . . . . . . .. .. . . . . . . . . ler 100 lebuilds Col. . . . . . . CLAMP. . . .. . oil. . . . . oil.. . . . . . . ?/js-20NF-2)(PU-25755). engine. . . . . . . . . . . . . . hex. support t o crankcase (hex-hd. . . 2 Col. . . . . . x $4thk. . . . . . . .. . . . . . . . . 0107E-OIL 01-9 01-9 01-9 OIL9 F 01-9 01-9 01-9 01-9 FLOAT FILTER CASE. . . . .. . %-18NC-2 x . . SUPPORT. . .) (BECXlH) (Willysonly) . . . strainer. . .) (PU-25795). . . .h . . . . . . . BOLT. . . . . . x I. .D. . . . . engine oil filter cover bolt (S-wire. . ... . . . x % thk. . . . . . . NUT) 2 Mos. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . (6 used oil pan and fan pulley shield t o cylinder block) (Willys only) (14 used oil pan to cylinder block and front engine cover) (Willys only) BOLT. . . engine. . S. .. . . cotter. . . engine oil filter. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COVER. . engine oil strainer float. . . .D. . . .. . . engine oil filter. . . .) (BECXIH) x). . . . . . . . . 8 Col. engine oil filter. . . . %-24NF-2 x (oil filter t o bracket) (BAOXIBA) . . . . . . . . . . 1% t o l7A) (PU. 9 stimated ieqmts. S. . . . . . . . . . . (Includes: BOLT. . .. . . engine oil filter. . . S. x . 25757) . .. . engine oil filter (S. . . assembly (PU-26637). .D. . .D. . . . . . engine oil filter. . . . . . . x 1% I. . . . . . . . engine oil strainer float support. . . . . . . . . .GROUP 0 1-ENGINE (Cont'd) Per 100 Major Items Part Numbsr Figure Number -Col. . ... . . . tapered. . . . . . . . . S. . . BOLT. . . . . . . . . . . . . . . assembly (PU-25791). . 1 Official Stockage Number Willys Ford Col. . . . . . S. drain. . . %-18NC-2 x %. GASKET. . . . . . . . . . . . assembly (Willys only). . 5/is-18NC-2 x w/WASHER. . . . . . . . engine oil filter cover bolt (PU-25756). . . . . lock. . . . PLUG. .. . . . . GASKET. . . . . . . . . assembly (TSE-215-B). . . .). . . GASKET. . . . . . . 3 Col. . . . . . . . . . ... . .. . WASHER. . 5 Col. WASHER. ELEMENT. . . . 0107F-OIL FILTER ATTACHING PARTS BOLT. . % in. . . . . . . engine oil filter cover (PU-25802). . . . . . . . . . hex-hd. 10 . . . . engine oil pan in. .. . BOLT. . . . . . (I9& O. . . . . .. . . . . . . . . . . . . PLUG. oil.1 8 thd. oil filter cover (hex-hd. assembly (after Willys serial 297089) (was U'O-A-1167). . .. . . FILTER. . . . ler Unit A=Y. . . .. . . .D. lock. .. . . . . assembly (PU-27081). . . SPRING. . . . .. . . . . . . . . . . . . . . . . drain. . . . (x 0107A-1-OIL H 0 Y 01-1 FLOAT. . . . . . alloy-S. . 4 0107A-OIL 01-8 01-8 01-8 01-8 ITEM !uantity Reqd. . . . assembly. . . . . . . . . . reg. . . x 1% (float t o support). . . . . 5/is in. . . . . . . . . . . . 6 PAN (Cont'd) PAN. . . . . . . . . . Col.. . . . . . reg. . . . . . . . BRACKET. . . . . . . hex-hd. . . . . . . . . . Field Mainenance Major 5th Ech) )verhaul Total 'irstYear 'rocurement Col.. . . . hex-hd. . . . . . .

. . . . . . . .WO-A-6818 (Willys only) 0107E PLUG. . . . . . . . . . .WO-A-1251 SNL 0-503 . . . w/ BOLT and NUT.FIGURE 0 1-9-011 Item Willyr No.WO-A-1233 COVER. WO-A-1234 GASKET. WO-A-1231 SPRING. . . . . . . . .WO-A-1237 FM-3580404 OlO7E CLAMP. . BOLT .WO-A-1232 GASKET. . . . .WO-A-1236 CASE assembly.WO-A-1235 ELEMENT assembly. Part Gov't Group No. . Part FILTER ASSEMBLY Ford No. . . . .. . . .

Ford Part No.10--OIL FILLER TUBE AND LEVEL INDICATOR Key A B C Item - Wimated Quantity Total Mos. . . .D. . . 4 Col. . . . . . . . . .. . . . . (filter t o bracket nut) (BEBXlH) . . engine oil filler tube. . . . 5 Col. . . . 0107H 0107H 0107G RA PD 305057-A Col.A. . . . . lock. . (1% O. . . . TUBE assembly. . . . engine oil filler (before Willys engine 114550 only) (For straight type). . . . TUBE. . . . . . 3 Mar Col. . . . . . . . . . .. . 0107G-OIL FILLER BRACKET. . 7 I 0107F-OIL FILTER ATTACHING PARTS (Cont'd) WASHER. . . Reqd. . .E. . . WO-A-6525 . S. .GROUP 0 1-ENGINE (Cont'd) - Part Number Official Figure Number Col. . . . . . . 8 Col. S. . ment tenance (5th Ech) ITEM Ford -- Per 100 Major Items Willys Part No. . . . . x % thk. . . . . . . . x I. . . . . . . 6 Col. . . . . reg. . . . .WO-A-6915 . . . . . . . . . % in. S. 1 ir:t: I Col. . 9 Col.) (BECXIH). .Rebuilds MainAssy. WASHER. . plain. . . FIGURE 0 1. . .D. support. . FM-GPW-6789 FM-GPW-6766-C FM-GPW-6763-C Gov't Group No. . . . atd.. . . GASKET. . 10 . % in. . . . . . . . 12Field Reqmta Firstyear per 100 per Unit Over aul Procure. . . .. . . . . . . . 2 Coi. . . WO-A-7280 INDICATOR assembly. . .

.. . . W in. CLIP.. . 1 -- 8 (Cont'd) Col. . . . . . . .9 (I) f GROUP 0 1-ENGINE 9 -01 8 Figure Numbel Part Number Official Stockage Number Willys Ford Col. .. . engine oil filler.. . . . . GROMMET.... . ... . ... . . . . . INDICATOR and breather CAP. . . SCREW. . ... .. . . . . . tube to front engine plate in.. per 100 Rebuilds Col. .. . W in... . .. .. . .. . . assembly. br. . . . .. .. . . . .. .. . 0107H-LEVEL 01-10 H 01-10 WO-A-7280 WO-639556 G503-01-32455 WO-A-5168 WO-A-6525 8 5 AND/OR FLOAT GAUGES GASKET. . . . . . .. .. 4 ITEM --Col.. Reqd. . engine oil filter inlet. . . . . . (engine crankcase ventilator tube to valve) (after Wilys engine 204040). . . . . . . . . ... . assembly (before Willys engine 114550 only)... . . . . . . . . . . .. .. ... . .. . . . .. . . . .I90 in. . . . . . . . . . . . .. . . . assembly. ELBOW.. .. . . . . . . flexible (1 used oil filter outlet. ... . (inverted flared tube. .. . . . BODY. . No.. ... Total Major First net Unit Field Yea . .. . . . 8 Col. UNION. .. . ... . . . .. . . br . . . . . % in. . . . . .. . . . . . . (tube to oil filter). . . . . . . .. . . . . ELBOW. . INDICATOR and breather CAP. . . .. ... oil gauge tube to dash (S.. 9 -4 d Estimated Reqmts. . .. . ... . . .. . . . . .).... . . . ..... . . .. 10 5 10 10 8 . pipe... . . .. . . .. . .. engine oil filler. . . . . ... .. S. . % in.) (1 used flexible connection to engine.. . . assembly (after Willys engine 114550 only) @or funnel type) . . .. . . No. . . . ... ..... 1 used oil gauge tube).. flared tube..... . .. 2 Col. . . ... . .. assembly (after Willys serial 208437 only). . . . .. . ... .. ....... . . .. . . . (issue until stock exhausted). . engine crankcase ventilator.. . . . . . ... . 5 Per 100 Major Items Zuantlty 12 Mos.. ... 3 Col. .. ... . br.. . . .. . .. WASHER. . ... rubber. .... .. . . . . . . .. . .. . . ... . .. ... . . . . engine oil filler. . . . . % in. . . . . .... . 10 (. . . . . .. . (flexible connection to tube assembly).. . . . .. lock.. . . . iilverted flared tube.. . . ... .. oil gauge. . . .. .. .. . (engine crankcase ventilator to tube) (after Willys engine204040).. . . . ... assembly (after Willys serial 208437 only). engine crankcase ventilator. ... assembly (after Willys engine 204040). . 10 0107G-OIL FILLER (Cont'd) WO-A-5165 01-10 WO-A-6915 TUBE. ELBOW.. . . .. engine oil filler. .. . . . . . . . 6 Col. 25 5 0107J-OIL DISTRIBUTION SYSTEM WO-A-1289 WO-A-5449 WO-5182 WO-52221 WO-387891 WO-384569 WO-345961 G503-02-17815 WO-A-1197 0503-02-17816 WO-A-1198 WO-A-1450 WO-A-1456 (x CLIP..... .. . . . ' 8 4 in. .... CONNECTOR. . assembly (after Willys engine 114550 only). . . . . . TUBE. . . .. TUBE.. . . . . . .. . . . . . . . . . . . . .. . .. . . .. .. . .. .190)-24NC-2 x %. . . . . . . . closed).. . pipe.. . . . .. . . . . ... .. . . engine oil filler. . . .. . 7 Col.. 1 used tube to cylinder block). . . . .. . . - 10 20 45 45 10 0107N--CRANKCASE VENTILATOR 01-6 01-6 01-6 WO-630298 WO-A-6919 WO-384549 01-6 WO-A-6885 -- BAFFLE. .... engine oil filler cap. . . . 10 (. . S. . . . . .. .5th Pverhaul Ech) MainProcure :enance ment Col. . . . . . . % in. . . .. rd-hd. . . . . . ... . . .. . . in. ... S. . . . TUBE. . . .. .. .. .. .. .. . 1 4 bolt hole). INDICATOR and breather CAP. TUBE.. . . .. . . . . ..

. . . . . .. engine heat control valve shaft. . engine assembly. assembly (after Willys engine 204040) VENTILATOR. . . . WASHER. . . . . . . . . . . . . . . . . . . . . S. (engine intake manifold) (CPMXIAB). . . . . . . . . . . . . . . . . . . . . exhaust pipe fiange MANIFOLD. . . . . . . . exhaust. . . . . . . . . intake and exhaust manifo' 1 WO-634811 FM-GPW-9435 GASKET. . . . . . . . . . . . KEY. . S. . . . regular. . in. engine heat control valve. . . . . . .. S. . 0108C-HEAT 1 CONTROLS BEARING. . . . . . . . . %-16NC x 1% x x-24NF-2 (issue until stock exhausted). . . .. S. 10 (. BOLT. . . . . . . . .. w6-18NC-2x 1 (intake t o exhaust manifolc (BANXlBC) . . . .. . . 0108-MANIFOLDS 1 1 1 1 AS AN ASSEMBLY GASKET. . . . . . . . . . . . . . . . . . . VALVE. . intake to exhaust manifolc 1 WO-634814 FM-GPW. . . . . . 2 WASHER. 1 . . engine crankcase. . . .. . . . . . . . . S. . . . . . black. . . . . NUT. . . . .. . . . . . . . . .. assembly (after Willys engin 204040) . . . . . . . . lock in. . . . . . pipe. alloy-S. . . . . . . . . . . . . . . . .9450 GASKET. . STUD.D. engine intake and exhaust manifold (issue until stock exhausted) GASKET. . . . . . . . . . . . . . . . . . 2 3 % t o % thk. . . . . . . . . . . . . rd-hd. SPRING. . . . . . sq-hd. . . . . .. . . engine crankcase ventilator valve. . . . . %-16NC x 11% x %-24NF-2. . . . . . . machine screw. . .GASKET. LEVER. . . . . . . No. . . . hex. . . . . engine intake t o exhaust manifold. STUD. . . . . . . . . . . . . . . .D. . . . . . . . 10 (. . 1 1 as req. . . . . . . s-fin. . . manifold clamp. . . hex. . . . . . . . . . . . . . a t I. . . machine. . . . . . . . . . . . . . . . . . .. . . . . . . v6 0108B-EXHAUST 4 4 3 MANIFOLDS MANIFOLD. . . . . . . . . . . . . . . . . . . .190)-24NC-1 (clamp lever 1 shaft)(BBKX2C) . . . . . . . . . . . . engine heat control valve counterweight. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . engine crankcase ventilator. . . . . S. . . . .. . . . . . engine intake and exhaust. . . . . . . . engine heat control lever. . GASKET SET. . . . . . . . . . . . assembly (before Willys engine 204040). . . . intake. s-fin. . . . . 1% O. hex-hd. . . . . . . . . . . . . . . . . . . . . . %-16NC x 11% x %-24NF-2 (issue until stock exhausted).. . . . . . . . . . .. . NUT. . . . . . PLUG. . . .190)-24NC-2 x SHAFT. . . . . . . .engineheatcontrolvalve. . . . engine manifold. (Includes: 1 WO-638640 FM-GPW-9448 GASKET. . . alloy-S. . (BCNXZAC SCREW. .. . . . . . . . . TUBE. . . . . assembly. . .. x 0108A-INTAKE MANIFOLDS MANIFOLD.D. . . 1 7 2 STUD. . . . . . . . . Seez Pruf %-24NF-2 (intake and e: haustmanifold) .. . . . . .. . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. . . . . . . . . . . . . . . . . x 1% I. . . . engine crankcase ventilator t o valve spring cover. . . . . . . engine assembly. .

. . . . .. . WO-637208 NUT . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-52428 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .632159 . . . . . . . .0WASHER . . . 0108B 0108 0108A 0303A 0108A 0301A . . . . WO-6352 STUD . . . . . . . . . W0-A-1173 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W SCREW . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . WO-637210 KEY . . . . .WO-6352 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I I-MANIFOLD Item ASSEMBLY Willyr Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637211 . . . . . . . . . . . . . . . . . WO-639743 WASHER . . . . . . . . . . . . . . .WO-637206 Ford Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANIFOLD . . . . . 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W0-51486 STOP . . . . . . .. . . . . . . . . . . . . . . . .WO-332515 SHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-9428 FM-GPW-9435 FM -GPW-9424-B FM -GPW-9751 FM -353055-S FM-88057 FM-34906-S FM-24386-S2 FM-GPW-9463 FM-GPW-9484 FM-GPW-9458 FM-GPW-9465 FM-355160-82 FM -35583647 FM-GPW-9467-A FM-35583647 FM-880324 FM-GPW-9456 Gov't Group No. . . . . . . . . . . . . WO-5272 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RA PO 305048 FIGURE 0 I. . . . . . . . . . . . . . . . . . . . WO-A-912 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-634811 MANIFOLD . . . . . . . . . . . . WO-A-1166 CLIP . . . . . . . WO-637209 LEVER . . . . . . . . . . . . . . . . . . . . . . .W STUD . WO-5138 . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .D. . . . . Col. . . . . . alloy-S. . . . . . . . . .. 29 6 3 14 4 3 0109B-RING 6 - GEAR % wide) 3 BOLT. . . . . . engine (issue until stock is exhausted. . .. . . engine heat control valve spring (S. transmission case inspection. x %thk. . WO-52804-FM33832-52. . . are required for straight doweling of flywheel to crankshaft. . . . . . . . dowel bolt 2 WO-52330 FM-34909-S2 WASHER. 97 teeth. 6 Col. . . S. internal teeth. Eliminates need of special tapered reamer.035 thk. flywheel to crankshaft. . . . . WO-52330-FM-34909-S2. . . . . 8 Col. .D. . . VALVE. . ring. . . . . . . . . . . . . special. . . . special hd. . s . 2 Col. .. . . . . . % in. . . . . .. . . . Field Maintenance Major herhaul 5th Ech) Total %sty ear Procurement Col. . x . . .. . . . . . . . . hex-hd. . . . .D. . . . . 10. .. . . reg. . . lock. x O. .D. . BOLT. . %-24NF-2 x 1 5 4 (flywheel to crankshaft). . . . . engine. .. . . . . hex. . . . . . . . WASHER. . . . FLYWHEEL and DOWEL. . . S. . . . . 13 5 BOLT. . . . lock) NOTE: Parts numbered WO-116295-FM-GPW-6390. . . . . . . . . . use WO-A-7503).980 I.S in. . . . . . . . . . . . . . . . . . S. . .. . . %-24NF-2 (flywheel dowel and bolt) (GM103026)(BBBXlCA) . . . . .. . . . . x-20NC-2 x % (cover tocase) (BANX4AA) WASHER. alloy-S. . . .. . . . . 1 Cot. .engineheatcontrol . . . . . COVER. . . . . . . . . . . lock. . DOWEL. . . . . . . (cover to case bolt) (BECXlG). . hex. . . . . BOLT. reg. . . . W-20NF-2 (flywheel dowel bolt) (BBDXlE). . .185 O. . dowel 1 WO-A-1443 FM-GPW-6375 FLYWHEEL 2 WO-52804 FM-33832-S2 NUT. .. . . . . . . . . . . K-20NF-2 x 1% (flywheel to crankshaft dowel). . . .atopening) . . 10 . per 100 %builds' Cot. (. . . s-fin. 9 CONTROLS (Cont'd) STOP.045 thk. dowel (transmission to engine plate to cylinder block). . . . . . . . . . hex-hd. . . . . . . . . . . . . . . .. . . . . . .h . . . . . . . . . S. . . . . . . . . . . . y. . . NUT. WASHER. . . . . . x 0109C-FLYWHEEL HOUSING - Lstimated Reqmts. . . . . . 7 Col.D. . . .) (BEAX4L) . . . .. .. . . . . S. . . M in. . . x 12. 3 Col. 1% O. NUT. . . . . . . x 1% O. . WASHER. . . . . . . . .GROUP 0 1-ENGINE (Cont'd) Per 100 Major Items Part Number Figure Number Official Stockage Number Wiltys Ford Col. . . . . . . . FLYWHEEL.. engine flywheel (S. 5 0108C-HEAT 12 Mos. . . . group assembly (was WO-A-1443) (Includes: 2 WO-116295 FM-GPW-6390 BOLT. . . . . . . flywheel to crankshaft. . . . . . . . . . . . . . . . . . . engine heat control valve spring. . . . . . . .. . 4 buantity Reqd. .. . . . . . . . . . . . . . . . . x . . .520 I. . . . . . . . . . . . 10 3 GEAR. . . lock. BUSHING. . . . . ler Unit Assy. x . . . . . .310 I. . . . . . .D. external teeth. . . . . . . . . . then. . . . . .) (BEAXIL) .D. . . . . . .D. . . . .. S.. . ( 2 5 4 I. . . . . .

. . . . . . . . WO-A-1272 STUD. . . . . .WO-300143 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-630294 PLUG. . . . . WO-375981 . . . . . . . . .WO-630359 NUT. . . . . . . . . . . . . . . . . . . . .WO-5916 INSULATOR. . . . . . . . . . . . . . . . . . . Item COYER assembly. . . . . . . . . .WO-638113 NUT assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-384958 BLOCK assemblv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FIGURE 01-12-TIMING Key A B C D E F G H I J K L M N Willys Part No. FM-GPW-6345 FM-34809-S FM-33798-S2 FM-34806-S2 FM-8814142 FM-GPW-6020 FM-338464 FM-GPW-6038-A FM-GPW-6310 FM-GPW-6287 FM-GPW-6700 FM-GPW-6312 FM-GPW-6319 Gov't Group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-632159 HOUSING assembly. . . . . . . . . . . . . . WO-A-1190 GASKET. . . . . . . . . . . . . WO-630365 PLATE assembly. . oil. . . . . . .WO-5085 - -- -- - CHAIN COVER. . . . . . . . . . . . . . . . . . . . . . . . .WO-375920 PACKING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-387633 Ford Part No. . . . . . . . . . . WO-A-7498 SLINGER. . . . . . . . .WO-5009 NUT. . . . . . . . . .WO-637098 PULLEY. .WO-A-439 PACKING. . WO-375877 RETAINER . . . . . . . . . . . . . 0102 0102 0107 0107 0107 0106D 0110 0110 0102 0102 0102A 0503A 2215 . . . . . . . . . . . . . . . CYLINDER BLOCK AND FLYWHEEL HOUSING Ford Part No. . . . . . . WO-51833 STUD . WO-A-1463 STUD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .'. . . Gov't Group N o 0106D 0106D 0110 0106D 0101 0108 OlOlA 0108 0108 0109C 0102A 0110 0102A 0101 Willys Item Part No. . . . . . . . . . . . . . . . . . . . . BOLT. . . . . . . WO-349712 STUD. . . . . . . . . . . .WO-349368 STUD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .WO-5910 WASHER . . . . . . . . .WO-381519 WASHER. . . . .-. . . . . . . . . . GASKET. . . . . . . . . . . .WO-637790 PLATE. . . . . . . . .WO-A-5121 P I P E . . . . . . . . . .

. 1 Col.. .260 I. . . hex. . . . . . . alloy-S. INSULATOR. . alloy-S. . . . . . . . . . . . . . .engineflywheel . (1% O. . . per 100 3ebuilds Col. . . . . stamped %-24NF-2 (type "3")(GM-107322) (Willys only). .. . .). . BOLT. . . BOLT. .. S. NUT. S. . alloy-S. (2% O. . . .D. .. . . . lock. . . . . . . . . s-fin. . . . . . . BOLT.. .A. plain. . %-20NC-2 x % (BCNX2CC). %-24NF-2 (GM-103025) (BBBXIBA) . PLUG. . . . CABLE.. . 10 HOUSING (Cont'd) "OVER. . . . . . . %-24NF-2 x 1 % (insulator to engine front support bracket) (Ford only) (BAOXlBD) . . . .. . . x thk. . . . . . . . . front. . . . . %-24NF-2 x 1 (insulator t o engine front support bracket) (GM-100014) (BAOXlBC) (Willys only). s-fin. . . 7 Total 'irstYear Procurement Reqmts. . . . . . (BECXlK).. . . . . . . . . reg. . . . alloy-S. . . . . alloy-S. . S. . . . . . . reg. .D. . . . . . . .. . . . x % thk. . . . . . . . BOLT. . . .. . . .. . . . . . WASHER. . . % in. . mounting.. lock.. . . . . hex. . . . . . engine support. . . . . .. . . . % in. . . . . . . . . . .. . . WASHER. . . . I. . .. hex-hd. .. . . .. . . . .. . . . . . .D. . . . . . . . hex-hd. . . s-fin. . . . . . .D. . . . . hex. % m. . . . . . . .. . . . . %-16NC-2 x % (bracket t o transmission) BOLT. . s-fin. . . . . . . . . . . . .. . 2 Col. .GROUP 0 1-ENGINE (Cont'd) Part Number Figure Number . reg. . .enginestay. . x 3& thk. .. . 6 Per 100 Major Items 2 Mos. . . . . . . . . . . . . .. . .) (BECXlK) . BRACKET. . . %in. . . Col. . . . . . . .. alloy-S. NUT. . . engine. . . . . . . . . . . . S. hex-hd. . hex-hd. . .. . . WASHER. .. . . . . . . . . . . .. .. . %-24NF-2 (GM-103026) (BBBXICA) Willys . . . .D. . . x 114 I. . . . diam. %-24NF-2 x 1% (housing t o brkt. . . . rear (issue until stock exhausted). . lock.) (BECXIH) . (BEBXlH). . . . . lock. . . s-fin. . . . . . . . . . . . . .. . . s-fin. . . .assembly. Ford . . . machine. S. . rd-hd. % in. . (I% O. 3 Col. . . . . . .. . . . std. . . . . .D. . . . . in. . . . . . . . . . . . 4 0109C-FLYWHEEL HI-f0-30132 WO-375217 WO-52036 WO-52706 WO-A-439 WO-52379 HI-01-16039 WO-6606 WO-6184 HI-07-19003 HI-15-18113 H6-102-82440 WO-5901 WO-5010 WO-51921 Hl-01-16024 WO-A-146 WO-52189 WO-6412 HI-15-18113 HI-07-19003 wo-5010 WO-A-5125 WO-5901 WO-52909 WO-52101 HI-01-16192 WO-5010 WO-A-749f WO-5934 HI-01-16193 HI-07-19002 HI-07-19005 WO-5910 WO-5916 WO-52274 WO-51833 ITEM )uantity Reqd. . S.. . . . %-20NF-2 (insulator t o front engine plate) (GM-103028) (BBBXlEA) . . . s-fin. . . . . . . .. . x . . . std. . . . . . . . . BOLT. S. S. . . . . . . . . . reg. . . . . . . . . . .OfAcial Stockage Number Willys Ford Col. . . . . . . . . . . . .. . . . (BEDXlAK) .. . . x q 6 thk. expansion. . . . . .. . S.. . . . . engine flywheel housing timing hole. . . . reg. . . . NUT. . w6 10 10 - 10 5 - 1 - - n b 4 d 0 . . . . . . . . . WASHER. BOLT. .. . . . . . . reg. . .. . . . . . . . . . hex-hd. . . . . . SCREW. '4-14NC-2 x 1 (housing t o transmission) (BANXIDD) . reg. . . plain. .. . . . .. alloy-S.. . . .. hex-hd. . . . . . . . . . .E. . . . . . 3er Unit Assy. . . .. . . . . . . . x 134 I. . . . . . .) WASHER. . . .) (BECXIG) HOUSING. alloy-S. . .D. . WASHER. . . . . Field Maintenance Col. NUT. (BECXlK) . . . . .. . % in. . . . . . . NUT. . . . . . . . . . . . .. (154 O. . . S. . hex-hd. S. .E. . . . % in. . . . . . . . . .. . . . . hex. . . . %-24NF-2 x 1%(housing to bracket a t hand brake cable clip) (BAOX4CH). . s-fin. S. . . . .. . . . . . .D. .A. hex. . . . . . %-16NC-2 x % (bracket to transmission) (GM100133)(BANXlCA). . . 5 Col. alloy-S. . . . . . . . . . .. .. . . . . s-fin. . x (BEBX1K) . .. . . . . .. . S. . . . . . %-24NF-2 (BBBXICA) . . . . . . . . . . .. .. assembly. WASHER. . . . . . . . S. . reg. . lock. . . . .

CHAIN . . . . . . . . . . . . . . . . . . . .WO-638458 PLUNGER . . . . . . . . . . . . . BOLT . . . . . . . . . . . . . . . . . . . . . . . .WO-638459 46 Ford Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-6260 FM-GPW-6256 FM-GPW-6243 FM-355499-S FM-GPW-6269 FM-GPW-6306 Gov't Group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FIGURE 0 1-13-CRANKSHAFT RA PD305156 CHAIN AND SPROCKETS Willys Key A B C D E F SNL 0-503 Item Part No. . . . . . . . . . . . . . . . WO-375907 . . . . . . . . . . . . .WO-634850 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . 0106C 0106C 0106 0106C 0106C 0106C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-315932 SPROCKET. . WO-638457 SPROCKET .

. alloy-S. . 2 1 4 2 4 1 1 req. . 4 Per 100 Major Items QuantlQ Estimated Reqd. hex-hd. engine support insulator (issue until stock exhausted). . . . . . . x $4 thk.. as req. . . engine clutch (AVM-TP-2811). . . S. . . . . . . . . .. 1 6 6 1 0202--COVER. . . s-fin. . . . . . 2 Col. .D. . . . . (lW6 O D . . . reg. . . hex. % in. . . reg. . tubular. . . . rear. . . .GROUP 0 1-ENGINE Figure Numbei (Cont'd) Part Number Official Stockage Number Wlllys Ford Col. . . . . CUP. . 8 Col.. OD. . as NOTE: For engine front support bracket see Group 1500. . . B Col. . driven. x . . . . . .578 O. w/HUB. . . . . . Includes: LEVERS. . . .assembly (B-B-11123). S. . . . . .A. engine clutch disc. . . .. . . . . . . . engine clutch. . . . . engine clutch. . WASHER. . . SHIM. . . . . . engine clutch. . fl-ck-hd. (I3& I D . . . . . . . . x lgth. clutch to flywheel (special. . . 1 3 Col. . . . . . . . . . . rear (B-B-4324). . . . .. . x la& I. S. . . . PRESSURE PLATES. . . . . std. Major Total Field Firstyear per Unii Main. . . . . .) (BECX3H) PLATE. .D. . . . 1 RIVET. . . . . . . . . .) (BECXIK) . x ID. . . . . . . .D. . . . PLATES. . . %-24NF-2 (insulator to bracket and cross member) (BBBXICA) (GM-103026). . . . . . . . INSULATOR. . . . PLATE.. . . . . . lock. . . . . . . . . . reg.. . . engine. .. % in. . . . . . . S. NUT. . ... . . . . . assembly.E. . . . . 1 FACING. PLATE.. . 12 Mos. . . .) (BEBXlK) . . . . . . . . .. . . . . . . . . . 12 FACING SET. . . .?% ITEM -Col. . . . . . . . %in. . . . AND SPRINGS WO-638151 WO-638157 COVER. . assembly (mounts on cylinder block studs). . %-18NC-2 x 1%). . .D. S. . . 1 Col. pressure. . . . . . . . .328 I. x $4 thk. . . . lock. . . . . . . . WASHER. . . . . . . . . . . . . . engine clutch pressure spring (AVM-TP-283). . .. . . . x % thk. . . . front. . . . . . . engine clutch. . . GROUP 02-CLUTCH 0201A-FACINGS WO-636778 WO-371567 WO-374586 WO-A-6751 FACING. . . hv. . . engine support. WASHER. . assembly (AVM-TP-28-7-1). . .Overhaul Procurs Rebuilds b y . . . . r e y . . .. . . . . . . . . . . . . . .D. . x H thk. . . . . . . . (BMGXl). . . . . . . . (5th Ech) tenance mant ". 7 Col. S. . . . . . . . x " ? O. 10 .l43 O. . . . . . (Includes: 1 WO-636778 FM-GPW-7577 FACING 1 WO-371567 FM-GPW-7549 FACING 15 WO-374586 FM-351926 RIVET) 0201B-CLUTCH WO-638992 WO-630129 WO-5051 WO-636755 AND RIVETS DRIVEN PLATE PLATE. lock. . . . . . .. S. . . . engine. . . . . . . front (B-B-2940). . . . plain. . 3 Col. % in. . . . . . . . SPRINGS) BOLT. (.. . . 5 Col. .. . . .) (BECXlM). 6 0110-MOUNTINGS WO-5009 WO-A-6156 WO-5901 WO-52101 WO-5010 WO-A-1463 WO-A-5121 WO-A-1051 (Cont'd) (x WASHER. . . .

. . . . WO-636778 RIVET . . . . . . . . . . . . . . . . . . .. . . . WO-635529 CARRIER . . . . WO-638158 SPRING . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-638993 PIN . . . . . . . . . . . . .WO-638152 BEARING . . . . . . . . . . . . . WO-638159 CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-630068 LEVER . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-638157 -SECTIONAL VIEW Ford Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-374586 PLATE . .. . . . . . . . . . . . . . WO-630112 LEVER . . . . . . . . . . . . . . . . . . . . . . . .WO-638154 NUT . . . .A B C D ASSEMBL Willys hem Part N o . . . . .. . . . WO-371567 PLATE . . . . . . . . . . . . . . . . . . .. . . WO-636755 FACING . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . WO-638305 SPRING . . . . . . . . . . . . . . WO-638153 CUP . . . . . . . . . . . . . . . . . . . . . . . . .. WO-630117 FULCRUM . . . . . . . . .WO-A-5102 SCREW . . . . . . . . . . WO-639654 SPRING . . . . . . . . . . . . . . . . FACING . . . . . . . . . . . . . FM-GPW-7549 FM-GPW-7550 FM-GPW-7577 FM-351915-S FM-GPW-7566 FM-GPW-7580-B FM-GPW-7561 FM-GPW-7562 FM-GPW-7516 FM-GPW-7515 FM-GPW-7591 FM-GPW-7572 FM-GPW-7564 FM-GPW-7530 FM -24325-5 FM-33921-S7 FM-34745-S2 FM-GPW-7590 FM-GPW-7567 Gov't Group N o O2OlA 0201B 0201A 0201A 0202 0203 0203 0203 0204A 0203 0202 0202 0202 0203 0202 0202 0202 0202 0202 . . WO-638155 WASHER . . . . . .

. . . . . . . . . .A B C D E G F FIGURE 02-2-CLUTCH Key f A B C D E F G Willys Part No. . PIN. . . . . .WO-636778 WASHER. . . . . . . . FM-GPW-7564 FM-GPW-7591 FM-GPW-7590 FM-GPW-7572 FM-GPW-7567 FM-GPW-7570 FM-GBW-7566 Gov't Group No. . . . . . . . . . . . . . . . . . . . FM-GPW-7549 FM-GPW-7550 FM-GPW-7577 FM-3474542 FM-33921-S7 FM-243254 FM-351926 Gov't Group No. . . . . . . . . . . . . . . . CUP. . . FACING. . . . . . . .WO-638305 NUT. . WO-638153 SPRING. . . . . . . . . . . . . . . . 0201A OZQlB OMlA 0'202 0202 0202 OMlA RA PD 305065-A . . . . . . . . . . . . . . . . . . . . WO-638154 RIVET.Y H I J K L M N ASSEMBLY W l l lys Item Part No. . . . . . . . . . . . .WO-636775 FACING. . . . . . . . . . . . . . WO-638159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0202 0202 0202 0202 0202 0202 0202 K. . . . . . . . . . . . . . . . . . . . . . . . . .WO-371567 PLATE w/HUB and SPRINGS. . . . . . . . . . . . . . . . . . . . . . . . WO-638993 SPRING. . . . . . . . . . . LEVER. . . . . . .WO-68157 COVER. . WO-638152 Item Ford Part No. . . . . . . . . . . . . . . . . . . . WO-374586 Ford Pad No. . . . . . . . . . . . . . . . . . . .WO-638151 PLATE. . . . . . . . . WO-638155 SCREW. . . . . . . . . . . . . . . . . WO-638158 . . . . . . . . . . . . . . . . . . . . .

. 7 Col. . . . . . . . . . . . ..050 3 thk. . . . SPRING. . . . . . . . . . ..) (AVM-TP-2827) . . . . . .7565 FM-24325s KIT. . . . . . . . . . . . . . . . . . . . . . . . clutch control.. 9 Istimated Reqmts. . engine clutch release (AB-A-935-1). . . . . 4 ITEM Col. . . . . . . . . NUT. . . . . . . . . . . x 9 4 I. . . engine clutch release bearing carrier. . . . return (AVM-TP-2817). . . . . . PRESSURE PLATES. . . . . . . . . s-fin. . . . . . . . . . . . . engine clutch cover (was WO-A-6752). . . AND SPRINGS (Cont'd) WO-A-6752 WO-A-7833 WO-638158 WO-638155 WO-638152 WO-638159 WO-638154 WO-638993 WO-638153 WO-638305 FM-GPW-7566 FM-GPW. x . then use as req. . . . . release. Total Major Field per Uni! Overhaul %styear MainProcureb y . . flat. . . engine clutch adjusting screw (hex. . engine clutch (AVM-TP-2851). . . . . . . . . . . . engine clutch pressure plate. . . . . . . . 0203-RELEASE 6 - - - YOKE. . 5 Quantlt] Repd. s-fin. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . per 100 3ebuilds 8 .. . . . (S. as req. . . . . . . . 1 in. . . . . . . . .V. . . . . tenance (5th Ech) ment Cd. . . . . . . . . . . . . . . . . . . (Includes: 3 WO-638157 FM-GPW-7567 CUP 3 -WO-638158 FM-GPW-7591 LEVER 3 WO-638155 FM-3392137 NUT 3 WO-638159 FM-GPW-7565 P I N SCREW 3 WO-638154 FM-24325-S 3 WO-638993 FM-GPW-7572 SPRING 3 WO-638153 FM-GPW-7590 SPRING WASHER) 3 WO-638305 FM-34745-S2 3 LEVER. . . . . . . . . . . . . . . . . . . . . . . . . . lock. .. . . . . . . . . . . . . . . 12 Mos. . CARRIER. .. O. x 1% in. . . . adjusting. . . . . . 5/16-24NF-2) (GM103025)(BBBXlBA) . . . . . . . . . . . . . . . . . FULCRUM. . . . . . 1 1 1 1 WO-630112 WO-5910 LEVER. . . YOKE. . . lgth. . . . . NUT. . . . . . . . . E GROUP 02-CLUTCH eU 8 (Cont'd) b Per 100 Major Items Part Number Figure Number Official Stockage Number Willys Ford Col. . . . . . . . . . . . . . . . . . 1 Col. . . . . . . . . . . . 1 PLATE. . .D. . 8 0202-COVER. . . . . . . 1 WO-339043 WO-630117 WO-632177 13 6 1 1 1 1 10 2 2 - - - Col. . . . . . . . . . . . . . . . . . . repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. lock. . . . . . . adjusting. . . . . . . . . . . . WASHER. . . . KIT. . . WO-A-7833) . . . . . . . . . . . . . . . . . . x-28NF-2 x %) 3 (AVM-TP-2818)(BAOX4AB) . . . . . . thin x-28NF-2) 3 (BBBXlB) . . . . . . . . . . . . SPRING. . . . . . . . . . . .) 3 (AVM-TP-2831) . . . . . . . . . . . . . . . . . . . . . .D. . . . engine clutch (AVM-TP-2820). . . . . . . . . . . . . . . . . . repair. . engine clutch release lever (TRU-SA-2844-1). . . . . . . . . . . . . . . engine clutch (spring-steel. . . engine clutch control lever. . CABLE. . . engine clutch (hex-hd. . . . . pressure. . . .. . . 3 Col. . . . . . . . . . . . engine clutch yoke end to control cable. . . . . engine clutch release lever pivot (AVM-TP-287). . alloy-S. . . . . . . . . . . engine clutch control lever yoke end (S. . . . 3 SCREW.D. . . . . . . pressure. . . . PIN. . engine clutch adjusting screw. . . P I N . . . . S. . . . . . . . . . . . . BEARING FORK WO-635529 WO-A-5102 WO-639654 WO-630068 BEARING. . engine clutch cover (issue until stock is exhausted. . . . . . . clevis. 6 Col. . . . . % O. . . . . 3 SPRING. . engine clutch release bearing. . .. . . . hex. . . . . . . . . 2 Col. . . . . . . . . . . . . . engine (clutch control lever cable). . . . . . . .

. . .. . . . . . . . .. . . . . . g/is O. x 1 only) (issue until stock exhausted). . . . . . . . . . .D. . . . . . straight. . . . fuel tank (1 x 6 in. . Woodruff. . . . . . . . . . . .. .D. 9 (pedal t o shaft). . . .D. . . . . . . . . . 5/16-18NC-2 x 1% (shank t o pedal) (BANXIBD) . . . . . . . . . . . . . . . . . . S. . . . . . . . . . PIN. %-24NF-2 (GM-103025) (BBBXIBA). . . . . . . % x % (engine clutch pedal rod). . .. PAD. WASHER. . 1% O. . alloy-S. lock. . NUT. . . .. . s-fin. ANTI-SQUEAK. . . . hex-hd. . . x 1% free Igth. . 7/16-14NC). hex-hd. . . . . . . lock. cotter. .. v6 O204A-PEDAL LINKAGE BRACKET. %-24NF-2 x 3. 3. . . . . . . No. . . . . . . . . . .D. reg. . . RETAINER.8 O. . . PAD. . . . . . . .) . thk. . . . GROMMET. . . x % thk. . . .D. . . . . .) (BECXlH). . . . . . . assembly.. . .D. . . . . . . . .D. PAD. . . .. assembly (issue until stock exhausted). . . . . . . SPRING. . . engine clutch control. . . . . . . . . . . . . . . SEAL. . reg. . 1% O. . . . . .. . KEY. . S. . . . . . . . . assembly. . . . . O. x " ? I. . . . . % x 1% (engine clutch control tube) (BFAXIDH). . . . . . . . . . . .) (BECXlH) WASHER. M-28NF tapered thd. . . 7/16 in. S.D. lock. . . . . . . . . engine clutch control (included w/ball STUD assembly). . . S. . . . . . . . . . . . . . . . WASHER.. . . . . . . BOLT. ... . . . . . . long). . . . w/TUBE. . STUD. .. . . . .. . . . . . . . . . . . . . . . black enamel. . . . . .8 (bracket to frame) (GM-106279) . . . . cotter.. engine clutch pedal shank draft pad (escutcheon. . . . in. . . . . .) (BECXIL). . . . 54x 1% (shaft to pedals) (issue until stock exhausted). engine clutch control. .. . hex. . . . . . . . . . NUT. . . . x % thk. . X !-f6 thk.D.. . . . . . 7/is-14NC-2 (stud to bracket) (BBAXID). . . . . SHAFT. . . . . . . engine clutch pedal shaft (Ford only). . 3 % coils) (Willys only) (issue until stock exhausted). . S. . engine clutch control tube dust (1 in. x % thk. . engine clutch pedal shank (Willys only) (issue until stock exhausted). engine clutch pedal shaft (special. . . . . . . S. . . . . .) (Willys WASHER. free lgth. . . .. . . . fuel tank (1 x 7% in. . . . . . . . WASHER. long). . . . x &s thk. . . .. . . S. retracting. .. . engine clutch control. . . . . . . . . .. . . . . engine clutch release pedal. s-fin. . . .D. . . . . %-24NF-2 (GM-103025) (BBBXIBA). . . . . hex. . S. . . . . . . . . . . . . BOLT. . . . . . .D.) .) (issue until stock exhausted) . .. . . . . .. . . . . . . . .. . . . SPRING. . . . . . . 1 9 4 O. . (I9& O. . . . . . ('x2 O. reg. . . . . . . . . engine clutch pedal. . 0. . .. . . . . . . . . 40 coils). . . . . . . . .) 4 ' I. . (AD-1641). . . PIN. . . .. . . . .. . . . . . . . . . .. . .. . . . . in. . . . . . . .) (issue untilstockexhausted) . . . . . . s-fin. . . . NUT. . . . SPRING.D. grease.. engine clutch (issue until stock exhausted). . . s-fin. . %-24NF-2 x 1% (pedal clamp) (BAOXIBF) . . . . 1. . . . . . . . . x 17& I. w/BRACKET. engine clutch pedal. x LEVER. . . . . . . . PEDAL. .. S. . . . . . . . . . . . . . . . x 114 I. . . . . . . . . x PIN. . .. . . . . . . . . . . assembly (issue until stock exhausted). STUD. . . . . . . engine clutch pedal (free length 5% in. . . ROD. . . . . . S. . . . . . . . . . alloy-S. . . . . . . . . . . . v6 (x GROUP 03-FUEL 0300-FUEL TANKS ANTI-SQUEAK. . . . . frame. . alloy-S. . . . . . . . . . . engine clutch pedal shank pad (S. . ball. . . . . hex. . . . . . . BOLT. . . . . . . . engine clutch control tube spring (S. . ..D. . . . . . hex-hd. . . . . . .FITTING. . . . ball (S. . s-fm. .D. . engine clutch control tube (felt. . cotter. . . . . . . . engine clutch control tube (S. . . . .. .. . .

. . . . . . . . . . . . . . GovDt Group N o FM-GPW-2452-B 1204 0204 FM-GPW-2473 FM-720634 0204 0203 FM-GPW-7530 0203 FM-GPW-7512 FM-GPW-7580-B 0203 0203 FM-GPW-7561 0203 FM-GPW-7562 FM-3379842 0204 0203 FM-GPW-7532 FM-738804 0203 FM-GPW-7517 0204A FM-GPW-7514 0204A ~ ~ . . . . . . . WO-A-178 PIN . . . . . . WO-630112 BEARING . . . . . . .WO-5910 YOKE . . . WO-A-887 PAD .. . . WO-52132 SPRING . . . . .. .WO-A-180 SCREW . . . . .. . .WO-339043 RETAINER . . . .WO-50992 WASHER .WO-A-176 SPRING . FM-GPW-7503 FM-GPW-7521 FM-33801-S2 FM-GPW-7508 (See WO-A-179) FM-24327-S2 FM-GPW-7523 FM-35656i FM-2450547 FM-3480642 Gov't C o u p No .WO-51833 GREASE FITTING . .~ 2 0204A FM-GPW-7512 0204A FM-GPW-7539 0204A FM-GPW-7545 0204A FM-72053 0204A . . . .WO-5036 PEDAL .FIGURE 02-3-CLUTCH Willys Part N o Item .R . . . .WO-A-177 STUD . .WO-639654 SPRING .WO-A-498 BOLT . . . . . .. . . . 0204A 0204A 0204A 0204A 0204A 0204 0204 0204 0204 . .WO-A-495 PIN . . WO-635529 CARRIER . . . . . . . . . . . .. . . . . . . . . PEDAL . . .WO-630117 NUT . . . CONTROLS Item Willyr Part N o . . WO-6157 PAD . . . . . . . . . . . . . .g 8 0 8 . WO-5336 BRACKET . . . . . . WO-52944 CABLE . . WO-5108 1 SNL 6-503 Ford Part N o . WO-A-1355 ROD . .WO-630593 WASHER . . . . . .. . .. . . .WO-632177 PIN . WO-A-181 W ~ H E . . . .WO-A-499 NUT . . . . . . . .. . . . . . . . . . .WO-A-405 BOLT .WO-638792 KEY . . WO-A-1360 Ford Part N o . . . . .WO-A-5102 LEVER .WO-A-8253 SHAFT . .WO-5059 SEAL . LEVER assembly ..

. . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-9095 FM-353055-S7 FM-GPW-9057 (Willys only) FM-3379842 FM-2450547 FM-GPW-9276 FM-GPW-9066 GovJt No. . . . . . . . . . . . . . . . . WO-A-6333 EXTENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1472 PLUG. . . . . . Group No. . . . . STRAP assembly. . . . . . . . . . . WO-A-6618 PROTECTOR. . . . . .A . . .. .. . . WO-A-1293 CLAMP aisembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-5910 BOLT. . . . . . . . . . . . . . . . . . . . .WO-A-1477 NUT. . .FIGURE 03. . . . . . . . . .WO-A-1483 GASKET. . . . . WO-A-6424 STRAP assembly. . . . WO-5556 WASHER. 0300 0300 0300 0300 0300 0300 0300A 0 Group RA PD ~ O ~ O ~ P .WO-A-1292 Ford Gov't Part No. . . . . .1-FUEL ' ur 9 u 8 A B C D Willys Item Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1481 Ford Part No. . . . . . WO-A-1763 SCREW. . . . . . . . . . . WO-A-5120 STRAP assembly . FM-GPW-9030-B 0300 FM-GPW-9034-A 0300 FM-GPW-9095 0300 FM-GPW-9002-B 0300 FM-GPW-9211 0300A FM-35509547 0300A (Willys only) 0300A FM-GPW-9275 0300A TANK ASSEMBLY Kev I J K L M N 0 P Willys Part No. . . . . . . . . . . . . . . . . . . . . . . .WO-A-1472 TANK assembly. . . . . . . . . CAP assembly. .WO-52891 NUT. . . . . . . . . . . ..WO-52705 GAUGE assembly. . . . . . . . . . .

ANTI-SQUEAK. w/safety CHAIN (4% in. . . . . fuel tank well drain (issue until stock exhausted). . . . 5/(6-24NF-2(GM-103025) (BBBXIBA). . . . . . . . . . pkzd. . . . . . O. . . . . . . . pipe % (fuel tank drain plug). . assembly... . . . fuel. . . . . . . . . BRACKET. . . . . . . .. . . . . .. 6 Col. . . . . M-20NC-2 x % (to front floor pan) (GM-121668) (BANX4AE-15). . . . . hex. . . . long). . . . . . . NUT. . M-20NC-2 x M (shield to floor) (GM-119860) (BANX4AA-15). A in. . . . . %-20NC-2 (GM-118613) (BBAXlA-15). EXTENSION. . . .. . . . . . . . . . pkzd. . . . . . . . . . . . . reg. . . reg. . . per Unit Field MainAssy. . . . . . . BRACKET. . . . . . . . . . . . NUT. assembly (after Willys serial 174739). . . . . pkzd. . pkzd. . . . . . . . . . . . . S. WASHER. . . . . . S. . . . . . 2 Col. . . . . . . . . . . . . . . .. . . . . . . . SHIELD. . .- Per 100 Major Items ITEM Col. . . . . . .. reg. 5 0300-FUEL WO-A. fuel tank (1 x 18 in. . long). . . . . . . . . . . - - - - b 4 10 - b- - b 7 - - h 4 - - Estimated Total Reqmts. . . . . . . . pkzd. . . % in. . . . . . . . . . . . . . . . . front seat t o rear floor fuel tank (driver). assembly. . . . fuel tank. . . . . WASHER. . . . . . . . . (BECXIG-15). . . alloy-S. hex-hd. . . . . . %-20NC-2 (GM-118643). . fuel tank hold down. . . . . . . plain. . . . . assembly. . . . . . . . . . . S. .. reg. . . . . fuel tank cap (before Willys serial 174739) (AC-850024). f GROUP 03-FUEL ?ul E: (Cont'd) Part Number Figure Number Official Stockage Number Willys Ford Col. s-fin.. . . . fuel tank. . . . . . . . . . . Firstyear Procure. . . . fuel tank hold down strap. . . . loik. . fuel tank.. . . . . inner. ..1740 WO-A-1741 WO-A-1480 WO-A-1476 WO-A-2954 WO-51977 WO-A-2953 WO-52168 Zuantity Reqd. .) (before Willys serial 174739)(AC-850042). S. . . . . . . STRAP. . . . . . . . . . . . . . BOLT. . . . . . .. . . . . . . . . . . NUT. . TANK. . . . . . . . . NUT. . . . . . . . .. . . . . . . . . . . .D. . . . . . . . w/safety CHAIN and BAR (2% in. . . . . . . . . . . S. . hex-hd. . . assembly (issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . .. CAP. . . 4 WO-52217 WO-52031 WO-A-2952 WO-A-2970 WO-A-3055 WO-A-1254 vl 03-1 03-1 03-1 03-1 03-1 WO-A-6333 WO-A-1481 WO-A-1483 WO-5910 WO-52891 03-1 WO-A-6424 03-1 WO-A-1275 WO-A-3056 WO-A-5120 WO-A-2930 WO-52170 03-1 03-1 03-1 WO-52165 WO-52702 WO-52031 WO-A-1472 WO-A-1477 WO-A-1221 WO-A-6618 . . . . ANTI-SQUEAK. . .. . . fuel tank hold down. . . % in. . . . . alloy-S.. . . . BRACKET. hold down. . . hex. .. . . . front inner. . rear inner. . . fuel tank filler tube. . hex. . . . . . . . . . . . s-fin. . . . . . . . . . BOLT.. . . TANK. ... . . .. . . . . . . . . . . . . . . GASKET. . . . . pkzd. . NECK. . . . . . . . . . . . . S. . . .. . fuel tank hold down. . . S. . . . . . . . . . . . .. . . . . 1 Col. . . . . . . . . . ANTI-SQUEAK. . . . . . . . . . . . . . . .per 100 Rebuilds ment . . . . . . .. . . % x '/(b (BMCXI). assembly (after Willys serial 174739) (STN-6935-A) . . . . .. 5/(6-24NF-2x 1% (BCBXIBF). .. . . . STRAP. . . . . BOLT. . . . . . . . . . . . . . . . . . . . . . . . . . . S. rear inside.) (after Willys serial 174739) CLAMP. . . . . . . . . . . . . . . . . . . . . . . . . . .. (BECXIG-15). . . . . . . . . . . . . 7 TANKS (Cont'd) ANTI-SQUEAK. . . . . . . . . fuel tank hold down strap. . . . . . . lock. . . . .. . . . . . . . hex-hd. O. . .. . . 12 Mos. . . . . WASHER. . . . . . . . . . . . . . .. . .. hold down. . . . . . . assembly (before Willys serial 174739) (use WO-A-6897 FMGPW-9001). . . . . . BRACKET. . . . . . . fuel tank (1 x 9% in. . . . . . . PLUG. . . . . . . . fuel tank outer. . . . . . . . . . . . . . . . CAP. . . . . . . CAP. . . RIVET. . fuel tank hold down. . .. . . . . . . . . . . . w/SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . hex. stamped..D. . . . pkzd. . . . . . fuel. . . . . . . . . fuel tank hold down. . . . . . . . . . rd-hd. . . . . . fuel tank well drain hole. . . . 3 Col. . . . . . . . . . ?-&-24NF-2 (after serial 104433) (Willys only) (GM-147510) . . . . . . . . . .(I.. . . inner. . . . . . . . . . . . .. . . . . . . . . . . :enance Col. . . . . . . . . . . . . . . . . . S. . .

. . . . . . . . . . x . . . . . lock. . . . carburetor bowl. . . .I64 in. . . . . . . . . . . . . . No. . . . . . . . . . . . . . . assembly (before Willys serial 103468) (CAR-62131s) (Willys only). . . assembly (CAR-1-407). . . . . . . . . . . . . . . . . . . . . . . . . lock. . . . . . . . NELL. . . . . . . . assembly (as required t o replace tanks on trucks built prior t n Willys serial 174739) (issue until stock exhausted) . . . . . . . . . WASHER. . . . . . . . . .I64 in. . . . . . . . . DISC. . . . . . . . . . . . . . . . . . . . . w/SCREW (CAR-114-21s). . . . . . . . x IAUGE. . . carburetor metering rod jet and plug (CAR-20-26). . .. . x 3 4 thk. . . carburetor discharge disc. . . . . . . . . . . . . . . . . . . . . carburetor metering rod (CAR-129-15). . . . . . . . . . . . . . . . . . . . . S. . .. . . . . . . . . . . . . . . . . . tank unit. . . . .164)-32NC-2 x terminal) (BCNXIFC) (Willys only) . . . . .. . . . . . . .. . . . carburetor bowl cover attaching (CAR-101-82). . . . . . . . .D. . . . . . . . . . . . . . .) (. . . . . . . . . . . . . .D. . lock. . .D. . carburetor choke lever. . . . . . . . . . . . . . . . . . .I64 in. machine. . . . . . . assembly (CAR-53A-168s). . . .D. . . . . . . . . . . . . . . . x . . . . . . . . . . . . . assembly (CAR-122-47s). . . . . . . fuel gauge. . . . . carburetor body flange attaching (CAR-101-122). . . . . . . . . . . . . . . . . . . . . . IASKET. . . . . . . . . . . . . . . . . . carburetor pump. . . . . 1 1 5 5 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 2 1 1 3 3 1 1 as req.) (. 8 (. . . carburetor nozzle (CAR-20-72). S. BRACKET. . - . . . . . .. . CARBURETOR assembly (CAR-539s). . . . . . . . .rANK. . . . . . . . . . .) (BECXlD) (Willys only). . . . GASKET. . . . . . . assembly (CAR-122-64s). . . SCREW. . . . . . . . . . . . . . . . . . .. . . . . . . CLAMP. . . . . . . w/COLLAR. . . GASKET.294 O. . . . . . . . .)-32NC-2 x % (gauge to tank) (BCNXIFE) . . . . . . . CHECK. . .D.I69 I. . . .2627 O. . S. . . . . . . . . . carburetor bowl cover (CAR-121-73). carburetor throttle shaft. . . . . . .). . . . . . x . . . . . . . . . CLAMP. . No. . . . x 3 4 thk (carburetor bowl cover screw) (CAR-86-10).I69 I. . . . . . .D. w/LEVER. . carburetor tube. GASKET. . . . . . . . . . fuel. . . .. . machine. w/PIN. . . . . . . . . . . . . . . . . . . carburetor. . . . . . . . . x screw) (CAR-86-11).) (fuel gauge tank unit terminal screw) (BECXlD) (Willys only). . . . . . . . . . . . . . carburetor needle seat and plug (CAR-20-22). thk. No. . . . . . . . . . x % I. . . . . . . . SCREW. . . tank unit . . . . . . . . . . . . . . . GASKETSET. . . . . S. . . . . rd-hd. . . . . . . . . . . . . . . . . . . . . . . . WASHER. . . . . . . . . . . . . . . 8 (. . . . . . . . . . . . . . . assembly (CAR-146-95s). . . . . . . . . assembly (CAR-21-74s). . . ?ROTECTOR. . . . . . . . . . . . GASKET. . assembly. . GASKET. COVER. . . . .carburetor . . . D . carburetor strainer plug (CAR-20-61). . . . . . . . . . . . . . . .. . . . assembly (after Willys serial 103468) (CAR-62-134) (issue until stock exhausted). . . ARW. . 8 (. . . . . . . 5 ' k O. . . . . . . . . . . . . . . . . . . . . . . . lock. . . S. fuel. . . . . . .D. carburetor body. . . . . . . . . . . . . . . . . . (carburetor body flangt WASHER. . . . . . . 1 1 ARM. . . . assembly (AL-9979-A). . . . . . . . rd-hd. . . . SCREW. . . . . . . NASHER. .D. carburetor body flange (CAR-121-56). . . . .. . . . . . .2627 O. . . . . . .D. fuel tank. . FLOAT. . . ' ~% thk. . . .. CHECK. . . . . . . . . . . . . . . . . . . 8 (. . . .I69 I . . . . . . . . GASKET. . . . . S. . . . SCREW. . . No. . . . . . . . . . . . . . . . . . . . . . . . . carburetor intake ball. . . . . . . . . . . . . . . FLANGE. . . . . . . . . . 0300A-TANK 1 1 GAUGE UNIT thk. x 1% I. fuel tank gauge (cork) (2% O. (fuel gauge tank unit SCREW. . . . . . . . carburetor tube. . . . . . . . . . . . assembly (before 4000 Willys trucks) (CAR-62-108s). . . . . . . . . . . . . . . . . . . . w/EXTENSION and CAP. . . . . . . choke lever bracket (CAR-101-6) .

SNL 0-503 .

. . . . . . . . . SCREW . . . . . . . . . . .WO-116185 . . . . . . . . . . . . . . . . . . . GASKET . . . WO-52615 ARM assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-116210 PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-6630 . . . . . . . . . . .WO-116539 . . . . . . . . . . . . . . . .WO-116165 . . . . SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116172 J E T w/GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NUT . SCREW . . . . . . . . FLOAT assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J E T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOZZLE . . WO-116194 . CHECK assembly . . . .WO-116166 . . . . . . . . . . GASKET . . . . . . . . . . . . . . . . GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-116584 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116219 CLAMP . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116203 . . . . . . . . . . . . . . . . . . . . . . . . WO-5045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116175 CHECK assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-116154 . . . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . WO-116187 LEVER assembly . . . . . . . SHAFTassembly . . . . . . . . . . . WO-116538 . ROD . . . . . . . . . . . . . .WO-116162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ARM assembly . . . . . . . . . . .WO-116540 . . . . . . . . . . . . . . . . . . . . . . . . WO-116651 . . . . . . . . . . . . . . . . . . . . . . . . .WO-116587 SPRING . . . . . . .WO-116168 . . . . . . J E T . . . . . . . . . . . . . . WO-116217 . . . . . . . . . . . WO-116206 . . . . W0-116202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . WASHER . . . . . . . . . . . . . . . . . . . .WO-116542 Ford Part No . . . . . . . GASKET . . . . PLUG . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . . . . . . . . . . GASKET . . . . . . . . . . WO-116197 . . . . . . . . . . . . . . WO-116385 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-9546 FM-355858-S FM-GPW-9595 FM-GPW-9587 FM-3551524 FM-GPW-9526 FM-GPW-9624 FM-3103247 FM-GPW-9549 FM-GPW-9586 FM-GPW-9520 FM -355200437 FM-GPW-9906 FM-GPW-9515 FM-31061-S8 FM-34802-S2 FM-GPW-9905 FM-GPW-9569 FM-GPW-9567 FM-GPW-9935 FM-GPW-9566 FM-GPW-9543 FM-GPW-9608 FM-GPW-9533 FM-GPW-9519 FM-GPW-9550 FM-GPW-9914 FM-GPW-9926 FM-GPW-9922 FM-GPW-9562 FM-GPW-9928 FM-GPW-9544 FM-GPW-9531 FM-GPW-9615 FM-GPW-9614 FM-GPW-9583 FM-3158847 FM-GPW-9579 FM-GPW-9518 FM -GPW-9585 FM-GPW-9588 FM-GPW-9581 FM-GPW-9610 FM-GPW-9578 FM-GPW-9541 FM-GPW-9516 FM-GPW-9554 FM-GPW-9696 FM-GPW-9574 FM-GPW-9575 FM-GPW-9576 FM-GPW-9594 FM-34805-S2 FM-31662-S FM-GPW-9940 FM-GPW-9636 FM-GPW-9631 FM-GPW-9558 FM-GPW-9527 FM-GPW-9570 FM-GPW-9529 FM-GPW-9599 FM-GPW-9930 FM-GPW-9907 FM-34711-S FM-34051-S7 FM -GPW-9528 FM-355067237 FM-GPW-9598 Gov't Group N o . . . . . . . . . .WO-116161 . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116178 . . . . . . . . . . . GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . .W0-116541 . . . . . . . . WO-116170 STRAINER . . . . . . . . . . . . . . . . . PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116173 LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116177 . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . .FIGURE 03-2-CARBURETOR Item WiIlys Part No . . . . . . . . PASSAGE . . . . WO-116183 . . . . . . . . . . WO-116204 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLANGE assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-52290 . WO-116199 . . . . . . . .WO-116181 . . . . .WO-116209 . . . . . . . . . . . . WO-116215 . . . . . . . . .a . . . HORN assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . .WO-116205 . . . . . . . . . . . . . . .WO-116180 . . . . . . . . . . . . . .WO-116184 SCREW . . . . . . . . . . . . . LEVER assembly . . . . WO-116213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116191 PIN . VALVE . . . . . . . . . . . . . . . . .WO-116189 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-116179 ROD . . . . . . . . . .WO-116537 . . SCREW . . . . . SHAFT assembly . . . . . . . . . . PLUG . . . . . . . . . . . . . . . . . . . . . . . . DISC . SCREW . . . . . . . . .WO-116198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO. . . . . . . . . w/GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116188 .. . . J E T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COVER . . .WO-116216 . . . . . . . . . . . . . . . . .WO-116164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 0301 RA PD 305068-A SNL 0-503 . . . . . . . . . . PLUNGER assembly . . . . . . . . . . . . . . . . . . . . . . WO-116195 PIN . . . . . WO-116585 . . . . . . . . . . . . . SPRING . . . . . .WO-116588 . PLUG w/GASKET . . . . . . WASHER . . . . . . . . . . . . . . . . . WO-116176 GASKET . . . . . . . . . . . . . . . . . . . WO-116157 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSULATOR . . . . . . . . . . . . . . . . .WO-116211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116171 . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116545 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116208 SCREW . WO-116544 SCREW . . . . . WO-116207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-116384 LINK . . . . . . . . . . . . . . . . . . .WO-116586 . . . . . . . . . . . . . . . . . . . . . . .

. body flange 1 WO-116203 FM-GPW-9519 GASKET. 7 Col. . . . . . . . . . . . . . . . . Total Reqmts. . . . . . . . . . . . . . . assembly (CAR-120-151s). seat and plug 1 WO-116170 FM-GPW-9574 GASKET. . . . bowl cover 1 WO-A-6357 FM-GPW-9445 GASKET. . . metering rod 2 WO-116202 FM-GPW-9516 GASKET. . . jet 3 WO-116168 FM-GPW-9569 GASKET. . . . metering rod 1 WO-116180 FM-GPW-9940 JET. . . . . . . . . discharge disc 1 WO-116205 FM-GPW-9576 CHECK. 4 Per 100 Major Items ITEM Zuantlty Reqd. . . . . . . . . . . . . . .(I. . . . . . JET. . . . carburetor metering rod. carburetor pump (CAR-48-84). . . . . . .Rebuilds :enanee (5th Ech) ment Col. carburetor airhorn attaching. . . pump 1 WO-116199 FM-GPW-9527 LINK. . . JET. w/WASHER (CAR-101-150s). . . . . . . carburetor. . . . . . . INSULATOR. . . . low speed assembly 1 WO-116541 FM-GPW-9914 JET. . . per Unit b y . hex 1 WO-116209 FM-GPW-9930 P I N 4 WO-116178 FM-GPW-9599PIN 1 WO-116161 FM-GPW-9562 PLUG 1 WO-116162 FM-GPW-9579 PLUG 5 WO-116160 FM-GPW-9523 PLUG 1 WO-116159 FM-GPW-9522 PLUG 1 2 1 1 1 1 1 req. .KIT. . 6 0301--CARBURETOR (Cont'd) 00 03-2 03-2 03-2 03-2 03-2 03-2 03-2 WO-ii6544 WO-116385 WO-116210 WO-116179 WO-116539 WO-116180 WO-116541 WO-A-6840 (Includes: 2 WO-116202 FM-GPW-9516 GASKET. air. as (Includes: 1 WO-116197 FM-GPW-9583 ARM 1 WO-116204 FM-GPW-9594 CHECK. . JET. body flange 1 WO-116203 FM-GPW-9519 GASKET. carburetor idle well (CAR-43-67). . . . . . pump connector 1 WO-116166 FM-GPW-9922 NOZZLE 1 WO-52615 FM-34051-S7 NUT. repair. . . nozzle 1 WO-116179 FM-GPW-9544 JET. . . . . . . assembly (CAR-6-312s). w/GASKET. . Col. . . . . JET. . . carburetor. . . 8 Col. . . 10 . Ma'or Fie!d Firstyear per lW overhaul MamProcure. . . . . . . strainer) HORN. . . . . 5 Cd. nozzle 3 WO-116169 FM-GPW-9608 GASKET. . . . . . . . . . 3 Coi. . . . idle well 1 WO-116539 FM-GPW-9533 JET. . . bowl cover 1 WO-A-6357 FM-GPW-9445 GASKET. diffuser 1 WO-116171 FM-GPW-9926 GASKET. . . intake ball 1 WO-116206 FM-GPW-9905 DISC. . . . . . carburetor to choke valve (CAR-183-19). . . 1 Official Stockape Number Willys Ford Col. 2 Col. 9 Col. f E- GROUP 03-FUEL (Cont'd) Part Number Figure Numbel -Col. Mmated 2 Mos. . . . . . . . . . . . carburetor. low speed assembly (CAR-11-180s). diffuser 1 WO-116171 FM-GPW-9926 GASKET. . . . . . . . . . . . . SCREW. . .

1 WO-116163 FM-GPW-9696 PLUG and GASKET
2 WO-116164 FM-GPW-9928 PLUG and GASKET
2 WO-116165 FM-GPW-9543 PLUG and GASKET
1 WO-116195 FM-GPW-9631 PLUNGER and ROD
1 WO-116194 FM-GPW-9614 RETAINER
1 WO-116198 FM-GPW-9531 ROD
1 WO-116540 FM-GPW-9906 ROD, metering
2 WO-116216 FM-GPW-9586 SCREW
2 WO-116217 FM-GPW-9588 SCREW
2 WO-116213 FM-31061-S8 SCREW
1 WO-116215 FM-31662-S
SCREW
1 WO-116385 FM-355200-S7 SCREW
1 WO-116184 FM-GPW-9624 SPRING
1 WO-116185 FM-GPW-9615 SPRING
1 WO-116187 FM-GPW-9570 SPRING
1 WO-116188 FM-GPW-9636 SPRING
1 WO-116189 FM-GPW-9587 SPRING
1 WO-116538 FM-GPW-9907 SPRING
1 WO-116174 FM-GPW-9567 SPRING and SEAT
1 WO-116175 FM-GPW-9575 STRAINER
2 WO-6330
FM-34802-S2 WASHER
1 WO-5045
FM-34805-S7 WASHER
1 WO-116207 FM-34711-S
WASHER)
KIT, repair, carburetor throttle shaft and lever (Willys only) (CAR-3-4664).
(Includes:
1 WO-116587 FM-GPW-9595 CLAMP, tube
1 WO-116219 FM-35585837 NUT, clamp
1 WO-116540 FM-GPW-9906 ROD, metering
1 WO-116588 FM-355132-S SCREW, clamp
2 WO-116217 FM-GPW-9588 SCREW, attaching, valve
1 WO-116585 FM-GPW-9581 SHAFT and LEVER, throttle)
LEVER, operating, carburetor pump, assembly (CAR-53A-251s). . . . . . . . . . .
LEVER, carburetor choke, w/BRACKET assembly (after 4000 trucks) (CAR62-135-S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEVER, carubretor choke control, w/SHAFT, assembly (CAR-14-246s)
(issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINK, carburetor choke (CAR-117-106). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINK, connector, carburetor pump (CAR-117-58). . . . . . . . . . . . . . . . . . . . . . . .
NOZZLE, carburetor (CAR-12-255) (issue until stock exhausted). . . . . . . . .
NUT, carburetor flange stud (CAR-105A-13). . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, hex., S., (carburetor metering rod pin) (CAR-105A-19). . . . . . . . . . . . . .
NUT, carburetor tube clamp (CAR-105A-8) (issue until stock exhausted). . .
PASSAGE, carburetor low speed jet and idle well, w/GASKET, assembly
(CAR-11B-129s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P I N , carburetor float lever (CAR-24-23). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P I N , carburetor intake needle (CAR-150-98). ............................
PIN, carburetor metering rod (CAR-150-97). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, carburetor discharge disc check, assembly (CAR-122-47s). . . . . . . . . .
PLUG, carburetor idle port rivet (CAR-11B-108) . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, carburetor nozzle retainer (CAR-11R-105). . . . . . . . . . . . . . . . . . . . . . . .

s2

UI

f

GROUP 03-FUEL

e-

:

a

Figure
Number

Col. 1

03-2
03-2
03-2
03-2
03-2
03-2
03-2
03-2

-

R
Official
Stockage
Number
Col. 2
-

Ford

Col. 3

Col. 4

WO-116160
WO-116159
WO-116164
WO-116163
WO-116195
WO-116194
WO-116540
WO-116198
WO-116176
WO-116651
WO-52290
WO-116218

03-2

WO-116588

03-2
03-2

WO-116211
WO-116384

03-2
03-2

WO-116545
WO-116585

03-2
03-2
03-2
03-2
03-2
03-2
03-2

WO-116189
WO-116185
WO-116184
WO-116183
WO-116191
WO-116538
WO-116178
WO-116186
WO-116188
WO-116187
WO-116174
WO-116175
WO-116157
WO-116216
WO-116154
WO-116217

03-2
03-2
03-2
03-2
03-2
03-2
03-2
03-2

Number

Willys

03-2

8

(Cont'd)
Per 100 Major Items
Quantity
Reqd. 12 MOS.
Total
~~j~~
per Unit Field Overhaul
Firstyea1
Assy.
ProcureMainment
tenance (5th Ech)

ITEM

Col. 5

(

0301--CARBURETOR (Cont'd)

I

PLUG, carburetor rivet (CAR-11B-79). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, carburetor rivet (CAR-llB-35) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, carburetor pump jet and nozzle passage, w/GASKET (CAR-llB-127-S)
PLUG, carburetor strainer passage, w/GASKET, assembly (CAR-llB-125s) .
PLUNGER, carburetor pump, w/ROD, assembly (CAR-64-62s). . . . . . . . . . . .
RETAINER, carburetor spring (CAR-63-35). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROD, metering carburetor, (CARK75-547). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROD, connector carburetor throttle (CAR-115-59). . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, adjustment idler carburetor (CAR-30A-39). . . . . . . . . . . . . . . . . . . . . . .
SCREW, adjustment carburetor throttle lever (CAR-101-121) (issue until
stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, carburetor throttle shaft arm clamp (CAR-101-28). . . . . . . . . . . . . . . .
SCREW, carburetor tube clamp (before Willys serial 103468) (CAR-105-11)
(Willysonly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, carburetor tube clamp (after Willys serial 103468) (CAR-105-13)
(issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, carburetor wire clamp (CAR-101-10). . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, fill-hd., No. 8 (.164)-32NC, w/WASHER (carburetor choke valve)
(issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, carburetor choke control, w/LEVER, assembly. . . . . . . . . . . . . . . . . . .
SHAFT, carburetor throttle, w/LEVER, assembly (after Willys serial 103468)
(CAR-3-465-S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor connector link (CAR-61-190). . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor connector rod (CAR-61-128). . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor choke pull back (CAR-61-119). . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor idle adjustment screw (CAR-61-57). . . . . . . . . . . . . . . . . . .
SPRING, carburetor intake needle (CAR-61-207). . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor metering rod (CAR-61-272). . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor pin (CAR-150-A-10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor plunger (CAR-61-143). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor pump (CAR-61-171). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor pump arm (CAR-61-169). . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, carburetor, needle, w/SEAT, assembly (CAR-25-94s). . . . . . . . . . . . .
STRAINER, carburetor pump check (CAR-30-20). . . . . . . . . . . . . . . . . . . . . . . .
VALVE, choker, carburetor, assembly (CAR-7-116s). . . . . . . . . . . . . . . . . . . . . .
SCREW, attaching, carburetor choker valve (CAR-39-10). . . . . . . . . . . . . .
VALVE, throttle, carburetor (CAR-2-89). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, attaching carburetor throttle valve (CAR-39-11). .............

Col. 6

Col. 7

I

Col. 8

Col. 9

I
12
8

24

12

12

-

-

20

12

12
12
9

-

24

8
12
8

-

-

Lstimated
Reqmts.
per 100
Rebuilds
Col. 10

NASHER, carburetor metering rod pin (CAR-136-39) (issue until stock exhausted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, S., lock, carburetor flange stud (2?-& O.D. XI % I.D. x % thk.)
(CAR-86-15). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0301A-CARBURETOR

ATTACHING PARTS

SASKET, insulator, carburetor and intake manifold diffuser, assembly. . . . .
YUT, hex., S., %-24NF-2 (carburetor to manifold stud) (GM-114942)
(BBBXlCA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STUD, S., %-16NC x 11x6x %-24NF (carburetor to manifold) (issue until
stock exhausted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0301B-CHOKE
FM-GPW13434-A2
FM-GPW-9775-E
FM-33925-S7
FM-34907-S2
FM-GPW-97303
FM-GPW-9778

BUSHING, rubber, carburetor choke control through dash (issue until stock
exhausted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL, carburetor choke or throttle, assembly.. . . . . . . . . . . . . . . . . . . . . .
NUT, reg., hex., S., %-24NF-2 (choke control t o dash) (GM-103026)
(BBBXICA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, lock, S., internal teeth, % in.
O.D. x 2 5 4 I.D. x .035 thk.)
(BEAXX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOB, carburetor choke throttle w/PLUNGER and WIRE, assembly (issue
until stock is exhausted, then use WO-A-7518). . . . . . . . . . . . . . . . . . . . . . . .
KNOB, carburetor choke or throttle w/PLUNGER and WIRE, assembly
(wasWO-A-1307) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

O3OlC-AIR

CLEANER

BASE, air cleaner, assembly (before Willys serial 124309) (AC-1542510)
(wllysonly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BODY, air cleaner, assembly (after Willys serial 124309) (HH-613455) (issut
until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, air cleaner cover (S., wing) (before Willys serial 124309) (AC-1542508:
(Willysonly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, support, air cleaner, left, assembly. . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, support, air cleaner, right, assembly. . . . . . . . . . . . . . . . . . . . . . . .
(GM-106279). . . . . . . .
BOLT, hex-hd.. s-fin., alloy-S., %-24NF-3 x
O.D. x 114 I.D. x x6) (BECXlH). . . . . .
WASHER, lock, S., 5/(E in.
WASHER, lock, S., cd-pltd., inte~nal,external tooth, % in. (GM-178532
.....
BUSHING, air cleaner tube to carburetor (3 ply rad. hose, 2 x 1
CLAMP, carburetor air horn, w/BOLT and NUT (clamp, S., 2154 I.D. x ?4
(bolt and nut cd-pltd.) (before serial 104310) (issue until stock exhausted
in. (after Willys serial 208437). . . . . . . . . . . . . . . . . . . . .
CLAMP, hose, S.,
CLAMP, hose S., 294 in., I.D. (USL-461389). . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, hose S., 2% in., I.D. (after Willys serial 104310) (1 used for WO-A
1451 BUSHING: 1 used carburetor to air cleaner tube). . . . . . . . . . . . . . . .
NUT, hex., S., No. 10 (.190)-32NF-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, machine, rd-hd.. S.. No. 10 (.190)-32NF-2 x 1 (GM-100768
(BCOXl.1AL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANER, air, assembly (after Willys serial 124309) (HH-613300). . . . . . .
SCREW. wim. %-20NC-2 x ?4 (clean& to brkt.). . . . . . . . . . . . . . . . . . .

x).

FIGURE 03-3-011
Item

BATH AIR CLEANER
Willys
Port No.

HOSE. . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1311
TUBE wIBRACKET.. . . . . . . . . . . WO-A-6911
BUSHING. . . . . . . . . . . . . . . . . . . . . WO-A-1451
CLAMP. . . . . . . . . . . . . . . . . . . . . . . WO-A-1515
HORN. . . . . . . . . . . . . . . . . . . . . . . . . WO-A-463
BODY assembly . . . . . . . . . . . . . . . WO-A-5629
ELEMENT assembly. . . . . . . . . . . WO-A-5630
CUP . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-5631
GASKET. . . . . . . . . . . . . . . . . . . . . .WO-A-5633
GASKET. . . . . . . . . . . . . . . . . . . . . . WO-A-5632
CLAMP. . . . . . . . . . . . . . . . . . . . . . .WO-635097

Ford
Port No.

FM-GPW-9652
FM-GPW-9637-B
FM-GPW-9686-A
FM-GPW-2250
FM-GPW-9632
FM-GPW-9609
FM-GPW-9617
FM-GPW-9658
FM-GPW-9623
FM-GPW-9621
FM-GPW-9653

G o w't
Group N o .

0301C
0301C
0301C
0301C
0301C
0301C
0301C
0301C
030 1C
030 1C
030 1C

RA PO 305070-A

GROUP 03-FUEL

(Cont'd)

Part Number
Figure
Number

Official
Stockage
Number

Willys

Ford

Col. 2

Col. 3

Col. 4

Per 100 Major Items
auantlty
Reqd.
per Unit
Assy.

-Col. 1

Col. 5

0301C-AIR
WO-52702
WO-53024
WO-A-5631
WO-A-1314
WO-A-5630
WO-A-5632
WO-A-5633
WO-A-463
WO-A-6918
WO-A-1311
WO-A-1224
WO-51523
WO-A-642
WO-51732
WO-5914
WO-5121
WO-52706
WO-A-7191
WO-A-1290
WO-A-6911

CLEANER (Cont'd)

x (s

WASHER, S.,
in.
O.D. x 9 4 I.D. x !4 thk.) . . . . . . . . . . . . . . . . . . . .
WASHER, lock, S., cd-pltd., internal, external, % in. (OM-174916). . . . . .
CUP, oil, air cleaner (after Willys serial 124309) (HH-613306). . . . . . . . . . . . . .
ELEMENT, filter, air cleaner, assembly (after Willys serial 124309) (AC1542509) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELEMENT, air cleaner, w/wing BOLT (after Willys serial 124309) (HH613387) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, air cleaner, body upper (after Willys serial 124309) (HH-613313). .
GASKET, air cleaner, oil cup, lower (after Willys serial 124309) (HH-613314)
HORN,aircleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, air cleaner tube t o oil filler tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, flexible, air cleaner tube to cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTLET, air cleaner (first 24309 Willys trucks) (Willys only). . . . . . . . . . . . . .
SCREW, hex-hd., cap, S., 5/is-18NC-2 x % (outlet t o brkt.) (GM-100121)
(BCAXlBA)(Willysonly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIELD, air cleaner, assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, hex-hd., s-fm., alloy-S., x-28NF-2 x % (shield t o frame)
(BAOX4AA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, hex., S., M-28NF-2 (GM-103024) (BBBXIAA). . . . . . . . . . . . . . . . . .
WASHER, S., 5/is in. (% O.D. x
I.D. x % thk.) . . . . . . . . . . . . . . . . . . . . .
WASHER, lock, S.,
in. -BECXlG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, air cleaner toggle (after Willys serial 124309) (HH-613380). . . . . . . .
TUBE, air cleaner, w/BRACKET, assembly (before Willys seiial 208437). . . .
TUBE, air cleaner, w/BRACKET, assembly (after Willys serial 208437). . . . .

x

v6

0302-FUEL
WO-115641
WO-115657
WO-A-1045
WO-A-1494
WO-115653
WO-51546
WO-115650
WO-113439
WO-113440
WO-116695
WO-115656

Col. 6

4
2
1
1

1
1
1
1
1
1
1
2
1
3
3
3
3
2
1
1

PUMP

ARM, rocker, fuel pump, assembly (AC-1521960). . . . . . . . . . . . . . . . . . . . . . . . .
BAIL, fuel pump strainer, assembly (AC-1523231). . . . . . . . . . . . . . . . . . . . . . . .
BODY, fuel pump priming, w/LEVER, assembly (AC-1537812). . . . . . . . . . . .
BOWL, fuel pump (metal) (AC-1537065). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, fuel pump valve (AC-152P956). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, fuel pump valve clamp (AC-132629). . . . . . . . . . . . . . . . . . . . . . . .
COVER, fuel pump, top (AC-132696). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, fill-hd., NO. 10 (.190)-32NF-2 x % (AC-855493). . . . . . . . . . . . .
WASHER, lock, S., No. 10 (.I90 in.) (AC-855064). . . . . . . . . . . . . . . . . . . .
DIAPHRAGM, fuel pump, w/PULL ROD, assembly (AC-1538205). . . . . . . . .
GASKET, fuel pump bowl (AC-1523096). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
1
1
2
1
6
6
1
1

12 Mos.
Major
Field
Mam- Overhaul
tenance .5th Ech)
Col. 7

Col. 8

Mimated
Reqmts.
per 100
3ebuilds

I

PKnCol. 9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-9387 FM-GPW-9388 FM-GPW-9355 FM-GPW-9365 FM-GPW-9364 FM-GPW-9354 FM-31628-S7 FM-34803-S7 Willys only FM-llA-9361 FM-llA-9352 FM-26466-S7 FM-GPW-9362 Willys only FM-GPW-9380 FM-GPW-9399 FM-INC-9381 FM-GPW-9378 FM-GPW-9386 FM-GPW-19469 FM-GPW-9468 GovDt Group N o 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 0302 . . . . . . . . . . . .WO-115651 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-116695 CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . WO-llF654 . . . . . . . . . . . . . . . WO-115652 SPRING . . . . .WO-115657 SEAT . . . . . . . . . . . . .WO-A-1045 . . . . . . . . . . .WO-51546 . . . . . . . . . . . . . . . . . . . . . . . . . . PIN . . . . . . . WO-115641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER . . . . . . . . . . . . . .FIGURE 03-4--FUEL PUMP ASSEMBLY Willys Item Part N o . .. . . . . . . . . . . . . . . . . . . . . WO-116694 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-115653 VALVEassembly . . . . . . . . . . . . . . GASKET . . . . . . . . . . . . . . . . . .WO-115880 . . . . . . . . . . WO-115869 Ford Part N o . . . . SCREW . . . . . . . . WO-115650 . LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1494 SCREENassembly . . . . . . . . . . . . . . . . . . . . . . WO-115870 . . . . . . . . . . . WO-113439 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-115643 ARMassembly . . . . . . . . . . . SEAL . . . . . . . . . . . . . . . . . . . . . . . . .WO-113460 BOWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-113440 DIAPHRAGM w/PULL ROD . . . . . . . . . . . . . . . . . . . . . . . . . . BAIL assembly . . . . . . . . . .WO-A-1046 BODY w/LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET . .WO-115656 COVER . . . . . . . . . . . . . . . . . . . . . . . . . .

. . WASHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . assembly FM-26466-S7 SCREW. . w/ROD 1 WO-115656 FM-GPW-9364 GASKET. . . . . . . . . . . . . . . . . WASHER. fuel pump (was WO-A-6754). . . . . . . . . . . . lock 3 WO-113440 FM-34803-S7 1 WO-A-1047 FM-GPW-9377 WASHER. . . . . . . . . . . . fuel pump rocker arm (AC-1521578). . . .fuel. . . . . cover 3 WO-113439 FM-31628-S7 1 WO-116694 FM-GPW-9396 SPRING. . . . 6 I Co1. .115880 WO-113461 WO-A-1046 WO-A-8323 WO-115870 WO-113460 WO-115654 WO-116694 WO-115643 WO-115651 WO-115869 WO-A-1047 per n i t l ? tenance L 03-4 Reqd. . . . rocker arm 1 WO-A-1046 FM-GPW-9378 PIN. . . . . . fuel pump strainer bowl. fuel pump rocker arm (AC-1521708). . . . . . . filtering. . . . SPRING. . . . Total Firstbar . . 8 I 1 1 1 1 2 as req. . . . . 4 1 1 Prctb Per 100 Major Items Quantity 0302-FUEL 03-4 (Cont'd) I PUMP (Cont'd) GASKET. . . thumb. 9 Col. . . . . fuel pump rocker arm (AC-1522046). . . . . . . filtering. . rocker arm VALVE assembly 2 WO-115651 FM-llA-9352 WASHER. . . . clamp 3 WO-51546 SCREW. . . . KIT. . . . . . . . SEAL. . . PUMP. . . . . repair. . . . . . . . . fuel pump. . . . . . . . . ITEM ~Ford ~ Col. . . NUT. . . . . . . . . . SCREEN. . . . . . . 7 I as req. . . . . . . . . . . . ( Col. . fuel pump rocker arm pin (AC-1521288). . . . . fuel pump. . . . . . . . . . 10 (5th Ech) Col. . . bowl 1 WO-638737 FM-GPW-9417 GASKET. . . P I N . . . . . . SPRING. . . . . . . . . repair. SEAT. . . . . . . fuel pump. . . . . . assembly (AC-1538312) . . . . . fuel pump valve (AC-1521953). . . . . . . fuel pump 2 WO-115652 FM-GPW-9363 GASKET. . . VALVE. . . . . . . . . . . . . . . . . . . . . . . . . fuel pump pull rod (rubber) (AC-1521880). . filtering 1 WO-113460 FM-GPW-9388 SEAT. . . bowl) LINK. . . . . . . . . . . then use WO-A-7956). . . . 1 1 1 1 1 1 1 1 1 1 1 1 Estimated Reqmta per 100 Rebuilds Col. . . . . . . assembly (AC-1523106). 3 1 1 Col. . assembly (AC-1523099). . . . . . . . . . . . . rocker arm 1 WO-115870 FM-GPW-9469 SEAL 1 WO-115654 FM-GPW-9365 SCREW. . . . . . . . . . . . . . . . . . . . . . . 5 WO-115652 WO-A-7834 WO-A-6754 WO-A-7956 UI f e VIP 8 03-4 Fig. . . . . . . . . repair. . .(AC-854005). fuel pump diaphragm (AC-1523068). . . . . . . . . . . valve 1 WO-115880 FM-INC-9381 LINK. . . KIT. . . . . . . . diaphragm 1 WO-115643 FM-GPW-9380 SPRING. . . . . . . . . . . 1 ~ ( Col. . . . . . fuel pump diaphragm spring seat (AC-1521985). . 2 . . . . . fuel pump strainer (AC-855763). . . (Includes : 1 WO-116695 FM-GPW-9398 DIAPHRAGM. . . . . . . . . . . . . . . . "Willys~ 1 1 Part Number Official Figure Number Col. as req. . . . . . . . 6 03-4 03-4 03-4 03-4 03-4 03-4 03-4 WO. . fuel pump (issue until stock is exhausted. . (Includes: 1 WO-115657 FM-GPW-9387 BAIL assembly 1 WO-115656 FM-GPW-9364 GASKET 1 WO-113461 FM-GPW-9373 NUT 1 WO-115654 FM-GPW-9365 SCREW. . pin) KIT. . . . . . . . . .GROUP 03-FUEL I Col. . . . . . . . . . . .

. . . . PEDAL. assembly. . . . . WASHER. . . M-20NC-2 x % (cross shaft bracket). . . S. . 1/(6 x % (BFAXlBC). . . . . . . . foot. . . . . . . . 10 b . . . . . . . . . . 9 Col. . . . . . . 1 Official Stockage Number Willys Ford Col. . . . . LINK. . . . . . S. . . . . . . . . . . . . . . . . . . . hex. . . SCREW. cotter. . . . CONNECTION. . . . . . . . . . . . . . . 3 Col. . . . . . . . . fuel pump t o block (AC-38263). . . . . . . . . . . . connecting. . .. Col. . . . 7 Col. . .190)-24NC-2 (to manifold) (GM-110633) (BBKX2BC) . . . . . . . . . . . . . . . std. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLIP. . . . . . .. . . . . . . . . . . in. P I N . . . . . . . . . . . . hex. . . . . . . . . . . . . jam. REST. cotter. . . . .. . . . . . . . . . . . . WASHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0303-ACCELERATOR 03-5 03-5 m m BLOCK. . . . . . . . . . . . accelerator pedal hinge (issue until stock exhausted). . accelerator pedal (after Willys serial 225209).. . . . . . . . . . .. . .& x (BFAXlBC). . . throttle rod retracting spring (on throttle rod). . BRACKET. . . . . . . . . accelerator pedal (before 116790 trucks). . PIN. . 1 4 x % (BFAXlBC. . . . . . . x-20NC-2 (GM-103024) (BBBXlAA) (issue until stock exhausted) . . . Total Reqmts. . . per Unii Assy. . . . . . . I 3 4 . . . . .790 trucks). . . accelerator cross shaft. . . . . . . . . . . . . . . . . . . . . (BEBXlG). . . . (fuel pump to cylinder block bolt) (BECXIH). . . . . . . . .. . 10 (. . . . . . . .throttle. . . . . . . . . s-fin. . . . . hex-hd. . . . . . . . . . . . . . . P I N . . . . . . . . .. . . . . . . . .accelerator . accelerator. . . . . . CLIP.. . . . . . . . . S. . . . . . . .. assembly (before Willys 116. . . . . . . . . . . . . . w/BRACKET. . I 3 4 . . . . . . . . . . . . . . . . . . . . .E. . . . . % x % (BFAXlBC). . cotter. . . . . . . . P I N . . . . . . . lock. . . . . . . . . .. . cap. . . STUD.. . . . . LINK. . . . . . . . . . . . . . . . cross. . . connecting. . . . . . .. . . . . . . LEVER. . . 5 Col. . . . . . . . S. . . . . . NUT. . . . . SHAFT. 2 Col. . . . . . . . . . . . . . . . . . . . . . . accelerator pedal (before Willys serial 225209). . . . . . .S. hex. . . 8 Col. . . . . . (at each end of cross shaft). . . . . . . w/HINGE and LINK. . . . . . x 03-5 03-5 03-5 x x 03-5 03-5 03-5 03-5 AND LINKAGE -* Estimated 12 Mos.. . . . . P I N . . . . . . NUT. . . . . in. . . . . . . . . . S. . accelerator throttle rod. . . . . . . . . . . . . . No. . . . . . . . . . . .. . . . WASHER. ROD. . . . . . . . . 6 PUMP ATTACHING PARTS GASKET. . . . . . . . . . . . . . . % in. . . . . . . . . . . . .(n f GROUP 03-FUEL ' ?ul (Cont'd) Part Number Figure Numbel -Col. . . . S. . . . 5/is-24NF-2 (foot rest) (GM-114493) (BBDXIBA) . . . . . . . assembly. . . . . adjusting. . . . . . . . S. . . . . . w/LEVER. . cotter. . . . . . . . . . . . . . . . . . . ?. throttle rod retracting spring (on manifold) (issue until stock exhausted). . . . . . . . . . . . . . . accelerator. . . . . . . . . . . 4 Per 100 Major Items 0302A-FUEL I T E M Quantlt) Reqd. . . . . .. . . . . . NUT. . . . . . . %-18NC-2 x % (fuel pump t o cylinder block) (GM-106325)(BCAXlBB). . . accelerator cross shaft . . . .. . . S. Major Field Firstyear per 100 Overhaul MainProcure. ( B E C X l G ) . . . . plain. . . . . . . . . . . . . accelerator. accelerator pedal (female). . . . . . . . . . . . . . . . . . . WASHER. . . WASHER. . . . . . . . . plain. . .A. . .. . S. . . HINGE. . . . . PEDAL. . . . .Rebuilds tenance [5th Ech) ment Col. . S. . . . . accelerator (issue until stock exhausted). . . .S . . . . . . . . . . . . . . . . . . . WASHER. . . . . lock. alloy-S. . .

. . . . . . . . . . . 0 . . . . . . . . . . . RA PD 305071-A 67 SNL 6-503 . . . . . . . . . . . . . . . . . . . WO-372438 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1225 PEDAL w/LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1243 BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 7 1 REST assembly . . . . Group N o FM-GPW-9775-B FM-GPW-9775-B FM-GPW-9742 FM-GPW-9752 FM-GPW-9739 FM-GPW-9728 FM-GPW-9719 FM-GPW-9716 FM-GPW-9735-B FM-GPW-9745 FM-GPW-9799 FM-GPW-9751 FM-GPW-11474 FM-26457-S 0301B 0301B 0303 0303 0303 0303 0303 0303 0303 0303 0303 0303 0303A 0303A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(See WO-A-7517) ROD . . . . . . . . . . . . . . . . . WO-639610 SPRING . . . . . . . . .6 3 3 0 1 3 SHAFT w/LEVER . . . . . . . WO-A-1173 S T O P . . . . . . . . . . . . . . . . . . WO-A-6851 C L I P . . . . . . . . . . . . . . . . . . W O A 7517 THROTTLE assembly . .A B C D FIGURE 03-5-ACCELERATOR THROTTLE AND CHOKE CONTROLS Willys Key A B C D E F G H I J K L M N Item Part N o Ford . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1175 BLOCK .A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-633011 C L I P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-51040 Port N o Gov't . . . . . . . . . CHOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639607 LINK .

No. . . . . . flexible connection to fuel pump.. . . . . .. .. . . 4 Per 100 M. . . . br. .. . . . . . S. . . . . . . . CONNECTOR. . . . . . .. flexible (in fuel line) (FO-HA-8031). . . . . S. 5/(6 in. . carburetor choke or throttle. . . . . under generator brace bolt). . . . .ajor Items )uantit) Reqd. .. bolt hole 13& (tube to front engine plate. . Field ler Unii MainAssy.. . .. . . . . . . . . . .. .. . . . w/SCREW. . .. . . . . . . . . 10 (. . . .. .. . per 100 %builds Col. . .. ... .. . . . . . .. ... CLIP. .). . . . . . . . . . . . . . . . . 100 board)(GM-128854)(BBKX2BC) 0303A-HAND - THROTTLE AND LINKAGE NOTE: For parts not shown here. . . . . . . . . .x O. . . . . . . assembly (was WO-372438). . . . . .. . . . ..D. . closed.. . . . . . . 7/1s in.. . . . . . .. . .). . . . . . . . . . . . . fuel filter to flexible connection. . . - SCREW. . . . . 5/(6 in. . . . . .. . . . . . . SPRING. . .. . . . . . 7 h dia. . . . .. SPRING. . . . . .. 10 (.I90 in. % pipe thd. . . .. . accelerator pedal hinge. . . . assembly (Use until stock is exhausted. assembly (before Willys serial 103468). 2 Col. . . . . . assembly. . . . . assembly (was WO-A-5106). .. . . rd-hd. .. . . . .190)-24NC-2 x % (GM-123854) (BCKX2AE-15) WASHER. . . . ... . . . . . . . . TUBE. . . . . . . . . .. . . KNOB. . . . . hole... . . .. . . . . . . . . . . . 3 Col. . . STOP. .. . . .. .. . . . . . . . . . assembly (73% 1ong. .. . . throttle. . S. . . . . . . . . . . . . 9 AND LINKAGE (Cont'd) SPRING. CONNECTION. . . . . . . 5 0303-ACCELERATOR Col. . . . . . . . ... . No. . . . . . cd-pltd. . . . TUBE.. t o % tapered pipe thd. . . . . . . . reducing. . . . CONNECTOR. 7/fs. . . . . KNOB. . . . assembly.. . . . .. throttle wife (issue until stock is exhausted. . . . .. then issue WO-A-8834). . retracting. . . . . . . . . . . STOP. . . .. . TUBE. . 10 . . . throttle. 7 Total 'irstYear Procurement Col. ELBOW. . . . 6 Col. . . . open. . . .. . . CLIP. . .. hex. . w/PLUNGER and WIRE.). . . . . . . . No. inverted flared tube. .. . . . . . . . . . . . . .. . .. inverted flare tube. accelerator cross shaft (issue until stock exhausted). .tn f GROUP 03-FUEL ?- 00 Part Number Figure Number Official Stockage Number Willys Ford Col. . . . see Group 0301B CONTROL. . . . . No. . . . NUT. . . SCREW. .. . . . . inverted flared tube (br. . . .. . . . . 12 Mos. . . . lock. . . 10 (. . . . . .. . S. . . . fuel tank to filter. then issue WO-A-8834). . . fl-hd. . . accelerator. (1 used tube to floor pan front cross sill 2 used tube to floor pan rear cross sill 1 used tube to fender splasher 1 used tube to dash) v6 12 40 10 22 20 6 4 4 - [sthated Reqrnts. . . . . . . . . . . . . . . . .. 8 (. . . . . 12 24 - 0304--FUEL LINES BUSHING. . . S. .. . then use WO-A-7518).190)-24NC-2 (accelerator pedal assembly to toe 33 - 35 . . . .. . . . throttle wire. . . . . tenance ITEM -Col. . . 1 f (Cont'd) Col.. . .164)-32NC-2 x M (throttle wire stop screw) (issue until stock is exhausted. . .

. . . . . . . . . 0306B 0306B RA PD 305067-A SNL 6-503 . . . . . . . . WO-A-1258 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1257 BUSHING . . . . . . . . . . . . . . . . . . . PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1260 STRAINER-UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . WO-A-1264 Item Ford Part No. . . . . . . . . . . . . . . . . . . .WO-A-1261 SPRING. . . .WO-A-1259 GASKET . . . . . . . . . . . . . . . . .WO-A-1265 COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1256 GASKET . . . . . . . . . . . . . . . . .WO-A-1262 BOWL w/STUD assembly. . .. . . . . . . . . . . . . . . . . .FIGURE 03-6--FUEL FILTER ASSEMBLY Willys Part No. . . . . . . . . . . . . . .WO-A-1263 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-353055 FM-GPW-9183 Gov't Group No.WO-5138 SCREW. . .

. . . . . fuel strainer unit (AC-1504118). . . . . hex. . . . . . . 2 BOLT. . . . . . . . . . . . . . 2 Col. . . mach. . assembly. x ?&thk. . S. . assembly (issue until stock isexhausted. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 1 Official Stockage Number Willys Ford Col. . . . . fuel strainer (AC-1504212) (issue until stock is exhausted) 1 SCREW. . . . . . . . 7 Col. . . . . 1 STRAINER. . . . . . . . . . . . . . . . . 2 WASHER. . fuel pump to carburetor. . . . . . . %-24NF-3 x % (fuel strainer to dash) (GM-100026). . 4 Per 100 Major Items Part Number (II 8 (Cont'd) ITEM )uantit) Reqd. . . . . . . . . . . fuel strainer (AC-127951). . . . . . . muffler (after Willys serial 143507) (oval type) (issue until stock exhausted). 2 1 - 2 Mos. . .) (BECXlK) . . . .D. 1 COVER. 3 Col. . . I. fuel strainer bowl (AC-853558). type A. . .. . . . . WASHER. . 2 PLUG. . . . . . assembly (AC-1504117). . . . . x 1% I. . strainer bowl 1 WO-A-1260 FM-GPW-9186 GASKET. (?AO. . . . . . . . . .. . Col. . . . . . . .190) x % (clip t o cross sill) (GM-140363) (Willys only). . . w/STUD. . . . . . . . . . . . . . 10 (. . . . . . . . . . . .. . . 8 Total %styear Procurement -h stimated bqmts. . . . . . STRAINER. S. . . fuel. .. . Ier U n l h y . . . 10 (. . . . . 6 0304--FUEL LINES (Cont'd) NUT. . . . . . . SCREW. . per 100 lebuilds 8 ' . . . . . . . . . . . mounting. fuel strainer cover (fill-hd. .. . . . . . . rd-hd. . . lock. S. . . 1 GASKET. S. . . . . . fuel. .. . S. . . . SCREW. . . . . . drain. . . . . . . . support. . . . . S. . . . . fuel strainer unit (AC-853572). . . . . . . . clip to fender splasher) (GM-110500) (BCNXPAE) . . . . . . .) (BECXIE). . . . . . . . . . . . . strainer unit) 1 PLUG. . . . . . . cover cap screw 1 WO-A-1259 FM-GPW-9160 GASKET. . . . . . . . . . . . . . . . 1 SPRING. . .. . . TUBE. fuel strainer cover cap screw (AC-853562). . . . 1 GASKET.. .. . . support. . . .. pipe. . . . . . . . . . binding-hd. . . S. . . . . . . center. . . . . . . No.. . . . . . . . . . . . . .m f GROUP 03-FUEL eFigure Numbel -Col. . . . . 0306B-FUEL 03-6 03-6 03-6 03-6 03-6 03-6 03-6 03-6 03-6 03-6 2 3 2 2 1 STRAINER 1 BOWL. . . . . .. . . . . No. . . . . in. . . . as req GASKET SET. .D. then use WO-A-7850) 1 STRAINER. . . . 10 (. CLAMP. . fuel. . . . . % in. . . . attaching. . . . . . . . . . . . . . assembly (AC-1595823). . . . . . . . . . . . . . . . .190)-24NC-2 x % (clip t o dash. . . . Field Mainenance Major herhaul 5th Ech) Col. . . No. . . . . . . . assembly (AC-1595235) (was WO-A-1255).190)-24NC-2 (clip attaching) (GM-110633) (BBKXPBC) . . . . . . lock. . . . . . .I90 in. 5 Col.. fuel strainer (Includes : 1 WO-A-1257 FM-GPW-9184 GASKET. . . . . . . . . hex-hd. . . . . No. fuel strainer. . . . . . . . . muffler (before Willys serial 143507) (rd-type). 10 (. . . . . . . . . . . std.. . . GROUP OAEXHAUST 0401-MUFFLER 04-1 CLAMP.). . 1 GASKET.

WO-52274 FM-3474642 WASHER . . . . . . . . . . . . . . . .RA PD 305105 FIGURE 04. . . WO-5922 FM-244074 CLAMP. . . WO-A-1253 Ford Gov't Group No. . . . . . . . . WO-A-5753 STRAP. Part No. . . . . . . . . . . . . . . . PLATE. . . . . . . . . . .WO-52983 FM-2339342 CLAMP. . . . . . . . . . . . . WASHER. . Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-EXHAUST Willys Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-638058 BOLT . . . . . . . . . . . . .. . . .WO-A-657 MUFFLER assembly. . . . . . . . WO-6167 FM-33797-S2 BOLT . . . . . . . . . . . . . . WO-50929 PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-6119 PLATE. . . . . . . . . . FM-GPW-5274 0401 FM -2349842 0401 0401 FM-GPW-5283 0401 FM -24367-Sz FM-GPW-5274 0401 FM-GPW-5264-B 0401 FM-GPW-5262 0401 FM-GPW-5230-B 0401 FM-GPW-5298 0401 FM-GPW-9251-B 0402 SYSTEM Willys Ford Item Part No. . . . 0401 0401 0402 0401 0402 0402 0401 0402 0402 . . . . . . . . . . . . . . . WO-638058 CLAMP. . . . .WO-A-6118 CLAMp. . . .WO-A-1300 FM-GPW-5251 PIPE assembly. . . . . . . . . . . . . . . . . . . . . . . . .WO-636004 FM-GPW-5270 Gov't Group No. . . . . . . . . . . .WO-A-658 BOLT . . . . . WO-51833 FM-34806-S2 NUT . . . . . . . . . WO-A-1296 FM-GPW-5246 NUT. . . . . . . . . . . . . . . . . . . . . . .WO-52372 INSULATOR. . . . . . . . . . . . .WO-53285 See FM-3379842 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .

. . . . . . . . . . ('2/j2 O. . . .. . S. . . . alloy-S. (1% O. . )LAMP. . 516 in. . . w6 x6 1 1 1 2 2 2 1 1 1 1 1 1 Col. . . . 5/i-18NC-2 x 1% (insulator to support strap and body still) (BADXlCF). . . . . . s-fin.. . . muffler tail pipe (after Willys serial 143507. reg.. . ler Unit Assy. .. . . hex-hd. WASHER.. . .. . . . . (pipe extension to skid plate) BOLT. . . reg. . . . . .. . . . 5/(6-24NF-2x 1%(GM-106281) (BAOX4BC) WASHER.s-fin. . . . . . . CLAMP. . . . . NUT. x 1% thk. . . . . . . S. . . . . . . . plain. . . . . BOLT. hex-hd. . exhaust pipe extension (issue until stock exhausted). . . . . . . reg. . . . . . . .. .D. . . . . . . . . . . . .. 9 . . . . 2 Col. . . . . hex.. .. 5/(&18NC-2x NUT. x 'A2 I. . . S. . . .. .. . hex. . lock. . . alloy-S. . .. s-fin. S. exhaust pipe (Willys only). . . . . . . . . Major 'irstYea~ Field herhaul 'rocureVlainment mance 5th Ech) Col. . 54-18NC (GM-102634) (BBAXlB). .0. . . . . hex. s-fin. .. . . %-24NF-2 x 1 (GM-100014) (BAOXlBC). . . . . . . . lock. . (I%2 0. . . . . . .aIloy-S. . NUT. S.. . . . Per 100 Major Items Total ! Mos. . .. . . . .) (BEBXlH) . . .. . . BOLT. STRAP. . . . PLATE. . %-24NF-2 (BBBXlBA) (Ford only). . . .. . . . . . . . . . . . . .. . . .x 1% I. .. muffler support insulator (issue until stock exhausted). . . 5/(6-24NF-2(Ford only) (BBBXlBA). . NUT. x thk. . . oval type muffler) (issue until stock exhausted). . . (GM-100121) (BCAXlBA: BOLT. lock. . . x 1% O. . 5/is-24NF-2 (Seez-Pruf) (Willys only). 5 Col. . . .. . muffler support round type muffler) (issue until stock exhausted).. hex. . . 3 Col. . . . FLANGE. . WASHER. .. x thk. . x 1% I. . . . S. . S. 54-24NF-2 (Seez-Pruf) (Willys only). . . . . carriage. . . . . . . 546-24NF-2x (GM-106280) (BAOXlBB). exhaust pipe to muffler (issue until stock exhausted). . . . alloy-S. (1% I. . . carriage. . . S. . WASHER. . . .. .. . . . . . 8 Col. . . . . . . . . . . reg. .. . . . . . .. hex. hex-hd. . . . .. . . . . . S. . . . . NUT. . . . . . . . . hex... .. MUFFLER assembly (rd-type) (before Willys serial 143507) (use WO-A-6118 and attaching parts for replacement). . . S. . . 4 0401-MUFFLER (Cont'd) BOLT. . . . . . . . sq-nk. . . . . . . . . . . . . . . . . . .D. . . . .. . . . . . . . . 0402-EXHAUST 2 2 2 2 1 1 1 2 1 3 2 2 4 1 1 4 2 1 PIPE CLAMP. .. . . 7 Part Number U Figure Number Official Stockage Number Willys Ford Col. . .. .. . S. . . . . . . .. . . . . . WASHER. . . 1 Col. [NSULATOR. . . 5/(&18NC-2x (GM-119045). . S. . . . .D. . . . MUFFLER assembly (oval type) (after Willys serial 143507). . . . BOLT. . . . . .D. . . . . . . . . . . . 5/(6in. 5/(6-24NF-2 (BBBXlBA) (Ford only). .. .) (BECXIH).. .) (BECXlH). 6 Col. . S. . . . . . .) (BECXlH). hex-hd. . . .. . . . . . . . . NUT..D. . . . . in. BOLT. . . . S. . . . . . . WASHER. . . . . . . hex. . . . . . . . . . . . (GM-106262). . .D. . . . . .. . . . . . % in. . . . . . . . hex-hd. . . . . . . . . . . . . . .U) f GROUP OGEXHAUST (Cont'd) eGf ITEM iuantity Reqd. . . . %-24NF-2x l%(GM-106281) (BAOX4BC) NUT. . . . . . (oval type muffler). . . . . .. . .. . . S. . . . . . . . sq-nk. . S. . . % in. lock. . .D. 5/jG-24NF-2(Seez-Pruf) (Willys only). . . . muffler support. x '46 thk. . . y6in. . . .

... water pump seal. ... .. . .. ... .... hex. brace. .... NUT. . . ... w/TANK and SHROUD. external tooth. .... . ... . .. radiator. . . BELLOWS. thermostat.. . . lock... 1 1 1 ... . ... . . .. . . .. . radiator. .. ..... assembly (for new radio suppression). . . . filler. under frame... . ..... .. water pump... . . . .. .. .. .... ... .A. .. .. S. GASKET... reg... ....... . . PLATE... hex-hd. . . . . .. muffler guard... S.. % in... .. . . .. .... . plain. . .. . .. .... S. .. . .... ... . carriage. . . ...D.. . .... . ... ... NUT. ... . BOLT. . .. ....... .. S. .. .. .... .. . . . .. .. .. %-24NF-2 (Seez-Pruf) (Willys only).... THERMOSTAT assembly (HR-3108628). .. NUT.. .. . . . cd-pltd. I... .. . . lock... assembly. . .. . s-fin..... .... .. 0503-WATER 1 1 PUMP BEARING. S. cd-pltd. . .. ...D.. . . std.... . .. . . . .. . . .... .. %-16NC-2 (Seez-Pruf) (Willys only). WASHER. . ..D.. S. S. .. water pump seal.... . .. x 5hthk. . .. ... . . . 1 GASKET. . assembly (double row. . . %-16NC-2 (Ford only).. . . . .. .) (BECXlH).. . .D.. x6 1 1 1 1 2 1 1 1 7 4 4 4 1 1 2 GROUP 05-COOLING 1 CAP. . . .. . .. . ... . BOLT.. . S.. .. . 2 WASHER. BODY.. . . .. ... .. . . .. ... . . .... . .. plain.. ... x ' 3 4 O.. .'('%6 O. %-16NC-2 x 1% x %-24NFz2 (exhaust pipe to manifold). . .. . . ... .... .. x6-20NF-2) 4 (BBBXlDA-15) (issue until stock exhausted)... . ... . ... ... .. . radiator filler cap (AC-846732). . 1 ROD.. .. hex. NUT...... x 1% I. alloy-S. . . . . SHIM...... . ... . ........ S. x (BEBXlK) .. in. sq-nk.. . ...... ... . . . . . .. . . 3 NUT. ..... annular) (ND-885141) (MRC-D2-13567) (HO-88541)... . hex.. . .. 7/16 in.. . . .. . x 3 4 thk. . S. .. radiator to support bracket (issue until stock exhausted)... . internal.. . . . . ... ... .. ... . . . ... . . . ... . . .. . S/iG-24NF-2 (GM-103025) (BBBXlBA).. . radiator (% in. . radiator (issue until stock exhausted).. . . ..... x 1% O.. .) (WH-145-A) (EAT-IE-1212). NUT.... . ... .. lock. ..) (BECXIK).. .. . PIPE. ... .. . . as req. assembly (issue until stock exhausted). .. . 1 COCK. . . . (2% I.. .. .. . ... . . .. . . hex-hd. . .... . .. thk. . .. . %-16NC-2 x % (plate to cross member) (Willys only) ... .. . ... %-24NF-2 x 1% (flange to manifold) (GM-100027) (BCBXICD). 2 WASHER. S. . .exhaustpipeflange . .. hex.. . . .. . .. w/SHAFT. .. . . . . .. .. .. S/iG in. ... .... . .. . ... ..BOLT..) (issue 2 until stock exhausted)... radiator to support bracket (hex... (1y2O.D.. . S. . STUD. .... . ... ..... .. .. . (x x6 x6 RETAINER... ..... . .. . . .. . x WASHER.. . .. . exhaust. %-24NF-2 (Ford only). . %-16NC-2 (GM-102635) (BBAXIC). . . w/o bond strap... assembly (AC-846709) (STN-6455A). . .. S. ...D. . 1 CORE. ... .... .. ..... S... alloy-S....... . . . . hex.. ... . S. '. WASHER.. .D. .. % in... . . . . . . NUT... . .. PIPE. .. .. .....) I..E...... .... w/bond STRAP.D. .. . . . . .. .. reg. ... x thk... .. . . . . s-fin... . hex.... .. .. .. .. ... %-16NC-2 x 2% (clamp bolt) (GM-106333) (BCAXlBB) (Willys only) .. . ... . . drain.. .. . exhaust.... .. ..... skid.. .

. . . . . . . . . . . . . Procuretenance (5th Ech) ment Part Number Willys Ford Col. . . . . . water pump to cylinder block. COREassembly .1-RADIATOR Willys Part No. . . . . . . WO-A-1216 . . . . . . . . . . (Includes: BEARING. . . . EM-GPW-8100-A EM-GPW-8578 EM -GPW-8005 FM-9N-8115 EM-GPW-8125-A FM-34708-S FM-34084-S 0501 0501 0501 0501 0501 0501 0501 RA PD 305174-A GROUP 05-COOLING 1 Figure Number Official Stockage Number Col. . . . . . . . WO-A-1546 Ford Part No. . . . . . . . . 10 . .WO-A-1215 GASKET. . . . . . . . . . .. . repair. . . . . . . . . . . . . . . 8 PUMP (Cont'd) GASKET. . . . . . 1 IMPELLER. . . . . . . . . WO-A-1547 NUT. . . . . . . . . . . . . . . . . 1 1. . . . . .WO-A-1214 COCK . . . . . . . . . . . .waterpump . . . . . . . . . . . . . . 7 Col. . . . . . . . . . . . . . . . . .FIGURE 05. . . . 4 Col. . . . . . . . . . . . . . . WO-A-1126 SHIM . . . . . . . . . . . . . . . retaining) PUMP. . . . . . 13 16 Col. . . . . . . . assembly. . . . . . . 38 - 6 10 13 32 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . water pump. . . . . . . . . . . . . . 2 1 (Cont'd) Per 100 Major Items Quantity Reqd. as req. . . . . . . . . . . . . CAP . . . . . . . . . pump to block 1 WO-640031 FM-GPW-8524-A2 SEAL assembly 1 WO-640034 FM-GPW-8557-A WASHER 1 WO-636298 FM-GPW-8576 SPRING. .WO-A-4413 WASHER . . . . . . . . 1 KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Col. . . . . . . . . . . . . . . . . . . . . 12 Mos. . . . . . . . . . w/SHAFT 1 WO-636297 FM-GPW-8530 1 WO-637053 FM-GPW-8543 GASKET. . . . . . . . . . per 100 Rebuilds Col. . . water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total Major Field per Unit Firstyear Overhaul MainAssy. 5 0503-WATER Col. . . . . . . . . . . . . . . 9 Estimated Reqmts. . . . Gov't Group No. . . . . 6 Col. 3 Col. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-637052 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . FM-GPW-8509-A FM-GPW-8530 FM-GPW-8576 FM-GPW-8505 FM -GPW-8557-A FM-GAA-8524 FM-GPW-8512 FM-GPW-8543 Gov't Group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639993 GASKET . . . . .WO-636299 SHAFT. . . . . . . . . . . . . . . . . . . . . .WO-636297 SPRING . . . . . . . . 0503A 0503 0503 0503 0503 0503 0503 0503 RA PD 305073-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FIGURE 05-2-WATER Item PUMP ASSEMBLY Willys Part No. . . . . WO-640031 IMPELLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-640034 SEAL . . . . . . . . . . . . . . . . . . . . . . . . . WO-637053 Ford Part No. . . . . . . . w/BEARING. . PULLEY . . . . . . . . . . WO-636298 BODY. . . . . . .

.D. . . . .. . . . per 100 Rebuilds Col. . . . . . . . ... assembly (issue until stock exhausted). . . . . . . . . . . . . HOSE. . . SPRING. 5/(6-18NC x 2% (pump to block) (GM100127)(BANXlBK) . . . . . . . . . . . . dia. .. . . . . . . radiator water outlet. . . . . SPRING. . . . . . O. . . 9 Estimated Reqmts. . . . . . . . fan and generator (issue until stock exhausted then use WO-A-9490) BELT. . . . . . . . . . . . . . 5 Col.. .. . . . . . . . . . . . . . . . . . . . fan and water pump. . . . . .. . . . . . . . . . . . . fan pulley shield (S. . . . . . radiator. drive. . . . . 5/(6 in. . . . . x-20NC-2 x % (fan to pulley) (GM106319)(BANX4AE) . . . . . . . . . . . . . . .5th Ech) Procurement Col. . . . . hex-hd. . . . . 5. .. . 4 0503-WATER 05-2 05-2 05-2 Pig. . . . . . . . .Ou U) f GROUP 05-COOLING ?ul 8 00 (Cont'd) Part Number Figure Number Official Stockage Number Willys Ford Cot.) . WASHER. . . . SEAL. . . . . . . . . .. . . . . . . S. . . x '/16) (BECXlH). . . . . . . . TUBE. . . . . 3 Col. . . . . . . . . . .). . . . . . . . . . . retaining. . . . . . . . . . . . . . . . . connecting. . . fan pulley shield retaining bolt (S. . . . . . . .. . . . . radiator water outlet. . . . . . . . . . . . . . . . . . . . . . WASHER. . . . . . . . . .D. . . PULLEY. . . . . . . alloy-S. . . . . . . . Col. TUBE. 7 Total Major ?verhaul Firstyear . . water outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . x I. . ~ e Unit r Assy. . . . . . WASHER. . . . . . . . . . s-fin. . BOLT. . . . . . . . . . . . . . SHIELD. . hex-hd. s-fin. . y6O. . . .D. WASHER. . . . HOSE. alloy-S. . . . hose. . . . . . . . . . . . . HOSE. . water pump bearing. . . . . x I. .. water pump. 11% in. . . Field Mainmance Col. . upper. . . . . . . . . . . . . . . . (BECXlG). . . . . . in. . . . . . WASHER. . . . . . . . . . . . . 1 Col. . . . . . . . . . . . BOLT. .005 thk. . . . b ul Per 100-Major Items 2 Mos. . . . . . . . . . water pump seal. lock. . . . . . 10 g . 2 Col. hex-hd. . . . . . . . . . . . . . . . . . . . . . . . 0505-ENGINE WATER FITTINGS AND HOSE CLAMP. . . . x 05-2 x 0503B-FAN 01-1 BELT BELT. .D. . . . . S. fan and generator (Goodrich Neopreme) (was WO-A-1495). . .. . (used on all radiator hose). .. 8 Col. . . . .. . . x . s-fin. . . . . . . . . . drive. . . . . fan pulley. . . . upper (issue until stock exhausted). .. . . .D. . . . . alloy-S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D. . . . . . . . . . . . . . water inlet. .$ O. . . . . . . . connecting. . . . . . . . . . . . 0503A-FAN Y ITEM AND PULLEYS FAN assembly (HI-88632). . . . water pump seal. . . .. lower. . . . . . . 5/(6-18NC-2 x % (pump to block) (GM106325)(BANXlBB) . .. . . . . . lock. . . . . . . . . . . . . . . 6 )uantity Reqd. . . x "/Si I. . . . . . . . . 6 PUMP (Cont'd) BOLT. . . . . . . . . . . . . . . . . . . . . . . reg. . . . . . . . . . . . . . . . . . . .

. . assembly (AL-GEB-1005A) (issue until stock 1 exhausted). . . . . . . . COVER. . . . . . BUSHING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BAND. . S. . . . . . . . . BOLT. . . . . . . . generator commutator end cap cover (AL-GBJ-25) (issue until stock 1 exhausted). . . . . .. . . . . . . . . . . ball. . . . . assembly (AL-GEB-1007A). . . . . . . . . . . . . . . . . . . . assembly (after engine 158007) (AL-GCE-11ZSA) 1 INSULATOR. . . . . . . . . . . . . .570 x . generator (AL-GCE-2012S). . . ball. . . . . . right. . . . 1 ARMATURE. . . . . . . . . . . . . S. .250 x . . . . . . . . . . . . . . . . . . . GENERATOR assembly (AL-GED-5OO2D) (For attaching parts see Group 1 0601A). . . x-2ONF x 1 %) (AL-DA-60) (issue until stock exhausted). . . . . . . . . . generator left. . assembly (AL-GEG-2120-F). . generator. main. . . GASKET. . . . . . . generator armature terminal post top ("4x % x . . . . . . . . . . . . . . . . . . as req. . . . . . . . . . . . . drive end (after Willys engine 158007) (AL-GCE-125A). . . (Includes: 2 WO-A-1630 FM-GPW-10069 BRUSH) 1 BUSHING. . . . . . . . . . . . . . . . . . . . . . . . generator. . generator armature terminal post. . . generator field (. . head (AL-GCE-24). . . . . . drive end. . . . . . . . . . . . . . . . . . . generator field terminal post. . . . . . . . . . . . . . . . BRUSH SET. . . 1 INSULATOR. . . . . . . . . INSULATOR. . . .062) (AL1 GAA-32) . . .312 x (AL-GCT-25) 1 Willys 3 Ford COIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . insulating. . (Includes: 1 WO-A-1599 FM-GPW-10206-A BUSHING BUSHING 1 WO-A-1598 FM-GPW-10104 1 WO-A-1604 FM-GPW-10175 COIL assembly INSULATOR 1 WO-A-1592 FM-01A-10193 1 WO-A-1595 FM-GPW-10208-B INSULATOR s) . . generator (before Willys engine 158007) (AL-X-295) (ND2 1203) . . . . generator field coil. . . . . . . . BEARING. . . . . . . . . . . . generator right. . . . . . . . . 1 INSULATOR. . . . . . . . . . . . . . . . . . . . . commutator end. .020) (AL-DA-39). . . . . . .. . . . . . . . . . . generator (AL-GCE-1012) (issue until stock exhausted). . . . (generator armature assembly) (AL-X-260). . 1 HEAD. . . . . assembly (AL-GEB-1008B) . . . . . . generator left. . BEARING. . . . . . . . . . . . . generator commutator end bearing (hex-hd. . . . . . generator brush (AL-CCE-54). . KIT. . . . . . . . . . . . . Woodruff No. . . . . . . . . . . . . . . . . . . . . . . . . . . . generator field connection (AL-GAL-44). . . . . . . . . . 1 COIL. . . . . . . retaining. . . . assembly (after Willys engine 158007) 1 (AL-GCE-2118A) . . . . . . . . . . . . . . . . . . . . . generator commutator end cap (AL-GBJ-32A) (issue until stock 1 exhausted) . . oil. 2 BRUSH. . . . . . . . . . . . . . . . . . . . . . . . . inner (AL-GBW-67). . .. insulating. . . . . . . . . . HEAD. . . . . field. . . 1 GUARD. . . . . . . . .305 x 5 4)(AL-GCY-25). . . . . . . . . . field. . 1 COIL. . . . . . . . . . . . . . . . . . . . . . . . . inner (AL-GBW-66). . . . . . . .986 x 1. . field. . . generator. . . . . . . . . . . . . . .repair. .GROUP 06--ELECTRICAL 2 ARM. . . . . . . . . . . . . . 5. generator commutator end (after Willys engine 158007) 2 (AL-X-1655)(ND-77503). . . . . . . . . . . . . . . . . S. . generator (flat. . . .203 x . . generator. . . . . as req. . . . . 1 HEAD. generator field (. 1 KEY. . . . . . . generator. . . . . . . .

.

. .FIGURE 06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1621 BEARING . . . WO-A-1644 FM-GPW-10104 FM-37789-S7 FM-360094 FM-GPW-10106 FM-GPW-10191 FM-GPW-1008-B (Willys only) FM-GPW-10130 FM-GPW-10134 FM-34032-S7 FM-72043-S FM-GPW-10122 FM-GPW-10124 FM-GPW-10212 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1632 KEY . . . . . . . . . . . . . . . . . . . . WO-A-6298 TERMINAL . . . . . . . . . . . . BAND . . . . . . . . . . . . . . . .WO-A-1596 INSULATION . . . . . WO-A-6299 WASHER . . . . . . . . . . WO-5045 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1601 NUT . . . WO-106313 SCREW . . . . . . . . . . . . . WO-A-1595 POLE PIECE . . . . . . . WO-A-1628 ARMATURE . . . . . . . . Ford Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1617 INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1646 GUARD . . . . . . . . . . . . . . . . . . . . . WO-A-1639 WASHER . . . . . WO-A-1611 WASHER . . . . . WO-A-1599 Ford Part N o . . . . . . . . . . . . . . WO-A-1622 WASHER . . . . . . . . . . . . . . WO-A-1642 WASHER . . . . . .WO-A-1615 WASHER .WO-A-1591 WASHER . . . . WO-A-1616 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-6297 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1597 BUSHING . . . . . . . . . . . WO-A-1647 FM-GPW-10098 0601 FM-OIA-10193 FM-34051-S7 0601 0601 FM-GPW-10105 (Willys only) FM-GPW-10120 0601 0601 0601 SCREW . . . . . . . WO-A-1649 SCREW . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1607 PIN . . . . . WO-A-1603 LEAD assembly . . . . . . . . . . . . . . WO-A-1626 GASKET . . . . . . . . . . WO-A-1605 INSULATION . . . . . . . . . . . . . . . . . . . . . ASSEMBLY Item Willys Part N o . WO-A-1625 BOLT . . . . . . . . . . . WO-A-1609 HEAD assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-6300 PULLEY . . . . . . . . . WO-A-1604 POST . . . . . WO-A-1598 SCREW . . . . . . .1-GENERATOR Item Willys Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1610 ARM . . WO-A-1641 SPRING . . . . . . . . WO-A-1618 INSULATION . WO-A-1592 NUT . . . WO-A-1624 HEAD assembly . . WO-A-1640 PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1636 COVER . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-10142 FM-315884 FM-GPW-10118 FM-GPW-10119 FM-31588-S FM-34805-S2 FM-GPW-10099 FM-B-10094 FM-GPW-10116 FM-GPW-10050 FM-GPW-10218 FM-GPW-10210 FM-GPW-10208-A FM-GPW-10041 FM-GPW~10192 FM-GPW-10175 FM-GPW-10211-A FM-GPW-10216 FM-GPW-10100 FM-355883-S FM-34705-S2 FM-350853-S7 FM-GPW-10202-A FM-34703-S7 FM-GPW-10206-A (Willys only) (Willys only) Gov't Group N o 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 0601 060 1 0601 0601 0601 0601 0601 0601 0601 060 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1630 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1606 COIL assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1594 COIL . . . . . . . . . . . . . . . . . . . WO-A-1608 POST . . . . . . . . . .WO-A-1629 BRUSH . . . . . . . . WO-A-1602 TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1623 WASHER . . .WO-A-1637 SCREW . . . . . . . . . . Gov't Group N o BUSHING . . . WO-A-1600 COIL . . . . . . . . . WO-A-1593 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1638 NUT . . . . . . . . . . . . .

er Unit Amy. . . 9 (Cont'd) INSULATOR (bottom) INSULATOR (top) LEAD assembly NUT (grd. . . lock WASHER. . . lock 1 WO-5045 WASHER. . . . felt 1 WO-A-1644 FM-78-10212-A WASHER. 7 as req. as req. . lock 2 WO-51532 FM-34802-S2 3 WO-52960 FM-34803-S2 WASHER. . . . Col. . . . 10 . repair. 3 Col. . 2 Col. (Includes: 2 WO-A-1630 FM-GPW-10069 BRUSH 1 WO-A-1625 FM-GPW-10119 GASKET. generator (issue until stock is exhausted. . . . .) SCREW (pole) WASHER WASHER (insulating) WASHER (insulating) WASHER. . . . . cover SCREW 1 WO-A-1650 FM-27161-S7 SCREW. . lock 3 WO-A-1635 FM-34803-S7 FM-34805S7-8 WASHER. . lock WASHER. . . . . . . . retainer 3 WO-A-1647 FM-36800-S SCREW. .cn f GROUP 06-ELECTRICAL 9U 8 (Cont'd) Per 100 Major Items Part Number Figure Numbel Official Stoekage Number Willys Ford Col. . . . . . 1 ITEM !uantity Reqd. . . . . . . 6 Col. generator. . . per 100 3ebuilds Col. . lock 1 WO-A-1621 FM-356208S7 WASHER. . . retaining) LEAD. . . . lock 1 WO-A-5288 FM-34806-S7 WASHER. . . . . . 16 6 0601-GENERATOR 00 0 06-1 2 Mos. . then use WO-A-9055). . . . . . screw) NUT (terminal) NUT SCREW (grd. . 8 Col. . . lead 2 WO-A-1632 FM-2645747 SCREW. . . . 5 Col. . . . felt 1 WO-A-1624 FM-GPW-10116 WASHER. lock) KIT. . . . . . generator armature terminal. . 4 -Col. brush 2 WO-A-1628 FM-GPW-10057 WASHER. . lock WASHER. . . . . . . Field Main:enance Major 5th Ech) herhaul Total 3rstYear Procurement Col. . KIT. . . . . retaining 1 WO-A-1623 FM-355260-S7 SPRING. repair. . felt 1 WO-A-1646 FM-GPW-10212 WASHER. . . . cover 1 WO-A-1589 FM-34141-S7 NUT 3 WO-A-1636 FM-31588-S7 SCREW. assembly (AL-GEB-44) (issue until stocl exhausted) . . . . . . 1 12 ktirnated Reqmts. . . .

. . . .. . . . . . . . . . . . . . . . . . . . . . x-20NF-2) (AL-X-156) (BBHXlAA) (issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . .. . . . PULLEY. . . . . % in. . . cd-pltd. . . WASHER. . No. generator frame (AL-DK-23). S. . . . . . .. . . 10 (.. . . . . . cd-pltd. . . . . generator armature terminal (hex. . . . . . . . . . . . . .138)-32NC-2 x (AL-8X-1420) (issue until stock exhausted). . .. . . . . No. .. . No. . . . . . . . . . .. . . . . . . . . . drive. .. . . . .242)-24NC) (AL-8X-177). . . . . . . . . . . . 10 (. . S. . . . . . . . . . . . . . . cd-pltd. . .. . . cd-pltd. . . . . S. . cd-pltd. . cd-pltd. .. 10 (. . . . . . . . . . . . S.. . . . . . . . . .190)-32NF) (AL-8X-794). .l75 hole) (AL-X-847) (Willys only) (issue until stock exhausted). . 10 (. . generator (AL-SP-484-A). . . OILER. . . . . . . . . . W x) s6) x) x6) . cd-pltd. . . . . . . generator head band screw (sq-hd. . . . . . . . . . . generator drive end bearing (AL-CG-6) (issue until stock exhausted). . ... . generator drive end bearing retainer (rd-hd. S. . . 10 (. . . . . . S. . . . . . . . . . . . . . . .. . . . . . . generator commutator end plate. . . . .. . . . .164)-32NC-2 x (AL8X-305) (issue until stock exhausted). . NUT. . . . . . . . 6 (. . . . . No. . . . . . . . . . SPRING. . . . S. . dowel. . SCREW. . . . generator head band (rd-hd. SPACER. . . . . S. . SCREW. . . . . . WASHER. . . TERMINAL. . .. . . . SCREW. . . generator. . . . . SCREW. . . . . . . . . . . . . . . . . . . . PIN. . . . . . . generator. . drive. No. . . . . . .. . . . PULLEY. No. .. . . . . . . . . . .. . . . . . . ... . . . . . No. . .190)-32NF-1) (BBMXlC-15) (issue until stock exhausted). . . . . . . . S. . SCREW. . .190)-32NF-2 x %) (AL-8X-311) (issue until stock exhausted). . . . . . . . . . . . . . . . S. 10 (. . . . . . . . . . . . w/SPACER. .. . . . . . . . . . .. . . . . . . . . . . 14 (. . . . . . generator pole piece (AL-GBY-38A) (issue until stock exhausted). . . cd-pltd. . .. SCREW. .138)-32NC-V (AL-8X-140) (BBKX2A-15) (issue until stock exhausted). . generator field ground screw (hex. . . . 8 (. . . . . . . generator (press in type) (before Willys engine 158007) (AL-X-489). . . . . . . . .. . . . . . . PLATE. . . . . . generator (machine fl-hd. generator field terminal post (hex.190)-32NF-2 x (after Willys engine 158007) (AL-8X-1368). . tinned. No. PIN. . . . .190)32NF-2 x 5/(6) (AL-8X-870) (issue until stock exhausted). . . . . .095 (generator armature shaft) (AL-GEW31) (issue until stock exhausted). . . . . . . . . . . . . .NUT. . . . pole. assembly (Willys only). . . . . . . . . . . .. . . . . assembly (S. . . . . . commutator end. SCREW. . . . . . POST. . NUT. . . . cd-pltd. . . .. . . . . . . . . .. . . . . . . . assembly (after Willys engine 158007) (AL-GCE-125A) . . . . .190)-32NF-2 x 1%) (AL-8X-715) (issue until stock exhausted). .. . .. . .. . . . . . . . . . . . . generator armature terminal (No. . . . generator ground (rd-hd. . . . . . generator armature lead (br. cd-pltd.. . . . NUT. . . . . . . . plain. .. . I7/5i x 1% x . . No. . . . generator commutator end cover (fill-hd. . . . generator shaft (AL-GEG-31) (Willys only). TERMINAL. . . . .. . . . . . .l75 hole) (AL-X-959) (Willys only) (issue until stock exhausted). . . .. ground. 10 (. . S. . . . . ... . . generator pulley to shaft (hex. . . . . . . .. . . . . . . . generator brush lead (rd-hd. . . . . . . . . . . .. generator field terminal (No. . . PLATE. generator brush (AL-GCE-53) (issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . S. 14 (. . (generator armature terminal) (AL-8X-361). . .. . . . .190)-32NF) (AL-GEB-58). . WASHER. . . ... . . . . . . . . . . generator drive pulley nut (cotter. . . . .. drive end. . . . . . . . . . . S. . . . . . . . . x (AL-MN-21). . . . . . . . 6 (. . generator. . . . . % x 1) (AL-X-404) (BFAXlCG) RETAINER. . . ... . . . . PIECE. No. cd-pltd. . . . . . . . . . . .. . generator field (br. . . . . . . . .. . . . . slotted. . . . . . . generator (AL-GEB-29). . . . . . . . S. . . . . . . . . . .242)-24NC) (AL-GEB-27). NUT. . POST. . . . tinned. . . . . . . . . . . . No. . . . . SCREW. heavy. . . . . . . . . . . . assembly (before Willys engine 158007) (ALGCE-1125) . . . . . .190) (generatot field terminal) (AL-8X-349) (issue until stock exhausted). . . . . . . .. alloy-S. 10 (.. . . . . .

0

cn

f

GROUP 06-ELECTRICAL

9-

ul

(Cont'd)

8

-

Per 100 Major Items

Part Number

0

Figure
Numbel

Official
Stockage
Number

Willys

Col. 1

Col. 2

Col. 3

Ford
-

-

06-1
06-1
06-1
06-1

WO-A-1624
WO-A-1644
WO-A-1646
WO-A-1597

06-1

WO-A-1593
WO-A-1614
WO-A-1613
WO-51532
WO-A-1635
WO-5168
WO-A-1612

06-1

06-1

WO-5045
WO-A-1619
WO-A-5288
WO-A-1621

WO-6167
WO-53025
WO-A-1491
WO-A-1470
WO-A-1397
WO-5910
WO-53025

Col. 6

Col. 7

(Cont'd)

x)

-

WASHER, generator commutator end, inner (felt, W x
x
(AL-DH-7)
WASHER, generator drive end head, inner (felt, 13/16 x 1% x %) (AL-GAU-31)
WASHER, generator drive end head, outer (felt,
x 1 x %) (AL-GT-78). .
WASHER, insulating, generator armature terminal, outer (I7&
x 9/1/6 x %)
(AL-GC-26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, insulating, ger~eratorfield terminal, outer (I3& x 9/16 x !4) (ALGBW-34) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, generator terminal and ground screw (lock, S., No. 10) (.190)
(AL-12X-196). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, lock, generator field ground (S., tinned, No. 6 (.138)) (AL-12X-194)
(issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, lock, generator brush lead (S., NO. 8 (.164)) (AL-X-195). . . . . . . .
WASHER, lock, generator commutator end cover screw (S., tinned, No. 10
(.190)) (AL-12X-544). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, lock, generator bearing retaining bolt (S., No. 10 (.190)) (AL-X-196)
WASHER, lock, generator armature terminal (S., tinned, No. 14 (.242))
(AL-12X-193) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in. (generator bearing retaining screw) (AL-X-199). ..
WASHER, lock, S.,
WASHER, lock, % in. (before Willys engine 158007) (AL-12X-203). . . . . . . .
WASHER, lock, generator frame screw (S., tinned, K6) (after Willys engine
158007)(AL-12X-1014). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, retaining, generator commutator end bearing (S., plain, -254 x
13/16 x .065) (AL-DA-22) (issue until stock exhausted). . . . . . . . . . . . . . . . . . . .

0601A-GENERATOR
WO-A-1399
WO-6157

2 Mos.
Major
Field
Main- Overhaul
enance (5th Ech)

Total
%styear
Procurement

f

Lstimated ,
Reqmts.
per 100
%builds

-

Col. 5

0601-GENERATOR

OD
N

)uantity
Reqd.
Ier Unit
Assy.

ITEM

z

20

-

-

-

4

ATTACHING PARTS

BRACE, generator, short (issue until stock exhausted). . . . . . . . . . . . . . . . . . . .
BOLT, hex-hd., s-fin., alloy-S., 5/Cs-18NC-2 x 1% (brace to generator)
(BANXlBD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, reg., hex., S., S/1'6-18NC-2 (GM-102634) (BBAXIB). . . . . . . . . . . . .
WASHER, lock, S., cd-pltd., internal, external teeth,
in. (GM-178378)
BRACE, generator, w/HANDLE, assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSHING, generator brace locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, generator support insulator (hex-hd., S., %-24NF-3294). . . . . . . . . . . .
NUT, hex., S., 5/16-24NF-2 (GM-103025) (BBBXlBA). . . . . . . . . . . . . . . . .
WASHER, lock, S., cd-pltd., internal, external tooth, % in. (Bond No. 7)
(GM-178378). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

-

-

63

-

6

10

-

Col. 8

Col. 9

Col. 10

x)

BOLT, pivot, generator brace (hex-hd., S., %-24NF-2 x
(B19450CB
(issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, hex., S., %-24NF-2 (GM-103026) (BBBXlCA). . . . . . . . . . . . . . . .
x
2 I.D. x 3 4 thk.) (BECXlK).
WASHER, lock, 5., % in. (2x2 O.D. x 1
SUIDE, adjusting, generator brace (issue until stock exhausted). . . . . . . . . .
BOLT, hex-hd., S., %-24NF-2 x 1% (guide t o brace) (GM-106286
(BAQX4AA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, hex., S., %-24NF-2 (GM-103026) (BBBXlCA). . . . . . . . . . . . . . . .
WASHER, plain, S., % in.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, lock, S., % in. (2% O.D. x 1
x
2 I.D. x
thk.) (BECXlK) .
INSULATOR, generator support (rubber, 1x6 O.D. x % I.D.). . . . . . . . . . . .
SPRING, generator brace (issue until stock exhausted). . . . . . . . . . . . . . . . . .
SUPPORT, generator, assembly (issue until stock exhausted). . . . . . . . . . . . .
(support to block). . . . . . . . . . . . . . .
BOLT, hex-hd., S., %-16NC-2 x
WASHER, lock, S., % in. (2% O.D. x 1% I.D. x
thk.) (BECXlK). .
WASHER, generator support (214 hole). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, generator support (334). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xz

x2

0601B-GENERATOR

REGULATOR

ARMATURE, cutout relay coil, assembly (AL-VRY-1043) (Willys only). . .
ARMATURE, current regulator coil, assembly (AL-VRY-1061B) (Willys on1
ARMATURE, voltage regulator coil, assembly (AL-VRY-1080B) (Willys on1
BRACKET, current regulator coil, adjusting, assembly (AL-VRA-106(
(Willysonly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, mounting bridge (fil-hd., S., cd-pltd., No. 8 (.164)-32NC x 2
(AL-8x4378) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, mounting bridge and bracket (fil-hd., S., cd-pltd., No. 8 (.I64
32NC x 5/(6 (AL-8x488) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, plain, S., cd-pltd., No. 8 (.I64 in.) (AL-8X-350) (Willys onl:
WASHER, lock, S., No. 8 (.I64 in.) (AL-X-195) (Willysbnly). . . . . . .
BRACKET, mounting, resistor (AL-VRA-67) (Willys only). . . . . . . . . . . . .
SCREW, rd-hd., S., cd-pltd., No. 8 (.164)-32NC x % (AL-8X-55) (Will:
only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, plain, S., cd-pltd., No. 8 (.I64 in.) (AL-8X-350) (Willys onl:
WASHER, lock, S., No. 8 (.I64 in.) (AL-X-195) (Willys only). . . . . . .
BRACKET, stationary, cutout relay, w/CONTACT (AL-VRH-1073) (Will:
only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, mounting, bridge (fil-hd., S., cd-pltd., No. 8 (.164)-32NC x !
(AL-8x478) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, mounting, bridge (fil-hd., S., cd-pltd., No. 8 (.164)-32NC x !
(Ah-8X-888) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, plain, S., cd-pltd., No. 8 (.I64 in.) (AL-8X-350) (Willys onl,
WASHER, lock, S., No. 8 (.I64 in.) (AL-X-195) (Willys only). . . . . . .
COIL, cutout relay, assembly (AL-VRY-3035) (Willys only). . . . . . . . . . . . .
COIL, current regulator, assembly (AL-VRY-3070D) (Willys only). . . . . . .
COIL, voltage regulator, assembly (AL-VRY-3071-B) (Willys only). . . . . .
NUT, mounting, coil, hex., S., cd-pltd., M-20NC (AL-8X-1055) (Will
only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, lock, S., % in. (AL-X-535) (Willys only). . . . . . . . . . . . . . . .

SNL 6-503

FIGURE 06-2-VOLTAGE
Willys
Item

Part N o

.

COVER . . . . . . . . . .WO-A-9042
NUT . . . . . . . . . . . .WO-A-9040
WASHER . . . . . . . . WO-A-9041
COIL assembly . .WO-A-9049
WASHER . . . . . . . .WO-A-9043
WASHER . . . . . . . .WO-A-1616
BRACKET . . . . . . . WO-A-7807
SCREW . . . . . . . . .WO-A-7803
SCREW . . . . . . . . .WO-A-8993
WASHER . . . . . . . .WO-A-5262
WASHER . . . . . . . .WO-A-1666
SCREW . . . . . . . . .WO-A-9050
SCREW . . . . . . . . .WO-A-1620
COIL assembly . . WO-A-9051
INSULATION ....WO-A-7799
INSULATION ....WO-A-9048
GASKET . . . . . . . .WO-A-9047
GASKET . . . . . . . .WO-A-9046

Ford
Part N o

.

Gov't
Group N o

(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)

.

0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B

REGULATOR
Willys
Item

Part N o

.

BRACKET . . . . . . . WO-A-7801
COIL assembly . .WO-A-9044
ARMATURE .....WO-A-7800
SCREW . . . . . . . . .WO-A-7802
SPRING . . . . . . . . . WO-A-7798
SCREW . . . . . . . . . WO-A-7797
NUT . . . . . . . . . . . . WO-A-7796
NUT . . . . . . . . . . . .WO-A-5260
CONNECTOR ....WO-A-9052
SPRING . . . . . . . . .WO-A-7806
SCREW . . . . . . . . .WO-A-1620
RESISTANCE ....WO-A-9054
SCREW . . . . . . . . .WO-52781
NUT . . . . . . . . . . . . WO-A-9053
RESISTANCE ....WO-A-5256
ARMATURE . . . . .WO-A-7809
ARMATURE .....WO-A-7808

Ford
Part N o

.

Gov't
Group No

(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only) .
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)
(Willys only)

.

0601B
0601B
0601B
0601B
0601B
06013
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B
0601B

RA PD 305084-A

SNL 6-503

0

UI

f

GROUP 06-ELECTRICAL

e-

ul

8

Part Number
Figure
Number

-Col. 1

Official
Stockage
Number

Willys

Ford

Col. 2

Col. 3

Col. 4

8

(Cont'd)

ITEM

Col. 5

d

w

Per 100 Malor Items
Juantity
Reqd.
2 Mos.
Total
Major
per Unit Field
%sty ear
?verhaul
MainProcureb y .
:enance .5th Ech)
ment
Col. 6

Col. 7

REGULATOR (Cont'd)

0601B-GENERATOR

CONNECTOR, series coil (AL-VRA-46) (Willys only). . . . . . . . . . . . . . . . . . . .
COVER, voltage regulator, assembly (AL-VRA-1002) (Willys only). . . . . . . .
NUT, mounting, cover, hex., S., cd-pltd., x-20NC (AL-8X-163) (Willys
only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, plain, S., cd-pltd.,
in. (AL-8X-361) (Willys only). . . . . . . .
WASHER, lock, S., tinned,
in. (AL-12X-199) (Willys only). . . . . . . . .
WASHER, rubber (VRA-109) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, cover (AL-VRA-50) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, terminal (AL-VRA-51) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATION, cutout relay stationary contact bracket (AL-VRA-76) (Willys
only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATION, terminal (AL-VRA-52) (Willys only). . . . . . . . .
KIT, repair, current, regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Composed of:
1 WO-A-7808 ARMATURE
1 WO-A-7796 NUT, adjusting
1 WO-A-7797 SCREW, adjusting
2 WO-A-7802 SCREW
1 WO-A-7806 SPRING
3 WO-A-1666 WASHER
3 WO-51532
WASHER, lock)
KIT, repair, generator cutout relay. . . . . . . . . . . . . . . . . . . . . . . . .
(Composed of:
1 WO-A-7800 ARMATURE
1 WO-A-7801 BRACKET and CONTACT
1 WO-A-7799 INSULATION
1 WO-A-7796 NUT, adjusting
1 WO-A-7797 SCREW, adjusting
2 WO-A-7802 SCREW
2 WO-A-7803 SCREW
1 WO-A-7798 SPRING, armature
3 WO-A-1666 WASHER
2 WO-A-7795 WASHER
2 WO-A-7804 WASHER
3 WO-51532
WASHER)
KIT, repair, voltage regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Composed of:
1 WO-A-7809 ARMATURE

x

1
1

-

2
4
2
2
1
1

-

10
5

1
1
as req.

-

as req.

3

as req.

3

3

Col. 8

Col. 9

ktimated
Reqmts.
per 100
bbuilds
Col. 10

1 WO-A-7796 NUT, adjusting
1 WO-A-7797 SCREW, adjusting
2 WO-A-7802 SCREW
1 WO-A-7806 SPRING
3 WO-A-1666 WASHER
3 WO-51532
WASHER)
LEAD, voltage regulator armature to base (AL-VRH-26) (Willys only). . . . .
NUT, series connection (hex., S., cd-pltd., NO. 10 (.216)-32NC) (AL-8X-173)
(Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, adjusting screw (knurled, br., No. 10 (.216)-48NS) (AL-VRA-15)
(Willysonly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESISTANCE, carbon (marked 7) (AL-TC-51U) (Willys only). . . . . . . . . . . .
RESISTANCE, carbon (marked 80) (AL-TC-SIN) (Willys only). . . . . . . . . . .
REGULATOR, generator, 6V., 40 amp., assembly (AL-VRY-4203A). . . . . . .
(Includes :
REGULATOR, current limiting
REGULATOR, voltage
RELAY, cutout)
BOLT, hex-hd., s-fin., alloy-S., 5/(6-24NF-2x 1 (regulator t o bracket). .
WASHER, plain, S., 5/(6 in.
O.D. x 34 I.D. x G ) (GM-106262). . . . .
WASHER, lock, S.,
in. (1% O.D. x 1% I.D. x % thk.) (BECXlH). .
SEAL, lead and wire (AL-GAG-138) (Willys only). . . . . . . . . . . . . . . . . . . . . . . .
SCREW, adjusting (br., No. 10 (.216)-48NS-2 x 9 4 ) (AL-VRA-16) (Willys
only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW,rd-hd., S., cd-pltd., No. 10 (.216)-32NF x (AL-8X-321) (Willys only)
(2 used lead connection
1 used ground)
SCREW, mounting, resistor (rd-hd., S., cd-pltd., NO. 8 (.164)-32NC x %)
(AL-8x45) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, rd-hd., S., cd-pltd., No. 10 (.216)-32NF x % (AL-8X-309) (Willys
only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(6 used base mounting
1 used lead connection)
SCREW, terminal, fil-hd., S., cd-pltd., 5/(6-24NFx % (AL-8X-137) (Willys only)
SPRING, cut out relay (S., wire, 16 turns) (AL-VRA-17) (Willys only). . . . .
SPRING, voltage regulator and current regulator coil (S., wire, 14% turns)
(AL-VRA-84) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, S., cd-pltd., No. 10 (.I90 in.) (AL-8X-133A) (Willys only). . . . . .
(6 used base mounlhg
1 used ground
4 used lead connection)
WASHER, lock, S., No. 10 (.216 in.) (AL-X-196) (Willys only). . . . . . . . . . . .
(6 used base mounting
1 used ground screw
4 used lead connection)
in.) (AL-12X-1014) (Willys only)
WASHER, lock, terminal screw (S., tinned
WASHER, insulating cutout relay stationary contact bracket (.I87 x .250
5ji) (AL-GAA-35) (Willys only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, insulating cut out relay stationary contact bracket (114 x % x
(AL-X-1465) (Willys only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

v6

(x

xi)

VI

f

GROUP 06--ELECTRICAL (Cont'd)

e-

!i

Per 100 Major Items

Part Number
Figure
Number

Official
Stockage
Number

Willys

Ford

Col. 2

Col. 3

Col. 4

ITEM

)uantity
Reqd.
Ier Unit
Assy.

Col. 5

Col. 6

-Col. 1

0602-CRANKING
06-3
06-3

06-3
06-3
06-3

OD
OD

06-3
06-3
06-3
06-3
06-3
06-3

06-3

06-3
06-3
06-3
06-3

MOTOR

1
ARMATURE, cranking motor, assembly (AL-MZ-2089). . . . . . . . . . . . . . . . . . .
1
BAND, head, cranking motor, assembly (AL-MZ-1024G). . . . . . . . . . . . . . . . . .
1
NUT, sq., S., NO. 10 (.190)-32NF-2 (AL-8X-794) . . . . . . . . . . . . . . . . . . . .
1
SCREW, machine, rd-hd., S., No. 10 (.190)-32NF-2 x 1 (AL-X-714). . . . .
BEARING, cranking motor, ,626 x .7535 x .735, absorbent bz. (AL-MG-77A)
1
(issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
BEARING, cranking motor, intermediate, assembly (AL-MAB-2040A). . . . . .
2
BRUSH, insulated cranking motor (AL-MZ-12). . . . . . . . . . . . . . . . . . . . . . . . . . .
1
BRUSH, grounded, cranking motor, assembly (AL-MZ-1034). . . . . . . . . . . . . . .
1
BRUSH SET, cranking motor (AL-MZ-2012-S) (issue until stock'exhausted) . .
(Includes:
2 WO-109431 BRUSH
2 WO-109446 BRUSH)
1
BUSHING, cranking motor (in flywheel housing). . . . . . . . . . . . . . . . . . . . . . . . .
1
BUSHING, insulating, cranking motor terminal post (AL-MU-31) . . . . . . . . . .
1
COIL, cranking motor, lower left (AL-MZ-1009) (issue until stock exhausted)
1
COIL, cranking motor, lower right (AL-MZ-1008) (issue until stock exhausted)
1
COIL, cranking motor, upper left (AL-MZ-1007). . . . . . . . . . . . . . . . . . . . . . . . . .
COIL, cranking motor, upper right (AL-MZ-1010). . . . . . . . . . . . . . . . . . . . . . . .
1
CONNECTOR, cranking motor field coil (AL-MZ-32) (issue until stock ex2
hausted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE, Bendix, assembly (AL-EBA-46). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
HEAD, driving, cranking motor Bendix (AL-EB-8503) (issue until stock exhausted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
HOLDER, cranking motor brush (AL-MZ-16). . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
HOUSING, cranking motor Bendix drive pinion, assembly (AL-PS-1079A). . .
1
BOLT, hex-hd., S., No. 10 (.190)-32NF x 31& (AL-MZ-52). . . . . . . . . . . . . . . .
-4
WASHER, lock, S., No. 10 (.I90 in.) (AL-X-196). . . . . . . . . . . . . . . . . . . . .
4
INSULATION, cranking motor field connection (AL-MZ-30A) (issue until
stockexhausted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
KEY, Woodruff, No. 6 (AL-X-261) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
KIT, repair, cranking motor (issue until stock is exhausted, then use WO-A7836) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . as req.
KIT, repair, cranking motor (was WO-A-6756) (issue until stock exhausted). . as req.
(Includes:
1 WO-A-1583 FM-GPW-11135
BEARING
1 WO-A-1588 FM-36954-S7
SCREW, head band
1 WO-A-1589 FM-34141-S2
NUT, head band

2 Mos.
Major
Field
Main- Overhaul
(5th Ech)
enance
Col. 7

Col. 8

Total
%stYear
Procurement
Col. 9

Lstimated
Reqmts.
per 100
qebuilds
Col. 10

. . .. . .WO-A-1582 COIL . . . .. .. . . WO-109445 SCREW .. . . . WO-5017 CONNECTOR . . . . . .WO-A-1555 Ford Port N o SPRING . . . . . WO-A-1559 WASHER . . .WO-A-1574 SHAFT .WO-A-1579 COIL .WO-A-1576 BEARING . . . . WO-A-1572 ARMATURE assembly . .WO-A-1554 TERMINAL . . . MOTOR ASSEMBLY Key Item Willyr Part N o . . . .WO-A-1568 RA PD 305076-A SNL 6-503 . WO-109442 WASHER .WO-A-1585 BOLT . WO-109455 INSULATION . . . . .. . .. . . Gov't Group N o . . . . .WO-109446 WASHER . . . . . . .WO-A-1566 BRUSH . .WO-A-1557 BRUSH . WO-A-1577 SCREW .A B C D E F G H J K L M N O P Q R S T U V W FIGURE 06-3-CRANKING Key Item Willys Part N o . . .. .. .WO-109433 WASHER . . . . . . . .. . . . . . . . . . . .WO-A-1565 . ... WO-109431 COIL . ..WO-A-1563 KEY .WO-A-1584 SPRING .. . BAND . . . . . WO-109437 COIL . WO-A-1560 Ford Part N o . . . SCREW .WO-A-1556 WASHER . .WO-109436 PIECE . WO-109428 NUT . . . . . . . . . . .WO-A-1581 HOUSING assembly . . . . . .. .WO-A-1553 Gov't Group N o SCREW . . . BUSHING .WO-109452 HEAD assembly . . . . . . . . . .WO-A-1558 HOLDER . . .. . . .WO-109427 TERMINAL . . WO-A-1578 HEAD . . .. . . .

. . . . . . . . . repair cranking motor field coil. . repair. . 3 Col. . . . KIT.. . . . . cranking motor (AL-MZ-29). . hex-hd. . . pole. . . (Includes: 1 WO-109436 FM-GPW-11107 BUSHING.) (BECXlK) . . . s-fin. .. . . . . Woodruff 1 WO-5017 FM-74175-S7 SCREW. . . . . 8 Total %styear Procurement Col. I. . . . lock 2 WO-A-1571 FM-34803-S7 FM-34803-S7 WASHER. . . . %-16NC-2 x 1% (to bell housing) GM100135)(BANXlCD) . . . . . . . . . . . . . . . . . Col. . 2 2 WASHER. . 6 -Col. . . . . . (2% O. . lock) 1 WO-109437 FM-GPW-11095 1 MOTOR. 4 PIECE. assembly (AL-MZ-4113). . . . . 1 8 h) 12 Mos. . head 2 WO-A-1584 FM-355164-S SET. lock) 2 WO-A-1574 FM-B-11379 KIT. . . lock. . . BOLT. . . x 1%. . . brush 1 WO-A-1552 FM-GPW-11535 SPRING. . shaft spring 1 WO-A-1579 FM-GPW-11382 SLEEVE 1 WO-A-1575 FM-B-11357-A SPRING. 4 Per 100 Major Items Part Number Official Stockage Number I T E M !uantity Reqd. brush 4 WO-109445 FM-B-11059 WASHER. . . per 100 bbuilds Col. . . f GROUP 06--ELECTRICAL (Cont'd) eul 8 Figure Numbel Willys Ford Col. . . . (Includes: HEAD 1 WO-A-1576 FM-B-11381 KEY. Major Field Pverhaul MainLenance . . . . .. . 3 8 13 - ktimated Reqmts. 7 Col. .0 U. w/KIT only 2 WO-52960 2 WO-109455 FM-GPW-11036-B WASHER.5th Ech) Col. 9 0602--CRANKING MOTOR (Cont'd) SCREW. S.. .D. . . . . . . ?/. . . x y thk. . . . 10 . insulating 1 WO-109427 FM-GPW-11082 COIL 1 WO-109428 FM-GPW-11084 COIL 1 WO-A-1560 FM-GPW-11083 COIL 1 WO-A-1563 FM-GPW-11085 COIL 2 WO-A-1558 FM-GPW-11090 CONNECTOR INSULATOR 1 WO-A-1557 FM-GPW-11089 NUT 2 WO-A-1565 FM-355944-S5 1 WO-109433 FM-GPW-11103 POST SCREW 4 WO-A-1559 FM-355485-S7 TERMINAL 1 WO-A-1554 FM-GPW-11102 WASHER 2 WO-5051 FM-34806-S2 WASHER 1 WO-A-1555 FM-34706-S2 1 WO-A-1553 FM-GPW-11094 WASHER. . . . . . . . . alloy-S. . . .D. 5 Col. as req. . . . . . . . . . . . . . . . ler Unit Amy. lock. . . . head commutator 2 WO-A-1572 FM-31596-S SCREW. . . . . drive 1 WO-A-1577 FM-GPW-11375 WASHER. . cranking. . . head spring 1 WO-A-1578 FM-GPW-11377 SCREW. 2 Col. cranking motor Bendix drive. . . . . . thrust) as req. . insulating WASHER. . . . . . . . . . . . . . . . . .

. %-16NC x (issue until stock exhausted. . . assembly (AL-IGS-1080) (issue until stockexhausted) . . . . . . . . . . . hex-hd. . . . . . . . . . %-16NC-2 x 1 (to crankcase) (was WO-A-1746) (BCAXlCB) (Willys only). . . . . . . . . . . . SPACER. . WASHER.. . . . cranking motor Bendix drive w/PINION. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . compression. . . assembly (AL-IGP-3028). . . . outer (AL-MAB-31). . . . . . . . (GM-106262). 10 (. . . . . . . . . . . . . . . WASHER. RING. . . . . . . . . . . . . . . WASHER. . . . . . then use WO-51405) . insulating. . . . . cranking motor brush (AL-MZ-19) (issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . ov-hd. . . . . . . . . . . No. . . . . . . . dowel. internal... . . . insulating. . . . . . . . cd-pltd. . . . . . . . . . . . . . . . . . . NUT. . . . . . . . . cranking motor. . . . . . . . . . . . . . . . . . . . . . S. . . . . . . . . . . cranking motor. . . . . . WASHER. . .. . . distributor. . . . x) ARM. . . . . S. . . advance control. . . . . PLATE. . . . cranking motor. WASHER. . . . . . . . lock. . . . . . .. . . . 10 (. . . WASHER. . . . . . . . . . . .. . . . . . S. . ARM. . . . hex-hd. . . . cranking motor armature. . . . . . . . . . 5/ib in. . . . (GM-178551) WASHER. cranking motor (AL-EB-8505). . . (Ford) . . WASHER. . . . SCREW. . . . . . . . . . . . . . . . . . . . . cd-pltd. . . . . assembly (AL-EBA-4611) (issue until stock exhausted). BOLT. . . . . . . . . . . plain. . . . (Willys) . . .. . . . . . . . external. tooth. . . . . . . . . reg. . . .. . . . . . .. . . . . . . S. . . . . . SCREW. . . . . . . (AL-MU-37). . . . . . . . . . . . . . . cranking motor terminal post. . . . . . . . cranking motor (y6-24NF) (AL-MU-28). . Bendix drive. . . . . commutator end (lock. cranking motor terminal post. . . . . .. . . commutator end. . . . . . . .. SUPPORT. . . . . . . hex. . . . . . . . . . . . . . . . . . (GM-178378). . . . BOLT. . . . . . . POST.) (AL-X544) . cranking motor intermediate bearing (AL-MAB-88). . . . . . . . . . cranking motor terminal post. . . . . . . . . . . . . . . SPRING. S. . . . . . . % in. . SLEEVE. . hex-hd. . . . terminal.190)-32NF x % (plate screw) (AL-X-902). SHAFT. . takeup. . . . breaker. . . . . . . . . . . . internal tooth. . . . . . . . . . . . . .. . . . . . . . . . . WASHER. . . lock. . . . s-fin. . . . commutator end plate (tubular. . . . . .. . thrust. . . . . . . . . . . . . . . . . . . . . . . . . . . . TERMINAL. . . . . . . . . . 48 x (AL-X-532). . . . . . . . . . . . . . . . . . . . . . s/6 in. . . Bendix drive (AL-EB-8734) (issue until stock exhausted) . . . . . . . . . cranking motor Bendix head spring (AL-EB-8506). . . lock. . . . . . . cranking motor field coil (AL-MU-14). . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . % in. . . . . . . . % in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . inner (AL-MU-39) (issue until stock exhausted). . . . . . . . alloy-S. . . . . . . . SPRING. . . . . WASHER. . . . . . . . . . . . . . . cranking motor. . . (Ford) . . . . . . . . . . . . . . . S. . . . . . . fill-hd. lock. . . . . . . . . . . . . . . .. . . . assembly (AL-MZ-2156). . . . . . . . .645 x 1 x '4)(AL-MU-54). . . . . . . . . . . . . . . WASHER. . . . . . (BECXlH). . . . . . . . . . . cranking motor pole piece (AL-MZ-38A). . . . . . . . . . . . . cranking motor Bendix shaft spring (AL-EB-8507). . .. . %-24NF (AL-5X-1376) (issue until stock exhausted). . distributor. . . . thrust. . . . . SCREW. . . . . . . . . . . . . . . . . . . . . .I90 in. cranking motor Bendix drive (AL-EB-7819s) (issue untilstockexhausted) . . : . . . . . .. RIVET. . . . . . 5/1'6 in. . . . . . . . lock. . . . . . . . . . . . . . . . locating. . . . . .. . . . . . commutator end (fibre.. . . . . . . . . . . cranking motor bearing (AL-MZ-51). . . . . . . . . . .WO-A-1586 WO-A-1566 WO-A-1572 WO-109433 WO-A-1565 WO-5051 WO-A-1580 WO-A-1567 WO-A-1578 WO-A-1559 WO-A-1579 WO-A-1581 WO-A-1575 WO-A-1569 WO-109445 WO-A-1577 WO-638646 WO-A-1746 WO-51405 WO-52132 WO-5437 WO-53026 WO-53025 WO-51833 WO-A-1554 WO-A-1555 WO-A-1553 WO-109437 WO-A-1571 WO-A-1574 WO-109455 WO-A-1674 WO-A-1570 PIN. . . . . . . . . . . . . cranking motor (issue until stock exhausted). . . . . . . . . . . . . . . . . . . SCREW. . . . . . (AL-X-1014) (BECX3H). . . . . . . . . . . . . . . . . . BOLT. . . . xi'G-24NF-2 x % (to cranking motor) (GM-106279). . . . . . . . . . . . . cranking motor housing screw (AL-EB-108). . . . No. (Willys) . . S. . . . . .

WO-A-1653 . . . . . . . . . . . . . . . . .WO-A-1664 . . . . . .WO-A-1678 WASHER . . . . . . . . . . . . PLATE . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1636 WASHER . . . . . . . . . . . . .WO-A-1655 ROTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1669 . . . . . . . . . . . . . . . . . . WO-107128 PIN . . . . . . . . . . .FIGURE 06-4--DISTRIBUTOR ASSEMBLY Item Willys Part N o . . . WO-A-1661 SPRING . . . . WO-A-1677 COVER . . . . . . . . . . . . . . . . . WO-A-1671 WASHER . . . . .WO-A-1668 Ford Part N o . . . ARM . . . . . . . . . . . . . . . . . . . . . WO-A-1686 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SNAP RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1682 BASE assembly . . WO-A-1667 CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A. . . . . . . . . . . . . . . . . . . . . . Willys Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1633 . . . . . . . . . . . WO-A-1666 . CAP assembly . . . . WO-A-1631 PLATE . . . . . . . . . . . . . . . SCREW . . . .1659 WASHER . . . . Gov't Group N o 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 . . . . . . . . . . . . . . . . . . . . . .WO-A-1570 WASHER . . . . . . . .WO-A-1660 WASHER . . . . . . . . WO-A-1674 RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1670 .WO-A-1658 SCREW . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . WO-106740 OILER . . . . . . . . . . . . . . . FM-GPW-12155 FM-72867-S7 FM-GPW-12267 FM-GPW-12195 FM-GPW-12193 FM-B-10141 FM-GPW-12145 FM-COW-42084 FM-GPW-12174 FM-34803-S7 FM-31583-S7 FM-36787-S7 FM-34701-S7 FM-GPW-12217 FM-GPW-12162 FM-34702-S7 FM-31027-S8 Gov't Group N o 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 0603 . . . . . . . . . .WO-A-1673 SPRING .WO-A-1672 WEIGHT . . . . . . . . WO-A-1683 SPRING . . . . . . . WO-A-1663 ARM . . . . . . . . . . . . . WO-A-1684 SPACER . . WO-A-1685 WASHER . WO-A-1654 COLLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . WICK . . . . . . . . SHAFT . . . . . . . . . . . . . WASHER . . . . WO-A-1676 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-5168 SCREW . . . . . . . . . . WO-109453 . . . . .WO-A-1679 Ford Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . CONDENSER . . . . . . . . . . . . . . . . . . . . . . .

6 x 2 Mos. . as (Includes: 1 WO-A-1681 FM-GPW-12082 BEARING 1 WO-A-1663 FM-GPW-12217 CLIP. . . .. . . . . . . . 6 0603-DISTRIBUTOR WO-A-1679 WO-A-1681 WO-A-1655 WO-A-1663 WO-A-1659 WO-A-1631 WO-A-1670 WO-A-1669 WO-A-1687 WO-A-1660 WO-A-1244 WO-51514 WO-52702 WO-52706 WO-A-7843 Col. . . 2 Col. . . . . . S. . . . . . . . . . . terminal slot (AL-IGC-117). . . . . . distributor. cap 2 WO-A-1669 FM-34801-S7 WASHER. 4 -Col. distributor. . . . . . . . . . . assembly (AL-IGS-2135). . . . . hex-hd. . . . DISTRIBUTOR assembly (AL-1GC-4705).lock 1 WO-A-1685 FM-72867-S7 RIVET SCREW. - - . spring 1 WO-A-1660 FM-GPW-12174 COVER 1 WO-107128 FM-B-10141 OILER 2 WP-A-1683 FM-GPW-12145 PIN. . distributor. 1 I T E M )uantity Reqd. . EONDENSER. . . . S. . .. . . . . . . . . . . . . . . . . . . . . . BEARING. No. . . . .(5th enance 1 2 1 1 1 1 1 1 1 req. . . . . . SCREW. . Ier Unit Assy. . . . . . . . . . . . . . . . . . 7 Col. . . . . . . . . . . . ZAP. . . . (BECXlG). in. distributor. . . . . Col. . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . assembly (AL-IG-1324). .138)-32NC x 5 h (AL-8X-1546) (issue until stock exhausted). . . . . . . . . . . . . . . . . . repair. . . . . . . . 6 (. . . 3 Col. . (BECXlG). . . . KIT. . . . . . . 32 32 5 5 3 6 1 1 1 . 96 24 - - 30 50 45 - 154 5 5 12 14 - - - - - 6 6 16 - Istimated Reqmts. distributor. . . . . . . . . . . . . . . . 9 (Cont'd) aASE. . . . condenser 1 WO-A-1670 FM-31026-S7 1 WO-A-1668 FM-3102 7-S8 SCREW SCREW 2 WO-A-1636 FM-31588-S7 1 WO-A-1633 FM-36787-S7 SCREW. . . . . . . . . . . . BOLT. . . . . hinge 1 PLUG (AL-1GS-32) 1 WO-A-1653 FM-GPW-12177 RING. . . . . . . . . . 5 Col. M in. . . . NO. CONTACT SET distributor (AL-1GP-3028FS) (point set). . . . . 10 . . . . . . . . EOLLAR. . . . . . . WASHER. . (Includes: 1 WO-A-1570 FM-GPW-12162 ARM assembly 1 WO-A-1564 FM-GPW-12172 CONTACT. . . . .. . . . . . . . . . . . . lock 3 WO-5168 FM-34803-S7 1 WO-A-1672 FM-GPW-12120 WASHER 1 WO-A-1667 FM-34701-S7 WASHER. . . lock. . . . . . . . . . . assembly (AL-IGW-2139). . . . . . . . . . X I P . . . . . . (to cylinder block). . . . x-20NC-2 x WASHER. . . S. . . . . . . . . . . . . . fill-hd. . . . . . . . . . 8 - - 16 19 19 . . . 6 (. . distributor. . . . . . . . . . . WASHER. . condenser 2 WO-A-1682 FM-GPW-12144 SPRING. . . . absorbent bronze (AL-IG-579-A) (issue until stock exhausted) . . . . . . . . . Major Field Overhaul Ech) Main. . . . . . 32 68 1 1 5 5 Total Firstyear Procurement Col. . . . . . . .. . . . . . . . . . . . . . distributor drive shaft (AL-IGB-199). . breaker) COVER. lock. . . . . . . . . . . . . . . . . . . . . . . . . . . S. lock WASHER. . . . . . . . distributor breaker arm spring (AL-IG-676) . . . . . . . . . . . .GROUP 06-ELECTRICAL (Cont'd) -- Per 100 Major Items Part Number Figure Number Official Stockage Number Willys Ford Col. . . . . . . . . . . . No. . .138) (AL-X-1012). . . . . . . . . . . . . . . . . per 100 Rebuilds Col. .

. . . . . . . . . . . . . . . FM-34701-S7 WASHER. FM-34803-S7 FM-34702-S2 WASHER. . .190)-32NF x 5/16 (AL-SX-870). . S. . . . . . . . . . . . . . . . .. . distributor. . No. . . . . . . . . . . . distributor. . . . . . . . . . . .164)32NC x 3/1s) (AL-8X-884) (issue until stock exhausted). . breaker. 8 (. . . . assembly (AL-IGC-1148). distributor cap (AL-IG-694) (issue until stock exhausted). retaining. . distributor. NO. assembly (AL-IGS-2134L) (issue until stock exhausted). . . . . . . . . .. . S. . . . . 8 (. . . . . . .G P W . . . . 4 cyl. . 6 (.I ~ ~SHAFT. FM-GPW-12144 SPRING. . . . . FM-GPW-12177 SNAP RING. . . . . . . . . . . distributor cam (AL-IG-680) (issue until stock exhausted). thrust. . . . . . . condenser terminal (fill-hd. . 8 1 WO-A-1673 FM-GPW-12182 WASHER. . FM-36787-S7 SCREW. . . 8 Col. . . . 10 (. . . . . . FM-GPW-12191 SPRING. . . . . . . . . 5 Col. . . distributor cam and stop. . . . 1 Col. . . . . . . . . . . . . . . . . . . . . . . . RIVET. . . . . . . . . . . .I90 in. 7 Col. . . . FM-GPW-12012 SPRING. . . . per 100 Rebuilds Col. . . . S. . . . . . . lock. . . FM-GPW-12267 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1 1 12 Mos. . . FM-GPW-12083 SPRING. . . . . . friction distributor shaft. . . . . . . . . . . . . . . 6 (. . . . No. .I90 in. . fill-hd. . . . . . . Total Major FirstYeal Field Overhaul MainProcuretenance (5th Ech) ment Col. distributor. . . . . . . . . . distributor. . . . . . . . . lock. . assembly (AL-IGC-2148C). . .. . . P I N . . . . . . . . . . . . . . . . 4 I I I Per 100 Major Items ITEM Quantit) Reqd. . . . . . . . . . . . . . . . . . . 3 Col. . . . . . . . 10 . . . . . . FM-GPW-12169 SPRING. . . . . . . . . . . . . breaker part. . thrust 1 WO-A-1671 FM-GPW-12133 WICK) OILER. WASHER. . . . . . . WASHER. . . . . distributor shaft (press in sleeve type) (AL-X-490). . . . . . . . . . . . . breaker arm spring clip (hex-hd. . . . . . . . . . . .thrust 1 WO-106740 FM-GPW-12193 WASHER.. . . . distributor breaker arm (AL-IGP-30). PLATE. .. . F M . NO. . . breaker distributor (AL-IGC-1149). . . w/GOVERNOR. . .. S. . . . . . . . . . . . WASHER. . . . distributor cam (AL-IGS-99) (issue until stock exhausted). FM-GPW-12084 SPRING SET. . . . PLATE. . 2 Col. ~~ drive. . . . . . . . . . . FM-GPW-12120 SPACER. . . . . . FM-GPW-12175 SHAFT. . . SCREW. . . . . .190)-32NF x g ) (AL-8X-872) SCREW. distributor cap hinge (AL-X-1448) (issue until stock exhausted). . . . . . . . .164) ) (AL-8X-350) (issue until stock exhausted).. . . . .distributorcontactspring(AL-IG-514)(issueuntilstockexhausted) POINT. . . . . . distributor contact (AL-IG-515) (issue until stock exhausted). . . . . . . No. . . No. . . . . . . . . . . . . . distributor stationary contact (lock. distributor advance arm (AL-IG-816C). . . . . . . . . . . . . .) (AL-X-1270). . . . . No. . No. SCREW. . . . . . . . . distributor governor weight (AL-IGB-202s) (issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . . per Unii Assy. . . . slotted. .138) -32NC x 5/(6) (AL-IGC-175). . . 10 (. . . . .. PLATE. . . . . . . . . . . . . . . . . . .U) f GROUP 06--ELECTRICAL (Cont'd) eul 8 Part Number Figure Number Official Stockage Number Willys Col. locking. . . . . stationary contact (fill-hd. . . . . . . .138) ) (AL-8X-353). distributor. . left hand (AL-IGC-1132LB). . . . . . distributor breaker arm spring screw (No. .) (condenser terminal screw) (AL-X-196). Col. distributor assembly (AL-IGS-1134L). . . . . 6 I FM-B-10141 FM-GPW-12151 FM-31588-S7 FM-34803-S7 FM-GPW-12010 FM-GPW-12176 FM-GPW-12145 FM-GPW-12011 FM-GPW-12218 FM-72867-S7 FM-GPW-12200 FM-31583-S7 FM-3102738 0603-DISTRIBUTOR (Cont'd) 1 WO-A-1666 FM-34702-S2 WASHER. . . . drive shaft collar (AL-SW-213) (issue until stock exhausted) ROTOR. . . . . . . . .. . . . . . . drive. . . . .. PLUNGER. . . distributor anti-rattle (AL-IGT-69) (issue until stock exhausted). distributor (AL-IG-1657R). 10 (. 10 (. . 9 Estimated Reqmts. . .

. . .. . . . . 1 INSULATOR... . . . . . . .. . . . KIT. . .. . . . ignition cable (Willys only) . . .. distributor end (rubber). . . . . . . assembly (14MM) (CP type-AN-7).. . . . .. . ... . No. . . . distributor shaft.. . . . . . . .. .. . . 4 KIT. .. . .. . . . . . . . . . spark plug. ... . . . . . . .. assembly (before Willys serial 288835) .. . . ... . spark. . . . x-28NF-2 (bracket to stud) (GM-103024) (BBBXlAA) STUD. . 4 4 4 .. . . . . . . . . . . . . . . Then use WO-A7844 for maintenance). .. . . . . 5 TERMINAL. . (GM-174916) COIL. . . . 1 CABLE. . ... . . . . . .. . .. . .. . . 1 CABLE.. w/GASKET. .. .. .. . (issue until stock exhausted).. . w/BRACKET and WASHER.. . . in. . . . spark plug. . . . . .. . . as req. repair. .. . in. WASHER. spark plug. . . ... . . . . . . . . . . .. ignition wiring (issue until stock is exhausted.. .. . . . . . .... ... . . . . . . . .. .. . . spark plug. 1 CABLE. . . . . . . 2. . . . . . GASKET. . . . . . .2 0 N C x 1 x x-28NF-2. . . . . . . .. .. repair. . . ... . . . spark plug insulator. ... . . . . . . . . . . . .. . . .. ...WASHER. . . . . . . . .. . . 0604-IGNITION 1 2 1 COIL BRACKET. . coil primary 1 WO-A-1420 FM-GPW-12298-B CABLE.. . .. . .... . . . . . . . . ignition coil (AL-IG-17980D). . . . . . . . . . . . S. COIL. . . . . . . . . . coil primary cable... . . .. . . . . . ... .coilprimary . . . . . . .. . cd-pltd. . . . WEIGHT. . . . . 1 CABLE. .. ... . . . . . . .. . spark plug cables and coil secondary cable. oiling. . . . ignition wiring (was WO-A-6757). . . . . 4 1 WO-A-5083 FM-GPW-14321 CABLE. . .. . . . . .. . . . . . . . . . . . WASHER. . ... . . . . . . . . weather. coil secondary. x . . . 1 . ...... ignition. . . . . . . . .. . . .. . . .. . . . NO. . . 2 1 WO-A-1416 FM-GPW-12283 CABLE. . . . . . . coil secondary) SEAL.. . No. . . . .... distributor (felt) (AL-IGH-28) (issue until stock exhausted). internal. . . . .. distributor governor assembly (AL-IG-2456). . . . . NUT. . . . . . . ... . . . .. . ... . . . . . .. .. .. . . . . . . . . .. . . . .. ... 4 . . . . . . spark plug (VC-2066C-C1) (MDR-AM-504K). . 1 CABLE. . ... .. . . . . .. . 5 T I P . . .. .. . . . lower (AL-IG-90) (issue until stock exhausted). . . . . . . . . . . No. . . . . . thrust. .. . . .. . . . . . . . . . . (Includes: 1 WO-A-1412 FM-GPW-12287 CABLE.. % in. . . . . . . .. .. . . . . as req. . . . hex. . .. . . . .. . .. . NO.. .. . . . .. . .. . . . . . 2 0604B-SPARK PLUGS CAP. .. . . . . . . . 0604A-IGNITION 1 1 2 2 2 4 1 1 WIRING BUSHING. . . . . . .. . . high tension spark plug cables (AL-16-94). thrust. . ... . . . lock. . . 1 CABLE. . . . . 3 1 WO-A-1418 FM-GPW-12286 CABLE. . . . . . ... . . . ... . .. . . . . . ... . . . . . . . .. . . .. . . . . . bpark plug cable support (rubber. . . .. .. . WICK. . . .. . . . . . . .. . . .. . No. . NO. spark plug cables. .. 3 . . . . . . . . ... . . PLUG. . . . . .. upper (AL-IGS-104) (issue until stock exhausted). . . . . . hole) (issue until stock exhausted) . . . . . . . . ... .. . . . . . .. . . . distributor drive shaft. . . . . . .. . . 5 TERMINAL. . . .. . . ignition.... . . .. . .. .. . . .. . . . . . . . . . . . . . . . S. . . . . . S. .. . assembly (after Willys serial 288835) (coil does not have bottom ground connection). .. . . .. .. . . . . . . S. . .. . .. . .. . ... . . . black enamel.. . . . 1 1 WO-A-1414 FM-GPW-12284 CABLE. . . external teeth. .. . . w/BRACKET and WASHER. NO. . . . . . . .. ... . .. . . WASHER.

. . heat. . WASHER. . . . . . assembly (AL-10310-A). . . fuel gauge t o circuit breaker (issue until stock exhausted).190) (AL-2229) (Willys only). . . . . . . . . . . . . . . hex. . . . . . .018 thk. . . oil pressure. . . BRACKET. . . . . . . .cn 0 f GROUP 06-ELECTRICAL eUI 0 0 (Cont'd) Part Number Figure Number Official Stocka~e Number Willys Ford Col. . . . . . . . . . w per 100 Rebuilds Col. . . . . . . . . . . . . . . . KEY. . . . No. . . . . . . .. . . .3350DK-16910D x . .190)-32NF (to bracket) (AL-2235) (Willys only) WASHER. 8 Col. 6 0604C-IGNITION WO-A-6814 WO-A-2518 WO-A-6813 WO-52131 WO-A-6811 WO-A-1350 WO-A-8186 WO-5848 WO-A-8129 WO-A-8130 WO-A-8132 WO-A-8131 WO-A-8184 WO-A-8190 WO-6536 WO-A-8129 WO-662420 WO-A-8188 WO-6536 WO-A-8129 WO-A-5080 WO-A-5070 WO-A-5072 12 Mos. lock. Col. . . . . . . No. . . 0605B-INSTRUMENT Per 100 Major Items - - b 3 19 b 6 - b b b b 8 8 4 8 - WIRING NOTE: For cables not appearing here. . S. . . . .. NUT. .190) (AL-2229) (Willys only). . . mounting. . . NUT. . . . . . . . . hex. . . . . . . . . . . . . . . . . . . 9 -s 8 P 8 . . NO. . hex. . . . . . . . . . . . . . . . . . . . . SWITCH. . . . 10 (. . . . . . . . . (AL-10311A). . . . . . . . . . . . . . . . . . . . NUT. . . CABLE. . NUT. . .190)-32NF (to bracket) (AL-8170) (Willys only) WASHER. . . S. ignition switch (after 104402 Willys trucks).. . . . . . . . . GAUGE. . . . . . . . 3 Col. .164)-32NC-2) (GM122159) . .. . lock. . . . 8 (. . . . . . . . . . . . . . . S. BRACKET. . . . . . . . . . . . . . . . . . . . . . . S. WASHER. per Unii Assy. . . . .. . . . . . . . . . . . . . . . . . . . . . . 5 Col. . . . . . . . . . . . .. . . . . . . . . . . . . . . . S. . . . . . . . . . 10 (. . . . . . 10 (. . switch terminal (machine rd-hd. . . . . . . . . ammeter (AL-9288-A) (Willys only). .. . . . . . . . . see Group 0606B. . internal teeth . . . . . . . . . . . . . BRACKET. . . . . . . . lock. assembly (after Willys serial 202023). . . . . . . . . . . 10 (. . . . . . . . . No. .. . . . . . . . . . . . rubber) (issue until stock exhausted) . . . . . . . . 10 . . .. . . . . . . . . ignition switch (before Willys serial 202023). . . . .. . . . Estimated Reqmts. S. . . . No. . . 2 Col. . . . AMMETER. . . . . . . . No. 50 amp. . . . . (before Willys serial 202023). . . . . fuel gauge (AL-10063) (Willys only). Total Major Firstyear Field Overhaul MainProcuretenance (5th Ech) ment Col. . . . . . . . .. . . ignition switch to ammeter t o blackout switch. . . . . . . . . . . . . . . CABLE. kzd. . . . . . . . CABLE.(gauges t o bracket) (Willys only) . lock. . . . . . No. . . . . . S. . .190)-32NF (AL-2235). . . . . . . . 10 (. S. . . . 4 ITEM Quantit) Reqd. . . GAUGE. . . . . . mounting. . . . . . .. . .. . . . .fuel(AL-10313-A) . . . . . . . . fuel gauge (instrument board) t o fuel gauge tank unit (issue until stockexhausted) . . . .190) (AL-2229) (Willys only). . . . . . . . . . . . . . . . . . . . . . . .. . . heat indicator through dash (y6in. . . . . . . . INDICATOR. . . . . . . . . oil pressure gauge and heat indicator (AL-21608) (Willys only). . . . . . 7 LOCK HANDLE. . . . . . . . assembly (Moto Meter) (AL-10312-A). . . . mounting (DM-53170A) (after Willys serial 202023) (Willys only). . . . . . . . . 10 (. . . . keyless ignition. . SCREW. . . . . . . . . . . . . . . GROMMET. . . . . . . . b 4 L 4 r 0 Col. . . . . . . . . mounting.

. . . . . . . . . . hex. . NUT. . . blackout driving light switch terminal) (DM-50033). . SCREW. assembly (includes two SOCKETS) WO-A-1347 CONTROL. . . .. . . . . . w/set SCREW. . blackout driving light. . WO-A-6152 WO-A-1348 WO-A-1352 WO-111062 WO-52131 WO-A-5197 WO-A-6149 WO-A-1351 WO-A-1353 WO-52332 WO-638979 A-12056 WO-51492 WO-52706 WO-A-1345 WO-A-1332 WO-A-7225 WO-51732 WO-5914 . . . . .. . S. . lock. . . . lighting (DM-5969) (Willys only). . . dimmer. . . . . . . . . . . . . . . . S. ( B E C X l G ) . . . 8 (. . . foot. . . . lamp assembly. . :g6-24NF-2). . . . . . . . . . . instrument light (DM-29392) (issue until stock exhausted). . instrument panel light switch assembly (DM-5999) (Willysonly) . . . . . rd-hd. .. . . . rd-hd. . . . . . . . . . . . lighting. . . . . . . . . . . . . dimmer headlight. . . . . SCREW. . . . . . . . . . . . . instrument lamp. . %-20NC-2 x $4(GM-113955). . . filter (coil ignition switch) t o ignition switch t o gasoline gauge circuit breaker (black-2 white tracings). . filter (regulator battery ammeter) t o ammeter (black-2 red tracings). q6-24NF-2 (DM-53414) (Willys only). . . . . . . . . . . . . . assembly (was WO-638979). . . . . . . . . . . . . . . x-28NF-2 (GM-103024) (BBBXlAA) . . filter wiring (includes the following (4) cables. SWITCH. SWITCH. . .164)-32NC x "/& (lighting switch terminal). . SOCKET. . . . WASHER. . . lockout. ..A-12056) . NUT. . . . . . . . . . No. . assembly (after serial 163750) (DM-6000) (Willys only). . . . . hex-hd. . . lockout KNOB. . .. S. . . . . starting switch terminal (hex. % in. . ammeter t o horn circuit breaker (black-2 red tracings) CABLE. . . . . . . . . . . . . . filter (battery ammeter) t o ammeter (red-3 black tracings) CABLE. . . KNOB. . . . blackout lighting switch assembly (DM-5943) (Willys only) . . . . . . . S. . . . . .. . . . . . . . . . . . . . w/CABLE. . . . . . . . thin. . . . . . . . . . . . . . . . .WO-A-5981 HARNESS. . . . . . w/set SCREW) NUT. . . . . . . . . .164)-32NC x ?i (instrument light switch. . . . . instrument. No. . . . SWITCH. BOLT. . . . . . . . . . . . . . . . . . . . . . . . . . . . shakeproof. . w/CABLE. . . . . . .. . . . . . . . . . CABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . (DM-52947) (Willys only). starting (AL-SW-4015). w/set SCREW ATTACHING PARTS) SWITCH. . . . . . . . . WASHER. . . . . . . . . . . .. . . . circuit CONTROL. . S. . . . . . . . blackout lighting switch assembly (DM-5944) (Willys only) . . . . . . . . blackout driving lamp switch assembly (Willys only) KNOB. . . . SWITCH. . . . . . . . . .. . . lock. . . . w/set SCREW. SWITCH. . . . . . . . . . .. . . . . .. (Less : KNOB. . . . . . SHIELD. . . . . . . . . . . S. . . . . . . . . . . mounting. . . . . . . . . . S. hex. . . . . . . . . . . . . . . . .. . . . . . . . . headlight foot assembly (CL-9654) (use until exhausted thenuse N0. SWITCH. . . . . . . . . . SCREW. . 8 (. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 3. . . x-28NF-2 x % (switch to floor pan) (BAOK4AA). . (Includes: BREAKER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . blackout driving light. . . . . . . . . O605C-PANEL LIGHT WO-A-1748 WO-A-1334 WO-A-1411 ADAPTER. assembly (DM-D-398) (Includes: KNOB w/set SCREW ATTACHING PARTS). . . . . w/set SCREW. . . . . . . . . . . . . . . . . . . . . . . . . . . KNOB. . . .. . . . . . . . .. . . . . . . . . . . S. . . . . . . . . . . . fill-hd. . . . . . . . . . . . .. . assembly (DM-5970). . .

. ..190) x % clip to body floor.. . . . .) to junction block (before Willys serial 288835). . . . bolt hole 7& in. . . .. S.. . . machine. . ... . . 5/is in. . . . . . . 10 . . . 9 - - 2 - - 4 2 0606--SWITCHES (Cont'd) in. . . . . . . . . .. lock. . . . . S. . WASHER.. . 8 Col. . NUT. . . . 10 (. . .. . . CABLE. hex.. SCREW. . CLIP. . . . S. 10 (. CABLE. .. . . . . . S. . .190)-24NC-2 x % (BCNXZBC). S. . 10 (. . No.. . . . . Ier Unit Assy. mounting. Col. . SCREW. bolt hole 7& in. . No. . . . . . . . . . . . . . . . . . . . pkzd. . . CLIP. CABLE. . . . . . . . . . . . .. per 100 bbuilds Col. . . . . . wood. . . . . . . . . . . . . .190) (BECXlE).. . . . . . . . in. . . . . . . . . . . SWITCH. 10 10 - - WIRING CABLE.. . No. . . . . . . . S. . .) t o starting switch (before Willys serial 288835). CLIP. . . . blackout driving light connector to switch (black-2 white tracings (after serial Willys 163750) .190)-24NC-2 (GM-110633) (BBKX~BC). S. %. %-24NF-2 (DM-53175) (Willys only). . . . . . . . . . .lgO)-24NC-2. . .. . . . No. . . S. . special.190) (BECXlE). No. . . 6 -Col. lamp switch terminal screw) (7 used blackout lighting switch) (DM-51104). . . . . . . . . . . . rd-hd. . . . . . open % in. . 4 ITEM )uantity Reqd. . WASHER. . . . . . .. . . .. .. . . . . . . 7 Col. (2 used blackout driving WASHER. lock.. . . . (BECXlG). NUT. . . . CLIP. .190)-24NC-2 (GM-110633) (BBKXPBC). . . .. S. . . . . . . . . bolt hole 9 WASHER. . . . . . .. . 10 (. filter (coil pri.. lock. . . .. CLIP. batt. CABLE. . . . . . . . Field Mainenance Major 5th Ech) herhaul Total WtYear Procurement Col. . . . . voltage regulator t o generator ("G" cable bond No. . . bolt hole % (1 req'd before 24. zd. . in. SWITCH. . . . . . 10 (. . . . .. .. . . . . . . . S. .. . 10 (. . 5 Col. . . S. . . . .. . .. CONNECTOR (2 wire). . . . ... machine. .. 10 (. . . . WASHER. . . . . . .. . . . S. S. WASHER. . . CONNECTOR (3 wire). . . . . 10 (. 4 (anchored a t foot rest to floor pan bolt). 6). .. . . . .. . S. . SCREW. . z-pltd. . . . . . . . . . . . 10 (. . . . . hex. . . . . WASHER. (starting switch terminal). .) to junction block (before Willys serial 288835). rd-hd. . . . .190) (BECXlE). . . . . . . . . . .. . . . . No. S. . . . s. . . . . open 5/is in. . . . % in. . NUT. . . . . shakeproof. . . . lock. . . . SCREW. . hex. .. lock. . . . . . . . . . .. . . .. NUT. . . .190)-24NC-2 x % (BCNX2AC) . . .. .. . NUT. S. pk. . . . . . . . . hex. . %-24NF-2 (DM-53414) (Willys only).. . . . . .190)-24NC x . . . . . .. . . lock. . . . .190) x % clip to floor. . . . . .. . . . . . . . 2 - - . . . . . . mounting. . . . . . . . . .stoplight . S. . . . . (DM-52947) (Willys only). . . . 10 (.. . . . . . . . . . hex. . panel light (DM-5995). . . . . . rd-hd. keyed. . . . .. . . . . . . . 1 1 1 1 1 1 8 13 11 11 1 1 11 6 6 6 6 i 1 2 2 2 2 2 1 - b 3 b 3 - . . . sheet metal. . . . S. . . . . reg. bolt hole 7& in. . open. . No. . . .tn f GROUP 06--ELECTRICAL (Cont'd) ?- 8 W Per 100 Major Items Part Number Figure Number Officir Stocka Numb1 Willys Ford Col. . . . . . . 1 2 Mos. . . . . . . 5/1'6 in. . 10 (. plain. S. . . . . shakeproof. . filter (reg. . . SCREW. filter (batt. voltage regulator to junction block (before Willys serial 000000). CABLE. . . .. . . 0606B-CHASSIS 2 1 1 1 1 1 10 2 . . . . . . . . . . . . . . No. . . . . . . . . . . . . .. . . . . . S. . . . . . . . . . No. . (on body floor) . . . . .308 Willys trucks). . ... ! 10 - - - - 10 - - - - - - 5 5 '0 5 '0 5 - - - ktimated Reqmts. lock. . . . . . . . No. . . WASHER. closed ?/is. . . . . . .. . . . . . . rd-hd. No.. . . 3 Col. .

...... rd-hd....... generator to voltage regulator (after Willyr atrial 138835 NO-A-7824 .... short (war....... ...164) (breaker terminal screw) (BCEXID15) . . a 6'0-A-7845 (Indudts: 2 WO-A4078 FM-GPW-14457 CABLE (Ntcr to starter switch) 1 WO-A-5079 FM-QPW-14456 CABLE (atcr t o junction block) 1 WOA-5073 P'M-GPW-14459 CABLE (filter to junction blmk) 1 WO-A-5070 FM-GPW-14406 CABLE (gaa gauge to tenk) 1 WOA-SO80 FM-GPW-14416 CABLE (gas gauge to circuit breaker) 1 WO-A-SO01 FM-GPW-14409 CABLE (horn to junction Mock) RY MED INC... 0606E--JUNCTION BLOCKS WO-6395% WO-A-14Q WO-6352 WQ-5064 BLOCK.. .... wiring (chardr) 1 WO-A-1665 FM-QPW-14425 HARNESS. ..... ...... or z................. . wiring (filter) 1 WO-A4048 FM-GPW-14401-C HARNESS....16+)-32NC-2 x (breaker terminal) (GM. O606D--CIRCUIT BREAKERS WO-A-1733 WO-11. . ...wiring [body.. ...... 13% in...... ... (wiring hamema through &&) (trailer coupling wrcktt cable through floor pan) (irruc until stock exhausted).. S. .... long (after Willys serial 288835)... 5 amp.... hex....... NO-A-6154 SARNESS.... NO-A-9220 (ARNESS... ... wiring.. ...... Inc.14458 CABLE (ifpition rraitch to arnmettr) Military :dia...... .. ... VO-A-7824 URNESS..... . . thcrrnal.I 6'0462276 IpM-GPW-134374 G R W E T .... .............. iARNESS... . left side... 10 (.. ...... NO-A-7823 WRNESS..... wiringhomeu. No.wiring ( h d l i i t ) ... ... . ... 30 amp.. ...... . .1734 WO-A-1345 WO-52131 WO-52652 BREAKER. .. No... ........ wiring generator to voltage regulator and f i l t a ... S.. chamis......... 10 (.. WASHER............. 'SCREW.......... .. . . . 2 poat (headlight wires) (before Ways r a i d ) BLOCK.. ...... NUT..... . body.... . (between ignitidl switch urd gma gmup on in8tru- rncnt board)..... . ........ left ride (after Willya a i d 163750).190)-24NC-2 (OM-110633) (BBKXZBC)........ ...... ............... NO. (included w/lighting SWITCH...... ....... ..... 8 (.... wiring....... circuit...... ... 1 4 1 1 1 1 1 1 1 1 ~ m .. long (issue until stock e x h a d ) Then use WO-AYO-A-5040 9220 for maintenance before Willyr serial 280835. . ... ... BREAKER.. No.... circuit.. . % in.. .... . mach.... ........ (wiring hnrncn through dash) (hue until stock exhausted) 6'0-345961 FM-GPW-13234-A GROMMET............. .. BREARER... . ... .... 6 post (body wiring hames). 5... wiring. cd-pltd.......... ......junction. IARNESS.. pltd.... ..... rd-hd...psscmbly (DM-53097-A).. ........... .. ... 8 (... wiring... ..... .... cd. SCREW. f WO-A-SO82 FM-GPW-14465 CABLE (voltage regulator to juncpyright 15 tion block) I WO-AS074 FM-GPW-14305 HARNESS. .... ... . right side (after Willya serial 288835).. .. .... body......190)-ZINC-1 x % (BCNXZBC) (block t o fender cphaher) .......... .... wiring..junction.circuit.... (between ammetcr and horn]..................... body... KIT... .. wiring... .. long) 1 WO-A-SO61 FM-GPW-14446 HARNESS.......(WiUya only) U R N E S S ..repPir... ....... S. 15 amp........ . ... .. wiring body.... WO-A-5040).. .. ..... 1 WO-A-5072 FM-GPW............. ....... lock.............122159) (BCNXlFC-15). head light (before Willyr =rial 238835 (irrue until stock NO-A-1665 exhaurted)... NO-A-5061 U R N E S S . 6 .

.

. WO-A-1098 STRAP . . . . . . . . . . . . . . . . . . .WO-A-5081 A B C D 0606B 0300A 0605C INSTALLATION Key P Q R S T U V W X Y Z AA AB AC AD WillYs Item Part N o . . . . . . . . BOLT . . . . . . . . . . . . . . . . . . .WO-A-6146 HARNESS . . . . . . . . . . . . . . WO-A-1416 WO-635981 WO-A-1414 . . . . . . EM-GPW-12287 EM-GPW-13175 FM-GPW-14425 EM-GPW-14446 EM-GPW-13201 EM-GPW-13200 EM-GPW-14303 FM-GPW-14301 EM-GPW-14305 EM-GPW-14431 EM-GPW-14300 FM-GPW-14401-D EM-GPW-14432 EM-GPW-14480-B EM-GPW-14513 Gov't Group N o . . . . . . . . . HARNESS . . . . . . . . . . . . . . . . . . . . . . . RETAINER . . . . . . . . . . . . . . . . 0604A 0607D 0606B 0606B 0607D 0607D 2602 0610A 0606B 0610A 0610A 0606B 0605B 2601 2601 E FIGURE 06-6--TRAILER ELECTRIC COUPLING SOCKET Key . . . SOCKET a s s e m b l y . . . . CONNECTOR . . . CONNECTOR CABLE . . . . . . . . . . . . . WO-A-1420 CABLE . . . . . . . . . . . . . WO-A-5061 CABLE . . . . . . . . . . . .. . . . . . . WO-A-6154 CABI. .See WO-A-1436 CABLE . . . . . . . . . . . . . . . .FIGURE 06-5-WIRING Willys Port N o ltem Ford Port N o . . . . . . . . . . . . . . . . . . . . . . . . Gov't Group N a . . . . . See WO-A-1437 STRAP . . . CABLE . . . . . . . . . . . . . . . . . . . 0606E 0606F 0606E 0606E 0606E 0606F 0606E 0606E 0606F RA PD 305079-A . WASHER . . . . . . . . . . CABLE . . t A B C D E E G H I /tern NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1418 HARNESS .. WO-A-1412 CABLE . . . . . . . . . . . . . . . CABLE . . . . . BOLT . . . . . . . . WASHER . . . CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-5054 EM-GPW-12298-B 0604A (included w/WO-A-5048) FM-GPW-14401-D 0606B FM-GPW-14458 0605B EM-GPW-14402-R 0606B EM -GPW-12286 0604A FM-GPW-14402B 0606R EM-GPW-13181 0606B FM-GPW-12283 0604A FM -GPW-14487-B 0606B EM-GPW-12284 0604A FM-GPW-14409 0609B CABLE . . . . . . . . . . . . EM-34079 EM-351279-S7 EM-3480548 (Willys only) (Willys only) EM-llYS-18149-B EM-llYS-18198-B FM-llYS-18193-B EM-llYS-18151-B Gov't Group N o . . . . . . . . . . . . . . . . . . . . COVER a s s e m b l y . . . . . E . . . . . . . . . . . . . . . . . Willys Part N o . . SHIELD . . See WO-A-6154 CABLE . . . WO-A-1292 SOCKET w/CABLE . . . Ford Part N o . . . . . . . . . . CABLE . . . . . . . . . . . HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1411 FM-GPW-14487-A FM-GPW-9276 FM-GPW-13710 CABLE . . . . . . . WO-635883 HARNESS . . . . . . WO-A-1665 HARNESS . . . . . . . . . . . . . . . . . . . . . . . CABLE . 'WO-635985 GAUGE . . . . . . . .WO-A-5072 CABLE . . . . . . . . . . . . WO-A-7640 Ford Part N o . . .

............... ...... 7 - BLOCKS (Cont'd) SCREW... cd-pltd..... 3 Col.. z-pltd....00 Jroc~re........... 10 (....190) (BECXlE)..... WASHER (terminal to block screw.. hex....... hex-hd............... terminal (WEB-110242)... .......lAC) (terminal to block)... hex.............. dust shield (WEB-20099)... S.......190)-32NF-2 (socket terminal) (WEB-110477) (GM-120614).. dust (WEB-20098).... No.. 0606F-TRAILER Per 100 Major Items - 2 - 10 10 16 .. S.... 4 ITEM luantity Reqd.. S.......... terminal screw br.. (I5& O.. . lock... assembly (Wlh-3529) (less COVER)........... external tooth) (GM-174916) WASHER....... .................... cd-pltd. 3 - 8 - RETAINER......(Ford only) BOLT...190) (GM-138534)..... lock............. M-28NF-2 x (socket tobody) (GM-123450) ..... .. machine... .is (GM-117627) (BCCX1.......) WASHER.........3ebu1lds ment .. ... S. No.. 2 Col.... WASHER. assembly (to accommodate trailer) (WEB.. cd-pltd... No... (Wdlys only) ... shakeproof........E..... 1 - SOCKET..U1 f %- GROUP 06-ELECTRICAL (Cont'd) Part Number Figure Number Official Stockage Number Willys Ford Col.... trailer electric coupling.. 10 (... lock... 10 - ELECTRIC COUPLING CABLE... cd-pltd............ trailer coupling socket to body ground. in... x ....... 10 (190) (WEB-110110)....... . .......... M-28NF-2 (GM-120367)..... lock. S... cd-pltd... ..(Willys only) NUT.... 10 (.... trailer electric coupling........ S................. 1 Col.. . S.190)-32NF-2 x 5...... (Includes: COVER INTERNAL PARTS ATTACHING PARTS) BOLT.... 10 (. M)........ No....190)-24NC-2 x % (block to dash) (GM-110502) (BCNX2AG) (before utility serial 28835). S.. WASHER..........D......... Col.....(Willys only) BOLT. COVER assembly (WEB-11935-B) ........ x-28NF-2 x 1 (socket to body) (120364) .................. S........ in.... x-28NF-2 x NUT......... COVER...... No....... No... ler Unit Assy. cd-pltd............... 6 O606E-JUNCTION 2 Mos.... n :irstYear vey 1.. 1 - 1 - 2 - SOCKET. (internal.. .. S............... 6 Col. 1 1 2 4 4 4 4 4 4 - - - - -f ktimated Total Reqmts.. special...... . x % thk.... .... x......A.......... 10 (..... hex-hd........ S......254 I. pkzd.... rd-hd.... ......... 3604).... SCREW...D. WASHER........ S........ S...... - - SHIELD... rd-hd.... Major Field herhaul MainBnance 5th Ech) Col..... hex-hd.

. . 6-8V. . . . . . . . . . %-20NF-2 (to support bolt) (GM-103028) (BBBXlEA). . . . service head. . . . fil. . . .P. . . . . WO-A-614: WO-A-103: WO-A-107r 0607D-BLACKOUT WO-A-6141 LIGHTS NOTE: For blackout tail light see Group 0608. . . . . . . . . . . . . . . . . incand. . hex-hd. . . . . . rd-hd. . . . . . . . . . . right. . . . . . . . . . . .248 diam. . . . . . . . CABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . fil.. (MZ-63). . . 11267). . . . . . . . . . . . . . . . blackout stop. . headlight assembly. . . . . . . . . sealed 6V. . . headlight. . . . . . . . . headlight. . . .0607-HEAD NO-A-1361 NO-A-2873 NO-A-1036 NO-A-1731 NO-52993 NO-A-1304 NO-A-1305 NO-5916 NO-5009 NO-A-2878 NO-51485 NO-52350 NO-51840 NO-A-5586 NO-A-2466 NO-A-2875 WO-A-1031 WO-A-1032 WO-52221 WO-A-1037 WO-A-287C WO-A-2871 WO-52768 WO-A-1362 WO-A-1362 LIGHTS 30LT. 6-8V. . .190) x % (cable to bracket). . . . . . . . NUT. . .. . .. . . .. . . . . blackout. . . . . . . . . . No. service head. (MZ-51). . . . . . . . . . . . . 6V. . . . . . 3IKGE. . . left. 6V. .3f&18NC-2. SCREW. . .. in. . . . . . . single tung. . . . . . hex. . . S. .A-18NC-2 x 5/8 (to radiator guard) (GM-106324). . . . . . . S. . . . . . . . . . . . . assembly (S. . left. . . . . . . . WIRE. . NOTE: For support Bracket. . . . . IOUSING. . . . . . LAMP.. . . . 21-3C. . . . incand. . . . . . see Group 1701. headlight mounting bolt (CB-CB-8010) (issue until stock exhausted) . . . . . . . hex.. . . . . . . NUT. . . lock. . . . . . right. . NASHER. . .. . SCREW. .. . . LAMP-UNIT. . . . . . . . . . . . . . . . WIRE. . . . . . . . LAMP-UNIT. . . . . . . . .. . sealed 3 C. . . . . . . . . . . . G-18NC) IOOR. . . . . . . . . J G H T . . .. . . . . . . . . . .. . . (CB-CB-4057).%-18NC-2 (headlight mounting bolt) (included w/WO-A-2873) ?IN. . headlight. . . . headlight. . . . . . . . . headlight assembly (CB-CB-8523). . . . . . . .Nfiin. . . . . .. W T . . . . . . . S. . . . . S. . . . . . . . . headlight.P. . . . . . . . . . 6V. . . . clevis. . . (issue until stock exhausted). . J G H T . . . . . . . . . single tung. . . . . . . . assembly (issue until stock exhausted). . . . 'x6 0607A-SEALED BEAM WO-A-1071 WO-A-1071 LAMP-UNIT. .. . . . S. . . lock. . . . . . . . S. . . . . . .. BOLT. .. . . . . . . . . . . sealed. elec. . . . left. . . . . . . . . . . . headlight assembly. in. . . assembly (CB-CB-10436). . . driving headlight. . . . . . . (CB-CB-300) (BCEXIE) . . . . . . . . . . . . . . . . . . . . . . . . S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . head light support (issue until stock exhausted). . . . hold down. . . . . WASHER. . . assembly (CB-215142) . . . . . assembly (before Willys serial 288835) (CB CB-11503). . WASHER. . assembly (CB-CB.. . . . . . . . . . . . . . . assembly (issue until stock exhausted). 6-8V. . assembly (CB-CB-9225). . . . sealed 4 opening. x . . . . . . . . . ground headlight. . . . . . . . . . . . . .. . blackout driving light. . . . . :ABLE. 3 C. . . . . . . . w/NUT and WASHER. . . . . . . . . . . . . . . . . plain . . . . headlight door (CB-CB-5099) . . . . . . . . . assembly (CB-CB-9234). .. . . . assembly (CB-CB. . . dld. . assembly (CB-215242). 10 (. . . . . . . . . .P. . . . . . .. . . S. . . . .. lock. . lgth. . service tail and stop. . . . . . . . . . S. . rd-hd. . . .. . . . . . . . . . SUPPORT. . . . . . . sealed. . . . . . . . . . . . .. . . . . . . . . . . . . SUPPORT. sheet metal. . . assekbly (CB-CB-8494) (Seelight unit: LAMP-UNIT. .. . . fjc-pin (head light support bolt). S. . . . SCREW. . . . 30LT. . . . . . . (BECXlM). . . . . . .. . . . . . blackout tail. . ... . . WASHER. . . . wing. . . . . (BECXlG). mounting headlight (CB-CB-6012).. . . . ZETAINER. . . . 9218). elec. .. . . . LAMP-UNIT. . . . right. . WO-51804 WO-52837 LAMP.

. . WO-5916 WASHER. . - -- FM-GPW-13007 0607A FM-GPW-13043 0607 FM-38095-S 0607 FIGURE 06-8-BLACKOUT Willyr Item Part N o . . WO-A-1037 - - - - Ford Part N o . ~ Gov't Group No. . . . . WO-5009 BOLT. HOUSING SUB assemblv . . WO-A-6143 W I R E . . . . . GovDt Group N o .. Ford Part N o . . .WO-A-1032 RETAINER.R A P D 305082 FIGURE 06-7-HEADLIGHT Willys Item Part N o . . . .. . WASHER. . . . WO-A-1362 SCREW. . . . . SCREW w/WASHER Willys Part N o . . . . . . . . WIRE assemblv . .WO-A-6147 RING assembly. . . . . . .WO-A-6783 SCREW. WASHER. Key E - ~ F G H I J ASSEMBLY Willys Item Port N o . . . HOUSING assembly. . . . . . . . . . . .. . . .WO-53071 SEALED-UNIT assembly. . . . . Gov't Group N O .. WO-A-1036 SCREW. . . . WO-A-5586 SEELITE-UNIT. . FM-GPW-13076 FM-32706-S FM-GPW-13022 FM-33846-S2 FM-34809-S FM-GPW-13022 0607 0607 0607 0607 0607 0607 DRIVING LIGHT ASSEMBLY ltem DOOR assembly CABLE assemblv NUT . . . . . . . .WO-A-6145 SNL 6-503 Ford Part N o .WO-A-1031 NUT. .. . . . . GovV Group No. . . FM-GPW-13012 0607 ~ . . . . . . WO-A-1033 DOOR assembly. . . . .WO-A-la61 Ford Port N o . .

N U T . . . . WO-A-1074 Ford Port N o . WO-A-1070 SCREW. . . . .WO-A-1077 DOOR. . FM-GPW-13209-B2 0607D 0607B FM-B-13466 FM-GPW-13210-B 0607D FM-2837842 0607D RA PD 305081-A E AND STOP LIGHT ASSEMBLY Gov't Group No. . .. .WO-A-1076 SERYICE UNIT. .. .. . .WO-A-1073 FM-GPW-13491-A 0607A FM-GPW-13408-B 0608 SNL 6-503 ...10-TAIL Willys Port No. .WO-A-1071 LAMP. . . W i l ly s Port N o . . . 0607D 0607D FM-GPW-13217 0607D B Key A B C Item SCREW. . . Gov't Group N o . Key LIGHT 0607A Key D E Item Willys Part N o . . . .R A PD 305081 FIGURE 06-9-MARKER Key A B C Item Willys Part N o . Gov't Group N o . . . .WO-A-1439 Ford Part N o . . .. . GASKET.. Ford Part N o . WO-52510 HOUSING assembly. . FM-33798-S FM-34941-S Gov't Group No. . . FM-369314 0608 FM-GPW-13448-B 0608 FM-GPW-13494 D E F G Item C FIGURE 06. . . LAMP-UNIT. .WO-51804 DOOR. . WO-5910 WASHER. .WO-A-1072 Ford Part N o .WO-A-1075 HOUSING SUB assembly.

. . .. . (GM-115093).. .. . ..... . .. right. HOUSING.... . ...... .. .. .... ... . 6V........ LIGHT... ... . ....... . blackout driving light ground (CB-CB-7783) (GM-125760)... . . assembly (CB-CB-10462).. ........ marker.. ... . blackout tail lamp t o connector. ........ assembly (CB-CB-9231) (issue until stock exhausted). . .. .H f GROUP 06-ELECTRICAL e- Part Number (II 8 (Cont'd) Figure Number -Col. ... . . blackout driving light unit mounting (CB-CB-11199).... DOOR.430 WiUys trucks).. std. . ... ......... DOOR..... assembly (CB-9204) (issue until stock exhausted). ... RING.. .... ... .. assembly (CB-415342)... . blackout.... 1 OfRclal Stockage Number Willys Ford Col. ..... .. . ground screw (GM-121752) (Willys only)... .... 5 Col.. ....... % in.. . HOUSING... . .. . . blackout driving light. 3 Col.... ... marker light... ... assembly (after Willys serial 288835).. mounting. . ... ...... SCREW. .. .. .. . ....... ... S...... assembly (CB-CB-11263). . .... y6in. S.. S. ... HOUSING..... ..... assembly (CB-CB-10461). . ... .. ... . blackout driving light.. . blackout driving light. ... . WASHER.. .. right. .... . tail and service tail and stop light.. . marker light. .. ....... .. left. LIGHT.. .... ... ...... .. ...... LIGHT... ... . WASHER.. .. . LIGHT... ter Unit Assy.... driving.. . 12 Mos..... DOOR.. . . HOUSING.. . WASHER. . (after 8. . .. ... . blackout assembly (after Willys serial 288835). . .... . .... ....... .. light door. . ... blackout assembly (CB-11495) (after Wilys serial 163750) (before Willys serial 288835).. ... .. assembly (CB-415442). PAD. .... . . 1 2 1 2 1 1 1 1 1 2 2 1 1 1 1 2 2 1 2 1 1 1 - - 2 4 - - - b b - 5 5 5 b b 5 1 1 2 2 - 4 4 4 - - - - 2 - 2 6 8 12 7 - - - 3 - - - - 12 LIGHT CABLE. GASKET. rubber marker (Willys only).... . .. ... 7 060-BLACKOUT WO-A-1177C WO-A-1070 WO-A-6144 WO-A-1071 WO-A-1439 WO-A-1440 WO-A-6143 WO-A-1436 WO-A-1437 WO-5910 WO-52510 WO-A-6142 WO-A-11768 WO-52033 WO-52046 WO-A-1082 WO-A-5806 WO-A-6783 WO-A-1072 WO-53071 WO-A-6148 WO-A-6313 WO-53070 WO-A-6147 WO-A-1079 WO-A-1073 WO-A-1064 Col.. .. ... ... .. .. . assembly (CB-CB-9212).. .. marker.. hex... ...... SCREW. tail and stop light... ..... lock. . .. .. mounting.. .. ... NUT..... .. .. 8 Col..... .. marker light door (CB-CB-9281) (issue until stock exhausted). . Total Reqmts....... . cd-pltd.... .. .. driving. ..... . .. WIRE.... w/WIRE.. ... 4 ITEM Estimated... . ... . . marker (CB-B-9276) (Willys only).. ... . .. .. . . .. .. . . . assembly (CB-CB-11500).. .. ground. .. . S..... . marker.. hex... . 6 Col.. %-24NF-2 (to support) (GM-103025) (BBBXlBA). SCREW.. .... WASHER.. .. ... ...... . . ... NUT. .. ......... blackout driving light..... left. . .... . adjusting......... S. blackout driving light. 9 LIGHTS (Cont'd) CABLE.. ... .. ... . . . blackout tail and service tail and stop light (CB-CB-9232) (issue until stock exhausted).. .... . blackout tail and service tail and stop...... . internal teeth f8.. . ... marker light door (CB-7861).. . ... lock. 1 b 2 4 1 6- - 1 2 6 - - - 1 '0 4 8 .. lgh... . assembly (CB-60142). Major Field FirstYea~ per 100 Overhaul :5th Ech) MainProcure Rebuilds :enance ment Col. LIGHT... ... w/WASHER. . NIPPLE. .... 0608-TAIL WO-A-719 WO-A-1076 Per 100 Major Items Iuantlty Reqd.. . %-16NC-2 (GM-123228). . . . ..... DOOR. assembly (CR-CB-11193).. .... . . . .. ... 2 Col... .. . .. . .. . ....... assembly (CB-CB-11200)... .. marker light..... . w/WIRE.

.

. . . . . . . CABLE. . . 5/16 in. . . . . WASHER. . . . . . . . % in. . . . . (use until stock exhausted. . . . . . hold down. . . . . . % in. . . . . . .. FM-11AS-10658) (PL-226027). . . . . TERMINAL. .-TS-2-15) . . . . . 6V. w/NUT. . . . . . . . . . . . battery to front fender. . . . . . . . . . . . 3 Col.. . . . . . . . . . . . . . . . . . . . (plain). . . . . .. . .. . BOLT. . .. . . . . . . . . . . . . hex-hd. . . . . . . . . . . BOLT. wing. . . Field Maintenance 1 as req.. assembly. . . 116 amp. . . . . . . . . . . ELECTROLYTE. . . 2 Col. . lock. (plain). . . . . . . lock. . . . . . . . . . . . . . . . 2 1 4 in. . . . . . . . . assembly (use with dry charged battery. . . . . .. starting switch to cranking motor. . . battery to starting switch. . . . . then use WO-A-9093) (was WO-A-355912). .. . . . . . . assembly. . . . . . . . 6 1 2 2 2 2 2 1 1 1 1 - 2 2 - 2 1 1 2 1 1 1 1 1 1 1 1 200 9 8 - 12 12 Estimated Reqmts. . . S.). . . %-18NC-2 (Willys only). . . STRAP. . . . 7 Cot. . . . . . 6 0610-BATTERY Major Overhaul (5th Ech) Total Firstyear Procurement Col. . . . . . . . . . . . . . . . . battery cable (1% in. . . . . . . . . . . . (BECXlH). . . . . . . . . . S. . . . . . . hex. . . . . . . . . . . . . . . . . 8 Cot. . . . . . . . . . 1 Col. . . . . . . . . . . . . . %-18NC (terminal clamp bolt). . . . . . . . . . . . . . . Ier Unit Assy. . . . S. . . . . . . . . . . . . . . . . . S. . WASHER. battery ground (after Willys serial 120700) (all Ford trucks). Col. . . . . . . . . . . .. (wet dump) (unfilled and uncharged) (AX. .. . hr. . . . . . . . BOLT. . . . . . . . . . . .. . . . . . . battery. . . in. . . . . . . . . 54-18NC-2 (Ford only). . . . . . . . . . . .. NUT. . . . . . . . . . . . . . . (BECXlK). . . . . . . . positive. . . . . . . . . . . . . . . . . . . %-24NF-2 (GM-103026) (BBBXlCA). . . . . . . .. %-18NC x 1%) (issued until stock exhausted) . . . . .. . . . . . . . . . . . NUT. cd-pltd. . .. S.. . . . . . . . . . . lock. . . . . . . . . . . per 100 Rebuilds . . terminal clamp (hex-hd. . . . . 111 HANGERS NOTE: For battery support see Group 1500. . . . . hex. . . . . . S. . . . . . . . . .. . . . . . . . S. . . . . .. .. . . %-24NF-2 x (strap to frame) (GM-106285). ... . . . . . . . WASHER. . . S. . . . . . . WO-A-1767. positive cable clamp. . . . . . . . . .. . . . . . . STRAP. . 15 plate. . . (BECXlH). . . . BOLT. . . . . . . . . . . . . . . . CABLE. Id-pltd. . . . . . . . . NUT. . . (issue until stock exhausted). . . . . hex. . . . . . . . . WASHER. . S. . S. . . . . . . . . .. . . . battery. . . 4 2 Per 100 Major Items Part Number ITEM Zuantity Reqd. . plain. . . .. . . . . . FRAME. . . terminal clamp. . . . . . 5 Col. .8 t4i f GROUP 06-ELECTRICAL e- U 8 (Cont'd) Figure Number Official Stockage Number Willys Ford Col. . . . . NUT. . . .. . . . . . 5/(&18NC-2x 9 (battery clamp) (issue until stock exhausted). . . . . . % in. . and CONTAINER. . . . 0610A-BATTERY 12 Mos. . . STRAP. . . . . . .. . . . strap to fender bolt (wing. . . terminal clamp w/NUT. 5/1'6-18NC). S. . . . . . . . . . . . . . . . . WASHER. . . . . . S. . Id-pltd. . . . . TERMINAL. S. . .. . . battery. . . . . . . NUT. . . . . 9 (Cont'd) BATTERY. WASHER. . . . . . . S. BOLT. battery ground (before Willys serial 120700) (Willys only). . . . . . . . .. .

. . main drive gear bearing. . . . . . . . . . . . . . . . . x 1. . . . . . transmission case to flywheel housing (Victorite. . . . . S. . .062 O. . . . . . . . . GASKET. . . . . . . . . . . . . . PLUG. . .GROUP 07-TRANSMISSION 0700-TRANSMISSION ASSEMBLY l'RANSMISSION. . BEARING. . GEAR. . . .048 O. . (Ir~cludes: SNAP RINGS) OIL SE+L.. . GASKET. . . . . . . . . . . . . . . . . . as req. S. . . then use WOA-7832). (WG-T-84G-25). . . . . .. . . . . . . . . S. (Includes: CUP. . . . . . . RETAINER. main drive. transmission front bearing retainer (WG-T-84J-54). . . . . . . . . SNAP RING.I875 diam. . . I. . . . . transmission (high and intermediate shift rail). . . . . annular. . . . . . . . . pipe. . . SNAP RING. . . . . . . . . . . . . . . . . . . .D. . . . . . . . . . . . . . . . . . . . and clutch control lever CABLE). . . . . . (Includes: 1 WO-637495 FM-GPW-7051-B GASKET GASKET 1 WO-635861 FM-GPW-7223 OIL SEAL 1 WO-640018 FM-GPW-7052 PACKING) 1 WO-635862 FM-GPW-7207 in. . . . . 1 13 1 1 1 1 3 3 1 1 1 . . . . . . . . . . . . 2 DRIVE GEAR AND BEARINGS BEARING. . main drive gear bearing (WG-T-84J-6). . . .. . . . . . 1. . . . . . hex-hd. rRANSMISSION. . . . . . . . . . . . oil retaining PIN. . . . . . . transmission. . . . . .) (WG-T-84J-16A). . lock. . . . single oil shield. . . . main drive gear. . . . countershaft washer) CUP. . assembly (WG-AT-84J-16A). . . . . . . . w/BEARINGS. BOLT. . . . . . . main drive. . . main drive gear pilot xoller bearing. .015 thk. . . . . ..16 in. . . . . . . . . . . . . .D. . . 5/(6-18NC-2x % (WG-X-802). . .. . . . . WASHER. . . . . . . . . . . (WG-T-84-17). . . . . . . . .. . . GASKET. x . . . . . . . oil retaining. . . snap ring groove (bore 2. . . . . . . . . . .378 I. . 5/(6 in. . clutch control LEVER. . . . . . . assembly (WG-T-84J-1A). . . .D. . . . . . . . . . . . .834 O. . . . .D. . . . . . . S. . single row. SET. . . . . . . . . clutch bearing carrier SPRING. . . . . . . . . .) (transmission drive gear) (FB-1207-MGF) (WGX-32W-ML) . . (drain and reqll). . 17 teeth (2. . . . . . . . . . . spherical end type . . . . transmission (issue until stock is exhausted. assembly (Willys only) (Includes: clutch release BEARING. . . SET transmission (was WO-A-1542). . . . . . . (WG-B-7070). . .. . . . . . . . I. . assembly (WG-ASI-T-84-J) (issue until stock exhausted). . . . . . . . w/gear shift LEVER. . . . . . . clutch bearing CARRIER. . . . . . I. . . . .D.) (WGT84D-145C). w/gearshift LEVER. . SNAP RING. . . CASE. . ball.527 lgth. . . . . . . . . . . . sq-hd. . roller. . . . GEAR. 1-QSi in. 0703-MAIN 1 1 1 1 1 as req. . .. . . . . . . . 2-11. . . . . (transmission drive gear pilot) (BN-C-1110-Q) (WG-T-84G-26). .D.

.

. . . . . . . . . . . . .WO-638949 GEAR assembly . . . . . . . . . . .WO-635857 GASKET . . . . . . . . . . . . . . . WO-636879 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-635839 PLATE assembly . . . . . . . . . . . . . .WO-637834 . . . . . . . . . . . WO-A-1156 PIN . . . . . . . . . WO-637495 SPRING . . . . . . . . . . . . . . Ford Part N o . . . WO-640017 OIL seal . . . . . . . .WO-52510 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637831 FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-6319 SNAP ring . . . . . . . . WO-636200 SLEEVE . . . . . . . . . . . . WO-g5846 BEARING . . . . . . . . . . . . . . . . . .WO-A-878 FM-GPW-7126 FM-GPW-7129-A FM-GPW-7102 FM-GPW-7111 FM-GPW-7107 FM-GPW-7116 FM-GPW-7105 FM-GPW-7059 FM-GPW-7140 FM-GPW-7155 FM-GPW-7141 FM-GPW-7115 FM-GPW-7121 0704C 0704C 0704B 0704C 0704B 0704B 0704B 0704B 0704C 0704B O704B 0704C 0704C GEAR assembly . . . . . . WO-A-916 SHAFT . . . . . .WO-392328 WASHER . . . . . . WO-637835 SHAFT . . . . . . . . . . . . . . . . . WO-A-1380 BOLT . . WO-A-1155 RAIL . . . . . . . . . . . . . . . . . . . . . . . WO-636196 SCREW . . . .WO-A-739 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639689 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-638948 RING . . .WO-635861 WASHER . . W0-635844 SNAP ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FIGURE 07. . . . . . . . . . . . . . . . . Gov't Group N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RETAINER . WO-A-880 BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639422 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-879 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-636197 GEAR . . . . . . WO-637832 HUB . . . . . . . . . . . . . . WO-635811 GEAR assembly . . . . . . . . . . . . . WO-635836 . . . . . . . . . . . . . . . . . . . . . . .WO-636882 SPACER . . . . . . . . . . . . PLUG . . . . . . FM -GPW-7050 FM -GPW-7052 FM -GPW-7064 FM-B-7070 FM-GPW-7025 FM-GPW-7017 FM-GPW-7120 FM-GPW-7051-B FM-GPW-7234 FM -350814 FM-GPW-7005 FM-GPW-7208 FM-GPW-7211-B FM-GPW-7107 FM-GPW-7109 FM-GPW-7230 FM-GPW-7245 FM-GPW-7106 FM-GPW-7241 FM-GPW-7240 FM-GPW-7206 FM-GPW-7231 FM-GPW-7100 FM-GPW-7062 FM-GPW-7080 FM -GP-7065 FM-GPW-7061 Gov't Group N o . WO-636885 GEAR . . . . WO-A-1379 FM-GPW-7119 FM -BB-7220 0704B 0701 0704C 0706A SPRING . . .WO-635812 CAP . . . . . . . . . FORK . . . . . WO-635837 BALL . . WO-635863 FM -GPW-7227 0706A FM-BB-7228 FM-GPW-7210-A 0706A 0706A LEVER assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY Item Willys Part N o . .WO-639689 WASHER . . . . . . . . . . . . . . . . . . . . WO-A-519 Ford Part N o . . . . . . . . . . . . . . . . . . . . . WO-A-5554 BEARING . . . . . . . . . . .WO-638952 PLATE . . . WO-A-1148 SPRING . . . . . . . . . . .WO-640018 SNAP ring . . . . .WO-A-738 WASHER . WO-637834 SPRING . . . . . . . . . . . . . . . . . . . . . . . . WO-A-7260 RING . .WO-52045 HOUSING assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-TRANSMISSION Item Willys Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER . . WO-5140 FM-GPW-7113 FM-353064 WASHER . . . . . . . . . . . . . . . . . . . . . . . . WO-638798 COUNTERSHAFT . PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637833 RAIL . . . . . WO-A-410 BEARING . . . . . . . . . . . WO-635838 CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . intermediate and high clutch (WG-T-84J-2%) (issue until stock exhausted) . . per 100 3ebuilds Col. . . . . . . . . SNAP RING. . . . . . . . . . . . . . . . GEARS. . . . . . GEAR. . PLATE. . 10 07OkMAIN SHAFT AND BEARINGS 08-2 07-1 07-1 07-1 07-1 II I I )3 07-1 07-1 07-1 07-1 07-1 07-1 07-1 07-1 BEARING. . . . . main shaft second speed gear (WG-T-84C-19). . . 9 Lstimated n Reqmts. . . . . assembly (WG-lAT-84J-2%). . . synchronizer shifting (WG-T-84F-13). . . . . . . . . PLATE. . . . . . . . . . . . . . 4 iuantity Reqd. . . . . . . . . . . . .D. . . . . . . . . 7 Col. . . .8268 (main shaft rear end) (MRC-307) (SKF-6307-Z) (ND-7607). . . . . . . . . . . . . . . . . . . . 60 20 10 10 10 60 . . . . . . . . . . . . . Col. . . . . BUSHING. . . . . . . . . . . . . . . . . . . . . . . . . . GEAR. . thrust. . ball annular. . . 16 teeth)(WG-AT-84F-IOA) . . . . . . 2 Col. . . . SHAFT. . . . . WASHER. . . . . . . . . . . . . . assembly (O. . . . . . . . . . . . . . . . . . . . . . . . . main (dld. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . countershaft and idler shaft (WG-T-84C-48). . . 8 Col.D. . . . . . . . . . . . . . . . . . . . . . . . . . . .265 x 1% thk. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . countershaft. . . . countershaft gear (WG-T-84J-167). . . . . . . . . . .D. . . . . . . . Field MainBnance Major 5th Ech) herhaul Total :irstYear 3rocurement Col. reverse idler. 25 teeth) (WG-T-84F-12A) .(I) E GROUP 07-TRANSMISSION e- Part Number (II 0 W (Cont'd) - Figure Number Official Stockage Number Willys Ford Col. . . . . . cluster. . . . . . . . . . . . . . . . . oil (WG-T-184H-137). . . . main shaft. . . . I. . . . . . . . . . . . . . 6 Per 100 Major Items 2 Mos. . bore 1. . . countershaft bushing (WG-T-84J-28) (issue until stock exhausted) WASHER. . . . . . . . . . . . . . . assembly (WG-AT-84J-8) . . . . . . . .167 x . . . . . . SYNCHRONIZER UNIT.D.996 thk. SHAFT. . . . . . assembly (O. . . . . . . . . . . . . . SPRING. . . . . . reverse idler gear (WG-T-84-85A). . . . . . . . . . . reverse idler gear (WG-T-84G-35). synchronizer blocking (WG-T-84F-14). . . . . countershaft washer (WG-T-84J-31) (issue until stock exhausted). . counterhaft. . assembly (WG-1AT-84H-2). . . . . single row. . . . . . . . . . . . . . . 30 20 15 10 30 20 20 20 20 60 30 70 30 45 0704C-COUNTERSHAFT AND REVERSE IDLER SHAFT 07-1 07-1 07-1 07-1 a7-1 07-1 - BUSHING. . . . . . . . . . . . . . .378 x . . . . w/BUSHING. . . . 1 Col. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HUB. . . . . . .. . . . . . . . . . . . . . 2. . COUNTERSHAFT (WG-T-84G-3). . f/c-pin) (WG-T-84H-2). . . . . . synchronizer (WG-4682-K). 1'4 (WG-4686). . . SHAFT. . . . 24 teeth) (WG-T-84F-11A). . w/BUSHING and SPACER. SLEEVE. . . . second and direct speed clutch (WG-T-84F-15) (issue until stock exhausted). sliding. . mainshaft. BUSHING. . . . . . . . . . second speed. main shaft. GEAR. . . . . . . . . . . . . . . . . . . . . SPACER. . . lock. . Ier Unit Assy . . . . . . . . . . . . . . . . . main. . w/BUSHING. . . main shaft bearing (WG-T-84J-28). . . . . 2. PIN. . . . . 3 Col. . . . . . . . . . . . . . high and intermediate clutch hub. . . .. . . . . . . . . . . . . . . . . . 5 Col. . low and reverse (O. SPACER. . . w/GEARS. . . . . . . . . . . . . . . . . . . . . . . . . . . w/blocking RING. . . . . . RING. front (WG-T-84B-30A).090. . . . . . retaining. 3. . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M'O-392328 PLATE . . . .WO-637833 HUB . . . . . . . . . . . . . . . . . . . . . . . . .WO-635811 . . . . . . . . . BEARING . . . . . . . . .RA PO 305155 FIGURE 07-2-TRANSMISSION ASSEMBLY-CROSS-SECTIONAL Willvs RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1379 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .No. . . . . . . . . . CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639422 GEAR . . . . . . . . . . . . . . . . RAIL WO-A-1156 HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1148 SLEEVE . . . . . . . . . . . . . . . . . . . . . . EM-GPW-7050 EM -GPW-7025 EM-GPW-7240 VIEW Gov't . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MrO-A-1380 CAP . . . . . . . . . . . . .. . . . . .WO-A-519 WASHER . . . . . . . . . . . . . . . . . . . . . 0703 0703 0706B 3051 55-A SNL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-638798 COUNTERSHAFT . . . . WO-A-410 GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-635857 LEVER . WO-635863 SPRING . . . . . WO-A-5554 GEAR . . . . . . . . . . . . . . . . . . . . WO-A-6319 BEARING . . . . . WO-635812 Ford ~irt. . . . . . . . .WO-A-7260 FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-636879 BEARING . . . . WO-A-739 WASHER . .. . . . . . . . . . . . . . . . . WO-636197 GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-916 SHAFT . . . . . . . . . . . . . . . . . . . . . .WO-638948 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-879 WASHER . . . . . . . . . . . . .

. m Major Field per Unit FirstYea1 per 100 (5th Overhaul Ech) MalnAssy. . . . . 19 10 - 10 19 6 6 19 10 Col. . . . . . . gearshift. . .. . . . lock. .7240 FM-GPW-7245 FM-GPW-7234 Col. . . . .. . ... . . . . . . . . . 9/is x (WG-X-3089BH). . . %-18NC-2 x % (was WO-635868). . . . . ... .. . . . . . . . low and reverse (WG-T-84J-21).. ... . . .. . . . . . . . . . 8 - 19 10 SHIFT LEVER AND PARTS v6 07-1 07-1 07-1 Col. RAIL. . gearshift lever housing (issue until stock exhausted). HOUSING... . . .. . .. . . .. . . SCREW. . .. . . . . . . . guide. . ... . . gearshift lever fulcrum (WG-C8-2%). . . .. assembly (WG-AC-84J-2A). . . . S. . . . 9 8: . . .. . . . . . . ... 5 O704G-COUNTERSHAFT AND REVERSE IDLER SHAFT (Cont'd) WAHSER. . .D. . . . .. . . . then use WO-639689). rear (S) (WG-T-84J-29). 4 WASHER. . ... . . .. BOLT. . . . . . . . . . . . .. . . . . . . P I N . .. .. . .. S. . gearshift lever housing cap (WG-T-84H-137).. . . . . . . . . . . . . . . . 07-1 07-1 S Y Per 100 Major Items Quantity Estimated 12 Mos. . . . . . . . . S. gearshift lever fulcrum (WG-C-84B-12A). . . countershaft. . . . .. . . . . ... . . .. . .Rebuilds tenance ment Part Number Figure Number - 8 g 16 2 24 3 2 32 19 32 A A 68 10 3 74 10 3 10 3 3 RAILS AND PARTS BALL. thrust. fl-hd. .. . . . .. gearshift lever housing (rubber). .. .. . .. . hex-hd.. . . . .. . . Reqd. . gearshift lever. .. . support. . . . .. . . . . . . . . ... . . SPRING. . . . . . CAP. .. . . . ... % in. . . . . .. . . .. .. ... . . . . . . . . .. . . .. gearshift fork (WG4. . . 0706B-GEARSHIFTER 07-1 07-1 07-1 07-1 FM-353081-S FM-GPW-7233 FM-GPW-7241 FM-GPW. . . . . . shift rail (S. . gearshift interlock (WG-T-84J-86A). . . . . . . . PLUNGER. Procure. . . . . . . hex-hd.. ... . . . .. .. . . 7 Col. .... poppet ball (WG-T-84-42). . 0706A-GEAR 07-1 FM-GPW-7213 FM-GP-W-7217 FM-BB-7220 FM-GPW1111286-AS II II 07-1 07-1 07-1 07-1 07-1 07-2 BALL. . . . . . . .) (WG-T-84-29).. . . .. . .. . .. .. RIVET. . . . (housing cover bolt). . . SPRING. . . . . .. .. . . . . . . . .) (WG-X-2136). . . . . WASHER. ... .. .. . . . . . . . shift. . . shift. gearshift lever housing (WG-T-84-115). . .. . . . . . . . . . S. . .. . .. . . . .. .. . . . . .. . .. . .. RAIL. . gearshift lever housing (WG-4496-K). . . . . . PLATE. COVER. . . . . . . ..... . . rear (bz. .. . . . . . . .. . . . .. ... . SAG-18NC-2 x % (issue until stock is exhausted. . .th f GROUP 07-TRANSMISSION e- U 8 (Cont'd) - Official Stockage Number Willys Ford Col. . . . . .. . . .. gearshift lever (WG-4498-K).. . .. gearshift lever (WG-T-84B-32). . . .. . . . .. . .. . lock. BALL. 6 Col. GASKET. .. . . . . high and intermediate (WG-T-84J-20A). 2 Col. . . . . shift rail. . . . . . . . . . . . . . . . . .. .. . .. . 5 4 O. . gearshift lever (rubber) (issue until stock exhausted).. . assembly. . . BOLT. . . (Includes : PLATE RIVET) LEVER. Total Reqmts. . . . . .. . .. PACKING.. . . . . . . . . 3 Col. . . . . . . . . . .418-M). . countershaft. . . . . thrust. . . . . . .. . poppet. . WASHER. . . 1 Col. .

. . . . . . . . . . transfer case. . . . .. 'ORK. . . . . . . . . rear cover (SP-18-324-2). . . . . . . . 'IN. . . . . . . . . . . . . . . . . . . . . S. . . . . . . . . . . . transfer (SP-18-15-9) . COVER. . . . .. . . . . . . . . . . GASKET. . . . . . . . shift rod) 2 WO-A-974 BREATHER. . hex-hd. . . . . . . . . . . . . . . . . . lock. output clutch shaft bearing. . . . . . shift fork guide (WG-T-84-22). . S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cover 1 WO-A-954 FM-GP-7709 GASKET. . . . . . . . . . . . . . . . . . . . CASE. . . . . in.. . . GASKET. . . . . 5h-18NC-2 x WASHER. .. 1 1 6 3 9 1 1 1 10 10 1 5 5 1 1 1 . . . . . . . . . . . .0706C-GEARSHIFTER NO-636196 NO-636197 NO-A-7260 WO-635836 WO-635840 WO-635839 YOKES OR FORKS 'ORK. . . . . . . . . as req. .. . . . . . . . . >LATE. . . . . . . . . . S. . . 1 used rear cap to case). . . . . . . . . . shift. . . . . . . CAP. . . . . . . . . . . . . . . (SP-477-W). . . . lock. . . . . . . . . . . . . .. . . (Includes : 2 WO-A-958 FM-GP-7770-A OIL SEAL. . . .S. . . . . . . . . thk. . . . cap. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D. . . . . . . . . . . . . . transfer case. . . . . BOLT. . overhaul (was WO-A-1543). . .. . .-16NC-2 x (cover t o case). . . . . . shifter plate fulcrum (WG-T-84-30). . . . . . . . assembly (WG-AT-84j-25). . . . . . . . . . . . . . . . . . . . . . . . . . . w/BUSHING. . . GROUP 08-TRANSMISSION 0800-TRANSMISSION WO-A-1195 WO-A-1543 WO-A-744 3 WO-A-7445 WO-A-934 WO-A-956 WO-A-1136 WO-A-1135 WO-A-1135 WO-A-150i WO-A-150: WO-A-953 WO-51485 WO-51833 WO-A-150t WO-6412 WO-5010 WO-A-957 WO-A-1501 WO-A-954 1 1 1 1 1 TRANSFER TRANSFER ASSEMBLY X S E . . transfer case (rear) (SP-18-267-4) . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . dld. . . . . BOLT. . 3ASKET SET. . . . . . . S. . .D. . . . . . . . head dld. . . . . . . . . . . then useWO-A-7443) . . . . . . . . . . .-16NC-3 x 1 (SP-122-D) (5 used front cap to case. . . . . WASHER. . . . . . . x 224 I. . . . . . oil seal 2 WO-A-1134 FM-GP-7746 1 WO-A-1435 FM-GPW-7756 GASKET. . transfer. . . . . . . . . . . . . . . . . . . shifter plate (WG-T-84-31). . . . . . . . . . shift. . . . . . . CAP. . . . . . . BOLT. . . . . . . transfer case t o transmission) OIL SEAL SET. . . a s req.. . . . . . . . . . . . . . . . . . . cover. . rear GASKET. hex-hd. . . shifter. . . . . . < 1 1 as req. . . . . transfer case. GASKET. . . . . . . output shaft bearing. . . . bottom cover (SP-18. . . . . . . . BOLT. . . . . . . . . . . . . x 5:. . . . . .. . front (SP-18-19-8). . . . . . . . . . IPRING. . . . . . . transfer case. . . . . . . . . . . . . . . transfer case overhaul (issue until stock is exhausted. . . . . . . . . . . . . . . . transfer case. . . . . . . . . . . % O. . . hex-hd. output shaft FM-GP-7798-A OIL SEAL. . . . . f/c-pin) "46NC-3 x 2 (rear cap to case) (SP-634-D). . . . . . . . . . . . . . . . . . . . . . . . 4 in. . . . f/c-pin. . . . . . . . . . . . . (cover to case). . . . . . . . 'IN. (head. . . . . . . rear (SP-6452X) . low and reverse (WG-T-84C-24A). . . . . . . . . . . . . WASHER. assembly. . COVER. . . . . . . . . . . . . . . . . output clutch shaft bearing cap (SP-18-223-2) . . . . .155-2) (issue until stock exhausted) . . . assembly (SP-5951X). . . . . . . . . . . 3ASKET SET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bottom (SP-18-16-3) . S. high and intermediate (WG-T-84C-23A). . . . . . . . . . . . . . . . . . . ... . . . . . . hex-hd. . . (Includes: FM-GPW-7773 GASKET 1 WO-A-957 1 WO-A-1509 FM-GPW-7707 GASKET. . . . . . . .

.

. . . . . . . . . . . . . . . . . . . WO-A-991 WASHER .WO-5397 NUT . . . . . . . . .FIGURE 08-1-TRANSFER Willys Item Part N o ROLLERS . . . . WO-A-1512 GEAR . . . . . . . . . . . . WO-A-1007 R. . . . . . . . . . . . . . . . . . . . WO-A-1504 ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-954 COVER . . . . . . . . . . . . . . . . . . . . . . . . . WO-638224 SEAL . . . . . . . . . . . . . . . . . . . . CUP . . . . . . . . . . . . . . . WO-A-958 Ford Part N o . . . . FM-GP-7776 FM-GP-2614 FM-GPW-7706 FM-GPW-7707 FM-GPW-7768 FM-GP-7767 FM-GP-7712 FM-GP-7718-A FM-72071 FM-356134-S-18 FM-356519-S FM-GP-7722 FM-356519-S FM-GP-7744 FM-GP-7784 FM-GP-7771 FM-GP-7776 FM-GP-7763 FM-GP-7742 FM-GP-7743 FM-353064-S FM-GP-7709 FM-GP-7708 FM-GP-7765 FM-GP-7782-A FM-353053 FM-GP-17333 FM-GPW-17271 FM-GP-17285 FM-GP-17277 FM-GPW-7768 (Willys only) Gov9 Group N o . . WO-A-973 P I N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W0-51575 . . . . . . . . 0803 0803 0803 0805A 0805A 0803 0803 0803 0802 0805 0805 0805 0801 CASE ASSEMBLY Willys ltgm Part N o SHIELD . . . . . . . . . . . WO-A-1764 GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-934 CAP . . . . . . . . . . . . . . .WO-A-410 WASHER . . WO-A-970 SCREW . . . . . . . . . . . .WO-A-980 OIL seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1410 GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-924 PIN . . . . . . . . . . . . .WO-A-1111 . . . . . . . . . . . . . . . . . . . . . .WO-A-1509 CASE . . . . . . . . . . . WO-A-989 SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1511 BUSHING . . . . . . . . . . . . . . . . . . . .WO-A-959 BEARING . WO-636396 GEAR . . . . . . . . . . . . . . . . . . . . WO-A-1001 FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-956 HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1503 PLATE . . . . . WO-A-1510 WASHER . . . . . . . . . . . . . . . . . . . . . . WO-A-999 SHAFT . . . . . . . . . . . . . . . . . . FM-GP-7723 FM-OIY-1202 FM-GP-7762 FM-GP-7711 FM-355550 FM-GP-7777-A FM-GP-7761 FM-GP-7783 FM-GP-7719 FM-GPW-7786 FM-GP-7787 FM-GP-7789 FM -GPW-7773 FM-355698-S FM-GP-7788 FM-353075-S FM-GP-7754 FM-GPW-7774 FM-GP-7213 FM-GPW-7795 FM-GPW-7710 FM-GP-7796 FM -355378-S FM -GP-7796 FM-353035-A-S7 (Willys only) FM-GP-7729 FM -356504-S FM-72053-S FM-356125-S (Willys only) FM-GP-4863 Gov't Group N o . WO-A-967 SPRING . . . . . . . . . . . . . . . . . . . . WO-A-958 FLANGE . . WO-52883 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1104 SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1105 Ford Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-960 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . . . . . . . . . . .WO-A-975 RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W O -A-992 GEAR FORK . . . . WO-A-1508 GASKET . . . . . . . . WO-A-962 INTERLOCK . . . . . WO-A-957 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-982 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1028 P I N . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-987 SHAFT . . . . . . . . WO-A-953 GEAR . . . . . . . . . . . . WO-5140 GASKET . . . . . . . . . . . . . . . . . . . . . WO-A-1000 RING . . . . . . . WO-A-988 SHIM . . . . . . . . . . . . . . . WO-A-998 PLUG . . . . . . .WO-5108 NUT . . . . . . . . . . . . . . . . WO-A-963 BUSHING . . . . . . . . . . . . . . . . . . . WO-A-990 GEAR . . . . . . . . . . . . . . . . . . . . . . . . 0803 1201 0801 0801 0801 0804 0805A 0804 0802 0802 0802 0802 0802 0804 0803 0803 0803 0803 0804 0804 0801 0801 0801 0803 0801 0801 0810 0810 0810 0810 0801 0803 RA PD 305086-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-972 FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-985 CUP . . . . . . . . . . . . . . . . . .WO-A-974 YOKE . . . . . WO-A-1505 LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1507 OIL seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OD . . . . . . . . . WO-A-1506 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-966 BALL . . . . . . . . . . . . DRUM . . . . . . . WO-A-520 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-965 GASKET . . . . . . . . . WO-A-1002 COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-976 BEARING . . . . . . . . . . . . . . . WO-A-1106 WASHER . . . . . . . . WO-5599 BREATHER assembly . WO-A-971 LEVER . . . . . . . . . .

. . . . . . . . output clutch shaft bearing cap oil seal (SP-18-223-3). . x a9& I. . . . . . . - 20 GEAR GEAR. . 7 Col. . plain. output shaft. . . 1 Col. . as req. . . output shaft bearing (TIM-14276) (BT-BT-14276). . . . as req. . .571 x 1. . . . .) (SP-18-228-8). . NUT. . . . . . . . . .411 diam. . . .. . . .. . . . CONE and ROLLERS. . (filler). . . . .. per 100 Rebuilds - 0801-CASE (Cont'd) GASKET. 5. .250 x 1. clutch. . . mainshaft (S. . . . . . . . . . . . . . . . . .. . (Includes: 4 WO-A-982 FM-GP-7782A SHIM 2 WO-A-983 FM-GP-7782B SHIM 2 WO-A-984 FM-GP-7782C SHIM) 0802-DRIVE 1 1 1 as req. . . .010 thk. . in. 27 teeth (SP-18-8-2). SHIM. . . . . . . . 4. . . . . . . . . . . . .740 wide) (TIM-14131) (BT-BT-14131).. . .3125 diam.) (SP-18-466-1).713. . . x thk. . . .. Field Mainenance Major 3verhaul 15th Ech) Total %styear Procurement Col. . hex. . . . .) (SP-18-228-9). . .. . .. as req. . SHIM. . . . .. . . . . . 27 teeth (SP-18-8-1).) (SP-18-228-7). .. . pipe. . . 2 Col. bore 1. GEAR. . . . . . . hex. sliding. as req. . . . . . . . . . . . . . . . face 2. . output clutch shaft pilot (SP-18-24-1). .. . . 3 Col. . . . . . . . . . . CUP. . . . . . rear bearing cap (. . . FLANGE. . . . drive (O. . . S. . output shaft bearing (1. . .D. . . . . output shaft.) (WG-T-84J-SOMA) .. . . . . . . . WASHER. rear bearing cap (. . . . 08-TRANSMISSION ?- Vl 8 TRANSFER (Cont'd) z - OD Per 100 Major Items Part Number Figure Number Official Stockage Number Willys Ford Col. . . . . . . . . . . . . . .6299 (output clutch shaft) (MRC-206) (SKF-6206) (ND-3206). . . . . . . .088 diam.755 wide. . . . . . . . . slotted. SHIM. . . . 6 2 Mos. . . . 5 Col. . . 4$ x 1% (flange nut). . . . ... . . . . .. . (drain) (SP-18-39-2) (issue until stock exhausted). . .. I. . . . .. . . . . . . . . . . 10 1 1 1 10 40 1 10 1 1 30 10 2 40 40 10 10 - GEARS. . bore 1. . . . . slotted.. GEAR. . . . . . . . . . . main shaft nut (S. . . . . output shaft O. . .1811 x . . . . rear (SP-K2-1-28). . . . . 9 Estimated Reqmts. . . . . . . .. . . Ier Unit Assy. .. . . . . . . . . output shaft (front and rear bearing cap) (SP-62-463-2) (Willys only) . . .. . . . output shaft (10 internal teeth. SHIMSET. . . GASKET. . 0803-DRIVEN Col. . . . . . 2 1 2 2 2 1 1 10 10 1 10 2 - OW . . output shaft. . . . . . . . . . .. . . . . annular. . . . . . . . . .D. . .. . . . . . .031 thk. . .. .104 in. . . . .U) f GROUP. . PLUG. . . PLUG.. . %-20NF-3 (companion flange) (SPr124-J). . . .192 wide. . . . Col. . NUT. . . . . .outputshaft. . . . . . OIL SEAL. . . . . . rear bearing cap (. S. . . . ball. . . x . .101 bore 1.. . . . . x-16NC-2) (WG-T-9-SOP). . . . . .. BUSHING. . . . . .. . . % in. single row. . . . . . .. .. . . . x 1. . . .003 thk. . . . . . . . . . . .. pipe. . . .. PIN. . . O. . . . . PIN. .. . . BEARINGS BEARING. . . . . . . . . .D. . . SHAFTS. . . O. . % x (main shaft nut). 4 - ITEM Zuantity Reqd. . . . . GEAR. . . . . . . .. . . . .D. . . . companion. . . . . . . . . . . . . .. . . . I.D. . . . . 8 Col. .cotter. . . transfer case to transmission (SP-18-352-5). . . . . output shaft. .. . . 27 teeth) (SP-18-8-7). . . . . cotter. 4.

. .WO-A-1512 FM-GPW-17271 CASE. . .WO-A-1764 FM-GP-7763 GEAR. . . VIEW Ford Part No. . . . . YOKE. . . . . WO-A-1106 NUT . .. . . . . . . . .. .WO-A-956 CUP. . . . . . . . . FM-GPW-7706 FM-356134s-18 FM-GP-7722 FM-GP-7065 FM-GP-7776 FM-GP-7742 FM-GP-7718-A FM-GP-7742 FM-GP-7762 FM-GP-7761 FM-GP-7719 (Willys only) FM-GP-7776 CASE-CROSS-SECTlONAL Gov't Group No. . . . ..WO-A-998 GEAR. . . .WO-A-958 SHIELD.WO-A-989 FM-GP-7766 GEAR. . .. . WO-A-1508 NUT.WO-A-980 CAP. . . . WO-A-520 GEAR. WO-A-992 SHAFT. . . . . . . .. . .. . . . .FIGURE 08-2-TRANSFER Key AB C D E F G H I J K L M Item Willys Part No. . . . .WO-A-1007 SEAL. .WO-A-988 FM-GP-7765 SHAFT.WO-A-1111 Ford Part No. .WO-A-1111 GEAR. . . . . . . . .WO-A-1503 FM-GPW-7705 Gov't Group No. . . .WO-A-975 BEARING. . .. .. . . RA PD 305157-A SNL 0-503 . . .WO-52883 CONE a n d ROLLERS . . .WO-A-1511 FM-GP-17285 OIL SEAL. . . . 0803 0803 OSOl 0803 . . COVER. . . . . . . . .WO-51575 FM-GP-7723 GEAR. . . . . . . . . .WO-A-916 SHIELD .. . . . . . . . . . 0801 0802 0802 0704 0803 0804 0804 0804 0803 0803 0803 0803 0803 Item Willys Part No. .WO-A-1510 BEARING. WO-A-999 BEARING. . . WO-A-958 (Willys only) GEAR..WO-A-924 SHAFT.

SNAP RING... . . . . ... . . . WASHER. output. . . . . . . front (SP-K2-4-88X). . . . . .. . .. . . 0 0 Figure Number Official Stockage Number Willys Ford Col. thrust. .. SCREW. Then use 'WO-A-8835 for maintenance). . . . . . . intermediate gear (HY-94322). . . . 3 4 in. . 8 Col. .. . . . . . . . thrust. ... . INTERLOCK. . .. . . . . . . . . . shift rod poppet (SP-854-D). intermediate (SP-31-246-2). . PLATE. . . . . YOKE. 33 teeth) (SP-18-5-1). WIRE. .. . . . ... . . .. .. . . . . SHIELD. . . front wheel drive shift (SP-18-66-7). . . . . .. . . . . . . . . . output. (shift fork) (SP-LW-1) (Willys only). hex-hd. output shaft (SP-710-W). . ... . . . . . . . . . . . . f/c pin. . . . . . . . .. . . . .. . . . . . . . . shift rod poppet (SP-22-72-5). . intermediate gear (SP-690-W). . . . . . . . . . . . 2 2 2 1 1 2 2 0805A-Y OKES 08-1 08-1 08-1 08-1 FORK. . lock. . . .. . . . . OIL SEAL. . S. . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. BEARINGS (Cont'd) SHAFT.. . . 5 Col. . 0804--IDLER GEAR. . . . . . . .. .. . . 0805-SHIFTER 08-1 08-1 08-1 08-1 08-1 08-1 08-1 - 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 RODS BALL. . . . % in. . . ... . . . . . . . . . . . PLUG. . . . . . . .. . No. .. . . FORK.. . .D. .. . . . . . . . . .. . . . . 10 Et . .. .. . .. .. Field Mainenance Major herhaul 5th Ech) Total %styear Procurement Col. . . ... er Unit Assy. .. . . 6 GEARS. . . . . . . SHAFT. . . . . . . . . universal joint. . . set. . . . .. . . . . . . . . .. . . . . . . .. . assembly (SP-18-362-4-5866-X) (issue until stockexhausted) . front wheel drive (SP-18-67-2). .. . . . . . . . shift fork (S. . assembly. . . . companion flange nut (SP-145-W). .. . . .. .. .. poppet.. . SPRING. . .. . intermediate (SP-18-187-1). . . . . BEARINGS BEARING. . output clutch (SP-18-362-3) (issue until stock exhausted. .. .. . . ..) (SP-745D) 1 1 1 2 0 Per 100 Major Items 2 Mos.. . . . .. .. end. . . . . . . . . . . . . . . %-16NC-2 x 5. . WASHER. . shift. . . .0 (I. . . . . . . . . . . . . . . . . . ... . .. . . . . . . Col. . GEAR. .. . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . shift rod (SP-50-80-1). QD f GROUP 08-TRANSMISSION TRANSFER (Cont'd) ?- Part Number (r. . . .. . 1 Col. ... .. SHAFT. . . .. . . . . . . . . . . . .. . . .. . . . . . ROD. . . . . . SHAFTS. . . . . SHAFT.. . lock. . SNAP RING. . ... .. .. underdrive and direct (SP-18-67-5). . SHAFT.. . .962. . S. .. 9 ktimated Reqmts.. . . .. . 2 Col. . SHAFT. . %-24NF. . . . . . .. . . WASHER.. ... . .. . . shift. . . . . . .. . .. . . . . . . . . . .. .. . . . output clutch shaft bearing (SP-22-381-19). . . . . .. . .. . . . . . . . . . .. . . . . . . . . . . . . . . head dld. . . . . . . 3 Col. . . . . . . . . output shaft (SP-18-381-2). underdrive and direct shift (SP-18-66-1). . . . dust (SP-5962-X) (1 used companion flange. diam. . .... .. .. . .$. shift rod (SP-13-463-1) (Willys only). 1 used universal joint end yoke) .. intermediate (O. . . . 16 ga. . . . . WASHER. . . . . . .. . . . . . . . . . . . . . . . . . . . . per 100 3ebuilds Col. . . . . . . . . . . ROD. . . .. .. . . . . . . .. . . . . . . . . lock.. . . . . . . . output clutch. . . shift rod (SP-18-21-1). . . . . . . . BOLT. . . . . . .. W/BUSHI~G. . . . ... . . .. . . . . .. . . .. . . . . . . . . . 4 0803-DRIVEN 08-1 08-1 08-1 4 08-1 08-1 08-1 08-1 08-1 8 08-1 08-1 08-1 08-1 08-1 ITEM !uantity Reqd. 7 Col. . . . . . . . . . . . . . .. . . 4. . w/NUT and WASHER. . . . . . . . . . . w/NUT and WASHER (was WO-A-975).. .

. . . SCREW. BOLT. . . . . . rear. . . 1 1 1 1 1 2 BOLT. . . . . . (2% O. . . . . .) (support bolt) (Willys only) . . . . . . . . . . . . . . . . . . lock. . . . speedometer (SP-18-452-2) (issue until stock exhausted). . . .ROMMET. . . 2 . .. . shift. . . . . . . . .) (case t o transmission) . . . 1 1 . . . . . . !. .i O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . shift lever (SP-97-Q-13) . . . lock. . . . . . . . . driven. . . . . . . propeller. x thk. . ?<-16NC-2 x 154 (transfer case t o transmission). . . . . . . . . x thk. . . . . . FITTING. . . . . . . .D.E. . . . S. . . . grease.D. . . assembly (SP-8997-SF). . . . . . hex-hd. . .. . . . . . . . . . . . . x I. . . . . . . . pivot. . . . . . . driven) SLEEVE. . transfer case support. . . . . . . . BOLT. . . .A. . . . . . . . . . . . . . . . .D. . . . . . . . KIT.. '2-20NF-2 (support bolt). . . . . . [NSULATOR. . . . . S. .1506 NO-A-1505 NO-A-972 NO-A-973 NO-A-970 WO-52911 WO-51405 WO-A-147 WO-634758 WO-5916 WO-634759 WO-634762 WO-5009 FM-GPW1101735-A FM-GPW-7710 FM-GPW-7793 FM-GP-7796 FM-355378-S FM-GP-7799 LEVER AND PARTS BALL. . NUT. . . . . . . . . . . . . . . . . . . speedometer drive gear. . . x % thk. . . . . . . . . x ?/. .. . . . . . . . . . . . . . . . . . . . speedometer driven gear (SP-18-454-4) (issue until stock exhausted) 1 1 1 as req. . . . . . . . . . . . . . . .. . . . . ?IN. . . SPRING. . . . . . . .. .i. . . . S. transfer case (hex-hd.iI. . . . . transfer case support insulator '(issue until stock exhausted). .i-20NF x 3 ) . . . $h-16NC-2 x 1 (transfer case t o transmission lower left) (Willysonly) . . . . . . . . . . . . hex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . shift lever (SP-363-SP). S. . . . . . . . (Includes: 1 WO-A-985 FM-GP-17277 BUSHING 1 WO-A-1511 FM-GP-17285 GEAR. . (support bolt). . . . . . . 1 5 O. . . . . . . . . . . . . . . . . set. . . . . . . . . shift lever pivot pin (SP-433-D) .D. . . . . 5.. . . . . . propeller. . . . . . x 1% I. . . . . . . speedometer drive gear (SP-475-2) (issue until stock exhausted). . . . . . . . . . . S. . . GEAR. . . . . GEAR. . . . . . . . . . WASHER. S. . support. . . . . drive. . . repair. . . . . . . . . . . . . . . . . S. . . . . . . hex-hd. .. . ?. . . . .O805B-SIIIFT NO-A-971 NO-638224 NO-A-3784 NO-A. front. . . . . . transfer shift levers (leather) . . . . .. . . speedometer (SP-18-453-3) (issue until stock exhausted). . . . . . . . shift lever handle (SP-39-Q-20) (issue until stock exhausted). . 1 GROUP 09-PROPELLER SHAFT AND UNIVERSAL JOINT 0901-PROPELLER WO-A-1326 WO-A-1327 SHAFT ASSEMBLIES SHAFT. . . .D. . . . 5 ' (x x6 x2 0810-SPEEDOMETER WO-A-985 WO-A-1511 WO-A-1512 WO-A-7837 WO-636396 1 1 1 1 1 1 1 1 4 DRIVE GEARS BUSHING. .. . . . assembly (SP-8996-SF). . . . . 45' (shift lever pivot pin) (AD-1636) (issue until stock exhausted) . . . . . . . . . . WASHER. . . S. . . . . WASHER. . . . . SNUBBER. . . . . SHAFT. . . . . . drive 1 WO-A-1512 FM-GPW-17271 GEAR. .EVER. . . . . . . . underdrive and direct (SP-25-Q-1055). . shift. . . . . . . . . . . . .EVER. . . . . . . . . . . . . .. . .D. . . . . . . . front wheel drive (SP-25-Q-1056) . . . . . . . .

. . 5/(6 (SP-5-75-19). . . . . . .. . . .. . . . . . BOLT. .. . . . Total Reqmts. . . .. S. . . . . . . 10 JOINTS BEARING. . . . . . Rebuilds tenance (Sth Lh) Procy- ITEM -Col. . . .. WASHER. . GASKET. . . . .. .. . . . . . . .FIGURE 09. . . . . "U"..dust. 6 Col.. . universal joint. . . . . . . . . . . . . . . . . .. .. . . . .. Major Field per Unit Firstyear per 100 Overhaul MainAssy. . . . . . . . hex. . . . . . . . . . .1-REAR A B Willys Fart No. . . . . . . . . . WO-A-950 SNAP ring. FM-GP-4841 FM-GP-7097 FM-GP-7077 FM-GPW-4605 Gov't Group No. 5 0902-UNIVERSAL 09-1 09-1 09-1 Cd. 9 Col. . . . . . . . assembly. . .. . . . . . . 0902 0902 0902 0902 PROPELLER SHAFT Key E F G H Willys Item Part No. . . . . . . . CAP. . . . .. . 4 Quantity Estimated 12 Mos. . . . . . . 7 Col. . . .. 1 Col. . . . . 0902 0902 0902 0902 SHAFT AND UNIVERSAL JOINT (Cont'd) -- Per 100 Major Items Part Number Figure Number Official Stockage Number Willys Ford Col. .WO-A-945 BEARING. . . .. . . . universal joint yoke sleeve (SP-K2-14-69). . . . . .. . .. . . . .. . . grease x . . . . YOKE . . . . .. .. . . . . .. . . . . 4 6 12 12 2 6 16 - 10 - . universal joint trunnion (SP-K3-86-89). . .. . . . . .. YOKE.. . . . . . . .WO-A-943 CAP. . . . . . . . . . . . . . NUT. Reqd. . . . S. . . 5/(6-24NF-3(universal joint bearing) (SP-K2-94-29). . . . . . .. . . . .. ..WO-A-942 T U B E . . . . . . . . . WO-A-940 Ford Part No. . .. . .2 8 N F (AD-1641) (GM-110347). WO-A-1429 Ford Part No. . . . . . 3 Col. . lock. S. . . 2 Col. . . . . . . . . . . . 8 Col. . . . . . . . . . . . . . WO-A-935 WASHER. . .WO-A-1434 RETAINER. FITTING.. . . . . .. . . . . . . . 5/(6-24NF-3(SP-5-74-11) (issue until stock exhausted). . . . . . . . . . . . FM-GP-4866 FM-01Y-7096 FM-GPW-7074 FM-01Y-7083 GROUP 09-PROPELLER Gov't Group No. . . . . .

. . .. w/PLUG.. . assembly (Rzeppa joints) (SP-2058-2) (Willys only). . AXLE. . . . . . AXLE. . ?. . assembly. . . . . . . . . . . assembly (Bendix joints: (WilIysonly). . . . . . . . . front. differential bearing cap (hex-hd. . . . . . . . . S. . . . hex-hd. . . . . AXLE. . . w/BRAKES. . . . . . front. . . . . . AXLE. . . . w/BRAKES. . . . . . .. . . . . . DRUMS and HUBS. . . . trunnion bearing (SP-K2-7-29). . . . . . . . . . . . . . . . . . propeller shaft. . x 1 I.. . . .. . .. . DRUMS and HUBS. . . . dust. NOTE: The above (3) Willys parts are interchangeable. . NOTE: Identified by yellow paint on lower side of differential assembly. . . . . . . . .. . . . . . lock. . right (issue until stock exhausted). . . ... YOKE. x (SP-K2-16-53).. . . .-13NC x 214). . . . . . . split. 36-18NC-2 x '4 (cover t o axle housing).. w/TUBE. . . . . . .. . . . . . . . . . . ... . . . . . . . axle housing (SP-16976) . .. front.. . . .. NOTE: The above (4) axles are interchangeable. .. . . . . . . (SP-K2-62-210-212-1907) . . . .WO-A-1433 WO-A-940 WO-636568 WO-A-945 WO-A-1428 WO-A-1429 WO-A-943 WO-A-950 WO-A-935 K I T . . . . .. . . . . . . .1703 AXLE AXLE. . . . . . BOLT. . . . . WASHER.. . . . . . TUBE. . w/TUBE. . . . . . front universal end yoke (SP-15009). . . . w/BRAKES. . . . .. . . . . . assembly (Tracta joints) (Willys only). . . . . . front. .. . . .. . . . . . . assembly (SP-17310-X) (Willys only). front. . . . . . . w/BRAKES. . assembly (Bendix Weiss joints) (SP-2058-1) (Willys only). TUBE. . AXLE.. . HOUSING.. . . .. . . DRUMS and HUBS. . . . . . .. . . . . . . . . trunnion gasket (SP-K2-76-17). . . . . .. . . . . . . . . . . . . . . . . . . front. S. . . . . . . . . . . . . . . . . . . . . . . . . front. . . DRUMS and HUBS. . . . . . . . COVER. . . . . . . . . . . . assembly (Tracta joints: (Willysonly). . . . . .. . . universal joint yoke sleeve (cork. . . . repair. . . . . . ? ~ in. . . . .. . . . . BOLT. . . . . . . . . . lR7$4 O. . . . . . . . YOKE. . . . . . . . . . . . . . . . . . .. left (issue until stock exhausted). WASHER. . .. . . . . . . . . . . . .i. . . . GROUP 10-FRONT WO-A-1212 WO-A-1387 WO-A-1765 WO-A-6442 WO-A-6029 WO-A-5498 WO-A-5499 WO-A-6470 WO-636527 WO-A-1486 WO-A-1487 WO-A-781 WO-51523 WO-52510 WO-A. .. . assembly (Ford only) . . . . . . . . . . . .. . . . . . . .. . . . front brake hose. . w/BRAKES. . . . . . . . . . . . . . . . . . . . .. . . . AXLE. assembly (Ford only). . BRACKET. . . . .. . . . . assembly (Willys only: (This part number t o be used when either Tracta or Bendix universal joint: are t o be supplied with this assembly). . . front. . DRUMS and HUBS. . . . . . . . . . .. . . . . universal joint sleeve.D. . . . .. propeller shaft. . . . . .. . . . . universal joint journal (SP-K5-21-X). . . . . . . . . . front. . . SHIELD.. . . . . . . . . . . S. . rear. AXLE. . . . . . . . . .... . . . . . . . .. propeller shaft flange (SP-K2-2-329). . assembly (Spicer joints) (SP-SKA-34172) (Willys only). . . . . . . . BRACKET. front. . SNAP RING. .. . . . . . . AXLE. assembly (Rzeppa joints: (Willys only) . . . . . . HOUSING. axle.D. . . . . . . . . . . front brake hose. . . . (Includes: 4 WO-A-1434 FM-GPW-7074 BEARING assembly 1 WO-A-1426 FM-GPW-7084 JOURNAL assembly 4 WO-A-945 FM-OIY-7096 SNAP RING) RETAINER. . assembly (SP-K2-3-198X). . . . . . . . . . . . NOTE: Front axles to be tagged at joints for identification. . . . . . . . . assembly (SP-K2-62-210-212-1718) (issue unti: stockexhausted) . . . . axle. . . .. . . . . . . . .

. 1001 1007 1007 1007 1302A 1007 1007 1003 1301C 1301C 1301C 1007 1007 1402 1007 AXLE ltem CLAMP TLTBE CRANK PIN PI1. .4-1725 WO-A-1727 WO-A-1726 WO-A-1724 WO-A-838 WO-A. 1402 1402 1401 1007 1007 1007 1007 1007 1007 1007 1007 1007 1402 1402 . U'O-A-1706 WO-A-1709 WO-A-8249 WO-A-1723 WO-A-1722 WO-A-1720 WO-A-1719 WO-A-1721 WO-. . SHAFT. . . (Willys o n l y ) (Willys o n l y ) (Willys o n l y ) (Willys o n l y ) FM-GP-1013 Fhl-GP-3208-A F M -GP-3204 FM-350504-S FM-72071 FM-356126-S FM-GP-1139 FM-GP-1110 F M -34807-S F M -GP-3292 (Willys o n l y ) Gov't Group No.1-FRONT ltem HOUSING. UNIVERSAI. . . NUT SHIMS FLANGE WASHER PIN NUT CAP BOLT . . WO-A-1703 WO-A-0383 WO-A-6361 W0-A-6382 WO-A-476 WO-A-862 WO-A-868 WO-636570 WO-5397 WO-636569 WO-A-869 WO-A-760 WO-5010 WO-A-847 WO-A-809 Ford Part N o . . . . .1705 Ford Part No.O'lRACE CAGE BALL SCREW SHAFT SNAP ring 1IET"IINER END a s s e m b l y TUBE Willys Part No.RA PD 305089 FIGURE 10. END a s s e m b l y SHAFT assembly. .. WASHER. F M -51-3287 FM-GPW-3282 (Willys o n l y ) FM-GP-3218 FM-GP-3219 FM-GP-3221-A FM-3215-A F M -358074-S F M -24622-S FM-3106-A FM-GP-3216 FM-GP-3217 EM -GPW-3291 FM-GPW-3281 Gov't Group No. joint SHAFT. Willys Part N o . .

. . . axle housing cover (SP-16409). . . . . 8 Col. . . . . . . . . . . . GASKET SET. . . . . . . . . . . . . . . . . . vent. . . . . . . . . . . . . . . . . . . outer (2. pressure 2 WO-A-858 FM-GPW-3167 SEAL. . . .er Unit Assy. . .000) (TIM-24780) CONE and ROLLERS. . . 1 PLUG. . . . . . . . differential. . w/PINION (Ford only). . .8125 wide) (TIM-24721). . . . . . . . .000 O. . . . . . front assembly (SP-16968-X) (Willys only) (includes CASE. 12 . x . . . . . . 4 (issue until stock exhausted).6875 wide) (TIM-02820). . . . . . . . . . . . . . . . . . oil seal. CONE and ROLLERS. . CUP. . . . . . . . . . . . . . . lock. . . . 7 Col. . . internal. . . axle housing (SP-16979). . . . . . . . and PINIONS). . . . . . . . . . . . . . . .D. . . CUP. . . . Field Maintenance 40 6 - '0 8 6 8 '0 5 68 - ASSEMBLY CASE. . . . . . . filler. .125) (TIM31593) . . . . . . . assembly 4 WO-A-819 FM-GP-3135 SEAL. . . . . . front wheel brake hose. 1 - 1 - 1 - 2 - 1 - 1 1 1 1 1 1 1 - 1003-DIFFERENTIAL GEARS. . . .. . . . . 2 Col. . x . . . . inner (3. . . . . . GASKET. . . . . . . . . . front assembly (Ford only) (includes CASE. in. . . . . . . . . . . .. . . . . . 5 Col. . . . . . . . . . (differential bearing cap bolt) (SP-11586) WASHER. . . . . .875 O. . . . . per 100 3ebuilds Col. . . . . . . DIFFERENTIAL. PINIONS) . . . . . . . . . . . . . . S. WASHER. . . . . . . . . GEARS. .D. . CUP. . . . drive. . x . 1 Col. . . . . . . . . . . . .125 x . . . . . . . % in. . . .375 x 1. . . . drive. . . . . . . assembly (issue until stock exhausted). . 26 - Lstimated Reqmts. lock. differential bearing (3. . . . . inner (bore 1. . . differential (SP-16383). . . .D. . . . drive pinion bearing. . . 4 I T E M )uantity Reqd. . . . . . 1 PLUG. . . drive pinion bearing. . . . 1 PLUG. . . . . . . . . . . . . . . . . . . . . . . drive pinion bearing. . . pivot 4 WO-A-818 FM-GP-3139 STRIP. . . . . . . . . . 6 1001-HOUSING Major Overhaul (5th Ech) Total Firstyear Procurement Col. . . . . . . . . . . outer (bore 1. . . . . . . GEAR. . . . .875) (TIM02872) . . . . . . . . . . . axle housing (SP-S-780) (issue until stock exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . . housing 1 WO-636565 FM-GP-4061 GASKET. . . . . . . . w/PINION (SP-16412-X) (Willys only). . . . . . . . . . . 9 (Cont'd) 1 GASKET. . . . .00 O. . . . . S. . . . . axle housing (SP-50-39-4) (issue until stock exhausted). . GEARS. . . . . . . . . . . . . .GROUP 10-FRONT AXLE (Cont'd) Per 100 Major Items Part Number Figure Numbel Official Stockage Number Willys Ford Col. . . . . . . . DIFFERENTIAL.625 x 1. . . . . . . . . . GEAR. . . . . . . . .. . drain. . . . . . . . . . . . . Col. . . . differential. . . .9375 wide) (TIM-31520). . . . . . . . drive pinion bearing. . . . . . . 3 Col. . . . . front axle. . . . . . . . . 10 . . as req. differential bearing (bore 1. . . . . . . . . . PINION AND BEARINGS CONE and ROLLERS. . . 1002-DIFFERENTIAL 12 Mos. . . . . . . . . . . . . . . . . . . oil seal 2 GUARD. . . . . . . (Includes : 2 WO-A-820 FM-GP-1092 GASKET. . drive pinion oil seal (SP-S-171). steering 1 WO-A-782 FM-GP-4035 GASKET. . .

. .3 WO-52870 M'O-52877 wo-030300 WO-A-784 WO-52880 WO-52881 WO-A-779 WO-A-901 M'O-52510 WO-51523 WO-A-794 WO-A-796 WO-A-798 WO-A-781 WO-A-793 WO-A-782 WO-A-902 WO-A-871 . . . .. . .T GEAR GEAR SHAFT COVER CASE GASKET SHAFT SCREW S T R A P . . . .4-80. . . WO-A-792 Ford Part No. Gov 't Group No. YOKE NUT CONI. . (Willys o n l y ) FM-GP-4070-A FM-GP-4842 FM-356125-S FM -GP-4030 FM -GP-4028 FM-GP-4659-A FM-8611-4621 FM-8613-4616 FM-GP-4241 FM-GP-4229-A FM-GP-4221 FM-GP-4222 FM-GP-3034 FM-GP-4234 FM-34941-S2 FM-20046-S2 FM-GPW-4236 FM-GPW-4215 FM-GP-4211 FM-GP-4016 FM-GP-4206 FM-GP-4085 FM-GP-4235 FM-355511 -S FM-GP-4281 1003 1003 1104 1003 1003 1003 1003 1003 1003 1003 1003 1003 1003 1000 1101 1001 1001 1003 1003 1103 1001 1103 1001 1102 1103 1103 R A PD 3 0 5 1 5 3 . .~ . . Willys Part No. CUP SIllMS CONE CUP PIN SHIMS CONE CUP SEAL SHAFT WASHER B0I. . FIGURE 10-3-DIFFERENTIA ASSEMBLYCROSS-SECTIONAL VIEW Item ( Z RA PD305153 GEARS SEAI. . WO-A-789 WO-039205 RO-A-1445 WO -630509 WO-52878 R 0-52879 WO. ..

. SLINGER.. . . . . 4 Per 100 Major Items Part Number Col. . . . .. . . .030 thk. .010 thk..) (SP-S-74). . 16 teeth (SP-16385). . per 100 Rebuilds ment Col. . SHIM. adjusting. . . . . differential pinion (SP-16075). differential. . . . . . . . . . . . . . . drive pinion. . . . . . small (. . . bearing.) (SPS-638). . . . . . as req.003 thk. thrust 2 WO-A-797 FM-GP-4230 WASHER.) (SPS-638-3). . 10 teeth) (SP-15926). . . . . drive pinion (leather) (SP-14223). . . . . . . . . . . . . . . . .030 thk. . . . x-16NF-3 (drive pinion) (issue until stock exhausted) OIL SEAL. . . . large (. . . . . 3 )uantity Reqd. . . . . . . . . . . . . adjusting. drive gear (SP-6-73-414). . . . drive pinion. . . . . . . . . 8 Col.D. . . large (. . . . . . wide.758 O. . . side. . adjusting. . . . . Ford Col. . differential bearing (. . . . . . . SCREW. . . . . drive pinion. . 2 as req. . . . . . . . SHIM. . . . . . . . . . . . .) drive pinion nut (SP-7-72-39).015 thk. . . . drive gear 8 WO-A-871 FM-355511-S 1 WO-A-789 FM-GPW-4209 SET.003 thk. . . . . . . . . . . . . . . as req. . as req. .) (SP-S-58). . 6 1003-DIFFERENTIAL GEARS. . . .005 thk. . . KIT. adjusting. . . . . SPACER. . as req. . .) (SP-113). . . . . . 6 side 2 WO-A-796 FM-GPW-4215 PINION SHAFT. . . drive pinion. . . as req. . .010 thk. . . 1 Official Stockage Number Col. . . SHIM. . . . . . . . differential bearing (. . . . slotted. drive pinion. . . drive pinion bearing (SP-15367). . . . . . 10 . .) (SP-S-59). . cotter (S. . as req. PINION. . . differential bearing (. ter Unit Assy. .003 thk. . universal joint end yoke (SP-15099).140 O. bearing.. . . . . . . small (. . lock) 4 WO-A-792 FM-GP-4281 NUT. . PINION AND BEARINGS (Cont'd) GEAR. . . . . . . adjusting. SHIM. as req. . . . . . . . oil.) (Ford only). STRAP. 9 Estimated Reqmts. . . . gear and pinion STRAP. .) (SP-S-114). . SHIM. . . adjusting. . . (Includes : NUT. dust. lock. lock.) (SPS-638-1). SHIM. . 1 1 1 1 2 8 1 1 as req. . SHIM. . . . . . PIN. .GROUP IO-FRONT AXLE (Cont'd) Figure Number -Col.) (SPS-638-2). small (. . drive gear and pinion. . differential. . . . . (Includes: 2 WO-A-794 * F ~ . differential bearing (.005 thk. . . . . . . . . . . SHIMj adjusting. drive pinion. as req. . 1 1 4 1 Major Overhaul . . . . . SHIM. . . . . . . as req. . . . . . x 1% in. SHIM. . .010 thk. . . . repair. . . . . . . . . . .) (SP-112).. . WASHER. adjusting. . . . . . . as req. . . . . . . . . . . . . . . . . SHIM. SHIELD. . . . . thrust) 2 WO-A-795 FM-GP-4228 KIT. . . . . . . . . . . . . 2. adjusting. . . . .5th Ech) Total Procure'irstYear Col. SHIM. . as req. .D. . . adjusting. . . . . . 5 Col. . . differential pinion shaft (SP-13449). . . . . . adjusting. . . as req. . . . . . drive gear screw (SP-16866). . . . . . . . . . PIN. hex. . . . small (. . . . . . . . . . . . . . . . . . . . differential (1. . . . . . . . . . . 2 Willys Col. . . . . . . . . .) (SP-S-75). . drive pinion 1 WO-636569 FM-356126-S SCREW. .005 thk. . . . . . . . . . . bearing. . . . . . . . SHAFT. . . . . . .~ ~ . . large (. . . . . differential bearing (. . . .4 2 3GEAR. . . . . . front axle differential gear. . drive pinion bearing (SP-13575). drive in ion nut (SP-S-1056) (issue until stock exhausted). . . . drive pinion. . . . adjusting. differential. . S. . . bearing. . . . . pinion 1 WO-A-798 FM-GP-4211 WASHER. repair.

. . . . . .. . . assembly (SP-K2-4-108-X).. . . . . . . . . . . upper right (SP-17301-X) (Includes PIN. . . . .).. . . king pin bearing (issue until stock exhausted...) KNUCKLE.. . . . . . x 1.. hex-hd. .. hex. .. 2 NUT. . . .2 WO-A-872 10-2 WO-A-821 WO-A-853 WO-A-828 10-2 WO-52940 10-2 10-2 10-2 10-3 WO-A-814 WO-52941 WO-A-820 WO-A-6882 WO-A-812 WO-A-811 WO-A-873 WO-630598 WO-A-779 ITEM auantit) Reqd. . . .D. left (SP-17222) . 7 - - KNUCKLE.. . . . . .. ... . . ... .. .. .. . . . . ... 2 SHIM SET. . . . . .. . . 5 Col. .. .. . . 1 Col. . . . . . 4 WO-A-831 FM-GP-3117-B SHIM. . 10 i* .. .. . . . . . .. per Unit Assy. . . .. . . 16 OIL SEAL.". drag link front (SP-17307) (was WO-A-1211) (issue until 1 stock exhausted) (FM-GPW-3131). . . . . . . . .. . . . . .. 6 WO-A433 FM-GP-3117-D SHIM.. 9 Estimated Reqmts. . . . . .. %-24NF-3 x 1v6 (stop screw) (SP-6-73-1117).. . . . . . . . . . S. ..003 thk.. .030 thk. . .. .. . . 1 NUT... . .U f ?H 8 Figure GROUP IO-FRONT Number Willys Ford Col. king and 1 PIN.. .. upper left (SP-17302-X) (Includes PIN. . . . FLANGE AND ARM ARM.. . 4 CUP. . . . .. . hex-hd. . .. . . . . YOKE. . .. . . S/is-24NF-3 x % (oil seal) (SP-5-73-310) (issue until stock 16 exhausted) . 1006-STEERING WO-A-1712 r Per 100 Major Items Part Number Official Stockage Number 10-2 AXLE (Cont'd) 2 2 1 12 Mos. %-24NF-3 (stop screw lock) (SP-6-74-101). . . .. .. . . .. . . bell crank (SP-17212) (TR-B-1210) (issue until stock exhausted) BELL CRANK. differential side gear (SP-16323-2). . . . . . 8 WO-A-832 FM-GP-3117-C SHIM. . .. . .. . . . . . ... . . . . knuckle steering. king pin bearing (bore . . ... . carrier end (SP-17036). .. .. .. . . oil seal. . .. . . . . . .. S.. . .. 1... .. . . 2 BEARING. . . . (Includes: 4 WO-A-830 FM-GP-3117-A SHIM.. .. . . .. . . . .. x wide (TIM4 11590).. .. .. steering. . . . king.. . . .. .. WASHER. 1 KNUCKLE. universal joint. . . hex. wheel bearing spindle bz. . . . . . . . .. . . . . . .. . . . 2 Col. Field Maintenance Col. S. 4 GASKET. ... . . .. . . . . .. . . . thrust. .. x % wide (TM-11520). . . %-24NF-2 (steering arm stud). . .. .. . . .. .. . oil seal.. assembly (SP-17041). . 8 Col... . king pin bearing.. . . . . . lock) CONE and ROLLERS. . . . ... . king PIN. 4 WO-A-795 WO-A-797 WO-A-1445 WO-A-1710 WO-A-857 WO-A-8249 II g 10. . . . 2 CAP.. . 2 2 2 22 8 116 6 6 - 6 6 80 4 2 2 6 51 3 Total Major Pverhaul Firstyear . PINION AND BEARINGS (Cont'd) WASHER. . .. . . . . . PIN..D. CONTAINER. end. .687 O. . . .... . .. . . .. . king pin bearing. lock). . . .. . .. . . . assembly (half) (SP-17133-X). .. .. .. steering.. . . . . . . . 1 lock). . 1. x % wide). . .. . differential pinion (SP-16322-2). . . . . .. . . .. .376 O.. .. . . 2 BOLT. . . .. . . . . . . .. .251 I. right (SP-17221). as req. . thrust.. . . . .. .. . . . . . . . . . . .. . . steering knuckle. . . . . .D.. .. 2 (Includes: PIN PIN. . . . . .. . 6 1003-DIFFERENTIAL GEARS. . . ..005 thk. .. . . ARM. . . .. . . . .010 thk. . .. . steering knuckle. . . . .. . . . 3 Col. . . .. . . lower assembly (SP-17048-X) . . .D.. . . . . . BUSHING. Col. . .. . . per 100 Rebuilds Col. . . . . . S. . . . . .. . . . . . . .. . . . . . .. . . . .5th Ech) Procurement Col. . BOLT. . .. .. . knuckle steering. . . . .625 O.

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. . . . . . . . . . . .WO-A-864 SCREW . . . . . . WO-A-819 CAP assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-6361 SHAFT . . . .WO-52941 CONE a n d ROLLERS . . . . . . . . . : . . . . . . . . . . . . WO-A-818 OIL seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-828 SHAFT w/JOINT assembly . .WO-A-1714 Ford Part No Gov't . WO-10558 COTTER pin . . . WO-A-1712 WASHER . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . OIL seal assembly . . . . . . . . . . . . . . . . . . . . WO-A-1705 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-847 NUT . . . . . . . . . . STEERING KNUCKLE AND WHEEL BEARING Ford Part No . . . WO-A-6383 'SHIMS . . . . . .WO-52940 END assembly . WO-52510 BOLT . . WO-A-1707 FELT . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .WO-5140 STEERING k n u c k l e r i g h t . . .WO-5152 WASHER . . Key T U V W X Y z AA AB AC AD AE AF AG AH A1 AJ AK Item WiIlys Part N o . .WO-636575 CLAMP . . . . WO-A-866 WASHER . . . . . . . . . . . . . . . . . . . . . . WO-A-851 BUSHING . WO-52942 CUP . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-811 STUD . . . . . . . . . . . . . . . (Willys only) (Willys only) (Willys only) FM-GP-3117-A FM-GPW-3113 FM -348074 FM -3378642 FM-35105947 FM -72025-S FM-CP-3374 (Willys only) FM-GP-3162 FM-GP-3161 FM-GP-3292 FM-34083-S2 FM-51-3287 FM-GPW-3281 FM-34941 -S2 FM-2432742 Gov'f Group N o 1007 1007 1007 1006 1006 1006 100 1402' 1402 1007 1007 1006 1006 1402 1402 1402 1402 1006 1006 . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . WO-A-6382 UNIVERSAL jbint assembly . . . . . . . . . . . . . WO-A-809 NUT . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-830 STEERING a r m assembly .WO-A-1706 TUBE--right . WO-A-872 AXLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-853 PLUG . . . . . . . . . . . . . . . . . . Group No FM-GP-1088 FM-2491642 FM-GP-3139 FM-GP-3135 FM-GP-3140 (Willys only) FM-GP-4252 FM-GP-1124 FM-GP-1218 FM-GP-1201 FM-GP-1202 FM-GP-1177 FM-3555524 1006 1402 1006 1006 1006 1007 1301C 1301C 1301C 1301A 1301A 1301B 1203 1006 1006 1006 1006 1006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-865 CONE a n d ROLLERS . . . . . . . . . . . . . . . . WO-A-6362 CUP . . . . . . . . . . . WO-A-813 SCREW . . . . . . . . . WO-A-877 SPINDLE a n d BUSHING assembly . . . . . . . . . . . . . . . . WO-52943 OIL seal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHAFT . . . . . . . . . . . . . . . . . . . . WO-630598 NUT . . . . . . . . : . . . . . . . . WO-A-867 WASHER . . . . . . . . . . .WO-A-780 BUSHING . . . . . . . . . . . . . . . . . . . . . . . WO-5010 NUT . . . . . . . . . . .FIGURE 10-2-FRONT Item Willys Part No . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . axle. . .88 ratio) (Willys only).. . . SHIM. . .. .. . SHAFT. . .030 thk.. . . 6 Col. 8 GASKET SET. 9 Estimated Reqmts. .. . right. . . . . . universal joint (. . . . .. . 1 1 SHAFT. . . 2 -- 1 Per 100 Major Items Part Number Willys Ford 3 Cot. . . left. . 1 2 SHAFT. . . . . . . . . . . . . . . w/BRAKES. . . . . . . . . . . . . . . .. . . .. 4 )uantity Reqd. .. . . . . . assembly (Rzeppa) (SP-17120-3X) . . . rear axle (Use until exhausted. . . .. . . . .. . . . . . . . outer (SP-17359) (NP-38373) (Willys only).. . . . . .) (SP-17155-2). . 7/(6 in. . . . . . . . . . axle shaft retainer (SP-17218). .. . . thrust. . . . rear axle (was WO-A-1545). 2 WASHER. assembly (included w/Rzeppa 2 JOINTS A-1715. as req. .. . . as req. . . . . . assembly (Bendix) (SP-17128-2X) (Willys only). . . . .. . .. . . .. 8 WASHER... . . . . . . .) (SP-17155-1). . . . . .. SHAFT. . . . . . 7 Cot. . . . . oil seal) Cot. .010 thk. .. rear. assembly (issue until stock exhausted). . . universal joint (. . . (Includes: 6 WO-A-862 FM-GP-3208-A SHIM. . . . . .. . . . . . . . . . . . . .. .. . 1 AXLE. .. . . . . . . .. 1 SHAFT. . . assembly (Bendix) (SP-17128-3X) 1 (Willys only). . . axle.. . per 100 Rebuilds Col. . . axle. . . . .. . . . . .010 thk. 3 WO-A-863 FM-GP-3208-B SHIM.. . 10 . . .. . as req. left. . assembly (Bendix or Tracta) (Willys only) (issue until stock exhausted). . . . . . . . 5 1007-AXLE 10-2 12 Mos. . . . . . . . . . . . . . w/universal JOINT. . . .. . S. . . .m d f GROUP IO-FRONT e- ' 0 0 AXLE (Cont'd) 7 d 1 UI Figure Numbel Official Stockage Number Col. . . . . . . . . . (Includes : 2 WO-A-904 FM-GP-4032 GASKET. . . .. . . . 2 GROUP 11-REAR AXLE 1100-REAR AXLE ASSEMBLY AXLE. . . . . a s req. . . . then use WO-A-7831). . . . . . . . . assembly (Bendix or Tracta) (Willys 1 only) (issue until stock exhausted). .. . w/universal JOINT. . . SHIM. S. . . . . . . . . . .. hex. . assembly (Rzeppa) (SP-17120-4X). . . . . . . . . universal joint adjusting. ... . .. . . .. . . ... .. . . . . . . adjusting.. . . housing cover 1 WO-636565 FM-GP-4661 GASKET. . . SHIM SET. . and A-1728) (SP-17121-X). right. . axle. . . . . . . axle. . . .. 1 CLIP. . . . . . . . . . . ... UNIVERSAL JOINTS (Cont'd) SHAFT. Majo Field Overht Maintenance Wh Ec SHAFTS. .... . . . . . . . . 7/16-20NF-2 (clip nut) (issue until stock exhausted). . . . .. . . . rear spring (axle to spring).. axle shaft (SP-S-953). . w/universal JOINT. .... . .. axle. . .. . .. . . . lock. . . . . . inner right (SP-17360-1) (NP-38492) (Willys only). . . .. . . . . . . . . . .. . . .. .. .. I Total Firstyear Procurement Col.. axle. . a s req. . . . . . . . . .er Unit Assy. .) SNAP RING. . . . . 10-2 d 0 10-1 10-2 Cot. . . . . . . 1 SHAFT. .. . . . . .. . rear.. SHAFT. . . . . . . . . . . DRUMS and HUBS. SHAFT. .. . w/universal JOINT. 1 Col. . . . . . universal JOINT. . .. . . . . . adjusting. . . .. . axle. . . . axle. .. 4 NUT. . . . . assembly (4. . . . . .. . . . . . . . . left. . . . . .. . . . . . . right.. . .030 thk.. . . . . . . . axle shaft 1 WO-A-782 FM-GP-4035 GASKET. . GASKET SET. . . . .. . . . . . . . . . . . .. w/universal JOINT. . . . -0 1 . w/universal JOINT. . . . outer.

(differential bearing cap screw) (issue until WASHER. . . axle. . drive gear and pinion (matched gear w/PINION) (SP-16412-X). . CONE. . . . . . . . . . . . . (drive shaft bolt) (SP-6-73-124). . side. . . . . . . . . . . SHAFT. . .. . . . . . . . . . . . . . . . . . . . . . S. axle shaft (SP-17377) (issue until stock exhausted). . . . . . . . . . . .D. . . . . . O. . :. . . . . . . . . . . SET. . . . . . . . . w/TUBE. . . . . filler.. vent. % in. GASKET. . . . . differential (SP-16383). . . rear axle. DIFFERENTIAL assembly (SP-16968-X) (Willys only). . .D. . . BOLT. . . . . . . . g-13NC-2 x 2% (differential bearing cap). . . DIFFERENTIAL assembly (Ford only). . . . . . . . . . . . . (cover t o housing).758 x 1% wide. . . . . . . . . . . . . . . . . hex-hd. . . drive pinion 1 WO-636569 FM-356126-S SCREW. . . .000 O. . . . . . . . in. . . . . . 2. KIT. . S. . . . . . . . . . . . . . . . . lock. . . . . . . . . . . . . . . . . left (SP-17144-4). . . . drain. .140. . . . . . . . . . . . . . . axle housing (SP-16976). . . . (Includes: GEAR. . . . assembly (SP-17226-X). . . . . . . . . . . . . 10 teeth) (SP-15926). . . . . . . . . . . . . . . . . differential bearing. . . . . . . . . . . . . . . . . . . . .625 x 1. . rear axle. .000 (TIM-24780) CUP. thrust. . . . . . . . drive gear and pinion. . . . .. . . PLUG. . . 1102-AXLE WO-A-760 WO-A-904 WO-A-6439 WO-A-779 WO-A-902 WO-A-901 WO-5010 WO-A-788 WO-A-794 WO-A-6816 WO-A-6743 4 1 8 10 1 1 1 1 1 4 DRIVE SHAFTS BOLT. thrust side gear) 2 WO-A-795 FM-GP-4228 PIN.. . . . and ROLLERS. . . . . PINION. . . . . . %-16NC-3 x 1%. . . . . . WASHER. . . . . . . . . . . . . axle housing (SP-50-39-4). . . axle housing (SP-S-780) (issue until stock exhausted). . . . . . right (SP-17144-3). . . . . . . . WO-636360 WO-A-796 WO-A-871 WO-A-789 1 2 8 1 . (TIM-24721). . . lock) 4 WO-A-792 FM-GP-4281 KIT. . . . . . . . axle housing cover (SP-16409). 1 2 2 1 1 2 as req. . . . . . S. . . . hex-hd. pinion 2 WO-A-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . stockexhausted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1101-HOUSING WO-636527 WO-A-781 WO-51523 WO-52510 WO-A-782 WO-A-888 WO-636577 WO-636538 WO-A-870 WO-636528 BOLT. . . . . . . . . . . . . . S. . .. . . . . . . . . . . .. . . . . . . . .. . . . . . S. . . . . lock. lock. . . . . . pinion shaft (SP-13449). . . . . . . . . . . . . . 1103-DIFFERENTIAL WO-A-793 WO-52880 WO-52881 ASSEMBLY 12 2 2 2 1 1 12 AND CARRIER ASSEMBLY CASE. . . axle inboard (SP-17036) . . . . . . . . 1. . . . internal. 16 teeth (SP-16385). .. . . . . . . . . side 2 WO-A-794 FM-GP-4236 2 WO-A-796 FM-GPW-4215 MATE. . . . drive gear (SP-73-414). . . . . . . . . . HOUSING. . . . . . . . . . . . . . . . . . . . . . GASKET. . . . . . . . . . SHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . PLUG. COVER. . . . . . . . . . . . . . . . . . . PLUG. .7 FM-GP-4230 WASHER. . . . . . (Includes : NUT. . . . . .. . . . . . . . . . . GEAR. . . . . . differential bearing. . bore 1.8125 wide x 3. . . . . gear and pinion STRAP. . . . . . . . . . . . . . axle housing (SP-16979). . . . . . %-18NC-2 x WASHER. . 5. . . . . . . . .D. . . . . . . . . . . . . repair. lock. . repair. . . . . . . . . . . . . . . differential (O. . . . S. as req. . . drive gear 8 WO-A-871 FM-355511-S 1 WO-A-789 FM-GPW-4209 SET. . . . . . . . (axle shaft to hub bolt). . . . . OIL SEAL. . . . . . . . . . . . . . . .. . . . . . . .(6 in. . . . . . . . pinion 1 WO-A-798 FM-GP-4211 WASHER. . . . . . . . . . . . SCREW. . . . . hex-hd. . . . pinion SHAFT. . . . . . . . . . . . . GUIDE. .. . . . . . rear axle differential gear. . . . . . . . . axle shaft (SP-17146). . .. . . .

.

WASHER . . . . . . . . . . . . WO-52943 RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-795 SHAFT . . . . . . WO-A-901 DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-903 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-52942 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-636565 SLINGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-639265 .WO-A-866 . . . 1102 1103 1LO3 1103 1103 1103 1101 1101 1104 1104 1104 1104 1104 1104 1104 1104 1104 1104 1203 1102 1203 1301C 1301C 1301C 1301A 1301A 1301B Item Willys Part No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-52877 CONE a n d ROLLERS . . . . . . . .WO-A-784 CASE . . . WO-A-792 SCREW . . WO-636577 SCREW . . . . . . . . . . . . . . . . . GASKET . . . . . . . . . . . . . .WO-52876 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-636538 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-760 SHAFT . . . . . . . . . . . . . . . . . . FM-GP-4659-A FM -GP-4668 FM-GP-4660-A FM -86H-4621 FM -86H-4621 FM-GP-4230 FM-GPW-4215 FM-GP-4241 FM-GPW-4236 FM-GP-4228 FM -GPW-4234 (Willys only) FM-GP-1107 FM-GP-1012 FM-GP-4032 FM-GP-1110 FM-GPW-4209 FM -GP-4022 FM-353051-S FM-3580484 FM-20046-S2 FM-3494142 FM-GP-4016 FM-GP-403511 FM-GP-4281 FM-3555114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-636575 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1445 SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-636568 . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-799 SHIM . . . . . . . . .WO-A-798 PLUG . . . . . . . . . . . . . . . . . . WO-636527 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . 1104 1104 1104 1104 1104 1103 1103 1103 1103 1103 1102 1302 1302A 1302A 1102 1102 1103 1101 1101 1101 1101 1101 1101 1101 1103 1103 RA PD 305091-A . . .PIN . . . . . . . . . SEAL .WO-A-904 BOLT . . . . . . . . . . . . . . .WO-52879 NUT . . . . .WO-A-782 STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-636528 PIN . . . . .WO-636570 YOKE assembly . . . . . .WO-A-797 PINION . . .WO-52878 CUP . . . . . . . . . . . . . . . . . . . .WO-A-794 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . WO-5010 SCREW . . . . . . . . . . . . . WO-52510 COVER . . . . . . . . .WO-A-871 Ford Part No Gov't Group No . . . . . . . WO-A-803 SPACER . . . . FM-GP-3034 FM-GP-4229-A FM -GP-4206 FM-GP-4221 FM-GP-4222 FM-GPW-4209 FM -3556WS2 FM -34922-S FM-3572024 FM -356126 FM-3565044 FM-GP-4842 FM-GP-4666 FM-GP-4676-A FM-GP-4661 FM-GP-4619 FM-GP-4630 FM-GP-4628 FM-3378642 FM -34807-S7 FM-3555784 FM-GP-4252 FM-GP-1124 FM-GP-1218 FM-GP-1201 FM-GP-1202 FM-GP-1177 Gov't Group No . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . WO-A-779 SHIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AXLE ASSEMBLY FIGURE Item Willys Part No . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-864 Ford Part No . . .WO-51523 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-800 CUP . . . . . . . . . . . . . WASHER . . . . . . . . . . . . . . . . . . . SEAL .WO-A-865 CONE a n d ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-636566 CONE a n d ROLLERS . . .WO-636569 WASHER . . . . . . . . .WO-A-476 GASKET . . . . . . . . .WO-A-870 PLUG . . . .WO-A-796 . . . . . . . . . . . . . . . . . . . . . CUP . . . . . . . . . . . . . . . . .WO-52881 GEAR a n d PINION . . . . . . . . . . . . . . . . . . . . WO-A-789 BOLT . . . . . . . . . . . . . . . . . .WO-A-781 GASKET . . WO-A-793 CONE a n d ROLLERS . . . . . . . . . . . . . . . . . . . WO-A-867 WASHER . . . . . . . . . . . .WO-A-472 BOLT . . .WO-52880 CUP . . . . . . . . . . . . .WO-636571 NUT . . . . . . . . :WO-A-474 NUT . . . . . . .W0-636360 GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

540 x . .. . .. . . . .. . . . . .D. . . . . . .9375 wide) (TM-31520). . . . . . pinion (SP-16322-2). . bearing (small. .. . . . drive pinion (SP-S-1135) (issue until stoch exhausted). . .. . . . . . . . . . . . SHIM. x . . . . . . . . slotted. .010 thk. . . . GASKET. .D. . SHIM. ... . .. . . . . . bearing (bore 1.. . .125 x . . . . . . . . . . . hex. . . . .875) drive pinion. . . . . . . . . . . . . . . . . . . . . differential bearing. . . . . adjusting. . . Total Major Field Firstyear Overhaul MainProcuretenance (5th Ech) ment Col. . . .. . . . . bearing (small. . . . . . . . . . side gear (SP-16323-2). . . . . . . . adjusting (. bearing (large. . . . . . . . . . . . . . . . .) (SP-S-59). . . drive pinion bearing. . . dust. . . . . . . . . .. 4 Per 100 Major Items 12 Mos. . . . . . . . . . .. . . SHIM. . .) (SF-S-74).. . . . . . . . . . as req. . . .. . as req. . SHIELD. . . S. . x . . . bearing (large. . . . pinion. . . . SHIM. . . . . . . . . . . . .. . . . . . . . 8 Col. . .. .. . CUP. .. . . . . . . . . . . . . . . . universal joint end yoke (SP-15099). . . . . . . . .) (Ford only). . . . . . . . .. . . . .005 thk. inner (3. 4 2 2 PINION BEARING CONE and ROLLERS. . 1104-DIFFERENTIAL 11-1 11-1 11-1 11-1 11-1 11-1 ll-l 11-1 11-1 11-1 ll-l 1 as req. pinion (SP-16075). . . Col. . . . . . adjusting. . . . . . . . . . . . . . . . . . . . . . . . cotter. . .. . . . . . . . . as req. . 4 Col. . . . . . . . . . inner (TM-31593). . .. . . adjusting (. %-16NF-3. . ..010 2 WO-A-787 FM-GP-4229-D SHIM. 1 AXLE (Cont'd) 4 Part Number Official Stockage Number Willys Ford Zuantity Reqd.005) (SP-S-113). . . .005 2 WO-A-786 FM-GP-4229-C SHIM. . .010) (SP-S-114). 9 Istimated Reqmts. . (Includes: 2 WO-A-784 FM-GP-4229-A SHIM. .. . . . . . . . . . . . . . . . outer (2. .. . . . .. . SHIM.I09 (SP-7-72-39). . . . . . . . . . . . . adjusting. . . . outer (TM. . . . . . . SHIM SET. . .er Unit Assy. . . . . . . . . . . . . . . . SHIM. . . 3 Col. 02872). . . . SHIM. . . . . . . .010) (SP-S-638-2). .. .. . . . . . . . . .. adjusting. CUP. . . . OIL SEAL. . . . .OO3 2 WO-A-785 FM-GP-4229-B SHIM. . .. . .375 x 1.6875 wide) (TM-02820). . . . . . . . . . . . . . pinion oil seal. . . . adjusting (. . . . . adjusting. . . WASHER. .030) (SP-S-638-3).003) (SP-S-112). . . .030 thk. . as req. . . . .. . . . . . . . .. . . leather (SP-S-171). . as req... . . .O3O) STRAP. . . . . . . adjusting (. leather (SP-14223). . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. drive pinion bearing. . . . . WASHER.a m F GROUP 11-REAR i-7 a Figure Number -Col. . . . adjusting. . 10 . . . . . . . . .. . . . lock. . . . as req. . . SHIM. . . .. . . .. . . .125) adrive pinion. . .. . .. . . SHIM. . . . . . . . . . SHIM. NUT. . . . .. . . . . . . as req. . . . . 7 Col. . .003 thk.. . . . .. . . .825 O. . . . . . CONE and ROLLERS. . . as req.. . . . bearing (small.. . . ... .. . . . .. 6 ITEM 1103-DIFFERENTIAL AND CARRIER ASSEMBLY (Cont'd) 11-1 10-3 d g 11-1 11-1 11-1 SHAFT. . as req.. per 100 Rebuilds Col. SHIM. .. . . . adjusting (.00 O. . . . . . . . . . . . . . . . . . . .. . rear axle. thrust. . . . . bearing (large. . . . .. . . . . . . . .. . . . . . . 1 1 1 1 1 1 1 1 1 as req. . . . . . .. as req. . . . adjusting. . . S. .. .) (SP-S-75).. . . . . . . . . . . . . .. . . . . . . . . . . bearing (bore 1. . . . . . . . . . . 2 Col. . . .005) (SP-S-638-1). SHIM.015 thk. . . drive gear screw (SP-16866). . . .003) (SP-S-638). . . . . . . . . . . . PIN. . . . . . 1. . . thrust.) (SP-S-58). . bearing (small. .. . as req. . . . . . . ..

. . . . . S. rear. . . . . % in. . . 5/(6 in. . . . . . . drive pinion bearing (SP-15367). front. . . small. . %in. . . . rear. . . . . . 1201-HAND 1 1 1 1 1 1 BRAKE EMERGENCY BRAKE PARTS BAND. assembly. 1% O. . . . . . . . . . . . . . . .010 4 WO-A-803 FM-GP-4659-A SHIM. . . . . . . . . . . . . . . WASHER. . . . .. . . . . . . . oil drive pinion bearing (SP-13575). . . . . . rear axle drive pinion. . S. . . .. .. . . . . . . . . . . . . . . . w/SHIELD assembly (SP-K2-4-108X). . . .D. drive pinion nut (SP-S-1056) (issue until stock exhausted). .. . . . . . . hex-hd.005 4 WO-A-805 FM-GP-4659-C SHIM. . . BRAKE. NUT. . . . . % in. . . . . hand brake. . . . . . . . . assembly (issue until stock exhausted). . . . . . . . . . . . hand brake ratchet. . . . . . BOLT. . .. .005 4 WO-A-802 FM-GP-4660-C SHIM. . . . . . . . . . . . (before Willys serial 134356) (BXT452322). . 1 SPACER. .. (after Willys serial 134356) (BX-47051) (issue until stock exhausted). . . . . . . . . . . . . .SHIM SET. . . . . large. . . . . . . . assembly (BX-47048) (issue until stock exhausted). . . NUT. . . . (Includes: 4 WO-A-800 FM-GP-4660-A SHIM. . . . . . . BRAKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . assembly. . . . . BRAKE. . small. . .003 4 WO-A-801 FM-GP-4660-B SHIM. . . x 4 9 4 I. . . S. rs req. . .hex. . . .. . . . . WASHER. . . . .. (before Willys serial 134356) (BX-45323) BRAKE. .D. . . . . . universal joint end. . . . %-24NF-2 x % (brkt. . . . . . . . . . . BRACKET. . . .. . . . . . . . . . . . . . left. . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-2011 and WO-A-8895. adjusting. . . . . . %in. . . . . assembly. . . . . . . . . anchor clip (hex-hd. . . . . right. . . . . CABLE. . . left. lock. . .. . . . . .010 4 WO-A-806 FM-GP-4659-D SHIM. rear. . . . . . . .. . x-20NC-2 x 2%) (SP-856D) (WGX-2428-A). . left. . . . rear. . BOLT. . . . . . assembly (BX-47047) (issue until stock exhausted). S. . . . . . . .. . . . . large. . . W/T-E. . brake band brkt. to support). . . x-20NC-2 . . BOLT. . . hand. . front. . BOLT. . . . . . . . . 1 YOKE. x % thk. . . assembly (issue until stock exhausted: 1 1 1 1 1 2 2 2 2 1 1 1 1 - . . . . . . (plain) % in. 1 WASHER. . . . . . . . . . . right. . . . FM-GPW-2010 may be used for service . . . . 1 GROUP 12-BRAKE 1200-BRAKE ASSEMBLY BRAKE. . . . . (hex-hd. . . . WASHER. . . . . . . . small. . . . . . . hand brake (SP-10-B-18).S. . . . . .. . .. . . . . . . . .030) SLINGER. . . . S. . . S. assembly (SP-5815-X) (issue until stock exhausted). . . FM-GPW-2210. . . . . . . . large. . . . . . 5/(6-18NC-2x 1%) (SP-887-D). . .in place of WO-A-927. (after Willys serial 134356) (BX-47050) (issue until stock exhausted). . . .. right. . . . . . . . . . . . . . . . . in. lock. . . . . assembly. . . . .. S. . . S. . . . . . providing both LEFT and RIGHT brakes are changed. . . . . . . . . . small. . . . . . .. . assembly (SP-5900-X). . . . . hand brake ratchet tube. . BRAKE. . . w/guide SPRING and SCREW. . . . . . . . . . . . . . .. . . . . . . . .. . . . . . . .: . . . . hex-hd.. . . .003 4 WO-A-804 FM-GP-4659-B SHIM. . . . . .. . NOTE: WO-A-8894. . %-24NF-2. . . . . . . .. . . . . . . . . . . . .. . FM-GPW-2211 and WO-A-928. . . BRAKE. . . . . .

. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-5020 BAND assembly. . . . . . . . . . . . . . Willys Part No. . . . . . . . . . . . . . . . . . . . . . P I N . . . . . . WO-A-1015 DRUM. WO-A-1019 PIN .WO-A-1228 OUADRANT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1016 LINK. . . . . . . WO-A-1021 SCREW. . . . . . . . . . . . . .WO-5354 PIN . . . . . . WO-A-1227 NUT. . . . . . . . . . . . . . . . . . . WO-A-1017 CRANK assembly. .. . . . . . . . . . . . . . . : . . Item L M N 0 P Q R. . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1009 L I N I N G . . . . . . . . . . WO-A-1003 BOLT. .1-HAND Key A B C D E F G H I J K Willys Item Port NO. . . . . . . . . . .. . . . . . . . . .WO-A-1005 P I N . . . . . . . . . . . . . . . . . . . . . . WO-A-1020 ~ - Ford Part No. S T U V For I Part No. . . . . WO-A-1002 S P R I N G . . . .WO-52925 NUT. . . . . . WO-A-1004 CAM. . . . . . . . . . . . . . . . . . . . BRAKE ASSEMBLY Gov't Group No. . . . . . . . WO-A-1018 NUT. . . . . . . . . . . . . . . . . . . . . . . . . .WO-52706 BOLT. . . . . . . . . . . FM -64647-S FM-GP-2614 FM-01T-2634 FM-GPW-2656 FM-35575247 FM-01T-2805 FM-33927-S7 FM-3379547 FM -34805-S2 FM-35535247 FM-73904-S7 RA Gov't Group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1201 1201 1201 1201 1201 1201 1201 1201 .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . .. .. . . . . . . . .A B C D B E F G F H I J K RA PD 305088 FIGURE 12. .WO-A-1226 CAP screw. . . . . . WO-311003 . . . . WO-A-1014 S P R I N G . . . . . . . . . . . . . . . . .WO-5790 WASHER. . . . . . . . . . . . RIVET. . . . . . . . . . . . . . . . . .

. . . .. . 1 Col. .GROUP 12-BRAKE (Cont'd) Part Number Figure Number Official Stockage Number Willys Ford Col.. LINING SET. S. .. . ... SCREW. ... .. . .. .. . .. .. S . . .. . .. .. .... .... support..... . i - - 5 - 5 90 20 30 - i d . . . . .... .... .. ..... . ... . . . .. ... . .. hex-hd.. CLIP. . .. .. ... . . .. . .. .. . w/RIVETS.hex .. hand brake (SP-4-B-26). .. . 1 LINING. . .. . . . .. . . .. . . .. ... (dld.. NO. . ..... .. . 1 CRANK. as req. . . .. .. .... S.. .. . . . lock... .. .. . .. . . .... hand brake (issue until stock exhausted). . .. x "4Igth... ... (Includes : 1 WO-A-1014 FM-GP-2620 LINING 15 WO-A-1015 FM-646473 RIVET) 1 HANDLE.. S... ... .. %-20NF-3 x 1% (SP-6-73-218).... . SCREW.... . .. .. cotter % x %.... ..... .. Y ~ . . . assembly (SP-5-B-16)... .. hand brake cable crank ( i u e until stock exhausted). .. . . . (issue until stock exhausted). . .. 3 Col. .. . 4 WASHER..... . . ... . ..... .. 4 BOLT. hand brake cable tube (at air cleaner brkt. .. . . ... 2 WASHER. CLIP. ..... .. ... y6in.. .. S. ... in.... . .... 6 Col.... .... NUT.. 1 PIN. ... . (after Willys engine 114559).138) x X6 (handle t o tube) 2 HANDLE. .. . .... . ... . . . x.. hand brake (SP-20-B-62). . . . . .......... . ..... w 6 m .... . .. ..... . .. 2 .. . .. ha-hd. . 2 LINK. S. . 12 Mos... .. . ck-hd...... .... .. . (lining t o band) (SP-238-R). S.. ... .. .... .... . 4 NUT.. . 9 lstlmated Reqmts... . . hex-hd. ..... hand brake cable (cable t o rear engine insulator) (before Willys 1 engine 114550) (Willys only). . . . .. .. .... . . rd-hd. . . .. ... . BOLT. . . . .. .. .. . .. ...... . . .. . .. .. .. tenance (5th Ech) ment Col. .. ... .. O. .... . . .. % in........ ... .. .... . assembly (issue until stock 1 exhausted) . .. 7 Col. ......... ... .. 1 xF 1%. 1 in..... . . . CLAMP. . ... ... ... S. .. . . ... . ...... .. hand brake cable tube (at transfer case bearing cap) (issue until stock 1 exhausted) . clevis. . per 100 bbuilds Col. .. 1 PIN. .... . ... ... .. .... . . iock.... .. .. .. .. . .. .. S. .. . ... .. . . . . . .... ...... .. . . . .... . ... WASHER. .... . . ... .. hex... .. . . .. . .. S.... .. . s... . .. . . br.. .. ... .. .. . . ..... .. .. S. .. . .. ... .. w/TUBE and CABLE. . . ... .. hand brake (SP-5-B-15) (issue until stock exhausted).. . .. . .. Total Major Firstyear Field Overhaul per Unit ProcureMainAssy. . 1 WASHER. . ..D. . ... .. S. hand brake. .. . .. .... type "U". tubular. .... BOLT.. . . ... . . . . .. hex-hd. ... .. .. .. . .. . . .. .. . . . .. . br-plted. 5/is-24NF-2 x 1 NUT.. ... .2... . . .. . ..hex . ... ... . . closed type (9& bolt hole) (cable tube t o bell housing) (after 1 engine Willys 114550) (All Ford trucks) (issue until stock exhausted).. lock. .. ... 2 Col. .. ... 7/1-20NF (crank t o transfer bearing cap) (issue until stock 1 exhausted) . . . . . . .. . .... . CLAMP. .. . .. . ... .. .. .. . . . ... hand brake. ... f/c-pin).... . ... . . S.... .. .. . 4 ITEM Per 100 Major Items Quantity Reqd.. .... . ..~ O N 1 DRUM. hand brake cable... .... . .. 5/(6in. .... . .x-24NF-2 .. . . .. . .. .. ... ...... . 8 Col. .. . . .. ... .. . 10 1201-HAND BRAKE EMERGENCY BRAKE PARTS (Cont'd) 2 CAM. .) (issue until stock ex1 hausted) ..... . 14 RIVET. 6 (.. ... x-20NC-2 x % (to bell housing) (after Willys engine 1 114550). . .

. S. . . . PIN. . . . . . . . . (Includes: 2 WO-116551 FM-GP-2021 LINING. . . . . . . .3115 diam. . . . . . forward. . . . . . . . . . . . RIVET. . . . ground (BX-1067-S-3). . . . . . . . releasing. rd-hd. . . . . . . . . . . . . . TUBE. . . . . . . . . assembly (BX-1141-S-2). . . . . . tubular. . . . . . . . . . w/LINING. . NUT. . . . . . . . . SUPPORT. . . assembly (issue until stock exhausted then use WO-A-8898 for maintenance). . . .. . cotter. . . . . . . . . . x l G I g t h . . . . . hand brake band (SP-373-J) (issue until stock exhausted). . . . . . . .. . . . . . . . . . . . hand brake ratchet tube. . . . . 1 Col. . . support. . . assembly. . . . br. . . . . . 12-2 12-2 12-2 1203-BRAKE 12-2 SHOE SUPPORT PLATE. . . retracting. . . . . . (BX-179-S-6). . . . . . brake. . 3& x (quadrant pin). .. assembly (BX-1141-S-I). . 6 1201-HAND BRAKE EMERGENCY BRAKE PARTS (Cont'd) 12-1 12-1 12-1 12-1 12-5 12-1 12-1 12-1 12-1 12-5 12-5 12-5 PIN. . . . . ground (BX-1067-S-4). . . . . . . . per 100 bbuilds Col. brake. . . . . . . . . . . 1202-SHOES 12-2 12-2 2 2 1 1 1 1 1 1 1 2 1 1 1 2 1 2 AND FACINGS LINING. . . . . . . . . . w/RIVETS (BX-44517). . . . . hand brake cam (dld. . . . . . . . . . . . . . . . . . . . . . . .. . . . . f/c-pin) (SP-153-SP). . . forward 2 WO-116552 FM-GP-2022 LINING. . hand brake ratchet tube bracket (issue until stock exliausted). reverse. . . anchor clip bolt (SP-14-B-6). WASHER. PLATE. as req. . . 4 (Cont'd) d d I -- I I ITEM ruantity Reqd. . . . . . . . . . . . . . . ler Unit Assy. 5 Col. . . . . . . . . . . 4 LINING SET. . Field Main:enance Col. . . . . . . . . . . . . 1 Col. . . . . . . . . . .. . hand brake support quadrant (dld. . . w/LINING. . . . . . . . . . . . . . . . . . . . . . . backing. . . . front and rear brake. . .. . . front and rear. . . . . . . . . . . . hand brake ratchet. S. . . . . 5/16 in. . . . . . . . . . . RIVET. . . . . . . . . . assembly (BX-47054) (was WO-A-450) 4 4 )3 Per 100 Major Items 2 Mos. PIN. . . . . . . . SPRING. . hand brake (after Willys serial 102731). 7 0 lstimated Reqmts. reverse. f/c-pin) (SP-232-SP) (issue until stock exhausted). . . . . . . . . . (crank tolink and link tocam) dld. . . . . QUADRANT. . . . . . . . . forward. . . . . . f/c-pin (SP-3-Q-76). . . x %. . . . 3 I Ford Col. brake shoe. . . . . 10 . . SPRING. . adjusting. SPRING. . . . . . . . . . . . . . reverse 42 WO-374586 FM-351915-S RIVETS NOTE: This lining set for two (2) wheels. . . . brake shoe. . . . . hand brake (SP-12-B-5). . . . . . . . 3& x % (SP-42-G). clevis. . . . . . . .(n f GROUP 12-BRAKE e- UI 8 Part Number Figure Number Official Stockage Number Willys Col. . . . 4 SHOE. (ratchet tube support). 4 LINING. . . . . . SPRING. w/CABLE and CONDUIT. . . . . cotter. . . . . . . . . . . . . . 80 SHOE. . . . . . . . . . backing. . . . . . . plain. . cotter. brake. . . . . . . . . . . . . . . . hand brake (SP-3-0-74) (issue until stock exhausted). . PIN. . 4 . . . . . . SAE std. . . . . 3hx (cam pin). . . . . . . . . . . . PIN. . brake shoe. . . . . . . . . PIN. . . . . . 2 Col. . . . . .

. . . . . . . . . . WO-637899 ECCENTRIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637905 PLATE . . . . . . . . . . . . . . . WO-637901 SHOE assembly. . Ford Part No. WO-637923 FM-351466424 1203B NUT FM-3384642 1203B PLATE assembly. . . .FIGURE 12-2-BRAKE Item Willys Part No. . .WO-116459 For j Part No. . . . . .. . . . WO-116550 PIN . . . . . . . . . . . . . . . .WO-A-754 WASHER . WO-116551 FM-GP-2021 1202 CAM . . . . . . . . . . . . . WO-116552 FM-GP-2022 1202 WO-637924 1202 RA PD 305093-A . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . ASSEMBLY Item Key Willys Part No. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . SHOE assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-5010 N U T . . . RIVET. . .WO-647900 FM-GP-2028 1203B WASHER. WO-374586 FM-351915-S L I N I N G . . Gov't Group No. . . . . . . . . . . . . . . WO-A-8898 FM-GP-2013 1203 LINING . . . . . . . . . . . . . . . . . . . Gov't Group No. . . . . . . . . . . . . . . . . .. . . . . . WO-A-755 SPRING. . . . . . . . . . . . . . . . .

. . . . lock. . . NUT. . . S. . .. .. . . NUT.. 3/8-24NF-2 (rear brake plates only) (SP-6-74-11). . . anchor pin (BX-39956) (issue until stock exhausted). ... . . . ... . . . .. . . . . 1 Official Stockage Number ITEM Willya Ford Col. S. .. . . . . . . brake shoe (BX-41545). . .. . . . . .. .. S. . . . . .. .. . straight (AD-1980).. . . .4 P P GROUP 12-BRAKE ' 8 (Cont'd) '9 d G)- G Number Flgure Number -Cot... . . . . . 6 5 20 15 13 40 5 40 10 - - 4 P 1203B-ADJUSTING ba 12-2 12-2 12-2 12-2 12-2 WO-637900 WO-637924 WO-637899 WO-637901 WO-637923 PIN AND ANCHOR PLATE CAM.. . . . . . . . . . . . .. . . . . tie. . . . WASHER. . . . .. . . . . . . PAD. . . . . . . . . . . . . .. . .. . . . . . hex-hd. . . .. . .1. . 9 Estimated Reqmts.. . . . . . . . . . . . 3 Col. . . . .S. . . . .. . . . . . .. . . . . . . s-20NF-2) (BX-41708). . . . . (front brake plates only). . . assembly (issue until stock exhausted). . . . . .brake shoe (BX-45771) . . . . . . . . . . .. . . assembly (issue until stock exhausted) . . . . . ... . .. . . .. . . . . .. . brake pedal. . . . . 5. . . . . . grease. % in. . . . ... . per 100 Rebuilds Col. anchor pin (hex. . .. . %-24NFx1q6(rearbrake plate tohousing)(SP-6-73-513: BOLT. .. . . . . ... . . . . . % in. . . SPRING. . . . S. . . . 4 WO-A-903 WO-A-377 11-1 12-5 WO-636575 WO-5010 WO-A-754 WO-A-755 WO-5010 WO-637905 Col. . . . . . ... . . . S. . .. .. S. .. ... . NUT. .. . . . anchor pin (lock. . . . . . . . . . . . . . . . . . PEDAL. . . . . . . . . . . .. . . lock.. NUT. .).: . .. . . . . . . .. . . . . ... . . . . . S. . . FITTING. hex. . . . . . . .. . . . . WASHER. . . .. . .. . .. . . . . . brake. . i. .. WASHER. . . BOLT. . . . . . . . . . assembly (issue until stock is exhausted. PIN. . . . .(6-18NC-2x % (tie bar and shield to master cylinder: BOLT. . . . . - 15 30 1204--PEDAL AND SPRING 12-5 12-5 WO-640038 WO-A-1359 WO-A-1386 12-5 WO-A-8253 WO-A-495 NOTE: For parts not listed here see Groups 0204 and 0204A. . . . .. . hex. 5 1203-BRAKE 12-5 10-2 13 Per 100 Major Items 19 19 - 60 60 - SPRINGS ECCENTRIC. ... . . . . . . . . . .. . . . assembly (was WO-A-1386). v6-24NF-2. . . . . 10 SHOE SUPPORT (Cont'd) BOLT.. .. v6-24NF-2 x 3 (tie bar and shield to cylinder). . . . anchor (BX-39953). . . SHAFT. . . . .. . . . % in. ... .. .. (BX-40-S-33). . . . . . .. . . .. . . .. . . . S. . . . . .. . . hex-hd. . . . . . .. . .. . 4 - 4 - 4 - - - 10 30 - 120SMASTER CYLINDER 12-5 WO-A-1354 WO-51523 WO-52836 WO-5910 WO-51833 BAR. . . PLATE. .. .. . . . . %-24NF-2 eccentric (BX-46752). . . .. . . .. . then use WO-A-8253 for maintenance) . . . .. - - - - 8 . . %-24NF-2 x % (front brake plate to steering knuckle) (SP-IS-1310). . . . . . .. . . . . WASHER.. . . . . . . . . . . .... . S. .. % in. . . . .. .. . .. . . .. . . return. . . . . .. .. . PEDAL.. . . . . . . . . . . . brake. . . . . lock. hex-hd. . . . .. hex-hd. ... .. . . .. . master cylinder. . . . . . . . . . 8 Total FirstYear Procurement Col. hex. . . . .. . brake pedal. . . . . . . . 1203A-GUIDE 12-2 12-2 12-2 12-2 Major ler Unit Overhaul tenance (5th Ech) Col. . . .. . . . . . . .. . . . anchor pin (BX-41876).

. .. WO-637605 SWITCH . . . . . . . . . . . .. . . . . . . WO-637584 SEAT . . Ford Part No. . . . . . . . . . . . . . . BOLT . . . . . . . . . . WO-637583 Item . . . . . WO-637587 VALVE.. . . . . . . . . . . . . . . . . . . . . . .WO-637606 BOLT . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. .. . . CAP . . CUP . . . . . . . . . . . . WO-A-1271 Item C I A I Key A B Gov't Group No. . . . . . . . . . .. . 1205 1205 1205 1205 1205 1205 1205 1205 MASTER CYLINDER Key I J K L M N 0 P FIGURE 12-4-WHEEL E D ? 6 I Willys Part No. . . . . .. . Group 1207 1207 . . . . WO-637590 S P R I N G . . WO-637608 GASKET . . . . . . . . . . WO-637604 F I T T I N G . . . WO-637598 P L A T E . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . WO-A-557 GASKET . . . . . . .. . . . . . . .. . . . . . . . .WO-637597 PISTON. . . . CYLINDER. SPRING. . . .FIGURE 12-3-BRAKE 4 P Key A B C D E F G H Willys Part NO. FM-GP-2180 FM-GP-2174 FM-GP-2188 FM-GP-2169 FM-GP-2173 FM-GP-2145 FM-GP-2175 FM-GP-2160 Gov't Group No. . . . . . . . . . . .. . . . BOOT . . . . . .. . . WO-637612 WO-637582 T A N K . WO-637602 W I R E . . . WO-637546 Ford Part No. . .. . . .. . . . . . . . . . . . . .. . GASKET. . . . Willys Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637591 CUP . . . . . . . . . . . . . . Ford Part No. . . . . . FM-GP-2206-A WO-637577 FM-GP-2194 Gov'tN c . . . . . . .. . . . . . . . . . . . . .. . . BRAKE CYLINDER ASSEMBLY Item BOOT GUIDE WASHER. . . . . . . . . . . . . . SCREW.. .. . . .

. . . . . . v6 2 Mos. . .. . . . secondary (rubber 1 in. .. . . . master cylinder outlet fitting (LO-S-FC-602). . . . . . ROD. . . .. master cylinder. hex-hd. . . .. brake master cylinder (issue until stock is exhausted.. . .. . outlet. . . . . . .. . . . . . 9 Istimated Reqmts.. . . . .. . . 8 Col. . . . . . . . . . . . . .. . . then use 1 WO-A-7838 for maintenance) . . . . . . . . . . 1 GASKET. . . 1 WASHER. 4 Per 100 Major Items 1205-MASTER ITEM )uantity Reqd. master cylinder (LO-S-FC-6011).. . . . . . diam. . . .. master cylinder piston (LO-S-FC-2926). . . . . check valve cup (one in. . . . . . cylinder) (LO-S1 FC-2918-A) (issue until stock exhausted). 1 BOLT. . . . master cylinde. . . . . . . .. . .. .. .. . .. .. . assembly (LO-FE-1444). . . .. . . .. . piston) (LO-S-FD-2109-B). . . S. .. . . . . . . .. .. 1 CUP. . RETAINER.. . . 5/1-18NC-2 x 3 (cylinder to brkt.. . Field Mainenance Major ?verhaul . cotter. . .. . . . . . . . . . assembly (LO-S-FC-6014) (issue until stock 1 exhausted) . .. master cylinder. (plain) 7 4 in. . master cylinder outlet fitting. . master cylinder (LO-S-FC-5727-A). Col. .5th Ech) Total 3stYear Precurement Col. . . . . . . . ... . . . . . . . . 1 P I N . .. . . . . . . .. .. 7 Col. . .. . . . . .. . . .. . . . . . . . lock. . master cylinder filler cap (LO-S-FC-6019).. push.. (Includes: 1 WO-637602 FM-GP-2180 BOOT 1 WO-637590 FM-GP-2173 CUP. . . . .. . . . . . . . . 1 NUT. . . . . . . .. . . 3 Col. . . . . . S.. master cylinder.. . . repair. .. . assembly (LO-S-FC-6007). . . . . .. . . .. 1 WASHER. . .. . . . . . . hex. . . . . .GROUP 12-BRAKE (Cont'd) Part Number Figure Number Official Stockage Number Willys Ford Col. . . . . . . . . . . . . . . . : . . . .. . . . . . . ... . . brake master cylinder (was WO-A-6836). . . .. . . . . . . . . . . . . 6-20NF-2) (issue until stock exhausted). . .. .. . . . . . S.. . .. . . master cylinder. . . assembly (LO-S-FC-6018-E). . .. . . . . . . . 2 Col. . . . . . . . .. . master cylinder. . . . . . 1 BOLT.. . . .. .. . . . . ... . . S. . .. . S. . . . . . . 1 1 PLATE.. . . . ... .. . . . . . . outlet 1 WO-637606 FM-91A-2151 GASKET. . .. . . . . master cylinder t o pedal (eye. . filler. . . . . . . . . . . . . .. . . . . . . 10 . . . . .... . . . . .. . . outlet bolt 1 WO-637591 FM-GP-2169 PISTON 1 WO-637583 FM-GP-2160 SEAT 1 WO-637584 FM-GP-2175 VALVE 1 WO-637598 FM-GP-2174 WIRE. . .. . . . . . . 1 FITTING. .. . . 1 GASKET. . check valve (rubber) 1 9 4 in. . .. . . . . .. . . .. . repair. . .. . master cylinder outlet fitting bolt (LO-S-FC-603). . . . . . . . . . .. . . . . .. . .. . . . . . . . . .. . . master cylinder. . . .. . stop. .. . S. . .. . . . . . . . . .. . . . . . . . . . . . . 6 CYLINDER (Cont'd) BOLT. primary 1 WO-637604 FM-91A-2152 GASKET. . . . . K I T . . . 1 CYLINDER. . . in. . . . 5 Col. . 1 SEAT. . . . . . . x2 x. . . . . 1 WASHER. . . . . diam. . . . as req. . 1 CAP. . 1 Col. . . . . . x . . . . . . . . .. . lock) PISTON. . . (plain) 5 4 in. . . . . . . . . . . . . . . . . . . . 1 CUP. . .. . . .. . . .). .. . . )er Unit Assy. 1 KIT. .. . bore) (LO-S-FD-2108-F).. . . . (LO-S-FC-2919-B) 1 CUP. 1 GASKET. . primary (rubber 1 in.:. . . . . . . . master cylinder. . .. . . . . . . . . . .. . . master cylinder valve (LO-S-FC-6010). . v6-20NF-2 (lock nut). per 100 Rebuilds Col. . . . . 1 BOOT. .

. . . . . . . . . . check. . CYLINDER. . . . . . . . . . .. . . . . 2 CYLINDER. . . . . . . diam. . . rear wheel cylinder. . . . . . repair. . . . . . . . .) (after Willys serial 137915) 2 (LO-FC-8782) . . .) (LO-FD-7379) 2 (BX-45908) . . . . . . . . . . . . . . . . . . . . . . . .) (up to Willys serial 137915) . in. . . . . . . . . . . rear wheel cylinder. . . . . . . . assembly (before Willys serial 4 137915)(LO-S-FC-5998) . . . . . . . . . . . (1 in. . . . . . . . . . . (after Willys serial 137915) (LO-FC-8779) 4 CUP. ( x in. . . . . . . . . . . . . . . . . . . . diam. . . . . . . . . . . . . . . master cylinder (LO-S-FC-2927). front and rear wheel cylinder. . . . . . . . . . . return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . diam. . . . . . . . . . . . . . )(after Willys serial 137915) (LO-FC4 4158) . . . . (% in. . . . . . . . . . . . . . . . CYLINDER. . assembly in. . . . . . . . . . . . . . . . . . . . as req. .) (after Willys serial . . WASHER. . . . . . . master cylinder piston. . . . . . . . . . . . . . . . ) (LO-S-FC-1499). . . internal. . . . . . . . . . . . . . . (x (x . . rear wheel cylinder (before Willys serial 137915). . . . . . . . . . . . . . . master cylinder. rear wheel cylinder. assembly (LO-SFC-6009) . . . . . . . . . . . . . . . assembly (LO-FC-5997). . . . . . . . . w/RETAINER. diam. in. . . . . . . . diam. . . . . . . . . GUIDE. . . . . . CYLINDER. . . . . . . . . assembly (LO-S-FC-2917). . . . . .. . . . . rear wheel cylinder (after Willys serial 137915). % in. . . . . . . . . rear wheel cylinder. CYLINDER. . front wheel cylinder (LO-FC-5381). . . . front wheel brake. . . . . . . . . . . U'ALVE. . . . . . S. . . . . . diam. . . . . . . . . . . . . . . . . . . . (Includes: 2 WO-A-6117 FM-GPW-2206 BOOT 2 WO-A-6116 FM-GPW-2201 CUP) 4 SCREW. . . . . . . . . . . . . . (Includes: 2 WO-637546 FM-GP-2206-A2 BOOT 2 WO-637579 FM-91A-2201 CUP) KIT. . . front wheel cylinder. . assembly (issue until stock exhausted). . . . . assembly (1 in. . piston and shoe. . . . . . . .) (before Willys serial 2 137915)(LO-FD-4665)(BX-41887). . . . . ( x in. . . . . . . . . S. . . . . . . . . . . . . . . piston and shoe. . . . . . . . . . . . . assembly (after Willys serial 4 137915)(LO-FC-8778). . . . . . . . . supply. . . . 4 GUIDE. . . . . . . . . .LO-S4 FC-3023) . . x-20NC-2 x % (to backing plate) (BX-62-S-176) 8 (issue until stock exhausted). . . . NIRE. . . . . . . . . lock. . . . . . . . . SPRING. . . . . . . . . . . . C'ANK. . .. . . . . . . lock. . . . . . . . . . . . rear wheel cylinder. . . . . rear wheel brake. . . . . 1207-WHEEL FM-GP-2206-A2 FM-GPW-2206 FM-91A-2201 FM-GP-2201 FM-GPW-2201 FM-GPW-2063 FM-GP-2192 FM-GPW-2135 FM-GPW-2061 FM-GP-2261 FM-GPW-2261 FM-20300-S7 FM-34905-S2 FM-GP-2194 FM-GP-2196 FM-GPW-2196 FM-GPW-18371 1 1 1 1 1 CYLINDERS BOOT. . . . . . master cylinder (LO-S-FD-4564). . . . flat. . . master cylinder. . . . . . . . . . . assembly (% in. . . . . . . . wheel cylinder (LO-S-FC-5993). 4 BOOT. . . . . . . . . . . . . front wheel brake. . . .2 137915)(LO-FD-7568-A)(BX-46491) . . . . rear wheel brake. . . . . . . cylinder) (up to serial 137915 8 rear wheel only) (LO-FC-5994). . .. . .SHIELD. . as req. . . . . . . . . . . . . . . . . . . . . . . . . as req. . . . GUIDE. . . .. bleeder. . . . . . . . hex-hd. . . . . . . . . . . . . . . . repair. . . . . . . . . . CYLINDER. ZUP. . . . . repair. . . . . . . . . . . . . . . . . (BX-76-S-25) (issue until stock 8 exhausted). . . . . . . . . . . . . . . . . . . . . . . . . . BOLT. . . . (LO-FD-8547). . . . . . . . . . . . . . . . . . . . . . . . . . . . . (% in. . rear wheel brake. . . . . . . . . (Includes: 2 WO-637546 FM-GP-2206-A2 BOOT 2 WO-637544 FM-GP-2201 CUP) KIT. . . . . . . rear wheel brake. . . . . . . diam. . KIT. . . . . . . . . . . . . . . . . . front wheel cylinder. . . . . . . . . . .. . . . . . . diam. CUP. . . . . piston and shoe. .) (before Willys serial 137915) 2 (LO-FD-4664) . . . . . . piston stop. . . . . . .

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-2264 FM-GPW-2078 FM-GPW-2263 FM-GPW-2079 FM-GPW-2298 FM-GPW-2096 FM-78-2814-A FM-GP-2077 FM-91A-2151 FM-GP-2076 FM-91A-2152 FM-24426 FM-GPW-2452-B FM-GPW-2454 FM-01T-2634 FM-73889-S7 FM-GPW-2630 FM-73928-S7 FM-35535247 FM-GPW-2632 FM-73904-S7 FM-GPW-2659 FM-GPW-2635 FM-GPW-2656 FM-357553-S18 FM-01T-2642 FM-01T-2805 FM-33795-S7 FM-GPW-2462 FM-358006-S8 FM-33802-S2 EM-GP-2143-A FM-GP-2180 FM-GPW-2138 Gov't Group N o . . . . . . . . . .WO-A-1021 SCREW . . . . . . . . . . . . . . . . . WO-A-8898 DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637608 GASKET . . . . . . . . . . \. . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-754 HANDLE w/TUBE and CABLE . . . . . . . . . . . . . . . . . . . . . WO-A-1460 TUBE assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-5790 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1018 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-5227 T E E . . . . . . . WO-A-1507 S P R I N G . . . . . . . . . WO-A-5225 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-639244 CAP . . . . . . . . . . . . . . . . . . .WO-A-6111 PLATE assembly .WO-637604 SCREW . . . . . . . . . . FM-GPW-2266 FM-20300-S7 EM-GP-2208 FM-GPW-2063 EM -3380047 FM-GP-2038 FM-GPW-2780 FM-GPW-2852 FM-GPW-2848 EM -24347-S2 FM-GPW-7291 FM-GPW-7282 FM -GPW-7768 FM-01T-2634 FM-01T-2616 FM-GP-2648 FM-GP-2614 FM-33786-S2 FM-GPW-2267 FM-GPW-2078 FM-GPW-2274 FM -GP-2074 EM-GPW-2268 FM-34807-S7 FM-355578-S FM-GPW-2135 FM-GP-2013 (Willys only) FM-GPW-2265 EM-GP-2155 FM-GP-2162 FM-GP-2167 FM-33846-52 FM-91A-2027 Gov't Group N o . . . . . . . . . . . . . . . . . . . . . .WO-A-1005 PIN . . . . . . . . . . . . . . . . . CAM .WO-51396 S P R I N G .WO-A-1016 NUT . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-51738 SCREW . . . . . . . . WO-637582 CAP assembly .WO-A-1488 GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637424 BRACKET .WO-A-1502 NUT . . . . . . . . . . .WO-A-8253 PAD assembly . . . . . . . . . . . . . . . . . . . . . . .WO-A-1457 C L I P . . . . . . . . . . . . . . . . . . WO-3'11003 LINK . . WO-A-1002 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1354 Ford Part N o . . . WO-A-2892 BRACKET assembly . . . . . . . . .WO-637427 BOLT .WO-A-5224 TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637602 BAR . .WO-637899 Ford Part N o . . . . . . . . . . . . . . . .WO-A-755 ECCENTRIC . . . . WO-636575 TUBE assembly . 1209C 1209B 1209C 1209B 1209C 1001 1209C 1205 1205 1205 1205 0204 1204 1204 1201 1201 1201 1201 1201 1201 1201 1201 1201 1201 1201 1201 1201 1201 1205 1204 1205 1205 1205 1205 RA PD 305099-A . . . . . . . . . . . . . . . . . . . . . WO-A-1009 DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-472 TUBE assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-183 FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-637605 GASKET . . . . . . . . . . . . . . . . . . WO-637432 TUBE assembly . . . . . TUBE . . . . . . . . . . .WO-A-1373 TUBE assembly . . WO-637612 NUT . . . . . . . . . . . . . . . . . WO-635681 HANDLE . . . . . . . . .WO-392468 BOLT . . . . . . . . . . . . . . . . . . . . 1209C 1207 1207 1207 1203A 1203A 1201 1201 1201 1201 1201 1201 0801 1201 1201 1201 1201 1201 1209C 1209B 1209C 1209C 1209C 1203 1203 1207 1203 1302 1209C 1205 1205 1205 1203B lZO3B Item Willys Part N o . . . . . . . . . . . . . . . . . . . . . . W0-A-1006 QUADRANT . . . . . . . . . . . . . . WO-A-1377 HOSE . WO-A-1019 . . . . . . . . . . . . . . . . . . .WO-A-1226 PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUBE assembly . . . . . . . WO-5939 ROD assembly . . . . . . . . . . . . . . . . . . . . . . . . . .WO-6157 PEDAL assembly . . . . . . WO-A-1004 SCREW . . WO-A-1376 SCREW . . . . . . . . . . WO-A-5335 CRANK assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1228 SPRING . . . . . . . .INDER .WO-A-1017 P I N . . . . . . . . . . . . . . .FIGURE 12-5-BRAKE I f em Willys Part N o . . .WO-637606 F I T T I N G . . . . . . . . WO-A-5226 HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1359 S P R I N G . WO-637924 PIN . . . . . . . . . . . . . . . . . . . . . . .WO-639010 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-903 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-5010 SCREW . . . . . . . . . . . . . . . . .WO-A-1003 PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-640038 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-1501 HOSE . : . . . . . . . . . . . . . . . . . . . .WO-637599 BOOT . . . . . . . . . . . . . . . . . . WO-A-1242 SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-637540 CYI. . . . WO-A-557 GASKET . . . . . . . . . . . . . . . . . . . . .WO-A-1020 BAND assembly . . . . . . . . . . . . . . .

. . . brake.. . .. . .) (LO-FC-8553) . No. .. . . . . . mr Unit Assy. 6 12 M O ~ . . . . . bolt hole 2 ' 4 ) (issue until stock exhausted: CLIP. . . . . . . . . . . . . . 7 Col. . hex. . . . . . . . . . . . . . . assembly (11 in. . . . . . CLIP. . . . . . . . . . . . . . hex-hd. .. rear brake.. . . . . . . . . . . .. . . . . WASHER. . . . . . . . . rd-hd. . . (S/(G in. . . .. . . . . x-20NC-2 x % (tee t o rear axle tube) (Willys). . . .. 5/is in. .. . . . . . .190) x master cylinder). . . brake pipe (closed. . . 10 (. . . . . . S. . . .. . . . . . . . . . . .. . . . . . bolt hole. 9 %timated Reqmts. . sq. . assembly (15 in. . . . . . . . . . . . . . . CLIP. . No. SPRING. . . . . . . . . SCREW. . .190)-32NF-2. BOLT. .. . . . . . . . . .. .. . . . . . ... . . . . . . . . . . . No. . . . . . . . . . . . . . . . . S. tube (tube to side rail) (Carr fastener) (GM-127753) (Willys only) (issue until stock exhausted). . in. . . 10 (. . ... No. 4 1207-WHEEL 12-4 WO-637580 WO-637545 ITEM ruantity Reqd.. . S. . . . hausted) .. . CLIP. 1 2 2 2 16 2 2 1 8 70 - 6 - 4 12 - 3 - Total Firstyear Procurement Col. .. . . ... . . . . . . . .. . . WO-637426 WO-A-1373 WO-A-1460 WO-637424 GASKET. . . . . . . .190)-24NC-2 x %. . . . . .. . . . . . . . . . . SCREW.. . . NUT. No. .. . . . . Col.. . . . . . . . . . . (use under head of rear axle cover bolt) (first 6000 Willys trucks) (Willys only) (issue until stock exhausted). . . . . . . . . . . .. . .. . . . . . . . . . . S. . . . . . . S. . . . . . . . . . . . . . . . . . . . . ..) (LO-FC-5784).. . 6 - 1209B-HOSES 12-5 12-5 12-5 . TEE. . . . . . . . . . S. . (Ford) . . axle'brake tube tee (issue until stock exhausted).. .. . . . front wheel cylinder cup (LO-FC-5992). . rear wheel cylinder cup (LO-FC-6003). . . 13 5 6 19 3 6 3 1 2 - - 3 3 3 2 - - 8 12 2 2 70 20 40 1 6 70 6 4 48 8 10 3 70 4 4 - - 52 108 1. . . . . . . . . . . . . 10 (.lgO)-24NC-2. HOSE. .. .. . . . .. . . . . .. . .. . . . .. . HOSE. . . 5 Col. . .. 1 used tube tc master cylinder) (after 20677 Willys trucks). front axle. . . . .. . 1209C-TUBES P 12-5 0 WO-A-5227 WO-6428 WO-A-1515 WO-6273 WO-6383 WO-A-1378 WO-52839 WO-63 7439 12-5 WO-637427 WO-A-5449 WO-52840 12-5 WO-6352 WO-5064 WO-52221 WO-384710 WO-637432 WO-6188 - Per 100 Major Items Part Number 2 1 2 1 6 b AND CLIPS BRACKET. .m f GROUP 12-BRAKE ?m B (Cont'd) - Figure Number Official Stockage Number Willys Ford Col.. . . . .. .. . .. . .. . .. . . cd-pltd. and gear cover t o housing). .. 7 4 in. . 2 2 3 3 3 3 38 6 1. . . . . . . Major Field 5th Ech Iverhau Main:enance Col. . . . . . CLIP. . . ... . . . . .. S. . . . . . . . . . . . . hex. . . . . . . .. . . . . tube. . .. . . . . . . . . . .. 10 (. . . hex-hd. . . ... . . . . . hex-hd. inverted flared tube). 10 (.) (LO-FC-8502). . . . .. . type "B" thd. . . per 100 qebuilds E . . BOLT. . . . CLIP.. . . . . . S. .190).. . . . . . . . . . .. . . NUT. . . . tube (tube to side rail) (Ford only).. . 3 Col. lock. . . (1 used tube t o side rail reinforcement after Willys serial 106763$ 1 used tube to frame cross member after Willys serial 106763. . . . .. . No. . 2 Col. . . . . . . . . . . . .. front brake. . . rd-hd. axle brake tube (LO-S-FC-5778). . . . . (brkt. NUT. . . . . .. . . . . lock. . . .. . . . . fitting brake hose (after Willys serial 138841). spring (LO-FC-3052).. 10 (. . (open) S/is in. 8 CYLINDERS (Cont'd) SPRING. . (Willys only) (issue until stock exhausted). . ... . . tube.. 5/6-18NC-2x CLAMP. . . .. . . .190)-32NF-2. . HOSE. . S. . . . (clip tc BOLT. axle brake tube (after Willys serial 106763) (issue until stock ex. . 1 Col. . . . . . . . . . assembly (6 in. .

3/(6 in. . . . . . RETAINER. S. . . TUBE. . . . BT-18520). . .) (master cylinder to rear hose) (after Willys serial 106763). brake. . . . brake. . . . . . Igth. assembly. . . . . . . CONE and ROLLERS. . . . . CUP. . . .. . . . . . assembly. . . . . reg. . . . . . .NUT. . . WHEEL assembly (16 x 450) (after Willys serial 120700) (KWH-25692). TUBE. . . . . . . . . . . . . Igth. . . .. . . . . . . . . . . . . . . . . . hub assembly (SP-17004). . . . wheel bearing. . . .) (master cylinder to front hose) (issue until stock exhausted). . . . . . . . . . . . . . . . . . . . TUBE. . . . . . . S.875 O. . right) TUBE. . . . . . . . . x % thk. . . . .) (tee to front brake hose. (6. . . . . wheel. . . . . . . . .38 in. . . . . . . assembly. PLATE. . right) (before Willys serial 106763) (Willys only). . . . . . . . . . wheel. . . . . . . . . . . RETAINER. . wheel. brake. . . . . . . . lock. . . . . . . . . . . . GROUP 13-WHEELS. . Igth. . . . . . . . . . . . S. . . (1324&in. . . . . . . . . . . . . brake. . . . Igth. . . . . . combat wheels (KWH-25696) (after Willys serial 120700) RIM. . in. . . . . . . . . . . . . . ?4-20NC-2 (Ford only). . . . . . . . . . .) (master cylinder to rear hose) (before Willys serial 106763) (Willys only). . . . . . left). . . . . . . . . . . . . . . . . .. . . . end (use with Bendix or Rzeppa joints). . . . . . . NUT. % in. . . . . . . . 3/jc in. . . . . . . .D. . . . . . . RIM. Igth. TUBE. . . brake. . assembly. . . TUBE.) (wheel cylinder to axle hose). . . . . . . . . . . . . . . wheel. BOW. instruction. . . . . . . . . . . . . . x-20NF-2 x 11K2) (after Willys serial 120700) (KWH-25695) .. . . . . . assembly. . . . . . wheel bearing (2. . . . assembly. . . . . . TUBE. assembly (Willys only) (16 x 450. . . . . . to be used with 16 x 6 5 0 tires and on trucks when specified). . . .. . . . . assembly. . . . . . . . . . . . . . . . . . . 3/(6 in. . . . . . . . . . . assembly. . . hex. . wheel divided rim (S. . Igth. grease. bore 1. . . . . . . Igth. left) (before Willys serial 106763) (Willys only). . . . . . brake. . .F-2 (wheel divided rim bolt) (after Willys serial 120700) (KWH-22779). . . . . . . . . . . . brake. . . . . .81 in.625 x 114 (TIM-18590) BOWBT-18590) . . assembly. . bead (6:OO x 16 tires on combat wheels) (after Willys serial 120700)(KWH-25930) . . . (381% in. . . . . . inner half (after Willys serial 120700) (KWH-25693). . . . assembly (16 x 4:OO) (before Willys serial 120700) (KWH-24562) . . . . w/DISC. . brake. . . . . . . . . . . . .94 in. . (309h in. . . brake. . . 3/(6 in. .. . . . . 3/ic in. . . . . . . . w/DISC. . . (21. . . . . . . . . x-20E. .) (tee to left rear brake) (after Willys serial 106763). Igth. . .) (tee to right rear brake) (after Willys serial 106763) (issue until stock exhausted). brake. . . Igth. . . . . . . . % in. (5. . . . . . . . . .12 in. grease. . . . . . . . . wheel. . . . . . . wheel. . . .) (rear axle tee to rear brake. . . TUBE. . . . Igth. . . . . . (33. (27. . hex. . .. . .. . . . . . lock. . . . . . . . assembly. . . . . . . RIM. RIM. . . . . . . . .72 in. $6 in. .) (TIM-18520. . . . . . . . . . . . . TUBE. . . . . .) (tee to front brake hose. TUBE. . . . . . . . (28. . . . . . . . . . . . . . . . . . (62. . . . . WASHER. . . . . . outer half (after Willys seria1'120700) (KWH-25917). . . . 1301-WHEEL HUBS AND DRUMS ASSEMBLY BOLT. RING. . . . . y6in. .5 in. .81 in.'. . . 5/(6 in. . . . . .) (rear axle tee to rear brake. . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-475 FLANGE . . . . . . . . . . . . . WO-637899 S H O E a s s e m b l y . . . . . . . . . . . . . . . . . . . . . FM-GPW-1139 FM-GP-3208A FM-GP-3105 Willys o n l y FM-GPW-2061 FM-GP-2013 FM-GP-3162 FM-GP-3115 FM-GP-3161 FM-GP-1088 FM-GP-3374 Willys only FM-GPW-3117-A FM-GP-3122 FM-91A-2030 FM-GP-2018 FM-GP-1013 FM-GP-3204 FM-356126-S GovDt Group N o . . . . . . . . WO-A-851 DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-830 PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FIGURE 13-1-FRONT WHEEL AND SPINDLE-CROSS-SECTIONAL VIEW Willys Part N o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-636569 Ford Part N o . . WO-A-825 PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-116549 NUT . . . . . . . . . . . . . . . . . . . . . WO-A-862 SPINDLE . . . . WO-A-8898 CUP . . WO-52941 P I N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-6362 SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-780 BUSHING . . . . . . . WO-A-868 NUT . . . . . . . . . . . . . . . . . . WO-A-1484 PLATE . WO-A-472 CYLINDER assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-824 CONE . . . . . . . . . . . . . . . . . . . . . WO-A-869 S H I M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 1302 1007 1006 1302 1207 1203 1006 1006 1006 1006 1007 1007 1006 1006 1203B 1201 1302-A 1007 1003 RA PD 305085-A SNL 6-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAP . . . . . . . . WO-A-813 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO. . . . RO-52940 SEAL . . . . . . . . . . . . . .

. . per Unit Assy. . . . NUT. WO-A-5468 RIM. . . . . . . . . . . . hex. . . . . . . . o u t e r . . . .. . . . . . . . . . . . . . . . . .. . . . .. . WASHER. . . . .). . . . . . . . . 9 Col. . . . I Estimated Reqmts. .. . .. . . . . . . Quantity Reqd. . . ... . . . . front and rear axle wheel bearing (hex. . .. . . .. 1 Col. . . . . . wheel bearing (S.. . . wheel bearing nut (S. . . . . . . . . . . % in. . . . . . 1301 1301 1301 1301 FM-GPW-1016 FM-GPW-1024 FM-GPW-1029 FM-GPW-1030 HUBS AND DRUMS (Cont'd) / 1 Per 100 Major Items Part Number Official Stockage Number Ford Part No. . . . .. . . . . . . 1- Figure Number Willys ford Col. . . . . . F i S i a r per 100 Ech) P m c y . . . . . . . . . . . .WO-A-5471 GROUP 13-WHEELS. . . . . . S. . . . . ... . . . . .. . . . . . . . axle shaft (S. . . . . . . . ..WO-A-5470 NUT . . 2 Col.... .) (SP-1056) (issue until stock exhausted) WASHER. . . . . . . 10 . . . . . 4 I Gov't Group No. . . . . . . . . . . WO-A-5549 BOLT . .) (SP-17017). . . . .. . . . . . . . . . . .. . .. . . . axle shaft nut (S. . . . . . . . PIN. . . . . . x-16NF-3) (SP-S-1135) (issue until stock exhausted) . . . . . . . . i n n e r . Part No. . WASHER. . . . . lock. . . . . . .. . . . . . . .Rebuilds 'W8 ozhl I Maintenance Col. . . . . . .. . . S. . . . . . 3 Col. . . . .. . . . . . x 1% (axle shaft nut). . . . . 1% in.. . slotted. . .. 8 Co1. . . . . . .. 1%-16 (SP-17064). . . . ITEM Col.. . . . . . . . .. . . . . . . . . . cotter. 5 =I NUT. .FIGURE 13-2-WHEEL ASSEMBLY Willys Item RIM. .

. . . . . . . . . steering connecting rod ball seat (slotted. . . . . . . . . . . . . . . 11x2 10 10 10 10 25 - - tn ta GROUP 14--STEERING 1401-STEERING 14-1 14-1 WO-A-857 WO-A-622 WO-A-8249 WO-640038 WO-A-6791 14-1 14-1 WO-A-876 WO-52527 WO-A-856 14-1 WO-630756 WO-630757 WO-5134 CONNECTING ROD (DRAG LINK) BEARING. . . x-20NF-2 x 111/52 (KWH-24566). .. . . adjusting. . . . front and rear. . hex. . . . . . wheel. . assembly (KWH-25646). . . 10 AND DRUMS CAP. R. . . . x-20NF-2 R. w/BEARING. . . . . . . . . . . . Ier Unit Assy. wheel hub. . . . . thd. . . w/DRUM. .. left. . . . HUB. . steering bell crank shaft (S. ball seat 3 WO-630755 F M . . . . . . . . . large) (CA-S-5070: PLUG. . . wheel hub (SP-17071). (wheel bolt) (KWH-24576). FITTING. . . straight (AD-198) (issue until stock exhausted). . . assembly (KWH-24659) (Willys only) . .. S.: . . . . . .tn d 0 f GROUP 13-WHEELS. . . . . . . 4 I T E M Col.. . front and rear. . . . . (Includes: 2 WO-A-622 FM-GPW-3332-A COVER PLUG. . steering connecting rod. . .G P U S . . front and rear wheel brakes (KWH-24566) (Willys only). . . . thd. . . . . . . . PIN. . . . steering connecting rod ball seat (slotted. . . . x-20NF-2) (SP-S-1106). . .. . . . . . . . . . . 8 ' Col. S. HUB. . ball SHIELD 2 WO-A-623 FM-GPW-3336 SPRING) 2 WO-630754 FM-GPW-3327 NUT. . . (wheel bolt) (KWH-24575). ?UI 0 W Part Number Figure Number -Col. . . right. . repair. . . . . . . . . . 1302A-STUDS 11-1 13-1 11-1 S HUBS AND DRUMS (Cont'd) 4 4 4 2 2 20 - 5 5 AND BOLTS BOLT. . 12Field Mos. . . . steering bell crank (SP-17212). . . . . . . . . . . COVER. . . % x 1%) (SP-17211) (issue unti stockexhausted) . . . S. . . . . . 7 Col. . front (Willys only). . . . . 1 1 1 1 1 2 80 5 20 8 - 0. . . . . 6 Col. . . . . NUT. . . . . . . . . . . . . . . . . . . . 3 Col. . . . .'%-20NF-2 x (KWH-24568). . . . wheel hub. . . . . 5 1302-HUBS 10-1 11-1 WO-A-869 WO-A-472 WO-A-1691 WO-A-1689 WO-A-1690 WO-A-473 WO-A-474 WO-A-475 WO-A-4. . dust (rubber) (CA-S-X-1109). thd. ... . . . . . . . . . . . . . . NUT. . . . . . . . . . . 1 Official Stockage Number Willys Ford Col. . . PIN.. .H. . . . . . adjusting. . .H. . . . . . tapered. . . 9 Lstimated Reqmts. . . . 2 Col.. . . . . . . . . bell. .. . . . . . L. DRUM. . . . . . . cotter % x 1% (ball seat plugs). . . . . . . . . . . . small) (CA-S-5143 PIN. . . . . . grease. . . .H. . . . . HUB. . . . . w/DRUM. . .H. . . PLUG. . . .. S. . . . . . . . assembly (KWH-25647). 2 2 1 3 as req. . . CRANK. . . . S. . . . . . . . . . cotter. . . . .: . . . . front and rear. . . . . . % x 1% (bell crank nut). Main!enance Major herhaul 5th Ech) Total 7rstYear %ocurement Col. x-20NF-2 L. . . . . steering bell crank shaft (hex.76 d P Per 100 Major Items Iuantity Reqd. . . . wheel. BOLT. . . . . . . steering drag link. . . . . . S. . . . thd. . hex. . . . large 1 WO-630756 FM-GPW-3323 1 WO-630757 FM-GPW-3328 PLUG. . .. KIT. . . . . . . . per 100 9ebuilds Col. . . . . . . . . . . . . . . . . . wheel. . . . . . . small 2 WO-630753 FM-GPW-3326 PLUG. . . .~ ~ ~ O SEAT.

. WO-630755 . . FM -72089-S FM -GPW-3323 FM -GPW-3320 FM-GPW-3327 FM-GPW-3326 FM -GPW-3332-A Gov't Group No. . . . .. . . . . steering bell crank shaft. 1402-TIE ROD CLAMP. dust. S. hex. . . . dust. . . . . . . . . . . . . . . .RA PD 305096 FIGURE 14-1-STEERING - ul Key A B C D E F Willys Part No. . . . . . . . steering tie rod socket (SP-16067) (TP-14DM-43). . . . steering bell c r a n k . . . .. . . .. . . . lower. . . . . . . . . . . . . . . . . . . . . WASHER. COVER . . . . hex-hd. . . . . . .. . . . . . . . . . . . connecting. .WO-630753 . . . . . . . . . . . . . . . . COVER. . . . . . . .WO-630756 . . . . . 1401 1401 1401 1401 1401 1401 CONNECTING ROD Key G H I J K Willys Item Part No. . . . . steering bell crank shaft bearing (SP-17213). . . . . . . . . . . . . . . . . . S. . . . . . SHIELD. . . . . . . .WO-640038 F I T T I N G . . . ball steering connecting rod (CA-S-5069). . . . . %-24NF-2 (SP-6-73-326) (issue until stock exhausted). . . . . . steering. . . . . . . . . . SPRING. . . . . . . . . . . dust. . . . . . . . . . . . . SHIELD. . WASHER. . . . . . . . . . PLUG . . . . . . . . . . . . . . . . . . . BALL s e a t . . .. . . . . . . . . SEAL. . . . . SEAT. . . . (socket clamp screw). . . . . . . . . . steering connecting rod cover (CA-S-X-1110). . . . . .WO-A-8250 PLUG . . . . . Item . . . WO-5134 . . steering bell crank shaft. . . . . . . . . upper. . . . . . . . Gov't Group No. . . . . . . . . . . . SHIELD. . . . . .. . . . WO-630754 . . . . . . . . . . . . . . ROD. . ROD. . . WASHER. . . . WO-A-623 ROD assembly. . . . . . . . . . . assembly. . . . . . .. . .. . . PLUG. . . . . . . . . . . . . . . . . connecting. . . . . . . . BOLT. . . .PIN. WO-A-622 Ford Part No. . lock. . . . . . . . steering connecting rod ball seat (CA-S-5145). . WO-640038 PLUG. . . . .WO-630757 F I T T I N G . . . . . . . . . . %-24NF x 1% (SP-6-73-326) (TP-6MN27). . . . . . . . steering bell crank bearing (SP-17205) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING. . . . . . . S. . . . . . . . . . . . . . . . . . . . . . NUT. . . . . . . . . . . . . . . . . . . . steering connecting rod ball seat spring (CA-S-5144). . % in. .. . . . . . . steering tie rod socket (SP-13439) (TP-16MN8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . steering (CA-D-822) . . . . . . . . . SHAFT. . . . Ford Part No. . . . . FM -GPW-3336 1401 FM-GPW-3304-B 1401 FM-GPW-3328 1401 FM-358006-S8 1401 FM-35800648 1401 RA PD 305096-A . . . . . .

. . . .. BOLT. .. . upper (RG-T-126000). . .. wheel end. . right. GASKET....) (BECX3H) COVER. . .. . 6 ROD (Cont'd) END.Rebuilds ment Col. S. steering tie rod socket stud (coil. ... . . .. . . .... .. . .. spindle connecting rod (Ford only). . . . . 4 1402-TIE 10-2 10-1 10-2 10-2 10-1 10-2 a ITEM Quantity Reqd.. ..D. ... .. . . . hex-hd. . (dld.. hv. ..6-18NC-2 x 1 (cover t o housing) (BANXlB.. . . . steering gear housing.. . COLUMN... . . assembly (SP-17309-X) (issue until stock exhausted) SEAL.. .. ...... 34x % (steering tie rod stud nut).D. . . .D.. . . .. . .. Col. . . . . Firstyear per 100 Procure... steering gear housing.. . . .. . 3 Col.. CUP. steering. . 5 Col... .. . cotter. right. . . .. . steering column. . . .. 9 Col.. . .. ... . .. . . . BEARING.. . . .. ... . 5/16 in. . . steering right tie rod (21. tie.... .. BUSHING... . . steering. . (1% O.. . S. . .. .. 2 1 4 I.Overhaul :enance (5th Ech) Col. 1403A-GEAR d UI 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 - - ASSEMBLY ARM. .. (194 O. . . . . . x 9/is O. . . alloy-S.. .... . . .. .... inner (RG-063011).. ...) (SP-17295-1).D.. ... . . .. . S. . assembly (RG-503284) (issue until stock exhausted) BOLT. . . steering gear cam steel balls (RG-400025). . . 1 Col.. . . .. . . ... steering knuckle tie rod. .. . left... . .... . . assembly (RG-T-13086).. . ... hv. ... . . . . . steering. . .... alloy-S. .. . . .) (SP-17347) (TP-14DS-20) (Willys only) (issue until stock exhausted). . .. . f GROUP 14--STEERING (Cont'd) ?- UI 8 Part Number Figure Number Official Stockage Number Willys Ford Col. . hex. .... . . .. .U. . .2 0 N P (steering tie rod stud nut) (SP-S-1107) PIN.. .. . . . . .. . . .. ..D. BOLT. .. ... . left.. . . . . . . . S. . TUBE.. . .. .. x 3 4 thk. . . . .. .steeringgear ... . ... . SPRING..2 x 3% (GM-113844). TUBE. . . . .. . 5/.. . . .. .D.. . f/c-pin) x . .. assembly (RG-063996). lgth. dust.. .. . . . . . .. . lgth.. .. ... GEAR. . . assembly (RG-502540)... COVER.. .. . . . stockexhausted) . . . .C) (issue until stock exhausted). . . steering gear housing side. . . . . . 5/16 in. . . . per Unit Assy. . . . %-2ONF-... . .. . .. lock. . .) (BECX3H) COVER. . . . .. hex-hd. S. . . . . s-fin... .. . . . . . . x . . side. steering gear cam (RG-400013):.) (issue until . ... . 8 Estimated Total Reqmts. WASHER.. . hex-hd. . . assembly (SP-17308-X) (issue until stock exhausted) ROD... . . cover (cop. . . ... . . ... ... . x I... . . . w/BEARING. 10 fr f . . . . assembly. . . .80 in... outer (RG-063012).. 2 Col. . . S. Per 100 Major Items 2 Mos. . . steering left tie rod (14% in. . . steel..0375 thk. . lock. . ROD. . assembly (SP-17046-X) (TP-14SV89-A-7) NUT. . .. tie. cd-pltd. . . .. .. . . NUT. hex-hd. . . . .. .. steering. BUSHING. . steering knuckle tie rod. . . . . . . . . . x 3 4 thk. assembly (SP-17047-X) (TP-14SV90-A-7) END. WASHER. .. . hex. BOLT. .. . . steering gear side housing cover (RG-T-129001). . . . . . . . ..... .. . 5/16-18NC-2 x % (cover t o housing) (BANXIBA) (issue until stock exhausted). BALLS. . S.... ... . . .. . steering gear. . . . . s-fin. . .. X6-2ONF-2. . ... Major Fie!d Main. . x-20NF-2 x 3 (gear to frame) (GM-100044).. WASHER. . ... . .... . . steering gear housing. . .. steering column oil hole (Willys only).. .. .. . w/o WHEEL. . ..... HOUSING. .. x 1% I.. .. . . .. .) (SP-17295-2). . .

WO-A-740 PLUG . . .WO-A-6858 BEARING . . . . . . . . . . . . . . . . .WO-A-745 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-5038 NUT .WO-A-1199 CLAMP assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-1760 CONTACT assembly . . . . . . LEVER s h a f t assembly . . . . . . . . . . . . .WO-A-635 S H I M S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-51091 BUSHING . . . 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 1403A 0609B 0609B RA PD 305097-A FIGURE 14-2-STEERING Item Part N o GEAR ASSEMBLY . . . . . . . . . . . . . .WO-639103 CUP . . . . WO-52925 COVER . . . . . WO-639090 BUSHING . WO-639119 SCREW . . . . . WO-639091 ARM . . . .WO-A-750 FERRULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-638884 CUP . . . . . .WO-A-302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . s e a l . . . WO-639118 NUT . . . . . . . . . .WO-A-751 S P R I N G . WO-639104 COVER . . . . . WO-639095 BALLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM-GPW-3600-A3 FM-GPW-3517 FM-GPW-3518 FM-GPW-3520 FM-GPW-3655 FM-GPW-3627 FM-GPW-3631 FM-GPW-3635-B FM-GPW-3626 FM-GPW-3646 FM-GPW-14171 FM-GPW-3509 FM-GPW-3506 FM-GPW-3593 FM-GPW-3589 FM-GPW-3552 FM-GPW-3524 FM-3580644 1404 0609B 1403A 1403A RA PD305097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-638885 CABLE assembly . . . . . . . . . . . . . . . Item Willys Part N o Ford Part N o . . . . . . . : . WHEEL . . . . . . . . . . . . . . . . FM-GPW-3575 FM-GPW-3581 FM-GPW-3577 FM -33927-S7 FM-GPW-3583 FM-GPW-3548 FM-74121-S FM-GPW-3587 FM-GPW-3576 FM-GPW-3590 FM-34811-S2 FM-356077-S8 FM-GPW-3591 -A FM-GPW-3571 FM-G-PW-3568 FM-GPW-3652 FM-GPW-13836 Gov't Group N o . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-639191 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO--4 -742 PLUG'. WO-A-747 BRUSH assembly . . . . . . . . .WO-639108 RING . . . . . . . . . . . . . . . . . . . . . . . . . . . WO-A-752 COLUMN assembly . . . . . .WO-639102 TUBE assembly . . . . .WO-639190 SEAT . . . . . . . . . . . . . . . . . . . . . .WO-A-634 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WO-A-633 BUTTON . . .Key S T U V W X Y Z AA AB AC AD AE AF AG AH A1 . . . . . . WO-A-1116 WASHER .WO-639192 SPRING . WO-639116 HOUSING assembly . . . WO-639115 0 I L . . . . . . . . . . . WO-5085 . .

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