KENR8311-01

23 22 47 15 SOS April 2009 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

6 44 12 11 3 12 44 41 45 26 58 57 30 54 38 35 18 13 39 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

1
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

46 VALVE ENVELOPES
VALVES
VALVE PORTS

28
50 17 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

15 CONTROL VALVES CHECK VALVES

AB AB

20 Area Aft of the Right Front Tire

P T P T

2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

FLUID STORAGE RESERVOIRS

BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

53 GG
56 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

16 MEASUREMENT ROTATING SHAFTS

48 59 785D Off-Highway Truck

38 Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
49
4 DMC1-UP
MSY1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

7 MANUAL CONTROL SYMBOLS

Transmission System Components PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

10
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

55 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

25
2 HH
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

21 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

12 19 11 52 31 24 29 17 51 27 5 14 15 9 43 13 UNIDIRECTIONAL UNIDIRECTIONAL

CROSS

36 32 37 38
FLOW IN ONE PARALLEL FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

42 © 2009 Caterpillar
All Rights Reserved
Printed in U.S.A.

TRANSMISSION SYSTEM TAP LOCATIONS

COMPONENT LOCATIONS

Component Locations Tap Locations

Part Machine Schematic
LL Electrical Symbols Table
Pressure and Sampling
Description
Number Location Location Tap Schematic
16 RR
Description Hydraulic Symbols (Electrical)
Accumulator Gp - H.A.R.C. 241-3147 1 D-4 Number Location
Accumulator Gp - PED 219-2539 2 B-7 AA Right Steering Cylinder Pressure F-8
Accumulator Gp - Steering 205-0226 2 B-8 BB Left Steering Cylinder Pressure F-8 CC G M
Adjuster Gp - Frnt Serv. Brk Slack 205-0557 3 D-1 CC FD Drive Pressure D-8
Adjuster Gp - Rear Serv. Brk Slack 205-0559 4 D-5 DD Aux. Power Unit Port B-7 Transducer Transducer Generator Electric Motor
Breather Gp - Xmssn Case / Tank 6G-0078 5 C-6 EE Steering Pressure B-8 53 57 58
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

Control Gp - Park Brakes 253-1675 6 E-4 SOS Steering Oil B-7
Cooler Gp - Brake 200-5975 7 C-5, F-1 FF Aux. Power Unit Port A-7
Cooler Gp - Brake, High Alt. Opt. 141-4108 7 C-5 GG Transmission Charge Pressure D-6
Cooler Gp - Strng and RAXL 4W-5056 9 A-8

KENR8311-01
HH Transmission Lube Pressure C-6
Cooler Gp - Transmission 7W-1713 10 C-6 SOS Transmission Oil C-6 SS Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Cylinder Gp - Hoist 311-7786 11 B-3, C-3 II Rear Brake Cooling Pressure F-5 (Adjustable)
Cylinder Gp - Master, Brake 8W-3406 12 E-1, E-5 JJ Left Rear Parking Brake Pressure F-4 Torque Converter Area
Cylinder Gp - Steering 1U-3182 13 F-8 KK Rear Service Brake Pressure D-5
Filter Gp - Breather 8X-4575 14 C-2 LL Right Rear Parking Brake Pressure B-4 Top of Rear Axle Electrical Symbols (Electrical)
Filter Gp - 172-3889 15 B-6, C-6, E-3 MM Left Brake Pressure E-4 KK JJ
Filter Gp - 245-6555 16 D-8 NN Right Brake Pressure D-4
T
Filter Gp - Converter 4T-4760 17 E-3
Fitting - Orifice 8X-7851 18 B-8
OO
PP
Aux Power Port
Aux Power Port
C-3
C-3
UU TT 24 Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
Manifold Gp - Diff. Switch 186-6317 19 C-2 SOS Transmission Oil E-3
Manifold Gp - Flow Control 312-3165 20 C-8 QQ Torque Converter Charge Pressure E-3
Wire Number Identification Codes
Motor Gp - Rear Axle Lube
Orifice
312-0357
1T-0936
21
22
D-7
F-3
RR Lock Up Clutch Pressure E-2 VV
SS Torque Converter Outlet Pressure E-2 Electrical Schematic Example Hydraulic Schematic Example
Pump Gp - Dead Eng. Towing 5T-1060 23 E-3 TT Hoist Pump Pressure D-2
Pump Gp - Hoist 211-6626 24 D-2 UU Hoist Pump Pressure D-2 Current Standard Current Standard
Pump Gp - Rear Axle Lube 214-1555 25 D-8 VV Front Sevice Brake Pressure D-1 3 Harness identification code
This example indicates
Pump Gp - Scavenge, T/C 6T-6147 26 E-2

30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Pump Gp - Steering 232-1835 27 A-7 Identification

Pump Gp - Steering HMU 9T-4247 28 E-8 325-AG135 PK-14

Pump Gp - Transmission 3T-0259 29 B-6 325-PK
Circuit Identification Wire Color Wire Gauge
Screen 6E-5065 30 F-3 Number

Screen
Screen
9T-3838
9T-3850
31
32
D-3
D-3
AA BB 56 Previous Standard
Screen As 3S-3875 33 D-8 Wire Color
Wire

Screen Gp - Brake Coolers 224-3895 34 C-4

Screen Gp - Converter 186-6434 35 F-2
Hoist System Components 325-PK-14
Screen Gp - Hoist 6E-5471 36 C-2
Oil Makeup Tank Area B A
Switch As - Filter By pass 144-5661 37 E-2 2 Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
Switch As - Filter By pass 164-7577 38 B-7, C-6, D-8, E-3
Switch As - Low Steer. Pressure 307-6719 39 B-8
Tank Gp - Brake Make Up 6E-1851 41 F-3
Tank Gp - Hyd. and Transmission 161-0536 42 A-6, D-3 QQ
Tank Gp - Steering 155-4127 43 A-7 6 NN
Valve As - Shuttle 305-5410 44 D-1, D-5
Valve Gp - Check 9T-3096 45 E-3 48 EE
Valve Gp - Check 9T-3752 46 D-4 II
Valve Gp - Check, Brake Retract 138-4732 47 E-4
Valve Gp - Check, Steering 176-6448 48 B-8
Valve Gp - Diverter 105-0170 49 F-2 59
Valve Gp - Hyd. A.R.C. 177-8840 50 C-4
Valve Gp - Lock Up Clutch 8E-6146 51 E-2
Valve Gp - Proportional Control 245-1662 52 C-2 to C-3 DD SOS
Valve Gp - Rear Axle Oil Diverter 313-9544 53 D-8 MM
Valve Gp - Relief, Brake Retract 113-1543 54 F-4
Valve Gp - Relief, Cooler Inlet 7T-0297 55 C-6
Valve Gp - Relief, Cross-Over 3G-4667 56 F-8
Front, Right, Inside Frame near Left Front Wheel
Inside Rear of the Left Frame Rail
Valve Gp - Relief, T/C Inlet 3P-0348 57 E-3
15 Left Rear Brake Housing
Valve Gp - Relief, T/C Outlet 3P-0349 58 E-2 17
Valve Gp - Solenoid, Relief 6E-6298 59 B-8

Note : Always check Parts Manual for your specific machine.

STEERING SYSTEM TAP LOCATIONS TRANSMISSION SYSTEM TAP LOCATIONS HOIST, BRAKE COOLING & TORQUE CONVERTER TAP LOCATIONS
 8 7 6 5 4 3 2 1

CYLINDER GP
STEERING
1U-3182

F F

VALVE GP
RELIEF
CROSS- OVER ORIFICE
3G-4667
II 1T-0936
SCREEN

AA BB 6E-5065 GG
HYDRAULIC
CONTROLS
TRANSMISSION
LEFT FRONT
JJ TANK GP
BRAKE MAKE UP COOLER GP
SCREEN GP
VALVE GP 6E-1851 CONVERTER BRAKE
LEFT REAR
RELIEF 186-6434 200-5975
BRAKE RETRACT
113-1543 VALVE GP
FILTER GP RELIEF HH
CONVERTER T/C INLET
PUMP GP COOLER GP
4T-4760 3P-0348
HMU TRANSMISSION
STEERING VALVE GP
E 9T-4247 DIVERTER 7W-1713 E
SWITCH AS BREATHER GP
105-0170
FILTER BY PASS TRANSMISSION
144-5661 QQ VALVE GP VALVE GP CASE / TANK
VALVE GP 6G-0078
LOCK UP RR RELIEF sos RELIEF
CLUTCH T/C OUTLET COOLER INLET
VALVE GP
FILTER GP 8E-6146 3P-0349 7T-0297
CHECK
172-3889
BRAKE RETRACT
138-4732 SS
FILTER GP
SWITCH AS 245-6555 CYLINDER GP
FILTER BY PASS MASTER CYLINDER GP
164-7577 BRAKE MASTER SWITCH AS
8W-3406 TORQUE CONVERTER BRAKE FILTER BY PASS
8W-3406 164-7577
SOS PUMP GP
VALVE GP MM SCAVENGE, T/C
DIVERTER 6T-6147
MOTOR GP
REAR AXLE OIL
REAR AXLE LUBE SWITCH AS FILTER GP
313-9544
312-0357 FILTER BY PASS FILTER GP 172-3889
164-7577 BREATHER
VALVE GP 8X-4575
CHECK
9T-3096
D
CC TT D
PUMP GP
REAR AXLE LUBE
PUMP GP
UU VV
HOIST
214-1555
KK M 211-6626

SCREEN AS VALVE AS PUMP

3S-3875 SHUTTLE CONTROL GP PUMP GP DRIVE VALVE AS
305-5410 PARK DEAD ENG. BOX
DIFFERENTIAL FD DRIVE BRAKES NN TOWING
SHUTTLE
305-5410
PUMP
DRIVE
253-1675 5T-1060 PUMP GP
ADJUSTER GP BOX
BANJO HOUSING SUMP REAR SERVICE TRANSMISSION
ADJUSTER GP 3T-0259
BRAKE SLACK SCREEN FRONT SERVICE
205-0559 9T-3838 BRAKE SLACK
205-0557
SCREEN
ACCUMULATOR GP
(Dimensions: 39 inches x 28 inches)

9T-3850
H. A.R.C. VALVE GP
241-3147 CHECK
MANIFOLD GP 9T-3752
FLOW CONTROL
KENR8311-01

312-3165

TANK GP
C HYDRAULIC / HIGH PRESS.
RELIEF
C
DUAL STAGE
TRANSMISSION SIGNAL SPOOL

161-0536
MAIN RELIEF
VALVE GP DUMP SPOOL TANK GP
CHECK HYDRAULIC /
STEERING MANIFOLD GP TRANSMISSION
ACCUMULATOR GP ACCUMULATOR GP
176-6448 DIFF. SWITCH 161-0536
STEERING STEERING
STD: 205-0226 STD: 205-0226 186-6317
SWITCH AS VALVE GP
PED: 219-2539 PED: 219-2539
LOW STEERING DD PROPORTIONAL LOW PRESS.
RELIEF
SCREEN GP
PRESSURE
307-6719
VALVE GP
CONTROL
245-1662
HOIST
6E-5471
TRANSMISSION
HYD. A.R.C.
177-8840 BRAKE
COOLING RELIEF
RAISE
ROD END VENT
EE SLOT ACROSS STEM

HOLD

VALVE GP
COOLER GP OO
30 Page,

FITTING
ORIFICE SOLENOID
BRAKE
200-5975
SCREEN GP
BRAKE
PP SIGNAL
ORIFICE #1
SNUB

8X-7851 RELIEF HIGH ALT. OPT. SIGNAL

COOLERS AUX. POWER ORIFICE #2
FLOAT
6E-6298 141-4108 UNIT PORT
224-3895
LOWER

B sos HYDRAULIC CIRCUIT COLOR DESCRIPTIONS B

MANIFOLD GP
CYLINDER GP SCREEN GP DEAD ENGINE TOWING CIRCUIT
DIFF. SWITCH
HOIST HOIST SCAVENGE PUMPS, T/C AND TRANSMISSION
LL 311-7786
VENT ORIFICE FOR
COUNTERBALANCE VALVE
6E-5471
186-6317 RIGHT FRONT TRANSMISSION LUBE PUMP OUTPUT
TRANSMISSION CHARGE PUMP OUTPUT
STEERING PUMP AND CIRCUIT
HOIST PUMP AND CIRCUIT
TORQUE CONVERT CHARGE PUMP AND CIRCUIT
SUPPLY LINE
RIGHT REAR DRAIN / RETURN LINE
DRAIN / BRAKE COOLING
STEERING CIRCUIT
REAR AXLE LUBE PUMP AND CIRCUIT
PUMP BRAKE PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
DRIVE
BOX PUMP GP
COOLER GP
STEERING /
STEERING
232-1835
PARKING BRAKE AND SERVICE BRAKE LINE PATTERNS

RAXL Pressure Line

4W-5056 HOIST, BRAKE COOLING, AND TORQUE CONVERTER SYSTEMS Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

TANK GP Attachment
STEERING
Air Line
155-4127
A CALLOUTS
A
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

FF
THIS SCHEMATIC IS FOR THE 785D OFF-HIGHWAY TRUCK
STEERING AND RAX SYSTEM MEDIA # : KENR8311-01
PART NUMBER: 285-0704, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1