User Manual

Skid Steer

RS 50S
Reliable and durable frame work prolong the machine using life.
The diesel engine generates super power and low exhaust, which makes the macine environ-
mental.
Optimum hydraulic system design grantee efficient work.
The integral FOPS＆ROPS and human-engineering designed cabin makes work comfortable.
Adopting internationally univeral quick coupler can make changing attachments in few minutes.
Convenient maintenance.
CHECK THE LOADER
Before consignment, you must inspect your loader as follow item:
! If the machine is injured in the transportation. Check for damaged, loose, or missing parts.
Make necessary repairs.
! If the battery is installed firmly and in good condition. Check the fluid level.
! Check the lift cylinder, bucket cylinder and joints for damage, leak, and loose.
! Check the filters for damage, leak, and loose.
! Check the radiator hose and joints for damage, leak, and loose.
! Check the tires for cuts, bulges, and correct pressure. Replace badly worn or damaged tires.
! Check all pivot points, bearing for lubricate. Check for loose, missing, or broken parts.
! Check the oil tank, crankcase, and chain tanks for oil level.
! Check if all safety parts are installed firmly.
! Start the engine, test the machine, check if all operates are correct.
! If the drive chain wheel is adjusted properly.
! If the control levers are working in order and without entanglement.
! If the control levers are on their neutral position exactly.
! Before the operator seating in the seat and the seat restraint bar in the fully lowered position,
the engine can’t be started; also, the lift arm could be lowered only when the operator to be
seated in the seat, lowered the seat restraint bar and turn the key switch to the “RUN” position.

0
To#the#owner#
READ% THIS% MANUAL% carefully% to% learn% how% to% operate% and% service% the% machine% correctly.%
Failure%to%do%so%could%result%in%personal%injury%or%equipment%damage.%

All%information,%illustrations%and%specifications%in%this%manual%are%based%on%the%latest%information%
available% at% the% time% of% publication.% The% right% is% reserved% to% make% changes% at% any% time% without%
notice.% %

Machine%Serial%Numbers%Section#
Serial%number%of%loader’s%body% %

Serial%number%of%loader’s%cab% %

Serial%number%of%engine% %

Production%time% %

Manufacturers’%address%

Wholesalers’%address% %

#
#
#
#

#
The$serial$number$
Serial'numbers'are'needed'when'you'order'parts'or'seek'for'service.'File'the'identification'numbers'in'a'
secure'place'off'the'machine.' '

The'serial'number'of'loader'
It'is'in'the'part'of'nameplate'which'is'on'the'left'side'in'cab,'show'as'follows'picture'[A]'

The'serial'number'of'engine'
It’s'in'the'engine'cylinder'head'cover,'show'as'follows'picture'[B]'
'
'
$
$
$ Serial'number' '
$ of'loader'

$
$
$
$
$
$
$

$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $ A$

Serial'number'of'the'engine'

$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ B$
Operating*Date*And*Dimensions! ! ! ! Skid!steer!loader!(Left!side!view)!mm!
*
Item! 0!
Overall!length(A)!with!bucket! 3525!
Total!height!(B)! 2090!

Wheelbase!(C)! 991!
Height!(D)! 210!
Max.!Height!(E)! 3970!

Height!to!bucket!hinge!pin!(F)! 2920!

Dump!height(G)! 2180!

Dump!distance!(H)! 750!

Dump!angle!at!max!height J ! 45°!
*
* Max!attachment!rollback!
* 31°!
when!bucket!on!ground f !
*
*
Angle!of!departure 3 ! 23°!
T
he!skid!steer!loader!(Top!view)!mm!
*
* Item! 50!
* Total!length!(A)! 3525!
*
* Total!width!(B)! 1680!

* Width!of!bucket!(C)! 1710!
*
*
Item! 50!
Operating!load!(kg)! 650!
Bucket!capability!(m3)! 0.47!
Speed!(km/h)! 0 11.2!

Total!weight!(kg)! 2900!
NOTE:*The!above!data!which!is!based!on!assembling!standard!tyres!and!buckets.!The!data!may!be!
 different(if(equip(with(other(tyres(and(buckets.(
Any(specifications(are(subject(change(without(notice.(

Specification+(Main+component)+
( Engine(
Item( Specification(
Model( C490BPGF4(
Type( WaterFcooled,4cylinder,( diesel,( overhead(
valve(
Cylinder( 4(inFline(
Firing(order( 1F3F4F2(
Rated(Power( 36.8(kW(
Direction(of(crank(rotation(viewed(from(flywheel(end( Counterclockwise(
Fuel( Diesel(
Governor( Full(speed(
Fuel(injector( Pinhole( (
Lubricating(system( Pressured(and(splashed(
Oil( ( Cc(or(more(
Cooling(system( Closed(cycle,(forced(water(cooling(
Starting(motor( 12VF2.8kW((QDJ1336)(
Generator( 12VF50A((JFZ172)(

( Hydrostatic(pump(
Item( Specification(

Type( Tandem(axial(piston(

Displacement( ( 44(cc/rpm(

Max(pressure( 25(MPa(

Rated(rotate(speed( 2680(r/min(

( Assistant(pump(
Item( Specification(

Type( Gear(pump(
 Displacement, 23cc/rpm,

Max,pressure, 25MPa,

Controlling,valve,overflow,pressure,
Item, Specification,

Type, Profiling,valve,

Pressure,of,master,escaping,valve, 14MPa,

Escaping,pressure,when,bucket,turning, 8MPa,

Oil,cylinder,
Item, Specification,

Lift, , Cylinder,diameter rod,diameter stroke, 63 35 680,

Tipping, , Cylinder,diameter rod,diameter stroke, 63 35 525,

!
Machine(components(
!
Front(
Head(light!
Hand(hold!

Lift(arm!
Tipping(cylinder!

Lift(cylinder!

Lift(hook(
!
((((((((((((( (
(
Rear(
Rear(light!

Safety(bar!

Upper(engine(
access(door(
!

Lower(engine( (
access(door!
tyre!
!!!! (
(((((((((((((((((((((((
Lift(hook(
!
Optional)parts)and)attachment)
!

RS 50 !
!
Closed!C!ab! Optional!

!
30Stage!Air!Filter! Optional!

!
Warm!Air! Optional!

!
Solid!Tyres! Optional!

!
! !

!
! !

!
! !

!
! !

!
! !

!
! !

! ! !

)
)
Safety'General'Precautions'

!! Warning!
Read%the%safety%messages%in%this%manual%and%on%the%machine.%Follow%these%warnings%and%
instructions%carefully.%Review%them%frequently.%Be%sure%all%operators%of%this%machine%
understand%every%safety%message.%Replace%operator's%manual%and%safety%labels%immediately%if%
missing%or%damaged.% %

Recognize!Safety!Information!
This!is!the!safety!alert!symbol.!When!this!symbol!is!noticed!on!the!machine!or!
in!this!manual,!be!alert!for!the!potential!of!personal!injury.! !
Follow!the!precautions!and!safe!operating!practices!highlighted!by!this! !
symbol.!A!signal!word!A!DANGER,!WARNING,!or!CAUTION!A!is!used!with!
the!safety!alert!symbol.!DANGER!identifies!the!most!serious!hazards.! !

Operate!Only!If!Qualified!
Do! not! operate! this! machine! unless! the! operator's! manual! has! been! read!
carefully,!and!you!have!been!qualified!by!supervised!training!and!instruction.!
Operator!should!be!familiar!with!the!job!site!and!surroundings!before!operating.!Try!all!controls!
and!machine!functions!with!the!machine!in!an!open!area!before!starting!to!work.! !
Know!and!observe!all!safety!rules!that!may!apply!to!every!work!situation!and!work!site.!

Wear!Protective!Equipment!
Guard!against!injury!from!flying!pieces!of!metal!or!debrisP!
wear!goggles!or!safety!glasses.'
Wear! close! fitting! clothing! and! safety! equipment!
appropriate!to!the!job.! !
Prolonged! exposure! to! loud! noise! can! cause! impairment!
or!loss!of!hearing.!Wear!suitable!hearing!protection!such!
as!earmuffs!or!earplugs!to!protect!against!objectionable!or!
uncomfortable!loud!noises.!

Inspect!Machine!
Inspect! machine! carefully! each! day! by! walking! around! it! before!
starting.! !
Keep!all!guards!and!shields!in!good!condition!and!properly!installed.!
Fix! damage! and! replace! worn! or! broken! parts! immediately.! Pay!
special!attention!to!hydraulic!hoses!and!electrical!wiring.!
Stay%Clear%of%Moving%Parts%
Entanglements%in%moving%parts%can%cause%serious%injury.%
Stop% engine% before% examining,% adjusting% or% maintaining% any% part% of%
machine%with%moving%parts.%
Keep%guards%and%shields%in%place.%Replace%any%guard%or%shield%that%has%
been%removed%for%access%as%soon%as%service%or%repair%is%complete.% %

Avoid%HighDPressure%Oils% %
This% machine% uses% a% highDpressure% hydraulic% system.% Escaping% oil% under% % %
pressure%can%penetrate%the%skin%causing%serious%injury.!
Never! search! for! leaks! with! your! hands.! Protect% hands.% Use% a% piece% of%
cardboard%to%find%location%of%escaping%oil.%Stop%engine%and%relieve%pressure%
before%disconnecting%lines%or%working%on%hydraulic%system.%

Prevent%Fires%
Handle!Fuel!Safely:!Store%flammable%fluids%away%from%fire%hazards.%Never%
refuel%machine%while%smoking%or%when%near%sparks%or%flame%
Clean! Machine! Regularly:! Keep% trash,% debris,% grease% and% oil% from%
accumulating%in%engine%compartment,%around%fuel%lines,%hydraulic%lines%and%
electrical% wiring.% Never% store% oily% rags% or% flammable% materials% inside% a%
machine%compartment.!
Maintain!Hoses!and!Wiring:!Replace%hydraulic%hoses%immediately%if%they%
begin% to% leak,% and% clean% up% any% oil% spills.% Examine% electrical% wiring% and%
connectors%frequently%for%damage.!
Keep! A! Fire! Extinguisher! Available:! Always% keep% a% multiDpurpose% fire%
extinguisher%on%or%near%the%machine.%Know%how%to%use%extinguisher%properly.%
Keep! Machine! Away! From! Fire:! Maintain%a%safe%distance%between%sources%of%
fire% and% the% machine% so% elevated% heat,% flames% or% glowing% embers% never% contact%
any%part%of%the%machine,%including%airborne%glowing%embers.%

Prevent%Battery%Explosions%
Battery%gas%can%explode.%Keep%sparks,%lighted%matches,%and%open%flame%away%
from%the%top%of%battery.% %
Never%check%battery%charge%by%placing%a%metal%object%across%the%posts.%Use%a%
voltmeter%or%hydrometer.% %
Do%not%charge%a%frozen%batteryO%it%may%explode.%Warm%battery%to%16°C%(60°F).% %
Safety'decals'
The$ following$ safety$ decals$ have$ been$ placed$ on$ your$ machine$ in$ the$ areas$ indicated.$ The$
following$graphics$are$for$replacement$location.$Safety$decals$are$intended$for$the$person$safety$of$
you$and$those$working$with$you.$Please$take$this$manual,$walk$around$your$machine$and$note$the$
content$and$location$of$these$Warning$decals.$Review$these$decals$with$all$machine$operators.$It$is$
the$owner’s$responsibility$to$keep$the$decals$legible.$If$they$are$not,$obtain$replacement$from$your$
dealer.$ $

$ Warning$

Make!sure!that!the!decals!are!perfectly!legible,!clean!them!regularly!and!replace!decals!that!are!
destroyed,!lost!painted!over!or!no!longer!legible,!with!new!ones.!When!parts!bearing!decals!are!
replaced,!be!sure!to!put!new!decals!on!each!new!part.!

$ Warning$

Injury! or! death! can! result! if! you! cannot! read! a! safety! decal! or! if! a! safety! decal! is! missing.!
Replace!any!missing!or!damaged!safety!decal!and!keep!all!safety!decals!clean.!See!your!dealer!
for!new!safety!decals.!

!
NOTE:!When!you!clean!the!decals,!use!only!a!cloth,!water!and!soap.!No!not!use!solvent,!gasoline,!
etc.$
1).'DANGER:'CRUSH'HAZAD'

'
2).$WARNING:$ENTANGLEMENT$HAZAD$

$
3).$INFORMATION$DECAL:$LIFT$CAPACITY$

$
4).$DANGER:$CRUSH$HAZAD$

$
5).$WARNING:$TIP$HAZAD$

$
6).$LIFTHOOK$LOCATION$

$
7).$TIE$DOWN$LOCATIONS$(EACH$SIDE)$

!
Operation*guide*
To#new#loaders*
Loaders#need#running#in#for#100#hours,#which#will#exert#fully#their#design#capability.#New#loaders#
should#be#used#performing#these#three#steps,#which#are#in#the#neither#list.#
#
Hours# Load# #
# Warning#

With#in#10hours# About#60%# Using& machine& excessively& will&

Within#100#hours# About#80%# make&the&machine&be&worsening&and&
reduce&its&life.#
After#100hours# 100%#

You#should#use#it#carefully#before#the#first#100#hours.#

Before#start#loaders#
Please#read#the#operation#and#maintenance#handbook#before#using#machines.#
Please#use#buckets#or#accessorial#when#you#ascend#or#descend.#Please#grasp#the#handle#in#order#to#
cross#the#step.#Step#is#installed#on#the#loader#in#order#to#prevent#slipping.#Keep#the#boom#step#dean#
and#exchange#it#in#time#when#it#is#injured.#

#
Adjust# the# chair# so# that# it# is# comfortable# by# pulling# the# chair# pole.# Put# down# the# safety# pole.#
Before#starting#engine,#all#controlled#accessories#should#be#in#their#primary#places.# #

# Warning#

In& order& to& avoid& accidents,& you& should& pay& attention& to& these& items& when& operate& the& loader:&
safety&bar&is&put&down,&safety&belt&is&worn&and&your&foot&is&on&the&step.& &

Daily#checks#
Safety*and*Protective*Device*Checks* *
Walk#around#machine#to#clear#all#persons#from#machine#area#before#starting#machine.# #
Check#condition#of#guards,#shields,#and#covers.#

*
Overall'Machine'Checks!
Check!for!worn!or!frayed!electrical!wires!and!loose!or!corroded!connections.!
Check!for!bent,!broken,!loose,!or!missing!boom,!bucket,!or!sheet!metal!parts.!
Check!for!loose!or!missing!hardware.!
Check!for!oil!leaks,!missing!or!loose!hose!clamps,!kinked!hoses,!and!lines!or!hoses!that!rub!against!
each!other!or!other!parts.!

Meter!panel!

'
'
1).'Key'switch' ' This!switch!has!three!positions:!
'
! Off:! Position! where! ignition! key! can! be! inserted! or! removed! is! the! "off"! position.! No! ! ! ! ! !
circuits!are!active!in!this!position.!
On:!Turn!key!clockwise'from!the!"off"!position.!This!is!the!"run"!position!for!the!engine .!
Start:!Turn!key!clockwise'from!the!"run"!position.!This!is!the!"start"!position!for!the!engine.! !
After!starting!engine,!release!key.!Key!will!return!to!"run"!position .!
Annotation:!operation!control!lever!should!be!in!the!neutral!gear!when!engine!is!starting.!
!
2).'Electrical'source'indicator'
When!it!is!lighted,!electrical!source!is!opened,!meters!on!work,!the!loader! ! !
can!be!operated.!
When!it!is!extinguished,!all!operation!can’t!be!performed,!and!meter!don’t!
work!too.!
!
3).'Time'meter'
It!is!used!to!record!working!time.!It!will!start!to!record!time!when!switch!is!opened.!
Numbers!in!the!white!circle!denote!minutes,!and!numbers!before!it!record!hours.!
!
' ' ' ' ' ' ' ' ' ' ' ' 4).'Fuel'guage'
It!indicates!amount!of!fuel!in!fuel!tank.! ! Fuel!must!be!added!after!quite!a!long!time.!
“F”!denotes!full.!“E”!denotes!empty.!In!order!to!avoid!air!coming!into!fuel!system,!
you!should!add!fuel!before!finger!gets!to!“E”.!
Attention:!check!the!fuel!level!before!you!start!the!engine!and!add!fuel!when!it!is!
shortage.*The*scarcity*of*fuel*will*lead*to*stop*suddenly.*
!
5).!Engine!Low!Oil!Pressure!Indicator!
The* light* will* light* when* the* engine* oil* pressure* is* under* normal* or* the* key* is*
open,*and*it*will*extinguish*when*the*engine*runs*normally.*
*
6).!Hydraulic!Oil!Temperature!Indicator!
When* the* key* is* open,* it* shows* the* temperature* of* the* hydraulic* oil.* When* the*
key*is*closed,*it*doesn’t*work*
.*
7).!Low!Alternator!or!Battery!Voltage!Indicator!
When* the* key* is* open,* it* will* light.* When* the* engine* starts,* the* light* will*
extinguish.* If* it* light* when* the* engine* runs,* charge* electrical* system* must* be*
trouble.*
*****
8).!Engine!Coolant!Temperature!Gauge!
When* the* key* is* open,* it* shows* the* temperature* of! coolant.! When* the* key* is*
closed,*it*doesn’t*work.*
**
! 9).!Preheat!indicator!light!
It* will* light* when* the* key* is* open.* It* will* extinguish* when* the* engine* start.* Its*
shine*indicates*the*preheat*system*begins*to*work,*will*last*ten*seconds.*
*
! 10).!Switch!of!light!
ON:*The*headlight*and*rear*light*are*opened.*

OFF:*The*headlight*and*rear*light*are*dosed.*

11).!Fan!switch!

Pull*the*switch*out*to*activate*the*fanD*Push*the*swith*in*to*stop*the*fan.*
*
12).Flashing!beacon!switch!
Pull*the*switch*out*to*activate*the*flashing*beaconD*Push*the*swith*in*to*stop*the*flashing*beacon.*
*
13).Engine!air!filter!warning!lamp!
The*lamp*will*light*when*the*engine*air*filter*becomes*restricted*and*requires*servicing.*Service*
immediately.*
Control'lever'

1.'Arm'control'handle'
2.'Bucket'control'handle'
3.'Steering'control'lever'(left)'
4.'Steering'control'lever'(right)'
5.'Accelerograph'
6.'Auxiliary'Hydraulics'Pedal'
'''' '
'

Control'handles'
Bucket'control'handle'
'

'

'
' Warning'
'

' The$ speed$ of$ the$ bucket$ and$ lift$ arm$

' are$controlled$by$handle’s$force.$
'

'

Push'down'the'right'handle'to'roll'bucket'back.' '
'

'
' Warning'
'

When$ load$ or$ dump$ the$ goods,$ you$ '

should$operate$handle$in$a$slow$speed.$ '
Operating$ suddenly$ will$ lead$ to$ the$ '
loader$slant.$
'

'

Pull'up'the'right'handle'to'dump'bucket.'
'
'
'
Arm$control$lever$
!
!
!
!
!
!
!
Push!down!the!left!control!lever!to!lower!arm.! ! !
!
!

!
!

Pull!up!the!left!control!lever!so!to!raise!arm.! !
!

*$Self/Leveling$(if$equipped)$
If! machine! is! equipped! with! self! leveling! option,! the! attachment! will! remain! in! same! relative!
position!as!the!boom!is!raised!or!lowered.!

!
!!!!

! Warning! ! Warning!

Don’t& drive& or& turn& when& arm& is& lifted.& If& Don’t& dump& goods& on& the& roadblock,& If&
not,& it& may& lead& to& be& goods& dropping.& Or& not,&it&may&leads&to&goods&come&into&cab&
be&casualty&because&of&cars&overturning& to&hurt&people&or&damage&machine.&

!
Travel/Steering-Control-
Lower- the- arm- completely- when- traveling- and- bucket- should- be- lifted- high- enough.- So- that- it-
could-keep-away-from-roadblocks.-

- DANGER'

Driving' suddenly' or' turning' when' lifting' the' arm' will' lead' to' loader' overturning,' please' take'
care'to'operate'smoothly.'

1).'Forward'
-
-
-
Push-both-of-the-levers-forward-at-the-same-time-to-move-the-machine-forward. -
-
-
-
-
'
2).'Rearward' '
Pull-both-of-the-levers-rearward-at-the-same-time-to-move-the-machine-in-reverse.-
'
' - Warning-
' When' moving' rearwards,' must' make' sure' that' there' is' no'
' roadblock'in'the'way.'
'
'
'
'
'
3).'Pivot'turn'left'
To- make- a- pivot- turn- left,- hold- the- left- steering- control- lever- in- neutral-
and-push-the-right-steering-control-lever-forward-to-go-forward-and-pull-
rearward-to-go-in-reverse.-
-
' - Warning-
' If'turn'when'arm'is'lifted,'the'loader'will'overturn'and'lead'to'
' be'casualty.'
'
4).$Pivot$turn$right$
To# make# a# pivot# turn# right,# hold# the# right# steering# control# lever# in#
neutral#and#push#the#left#steering#control#lever#forward#to#go#forward#
and#pull#rearward#to#go#in#reverse.#
#
#
5).$Go$rearward$and$turn$left$
Hold#the#right#lever#in#its#nature#position#and#pull#reverse#the#left#lever,#
the#loader#will#go#rearward#and#turn#left.#The#loader#will#also#go#back#
and#turn#left#if#you#pull#the#right#lever#back#to#its#nature#position#when#it#
is#going#rearwards.#
#
#
6).$Go$rearward$and$turn$right$
Hold#the#left#lever#in#its#nature#position#and#then#pull#reverse#the#right#
lever,#the#loader#will#go#rearward#and#turn#right.#The#loader#will#also#
go# back# and# turn# right# if# you# pull# the# left# lever# back# to# its# nature#
position#when#it#is#going#rearwards.#
#
7).$Counter:Rotation$turn$ $
To#counter#rotate#right,#pull#the#right#steering#control#lever#rearward#and#push#the#left#steering#
control#lever#forward.#To#counter#rotate#left,#pull#the#left#steering#control#lever#rearward#and#push#
the#right#steering#control#lever#forward.#
#
#
#
#
#
#
$
8).$Running$on$the$brae$
If#possible,#the#loader#has#better#to#run#and#work#in#a#smooth#&#level#ground.#Be#carefully#to#work#
on#the#brae.#

# Warning#

Security) will) be) decreased) when) the) machine) is) on) the) brae.) So) you) should) be) careful) when)
running) on) the) brae.) When) climb) the) brae,) you) should) consider) grade) and) loaders’) center,)
please)going)backwards)to)climb)a)brae.)
Operation*process*
Starting(the(Engine(
(1)*Fasten*seat*belt.* *
(2)*Be*sure*all*drive*and*auxiliary*hydraulic*controls*are*in*neutral.* *
(3)*Engage*park*brake.* *
(4)*Push*engine*speed*control*lever*forward*to*1/3*position.* *
(5)*Turn*key*switch*to*run*position,*but*do*not*crank*engine.* *
(6)*Check*instrument*panel.*Engine*low*oil*pressure*indicator*will*be*lit*until*engine*starts:* *
(7)* Turn* key* switch* to* start* position.* Release* key* when* engine* starts.* If* engine* does* not* start*
within* 30* seconds,* turn* key* switch* to* off* position* and* allow* starter* to* cool* for* 1* minute* before*
trying*again.* *
a.*A*warning*light*bulb*check*is*performed*each*time*machine*is*started.* *
b.*Always*allow*engine*to*warm*up*before*applying*a*load.* *
*

* Warning*
Prevent'asphyxiation.'Engine'exhaust'fumes'can'cause'sickness'or'death.'If'you'must'operate'in'
a'building,'provide'adequate'ventilation.'Use'an'exhaust'pipe'extension'to'remove'the'exhaust'
fumes'or'open'doors'and'windows'to'bring'outside'air'into'the'area.' *

* Warning*

Do'not'crank'starter'continuously'for'more'than'30'seconds'or'you'may'damage'starter.'Before'
the'next'start'it'must'be'cooled'for'one'minute.*Do'not'tow'the'machine'to'start'it,'or'damage'to'
hydrostatic'system'will'occur.'

*
Cold(Weather(Starting(
NOTE:*It*is*normal*for*battery*voltage*indicator*to*light*when*glow*plugs*are*active.*
(1).*Turn*key*switch*to*run*position.*If*hydraulic*oil*temperature*is*below*16°C*(60°F),*glow*plug*
light*will*stay*on*for*20*seconds*as*indicated*by*indicator*light*on*monitor.* *
(2).*After*glow*plug*light*goes*off,*turn*key*switch*to*the*start*position.* *
*

* Warning*

To'prevent'damage'of'hydraulics'and'engine'in'temperatures'below'0°C'(32°F),'run'engine'at'
low'idle'for'10'minutes'before'operating'controls.'

*
Start%Only%From%Operator's%Seat%
Avoid&unexpected&machine&movement.&Start&engine&only&while&sitting&in&operator's&seat.&Ensure&all&
controls&and&working&tools&are&in&proper&position&for&a&parked&machine.& &

Never&attempt&to&start&engine&from&the&ground.&Do&not&attempt&to&start&
engine&by&shorting&across&the&starter&solenoid&terminals.& &

Stopping%the%Engine%
(1).&Move&steering&levers&to&neutral&position&to&stop&machine.& &
(2).&Move&auxiliary&hydraulics&handle&to&neutral&position.& &
(3).&Pull&engine&speed&control&lever&back&to&low&idle.&
&

& CAUTION&
Prevent'possible'injury'from'unexpected'boom'movement.'Never'exit'machine'with'boom'arms'
raised'unless'boom'is'resting'on'boom'lock.'

&
(4).&Lower&boom&completely&to&ground.&If&boom&is&to&remain&in&raised&position,&use&boom&lock.& &
(5).&Engage&park&brake.& &
(6).&Pull&engine&speed&control&lever&back&to&idle&position.& &
(7).&Turn&key&switch&to&OFF&position,&and&pull&out&the&extinguish&throttle&to&stop&the&engine.&
(8).&Release&seat&belt.& &

&

&

MiscellaneousUStorage&
Prepare%Machine%for%Storage%

& Warning& &

Avoid'machine'damage,'do'not'use'biodiesel'during'machine'storage.'When'using'biodiesel'blends,'switch'to'
petroleum'diesel'for'long'term'storage.'

(1).&Before&storage,&operate&engine&on&at&least&one&complete&tank&of&petroleum&diesel&fuel&to&purge&
the&fuel&system.&Ensure&that&the&fuel&tank&is&full&during&storage&to&prevent&water&build&up&due&to&
condensation.&
(2).&Repair&worn&or&damaged&parts.&Install&new&parts,&if&necessary.& &
(3).%Clean%primary%air%cleaner.% %
%

% Warning%

High%pressure%washing%[greater%than%1379%kPa%(13.8%bar)(200%psi)]%can%damage%freshly%painted%finishes.%Pain%
should%be%allowed%to%air%dry%for%30%days%minimum%after%receipt%of%machine%before%cleaning%parts%or%machines%
with%high%pressure.%Use%low%pressure%wash%operations%until%30%days%have%elapsed. %

%
(4).%Wash%the%machine.% %
(5).%On%track%machines,%apply%waste%oil%to%track%chains.%Run%machine%back%and%forth%several%times.%
Park%machine%on%a%hard%surface%to%prevent%tracks%from%freezing%to%ground.% %
(6).% On% machines% with% tires,% if% possible,% raise% machine% high% enough% so% tires% do% not% touch% the%
ground.%If%not,%park%on%a%hard%surface%to%prevent%tires%from%freezing%to%ground.% %
(7).%Store%machine%in%a%dry,%protected%place.%If%stored%outside,%cover%with%a%waterproof%material.%
(8).% Retract% all% hydraulic% cylinders% if% possible.% Coat% exposed% cylinder% rods% with% LPS% ®% 3% Rust%
Inhibitor.% %
(9).%Place%a%"DO%NOT%OPERATE"%tag%in%an%obvious%place%in%the%operator's%station.% %
(10).%Lubricate%all%grease%points.% %
(11).%Remove%batteries.% %
(12).%Remove%seat%cushion%and%other%perishable%items.% %
(13).%Remove%keys%and%lock%all%covers%and%doors.% %
'
Monthly'Storage'Procedure'

% CAUTION%
Prevent%possible%injury%or%death%from%asphyxiation.%Engine%exhaust%fumes%can%cause%sickness%or%
death.%Start%engine%ONLY%in%a%wellOventilated%area.%

(1).%Drain%water%and%sediment%from%fuel%tank%when%air%temperature%is%above%freezing. '

% IMPORTANT%
Prevent% possible% engine% damage.% During% cold% temperatures,% check% fluidity% of% engine% oil% on%
dipstick.%If%the%oil%appears%waxy%and/or%jellyOlike%rather%than%liquid,%DO%NOT%attempt%to%start%
engine.%Use%external%heat%source%to%warm%the%crankcase%until%oil%appears%fluid..%

(2).%Check%all%fluid%levels.%If%low,%check%for%leaks%and%add%oil%as%required.% %
(3).%Check%belts.% %
(4).%Check%condition%of%all%hoses%and%connections.% %
(5).%Check%battery%electrolyte%level.%Charge%and%install%battery.% %
(6).%For%machines%with%tires&,%check%condition%of%tires%and%tire%pressure.% %
For%machines%with%tracks&,%check%condition%of%tracks%and%track%sag.% %
On%crawler%machines%with%non%sealed<and<lubricated%track%chains,%apply%oil%to%the%pin<to<bushing%
joints.%Run%machine%back%and%forth%several%times.% %
(7).%Park%machine%on%a%hard%surface%to%prevent%tracks%from%freezing%to%ground.% %
(8).%Fill%fuel%tank.% %
(9).%Pre<lubricate%turbocharger%bearings,%if%equipped:% %
a.%Disconnect%fuel%shutoff%fuse.% %
b.%Crank%engine%for%10%seconds.% %
c.%Connect%fuel%shutoff%fuse.% %
(10).% Inspect% engine% compartment,% and% remove% any% foreign% material% that% may% have% accumulated.%
Start%engine%and%run%until%it%reaches%operating%temperature.%Run%at%1/2%speed%for%five%minutes.%Do%
not%run%at%fast%or%slow%idle.% %
If%engine%fails%to%start%or%runs%poorly%after%starting,%change%fuel%filter(s).%Bleed%fuel%system.% %
(11).%Operate%all%controls,%levers,%seat%adjustments,%etc.%
%

% Warning%
Prevent' possible' injury' from' unexpected' machine' movement.' Clear' the' area' of' all' persons' before' running'
machine'through'the'operation'procedure.'

%
(12).% Make% sure% the% area% is% clear% to% allow% for% movement.% Cycle% all% hydraulic% functions% several%
times.%Check%condition%of%all%hoses%and%connections.% %
(13).%Park%the%machine%with%cylinder%rods%retracted,%if%possible.%Turn%key%switch%to%OFF.% %
%

Machine%operation%

% Warning%

Before'you'operate'the'machine,'check'the'steering'control'levers,'instrument,'warning'lamps,'
engine' throttle,' and' equipment' hydraulic' controls.' Also' check' the' restraint' bar.' When' the'
restraint' bar' is' in' the' UP' position,' the' park' break' light' is' illuminated,' the' parking' brake' is'
ENGAGED,'the'loader'hydraulic'circuit'is'inoperative'and'the'ground'drive'is'disabled.'
If' you' know' there' is' a' malfunction,' a' missing' part,' or' a' part' that' needs' adjustment,' stop' the'
machine'and'correct'the'problem'immediately.'Failure'to'follow'these'instructions'can'result'in'
injury'or'death.'

%
(1).% Set% the% engine% speed% at% desired% throttle% setting.% Control% the% machine% ground% speed% with% the%
steering%control%levers.%
(2).%If%you%are%a%new%operator,%always%operate%the%machine%in%an%open%area%at%a%reduced%machine%
ground% speed% until% you% get% a% feel% for% the% controls.% Move% the% steering% control% levers% slowly% and%
smoothly% to% avoid% machine% bouncing.% If% the% machine% does% start% bouncing,% release% the% steering%
control%levers%and%the%machine%will%come%to%a%stop.%
(3).%Keep%all%machine%and%loader%movements%smooth%and%the%work%cycle%as%short%as%possible.%You%
can%get%more%done%in%a%shorter%time%with%a%smooth%short%work%cycle.%
(4).%Keep%the%work%area%as%smooth%and%level%as%possible.%
(5).% Select% the% correct% tires% for% the% conditions,% that% isG% wide% or% narrow,% pneumatic% or% nonH%
pneumatic.%
Engine&Speed&
Running% the% engine% at% idle% speed% for% long% periods% can% cause% low% operating% temperatures.% A% low%
operating% temperature% can% cause% the% formation% of% acids% and% deposits% in% the% engine% oil.% It% is%
recommended%you%run%the%engine%at%full%throttle%when%operating%conditions%permit.%
Moving&a&disabled&machine& &
This%machine%must%not%be%toward.%If%the%machine%is%disabled%and%can%not%be%repaired%on%the%job%site,%
lift% the% machine% onto% a% trailer% or% truck.% You% can% damage% the% hydrostatics% system% if% you% tow% the%
machine.%Contact%your%Dealer.%
Job&site&operation&
(1).% Before% starting% work,% familiarize% yourself% with% the% working% area% noting% any% holes,% obstacles%
and%debris%that%can%be%cleared%from%the%site.%
(2).%Locate%any%unavoidable%“danger%areas”%(electric%power%lines,%bridges,%tight%corners,%etc.)%and%
make%sure%you%can%work%safely%in%these%areas.%
(3).%Electric%power%lines,%gas%pipes,%water%pipes%or%other%underground%installations%can%cause%injury%
or%death.%Find%out%about%the%location%of%underground%installations%before%you%operate%your%machine%
in%a%new%area.%
(4.).%Inquire%about%the%possibility%of%other%persons%being%in%the%machine%vicinity%and%be%aware%of%
others%working%in%the%same%area.%Clear%the%area%of%any%unauthorized%personnel.%

Operating%the%loader%

% Warning%

DO#NOT#operate#the#machine#while#under#the#influence#of#alcohol#or#drugs. #

&
&
&
 ! Warning!

When%you%operate,%always%keep%all%parts%of%your%body%inside%the%cab.%Then,%before%you%leave%the%seat,%always%
lower%the%loader%bucket%or%attachment%to%the%ground%and%stop%the%engine.%You%can%be%injured%or%killed%if%you%
do%not%follow%these%instructions.%

'

! Warning!
When% you% operate% the% machine,% keep% the% loader% bucket% as% low% as% possible.% This% low% position% gives% better%
balance%and%permits%you%to%see%more%clearly.%If%the%bucket%is%full%and%you%move%the%machine%over%ground%that%
is%rough%or%surfaces%that%can%cause%the%machine%to%slide,%always%operate%at%slow%speed.%If%you%do%not%use%this%
procedure,%the%machine%can%go%out%of%control%and%roll?over.%
'

! Warning!

Raised%equipment%on%the%machine%without%an%operator%can%cause%injury%or%death.%Before%you%leave%the%cab,%
always%support%or%lower%the%equipment%(backhoe,%blade,%boom,%bucket%etc.)%to%the%ground%and%stop%the%engine.%

'
'
Filling'and'Dump'the'Bucket'
(1).! Lower! the! lift! arms! against! the! stops,! increase! the!
engine! speed! to! full! throttle! and! enter! the! stockpile! at!
about!1/4!speed.! !
!!
(2).!Roll!back!and!raise!the!bucket.!
!!
!
!
(3).!Keep!the!load!low!while!carrying!it!to!the!dump!area.! ! !
!!
!
!
!
!
!
!
(4).!At!the!dump!site,!keep!all!movements!smooth!when!you!raise!and!dump!the!bucket.!
 !
!
!
!
!
If!you!have!load!in!the!bucket,!drive!the!machine!up!the!hill.!With!a!load!in!the!bucket,!use!reverse!
to!back!the!machine!down!the!hill.!

!
If!the!bucket!is!empty,!drive!the!machine!down!the!hill.!Use!reverse!to!back!the!machine!up!the!hill!
when!you!have!an!empty!bucket.!

!
Dig$the$ground$
Lower! the! arms! completely! so! that! bucket! gets! in! touch! with!
ground.!
Run!slowly?!tilting!down!the!bucket!until!it!comes!into!ground.!
Bucket!goes!on!digging!in!a!10!to!15angle.!
After! fill! the! bucket,! run! slowly! lifting! the! arm! and! bucket! roll!
back!the!bucket.!
Note:! Digging% angle% should% not% be% too% big% between% bucket% and%
ground.%
$
Level$up$the$ground.$
Put! down! the! bucket! so! that! it! keeps! certain! distance! with! ground.!
Run!ahead!lay!open!goods.!Then!run!front!and!back!so!as!to!lay!open!
the!goods.!The!power!of!bucket!side!is!bigger!when!bucket!pitches!
distantly.!
Adjust! the! height! of! arm! lying! open! the! ground! according! to! job!
locales! condition.! If! lift! the! arm,! you! should! make! the! bucket! side!
parallel!with!ground.!
Notice:(Don’t(run(when(the(arm(is(lifted.(
!
Filling!back!
Put(dawn(the(arm.(Make(the(bucket(side(touch(the(ground.(Run(to(
the(pit(side(and(push(the(load(into(the(pit.(Tilting(down(the(bucket(
immediately( when( exceed( the( edge( of( the( pit.( Lift( the( arm( and(
dean(out(the(bucket(if(necessary.(
(
(

( Warning(

In%order%to%avoid%casualty,%you%should%notice%that:%
Put%down%the%lift%arm%to%the%best%of%its%abilities.%Don’t%cross%the%brae%when%go%up%and%down%the%
brae.%Don’t%run%or%turn%when%the%lift%arm%is%lifted.%The%heavier%side%of%cars%faces%to%the%direction%
of%higher%brae.%Turn%on%the%even%ground.%Don’t%be%over%loading.%If%you%don’t%perform%advice,%it%
may%be%a%casualty%because%of%overturning.(

Transporting(the(loader(
Prior!to!loading!

( Warning(

Know%the%rules,%regulations,%lows%and%safety%equipment%necessary%for%transporting%or%operating%
this% machine% on% a% road% or% highway.% Rotating% Beacon,% backup% alarm,% slow% moving% vehicle%
emblem%and%other%safety%equipment%items%are%available%from%your%dealer.%

((

( Warning(

The%machine%can%slip%and%fall%from%a%trailer%or%ramp%and%cause%injury%or%death.%Make%sure%the%
trailer%and%ramp%are%not%slippery.%Remove%all%oil,%grease,%ice%etc.%Carefully%move%the%machine%
off%or%onto%the%trailer%with%the%machine%centered%on%the%trailer%and%ramp.%

(
Observe' all' work' site' rules' and' local' ordinances' governing' loading' and'
transporting' the' machine.' Ensure' the' hauling' unit' meets' all' safety'
requirements'before'loading'the'machine.!
(1).'Put'a'block'at'the'front'and'rear'of'the'trailer'or'truck'wheels.' '
(2).'Carefully'back'the'machine'slowly'onto'the'trailer.'
(3).' Lower' the' loader' lift' arms' to' the' trailer' deck,' stop' the' engine' and'
remove'the'key.'
(4).'Put'a'block'at'the'front'and'rear'of'each'machine'tire.'
(5).'Fasten'the'machine'to'the'trailer'at'the'points'indicated'by'the'tie'down'
decals.'
(6).' Measure' the' clearance' height' of' the' machine' and' trailer' or' truck.' Post'
the'clearance'height'in'the'cab'of'the'truck.'
'

Lifting'the'machine'with'a'crane'
When'lifting'this'machine,'you'should'check'the'weight,'width'and'height'of'the'loader.'Use'the'
suitable'chain'or'rigging'and'tie'it'to'the'hole.'
Put'a'eraser'mat'on'the'surface'of'the'loader'and'the'chain'or'sling.'(Notice:'In'order'to'attaint'the'
gear'machine'system'of'the'loader,'the'loader'must'be'removed'on'the'vehicle)'

' Make'sure'that'the'chain'or'sling'is'fit.'

' Suspending'wrongly'or'installing'the'sling'wrongly'will'lead'to'be'the'loader'injured.'

' Don’t'suspend'suddenly.'

' Forbid'persons'standing'behind'the'loader'suspending.'

'

Attachment'coupler'
Installing!a!bucket!or!attachment!
Exchange'the'different'attachment'with'coupler'to'suit'various'works.'

' Warning'

Hold% the% handle% in% the% coupler% lock% levers% and% put% down% it% slowly.% Otherwise,% it% may% lead% to%
injury%or%death.%

The'coupler'lock'levers'should'in'the'locked'position.'
Move'the'machine'slowly'forward'and'lift'the'arm,'tilt'the'attachment'coupler'forward.'The'wedge'
shaped' top' edge' of' the' attachment' coupler' must' engage' in' the' upper' mounts' of' the' bucket' or'
attachment.'
Don’t&make&the&coupler&latch&pin&come&into&the&sheath&of&attachment&by&knocking&it.&
Roll&back&the&coupler&while&lifting&the&bucket&or&attachment&off&the&ground,&then&stops&the&engine.&
Put&down&coupler&lock&levers&slowly&until&the&attachment&coupler&latch&pin&comes&into&the&sheath&
of&the&attachment.& &
The&pin&must&come&into&the&sheath&completely.&
Notice:( Before& operating& the& machine,& always& inspect& the& coupler& latch& pin& engagement& into& the&
attachment& by& raising& the& loader& arms& high& enough& to& view& the& latch& pin& engagement& from& the&
operators&seat.&
&

& Warning(

The$ coupler$ latch$ pin$ must$ come$ into$ the$ sheath$ absolutely.$ And$ the$ levers$ must$ be$ put$ down$
completely$and$locked$closely.$If$the$pin$can’t$fix$up$the$bucket$or$other$attachments$reliably,$
the$bucket$may$be$slack$or$deviate$leading$to$be$casualty.$

Removing(
(1)Put&the&loader&on&the&level&ground.&Lower&the&bucketD&tilt&the&attachment&coupler&forward&until&
the&handle&can&be&lifted.&
(2)Screw&down&the&lock&boltD&hold&and&lift&the&handle&until&the&latch&pin&separates&from&the&sheath.& &
(3)Tilt&the&attachment&coupler&backward,&making&the&top&of&the&coupler&deviates&from&the&inside&of&
the&bucket&connection.&
(4)&Drive&the&loader&backwards,&leaving&the&bucket.&
Hydraulic(attachment(coupler((if(equipped)(

& Warning&

Make$sure$the$mounting$area$of$the$bucket,$attachment$and$attachment$coupler$are$clean.$

&
 !
Connect!the!hydraulic!tube!coupler!of!the!attachment!to!the!hydraulic!system!of!loader,!and!at!the!
same!time!screw!closely!the!nut!of!the!coupler.!
!
Attachment!control!pedals!

!
!
Put! down! the! upper! of! the! pedals,! the! cylinder! piston! of! the! attachment! is! extended,! and! then!
bucket! is! close.! Opposite,! when! put! down! the! underside! of! footplate,! the! cylinder! piston! of! the!
attachment!will!draw!back!and!the!bucket!is!open.!(For!forks,!grapples!etc.)!
Maintenance/lubrication.
Maintenance/lubrication.chart.
Hours&
Item& Maintenance&request&
8210& 50& 100& 250& 500& 1000&
Check&the&level&of&oil&and&add&it&
Oil& & & & & & &
when&it&is&required&
Air& cleaner& and& intake& Maintain& it& if& necessarilyB& check&
& & & & & &
system& if&it&leak\&parts&damaged&
Clean&the&draff&out&of&the&coolant&
Engine&cooling&system& reservoir& and& radiatorB& check& the& & & & & & &
level&of&coolant,&add&if&needed&
Safety&belt,&safety&bar&&& Check& the& situation& of& belt& and&
& & & & & &
pedal& bar,&clear&off&the&dust.&
Maters&and&lamps& Check&if&work&in&order&or&not& & & & & & &
Check& the& bolt,& gasket& and& nut&
Cab& & & & & & &
check&the&condition&of&cab&
Lift& arms,& cylinders,&
Lubricate&it&with&lubricant&lube& & & & & & &
pivots&pins&&&wedges&
Fuel& Water& Separator&
Separt&water& & & & & & &
Filter&
Pedal,& hand& control& and& Check&the&operation&and&adjust&it&
& & & & & &
steering&levers& if&necessary&
Check& the& slack& nut,& screw& it& to&
Wheel&nuts& & & & & & &
2002250&n.m&
Check& the& to& hydraulic& oil& level.&
Hydraulic& oil,& tube& and& Add& it& if& necessary.& Check& if&
& & & & & &
pipeline& damaged&and&lacked,&replace&it&if&
necessary.&
Drive&box& Check&the&level&of&oil& & & & & & &
Check&the&wire,&connection&and&
Battery& Electrolyte& levelB& Add& distilled& & & & & & &
water&if&necessary&
Exhaust&pipe& Clean&the&inside&of&exhaust&pipe& & & & & & &
Check&the&tightening.&Adjust&it&if&
Fan&belt& & & & & & &
necessary&
Oil&and&filter& Replace&oil&and&filter& & & & & & & &
Diesel&filter& Replace&the&filter& & & & & & &
Engine&driven&belt& Check&if&it&is&damaged&and&wear& & & & & & &
Hydraulic&oil&box& Replace&the&hydraulic&oil& & & & & & &
Drive&gear&box& Replace&the&lubricant& & & & & & &
Load%lift%arm%support%strut%
Installing%the%lift%arm%support%strut%
You$can$service$the$machine$only$when$the$arms$are$lowered.$ $ If$the$arm$is$lifted,$please$follow$
next$steps.$
(1).$ Open$ the$ lower$ engine$ access$ door?$ take$ out$ the$
arm$support$strut.$
(2).$ Put$ the$ jack$ in$ the$ bottom$ of$ the$ loader’s$
backside.$
(3).$Fix$up$the$arm$support$strut$on$the$cylinder,$and$
make$ one$ side$ of$ the$ arm$ support$ strut$ fixed$ up$ the$
bottom$of$oil$cylinder.$
(4).$ Operate$ the$ machine,$ make$ cylinder$ piston$ rod$
draw$ back?$ make$ the$ length$ of$ extending$ piston$ rod$
same$to$be$the$length$of$the$arm$support$strut.$
(5).$ Insert$ two$ pins$ in$ two$ sides$ of$ the$ arm$ support$
strut$and$fix$them$with$cotter$pins.$
(6).$Stop$the$motor$and$lift$the$safety$bar.$ Installing%the%lift%arm%
% support%strut$
Storing%the%lift%arm%support%strut%
$
(1).$Clear$the$pin$from$the$lift$arm$support$strut.$
(2).$Drivers$must$fasten$the$safety$belt,$put$down$the$safety$
bar,$start$the$engine,$lift$the$arm$and$hold$the$handle$in$its$
position.$
(3).$Take$down$lift$arm$support$strut.$
(4).$ Open$ the$ lower$ engine$ access$ door?$ fix$ the$ lift$ arm$
support$strut$on$its$place.$
$

Cab% %
Description% %
50$ have$a$standard$collocation$cab.$At$first$you$should$check$the$cab$with$your$dealer.$Cab$is$
a$protecting$structure?$it$can$protect$drivers$from$falling$object$and$rollover$when$you$are$working$
in$the$building$site$or$highway.$

$ Warning$
The$machine,$attachment$or$arms$will$move$suddenly$if$lifting$&$lowing$control$are$nor$on$their$
correct$position$before$lifting$or$lower$the$cab.$
!

! Warning!
Do# not# modify# the# cab# in# any# manner.# Unauthorized# modifications# such# as# welding,# drilling,#
cutting,# or# adding# attachments# can# weaken# the# structure# and# reduce# your# protection.# Replace#
the#cab#if#it#is#subjected#to#roll>#over#or#damage.#Do#not#attempt#to#repair.#

'
Tilting'the'cab'rearward'
(1).!Stop!the!loader!in!a!smooth!and!level!ground!
(2).!Lower!the!arm!to!its!lowest.!
(3).!Stop!the!engine!and!all!operating.!
(4).!Lift!the!cab!before!the!foreside!of!cab.!
(5).!Tilting!the!cab!rearward.'
!
NOTE:'The!arm!support!strut!must!be!fixed!after!the!cab!is!tilted!completely!rearward.!
!'
Lowering'the'cab'
Notice:!Make!sure!the!engine!stops!before!lower!down!the!cab.!The!safety!bar!is!absolutely!lifted!
or!put!down.!Put!down!the!cab!slowly!until!the!bottom!touches!the!frame.!
Note:!Put!the!steering!handle!vertical!to!avoid!touching!the!handle!when!the!cab!is!lowering.!
'
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'
'
'
'
'
'
'
Urgency'exit'
'
The! front! window! and! rear! window! of! the! cab! can! be! the!
urgency!exit.!
(1).!Clear!the!glue!of!back!window!
(2).!Kick!the!back!window!and!go!out.!
!
!
!
 !
Safety'bar'
The!use!of!bar:!The!bar!has!a!pivot!turning!rail.!The!bar!
put! down! can! protect! drivers! from! falling! down! and!
rollover.!So!you!must!put!down!it!and!fix!it.!
The'bar’s'maintenance'
Clear! the! dust! of! parts,! and! check! the! bolt! and! nuts!
connection.! If! the! bar! can’t! work! normally! you! should!
check! the! connection.! Only! use! the! parts! of! our!
company!when!you!exchange!parts!damaged.!

! Warning!
Before&you&leave&the&chair,&please:&
Lower& the& lift& arm& and& attachment& down& the& ground& and& stop& the& engine.& Lift& the& safety& bar&
and&hold&it&in&its&position,&keep&the&control&lever&&&handle&in&natural&position.&
Maintain&system&if&two&bars&loss&their&ability.&
!
Seat'belt'(if'equipped)'
To! unlatch! the! seat! belt,! press! the! red! button! on! the! right! latch! mechanism.! The! seat! belt! will!
automatically!retract.!To!latch!the!seat!belt,!pull!the!left!strap!from!the!retractor.!Insert!the!metal!
end!in!to!the!right!latch!mechanism!on!the!right!side!of!the!seat.!

! Warning!
Before& starting& the& engine& ensure& seat& belts& are& securely& fastened.& The& seat& belt& can& help&
insure&your&safety&if&it&is&used&and&properly&maintained.&Never&wear&a&seat&belt&loosely&or&with&
slack&in&the&belt&system.&Never&wear&the&belt&in&a&twisted&condition&or&pinched&between&the&seat&
structural&members.&

Air'filter'
Clean'the'filter'
A!uncleanly!filter!will!decrease!the!output!power!of!the!engine,!
also! lead! to! add! oil! wasted! and! add! the! injuring! and! black!
smoke.!So!clean!the!air!filter!every!250!hours.!
Replace'the'air'filter'
The! cycle! of! replacing! is! every! 1000! hours! or! after! 4! times!
cleaning.!
Notice:!When!engine!works!in!a!much!dust!site,!shorten!the!cycle.!
When! cleaning! the! colander,! please! don’t! take! a! knocking!
method.!
Please!take!next!steps!cleaning!the!air!filter:!
!
(1).%Unhook%end%cap%latches,%and%remove%dustproof%cover.%
(2).%Offload%the%wing%nut%on%the%filter%bolt.%
(3).%Take%out%the%element.%
(4).%Clean%the%element.%
Before%install%it,%clean%any%loose%dirt%from%canister%and%dustproof%
cover.%
Install%new%element%by%a%contrary%order.%Make%sure%that%all%connection%parts%are%screwed%closely.% %
Notice:%Make%sure%the%element%and%dustproof%are%making%proper%contact%with%the%seals.%If%it%is%slack,%
dust%will%come%in%to%the%inside.%

Fuel%system%
Add%fuel%oil%
Add%the%clean%and%high%quality%diesel.%

% Warning%
Fill$the$diesel$after$engine$stops$work$and$is$cooled.$Forbid$smoking$when$filling$the$diesel$to$
prevent$fires.$
%
Open%the%fuel%cover%
Fill% the% diesel% according% a% right% criterion% with% a% clean%
and% standard% container.% And% the% place% where% you% add%
oil%must%be%a%air%circulation%and%without%blaze%and%spark.%
Forbid%smoking%when%you%are%adding%oil.%Screw%the%oil%
cover%closely%after%fill%fuel.%
Replace%the%fuel%filter%
Replace%the%fuel%filter%in%timeO%otherwise%it%will%affect%engine’s%
life.%
Screw%the%plug%on%the%filter%
Press% the% plug% until% air% is% out.% But% plug% need% to% be% screwed%
closely.%Otherwise%oil%will%go%out.%
Please%screw%the%air%plug%closely%when%the%filter%is%without%air%
bubble.%
At%last,%please%check%if%the%machine%leaks%oil.%
NOTE:% DO%NOT%smoke%while%you%fill%the%fuel%tank%or%service%the%fuel%
system..% Clear% the% fuel% leaked% after% fill% the% oil,% in% order% to%
prevent%fire%happening.%
Notice%the%diesel%oil%and%hydraulic%oil%can%be%ejected%and%injure%
skin%and%eyes,%even%cause%casualty.%So%you%must%wear%gloves.% %

Diesel%engine%lubricate%system%
Check&machine&oil&
Check&it&before&you&work:&check&the&oil&staff&guage.&Add&oil&performing&the&indication&graduation.&
Please&look&at&next&form&if&you&want&to&add&the&oil&whose&quality&is&good.&
Specification&of&all&oils&used.&
Environment&temperature &
Models& Capacity&
B20& B10& 0& 10& 20& 30& 40&

Diesel& 5W/40CDB38& 15W/40CDB27&

7
Engine&oil& (highBgrade&diesel&oil)& (highBgrade&diesel&oil)&

Hydraulic&oil& 60 & LBHM32& & & GB11118.1B1994& LBHM32& & & GB11118.1B1994&
Diesel&fuel& 60 & NumberB10&GB252B94& Number&0& & GB252B94&

FDB3& FDB2&
Cooling&fluid& 9.5 &
50%&cooling&fluid&and&50%&water&mixing&
Lube& Required& 3&#&lithicBgrease&
Chain&tank&oil&
13 & 80W/90GLB5&heavyBduty&gear&oil&
One&side&

Only&use&this&specification&or&corresponding&one.&Different&trade&marks&can’t&be&mixed.&

& Warning&

Adding&oil&or&exchanging&oil&must&be&after&15&minutes&of&engine&stop&working&
If&oil&is&polluted&or&diluted,&it&will&change&the&time&space&of&adding&oil& &
Exchange&oil&and&oil&filter&
Stop&the&engine&after&warm.&
&

&
Screw&down&the&oil&bolt&on&the&diesel&engine.&
Drain&all&the&oil&and&dispose&the&oil&responsibly.&
Replace&the&oil&filter,&and&clean&the&oil&outside.&At&last&screw&the&cover.&
 ! !!!!!!!!!!!!!!!!!!!!!!!!
Note:!screwing)the)bolt)closely)excessively)will)damage)the)filter.!
Install!and!screw!the!oil!bolt.!
Open!the!oil!cover!on!the!engine.!
Add!clean!oil!according!the!staff!guage.!
Start! the! engine! and! make! it! running! for! several!
minutes!then!stop!the!engine.!
Check! if! the! filter! leaks! oil,! and! the! oil! level! is!
standard,!at!last!clean!it.!
Pay! attention! to! fill! the! oil! until! the! level! to! the!
middle!of!the!two!scale!of!the!staff!guage.! !
!

Engine!cooling!system!
Check!it!every!day!preventing!it!hot!excessively.!

! Warning!
Prevent) possible) burn) injury.) The) radiator) will) be) hot) and) can) burn) skin.) Built>up) pressure) may)
cause)explosive)release)of)coolant)if)radiator)cap)is)removed.)
Composing!parts!of!cooling!system.!
Cooling! system!includes!condenser,!radiator,!flooding!tube,!condenser!cover,!cooling!water! tube!
input!and!output.!
!
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Clear&water&and&oil&radiator& &
Check&the&surface&of&radiator,&if&necessary,&clean&the&surface.&If&the&loader&works&in&a&dusty&site,&
you&should&clean&the&radiator&regularly.&The&steps&as&follows:&
(1).&Open&the&lower&engine&access&door.&
(2).&Observe&the&radiator&
(3).&Blow&off&the&dust&and&feculence&in&the&surface&of&radiator&with&highDpressure&airflow.&Blow&
in& a& contrary& direction& facing& the& fan’s& running& direction.& Avoid& feculence& coming& into& the&
outside.&
(4).&Check&if&the&radiator&is&distorted&or&parted.& & &
(5).&Check&if&cooling&system&is&leaking.&
Exchange&coolant& & & & & & & & & & & & & & & & & & & & & & & & & & &
(1).&Open&the&lower&engine&access&door.&
(2).&Screw&down&the&filling&cover.&
(3).& Open& the& discharging& fluid& valve.& Put& the& coolant&
into&the&vessel.&Screw&the&valve&closely.& &
Note:& Start& engine& and& after& motor& runs,& close& the& motor& when& bodywork& heat& in& certain&
temperature.&
Check&the&cooling&fluid,&if&necessaryL&add&the&cooling&fluid&in&the&radiator.&

& Warning&
Choose& right& coolant& to& avoid& damage& the& engine.& Lack& of& coolant& will& affect& cooling&
system,&damage&the&engine&prematurely.& &

Fan&belt& &
Fastening&belt&
Stop&the&engineL&open&the&lower&engine&access&door,&check&if&
the& belt& is& fast& with& the& method& pressing& the& middle& of& belt&
with&pollex.&
The&distance&about&belt&is&pressed&is&10D15mm.&
If&the&belt&is&fastened&too&closely,&it&will&leads&to&part.&
Adjust&fan&belt&fastening&or&slacking&the&bolt& &
Close& the& lower& engine& access& door& after& replace& the& fan&
belt.&

Hydraulic&machine&oil&
Clean& the& hydraulic& filter.& Lower& the& arm,& remove& the&
attachment.&
Stop&the&engine&for&5&minutes.&Remove&the&cover&of&filter.&
Wash& the& surface& of& filter.& Install& it& and& seal& it& with& ‘O’&
 !
ring.!
Replace'hydraulic'machine'oil'
If!the!loader!is!mended!or!hydraulic!machine!oil!is!polluted,!
it!must!be!replaced.!
Please!replace!by!next!steps:!
(1).!Park!the!machine!on!level!ground.!
(2).! Lower! the! arm,! and! tilt! the! bucket! backward!
completely.!
(3).!Stop!the!engine!for!5minutes.!
(4).!Remove!the!oil!bolt!and!drain!all!hydraulic!machine!oil.! Oil!Bolt!
!
Screw!the!oil!bolt!after!the!oil!is!completely!drained.! !
Exchange'hydraulic'oil'
Dismantle!the!hydraulic!oil!cover.!
Slack!the!hydraulic!oil!bolt!
Add! the! hydraulic! oil! until! hydraulic! oil! overflows!
completely.!
Screw!the!bolt!and!oil!cover!closely!again.!
Start! the! machine! and! check! if! hydraulic! system! is!
normal.!
Stop!the!machine!and!check!if!it!leaks!oil!

Chain'box'
Check'the'chain'oil'
After!checking,!add!the!chain!oil!by!next!steps:!
(1).!Park!the!machine!on!level!ground.!
(2).!Stop!the!engineJ!let!the!oil!deposit!several!minutes.!
(3).!Loosen!the!oil!bolt!
When!you!loosen!the!oil!bolt,!if!oil!overflows,!it!shows!that!oil!level!is!high!enough.!If!not,!please!
offload!oil!cover!and!add!oil!until!oil!overflows.!
(4).!Screw!the!bolt!and!oil!cover!
Change'chain'oil' oil!bolt(B)!
(1).!Lower!the!arm!and!remove!the!attachments.!
(2).!Stop!the!motor!for!5minutes.!
(3).!Remove!oil!bolt!(B),!drain!the!oil!into!the!container.!
(4).!Install!the!oil!bolt!and!screw!it!after!oil!is!drained! !
completely.!
(5).!Remove!the!oil!guage!bolt!(1)!(A)!and!the!oil!cap(C)!
(6).!Fill!the!oil!required,!until!over!the!chain.!
! !
!
 !
!
! oil!cap(C)!
! oil!guage!bolt(A)!
!
!
!
!

Lube! !
Procedure!
In! order! to! make! machine! keep! a! good! condition,!
please!lubricate!it!performing!maintenance!calendar.!
Add! the! lube! until! lube! overflows.! Write! down! the!
time!of!lubricating.!
Please! lubricate! it! with! good! lube,! just! as!
SPHEEROL.EPLD2orCASTROL.!
Lubricate!the!canola!tieDin!every!8D10hours.!
At!the!same!time!lubricate!other!rotating!connection!
position.! Lubricate! some! important! arm! pin! every!
50hoursM!also!lift!cylinder!and!tilt!cylinder.!
Lubricate!assembling!position!
Lubricate!these!positions!before!working.!
In!order!to!avoid!polluting,!please!clear!off!the!dust!in!the!connection!device!before!lubricate!it.!
Replace!it!in!time!if!parts!is!lost!or!damaged.!Please!do!your!best!to!reduce!dust.!
!
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Attachment)coupler)
Checking)and)maintenance)
Remove& the& levers,& making& attachment& inosculate& with& the& coupler.& The& lock& levers& and& the&
attachment&coupler&latch&pin&must&run&freely.&The&pin&must&cross&the&oriented&hole&of&attachment&
coupler&(1)& &

& Warning&

The$pin$must$cross$the$hole.$And$the$handle$
must$be$put$down$and$locked$closely.$If$the$pin$
isn’t$inserted,$it$will$lead$to$be$the$tool$falling$
off$and$be$injury.$
lock&levers&

attachment&
coupler& &
latch&pin& &

Electrical)system&
Layout&and&meter&watch.&
Check&it&timely.&And&please&mend&it&if&the&connection&is&slack&or&the&watch&has&fault.&
Battery)
Put& the& battery& in& a& shady& and& cool& place.& Don’t& insolate& it& directly,& avoiding& being& wet.& Don’t&
knock&it&with&metal&instrument.&When&installs&it.&And&don’t&put&the&tools&on&the&battery.&If&the&tieGin&
is&polluted,&please&wash&it&with&hot&water.&And&smear&the&lube&to&the&tieGin.&
Check&electrolyte.&
Cut&off&the&line&of&battery.&Slack&the&plug.&Check&electrolyte&of&every&unit.&If&it&is&lower&than&the&
lowest&limit,&please&add&distilled&water.&
Safety)guide)
When&operate&the&battery,&please&wear&the&safety&instrument&according&to&the&work&request.&
Be&careful&to&operate&it&because&the&battery&has&vitriol.&
If&skin&and&clothes&have&vitriol,&you&must&wash&it&immediately.&Otherwise&it&will&lead&to&be&casualty.&
Make&battery&keep&away&from&fire&source.&
Disassemble&and&assemble:&
Stop&the&water,&pill&out&the&start&key.&First&dies&assemble&cathode&line&and&then&disassemble&anode&
line.&
Loosen&fixed&bolt&and&remove&the&battery.&
Notice:&Make&sure&it&is&not&connect&contrarily&of&anode&and&cathode.&
Check&specially&and&maintain&line&of&battery&in&winter.&

& Warning&
Don’t&start&the&machine&with&batteries&of&other&cars,&avoiding&the&loader&leaks&electricity&and&
electrolyte&is&frozen.&

Muffler,
Maintenance,of,muffler,
Don’t&operate&the&loader&when&exhaust&system&has&fault.&
Stop&the&machine.&And&open&the&engine&upper&door.&
Check& the& muffler& subjectively.& Replace& it& if& it& has& hole& or&
crack.&
Put&down&the&radiator,&and&close&the&engine&upper&door.&
Note:&Control&lever&must&be&in&the&natural&position&when&the&
machine&is&running.&Otherwise&if&will&lead&to&casualty.&

& Warning&
Prevent&asphyxiation.&Engine&exhaust&fumes&can&cause&sickness&or&death.& &
If&you&must&operate&in&a&building,&provide&adequate&ventilation.&Use&an&exhaust&pipe&extension&to&
remove&the&exhaust&fumes&or&open&doors&and&windows&to&bring&outside&air&into&the&area.& &

Tyre,

& CAUTION&

Explosive&separation&of&a&tire&and&rim&parts&can&cause&serious&injury&or&death.& &
Always&maintain&the&correct&tire&pressure.&DO&NOT&inflate&tires&above&the&recommended&
pressure.& &
Inspect&tires&and&wheels&daily.&DO&NOT&operate&with&low&pressure,&cuts,&bubbles,&damaged&
rims,&or&missing&lug&bolts.& &
Carefully&inspect&any&tire&and&rim&assembly&that&has&been&run&flat&or&severely&underinflated&
before&reinflating&the&tire.&Damage&to&the&rim&and&tire&may&have&developed.&Call&an&authorized&
dealer&or&a&qualified&repair&service&technician&to&inspect&the&rim&and&tire&assembly&and&make&
necessary&repairs.& &
When&inflating&tires,&use&a&clipJon&chuck&and&extension&hose&long&enough&to&allow&adequate&
space&to&stand&to&one&side&and&NOT&in&front&of&or&over&the&tire&assembly.&Use&a&safety&cage&if&
available.& &
NEVER&cut&or&weld&on&an&inflated&tire&or&rim&assembly.&Heat&from&welding&could&cause&an&
increase&in&pressure&and&may&result&in&tire&explosion.& &
Do&not&attempt&to&mount&a&tire&if&you&do&not&have&the&proper&equipment&and&experience&to&
perform&the&job.&Have&it&done&by&an&authorized&dealer&or&a&qualified&repair&service.&
 !
The$pressure$of$tyre$
Check!tyre!in!a!normal!temperature!and!the!machine!
without!load.!
If!the!pressure!is!too!low,!inner!tube!will!be!damaged.!
If!the!pressure!is!too!big,!tyre!is!easy!to!crack.!
In!order!to!protect!tyre,!please!don’t!over!load!or!run!
a!too!high=speed.! !
The!pressure!of!tyre!in!a!normal!condition:!
Specification!of!tyre! Pressure! !
10x16.5=8! 0.42MPa!
Running$of$tyre$
Check!the!abrasion!of!tyre!timely.!
The!specification!of!tyre!must!be!same.!And!the!awoke!of!tyre!must!face!a!same!direction.!
Exchange!the!bad!wheel.!
Maintenance$of$tyre!
Professional!person!must!maintain!Tyre.!
Storage$of$tyre$
The!most!basal!common!sense!is!that!the!type!is!conserved!in!a!depot!stronger!can’t!come!into.!
Make!tyre!stand!on!the!ground!and!fast!it,!avoiding!tyre!tumbling!or!falling!down.!
If!tyre!falls!down,!you!should!stand!aside!immediately.!The!tyre!used!in!construction!is!very!heavy.!
Do!not!pull!up!it!with!hands.!

!
Troubleshooting.chart.
Engine&
Troubles& Maintenance& Remark&
Engine& Low& Oil& Pressure& Indicator& don’t&
Add&oil@&Replace&the&filter@&Check&if&has&leak& &
extinguish&after&the&engin&extinguish&e&start.

Emit&steam&from&the&top&of&radiator&
Supply& coolant& and& check& if& it& is& leaking@& Adjust& strain& of&
fan& belt@& Clean& the& surface& of& cooling& system@& Clean& or&
repair& radiator& section@& Check& thermostat& case@& Check& &
engine&cooling&water&meter@&Screw&down&the&radiator&cover&
or&replace&liner&

Check& if& air& come& into& the& fuel& system@& Check& the& fuel&
Starting&motor&runs&but&engine&don’t&run& &
pump&or&injector&
The&exhausted&is&white&or&blue& Check&the&clearance&of&valve.& &

Adjust&the&oil&level&to&the&designated&place@&
The&exhausted&is&black& Replace& fuel@& Clean& or& maintain& air& filter@& Check& fuel& &
injector&

Check&the&fuel&injector@&
Check&the&fuel&pump@&
Unmoral& burning& noise& or& machinery& Replace&fuel@&
&
noise& Check&if&engine&is&too&hot&@&
Check&the&muffler@&
Check&the&clearance&of&valve&

Electrical&system&
Troubles& Maintenance& Remark&

Check&and&maintain&the&coil@& &
Open&the&key&switch&but&the&start&motor&don’t&run& Charge&the&battery@&
Check&the&key&switch&

Charge&the&battery@&Check&the&start& &
The&start&motor&rotates&weakly&
motor&

Check& and& maintain& the& coil@& &

The&start&motor&stop&working&before&engine&is&start&
Charge&the&battery&

Power&switch&open,& engine&low&oil&pressure&Indicator&lamp&is&not& Check& the& engine& low& oil& pressure& &

light&when&engine&stop& Indicator&lamp&

Check& the& battery& voltage& &

Power& switch& open,& the& battery& voltage& indicator. is& not& light&
indicator@& Check& and& maintain& the&
when&engine&stop& coil&
Hydraulic*system*
Troubles* Maintenance* Remake*

The*lift*speed*of*the*bucket*is*slow* Check*the*level*of*hydraulic=*If*necessary,*add*hydraulic* *
The*bucket*lifting*weakly* oil*=*Exchange*the*filter*

There*is*bubble*in*the*oil* Replace*hydraulic*oil=*If*necessary,*add*hydraulic*oil* *

The*pressure*of*oil*is*low* Drain*out*the*air*from*the*hydraulic*oil*way=* *
Add*hydraulic*oil*and*drain*out*the*air*completely*
Cylinder*shake*when*work* Add*oil* *

!
 !

TABLE!OF!CONTENS!
!

To! the! owner………………………………………………………………………1!

The! serial! number…………………………………………………………………2$

Operating!date!and!dimensions……………………………………………………3!

Specification! (Main! component)…………………………………………………4$

Machine! components……………………………………………………………6$
$
Optional! parts! and! attachment…………………………………………………7$

Safety! General! Precautions………………………………………………………8$

Safety! decals………………………………………………………………………10$

Operation! guide! …………………………………………………………………13$

Maintenance/lubrication…………………………………………………………31$

Troubleshooting! chart……………………………………………………………44$
!