Auto Gas
Bottling
Transfer
Casing pressure
Please observe:
Technical rules and safety regulations.
Drive:
SC 2002/5 A4 AFU 1A 0 Monoblock
By commercial electric motors, type of construction
IM B3. and B35 for A4 design
Flanges:
Hydraulic:
2
LPG  Pumps
Casing
CEHA 3103/5 AA AFU 1A 0
Max. 40 bar from  25 °C to + 80 °C( – 40°C as option)
Casing pressure = inlet pressure + delivery
head at minimum flow.
Please observe:
Technical rules and safety regulations.
Drive:
Flanges:
Side channel hydraulic with NPSH inducer stage CEHA 3102/7 AA AFU 1A 0 with retaining stage
3
LPG  Pumps
APPLICATION
Casing
Please observe:
Technical rules and safety regulations.
Drive:
Flanges:
Hydraulic:
4
LPG  Pumps
TECHNICAL DATA
Casing
Please observe:
Technical rules and safety regulations.
Drive:
Hydraulic:
5
LPG  Pumps
TECHNICAL DATA
APPLICATION
DESIGN
CONSTRUCTION
Casing pressure:
Max. 40 bar from 40oC to +60oC. Bearing:
Two product lubricated SiC sleeve bearings with plus
Please observe: additional intermediate bearings throughout the extended
Technical and safety regulations that apply to installation. shaft.
Casing pressure = inlet pressure + delivery pressure at
minimum output. Shaft sealing:
Sealless/Magnetic drive. Power transmission effected by
Flange position: magnetic coupling. Importantly, this is a modular design
Tank flange vertical, discharge flange horizontal. adapted from our extensive range of sealless pumps.
6
Auto Gas
1.1 Bottomoff loading, tank above surface of the earth, pump below tank, SC, CEH.
1.2 Topoff loading, underground tank with PC unit above surface of the earth
1.2 Topoff loading, underground tank with internal tank pump, motor outside of the tank, CEB
CEB
PCunit
SC, CEH
The filling pressure is depending of the smallest nozzle orifice diameter and car tank construction.
In hot season periods is a short start pressure of 7 to 9 bar requierd, to calculate the flow rate a lower filling
pressure of 4 to 6 bar is to consider.
SC 2003/5 A4 AFU 1A 0
CEHA 3606/5 AA AFU 1A 0
Requested sizes:
Standard execution:
SC 2003/5 2,5 / 3,0 kW Motor for 1 Dispenser
Industrial execution:
CEHA 3105/5 3,6 / 4,0 kW Motor for 1 Dispenser
CEHA 3606/5 3,6 / 4,0 kW Motor for 2 Dispenser
CEHA 3607/5 5,0 / 5,5 kW Motor for 3 Dispenser
CEHA 4105/5 5,5 / 6,8 kW Motor for 4 Dispenser
CEHA 4106/5 6,8 / 7,5 kW Motor for 5 Dispenser
CEHA 4107/5 6,8 / 7,5 kW Motor for 6 Dispenser
7
Auto Gas
speed = 2900 rpm sp. gr. = 0,56 kg/dm3 speed = 1450 rpm sp. gr. = 0,56 kg/dm3
16 18
Q  ∆p Q  ∆p
14 2004 16 3108
12 14 3107
2003
10 12 3106
∆p ∆p
[bar] 8 2002 [bar] 10 3105
6 8
4 6
2 4
0 2
5 15 25 35 45 55 65 75 5 15 25 35 45 55 65 75
Q [l/min] Q [l/min]
4 5
QP QP
3108
3 2004 4 3107
2003 3106
P 2 P 3
2002 3105
[kW] [kW]
1 2
0 1
5 15 25 35 45 55 65 75 5 15 25 35 45 55 65 75
Q [l/min] Q [l/min]
1,2 1,2
Q  NPSH Q  NPSH
0,8 0,8
NPSH NPSH
[m] 0,4 [m] 0,4
0,0 0,0
5 15 25 35 45 55 65 75 5 15 25 35 45 55 65 75
Q [l/min] Q [l/min]
3
speed = 1450 rpm sp. gr. = 0,56 kg/dm speed = 1450 rpm sp. gr. = 0,56 kg/dm3
12 12
3608 Q  ∆p 4107
Q  ∆p
10 3607 10
4106
3606
8
∆p 3605 ∆p 8 4105
[bar]
6 [bar]
6
4
4
2
0 2
45 65 85 105 125 80 100 120 140 160 180 200
Q Q [l/min]
[l/min]
5 8
3608 QP QP
4 3607 4107
6
3606 4106
3 3605 4105
P P
[kW] 4
2 [kW]
1 2
45 65 85 105 125 80 100 120 140 160 180 200
Q [l/min] Q [l/min]
1,2 1,2
Q  NPSH Q  NPSH
0,8 0,8
NPSH NPSH
[m] 0,4 0,4
[m]
0,0 0,0
45 65 85 105 125 80 100 120 140 160 180 200
Q [l/min] Q [l/min]
8
Auto gas
Underground tanks
1 to 6 dispenser
PC 3105/7 . 4107/7
CEBA 2002  2004
9
Auto gas
speed = 1450 rpm sp. gr. = 0,56 kg/dm3 speed = 1450 rpm sp. gr. = 0,56 kg/dm3
PC 3600/7 PC 4100/7
14 14
Q  ∆p Q  ∆p
12 4108
3608 12
∆p 3607 4107
10 ∆p
[bar]
[bar] 10
3606
4106
8
3605
8 4105
6
6
4
2 4
0 2
30 40 50 60 70 80 90 100 110 120 80 90 100 110 120 130 140 150 160 170 180 190 200 210
Q [l/min] Q
[l/min]
5 8
4108 QP
QP 7
4107
4
3608
6 4106
P 3607 P
[kW 3 5 4105
3606
[kW]
3605 4
2
3
1 2
30 40 50 60 70 80 90 100 110 120 80 90 100 110 120 130 140 150 160 170 180 190 200 210
Q [l/min]
Q [l/min]
16
Q  ∆p
14 2004
12
2003
10
∆p
[bar] 8 2002
0
5 15 25 35 45 55 65 75
Q [l/min]
4
QP
3 2004
2003
P 2
2002
[kW]
1
0
5 15 25 35 45 55 65 75
Q [l/min]
1,2
Q  NPSH
0,8
NPSH
[m] 0,4
0,0
5 15 25 35 45 55 65 75
Q [l/min]
10
Bottle filling
Generally :
The nominal output rating can be found in the capacity
curve of a filling carrousel for LPG cylinders. This
nominal output rating, with regard to a constant filling
pressure, should be increased by an additional, bypass
quantity led back to the feeling tank via a pressure
sustaining valve. The additional quantity is normally
from 20 to 50 %, depending on the size of the filling
system. The differential pressure to be generated by the
pump depends on the frictional characteristics (system
curve) of the LPG plant and the flow rate.
Whilst the static head may often be neglected, the flow
losses
(dynamic head) of the components in the system can be calculated accurately with the aid of standard tables
and empirical values.Uncertainty often arises when calculating the system head, which in LPG plants results
mainly from pressure differences are highly dependent upon temperature changes. The seasonal temperature
changes and thus the change in the pressure differential must also be considered especially at the discharge
side.
The pressure difference can be determined by means of the vapour pressure curve for the media being
pumped. The use of the pressure gradient of the liquefied gas could also been used. This pressure gradient
indicates the pressure change per °C and guarantees a fast and accurate calculation of the differential pressure
during the design stage. However it must be realized that, if extreme factors are taken into consideration, the
resultant selection will be an oversized pump.Thus the high cost of both the pump and the operation under the
partial load, will produce an uneconomic solution and unfavourable operating conditions.
Pump selection:
Cylinder : 11,8 kg
Cylinder per hour : 750 1/ h
Density : 0,56 kg/l estimated
Flow : (11,8 kg /0,560 kg/l) 750 1/h = 15.804 l/h = 15,8 m3/h
For carousel is a constant by pass flow of 20 to 50 % recommend to compensate pressure fluctuations and
pump wear.
Selected pump:
Q= 19,5 to 23,7m3/h
p= 12 to 15 bar
P= 22 to 25,5 kW
11
Bottle filling
18 14
Q  ∆p Q  ∆p
16 12
3108
3608
14 3107 10 3607
12 3106 3606
∆p 8
∆p
10 3105 [bar]
[bar]
6
8
4
6
2
4
2 0
0 1 2 3 4 5 3 4 5 6 7 8
Q [m3/h] Q [m3/h]
5 5
QP 3608 QP
3108
4 4 3607
3107
3606
3106
3 3 3605
3105 P
P [kW]
[kW]
2 2
1 1
0 1 2 3 4 5 3 4 5 6 7 8
Q [m3/h]
Q [m3/h]
1,2 1,2
Q  NPSH Q  NPSH
0,8 0,8
NPSH NPSH
[m]0,4
[m] 0,4
0,0
0,0
3 4 5 6 7 8
0 1 2 3 4 5
Q [m3/h] Q [m3/h]
14 18
5108 Q  ∆p
Q  ∆p 16
4108
12 5107
4107 14
10 5106
4106 12
∆p ∆p
5105
[bar] 8 10
[bar]
8
6
6
4
4
2 2
5 6 7 8 9 10 11 12 13 9 10 11 12 13 14 15 16 17 18 19 20 21
Q 3
[m /h] Q 3
[m /h]
8 18
4108 QP 5108 QP
16
7 4107 5107
14
6 4106 5106
12
5 5105
P P 10
[kW] [kW]
4 8
3 6
2 4
5 6 7 8 9 10 11 12 13 9 10 11 12 13 14 15 16 17 18 19 20 21
3
Q
3
[m /h] Q [m /h]
1,2 1,2
Q  NPSH Q  NPSH
0,8 0,8
NPSH
NPSH
0,4 [m] 0,4
[m]
0,0 0,0
5 6 7 8 9 10 11 12 13 9 10 11 12 13 14 15 16 17 18 19 20 21
Q [m3/h] Q 3
[m /h]
12
Bottle filling
speed = 1450 rpm sp. gr. = 0,56 kg/dm3
22
Q  ∆p
20
6108
18
6107
16
6106
14
∆p 6105
12
[bar]
10 6104
2
12 14 16 18 20 22 24 26 28 30 32 34 36
Q [m3/h]
36
QP
32
6108
28 6107
24 6106
P 20 6105
[kW] CEHA and UEAA installation over ground
16 6104
12
8
12 14 16 18 20 22 24 26 28 30 32 34 36
Q [m3/h]
1,2
Q  NPSH
0,8
NPSH
[m] 0,4
0,0
12 14 16 18 20 22 24 26 28 30 32 34 36
Q [m3/h]
14 ∆p 12 6504
∆p 5006
[bar]
[bar] 12 10
5005
10 8
8 6
6 4
4 2
10 20 30 40 50 60 70 80 10 30 50 70 90 110
Q 3
[m /h] Q 3
[m /h]
40 50
QP QP

40
30
30
P 6505
P [kW]
5008 20 6504
[kW] 20 5007
5006 10
5006
10 0
10 20 30 40 50 60 70 80 10 30 50 70 90 110
3 3
Q [m /h] Q [m /h]
3 3
Q  NPSH Q  NPSH
2 2
NPSH NPSH
[m] 1 [m] 1
0 0
10 20 30 40 50 60 70 80 10 30 50 70 90 110
Q 3
[m /h]
Q 3
[m /h] 13
Bottle filling
speed = 2900 rpm sp. gr. = 0,56 kg/dm3 speed = 2900 rpm sp. gr. = 0,56 kg/dm3
32 16
Q  ∆p Q  ∆p
14
28
8003
6509 12
24 6508 ∆p 10
8002
∆p [bar]
6507 8
20
[bar]
6506 6
16 4
2
12
0
8 20 40 60 80 100 120 140 160 180 200
10 30 50 70 90 110 Q [m3/h]
Q [m3/h] 80
QP
QP
80 60
60 40 8003
P P
6509 [kW]
[kW] 8002
6508 20
40
6507
6506
0
20
20 40 60 80 100 120 140 160 180 200
10 30 50 70 90 110 Q
3
Q [m /h] [m3/h]
4
3
Q  NPSH
Q  NPSH 3
2
2
NPSH NPSH
[m] 1 1
[m]
0 0
10 30 50 70 90 110 20 40 60 80 100 120 140 160 180 200
Q 3
[m /h] Q [m3/h]
Q  ∆p
Correction different density:
14 10010
For instance : LPG with 0,52 kg/l
10009
12 CEHA 5106/5
∆p 10008 Q = 11,5 m3/h
[bar] 10 10007
P = 12 bar
P = 12,3 kW
10006
8
pnew = 12 bar x (0,56/0,52)
6
11,1 bar
4
20 60 100 140 180 220
Pnew = 12,3 kW x (0,56/0,52)
Q 3
[m /h]
11,4 kW
QP
70
Qnew = Q = 11,5 m3/h
10010
50 10009
10008
P 10007
[kW]
30 10006
10
20 60 100 140 180 220
3
Q [m /h]
3
Q  NPSH
2
NPSH
[m] 1
0
20 60 100 140 180 220
3
Q [m /h]
14
Bottle filling
PC 3605 – 6107 for underground tanks
speed = 1450 rpm sp. gr. = 0,56 kg/dm3 speed = 1450 rpm sp. gr. = 0,56 kg/dm3
14 14
Q  ∆p Q  ∆p
12 4108
3608 12
∆p 3607 4107
10 ∆p
[bar]
3606 [bar] 10
4106
8
3605
8 4105
6
6
4
2 4
0 2
30 40 50 60 70 80 90 100 110 120 80 90 100 110 120 130 140 150 160 170 180 190 200 210
Q [l/min] Q
[l/min]
5 8
4108 QP
QP 7
4107
4
3608
6 4106
P 3607 P
[kW 3 5 4105
3606
[kW]
3605 4
2
3
1 2
30 40 50 60 70 80 90 100 110 120 80 90 100 110 120 130 140 150 160 170 180 190 200 210
Q [l/min]
Q [l/min]
3
speed = 1450 rpm sp. gr. = 0,56 kg/dm speed = 1450 rpm sp. gr. = 0,56 kg/dm3
18
16
Q  ∆p
Q  ∆p
6107
16
14 5107
14 6106
∆p 12 5106
∆p
[bar] [bar] 12 6105
10
10
8
8
6
6
4 4
2 2
3 5 7 9 11 13 15 17 8 12 16 20 24 28 32
Q Q 3
[m /h]
[m3/h]
28
16 6107
QP
24
14 QP 6106
5107
P 20
12 5106 6105
[kW
P 16
10
[kW] 12
8
8
6
8 12 16 20 24 28 32
3 5 7 9 11 13 15 17
Q Q [m /h]
3
[m3/h]
15
LPG Transfer
1. The suction pipes must be configured such that there is a minimum of resistance. There should be no filters
etc. which could impact high frictional loses and hinder the flow to the pump.
2. The minimum liquid tank level must consider flow resistance of the suction pipe the required NPSH of the
pump.
3. Bypass pipes from discharge side to inlet or suction side are not allowed. The bypass backflow from the
relief valve must be fed back to the storage tank.
4. If one pump has to fill several tanks with different LPG mixtures at different vapour pressures, efficient non
return valves or other suitable shutoff devices are required at the discharge side to avoid any service liquid
blowing out during the changeover process.
5. Required differential pressure minimum: 1 – 3 bar if a vapour return line is connected between tanks.
3  5 bar if no vapour return line is installed.
More than 5 bar in special cases, high temperature difference,
high pipe resistant etc..
6. If more than one pump are connected with one tank a special header with right dimensions can distribute the
fluid free of vapour.
16
LPG Transfer
3103 3603
6 4
3102 3602
4
2
2
0 0
5 15 25 35 45 55 65 75 45 65 85 105 125
Q [l/min] Q [l/min]
5 5
3108 QP 3608 QP
4 3107 4 3607
3106 3606
3 3105 3 3605
P
3104 P 2 3604
2
[kW] 3103 [kW] 3603
3102 3602
1 1
0 0
5 15 25 35 45 55 65 75 45 65 85 105 125
Q [l/min] Q [l/min]
1,2 1,2
Q  NPSH Q  NPSH
0,8 0,8
NPSH NPSH
[m] 0,4 [m] 0,4
0,0 0,0
5 15 25 35 45 55 65 75 45 65 85 105 125
Q [l/min] Q [l/min]
speed = 1450 rpm sp. gr. = 0,56 kg/dm3 speed = 1450 rpm sp. gr. = 0,56 kg/dm3
14 18
Q  ∆p 5108
4108 Q  ∆p
12 16
4107 5107
14
10
4106 5106
12
∆p 8 4105
∆p 10 5105
[bar]
4104
6 5104
[bar]
8
4103
4 5103
4102 6
2 5102
4
0 2
80 100 120 140 160 180 200
0
Q [l/min]
9 10 11 12 13 14 15 16 17 18 19 20 21
8
4108 Q [m3/h]
QP
4107
6 4106 18 QP
5108
4105 5107
4104 14
4 5106
P 4103
5105
P 10
[kW] 2 4102 [kW] 5104
6 5103
0 5102
80 100 120 140 160 180 200 2
Q [l/min] 9 10 11 12 13 14 15 16 17 18 19 20 21
1,2 Q [m3/h]
Q  NPSH 1,2
0,8 Q  NPSH
0,8
NPSH
NPSH
0,4
[m] [m] 0,4
0,0
0,0
80 100 120 140 160 180 200
9 10 11 12 13 14 15 16 17 18 19 20 21
Q [l/min]
Q [m3/h]
17
LPG Transfer
24 10
Q  ∆p Q  ∆p
5004
20 8
6108
6107
5003
16 ∆p 6
6106 [bar]
∆p 6105
12 5002
[bar] 4
6104
8 6103 5001
2
6102
4
0
10 20 30 40 50 60 70 80
0
Q [m3/h]
12 14 16 18 20 22 24 26 28 30 32 34 36
Q [m3/h]
24
QP
36 20
QP
6108
16
28 6107
6106 12 5004
P
P 20 6105 [kW] 8 5003
[kW] 6104
5002
12 6103 4
5001
6102
0
4
10 20 30 40 50 60 70 80
12 14 16 18 20 22 24 26 28 30 32 34 36 Q 3
[m /h]
Q [m3/h]
3
1,2
Q  NPSH Q NPSH
0,8 2
NPS NPSH
[m] 0,4 [m] 1
0,0 0
12 14 16 18 20 22 24 26 28 30 32 34 36 10 20 30 40 50 60 70 80
Q 3
[m /h] Q 3
[m /h]
3
speed = 2900 rpm sp. gr. = 0,56 kg/dm speed = 2900 rpm sp. gr. = 0,56 kg/dm3
20 18
Q  ∆p Q  ∆p
18 5008 16
6505
16 5007 14
14 ∆p 12 6504
∆p 5006
[bar]
[bar] 12 10
5005 6503
10 8
8 6 6502
6 4
4 2
10 20 30 40 50 60 70 80 10 30 50 70 90 110
Q 3
[m /h] Q 3
[m /h]
40 50
QP QP

40
30
30
P 6505
P [kW]
5008 20 6504
[kW] 20 6503
5007
5006 10 6502
5006
10 0
10 20 30 40 50 60 70 80 10 30 50 70 90 110
3 3
Q [m /h] Q [m /h]
3 3
Q  NPSH Q  NPSH
2 2
NPSH NPSH
[m] 1 [m] 1
0 0
10 20 30 40 50 60 70 80 10 30 50 70 90 110
Q 3
[m /h]
18 Q 3
[m /h]
LPG Transfer
UEAA 6506  10010
3
speed = 2900 rpm sp. gr. = 0,56 kg/dm speed = 2900 rpm sp. gr. = 0,56 kg/dm3
32 16
Q  ∆p Q  ∆p
14
28 8003
6509 12
24 6508
∆p 10
∆p [bar]
8002
6507 8
20
[bar]
6506 6
16 8001
4
2
12
0
8 20 40 60 80 100 120 140 160 180 200
10 30 50 70 90 110 Q 3
[m /h]
Q [m3/h] 80
QP
QP
80 60
60 40 8003
P P
6509 [kW]
[kW] 8002
6508 20
40
6507 8001
6506
0
20
20 40 60 80 100 120 140 160 180 200
10 30 50 70 90 110 Q 3
3
Q [m /h] [m /h]
4
3
Q  NPSH
Q  NPSH 3
2
2
NPSH NPSH
[m] 1 1
[m]
0 0
10 30 50 70 90 110 20 40 60 80 100 120 140 160 180 200
Q [m3/h] Q [m3/h]
3
speed = 1450 rpm sp. gr. = 0,56 kg/dm speed = 1450 rpm sp. gr. = 0,56 kg/dm3
8 16
Q  ∆p Q  ∆p
10005
14 10010
6
10004 10009
12
∆p
[bar] ∆p 10008
4 10003
[bar] 10 10007
10002 10006
8
2
0
20 60 100 140 180 220 4
Q 3
[m /h] 20 60 100 140 180 220
50 Q [m3/h]
QP
40 QP
70
30 10010
10005
50 10009
P 10004 10008
20
[kW] 10003 P 10007
[kW]
10 10002 30 10006
0
10
20 60 100 140 180 220
Q
3
[m /h] 20 60 100 140 180 220
Q [m3/h]
3 3
Q  NPSH Q  NPSH
2 2
NPSH NPSH
1 1
[m]
[m]
0 0
20 60 100 140 180 220 20 60 100 140 180 220
Q 3
[m /h] Q [m3/h]
19
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