Professional Documents
Culture Documents
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Component Work to be carried out ....0
t:)
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..........
Tie ro ds Check tension, retension if necessary Initially after one
190
year, thereafter every
four years.
I I I I I I I
Cyli nder jacket Check the condition of the water guide ring 211 Always after removal
and the water spaces of acyl inder 1iner
I I
I I
Cyli nder 1i ner Determine the bore wear (in situ)
Remove cylinder liners
Remove wear ridge from bore
214
214
214
1 At each piston with-
2
drawal
I I I I I I
4 At each piston wi th-.
drawal
I.
Reworking the edges of the scavenging ports 214 4
•
Re-cut the lubrication grooves
Replace rubber rings
214
214
4
IIIII
3 Every time before re
•
fitting
L.B. 1.89
021-2
Maintenance Schedule a
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Component Work to be carried out 0 V) It) \Q
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Lubricating quills Check for correct functioning a~d tightness 215 1 At each pi ston IIi th
and accumul ator drallal
I I I I I
I I I I I I
Piston rod glands Clean rings and determine lIear (fit nell parts as 231 1 every time a piston is
necessary) lIithdralin
I I
Cylinder head
relief valve
Test, dismantle, reassemble and adjust 274 1
•
Exhaust outl et
va1ve
Overhaul and regri~g the valve seai and spindle
by machine if neiessary.-All overhi~l-\Iork must
275 2-4
•
be recorded on the sheet 'Exhaust Valve Record',
form 4-107.044.059 -1/-2. Checking the piston seal
ring in the air-cylinder casing and the rod seal
ri nQ in the Qui de bush. •
Crankshaft Measure crank deflections (in any case if vessel
has gone aground] 310 1
•
Viscous torsional
vibration damper
Remove a silicon fluid sample 313 2
•
• •
Axial damper Dismantling and assembling 314 1
checking the throttling nozzles
L. B. 10.85
021-3
Work Intervals 1) ~
SULZER
Sheet (Service hours) ;;
Vi
RT Maintenance Schedule Vi
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C
C
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Turning gear Check oil level, top up oil if necessary. Check 320
Each time before use
oil condition and charge oil if necessary
• I·
Upper and lower
connecting rod
Check bearing clearances 330 1
•
330 14,~
bearings
Inspect bearings and replace if necessary
•
*Removal and fitting of a connecting rod 330 6
•
Guide shoes Check running clearances 332 1
•
*Remove crosshead when the piston has been remo 337 3
Crosshead pins
ved •
Working pi ston Withdraw, clean and measure grooves 340 1,3
•
Checking the piston top surface
Open up cooling spaces and clean (at least one
340
340
4
•
piston annually)
5
•
Check tightness after re-assembly 340 6 (on1 y when it has been
di smant1 ed)
Visually check through the scavenge ports
(Enter charge air receiver and turn crankshaft
with turning gear) •
(only after they have
Working piston Align the piston cooling telescopic pipes 342
been refitted)
Pi ston cool i ng Remove stand pipes and check condition of the 1111 I I I
at each piston wfth
guide bushes 360
drawa1
Dismantle telescopic pipe glands, clean and de I I I I I I I
termine wear 362 at each piston with
dr.a\l~ 1
Piston underside Check the condition of the spaces and clean
•
021/4
-
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Component Work to be carried out t:> lJ") ~ (Q
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Camshaft driving
gearwheel s
Check condition of the teeth
Check backlash and bearing clearance of the in-
410 1
•
termediate wheel 410 1 •
*Remove intermediate wheel
*Replacement of the 2-piece gearwheel on the
410 2
•
crankshaft ,thrust bearing collar 410 3
•
Camshaft bearings Oetemine bearing clearance (see Table of
Clearances 012/10) •
Reversing servo
mo tor
*Remove 420 2
•
Fuel cams Inspect running surfaces 421 1
•
Actuator cams Inspect running surfaces 421 1
•
Starting
.. control
air distributor
Oi smantl e, cl ean and inspect
Check pilot valves for easy movement
430 1
•
Starti ng ai r shut Vent
._-.
off valve Oi smantl e, cl ean and inspect (seat" and spring in After each manoeuvring
particular)
Check performance
432
432
1 period
1
• •
Running direction
safeguard
~heck performance 453 1
•
Shut-down servo
mo tor
Dismantle and clean 455 1
•
WOODWARD governor Check oil 1evel (top up if necessary}
~harge oil (flush out casing)
510
510
1
1 • •
L.B.
021/5
RT Maintenance Schedule C
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Component Work to be carried out l:) Cl ~ <.0
Clean receiver
Check and clean the water separator elements
640 1
640 2 • •
I
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-..- ~ I
E~haust gas turbo Wash the compressor during service >
L
L
-+-'
'"
e
650 1 •
charger (every 25 to 75 running hours) Q)
CI)
CI)
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Q) 0 '"
Q) Q) or- ~
(./) U +-' c:
Q)
Q)
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U
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L
-+-'
CI)
c:
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:::0
•
en .~
'"e
C~ean
(6
at standstill (air side)
P max. : 300 mm WG)
660 1
•
Clean the inside of the water tubes 660 2
•
Remove cooler for general cleaning 660 3
•
I . R_
1. 89
021/5
Work Interval s 1)
SULZER
Sheet (Servi ce ho urs)
Maintenance Schedule >0
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Component '"
.~
750 1
• I
750 1 •
Turbine part of power turbine, check every 8'000
•
Planetary gearbox of power turbine, have it over~;
•
them every 16'000 hours.
750 2
•
Gneck function of angle valve (in case of bad
750 2
•
Wash power turbine during operation (Depending on
751
•
operating hours).
Balancer
ori vee1em ent s
Re-tension roller chain
(After fi Hi ng a new chain first time at 500 op.
770 1
•
hours) •
with Measure roller chain stretching (if req. replac
ing roller chainl.
•
L. B. 12.89
021/7
SULZER
Work Intervals 1)
...:....
Sheet (Service hours) C)
VI
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Maintenance Schedule C)
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Hydraulic Conduits
t 0.'£ xhaus t val ve
Reconditioning the sealing surfaces 846 1 •
and pyrometers
ti ons)
The indicated intervals 1) must be taken as guide only. Exoerience must show ~hether these intervals can
be extended or must be shortened, as operating modes, quality of fuel and lubricating oils used as well
as iJany other fadors infl uence the condi bon of engine components.
On the engine sedional drawings, sheet 004/1 and -2, those parts are r.larked with group numbers, under
which so-called 'work-sheets ' are found in the corresponding book section.
Of the following engine components 'work sheets' exist, although these parts are not marked on the sec
tional drawings:
Enaine CO~Donent Work sheet
Lubricating quills and accumulators 215/1
Vibration damper 313/2
Axial damper 314/1
Turning gear / 320/1
Starting control air distributor 430/1
Rotation di redion safeguard 453/1
Shut-do~n servomotor 455/1
Speed governor 510/1
Safety cut-out device 530/1
P.T.O. Gearbox 740/1;3
Efficiency-Booster 750/1 +2
Remark!
The maintenance work r.larked in the column "work to be carried out" with* must not be carried out periodi
cally, but only when required. The respective work sheet' serves as information only.
11.86
L. B.
Table of Contents
-""-"---------------------------------
Ma.intenance Instructions
Clearance Tables
Weights
Maintenance Schedule
WorkSheets
ToolUsts