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High strength, non-flow, epoxy bedding and repair mortar

Description Please consult BASF’s Technical services department

CONCRESIVE 2200, is a non slumping epoxy for specific advice on chemical resistance.
bedding compound and adhesive. It is a two pack,
fine aggregate filled, fast curing material, ideal for a Typical properties
variety of bedding, gap filling and concrete repair Aspect : Grey viscous paste
applications. Mixed density : 1.85 kg/litre
Mixing Ratio, by weight : 100 (B) : 75 (H)
CONCRESIVE 2200 is a non-sag, thixotropic Volume solids : 100 %
compound that can be applied by either trowel,
Pot life : 50 Minutes at 25°C
spatula or knife. It cures to give high mechanical
30 Minutes at 40°C
properties typical of epoxy compounds. It is resistant
to oils, greases, petroleum, salts, many acids and Setting time : 12 Hours at 25°C
alkalis and most commonly met corrosive media. It Over coating time : On setting
does not shrink on curing, and is designed to be used Compressive strength : 40 MPa at 24 Hours
when cured from below freezing point to 60°C. Its (BS: 6319 pt 2) 65 MPa at 7 Days
impact resistance and mechanical strength is greater Flexural strength : 20 MPa at 7 days
than that of concrete. (ASTM C 580-07)
Tensile strength : 10 MPa at 7 days
Uses ( BS: 6319 pt 7)
CONCRESIVE 2200 is recommended wherever a
Adhesive bond strength to : 2 MPa at 7 days
thixotropic epoxy mortar is required. Typical
concrete (ASTM D4541)
applications include:
„ Bedding bridge beams or steel bridge bearings.
„ Repairing surface defects or to honeycombing
ASTM C881 Type I Grade 3, Class B & C
concrete in horizontal, vertical or overhead
Specification Clause
„ Fixing slip bricks to concrete
The high strength non-sag epoxy compound shall be
„ Securing bolts into walls.
CONCRESIVE 2200, complying with ASTM C881
„ Dowel bars anchoring.
Type I, Grade 3, Class B & C. It shall be formulated to
„ As a gap filling adhesive.
achieve adhesive bond strength with concrete
„ Filing bolt pockets
substrate exceeding 2 MPa at 7 days when tested to
„ Bedding tiles.
ASTM D4541. The product must have compressive
„ Repairing concrete posts in-situ.
strength in excess of 40 MPa at 1 day & 60 MPa at 7
„ Fixing of surface ports for crack injection.
„ High strength. Directions for use
„ Non-slump
„ Strong adhesion Temperature Requirements
„ Impact resistant. „ Substrate temperatures: 15oC – 35oC
„ Chemical resistant. „ Material temperatures: 15oC – 30oC
„ Trowels to a smooth finish. Very low or very hot temperatures will make
„ Easy to use application more difficult and careful consideration
„ Supplied in pre-weighed units should be given to storage of materials. In the cold
„ No bonding agent or primer required weather conditions, pre-condition materials by
keeping it in a heated room. In hot weather
Chemical resistance conditions, some form of air-conditioned storage is
CONCRESIVE 2200 has excellent resistance to the required. Pre-conditioned materials at 20-25oC will
following: most aqueous systems, sewage, urine, reduce the possibilities of flash/slow setting and
fresh water, sea water, diluted and concentrated other defects.
alkalis, diluted acids, sulphur gases, mineral,
vegetable and animal oils and fats, ammonia and

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Surface preparation Safety precautions
All loose particles, laitance, dust and grease etc. must As with all chemical products, care should be taken
be removed prior to application of CONCRESIVE during use and storage to avoid contact with eyes,
2200. mouth, skin and foodstuffs (which can also be tainted
with vapour until product fully cured or dried). Treat
Mixing splashes to eyes and skin immediately. If accidentally
Mix using drilling machine (300 to 400 rpm) fitted with ingested, seek immediate medical attention. Keep
a paddle for at least 3 minutes to lumps free smooth away from children and animals. Reseal containers
consistency. after use. Do not reuse containers for storage of
consumable item. For further information refer to the
Placing material safety data sheet. MSDS available on
Knife or trowel CONCRESIVE 2200 to the required demand or on BASF construction chemicals web site.
level using a thin coat of solvent on the trowel to aid
workability. The surface may be finished smooth by Note
use of a paint brush dipped in CLEANING SOLVENT All BASF Technical Data Sheets are updated on
NO. 2. Where a very deep recess is to be filled, it may regular basis; it is the user's responsibility, to obtain
be necessary to build up in layers. Repairs may be the most recent issue.
camouflaged if required by covering surface with
Field services where provided, does not constitute
cement powder before full cure is affected.
supervisory responsibility, for additional information
Working temperature: contact your local BASF representative.
CONCRESIVE 2200 will cure at temperatures as low
as 0°C, although at low temperatures cure is Disclaimer
retarded. Whilst any information contained herein is true,
accurate and represents our best knowledge and
Coverage experience, no warranty is given or implied with any
A 6 kg unit of CONCRESIVE 2200 will yield 3.24 litres recommendations made by us, our representatives or
of mixed material which is sufficient for 2 m2 area at distributors, as the conditions of use and the
average 1.5mm thickness on fair-faced concrete competence of any labour involved in the application
surface considering wastages. are beyond our control.

CONCRESIVE 2200 is available in 6kg units
consisting of Base & Hardener.

Equipment care
Clean with CLEANING SOLVENT NO. 2, immediately
after use.

Storage and Shelf life

Store under cover, out of direct sunlight and protect
from extremes of temperature. In tropical climates the
product must be stored in an air-conditioned
Shelf life is 12 months when stored as above.

Failure to comply with the recommended storage

conditions may result in premature deterioration of the
product or packaging. For specific storage advice
please consult BASF's Technical Services

TDS Ref. no.: Ccrx2200/01/0908

BASF Construction Chemicals (India) Private Limited
C-68, MIDC, Thane Belapur Road, Turbhe, Navi Mumbai - 400 613 India
Tel: +91 22 27619992/3, Fax: +91 22 27619242
e-mail: Page 2 of 2