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Three Phase (Gas - Oil) Horizontal Separator: As per

INPUT PARAMETERS
Qg 71.82972 mmscfd Gas rate
Qo 450 bbl/d Condensate rate
Qw 90 bbl/d Water rate
γ 0.74 Gas specific gravity
ρ'o 59.545 o
API Oil density
γo 0.74 Oil specific gravity
P 400 psia Operating pressure
T' 100 o
F Operating temperature
T 560 o
R Operating temperature
MW 127.390 lb/lbmole Molecular weight
L 10 f Shell Length (assume)
to 4 minutes Oil retention time (Refer Table 2)
tw 4 minutes Water retention time (Refer Table 2)
Z 0.00023 Gas compressibility
µg 0.01916 cP Gas viscosity
K 0.45 f/s Refer Table 1
NLL 50% Normal liquid level (assume)

CALCULATIONS EQUATIONS
Determine
Step 1: gas and oil properties
ρg 6208.7 lb/f3 Gas operating density
ρo 46.2 lb/f3 Condensate operating density

Step 2:
Va 0.44665 f/s
Qg,a 0.04494787 f3/s Actual volume flow of gas

Ag,min 0.10 f2 Minimum gas flow area

Dmin 2.4 in Assume


Ag,min 1.92 f2
Error 1.82
Next larger (than Dmin) and appropriate
Dselect 24 in
size
L 10 f Shell length
L/D 5.0 unitless Refer Note 4
Step 3:
V 3 bbl Liquid volume (excluding bottom head)
Liquid capacity of separator should be
W 504 bpd more than 540 bpd (input value)

NOTES
1. The maximum allowable superficial velocity calculated from the above factors is for separators normally having a wire m
larger than 10 microns to settle out of gas.
2. Additional resource for K factor from GPSA Engineering Data Book:
Pressure, barg K factor, m/s Adjustment of K factor for p
0 0.11 Pressure, psig
7 0.11 Atm.
21 0.10 150
42 0.09 300
63 0.08 600
105 0.07 1150

GPSA Notes:
1. K = 0.107 at a gauge pressure of 7 bar. Subtract 0.003 for every 7 bar above a gauge pressure of 7 bar.
2. For glycol or amine solutions, multiply above K values by 0.6 - 0.8
3. For compressor suction scrubbers and expander inlet separators, multiply K by 0.7 - 0.8
3. Additional resource for retention times from gas Conditioning and Processing, Volume2.
Natural gas-oil 1 to 3 minutes
Lean oil surge tanks 10 to 15 minutes
Fractionation feed surge tanks 8 to 15 minutes
Refrigerant surge tanks 4 to 7 minutes
Refrigerant econonomizers 2 to 3 minutes
4. As per GPSA, typical horizontal L/D ratios are normally in the 2.5 to 5 range.
Separator: As per API 12J

SCHEMATIC

EQUATIONS TABLES

Table 1

Length, f Typical K factor range, f/s


10 0.4 to 0.5
Other Lengths 0.4 to 0.5 x (L/10)0.56

Table 2
Retention time, minutes
Oil Gravities (Typical)
Above 35 oAPI 3 to 5
Below 35 oAPI
100+ oF 5 to 10
80+ oF 10 to 20
60+ oF 20 to 30
normally having a wire mesh mist extractor. This rate should allow all liquid droplets

justment of K factor for pressure


% of Design value
100
90
85
80
75

pressure of 7 bar.
Venturi Gas Scrubber
Qg mmscfd 71.82972 C
P Kerja psia 400 SG gas
t Res oC 74.0276 Rankin 534.0276
T std = T scrb oC 37.7778 Rankin 497.7778 Gravity oil API
P std 14.7 Zsc = Z scrb
GOR 495 scf/stb
lb/cuft 46.22

pg lb/cuft 1.43 Vg cuft/s 3.28E+01

Ag sqft 6.64E+00 Dg (ft) 2.91


0.883532637
0.74045

59.545
0.95

V ft/s 4.9360004

H ft 6.36
H in 76.35257657
design pressure (psi)
Vessel Size
235 500 600 1000
12.75 1.4 1.9 2.2 2.6
16 2.1 3.2 3.5 4.2
20 3.4 5 5.5 7
24 4.9 7.2 7.5 10.5
30 7.5 11.3 12.5 17
36 11 16.5 20 25
42 17 25.5 27.5 34.5
48 22 33 37 46
54 28 42 46 58
60 34.5 52 57 72
66 41.5 64.5 70 87
72 50 75 82 100
Data Reservoir Data Produksi
Pr (Psig) 3720.8 Qo
Pr (Psia) 3735.5 Lapisan
T (F) 165.25

Data Grafik Dry Gas Out


Air 320 lb/mmscf Pick Rate Glycol
Separator (443 psi)36 lb/mmscf

Dehydrator
30.9375 gpm Lapisan

30.9375
essure (psi)
1200 1440
3 3.1
4.7 4.8
7.3 7.5
10.6 12.5
18 21
27 31.7
38 41
50 54
63 68
78 84
94 102
110 123
450 bopd

3 Asumsi
3 lb/mmscf Asumsi
Qo 45.7996 bopd
Kapasitas Tanki 91.5992 bbl
Tinggi Tanki 32.8 f
Diameter Tanki 5.554057 f
Jari2 Tangki 2.777028 f
Densitas Oil 36.0394 lb/cuf
VL 635.4101 cuf
Over Design 20 %
VT 794.2627 cuf

1 lb= 0.004 bbl


1 bbl = 250 lb
11449.9 lb Fluid Level f
22899.8 lb Full Volume Tanki 140.5775 bbl 23757.59 Liter
Partial Volume Tanki 70.28873 bbl

200.5593 lb/bbl
Qw 100 bwpd 35000
Kapasitas Tanki 200 bwpd 70000
Tinggi Tanki 31 f
Diameter Tanki 7.618659 f
Jari2 Tanki 3.80933 f
VL 1130 cuf
Fluid Level
Densitas Water 350 lb/bbl 1 gr/cc
Full Volume Tank 250 bbl 39750
Partial Volume Tank 1
VT 1412.5 cuf
safety factor 2
lb
lb

61.9469 lb/cuf
Liter
BIAYA FASPROD OZA FIELD (BASE CASE)

No Fasilitas Harga (USD) Jumlah Total Berat (lb/f)


1 Wellhead @5000 psi $12,000.00 4 $48,000.00
Manifold & Header $18,000.00 2 $36,000.00
2 @5000 psi
HP Separator Unit
Vertical (Capacity : 4 $6,000.00 1 $6,000.00
3 MMbbl/d)
4 Scrubber $10,000.00 1 $10,000.00
5 Centrifugal Pump $1,860.00 1 $1,860.00
6 Dehydrators $20,000.00 2 $40,000.00
7 Pipeline 8.625" $675.00 $29,700.00 44
8 Pipeline 6.625" $650.00 $20,800.00 32
Pipeline 5.5" $625.00 $10,625.00 17
9 Pipeline 4.5" $600.00 $6,600.00 11
10 compressor $50,000.00 1 $50,000.00
11 storage tank $10,000.00 2 $20,000.00
12 shipping pump $300.00 4 $300.00
13 injection pump $2,206.00 4 $8,824.00
14 flare pit $2,000.00 1 $2,000.00
15 Free Water Knock Out $60,000.00 1 $60,000.00
16 Demulsifier Agent $2.50 $1,102.31 441
17 Demulsifier $8,500.00 1

Water Production Tank $10,000.00 2 $20,000.00


18
Total Biaya Fasprod $371,811.31
Panjang Harga Per
(f) Berat (Ton) Ton

85800000

3.657422 1 $675.00
3.657422 1 $650.00
3.657422 1 $625.00
3.657422 1 $600.00
No. Description Type
1 Wellhead API 6A Wellhead & X-mas Tree for Oil and Gas 
2 Manifold Hi-Pro Distribution Manifold
3 Separator Vertical ZYQ1000
4 Scrubber Mikropul Wet Scrubbers
5 Centrifugal Pump Yonjou

6 Dehydrator ZYD-A-300
7 Pipeline API 5L ASTM A53 seamless steel pipe
8 Compressor Water-cooled 4-stroke Direct injection
9 Storage Tank OPCT
10 Shipping Pump AOBL
11 Injection Pump JYM5.0
12 Flare Pit Kurgankhimmash LLC Flare Separators
13 Water Production Tank GRP sectional SMC frp storage water tank
14 Free Water Knock Out HCS 30/100

15 Demulsifier ZJD-50 oil filtration machine


16 Demulsifier Agent CAS 9036-19-5 OP 21 Polyoxyethylene octylphenol ether OP21
Size
Flange sizes 13 5/8"
Inlet size 24", Flange Class 600, Outlet size 24"
inlet size 8", outlet size 8"
10"-60"
max calliber=150mm (6inch), max head= 85m (278.8f)

1900x1200x1900 mm
OD= 4.5",5.5",6.625",8.625" , L=12m
4600mm*1950mm*2600mm
consument demand
caliber 40-1.5"/ 50-2"/ 75-3"
plunger diameter 160 mm
250 f
0.5*0.5m, 1*1m, 1*0.5m
7.6×2.2×2.4m

1.7m*1.3m*1.8m
purity 85%
Capacity Qty Comments
maximum pressure 5000 psi 1
maximum pressure 5000 psi 1

Pressure drop 2.5-15 kPa, Approximate Liquid Requirement 8-15 gpm


Qpump=4.5-400m³/h(19.8-1760US.GPM), max pressure 0.85Mpa (8.5bar)
Qrate=18000 bbl, work pressure=
≤0.3Mpa, work vacuum=-0.08 ~ -0.099 Mpa

max 40bar 600psi


10-16000L
power (Hp) 0.05-0.5HP /01-1HP /02-2HP
max pressure 1.5 Mpa, 16000 L/H
4 ; 25 ; 60 ; 140 m3
1000L-20.000L
liquid rate 300 m3/day

Working Pressure 0.5 Mpa


Consument Demand