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INTERFACE F

MEDIUM VOLTAGE SEPARABLE


CONNECTORS AND BUSHINGS
CATALOGUE 2017
NEXANS NETWORK SOLUTIONS DIV. EUROMOLD

COMPANY PRESENTATION

EUROMOLD International standards Laboratory accreditation


Euromold is the leading All our products meet the Since June 2000, Euromold’s
European specialised designer, International standards like independent ELAB laboratory
manufacturer and distributor of CENELEC HD 629.1, CENELEC EN obtained the BELAC accreditation
prefabricated cable accessories 50180, IEC 60137, IEC 60502- no.144-TEST conform with
for medium voltage energy 4… or country specifications. the European standards for
distribution. Euromold provides a Official certificates, CESI, KEMA, laboratories ISO 17025 for
complete range of accessories for ATEX… prove the conformity of electrical testing of low and
underground cables: premoulded our products. Long duration tests medium voltage cable accessories
EPDM rubber connectors for of existing or new products are according to the international
cables and epoxy bushings for continuously performed in our test standards EN 50393, IEC 60502-
transformers and switchgear, as fields. 4, IEC 61442 and HD 629.
well as a large range of cold-
shrinkable terminations and joints
from 12 to 42 kV.
Euromold is also the manufacturer
of electrical components for the
high voltage accessories of the
Nexans group.

ISO 9001 Certificate


Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.

While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility
can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or
modify the characteristics of its products described in this catalogue as standards and technology evolve.
SEPARABLE CONNECTORS AND BUSHINGS
INTERFACE F

TABLE OF CONTENTS INTERFACE F1, F2 & F3


909TB - tee connector Dimensions according to European
909PB - coupling connector CENELEC EN 50180 and 50181
944TB - tee connector (in mm).
900AR-1 - equipment bushing
900AR-2 - equipment bushing
900AR-3 - equipment bushing
900AR-4 - equipment bushing
Accessories
Possible arrangements

Dia. 86.8±0.2

Dia. 64±0.2

Dia. D

M16 x 2 - 6H
0
1.5 -0.5
Voltage Current
Interface Dia. D
Um Ir
type (mm)
(kV) (A)
29
F1 36 2500 50 min

F2 52 630 22 min

F3 52 1250 32

110.5±0.2

In mm.

05/2017 3
(K)(M)(P)909TB INTERFACE F
TEE CONNECTOR

APPLICATION TECHNICAL
Separable tee shape connector CHARACTERISTICS
(bolted type) designed to connect • The thick conductive EPDM jacket
polymeric insulated cable provides a total safe to touch
to equipment (transformers, screen which ensures safety for
switchgear, motors, ...). personnel.
Also connects cable to cable when • Each separable connector is
using the appropriate mating tested for AC withstand and
parts. partial discharge prior to leaving
the factory.

DESIGN 250 mm

Separable connector
comprising:
6/10 (12) kV
1. Conductive EPDM insert.
6.35/11 (12) kV
2. Conductive EPDM jacket. 8.7/15 (17.5) kV
3. Insulating EPDM layer 12/20 (24) kV
moulded between the insert 4 9 8 12.7/22 (24) kV
and the jacket. 5 18/30 (36) kV
4. Type F - interface, as 3 6 19/33 (36) kV
described by CENELEC EN 1
20.8/36 (42) kV
50180 and 50181.
2
5. Conductor contact.
6. Basic insulating plug. 445 mm Up to 42 kV - 2500 A
7. Cable reducer. 3
8. Conductive rubber cap.
7
9. Stud+nut+washer.
10. Earthing lead. 10

The screen break design


enables cable outer sheath
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 909TB separable connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current


Conductor sizes (mm2)
connector Um Ir (A)
type (kV) min max
909TB/G 12 630 -1250 - 2500 500 1200
K909TB/G 24 630 -1250 - 2500 400 1200
M909TB/G 36 630 -1250 - 2500 240 1200
P909TB/G 42 630 -1250 240 1200 05/2017

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The kit also comprises silicone grease, field
KIT CONTENTS control mastic, gloves, roll adhesive tape,
The complete (K)(M)(P)909TB/G installation instructions and crimp chart.
tee connector kit comprises the
following components:

Conductor (K)(M)(P)909TB/G-S-
contact W-X
900TMBC-X connector kit

Basic insulating
Conductor plug
Connector housing Stud+nut+ contact (K)(M)(P)900BIPA Cable reducer
(K)(M)(P)909BT/G washer 900TBC-X + rubber cap 911CA-W

ORDERING INSTRUCTIONS TABLE W


To order the tee connector, select
Ordering Dia. over core insulation (mm)
the ordering part number which
part number min max
gives the best centring of the core
insulation diameter and substitute 909TB/G-S-32-X 35 43
X using table X, according to the 909TB/G-S-37-X 40 48
909TB/G-S-43-X 46 54
conductor size and type.
909TB/G-S-50-X 53 59
Add a 'K' for use up to 24 kV, add 909TB/G-S-53-X 56 62
an 'M' for use up to 36 kV, add a 'P' 909TB/G-S-56-X 59 65
for use up to 42 kV. 909TB/G-S-59-X 62 68

EXAMPLE: TABLE X
The copper wire screened cable
is 36 kV, 1000 mm2 stranded Aluminium and Copper
Conduc- Aluminium conductor
aluminium with a diameter over copper conductor conductor
tor sizes
core insulation of 52 mm. (mm2) Deep DIN DIN
Order M909TB/G-S-43-1000AL1 Bolted
indent hexagonal hexagonal
tee connector kit. 240 240AL1 240AL2 240CU2
240.300UN5
300 300AL1 300AL2 300CU2
400 400AL1 400AL2 400CU2
500 500AL1 500AL2 400.630UN5 500CU2
630 630AL1 630AL2 630CU2
800 800AL1 - 800CU2
800.1000UN5
1000 1000AL1 - 1000CU2
1200 1200AL1 - On request -

1250 A
2500 A
For use with For applications For use with For use in potentially Components can be When installed on an
copper tape outdoors and in other cable types. explosive atmospheres ordered individually. appropriate equipment
screened cables. humid climate. Please contact our (for 12 kV max). bushing:
Order: Kit MT. Order: +MWS. representative. Add -/ATEX to part number. 2500 A in dual cable
arrangement 5
(K)(M)(P)909PB INTERFACE F
COUPLING CONNECTOR

APPLICATION TECHNICAL
Separable coupling connector CHARACTERISTICS
(bolted type) for dual cable • The thick conductive EPDM jacket
arrangement. It has been provides a total safe to touch
designed to be used with screen which ensures safety for
909TB separable tee connectors. personnel.
• Each separable connector is
tested for AC withstand and
partial discharge prior to leaving
the factory.

DESIGN 425 mm

Separable connector
comprising: 6/10 (12) kV
1. Conductive EPDM insert. 6.35/11 (12) kV
2. Conductive EPDM jacket. 8 8.7/15 (17.5) kV
3. Insulating EPDM layer 4 9 6
5
12/20 (24) kV
moulded between the insert 2
12.7/22 (24) kV
and the jacket. 1
18/30 (36) kV
4. Interface to fit 909TB. 19/33 (36) kV
5. Conductor contact. 445 mm
3
909PB
coupling connector 20.8/36 (42) kV
6. Basic insulating plug. 7
7. Cable reducer.
8. Conductive rubber cap. 909TB
connector
Up to 42 kV - 2500 A
9. Stud+nut+washer.
10. Earthing lead.
10
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 909PB separable connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current


Conductor sizes (mm2)
connector Um Ir (A)
type (kV) min max
909PB/G 12 630 -1250 - 2500 500 1200
K909PB/G 24 630 -1250 - 2500 400 1200
M909PB/G 36 630 -1250 - 2500 240 1200
P909PB/G 42 630 -1250 240 1200
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KIT CONTENTS The kit also comprises silicone grease, field
control mastic, gloves, roll adhesive tape,
The complete (K)(M)(P)909PB/G installation instructions and crimp chart.
tee connector kit comprises the
following components:

(K)(M)(P)909PB/G-S-
W-X
connector kit

Connector housing Stud+rod Conductor contact Cable reducer


(K)(M)(P)909PB/G 900T(M)BC-X 911CA-W

ORDERING INSTRUCTIONS TABLE W


To order the tee connector, select
Ordering Dia. over core insulation (mm)
the ordering part number which
part number min max
gives the best centring of the core
insulation diameter and substitute 909PB/G-S-32-X 35 43
909PB/G-S-37-X 40 48
X using table X, according to the
909PB/G-S-43-X 46 54
conductor size and type. 909PB/G-S-50-X 53 59
Add a 'K' for use up to 24 kV, add 909PB/G-S-53-X 56 62
an 'M' for use up to 36 kV, add a 'P' 909PB/G-S-56-X 59 65
for use up to 42 kV. 909PB/G-S-59-X 62 68

EXAMPLE: TABLE X
The copper wire screened cable
is 36 kV, 1000 mm2 stranded
Aluminium and Copper
aluminium with a diameter over Conduc- Aluminium conductor
copper conductor conductor
tor sizes
core insulation of 52 mm.
(mm2) Deep DIN DIN
Order M909PB/G-S-43-1000AL1 Bolted
indent hexagonal hexagonal
tee connector kit. 240 240AL1 240AL2 240CU2
240.300UN5
300 300AL1 300AL2 300CU2
400 400AL1 400AL2 400CU2
500 500AL1 500AL2 400.630UN5 500CU2
630 630AL1 630AL2 630CU2
800 800AL1 - 800CU2
800.1000UN5
1000 1000AL1 - 1000CU2
1200 1200AL1 - On request -

1250 A
2500 A
For use with For use in potentially For use with For applications Components can be When installed on an
copper tape explosive atmospheres other cable types. outdoors and in ordered individually. appropriate equipment
screened cables. (for 12 kV max). Please contact our humid climate. bushing:
Order: Kit MT. Add -/ATEX to part number. representative. Order: +MWS. 2500 A in dual cable
arrangement 7
944TB INTERFACE F
TEE CONNECTOR

APPLICATION TECHNICAL
Separable tee shape connector CHARACTERISTICS
designed to connect polymeric • The thick conductive EPDM jacket
insulated cable to equipment provides a total safe to touch
(transformers, switchgear, motors, screen which ensures safety for
...). personnel.
Also connects cable to cable when • Each separable connector is
using the appropriate mating tested for AC withstand and
parts. partial discharge prior to leaving
the factory.

DESIGN Interface F 255 mm


220 mm
Interface C
Separable connector
comprising:
1. Conductive EPDM insert. 6/10 (12) kV
2. Conductive EPDM jacket. 6.35/11 (12) kV
3. Insulating EPDM layer 8.7/15 (17.5) kV
moulded between the insert 4 6 12/20 (24) kV
and the jacket. 12.7/22 (24) kV
5 8 9
4. Type F interface as
described by CENELEC 1
18/30 (36) kV
EN 50180 and 50181.
382 mm
2
20.8/36 (42) kV
327 mm
5. Conductor connector.
3
6. Clamping screw.
7. Cable reducer. Up to 42 kV - 2500 A
8. Basic insulating plug (with
VD point), type C interface
as described by CENELEC
EN 50180 and 50181.
9. Conductive rubber cap. 10
10. Earthing lead.
The screen break design 7

enables cable outer sheath


testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 944TB/G separable
connector meets the test
requirements of CENELEC HD
629.1.

Separable Voltage Current Conductor sizes (mm2)


connector Um Ir
type (kV) (A) min max
944TB/G 12 2500 95 800
K944TB/G 24 2500 95 800
M944TB/G 36 2500 95 800
P944TB/G 42 1250 95 800 05/2017

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KIT CONTENTS The kit also comprises lubricant, wipers,
installation instructions and crimp chart.
The complete tee connector
kit comprises the following
components:

Conductor
contact
900TMBC-X (K)(M)(P)944TB/G-W-X
connector kit

Connector housing Clamping Conductor Basic Cable reducer


(K)(M)(P)944BT/G screw contact insulating plug 611CA-W
400TCS 900TBC-X (K)(M)(P)400BIPA +
rubber cap

ORDERING INSTRUCTIONS TABLE W


To order the tee connector, select
the ordering part number which Ordering Dia. over core insulation (mm)
gives you the best centring of your part number min max
core insulation diameter and sub- 944TB/G-15-X 16.0 22.0
stitute X using table X, according 944TB/G-19-X 20.0 26.5
to your conductor size and type. 944TB/G-22-X 23.5 31.0
Add a 'K' for use up to 24 kV, add 944TB/G-27-X 28.5 37.5
an 'M' for use up to 36 kV, 944TB/G-32-X 34.0 42.5
add a 'P' for use up to 42 kV. 944TB/G-37-X 39.0 48.5
944TB/G-43-X 45.5 56.0

TABLE X

Aluminium and
Copper
Aluminium conductor copper
Conductor conductor
EXAMPLE: conductor
sizes (mm2)
The copper wire screened cable DIN Deep DIN
Bolted
is 24 kV, 630 mm2 stranded hexagonal indent hexagonal
95.150UN5

aluminium with a diameter over 95 95AL2 95AL1 95CU2


core insulation of 44.0 mm.
95.240UN5

120 120AL2 120AL1 120CU2


Order a K944TB/G-37-
120.300UN5

150 150AL2 150AL1 150CU2


630AL2 tee connector kit. 185 185AL2 185AL1 185CU2
185.400UN5

240 240AL2 240AL1 240CU2


300 300AL2 300AL1 300CU2
400.630UN5

400 400AL2 400AL1 400CU2


500 500AL2 500AL1 500CU2
630 630AL2 630AL1 630CU2
800 - - 800CU2

For use with For use with Alupe or For use with fabric tape For use with For applications Components can be
copper tape C 33-226 cables. (graphite) screened cables. other cable types. outdoors and in ordered individually.
screened cables. Please contact our Order additional Please contact our humid climate.
Order: Kit MT. representative. semi-conductive tape representative. Order: +MWS.
(type TSC). 9
900AR-1/900AR-2/900AR-3/900AR-4 INTERFACE F
EQUIPMENT BUSHING

APPLICATION TECHNICAL
For use in equipment, typically CHARACTERISTICS
for transformers, switchgear, Each bushing is tested for
capacitors... AC withstand and partial
discharge prior to leaving
the factory.

SPECIFICATIONS AND
STANDARDS 110.5
6/10 (12) kV
The bolted type equipment 6.35/11 (12) kV
bushings 900AR-X are moulded 8.7/15 (17.5) kV
epoxy insulated parts and meet 12/20 (24) kV
the requirements of CENELEC EN gasket 35 12.7/22 (24) kV
50180 and IEC 60137. 18/30 (36) kV
19/33 (36) kV
Dia. 110+50
A
20.8/36 (42) kV

ORDERING INSTRUCTIONS B Up to 42 kV - 2500 A


Minimum oil level:
To order the equipment bushing, -12 kV: 40 mm
-24 kV: 50 mm
specify the type. -36 kV: 75 mm
-42 kV: 120 mm
Dia. C
Add a 'K' for use up to 24 kV, add
an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
40
The bushings can be supplied
with an earth jumper (/J) or an M16
Dia. 100 at sharp
earth plate (/GS). This earth
Dia. 150
connection must be specified
when ordering.
In mm.
E.g. 900AR-4/GS.

Equipment Voltage Current Dimensions (mm)


Interface
bushing Um Ir
type
type (kV) (A) A B Dia. C
900AR-1 F3 42 1250 364 175 32
900AR-2 F2 42 630 364 175 25
900AR-3 F1 36 2500 364 175 50
900AR-4 F1 36 2500 259 70 50

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FIXINGS FOR EQUIPMENT BUSHINGS
900AR-X/GS BUSHING 900AR-X/J BUSHING

bushing interface

fixing studs

fixing flange

NF C 52-053
claw clamp EN50180-3
400/630 series stud clamp

equipment

sealing gasket

equipment
connection

earth
plate earth
jumper

BUSHING CLAMPING KIT BUSHING CLAMPING KIT


To order the bushing clamping kit, To order the bushing clamping
according to NF C 52-053 kit with DIN style fixing flange,
standards, simply specify KBC- simply specify KBCDS-400.
NF-400. Contents: - 1 x fixing flange
DIN style
Contents: - 4 x claw clamp NF400
- 6 x stud clamp
- 1 x sealing gasket.
EN50180-3
- 1 x sealing gasket.
FIXING DIMENSIONS
STANDARDS NF C 52-053 FIXING DIMENSIONS
French standards.

M12
M10 or
M12

Min. 60
Min. 55 Max. 30
Max. 25

6 fixing Dia. 110+50


4 fixing Dia. 110+50 studs Dia. 171
11
studs Dia. 171

In mm.
ACCESSORIES INTERFACE F

APPLICATION TECHNICAL 6/10 (12) kV


For use with connectors and CHARACTERISTICS 6.35/11 (12) kV
bushings with an interface F as All these products, except the 8.7/15 (17.5) kV
described by CENELEC EN 50180 earthing plugs, are tested for 12/20 (24) kV
and 50181. AC withstand and partial 12.7/22 (24) kV
discharge prior to leaving 18/30 (36) kV
the factory. 19/33 (36) kV
20.8/36 (42) kV
Up to 42 kV

900DR-B/G ORDERING INSTRUCTIONS


DEAD-END RECEPTACLE Order
Fits over a bushing with a type F 900DR-B/G for 12 kV,
interface to provide 'dead-end' K900DR-B/G for 24 kV,
facility. The dead-end receptacle M900DR-B/G for 36 kV or
is supplied with an earth lead. P900DR-B/G for 42 kV
applications.

900SOP-B ORDERING INSTRUCTIONS


STAND-OFF PLUG Order
Is designed to support and 900SOP-B for 12 kV,
'dead-end' connectors with a type K900SOP-B for 24 kV,
F interface when removed from M900SOP-B for 36 kV or
equipment. P900SOP-B for 42 kV
applications.

900GP-B ORDERING INSTRUCTIONS


EARTHING PLUG Order
Is designed to support and earth 900GP-B for 12, 24, 36 or
connectors with a type F interface 42 kV applications.
when removed from equipment.
Order
900GP-SBT for a version with a
straight ball terminal.

05/2017

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900BE/G ORDERING INSTRUCTIONS
BUSHING EXTENDER Order
Provides an extension piece to 900BE/G for 12 kV,
allow cables to stand away from K900BE/G for 24 kV
equipment. Is used inconjunction M900BE/G for 36 kV or
with the 400CP, 440CP or 440PB. P900BE/G for 42 kV
The bushing extender is supplied applications.
with an earth lead. Note: Delivered with stud/
nut/washer.

13
POSSIBLE ARRANGEMENTS

909TB/G 909TBM/G-P2
Single cable arrangement. Dual cable arrangement.

250 425
150 max. 325 max.

basic
insulating 909PB
plug coupling
connector

909TB
tee connector
909TB
tee connector

909TB/G+900BE/G

425
325 max.

909PB
coupling
900BE
connector
tee connector

05/2017
In mm.
14
944TB/G 944TBM/G-P2
Single cable arrangement. Dual cable arrangement.
Order 944TB/G for 12 kV, Order 944TBM/G-P2 for 12 kV,
K944TB/G for 24 kV, M944TB/G K944TBM/G-P2 for 24 kV,
for 36 kV or P944TB/G for 42 kV M944TBM/G-P2 for 36 kV or
applications. P944TBM/G-P2 for 42 kV
applications.
255 410

400BIPA
basic
insulating 440PB
plug coupling
connector
944TB
tee connector
944TB
tee connector

110 110 155

944TB/G-P2 500
Dual cable arrangement.
Order 944TB/G-P2 for 12 kV,
K944TB/G-P2 for 24 kV, M944TB/
G-P2 for 36 kV or
P944TB/G-P2 for 42 kV 400BIPA
applications. 440CP basic
connecting insulating
plug plug

440TB
tee connector

944TB
tee connector

110 245

In mm.

15
NOTES

05/2017

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Nexans Network Solutions N.V. - Div. Euromold
Zuid III, Industrielaan 12, B-9320 Erembodegem
Tel.: +32(0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be

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05/2017