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Science and Technology for the Built Environment

ISSN: 2374-4731 (Print) 2374-474X (Online) Journal homepage: https://www.tandfonline.com/loi/uhvc21

Supermarket system characteristics and operating


faults (RP-1615)

Alireza Behfar, David Yuill & Yuebin Yu

To cite this article: Alireza Behfar, David Yuill & Yuebin Yu (2018) Supermarket system
characteristics and operating faults (RP-1615), Science and Technology for the Built Environment,
24:10, 1104-1113, DOI: 10.1080/23744731.2018.1479614

To link to this article: https://doi.org/10.1080/23744731.2018.1479614

© 2018 ASHRAE

Accepted author version posted online: 19


Jun 2018.
Published online: 21 Nov 2018.

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Science and Technology for the Built Environment (2018) 24, 1104–1113
Copyright # 2018 ASHRAE.
ISSN: 2374-4731 print / 2374-474X online
DOI: 10.1080/23744731.2018.1479614

Supermarket system characteristics and operating faults


(RP-1615)
ALIREZA BEHFAR, DAVID YUILL, and YUEBIN YU
University of Nebraska–Lincoln, The Charles W Durham School of Architectural Engineering and Construction, 1110 S. 67th St.,
Omaha, NE, USA

Supermarkets undergo various types of operating faults that can require costly preventive maintenance, service, and repairs. Because
supermarkets are growing in number and in the variety of system types and characteristics, information about common faults and
equipment is essential prior to investing effort on the development of new fault detection and diagnostics (FDD) methods or other
improvements to system design and operation. A study was conducted to investigate supermarket equipment characteristics, such as
the prevalence of central vs. distributed systems, condenser types, control strategies, and common operating faults such as refrigerant
leakage, failed evaporator or condenser fans, failed compressors, etc. The data come from four sources: expert surveys, facility
management system messages, service calls, and service records. Some of the results of the study are that centralized direct expansion
systems with on/off compressor capacity control strategy and air-cooled condensers are the most common system types and
refrigerant charge problems are the most common source of equipment failure. Case-related problems, in aggregate, are the most
frequently occurring faults in supermarkets.

Introduction Consulting (2005). Because of this leakage, supermarkets


have significant direct and indirect emission rates in addition
Supermarkets are one of the most energy-intensive types of to the energy-related impacts (James and James 2010; Beshr
commercial buildings, with the refrigeration systems et al. 2015; Islam et al. 2017). Recently, more restrictive
accounting for about 43% of the total supermarket electricity regulations have been established in the United States and
usage (EnergyStar 2008), the largest fraction among the Europe regarding leak repair and inspections in stores and
energy-consuming systems. A typical store contains thou- owners were encouraged to use advanced monitoring equip-
sands of pounds of refrigerant charge (ICF Consulting ment (European Parliament 2014; EPA 2016).
2005). A considerable portion of the charge is released to Recent research on supermarket systems has largely
the atmosphere, due to leakage in the refrigeration piping, focused on refrigerants, because of their potential to cause
valves, and joints (Francis et al. 2017). The annual leakage environmental damage. Koronaki et al. (2012) reviewed the
rate has been estimated in the range of 15%–20% by status of refrigerant leakage in refrigerating systems in sev-
Assawamartbunlue and Brandemuehl (2006) to 25% by ICF eral European countries including leakage rates and the level
of compliance with existing legislations. A survey of 81 sys-
tems by Koronaki et al. (2012) showed several important
Received November 1, 2017; accepted May 2, 2018 factors contributing to the refrigerant leakage problem,
Alireza Behfar, PE, LEED AP, Student Member ASHRAE, is including poor service and maintenance and lack of skill of
a PhD candidate. David Yuill, PhD, PE, Member ASHRAE, is the technicians. An important conclusion of that paper is
an Assistant Professor. Yuebin Yu, PhD, PE, Associate that there is a general lack of data about the status of
Member ASHRAE, is an Assistant Professor. refrigeration emissions in some European countries. Francis
Corresponding author e-mail: abehfar@unomaha.edu et al. (2017) used 1464 leakage maintenance records in the
Color versions of one or more of the figures in the article can
UK to analyze causes and locations of the leakage in stores
be found online at www.tandfonline.com/uhvc.
This is an Open Access article distributed under the terms of the and found that the most common causes of refrigerant leaks
Creative Commons Attribution-NonCommercial-NoDerivatives are pipe or joint failure and leaking seals/glands/cores in
License (http://creativecommons.org/licenses/by-nc-nd/4.0/), which compressor racks and liquid lines. Cardoso et al. (2017) sur-
permits non-commercial re-use, distribution, and reproduction in veyed 148 companies, gathering information about existing
any medium, provided the original work is properly cited, and is refrigerant types in the Portuguese food industry and pos-
not altered, transformed, or built upon in any way. sible replacements for R404A and R22, the two most
Volume 24, Number 10, October 2018 1105

commonly used refrigerants. Sawalha et al. (2017) collected


field measurement data to compare the performance of CO2
and hydrofluorocarbon systems. Information about the use of
advanced supermarket technologies, such as variable cap-
acity compressors, high-efficiency fan motors, floating head
pressure controls, and demand defrost was collected in
Klemick et al. (2015) from representatives from 44 super-
market companies in the United States.
In the United States, there are about 200,000 grocery
stores (US Department of Energy 2012). There is a signifi-
cant variety in the types of systems, components, and control
strategies used in the supermarket industry (ASHRAE 2015).
Some evidence in the literature of this variety is that system
layouts used for supermarket energy modeling vary signifi- Fig. 1. Information collection methods and categories.
cantly among energy models (Mota-Babiloni et al. 2015).
Typical supermarket refrigeration system layout and charac-
teristics can be found in Behfar, Yuill, and Yu (2017). the occurring faults in building systems are now about two
Several recent studies focus on the use of the CO2 refriger- decades or more old (International Energy Agency 1996;
ant in supermarket systems. Karampour and Sawalha (2015) Breuker and Braun 1998; Comstock and Braun 1999).
identified several design features and energy saving strat- Therefore, it is necessary to collect technical information
egies, such as flooded evaporation and two-stage heat recov- about characteristics of the supermarket equipment and
ery, that result in the best transcritical CO2 system systems. This was a key objective in ASHRAE RP-1615
performance. In another study, Pardinas et al. (2018) investi- (Behfar, Yu, and Yuill 2017).
gated new configurations for transcritical CO2 systems with The information collection methods used in the literature
parallel compressor arrangements. Beghi et al. (2017) inves- to identify common system types and operating faults can be
tigated the use of a machine learning technique for supervis- classified into three groups, as presented in Figure 1 expert
ory control of a CO2 booster system, such as determining surveys, advisory messages, and service calls. An advisory
the sequence of the suction pressure set-points for maximum message is a message that is generated by an automated
performance. (controller) system, such as a building automation system.
Depending on the system types present, supermarkets Facility management systems typically create alarms when
undergo various faults in components and systems. A devi- monitored equipment is operating outside a normal range.
ation of a characteristic property of a system or component Such alarm data have been used directly for FDD purposes.
from its normal operating state is defined as a fault For example, Taylor and Corne (2002) used comparisons of
(Isermann 2011). Early detection and diagnosis of faults can alarm data from a central monitoring system and 240 service
prevent energy waste, costly system damage, and food loss records related to refrigerant leaks to predict the possibility
in supermarkets (Dibowski et al. 2016). In recent years, sev- of refrigerant losses in the system. A service call is a phys-
eral fault detection and diagnostics (FDD) methods or per- ical visit by a technician in response to a service request
formance monitoring tools for supermarkets have been from a customer. The request may have been via an actual
developed for the whole-building level (Datta et al. 1997; phone call, via a routine maintenance visit, or from an
Dong et al. 2013; Mavromatidis et al. 2013; O’Neill et al. automated alarm system. A collection of such information
2014; Acha et al. 2016), system level (Srinivasan et al. is beneficial from the design point of view (ASHRAE 2015)
2015), and component level (Yang et al. 2011a, 2011b; as well as FDD studies (Behfar Yu, and Yuill 2017).
O’Neill and Narayanan 2014; Janecke et al. 2017) that show However, this information is spread among different entities
strong potential to determine the state of equipment or or individuals, rather than being concentrated in one place
prevent energy waste. However, supermarket FDD is still in or reference (International Energy Agency 1996; Klemick
early stages of development, and FDD methods need to be et al. 2015).
further developed to facilitate wide-scale deployment The current article focuses on the collection of informa-
(Behfar, Yuill, and Yu 2017). The comprehensiveness of tion about typical equipment and operating faults in super-
the FDD method to handle important faults, the reliability markets from the three sources presented in Figure 1.
of the method (considering false alarm, missed detection, or These different sources provide different types of informa-
misdiagnosis), and its ability to consider interactions and tion—from quantitative to qualitative, from opinion-based
interconnecting effects of systems are some of the important assessments to large samples, and from detailed to gen-
considerations in the development of new FDD methods. eral—that together can form a more complete picture than
Because fault symptoms can vary among different system any single information collection method. The goal is to
types or different control sequences, an FDD method that is provide a broad insight and a comprehensive view of the
developed for a specific system type may not be adaptable most important types of equipment and types of faults in a
to others (Wichman and Braun 2009; Behfar, Yuill, and Yu comparable setting, to facilitate the development of new
2017). Most of the available sources with information about FDD methods in supermarket applications. This study
1106 Science and Technology for the Built Environment

identifies the most beneficial targets for FDD, with regard Store advisory messages
to components and system types, frequent faults, and repair
With the growing number of installed sensors in supermar-
costs. In the following sections of this article, the informa- kets, the diagnostic system of a modern store’s facility man-
tion collected from each of these sources is presented agement system detects many incidents and produces
graphically and explained. Finally, typical supermarket advisory messages at different priority levels (Emerson
system types and operating faults are summarized and the 2013). An advisory message is produced when a controlled
use of this information in the development of new FDD variable exceeds one of its high or low limits or a connec-
methods is outlined. tion is lost altogether. Advisory messages consist of notices,
alarms, and failures. Alarms are high-priority warnings that
require prompt attention. Notices are low-priority messages
Methodologies that may not need immediate repair. A failure advisory mes-
sage refers to a failure in the system, such as an open sen-
To identify the most beneficial applications for FDD in sor, a lost connection, or a broken fan motor.
supermarkets, information about typical system types and
faults needs to be considered. Three information collection Service calls and records
approaches are used in this study: expert surveys, advisory
Consulting companies that service supermarket systems
messages, and service calls. Expert surveys provide informa-
receive many service calls from stores. These service calls
tion about both operating faults and system types that are
could be generated automatically from store advisory mes-
commonly deployed, by including questions from both cate- sages or could be a request via a phone call, text message,
gories. Store advisory messages and service calls and records or online scheduler. A service call may become a work order
provide information about operating faults only. To develop for technicians prior to service and is a service record after
the most comprehensive characterizations of current systems the service visit is completed. The collection of service calls
and faults, the current article presents results from all three over time, and for a large number of stores, results in large
information collection approaches. This section describes the databases of service requests. Analyses of such databases
data types and the associated nomenclature. can reveal valuable information about common faults in
stores. Some of the frequently occurring problems in stores,
such as case water leakage, are not detected by the stores’
Expert survey diagnostic systems and therefore no advisory message can
An online questionnaire with grid-type and multiple-choice be produced. These kinds of faults are reported by the store
questions was designed and distributed to professionals in staff or are noticed by visiting technicians.
the supermarket industry, including engineers from major
manufacturers, supermarket technicians, refrigeration system
educators, and facility managers. The questionnaire contains
Results
questions about heating, ventilation, and air conditioning
In this section, results of the collected information from the
(HVAC) and refrigeration system types, common operating
three industry sources are presented and explained. Figures 2
faults, and which are the costliest repairs in systems. It is an to 4 use stacked bar charts to show the results of the survey
opinion-based survey. In the questionnaire, respondents are about supermarket system characteristics, common operating
asked to estimate the portion of all stores that use a particu- faults, and most costly repairs. Each segment of a bar for a
lar system type or the percentage of equipment failures that question shows the percentage of the responses to an answer
are due to a particular fault, for example, rather than report- category. Answer categories in Figures 2 and 3 consist of per-
ing answers for a single store. More than 200 emails and centage breakdowns of “More than 75%”; “50 to 75%”; “25
professional network messages with the survey link were to 50%”; “Less than 25%”; and “None.” Average values, A,
sent to qualified contacts in about a 12-month period that of these breakdowns for each question are shown on the right
resulted in 36 participants (one participant answered the sur- sides of Figures 2 and 3 and are calculated by using the
vey twice). Persons with sufficient and appropriate expertise weighted mean for each category, with the following equation:
were identified and persuaded to fill out our questionnaire
A ¼ 87:5SMorethan 75% þ 62:5S50 to 75% þ 37:5S25 to50%
by providing a monetary incentive. Some professionals were (1)
reluctant to participate in the survey because they wanted to þ 12:5SLess than 25% ;
avoid providing propriety information of their companies or where S is the percentage of responses in a segment of a bar.
helping their industry competitors in any way. Not all of the There are different ways to interpret the results that may
respondents answered all of the questions in the survey, so lead to different conclusions. One way is to consider the
the number of responses for a given question varies between greatest consensus among participants on a lower limit in a
26 and 35. Respondents were located in 18 different states category. For example, among 30 respondents, if 12 answer
in the United States that represent a wide range of climatic “More than 75%” and 7 answer “50 to 75%,” we can con-
zones. A complete questionnaire of this survey can be found clude that the question applies to more than 50% of stores.
in Behfar, Yu, and Yuill (2017). A second way is to select the answer category with the
Volume 24, Number 10, October 2018 1107

Fig. 2. Supermarket typical systems and characteristics: percentage of respondents answering each prevalence category, with weighted
average values on the right.

Fig. 3. Supermarket commonly occurring faults that lead to equipment failure, with weighted average values on the right.
1108 Science and Technology for the Built Environment

largest number of responses. In the above example, that The largest group of respondents indicated that 50%–75% of
would mean that the question applies to more than 75% of stores use rooftop units (RTUs) for space conditioning. The
stores. A third interpretation method, providing a discrete second largest group of respondents indicated that more than
value, uses the weighted average values that were calculated 75% of stores use RTUs.
from Equation 1. Other interpretations may also be possible.
For the results presented in Figure 2, the respondents
were asked: “What portion of stores use the following sys- The largest group of respondents indicated that less than
tem types?” Definitions were provided, so that there would 25% of stores use air handling units (AHUs) served by
be consistent interpretation among respondents. Most of the chillers. Following that, the second largest group of
questions address the refrigeration systems, with the last respondents indicated that 25%–50% of stores use AHUs
eight questions referring to the HVAC systems that provide served by chillers.
comfort conditioning to the occupied spaces. Most respondents indicated that less than 25% of stores use
For the data on equipment provided in Figure 2, the fol- air-source or water-source heat pumps.
lowing observations and conclusions can be drawn:
The largest group of respondents indicated that less than 25%
The most common refrigeration system type is centralized of stores use dehumidification units. The second largest group
direct expansion. Distributed and self-contained systems are indicated that 25%–50% of stores use dehumidification units.
the second and third most common system types, Single-duct or dual-duct variable air volume systems exist in
respectively. Indirect or secondary systems are the least less than 25% of stores, whereas more than 50% of stores
common system types. use single-duct constant air volume systems served by
Air-cooled condensers controlled by cycling fan motors on/ AHUs or RTUs.
off are the most common type of condenser unit and control Less than 25% of stores use fan coil units with a dedicated
strategy, respectively. Following that, air-cooled condensers outdoor air system system.
controlled by coil flooding are the second most common
condenser unit and control strategy type. Many respondents The online questionnaire also included questions with
agreed that the use of air-cooled or evaporative condensers results that do not fit the format of Figure 2. These asked
controlled by air throttling or bypassing is rare. which capacity control method for parallel compressors is
the most common and about types of defrosts used in
The results of the question about the head pressure control
medium and low temperature cases. Based on the responses,
strategy look very similar for the fixed and floating head
the most typical method for capacity control of parallel com-
pressure controls, with fixed head pressure controls being
pressors is on/off cycle control. A compressor unloader is
slightly more common. (In general, control strategy
the second most common control method to meet varying
questions are more difficult for some respondents to answer refrigeration loads. No respondent indicated that a continu-
than system-type questions, because control logic is not a ous slide valve is the most common method of cap-
physical entity to observe.) Fixed head pressure control acity control.
maintains a constant high-side pressure set-point throughout The most typical defrost type for medium-temperature
the year, whereas floating control adjusts the set-point based cabinets is off-cycle defrost. Electric defrost is the second
on the ambient temperature. most common option. Hot gas defrost is the least common
The most common refrigerant metering and control devices option for medium-temperature cabinet defrost. By far the
are mechanical valves. Most of the respondents indicated most common defrost type for low-temperature cabinets is
electric defrost. Hot gas defrost is the second, and distant,
that more than 75% of valves used in stores are mechanical
most common option. Off-cycle defrost was not mentioned
valves. Consistent with this result, most respondents
by any respondents for low-temperature cabinets.
indicated that electronically controlled electric valves
Section 2 of the questionnaire asked about faults and their
account for less than 25% of all valves.
impacts. Figure 3 shows the results of responses about which
faults are the most responsible for equipment failures. Based
The following results are the portions of stores that use on the weighted average values in Figure 3, refrigerant
the specified energy-saving strategies and equipment types, charge problems are considered the most responsible fault
based on the greatest consensus among responses and the for equipment failure. Oil problems are the second most
average values presented in Figure 2. common fault to cause equipment failure. Iced-up evaporator
or evaporator fouling and control system problems are the
For energy-saving strategies, more than 50% of stores use third and fourth causes of equipment failure, respectively.
liquid suction heat exchangers or subcoolers, electronically Case-related problems are spread among several differ-
commutated fan motors for the evaporators, and heat reclaim ent categories.
coils for service hot water, and less than 50% of stores use heat Finally, respondents were asked to choose the four
reclaim coils for space heating. Most stores do not use most costly faults to repair. The response statistics are
demand defrost. shown in Figure 4. Refrigerant charge problems are
Volume 24, Number 10, October 2018 1109

Fig. 4. Supermarket most costly repairs.

Fig. 5. Store alarm advisories.

considered the costliest fault to repair. Compressor prob- 2017 and show the comparative frequency of each category of
lems are the second costliest fault to repair. Oil problems diagnosed advisory. These advisories were automatically gen-
and condenser fan or fan motor problems have the third erated in the stores’ control systems with the alarm and fail
and fourth places after refrigerant charge and compres- classifications that are specific to a controller manufacturer
sor problems. (Emerson 2013). Each of the stores is a supermarket (not a
convenience store or boutique), with dozens of display cases
or cold rooms. They typically utilize centralized direct expan-
Store advisories
sion or distributed systems or a combination of these two sys-
Figures 5 and 6 show the frequencies of two advisory types: tems in a single store. One store has an indirect system with a
alarms and failures. They come from about 10,000 store advi- CO2 secondary loop. The information was collected on the
sories generated in 18 stores in the United States in 2016 and condition of anonymity for the stores.
1110 Science and Technology for the Built Environment

Fig. 6. Store failure advisories.

Figure 5 shows that the Case Temp Hi Limit Exceeded company in 2015. The total number of service calls is
alarm has by far the largest portion of the total store alarms 177,240, indicating that the sample covers a wide range of
(54% of total advisories). The figure has a scale break to more system types, equipment manufacturers, geographical loca-
clearly show the remaining categories’ comparative relevance. tions, and retailer chains. The top 12 classifications are
Low Liquid level is the second most frequent alarm. In Figure shown, representing 65% of all calls. The percentages in
6, the most frequent failure advisory is the Device Absent Figure 7 are calculated by dividing the number of calls in
from Network. That means that a controller or device has lost each category by the total number of service calls. The
its connection to the network. Failed Sensor or Bad Wiring is information was collected on the condition of anonymity for
the second most frequent advisory. Although many of the cate- the companies.
gories in Figures 5 and 6 are self-explanatory, the meaning of Figure 7 shows that Case Problems are the most frequent
some of them may not be immediately clear to the reader. cause of service calls, followed by Preventive Maintenance.
Therefore, we have reviewed manuals of the store controllers Case Problems could include or be caused by various types
and provided additional explanations for the less obvious cate- of faults. The Misc./Other classification is composed of calls
gories in the following sections. such as system/diagnostics tests, nonproductive tickets
The Alarm Limit Exceeded category contains alarms (safety, training, inventory, etc.), and unknown problems.
when an analog sensor or a suction group exceeds its high Further detail on the exact nature of the faults is not avail-
limit threshold (Emerson 2013). The System in Pump Down able in the dataset of Figure 7.
alarm refers to the pump-down strategy (Wirz 2009). In this However, the service records of one large store with 10
control strategy, when the refrigeration load is met, compres- distributed systems were analyzed to understand the occur-
sor racks continue to pump the refrigerant from the low side ring faults and issues in more detail. Figure 8 shows the
to the high side until the suction pressure falls below the results of more than 100 service records (each contains one
pump down set-point. In this way, the liquid level in the or more repairs) from 2013 and 2014 that are grouped into
receiver increases and compressors then shut down. Spill 13 categories. The horizontal axis in Figure 8 shows the per-
and Evacuate Level Exceeded refers to the level of leak centage of service records that contain a particular repair.
detected by the on-site refrigerant leak detection system, and Because some service records contain more than one service
they represent medium and large levels of leakage, respect- repair, the summation of these percentages adds up to more
ively (Emerson 2013). Occupied High Limit Exceeded refers than 100%. Seven out of 13 fault categories are problems
to an HVAC zone air temperature that exceeded its high that occurred in cases. Case-related problems collectively
limit during the occupied mode of operation (Emerson have the highest repair frequency at this store, which is con-
2013). VS Inverter Fail refers to a failure in a variable-speed sistent with the data from the store alarm advisories in
inverter (Emerson 2013). More information about each cat- Figure 5 and service calls in Figure 7.
egory can be found in the controller user manual book A considerable portion of the repairs is due to problems
(Emerson 2013). in Stand-Alone Units. This includes refrigerated preparation
tables, ice flakers, ice merchandisers, cold rails, etc. The
Other Problems category refers to other repairs or re-
Service calls
placements in components (not necessarily related to the
Figure 7 shows categories and percentages of service calls refrigeration system) such as a refrigerant line filter drier,
received by one or more large refrigeration system service hot cases, hot wells, soup wells, blocked or dirty
Volume 24, Number 10, October 2018 1111

Fig. 7. Classifications of service calls.

Fig. 8. Classifications of faults in store service records.

evaporators, and other system sensors. The Walk-In types of faults that are comparatively most important,
Problems classification refers to faults in walk-in coolers as opposed to studying the prevalence of a particular fault
and freezers. in supermarkets.
The Case Electronics or Temperature Setting Problems Based on the expert survey results, centralized direct
category refers to a faulty sensor or thermostat, bad setting, expansion systems with an on/off compressor capacity con-
lost connections, or electrical shorts. trol strategy and air-cooled condensers are the most common
system types, and refrigerant charge problems are the most
common source of equipment failure. In this survey, case-
Conclusion related problems were divided into more specific categories.
Based on the information from the advisory messages and
Information about typical supermarket equipment charac- service calls, case-related problems together are the most fre-
teristics and common operating faults was obtained from quently occurring faults in stores. System charge problems
three categories of industry-based data sources and the and problems in the compressor racks are the other most
results were presented and analyzed. The objective of the frequent faults in stores.
article was to present the information and data collected Because the expert survey was an opinion-based question-
in this study. The intent of the study was to help provide naire with a limited number of responses, the results are not
a broad foundation for expanded development of as reliable as a large, controlled direct observation study.
FDD methods, by showing the types of equipment and the However, wherever the expert survey results can be
1112 Science and Technology for the Built Environment

compared with the service records and store advisory data, Behfar, A., D.P. Yuill, and Y. Yu. 2017. Automated fault detection and
they agree quite well, suggesting that the results may gener- diagnosis methods for supermarket equipment (RP-1615). Science
ally be relied upon. and Technology for the Built Environment 23(8):1253–66.
Beshr, M., V. Aute, V. Sharma, O. Abdelaziz, B. Fricke, and R.
The service calls data do not provide a high degree of
Radermacher. 2015. A comparative study on the environmental
specific detail for the fault categorizations. To better under- impact of supermarket refrigeration systems using low
stand the operating faults in each category, we analyzed the GWP refrigerants. International Journal of Refrigeration 56:
service records from one large store in detail. This analysis 154–64.
showed that Case Evaporator Fan or Fan Motor Problems Breuker, M.S., and J.E. Braun. 1998. Common faults and their impacts
and Case Electronics or Temperature Setting Problems are for rooftop air conditioners. HVAC&R Research 4(3):303–18.
the first and second most frequent faults in display cases, Cardoso, B.J., F.B. Lamas, A.R. Gaspar, and J.B. Ribeiro. 2017.
Refrigerants used in the Portuguese food industry: Current status.
respectively. Case TXV Problems, Iced-Up Evaporator, and
International Journal of Refrigeration 83:60–74.
Water Leakage are third to fifth most frequent faults in Comstock, M.C., and J.E. Braun. 1999. Development of analysis tools
display cases, respectively. Lighting Faults and Defrost for the evaluation of fault detection and diagnostics for chillers.
Problems are the least frequent fault types in display cases. Report 1043-RP. Atlanta, GA: ASHRAE.
Datta, D., S.A. Tassou, and D. Marriott. 1997. Application of neural
networks for the prediction of the energy consumption in a
Nomenclature supermarket. Proceedings of the International Conference CLIMA
2000, Brussels, Belgium, August 29 to September 2, pp. 98–107.
A ¼ average Dibowski, H., O. Holub, and J. Rojicek. 2016. Knowledge-based fault
AHU ¼ air handling unit propagation in building automation systems. 2nd International
CO2 ¼ carbon dioxide Conference on Systems Informatics, Modelling and Simulation
(SIMS2016), Riga, Latvia, June 1–3.
FDD ¼ fault detection and diagnostics
Dong, B., M. Gorbounov, S. Yuan, T. Wu, A. Srivastav, T. Bailey, and
Misc ¼ miscellaneous Z. O’Neill. 2013. Integrated energy performance modeling for a
RTU ¼ rooftop unit retail store building. Building Simulation 6(3):283–95.
S ¼ segment Emerson. 2013. E2 Installation and Operation Manual for RX
TXV ¼ thermostatic expansion valve Refrigeration, BX HVAC, and CX Convenience Store Controllers.
VS ¼ variable speed Document No. 026-1610. Kennesaw, GA: Emerson Climate
Technologies.
EnergyStar. 2008. Energy Star Building Manual—Facility Type:
Acknowledgments Supermarkets and Grocery Stores. Washington, DC: EPA.
EPA. 2016. Protection of Stratospheric Ozone: Update to the
The authors are grateful to the monitoring committee, Refrigerant Management Requirements under the Clean Air Act.
chaired by Dr. John House, for their diligent work. Special Washington, DC: EPA.
thanks to Dick Wirz for his great help in the preparation of European Parliament. 2014. Regulation (EU) No 517/2014 of the
our online survey of supermarket equipment characteristics European Parliament and of the Council of 16 April 2014 on
and his efforts to connect us to several supermarket contacts Fluorinated Greenhouse Gases and Repealing Regulation (EC)
in the United States. No 842/2006 Text with EEA relevance. Official Journal of the
European Union 57(L 150):195–230, Luxembourg.
The research work was supported by ASHRAE 1615 RP, Francis, C., G. Maidment, and G. Davies. 2017. An investigation of
sponsored by TC 7.5 Smart Building Systems, and TC 10.7 refrigerant leakage in commercial refrigeration. International
Commercial Food and Beverage Refrigeration Equipment. Journal of Refrigeration 74:10–19.
The authors are grateful to ASHRAE for funding this project. ICF Consulting. 2005. Revised draft analysis of U.S. commercial
supermarket refrigeration systems. https://www.epa.gov/sites/
production/files/documents/EPASupermarketReport_PUBLIC_
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