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3D-LABS

Reinforcement Calculation for 60" x 30"

b= Subscript referring to branch 30 in 762 mm

d1 = Effective length removed from pipe at branch 740 mm

d2 = Half width of reinforcement 740 mm

h= Subscript referring to header 60 in 1524 mm

L4 = Height of reinf zone outside of run pipe 51.825 mm

Tb = Branch pipe thickness 12.7 mm

Th = Run pipe thickness 22.23 mm

Tr = min thk of reinf pad or saddle made from pipe 38 mm


(use nominal thk. If made from plate)

t= Pressure design thickness of pipe para 304.1 20 mm

Db = Dia of Branch pipe 30 in 762 mm

β= Smaller angle between axes of branch & run in θ 90 1

c= any Mechanical allowances 1.5 mm

d1 = (Db - 2 (Tb - c )) / sinβ = 740 mm

d2 = d1 = 740 mm
(or)
(Tb - c ) + ( Th - c ) + d1 / 2 whichever is greater = 402 mm

Take d2 = 740 mm

L4 = 2.5(Th - C) = 51.825 mm
or
2.5(Tb - C) + Tr whichever is less = 66 mm

Take L4 = 51.825 mm

th = Pressure design thickness of pipe para 304.1 (~taken) 11.687 mm


tb = Pressure design thickness of pipe para 304.1 (~taken) 5.844 mm

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3D-LABS
Required Reinforcement Area A1

A1 = Req.Reinf area req.for branch conn.under int. pressure = 8648.4 mm


thd1 ( 2 - sinβ )

Available Area

A2 + A3 + A4 ≥ A1

A2 = Area resulting from excess thickness in run pipe wall = 6691.9 mm


(2d2 - d1 )(Th - th - C )

A3 = Area resulting from excess thickness in branch pipe wall = 621 mm


2L4( Tb - tb - c ) / sin β

tc = 0.7*Tr = 26.6 mm

t min= Minimum Leg Dimension of Fillet Weld,tc/0.707 = 37.63 mm

A4 = Area of other metal by welds & properly attached reinf. = 1416.1 mm


2(0.5)*(tmin) 2

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INCHES

b= Subscript referring to branch 762 mm 30 in.

d1 = Effective length removed from pipe at branch 30 mm 1.2 in.

d2 = Half width of reinforcement

h= Subscript referring to header 1524 mm 60 in.

L4 = Height of reinf zone outside of run pipe

Tb = Branch pipe thickness 12.7 mm 0.5 in.

Th = Run pipe thickness 22.23 mm 0.9 in.

Tr = min thk of reinf pad or saddle made from pipe 12.7 mm 0.5 in.
(use nominal thk. If made from plate)

t= Pressure design thickness of pipe para 304.1 20 mm 0.8 in.

Db = Dia of Branch pipe 762 mm 30 in.

β= Smaller angle between axes of branch & run in θ 90 1

c= any Mechanical allowances = 1.5 mm 0.1 in.

d1 = (Db - 2 (Tb - c )) / sinβ = 30 in.

d2 = 0.5 of d1 = 15 in.
(or)
(Tb - c ) + ( Th - c ) + d1 / 2 whichever is greater = 16.2 in.

Take d2 = 16.2 in.

L4 = 2.5(Th - C) = 2 in.
or
2.5(Tb - C) + Tr whichever is less = 1.5 in.

Take L4 = 1.5 in.

th = Pressure design thickness of pipe para 304.1 (~taken) 11.705 mm 0.5 in.
tb = Pressure design thickness of pipe para 304.1 (~taken) 5.855 mm 0.231 in.
Required Reinforcement Area A1
A1 = Req.Reinf area req.for branch conn.under int. pressure 15 in.
thd1 ( 2 - sinβ )

Available Area

A2 + A3 + A4 ≥ A1

A2 = Area resulting from excess thickness in run pipe wall 0.8 in.
(2d2 - d1 )(Th - th - C )

A3 = Area resulting from excess thickness in branch pipe wall 0.7 in.
2L4( Tb - tb - c ) / sin β

tc = 0.7*Tr 0.35 in.

t min= Minimum Leg Dimension of Fillet Weld 0.5 in.

A4 = Area of other metal by welds & properly attached reinf. 0.3 in.
2(0.5)*(tmin) 2
PIPE THICKNESS (ASME B 31.3)

FOR 6" PIPE Material A671 CC60

t req = PD / 2(SEW + PY ) [ ASME B31.3 ]

P = Internal design gage pressure = 3.4


D = Outside diameter of pipe = 1524
S = Stress value for material from Table A-1 = 220
E = Qualiity factor from Table A-1A or A-1B = 1
W = Weld joint strength reduction factor para 302.3.5(e). = 1
d = Inside diameter of pipe = 1480
c = Corrosion allowance = 1.5
Y = d + 2c / D + d + 2c = 0.5

t req = = 11.687

FOR 3" PIPE

t req = PD / 2(SEW + PY ) [ ASME B31.3 ]

D = Outside diameter of pipe = 762


d = Inside diameter of pipe = 736.6
Y = d + 2c / D + d + 2c = 0.5

t req = = 5.844
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