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FROM VENTILATION AIR

No part of this digital document may be reproduced, stored in a retrieval system or transmitted in any form or

by any means. The publisher has taken reasonable care in the preparation of this digital document, but makes no

expressed or implied warranty of any kind and assumes no responsibility for any errors or omissions. No

liability is assumed for incidental or consequential damages in connection with or arising out of information

contained herein. This digital document is sold with the clear understanding that the publisher is not engaged in

rendering legal, medical or any other professional services.

TOTAL HEAT RECOVERY:

HEAT AND MOISTURE RECOVERY

FROM VENTILATION AIR

LI-ZHI ZHANG

New York

Copyright © 2008 by Nova Science Publishers, Inc.

All rights reserved. No part of this book may be reproduced, stored in a retrieval system or

transmitted in any form or by any means: electronic, electrostatic, magnetic, tape, mechanical

photocopying, recording or otherwise without the written permission of the Publisher.

For permission to use material from this book please contact us:

Telephone 631-231-7269; Fax 631-231-8175

Web Site: http://www.novapublishers.com

The Publisher has taken reasonable care in the preparation of this book, but makes no expressed or

implied warranty of any kind and assumes no responsibility for any errors or omissions. No

liability is assumed for incidental or consequential damages in connection with or arising out of

information contained in this book. The Publisher shall not be liable for any special,

consequential, or exemplary damages resulting, in whole or in part, from the readers’ use of, or

reliance upon, this material. Any parts of this book based on government reports are so indicated

and copyright is claimed for those parts to the extent applicable to compilations of such works.

Independent verification should be sought for any data, advice or recommendations contained in

this book. In addition, no responsibility is assumed by the publisher for any injury and/or damage

to persons or property arising from any methods, products, instructions, ideas or otherwise

contained in this publication.

This publication is designed to provide accurate and authoritative information with regard to the

subject matter covered herein. It is sold with the clear understanding that the Publisher is not

engaged in rendering legal or any other professional services. If legal or any other expert

assistance is required, the services of a competent person should be sought. FROM A

DECLARATION OF PARTICIPANTS JOINTLY ADOPTED BY A COMMITTEE OF THE

AMERICAN BAR ASSOCIATION AND A COMMITTEE OF PUBLISHERS.

Zhang, Li-Zhi.

Total heat recovery : heat & moisture recovery from ventilation air / Li-Zhi Zhang.

p. cm.

Includes bibliographical references and index.

ISBN 978-1-60876-275-0 (E-Book)

1. Heat exchangers. 2. Ventilation. 3. Heat recovery. 4. Condensation. 5. Moisture. 6.

Humidity--Control. 7. Water harvesting. 8. Buildings--Energy conservation. I. Title.

TH7683.H42Z48 2009

621.402--dc22 2008036864

CONTENTS

Preface vii

Chapter 1 Total Heat Recovery in Air-conditioning 1

Chapter 2 Energy Recovery Potentials 9

Chapter 3 Estimation of Sorption and Diffusion Properties of Hygroscopic

Materials 15

Chapter 4 Performance of Energy Wheels 55

Chapter 5 Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 75

Chapter 6 Convective Heat Mass Transfer in Plate-fin Channels 99

Chapter 7 Effectiveness Correlations of Total Heat Exchangers 131

Chapter 8 Numerical Simulation of Total Heat Exchangers 155

Chapter 9 Novel Membranes for Total Heat Exchanger 187

Chapter 10 Heat Mass Transfer in Cross-corrugated Triangular Ducts 229

Chapter 11 Applications of Total Heat Recovery 269

Index 307

PREFACE

Energy and environment are two hot topics world wide today. Energy has been described

as “that which makes things go.” It is seen clearly in the transfer of heat and work inside

environmental systems. Heat occurs due to a temperature difference between the system and

its surroundings, while work makes use of that difference to perform a function. The

depleting nature of primary energy resources, negative environmental impact of fossil fuels

and low exergetic efficiencies obtained in conventional space heating and cooling are the

main incentives for developing alternative heating, ventilating and air-conditioning (HVAC)

techniques which can either save energy or employ low-grade thermal energy sources. Today,

air conditioning has accounted for 1/3 of the total energy use by the whole society. The

percentages are still rising in the fast developing economies like China.

The design of HVAC systems for thermal comfort requires increasing attention,

especially in light of recent regulations and standardization on ventilation, so that an optimal

level of indoor humidity may be reached and maintained to ensure a comfortable and healthy

environment and to avoid condensation damage to the building envelope and furnishings.

Fresh air ventilation is necessary, not only for breathing purposes, but also for the prevention

of deadly epidemic diseases like bird flu and SARs. Energy expenses from ventilation are

very heavy. Ventilation air accounts for 20-40% of the cooling load for HVAC industry. The

ratio can be even higher in hot and humid regions where latent load from fresh air is as heavy

as 50% of the cooling load. To reduce this part of energy is very crucial for the reduction of

energy consumption of the whole HVAC system.

Total heat exchangers (enthalpy exchangers, or the so-called energy recovery ventilators)

could save a large fraction of energy for cooling and dehumidifying the fresh air since cool air

and dryness would be recovered from the exhaust stream to the fresh air in summer. Similarly

in winter, the total heat exchangers could also save energy because exhaust moisture and heat

can be recovered to save heating and humidification energy for fresh air. With total heat

exchangers, the efficiency of the existing HVAC systems can be improved too. When they are

combined with independent air dehumidification units, some alternative cooling technologies

like deep well water cooling, chilled-ceiling, phase-change material cooling storage can be

used in practice. They represent a novel trend in the sustainable development of HVAC

industry.

Social resources spent in energy conservation and environmental protection have been

increased substantially. Scientists and engineers worldwide are in active pursuit of novel

energy recovery technologies. The topic has drawn my attention, too. In fact, my research

viii Li-Zhi Zhang

career has been centered around energy recovery and air dehumidification for more than a

dozen years. From these years’ work, I have the deep feeling that total heat recovery, though

very significant and interesting, is not an easy task.

The first obstacle comes from the materials. The novel total heat recovery technology

requires novel adsorbent materials or highly vapor-permeable membrane materials to fulfill

this task. However, there has been only limited information disclosed from public sources

until now. Most of the novel materials are unavailable commercially and even if they are

available, their cost is a problem. The second obstacle comes from the insufficient

accumulation of heat mass transfer data for the total heat exchangers. Novel materials have

led to new heat mass transfer phenomenon. Simultaneous heat mass transfer is the major

phenomenon for total heat exchangers. However, information on mass transfer in heat mass

exchangers is still scarce. The available information in text books and references is for

sensible heat transfer only. Mass transfer in the total heat exchangers, especially with the

novel materials, has been not considered sufficiently. As a result, system design and

performance analysis of total heat exchangers are difficult, which has prevented their market

penetrations.

To overcome these problems, in these years, I have conducted many fundamental

researches on novel total heat recovery systems, from materials fabrication to heat mass

transfer analysis. Numerical modeling has provided me an efficient tool. These results are

helpful to advance this technology from a notion to a real application. However, these data

are still quite sporadic. It’s not easy to have full access to them. On the other hand, a

systematic introduction on this technology is highly desired, because energy saving in the air

conditioning industry has become a hot issue in these days, with oil prices skyrocketing. This

background has prompted me to write this book. I hope this technology can be systematically

introduced to the public through this book.

In this book, the systems and performances used for total heat recovery are introduced.

Energy wheels and membrane based total heat exchangers are specially described. Heat and

mass transfer modeling of the systems are performed. Influences of key material and design

parameters on the system performance are discussed. Novel membranes including

hydrophobic-hydrophilic composite membrane and composite supported liquid membrane are

developed for total heat exchangers and are characterized. Besides material side

intensification, air side intensification measures are taken as well. Plate-fin and cross

corrugated triangular ducts are two important structures that are introduced. The basic

transport data in these structures are provided. Convective heat and mass transfer coefficients

in plate-fin ducts of finite fin conductance with various cross sections are numerical obtained.

Fluid flow and heat transfer in cross-corrugated triangular ducts are estimated by considering

laminar, transitional, and turbulent complex flow regimes.

Based on the fundamental heat mass transfer data, the book illustrates some examples of

the applications of total heat recovery in novel HVAC systems. Chilled-ceiling combined

with desiccant cooling and independent air dehumidification are two pioneering trends in air

conditioning industry. They overcome the shortcomings of conventional all air systems by

decoupling the treatment of latent load from sensible load. Partial or full total heat recovery

are realized in combination with these novel systems, which contribute to reduced energy use

with increased indoor humidity control, even in transit seasons when traditional air

conditioning systems fail to control humidity. The component modeling of various key

equipments like refrigeration cycle, heat pumps, regenerative wheels, heat exchangers,

Preface ix

cooling coils, are conducted to estimate their energy performance and their effects on indoor

thermal and humidity performance.

The book combines theoretical analysis with engineering practices. It covers a wide range

of knowledge from fundamental heat mass transfer to novel systems design and performance

analysis, from materials synthesis, characterization to heat exchanger thermodynamics and

fluid dynamics. I hope the book may give some insight and design guidelines for the total

heat recovery oriented air conditioning energy conservation.

When writing the book, I am keeping in mind that the fundamentals and methodologies

be given the priority. The goal is not only to tell engineers and students what to do, but how

to do. As a basis, first priority is given to the synthesis and characterization of novel materials

for total heat recovery. Another emphasis is on energy system modeling. To evaluate an

energy system, detailed steps from physical model setting up, mathematical model setting up,

solution method, experimental and numerical validation, and parametric studies, are

illustrated. Generally, it is a cross-discipline endeavor which relies heavily on numerical heat

mass transfer for system modeling. I hope peer engineers and research students could benefit

from the methodologies exhibited in this analysis and extend them to the analysis of other

energy systems.

At last, I would like to thank my family for their long-term support of researches on this

topic. I would also like to thank the Natural Science Foundation of China (NSFC) for their

continuing financial support in my researches of total heat recovery. I am indebted to my

colleagues at South China University of Technology, and others all over China and

throughout the worldwide who have provided suggestions and ideas which, in no small way,

have contributed to the fabric of this text. I have always strived to remain conscious of

student learning needs and difficulties, and I am grateful to my many research students, at

South China University of Technology and elsewhere, who have provided positive

reinforcement for my efforts.

Chapter 1

ABSTRACT

In most industrialized countries, energy consumption by HVAC sector accounts for

1/3 of the total energy consumption of the whole society. Cooling and dehumidifying

fresh ventilation air constitutes 20-40% of the total energy load for HVAC in hot and

humid regions. Total heat recovery-heat and moisture recovery from ventilation air has

become a hot topic in these years. In this chapter, the research backgrounds are

introduced. A description is given to the most commonly encountered total heat recovery

equipments: energy wheels, membrane stationary total heat exchangers.

1.1. INTRODUCTION

Modern buildings and their heating, ventilating, and air-conditioning (HVAC) systems

are required to be more energy efficient, while considering the ever-increasing demand for

better indoor air quality, performance and environmental issues. The goal of HVAC design in

buildings is to provide good comfort and air quality for occupants during a wide range of

outdoor conditions. There are many researches aimed at improving the HVAC systems in

buildings while reducing the energy costs and environmental impacts. Some studies

concentrate on control strategies and protocols like VAV (Variable Air Volume), VRV

(Variable Refrigerant Volume) and others focus on the analysis of specific components like

refrigerators, cooling coils, etc. In order for these systems to have the greatest impact, it is

important for the energy needs of the building to be reduced as much as practical.

Energy has been described as “that which makes things go.” It is seen clearly in the

transfer of heat and work inside environmental systems. Heat occurs due to a temperature

difference between the system and its surroundings, while work makes use of that difference

to perform a function. Energy and environment have become the major two issues around the

globe. In most industrialized countries, energy consumption by HVAC sector accounts for 1/3

of the total energy consumption of the whole society. Cooling and dehumidifying fresh

ventilation air constitutes 20-40% of the total energy load for HVAC in hot and humid

regions. The percentage can be even higher where 100% fresh air ventilation is required [1],

2 Li-Zhi Zhang

such as kitchen, hospital, factories. To reduce this part of energy are very crucial for the

reduction of energy consumption of the whole HVAC system.

Air-conditioning in hot and humid environments is an essential requirement for support

of daily human activities. Humidity problems can be found in many applications including

office buildings, supermarkets, art galleries, museums, libraries, electronics manufacturing

facilities, pharmaceutical clean rooms, indoor swimming pools and other commercial

facilities. For thermal comfort reasons, indoor air conditions around 27°C temperature and

10g/kg humidity ratio are the accepted set points. However, the Southern China and other

Southeast Asia countries have a long summer season with a daily average temperature of

30°C, and humidity ratio above 20g/kg. Outdoor relative humidity often exceeds 80%

continuously for a dozen days, leading to mildew growth on wall and furniture surfaces,

which affects people’s life seriously. In spring in Southern China, there is a period named

“Plum raining seasons” when it rains continuously for one to two months. People can not see

sun for a long time and stuff from quilts to grains gets moldy easily. Consequently,

mechanical air dehumidification plays a major role in air conditioning industry in these

regions.

Ventilation air is the major source of moisture load in air conditioning. As shown in

Figure 1.1 for a moisture load estimation of a medium size retail store, ventilation air

constitutes about 68% of the total moisture load in most commercial buildings [2]. As a

consequence, treatment of the latent load from the ventilation air is a difficult and imminent

task for HVAC engineers, especially in hot and humid climates like South China.

Normally the water vapor content of atmospheric air is small, some tens of grams per kilo

of air. Nevertheless, due to the very high heat of vaporization, the latent heat content in air

conditioning is of the same order of the sensible one. Due to the fact that the fresh air latent

load accounts for 20-40% of the total load for air conditioning and air conditioning accounts

for 1/3 of the total energy use in society, to reduce energy use in treating fresh air a crucial

step to the whole society’s sustainable development. Total heat exchangers (or the so-called

energy recovery ventilators, or enthalpy exchangers) could save a large fraction of energy for

cooling and dehumidifying the fresh air since cool and dryness would be recovered from the

exhaust stream to the fresh air in summer. Figure 1.2 shows a schematic of an energy wheel.

Figure 1.3 shows a schematic of a stationary total heat exchanger. It is a cross-flow

membrane based total heat exchanger. With total heat exchangers, the efficiency of the

existing HVAC systems can be improved either. The reason is that normally the fresh air is

dehumidified by cooling coil through condensation followed by a re-heating process, which is

very energy intensive. This part of energy can be saved if total heat exchangers are installed

to reduce the dehumidification load. Besides energy conservation, the total heat exchangers

have the additional benefits of ensuring sufficient fresh air supply, which is crucial for the

prevention of epidemic respiratory diseases like SARS and Bird flu.

Total Heat Recovery in Air-conditioning 3

Humid materials 0.3

Wet surfaces 0

Doors 7.7

Infiltration 11.8

Ventilation 59.5

Permeance 0.9

People 8.2

0 10 20 30 40 50 60 70

Loads (kg/h)

Fresh air in

Exhaust air in

Exhaust in

Plates

Fresh out

Fresh in

Duct Sealing

Exhaust out

fossil fuels and low exergetic efficiencies obtained in conventional space heating and cooling

are the main incentives for developing alternative heating, ventilating and air-conditioning

4 Li-Zhi Zhang

(HVAC) techniques which can either save energy or employ low-grade thermal energy

sources. Novel air conditioning systems with total heat recovery are the directions for

sustainable development of HVAC industry [3-6].

Besides temperature, humidity is another important parameter influencing people’s

feeling of thermal comfort. Figure 1.4 shows the comfort zone in a psychrometric chart [7].

As seen, in summer, the narrow zone between operative temperature 24°C and 27°C,

humidity between 4g/kg and 20°C wet bulb are the acceptable levels of thermal comfort.

People will feel uncomfortable whether it’s too dry or too humid. The design of HVAC

systems for thermal comfort requires increasing attention, especially in the light of recent

regulations and standardization on ventilation [8], so that an optimal level of indoor humidity

may be reached and maintained to ensure a comfortable and healthy environment and to avoid

condensation damage for building envelope and furnishings.

Part load is another problem. In hot and humid climates, air conditioning is an

indispensable component to maintain a comfort indoor environment with lower temperature

and humidity than outdoor conditions. Operating under hot and humid outdoor conditions, air

conditioning has to deal with both sensible and latent loads in a space. In many cases to deal

with space latent cooling load using a small HVAC system is often challenging and difficult.

The air conditioning system’s design load is calculated based on the number of occupants and

their level of activity, types and quantity of equipments used in space, solar irradiation

experienced, heat transmission through the building materials, heat gained from infiltrated

outdoor air and many other factors. In reality, the space loads are always below their design

values. Under part-load conditions, the common practice is to employ control method to

maintain the space temperature while allowing the space humidity to vary. In part load

conditions, supply air temperature is reduced. It is still enough to extract sensible load, but is

insufficient to extract latent load. Because at the rised temperature, air cannot be

dehumidified by dew-point condensation. The indoor humidity is out of control. In full load

seasons from June to September, humidity is controlled very well, but in other transit seasons,

humidity of the space may drift towards a high value that causes human discomfort while

supporting the growth of pathogenic or allergenic organisms. It is also believed that the

emission rate of formaldehyde from furniture and building materials is higher when humidity

rises, resulting in poor indoor air quality.

Stringent ventilation regulations make the humidity problem more serious. In modern

society, people spend most of their time in built environments. More attention has been paid

to indoor air quality and indoor thermal comfort. HVAC systems are necessary for almost all

buildings. However, conventional air conditioning modes, such as constant air volume (CAV)

systems and variable air volume (VAV) systems, face great challenges in effective outdoor air

ventilation and precision indoor air humidity control. From the view points of ventilation, the

main problems with conventional air conditioning systems are analyzed as follows [1,4,5].

(1) The outdoor air in conventional air conditioning systems mixes with the re-circulated

air, which causes transmission of bacterium and virus among multiple zones. In this

situation, occupants are at high risk of infection when diseases breakout, like SARS

and bird flu. Human’s expectation of effective ventilation with 100% outdoor air has

been increasingly rising.

Total Heat Recovery in Air-conditioning 5

0 5 10 15 20

35

18

20

°C

RH

RH

°C

WB

％

WB

50

60

Operative temperature (°C)

30

25 Summer

Winter RH

0 ％

10

20

H

30％R

15

(2) The indoor relative humidity tends to rise under part load operation because the air

conditioning systems usually control the indoor temperature by reducing their

cooling capacities. To control load, cooling-reheating processes are required, which

are very much energy intensive. This problem is very serious in hot and humid

regions, like Canton. To improve humidity control, the method of decoupling

temperature control and humidity control has attracted much attention. To realize

independent humidity control, an independent fresh air conditioning system, or

known as dedicated outdoor air system, is always required.

(3) New technologies for a more comfortable and energy efficient indoor environment,

such as chilled ceiling/beam, thermal storage and VRV (Variable Refrigerants

Volume), require parallel independent fresh air conditioning systems to meet

demands on effective ventilation and removal of latent load. However, the energy

consumption for dehumidifying fresh air is huge, which often accounts for 20%-40%

of the total energy for air conditioning in hot and humid areas. The unaffordable

energy cost for treatment of fresh air, particularly for fresh air dehumidification

seriously restricts the application of independent fresh air conditioners. Total heat

recovery becomes a necessity.

Conventionally cooling coils are used to cool and dehumidify supply air. It is called the

coupled cooling since cooling and dehumidification are accomplished simultaneously in a

coupled way. To dehumidify air, air temperature must be cooled to below dew point

6 Li-Zhi Zhang

temperature like 10°C. Dehumidified air of such low temperature cannot be supplied to the

space directly because people may feel cold draft under the cold air stream. Reheating has

been widely used in many applications behind a cooling coil to prevent this problem.

However this cooling-reheating process is energy intensive. Energy is needed to overcool the

air across the cooling coil and also to reheat the off-coil air to the desired space humidity and

temperature. Although reheating is able to maintain a space at its design temperature and

humidity during pert-load conditions, it is not often a recommended practice chiefly due to its

high energy use.

To solve this problem, nowadays there is a trend to separate the treatment of sensible load

from latent load. This is the so called independent humidity control [3,4]. According to this

scheme, sensible load is treated by chilled-ceilings, cooling coils, or air handling units which

still cools the supply air but doesn’t necessarily cool it as low as to dew point. Supply air

temperature can be adjusted as sensible load requires. The latent load is accomplished by an

independent dehumidification unit, which is to treat all latent load alone. How to combine

these systems with total heat recovery is a challenging yet interesting work.

The novel total recovery systems can be classified into two categories: energy wheels and

stationary total heat exchangers. In the following chapters, energy wheels and membrane

based total heat exchangers are specially described. Heat and mass transfer modeling of the

system are performed. Influences of key material and design parameters on the system

performance are discussed. Sorption and diffusion of moisture in hygroscopic materials are

the key parameters influencing latent heat recovery capability. Their appraisal methods are

provided and improved. Novel membranes including hydrophobic-hydrophilic composite

membrane and composite supported liquid membrane are developed for total heat exchangers

and are characterized. Besides materials side intensification, air side intensification measures

are taken as well. Plate-fin and cross corrugated triangular ducts are two important structures

that are introduced. Plate-fin is compact and mechanically strong. Cross-corrugated triangular

ducts are a new type of primary surface heat mass exchanger. The basic transport data in

these structures are provided. Convective heat and mass transfer coefficients in plate-fin ducts

of finite fin conductance with various cross sections are numerical obtained. Fluid flow and

heat transfer in cross-corrugated triangular ducts are estimated by considering laminar,

transitional, and turbulent complex flow regimes. Some application examples of total heat

recovery in combination to novel independent air dehumidification units and chilled-ceiling

panels are provided.

1.3. CONCLUSION

Energy expenses in air conditioning has rise to 1/3 of the total energy expenses in the

whole society. Conditioning of ventilation fresh air accounts for 20-40% of the total energy

cost in air-conditioning industry. Stringent ventilation regulations make the problem more

serious. Total heat recovery from ventilation air has become one of the most important faction

of HVAC energy conservation. Present technologies in total heat recovery fall into two

categories: energy wheels and stationary total heat exchangers. The stationary total heat

exchangers uses hygroscopic materials like paper and membranes as the heat and moisture

transfer media. There are full of challenges and opportunities in this area.

Total Heat Recovery in Air-conditioning 7

REFERENCES

[1] Niu, J.L.; Zhang, L.Z.; Zuo, H.G. Energy savings potential of chilled-ceiling combined

with desiccant cooling in hot and humid climates. Energy and Buildings, 2002, 34,

487-495.

[2] Zhang, L.Z.; Zhu, D.S.; Deng, X.H.; Hua, B. Thermodynamic modeling of a novel air

dehumidification system. Energy and Buildings, 2005, 37, 279-286.

[3] Zhang, L.Z.; Niu, J.L. Performance comparisons of desiccant wheels for air

dehumidification and enthalpy recovery. Applied Thermal Engineering, 2002, 22,

1347-1367.

[4] Zhang, L.Z.; Niu, J.L. A pre-cooling Munters Environmental Control cooling cycle in

combination with chilled-ceiling panels. Energy, 2003, 28, 3, 275-292.

[5] Niu, J.L.; Kooi vd, J.; Ree, H.vd. Energy saving possibilities with cooled-ceiling

systems. Energy and Buildings, 1995, 23, 147-158.

[6] Zhang, L.Z.; Niu, J.L. Indoor humidity behaviors associated with decoupled cooling in

hot and humid climates. Building and Environment, 2003, 38, 99-107.

[7] ASHRAE. 2005 ASHRAE Handbook - Fundamental. Atlanta (GA): American Society

of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE), 2005.

[8] ASHRAE. ANSI/ASHRAE Standard 62-2001, Ventilation for acceptable indoor air

quality. Atlanta (GA): American Society of Heating, Refrigerating and Air-

Conditioning Engineers, Inc. (ASHRAE), 2001.

Chapter 2

ABSTRACT

Stringent ventilation regulations make the humidity problem more serious. In

modern society, people spend most of their time in built environments. More attention

has been paid to indoor air quality and indoor thermal comfort. Fresh air centered HVAC

systems are necessary for almost all buildings. In this chapter, a quantitative analysis is

provided for the energy expenses and possible savings in fresh air ventilation. More

specifically, hot and humid climates like Canton are selected as the calculating sample.

Under such climates, moisture recovery is more important than sensible recovery.

2.1. INTRODUCTION

Air-conditioning in hot and humid environments is an essential requirement for support

of daily human activities. Humidity problems can be found in many applications including

office buildings, supermarkets, art galleries, museums, libraries, electronics manufacturing

facilities, pharmaceutical clean rooms, indoor swimming pools and other commercial

facilities. For thermal comfort reasons, indoor air conditions around 27°C temperature and

10g/kg humidity ratio are the accepted set points. However, the Southern China and other

Southeast Asia countries have a long summer season with a daily average temperature of

30°C, and humidity ratio above 20g/kg. Outdoor relative humidity often exceeds 80%

continuously for a dozen days, leading to mildew growth on wall and furniture surfaces,

which affects people’s life seriously. In spring in Southern China, there is a period named

“Plum raining seasons” when it rains continuously for one to two months. People can not see

sun for a long time and stuff from quilts to grains gets moldy easily. Consequently,

mechanical air dehumidification plays a major role in air conditioning industry in these

regions.

How much energy that can be recovered? The first impression may be that it’s trivial.

However, the question is meaningless unless we take a quantitative analysis of the energy

uses in air conditioning. Normally the water vapor content of atmospheric air is small, some

10 Li-Zhi Zhang

tens of grams per kilo of air. Nevertheless, due to the very high heat of vaporization, the latent

heat content in air conditioning is of the same order of the sensible one.

Sensible load for fresh air can be calculated by

Qs = c pa (To − Ti ) (2.1)

where cpa is specific heat of air (equal to 1.005 kJkg-1K-1), To is outside temperature (°C), and

Ti is indoor set point temperature (°C).

Latent load for fresh air

QL = Lw (ω o − ω i ) (2.2)

where Lw is latent heat of water evaporation (2501 kJkg-1), ωo is outside humidity ratio

(kg/kg), and ωi is indoor set point humidity ratio (kg/kg).

South China is a typical sub-tropical climate, where the dry bulb temperature is high, but

not as high as 40°C. However, it’s humid almost during the whole year. Table 2.1 lists the

hourly mean outdoor dry bulb temperature and humidity ratio in each month for the city of

Hong Kong. As seen, average relative humidity is above 70% during the whole year. The

calculated sensible load and latent load for fresh air is also listed in the table. A comparison

between the sensible load and latent load is given in Figure 1.1.

The set points for indoor air are: winter, 18°C DB, 0.50 RH, 6.4g/kg HR; Summer, 27°C

DB, 0.50 RH, 10g/kg HR. As seen, sensible load for fresh air in winter (January, February,

and December) is negative, meaning heating in these three months are required. Sensible load

from March until November is positive, meaning cooling is required in this long summer

period. They are for the ventilation air only.

During the whole year, the latent load for fresh air is positive. This indicates that air

dehumidification is required 12 months a year in this region. Even in winter and in transient

seasons like April, when it’s cool outside, but the outdoor air is very humid with relative

humidities above 70%, see Table 1. Therefore air dehumidification is a necessity here. When

it’s in hot and humid months from June to September, the latent load is around 25 kJ/kg,

almost 5.5 times higher than sensible load. Therefore in these regions air dehumidification is

more important than air cooling. Moisture load accounts for 80% of the total load of cooling

and dehumidification. Sensible heat recovery is meaningless if latent heat is not recovered.

Each occupant requires 35m3/h fresh air in an air-conditioned space. Considering an

office of 20m2, the mean sensible cooling load (from various sources like heat gains form

surroundings, sunlight, computers, human body heat dissipation, etc) for the office building is

100W/m2. The total sensible load is 2.0kW. If there are 5 people in the office, in August, the

sensible load for fresh air is 0.23kW and the latent load for fresh air is 1.53kW. As a result, of

the total air conditioning load of 2.0+0.23+1.53=3.76kW, the sensible load for fresh air only

accounts for 6%, while the latent load for fresh air accounts for 41%. That’s very impressive.

Energy Recovery Potentials 11

The sensible-only heat exchangers like heat pipes, run-around heat exchangers and

regenerative heat exchangers [2-4] have little use now.

Table 2.1. Hourly mean sensible and latent load for fresh ventilation air

DB HR Qs QL

Month RH

(°C) (g/kg) (kJ/kg) (kJ/kg)

1 (Jan) 14.6 8.3 0.814 -3.417 4.764

2 (Feb) 15.1 7.9 0.750 -2.915 3.764

3 (Mar) 20.3 11.6 0.794 2.311 13.017

4 (April) 20.9 13.7 0.904 2.915 18.269

5 (May) 25.6 17.1 0.849 0.603 18.078

6 (Jun) 28.1 19.9 0.853 3.116 25.081

7 (July) 29.3 20.3 0.812 4.321 26.081

8 (Aug) 28.9 20.4 0.835 3.920 26.331

9 (Sep) 28.1 19.9 0.853 3.116 25.081

10 (Oct) 25.8 15.3 0.751 0.804 13.576

11 (Nov) 21.1 11.2 0.730 3.116 12.017

12 (Dec) 16.2 9.1 0.806 -1.809 6.765

Notes: DB, dry bulb temperature; HR, humidity ratio; RH, relative humidity; Qs, sensible load, minus

for heating, positive for cooling; QL, latent load, minus for humidification, positive for

dehumidification. Set points for indoor air: winter, 18°C DB, 0.50 RH, 6.4g/kg HR; Summer, 25°C

DB, 0.50 RH, 10g/kg HR.

30

Qs

25

QL

20

Load (kJ/kg)

15

10

0

1 2 3 4 5 6 7 8 9 10 11 12

-5

Month

Figure 2.1. Comparison of sensible load and latent load for fresh air on each month.

12 Li-Zhi Zhang

In summary, generally, fresh air moisture load accounts for 40% of the total load for air

conditioning in hot and humid regions. Considering energy consumed by air conditioning

industry has accounts for 1/3 of the total energy use by the whole society, energy

conservation from ventilation fresh air is very significant and effective. Yet how to save this

part of energy is an interesting and difficult task.

The general idea to save sensible and latent load from ventilation air is to use a total heat

exchanger. This device is also called as the enthalpy exchanger, or the energy recovery

ventilator [5,6]. Figure 2 shows a schematic of a stationary total heat exchanger. As seen, the

device is like a parallel-plates air-to-air heat exchanger. However, in place of common metal

foils, some new materials with vapor-permeable capabilities are used as the plates. Therefore

both the sensible heat and the latent heat (moisture) can be exchanged between two air flows.

Due to the sensible heat and moisture exchange, heat and humidity would be recovered from

the exhaust stream in winter (especially in cold climates like in Beijing) and excess heat and

moisture would be transferred to the exhaust in order to cool and dehumidify the incoming

fresh air in summer.

Exhaust in

Plates

Fresh out

Fresh in

Duct Sealing

Exhaust out

Return air

Total Heat Exchanger

Exhaust air

Supply air

Fresh air

Figure 2.3. An air handling unit (AHU) with total heat exchanger.

Energy Recovery Potentials 13

The total heat exchanger can be used as an independent stand alone ventilator for a room.

In such cases, it is often used in combination with a VRV (variable refrigerant volume)

refrigeration system, where the cooling coils are used to treat the sensible load. For other

traditional all-air central air conditioning systems, it can be combined to the existing air

handling unit (AHU), as shown in Figure 3, to save fresh air load.

2.3. CONCLUSION

A sample calculation indicates that in hot and humid regions air dehumidification is

required 12 months a year. When it’s in hot and humid months from June to September, the

latent load is around 25 kJ/kg. It is almost 5.5 times higher than sensible load. Therefore in

these regions air dehumidification is more important than air cooling. Moisture load accounts

for 80% of the total load of cooling and dehumidification. Sensible heat recovery is

meaningless if latent heat is not recovered. Energy conservation from ventilation fresh air is

very significant and effective.

REFERENCES

[1] Zhang, L.Z.; Niu J.L. Energy requirements for conditioning fresh air and the long-term

savings with a membrane-based energy recovery ventilator in Hong Kong. Energy,

2001, 26, 119-135.

[2] Dhital, P.; Besant, R. W.; Schoenau, G. J. Integrating run-around heat exchanger

systems into the design of large office buildings. ASHRAE Trans., 1995, 101, 979-991.

[3] Johnson, A.B.; Besant, R.W.; Schoenau, G. J. Design of multi-coil run-around heat

exchanger systems for ventilation air heating and cooling. ASHRAE Trans., 1995, 101,

967-978.

[4] Manz, H.; Huber, H.; Schalin, A.; Weber, A.; Ferrazzini, M.; Studer, M. Performance

of single room ventilation units with recuperative or regenerative heat recovery. Energy

and Buildings, 2000, 31, 37-47.

[5] Kistler, K.R.; Cussler, E.L. Membrane modules for building ventilation. Chemical

Engineering Research & Design, 2002, 80, 53-64.

[6] Zhang, L.Z.; Jiang, Y. Heat and mass transfer in a membrane-based energy recovery

ventilator. J. Membrane Sci., 1999, 163, 29-38.

Chapter 3

PROPERTIES OF HYGROSCOPIC MATERIALS

ABSTRACT

Sorption and diffusion properties of moisture in hygroscopic materials are the basic

properties for moisture recovery. This chapter introduces some methodologies for the

correct and convenient estimation of moisture sorption and diffusion in novel materials.

The first method is a simple one: sorption and diffusion of moisture in a thermo-

hygrostat. The second method is relatively complicated, however it’s more accurate. The

method uses an emission cell to measure moisture permeation through membranes. It

simultaneously considers convective mass transfer resistance on membrane surfaces.

NOMENCLATURE

At transfer area (m2)

C shape factor for the isotherm

Dva vapor diffusivity in air (m2/s)

Dvm moisture diffusivity in material (m2/s)

Ev local emission rate (kgm-2s-1)

Hd duct height of air stream (m)

K total moisture transfer coefficient (kgm-2s-1)

k convective mass transfer coefficient (m/s)

kp partition coefficient (kg air/kg membrane)

N air exchange rate (s-1)

NTU Number of Transfer Units

p Pressure (Pa)

r radius coordinate (m)

r0 cell radius (m)

rm extent of drying

RH relative humidity

Re Reynolds number

16 Li-Zhi Zhang

Sc Schmidt number

Sh Sherwood number

T temperature (K)

t time (s)

u velocity (m/s)

um air bulk velocity (m/s)

V volume of the cell (m3)

Va volumetric air flow rate (m3/s)

w moisture uptake in material (kg moisture/kg dry material)

W total weight of membrane including moisture (kg)

Wmax maximum water uptake of membrane material (kg/kg)

z coordinates in thickness (m)

z0 Half the desiccant sheet thickness (m)

Greek letters

δ air slit height (m)

ω humidity ratio (kg moisture/kg air)

φ angle

ε moisture exchange effectiveness

θ dimensionless humidity ratio

ρ density (kg/m3)

Superscripts

* dimensionless

Subscripts

i inlet

L Lower chamber

o outlet

s surface

v vapor

m material

3.1. INTRODUCTION

Treatment of moisture is the fundamental aspect of total heat recovery. Hygroscopic

materials provide the media for moisture absorption and removal. In a desiccant energy wheel

system, the desiccant wheel rotates between the outside fresh air and the exhaust air from

room. Heat and humidity would be recovered from the exhaust in winter and excess heat and

moisture would be transferred to the exhaust to cool and dehumidify the process air in the

Estimation of Sorption and Diffusion Properties … 17

surface in fresh air side. The adsorbed moisture then permeates to the exhaust side, and

desorbs from the membrane surface in exhaust side. Energy wheel and membranes use

desiccant materials. They can treat moisture because they are hygroscopic. For both

applications, the sorption and diffusion characteristics in the desiccant material are the basic

data for system performance. This chapter introduces the basic knowledge to measure and

estimate sorption and diffusion properties of desiccant materials. They are the fundamentals

for heat and moisture transfer in these systems, which provide the basics for system

performance analysis and optimization.

The measurement of sorption properties of desiccant materials is well-known, but the

simultaneous measurement of sorption and diffusion properties of desiccant materials can not

be easily found from the published literature. This may be due to the fact that it is only

recently that the mass transfers inside the desiccant are considered with most of the previous

studies confined to heat transfers. To better estimate the wheel and membrane performance, a

method for the simultaneous measurement of sorption and diffusion properties for desiccant

sheets, with which a new polymer material is measured, is proposed in this section.

Sorption Experiments

dehumidification since previous studies have already found that the diffusivity of this

desiccant sheet is very high. Equilibrium sorption measurements of water vapor in the

desiccant sheet material are performed at various temperatures and humidities in a thermo-

hygrostat. An automatic thermo-hygrostat (WS-97) is designed and constructed for sorption

experiments in air-conditioning applications. Its photographic view is shown in Figure 3.1.

The dimension of the working chamber in the thermo-hygrostat is 500mm×500mm×800mm.

The temperatures in the chamber are measured with platinum resistance sensors and the

humidities are measured with chilled-mirror dew point meters. The operating parameters in

the working chamber can be varied in the following ranges: Humidity, 30-90%RH;

Temperature, 20-50°C (the upper limit is controlled by the characteristics of humidity

sensors, while the lower limit is determined by the temperature of cooling bath water). The

non-uniformity in the chamber is: Temperature, ≤±0.1°C; Humidity, ≤±2%RH. The precision

of measurement is: Temperature, 0.1°C; Humidity, 2%RH. The precision of the control is:

Temperature, ≤±0.1°C; Humidity, ≤±2%RH. The air velocity in the chamber is less than

0.2m/s.

The temperature control system of the thermo-hygrostat consists of temperature-constant

water tank, water circulation pumps, electric heater, cooling coils, heat exchanger for the

chamber, heat exchanger for the outer cavity, and electric-magnetic valves. Before the

experiment, the temperature of the water tank is first heated by the electric heater. At the

same time, driven by the circulation pumps, hot water in the tank circulates through the two

18 Li-Zhi Zhang

heat exchangers, to heat the chamber and the outer cavity to a set value. When the chamber

temperature is greater than the prescribed value, the hot water valve closes and the hot water

circulation comes to a halt. When the chamber temperature is smaller than the prescribed

value, the cool-water valve opens and the cooling water begins to circulate in the cooling coil,

driving the chamber temperature down to its set point. Thus the temperature in the chamber

can be kept nearly constant throughout the test by such repeated heating and cooling

processes.

The humidity control system consists of humidification water tank, electric heater,

cooling coil placed in the humidification water tank, humidification cylinder, fans and

dehumidification column. When the humidity goes below the set value, the humidification fan

begins to work, which drives ambient air to flow through the humidification water tank,

where it absorbs water and is humidified. Then the moist air is transported to the working

chamber, after it is mixed with the circulation air from the chamber. The extent of

humidification is adjusted by raising or decreasing the temperature of humidification water

tank. In some cases such as when the environment is very dry, it is very difficult to obtain a

high humidity only by the above humidification method. At these times, an auxiliary

ultrasonic humidifying system will be applied. When the humidity reaches the set point,

humidification process stops.

On the other hand, when the humidity in the thermo-hygrostat is greater than the set

value, dehumidification process begins. The circulation air from the chamber is first directed

to flow through a silica gel column, where it is dehumidified, before it is returned to the

working chamber. The humidity in the thermo-hygrostat is kept nearly constant by these

humidification and dehumidification processes. All these temperature and humidity control

processes are performed by a microcomputer.

Before the experiments, the temperature in the working chamber is first set to a

prescribed value. Then the humidity in the chamber is set to a start value around 20%. This

process usually needs 2.5 to 3.5 hours. During this process, the desiccant sheet sample (4.2g,

0.52mm thick) is dried in a hot-wind drying chamber of 80°C until the weight of the desiccant

sheet becomes unchanging. After above preparations, the desiccant sheet is placed in the

working chamber and hooked to a strain gauge whose other end is connected to the chamber

roof. The increase of the weight of the desiccant sheet is detected by the resistance changes of

the strain gauge. The variations of the resistance are then recorded by a computer with the

help of an additional circuit that converts resistance to voltage. When the difference of

desiccant sheet weight is less than 0.1mg for every 0.5 hour, it is assumed that the equilibrium

has been reached for the given state, and one sorption experiment is finished. Then the

humidity of the chamber is increased to a new value while the temperature is kept unchanged.

Another sorption test is conducted at this set temperature and the above procedures are

repeated. Altogether more than five tests are needed for one sorption isotherm at a given

temperature.

Estimation of Sorption and Diffusion Properties … 19

Drying Experiments

Saturated desiccant sheet samples are regenerated in a hot wind drying box manufactured

by Shanghai Instruments Corporation. The temperature in the box can be as high as 300°C.

The wind speed in the chamber measured is 0.25m/s. The heating power of the drying box is

3.3KW. The fluctuation of temperature at a set point is ±1°C.

Before the regeneration process, the desiccant sheet sample is placed in a chamber of

100% Relative Humidity for 24 hours to reach saturation. Then it is moved into the drying

box that has been pre-set to a given drying temperature. Since most of the water in desiccant

sheet can be air dried after 25 minutes, the weight of the desiccant sheet is measured every 5

minutes during the initial 25 minutes, and every 15 minutes during the rest of time

respectively, by an electronic scale to minimize errors. The Relative Humidity of the

environment during the test is 45%.

Calculation of Diffusivity

The activated diffusion process of water vapor in desiccant sheet follows three stages.

First, water vapor is adsorbed on the sheet surface at the side of higher vapor partial pressure;

second, adsorbed water diffuses through the desiccant sheet, driven by a concentration or

activity gradient; and third, water desorbs from the other side of the sheet [1]. Usually, Fick’s

law applies to the diffusion of the vapor or gas flow in desiccant sheet, which provides the

basis for the method of slops [2] in diffusivity calculations. Assuming a constant density in

dry desiccant sheet, the unsteady Fick’s equation [3] can be expressed as

∂w ∂ ∂w

= [ Dvm ] (3.1)

∂t ∂z ∂z

20 Li-Zhi Zhang

where z is the coordinate in thickness direction (m), and the zero point locates at half of the

desiccant sheet thickness. The initial and boundary conditions for this equation are

t > 0 z= 0 ∂w / ∂z = 0 (3.3)

t > 0 z= z0 w = we (3.4)

where win is the initial water concentration (kg moisture/kg material), we is the equilibrium

concentration, and z0 is half the desiccant sheet thickness.

The solution of the Eqs.(3.1)-(3.4) in the case of a constant diffusivity is given by

Crank[3] as

w − we 8 ∞

1 ⎡ (2n + 1) 2 π 2 Dvm t ⎤

Ω= = 2

win − we π

∑

n = 0 ( 2n + 1)

2

exp ⎢−

4 z 02

⎥ (3.5)

⎣ ⎦

where Ω is the dimensionless moisture uptake, and w is the mean value of the moisture

2

uptake of the desiccant sheet. In the range of the Fourier number of Fo(= Dvm t / z 0 )>0.3, the

first term (n=0) of Eq.(3.5) is far greater than the other terms. Then the above equation can be

simplified as

w − we 8 ⎡ π 2 Dvm t ⎤

Ω= = 2 exp ⎢− ⎥ (3.6)

win − we π ⎣ 4 z 02 ⎦

To apply the method of slops, the experimental drying/sorption curves (lnΩ versus t) are

2

compared to the theoretical diffusion curves (lnΩ versus Fo= Dvm t / z 0 ) for the desiccant

sheet tested. The slops of the experimental drying/sorption curves (dΩ/dt) and the theoretic

curves (dΩ/dFo) are estimated at a given moisture uptake, using numerical or graphical

differentiation. The effective moisture diffusivity at a given uptake Ω is calculated from the

equation,

Uncertainty Analysis

The accuracy of the calculated diffusivity could not be discussed without a through

understanding of the different contributions of the accuracy of water uptake, thickness, and

measuring time, since the diffusivity is calculated from these three parameters. It should be

known that the accuracy of diffusivity also relates to the number of terms in the series of

Estimation of Sorption and Diffusion Properties … 21

Eq.(3.5). However, when Ω>0.5, the truncation errors from Eq.(3.5) to (3.6) are within

0.1%[3], so they can be neglected in error analysis. With a logarithmic transformation on both

sides of Eq.(3.6), we have

⎛ π 2Ω ⎞ π 2 Dvm t

ln⎜⎜ ⎟⎟ = − (3.8)

⎝ 8 ⎠ 4 z 02

⎛ π 2Ω ⎞ ⎛π 2 ⎞

⎜

ln⎜ − ln ⎟

⎟ = ln Dvm + ln t − 2 ln z 0 + ln⎜⎜ 4 ⎟⎟ (3.9)

⎝ 8 ⎠ ⎝ ⎠

π 2Ω

d ln

8 = dDvm + dt − 2 dz 0 (3.10)

π Ω2

Dvm t z0

ln

8

Thus the errors in the calculations of moisture diffusivity in desiccant sheet by the

method of slops can be estimated as

dDvm dt dz 1 dΩ

= +2 0 + (3.11)

Dvm t z0 ln(π Ω / 8) Ω

2

This equation clearly discloses the different contributions of the measurement errors of

time, desiccant sheet thickness, and water uptake to diffusivity.

Sorption Isotherms

material) and water vapor are shown in Figure 3.2. They are typical III class adsorption

isotherms. This indicates stronger sensitivities of desiccant sheet to relative humidity at

higher humidities. Actually, the water uptake is an exponential function of relative humidity,

as shown in Figure 3.3. This phenomenon is attributed to the stronger interaction between

water molecules and adsorbed layers in the voids of desiccant sheet with an increase in water

uptake, which increases the difficulties of applying either Langmuir or Dual-sorption model

to the analysis of such isotherms. Nevertheless, an empirical correlation for the isotherms of

desiccant sheet studied is obtained with the help of least square fit of the experimental data.

22 Li-Zhi Zhang

0.3

0.25

0.2

0.15

t=23.5C

0.1

t=30.1C

0.05

t=38.2C

0

0 1000 2000 3000 4000 5000 6000 7000

Vapor partial pressure (Pa)

Figure 3.2. Isotherms of HUTC-MEM02 and water vapor. The solid line: calculated; discrete dots:

experimental.

w = c1 RH + c 2 RH 2 (3.12)

p

RH = (3.13)

ps

ln ps = a + b / T (3.14)

where ps is the saturation pressure of vapor at temperature T. The values in the equation are:

c1=1.07908E-01; c2=1.50516E-01; a=20.5896; b=-5098.26.

0.25

0.2

Water content(kg/kg)

0.15

0.1

0.05 Experimental

Model

0

0 0.2 0.4 0.6 0.8 1

Relative Humidity

Estimation of Sorption and Diffusion Properties … 23

0.2

0.15

w (kg/kg)

0.1

0.05 23.5℃,75.5%RH

30.1℃,78.0%RH

Calculated

0

0 0.5 1 1.5 2 2.5 3 3.5 4

Time (hr)

Sorption Curves

The sorption curves are shown in Figure 3.4. It can be seen that the moisture uptake

increases with the lapse of time. At the beginning, the sorption rates are very fast. After 2-2.5

hours, the water adsorbed amounts to more than 93% of the total moisture that could be

adsorbed by the desiccant sheet when it reaches equilibrium with vapor. During the rest of the

time, the sorption processes go very slowly and the desiccant sheet adsorbs only a small

quantity of water.

The sorption curves under a specified temperature and vapor pressure can be expressed

by the following equation

w = w0 + A1 (1 − e −t / a1 ) + A2 (1 − e −t / a2 ) (3.15)

The constants in the equation can be calculated by the technique of least square fit of

experimental data. The values for the two conditions in Figure 4 are listed in Table 3.1.

Conditions w0 A1 a1 A2 a2 Uncertainty

(%)

(23.5°C, 5.49E-3 7.64E-2 0.55 7.94E-2 0.55 0.62

75.5%RH)

(30.1°C, 5.54E-3 7.91E-2 0.73 7.91E-2 0.73 0.43

78.0%RH)

24 Li-Zhi Zhang

0.25

55℃

0.2 60℃

70℃

80℃

0.15

w (kg/kg)

0.1

0.05

0

0 0.5 1 1.5 2 2.5

Time (hr)

Regeneration Curves

The drying temperature has a considerable influence on the time for the desiccant sheet to

be regenerated, which increases by 2 times when the drying temperature changes from 80°C

to 55°C. This can be clearly seen in Figure 3.5. Most of the water in desiccant sheet can be

dried after 20 minutes’ drying.

A model is summarized to express the regeneration curves of desiccant sheet as

w = ae t +c

(3.16)

(C°)

55 6.00E-3 1.79 0.48 7.09

60 7.67E-3 1.26 0.37 3.80

70 5.48E-3 1.26 0.33 5.54

80 4.44E-3 1.10 0.28 9.09

Estimation of Sorption and Diffusion Properties … 25

Table 3.3. Diffusivity and errors calculated from drying curves at two temperatures

T=60°C

Moisture uptake (kg/kg) 0.13 0.079 0.044 0.021 0.016

Diffusivity (10-8m2/s) 3.98 3.11 2.05 0.67 0.38

Uncertainty 3.32% 7.93% 9.64% 8.88% 6.47%

T=80°C

Moisture uptake (kg/kg) 0.093 0.051 0.028 0.0094 0.0093

Diffusivity (10-8m2/s) 4.89 3.22 1.70 0.39 0.26

Uncertainty 3.21% 7.94% 8.86% 8.37% 7.46%

Moisture Diffusivity

previously deduced. In Table 3.3 are shown the results from two drying curves. The

uncertainties of the calculated diffusivity can be estimated from Eq.(3.11), as listed in Table

3.3. It is clear that the obtained diffusivity is in the order of 10-8m2/s, and the maximum

uncertainty is less than 10%.

To discuss the diffusivity more clearly, the results from four different drying curves are

plotted in Figure 3.6. The discrete dots in the figure represent the diffusivity calculated at the

corresponding water uptake and temperatures. It is seen that the moisture diffusivity increases

with an increase in water uptake in desiccant sheet, or an increase of sorption temperature.

Furthermore, when the uptake is below 0.07kg/kg, these dots are very densely plotted, which

means that the influence of temperature on diffusivity is negligible. However, as the uptake

increases above 0.07kg/kg, the effects of sorption temperature on diffusivity become larger.

The higher the water concentration in desiccant sheet, the greater the discrepancies of

diffusivity resulted from the sorption temperatures. On the other hand, when the uptake is less

than 0.05kg/kg, the diffusivity increases almost linearly with increasing uptake, while at

larger moisture concentrations, diffusivity becomes stable with variations of uptake. This

character indicates that a constant diffusivity can be assumed for isothermal moisture transfer

through a desiccant sheet, since in most cases, the water content in a hydrophilic desiccant

sheet is bigger than 0.05kg/kg at normal temperatures.

The diffusivity can also be obtained from sorption curves. They are similar to those

calculated from drying curves (for instance, at T=23.1°C, w=0.15kg/kg, Dvm=2.55×10-8m2/s

and at T=30.5°C, w=0.16kg/kg, Dvm=3.17×10-8m2/s). The diffusivity of moisture in other

materials is usually far lower than the values of this study (10-10 m2/s for polymer gel [4]; 10-

12

-10-13 m2/s for methylcellulose desiccant sheet [5]; and 10-12 m2/s for Poly Vinylchloride

sheet [1], to name but a few). It is no wonder that HUTC-MEM02 has very high performance

in air dehumidification.

26 Li-Zhi Zhang

9

55℃

8

60℃

7

70℃

6 80℃

DvmD (10-8m2 /s)

5

4

3

2

1

0

0 0.05 0.1 0.15 0.2 0.25

desiccant sheet is offered. An equation for error analysis of diffusivity is also presented. The

sorption isotherms, sorption curves, drying curves, and diffusivity variations of a novel

hydrophilic polymer desiccant sheet used in air dehumidification are obtained by

experiments. The constants in the mathematical models are discussed.

The obtained isotherms are typical III class adsorption isotherms. The sorption curves

indicate that during the first 2-2.5 hours, the desiccant sheet adsorbs most of the water that

can be adsorbed at equilibrium. The drying temperature has a major effect on regeneration

time. Results also show that the moisture diffusivity increases with either an increase in water

uptake in desiccant sheet, or an increase in sorption temperature. At low water concentrations

in desiccant sheet, the diffusivity increases almost linearly with increasing uptake, but at

larger moisture concentrations, diffusivity tends to be stable. Therefore a constant diffusivity

can be assumed for most of the hydrophilic desiccant sheet in air dehumidification.

Measurement of mass transfer in a thermo-hygrostat is rather complicated and expensive.

To ease the job, in this section, a novel emission cell is proposed. It is very similar to a FLEC

cell, but air flow velocities are one order higher than those through a FLEC cell. It is used to

measure moisture diffusivity through hygroscopic material sheets.

FELC (Field and Laboratory Emission Cell) cell was in recent years used to measure

VOCs emission from a material surface. It is portable and user-friendly, thus it has become a

standard for emission testing in Europe [6-8]. However, our previous studies [7-9] have found

that air velocities through a FLEC cell are too small. Air is easily saturated with emitted gas

Estimation of Sorption and Diffusion Properties … 27

as soon as it enters into the cell, which makes it difficult to measure the emissions on the

whole surface. It is not appropriate to use it in the measurement of membrane permeability

directly. Therefore recently, we have modified it to fit the needs in diffusivity measurements.

Though cell structures are similar, the air velocities through the cell are increased by one

order. A methodology similar to previous studies is used to model the mass transfer in the

units.

A complete emission model should include two mechanisms: convective mass transfer on

surfaces, and diffusion in solids. As an essential part of this process, in this section the

convective mass transfer coefficients in the cell are estimated. In next section, the whole

emission model will be set up.

The flow geometry in the cell is shown in Figure 3.7. It is composed of two parts: cap

(Figure 3.8a) and lower chamber (Figure 3.8b). When testing, the planar specimen of the

emission material is placed in the lower chamber and becomes an integral part of the emission

cell. The upper surface of the specimen (the emission surface) and the inner surface of the cell

cap form a cone-shaped cavity. The air is supplied through the air slits in the cap. It is

introduced through two diametrically positioned inlets (symmetrically placed) into a circular-

shaped channel at the perimeter, from where the air is distributed over the emission surface

through the circular air slit. The air flows radially inward, until it exits the cell outlet in the

center.

In addition to emission experiments, this chapter uses the cell to measure moisture

diffusivity in desiccant plate materials. As a first step, forced convection mass transfer and

fluid flow in this cavity is of great interest.

Specimen

28 Li-Zhi Zhang

(a)

Emission material

Lower chamber

(b)

Figure 3.8. A view of the cell, showing the cap (a) and lower cavity (b).

Mathematical Models

between the fluid flow and emission surface. For the present situation, the flow is assumed to

be laminar and steady. Considering the fluid properties to be constant, the hydrodynamic and

mass transfer problem can be described by Navier-Stokes equations in cylindrical coordinates

as [9]

Estimation of Sorption and Diffusion Properties … 29

Conservation of mass

1 ∂ * * ∂u *z 1 ∂uφ

*

(

r ur + * + * ) =0 (3.17)

r * ∂r * ∂z r ∂φ

where r, z and φ are radial, axial and angle coordinates, respectively; ur, uz, and uφ are

velocities in r, z and φ directions (m/s), respectively; superscript “*” in this and the following

equations represents dimensionless form.

Conservation of r-Momentum

∂u r* * ∂u r

*

uφ* ∂u r*

u *

+ uz * + * =

∂r * ∂z r ∂φ

r

(3.18)

∂p * ⎡ 1 ∂ ⎛ * ∂u r* ⎞ ∂ 2 u r* ∂ 2 u r* u r* ⎤

− * + ⎢ * * ⎜r⎜ * ⎟

⎟ + + 2 − 2⎥

∂r ⎣⎢ r ∂r ⎝ ∂r ⎠ ∂z

*2

r * ∂φ 2 r * ⎦⎥

Conservation of z-Momentum

∂u *z * ∂u z

*

uφ* ∂u *z ∂p * ⎡ 1 ∂ ⎛ * ∂u *z ⎞ ∂ 2 u *z ∂ 2 u *z ⎤

u *

+ uz * + * = − * + ⎢ * * ⎜⎜ r * ⎟

⎟+ + 2 ⎥

∂r * ∂z r ∂φ ∂z ⎣⎢ r ∂r ⎝ ∂r ⎠ ∂z

r

*2

r * ∂φ 2 ⎦⎥

(3.19)

Conservation of φ-Momentum

*

+u + =− * +⎢ ⎟+ +

⎟ ∂z * 2 r * 2 ∂φ 2 ⎥⎥

* *

u r

∂r * ∂z * ∂φ r ∂φ ⎢⎣ r * ∂r * ⎜⎝ ∂r *

r z

r* ⎠ ⎦

(3.20)

∂θ * ∂θ

uφ* ∂θ 1 ⎡ 1 ∂ ⎛ * ∂θ ⎞ ∂ 2θ 1 ∂ 2θ ⎤

u *

+ uz * + * = ⎢ ⎜r ⎟+ + ⎥ (3.21)

∂r * ∂z r ∂φ Sc ⎣ r * ∂r * ⎝ ∂r * ⎠ ∂z * 2 r * 2 ∂φ 2 ⎦

r

where θ is the dimensionless humidity ratio. The characteristic distance is selected as two

times the spacing between the emission surface and the cap at the cell perimeter. The mean

velocity at the air slit is selected as the characteristic velocity. The dimensionless forms for

the variables are expressed as

30 Li-Zhi Zhang

r

r* = (3.22)

2δ

z

z* = (3.23)

2δ

2uδ

u* = (3.24)

ν

2vδ

v* = (3.25)

ν

2 wδ

w* = (3.26)

ν

where δ is the height of space between the emission surface and the cell cap at air slit (m).

Contrary to FLEC where the air slit pitch is 1mm, in this system, it is 2mm; ν is the kinematic

viscosity (m2/s).

The dimensionless pressure is defined as

4 pδ 2

p* = (3.27)

ρν 2

ω − ωs

θ= (3.28)

ωi − ωs

where ω is the air humidity ratio (kg vapor/ kg air); ωi represents humidity at the air slit, and

ωs represents humidity at the emission surface.

The Schmidt number is

ν

Sc = (3.29)

Dva

The Reynolds number used to characterize the airflow rate is given by

Estimation of Sorption and Diffusion Properties … 31

2u mδ

Re = (3.30)

ν

V

where um is the mean air velocity at the slit, and it is calculated by um = (3.31)

2πr0δ

where V is the volumetric air flow rate to the cell (m3/s); r0 is the maximum radius of the

emission surface, where air is distributed from the slit (m). The Reynolds numbers for the

flow in the cell chamber are very small, say, Re=42 when V=5L/min. Since Re<<2300, the

flow is thought to be laminar.

The Sherwood number is

2kδ

Sh = (3.32)

Dva

Now, considering a control volume in the radial direction, the mass balance has

kAt (ω s − ω b ) = −u m Ac dω b (3.33)

For reasons of symmetry, only half of the cell geometry is taken into account, the mass

transfer area is

At = πrdr (3.34)

Ac = πr0δ (3.35)

Substituting Eqs.(3.34) and (3.35) into (3.33), the local mass transfer coefficient is

u m r0δ dω b

k=− (3.36)

r (ω s − ω b ) dr

r0* ReSc dθ b

ShL = (3.37)

2θ b r * dr *

32 Li-Zhi Zhang

by considering

u m* = Re (3.38)

r0* ReSc

Shm = − ln θ b (3.39)

*2 *2

r0 −r

∫ (u θ )dA

*

θb = (3.40)

u m*

where Eq.(3.42) indicates that the boundary condition on the emission surface is a uniform

concentration condition. Other boundaries are adiabatic surfaces, have no mass transfer, and

are expressed as

∂θ

=0 (3.43)

∂n

As previous studies, for reasons of symmetry, only half of the cell is selected as the

modeling domain. The Navier-Stokes equations are solved in three-dimensional cylindrical

coordinates. The round channel, which has a rectangular cross-section, the air slit, and the air

inlet and outlet vents are meshed as a whole simultaneously. Totally, there are 71318

hexahedral cells in the geometry. The meshes at the entrance region of the flow on the

emission surface are finer than those in other locations, to reflect the drastic variations of

variables in the boundary layer. The discretised meshes are shown in Figure 3.9. The graph is

amplified vertically to view the meshes above the emission surface clearly. The computations

are performed using the finite volume technique. The derivatives of the diffusive terms in the

N-S equations are approximated by second-order central difference and the derivatives of the

Estimation of Sorption and Diffusion Properties … 33

convective terms by first-order upwind difference. The discretised equations are solved by an

iterative procedure and in each step they are solved by the alternating direction implicit (ADI)

method. The coupling between velocity and pressure is performed through the SIMPLE

algorithm [9]. A relaxation factor of 0.65 is always required in iterations.

The convergence of the iterative procedure is studied following the evolution of the

normalized residues. When the normalized residues for mass, velocity and vapor

concentration are less than 10-5 at every node, the iterations are considered to be converged.

The fact is that after 500 iterations, the solution is usually converged, regardless of Reynolds

number.

The accuracy of the numerical method is determined from solutions on successively

refined grids. The rms error defined by Fletcher [10], and based on the normalized velocity

components, is used for that purpose:

1/ 2

⎡⎛ ⎞ ⎤

(

rms(u * ) = ⎢⎜⎜ ∑∑∑ u i*,1j ,k − u i*, j ,k )2

⎟ / m⎥

⎟ (3.44)

⎢⎣⎝ i j k ⎠ ⎥⎦

where ui,j,k*1 and ui,j,k* represent quantities calculated with grids having m1 and m number of

nodes, respectively. With the grids mentioned above, the solutions at V=509ml/min have an

rms error lower than 0.011. This value increases with flow rate and is about 0.018 at

1000ml/min.

o

φ

r

Figure 3.9. Discretized meshes of the calculating domain, half of the cell, amplified vertically.

34 Li-Zhi Zhang

Experimental Work

The cell is circular and made of stainless steel, with a diameter of 150mm and a

maximum height of 18mm. The deepness of the lower chamber is 10mm. A more detailed

description of the structure and parameters of the cell can be found in [9]. When testing, the

material is placed on the bottom surface of the lower cavity and becomes an integral part of

the emission cell. In this test, to ease the measurement of convective mass transfer

coefficients, distilled water is used as the loading material, instead of VOCs emission

material. Rather than directly measuring the emission rate profiles of VOCs from building

materials, convective surface mass transfer coefficients are calculated by measuring the

humidity differences between the inlet and outlet of an air stream, which flows through the

cell and exchanges moisture with water on the lower surface.

To investigate the local mass transfer coefficients at different cell radial locations, 7 glass

discs with thicknesses of 10mm and diameters ranging from 134 to 148mm are prepared. In

each test, a disc is placed in the lower chamber and on its bottom surface. Distilled water is

injected in the space between the chamber wall and the disc. When finished, the lower

chamber, the water, and the glass disk are on the same horizon. Special care is given to ensure

the water doesn’t wet the disc’s upper surface. With this method, the mass transfer area

between the water surface in the cell and the air is controlled. A picture showing the

placement of a glass disk in the cell lower chamber is shown in Figure 3.10. When the air

flows through the cell, it exchanges moisture with the water and is humidified. Since the RH

of water on the water surface is 100%, by calculating the humidity differences, the mean

convective mass transfer coefficients across the water surface can be calculated. Different

discs therefore provide the mean mass transfer coefficients at various cell radial locations. To

investigate the influences of different gases, both air and O2 are used in the experiment.

Estimation of Sorption and Diffusion Properties … 35

Valve

Bypass

Water

Compressed air

Bubbler

Cell Manometer

Flec

The cell is supplied with clean and humidified air from an air supply unit. The complete

test rig is shown in Figure 3.11. The supply air flows from a compressed air bottle and is

divided into two streams. One of them is humidified through a bubbler immersed in a bottle

of water, and then re-mixed with the other dry air stream. The humidity of the mixed air

stream is controlled by adjusting the proportions of air mixing. The airflow rates are

controlled by two air pumps/controllers at the inlet and outlet of the cell. To prevent outside

air from infiltrating into the cell, a manometer is installed to monitor the pressure inside the

cell and ensure that it is positive. The humidities and temperatures inside and outside the cell

are measured by the built-in RH and temperature sensors, which are installed in the

pumps/controllers. The measuring accuracies are respectively 2% for relative humidity, 0.2°C

for temperature, and 2.5% for airflow rate.

Once the humidity differences are measured, the mean mass transfer coefficient is

calculated by

VΔω

Shm = (3.45)

At Δϖ

where Δω is the humidity ratio differences between the air inlet and outlet (kg/kg), At is the

transfer area between the air and water surface (m2), Δϖ is the logarithmic difference of the

humidity ratio between the water surface and the air in cell (kg/kg), and Shm is the mean

Sherwood number.

The variations in the measured outlet relative humidity from cell with disks of four

diameters are plotted in Figure 3.12. The inlet humidity is set to a prefixed value and the gas

is air. As can be seen, the outlet humidity decreases as the flow rate increases. However,

when the diameters are less than 135mm, the outlet humidity changes little.

36 Li-Zhi Zhang

100

90

80

Outlet RH

70

148mm

60

144mm

140mm

50

135mm

134mm

40

100 200 300 400 500 600

V (ml/min)

Figure 3.12. The outlet relative humidity of air from cell with 4 disks and various flow rates.

0.8

170ml/min

186ml/min

245ml/min

316ml/min

0.6 420ml/min

509ml/min

ShL

0.4

0.2

0

1 0.75 0.5 0.25 0

r/r0

Figure 3.13. Local Sherwood numbers along the cell radius for air.

Estimation of Sorption and Diffusion Properties … 37

1.2

170ml/min

186ml/min

1 245ml/min

316ml/min

420ml/min

0.8 509ml/min

Shm

0.6

0.4

0.2

0

1 0.75 0.5 0.25 0

r/r 0

Figure 3.14. Mean Sherwood numbers at various cell radii for air.

The calculated local and mean Sherwood numbers at different cell radius under various

volumetric flow rates for air are shown in Figure 3.13 and Figure 3.14, respectively. The

curves for nitrogen are similar to those for air. These two figures reveal the fact that the

Sherwood numbers decrease as the flow progresses. They are very large in the entrance

region, and they decrease as the radius decreases, asymptotically approaching the fully

developed values. The higher the flow rates (Reynolds numbers), the larger the Sh numbers.

For flow rates ranging from 170 to 509ml/min, the mean Sherwood numbers of the whole cell

emission surface change from 0.05 to 0.2.

The mean Sherwood numbers are also obtained from the experiments. Comparisons of

the mean Sherwood numbers between those calculated and experimentally obtained are

plotted in Figure 3.15. It is shown that the experimentally obtained values are in good

agreement with the numerical data. The largest deviation (24%) happens when the Sh is very

large, namely, at the position near the air slit, where the air begins to flow on the emission

surface. This phenomenon may result from the influences of the inlet flow conditions.

However, more than 90% of the numerical results are within ±5.5% deviation from the

experimental data.

Figure 3.16 represents the variation of the dimensionless bulk humidity against the cell

radius. The bulk humidity decreases very quickly after the air begins to make contact with the

water surface. This means that the convective mass transfer coefficients are very large in the

first quarter of the cell radius along the flow. Under current airflow rate conditions (less than

509ml/min), the air becomes nearly saturated in the remaining 3 quarters of cell radius along

the flow. This is due to the very small spacing between the emission surface and the cell cap

(minimum 1mm). When the air flow rate is increased, the exhaust air becomes less saturated.

38 Li-Zhi Zhang

2.5

Correlated Sh m Δ

1.5 Δ

Δ

1

Air

0.5 O2

N2

0

0 0.5 1 1.5 2 2.5

Experimental Sh m

0.2

170ml/min

186ml/min

245ml/min

0.15 316ml/min

420ml/min

509ml/min

θb 0.1

0.05

0

1 0.75 0.5 0.25 0

r/r 0

Figure 3.16. Dimensionless bulk humidity ratios along the cell radius for air.

For ease of calculation, a multi-variable linear regression technique is used to analyze the

local and mean Sh numbers, and the bulk humidity. Three correlations have been obtained, as

follows:

Estimation of Sorption and Diffusion Properties … 39

−0.6761

⎛ r0 − r ⎞

Shm = 0.8271 Re 0.8578

Sc 0.6790

⎜ ⎟ (3.46)

⎝ 2δ ⎠

−0.834

⎛r −r⎞

ShL = 0.3259 Re Sc⎜ 0 ⎟ (3.47)

⎝ 2δ ⎠

−0.630

⎛ r0 − r ⎞

θ b = 0.2126 Re 0.358

Sc 0.806

⎜ ⎟ (3.48)

⎝ 2δ ⎠

The maximum deviations between these correlations and the experimental and/or

numerical values are 6.8%, 6.4% and 7.7% for mean Sh, local Sh and θb, respectively.

Flow Patterns

Figure 3.17 gives an overview of the flow velocity vectors in the cell. The shapes are

similar to previous studies. The streamlines in a cross-section at φ=90° are shown in Figure

3.18. The flow inside the cell can be analyzed in three distinct regions: the impingement

region, where the flow extends from the inlet to the bottom surface and changes from axial to

radial due to the presence of the bottom surface; the radial flow region, where the air flows

inwardly on the emission surface and exchanges moisture with it; and the exhaust region,

where the air changes direction from radial to axial and is exhausted at the center of the cell.

φ

r

40 Li-Zhi Zhang

r o

Impingement Region

The bottom surface imposes a shift in the air flow direction. The fluid decelerates in the

axial direction, losing kinetic energy that is converted into pressure energy. The deceleration

starts at the inlet exit and intensifies on approaching the lower surface. The increased pressure

is then primarily transformed into the radial momentum of the fluid, while some of it is

transformed into flows to other directions. Due to the confinement of the cell walls and the

small spacing between the cap and the lower surface, two vortices on both sides of the axis of

the air inlet are generated. In other words, in the impingement region and in the vicinity of the

inlet, the fluid is occupied by axisymmetric recirculating regions. The rotation axes of the

rolls are perpendicular to the inlet flow direction. The recirculating zones diminish with

increased angles from the air inlet. In this symmetry plane, the distance to the inlet is so long

that no rolls are generated. As a consequence, no vortices can be observed in this figure.

The flow is distributed radially in the space between the bottom surface and the cap. The

cell is designed so that the radial-flow cross-section area is invariant with radial location in

this region. Therefore, the bulk velocity changes little along the radius. However, the local

velocity at the same altitude changes due to different duct heights. The streamlines and the

local velocity contours in a horizontal cross-section at half the spacing are observed. When

the air low rate is below 1000ml/min, the mean radial velocity above the emission surface is

relatively uniform. It does not vary much with regard to angle and radial locations. However,

when the air flow rate is further increased, the flow near the air inlet (in the area of φ=60-

120°) becomes demonstrably higher than at other positions. This is obviously the influence of

the air inlet.

Estimation of Sorption and Diffusion Properties … 41

Exhaust Region

The air flows from radial to axial locations and is exhausted in the center. In this region,

the radial air velocity is very small, and the resulting mass transfer between the air and the

emission surface is negligible.

Humidity Profiles

Due to the small spacing of 2mm between the cap and the bottom surface, the air will

become saturated as it flows along the cell radius if the air flow rates are below 1000ml/min.

To see the humidity profiles more clearly, the humidity contours for a larger air flow rate,

namely, 1500ml/min, are discussed. The calculated humidity distribution in a horizontal plate

at half the spacing is plotted in Figure 3.19. The humidity contours in a vertical cross-section

at φ=90° are plotted in Figure 3.20. The lines in the figures are constant humidity ratio lines.

For this case, the inlet temperature and humidity conditions are 23.4°C and 0.0035kg/kg,

respectively. This figure shows that steep humidity gradients exist in the entry region on the

emission surface. When the radius decreases, humidity gradients decrease drastically. This

proves that the convective mass transfer coefficient has the largest value at the beginning of

the flow and decreases with the flow’s progress. Vertically, humidity gradients are very steep

near the emission surface. In addition, under such a flow rate, the air inlet will seriously

influence the uniformities of the velocity and humidity fields. As can be seen, unlike the

contours under small flow rates, the contours here are not shaped in concentric circles, but in

irregular curves.

In this section, the fluid flow and convective mass transfer coefficients are

experimentally and numerically investigated. Three correlations are summarized to calculate

the mean Sh, local Sh and dimensionless bulk humidity along the chamber radius. For air flow

rates below 1000ml/min, the influences of the inlet on velocity distribution on the emission

surface is negligible. The velocity and humidity distributions are uniform and the local mass

transfer coefficients are only functions of radial locations. For larger air flow rates, the

influence of the inlet on the velocity and humidity fields becomes substantial. Overall, the

local mass transfer coefficients are very large in the entrance region, and they decrease as the

radius decreases, asymptotically approaching zero at the center of the cell. The flow inside the

cell can be analyzed in three distinct regions: the impingement region, the radial flow region,

and the exhaust region. The flow in the impingement region is rather complex: around the

axis of the inlet, the flow is occupied by axisymmetric recirculating regions. The rotation axes

of the rolls are perpendicular to the axis of the inlet. The flow in the other two regions is

relatively simple. Under current design airflow conditions, the air becomes nearly saturated

shortly after it begins to flow on the emission surface, due to the small spacing between the

cap and the bottom surface.

These data provides the basics for moisture diffusivity measurement with the cell.

42 Li-Zhi Zhang

Estimation of Sorption and Diffusion Properties … 43

It is well known that hydrophilic polymer membranes, say, poly cellulose acetate, poly

vinylidene fluoride, polyethersulfone, Nafion, and polyvinyl alcohol, are useful for the

separation of water vapor from other gases in air mixture, because the water molecule is

easily incorporated into the hydrophilic polymer membranes, due to the strong affinity

between the water molecule and the hydrophilic polymers, which facilitates the transport of

water, while impeding the permeation of other gases through the membranes.

Moisture transport properties in such hydrophilic polymer membranes are the most

important parameters affecting the system performance and the proper design of the units.

Traditionally, the measurements of water vapor diffusivity in membranes are conducted by

two ways: transient drying experiments, as previously described, and permeation tests [11-

13]. In the transient drying experiments, transient losses of membrane weight are recorded to

calculate the effective moisture diffusivity, with the analytical solution of Fick’s second law

of diffusion. Though popular and extensively used, this technique has inherent problems: the

assumptions and the operating conditions for the analytical solution of Fick’s law are very

rigorous and any deviation from this would lead to substantial errors [14]. On the other hand,

the permeation tests, though directly measure the moisture transport through membranes at

steady state, are rather complicated in the set-up. Most importantly, the obtained data are

case-specific, since the convective resistance on both sides of the membrane usually plays an

important role in the moisture transport performance, but was always neglected, which would

make the results less accurate.

In previous section, the convective mass transfer characteristics in the cell are obtained.

This section will extend the work to measure the moisture diffusivity through hydrophilic

polymer membranes (or sheets) with the cell and the test rig. The difference between this

section and [15,16] is that the convective mass transfer coefficients are the above obtained

values. Though the methodologies have similarities.

The cell has been illustrated in Figures 3.7-3.8. In this test, distilled water is poured into

the lower chamber of the cell. Then a hydrophilic polymer membrane is covered on the lower

chamber. Following this step, the cap of the cell is placed on the membrane to form a

sandwiched structure. The membrane holding module is shown in Figure 3.21. A 2 mm gap

between the water layer and the membrane tested is kept. The saturated solution in the lower

chamber supplies a constant humidity ratio below the membrane lower surface. When the

humidity ratio between the two sides of the membrane is different, moisture will diffuse

through the membrane. Humid air is supplied from the inlets of the cap, which will exchange

moisture with the membrane and the humidity ratio will change along the path. During the

test, the temperature is kept constant. The relative humidity of the inlet and the outlet air

streams are measured, and the moisture exchange effectiveness can be calculated.

44 Li-Zhi Zhang

Cap

Membrane

Lower chamber

Distilled water

Figure 3.21. Arrangement of the cell with tested membrane and water.

The cell is supplied with clean and humidified air from an auxiliary air supply unit of

cell. The complete test rig is shown in Figure 3.22. The system is similar to Figure 3.11,

however a membrane is sandwiched by the cell. The supply air flows from a compressed air

bottle and is purified through an AC carbon column filter and is then split into two streams.

One of them is humidified through a bubbler immersed in a bottle of distilled water, and then

re-mixed with the other dry air stream. The outlet humidity from the bottle with bubbler

reaches nearly 100%. The humidity of the mixed air stream is controlled by adjusting the

ratios of air mixing by two needle valves on each stream. The desired relative humidity is

obtained with this method. The airflow rates are controlled by two air pumps/controllers at

the inlet and outlet of the cell. This kind of pump has a built-in digital controller which keeps

the flow rates to the set points. To prevent outside air from infiltrating into the cell, a

manometer is installed to monitor the pressure inside the cell and ensure that it is positive.

The humidities to and from the cell are measured by RH sensors, which are installed after the

pumps/controllers. The measuring accuracies are respectively 2% for relative humidity, and

2.5% for airflow rate. The total uncertainty is less than 7.5%. The design of the system

allowed versatility of membrane replacement and the use of existing knowledge of flow in the

cell.

Before each test, the humidity sensors and the flow meters are carefully calibrated with a

chilled-mirror dew point meter (accuracy 0.1°C) and a floating ball flow meter (5ml/min),

respectively. Then the distilled water is poured into the lower chamber. Following this step,

the tested membrane is placed on the lower chamber and a sandwiched structure is formed

with the cap placed on the membrane. Special care is taken to prevent the membrane be

wetted by the water. Then the cell’s outlet and inlet are closed for 24 hours to let the

membrane and the cell volume become fully equilibrium with the water.

Estimation of Sorption and Diffusion Properties … 45

Pressure Meter Controller/Pump

Valve

By pass

Distilled

Water

Compressed air Bubbler Humidity Sensor Controller/Pump

Humidity Sensor

The cell with membrane

and

andsolution

water

Two hydrophilic polymer membranes, the mixed cellulose (MC, mixed cellulose and

pyroxylin) and acetate cellulose (AC), supplied by a local company, are selected as test

material. The reason for selecting them is that they are cheap, highly hydrophilic, and have a

certain mechanical strength, which are the necessary virtue for industrial applications. A

general isotherm equation can be fitted to represent the equilibrium water uptake with

moisture air as

Wmax

w= (3.49)

1 − C + C / RH

where Wmax is the maximum water uptake of membrane material (kg/kg); C is a constant

named the shape factor for the material; RH is air relative humidity.

The relative humidity is calculated by humidity ratio and temperature as [16]

RH e 5294 / T

= − 1.61RH (3.50)

ω 10 6

where T is in K. The second term on the right side of the equation will generally have less

than a 5% effect, and it can be usually neglected. Within a certain low concentration range,

Henry’s sorption law can be used to simplify the isotherm as

w = k pω (3.51)

Table 3.4 lists the physical properties for the membrane materials. Since the membrane

fabrications have great influences on the membrane properties, they are measured in the

laboratory after the materials are purchased.

46 Li-Zhi Zhang

Pore size (μm) 0.21 0.13

Porosity 0.72 0.86

Membrane thickness (μm) 115 105

Thermal conductivity (W/mK) 0.95 0.81

Density (kg/m3) 760 866

Sorption potential, Wmax (kg/kg) 0.27 0.46

Shape factor (C) 0.88 0.74

After the 24 hours equilibrium stage, the supply air is adjusted through the controlling

valves to the desired flow rate and the desired relative humidity. Then the valves before and

after the cell are opened to let the conditioned air stream flow through the cell. In the cell, the

air stream exchanges moisture with the membrane, and consequently exits the system.

Relative humidities are recorded by a data logging system as the air stream begins to flow the

cell. This process continues for 1-2 hours, long after the moisture transfer becomes fully

steady and the outlet relative humidity reaches a stable value. The whole test is performed

under room temperature conditions and it is controlled to within 0.5°C variations during the

test. Constant inlet relative humidity and air flow rates are maintained by the air supply unit.

After each test, the inlet humidity and air flow rates are set to new values to perform the

next experiment. Modifications to the air supply unit are done to supply larger volumetric

flow rates than the original cell system can.

Model Development

The governing equations for predicting the moisture transport in the emission cell are

developed. The schematic of the problem is represented in Figure 3.23. A control volume

based mass balance method is employed to obtain the partial differential equations. To aid in

the analysis, some assumptions are made as following:

(1) Fick’s law applies to the moisture diffusion in membrane. The thermo-physical

properties of membrane keep constant throughout the experiment. The process is

isothermal.

(2) Moisture diffusion in the flow direction in the air stream is negligible compared to

vapor convection by bulk flow. This assumption is true for Peclet number greater

than 10.

(3) Vapor diffusion in membrane is one-dimensional and in thickness direction. This is

valid considering the large dimensional differences in membrane geometry.

(4) The saturated solution is in equilibrium with membrane lower surface throughout the

test process.

Estimation of Sorption and Diffusion Properties … 47

Air stream z

r δ Membrane

O

r0

∂ω ∂ω Ev

+ um = (3.52)

∂t ∂r H d ρ a

where ω is the humidity ratio (kg moisture/kg air); t is time (s); um is air bulk velocity (m/s)

along radius; r is radius coordinate (m); Ev is the local emission rate from the membrane to air

(kgm-2s-1); Hd is duct height of air stream (m); ρa is density of dry air (kg/m3). The cell is

specially designed that a constant um along the radius is realized.

Moisture diffusion in membrane

∂w ∂ ⎛ ∂w ⎞

= ⎜ Dvm ⎟ (3.53)

∂t ∂z ⎝ ∂z ⎠

membrane thickness (m); Dvm is moisture diffusivity in membrane (m2/s).

Local moisture emission rate

∂w

E v = − ρ m Dvm (3.54)

∂z z =2z0

Initial conditions:

where ωL is the humidity ratio determined by the saturated NaCl solution and temperature

(kg/kg); and wL is the water uptake of membrane in equilibrium with the solution vapor.

Boundary conditions for air stream:

48 Li-Zhi Zhang

where ωi is the set point of humidity ratio of inlet air, ωs is the humidity ratio on membrane

surface. The relations between the humidity ratio on surface and in air stream are:

∂w

kρ a (ω s − ω ) = − ρ m Dvm (3.60)

∂z z = 2 z0

The convective mass transfer coefficients are related to the fluid dynamics in the cell,

which are studied in detail in a previous section. The deduced correlation of Eq.(3.47) are

used to calculate convective mass transfer coefficients.

Re-arrangement of Eq.(3.60) and substituting it into Eq.(3.54) gives

ωL − ω

Ev = (3.61)

1 2ρ a z0

+

k Dvm ρ m k p

1

K= (3.62)

1 2ρ a z0

+

k Dvm ρ m k p

KAt

NTU = (3.63)

NV

where At is the transfer area of the membrane surface (m2); N is the air exchange rate (s-1); V

is the volume of the cell (m3).

Similar to the analysis of a heat exchanger, a moisture exchange effectiveness can be

defined as

Estimation of Sorption and Diffusion Properties … 49

ωo − ωi

ε= (3.64)

ω L − ωi

where subscripts o, i, refer to air outlet and inlet respectively, and L to saturated humidity of

liquid water in lower chamber.

The transient equations for air stream, membrane and air-membrane interface are solved

in a coupled way with finite difference techniques. Iterations are necessary to find a

converged solution. At each time step, mass balances between the air stream, the membrane,

and the air/membrane interface are ensured. The outlet air relative humidity can be calculated

with moisture distributions in the cell and the local moisture emission rates on the membrane.

With time lapsing, outlet RH first decreases and then reaches a stable value, indicating that

moisture transport becomes stable. This stable value is called the steady state outlet relative

humidity. With this value, the moisture exchange effectiveness is calculated. Figure 3.24 plots

the calculated moisture exchange effectiveness from the distributed model with various

Number of Transfer Units. When the NTU is from 0 to 6, ε rises sharply with NTU. When the

NTU is greater than 6, there’s little merit in further increasing ε by an increase of NTU. When

the membrane thermophysical properties and the experimental conditions are known, NTU

can be calculated from this curve with the measured moisture exchange effectiveness. Finally,

the diffusivity can be obtained.

A polynomial correlation can be fitted to represent this curve as

ε = - 0.0002 NTU 4 + 0.0052 NTU 3 - 0.0638 NTU 2 + 0.3759 NTU + 0.015 (3.65)

R2 = 0.9998 (3.66)

0.8

0.6

ε

0.4

0.2

0

0 2 4 6 8 10 12

NTU

Figure 3.24. The variations of the moisture exchange effectiveness with the number of transfer units.

50 Li-Zhi Zhang

On the other hand, when the measured moisture exchange effectiveness, the membrane

thermophysical properties, and the experimental conditions are known, NTU can be estimated

from this curve. Finally, the diffusivity can be estimated.

NTU is a dimensionless parameter that governs flow rates, exchange area, and transfer

coefficient. It determines the moisture exchange effectiveness. It simultaneously reflects the

characters of flow rates, area, surface resistance and membrane resistance.

Specifically in this test, under air flow rate 10L/min, the measured moisture exchange

effectiveness are 0.67 and 0.81, for MC and AC membranes, respectively. As shown in

Figure 3.25, the corresponding NTU for these two ε are 2.75 and 4.4, respectively. The

resulting diffusivity can be then calculated from Eqs.(3.62), (3.63) as 3.1×10-10m2/s and

2.1×10-10m2/s for MC and AC membrane respectively.

The benefits with this approach are that it simultaneously considers the cell fluid

dynamics, membrane configurations and operating conditions. The uncertainties of the

measured values are related to the air flow rates through the cell. Under current flow rates, the

estimated uncertainty is 7.5%.

Substituting parameters in this study into Eq.(3.63), the resistance for membrane is 46.3

m s/kg, the convective mass transfer resistance is from 3.6 to 86.2 m2s/kg under 10L/min air

2

flow rate, depending on the cell location. The two resistances are in the same magnitudes,

therefore the convective mass transfer resistance cannot be neglected. The diffusion resistance

in air gap below the membrane is 4 m2s/kg, one order lower than the other two, therefore this

resistance can be neglected.

0.8 AC

MC

0.6

ε

0.4

0.2

0

0 2 4 6 8 10 12

NTU

Figure 3.25. Estimation of moisture exchange effectiveness with number of transfer units.

Estimation of Sorption and Diffusion Properties … 51

0.8

AC

MC

Outlet RH 0.7

0.6

0 0.5 1 1.5 2 2.5

t (s)

0.7

0.6 AC

MC

0.5

0.4

Air RH

0.3

0.2

0.1

0

0 0.2 0.4 0.6 0.8 1

1-r/r 0

Figure 3.27. Bulk relative humidity of air stream along membrane cell radius.

Transient lapses of outlet RH with time for the two membranes are depicted in Figure

3.26. The volumetric air flow rates are kept at 10L/min. The discrete dots are the measured

values, and the solid and dashed lines are calculated values. As can be seen from the figure,

the model predicts the tested data reasonably well. Generally it takes around 1 second for the

moisture transport becomes steady. After this transient period, stable transport of moisture

from the solution to the air stream is established. Contrary to the assumption of a stepwise

52 Li-Zhi Zhang

square wave change of air humidity, in the transient period, the outlet air humidity changes on

a slope manner. The transitional time and the degree of slope are co-determined by the initial

conditions: moisture in the cell volume, and in the membrane. This indicates that in real

situations, estimation of moisture diffusivity by Eqs.(3.5)-(3.7) is problematic.

Figure 3.27 shows the variations of local relative humidity of the air stream along cell

radius when outlet RH becomes stable. As seen from this figure, air humidity rises

continuously from inlet to outlet, indicating continuous moisture emissions from the

membrane to air stream.

The local emission rates along the membrane radius are plotted in Figure 3.28 for the

steady transport period. From inlet to outlet, the moisture emission rates decrease, almost

linearly, along the membrane radius. Near the inlet, the two membranes have demonstrable

different vapor diffusion rates, but near the outlet, the emission rates are almost the same for

the two membranes. This indicates that near the inlet, emissions are controlled mainly by

membrane itself, but when the air humidity increases, the influence from membrane will

decrease.

To deeply disclose the distributed character of the emission rates, the water uptake

contours in the membrane are drawn in Figure 3.29 for the two membranes for the steady

state transfer period. The dimensionless thickness coordinates are defined as

z

z* = (3.67)

2z0

1.0E-04

AC

8.0E-05 MC

E v (kgm s )

6.0E-05

-2 -1

4.0E-05

2.0E-05

0.0E+00

0 0.2 0.4 0.6 0.8 1

1-r/r 0

Figure 3.28. Distributions of vapor emission rate on membrane along cell radius.

Estimation of Sorption and Diffusion Properties … 53

(a)

(b)

Figure 3.29. Water uptake contours in the membrane, (a) Mixed Cellulose and (b) Acetate Cellulose.

From this figure, the two-dimensional water uptake fields are clear. Water uptake

gradients near the air inlet is higher than those near the air outlet. This also indicates that

membranes at inlet contribute more to moisture transfer than those at outlet. In other words,

large disparities of moisture transfer exist on different membrane locations.

3.5. CONCLUSION

Sorption and diffusion parameters are the key basic parameters influencing heat and

moisture transfer in materials. How to estimate vapor diffusivity in membranes is one of the

most important issues in membrane related technology. The measurement of sorption

isotherms and diffusivity in a thermo-hygrostat is traditional. It is bulky and influenced by

boundary and operating conditions. As a novel method, a standard filed and laboratory

emission cell has been used to predict the moisture diffusivity in hydrophilic polymer

membranes. The membrane thermophysical properties and the hydrodynamics in the cell

geometry are considered simultaneously. Based on this step, the NTU-effectiveness method is

then used to study the moisture transport characteristics in the unit.

With the model proposed in the study, distributions of air humidity and emission rates on

membrane surface demonstrate a non-uniform character. The tested membrane’s diffusivity

can be estimated from the response curve of outlet RH. For the mixed cellulose membrane,

the measured diffusivity is 3.6×10-10m2/s. The water permeation potential can be reflected by

an effectiveness-Number of Transfer Units curve.

54 Li-Zhi Zhang

REFERENCES

[1] Okuno, H.; Renzo, K.; Uragami, T. Sorption and permeation of water and ethanol

vapors in poly (vinylchloride) membrane. J. Membrane Sci., 1995, 103, 31-38.

[2] Vagenas, G.K.; Karathanos, V.T. Prediction of the effective moisture diffusivity in

gelatinized food systems. J. Food Engng., 1993, 18, 159-179.

[3] Crank, J. The Mathematics of Diffusion, Second Edition. London: Oxford University Press;

1975.

[4] Asako, Y.; Maeda, K.; Jin, Z.; Yamaguchi, Y. Effective moisture diffusivity of super

absorbent polymer gel and pearlite-mortar with gel. Third Asia-Pacific Symposium on

Fire Science and Technology, Singapore, 1998, 359-370.

[5] Debeaufort, F.; Voilley, A.; Meares, P. Water vapor permeability and diffusivity

through methylcellulose edible films. J. Membrane Sci., 1994, 91, 125-133.

[6] Uhde, E.; Borgschulte, A.; Salthammer, T. Characterization of the field and laboratory

emission cell - FLEC: flow field and air velocities. Atmospheric Environment, 1998,

32, 773-781.

[7] Zhang, L.Z.; Niu, J.L. Effects of substrate parameters on the emissions of volatile

organic compounds from wet coating materials. Building and Environment, 2003, 38,

939-946.

[8] Zhang, L.Z.; Niu, J.L. Mass transfer of volatile organic compounds from painting

material in a standard field and laboratory emission cell (FLEC). International Journal

of Heat Mass Transfer, 2003, 46, 2415-2423.

[9] Zhang, L.Z.; Niu, J.L. Laminar fluid flow and mass transfer in a standard field and

laboratory emission cell (FLEC). International Journal of Heat Mass Transfer, 2003,

46, 91-100.

[10] Fletcher, C.A.J. Computational Techniques for Fluid Dynamics I, Springer Series in

Computational Physics. Berlin: Springer-Verlag, 1988.

[11] Ye, X.H.; Levan, M.D. Water transport properties of Nafion membranes Part I. Single-

tube membrane module for air drying. Journal of Membrane Science, 2003, 221, 147-

161.

[12] Scovazzo, P.; Burgos, J.; Hoehn, A.; Todd, P. Hydrophilic membrane based humidity

control. Journal of membrane Science, 1998, 149, 69-81.

[13] Scovazzo, P.; Hoehn, A.; Todd, P. Membrane porosity and hydrophilic membrane

based dehumidification performance. Journal of Membrane Science, 2000, 167, 217-

225.

[14] Hernandez-Munoz, P.; Gavara, R.; Hernandez, R.J. Evaluation of solubility and

diffusion coefficients in polymer film-vapor systems by sorption experiments. Journal

of membrane Science, 1999, 154, 195-204.

polymer membrane with a field and laboratory emission cell. International Journal of

Heat Mass Transfer, 2006, 49, 1176-1184.

[16] Zhang, L.Z. Evaluation of moisture diffusivity in hydrophilic polymer membranes: a

new approach. Journal of Membrane Science, 2006, 269, 75-83.

Chapter 4

ABSTRACT

When hygroscopic materials are in contact with humid air, moisture would be

adsorbed by the materials. When they are in contact with dry air, the adsorbed moisture

would be released. Based on this mechanism, desiccant wheels can be used in total heat

recovery. In this chapter, detailed modeling of an energy wheel is conducted. Effects of

material parameters on the sensible and latent effectiveness are discussed. The vapor

sorption curves have a great influence on system performance.

NOMENCLATURE

a Pore radius (m)

As Transfer area (m2)

Bi Biot number

C Constant in sorption curve

cp Specific heat (kJkg-1K-1)

de Hydrodynamic diameter of a channel (m)

DA Combined ordinary and Knudson diffusivity (m2s-1)

DS Surface diffusivity (m2s-1)

f Fraction of desiccant in the wheel material

h Convective heat transfer coefficient (kWm-2K-1)

hm Convective mass transfer coefficient (kgm-2s-1)

H Specific enthalpy (kJ/kg)

k Thermal conductivity (kWm-1K-1)

L Length of a channel (m)

Le Lewis number

M1 Molecular weight (kg/kmol)

md Mass of the wheel (kg)

m g Mass flow rate of air stream (kg/s)

N Rotary speed (rpm)

NTU Number of transfer units

56 Li-Zhi Zhang

P Pressure (Pa)

qst Isosteric adsorption heat (kJ/kg)

SDP Specific Dehumidification Power (gkg-1s-1)

T Temperature (K)

t time (s)

ug Velocity of air stream (m/s)

V Volume (m3)

w Water uptake in desiccant (kg water/kg dry desiccant)

wmax Maximum water uptake of desiccant (kgkg-1)

x, y Coordinates (m)

Greek Letters

α Angle (rad)

β, λ Coefficients

θ Dimensionless temperature

ε Effectiveness

εt Total porosity

φ Relative humidity

δ Half thickness of channel (m)

ω Moisture content (kg moisture/kg dry air)

ρ Density (kg/m3)

ζ Tortuosity factor

τ Dimensionless time

ξ Resistance coefficient

Superscripts

Subscripts

a Air

c Cooling, exhaust air

d Desiccant, dehumidification

g Gas

h Heating, fresh air

i Inlet

L Latent

m Moisture

o Outlet

opt Optimum

s Surface, sensible

w Water

Performance of Energy Wheels 57

x In x direction

y In y direction

4.1. INTRODUCTION

A schematic of a desiccant wheel is shown in Figure 4.1. The wheel is comprised of

parallel narrow ducts of hygroscopic materials like silica gel and LiCl impregnated paper.

When wet air passes through the channels, moisture is adsorbed or desorbed from the solid

channel walls. Another air stream, regenerating hot air, passes through wheel channels to

regenerate the adsorbed moisture from the adsorbents.

Desiccant wheels can be used in two fields: air dehumidification [1,2] and enthalpy

recovery [3-5]. In the first case, process air is dried after it flows through the wheel, which

rotates continuously between the process air and a hot regenerative air stream, as described in

the above figure. The dried air can either be used directly or be employed to make cooling

following further psychrometric processes, i.e. the so-called desiccant cooling. In the latter

case, the desiccant wheel rotates between the outside fresh air and the exhaust air from room.

Here fresh air is hot and humid while the exhaust air is cool and dry. Heat and humidity

would be recovered from the exhaust in winter and excess heat and moisture would be

transferred to the exhaust to cool and dehumidify the process air in the summer. The latter

case is also called as passive dehumidification. The wheel is called as an energy wheel. This

chapter will focus on this topic.

Regenerating air

58 Li-Zhi Zhang

Due to the complexity in heat and mass transfer, mathematical modeling has been an

efficient tool to evaluate system performance. There have been many works in modeling heat

and moisture transfer in desiccant wheels. As far as this topic concerned, Simonson and

Besant [6] adopted the one-dimensional solid heat conduction equation in their model to

account for the longitudinal thermal resistance inside the solid. However, the model of

Simonson and Besant neglected the internal moisture resistance in the solid. Zhang and Niu

[4,5] proposed a dual-diffusion model that takes into account both the heat and the moisture

resistance in two dimensions: axial and in thickness directions of the solid. Moisture transfer

is expressed in two forms: surface diffusion and gaseous diffusion (Knudsen and ordinary

combined). In this chapter, the model is similar to previous studies, but material is a newly

developed hygroscopic material for energy wheels.

The energy wheel is a rotating cylindrical wheel of length L and diameter dw and it is

divided into two sections: fresh air side cooling adsorption section (angle fraction α0) and

exhaust air side heating desorption section (fraction 1-α0), where the wet fresh air and dry

exhaust air streams are in a counter flow arrangement. The wheel generally consists of a

matrix of numerous flow channels which have, depending on the manufacturing process, a

rectangular, triangular or sinusoidal shape. The flow channels that are parallel to the axis of

the wheel usually have a base material with a desiccant material impregnated on their

surfaces. Modern manufacturing technology has made it possible for the desiccant material

closely cross-linked to the base material and distributed evenly into the macro-voids in the

base material. Therefore, in this model, the wheel is approximated by a flow channel of

homogeneous composite material which has a desiccant content of f =0.6∼0.8. Because the

cycles the wheel channels undergo in rotating are identical, wheel performance can be

represented by a single channel. The model used is transient and two-dimensional. Because of

symmetry, the mid-plane of a channel can be considered to be adiabatic, and a half-size

channel surrounded by dashed line is used as the physical model, as shown in Figure 4.2.

Performance Index

Sensible effectiveness, εs

m c (Tci − Tco )

εs = (4.1)

m min (Tci − Thi )

Performance of Energy Wheels 59

o δ x

Air Stream

de

Desiccant

Duct length, L

y

Latent effectiveness, εL

m c (ω ci − ω co )

εL = (4.2)

m min (ω ci − ω hi )

where m min is the least value of process and exhaust mass flows.

Heat and mass conservation for the air stream

1 ∂Tg ∂Tg

+ =

4h

(Ts − Tg ) (4.3)

u g ∂t ∂x d e u g ρ g cpg

1 ∂ω g ∂ω g

+ =

4hm

(ω s − ω g ) (4.4)

u g ∂t ∂x d eug ρ g

where ug is the velocity (m/s), Tg and ωg are temperature (°C) and humidity ratio (kg/kg)

respectively, t is time (s), x is axial coordinate (m), de is the hydrodynamic diameter of the

channel (m), ρg is the density (kg/m3) and cpg is the specific heat (kJ/kg/K), h and hm are the

convective heat transfer (kWm-2K-1) and mass transfer (kgm-2s-1) coefficients between the air

stream and the solid surface, respectively. In the equations, subscripts “s” and “g” refer to

“surface” and “gas” respectively. By using heat mass transfer analogy, the relations between

h and hm can be expressed as

h

hm = (4.5)

cpg Le

60 Li-Zhi Zhang

Air streams in the channels are fully-developed laminar flow. The convective heat

transfer coefficients are calculated by the peripherally averaged Nusselt numbers for tubes of

various cross-sectional shapes [8].

For cooling and adsorption section, i.e., 0≤α*<α0, the inlet conditions,

⎧Tg

⎪ x =0 = Tci

⎨ (4.6)

⎪⎩ω g x =0 = ω ci

⎧Tg

⎪ x = L = Thi

⎨ (4.7)

⎪⎩ω g x = L = ω hi

where subscripts “c”, “h”, “i” and “o” refer to cooling air, heating air, inlet and outlet,

respectively. The dimensionless angle α*=α/2π, and α is angle in the wheel (rad).

Enthalpy conservation in the desiccant

∂Td ⎛ ∂ 2 T ∂ 2T ⎞ ∂w

ρ d c tot = k d ⎜⎜ 2d + 2d ⎟ + qst ρ d

⎟ (4.8)

∂t ⎝ ∂x ∂y ⎠ ∂t

where ρd is the density of dry desiccant (kgm-3), kd is the thermal conductivity of the solid

(kWm-1K-1), w is the water content in the desiccant (kg/kg), y is the coordinate in the

thickness (m), qst is the adsorption heat (kJ/kg), ctot is the total heat capacity of moist

desiccant, which includes two parts: dry desiccant and adsorbed water and is calculated by

where cpd and cpw are the specific heats (kJkg-1K-1) of dry desiccant and liquid water

respectively.

Two phases of water, namely, gas and adsorbed state, co-exist and diffuse in the pores of

the solid. There are three dominant diffusion mechanisms [5]: surface diffusion, ordinary

diffusion, and Knudsen diffusion. The first diffusion is in the form of adsorbed state and the

latter two are in gas state. If Fick’s law is used to express the diffusion dynamics, the

moisture conservation in the solid can be expressed as

Performance of Energy Wheels 61

∂ω ∂w ⎡∂ ⎛ ∂ω ⎞ ∂ ⎛ ∂ω ⎞⎤

ε t ρa + ρd = ρ a ⎢ ⎜ DA ⎟ + ⎜⎜ DA ⎟⎥

∂t ∂t ⎣ ∂x ⎝ ∂x ⎠ ∂y ⎝ ∂y ⎟⎠⎦

(4.10)

⎡∂ ⎛ ∂w ⎞ ∂ ⎛ ∂w ⎞⎤

+ ρ d ⎢ ⎜ DS ⎟ + ⎜⎜ DS ⎟⎟⎥

⎣ ∂x ⎝ ∂x ⎠ ∂y ⎝ ∂ y ⎠⎦

where εt is the total porosity of the desiccant. On the right hand side of Eq.(4.10), the first

term is the moisture transfer in gas (combined ordinary and Knudsen diffusion), and the

second term is in the adsorbed phase, namely, surface diffusion. DA and DS are the effective

diffusivities (m2s-1) of the combined ordinary and Knudsen diffusion and surface diffusion,

respectively. They are calculated by the following equations [5].

−1

ε ⎛ 1 1 ⎞

DA = t ⎜⎜ + ⎟⎟ (4.11)

ζ ⎝ DAO DAk ⎠

DS =

1

ζ

(

D0 exp − 0.974 × 10 −3 qst / Td ) (4.12)

1.685

T −9

DAO = 1.735 × 10 d (4.13)

Pa

1/ 2

⎛T ⎞

DAK = 97 a⎜⎜ d ⎟⎟ (4.14)

⎝ M1 ⎠

where ζ is tortuosity factor that accounts for the increase in diffusional length due to the

tortuous path of the real pores, DAO is the ordinary diffusivity, DAK is the Knudsen diffusivity,

D0 is a constant for surface diffusion calculation, a is the pore radius of the adsorbent, Pa is

the pressure in atmospheres (atm), Td is in K, M1 is the molecule weight of water.

Water content in the desiccant is governed by a general sorption isotherm as

fwmax

w= (4.15)

1 - C + C/ φ

where wmax is the maximum water content (kg/kg), C is a constant that determines the

isotherm shape, φ is the relative humidity. Selecting T and ω as two independent variables, a

differential form of adsorption content can be written in terms of humidity and temperature as

62 Li-Zhi Zhang

where

⎛ ∂w ⎞

ψ =⎜ ⎟ (4.17)

⎝ ∂ω ⎠ T

⎛ ∂w ⎞

ϕ =⎜ ⎟ (4.18)

⎝ ∂T ⎠ ω

Using Clapeyron equation to represent the saturation vapor pressure and assuming a

standard atmospheric pressure of 101325Pa gives the relation between humidity and relative

humidity [1] as

φ

= 10 −6 e 5294 / T − 1.61φ (4.19)

ω

where T is in K. The second term on the right side of the equation will generally have less

than a 5% effect, thus it can be neglected. Therefore

fwmax C

ψ = 10 −6 e 5294 / T (4.20)

(1 − C + C / φ )2 φ 2

5294φ fwmax C

ϕ =− (4.21)

T 2 (1 − C + C / φ )2 φ 2

reflects the slope of w to T, and its unit is K-1. For enthalpy recovery wheel, the bigger the ψ,

the better the performance; for air dehumidification wheel, the greater the ϕ, the better the

performance.

T − Tci

θ= (4.22)

Thi - Tci

tN

τ= (4.23)

60

Performance of Energy Wheels 63

x

x* = (4.24)

L

y

y* = (4.25)

δ

Energy equation (4.8) can be normalized to

∂θ ∂ 2θ ∂ 2θ ∂ω

= k x* *2 + k y* *2 + qst* (4.26)

∂τ ∂x ∂y ∂τ

where

60k d

k x* = (4.27)

NL ρ d (c tot − qstϕ )

2

60k d

k y* = (4.28)

Nδ 2 ρ d (c tot − qstϕ )

qst ρ dψ

qst* = (4.29)

ρ d (c tot − qstϕ )(Thi − Tci )

The mass equation (4.10) can be normalized to

∂ω ∂θ ∂ ⎛ ∂ω ∂θ ⎞ ∂ ⎛ ∂ω ∂θ ⎞

+ β 0* = β x * ⎜ λω * + λT * ⎟ + β y * ⎜⎜ λω * + λT * ⎟⎟ (4.30)

∂τ ∂τ ∂x ⎝ ∂x ∂x ⎠ ∂y ⎝ ∂y ∂y ⎠

where

ρ dϕ (Thi − Tci )

β 0* = (4.31)

ε t ρ a + ψρ d

λω = ρ a DA + ρ d DSψ (4.32)

64 Li-Zhi Zhang

60

βx = (4.34)

NL (ε t ρ a + ψρ d )

2

60

βy = (4.35)

Nδ (ε t ρ a + ψρ d )

2

∂θ ∂θ ∂θ

= = =0 (4.36)

∂y * y =0

* ∂x * x* = 0 ∂x * x* =1

∂ω ∂ω ∂ω

= = =0 (4.37)

∂y * y =0

* ∂x * x* = 0 ∂x * x* =1

∂θ

− = Bi (θ − θ g ) (4.38)

∂y * y =1

*

∂ω λT ∂θ

− − = Bim (ω − ω g ) (4.39)

∂y * y =1

* λω ∂y * y =1*

hδ

Bi = (4.40)

kd

hmδ

Bim = (4.41)

λω

The heat and mass transfer equations for the air streams can be normalized as

∂θ g ∂θ g

c1 + = NTU (θ s − θ g ) (4.42)

∂τ ∂x *

Performance of Energy Wheels 65

∂ω g ∂ω g

c1 + = NTU m (ω s − ω g ) (4.43)

∂τ ∂x *

where

NL hAs

c1 = NTU =

60u g m g cpg

hm As

NTU m=

m g

The two dimensional heat and mass transfer equations of the desiccant are numerically

solved by means of ADI (alternating direction implicit) method [9]. Because the equations are

strongly coupled and nonlinear, iterations are necessary to get converged values for each time

step. Before numerical analysis can be performed, the physical domain of the problem as well

as the equations must be discretized. The whole calculating domain is divided into a number

of equal-step discrete elements. Each element is identified as a control volume by a nodal

point. The numbers of nodes are: 40 in axial, 5 in thickness, and 120 in time (angle). The

model has been validated by an experiment in [5]. In the following, performances with

varying operating conditions will be discussed. For enthalpy recovery, the inlet temperature

and humidity are set to: fresh air, 35 °C, 0.021 kg/kg; exhaust air 24 °C, 0.012 kgkg-1. The

base properties for the simulated desiccant wheel are listed in Table 4.1. The desiccant

material is a newly developed hygroscopic material. The geometry of the channels in the

wheel is sinusoidal with a width of 4.35 mm and a height of 1.74 mm. The sorption curve of

the wheel material is shown in Figure 4.3. As seen, it is a typical third class sorption curve.

This kind of material is appropriate for energy recovery.

a m 11×10-10

C 6.0

D0 m2s-1 1.6×10-6

f 0.75

k Wm-1K-1 0.20

L m 0.1

md kg 15.0

m g kg/s 0.4

wmax kg/kg 0.92

66 Li-Zhi Zhang

α0 0.50

ρd kgm-3 1129

ξ 2.8

δ mm 0.1

εt 0.70

1

w (kg/kg)

0.5

0

0 0.2 0.4 0.6 0.8 1

If the wheel is assumed stationary, then both temperature and humidity vary with wheel

angle. The profiles of temperature and humidity of air inlet, air outlet, air mean, and desiccant

mean across a channel with dimensionless time (or the wheel angle) during enthalpy recovery

are shown in Figure 4.4. As seen, both the mean temperature and the mean humidity of the air

stream are higher than those of the desiccant in the adsorption section (τ=0.5∼1.0, 1.5∼2.0),

and are lower than those of the desiccant in the desorption region (τ=0∼0.5, 1.0∼1.5), which

discloses a fact that both the moisture and the sensible heat are transferred from the fresh air

stream to the exhaust air stream. Contrary to in air dehumidification, in enthalpy recovery,

heating section is also the adsorption section, and the cooling section is the desorption

section. Furthermore, for balanced flows, when εS>0.5, the outlet temperature of the exhaust

will be higher than that of the process air. When εL>0.5, the outlet humidity of the exhaust

will be higher than that of the process air.

Performance of Energy Wheels 67

40

35

T (°C)

30

25 Air in

Air out

Air mean

Desiccant mean

20

0 0.5 1 1.5 2 2.5

τ (a)

0.03

Humidity (kg/kg)

0.02

Air in

Air out

Air mean

Desiccant mean

0.01

0 0.5 1 1.5 2 2.5

τ (b)

Figure 4.4. Profiles of temperature (a) and humidity (b) of air inlet, air outlet, air mean, and desiccant

mean across a channel with dimensionless time (wheel angle).

There exists an optimum rotary speed at which the efficiency reaches the climax. When a

desiccant wheel rotates much faster than the optimum speed, the adsorption and desorption

processes are too short, which results in poor performance. On the other hand, when the

rotary speed is lower than the optimum, the adsorption and desorption processes are too long

and wasting more energy in sensible heating/cooling rather than in sorption processes, and

therefore are less effective. The variations of performance with rotary speed are plotted in

Figure 4.5 for enthalpy recovery purposes. The wall thickness is 0.2 mm. The figure indicates

68 Li-Zhi Zhang

that the optimum rotary speed for sensible and latent heat recovery is faster. In the following

analysis, the wheels are operated at the optimum speeds.

0.8

εS

0.6

εL

0.4

ε

0.2

0

0 10 20 30 40 50

N (rpm)

Figure 4.5. Performance variations under various rotary speeds with a wall thickness 0.2mm.

Figure 4.6 shows the effects of wall thickness on optimum rotary speeds for total heat

recovery. The wheel usually reaches the highest sensible effectiveness and latent

effectiveness simultaneously at the same optimum speed. The resulting values for εS and εL at

the optimum speed are also shown in this figure. Similar to air dehumidification, the optimum

speed decreases as the wall thickness in the wheel increases. However, when the wall

thickness is bigger than 2.0mm, the optimum rotary speed becomes insensitive to wall

thickness. It is disclosed that only a fraction of the thickness takes part in the sorption-

desorption working cycles for thick wheels at the optimum speed. In other words, there is an

“active layer” for the wheel with thick channel walls. When the wheels are operated in the

optimal modes, desiccant in the “inactive layer” has no big use for the air dehumidification

and enthalpy recovery. Therefore, in practice, wheels with thin walls and large transfer areas

are recommended. That’s the reason why the honeycomb type desiccant wheels are advocated

in industry.

Performance of Energy Wheels 69

20 1

εS

0.8

15

εL

0.6

N opt (rpm)

L

εand

10

S

0.4

Nopt

5

0.2

0 0

0.0 1.0 2.0 3.0 4.0 5.0

Wall thickness (2δ, mm)

Figure 4.6. Optimum rotary speed for enthalpy recovery and the corresponding sensible and latent

effectiveness with various wall thickness. The number of channels is fixed.

Effects of NTU

The number of transfer units, NTU, has a great influence on the system performance.

There are many ways to modify NTU. When the wheel mass and channel size are fixed,

changing the wall thickness will change the channel numbers, and consequently the contact

area and NTU. When the wheel volume and wall thickness are fixed, changing channel sizes

will change the number of channels and the packing density, consequently the NTU. Figure

4.7 shows the influence of NTU on total heat recovery efficiencies. A NTU of 2.4 is needed

for sensible and latent efficiencies higher than 0.61. It is noted that the latent effectiveness is

usually smaller than the sensible effectiveness, because the moisture transfer resistance is

usually larger than the heat transfer resistance. In other words, mass diffusion in the solid is

far less than the thermal diffusion.

For desiccant wheels, when the total volume of the wheel is fixed, a higher specific area

can be achieved by constructing with smaller size channels and thinner channel walls. With

higher Av, the wheel will be more compact and both the transfer area and the heat mass

transfer coefficients will become larger. These factors all contribute to an increased

performance, as shown in Figure 4.8. As can be seen, the effectiveness rises almost linearly

with increasing specific area. Therefore, in practice, the honeycomb type desiccant wheels

which have large contact areas should be recommended. However, increased performance is

70 Li-Zhi Zhang

achieved at the price of increased pressure drop, as shown in Figure 4.9. The pressure drop

rises rapidly with Av. In other words, fan power requirement will be increased for honeycomb

wheels to realize higher performance. Eventually, a compromise between increased Av and

increased pressure drop has to be maintained. It is obvious that NTU increases with Av.

0.8

εS

0.6

εL

Effectiveness

0.4

0.2

0

0 2 4 6 8

NTU

0.8 8

0.6 εS 6

Effectiveness

NTU

εL

NTU

0.4 NTU 4

0.2 2

0 0

0 500 1000 1500 2000 2500

2 3

A v (m /m )

Performance of Energy Wheels 71

250

200

150

P (Pa)

100

50

0

0 500 1000 1500 2000 2500

2 3

A v (m /m )

Figure 4.9. Pressure drop with various specific area, m g = 0.45kg/s, md=16kg.

Psychrometric Cycle

The cycle the desiccant undergoes during a revolving is certainly of interest. The

evolutions of the states of desiccant mean and air outlet in relation to wheel angle are plotted

in psychrometric charts, as shown in Figure 4.10. In the figure, the dashed lines are constant

enthalpy lines and the inlet states of air streams are represented by points Hi for fresh air and

Ci for exhaust air. The arrows indicate the directions of angle increasing or wheel revolving.

Points Ho and Co represent the two average outlet air states for fresh air stream and exhaust

air stream respectively. For the desiccant, three properties, namely, water content, air

humidity in the pores, and temperature, are plotted in the graph simultaneously.

In Figure 4.10, the desiccant mean states evolve along the same line (ac) during the

cooling process as during the heating process (ca), but with an opposite direction. The outlet

states of air distribute along line ac for cooling process whose inlet is Ci and mean outlet is

Co, and along line c’a’ for the heating process, where the inlet is Hi and the mean outlet is

Ho, respectively. The two inlet states Hi and Ci are on the same line of ac or c’a’. During

heating and desorption, both the temperature and the humidity increase, while during cooling

and adsorption, both the temperature and the humidity decrease with wheel revolving. As a

result, enthalpy increases for Ci→Co (cooling air inlet to outlet) and decreases for Hi→Ho

(heating air inlet to outlet). The variation of water uptake in desiccant during a wheel working

cycle is relatively very small. This is the reason why wheels for enthalpy recovery

applications should be rotated much faster than those for dehumidification to realize

optimized performances.

72 Li-Zhi Zhang

0.025 0.15

(kg moisture/kg air) a

a

c

0.02 aa

0.015 0.1

27 28 29 30 31

T T(°C)

(°C) (a)

0.03

Hi

a

ω (kg moisture/kg air)

Co a

0.02 a’

a'

Ho c

c’

Ci c'

0.01

0

20 25 30 35 40

TT(°C)

(°C)

(b)

Figure 4.10. Variations of the states of desiccant mean (a) and outlet air (b) across wheel angle for

enthalpy recovery: ac, during adsorption; ca or c’a’, during desorption; dashed lines, constant enthalpy.

4.4. CONCLUSION

A two-dimensional, dual-diffusion transient heat and mass transfer model presented in

chapter is superior to other one-dimensional ones. The advantages of such a model lie in the

Performance of Energy Wheels 73

fact that it considers the heat conduction, the surface and gaseous diffusion in both the axial

and the thickness directions simultaneously. The effects of the channel wall thickness can be

investigated. Many other structural and operating parameters of the wheel could also be

studied.

The temperature and humidity profiles in the wheel discloses a fact that unlike air

dehumidification, in total heat recovery, heat and moisture are in phase, i.e., heat and

moisture are transferred simultaneously from fresh air stream with high temperature and high

humidity to the exhaust air stream with low temperature and low humidity. Since the

operating conditions and the purposes are different, optimum rotary speeds for total heat

recovery are different from air dehumidification. Total heat recovery is less sensitive to rotary

speed than air dehumidification is. Besides, the optimum rotary speed for total heat recovery

is much faster than those for air dehumidification. There is a strong influence of wall

thickness on the system performance and the optimum rotary speed. The higher the thickness,

the lower the optimum speed. When the weight of the wheel is fixed, increased thickness

leads to poorer performance. For wheels with thick walls, only the “active layer” takes part in

the processes at the optimum rotary speeds. In other words, the thinner the wall, the more

effective is the desiccant used. An NTU of 2.5 is needed for desiccant wheels to have a good

performance.

REFERENCES

[1] Zheng, W.; Worek, W.M. Numerical simulation of combined heat and mass transfer

processes in a rotary dehumidifier. Numerical Heat Transfer, Part A: Applications,

1993, 23, 211-232.

[2] Tauscher, R.; Dinglreiter, U.; Durst, B.; Mayinger, F. Transport processes in narrow

channels with application to rotary exchangers. Heat and Mass Transfer, 1999, 35,

123-131.

[3] Simonson, C.J.; Besant, R.W. Energy wheel effectiveness: part I -development of

dimensionless groups. Int. J. Heat Mass Transfer, 1999, 42, 2161-2170.

[4] Zhang, L.Z.; Niu, J.L. Performance comparisons of desiccant wheels for air

dehumidification and enthalpy recovery. Applied Thermal Engineering, 2002, 22,

1347- 1367.

[5] Niu, J.L.; Zhang, L.Z. Effects of wall thickness on the heat and moisture transfers in

desiccant wheels for air dehumidification and enthalpy recovery. International

Communications in Heat and Mass Transfer, 2002, 29, 255-268.

[6] Simonson, C.J.; Besant, R.W. Heat and moisture transfer in energy wheels during

sorption, condensation, and frosting conditions. ASME Journal of Heat Transfer, 1998,

120, 699-708.

[7] Majumdar, P. Heat and mass transfer in composite desiccant pore structures for

dehumidification. Solar Energy, 1998, 62, 1-10.

[8] Zhang, L.Z.; Niu, J.L. A Numerical study of laminar forced convection in sinusoidal

ducts with arc lower boundaries under uniform wall temperature. Numerical Heat

Transfer, Part A: Applications, 2001, 40, 55-72.

74 Li-Zhi Zhang

[9] Samarskii, A.A.; Vabishchevich, P.N. Computational Heat Transfer. New York: John

Wiley & Sons Inc.; 1995.

Chapter 5

IN BENDED SINUSOIDAL NARROW DUCTS

ABSTRACT

Convective heat mass transfer coefficients in narrow channels are the basic

parameters for performance analysis of energy wheels. Fluid flow and heat transfer in

channels of regular cross sectional shapes have existed in references for many years.

However narrow channels in energy wheels are irregular shapes. Heat mass transfer

coefficients in such channels are influenced by channel shapes. In this chapter, fluid flow

and mass transfer in bended sinusoidal ducts, which are the common duct shapes in

energy wheels, are numerically calculated. Sherwood numbers and friction coefficients

under fully developed laminar flow are calculated.

NOMENCLATURE

a Half duct height

As Cross-sectional area

b Half duct width

Dh Hydraulic diameter

Dva Diffusivity

e Bending ratio of duct

f Friction coefficient

hL Local convective heat transfer coefficient

J Jacobian operator

Nu Nusselt number

NuT Nusselt number for thermally fully developed laminar flow

P Pressure

Pe Perimeter of duct

Pr Prandtl number

Re Reynolds number

Sh Sherwood number

76 Li-Zhi Zhang

Sc Schmidt number

T Temperature

u Velocity

x, y Dimensional transversal coordinates

z Axial coordinate

R Radius of lower boundary

Greek Letters

δ Height of lower limit of duct

ω Humidity

ρ Density

θ Dimensionless humidity

μ Dynamic viscosity

ξ, η Transversal coordinates in computational plane

* Dimensionless

b Bulk

i Inlet

m Mean

w Wall

ω humidity

5.1. INTRODUCTION

Rotary desiccant wheels are the hearts of various total heat recovery systems. Therefore,

much effort has been devoted to develop wheels of high performance combined with low

cost. The honeycomb type wheel, as shown in Figure 5.1, has drawn much attention due to its

coherent two advantages: large contacting area (3000m2/m3) and compactness [1-3]. A

honeycomb wheel is usually composed of numerous corrugated ducts where fresh air

exchanges moisture and heat with the solid adsorbent. Then the solid adsorbent exchanges

heat and moisture with exhaust air, with wheel revolving. In performances modeling,

convective heat mass transfer in ducts under uniform wall temperature or humidity boundary

conditions are calculated first. Then they are combined with heat mass diffusion in solid

walls.

There are various duct cross sectional geometries. The most commonly encountered

includes sinusoidal, triangular, rectangular, etc. Due to the small diameters, the Reynolds

numbers fall into the regime of a laminar flow.

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 77

Fresh air in

Exhaust air in

Heat transfers of laminar flow have been extensively studied for regularly shaped ducts.

The work of Shah and London [4] contains a thorough review of heat transfer under

developing and fully developed laminar flow in ducts of many cross sectional shapes. In

recent years, with the progress on computational techniques, ducts of irregular shapes are

increasingly investigated. Sherony and Solbrig [5] investigated the heat and mass transfers in

a corrugated duct surrounded by a sine curve and a flat plate. Fischer and Martin [6] studied

the friction factors in ducts confined by corrugated parallel walls. Ebadian and Zhang [7]

studied the fluid flow and heat transfer in a crescent-shaped lumen catheter. Dong and

Ebadian [8] provided a numerical analysis of thermally developing flow in elliptic ducts with

internal fins. Fluid flow and convective heat mass transfer in ducts of various cross sectional

geometries are the basic data for performance analysis. Heat transfer coefficients are

relatively well documented, however mass transfer coefficients are less recorded.

Upper boundary

2a

Lower boundary

y

δ 2b

Figure 5.2. Cross-section view and geometry of a bended corrugated duct in the wheel.

78 Li-Zhi Zhang

The corrugated sinusoidal duct geometry is the most commonly used structure in

honeycomb wheels because it is advantageous in its simplicity of construction and large

surface area. In such small diameter ducts, laminar flow prevails. The cross-sectional

geometry of a corrugated sinusoidal duct is shown in Figure 5.2. It is not a common

sinusoidal duct. The duct is like a duct bended from a regular sinusoidal duct. It is formed

during the wheel making processes, when a stack of plate-fin sinusoidal channels are bended

to form a wheel. It is observed that the single tube can be approximated with a sine curve for

the upper portion and an arc for the lower portion [9,10]. Heat transfer coefficients in such

ducts have been calculated before. This chapter will focus on the calculation of mass transfer

coefficients in the ducts.

Because of the irregular geometry and the small size of the passages, it is very difficult to

directly measure anything but overall time-mean performances. Numerical solution method

becomes important and will supply much needed design information. To address the

complexity of the duct geometry, the numerically generated boundary-fitted coordinate

system is applied to discretize the computational domain. According to this technique, the

governing equations can be solved with regular geometric methods by transforming the

complex duct geometry to a regular square duct.

Basic Equations

The problem considered here is that of a duct shown in Figure 5.2. The upper boundary

can be expressed as a sinusoidal function

⎡ ⎛ π ⎞⎤

y = a ⎢1 − cos⎜ x ⎟⎥ (5.1)

⎣ ⎝ b ⎠⎦

where a is the half height of the sine duct, b is the half width of the duct.

The lower boundary is an arc, which can be expressed as

y = R (sin ω − 1) + δ (5.2)

⎛ x−b⎞

ω = arccos⎜ ⎟ (5.3)

⎝ R ⎠

1 ⎛ b2 ⎞

R = ⎜⎜ + δ ⎟⎟ (5.4)

2⎝ δ ⎠

where R is the radius of the arc (m), δ is the height of the arc (m). The value of δ can be

greater or less than 0. The signs of δ for two consecutive ducts in a wheel are opposite. When

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 79

δ=0, the lower boundary becomes a flat plane. The duct becomes a common flat plate

sinusoidal duct [5].

Aspect ratio of the duct

a

τ= (5.5)

b

δ

e= (5.6)

b

The flow in the duct is considered to be laminar and hydrodynamically fully developed,

but thermally developing in the entrance region of the duct. The fluid is Newtonian with

constant thermal properties. Additionally, a uniform wall humidity boundary condition is

considered.

Momentum equation

For two-dimensional fully developed laminar flow (fluid has axial velocity only), the

Navier-Stokes equations reduce to [11,12]

⎛ ∂ 2 u ∂ 2 u ⎞ dP

μ ⎜⎜ 2 + 2 ⎟⎟ = (5.7)

⎝ ∂x ∂y ⎠ dz

where μ is dynamic viscosity (Pa.s), u is fluid velocity (m/s), P is the pressure (Pa), z is the

axial coordinate (m).

Energy equation

∂T ⎛ ∂ 2T ∂ 2T ⎞

ρc P u = k ⎜⎜ 2 + 2 ⎟⎟ (5.8)

∂z ⎝ ∂x ∂y ⎠

where T is the fluid humidity (K), k is thermal diffusivity(kWm-1K-1), ρ is density (kgm-3) and

cP is specific heat of air (kJkg-1K-1).

Mass conservation

∂ω ⎛ ∂ 2ω ∂ 2ω ⎞

u = Dva ⎜⎜ 2 + 2 ⎟⎟ (5.9)

∂z ⎝ ∂x ∂y ⎠

This chapter only considers mass transfer. The above equations (5.7) and (5.9) can be

normalizes as

80 Li-Zhi Zhang

2

∂ 2u * ⎛b⎞ ∂ u

2 *

4b 2

+⎜ ⎟ + 2 =0 (5.10)

⎝ a ⎠ ∂y *

2 2

∂x * Dh

and

∂θ ∂ 2θ ⎛ b ⎞ ∂ 2θ

2

U * = +⎜ ⎟ (5.11)

∂z ∂x * ⎝ a ⎠ ∂y *

2 2

μu

u* = − (5.12)

dP 2

Dh

dz

ω − ωW

θ= (5.13)

ωi − ω W

Dimensionless coordinates

x

x* = (5.14)

2b

y

y* = (5.15)

2a

z

z* = (5.16)

Dh ReSc

4 As

Dh = (5.17)

Pe

where As is the cross section area of the duct (m2), Pe is the perimeter of the duct (m).

In Eq.(5.11), U is a coefficient defined by

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 81

u * 4b 2

U= * (5.18)

u m Dh2

where u*m is the average dimensionless velocity on a cross section, and it is calculated by

∫∫ u dA

*

u *

m = (5.19)

As

The characteristics of fluid flow and mass transfer in the duct can be represented by the

product of the friction coefficient and the Reynolds number, the dimensionless bulk humidity,

and the Sherwood number.

⎛ dP ⎞

⎜ D ⎟⎛ ρu D ⎞ 1

( fRe) = ⎜ − h dz2 ⎟⎜⎜ m h ⎟⎟ = * (5.20)

⎜ 2 ρu m ⎟⎝ μ ⎠ 2u m

⎜ ⎟

⎝ ⎠

∫∫ u θdA

*

θ b (z *

)= (5.21)

∫∫ u dA

*

k L Dh

ShL = (5.22)

Dva

where kL is local mass transfer coefficient (m/s). As will be discussed later, the local

Sherwood number decreases asymptotically from a very high value near the entrance of a

tube to the fully developed value Shω at the end of mass entry length. It can be used to

calculate the local convective mass transfer coefficient and to estimate the mass entry length

of a tube.

Considering the mass balance in a control volume of length Δz, mass transferred through

convection

Q 1 = k L ρPeΔz (ω W − ω b ) (5.23)

Q 2 = ρu m As c p Δω b (5.24)

82 Li-Zhi Zhang

Since

Q1 = Q 2 (5.25)

and

ρu m Dh2

Δz = Δz * Dh ReSc = Δz * (5.26)

Dva

thus

1 Δθ b 1 Dva Δθ b

kL = − ρu m Dh =− (5.27)

4θ b Δz 4θ b Dh Δz *

infinitely small, then we obtain the local Sherwood number as

1 dθ b

ShL = − (5.28)

4θ b dz *

1 z*

Shm =

z* ∫0

Nu L dz * (5.29)

1

Shm = − ln θ b (5.30)

4z*

Boundary Conditions

The flow is assumed hydrodynamically developed and mass developing. This means that

the cross-sectional velocity field doesn’t change with tube length, while the humidity fields

vary with tube length. For the honeycomb type desiccant wheels, strictly speaking, the tube

wall is neither an ideal uniform humidity nor an ideal uniform mass flux boundary condition.

However, the humidity difference on the wall is relatively small, compared with fluid

humidity variations [5]. Therefore, a uniform wall humidity boundary condition (ω) is

considered (ωw=const). In other words,

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 83

Inlet Condition

In heat transfer, Nusselt number under uniform temperature conditions is denoted as NuT.

Another boundary condition often considered is the constant heat flux (H) boundary

condition. For a heat exchanger with highly conductive materials (e.g., copper, aluminum),

the H condition may apply. In practice, it may be difficult to achieve this boundary condition

for noncircular ducts, as discussed in the work of Shah and London [4]. It is already known

that NuH is higher than NuT for all duct geometries. For sinusoidal ducts, NuH is

approximately 30% higher than NuT. In mass transfer, Sherwood number under uniform

humidity boundary condition is denoted as Shω. The Sherwood number under uniform mass

flux boundary condition is denoted as ShH.

The difficulty with the complex nature of the duct shape may be circumvented by a

numerically generated coordinate system. The basic idea of the boundary fitted coordinate

system is to have a coordinate system such that the body contour coincides with the

coordinate lines. One of the methods often used to accomplish this goal was suggested by

Thompson et al [13] and Thomas and Middlecoff [14]. The transformation between the

physical coordinates (x, y) and the boundary fitted coordinates (ξ, η), which is usually a

square domain, is achieved by solving two Poisson equations on (x, y) domain, namely

∂ 2ξ ∂ 2ξ

+ = P (ξ ,η ) (5.33)

∂x 2 ∂y 2

∂ 2η ∂ 2η

+ = Q (ξ ,η ) (5.34)

∂x 2 ∂y 2

where P(ξ, η) and Q(ξ, η) are grid distribution inhomogeneous functions in the computational

domain. These two equations may be more easily solved on the computational plane.

Therefore, Thompson et al [13] inverted Eqs.(5.33) and (5.34) into the transformed domain

(ξ, η), where the boundary is easy to specify. At the same time, using the method proposed by

Thomas and Middlecoff [14] for selecting P, Q, Eqs. (5.33) and (5.34) are inverted into

⎡ ∂2x ∂x ⎤ ∂2 x ⎡ ∂2x ∂x ⎤

α ⎢ 2 + φ ⎥ − 2β + γ ⎢ 2 +ψ ⎥=0 (5.35)

⎣ ∂ξ ∂ξ ⎦ ∂ξ∂η ⎣ ∂η ∂η ⎦

84 Li-Zhi Zhang

⎡∂2 y ∂y ⎤ ∂2 y ⎡ ∂2 y ∂y ⎤

α ⎢ 2 + φ ⎥ − 2β + γ ⎢ 2 +ψ ⎥=0 (5.36)

⎣ ∂ξ ∂ξ ⎦ ∂ξ∂η ⎣ ∂η ∂η ⎦

where

2 2

⎡ ∂x ⎤ ⎡ ∂y ⎤

α =⎢ ⎥ +⎢ ⎥ (5.37)

⎣ ∂η ⎦ ⎣ ∂η ⎦

∂x ∂x ∂y ∂y

β= + (5.38)

∂ξ ∂η ∂ξ ∂η

2 2

⎡ ∂x ⎤ ⎡ ∂y ⎤

γ =⎢ ⎥ +⎢ ⎥ (5.39)

⎣ ∂ξ ⎦ ⎣ ∂ξ ⎦

⎡ ∂x ∂ 2 x ∂y ∂ 2 y ⎤

⎢ + ⎥

⎣ ∂ξ ∂ξ ∂ξ ∂ξ 2 ⎦

2

φ =− 2 2

(5.40)

⎡ ∂x ⎤ ⎡ ∂y ⎤

⎢ ∂ξ ⎥ + ⎢ ∂ξ ⎥

⎣ ⎦ ⎣ ⎦

⎡ ∂y ∂ 2 y ∂x ∂ 2 x ⎤

⎢ + ⎥

⎣ ∂η ∂η ∂η ∂η 2 ⎦

2

ψ =− 2 2

(5.41)

⎡ ∂x ⎤ ⎡ ∂y ⎤

⎢ ∂η ⎥ + ⎢ ∂η ⎥

⎣ ⎦ ⎣ ⎦

The numerical value of φ at each grid point along horizontal boundary η=ηb in terms of

boundary values x, y, is computed once the differential operators are replaced by central-

difference operators in Eq.(5.40). The values of φ at internal mesh points are computed by

linear interpolation along the vertical mesh lines ξ=const. Similarly, the numerical values of

ψ at mesh points along vertical boundary ξ=ξb are computed through central difference of

Eq.(5.41). Linear interpolations along horizontal lines η=const are performed to obtain the

values of ψ at internal grids. The procedure for evaluating the parameters φ and ψ insures that

the grid throughout the interior of the computational domain will be governed by the grid

distribution that is assigned on the boundaries, and that the transverse grid lines will be

locally orthogonal to the boundaries.

Once the values of φ and ψ are calculated, the numerical solution of Eqs.(5.35), (5.36) by

standard successive line over-relaxation (SLOR) [15] on a uniform, rectangular grid Δξ, Δη

results in a grid point distribution throughout the physical domain that is controlled entirely

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 85

by the distribution of grid points on the boundaries. The resulting grid constructions for the

corrugated ducts are shown in Figure 5.3 (a) for e>0 and (b) for e<0 respectively. The

corresponding computational domain is shown in Figure 5.3 (c). The number of nodes in the

figure is 21×21. The distribution of nodes on duct boundaries is pre-arranged to ensure the

dynamics in the corners of the duct are well reflected. As a result, in most of the cases, the

nodes on boundaries are not evenly distributed. With this technique, the unevenly distributed

nodes on boundaries can be reflected on the internal nodes.

(a)

(b)

1

η

0.5

0

0 0.5 1

ξ

(c)

Figure 5.3. Grid configurations, (a) the physical plane for e>0; (b) the physical plane for e<0; (c) the

computational domain.

86 Li-Zhi Zhang

After the set up of boundary fitted coordinates, Eqs. (5.10) and (5.11) can be transformed

to computational domain as following

∂ ⎡ 1 ⎛ ∂u * ∂u * ⎞⎤ ∂ ⎡ 1 ⎛ b ⎞ ⎛ ∂u * ∂u * ⎞⎤

2

4b 2

⎢ ⎜ α − β ⎟ ⎥ + ⎢ ⎜ ⎟ ⎜ γ − β ⎟ ⎥ + J = 0 (5.42)

∂ξ ⎣ J ⎜⎝ ∂ξ ∂η ⎟⎠⎦ ∂η ⎢⎣ J ⎝ a ⎠ ⎜⎝ ∂η ∂ξ ⎟⎠⎥⎦ Dh2

∂θ ∂ ⎡ 1 ⎛ ∂θ ∂θ ⎞⎤ ∂ ⎡ 1 ⎛ b ⎞ ⎛ ∂θ ∂θ ⎞⎤

2

JU * = ⎢ ⎜⎜α −β ⎟⎟⎥ + ⎢ ⎜ ⎟ ⎜⎜ γ −β ⎟⎥

∂ξ ⎟⎠⎥⎦

(5.43)

∂z ∂ξ ⎣ J ⎝ ∂ξ ∂η ⎠⎦ ∂η ⎢⎣ J ⎝ a ⎠ ⎝ ∂η

transformation operator, which is defined as

∂ ( x, y ) ∂x ∂y ∂x ∂y

J= = − (5.44)

∂ (ξ ,η ) ∂ξ ∂η ∂η ∂ξ

Equations (5.42) and (5.43) were then discretized based on a control volume shown in

Figure 5.3. After these transformations, the governing differential equations were reduced to a

set of algebraic equation systems (see Appendix), which can be solved by ADI techniques

[15]. It is clear that iteration is needed to obtain the solution. In each direction, a tri-diagonal

matrix is solved, by treating the non-linear cross-derivative, ∂2/∂ξ∂η, as a source term and

using its values of last iteration. Although momentum equation in the finite difference form is

solved only in two directions for the determination of the velocity distribution, the energy

equation must be solved at every step change in the flow direction to determine the humidity

distribution. The proposed finite difference schemes are implicit numerical schemes with

second order accuracy. They are unconditionally stable. The following convergence criterion

was chosen for the study.

Fi ,mj ,k − Fi ,mj−,k1

∀ i, j, k,

m

≤ 10 −5 (5.45)

F i , j ,k

where F refers to the dependent variable u* or θ, respectively, m stands for the mth iteration.

Consider a control volume represented by node (i, j, k), Eq. (5.42) can be discretized to

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 87

⎛α ⎞ (

u i*+1, j − u i*, j ⎛ α ⎞

−⎜ ⎟

) u i*, j − u i*−1, j ( )

⎜ ⎟

⎝ J ⎠ i+ 1 , j Δξ 2 ⎝ J ⎠ i− 1 , j Δξ 2

2 2

−⎜ ⎟

⎝ J ⎠i+ 1 , j 4 ΔξΔη

2

+⎜ ⎟

⎝ J ⎠ i− 1 , j 4 Δξ Δη

2

⎛γ ⎞

+⎜ ⎟

* 2

(

⎛ b ⎞ u i , j +1 − u i , j ⎛ γ ⎞

*

−⎜ ⎟

)

⎛ b ⎞ u i , j − u i , j −1

2 * *

( )

⎜ ⎟ ⎜ ⎟

⎝ J ⎠ i, j + 1 ⎝ a ⎠ Δη 2 ⎝ J ⎠ i, j− 1 ⎝ a ⎠ Δη 2

2 2

2 * * * *

−⎜ ⎟ ⎜ ⎟

⎝ J ⎠ i, j+ 1 ⎝ a ⎠ 4 Δξ Δη

2

* 2 * * * 2

+⎜ ⎟ ⎜ ⎟ + 2 J i, j = 0

⎝ J ⎠ i, j − 1 ⎝ a ⎠ 4 ΔξΔη Dh (5.46)

2

(JU )i, j =⎜ ⎟

i +1, j ,k

−⎜ ⎟

Δz *

⎝ J ⎠i + 1 , j Δξ 2

⎝ J ⎠i − 1 , j Δξ 2

2 2

−⎜ ⎟

⎝ J ⎠i + 1 , j 4ΔξΔη

2

+⎜ ⎟

⎝ J ⎠i − 1 , j 4ΔξΔη

2

2 2

+⎜ ⎟ ⎜ ⎟ −⎜ ⎟ ⎜ ⎟

⎝ J ⎠i , j + 1 ⎝ a ⎠ Δη 2 ⎝ J ⎠i , j − 1 ⎝ a ⎠ Δη 2

2 2

2

−⎜ ⎟ ⎜ ⎟

⎝ J ⎠i , j + 1 ⎝ a ⎠ 4ΔξΔη

2

2

+⎜ ⎟ ⎜ ⎟

⎝ J ⎠i , j − 1 ⎝ a ⎠ 4ΔξΔη (5.47)

2

88 Li-Zhi Zhang

where

2 2

⎛ xi , j +1 − xi , j −1 ⎞ ⎛ yi , j +1 − yi , j −1 ⎞

α i, j = ⎜⎜ ⎟⎟ + ⎜⎜ ⎟⎟ (5.48)

⎝ 2Δη ⎠ ⎝ 2Δη ⎠

β i, j = ⎜⎜ ⎟⎟ ⋅ ⎜⎜ ⎟⎟ + ⎜⎜ ⎟⎟ ⋅ ⎜⎜ ⎟⎟ (5.49)

⎝ 2Δξ ⎠ ⎝ 2Δη ⎠ ⎝ 2Δξ ⎠ ⎝ 2Δη ⎠

2 2

⎛ xi +1, j − xi −1, j ⎞ ⎛ yi +1, j − yi −1, j ⎞

γ i, j = ⎜⎜ ⎟⎟ + ⎜⎜ ⎟⎟ (5.50)

⎝ 2Δξ ⎠ ⎝ 2Δξ ⎠

J i , j = ⎜⎜ ⎟⎟ ⋅ ⎜⎜ ⎟⎟ − ⎜⎜ ⎟⎟ ⋅ ⎜⎜ ⎟⎟

⎝ 2Δξ ⎠ ⎝ 2Δη ⎠ ⎝ 2Δη ⎠ ⎝ 2Δξ ⎠

(5.51)

i, j i+1, j

i-1, j

ξ

(a)

i-1, j-1 i, j-1 i+1, j-1

i, j i+1, j

i-1, j

x*

y*

(b)

Figure 5.4. Grid numbering. (a) computational domain; (b) physical domain.

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 89

In equations (5.46) to (5.51), the subscripts (i, j, k) represent the ξ, η and z* directions in

the computational domain. The grid nodes (i, j) in the computational domain (ξ, η) and in the

physical domain are presented in Figure 5.4. The values at the boundaries of a control volume

are obtained by interpolation of values at nodes, for example, Ji, j+1/2 are calculated from Ji, j

and Ji, j+1.

To assure the accuracy of the results presented, numerical tests were performed for the

duct to determine the effects of the grid size. It indicates that 21×21 grids on cross section and

Δz*=0.00035 axially are adequate (less than 0.1% difference compared with 31×31 grids and

Δz*=0.00025). For hydrodynamically fully developed laminar flow in ducts, (fRe) is a

constant and in the mass entry region, the local Sherwood number will decrease and approach

asymptotically to a lower limiting value Shω with the marching of flow.

Mass transfer coefficients for various cross sectional shapes are scarce. To validate the

procedure, (fRe) and NuT for some ducts are calculated and compared with the results found

in references. It should be known that the dimensionless mass conservation equation is the

same form with heat conservation equation. Therefore heat transfer equation is first used to

validate the model. The comparisons are listed in Table 5.1.

From this table, it can be concluded that maximum errors are less than 0.8% for (fRe) and

less than 0.9% for NuT.

Table 5.1. Comparisons of (f⋅Re) and NuT of fully developed laminar flow for some ducts

from present case and those from literature

case (%) case (%)

Circular 16.151 16 0.51 3.692 3.657 0.41

Square 14.225 14.227 0.78 3.061 2.976 0.84

Elliptic 0.5 16.931 16.823 0.70 3.676 3.742 0.64

Equilateral Triangular 13.326 13.321 0.11 2.496 2.46 0.65

Isosceles Triangular 0.5 13.147 13.153 0.18 2.331 2.34 0.90

Sine 2.0 14.476 14.553 0.16 2.658 Unavailable

Sine 1.5 13.964 14.022 0.63 2.614 2.6 0.54

Sine 1.0 12.912 13.023 0.77 2.463 2.45 0.53

Sine 0.75 12.326 12.234 0.75 2.317 2.33 0.56

Sine 0.50 11.163 11.207 0.30 2.155 2.12 0.71

Notes: τ, aspect ratio (duct height/duct width); for the Sine ducts listed: e=0 (flat Sinusoidal).

90 Li-Zhi Zhang

For e=0, the corrugated ducts reduce to sine ducts with flat lower boundaries whose

results are listed in Table 5.1. The values of fRe and NuT are in excellent agreement with the

published data. The code can be used to calculate mass transfer coefficients. In practical

desiccant wheels, e would be greater or less than 0, especially when the ducts are in zones of

small diameters. For these ducts, the friction and mass transfer coefficients are affected by

bending ratio e. The values of (f⋅Re) and Shω for various bending ratios and aspect ratios are

listed in Table 5.2.

Table 5.2 shows that the greater the e, the smaller the (f⋅Re) and the Shω. This character

in return discloses that the higher the friction coefficients, the higher the Sherwood numbers.

Generally speaking, e>0 has positive effects on friction coefficients, but negative effects on

Sherwood numbers. On the other hand, e<0 would increase friction coefficients and

Sherwood numbers simultaneously, compared to ducts with flat lower boundaries. These

phenomena are attributed to the fact that the bigger the e, the larger the dead spaces in the

corners of ducts. The larger the dead zones, the more inefficient of the transfer area, which

results in decreased friction coefficients and Sherwood numbers.

Table 5.2. Values of (f⋅Re) and Shω with various aspect and bending ratios

τ=2.0

e -0.5 -0.25 0 0.25 0.5

(f⋅Re) 15.19 15.146 14.576 13.308 11.635

Shω 2.715 2.675 2.558 2.289 2.002

τ=1.0

e -0.5 -0.25 0 0.25 0.5

(f⋅Re) 14.738 14.209 12.922 11.281 8.298

Shω 2.966 2.735 2.363 1.895 1.228

τ=0.75

e -0.5 -0.25 0 0.25 0.5

(f⋅Re) 15.027 13.945 12.326 10.064 7.09

Shω 2.981 2.652 2.217 1.562 0.867

τ=0.65

e -0.5 -0.25 0 0.25 0.45

(f⋅Re) 15.366 13.975 12.117 9.701 6.931

Shω 3.008 2.605 2.071 1.4 0.778

τ=0.5

e -0.5 -0.25 0 0.25 0.35

(f⋅Re) 16.803 14.477 11.173 9.206 7.485

Shω 3.105 2.522 2.035 1077 0.757

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 91

τ=0.4

e -0.5 -0.25 0 0.2

(f⋅Re) 15.717 12.819 10.221 8.291

Shω 3.232 2.473 1.783 1.03

The effects of e on (fRe) are shown in Figure 5.5. and the effects on Shω are shown in

Figure 5.6. Figure 5.5 shows the variations of (fRe)/(fRe)0 (where subscript 0 means e=0) with

various e for different aspect ratios. It is seen that the greater the e, the smaller the (fRe). The

ratio can be as low as 0.5 when e=0.5 and as high as 1.5 when e=-0.5.

τ=2.0

1.5 τ=1.0

(f Re)/(f Re)0

τ=0.75

τ=0.4

1

0.5

-0.5 -0.25 0 0.25 0.5

e

τ=2.0

1.5 τ=1.0

τ=0.75

T0

/Shω0

τ=0.4

ShTω/Nu

1

Nu

0.5

0

-0.5 -0.25 0 0.25 0.5

ee

Figure 5.6. Effects of duct bending ratios on Sherwood numbers.

92 Li-Zhi Zhang

1. .25 5 5

1 0.7 0.2

0.75

75

2.25

0.02.751.25

5

y* 0.5

1.75

0 .2 5

1.2

5

0.25

0.25

0.75

5

0 .2

0

0 0.25 0.5 0.75 1

x*

(a) τ=0.5, e=0.14.

1

0.

25

0.75 75 5

0. 1.2

5

75

0.2

0.5

1.

2. 0.7 1.25

25

y*

5

0.2

1.75

0.25

5

5

0.2

1.

25

0

0.75

0.25

-0.25

0 0.25 0.5 0.75 1

x*

(b) τ=0.5, e=-0.14.

Figure 5.7. Fully developed velocity profile. The isoclines are lines of constant u*/u*m.

Figure 5.6 shows the variations of Shω/ Shω0 (ratio of the Sherwood number for bending

duct to that for e=0 with the same aspect ratio) for different aspect ratios. The smaller the

bending ratio, the higher the Sherwood number. The comparisons of Figures 5.5 and 5.6 also

disclose that the higher the friction coefficients, the higher the Sherwood numbers. Generally

speaking, e>0 has positive effects on friction coefficients, but negative effects on Sherwood

numbers. On the other hand, e<0 would increase friction coefficients and Sherwood numbers

simultaneously, compared to ducts with flat lower boundaries. To know the reason why, let’s

plot velocity fields in Figure 5.7 and humidity fields in Figure 5.8. The comparisons of

Figures 5.7(a), 5.7(b) and 5.8(a), 5.8(b) show that the greater the e, the larger the dead spaces

in the corners. The larger the dead zones, the more inefficient of the transfer area, which

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 93

results in decreased friction coefficients and Sherwood numbers. It is interesting to note that

the shapes of isotherms and iso-velocities are very similar to those of triangular ducts,

however, the maximum velocity and humidity occur closer to the center than those of the

triangular ducts [4] for same aspect ratios (duct height to width ratio). The shapes of isolines

change from triangle with round corners near the boundary to circles at the center gradually.

Furthermore, both the velocity gradients and the humidity gradients have their highest values

near straight boundaries, while minima in the corners. These phenomena are also in

agreements with the holographic interferometric observations of humidity fields in such ducts

[16].

0.3

0

0.1

0.75 0.5

0

0

0

0.1

y*

0

0.5

0.30

0.7

0.50

30

0.

0

0.1

0.25

0

0 0.25 0.5 0.75 1

x*

(a) e=0.14

1

0.75

0.

0.

30

10

0

0 .1

0.5

y*

0.50

0.25

0.30

0

0.5

0.10

0.30 10

0 0.

-0.25

0 0.25 0.5 0.75 1

x*

(b) e=-0.14

Figure 5.8. Equal concentration curves for τ=0.5, at z*=0.1. The values are dimensionless humidity θ.

94 Li-Zhi Zhang

The axial variations of bulk humidity are shown in Figure 5.9 for τ=1.0. Inspection of the

curves in this figure reveals that the bulk humidity is strongly variant with e at the entrance

region of the duct. However, as the air passes through the duct, the bulk humidity is

dependent on the value of e. Positive e results in a bigger bulk humidity than a negative e at

the same z* position, suggesting a decreased mass transfer rate. Besides, a bigger bulk

humidity would finally lead to a longer thermal entry length.

Local Sherwood numbers against z* for τ=1.0 are presented in Figure 5.10. It is seen that

ShL decreases from a high value near the entrance to the fully developed value Shω at a

greater axial distance. This figure also illustrates that the local Sherwood number decreases

dramatically at the entrance region of the duct as the bending ratio increases. However, this

variation decreases gradually until it reaches the asymptotic limiting value. Generally

speaking, positive e has greater impacts than negative e do.

Figure 5.11 shows the variations of mean Sherwood numbers along the flow. The mean

Sherwood numbers are higher than the local values at the same position. However, as z*

increases, the mean values will decrease gradually to the limit values of Shω. The effects of

bending ratio e on the mean Sherwood numbers are very similar to those on the local values.

The variations of bulk humidity, the local and mean Sherwood numbers along the tube

length for other aspect ratios are similar in shape to those for τ=1.0. The differences lie in the

length of the thermal entry region. The sharper the corner of a duct, the longer is the tube

from the entrance to the fully developed point. Most importantly, duct shape mainly

influences the cross-sectional velocity and humidity profiles in the duct, as shown in Figures

5.7 and 5.8. It is disclosed that the sharper the corner, the larger the dead space, the smaller

the Sherwood number.

0.8

0.6

0.4

e=-0.25

0.2 e=0.0

e=0.25

0 -4 -3 -2 -1 0

10 10 10 10 10

z*

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 95

20

e=-0.25

e=0.0

15

e=0.25

NuL

ShL 10

0 -4

10 10-3 10-2 10-1

z*

50

e=-0.25

40 e=0.0

e=0.25

30

Num

Shm

20

10

0 -4

10 10-3 10-2 10-1

z*

96 Li-Zhi Zhang

Besides bended sinusoidal cross sectional ducts, there are ducts of other cross sections.

The friction coefficients and Sherwood numbers of developed flow in other cross sectional

shapes, under uniform humidity conditions and uniform mass flux boundary conditions cab

be calculated.

5.5. CONCLUSION

Convective mass transfer and fluid flow in corrugated ducts confined by sinusoidal and

arc curves are analyzed numerically for various combinations of aspect and bending ratios

with uniform wall humidity conditions. The boundary-fitted coordinate is used to solve the

difficulty induced by the complex physical domain. The velocity and humidity fields are

calculated and graphically illustrated to investigate the effects of sharp corners in the ducts. It

is found that bending ratio, e, has a great influence on both the friction coefficients and the

Sherwood numbers. The product of friction coefficient and Reynolds number (fRe) could

drop 50% when e=0.5 and rise 50% when e=-0.5, compared to ducts with flat lower

boundaries. Positive e would decrease the Sherwood number and negative e would increase

the Sherwood number significantly. Besides, bending ratios other than zero could also affects

the thermal entry length, local Sherwood numbers, and humidity/velocity profile shapes. All

these are due to the fact that the greater the bending ratios, the larger the dead spaces, for both

the fluid flow and the mass transfer. The results can be used to analyze the pressure drop and

mass transfer properties in rotary energy wheels.

REFERENCES

[1] Jin, W.; Kodama, A.; Goto, M.; Hirose, T. An adsorptive desiccant cooling using

honeycomb rotor dehumidifier. Journal of Chemical Engineering of Japan, 1998, 31,

706-713.

[2] Zheng, W.; Worek, W.M. and Novosel, D. Performance optimization of rotary

dehumidifiers. ASME Journal of Solar Energy Engineering, 1995, 117, 40-44.

[3] Kodama, A.; Goto, M.; Hirose, T.; Kuma, T. Experimental study of optimal operation

for a honeycomb adsorber operated with thermal swing. Journal of Chemical

Engineering of Japan, 1993, 26, 530-535.

[4] Shah, R.K.; London, A.L. Laminar flow forced convection in ducts. New York:

Academic Press Inc.; 1978.

[5] Sherony, D.F.; Solbrig, C.W. Analytical investigation of heat or mass transfer and

friction factors in a corrugated duct heat or mass exchanger. International Journal of

Heat Mass Transfer, 1970, 13, 145-159.

[6] Fischer, L.; Martin, H. Friction factors for fully developed laminar flow in ducts

confined by corrugated parallel walls. International Journal of Heat Mass Transfer,

1997, 40, 635-639.

[7] Ebadian, M.A.; Zhang, H.Y. Fluid flow and heat transfer in the crescent-shaped lumen

catheter. ASME Journal of Applied Mechanics, 1993, 60, 721-727.

Heat Mass Transfer in Bended Sinusoidal Narrow Ducts 97

[8] Dong, Z.F.; Ebadian, M.A. A numerical analysis of thermally developing flow in elliptic

ducts with internal fins. International Journal of Heat and Fluid Flow, 1991, 12, 166-

172.

[9] Niu, J.L.; Zhang, L.Z. Heat transfer and friction coefficients in corrugated ducts

confined by sinusoidal and arc curves. International Journal of Heat Mass Transfer,

2002, 45, 571-578.

[10] Zhang, L.Z.; Niu, J.L. A numerical study of laminar forced convection in sinusoidal

ducts with arc lower boundaries under uniform wall temperature. Numerical Heat

Transfer, Part A: Applications, 2001, 40, 55-72.

[11] Shah, R.K. Laminar flow friction and forced convection heat transfer in ducts of

arbitrary geometry. International Journal of Heat Mass Transfer, 1975, 18, 849-862.

[12] Kays, W.M. and Crawford, M.E. Convective Heat and Mass Transfer. New York:

McGraw-Hill, Inc.; 1993.

[13] Thompson, J.F.; Thames, F.; Martin, C. Automatic numerical generation of body-filled

curvilinear coordinate system for field containing any number of arbitrary two-

dimensional bodies. Journal of Computational Physics, 1974, 24, 299-319.

[14] Thomas, P. D.; Middlecoff, J.F. Direct control of grid point distribution in meshes

generated by elliptic equations. AIAA Journal, 1982, 18, 652-656.

[15] Samarskii, A.A.; Vabishchevich, P.N. Computational Heat Transfer. New York: John

Wiley & Sons Inc.; 1995.

[16] Tauscher, R.; Dinglreiter, U.; Durst, B.; and Mayinger, F. Transport processes in

narrow channels with application to rotary exchangers. Heat and Mass Transfer, 1999,

35, 123-131.

Chapter 6

IN PLATE-FIN CHANNELS

ABSTRACT

Plate-fin structure is the most common structure for stationary total heat recovery.

Common traditional air-to-air sensible only heat exchangers use well conductive metal

foils as the heat transfer media. For total heat exchanger, novel water-permeable

materials are used to simultaneously permeate heat and moisture. They are less-

conductive materials both for heat transfer and mass transfer. In this chapter, the

influences of finite fin conductance on heat and mass transfer in plate-fin channels were

investigated.

NOMENCLATURE

a Half duct height (m)

Ac Cross-sectional area (m2)

At Transfer area (m2)

b Half duct width (m)

cP Specific heat (kJkg-1K-1)

Dh Hydraulic diameter (m)

Dva Vapor Diffusivity in air (m2/s)

Dwf Vater Diffusivity in fin material (m2/s)

f Friction coefficient

h Convective heat transfer coefficient (kWm-2K-1)

j Chilton-Colburn j factor

k Mass transfer coefficient (m/s)

kp Partition coefficient

L Length (m)

Le Lewis number

Nu Nusselt number

NuT Nusselt number for thermally fully developed laminar flow with T condition

100 Li-Zhi Zhang

P Pressure (Pa)

Pf Perimeter of duct (m)

Pr Prandtl number

q Heat flux (kWm-2)

Q Total heat transfer (kW)

Re Reynolds number

RH Relative humidity

s Tangent coordinate for fin (m)

Sc Schmidt number

Sh Sherwood number

Shω Fully developed Sherwood number under uniform concentration condition

St Stanton number

T Temperature (K)

u Velocity (ms-1)

U Velocity coefficient

W Water uptake (kg moisture/kg material)

x, y Dimensional transversal coordinates (m)

yf Perpendicular coordinate for fin (m)

z Axial coordinate (m)

Greek Symbols

ρ Density (kgm-3)

θ Dimensionless temperature

μ Dynamic viscosity (kgm-1s-1)

Ω Conductance parameter

ψ Correction factor of temperature or humidity difference for cross flow

λ Heat conductivity (kWm-1K-1)

ηfin Fin efficiency

ξ Dimensionless humidity

ω Humidity ratio (kg vapor/kg dry air)

τ Aspect ratio

α Half apex angle

Superscripts

• Dimensionless

Subscripts

a Air

b Bulk

e Exhaust air

f Fin, fresh air

Convective Heat Mass Transfer in Plate-fin Channels 101

i Inlet

L Local, lower surface, moisture (latent heat)

m Mean

s Sensible heat

tot Total

u Upper surface

w Wall

6.1. INTRODUCTION

Energy wheels have the ability to recover both sensible heat and moisture from

ventilation air. However, there are some inherent shortcomings with desiccant wheels. They

have moving parts. The wheel rotates alternately between the fresh air and the exhaust air,

which leads to crossovers between the fresh air and exhaust air. Therefore it’s inevitable that

the fresh air will be polluted by the exhaust air. That fails to meet the requirements for

ventilation. In addition, desiccant wheels are very expensive and their maintenance is

difficult. The long-term reliability is questionable because of the cyclic nature of the system.

The wheel material’s ability to adsorb moisture deteriorates steadily with time. These factors

have restricted their developments in real applications.

In contrast, the stationary total heat exchangers are superior in that they are used in

steady-state adsorption and permeation status. They have no moving parts and the reliability

is quite high. The duct sealing is easy and the crossovers can be prevented. The difference

between a total heat exchanger and a common sensible-only heat exchanger is that water-

permeable plates are used in stead of metal plates. Currently there are two types of vapor-

permeable materials: paper and hydrophilic polymer membranes. Paper is cheap, but its

moisture efficiency is lower than 0.4. Membranes have higher latent effectiveness above 0.65.

The shortcomings are that they are expensive than paper. Therefore there are many researches

now to develop new membranes from cheap materials. Whether it’s paper or other vapor-

permeable material, heat and moisture transfer in the enthalpy exchangers are of interest.

As other air-to-air heat exchangers, plate-fin channels are the most popular structure for

total heat exchangers. Figure 6.1 shows a real photo of two plate-fin heat exchangers. Figure

6.2 shows the schematic of the plate-fin heat exchanger. In the figure, the cross-section for a

single channel is sinusoidal. Other popular geometries include triangular, rectangular, etc.

Usually a cross flow between fresh air and exhaust air is used, due to the convenience in duct

sealing.

The reason why plate-fin ducts are selected as the basic structure lies in several facts: (1)

They are easy to construct. Especially the corrugated fins are easy to manufacture in large

scale by machines; (2) The mechanical strength is very high even with very thin plates; (3)

Heat transfer intensification is needed on both sides of a plate, therefore equal structure and

area are realized on both sides; (4) Duct sealing are easy to realize because of the multi-points

contact between a fin and a neighboring plate. (5) Packing density is rather high because the

channel height can be very small (1-2mm) as a result of plates separating by a corrugated fin.

102 Li-Zhi Zhang

Convective Heat Mass Transfer in Plate-fin Channels 103

Heat and mass transfer in plate-fin total heat exchangers can be separated into three steps:

(1) convective heat mass transfer from fresh air to plates and fins; (2) conductive heat and

mass transfer in plates; (3) convective heat mass transfer from plates and fins to exhaust air.

Of the heat mass transfer parameters, convective heat mass transfer coefficients in plate-fin

duct are the key parameter to analyze performance and product design.

Convective Plate-fin ducts with traditional well-conductive metal walls have been studied

by many authors. A comprehensive review of the theoretical and experimental studies on

fully developed forced convection and heat transfer in ducts of various cross sections up to

the 1970s had been conducted by Shah and London [1], and documented in several well

known references [1-3]. The results have been regarded as the basic data for heat exchanger

design for these years. Strictly speaking, plate-fin ducts are different from common ducts of

uniform wall temperature. In a heat exchanger, plates contact with air streams directly, but

fins don’t. Heat is transferred by conduction from plates to fins first, then it is transferred

from fins to air stream by convection. It should be noted that real fins have limited

conductance, which may comprise fin efficiencies. The effects of finite fin conductance on

heat transfer have been investigated by several authors [4]. However, nowadays, with the

application of many new heat transfer materials like paper and polymers to total heat

recovery, the effects of finite fin conductance are very large. The fin conductance of such

materials is very low.

The problem aforementioned will be addressed in this chapter. The difference between

this chapter and previous studies is that beside heat transfer, mass transfer in fins will be

considered either. To overcome the non-rectangular nature of the duct cross section, as

before, a boundary-fitted coordinate technique will be used to transform the physical domain

to a computational domain. Another benefit with this technique is that the program written

can be easily modified to study ducts of other cross sectional shapes. Sinusoidal plate-fin duct

will first be considered.

104 Li-Zhi Zhang

y Flow

D

z

2a y1f s L

A C x

2b

Figure 6.3. Geometry of a plate-fin sinusoidal duct.

Governing Equations

The problem considered here is that of a representing duct shown in Figure 6.3. The

geometries of the sinusoidal duct are also depicted in the figure: height 2a; width 2b; duct

length, L. Fin curve can be expressed as a sinusoidal function

⎡ ⎛ π ⎞⎤

y = a ⎢1 − cos⎜ x ⎟⎥ (6.1)

⎣ ⎝ b ⎠⎦

2a

τ= (6.2)

2b

Duct Area

2b

Ac = ∫ ydx (6.3)

0

b

Lf = ∫ (dx) 2 + (dy ) 2 (6.4)

x =0

Perimeter of duct

Pf = 2b + 2 Lf (6.5)

Hydraulic diameter

Convective Heat Mass Transfer in Plate-fin Channels 105

4 Ac

Dh = (6.6)

Pf

where Ac is the cross section area of the duct (m2), Pf is the perimeter of the duct (m). The

flow in the duct is considered to be laminar and hydrodynamically fully developed, but

thermally developing in the entrance region of the duct. The fluid is Newtonian with constant

thermal properties. Additionally, a uniform wall temperature boundary condition is

considered for the plate (AB and BC). The Nusselt numbers under uniform heat flux

boundary conditions are usually 20-30% higher than those under uniform temperature

conditions [1,2].

The governing equations are summarized as following [5,6]. Momentum

⎛ ∂ 2 u ∂ 2 u ⎞ dP

μ⎜⎜ 2 + 2 ⎟⎟ = (6.7)

⎝ ∂x ∂y ⎠ dz

where μ is dynamic viscosity (Pa.s), u is fluid velocity (m/s), P is the pressure (Pa), z is the

axial coordinate (m), P is pressure (Pa).

Energy conservation

∂T ⎛ ∂ 2T ∂ 2T ⎞

ρc P u = λ a ⎜⎜ 2 + 2 ⎟⎟ (6.8)

∂z ⎝ ∂x ∂y ⎠

(kg/m3), cp is specific heat (kJkg-1K-1).

The above two governing equations can be normalized to

∂ 2u * ⎛b⎞ ∂ u

22 *

4b 2

+⎜ ⎟ + =0 (6.9)

⎝ a ⎠ ∂y *

2 2

∂x * Dh2

∂θ ∂ 2θ ⎛ b ⎞ ∂ 2θ

2

U * = +⎜ ⎟ (6.10)

∂z ∂x *

2

⎝ a ⎠ ∂y *

2

μu

u* = − (6.11)

(dP / dz ) Dh2

106 Li-Zhi Zhang

T − Tw

θ= (6.12)

Ti − Tw

where in the equations, Ti is the inlet temperature of the fluid, and Tw is the wall temperature.

Dimensionless coordinates are defined by

x

x* = (6.13)

2b

y

y* = (6.14)

2a

z

z* = (6.15)

Dh RePr

In Eq.(6.10), velocity coefficient U is defined by

u * 4b 2

U= (6.16)

u m* Dh2

where u*m is the average dimensionless velocity on a cross section, and it is calculated by

∫∫ u dA

*

u *

m = (6.17)

Ac

The characteristics of fluid flow in the duct can be represented by the product of the

friction coefficient and the Reynolds number as

⎛ dP ⎞

⎜ Dh ⎟

( fRe) = ⎜ − dz ⎟⎛⎜ ρu m Dh ⎞ 1

⎟⎟ = *

⎜ 2ρu m2 ⎟⎜⎝ μ

(6.18)

⎜ ⎟ ⎠ 2u m

⎝ ⎠

∫∫ u θdA

*

θb = (6.19)

∫∫ u dA

*

Convective Heat Mass Transfer in Plate-fin Channels 107

Nusselt number

hDh

Nu = (6.20)

λa

where h is convective heat transfer coefficient (kWm-2K-1) between fluid and wall.

An energy balance in a control volume in the duct [5] will give the equation for

estimation of the local Nusselt number as

1 dθ b

Nu L = − (6.21)

4θ b dz *

1

Nu m = − ln θ b (6.22)

4z *

Fins

The coordinate system for two fins (AD and DC) is s, y1, and shown in Figure 6.4. Axis s

is tangent to fin surface and y1 is normal to fin surface. The directions vary from point to

point. At any location along the fin, there is a balance between the net conduction along the

fin and the heat transfer from the surface of the fin to the fluid. Heat transfer in fin is

governed by the following one-dimensional model [4,6]

d 2Tf

λfδ = qu + qL (6.23)

ds 2

⎛ ∂T ⎞

q u = − λ a ⎜⎜ ⎟⎟ (6.24)

⎝ ∂y f ⎠u

⎛ ∂T ⎞

q L = λ a ⎜⎜ ⎟⎟ (6.25)

⎝ ∂y f ⎠L

where (∂T / ∂y f ) is the normal gradient of fluid temperature on the lower or upper surface of

fin. The heat flux at the lower surface and the upper surface are skew symmetric, as

schematically depicted in Figure 6.4. The relation is mathematically expressed by

qu s

= qL Lf − s

(6.26)

where Lf is the length of one curved fin and it is calculated numerically by Eq.(6.4).

108 Li-Zhi Zhang

qu D

Center

qL

A

Fin

Figure 6.4. Skew-symmetric heat flux distributions on the upper and lower fin fluid interfaces.

d 2θ f ⎛ ∂θ ⎞ ⎛ ∂θ ⎞

Ωs = ⎜⎜ * ⎟⎟ + ⎜⎜ * ⎟⎟ (6.27)

⎝ ∂y f ⎠ s* ⎝ ∂y f ⎠ L*f − s*

2

ds

where Ωs is a dimensionless parameter named fin conductance parameter for sensible heat

transfer. It is defined by

λfδ

Ωs = (6.28)

λ a (2a )

Tf − TW

θf = (6.29)

Ti − TW

s

s* = (6.30)

2a

yf

y f* = (6.31)

2a

Lf

L*f = (6.32)

2a

Convective Heat Mass Transfer in Plate-fin Channels 109

Table 6.1 lists the fin conductance parameters for the commonly used materials, for a

passage of duct height 2mm, fin thickness 0.1mm, and air as working fluid, calculated by

Eq.(6.28). Heat conductivity data are taken from ref.[2]. As seen, for well-conductive metal

materials like copper, bronze, iron, steel, and aluminium, the fin conductance parameters are

larger than 100; while for low conductive non-metal materials like plywood, clay, glass,

papers, and polymers, the fin conductance parameters are generally less than 5, in some cases

even lower than 1.0. In summary, large differences exist in fin conductance parameters for

various materials, from 0.2 for polymer to 760 for pure copper.

Boundary Conditions

The boundary conditions for fluid are

Inlet condition

Fin-fluid coupling:

Table 6.1. Values of fin heat conductance parameter for some fin materials

Pure copper 401 762

Aluminium 237 450.3

Iron 80.2 152.4

Steel 60.5 115

Bronze 52 98.8

Carbon 1.6 3.04

Glass 1.4 2.66

Clay 1.3 2.47

Teflon 0.35 0.67

Paper 0.18 0.36

Wood 0.16 0.30

Polymer Membrane 0.14 0.25

Plywood 0.12 0.23

110 Li-Zhi Zhang

Numerical Method

Boundary-fitted Coordinates

Commonly, duct of rectangular cross section is easy to solve under the x-y coordinate

system. However, the cross section in this case is a sinusoidal one. To ease the solution, a

boundary fitted coordinate transformation technique is used to transfer the sinusoidal domain

to a square domain. Another benefit with this methodology is that the program can be easily

modified to calculate other ducts of arbitrary cross sectional shapes, as long as the grids

points on boundaries are specified. This will provide a broad basis for program validation.

The basic idea of the boundary fitted coordinate system is to have a coordinate system

such that the body contour coincides with the coordinate lines. The transformation between

the physical coordinates (x, y) and the boundary fitted coordinates (ξ, η), which is usually a

square domain, is achieved by solving two Poisson equations on (x, y) domain [7,8],

∂ 2ξ ∂ 2ξ

+ = P(ξ, η) (6.38)

∂x 2 ∂y 2

∂ 2η ∂ 2η

+ = Q(ξ, η) (6.39)

∂x 2 ∂y 2

where P(ξ, η) and Q(ξ, η) are grid distribution inhomogeneous functions in the computational

domain. These two equations may be more easily solved on the computational plane.

Therefore, Thompson et al [7] inverted Eqs.(6.38) and (6.39) into the transformed domain (ξ,

η), where the boundary is easy to specify. At the same time, using the method proposed by

Thomas and Middlecoff [8] for selecting P, Q, Eqs. (6.38) and (6.39) are inverted into

α ⎢ 2 + φ ⎥ − 2β + γ⎢ 2 + ψ ⎥ = 0 (6.40)

⎣ ∂ξ ∂ξ ⎦ ∂ξ∂η ⎣ ∂η ∂η ⎦

⎡∂2 y ∂y ⎤ ∂2 y ⎡∂2 y ∂y ⎤

α ⎢ 2 + φ ⎥ − 2β + γ⎢ 2 + ψ ⎥ = 0 (6.41)

⎣ ∂ξ ∂ξ ⎦ ∂ξ∂η ⎣ ∂η ∂η ⎦

where

2 2

⎡ ∂x ⎤ ⎡ ∂y ⎤

α=⎢ ⎥ +⎢ ⎥ (6.42)

⎣ ∂η ⎦ ⎣ ∂η ⎦

∂x ∂x ∂y ∂y

β= + (6.43)

∂ξ ∂η ∂ξ ∂η

Convective Heat Mass Transfer in Plate-fin Channels 111

2 2

⎡ ∂x ⎤ ⎡ ∂y ⎤

γ=⎢ ⎥ +⎢ ⎥ (6.44)

⎣ ∂ξ ⎦ ⎣ ∂ξ ⎦

⎡ ∂x ∂ 2 x ∂y ∂ 2 y ⎤

⎢ + ⎥

⎣ ∂ξ ∂ξ 2 ∂ξ ∂ξ 2 ⎦

φ=− 2 2

(6.45)

⎡ ∂x ⎤ ⎡ ∂y ⎤

⎢ ∂ξ ⎥ + ⎢ ∂ξ ⎥

⎣ ⎦ ⎣ ⎦

⎡ ∂y ∂ 2 y ∂x ∂ 2 x ⎤

⎢ + ⎥

⎣ ∂η ∂η 2 ∂η ∂η 2 ⎦

ψ=− 2 2

(6.46)

⎡ ∂x ⎤ ⎡ ∂y ⎤

⎢ ∂η ⎥ + ⎢ ∂η ⎥

⎣ ⎦ ⎣ ⎦

The numerical value of φ at each grid point along horizontal boundary η=ηb in terms of

boundary values x, y, is computed once the differential operators are replaced by central-

difference operators in Eq.(6.45). The values of φ at internal mesh points are computed by

linear interpolation along the vertical mesh lines ξ=const. Similarly, the numerical values of

ψ at mesh points along vertical boundary ξ=ξb are computed through central difference of

Eq.(6.46). Linear interpolations along horizontal lines η=const are performed to obtain the

values of ψ at internal grids. The procedure for evaluating the parameters φ and ψ insures that

the grid throughout the interior of the computational domain will be governed by the grid

distribution that is assigned on the boundaries, and that the transverse grid lines will be

locally orthogonal to the boundaries.

Once the values of φ and ψ are calculated, the numerical solution of Eqs.(6.40), (6.41) by

standard successive line less-relaxation on a uniform, rectangular grid Δξ, Δη results in a grid

point distribution throughout the physical domain that is controlled entirely by the

distribution of grid points on the boundaries.

The resulting grid constructions for the sinusoidal duct and the corresponding

computational domain are shown in Figure 6.5.

After the set up of boundary fitted coordinates, Eqs. (6.9) and (6.10) can be transformed

to computational domain as following

∂ ⎡ 1 ⎛ ∂u * ∂u * ⎞⎤ ∂ ⎡ 1 ⎛ b ⎞ ⎛ ∂u * ∂u * ⎞⎤

2

4b 2

⎢ ⎜⎜ α −β ⎟⎟⎥ + ⎢ ⎜ ⎟ ⎜⎜ γ −β ⎟⎟⎥ + J 2 = 0 (6.47)

∂ξ ⎣ J ⎝ ∂ξ ∂η ⎠⎦ ∂η ⎣⎢ J ⎝ a ⎠ ⎝ ∂η ∂ξ ⎠⎦⎥ Dh

∂θ ∂ ⎡ 1 ⎛ ∂θ ∂θ ⎞⎤ ∂ ⎡ 1 ⎛ b ⎞ ⎛ ∂θ ∂θ ⎞⎤

2

JU * = ⎢ ⎜ α − β ⎟ ⎥ + ⎢ ⎜ ⎟ ⎜ γ − β ⎟⎥

∂ξ ⎣ J ⎜⎝ ∂ξ ∂η ⎟⎠⎦ ∂η ⎣⎢ J ⎝ a ⎠ ⎜⎝ ∂η ∂ξ ⎟⎠⎦⎥

(6.48)

∂z

112 Li-Zhi Zhang

transformation operator, which is defined as

∂ ( x, y ) ∂x ∂y ∂x ∂y

J= = − (6.49)

∂ (ξ, η) ∂ξ ∂η ∂η ∂ξ

D

•

A• • •C

B

(a) The physical plane.

D

1 C

0.75

0.5

η

0.25

0 B

A 0 0.25 0.5 0.75 1

ξ

(b) The computational plane.

Figure 6.5. Grid configurations for the duct cross section and the corresponding apexes. (a) physical

plane; (b) the computational domain.

Convective Heat Mass Transfer in Plate-fin Channels 113

dA = Jdξdη (6.50)

The meshes in fluid are three dimensional. To account for the inlet influences, grids are

denser near inlet, while relatively sparser and evenly distributed after inlet. The meshes on

two fins are two dimensional and they are the same structure in z direction with the meshes of

fluid.

The velocity and momentum equations (6.47) and (6.48) are further discretized. The

diffusion term is discretized by central-difference scheme and the convective term is by

upwind scheme. The proposed finite difference schemes are implicit numerical schemes with

second order accuracy. They are unconditionally stable. The problem is a typical conjugate

one. After the solution of fluid velocity and temperature, temperatures on one fin are solved

on the generated grids, taking the current fluid temperature as the default boundary

conditions. The values on the other fin are obtained by symmetry. The whole calculating

procedure can be summarized as the following:

b. Solve momentum equation Eq.(6.47). Get the velocity fields and resistance data for

the duct.

c. Assume initial temperature fields in the fluid.

d. Taking current fluid temperature as the boundary conditions for fins. Get the

temperature fields on one fin, by the solution of Eq.(6.27). Get the temperature on the

other fin because it is in axis symmetry with the first fin.

e. Taking the current values of temperature on two fins as the default values, get the

temperature profiles in the fluid by solving Eq.(6.47).

f. Go to (d), until the old values and the newly calculated values of temperature at all

calculating nodes are converged.

Directions of coordinate s are dictated by neighboring grid points along ξ=0 for fin AD

and along η=1.0 for fin DC respectively. Directions of coordinate y1 are determined from

neighboring grid points normal to ξ=0 for fin AD and normal to η=1.0 for fin DC

respectively.

To assure the accuracy of the results presented, a grid independence test was performed

for the duct to determine the effects of the grid size. It indicates that 21×21 grids on duct

cross section and Δz*=0.001 axially are adequate (less than 0.1% difference compared with

31×31 grids and Δz*=0.0005).

To further validate the numerical program, ordinary ducts of various cross sections are

calculated under uniform temperature conditions for all walls. Namely, ducts with no fins are

considered first. For hydrodynamically fully developed laminar flow in ducts, (fRe) is a

constant. The local Nusselt numbers in the duct will decrease along the flow and reach stable

values when the flow is thermally fully developed. The fully developed Nu values under

114 Li-Zhi Zhang

uniform temperature conditions are denoted as NuT. The calculated values of (fRe) and NuT

for various cross sections and aspect ratios are listed in Table 6.2. Comparisons are made with

the values form well-known references [1-3]. As seen, the current study predicts the flow

well. They are in accordance with the published data. Maximum uncertainty is less than 5%.

After the program is validated, sinusoidal ducts with one plate of uniform temperature

and two fins shown in Figure 6.1 are modeled. Velocity and temperature fields in the fluid are

obtained. Figure 6.6 shows the velocity profile distribution on the duct cross section for

τ=1.0. The values in the figure are dimensionless velocity u*. As seen, in the center, the

contours are near-circular, but in places near the boundaries, they are near-triangles. In the

corners, there are dead spaces with little fluid flowing which will affect heat transfer finally.

The flow shows a same pattern as that of a common sinusoidal duct without fins.

The dimensionless temperature profiles in the fluid are shown in Figure 6.7. The results

also found that at higher fin conductance parameters, the temperature contours are similar to

those in ducts with three walls of uniform temperature. At lower fin conductance parameters,

temperature contours show in majority a pattern of straight lines parallel to the plate, which is

similar to temperature profiles in parallel-plates ducts. Besides, in the center, isotherms are in

elliptical shapes. When Ω increases, the contours transform from parallel horizontal lines to

triangular shapes, implicating increased heat transfer from fins to fluid.

Table 6.2. Fully developed (fRe) and Nusselt numbers for ducts of various cross sections

(fRe) NuT

Cross sections Error Error

Refs This study Refs This study

(%) (%)

Circular 16.0 15.88 0.8 3.657 3.66 0.6

0.125 20.5 20.34 0.9 5.60 5.73 2.3

0.25 18.25 18.16 0.6 4.44 4.55 2.5

Rectangular 2a/2b

0.5 15.50 15.32 1.3 3.39 3.43 1.8

1.0 14.227 14.11 1.5 2.976 3.06 2.8

0.289 13.243 12.77 2.8 2.301 2.262 1.7

Isosceles 0.5 13.301 12.94 2.9 2.359 2.451 3.9

2a/2b

Triangular 0.866 13.321 13.41 0.5 2.500 2.594 3.7

1.866 13.09 12.96 1.0 2.284 2.391 4.7

0.5 11.207 11.170 0.4 2.12 2.181 2.8

0.75 12.234 12.212 0.2 2.33 2.374 1.7

Sine 2a/2b 1.0 13.003 12.954 0.3 2.45 2.521 2.9

1.5 14.002 14.115 0.8 2.6 2.573 1.1

2.0 14.553 14.647 0.7 ⎯ 2.886 ⎯

Convective Heat Mass Transfer in Plate-fin Channels 115

2

01

0.0

0.

06

9

0.02

0.0

23

18

0.75

0.0

6

41

0.

0.0 0.00

0.0

03

5

18

0.0 3

0.0

0.

0.03

05

12

2

y*

4 7

47

12

0.0

35

0.5

0.

0.0

0.0

0.0

58

07

0.0 0.041

0.00

0

29

0.06

4

0.068

76

0.041 0.029

6 0.018

0.05

0.0

2

3

4

3

0.08

0.05

0.02

0.03

0.010.006

5

8

0.25

0.01

0.076

0.047

0

0.0 .070

3

64

0.023

2

7

05

2

04

0.01

0.058

0.

0.

0.0

0.01

29

0.041

8

0.023

0.035 0.029

6

0.006 0.012 0.018 0.00

0

0 0.25 0.5 0.75 1

x*

Figure 6.6. Dimensionless velocity profiles (u*) on duct cross section, τ=1.0.

1

0.099

0.149

0.198

0.75 48

0.2 0.297

0. 34

7

0.4 0.

46 3 96

95

y*

0.4

6

0.5

0.39

0.347

45

0. 5

0.396

0.545

47

95

0. 3

0. 4

0.25 0. 3 4

0.4 6

6

97

0.2 47 0.39 0. 2

97

0.248

0.198

0.099 0.149

0.050 0.099

0.050

0

0 0.25 0.5 0.75 1

x*

Figure 6.7. Dimensionless temperature contours on duct cross section at z*=0.1 for τ=1.0 and Ωs=1.0.

116 Li-Zhi Zhang

1.5

0.018

0.038 0.0510.077 0.018

0.038 0.0510.077

0.257 0.154 0.103 0.103

1 00.56 0.206 0.154

.6 6 0.309 0.257 0.206

69 0.360

0.514 0.463 0.411 0.257

0.309

s*

0.61

7

0.36

0. 72

0

0

0.5

71

0.7

6

0 . 56 0.411

0.514 0.463 0.309

9 0.360 0.257

66 0.309 0.206

0. 0.411 0.257 0.154

0.617

0 0.206

0.3066 0.154 0.103 0.077

0.20.154 0.103 0.051

0.038 0 018 0.077 0.051

0.038 0.018

0

0 0.05 0.1 0.15

z*

Figure 6.8. Dimensionless temperature contours on fins for ducts of τ=1.0 and Ωs=1.0.

Dimensionless temperature profiles on the fins are show in Figure 6.8. Temperatures at

upper and lower boundaries are equal to the plate temperature. Temperatures at other

locations vary with conductance parameters. The higher the fin conductance parameters, the

more homogeneous the temperature distributions on fins are. Under infinitely large fin

conductance parameters, temperatures on fins will be equal to plate temperature. In this

situation, the plate-fin duct becomes a common duct with three walls of uniform temperature.

6 1

θb

5 NuL

Num 0.8

4

Nu

3 0.6

θb

2

0.4

1

0 0.2

0 0.05 0.1 0.15

z*

Figure 6.9. Variations of bulk temperature, NuL and Num along flow axis, τ=1.0, Ωs=0.1.

Convective Heat Mass Transfer in Plate-fin Channels 117

Nusselt Numbers

Once the temperature fields in fluid has been determined, the dimensionless bulk

temperature, the local Nusselt numbers, and the mean Nusselt numbers can be calculated.

Figure 6.9 shows the axial variations of bulk temperature, local and mean Nusselt numbers

for a duct. The higher the fin conductance parameters, the more rapid for the fluid bulk

temperature to reach the plate temperature, indicating much more heat is exchanged. The

thermal entrance length zth* is defined as the axial distance required to achieve a value of the

local Nusselt number NuL, which is 1.05 times the fully developed Nusselt value NuT. The

calculated thermal entry length for various aspect ratios and fin conductance parameters are

around 0.09.

After the thermal entry length, the local Nusselt number will come to a stable value NuT.

This fully developed value varies with aspect ratios and fin conductance parameters. Table

6.3 lists the calculated NuT for various aspect ratios and fin conductance parameters.

Table 6.3. Fully developed Nusselt numbers and fin efficiencies for plate-fin sinusoidal

ducts

∞ 1.541 1.0 ∞ 2.181 1.0

25 1.525 0.982 25 2.135 0.978

10 1.211 0.774 10 2.109 0.966

5 1.043 0.666 5 1.906 0.875

0.2 2 0.873 0.556 0.5 2 1.522 0.699

1 0.794 0.510 1 1.262 0.578

0.5 0.738 0.476 0.5 1.053 0.484

0.1 0.693 0.447 0.1 0.821 0.378

0 0.643 0.413 0 0.735 0.338

∞ 2.521 1.0 ∞ 2.886 1.0

25 2.494 0.988 25 2.712 0.940

10 2.367 0.940 10 2.653 0.918

5 2.166 0.860 5 1.922 0.666

1.0 2 1.723 0.683 2.0 2 1.513 0.523

1 1.376 0.547 1 1.193 0.413

0.5 1.083 0.429 0.5 0.924 0.321

0.1 0.752 0.298 0.1 0.631 0.218

0 0.578 0.228 0 0.356 0.124

∞ 2.584 1.0 1 1.015 0.392

25 2.391 0.924 0.5 0.831 0.322

5.0 10 2.171 0.839 5.0 0.1 0.662 0.256

5 1.657 0.640 0 0.172 0.067

2 1.276 0.493

118 Li-Zhi Zhang

Fin efficiency is defined as the ratio of NuT at a certain fin conductance to that at Ωs=∞,

or

Nu T, Ω s

η fin = (6.51)

Nu T, Ωs =∞

The fin efficiency for various cases is also listed in Table 6.3.

A schematic of a plate-fin duct of rectangular cross section is shown in Figure 6.10 [9]. It

is also one of the most commonly encountered total heat exchanger structure. The duct height

is 2a, and the duct width is 2b. The definition of fin heat conductance parameter is similar to a

sinusoidal duct. The calculated values of (fRe) for various cross sectional aspect ratios are

listed in Table 6.4.

λfδ

Ωs = (6.52)

λ a (2a )

Figure 6.10. Schematic of a compact heat exchanger comprised of rectangular plate-fin passages.

Table 6.4. Fully developed (fRe) for rectangular ducts of various aspect ratios

τ=2a/2b (fRe)

0.125 20.51

0.25 18.25

0.5 15.51

1.0 14.227

3.0 17.252

Table 6.5 lists the calculated NuT for various aspect ratios and fin heat conductance

parameters [9]. Also listed are values of thermal entry length. The thermal entrance length zth*

Convective Heat Mass Transfer in Plate-fin Channels 119

is defined as the axial distance required to achieve a value of the local Nusselt number NuL,

which is 1.05 times the fully developed Nusselt value NuT [1]. Generally, the thermal entry

length is in the range from 0.01 to 0.1. The larger the aspect ratios are, the longer the thermal

entry length is. As listed in Table 6.5, the larger the fin conductance parameters, the higher

the fully developed NuT. In heat exchanger design, fully developed NuT can be estimated

from this table for different aspect ratios and fin conductance parameters.

Table 6.5. Fully developed Nusselt numbers and thermal entry length for rectangular

plate-fin ducts

∞ 5.746 0.014 ∞ 4.537 0.013

25 5.683 0.016 25 4.476 0.029

10 5.676 0.016 10 4.463 0.030

5 5.574 0.021 5 4.375 0.041

0.125 2 5.563 0.020 0.25 2 4.364 0.037

1 5.542 0.019 1 4.345 0.038

0.5 5.536 0.018 0.5 4.3431 0.033

0.1 5.524 0.014 0.1 4.305 0.026

0 5.504 0.014 0 4.294 0.021

∞ 3.501 0.041 ∞ 3.021 0.044

25 3.485 0.043 25 3.013 0.045

10 3.483 0.045 10 3.012 0.046

5 3.452 0.043 5 3.012 0.049

0.5 2 3.443 0.039 1.0 2 2.684 0.043

1 3.353 0.043 1 2.485 0.043

0.5 3.294 0.039 0.5 2.271 0.042

0.1 3.153 0.033 0.1 1.942 0.040

0 3.122 0.026 0 1.815 0.039

∞ 3.500 0.041 ∞ 4.527 0.025

25 3.471 0.046 25 4.464 0.019

10 3.465 0.048 10 3.396 0.018

5 3.352 0.021 5 3.033 0.048

2.0 2 2.256 0.051 4.0 2 2.044 0.065

1 1.896 0.056 1 1.393 0.082

0.5 1.491 0.062 0.5 0.938 0.098

0.1 1.014 0.074 0.1 0.485 0.125

0 0.875 0.070 0 0.399 0.094

The results in the table show that, besides aspect ratios, the fin heat conductance

parameters have equal tremendous impact on heat transfer phenomenon in the plate-fin

narrow passages. When fin conductance parameters increase from 0 to infinitely large, the

120 Li-Zhi Zhang

duct behaves from like a duct with two well-conductive wall and two adiabatic walls to a duct

with four well-conductive walls. The consequent fully developed Nusselt numbers increase

accordingly. For ducts with certain limited conductance parameters, the Nusselt numbers lie

between these two limiting values. For fins made with low conductivity materials like paper,

polymer, glass, carbon, plywood, etc, the nature of limited heat transfer from fins to fluid

should be taken into account, for a better estimation of the exchanger performance. The

Nusselt numbers under uniform heat flux boundary conditions are usually 20-30% higher than

those under uniform temperature conditions.

Parallel-plates Channels

Parallel-plates channels are a special type of rectangular ducts. The aspect ratio is

infinitely small. In this case, the finite fin conductance has no influence on convective heat

transfer coefficients. The fully developed Nusselt number under uniform wall temperature is

7.54 [2]. The friction coefficients and the fully developed Nusselt numbers for rectangular

ducts of other cross sectional shapes are also found in [2].

A schematic of a plate-fin duct of triangular cross section is shown in Figure 6.11 [10]. It

is one of the most commonly encountered total heat exchanger structure. The cross section is

usually isosceles triangle. Sometimes, it is approximated by a sinusoidal cross section, or vice

versa. Anyway, this chapter gives its exact numerical results for heat mass transfer. As ducts

of other geometries, the duct height is 2a, and the duct width is 2b. For triangular duct, it’s

more convenient to use the apex angle 2α to define the geometry.

Figure 6.11. Schematic of a cross-flow plate-fin heat exchanger with triangular duct geometry.

Convective Heat Mass Transfer in Plate-fin Channels 121

Table 6.6. Fully developed (fRe) for triangular ducts of various half apex angles

α (°) (fRe)

5 12.511

15 13.08

30 13.322

45 13.302

60 13.244

75 13.141

λfδ

Ωs = (6.53)

λ a (2a )

The calculated values of (fRe) for various half apex angles are listed in Table 6.6 for

triangular ducts [10].

Table 6.7 lists the calculated NuT for various half apex angles and fin conductance

parameters. The larger the fin conductance parameters, the higher the fully developed NuT.

Table 6.7. Fully developed Nusselt numbers for plate-fin triangular ducts

α Ωs NuT α Ωs NuT

∞ 2.391 ∞ 2.596

25 2.285 25 2.513

10 2.194 10 2.444

5 2.063 5 2.301

15° 2 1.597 30° 2 1.938

1 1.285 1 1.605

0.5 1.021 0.5 1.277

0.1 0.722 0.1 0.843

0 0.653 0 0.653

∞ 2.451 ∞ 2.262

25 2.395 25 2.103

10 2.296 10 2.027

5 2.183 5 1.927

45° 2 2.024 60° 2 1.794

1 1.741 1 1.619

0.5 1.441 0.5 1.415

0.1 0.975 0.1 1.065

0 0.656 0 0.593

122 Li-Zhi Zhang

Convective heat transfer in plate-fin ducts with finite fin conductance has been

summarized. Duct cross sections include sinusoidal, rectangular, and triangular. The fins

include common metals to non-metal materials. Besides heat transfer coefficients, to properly

evaluate the heat mass exchanger performance, mass transfer coefficients are equally

important. Traditionally, mass transfer coefficients in a common pipe are obtained from heat

transfer coefficients by heat mass transfer analogies, of which the most frequently cited one is

the Chilton-Colburn Analogy [6]. According to this methodology, following equations can be

used to estimate convective mass transfer coefficients in a pipe:

js = j L (6.54)

js = St s Pr 2 / 3 (6.55)

where Pr is the Prandtl number of air. Stanton number for heat transfer

h

St s = (6.56)

ρ a cp u

where h is convective heat transfer coefficients (kWm-2K-1), u is air stream bulk velocity

(m/s), cp is specific heat (kJkg-1K-1), ρa is dry air density (kgm-3).

The convective heat transfer coefficient is also represented by a Nusselt number

hd h

Nu = (6.57)

λa

where dh is the hydrodynamic diameter of the channel (m), λ is thermal conductivity (kWm-

1

K-1).

The Chilton-Colburn j factor for mass transfer

j L = St L Sc 2 / 3 (6.58)

where Sc is the Schmidt number of moisture air. Stanton number for mass transfer

k

St L = (6.59)

ρau

Convective Heat Mass Transfer in Plate-fin Channels 123

kd h

Sh = (6.60)

Dva

where Dva is vapor diffusivity in air (m2/s). Substituting Eqs.(6.55) through (6.60) into (6.54),

a relation can be obtained

Sh = Nu ⋅ Le −1 / 3 (6.61)

Pr

Le = (6.62)

Sc

where Le is commonly called the Lewis number. For ventilation air and vapor mixture, which

is always near atmospheric states, the Lewis number varies in the range of 1.19 to 1.22 [6],

therefore it is usually approximate that Sh=Nu.

If above analogy still holds in our case, then the estimation of convective mass transfer

coefficients would be simple, from the previously obtained data. However, in plate-fin ducts

used for non-metal total heat exchanger, the fin conductance parameters for heat and mass

transfer are so different that it’s questionable that such an analogy still exists. It’s therefore

imperative to obtain the convective mass transfer coefficients and find the relations between

the heat and mass transfer in such plate-fin ducts.

Governing Equations

Air travels in the duct while exchanging moisture with duct walls. Mass conservation in

the air stream can be expressed by

∂ω ⎛ ∂ 2ω ∂ 2ω ⎞

u = Dva ⎜⎜ 2 + 2 ⎟⎟ (6.63)

∂z ⎝ ∂x ∂y ⎠

The above equation can be normalized to

∂ξ ∂ 2ξ ⎛ b ⎞ ∂ 2ξ

2

U * = +⎜ ⎟ (6.64)

∂z ∂x * ⎝ a ⎠ ∂y *

2 2

124 Li-Zhi Zhang

ω − ωw

ξ= (6.65)

ωi − ω w

where in the equations, ωi is the inlet air humidity, and ωw is the humidity on wall surface.

Dimensionless bulk humidity

∫∫ u ξdA

*

ξb = (6.66)

∫∫ u dA

*

Similarly, an mass balance in a control volume in the duct will give the equation for

estimation of the local Sherwood number as

1 dξ b

ShL = − (6.67)

4ξ b dz *

1

Shm = − ln ξ b (6.68)

4z*

Similar to heat conduction in the fin in Figure 6.4, at any location, there is a mass balance

between the net water diffusion along the fin and the mass transfer from the surface of the fin

to the fluid. The phenomenon is expressed by

d 2W

Dwf ρ f δ 2 = mu + mL (6.69)

ds

⎛ ∂ω ⎞

mu = − Dva ρ a ⎜⎜ ⎟⎟ (6.70)

⎝ ∂y f ⎠u

⎛ ∂ω ⎞

mL = Dva ρ a ⎜⎜ ⎟⎟ (6.71)

⎝ ∂y f ⎠L

where Dwf is diffusivity of water in fin materials (m2/s); ρf is density of fin materials (kg/m3);

W is water content in fin materials (kg water/kg dry material); mu is moisture flux from upper

surface of fin, and mL is moisture flux from lower surface. (∂ω / ∂y f ) is the normal gradient

of vapor concentration on the lower or upper surface of fin. Due to symmetry, the mass flux

at the lower surface and the upper surface are also skew symmetric. The relation is

mathematically expressed by

Convective Heat Mass Transfer in Plate-fin Channels 125

mu s

= −mL Lf − s

(6.72)

Water uptake in a hygroscopic material is a function of air relative humidity. Figure 6.12

shows the measured sorption isotherm of the material used for the investigated total heat

exchanger. The discrete dots are the measured data with a thermo-hygrostat. A polynomial

curve can be regressed to represent this isotherm from 0% to 100% RH. The relation between

RH and humidity ratio is

RH = 10 −6 e 5294 / T ω (6.73)

The temperature differences between two surfaces of a fin are quite small due to the

small fin thickness. For air conditioning industry, heat mass exchanger always works between

40%RH and 80%RH. Considering these factors, the relative humidity can be a linear

expression of humidity ratio, and the sorption isotherm for the material can also be

approximated by a linear equation as

W = kpω (6.74)

Substituting Eqs.(6.74) in (6.69) to (6.72), following dimensionless equation can be

found

0.5

0.4

W (kg/kg)

0.3

0.2

0.1

0

0 0.2 0.4 0.6 0.8 1

Relative humidity RH

126 Li-Zhi Zhang

d 2ξ f ⎛ ∂ξ ⎞ ⎛ ∂ξ ⎞

ΩL = −⎜⎜ * ⎟⎟ − ⎜⎜ * ⎟⎟ (6.75)

⎝ ∂y f ⎠ s* ⎝ ∂y f ⎠ L*f − s*

*2

ds

δρ f Dwf k p

ΩL = (6.76)

ρ a Dva (2a )

ωf − ω W

ξf = (6.77)

ωi − ω W

Boundary Conditions

Inlet condition

Fin-fluid coupling:

It can be found that Eqs.(6.64) and (6.75) are in the same forms as Eqs.(6.10) and (6.27)

respectively. Therefore, the solution of dimensionless humidity ratio can be an analogy to the

solution of dimensionless temperature, if the fin mass conductance parameters are the same

values as the fin heat conductance parameters. In other words, the solution of dimensionless

humidity is the same as the dimensionless temperature, if assuming same values of heat and

mass fin conductance parameters. Consequently, it is only necessary to solve either the heat

transfer equations or the mass transfer equations. For mass transfer properties, if assuming ΩL

is the same value as Ωs, ShL will equal to NuL. Correspondingly, the fully developed

Sherwood number under uniform concentration boundary conditions Shω is equal to NuT.

Convective Heat Mass Transfer in Plate-fin Channels 127

steps: (1) Calculate the value ΩL by Eq.(6.76); (2) Use ΩL to replace Ωs in Table 6.3, 6.5 or

6.7, depending on which shape the cross section is; (3) the value of Shω is equal to NuT in the

table.

As defined by Eq.(6.28), fin heat conductance parameters are determined by duct

geometry and heat conductivity of fin materials. Table 6.3 lists the values of fin heat

conductance parameters for some frequently encountered materials, including metal and non-

metals, for a sinusoidal duct of height 2mm, aspect ratio 0.5, and fin thickness 0.1mm, as

mentioned above. As seen, for almost all the metals, the fin heat conductance parameters are

larger than 100, and the resulting fin heat efficiencies can be as high as 0.90-0.98. For such

traditional metal compact heat exchangers, the influences of finite fin heat conductance on

heat transfer are negligible. Direct utilization of heat transfer properties for a common duct is

acceptable. For the total heat exchangers which use non-metals to simultaneously transfer

heat and moisture, the fin heat conductance parameters are usually less than 1.0, and the

resulting fin efficiencies for heat transfer can be as low as 0.40. Though it’s true that the fins

still participate in the heat transfer enhancement, at least partially, at this stage, the effects of

finite fin heat conductance on heat transfer will be substantial.

Similarly, as defined by Eq.(6.76), fin mass conductance parameters are determined by

duct geometry and mass diffusivity of moisture in fin materials. Moisture diffusivity in

materials is not accumulated as detail as heat conductivity. There is only sporadic data

available. Moisture diffusivity in air is around 2.5×10-5m2/s [11]. A literature review found

that moisture diffusivities in most non-metal hygroscopic materials are in or less than the

order of 10-10 m2/s. For example, water diffusivities are from 0.5×10-12 to 1.5×10-12m2/s in a

PSS-Na/Al2O3 composite silicate [12]; from 8.0 ×10-10m2/s to 5.0 ×10-12m2/s in a Nafion

polymer membrane [13]; and from 1.0 ×10-13m2/s to 1.0 ×10-12m2/s in a methylcellulose film

[14]. The densities of these materials are in the order of 1000kg/m3. The partition coefficients

are in the order of 10, or 15-20% water uptake under 60% RH. Based on these properties, the

values of fin mass conductance parameters are in the order of 10-3. With such low mass

conductance parameters, the fin efficiencies for mass transfer will be below 0.1 to 0.2. Under

such circumstances, nearly all the mass transfer between the two air streams will be

accomplished by the plate, rather than by the fins. The fins seem to behave only like

supporting materials, if excluding their role in partial participation in heat transfer. In

engineering, sometimes supporting materials or spacers are necessary to separate the two

streams because the plates are thin and soft.

6.7. CONCLUSION

Laminar flow and heat mass transfer in plate-fin ducts with various geometries such as

sinusoidal, rectangular, triangular, parallel-plates, are investigated by considering finite fin

128 Li-Zhi Zhang

conductance in heat and mass transfer. Finite fin conductance parameters in heat and mass

have determining effects in convective heat and mass transfer in the ducts.

In designing novel heat mass exchangers, it’s simple to emulate a common compact heat

exchanger with such a plate-fin configuration. However, the effectiveness of fins on heat

transfer will be strongly compromised. Even worse, it has little use in enhancing mass

transfer. Nevertheless, this structure is still popular sue to its high mechanical strength and

compactness.

REFERENCES

[1] Shah, R.K.; London, A.L. Laminar flow forced convection in ducts. New York:

Academic Press Inc.; 1978.

[2] Incropera, F.P.; Dewitt, D.P. Introduction to Heat Transfer. 3rd edn. New York: John

Wiley & Sons; 1996. Chapter 8, pp. 416.

[3] Shah, R.K.; Bhatti, M.S. Laminar Convection Heat Transfer In Ducts. in: Handbook of

Single-Phase Convective Heat Transfer, (Ed. S. Kakac, R.K. Shah, W. Aung). New

York: Wiley; 1987.

[4] Baliga, B.R.; Azrak, R.R. Laminar fully developed flow and heat transfer in triangular

plate-fin ducts. ASME Journal of Heat Transfer, 1986, 108, 24-32.

[5] Niu, J.L.; Zhang, L.Z. Heat transfer and friction coefficients in corrugated ducts

confined by sinusoidal and arc curves. International Journal of Heat and Mass

Transfer, 2002, 45, 571-578.

[6] Zhang, L.Z. Heat and mass transfer in plate-fin sinusoidal passages with vapor-

permeable wall materials. International Journal of Heat Mass Transfer, 2008, 51, 618-

629.

[7] Thompson, J.F.; Thames, F.; Martin, C. Automatic numerical generation of body-filled

curvilinear coordinate system for field containing any number of arbitrary two-

dimensional bodies. J. Comput. Physics, 1974, 24, 299-319.

[8] Thomas, P.D.; Middlecoff, J.F. Direct control of grid point distribution in meshes

generated by elliptic equations. AIAA J., 1982, 18, 652-656.

[9] Zhang, L.Z. Thermally developing forced convection and heat transfer in rectangular

plate-fin passages under uniform plate temperature. Numerical Heat Transfer, Part A-

Applications, 2007, 52, 549-564.

[10] Zhang, L.Z. Laminar flow and heat transfer in plate-fin triangular ducts in thermally

developing entry region. International Journal of Heat Mass Transfer, 2007, 50, 1637-

1640.

[11] Kays, W.M.; Crawford, M.E. Convective heat and mass transfer, 3rd edn. New York:

McGraw-Hill, Inc.; 1990.

[12] Aranda, P.; Chen, W.J. Martin, C.R. Water transport across polystyrenesulfonate/

alumina composite membranes. Journal of Membrane Science, 1995, 99, 185-195.

[13] Ye, X.H. LeVan, M.D. Water transport properties of Nafion membranes Part I. Single

tube membrane module for air drying. Journal of Membrane Science, 2003, 221, 147-

161.

Convective Heat Mass Transfer in Plate-fin Channels 129

[14] Debeaufort, F.; Voilley, A.; Meares, P. Water vapor permeability and diffusivity

through methylcellulose edible films. Journal of Membrane Science, 1994, 91, 125-

133.

Chapter 7

EFFECTIVENESS CORRELATIONS

OF TOTAL HEAT EXCHANGERS

ABSTRACT

How to estimate the sensible and latent effectiveness of a total heat exchanger is a

key issue in engineering design and optimization. Effectiveness correlations are a simple

way to calculate performance. Contrary to sensible-only heat exchangers, total heat

exchangers are influenced not only by geometries, but also by material properties. In this

chapter, effectiveness correlations are deduced for total heat exchanger, both parallel

types and plate-fin types. They can be conveniently used in engineering design.

NOMENCLATURE

A Transfer area (m2)

C Constant in sorption curve

cp Specific heat of air (kJkg-1K-1)

Dwp Diffusivity of water in plate (m2/s)

Dwp* Equivalent diffusivity of moisture in plate (m2/s)

H Specific enthalpy (kJ/kg)

H* Ratio of latent to sensible energy differences between the inlets of two air

streams

h Convective heat transfer coefficient (kWm-2K-1)

k Convective mass transfer coefficient (m/s)

m Mass flow rate of air streams (kg/s)

m W Mass flow rate of moisture flow (kgm-2s-1)

NTU Number of transfer units for sensible heat

NTUL Number of transfer units for latent heat

Nu Nusselt number

n Number of channels

R Ratio for heat/mass capacity

132 Li-Zhi Zhang

Sh Sherwood Number

T Temperature (°C)

U Total heat transfer coefficient (kWm-2K-1)

UL Total mass transfer coefficient (m/s)

wmax Maximum water uptake of desiccant (kgkg-1)

x, y Coordinates (m)

x*, y* non-dimensional coordinates

xF Length of supply channel (m)

yF Length of exhaust channel (m)

Greek Letters

λ Thermal conductivity of membrane (kWm-1K-1)

θ Moisture uptake in membrane (kgkg-1)

ε Effectiveness

r Resistance (m2K/kW for thermal and s/m for moisture)

φ Relative humidity

δ Thickness of membrane (m)

ω Moisture content (kg moisture/kg dry air)

α Ratio of diffusive to convective moisture resistance for membrane

β Ratio of total number of transfer units for moisture to that for sensible heat

Subscripts

a Air

c Convective

e Exhaust

f Fresh

i Inlet

L Latent, moisture

p plate

o Outlet

tot Total

w Water

7.1. INTRODUCTION

Stationary total heat exchangers are similar to air-to-air sensible heat exchangers, either

plate type or plate-fin type. The difference is that water vapor-permeable materials are used

instead of metal foils. For common heat exchangers, ε-NTU (effectiveness-NTU) method is a

simple way to predict performance and to design a heat exchanger [1,2]. How to emulate this

methodology to total heat exchanger is of interest.

Effectiveness Correlations of Total Heat Exchangers 133

Heat mass transfer in a total heat exchanger is more complicated than a sensible-only heat

exchanger. Detailed modeling of the system requires finite difference computations, which

are hard and time consuming for common engineers. Therefore, ε-NTU method for the total

heat exchanger provides an efficient yet simple tool for exchanger optimization and design. In

this chapter, simple correlations that could predict the sensible and latent effectiveness will be

introduced, by summarizing the couplings between the performance and the sorption

characteristics of plate materials, and the operating conditions. The deduction of this chapter

is more general than previous studies.

Consider a simple parallel-plates total heat exchanger. The plates are plain. It is a cross-

flow total heat exchanger with paper or membranes as the plates. The plate thickness is δ.

This structure is common in practice. The device is shown in Figure 7.1. Two air streams- the

fresh and the exhaust flow in thin, parallel, alternating membrane or paper layers, in order to

transfer heat and moisture from one air stream to the other. In air conditioning, the fresh air is

usually the outside air and the exhaust is the room air that needs to be discharged to the

outside. The governing dimensionless equations for simultaneous heat and moisture transfer

in the total heat exchangers, based on the assumptions listed in Table 7.1, are as follows [3,4]:

Fresh air

∂Tf

= 2 NTU f (Tpf − Tf ) (7.1)

∂x *

∂ω f

= 2 NTU Lf (ω pf − ω f ) (7.2)

∂x *

Exhaust air

∂Te

= 2 NTU e (Tpe − Te ) (7.3)

∂y *

∂ω e

= 2 NTU Le (ω pe − ω e ) (7.4)

∂y *

134 Li-Zhi Zhang

Exhaust in

Membrane plates

Fresh out

Fresh in

Duct Sealing

Exhaust out

2. Heat conduction and vapor diffusion in the two air streams are negligible compared

to energy transport and vapor convection by bulk flow.

3. Adsorption of water vapor and plate material is in equilibrium adsorption-state.

4. Both the heat conductivity and the water diffusivity in the plate are constants.

5. Heat and moisture transfer is one-dimensional in membrane. It is in thickness.

where

x y

x* = , y* = ,

xF yF

nf hf x F y F hf Atot nhx y h A

NTU f = = , NTU e = e e F F = e tot ,

m f c pf m f c pf m e cpe m e cpe

ρ a k f Atot ρ a k e Atot

NTU Lf = , NTU Le = ,

m f m e

where Tpf and Tpe are the temperature of plate in fresh side and exhaust side respectively (°C),

ω is humidity ratio in air streams (kg/kg), cp is specific heat of air (kJkg-1K-1); x and y are

coordinates (m), h is convective heat transfer coefficient (kWm-2K-1), k is convective mass

is mass flow rate of dry air (kg/s), xF and yF are lengths of flow

transfer coefficient (m/s), m

channels (m), n is the number of channels for each flow. The subscript “f”,”p”, and “e” mean

Effectiveness Correlations of Total Heat Exchangers 135

“fresh air”, “plate”, and “exhaust”, respectively. Previous studies found that the temperature

difference between the two sides of membrane is very small due to the small thickness of

membrane [5]. So it is reasonable to assume that Tmf = Tme =0.5(Tf+Te).

From assumptions (1) and (2), it is seen that heat and moisture transfer is one-

dimensional and along the flow direction. However, due to the cross-flow arrangements, the

temperature and humidity distributions in the air streams are two-dimensional.

The above dimensionless parameters NTU are the commonly recognized Number of

Transfer Units. They give an insight into the characteristics of heat and moisture exchange

between fluids and surfaces.

Moisture flow rate through the plate:

θ pf − θ pe

m w = ρ p Dwp (7.5)

δ

where θpf, θpe are moisture uptake in plate at two surfaces (kg.kg-1), δ is the plate thickness,

and Dwp is the water diffusivity in plate (m2s-1).

The equilibrium between the plate and moisture at its surface can be expressed with a

general sorption curve as

wmax

θ= (7.6)

1− C + C /φ

where wmax represents the maximum moisture content of the plate material (i.e., moisture

uptake when φ=100%) and C determines the shape of the curve and the type of sorption.

The parameters θ, φ, and ω can be correlated by ideal gas state equation and

psychrometric relations.

The convective heat transfer coefficients are obtained from Nusselt numbers for parallel

plates [1,2] and the mass transfer in boundary layers is often described by Sherwood

correlations. By using the well-known Chilton-Colburn Analogy [6]

Sh = Nu ⋅ Le −1 / 3 (7.7)

We have

h

k= Le −1 / 3 (7.8)

cp

For ventilation air and vapor mixture, which is always near atmospheric states, the Lewis

number, Le, varies in the range of 1.19 to 1.22, see Ref. [6].

For plate-fin ducts, the convective heat transfer coefficients and convective mass transfer

coefficients can be referenced form the calculated data in previous sections.

Analogous to the heat transfer effectiveness commonly used in heat exchanger analysis,

the concept of effectiveness can be applied to the heat and moisture transfer processes in a

136 Li-Zhi Zhang

membrane based enthalpy exchanger. For a constant specific heat and heat of phase change,

the effectiveness is defined as

Sensible effectiveness

εs = (7.9)

(m c p ) min (Tfi − Tei )

Latent effectiveness

(m c p ) f (ω fi − ω fo )

εL = (7.10)

(m c p ) min (ω fi − ω ei )

m f ( H fi − H fo )

ε tot = (7.11)

m min ( H fi − H ei )

where T is in °C.

The third term in Eq.(7.12) usually has a less than 3% effect, thus it can be neglected.

Then the enthalpy effectiveness can be further simplified as

εs + εL H *

ε tot = (7.13)

1+ H *

where

2501(ω si − ω ei ) Δω

H* = ≈ 2501 (7.14)

c p (Tsi − Tei ) ΔT

where H* is essentially a ratio of latent to sensible energy differences between the inlets of

two air streams flowing through the total heat exchanger. H* can in theory vary from –∞ to

+∞, but varies typically from –6 to +6 for enthalpy recovery in HVAC applications. From

above equation, it is clear that the total enthalpy effectiveness is not a simple algebraic

average of sensible and latent effectiveness. When H*=1, εtot =(εs +εL)/2. As H* → ∞, εtot →

εL; as H* → 0, εtot → εs; as H* → -1, εtot → ±∞.

Effectiveness Correlations of Total Heat Exchangers 137

An overall number of transfer units is used to reflect the sensible heat transfer in an

exchanger. For the total heat exchanger that has equal area on both sides, the total number of

transfer units for sensible heat is

AtotU

NTU = (7.15)

(m c p ) min

−1

⎡1 δ 1⎤

U =⎢ + + ⎥ (7.16)

⎣ hf λ he ⎦

The term in the middle is the thermal resistance of plate, which value is around 0.005

2

m K/kW. Other two terms are convective thermal resistance. Their values are in the order of

40 m2K/kW, or 8000 times larger than plate resistance. Therefore, plate resistance for heat

transfer can be neglected.

The sensible effectiveness is a function of two dimensionless parameters, NTU and R1,

the ratio of minimum to maximum heat capacity rate of two air streams.

The moisture flow rate through the membrane can also be expressed as

m W = ρ a k f (ω f − ω ps ) = ρ a k e (ω pe − ω e ) (7.18)

∂θ ∂θ

θ pe = θ ps + Δφ = θ pf + (φ pe − φ pf ) (7.19)

∂φ pf

∂φ pf

ρ p Dwp ⎛ ∂θ ⎞

m W = ⎜⎜ ⎟⎟ (φ pf − φ pe ) (7.20)

δ ⎝ ∂φ ⎠ pf

Using Clapeyron equation to represent the saturation vapor pressure and assuming a

standard atmospheric pressure of 101325Pa gives the relation between humidity and relative

humidity as

= − 1.61φ (7.21)

ω 10 6

138 Li-Zhi Zhang

where the second term on the right side of the equation will generally have less than a 5%

effect, thus it can be neglected. Thus the relation between φ and ω is expressed by

φ= ω (7.22)

10 6

m W = ⎜⎜ ⎟⎟ (ω pf − ω pe ) (7.23)

δ ⎝ ∂φ ⎠ pf 10 6

m W = ρ aU L (ω f − ω e ) (7.24)

where

−1

⎛1 1⎞

U L = ⎜⎜ + rp + ⎟⎟ (7.25)

⎝ kf ke ⎠

where in the equation, the first and the third term are the convective mass transfer resistance

in air sides, and the middle term is plate mass transfer resistance, which is expressed by

ρaδ 10 6

rp = (7.26)

ρ p Dwp ⎛ ∂θ ⎞

e (5294 / T ) ⎜⎜ ⎟⎟

⎝ ∂φ ⎠ pf

Term UL can be called the overall mass transfer coefficient for the device. It is indicated

the overall moisture transfer coefficient, has an expression similar to overall heat transfer

coefficient.

The differentiation of Eq.(7.6) gives

∂θ wmax C

= (7.27)

∂φ (1 − C + C / φ ) 2 φ 2

ρaδ

rp = ψ (7.28)

ρ p Dwp

Effectiveness Correlations of Total Heat Exchangers 139

10 6 (1 − C + C / φ ) 2 φ 2

ψ= (7.29)

e ( 5294 / T ) wmax C pf

where the coefficient of diffusive resistance for plate, ψ, is co-determined by the operating

conditions and the slope of sorption curves of plate material.

Sometimes the sorption curve is represented by a simple linear equation

θ = kpω (7.30)

1

kp = (7.31)

ψ

a constant.

Similar to the definition of total number of transfer units for heat, the total number of

transfer units for moisture can be written as

ρ a AtotU L

NTU L = (7.32)

(m ) min

The comparison of total transfer units for moisture and sensible heat, assuming equal

specific heats for two air streams, gives

NTU L U L ρ a c p

β= = (7.33)

NTU U

1

β= (7.34)

1+α

where

rm

α= (7.35)

rc

2

rc = (7.36)

kf

140 Li-Zhi Zhang

where rc is the convective moisture transfer resistance, and α is the ratio of diffusive

resistance to convective resistance for plate. As can be seen, the total number of transfer units

for moisture can be estimated from the total number of transfer units for sensible heat, and

ratio of diffusive to convective moisture resistance. As α→∞, NTUL→0, no moisture can be

permeated through the plate. In this case, the “plate” is like a metal plate. On the other hand,

as α→0, NTUL→NTU, εL=εs. If α=1, NTUL=NTU/2. Under the common operating

conditions, the values of α vary from 2 to 10 [4], which implies that plate resistance for

moisture transfer cannot be neglected.

Considering a cross-flow membrane exchanger with only one flow channel. At any point

in the exchanger a heat and mass balance for an infinitely small volume dxdy can be written

from as

Equation (7.37) is a basic heat transfer equation, and Eq.(7.38) has been widely employed

as a mass permeation model through a membrane in chemical industry.

Across the elements xF and yF units in length the energy and moisture balances yield

(m c )

pa s ∂Ts

dq = − dxdy (7.39)

yF ∂x

(m c )

pa e ∂Te

dq = dxdy (7.40)

xF ∂y

m s ∂ω s

dm W = − dxdy (7.41)

y F ∂x

m e ∂ω e

dm W = dxdy (7.42)

xF ∂y

Combining Eqs. (7.37) and (7.39) and then Eqs. (7.37) and (7.40) gives

Uy F ∂T

(Ts − Te ) = − s

(m cpa )s ∂x

(7.43)

Effectiveness Correlations of Total Heat Exchangers 141

UxF ∂T

(Ts − Te ) = e

(m cpa )e ∂y

(7.44)

Similarly, combining Eqs. (7.38) and (7.41) and then Eqs. (7.38) and (7.42) gives

U L yF ∂ω

(ω s − ω e ) = − s (7.45)

m s ∂x

U L xF

(ω s − ω e ) = ∂ω e (7.46)

m e ∂y

Differentiating Eqs. (7.43) and (7.44) with respect to y and x and taking their sum gives

(m cpa )e ∂x + (m cpa )s ∂y = − ∂x∂y (7.47)

Similarly, differentiating Eqs. (7.45) and (7.46) with respect to y and x and taking their

sum gives

U L xF ∂ (ω s − ω e ) U L y F ∂ (ω s − ω e ) ∂ 2 (ω s − ω e )

+ =− (7.48)

m e ∂x m s ∂y ∂x∂y

Ts − Te ω − ωe x y

θ1 = , θ2 = s , x =

*

, y =

*

Tsi − Tei ω si − ω ei xF yF

UxF y F ∂θ 1 UxF y F ∂θ 1 ∂ 2θ 1

+ = −

(m cpa )e ∂x* (m cpa )s ∂y * ∂x*∂y * (7.49)

U L xF y F ∂θ 2 U L xF y F ∂θ 2 ∂ 2θ 2

+ = − (7.50)

m e ∂x * m s ∂y * ∂x *∂y *

With

142 Li-Zhi Zhang

Ux F y F Ux F y F U x y

NTU a = , NTU b = , NTU La = L F F ,

(m c pa )e (m c pa )s m e

U L xF y F

NTU Lb =

m s

∂θ 1 ∂θ 1 ∂ 2θ 1

NTU a + NTU + =0 (7.51)

∂x * ∂y * ∂x *∂y *

b

∂θ 2 ∂θ 2 ∂ 2θ 2

NTU La + NTU Lb * + * * = 0 (7.52)

∂x * ∂y ∂x ∂y

Mason [3] obtained a solution for Eq.(7.51) in the form of an infinite series by employing

the Laplace transformation as following:

n

∞ ⎡ ( NTU a )( NTU b ) x * y * ⎤

θ1 ( x , y ) = e

* * − ( NTU a ) y* + ( NTU b ) x*

∑⎢ (n!) 2

⎥ (7.53)

n =0 ⎣ ⎦

Since Eqs.(7.52) and (7.51) are the same form of differential equations. They are

identical if NTUa is replaced by NTULa and NTUb by NTULb. Therefore, the solution to

Eq.(7.52) can be written as

n

∞ ⎡ ( NTU La )( NTU Lb ) x * y * ⎤

θ 2 (x , y ) = e

* * − ( NTU La ) y* + ( NTU Lb ) x*

∑⎢ (n!) 2

⎥ (7.54)

n =0 ⎣ ⎦

1 1

(7.55)

1 1

(7.56)

Effectiveness Correlations of Total Heat Exchangers 143

UxF y F U L xF y F

NTU = , NTU L =

(m cpa )min (m )min

(m c ) m min

R1 = R2 =

pa min

(m c )

pa max

,

m max

1 1 1 1

Ω1 = ∫0 ∫0θ 1 ( x * , y * ) dx * dy * , Ω 2 = ∫ ∫ θ 2 ( x * , y * ) dx * dy *

0 0

Q MW

εs = , εL =

(m cpa )min (Tsi − Tei ) m min (ω si − ω ei )

Then

ε s = NTUΩ1 (7.57)

ε L = NTU L Ω 2 (7.58)

∞

1

Ω1 = ∑ f ( NTU a ) f ( NTU b )

( NTU a )( NTU b ) n=0

(7.59)

∞

1

Ω2 = ∑ f ( NTU La ) f ( NTU Lb )

( NTU La )( NTU Lb ) n=0

(7.60)

where

zmn

f ( z) = 1 − e ∑ −z

(7.61)

m =0 m!

• If (m c pa ) e = (m cpa ) max , then NTUa= R1NTU, and NTUb= NTU

1 ∞ ⎡ n

( NTU ) m ⎤ ⎧ n

[R1 ( NTU )] ⎫

m

εs = ∑ ⎢1 − e ∑ m! ⎥ ⎨1 − e

R1 ( NTU ) n=0 ⎣

− NTU − R1 ( NTU )

∑ ⎬

m =0 ⎦⎩ m =0 m! ⎭

(7.62)

144 Li-Zhi Zhang

1 ∞ ⎡ n

( NTUL ) m ⎤⎧ n

[R2 ( NTUL )] ⎫

m

εL = ∑ ⎢1 − e

R2 ( NTUL ) n=0 ⎣

− NTUL

∑ m! ⎥⎨1− e −R2 ( NTUL )

∑ ⎬

m=0 ⎦⎩ m=0 m! ⎭

(7.63)

We can see at this step that the moisture effectiveness has the same form of expression

with sensible effectiveness. The only differences are that NTU is replaced by NTUL and R1 is

replaced by R2.

For heat transfer, Eq.(7.62) is too complicated, since it has infinite series. Therefore,

Kays and London [1] used following empirical equation to represent the sensible

effectiveness as

ε s = 1 − exp ⎢ ⎥ (7.64)

⎣ R1 NTU −0.22 ⎦

Similar to the deduction of Eq.(7.64) for sensible heat transfer, the correlation for latent

effectiveness can be written as [3]

ε L = 1 − exp ⎢ − 0.22 ⎥ (7.65)

⎣ NTU L R2 ⎦

The value of relative humidity of plate in fresh air side, which is determined by latent

effectiveness (permeation rate), needs to be known before the calculation of diffusive

resistance for membrane rm and the diffusive to convective ratio α. Iterations are performed

to obtain a converged solution for φpf.

The latent effectiveness correlations for other flow arrangements, such as concurrent flow

and counter flow, can also be derived from those corresponding correlations for sensible

effectiveness, using the definition of Eqs.(7.66) and (7.67).

For concurrent flow,

1 − exp[ − NTU L (1 + R2 )]

εL = (7.68)

1 + R2

Effectiveness Correlations of Total Heat Exchangers 145

0.6

□ sensible

0.5 ○ Latent

Effectiveness

0.4

0.3

0.2

0.1

0

0 10 20 30 40

V (L/min)

Figure 7.2. Calculated and experimental sensible and latent effectiveness for a cross-flow membrane

enthalpy exchanger. Solid lines are calculated, discrete points are measured.

1 − exp[− NTU L (1 − R2 )]

εL = (R2<1) (7.69)

1 − R2 exp[− NTU L (1 − R2 )]

NTU L

εL = (R2=1) (7.70)

1 + NTU L

The sensible effectiveness can also be calculated with above equation if NTUL is replaced

by NTU for every flow arrangement.

Validation

and latent effectiveness are calculated with the proposed correlations and compared with

experimental results in [5], as shown in Figure 7.2.

146 Li-Zhi Zhang

2.5

2

NTUL

1.5 C=0.1

C=1

1

C=10

0.5

0

0 0.2 0.4 0.6 0.8 1

◊

Figure 7.3. Variations of NTUL with relative humidity for different membranes, NTU=4.2.

From Figure 7.2, it is obvious that both the sensible and the latent effectiveness are

properly represented by the correlation from the present study. The largest discrepancies

between the predictions by the correlation and the experimental data result from the cases

with the smallest air flow rate, where the uncertainties of the experimental data are the

biggest. The average errors between the predicted and experimental results are 7.3% and

8.6% for sensible and latent effectiveness respectively.

For a given exchanger, the sensible effectiveness is a fixed value at the specified flow

rates. However the latent effectiveness will be affected by the two important dimensionless

factors proposed in this study: the ratio of diffusive to convective resistance (α), and the ratio

of total number of transfer units of moisture to that of sensible (β). The values of α and β are

in turn affected by the membrane material types and operating inlet conditions.

Figure 7.3 demonstrates the variations of NTUL, when NTU is kept constant, with

different inlet humidities. The value of NTUL decreases and increases for first-type (C<1) and

third-type (C>1) materials, with increasing inlet humidity respectively. The trends of resulting

latent effectiveness are the same as those of NTUL, which can be deduced from Eq.(7.30), see

Figure 7.4. For the linear type material (C=1), the NTUL and the latent effectiveness will not

change with the outside conditions. The number of transfer units for moisture would keep at

0.45 times of that for sensible heat for this material.

The above discussions suggest that an total heat exchanger with linear type membrane

cores always performs better than those with other membrane cores. For example, to obtain a

latent effectiveness of 0.6 under an inlet humidity of 50%, NTUL should be at least 2.0, which

means that the minimum values of NTU required for the exchanger are: 4.44 with linear type;

8 with third-type; and 11.1 with first-type membrane. A smaller NTU usually makes the total

heat exchanger more compact and cheaper.

Effectiveness Correlations of Total Heat Exchangers 147

0,6

C=0.1

Latent effectiveness ( πL )

0,5

C=1

0,4 C=10

0,3

0,2

0,1

0

0 0,2 0,4 0,6 0,8 1

Relative Humidity π

Figure 7.4. Latent effectiveness for three types of membranes, NTU=4.2.

It should be kept in mind that the calculation of plate moisture resistance by Eq.(7.26) is

rather complicated, though it discloses many material and operating conditions. In real

applications, to simplify analysis, moisture diffusivity is directly measured form permeation

test. In such cases, an equivalent mass transfer coefficient is obtained. Plate mass resistance is

written as

δ

rp = e

(7.71)

Dwp

where Dwpe is called the equivalent mass diffusivity (m2/s), which is calculated by humidity

ratio gradients between the two side of a plate, rather than by water uptake gradients. It has

already reflected properties like sorption, humidity, temperature, etc. The equivalent mass

transfer coefficient 1/rp is usually directly measured by permeation tests. Then the

performance of a total heat exchanger is estimated by ε–NTU correlations, by substituting the

obtained mass resistance rp in Eq.(7.25). Certainly accuracies will be comprised since the

operating conditions of permeation test are different from operating conditions of total heat

exchangers. However it’s simple.

Comparing Eqs(7.28), (7.29) and (7.71), we have

ρ p Dwp

e

Dwp = (7.72)

ρa ψ

148 Li-Zhi Zhang

For plate-fin total heat exchangers, heat transfer area on both sides of a plate is extended

by fins. Therefore the extended surface and changed heat transfer coefficients should be

considered. Heat conduction through the plate is in equilibrium with the convective heat

transfer on both sides. The equilibrium on a whole exchanger basis can be expressed by

Ap λ p

(hA)f (Tf − Tpf ) = (T pf − Tpe ) (7.73)

δ

Ap λ p

(hA)e (Te − Tpe ) = − (T pf − Tpe ) (7.74)

δ

where Ap is total transfer area (m2) of plates; λp is heat conductivity of plate (kWm-1K-1); δ is

thickness of plate (m); (hA)f is the fresh side convective heat transfer coefficient times total

fresh air side transfer area. The convective heat transfer coefficients in plate-fin ducts can be

obtained from previous sections. Total transfer area includes plate and fins area.

Moisture diffusion through the plate is in equilibrium with the convective mass transfer

on two surfaces. The equations can be expressed by

ρ p Ap Dwp

ρ a (kA)f (ω f − ω pf ) = (θ pf − θ pe ) (7.75)

δ

ρ p Ap Dwp

ρ a (kA)e (ω e − ω pe ) = − (θ pf − θ pe ) (7.76)

δ

where Dwp is water diffusivity in plate material (m2/s). If the equivalent moisture diffusivity

in plate Dwpe is used, then the above two equations can be re-written as

(kA)f (ω f − ω pf ) = (ω − ω pe )

Ap Dwp

pf (7.77)

δ

(kA)e (ω e − ω pe ) = − (ω − ω pe )

Ap Dwp

pf (7.78)

δ

The overall number of transfer units for sensible heat transfer and moisture transfer are

(UA)tot (UA)tot

NTU = =

(Gc )

p f (Gc ) p e

(7.79)

Effectiveness Correlations of Total Heat Exchangers 149

ρ a (U L A)tot ρ a (U L A)tot

NTU L = = (7.80)

(G )f (G )e

respectively, where

−1

⎛ Ap λ p ⎞

(UA) −1

= (hA)

−1

+ ⎜⎜ ⎟⎟ + (hA)e−1 (7.81)

⎝ δ

tot f

⎠

−1

⎛ Ap Dwp

e

⎞

(U L A) −1

tot

= (kA)

−1

f + ⎜

⎜ δ

⎟ + (kA)e−1

⎟

(7.82)

⎝ ⎠

Generally, the two streams have the same structure and exchanger area, therefore

Af = Ae = Ap + Afin (7.83)

The equivalent moisture diffusivity in plate Dwpe, is the same definition as Eq.(7.72). At

this step, the effectiveness can be calculated from ε–NTU correlations developed for parallel-

plates exchangers.

Table 7.2. Structural and physical parameters of the total heat exchanger

Number of channels for each flow n 115

Half duct height a mm 1

Half duct width b mm 2.5

Hydrodynamic diameter Dh mm 1.66

Exchanger length xF, yF mm 185

Plate thickness δ μm 55

Equivalent diffusivity, paper Dwpe m2/s 2.97e-7

Equivalent diffusivity, membrane Dwpe m2/s 8.92e-6

Heat conductivity, paper λp Wm-1K-1 0.38

Heat conductivity, membrane λp Wm-1K-1 0.44

Heat conductivity of air λa Wm-1K-1 0.0263

Density of air ρa kg/m3 1.18

Plate density, paper ρp kg/m3 860

Plate density, membrane ρp kg/m3 800

Moisture diffusivity in air Dva m2/s 2.82×10-5

Plate partition coefficient kP 0.58

Kinematic viscosity ν m2/s 15.89e-6

Volumetric air flow rates V m3/h 150

150 Li-Zhi Zhang

Problem

Considering two plate-fin total heat exchangers. The schematic is shown in Figure 4.2.

The geometries are the same and they are listed in Table 7.2. The first exchanger uses paper

as the plates, and the second one uses membranes as the plates. The measured equivalent

moisture diffusivity from permeation tests are: Dwpe=2.97e-7m2/s for paper and Dwpe=8.92e-

6m2/s for membrane. The task now is to estimate the sensible and latent effectiveness of the

two total heat exchangers.

Solution

V 150

ua = = = 0.98m / s

3600n(2a) x F 3600 * 115 * 0.002 * 0.185

Reynolds number

u a Dh 0.98 * 1.66e − 3

Re = = = 98.7 <<2300

ν 15.89e − 6

Therefore the flow is laminar flow. The problem is laminar flow in plate-fin ducts.

Duct aspect ratio

2a

τ= = 0.4

2b

Let’s first consider the paper exchanger. It uses paper as the plate and fin material. The

fin materials is the same as the plate material.

Fin heat conductance parameter

λf δ 0.38 * 55e − 6

Ωs = = = 0.40

λ a (2a ) 0.0263 * 0.002

δρ p Dwp k p δDwp

e

(55e − 6) * (2.97e − 7)

ΩL = = = = 2 .9 e − 4 ≈ 0

ρ a Dva (2a ) Dva (2a ) (2.82e − 5) * 0.002

Effectiveness Correlations of Total Heat Exchangers 151

As seen, the equivalent diffusivity considers the partition coefficient, density ratio, etc

inside.

ρ p Dwp k p ρ p Dwp

e

Dwp = =

ρa ρa ψ

Based on the calculated aspect ratio and fin conductance parameters, by referring to

Table 4.3, we have

Nu L = 0.95

ShL = 0.705

( f Re ) = 11.21

Nu L λ a 0.95 * 0.0263

h= = = 15.05Wm − 2 K −1

Dh 0.00166

ShL D va 0.705 * 2.82e − 5

k= = = 0.012m/s

Dh 0.00166

Friction coefficient

11.21

f = = 0.1136

98.7

Pressure drop

xF 0.185

ΔP = 2 f ρ a u a2 = 2 * 0.1136 * 1.18 * 0.98 2 = 28.7 Pa

Dh 0.00166

Each duct has two plates area on both sides, so the total plate area

For the considered duct geometry, the fin to plate area ratio α = 1.29

Air side transfer area

Af = Ae = (1 + α ) * A p = 18.02m 2

Consequently we have

152 Li-Zhi Zhang

−1

⎞ ⎛ Ap λ p

(UA) = (hA)

−1

tot

⎟⎟ + (hA)e−1

−1

f + ⎜⎜

⎠ ⎝ δ

7.87 * 0.38e − 3 −1

= 2 × (0.01505 *18.02) −1 + ( ) = 7.39

55e − 6

(UA)tot = 0.135kWm −2

−1

⎛ Ap Dwp

e

⎞

(U L A) = (kA) + ⎜

−1

⎜ ⎟ + (kA)e−1

⎟

−1

⎝ δ ⎠

tot f

7.87 * 2.97e − 7 −1

== 2 × (0.012 * 18.02) −1 + ( ) = 32.78

55e − 6

(U L A)tot = 0.031m 3 /s

(UA)tot 0.135

NTU = = = 2.72

(Gc )

p f 1.18 * 150 / 3600 * 1.005

ρ a (U L A)tot 1.18 * 0.031

NTU L = = = 0.744

(G )f 1.18 * 150 / 3600

The calculated effectiveness with varying NTU are drawn in Figure 7.5 for a cross flow

heat exchanger, based on Eq.(7.37).

0.9

0.8

0.7

0.6

Effectiveness

0.5

0.4

0.3

0.2

0.1

0

0 1 2 3 4 5 6 7

NTU

Effectiveness Correlations of Total Heat Exchangers 153

ε s = 0.67

ε L = 0.40

Let’s consider the second exchanger. Based on the same procedure, when membrane is

used as the plate and fin materials, the results are

NTU=2.72, ε s = 0.67

NTUL=2.03, ε L = 0.62

As seen, the sensible effectiveness of membrane exchanger is the same as the paper

exchanger, but the membrane exchanger’s latent effectiveness is 55% higher than paper

exchanger. The main reason is that the moisture diffusivity in membranes is higher.

7.5. CONCLUSION

Heat and moisture transfer coefficients in total heat exchangers have been analyzed. The

ε–NTU method has been extended to total heat exchangers. Example shows that it is an

efficient yet simple way to estimate total heat exchanger performance. It also provides a

design tool for total heat exchangers, either in the form of parallel-plates or plate-fin ducts.

REFERENCES

[1] Kays, W.M.; Crawford, M.E. Convective heat and mass transfer. New York: McGraw-

Hill Inc.; 1993. pp.432-435.

[2] Incropera, F.P.; Dewitt, D.P. Fundamentals of heat and mass transfer, 3rd edn. New

York: Wiley; 1990. pp.416-420.

[3] Zhang, L.Z.; Niu, J.L. Effectiveness correlations for heat and moisture transfer

processes in an enthalpy exchanger with membrane cores. ASME Journal of Heat

Transfer, 2002, 122, 922-929.

[4] Niu, J.L.; Zhang,L.Z. Membrane-based enthalpy exchanger: material considerations

and clarification of moisture resistance. Journal of membrane science, 2001, 189, 179-

191.

154 Li-Zhi Zhang

[5] Zhang, L.Z.; Jiang, Y. Heat and mass transfer in a membrane-based energy recovery

ventilator. J. Membrane Sci., 1999, 163, 29-38.

[6] Taylor, R..; Krishna R.. Multicomponent mass transfer. New York: John Wiley & Sons, Inc.;

1993.

Chapter 8

NUMERICAL SIMULATION

OF TOTAL HEAT EXCHANGERS

ABSTRACT

Computer modeling has become en efficient tool to analyze total heat exchangers.

Correlations are simple, however, they cannot disclose the insight into the mechanisms of

heat and moisture transport. In total heat exchangers, heat and moisture are strongly

coupled, which makes performance analysis difficult. In this chapter, a detailed

mathematical modeling is provided both for the simple parallel-plates exchanger and for

the complicated plate-fin structure. Special efforts are spent in the methodology in

mathematical modeling.

NOMENCLATURE

a half duct height (m)

As cross section area (m2)

b half duct width (m)

C shape factor for the isotherm

cp specific heat (kJkg-1K-1)

D diffusivity (m2/s)

Dh Hydrodynamic diameter (m)

f Friction coefficient

h convective heat transfer coefficient (kWm-2K-1)

k convective mass transfer coefficient (m/s)

K total transfer coefficient (kWm-2K-1 for heat and m/s for mass)

m v local emission rate (kgm-2s-1)

NTU Number of transfer units

Nu Nusselt number

P pressure (Pa)

156 Li-Zhi Zhang

Pe perimeter (m)

Re Reynolds number

RH air relative humidity

Sc Schmidt number

Sh Sherwood number

T temperature (K)

u velocity (m/s)

V volumetric flow rate (m3/s)

W water uptake (kg/kg)

Wmax maximum water uptake of membrane material (kg/kg)

x, y, z coordinates (m)

Greek letters

ε effectiveness

δ plate or fin thickness (m)

ρ density of dry air (kg/m3)

ξ dimensionless humidity

θ dimensionless temperature

μ dynamic viscosity (Pas)

ω humidity ratio (kg moisture/kg air)

λ thermal conductivity (kWm-1K-1)

Superscripts

* dimensionless

‘ exhaust air duct

Subscripts

2 exhaust air side

a air

b bulk

e exhaust

G geometric

f fresh

i inlet

L local, latent

m mass, mean, membrane

o outlet

p plate

s surface, sensible

tot total

v vapor

Numerical Simulation of Total Heat Exchangers 157

8.1. INTRODUCTION

Numerical simulation is an efficient tool to simulate heat mass transfer. In fact

computational modeling of membrane-related energy systems has been actively conducted

recently [1-9]. In previous chapter, the effectiveness-NTU correlations have been proposed

for total heat exchangers. Though it’s simple and convenient enough for engineers to evaluate

system performance, detailed analysis of the local heat and mass transfer in the exchanger

cannot be performed.

In this chapter, a detailed finite difference modeling of the coupled heat and moisture

transfer in total heat exchangers will be addressed. The effects of non-ideal boundary

conditions on the convective heat and mass transfer between the fluids and the solid surfaces

will be studied. The object of interest is a membrane-based cross-flow total heat exchanger, as

illustrated in Figure 8.1. As previously introduced [10], the device is like an air-to-air sensible

heat exchanger. But in place of traditional metal heat exchange plates, novel hydrophilic

membranes, which can exchange both heat and moisture simultaneously, are used as the heat

mass transfer media. The boundaries conditions for channels are neither uniform temperature

nor uniform concentration, but are naturally formed by heat mass coupling. Therefore the

established Nusselt and Sherwood numbers for parallel plates-channels are not used.

Governing Equations

A schematic of the unit cell for model set up is shown in Figure 8.2. The fresh air and the

exhaust air flow through the passages in a cross flow arrangement. Geometries of ducts:

height 2a, width 2b, membrane thickness δ, fresh duct length xF, exhaust air duct length yF.

The fresh air is usually hot and humid and the exhaust air is usually cool and dry. Due to

symmetry and balanced flow, the equations governing the transport phenomena are the same

for the two passages. In the following, governing equations will be set up for the fresh air.

Then the different coordinate system for the exhaust flow will be given.

In most applications in air conditioning, Reynolds numbers are far below 2000, therefore

it can be assumed laminar flow. Other assumptions include: (1) Adsorption of water vapor

and membrane material is in equilibrium adsorption-state; (2) Both the heat conductivity and

the water diffusivity in the membrane are constants; (3) The heat of sorption is assumed

constant and equal to the heat of vaporization; (4) It is hydrodynamically fully developed, but

thermally and concentrationally developing; (5) The fluid is Newtonian with constant thermal

properties. As seen, this investigation uses heat mass coupling to find the boundary

conditions, rather than by assuming uniform temperature or concentration conditions.

158 Li-Zhi Zhang

Fresh out

Fresh in

Exhaust in

duct are written by [11,12]

∂ 2u * ⎛b⎞ ∂ u

2

2 *

4b 2

+⎜ ⎟ + =0 (8.1)

⎝ a ⎠ ∂y *

2 2

∂x * Dh2

∂θ ∂ 2θ ⎛ b ⎞ ∂ 2θ

2

U * = +⎜ ⎟ (8.2)

∂z h ∂x * 2 ⎝ a ⎠ ∂y * 2

∂ξ ∂ 2ξ ⎛ b ⎞ ∂ 2ξ

2

U * = +⎜ ⎟ (8.3)

∂z m ∂x * 2 ⎝ a ⎠ ∂y * 2

μu

u* = − (8.4)

(dP / dz ) Dh2

Dimensionless temperature

T − Tei

θ= (8.5)

Tfi − Tei

Dimensionless humidity

ω − ω ei

ξ= (8.6)

ω fi − ω ei

Numerical Simulation of Total Heat Exchangers 159

Fresh air in

Figure 8.2. The coordinate system of the unit showing one membrane and two neighboring flow

passages.

where T is temperature and ω is humidity. Subscripts “fi” and “ei” denotes fresh air in and

exhaust air in respectively.

Dimensionless coordinates

x

x* = (8.7)

2b

y

y* = (8.8)

2a

z

z h* = (8.9)

Dh RePr

z

z m* = (8.10)

Dh ReSc

Hydraulic diameter

4 As

Dh = (8.11)

Pe

160 Li-Zhi Zhang

, Pe is the perimeter of the duct (m). Pr is Prandtl number, and Sc is Schmidt number.

The dimensionless axis z* has a different definition for heat transfer and mass transfer.

In Eqs.(8.2) and (8.3), velocity coefficient U is defined by

u * 4b 2

U= (8.12)

u m* Dh2

where u*m is the average dimensionless velocity on a cross section, and it is calculated by

∫∫ u dA

*

u *

m = (8.13)

As

The characteristics of fluid flow in the duct can be represented by the product of the

friction factor and the Reynolds number as

⎛ dP ⎞

⎜ Dh ⎟⎛ ρu D ⎞ 2

⎜

( fRe) = − dz ⎟⎜ m h ⎟⎟ = *

⎜ 1 2 ⎟⎜⎝ μ

(8.14)

⎜ ρu m ⎟ ⎠ um

⎝ 2 ⎠

∫∫ u θdA

*

θb (z *

)= (8.15)

∫∫ u dA

h *

∫∫ u ξdA

*

ξb (z *

)= (8.16)

∫∫ u dA

m *

Nusselt number

hDh

Nu = (8.17)

λ

Sherwood number

kDh

Sh = (8.18)

Dva

Numerical Simulation of Total Heat Exchangers 161

where h and k are convective heat transfer coefficient (kWm-2K-1) and convective mass

transfer coefficient (m/s) between fluid and wall, respectively. The local Nusselt and

Sherwood numbers may change from point to point on a duct surface. It is more practical to

evaluate the peripherally mean local Nusselt and Sherwood numbers along the duct.

An energy balance in a control volume of length Δz [12] helps to deduce the peripherally

mean local heat transfer coefficient

1 λ Δθ b

hL = − (8.19)

4(θ w − θ b ) Dh Δz h*

1 dθ b

Nu L = − (8.20)

4(θ w − θ b ) dz h*

1 z h*

Nu m =

z h* ∫

0

Nu L dz h* (8.21)

1 Dva Δξ b

kL = − (8.22)

4(ξ w − ξ b ) Dh Δz m*

1 dξ b

ShL = − (8.23)

4(ξ w − ξ b ) dz m*

1 *

zm

Shm =

z m* ∫

0

ShL dz m* (8.24)

As will be discussed later, the local Nusselt number and the local Sherwood number

decrease asymptotically from very high values near the entrance of a tube to certain fully

developed values at the end of thermal entry length. Under uniform temperature (uniform

mass concentration) boundary condition, the fully developed value is denoted as NuT (ShT for

mass). Under uniform heat flux (mass flux) boundary condition, it is denoted as NuH (ShH ).

In this study, under the real convective flow boundary conditions, the fully developed value is

denoted as NuC (ShC for mass transfer).

Inlet and boundary conditions. The governing equations for the exhaust air stream are in

the same form with the fresh air, however the coordinate systems are different. If we use x’*,

162 Li-Zhi Zhang

y’*, z’ to replace the coordinates x*, y*, z, in Eqs.(8.1)-(8.3), and (8.9)-(8.10), respectively,

then we get the equations for the exhaust stream. The relations of the two coordinates systems

are

⎧ x '* = z *

⎪ *

⎨ y' = y

*

(8.25)

⎪ z ' = 2b − x

⎩

z h* = 0 , θ = 1 (8.26)

z m* = 0 , ξ = 1 (8.27)

z h* = 0 , θ = 0 (8.28)

z m* = 0 , ξ = 0 (8.29)

∂θ ∂ξ

x * = 0 or x * = 1 , = * =0 (8.31)

∂x *

∂x

∂θ ∂ξ

x'* = 0 or x'* = 1 , = * =0 (8.32)

∂x' *

∂x'

The boundary conditions on other two tube wall surfaces must be obtained numerically,

due to the interactions of temperature and humidity between the air streams and membrane

materials.

Temperature boundary conditions on membrane surfaces, for fresh air

( )

y * = 0 or y * = 1 , θ x * , z G* = θ m1 (8.33)

Numerical Simulation of Total Heat Exchangers 163

( )

y '* = 0 or y '* = 1 , θ x'* , z '*G = θ m 2 (8.34)

( )

where term θ x , z G refers to air temperature adjacent to membrane surface at point (x*,

* *

zG*), subscript “m” refers to membrane, and “1” and “2” refer to fresh side and exhaust side

at the same point of membrane, respectively. Variable zG* denotes membrane geometric

position

z

. zG =

*

(8.35)

2b

Due to the small thickness in membrane (around 100μm, measured thermal conductivity

0.127Wm-1K-1), temperature differences between the two sides of a membrane are rather

small. Heat released on the adsorption side of the membrane (fresh air side) could be balanced

by the heat absorbed on the desorption side (exhaust side) of the membrane [13]. In fact,

previous investigations disclosed that the temperature differences are in the order of 10-4 °C

[14], meaning that Eqs.(8.33), (8.34) can be expressed by a single equation by

θ m1 = θ m2 = θ m (8.36)

The value of θm is not a fixed value. Rather, it is a result of local couplings between the

two streams on membrane surface. It should be also noted that in some cases when the solid

plate is thick (such as dehumidification process with a sorbent plate), temperature difference

between the two surfaces may be large. Under such conditions, heat transfer equations in the

solid should be set up to account for the thickness effect and the adsorption-desorption

thermal effect [15].

Mass boundary conditions on membrane surfaces, for fresh air

( )

y * = 0 or y * = 1 , q x * , z G* = m v (8.37)

( )

y '* = 0 or y '* = 1 , q x'* , z '*G = m v (8.38)

v (kgm-2s-1) is the moisture emission rate through membrane at point (x*, zG*), and it

where m

is determined by diffusion equation in membrane as

Wm1 − Wm 2

m v = ρ m Dvm (8.39)

δ

164 Li-Zhi Zhang

where ρm and Dvm are density of membrane and moisture diffusivity in membrane,

respectively. Variable W is water uptake in membrane (kg moisture/kg dry membrane), and it

is expressed by a general sorption equation as

Wmax

W = (8.40)

1 − C + C / RH

where Wmax is the maximum water uptake of membrane material (kg/kg); C is a constant

named the shape factor for the material; RH is air relative humidity. This sorption curve

directly links water content to RH, a variable can be directly measured.

As seen from Eqs.(8.37), (8.38), mass transfer in the fresh air and in the exhaust air are

coupled together by moisture emissions through membrane.

The relative humidity is calculated by humidity ratio and temperature as [15]

RH e 5294 / T

= (8.41)

ω 10 6

where T is in K.

Moisture emission on membrane surface on fresh air or exhaust air side is also calculated

by

∂ω

m v = − ρ a Dva (8.42)

∂y y =0, 2 a

Emission rate q is not a constant value either. However, the values are attainable from

couplings of Eqs.(8.37)-(8.42), plus governing equations (8.1)-(8.3).

Numerical Methods

Numerical methods are always important for mathematical modeling. The objective of

the current numerical work is to find a solution for the model. To fulfill this task, two steps

should be implemented: (1) the solution of the governing equations for various components,

fresh air, exhaust air, and membrane; and (2) the couplings of different components to find

the values on membrane boundary surfaces.

The partial differential equations for momentum, energy, and mass transport, Eqs.(8.5)-

(8.7), are discretized by means of a finite volume method. According to this technique, during

the calculation values are stored only at the control volume (CV) centers (grid points). The

values at all CV boundaries must be expressed. For the convective terms, an upwind

differencing scheme is used, by replacing the boundary value by the values of the

neighbouring upstream CV. For the Peclet numbers involved in the present problem, this

approximation is close to reality. The diffusive fluxes at the CV boundary are approximated

Numerical Simulation of Total Heat Exchangers 165

by assuming a linear variation of variable between two grid points. With this procedure, an

algebraic tri-diagonal matrix will be formed to find the values at each node.

ρm kg/m3 856

Dvm m2/s 3.4×10-11

δ μm 105

Wmax kg/kg 0.28

C 0.85

There are totally three components: fresh air, exhaust air, and membrane, to be

calculated. When solving equations for one component, the values in other components are

assumed already-known values and will give assumed boundary conditions to this

component. The solution of three components is repeated until the solutions are converged,

i.e., differences of old and new temperature and humidity values at each grid node are within

a lower limit.

After these procedures, all the governing equations are satisfied simultaneously. The

temperature and humidity fields on membrane surfaces are the obtained.

Characteristics of the membrane used for the modeled total heat exchanger are listed in

Table 8.1. The nominal operating conditions: fresh air inlet 35°C and 0.025kg/kg; exhaust air

inlet 25°C and 0.010kg/kg.

After the inlet and outlet temperature and humidity are calculated, the sensible exchange

effectiveness and the latent exchange effectiveness can be calculated for a balanced flow

Tfi − Tfo

εs = (8.43)

Tfi − Tei

ω fi − ω fo

εL = (8.44)

ω fi − ω ei

The outlet temperature and humidity could also be calculated from the model. It is

obvious that the sensible effectiveness is equal to the dimensionless outlet temperature of

exhaust air, while the latent effectiveness is equal to the dimensionless outlet humidity of

exhaust air. It should be also noted that since there is only one membrane in the exchanger,

the boundary conditions at y*=1 should be modified to have zero heat and mass fluxes.

Experimental Work

An experimental set up has been built in the laboratory of SCUT to study the heat and

mass transport in a membrane based cross flow exchanger. This is a single-plate small scale

total heat exchanger. The whole set-up is shown in Figure 8.3. Ambient air is humidified and

166 Li-Zhi Zhang

is driven to a heating/cooling coil in a hot/cool water bath. The cooling coil can also act as

dehumidifier when necessary. After the temperature and humidity reach the set points, it is

then drawn through the exchanger for heat and moisture exchange. Another flow is driven

directly from ambient to the exchanger as the second flow. A Cellulose Acetate membrane is

sandwiched by two stainless steel shell. Two air passages on both sides of membrane are

formed, which is like a one-plate plate-and-shell heat exchanger. A schematic of the

exchanger is shown in Figure 8.4. Photograph of the real two half shells is shown in Figure

8.5. In the test, a 10mm thick insulation layer is placed on the inner surface of the shell to

prevent heat dissipation from the shell to the surroundings. After the exchanger and tubes are

installed, additional insulation is added on the outside surfaces to minimize heat losses from

the unit. The dimensions of the air passages formed by the shell inner insulation and the

membrane are: 2b=10cm, 2a=2mm.

Ambient

Stream 2 in

Ambient Valve Heat Mass Exchanger

Temperature and

Humidity Sensor

H a lf s h e ll

2a

A A

M em b ran e

2b

2b

A−A

Figure 8.4. Structures of the exchanger comprised by two symmetric half cells.

Numerical Simulation of Total Heat Exchangers 167

0.7

◇ Sensible, calculated

0.6 △ Sensible, experimental

□ Latent, calculated

0.5 ○ Latent, experimental

Effectiveness

0.4

0.3

0.2

0.1

0

0 5 10 15 20 25 30

V (L/min)

Figure 8.6. Sensible and latent effectiveness of the exchanger, experimental and calculated.

168 Li-Zhi Zhang

Exhaust in

1 0.4

6 0 .3 1

0.39 0 .1 6 0 .0 9

0.2

4

0.3 0.1

0.

0.75 1 6

61

0. 0.4

0.76

54 6 0.3

9

0.

96

0.2

4

0.84

0.3

x*

0.5 1

0.91

0.

Fresh in 0. 0. 0.3

6

54 46 9

1

0. 7

0.

6

69

0.25

0.8

4

0.

0.

54

0.9

61

1

0

0 0.25 0.5 0.75 1

z*

zG*

E x haust in

1 0 .3 9 0 .3 1

0 .5

0.7

4 0 .1 6

6

0.2

4

0.

46

0.3

0.84

1

0.

0.7 5 0.3

61

9

0.

96

0.

54

0. 7

0 .4

6

6

x*

0.5

F resh in

0.

61

0.8

0.

4

0.91

69

0.

54

0.2 5

0.

76

0.

6 1

0

0 0.25 0.5 0 .7 5 1

zz1G**

Figure 8.8. Distribution of dimensionless humidity on membrane surface on fresh air side.

Numerical Simulation of Total Heat Exchangers 169

Exhaust in

1 0.1 6 0. 09

0 .1 6

0.24

0.31

0.75

0.3

9 0.2

4

0. 5

0.3

1

4

0. 4

x*

0.5 6 0.3

9

Fresh in

0 .5

4

0.6

1 0 .4

0.25 6 0 .3

9

0. 6

9

0.76

0.

54

0

0 0.25 0.5 0.75 1

zzG1**

Figure 8.9. Distribution of dimensionless humidity on membrane surface on exhaust air side.

Exhaust in

1 7 .6

27 34.

8

2

.5

6.

.8 8 0

15

04 1

9

83.3

2

1.

59.

13

1

6

7.

10

0.75

Fresh in 8 3. 3

x*

0.5

1

59.

5 9 .1

0.25

34

.8

0

0 0.25 0.5 0.75 1

z G **

170 Li-Zhi Zhang

Exhaust in

1 -0 4

2 2E 04

E-

6.41

4 37 -04

E- 0 .

E-05

1

-04 1. 4

9 5E

E-0

61 E 1.2 04

E-

8.84

5

. 13

1

E-05

4

0.75 -0

0E

7.62

0

1.

5

E-0

8 . 84

05

E-

x*

0.5

1

E- 05

6.4

7. 62

Fresh in

6. 4

5

6.41E -0

1E

0.25

-05

0

0 0.25 0.5 0.75 1

zGz**

G

14

13 NuL

V Num

12

Nusselt Numbers

V

11

10

V

9

V

V

8 V

7

6

0 0.05 0.1 0.15 0.2

zzh**

Figure 8.12. Local and mean Nusselt numbers along flow direction, b/a=50.

Numerical Simulation of Total Heat Exchangers 171

14

13 ShL

12 V Shm

Sherwood Numbers

11 V

10

9 V

V

8 V V

7

6

0 0.05 0.1 0.15 0.2 0.25

zzm**

Figure 8.13. Local and mean Sherwood numbers along flow direction, b/a=50.

During the experiment, air flow rate is changed, to have different Reynolds numbers.

Humidity, temperature, and volumetric flow rates are monitored at the inlet and outlet of the

exchanger. Equal air flow rates are kept for the two air streams. The uncertainties are:

temperature ±0.1ºC; humidity ±1%; volumetric flow rate ±0.5%.

The calculated sensible and latent effectiveness is plotted in Figure 8.6. They are

compared to the experimental data. The differences between the calculated and the tested are

less than 7%. The model is validated.

Contrary to ε–NTU correlations, with the model, besides the outlet variables, the

variables in the exchanger can also be calculated. The temperature, humidity, heat flux, and

moisture flux across the membrane are calculated and plotted in Figures 8.7-8.11. From these

figures, it can be shown that the variables on membrane surfaces are neither uniform values

nor uniform fluxes. The temperature, humidity, heat flux, and mass flux exhibit a 2

dimensional distributed nature. The contour values of heat and mass fluxes decrease along the

diagonal line like a ripple in a pool, whose center is at the point where the two flows intersect

and enter the exchanger. The contour lines of temperature and humidity are parallel to

diagonal line of the square membrane. The differences of humidity between the two surfaces

of the membrane are demonstrably large, indicating large internal moisture resistance.

Figures 8.12 and 8.13 show the local and mean Nusselt and Sherwood numbers along the

duct respectively. In the thermal and concentrational developing region, the local Nusselt and

Sherwood numbers decrease sharply, from very high values to 2 lower limiting values

172 Li-Zhi Zhang

denoted by NuC and ShC. The flow is called thermally or/and concentrationally developed

after that period. The calculated NuC and ShC for various aspect ratios are listed in Table 8.2.

It is found that ShC≈NuC for most aspect ratios, indicating that heat mass analogy is satisfied.

For comparison, the values of NuT and NuH from published references are also listed. It is

found that NuH is usually 20% larger than NuT, and NuC is generally less than NuH. It is

higher than NuT at larger aspect ratios, but 37% less than NuT at smaller aspect ratios. For

parallel plates that have large aspect ratios, NuC could be approximated by NuT. Further, for

hydrodynamically fully developed laminar flow in ducts, (fRe) is a constant. The calculated

values of (fRe) for various aspect ratios are also listed in Table 8.2. As seen, the current study

predicts the flow well.

It could be stressed that the moisture resistance through the membrane is larger than the

internal thermal resistance, consequently sensible effectiveness is 25% larger than the latent

effectiveness under current situations, though Nusselt numbers are almost equal to Sherwood

numbers in the passages.

Correlations for local and mean Nusselt numbers:

0.0668(Re Pr Dh / z )

Nu L = Nu C + (8.45)

1 + 0.045(Re Pr Dh / z )

2/3

The obtained boundary conditions are neither uniform flux nor uniform value boundary

conditions. In the thermal and concentrational developing region, the local Nusselt and

Sherwood numbers decrease sharply, from very high values to 2 lower limiting fully

developed values.

The fully developed Nusselt number NuC is generally less than NuH. It is higher than NuT

at larger aspect ratios, but 37% less than NuT at smaller aspect ratios. For parallel plates that

have large aspect ratios, NuC can be approximated by NuT.

Table 8.2. Fully developed (fRe) and Nusselt, Sherwood numbers for

various aspect ratios

Sources Ref [7,8] Ref [7,8] (This study) (This study) Ref [7,8] (this study)

1.0 3.61 2.98 1.89 1.89 57.0 56.51

1.43 3.73 3.08 2.51 2.52 59.0 58.03

2.0 4.12 3.39 3.09 3.10 62.0 61.82

3.0 4.79 3.96 4.08 4.00 69.0 68.05

4.0 5.33 4.44 4.65 4.52 73.0 72.42

8.0 6.49 5.60 6.08 6.03 82.0 81.63

50.0 7.74 7.81 92.37

100.0 8.03 8.05 93.96

∞ 8.23 7.54 96.0

Numerical Simulation of Total Heat Exchangers 173

The internal moisture diffusion resistance of the membrane is larger than the internal

thermal resistance, therefore sensible effectiveness is 25% larger than the latent effectiveness,

though Nusselt numbers are almost equal to Sherwood numbers in the passages.

From above simulations, it is found that the fully developed Nusselt numbers and

Sherwood numbers under naturally balanced boundary conditions from heat mass transfer can

be approximated by those under uniform temperature or concentration boundary conditions.

That will simplify modeling in future. In this part, we will extend the numerical simulations

to the more complicated plate-fin total heat exchangers. However, the boundary conditions

will be simpler. The convective heat mass transfer between the membrane and air streams

will use the fully developed Nusselt and Sherwood numbers developed for plate-fin ducts in

Section 4.

Figure 8.14. Schematic of a cross-flow plate-fin heat exchanger with sinusoidal passages.

2a

2b

The modeled structure is shown in Figure 8.14, which is a popular plate-fin sinusoidal

channels structure. Figure 8.15 shows the single duct geometry. As previously mentioned, it

174 Li-Zhi Zhang

is preferred because it has many virtues like it is stationary, compact, and easy to construct.

The differences between total heat exchangers and other air-to-air heat exchangers are that in

place of metal materials, current commercial total heat exchangers employ hygroscopic paper

as the material for fins and plates, to transfer both sensible heat and moisture simultaneously.

Actual heat mass transfer in the numerous channels is complicated. A meso-scopic model

is set up. Each channel cross section is represented by one temperature or humidity. The

temperature and humidity vary along flow directions (x for fresh air and y for exhaust air) and

the corresponding cross directions (y for fresh air and x for exhaust air) simultaneously. On

each channel cross section, though temperature and humidity are two-dimensionally different

locally, as studied for the parallel-plates channels, in this study for the whole exchanger, they

are represented by a lumped parameter for each channel cross section. It can be considered as

a semi-lumped parameter model. The two air streams, one hot and humid (fresh air), and the

other cool and dry (exhaust air), exchange both sensible heat and moisture simultaneously in

the exchanger in a cross flow arrangement. Two-dimensional heat mass transfer model can be

set up to govern the energy and mass conservations in the two air streams [15]:

∂Tf*

= NTU sf (Tmf* − Tf* ) (8.46)

∂x *

∂Te*

= NTU se (Tme

*

− Te* ) (8.47)

∂y *

∂ω *f

= NTU Lf (ω *mf − ω *f ) (8.48)

∂x *

∂ω *e

= NTU Le (ω *me − ω *e ) (8.49)

∂y *

where x is flow direction for fresh stream and y is flow direction for exhaust stream.

The dimensionless temperature and humidity are defined by

T − Tei

T* = (8.50)

Tfi − Tei

ω − ω ei

ω* = (8.51)

ω fi − ω ei

Numerical Simulation of Total Heat Exchangers 175

x

x* = (8.52)

xF

y

y* = (8.53)

yF

where xF and yF are channel lengths for fresh air and exhaust air (m). Here xF=yF. The air side

number of transfer units for heat and moisture are defined by

(hA)f

NTU sf =

(Gc )

p f

(8.54)

(hA)e

NTU se =

(Gc )

p e

(8.55)

(ρ a kA)f

NTU Lf = (8.56)

(G )f

(ρ a kA)e

NTU Le = (8.57)

(G )e

where k and h are air side convective mass transfer coefficient (m/s) and convective heat

transfer coefficient (kWm-2s-1) respectively; G is air mass flow rate (kg/s); A is total transfer

area including plates and fins (m2) for each stream; cp is specific heat (kJkg-1K-1). Subscripts

“f” refers to fresh side and “e” refers to exhaust side; “s” refers to sensible and “L” refers to

latent; “mf” refers to membrane surface on fresh side, and “me” refers to membrane surface

on exhaust side.

The outlet temperature and humidity values are calculated by Eqs.(8.46) to (8.49). Then

it’s convenient to calculate sensible and latent effectiveness from Eqs.(8.43) and (8.44).

Humidity ratios can be converted to relative humidity from psychrometric chart.

The convective heat transfer coefficient and mass transfer coefficient can be calculated

by

hDh

Nu = (8.58)

λa

kDh

Sh = (8.59)

Dva

176 Li-Zhi Zhang

where Dva is vapor diffusivity in air (m2/s), Dh is the hydrodynamic diameter (m). For plate-

fin channels of finite fin conductance, the fully developed Nusselt and Sherwood numbers are

influenced by aspect ratios (a/b), and fin conductance parameters, as calculated in Chapter 6.

This is quite different from the simple classical data of a sensible-only heat exchanger with

infinite fin conductance [17,18].

Heat conduction through the plate is in equilibrium with the convective heat transfer on

both sides. A meso-scale approach is employed. Whether it’s paper or membrane, the

equilibrium can be expressed by

Ap λ p

(hA)f (Tf − Tpf ) = (Tpf − Tpe ) (8.60)

δ

Aλ

(hA)e (Te − Tpe ) = − p p (Tpf − Tpe ) (8.61)

δ

where Ap is total transfer area (m2) of plates; λp is heat conductivity of plate (kWm-1K-1); δ is

thickness of plate (m); (hA)f is the fresh side convective heat transfer coefficient times total

fresh air side transfer area. The convective heat transfer coefficients in plate-fin ducts can be

obtained from previous chapters. Total transfer area includes plate and fins area.

Moisture diffusion through the plate is in equilibrium with the convective mass transfer

on two surfaces. The equations can be expressed by

ρ p Ap Dvp

ρ a (kA)f (ω f − ω pf ) = (θ pf − θ pe ) (8.62)

δ

ρ p Ap Dvp

ρ a (kA)e (ω e − ω pe ) = − (θ pf − θ pe ) (8.63)

δ

where Dvp is moisture diffusivity in plate material (m2/s). If the equivalent moisture

diffusivity in plate Dvpe is used, then the above two equations can be re-written as

(kA)f (ω f − ω pf ) = (ω − ω pe )

Ap Dvp

pf (8.64)

δ

(kA)e (ω e − ω pe ) = − (ω − ω pe )

Ap Dvp

pf (8.65)

δ

Moisture emission rate through the plate from the fresh air to the exhaust air

Numerical Simulation of Total Heat Exchangers 177

ρ a Dvp

e

m v = (ω − ω pe ) (8.66)

δ

pf

In fact, the final sensible effectiveness and the latent effectiveness can be estimated from

the total number of transfer units with established correlations [7,8]. However, to know the

details of heat and moisture transfer in the exchanger, detailed equations should be solved.

Boundary Conditions

Fresh:

Tf* x* = 0

=1 (8.67)

ω *f x* = 0

=1 (8.68)

Exhaust:

Te* x* =1

=0 (8.69)

ω*e x* =1

=0 (8.70)

Table 8.3. Structural and physical parameters of the total heat exchanger

n 116 A mm 1

xF, yF mm 185 B mm 2.4

δ μm 105 kP 0.59

Dvpe, paper m2/s 2.97e-7 Da 2

m /s 2.82e-5

Dvpe, membrane m2/s 8.92e-6 λa Wm-1K-1 0.0263

λp, paper Wm K -1 -1

0.44 λp, membrane Wm K -1 -1

0.42

ρa kg/m 3

1.18 ρp, paper kg/m 3

860

ρp, membrane kg/m 3

810 RHfi 0.56

Tfi °C 35 RHei 0.52

Tei °C 25

178 Li-Zhi Zhang

Simulation Case

Consider two total heat exchangers. One is paper-plate and paper fin, called unit 1.

Another one is paper fin and membrane plate, called unit 2. The structural and basic physical

parameters of the two total heat exchangers are listed in Table 8.3.

Solution Procedure

developed for the air streams. The calculating domain is divided into a number of discrete

nodes. Each node represents a control volume. The number of calculating node is 50 in x

direction. An upstream differencing scheme is used for two air streams. The two air streams

and the asymmetric membrane are closely coupled. Heat transfer and mass transfer are also

related to each other. Therefore iterative techniques are needed to solve these equations. A

description of the iterative procedure is as following: (1) assume initial temperature and

humidity fields in the two streams. (2) Calculate the temperature and humidity values on

membrane surfaces by Eqs. (8.60) through (8.65). (3) Taking the current values of

temperature and humidity on membrane surfaces as the default values, get the temperature

Heaters & A

Total heat

Humidifiers exchanger

Straightener

Blowers C

Shells

Fresh air

Exhaust air

exchanger

Sensors

C B

A

Figure 8.16. Experimental set up for commercial scale total heat exchanger.

Numerical Simulation of Total Heat Exchangers 179

and humidity profiles in two air streams by solving Eqs.(8.46) through (8.49). (4) Go to (2),

until the old values and the newly calculated values of temperature and humidity at all

calculating nodes are converged.

After these procedures, all the governing equations are solved simultaneously. To assure

the accuracy of the results presented, numerical tests were performed for the duct to

determine the effects of the grid size. It indicates that 50 grids are adequate (less than 0.1%

difference compared with 80 grids). The final numerical uncertainty is 0.1%.

When the temperature and humidity fields in the exchanger are calculated, the sensible

and latent effectiveness are calculated using mean outlet values. These are numerically

obtained data.

Another experimental test rig has been set up in SCUT. This is a real scale test rig for the

measurement of sensible and latent effectiveness of commercial-scale total heat exchangers.

The test rig is shown in Figure 8.16.

The purpose of the experiment is to measure the steady state heat and moisture transfer

through the enthalpy exchanger cores, by the measurements of inlet and outlet temperature,

humidity and air flow rates. The sensible and latent effectiveness and pressure drop are the

performance indices.

Figure 8.17. The structure of the unit core which is inserted into the shell in the test rig in the test.

A schematic of the test-rig is shown in Figure 8.16. It shows the ducting work, air

controlling units, and instrumentation. Figure 8.17 shows the unit core structure. For the test

rig, two parallel air ducts with a 210×210mm cross section are assembled. Each duct is

comprised of a variable speed blower, a wind tunnel, a set of nozzles, wind straightenners,

180 Li-Zhi Zhang

electric heating coils, steam humidification tubes, temperature and humidity sensors. An

exchanger shell is designed to hold the core. The small converging wind tunnels produce

steady, homogeneous, fully developed air flow to the exchanger. The heating power and the

steam generation currents can be adjusted according to the set points temperature and

humidity. After the air temperature and humidity are adjusted to the set points, the two ducts

are connected to the two inlets of the exchanger shell respectively. The exchanger shell is

designed to station the exchanger core and separate the cross flow two air streams. The cores,

either all paper or paper-fin and membrane-plate, can be inserted into the quadrate cavity in

the center of the shell. The whole test rig is built in a constant temperature and constant

humidity room, so the inlet temperature and humidity can be controlled and maintained very

well even under very hot and humid ambient weather conditions. A 15mm thick plastic foam

insulation layer is pasted on the outer surfaces of the ducts and the shells to prevent heat

dissipation from the system to the surroundings. Moisture dissipation from air stream to the

surroundings is negligible since the duct and shell materials are highly hydrophobic and they

could adsorb little moisture. The heat loss from the system is below 0.6%, and moisture loss

is less than 0.5%.

Figure 8.18. Photo of the test rig for commercial scale total heat exchangers.

Numerical Simulation of Total Heat Exchangers 181

0.9

Sensible effectivenes

0.8

0.7

Unit 1

Unit 2

0.6

80 100 120 140 160 180 200 220

3

V (m /h)

Figure 8.19. Sensible effectiveness of the two plate-fin total heat exchangers under various air flow

rates.

The completed test rig is demonstrated in Figure 8.18. A software is designed to balance

the heat and moisture transfer in the whole test rig. The nominal operating conditions: fresh

air inlet 35°C and 0.021kg/kg; exhaust air inlet 27°C and 0.012kg/kg. The corresponding inlet

relative humidity (RH) is 59% and 54% for fresh air and exhaust air respectively. During the

experiment, equal air flow rates are kept for the two ducts. The design air flow rates are

150m3/h. In the test, they are changed by variable speed blowers, to have different air

velocities. Humidity, temperature, and volumetric flow rates are monitored at the inlet and

outlet of the exchanger. Before and after each test, temperature and humidity sensors are

calibrated with a Pt-100 temperature sensor and a chilled-mirror dew-point meter. Hot-wire

anemometers that are used to measure the wind speed before and after the exchanger are

compared with the air flow rates measured by nozzles. The offset is controlled to within 1%

limit. Volumetric air flow rates are varied from 80m3/h to 210m3/h, corresponding to frontal

air velocities from 0.27m/s to 0.78m3/h which are typical for commercial enthalpy

exchangers. Air flow under such conditions is laminar, with Reynolds numbers not exceeding

200. A digital pressure differential gauge is used to measure the pressure drop across the

tested core. The uncertainties are: temperature ±0.1ºC; humidity ±2%; volumetric flow rate

±1%, pressure drop ±1%. The final uncertainty is ±4.5% for sensible and latent effectiveness.

Six sensors are uniformly positioned on the inlet and outlet surfaces of the shell to have a

mean value of measurements. Due to the small channels in the core, outlet air from the core is

quite evenly distributed. In other words, the core itself has the effect of another ideal wind

straightener. Anyway, another 6 wind straighteners, which are made of plates with numerous

evenly distributed small holes drilled, are installed in the ducts before and after the shell and

nozzles to well distribute the wind. In addition, heat and mass balance between the fresh air

and the exhaust air are checked. Their differences are controlled to be less than 0.1%. From

these preparatory works, the test rig is considered to be reliable.

182 Li-Zhi Zhang

0.8

Unit 1

0.7 Unit 2

Latent effectiveness

0.6

0.5

0.4

0.3

0.2

80 100 120 140 160 180 200 220

3

V (m /h)

Figure 8.20. Latent effectiveness of the two plate-fin total heat exchangers under various air flow rates.

After the measurement of mean inlet and outlet temperature and humidity, the sensible

and latent effectiveness are calculated. They are the experimentally obtained data. Figure 8.19

and 8.20 show the calculated and tested sensible and latent effectiveness, respectively. The

membrane plate unit has a higher latent effectiveness than paper plate unit. The sensible

effectiveness is the same for the two exchangers. Membrane is superior to paper.

The model can disclose details inside the channel that the experiment cannot.

Temperature and humidity fields in the air streams are calculated for the nominal operating

conditions. The dimensionless temperature of the plate is shown in Figure 8.21. The unit is

paper-fin and membrane-plate.

As seen from these figures, the temperature of fresh air decreases along the flow in x

direction, while the temperature of the exhaust increases along the flow in y direction.

Because the two flows are in cross flow arrangement, the temperature profiles exhibit a two-

dimensional nature. The plate temperature is almost equal to the average temperature of the

fresh air and exhaust air, meaning little conductance resistance in plate.

The humidity on membrane surface in fresh air side is shown in Figure 8.22. To intensify

moisture transfer in enthalpy exchangers, it’s necessary to use plate materials that have high

moisture diffusivities.

The local moisture permeation rates through the membrane are shown in Figure 8.23 for

the paper unit and Figure 8.24 for the membrane unit. In both cases, the highest moisture

emission rates are located on the surfaces where the two air streams interconnect, since here

the driving force is the highest. It is also observed that the emission rates through the

membrane plate are far higher than those through the paper plate. This is just the reason that

the unit 2 has 60% higher latent effectiveness than unit 1.

Numerical Simulation of Total Heat Exchangers 183

1 9

20

59

39

0.

0.9

19

0. 8

7

0.

9

38

63

9

59

55

0

0.4 8

0.

0. 96

0.

0. 7

99

9 356

9

8

67

0.75 0.3 0.

0.7

51

0. .478

0.

39 8 0

0

0.8 0.8

9

59

0

0.

19

2

0.9

0.7

8

9

y*

9 43

63

0.5 55 0. 98 .356 10

59 0.6 9

0. 18

0.

5

0.3 0 0.3

0.7

79

5

0. 478

99 0. 68

0.7

0.2

9

23

0

88

0. 0.2 87

0.

0. 0

0. 39 19

9 76

0.25 83 0. 1

7

38 56 0

0 . 6 0.

0..4398 0.30.31 32

9

55

8 0 68 0.1

51 0.2

79 04. 78

0.6 0. 23 0.08

7

0.26

0. 1 7 0.041

0

0 0.25 0.5 0.75 1

x*

Figure 8.21. Dimensionless temperature of membrane temperature.

1

9

67

99

0.

9

55

0.7

0

0.

5

0.92

39

0.7

19

0. 8

9

0.7

63

8

47

0.

0

0.

8

0.75 8

0.8

51

0. 38

9

0. 4

55 59

0. 0.

79

0.6

56

0 799

0. 3

0.7 .759

0.

y*

39

98

19

0.5 8

9

47 0.3

63

0. 8

0.

0.

8

51

0. 38

0. 4

9 99

10

55 . 5

8

6 0.3 0.26

0. 0

5

0.3

79

0. 6

0.25 98

78 0.3 23 76

.4 0. 2 0.1

39

8 0 32

0. 6

51 0. 1

0. .438 10 8

0

56 0.3 0.26

0 0.3

0 0.25 0.5 0.75 1

x*

Figure 8.22. Dimensionless humidity of membrane surface on fresh air side.

184 Li-Zhi Zhang

1 7.598E

-06

7.971E

- 06

8.343E-

06

0.75 8.715E-06

9.088E-06

9.460E

-06

9.833E-06

y*

0.5

1.020

1.058E-05 E-05

1.1

0.25 1.207E-05 3 2E

-05

1.318E-05

1.430

E-05

0

0 0.25 0.5 0.75 1

x*

Figure 8.23. Emission rate on plate surface for core 1 of paper plate (kgm-2s-1).

1

-05

. 124E

1

0.75 1.390E-05

1.656E-05

y*

0.5

2.187E-05

5

0E-0

0.25 2.187E-05

1.39

4. 0

2.7

47

E-

18

05

E-

05

2.984E-05

0

0 0.25 0.5 0.75 1

x*

Figure 8.24. Emission rate on plate surface for core 2 of membrane plate.

Numerical Simulation of Total Heat Exchangers 185

8.4. CONCLUSION

Detailed mathematical models have been set up for analysis of coupled heat and moisture

transfer in total heat exchangers. Two structures are considered: parallel-plates and plate-fin

ducts. Due to the couplings between heat and mass transfer, iterative numerical schemes are

required. Though the procedures are complicated, they provide a tool for the detailed analysis

of the inside heat mass transfer in the exchanger.

Both Temperature and humidity exhibit a two dimensional nature. The higher the

moisture diffusivity is, the higher the latent effectiveness is. Simulated results consider all the

material and operating conditions. They are more accurate.

REFERENCES

[1] Al-Sharqawi, H.; Lior, N. Conjugate computation of transient flow and heat and mass

transfer between humid air and desiccant plates and channels. Numerical Heat Transfer

Part A-Applications, 2004, 46, 525-548.

[2] Saman, W.Y.; Alizadeh, S. Modelling and performance analysis of a cross-flow type

plate heat exchanger for dehumidification/cooling. Solar Energy, 2001, 70, 361-372.

[3] Yeh, H.M.; Chen, Y.K. Membrane extraction through cross-flow rectangular modules.

Journal of Membrane Science, 2000, 170, 235-242.

[4] Dindore, V.Y.; Brilman, D.W.F.; Versteeg, G.F. Modelling of cross-flow membrane

contactors: physical mass transfer processes. Journal of Membrane Science, 2005, 251,

209-222.

[5] Hagg, M.B. Membranes in chemical processing - A review of applications and novel

developments. Separation and purification methods, 1998, 27, 51-168.

[6] Incropera, F.P.; Dewitt, D.P. Introduction to Heat Transfer, 3rd edn. New York: John

Wiley & Sons; 1996. Chapter 8, pp. 416.

[7] Shah, R. K.; London, A.L. Laminar flow forced convection in ducts. New York:

Academic Press Inc.; 1978.

[8] Kays, W.M.; Crawford, M.E. Convective Heat and Mass Transfer. New York:

McGraw-Hill, Inc.; 1993.

[9] Mengual, J.I.; Khayet, M.; Godino, M.P. Heat and mass transfer in vacuum membrane

distillation. International Journal of Heat and Mass Transfer, 2004, 47, 865-875.

[10] Zhang, L.Z.; Niu, J.L. Energy requirements for conditioning fresh air and the long-term

savings with a membrane-based energy recovery ventilator in Hong Kong. Energy,

2001, 26, 119-135.

[11] Ebadian, M.A.; Zhang, H.Y. Fluid flow and heat transfer in the crescent-shaped lumen

catheter. ASME Journal of Applied Mechanics, 1993, 60, 721-727.

[12] Niu, J.L.; Zhang, L.Z. Heat transfer and friction coefficients in corrugated ducts

confined by sinusoidal and arc curves. International Journal of Heat Mass Transfer,

2001, 45, 571-578.

[13] Favre, E. Temperature polarization in pervaporation. Desalination, 2003, 154, 129-138.

[14] Zhang, L.Z.; Jiang, Y.; Zhang, Y.P. Membrane-based Humidity Pump: performance

and limitations. Journal of membrane science, 2000, 171, 207-216.

186 Li-Zhi Zhang

[15] Niu, J.L.; Zhang, L.Z. Membrane-based enthalpy exchanger: material considerations

and clarification of moisture resistance. Journal of Membrane Science, 2001, 189, 179-

191.

[16] Zhang, L.Z. Heat and mass transfer in a cross flow membrane-based enthalpy

exchanger under naturally formed boundary conditions. International Journal of Heat

Mass Transfer, 2007, 50, 151-162.

[17] Zhang, L.Z. Thermally developing forced convection and heat transfer in rectangular

plate-fin passages under uniform plate temperature. Numerical Heat Transfer, Part A-

Applications, 2007, 52, 549-564.

[18] Zhang, L.Z. Laminar flow and heat transfer in plate-fin triangular ducts in thermally

developing entry region. International Journal of Heat Mass Transfer, 2007, 50, 1637-

1640.

Chapter 9

NOVEL MEMBRANES

FOR TOTAL HEAT EXCHANGER

ABSTRACT

Stationary total heat exchangers use novel vapor-permeable membranes for

simultaneous heat and moisture transfer. To improve performance, air side intensification

and material side intensification should be taken simultaneously. Novel membranes that

have high vapor permeability are the key factor to the success of commercial total heat

exchangers. In this chapter, two novel membranes are developed for total heat

exchangers. They are composite supported liquid membrane and hudrophobic-hydriphilic

composite membrane. Their performances and characterization are conducted.

NOMENCLATURE

A area (m2)

c volumetric concentration of CO2 (m3 CO2/m3 air)

C Concentration (KG/M3)

D diffusivity (m2/s)

Dh hydrodynamic diameter (m)

dp pore diameter (m)

F gas flow through a single pore (kg/s)

G flow coefficient [kgm/(sPa)]

Hd duct height at inlet (m)

J emission rate (kgm-2s-1)

k convective mass transfer coefficient (m/s)

kB Boltzmann constant (1.38×10-23 J/K)

Kn Knudsen number

kp Henry constant (kgm-3Pa-1)

K total transfer coefficient (m/s)

L height of air gap (m)

m molality of electrolyte (mol LiCl /kg water)

188 Li-Zhi Zhang

N number of pores per unit area (m-1)

NTU Number of Transfer Units

p partial pressure (Pa)

p0 Saturation pressure (Pa)

P total pressure (Pa)

Pe permeability (kgm-1s-1)/(kg/kg)

q heat flux (kWm-2)

R gas constant, 8.314 J/(mol K)

r radius coordinate (m); resistance (m2s/kg, or s/m)

r0 cell radius (m)

Sh Sherwood number

T temperature (K)

ua air bulk velocity along radius (m/s)

V air flow rate (L/min)

v molecular diffusion volume

x mass fraction of solute (kg LiCl/kg solution)

Greek Letters

φ relative humidity

ω humidity ratio (kg moisture/kg air)

τ pore tortuosity

ε porosity

δ thickness (μm)

λ heat conductivity (kWm-1K-1), mean free path (m)

η viscosity (Pas)

ψ Effectiveness

σi molecular collision diameter (m)

σp geometric standard deviation

μp mean pore diameter (m)

γ resistance (m2s/kg)

ρ density (kg/m3)

α selectivity

Superscripts

* dimensionless

Subscripts

a air

D air stream

e effective

i inlet

Novel Membranes for Total Heat Exchanger 189

k Knudsen

l liquid

L lower chamber

m mean

o outlet, ordinary

p Poisseuille

s solid

sol solution

v vapor

w liquid water

9.1. INTRODUCTION

Air dehumidification is a major task in air conditioning in hot humid regions [1,2]. With

the developments in membrane technology, polymer membranes have been used in air

dehumidification. Hydrophilic polymer membranes that are permeable to vapor, but

impermeable to air, have been considered. Various materials have been tested: for instance

Nafion [3,4], regenerated cellulose [5], Cellulose triacetate [6], sulfonated poly(phenylene

oxide) [7], polyether-polyurethane [8] siloxane-amide copolymer [9], polystyrene-sulfonate

[10], polyvinylidene fluoride and polyethersulfone [11], and cellophane [12]. They are dense

solid membranes.

Due to the similarity in vapor permeation mechanisms, recently, membranes that were

used for air dehumidification, are used for total heat exchangers [13,14]. However, air

dehumidification is driven by trans-membrane pressure gradients higher than several bars,

while the trans-membrane partial pressure difference in a total heat exchanger is less than

2kPa. In other words, pressure driving force in a total heat exchanger is only 1/50 of the

traditional air dehumidification. Consequently, membrane-based total heat exchangers with

common dehumidification membranes have very low vapor permeability, and a low latent

effectiveness. Besides, they have one shortcoming: they are expensive.

Membrane

PP Net

Vapor diffusion in common dense membranes is rather small. Recently there have been

great developments in membranes for total heat exchanger. Among the various novel

inventions, composite hydrophobic-hydrophilic membrane [15] and composite supported

liquid membrane [16] are two categories.

190 Li-Zhi Zhang

Vapor diffusion in dense layers is rather small. To increase vapor permeation rates,

composite membranes have been used. According to this scheme, a thin active layer is cast

onto a thick porous PP (polypropylene) support layer or other materials. The porous support

layer provided the necessary mechanical strength while the thin active layer provided the

permselective separating effect. The permeation rates can be greatly improved due to the

reduction in resistance.

It is accepted that vapor permeations through dense membranes are based on solution-

diffusion mechanism. The more hydrophilic the material is, the more moisture it can adsorb,

and more moisture can permeate through membrane. According to this theory, materials that

have large quantities of hydrophilic groups such as -SO3H, -NH2, -COOH, -OH are required

to have a strong hydrophilicity.

Cellulose triacetate (CTA) is a material that is very hydrophilic. It has good membrane-

forming properties, good chemical and thermal stability. Furthermore, most importantly it is

cheap, which is the prerequisite condition for commercial applications. On the other hand,

LiCl salts are very hydrophilic since they can build hydrogen bonds with water molecules.

When dispersed in the CTA membrane, they can off-set the effects of CTA cross-linking and

make the membrane very hydrophilic and thus facilitate the transport of water vapor.

Membrane Preparation

The composite membrane is formed by coating CTA casting solution onto the PP support

membrane. The fabrication process is comprised of the following three steps:

Formulation of casting solution. CTA powder is weighted and placed into a vessel with

Acetone at about 90 . The solution is heated and stirred until it is completely dissolved. It

took about 2 hours.

A certain amount of cross-linking agent (eg. L-malic acid), catalyst (eg. glacial acetic

acid) and additive (LiCl) is added to the solution. The solution is continuously stirred at 70

until these different compositions are completely dissolved to form a homogeneous solution.

The solution is cool down and placed still for de-bubbling. It took 2 hrs.

The polymer solution is coated on the PP support membrane. The thickness of the active

layer is controlled by a casting knife. The thickness of the final active layer can be from

several microns to a dozen microns, depending on the gap between the knife edge and the

support layer. Then the asymmetric membrane is placed into a vacuum drying oven for cross-

linking at 100°C for 1 hour. The membrane is further dried at 60°C for 2 hours.

The composition of the casting solution is listed in Table 9.1. L-malic acid is the cross-

linker. Glacial acetic acid is catalyst. LiCl is used as additive to increase hydrophilicity.

Acetone is used as the solvent for CTA. For a comparison, same thickness of CTA layer is

ensured for different membranes.

Novel Membranes for Total Heat Exchanger 191

Table 9.1. The composition of the casting solution for active layer

Membrane

Acetone L-malic glacial acetic LiCl

Symbol CTA (g)

(g) acid (g) acid (drops) (g)

CMB 8 92 0 0 0

CM0 8 92 4 1 0

CM1 8 92 4 1 0.5

CM2 8 92 4 1 1

CM3 8 92 4 1 1.5

CM4 8 92 4 1 2

CM5 8 92 4 1 2.5

Ambient

Exhaust in

Valve

Fresh in Flow Meter

Ambient Total heat exchanger

Temperature and

Humidity Sensor

Figure 9.3. Structure of the single plate total heat exchanger comprised by two symmetric half cells.

192 Li-Zhi Zhang

A test rig has been set up to measure the vapor permeability through the fabricated

membranes. The whole test set-up is shown in Figure 9.2. Two air streams, one humid fresh

air and one dry exhsust, flow through a membrane exchanger to exchange moisture. For the

humid strip, ambient air is humidified and is driven to a heating/cooling coil in a hot/cool

water bath. After the temperature and humidity reach test conditions, the air is then drawn

through the exchanger for moisture exchange. For the dry stream, it is driven directly from

ambient to the exchanger. The two inlet temperatures are set to the same values. The

composite membrane is sandwiched by two stainless steel half shells. Two parallel air

passages on both sides of membrane are formed, which is like a counter-flow one-plate plate-

and-shell heat exchanger. A schematic of the single plate total heat exchanger is shown in

Figure 9.3. The real photo of the two shells is shown in Figure 9.4. The flow channel height is

2mm, and both the width and length are 10cm. The effective membrane area is 100cm2.

To have a balanced flow, equal air flow rates are kept for the two air streams. The

uncertainties are: temperature ±0.1ºC; humidity ±1%; volumetric flow rate ±1%. The final

uncertainty is ±4.5%.

The moisture transfer in the exchanger is governed by three resistances: the boundary

layer resistance on humid air side, the membrane resistance, and the boundary layer resistance

on dry air side. For convenience, a total mass transfer coefficient k is used to summarize the

moisture transfer through the membrane. It summarizes the three resistance simultaneously.

For different membranes, the boundary layer resistance is the same if the working conditions

are the same, i.e., with the same air bulk velocities in the channels. The resistance from the

porous support layer is the same. The thickness of the active layer is the same. As a result, the

total moisture transfer coefficient is an index of vapor permeability of the fabricated CTA

layer. After the inlet and outlet humidity are measured, the total mass transfer coefficients are

calculated by:

Novel Membranes for Total Heat Exchanger 193

u a Ac (ω1i − ω1 o )

K= (9.1)

At Δω lm

where Ac is the cross section area of air duct (m2), At is the transfer area of membrane in the

cell (m2), Δωlm is the logarithmic mean humidity difference between the solution surface and

air stream, and it is calculated by

(ω1i − ω 2o ) - (ω1o − ω 2i )

Δω lm =

(ω − ω 2o )

(9.2)

ln 1i

(ω1o − ω 2i )

where ω represent temperature humidity ratio (kg/kg); subscripts 1 and 2 represent air stream

1 and air stream 2 respectively; subscripts i and o represent inlet and outlet respectively.

The vapor permeation rate Pe (kg/(m2·s)) is calculated by the following equation

u a ρ a Ac (ω1i − ω1 o )

Pe = (9.3)

At

6.0-5

6.0x10

CM0

5.5x10-5 5.5 CM1

CM2

5.0-5

5.0x10 CM3

CM4

CM5

4.5-5

4.5x10

Pe (10-5 kgm-2s-1)

Pe (kgm-2s-1)

4.0-5

4.0x10

3.5-5

3.5x10

3.0-5

3.0x10

2.5-5

2.5x10

2.0-5

2.0x10

0.6 0.8 1.0 1.2 1.4

ua (m/s)

194 Li-Zhi Zhang

Dataphysics, Germany), vapor sorption experiments (Hydrosorb-1000, Quantachrome, USA),

Scanning Electron Microscope (SEM) (LEO 1530VP, Germany) to investigate their physical

properties. The characterization may be helpful to disclose why the LiCl additive is useful to

facilitate moisture transfer.

The vapor permeations between the dry and the humid air streams are measured in the

test rig shown in Figure 9.2. The moisture flux and the total mass transfer rate are shown in

Figures 9.5 and 9.6 respectively. As seen, the higher the air flow rates are, the higher the

moisture permeation rates are. The reason behind is that the higher the air stream velocities,

the less the convective moisture transfer resistance in the two boundaries layers adjacent to

membrane. Furthermore, both the moisture permeation rate and the total mass transfer

coefficient increase with higher LiCl content in membranes. This proves that LiCl salts

indeed can improve moisture permeation substantially. CM5 that has 2.3% LiCl has the

highest moisture permeation rate. Actually, under air velocity of 1.0m/s, its vapor permeation

rate is 70% higher than CM0 that has no LiCl additives. Further increase of LiCl content in

casting solution is not suggested since the membrane will be difficult to get dry.

1.4x10-2

CM0

1.2-2

1.3x10

CM1

1.2x10-2 CM2

CM3

1.0-2

1.1x10

CM4

1.0x10-2 CM5

K k (10-2 m/s)

0.8-3

9.0x10

8.0x10-3

0.6-3

7.0x10

6.0x10-3

0.4-3

5.0x10

4.0x10-3

0.2-3

3.0x10

ua (m/s)

Novel Membranes for Total Heat Exchanger 195

Table 9.2. Contact angles between the membrane surface and water droplet

LiCl content (g) 0 0.5 1 1.5 2 2.5

Contact angles (°) 85.9 82.6 79.3 65.3 57.9 54.3

SEM Studies

SEM images of the surface and the cross-section of the developed composite membranes

are shown in Figure 9.7, in which, the surface of the support PP layer is shown in (a), and the

surface and the cross-section of the composite membrane CM3 are shown in (b) and (c)

respectively. It can be seen that the PP layer is porous and the CTA layer is dense. The porous

layer provides the mechanical support and the CTA active layer provides the selective

permeation of moisture. CO2 permeation tests are also conducted with one air stream of

higher CO2 ratio (20%) and other air stream of low CO2 (0%). Air flow rates are kept at

1.0m/s. No CO2 permeation through the composite membranes is observed. The precision of

CO2 sensor is 0.1 vol%. The calculated H2O/CO2 permeation is beyond 1000. The membranes

made are assumed defects free.

(a)

196 Li-Zhi Zhang

(b)

PP

CTA

(c)

Figure 9.7. The SEM graphs of (a) surface of PP, (b) surface of CM3, and (c) cross-section of CM3.

Contact Angles

The contact angles between the surface of the composite membrane and water droplets

are measured. Totally 5 locations on CTA side are measured for each membrane. The

Novel Membranes for Total Heat Exchanger 197

measured values are then averaged to represent the final contact angle between the membrane

and water droplets. Table 9.2 lists the contact angles for membranes with LiCl content varied

from 0 to 2.5g. The compositions of other components are shown in Table 9.1. As shown in

Table 9.2, the contact angle decreases as the content of LiCl increases, indicating increased

hydrophilicity. The membrane without LiCl (CM0) shows the largest contact angle,

implicating the least hydrophilicity. The reason behind is that when the content of LiCl is

increased, the high water sorption potential of LiCl can increase hydrophilicity.

Sorption Tests

The sorption isotherms between the membrane material and water vapor are measured in

a sorption analyzer Hydrosorb-1000. The adsorption (in solid line) and desorption (in dashed

line) isotherms of three membranes CM0, CM2 and CM4, at 25°C are shown in Figure 9.8.

The relative humidity changes from 0 to 1.0. As seen, membranes can adsorb more water

vapor with increased LiCl content. LiCl is a strong hygroscopic salt. Addition of LiCl in the

CTA membrane can increase its potential for moisture adsorption. At 60% relative humidity,

cross-linked CTA membrane CM0 can only adsorb 0.07g/g moisture. After adding 2% LiCl,

membrane CM4 can adsorb 0.4 g/g moisture. The moisture adsorption potential increases by

4.7 times. Considering the solution-diffusion mechanisms of vapor permeation in membranes,

that’s no wonder vapor permeability was greatly improved. When RH approaches 1.0, the

adsorbed moisture increases sharply due to multilayer, chemical adsorptions. This on the

other hand implicates that the membranes are nonporous. This is in agreement with the SEM

results.

It is also observed from Figure 9.8 that the higher the relative humidity is, the steeper the

sorption isotherms become. Considering the driving force for vapor permeation is the

moisture gradients across the membrane, therefore the higher the relative humidity, the

greater the vapor permeation rates are.

The results of the present work suggest that the addition of LiCl changes the CTA

membrane hydrophilicity substantially. The composite membranes fabricated with LiCl

additives exhibit improved moisture permeation properties, as well as good mechanical and

physical properties. They provide promising choices for total heat exchanger industry. The

increased hydrophilicity is mainly due to LiCl addition.

Membrane that has 2.3% LiCl has the highest moisture permeation rate. Its vapor

permeation rate is 70% higher than membrane that has no LiCl additives. The reason is that

with addition of LiCl, the hydrophilicity of the membrane is improved greatly. For instance,

at 60% relative humidity, addition of 2% LiCl in cross-linked CTA membrane can increase its

moisture adsorption potential by 4.7 times.

198 Li-Zhi Zhang

1.4

▲ CM0 adsorption curve

CM0

1.2 CM0 desorption curve

■ CM2

CM2 adsorption curve

1.0 ♦ CM4

CM2 desorption curve

CM4 adsorption curve

CM4 desorption curve

0.8

x (g/g)

0.6

0.4

0.2

0.0

φ

Figure 9.8. Water vapor sorption isotherms of membranes at 298K. The solid lines represent adsorption,

the dashed lines represent desorption.

Protective layer

Novel Membranes for Total Heat Exchanger 199

Moisture diffusivity in solid polymer membranes is usually very low, in the order of 10-

12

~10-13m2/s. Total heat exchangers only have limited trans-membrane vapor partial pressure

difference, therefore performances are quite limited with common homogeneous solid

membranes.

In contrast to solid membranes, moisture diffusion in liquid membranes (~10-9m2/s

[17,18], diffusivity) is several orders higher than that in solid membranes. Due to this reason

and the inherent high selectivity, in recent years, there has been much effort in progressing

the researches of supported liquid membranes (SLM) in various fields: air dehumidification

[19], SO2/CO2 separation [20], H2S/CH4 separation [21], wastewater treatment [22], metal

ions concentration (uphill transport) [23], separation of isomeric amines between two organic

phases [24], to name but a few.

To improve the performances of total heat exchangers, a novel membrane, a composite

supported liquid membrane (CSLM), which employs LiCl liquid solution immobilized in a

porous support membrane to facilitate the transport of moisture, is prepared [25,26]. To

protect the SLM, two hydrophobic PVDF (Polyvinylidene Fluoride) layers are formed on

both surfaces of the SLM. The concept is shown in Figure 9.9. The sweep represents exhaust

air. In this chapter, a different skin layer fabricated in our laboratory is used. In stead of

PVDF layers, PES (Polyether sulphone) layers are used as the skin layers. As before, the CA

(Cellulose acetate) is stilled used as the middle support layer to absorb liquid LiCl solution.

PVDF are highly hydrophobic, so the adhesion between PVDF and the CA liquid layer is

difficult. However, PES are easier to be glued to the CA layer.

Figure 9.10. SEM graph of the surface of PES membrane, 3000 times magnified.

200 Li-Zhi Zhang

Figure 9.11. SEM graph of the surface of the Cellulose Acetate membrane, 5000 times magnified.

Three types of commercial membrane were obtained from a supplier. Very hydrophilic

Cellulose Acetate (CA) membranes with nominal pore diameter 0.45μm a thickness 80μm are

used as the support media to immobilize LiCl solution. Two hydrophobic PES membranes

(equal nominal pore diameter 0.15μm, thickness 45μm) are used as the protective layer.

Crystals of LiCl⋅H2O with laboratory class purity is used as the solute.

PES layer

CA layer

PES layer

Figure 9.12. SEM graph of the cross section of the composite membrane without LiCl solution

immobolized, 1000 times magnified.

Novel Membranes for Total Heat Exchanger 201

PES

layer

CA

layer

PES

layer

Figure 9.13. SEM graph of cross section of the composite membrane with LiCl solution immobilized,

1000 times magnified.

observed for their basic micro structures. Figures 9.10 and 9.11 show the SEM (Scanning

Electron Photomicrograph) graphs of the CA membrane and PES membrane, respectively.

Under room temperature, well-stirred LiCl solution with 40% mass fraction is first

prepared in a closed glass container. Vacuum degassing is applied for 2 hours for the three

membranes, after which, the CA membrane is dipped into the LiCl solution. After 24 hours,

the CA membrane is moved from the solution and placed onto a clean glass plate which is

cleaned by alcohol. Surplus LiCl solution on surfaces of CA membrane is blotted off with

paper tissue. To be sure that no ionic liquid is removed from the membrane pores, the

cleaning procedure is very gentle. At this stage, PVC glue is brushed on one surface of the

two PES membranes, and at the same time on both surfaces of the CA membrane. After a few

seconds, the two PES membranes are glued to the CA membrane and are pressed together

gentlely for a few seconds. The prepared composite membrane is placed in a constant-

temperature-constant-humidity chamber for another 24 hours, before experiment is

performed.

For comparison, a composite membrane with no LiCl solution immobilized in the CA

membrane is also made with the same procedure. The cross section SEM views of the two

composite membranes are shown in Figure 9.12 and Figure 9.13 respectively. To prevent the

microstructure being destroyed by knife crushing when preparing cross section samples, the

membranes are first frozen in liquid nitrogen before they are broken off to see the cross

sections. Before observations, they are gilded with gold.

As seen from Figure 9.12, there are some gaps between different layers. Some big

cavities in the support layers are also observed, which are presumed to be imperfections in

202 Li-Zhi Zhang

membrane fabrications. However, they have no adverse effects for this study because during

operation, they will be filled with liquid solution. In the preparation process, some thickness

of the CA membrane is dissolved by the glue, resulting in a lesser support layer thickness

than raw material. Figure 9.13 with LiCl solution shows that the CA layer and PES layer

connect to each other very closely and have a dense and continuum interface. There are more

big cavities in the support layer. The reason behind this may be that with LiCl solution

soaked, the wetted molecular chains in CA membrane structure become more flexible and

they will swell and expand to two sides. The boundaries between different layers are pressed

together and linked to each other closely. The final CA layer thickness is 52 μm.

Here another permeation cell is used. The cell is very sensitive. The membrane module is

a circular cell having an exchange area of 176.7cm2. It is composed of two parts: the lower

chamber and the cap, as shown in Figure 9.14. When testing, the flat sheet membrane is

placed on the lower chamber inside which distilled water is contained. The cap is then

covered on the membrane surface and form a sandwiched structure. The membrane and the

inner surface of the cap form a cone-shaped cavity. The air is supplied through the air slits in

the cap. It is introduced through two diametrically positioned inlets (symmetrically placed)

into a circular-shaped channel at the perimeter, from where the air is distributed over the

membrane surface through the circular air slit. The air flows inward radially, until it exits the

cap outlet in the center. The cap is designed that a constant axial air velocity is realized.

When flowing across the membrane, the air stream exchanges moisture with the distilled

water through the composite CSLM, and is humidified.

Cap

CSLM

Membrane

Lower chamber

Distilled water

Novel Membranes for Total Heat Exchanger 203

Pressure Meter Controller/Pump

Valve

By pass

Distilled

Water

Compressed air Bubbler Humidity Sensor Controller/Pump

Humidity Sensor

Cell

The whole experimental set up is shown in Figure 9.15. The cell is supplied with clean

and humidified air from an air supply unit. The supply air flows from a compressed air bottle

and is divided into two streams. One of them is humidified through a bubbler immersed in a

bottle of distilled water, and then re-mixed with the other dry air stream. The humidity of the

mixed air stream is controlled by adjusting the proportions of air mixing. The airflow rates are

controlled by two air pumps/controllers at the inlet and outlet of the cell. The humidities and

temperatures to and from the cell are measured by the built-in RH and temperature sensors,

which are installed in the pumps/controllers. A detailed description of the test procedure is

given in [27].

In the test, the vapor evaporation is slow, and the cell is well conductive. Therefore only

moisture transfer is considered, by neglecting thermal influences.

The schematic of the moisture transport in the cell is represented in Figure 9.16. The

variations of air humidity are depicted in Figure 9.17. The representations are: 1-2, from

lower chamber solution surface to membrane lower surface; 2-3, from first layer’s (PES)

lower surface to its upper surface; 3-4, from the second layer’s (liquid layer) lower surface to

its upper surface; 4-5, from the third layer’s (PES) lower surface to its upper surface; 5-6,

from membrane upper surface to air stream.

Moisture conservation in air stream is represented by a one-dimensional transient

equation:

∂ω 6 ∂ω 6 1 ∂ ⎛ ∂ω ⎞ J

+ ua = ⎜ Dva r 6 ⎟ + (9.4)

∂t ∂r r ∂r ⎝ ∂r ⎠ H d ρ a

204 Li-Zhi Zhang

ua Air Duct Hd

δ3

Composite SLM δ2

δ1

O Air gap L

r

Solution in cell

2 3

L1 4

5

L2 L3 6

O

Z

where ω6 is humidity in air stream (kg/kg), t is time (s), r is radius (m), Dva is vapor

diffusivity in air (m2/s), ua is air velocity (m/s) in radial direction, J is the local moisture

emission rate from the membrane to air (kgm-2s-1), Hd is height of air stream at inlet (m), ρa is

density of dry air (kg/m3). The upper cavity of the cell is specially designed that the radial air

velocity ua keeps constant in the flow. Air duct height Hd changes with flow.

On the membrane upper surface, the moisture emission rate

J = kρ a (ω 5 − ω 6 ) (9.5)

where k is the local convective mass transfer coefficient (m/s) between air stream and

membrane. Convective mass transport in the channel can be represented by [27]

−0.834

⎛r −r⎞

Sh = 0.3359 Re Sc⎜⎜ 0 ⎟⎟ (9.6)

⎝ 2H d ⎠

Novel Membranes for Total Heat Exchanger 205

where Sh, Re, and Sc are Sherwood number, Reynolds number and Schmidt number,

respectively. They are defined as

2kH d

Sh = (9.7)

Dva

2u a H d

Re = (9.8)

ν

ν

Sc = (9.9)

Dva

where ν is the kinematic viscosity of air (m2/s), r is radial coordinate (m) and r0 is the radius

of the cell (m).

Initial conditions:

where ωL is the humidity ratio determined by the saturated NaCl solution and temperature

(kg/kg);

Boundary conditions:

1

rD = (9.13)

ρa k

This resistance is the inverse of convective mass transfer coefficient in air flow side,

divided by the density of dry air. It is also called the convective resistance.

ω 2 - ω5

J = De ρ a (9.14)

δ1 + δ 2 + δ 3

206 Li-Zhi Zhang

where De is the effective moisture diffusion coefficient in the composite membrane (m2/s), it

is calculated by

δ1 + δ 2 + δ 3

De = (9.15)

δ1 δ δ

+ 2 + 3

De1 De2 De3

where De1, De2, De3 are the effective diffusivity in the first layer, second layer and the third

layer of the composite membrane.

Transport of gas through porous media has been extensively studied and theoretical

models have been developed based on the kinetic theory of gases. Various types of

mechanisms have been proposed for transport of gases or vapors through microporous

membranes: Knudesn model, viscous model, ordinary molecule diffusion model, often

summarized by the dusty gas model. The pore size is important for elucidating the physical

nature of the mass transport through the membrane. Most of the literature reports have used

the average pore size to calculate the mass flux. Nevertheless, because of pore size

distribution of the membranes, more than one mechanism of mass transport can

simultaneously occur. In this study, pore size distribution will be considered to classify

various mechanisms.

The pore size distribution can be expressed by the probability density function (that is,

log-normal distribution) described by the following equation

1.00

▽

□ △

◇

0.75 ▽

△

□ ◇

▽

f (dp)

0.50

△

□ ◇ △ M1

0.25 ▽ ▽ M2

△ ◇ M3

□

◇ □ M4

▽

0.00

10 100 1000 10000

d p (nm)

Novel Membranes for Total Heat Exchanger 207

df (d p ) 1 ⎡ (ln d p − ln μ p )2 ⎤

= exp ⎢− ⎥

2(ln σ p )

(9.16)

d (d p ) d p ln σ p (2π)1 / 2 ⎢⎣

2

⎥⎦

where dp is the pore size, μp is the mean pore size, and σp is the geometric standard deviation,

f(dp) is fraction of number of pores with diameters not greater than dp. Figure 9.18 shows the

pore size distributions of four PES porous membranes.

The surface porosity εs, defined as the ratio between the area of the pores to the total

membrane surface area, can be calculated from following Equation

Nπ n

εs = ∑

4 j =1

f j d j2 (9.17)

where N is the number of pores per unit area, known as pore density, and fj is the fraction of

the number of pores with size dj, j=1,…, n, is the jth class of pore sizes.

The surface porosity is different from the void volume, which is determined by

ε = ε s τ (9.18)

Thus, the number of pores per unit area can be calculated from the following equation

ε/τ

N= (9.19)

π n

∑ f j d j2

4 j =1

if the effective membrane porosity, which takes into account the tortuosity of the membrane

pores ε/τ, is known.

The established theory considers three mechanisms for mass transfer in a pore as depicted

in Figure 9.19: Poiseuille flow, ordinary molecular diffusion and Knudsen diffusion, or a

combination of them.

The governing quantity that provides a guideline in determining which mechanism is

operative in a given pore under given operating conditions is the ratio of the pore size to the

mean free path λ, which is calculated for a species i using the following expression [17],

k BT

λi = (9.20)

2 πσ i2 Pm

208 Li-Zhi Zhang

where σi is the molecular collision diameter (m), 2.641Å and 3.711 Å for water vapor and air,

respectively; kB is the Boltzmann constant, 1.38×10-23 J/K, Pm is the mean total pressure

within the membrane pores (Pa), and T is the absolute temperature (K).

Poiseuille flow

Knudsen diffusion

Molecular diffusion

For gaseous mixtures of two components, the mean free path and the collision diameters

are different from the corresponding quantities for the pure component. The following

relationship can be applied for vapor-air mixtures

σa +σv

σ va = (9.21)

2

Under room temperature and atmospheric pressure, calculated λ for air is 0.07μm; while

under vacuum conditions, mean free path for air may be several microns to several meters.

Obviously, operating conditions have a great influence on diffusion mechanisms.

Knudsen number

λ

Kn = (9.22)

dp

Novel Membranes for Total Heat Exchanger 209

Poisseuille Flow

When Kn<0.01, i.e., the pore size is large in relation with the mean free path of gas

molecules, the molecule-molecule collisions between gas molecules themselves will dominate

and viscous Poisseuille flow will occur. Under this mechanism, the gas flow through a single

pore FP (kg/s) is

πd P4 M v p m 1

FP = Δp v (9.23)

128η v RT τδ

where Mv is the molecule weight of vapor (kg/mol); R is gas constant, 8.314 J/(mol K); ηv is

the vapor viscosity (Pas); τ is the tortuosity of membrane. pm is the mean partial pressure of

water vapor (Pa), Δpv is the transmembrane vapor partial pressure difference (Pa).

Equation (9.23) can be re-written in the following form as

1

FP = GP Δp v (9.24)

τδ

πd P4 M v p m

GP = (9.25)

128η v RT

Knudsen Diffusion

If the mean free path of the gas molecules is large in relation with the pore size, the

molecule-pore wall collisions are dominant over the molecule-molecule collisions and the gas

transport takes place via Knudsen flow. In this case, one obtains the following relationship for

the gas mass flow in a single pore,

πd p3 M v 8RT 1

FK = Δp v (9.26)

12 RT πM v τδ

For a relatively small pore size, Kn≥10, Knudsen flow is assumed predominant.

Vapor density (kg/m3)

pv M v

ρv = (9.27)

RT

210 Li-Zhi Zhang

1

FK = GK Δp v (9.28)

τδ

πd p3 M v 8 RT

GK = (9.29)

12 RT πM v

Molecule Diffusion

Unless steps are taken to remove dissolved air from the feed and permeate prior to

processing, the dissolved air acts as a stagnant layer. If the dominant resistance is the

molecular diffusion resistance caused by the virtually stagnant air trapped within the

membrane pores, one obtains the following relationship for the gas flow in a single pore,

πd p2 M v Dva

FO = Δp v (9.30)

4 RT τδ

where the ordinary diffusion coefficient of water vapor molecule in air is expressed by

[17,29]

C a T 1.75 1 1

D0 = +

( )

(9.31)

1/ 3 2

Pm v1v / 3 + v a

Mv Ma

where Ca=3.203×10-4. Pm is the mean total pressure in pores. The terms vv and va are

molecular diffusion volumes and are calculated by summing the atomic contributions: va

=20.1, and vv =12.7 [17]. Mv and Ma are molecule weight of vapor and air in kg/mol. M is

0.018 kg/mol for water vapor and 0.029 kg/mol for air respectively. Under room pressure, air

is trapped in membrane pores, therefore this mechanism exists.

Equation (9.30) can be re-written as

1

FO = GO Δp v (9.32)

τδ

πd p2 M v Dva

GO = (9.33)

4 RT

Combined Flow

Between the two limits of Knudsen diffusion and Poisseuille flow, i.e., 0.01≤Kn<10, the

above mentioned three mechanims may coexist. The combined flow is

Novel Membranes for Total Heat Exchanger 211

FPKO =

1

τδ

[ ]

GP + (GK-1 + GO-1 ) Δp v

−1

(9.34)

When Kn<0.01, the Poisseuille flow is dominant, the Knudsen mechanism may be

neglected, then the combined flow is

FPO =

1

[GP + GO ]Δp v (9.35)

τδ

When Kn≥10, the Knudsen flow is dominant, the Poisseuille mechanism may be

neglected, then the combined flow is

FKO =

τδ

(

1 −1

GK + GO−1 ) Δp v

−1

(9.36)

In the case of a membrane with a pore size distribution, all the above mechanisms may

exist, but to different extents, depending on the operating conditions and membrane

morphological characteristics. Finally, considering the various diameters of pores in the

membrane, the moisture flux across the membrane Jm (kg/m2s) is

⎞

J m = N ⎜⎜ ∑ f j FKOj + ∑ f j FPKOj + ∑ f j FPOj ⎟⎟ (9.37)

⎝ j =1 j =m j= p ⎠

where N is the number of pores per unit area (1/m2), m is the last class of pores in the

Knudsen region, p is the last class of pores transition region.

Substituting Eqs.(9.34) to (9.36) into Eq.(9.37), one gets

N⎡ n ⎤

Jm = ⎢∑ ( f jG j )⎥ Δp v (9.38)

τδ ⎣ j =1 ⎦

where

Kn<0.01

⎧GP + GO 0.1≤Kn<10

⎪⎪

G = ⎨GP + (GK-1 + GO-1 )

−1

Kn≥10 (9.39)

⎪ −1

⎪⎩(GK + GO−1 )

−1

212 Li-Zhi Zhang

Humidity ratio in ambient air is in the range of 0.005kg/kg to 0.035 kg/kg, therefore the

above equation can be simplified to

p v = 1.608ωP (9.40)

Substituting the relations of partial pressure and humidity ratio into Eq.(9.38), one gets

Δω m

J m = ρ a Deff (9.41)

δ

where ρa is density of dry air (kg/m3) and the effective moisture diffusion coefficient is

defined as (m2/s)

n

1.608 PN

Deff =

ρa τ

∑fG

j =1

j j (9.42)

The two protective layers on both sides of The liquid layer are highly hydrophobic. The

established theory of gas diffusion in such membranes considers three mechanisms: Poiseuille

flow, ordinary molecular diffusion and Knudsen diffusion, or a combination of them.

As discussed previously, when Kn (ratio of the pore size to the mean free path) ≥10, the

Knudsen flow is dominant, the Poisseuille mechanism may be neglected. Actually, in most

cases for air conditioning industry with microporous membranes, Knudsen number is larger

than 10, and Poisseuille flow can be neglected, then the flow is considered to be combined

Knudsen and ordinary diffusion.

In a simple form, Knudsen diffusion coefficient

dP 8 RT

DK = (9.43)

3 πM v

The effective diffusivity of combined Knudsen and ordinary flow is

-1

DKO (

= DK-1 + DO-1 ) −1

(9.44)

εi

Dei = DKO, i , i=1, 3 (9.45)

τi

Novel Membranes for Total Heat Exchanger 213

δ 1,3

r1, 3 = (9.46)

ρ a De1,3

The resistance through these two layers is called the diffusion resistance, which is

calculated by diffusion distance divided by air density and moisture diffusivity in membrane.

This layer is the supported liquid layer. Water transfer in liquid layer is described by:

ε2 ΔC w

J= Dwlq (9.47)

τ2 δ2

where Dwlq is water diffusivity in liquid membrane (m2/s), ΔCw is the difference of water

concentration in liquid membrane solution (kg/m3) between the two sides of liquid

membrane.

Water vapor partial pressure, temperature, and LiCl solution concentration are governed

by a thermodynamic equation [25]

B ( m) C ( m)

log p v = A(m) + + 2 (9.48)

T T

A(m) = A0 + A1 m + A2 m 2 + A3 m 3 (9.49)

B (m) = B0 + B1 m + B2 m 2 + B3 m 3 (9.50)

C (m) = C 0 + C1 m + C 2 m 2 + C 3 m 3 (9.51)

where in this equation pv is in kPa, T is in K, and m is molality of the electrolyte (mol LiCl

/kg water).

x

m= (9.52)

0.0425(1 − x)

where x is mass fraction of solute (kg LiCl/kg solution).The constants in Eqs. (9.48) to (9.51)

are given by

214 Li-Zhi Zhang

B0=−1718.1570, B1=8.2255,

B2=−2.2131, B3=0.0246,

C0=−97575.680, C1=3839.979,

C2=−421.429, C3=16.731,

C w = (1 − x )ρ sol (9.53)

where ρsol is solution density (kg/m3), and it is calculated by the following equation

i

3

⎛ x ⎞

ρ sol = ρ w ∑ ρi ⎜ ⎟ (9.54)

i =0 ⎝1− x ⎠

ρ0 =1.0, ρ1 =0.540966

ρ2 =−0.303792, ρ3 =0.100791

could be represented by a series of linear equations as

T kp Cw0

(°C) (kgm-3Pa-1) (kgm-3)

14 0.1428 727.8

24 0.0867 706.4

35 0.0463 700.2

45 0.0293 693.2

C w = k p p v + C w0 (9.55)

where kp is called the Henry coefficient (kgm-3Pa-1), and Cw0 is a constant (kg/m3). They are

functions of temperature as given in Table 9.3.

Substituting Eq. (9.47) and psychrometric relation (9.40) into (9.47) gives the effective

moisture diffusivity

1.608Pk p ε 2

De2 = Dwlq (9.56)

ρ aτ 2

Novel Membranes for Total Heat Exchanger 215

δ2

r2 = (9.57)

ρ a De 2

As seen, the resistance in this layer is similar to the resistance in the two protective

layers. It is calculated by diffusion distance divided by dry air density and the effective

moisture diffusivity in this layer.

ω1 − ω 2

J = ρ a Dva (9.58)

L

Resistance in this component

δL

rL = (9.59)

ρ a Dva

It is also calculated by diffusion distance divided by moisture diffucsivity and dry air

density.

Moisture Permeability

calculated by

u a ρ a Ac (ωO − ωi )

Pe = (δ1 + δ 2 + δ 3 ) (9.60)

At Δω lm

where Ac is the cross section area of air duct (m2), At is the transfer area of membrane in the

cell (m2), Δωlm is the logarithmic mean humidity difference between the solution surface and

air stream, and it is calculated by

ωo − ωi

Δω lm = (9.61)

⎛ ω − ωi ⎞

ln⎜⎜ L ⎟⎟

⎝ ωL − ωo ⎠

216 Li-Zhi Zhang

The permeability Pe here represents moisture transfer rate (kg/s) for unit area of

membrane under unit transmembrane humidity difference (kg vapor/kg dry air), times total

thickness. It reflects the performance of membrane.

Dimensionless radius

r

r* = 1− (9.62)

r0

In the simulations, it is assumed that heat effects are negligible due to slow water

evaporation rates from the solution. Further, the physical properties like moisture diffusivity

are uniform and constant in the membrane.

Resistance Analysis

Both experimental and numerical values of outlet RH are obtained. Table 9.4 lists the

values of operating conditions and system configurations. The tested mean permeation rate

across the whole membrane surface is 1.1×10-4 kgm-2s-1, which is 3 times higher than the

value obtained with a highly hydrophilic solid polymer membrane of comparable thickness

(2.5×10-5 kgm-2s-1). The corresponding permeability with this supported liquid membrane is

5.2×10-6 (kgm-1s-1)/(kg/kg).

rL

rD 9%

23%

r1

28%

r3

28%

r2

12%

Figure 9.20 shows the percentages of various resistances to total resistance. As seen, the

convective moisture transfer resistance accounts for 23% of the total resistance. The two

protective layers account for 28% of the total resistance each. The air gap diffusion resistance

Novel Membranes for Total Heat Exchanger 217

amounts for less than 10% of the total resistance. The supported liquid layer, LiCl solution

layer, only accounts for 12% of the total resistance.

T °C 26.0 ε1, ε3 0.66

δ1, δ3 μm 48 ε2 0.51

δ2 μm 52 τ1, τ3 2.0

dp1, dp3 μm 0.18 τ2 2.8

dp2 μm 0.23 V L/min 10.0∼30

r0 mm 75 L mm 0.1

Hd mm 1.0

Dwl m2/s (3×10-9)

The protective layers have great influences on membrane performance. Figure 9.21

shows the effects of two protective layer thicknesses on mean permeation rate and the

permeability through the membrane. The permeation rate decreases with an increase in

protective layer thickness, due to the increased moisture resistance. As for the permeability, it

first decreases, and then increases with thickness increasing. The reason is that the

permeability is co-determined by two contradicting factors: membrane resistance and

membrane thickness. The final permeability is the result of balance between these two

factors. When the thickness is less than 20μm, increased resistance with thickness is more

influential, while when the protective thickness is greater than 20μm, increases of thickness is

more influential. When the two protective thicknesses are reduced from 100μm to 5μm, the

permeation rate can be improved by 20%.

Figure 9.22 shows the effects of protective layer porosity on mean permeation rate and

the permeability. Porosity plays a big role. Both permeation rate and permeability increases

with porosity, due to decreased resistance. The mean permeation rate increases 1.3 folds with

a porosity increase from 0.2 to 0.8.

Figure 9.23 shows the influence of mean pore diameters of protective layers on

performance. The smaller the pore sizes, the greater the resistance, and the better the

performance. When the pores are greater than 0.4μm, performance improvement with larger

pores becomes slower. On the other hand, with larger pores, the use with protective layers to

support and stabilize the liquid layer becomes limited. Therefore membrane with 0.4 μm

diameter pores is a good optimization.

218 Li-Zhi Zhang

1.5E-04 6.0E-06

Jm

Pe

5.8E-06

Pe (kgm-1s-1)/(kg/kg)

Jm (kgm-2s-1)

5.6E-06

1.0E-04

5.4E-06

5.2E-06

5.0E-05 5.0E-06

0 20 40 60 80 100 120

δ1, δ3 (μm)

Figure 9.21. Effects of protective thickness on mean moisture permeation rate and permeability.

1.5E-04 6.0E-06

Jm

Pe

5.0E-06

Pe (kgm-1s-1)/(kg/kg)

Jm (kgm-2s-1)

1.0E-04 4.0E-06

3.0E-06

5.0E-05 2.0E-06

0 0.2 0.4 0.6 0.8 1

ε1, ε3

Figure 9.22. Effects of protective layer porosity on mean permeation rate and permeability.

Novel Membranes for Total Heat Exchanger 219

The liquid layer has a major impact on performance, since it is not only the barrier, but

also the active layer facilitates moisture transfer. Figures 9.242 and 9.25 show the effects of

liquid layer thickness and porosity on performances, respectively. As seen, permeation rate

and permeability decrease with thickness increasing, due to resistance increasing. The

performance increases with porosity increasing, due to resistance decreasing. The porosity

has greater impacts on performance than thickness does. An increase of porosity from 0.2 to

0.8 has a 90% permeation rate improvement.

1.5E-04 7.0E-06

Jm

Pe

6.0E-06

Pe (kgm-1s-1)/(kg/kg)

Jm (kgm-2s-1)

5.0E-06

1.0E-04

4.0E-06

3.0E-06

5.0E-05 2.0E-06

0 0.2 0.4 0.6 0.8 1

Figure 9.23. Effects of nominal pore diameter of protective layer on mean permeation rate and

permeability.

220 Li-Zhi Zhang

1.5E-04 6.0E-06

Jm

Pe

Pe (kgm-1s-1)/(kg/kg)

Jm (kgm-2s-1)

1.0E-04 5.0E-06

5.0E-05 4.0E-06

0 20 40 60 80 100

δ2 (μm )

Figure 9.24. Effects of liquid layer thickness on mean permeation rate and permeability.

1.5E-04 6.0E-06

5.0E-06

Pe (kgm-1s-1)/(kg/kg)

Jm (kgm-2s-1)

1.0E-04 4.0E-06

Jm 3.0E-06

Pe

5.0E-05 2.0E-06

0 0.2 0.4 0.6 0.8 1

ε2

Figure 9.25. Effects of liquid layer porosity on mean permeation rate and permeability.

Novel Membranes for Total Heat Exchanger 221

λe (T2 − T5 )

q= (9.63)

δ1 + δ 2 + δ 3

δ1 + δ 2 + δ 3

λe = (9.64)

δ1 δ 2 δ 3

+ +

λ1 λ 2 λ 3

λ 1 = λ a ε1 + λ s (1 − ε1 ) (9.65)

where subscripts a and s denote moist air and solid material part, respectively. The effective

heat conductivity of the third layer is assumed as the same to the first layer, since they are the

same material.

Similarly, the heat conductivity in the second layer, where a liquid solution is stationed in

the porous media, can be analyzed by

λ 2 = λlq ε 2 + λs (1 − ε 2 ) (9.66)

λe (T2 − T4 )

q= (9.67)

δ1 + δ 2

where 2 and 4 denote the two surfaces of the composite membrane. Heat conductivity

222 Li-Zhi Zhang

δ1 + δ 2

λe = (9.68)

δ1 δ 2

+

λ1 λ2

λ 1 = λ a ε1 + λ s (1 − ε1 ) (9.69)

The second layer is the dense layer. Its heat conductivity is λ2.

1

2

q

3

4

L1 L2 5

O Z

Figure 9.26. Heat transfer through a composite membrane.

An ideal membrane should let vapor permeates freely, but prevent other unwanted gases

to permeate. CO2 is a typical unwanted gas in air conditioning industry. It is an index for

indoor air pollution. Usually, indoor air CO2 concentrations should be less than 0.5%.

Therefore membrane selectivity is defined by permeations of H2O over CO2. The relation is

expressed by

Pev

α= (9.70)

PeCO 2

It indicates that selectivity is the ratio of vapor permeability to CO2 permeability. A test

rig shown in Figure 9.26 has been set up to measure the permeability and selectivity of CO2

and H2O. Membrane is sandwiched by two cells as demonstrated in Figure 9.28. Selectivity

can be calculated by the ratio of permeation rates. The membrane and the inner surface of

each cell form a cone-shaped cavity. Two air streams are supplied through the air slits in each

Novel Membranes for Total Heat Exchanger 223

cell. Each stream is introduced through two diametrically positioned inlets (symmetrically

placed) into a circular-shaped channel at the perimeter, from where the air is distributed over

the whole membrane surface through the circular air slit. The air flow inward uniformly in

radial direction, until they exit the cell outlets in the center. One air stream has no inlet CO2,

which represents the fresh air. The other air stream has 2-4% CO2, which represents polluted

exhaust air. The inlet humidity is also different for two streams, representing outdoor humid

air and indoor dry air, respectively. The humidity is adjusted by two bubblers after the air

sources. When flowing across the membrane, the air streams exchange moisture and CO2

simultaneously. The convective mass transfer coefficients on both sides of membrane in the

cells are rather large and the resistance can be neglected. After measurement of the inlets and

outlets humidity and CO2 concentrations, the permeability and selectivity can be estimated.

The moisture permeability is calculated by

V (ω fi − ω fo )δ

Pev = (9.71)

AΔω m

(ω fi − ω eo ) − (ω fo − ω ei )

Δω m = (9.72)

⎛ ω − ω eo ⎞

ln⎜⎜ fi ⎟⎟

⎝ ω fo − ω ei ⎠

where V is the volumetric air flow rate of fresh air (m3/s), ω is air humidity ratio (kg vapor/kg

dry air), A is membrane area (m2), Δωm is the log mean humidity difference between the two

air streams. Subscripts “i", “o”, “f”, “e” denote inlet, outlet, fresh and exhaust air respectively.

The unit of permeability is [mol/(m⋅s)]/[mol/m3 humidity difference], meaning vapor flux in

mol/(m2s)) times the membrane thickness (m) divided by humidity difference in mol/m3.

Similarly, the permeability for CO2

V (cfi − cfo )δ

PeCO2 = (9.73)

AΔc m

(c − x eo ) − (c fo − xei )

Δc m =

fi

(9.74)

⎛ c fi − ceo ⎞

ln⎜ ⎟

⎜c −c ⎟

⎝ fo ei ⎠

where c is volumetric concentration of CO2 (m3 CO2/m3 air), Δcm is the log mean CO2

concentration difference between the two air streams. The unit of permeability for CO2 is the

same as for vapor. Different units of humidity and CO2 concentration are used because their

conventional units are different in air conditioning industry and in measurement.

Now the newly developed composite supported liquid membrane is measured. Table 9.5

lists the values of permeability and selectivity under five operating conditions. For each test,

several minutes are needed for the system to become fully steady state. After outlet RH

224 Li-Zhi Zhang

reaches the steady state, water vapor permeability and CO2 permeability are calculated. The

water vapor permeability is in the order of 1.39e-7 to 3.44e-7 [mol/(m⋅s)]/[mol/m3], and the

CO2 permeability is in the order of 3.19e-11 to 1.21e-10 [mol/(m⋅s)]/[mol/m3].The resulted

selectivity is ranging from 2845 to 4355.

The permeability of water vapor decreases with increasing air flow rates. The reason may

be that with increasing air flow rates, the operating fresh air inlet humidity increases, and the

log mean humidity difference increases. But the permeation increases slowly,

correspondingly, the permeability decreases a little bit. The permeability of CO2 decreases

more rapidly with flow rates, resulting an increased selectivity. When the CSLM is replaced

by the hydrophobic-hydrophilic composite membrane, the measured selectivity is higher than

5000. This indicates that both membranes are ideal for total heat exchanger.

Table 9.5. Permeability and selectivity for composite supported liquid membrane

V Pev PeCO2 α

ml/min [mol/(m⋅s)]/[mol/m3] [mol/(m⋅s)]/[mol/m3]

121 3.44e-7 1.21e-10 2845

235 2.85e-7 8.09e-11 3521

335 1.87e-7 4.45e-11 4206

454 1.39e-7 3.19e-11 4355

Pressure M eter Controller/Pum p

Valve

Fresh air

Distilled

W ater

Hum idity/CO 2

Sensor

Com pressed air Bubbler

M em brane sandwiched

by two cells Exhaust air Hum idity/CO 2 Sensor

Com pressed CO 2

Novel Membranes for Total Heat Exchanger 225

Cells

Membrane

9.6. CONCLUSION

Two novel membranes are developed for total heat exchangers. One employs a thin

active layer on a support porous layer. The other one employs a liquid layer supported in one

porous media. The two are highly permeable for water vapor. They provide a solution to total

heat exchangers, which demand cheap, permselective, high vapor permeable membranes.

Moisture diffusivity and heat conductivity are evaluated. For sensible heat transfer,

membrane resistance is very small and it can be neglected. However for moisture transfer,

membrane resistance is the major part of total resistance. Therefore it cannot be neglected.

Novel membranes should be developed to reduce this part of resistance. It has a determining

effect of latent effectiveness of a total heat exchanger.

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[4] Ye, X.H.; Levan, M.D. Water transport properties of Nafion membranes Part I. Single-

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[6] Pan, C.Y.; Jensen, C.D.; Bielech, C.; Habgood, H.W. Permeation of water vapor

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[12] Morillon, V.; Debeaufort, F.; Blond, G.; Voilley, A. Temperature influence on moisture

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characterization of a PVA/LiCl blend membrane for air dehumidification. Journal of

Membrane Science, 2008, 308, 198-206.

[16] Zhang, L.Z. Fabrication of a Lithium Chloride solution based composite supported

liquid membrane and its moisture permeation analysis. Journal of Membrane Science,

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[17] Cussler, E.L. Diffusion-Mass Transfer in Fluid systems. Cambridge: Cambridge

University Press; 2000.

[18] Isetti, C.; Nannei, E.; Magrini, A. On the application of a membrane air-liquid

contactor for air dehumidification. Energy and Buildings, 1997, 15, 185-193.

[19] Ito, A. Dehumidification of air by a hygroscopic liquid membrane supported on surface

of a hydrophobic microporous membrane. Journal of Membrane Science, 2000, 175,

35-42.

[20] Sengupta, A.; Raghuraman, B.; Sirkar, K.K. Liquid membranes for flue gas

desulfurization. Journal of Membrane Science, 1990, 51, 105-126.

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using salt hydrate chemical absorbents and immobilized liquid membranes. Separation

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chlorophenol removal from aqueous solution by liquid membrane. Chemical

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Novel Membranes for Total Heat Exchanger 227

[24] Fortunato, R.; Afonso, C.A.M.; Reis, M.A.M.; Crespo, J.G. Supported liquid

membranes using ionic liquids: study of stability and transport mechanisms. Journal of

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liquid membrane and its moisture permeation analysis. Journal of Membrane Science,

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through a composite supported liquid membrane. Separation Science and Technology,

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new approach. Journal of Membrane Science, 2006, 269, 75-83.

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modeling and experiments. AIChe Journal, 2004, 50, 1697-1712.

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95.

Chapter 10

TRIANGULAR DUCTS

ABSTRACT

To increase sensible and latent effectiveness of a stationary total heat exchanger with

limited transfer area, heat and mass transfer intensification should be performed. There

are two directions for heat mass transfer intensification: material side intensification and

air side intensification. Cross corrugated triangular ducts are a structure to intensify heat

mass transfer in air side. They belong to the primary surface heat exchangers. In this

chapter, fluid flow and convective heat mass in the cross-corrugated triangular ducts are

numerically calculated. Due to the different flow regimes under different Reynolds

numbers, various momentum models from laminar, transitional, to fully turbulent are

considered.

NOMENCLATURE

Aci cross-sectional area at inlet or outlet of a cycle, m2

Acyc surface area of the channel, m2

cp specific heat, kJ/(kgK)

Dh hydraulic diameter of the channel, m

Dva vapor diffusivity in air, m2/s

f friction factor

h heat transfer coefficient, kW/(m2K)

k turbulent kinetic energy, m2/s2

Lcyc length of a cycle in flow direction, m

Nu Nusselt Number

P time average pressure, Pa

Pr Prandtl Numbers

q heat flux, W/m2; mass flux, kgm-2s-1

Re Reynolds number,

Sc Schmidt Numbers

230 Li-Zhi Zhang

T temperature, K

U time average velocity, m/s

Vcyc volume of channel, m3

x, y or z coordinates, m

ycyc pitch of the repeated segment of the duct, m

zcyc width of the repeated segment of the duct, m

Greek letters

ρ density, kg/m3

ν kinematic viscosity, m2/s

μ molecular viscosity, Ns/m2

τ shear stress, N/m2

ω specific dissipation, s-1

ε turbulent dissipation rate, m2/s3

Superscripts

* dimensionless

‘ fluctuation

Subscripts

0 inlet

i inlet

m mean

o outlet

t turbulent

w wall

10.1. INTRODUCTION

Parallel plates and plate-fin have been the main structure for total heat exchangers.

Parallel-plates are simple, however their heat mass transfer capability is limited. Additional

spacers are required to ensure the channel pitch not narrowed by neighboring membranes

collapsing, contacting, or oscillating under air flow. Plate-fin is strong, stable and compact.

However as discussed in previous chapters, due to the finite fin conductance both for sensible

heat and latent heat, the fin efficiency is quite limited.

To enhance the heat and mass transfer, a structure named the cross-corrugated triangular

membrane duct has been proposed [1-3]. It belongs to a type of primary surface heat

exchangers, which have been used for air-to-air sensible heat exchangers. The concept is

shown in Figure 10.1. Flat membrane sheets are corrugated to form a series of parallel

equilateral triangular ducts. Sheets of the corrugated plates are then stacked together to form a

90 degree orientation angle between the neighboring plates, which guarantees the same flow

Heat Mass Transfer in Cross-corrugated Triangular Ducts 231

pattern for both fluids. The shaded area is blocked. The membranes are very thin and soft,

which requires plastic frame cases to support them, as seen in Figure 10.2. Consequently,

with a pre-designed plastic frame, triangular shaped duct walls are formed to construct the

required geometry. The structure gives better heat mass transfer. This efficiency improvement

is attributed to the pattern of flow that undergoes abrupt turnaround, contraction, and

expansion.

Cross corrugated ducts with sinusoidal cross sections, which are mainly used for rotary

regenerators, have been investigated extensively by various investigators [4-10].This chapter

gives the recent research results of cross-corrugated triangular ducts. Triangular cross sections

are naturally formed by the corrugations of ultra-thin materials like paper, plastic films, tinsel,

and hydrophilic membranes, which are increasingly used in air conditioning industries, due to

their superiorities in weight-lightness, cheapness, and abilities in selective transfer.

CFD modeling is a cost-effective means to study the flow field and mass transport

phenomenon in fine yet complex geometries, where it’s usually hard to get information of

local flow and mass fraction distributions, either for technical or economical reasons. With

appropriate models, the flow and mass transfer can be simulated rather accurately. In fact,

CFD has become the most efficient tool for design of chemical processes and equipments.

Using CFD to study mass transport in heat mass exchangers is one of the fast developing

technologies. In this chapter, the convective heat mass transfer coefficients and the friction

factors, which are the major parameters affecting membrane total heat exchanger

performance, were investigated with this efficient tool.

Fresh

Exhaust

232 Li-Zhi Zhang

Spacer Membrane

Mathematical Model

total heat exchanger.

The basic set of equations that require solving comprise of equations for:

• conservation of mass;

• conservation of momentum, in three coordinate directions and

• conservation of energy.

The general form of the mass continuity equation as shown below is valid for

compressible and incompressible flows:

∂ρ ∂

+ (ρu i ) = 0 (10.1)

∂t ∂xi

where ρ is the fluid density (kg/m3), t the time (s), u the flow velocity (m/s), subscript i

denotes coordinates directions, say, x, y or z.

Air out

Air in

z y

x Symmetry

Duct wall

Heat Mass Transfer in Cross-corrugated Triangular Ducts 233

governed by

∂ ∂σ

(ρui ) + ∂ (ρui u j ) = ij + Bi (10.2)

∂t ∂x j ∂x j

where Bi is a body force in the ith direction. It includes contributions from gravitational

acceleration and external body forces. The stress tensor, σij, is given by

⎡ ∂u i ∂u j ⎤ 2 ∂u k

σ ij = − pδ ij + μ ⎢ + ⎥− μ δ ij (10.3)

⎣⎢ ∂x j ∂xi ⎦⎥ 3 ∂x k

where the final term is the effect of volume dilation (zero for an incompressible fluid). The

pressure and molecular viscosity are denoted by p (Pa) and μ (Ns/m2), respectively; δij is the

Kroneker operator, which equals to 1 when i=j, and 0 when i≠j.

In addition, a general scalar advection-diffusion equation for a dependent variable, φ, is

given by

∂ (ρφ) ∂ ⎡ ∂φ ⎤

+ ⎢ρu i φ − Γ ⎥=S (10.4)

∂t ∂xi ⎣ ∂xi ⎦

destruction of Γ.

For fully compressible flow, the energy transport equation is solved for the total enthalpy,

H, according to

∂ (ρH ) ∂ ⎡ ∂T ⎤ ∂ρ

+ ⎢ρu i H − λ ⎥= (10.5)

∂t ∂xi ⎣ ∂xi ⎦ ∂t

where λ is the thermal conductivity [kW/(mK)] and T the temperature (K). H is expressed in

terms of the static enthalpy, h, according to:

1

H = h + u2 (10.6)

2

p

h = U ie + (10.7)

ρ

234 Li-Zhi Zhang

For weakly compressible and incompressible flow, the kinetic energy term (1/2ρu2) is

assumed to be negligible compared to the internal term, Uie. The pressure work term, p/ρ,

may also be safely ignored.

The above equations, also known as the Navier-Stokes equations, represent five transport

equations in the seven unknown field variables ux, uy, uz, p, ρ, h, and T. The thermal equation

of state provides a sixth equation relating density, ρ, to temperature T and pressure p. For air,

this equation is called the idea gas equation. The seventh equation required to close the entire

system is a thermodynamic relation between the state variables. For air, this equation defines

the function of static enthalpy in terms of temperature and pressure, i.e., h=h(T,P). Since the

fluid is assumed to be thermally perfect, the static enthalpy is a function of temperature only.

The hydraulic diameter of the channel is defined as

4Vcyc

Dh = (10.8)

Acyc

where Vcyc and Acyc are the volume and the surface area of the channel, respectively.

The Reynolds number, Re, is

ρu m Dh

Re = (10.9)

μ

The cycle-average heat transfer coefficient is evaluated from the temperature difference

between the inlet and the outlet of a cycle

ρu m c p Aci (Ti − To )

hm = (10.10)

Acyc ΔT

where cp is the specific heat of fluid, kJ/(kgK); Aci is the cross-sectional area at inlet or outlet

of a cycle, (m2); Ti and To are fluid mass weighted temperature at inlet and outlet of a cycle,

respectively (K); ΔT is the logarithmic temperature difference between the wall and the fluid,

which is calculated by

(Ti − Tw ) − (To − Tw )

ΔT = (10.11)

T − Tw

ln i

To − Tw

The cycle-average Nusselt number, Num, is defined as

Heat Mass Transfer in Cross-corrugated Triangular Ducts 235

hm Dh

Nu m = (10.12)

λ

pi − p o

Dh

Lcyc

fm = (10.13)

1 2

ρu m

2

where Lcyc is the length of a cycle, (m); pi and po are pressure at inlet and outlet of a cycle,

respectively, (Pa).

In a cycle, the heat transfer coefficient and friction factor have different local values. The

local heat transfer coefficient along the flow is defined by

1 ∂T

hL = − (10.14)

(Tb − Tw ) ∂n w

∂T

where Tb is the bulk temperature, (K); is the temperature gradient at the wall surface in

∂n w

normal position.

The local Nusselt number

hL Dh

Nu L = (10.15)

λ

The local Darcy friction factor

⎛ ∂u ⎞

8μ ⎜ i ⎟

⎝ ∂n ⎠ w

fL = (10.16)

ρu m2

⎛ ∂u i ⎞

where ⎜ ⎟ is the velocity gradient at the wall surface in normal position.

⎝ ∂n ⎠ w

Dimensionless coordinates

x

x* = (10.17)

Lcyc

236 Li-Zhi Zhang

y

y* = (10.18)

y0

z

z* = (10.19)

z0

where y0, z0 are the pitch and width of the repeated segment of the duct (m), respectively.

The problem is solved with a commercial CFD code Fluent. The meshes on the outside

walls of a computational block are shown in Figure 10.4. The graph depicts the meshes only

for the first 3 and a half cycles, to get an amplified view of the mesh structure. Totally there

are 10 cycles in this block.

Boundary conditions are defined. A uniform temperature and non-slip velocity wall

conditions are assumed. At the inlet, velocity is set to uniform and parallel to the corrugation

of the upper wall.

The governing equations are solved by using standard finite difference methods that

employ control-volume based discretization techniques along with a pressure-correction

algorithm. The N-S equations are solved by SIMPLEC scheme, while the convective term in

the energy equation is solved by first-order upwind implicit approximation, and the diffusive

term is by second-order central difference scheme. The fluid is selected as air.

Figure 10.4. The grid distribution for the computation domain, showing 2 and a half cycles, totally

10cycles.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 237

Table 10.1. Comparisons of (fD⋅Re) and NuD of fully developed laminar flow for some

ducts from present study and those from literature

Present Refs Deviation Present Refs Deviation

study (%) study (%)

Circular 64.334 64.000 0.51 3.667 3.657 0.55

Square 56.470 56.908 0.78 3.011 2.976 0.84

Elliptic 0.5 67.754 67.292 0.70 3.753 3.742 0.56

Equilateral Triangular 53.334 53.284 0.11 2.476 2.46 0.65

Isosceles Triangular 0.5 52.718 52.612 0.18 2.331 2.34 0.90

Sine 2.0 58.314 58.212 0.16 2.658 Unavailable

Sine 1.5 55.726 56.088 0.63 2.614 2.6 0.54

Sine 1.0 51.688 52.092 0.77 2.463 2.45 0.53

Sine 0.75 49.304 48.936 0.75 2.317 2.33 0.56

Sine 0.50 44.682 44.828 0.30 2.141 2.12 0.99

Notes: τ, aspect ratio (duct height/duct width).

The grid independency test has been done. The calculations were primarily carried out

with three different grid densities, 219985, 114992, and 429970 mesh points. The channel

fully developed periodic mean pressure drop and temperature change for the two fine grids

are almost the same and 10% higher than that for the coarse grid. For the finest grids, 429970,

the solution time is very long, which is hard to use practically. Based on the above

experience, which establishes the grid independency, the final calculations are performed for

the 219985 grids and the results obtained in this paper refer to the grid geometry mentioned

above.

To validate the solution procedure, the methodology has been used to calculate the

friction factor and Nusselt numbers of fully-developed flows in ducts of various cross-

sections. For the fully developed laminar flow in such ducts, the local values of (fL⋅Re) and

NuL are constants. In such cases, these constant values are denoted as (fD⋅Re) and NuD,

respectively. Table 10.1 shows the values calculated and give in refs [11,12]. From this table,

it can be concluded that maximum errors are less than 0.8% for (fD⋅Re) and less than 0.99%

for NuD.

Figure 10.5 shows the vector plot of the velocity in the x-y plane at z*=0.5 (the center in

width), for Re=1000. As seen from this figure, the flow has two distinct patterns: in the

corrugation troughs of the upper wall, the flow is parallel steady flow, while in the troughs of

the lower wall, fluid re-circulation or swirl flows are generated due to the reason that the fluid

separates from the rear-facing facet and reattaches to the front facing facet. The shapes of

flow re-circulation in the valleys become almost identical to each other, after 3-5 cycles,

indicating a cyclic manner. The maximum value of the velocity occurs near the peaks of the

lower wall, where the flow has the least cross section area. The velocity is the smallest where

238 Li-Zhi Zhang

the duct expansion occurs. The vortexes resulted from duct expansion and contraction are

helpful for momentum transfer.

The variations of the local wall friction factor along the perimeter of the duct cross

section that is perpendicular to x axis are shown in Figure 10.6 for the upper wall. A double

climax pattern is found in the figure. The local wall friction factor has the maximum value at

the center of the border edge of the upper wall (points B and D), where the velocity is the

highest. It has the least value at the ends of the border edge of duct walls (Points A, C, E),

where the velocity is also the least. Due to the symmetry of duct cross section, the local wall

friction factor also distributes symmetrically.

B D

A E

fL*

B D

1

E

A C

0 1 z*

(b) The local wall friction factor.

Figure 10.6. Local wall friction factor on the cross-section plane at the center of 5th cycle, Re=1000; (a)

the geometry of duct cross section and (b) the local wall friction factor distribution.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 239

2

Re=1000

Re=533

fm 1.5 Re=100

0.5

0

0 2 4 6 8 10 12

Cycles

Figure 10.7. Mean friction factor of each cycle along the duct。

Variations of the local wall friction factor along duct length also have a cyclic manner:

the local wall friction factor becomes the least at the valley of the cycle, while reaches the

highest at the crest. The reason is that at the valley, flow has the least velocity; while at the

crest, flow has the highest velocity. After 3-5 cycles, the behavior of local wall friction factor

gets stable on a cycle-by-cycle basis.

For the cross-corrugated triangular ducts, the cyclic mean friction factor is one of the

most important parameters affecting heat exchanger design. In Figure 10.7 is shown the mean

friction factor of each cycle along the flow direction, for 3 different flow conditions. As

shown, the cyclic mean friction factor is very high at the entrance, but it decreases rapidly in

this region. After 3-5 cycles, it decreases gradually to a stable value, which is called the fully

developed cyclic mean friction factor, fD. Also indicated in this figure is that the higher the

Re, the greater the fD.

Figure 10.8 shows the variations of the fully developed cyclic mean friction factor with

increasing Re for ducts of three cross sectional shapes: the corrugated duct in this study, the

parallel flat plates duct, and a constant cross sectional area triangular duct. It should be noted

that for the straight ducts of constant cross section, fD denotes the fully developed local

friction factor. Generally speaking, the friction factor for a corrugated duct is greater than that

for a triangular duct. When the Reynolds numbers are less than 200, fD of the corrugated duct

is less than the parallel plates duct. At higher flow rates, i.e., bigger Reynolds numbers, fD of

the corrugated duct becomes greater than the parallel plates duct. This characteristics disclose

a fact that flow field in the corrugated duct has been enhanced, in comparison to a traditional

duct, especially when at higher Re numbers, due to the existence of vortexes. The growth of

steady swirl in the corrugation valleys with Reynolds numbers and the concomitant periodic

240 Li-Zhi Zhang

disruption and thinning of the boundary layer promote enhanced transport of momentum. In

contrary, in the non-swirl flow regime, the enlarged surface area of the corrugated plate is

solely responsible for the enhancement, which is significantly less.

A correlation has been proposed to establish the relations between the periodically mean

friction factor of the cross-corrugated triangular duct with Reynolds numbers as following:

for 10≤Re≤2000

The isotherms shown in Figure 10.9 in an x-y midplane for Re=1000 clearly show a

cyclic manner. After 5-7 cycles, the thermal boundary layer has become fully developed. The

temperature profiles in a y-z cross section are shown in Figure 10.10. The temperature

gradients have the highest values near the center of the boundary edge of the upper wall,

while have the least values on the valley of the lower wall. Flow conditions also have an

influence on temperature distribution. At smaller Re numbers, temperature gradients in the

valleys of the lower wall are smaller, due to the reduced intensities of swirls.

101

Corrugated

Flat parallel

Triangular

0

fD

10

10-1

101 102 103

Re

Figure 10.8. Friction factor for fully developed flow for three ducts.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 241

Figure 10.10. Temperature contour on the z-y plane at x*=5.5 (center of the 5th cycle), Re=1000.

Figure 10.11 plots the distribution of the normalized local wall heat transfer coefficients

(h*=h/hmax) in an x-y plane at z*=0.5, and Re=1000. The values shown in the figure is for the

lower wall. The local wall heat transfer coefficients demonstrate a cyclic pattern: the shapes

of the local wall heat transfer coefficients distribution resemble each other on a cycle-by-

cycle basis. The heat transfer coefficients have the highest values at the crests of each cycle,

while have the least values at the valleys of each cycle. In combining the analysis of flow

fields, it can be concluded that heat transfer coefficients have the highest values where the

velocity are the highest.

242 Li-Zhi Zhang

Figure 10.11. Distribution of normalized local wall heat transfer coefficient on the x-y plane at z*=0.5,

Re=1000.

Figure 10.12 shows the local wall heat transfer coefficients in an y-z plane, for the upper

wall. A double climax pattern is observed, similar to that observed in local friction factor

analysis. The local wall heat transfer coefficients are the greatest at the center of the triangular

edges (Points B, D, in Figure 10.6(a)), while they are the least neat the sharp corners of the

cross section. This is due to the dead spaces in the sharp corners. After about 5-7 cycles, the

magnitudes of the variations of the local heat transfer coefficients become stable, which

implicates a fully developed thermal boundary condition.

Figure 10.12. Distribution of normalized local wall heat transfer coefficient in the z-y plane at x*=5.5.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 243

Figure 10.13 shows the mean Nusselt numbers for each cycle, Num, under different flow

rates. At the entrance, the cyclic mean Nusselt numbers are very high, due to very thin

boundary layers at the entrance. Along the flow direction, the cyclic mean Nusselt numbers

decrease rapidly in the first 5-7 cycles, and then arrive gradually at some stable values, which

is denoted as the fully developed value, NuD. For parallel flat plates, NuD=7.54; for triangular

straight duct, NuD=2.47 (Incropera and Dewitt, 1996). Contrary to the fully developed flow in

straight ducts of constant cross sections, the fully developed Nusselt numbers, NuD, are not

constants. Rather, they are variables influenced by Reynolds numbers.

18

16 Re=1000

Re=533

14

Re=100

12

10

Num

8

6

4

2

0

0 2 4 6 8 10 12

Cycles

16

Corrugated

14 Flat parallel

Triangular

12

10

NuD

0

101 102 10 3

Re

Figure 10.14. Comparison of fully developed Nusselt numbers for three ducts.

244 Li-Zhi Zhang

In Figure 10.14 is shown the comparisons of fully developed Nusselt numbers of three

ducts: the parallel flat plates, equilateral triangular straight duct, and the proposed cross-

corrugated triangular duct. As is shown, the Nusselt numbers of the corrugated duct are

higher than a common straight triangular duct. In Re range between 100 and 2000, compared

to a triangular straight duct, the heat transfer for the cross-corrugated duct is enhanced by

60% to 480%. As expected, the lower Nusselt numbers of the triangular straight duct is due to

large dead spaces in the sharp corners.

At lower Re numbers, the Nusselt numbers of the cross corrugated duct are lower than

parallel flat plates. However, at higher Reynolds numbers, i.e., 500≤Re≤2000, the Nusselt

numbers of the cross-corrugated duct grow rapidly, and surpass the parallel flat plates with

large margins. The reason behind this fact is that at lower flow rates, the swirls in the valleys

of the cross-corrugated duct is not strong enough, and the cyclic heat transfer is mainly

determined by the parallel flows in the corrugations of the upper wall, which is sacrificed by

the dead spaces in the corners. However, when the flow rates are high, strong swirls are

generated in the valleys, which effectively reduces the thickness of the boundary layers and

offsets the influences of dead spaces. In such cases, the swirls in the valleys are the dominant

factor for heat transfer. The heat transfer is enhanced by a factor of 2 when Re=2000, and is

expected to rise sharply with further increases in Re.

Studies of the flow with different flow rates and several gases have helped to propose a

correlation to estimate the fully developed cyclic mean Nusselt numbers as following:

When Reynolds numbers are high, laminar model is not appropriate. This section is to

study turbulent flow for Re=2000~20000. The computational domain and grid structure are

the same as previous laminar flow. However the model is different.

Turbulence Models

The equations describing the fluid flow and heat transfer are transport equations for the

continuity, momentum, and energy, which are developed from conservation laws of physics.

The fluid flow is described by conservation of mass (the continuity equation), momentum

(Navier-Stokes equations) and energy (the temperature equation for the fluid). The velocities

and temperatures are time-averaged and divided into a mean and a fluctuating value,

u j = U j + u 'j and T = T + T ' . Together with the boundary conditions, they form the

steady state governing equations for incompressible flow with negligible external and viscous

forces:

Heat Mass Transfer in Cross-corrugated Triangular Ducts 245

∂ (ρU j )

=0 (10.22)

∂x j

∂

(ρU iU j ) = − ∂P + ∂ (τ ij + τ ijt ) (10.23)

∂x j ∂xi ∂x j

⎛

∂U ∂U ⎞

τ ij = μ ⎜⎜ i + ⎟ ; τ ijt = − ρ u i' u 'j

j

(10.24)

⎝ ∂x j ∂xi ⎟⎠

∂

(ρc pU j T ) = ∂ q j + q 'j

( ) (10.25)

∂x j ∂x j

μc p ∂T

qj = ; q j = − ρc p u j T

t ' '

(10.26)

Pr ∂x j

where ρ, μ, and cp are density, viscosity, specific heat, respectively. It would be impossible to

solve these equations analytically because of non-linearity and the stochastic nature of

turbulence. The extra terms that appear due to averaging the velocity and temperature are the

Reynolds stress and the turbulent heat flux. Modeling these is known as the closure problem

of turbulence. Various turbulence models have been proposed and totally 4 models are

considered.

The definition of hydraulic diameter, Reynolds number, heat transfer coefficient, Nusselt

number, and friction factor are the same as laminar flow. Velocity, temperature are selected

as the time averaged mean values.

The k-ε model is the most popular of the two-equation models and has produced

qualitatively satisfactory results for a number of complex flows. According to this concept,

the turbulent shear stress in Eq.(10.23) is determined by

⎛ ∂U i ∂U j ⎞ 2

τ ijt = μ t ⎜⎜ + ⎟ − δ ij kρ (10.27)

⎝ ∂x j ∂xi ⎟⎠ 3

where δ ij is the Kronecker delta function, δ ij = 1 when i=j and zero when i ≠ j . The

turbulent viscosity μt is determined by Prandtl-Kolmogorov equation [13]

μ t = C μ ρk 2 / ε (10.28)

246 Li-Zhi Zhang

where the turbulence kinetic energy k and dissipation rate ε are calculated by

∂k 1 ∂ ⎛⎜ μ t ∂k ⎞⎟ μ t ∂U i ⎛ ∂U i ∂U j

⎜

⎞

⎟−ε

Uj = + + (10.29)

∂x j ρ ∂x j ⎜⎝ σ k ∂x j ⎟⎠ ρ ∂x j ⎜ ∂x

⎝ j ∂xi ⎟

⎠

∂ε 1 ∂ ⎛⎜ μ t ∂ε ⎞⎟ ε μ t ∂U i ⎛ ∂U i ∂U j

⎜

⎞

⎟ − C ε2 ε

2

Uj = + C ε1 + (10.30)

∂x j ρ ∂x j ⎜⎝ σ ε ∂x j ⎟⎠ k ρ ∂x j ⎜ ∂x

⎝ j ∂xi ⎟

⎠ k

The turbulent heat transfer term in Eq.(10.26) is determined by the following equation

μ t ∂T

q' = (10.31)

σ θ ∂x j

σk=1.3; σε=1.3; σθ=1.3

The RNG-based k-ε model follows the same framework as the above two equations

model but uses Renormalization Group methods [14]. The model is to provide improved

predictions of near-wall flows and flows with high streamline curvature. The momentum and

energy equations can be re-written in the following form:

∂ (ρU iU j ) ⎡ ⎛ ∂U i ∂U j ⎞ 2 ⎤

=−

∂P

+

∂

⎢ μ eff ⎜⎜ + ⎟ − μ eff ∂u k ⎥ (10.32)

∂x j ∂xi ∂x j ⎢⎣ ⎝ ∂x j ∂xi ⎟ 3 ∂x k ⎥⎦

⎠

∂(U j ρc pT ) ⎡ ⎛ ∂T ⎞⎟⎤ ∂U j ⎡ ⎛ ∂U i ∂U j ⎞ 2 ⎤

=

∂

⎢αT ⎜⎜ μeff ⎥+ ⎢ μeff ⎜⎜ + ⎟ − μeff ∂u k ⎥ (10.33)

∂x j ∂x j ⎢⎣ ⎝ ∂x j ⎟⎠⎥⎦ ∂xi ⎢⎣ ⎝ ∂x j ∂xi ⎟ 3

⎠ ∂xk ⎥⎦

where

2

⎡ Cμ k ⎤

μ eff = μ ⎢1 + ⎥ (10.34)

⎣⎢ μ ε ⎦⎥

∂k τ ijt ∂U j ∂ ⎡ ∂k ⎤

Uj = −ε+ ⎢(α k μ eff ) ⎥ (10.35)

∂x j ρ ∂x j ∂x j ⎢⎣ ∂x j ⎥⎦

Heat Mass Transfer in Cross-corrugated Triangular Ducts 247

ε τ ij ∂U i ε2 ⎛ ⎞

∂ε ∂ ⎜ α ε μ eff ∂ε ⎟ − R

t

Uj = C ε1 − C ε2 + (10.36)

∂x j k ρ ∂x j k ∂x j ⎜ ∂x j ⎟⎠

⎝

⎛ η ⎞

C μ η 3 ⎜⎜1 − ⎟⎟

⎝ η0 ⎠ε

2

R= (10.37)

1 + βη 3 k

Sk

with η = , and η0=4.38, β=0.012. Other constants are [15]:

ε

The term S is the modulus of the mean rate-of-strain tensor, Sij, which is defined as

S = 2S ij S ij (10.38)

where

1 ⎛⎜ ∂U i ∂U j ⎞

⎟

S ij = + (10.39)

2 ⎜⎝ ∂x j ∂xi ⎟

⎠

The RNG k-ε model yields an accurate description of how the effective turbulent

transport varies with the effective Reynolds number (or eddy scale). The coefficients αT, αk,

αε, in Eqs. (10.34)-(10.36) are the inverse effect Prandtl number for T, k and ε respectively.

They are computed using the following formula:

0.6321 0.3679

α − 1.3929 α + 2.3929 μ

= (10.40)

α 0 − 1.3929 α 0 + 2.3929 μ eff

where α0 is equal to 1/Pr, 1.0, and 1.0, for the computation of αT, αk, αε, respectively.

Unlike the k-ε model, it is easier to prescribe the boundary conditions in the k-ω model.

We know that k=0 on solid boundaries, and ω can be specified at the first few grid points

248 Li-Zhi Zhang

6μ

away from the wall as ω = , (y the distance to wall). The resulting equations for k, ω,

βy 2

and μt are:

k

ν t = α* (10.41)

ω

The equations for kinetic energy and specific dissipation rate are given as:

∂k ∂U i ∂ ⎡ ∂k ⎤

Uj = τ ij − β * ωk + ⎢(ν + σ k ν t ) ⎥ (10.42)

∂x j ∂x j ∂x j ⎢⎣ ∂x j ⎥⎦

∂ω σ ∂U i ∂ ⎡ ∂ω ⎤ 1 ∂k ∂ω

Uj = τ ij − β 2 ω2 + ⎢(ν + σ ω ν t ) ⎥ + 2σ ω2 (10.43)

∂x j ν t ∂x j ∂x j ⎣⎢ ∂x j ⎦⎥ ω ∂x j ∂x j

4

5 ⎛⎜ Re t ⎞⎟

+

9 18 ⎜⎝ Rβ ⎟⎠

β =

*

4

(10.44)

100 ⎛ Re t ⎞

1+ ⎜ ⎟

⎜ R ⎟

⎝ β ⎠

Re t

α *0 +

Rk

α* = (10.45)

Re

1+ t

Rk

Re t

α0 +

α=

5

9

Rω

Re t

α* ( ) −1

(10.46)

1+

Rω

Heat Mass Transfer in Cross-corrugated Triangular Ducts 249

The Reynolds stress model (RSM) is also considered as a choice. The RSM model

equation for the transport of Reynolds stresses is given by the following equation:

∂

∂x k

( )

ρU k u i' u 'j = −

∂

∂x k

[ (

ρ u i' u 'j u k' + p δ kj u i' + δ ik u 'j )]

∂ ⎡ ∂ ' ' ⎤ ⎛ ' ' ∂U j ∂U i ⎞

+

∂x k

⎢ μ u (

i j ⎥

u − )

ρ ⎜⎜ u i u k + u 'j u k' ⎟

∂x k ⎟⎠

(10.47)

⎣ ∂x k ⎦ ⎝ ∂x k

⎛ ∂u i' ∂u 'j ⎞ ∂u 'j

⎟ − 2μ ∂u i

'

+ p⎜ +

⎜ ∂x j ∂xi ⎟ ∂x k ∂x k

⎝ ⎠

The summation convention is used in the above equations. Therefore, there are totally 6

equations. In addition to the Reynolds stress transport equations, the dissipation rate is

modeled by the dissipation equation as in the standard k-ε model. A detailed description of

the model is given by Moore et al. [18] and Rokni et al. [19]. The default constants supplied

by CFD code for simulation are:

Boundary Conditions

At the walls, the no-slip condition is used. For k-ε and Reynolds stress models, the two-

layer-based, non-equilibrium wall functions methods are also employed. The key elements in

the non-equilibrium wall functions are as follows:

2. The two-layer-based concept is adopted to compute the budget of turbulence kinetic

energy in the wall-neighboring cells.

3. The law of the wall for mean temperature remains the same as in the standard wall

function.

The wall-neighboring cells are assumed to consist of a viscous sublayer and a fully

turbulent layer, where the logarithmic law of the wall applies. This method requires some

consideration of mesh, i.e., the cell adjacent to the wall should be located to ensure that the

⎛ ρu τ y ⎞ ⎛ ρC μ1/4 k 1/2

p y

⎞

parameter y+ ⎜⎜ ≡ ⎟⎟ (uτ, friction velocity) or y* ⎜ ≡ ⎟ falls into the 30-60

⎝ μ ⎠ ⎜ μ ⎟

⎝ ⎠

range. In the present study, the y+ is adapted into 35-55 range. In addition, a uniform wall

temperature condition is assumed.

250 Li-Zhi Zhang

At the inlet, all dependent variables are assumed to enter the pipe with uniform profile in

the direction parallel to the corrugation of the upper wall, i.e,

The inlet boundary values of k and ε are computed from an estimated turbulence

intensity, I, and turbulent length scale, l, as follows:

3/ 2

k0 =

2

(u 0 I )2 , ε 0 = C μ3 / 4 k 0 (10.49)

3 l

'

The turbulent intensity I, defined as u / u , is equal to 5%, and the length scale l is set to

be 0.07⋅Dh in the present study, as suggested by Li et al. [15].

The exit boundary condition is treated as an outflow condition, which means that the

diffusion flux for all dependent variables are set to zero at the exit and an overall mass

balance is obeyed. This outflow boundary condition is true if the flow becomes fully

developed at a position far upstream from the exit because the accuracy of the exit boundary

condition should not affect the flow and heat transfer fields far upstream from the exit. The

results computed afterwards indicated that the flow becomes fully developed after 3-5 cycles

after the inlet. Therefore, the assumption is considered valid.

Solution Method

The governing equations are solved by using standard finite difference methods that

employ control-volume based discretization techniques along with a pressure-correction

algorithm. The N-S equations are solved by SIMPLEC scheme, while the convective term in

the energy equation is solved by first-order upwind implicit approximation, and the diffusive

term is by second-order central difference scheme. The fluid in the study is selected as air.

Because of the intensive nonlinearity and coupling features of this problem, the under-

relaxation technique is applied to the iteration process to accelerate convergence. The

convergence criterion of

Rφn

n −1

≤ 10 − 4 (10.50)

Rφ

is applied for all equations, where Rφn refers to the maximum residual value summed over all

the computation cells after nth iteration. To test the criterion independence, another

convergence criterion of 10-5 is applied to a case. The difference of computed periodic Nu

numbers of the two convergence criterion is within 1%.

The grid independency test has also been done. The calculations were primarily carried

out with three different grid densities, 209985, 104992, and 419970 mesh points. The channel

fully developed periodic mean pressure drop and temperature change for the two fine grids

Heat Mass Transfer in Cross-corrugated Triangular Ducts 251

are almost the same and 10% higher than that for the coarse grid. For the finest grids, 419970,

the solution is too time-consuming, which is hard to use practically. Based on the above

experience, which establishes the grid independency, the final calculations are performed for

the 209985 grids and the results obtained in this paper refer to the grid geometry mentioned

above.

Model Validation

consideration of computational cost, anticipated flow phenomena, and the variables of

primary interest. The Nusselt numbers in the duct are of major concern in this case. Therefore

the agreements of the calculated Nu and experimental data are the main criterion for selecting

turbulence models.

For validation and comparison of the 4 turbulence models used, a cross-corrugated

triangular duct with geometric parameters identical to Scott and Lobato [1,2] is numerically

simulated: z0=2mm; Lcyc=2mm; y0=1mm. Figure 10.15 shows the experimentally obtained

(the discrete data were obtained from the experimentally obtained Sherwood correlations for a

90 degrees corrugation angle) and the calculated fully developed periodic mean Nusselt

numbers. As seen from this figure, of the 4 turbulence models employed, generally, the

Reynolds stress model (RSM) fits the experiment the best. The differences are from 5% to

11%, for Re ranging from 2000 to 20000. At lower Re, the low Reynolds k-ω model (LKW)

agrees the best, while the standard k-ε fits poorly. At higher Re, i.e., Re≥6000, the standard k-

ε model (SKE) gives the best prediction. As for the Renormalized group k-ε model (RNG

KE), it seems inappropriate to use such model for the corrugated triangular duct: the

differences between the calculated and experimentally found are substantial. In the low Re

range, the model over-predicts the Nusselt number by 58%, while in the high Re range, it

under-predicts the Nu by 21%.

In the following analysis, for Re ranging from 2000 to 2000, the RSM model is employed

to investigate the fluid flow and heat transfer. The imperfection with this model is that the

computational time is very long [17], due to large memory size required.

Figure 10.16 shows the vector plot of the velocity in the x-y plane at z*=0.5 (the center in

width), for Re=10000. In the figure, the flow has two distinct patterns: in the corrugation

troughs of the upper wall, parallel flow is predominant, while in the troughs of the lower wall,

clockwise strong swirls are generated due to the reason that the fluid turns abruptly when

facing the trough walls of the lower wall. The shapes of the swirls in the valleys become

almost identical to each other, after 3-5 cycles, indicating a cyclic fully developed manner.

These swirls intensify the momentum transfer in the duct.

252 Li-Zhi Zhang

80

70 SKE

RNG SKE

60 LKW

RSM

50

Experimental

Nu d

40

30

20

10

0

0 5000 10000 15000 20000 25000

Re

Figure 10.15. Predictions of fully developed periodic mean Nusselt numbers with various turbulence

models.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 253

Figure 10.17 shows the velocity vectors in the y-z plane at x*=4.5. This plane is

perpendicular to the main flow direction, and is located at the center of the 4th cycle. It can be

seen that in the corner regions, there exist appreciable secondary flows. These secondary

flows all exhibit the same pattern: departing from one wall, arriving at the other of the same

corner and leaving a small region very close to the corner where the fluid flows are almost

retarded. In the central part of the upper wall, the secondary flows are very weak and cannot

be observed clearly, while in the lower wall, the secondary flows are relatively strong, even in

the central part. There are semi-swirls around each corner. The interactions of these semi-

swirls generate demonstrable secondary flows in the central part of the lower wall valley.

These secondary flows generated swirls will intensify momentum and heat transfer.

For the cross-corrugated triangular ducts, the cyclic mean friction factor is one of the

most important parameters affecting heat exchanger design. Figure 10.18 shows the

calculated periodic mean friction factor along the duct length with four turbulence models.

The trend is like most of the developing flows: near the inlet region, the friction factor is very

high; with the flow propagates, after 3-5 cycles, it decreases gradually to the fully developed

value, fd. At the location near the outlet, the mean friction factor rises somewhat, which may

be attributed to the influence of outflow boundary conditions.

The corrugation usually leads to increased pressure drop. Figure 10.19 shows the

calculated fully-developed periodic mean friction factor with varying Reynolds numbers.

Figure 10.20 demonstrates comparisons between the friction factors in parallel flat plates

passages and in corrugated ducts. Under the same flow rates, the friction factor for the cross-

corrugated ducts is 3 times that for a parallel flat plates duct. Another feature with this figure

is that the fd decreases with an increasing Re.

To summarize the relations between the periodic mean friction factors with Renolds

numbers, a correlation has been proposed, with data obtained from the RSM model. The

correlation is:

for 2000≤Re≤10000

In contrast, friction factor in parallel flat plates is correlated by [11]

−2

(10.52)

After 3-5 cycles, the thermal flow has become fully developed, and the shapes of

isotherms in different valleys are similar. It’s clear that the isotherms in the last 1-2 valleys

have some distortion, which may also be attributed to the exit flow boundary conditions. The

temperature gradients at the walls are very high, indicating an enhanced heat transfer, due to

strong turbulence. Contrary to laminar flow, which usually has lower heat transfer on the

lower walls, the turbulence flow in this case has high heat transfer both on the upper walls

and on the lower walls, as a result from turbulence.

254 Li-Zhi Zhang

0.3

SKE

0.25 RNG SKE

LKW

RSM

fm 0.2

0.15

0.1

0.05

0

0 2 4 6 8 10 12

Cycles (x *)

Figure 10.18. Distribution of periodic mean friction factor along flow direction.

0.35

SKE

0.3 RNG SKE

LKW

0.25 RSM

0.2

fd

0.15

0.1

0.05

0

0 5000 10000 15000 20000 25000

Re

Heat Mass Transfer in Cross-corrugated Triangular Ducts 255

0.4

Corrugated

Parallel flat plate

0.3

0.2

fd

0.1

0

5000 10000 15000 20000

Re

Figure 10.20. Comparisons of periodic mean friction factors with Reynolds numbers, cross-corrugated

and parallel flat plates.

70

65

60

55

50

Nu m

45

40

SKE

35

RNG SKE

30

LKW

25 RSM

20

0 2 4 6 8 10 12

Cycles (x *)

Figure 10.21. Distribution of periodic mean Nusselt numbers along flow direction.

Figure 10.21 shows the mean Nusselt numbers for each cycle, Num, along the duct length,

with four turbulence models. At the entrance, the cyclic mean Nusselt numbers are very high,

due to very thin boundary layers at the entrance. Along the flow direction, the cyclic mean

256 Li-Zhi Zhang

Nusselt numbers decrease rapidly in the first 3-5 cycles, and then arrive gradually at some

stable values, which is denoted as the fully developed value, NuD. Using the data from RSM

model and a least square curve fit technique, a correlation has been formulated, which is:

for 2000≤Re≤20000.

In contrast, heat transfer of the turbulence flow in parallel flat plates are governed by the

Dittus and Boelter equation [20]

The variations of fully-developed cyclic mean Nusselt numbers with Re, which is

dictated by the above correlation, is depicted in Figure 10.22. The Nusselt numbers increase,

almost linearly with Re. For comparison, the fully developed Nusselt numbers in parallel flat

plates passages [20] are also plotted in this figure. As can be seen, the corrugation results in a

40-60% heat transfer enhancement. This is mainly due to the enhanced momentum transfer in

the cross-corrugations.

80

70 Corrugated

Parallel flat plates

60

50

Nud

40

30

20

10

0

5000 10000 15000 20000

Re

Figure 10.22. Comparisons of the fully developed Nusselt numbers for the corrugated duct and parallel

flat plates.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 257

Three-dimensional turbulence flow and convective heat transfer in the entrance region of

a cross corrugated triangular duct which is proposed for a novel membrane module has been

studied numerically employing 4 turbulence models: standard k-ε, Renormalized group k-ε,

low Reynolds k-ω, and Reynolds stress model. Comparing to available experimental data, the

Reynolds stress model seems superior to others during the whole Reynolds range of 2000 to

20000. The cross-corrugation nature of the duct generates strong turbulence and secondary

flows to enhance heat transfer on the duct walls. Comparing to a parallel flat plate geometry,

the cross-corrugation can obtain a 40 to 60% heat transfer augmentation, however with a

penalty of 2 times more friction pressure drop. In addition, both the friction factor and the

heat transfer exhibit a cyclic manner, and the generated swirls rotate clockwise in the

corrugation valleys. The turbulence is almost uniform in the upper corrugation, but has large

variations in the lower corrugations and especially near the crests of valleys.

The aim of this section is to examine numerically flow structure and heat transfer

characteristics in a periodically fully developed cross-corrugated triangular segment. Some

correlations will be provided to estimate the cyclic fully developed friction factors and

Nusselt numbers in typical transitional flow regimes for Re=100 to 6000.

The flow in the cross corrugated duct is rather complex because of periodic convergent-

divergent nature. Various studies have found that transitions from laminar to turbulence occur

at Reynolds numbers as low as 150-500 [5-8], much lower than conventional flat-plates ducts.

Due to the small characteristic length and relative low air velocity (<5m/s), typical Reynolds

numbers for a cross-corrugated plate heat mass exchanger are in the range of 100 to 6000. It

is therefore not wise to use a simple laminar modeling technique. In contrary, since the flow

in the duct is transitional, numerical modeling should take into account of the turbulence

behaviors in the geometry.

Usually, as fully turbulent flows, transitional flows are modeled with turbulence models.

This section use the same turbulence models as described in above section. A fully developed

cyclic flow is considered.

Geometry

For a corrugation angle of 90 degrees between two neighboring plates, the fluid flows

predominantly along the furrows, i.e. in the corrugation on each of the plates (Focke et al.

[5]). The flow in this study is assumed parallel to a corrugation, and periodically fully

developed. It has been found that after 3-5 cycles, periodicity will be set up. The smallest

volume which is worthwhile resolving is one which represents a repeat or periodic building

block. The geometry of the problem considered here is shown in Figure 10.23.

258 Li-Zhi Zhang

Air flow y

z x

Heat Mass Transfer in Cross-corrugated Triangular Ducts 259

A computational mesh has been constructed to resolve this geometry; the external mesh

on the solid plates is shown in Figure 10.24. A body fitted mesh has been adopted for this

work so as to obtain good resolution of the corrugations. Due to the triangular nature of the

block, the computational domain is meshed with tetrahedral grids.

Three-dimensional numerical simulations of fluid flow and heat transfer in the

computational domain are conducted. The solution technique is based on a finite

difference/finite volume representation, while allowing for general body-fitted grids. The

SIMPLEC pressure-velocity coupling algorithm is used.

Boundary Conditions

The basic fluid dynamics equations are discretised onto the mesh described above and

solved numerically. The equations are elliptic in nature and as such, require boundary

conditions to be defined on all boundaries of the computational domain. At the walls, the no-

slip condition is used. Both constant temperature and constant heat flux are employed as

energy boundary conditions.

The flow is periodically fully developed, which means that the flow in the computational

domain is identical to that in the adjacent repeat segment. The flow field entering the domain

is identical to that leaving it, and the shape of the pressure distribution leaving the domain is

the same as that entering it, although the absolute value will be different. This difference is

required to sustain the flow, and it is in fact the pressure drop across the element. In other

words, periodicity is assumed for inlet and outlet boundary conditions. More specifically, a

constant mean pressure drop is imposed as a boundary condition for CFD calculations.

Various values of pressure drop give results under different air flow rates or Reynolds

numbers.

40

35

30

25

Nu m

20

Experimantal

15

LKW

10 SKE

RNG SKE

5 Laminar

0

0 1000 2000 3000 4000 5000 6000 7000

Re

260 Li-Zhi Zhang

The governing equations are solved by using standard finite difference methods that

employ control-volume based discretization techniques along with a pressure-correction

algorithm. The N-S equations are solved by SIMPLEC scheme, while the convective term in

the energy equation is solved by first-order upwind implicit approximation, and the diffusive

term is by second-order central difference scheme. The convergence criterion and grid

independence test are the same for fully turbulence modeling.

Model Validation

For validation of the turbulence model, a cross-corrugated triangular duct with geometric

parameters identical to Scott and Lobato [1,2] is numerically simulated: zcyc=2mm;

Lcyc=2mm; ycyc=1mm, in another separate study. Totally 10 consecutive and repeated cycles

considering inlet developing conditions are modeled. The 10-cycles-mean Nusselt numbers

are calculated. Figure 10.25 shows the experimentally obtained values from the literature and

the calculated mean Nusselt numbers. For comparison, other 2 turbulence models, standard k-

ε (SKE), Renormalized Group k-ε (RNG KE), and a laminar model are used. For the k-ε

models, wall functions are needed to treat boundary conditions. As seen from this figure, of

the 4 turbulence models employed, only the LKW model fits the experiment well in the whole

transitional regime. The deviations are from 5% to 12%. For Re ranging from 100 to 500, the

laminar model is still acceptable. At high Re numbers, laminar prediction deteriorates

drastically, especially when Re>2000. Standard k-ε and RNG k-ε models are only applicable

at higher Re numbers greater than 6000. The deviations of experimental values from literature

and the predicted Nusselt numbers with these two models could be as high as 65%.

Figure 10.26 shows the vector plot of the velocity in the x-y plane at z*=0.5 (the center in

width), for Re=1000. In the figure, the flow has two distinct patterns: in the corrugation

troughs of the upper wall, parallel flow is predominant, while in the troughs of the lower wall,

clockwise strong swirls are generated due to the reason that the fluid turns abruptly when

facing the trough walls of the lower wall. These swirls intensify the momentum transfer in the

duct.

Figure 10.27 shows the velocity vectors in the y-z plane at x*=0.5. This plane is

perpendicular to the main flow direction, and is located at the center of the unit cell. It can be

seen that the flow is rather complex, but with regular and interesting patterns. There are

strong double swirls in the corner regions of the lower wall, which rotate in a clockwise and a

counter-clockwise manner, respectively. The secondary flows in the upper corrugation are

relatively weak. In summary, in the upper corrugations, parallel flows are predominant, while

in the lower corrugation, secondary swirl flows are dominant. These secondary flows

generated swirls will intensify momentum and heat transfer.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 261

Temperature contours are shown in Figure 10.28 for an x-y plane at z*=0.5 when

Re=1000. The temperature gradients near the lower walls are very high, indicating an

enhanced heat transfer, due to strong turbulence. The secondary flows are able to bring the

main stream fluid closer to the solid surfaces of the plates and therefore increase the rate of

heat transfer. Enhancing these secondary flows lead to an increase in heat transfer coefficient.

262 Li-Zhi Zhang

Figure 10.29 shows the cyclic mean friction factors under various Reynolds numbers for

the developed flow. The friction factor decreases drastically with Re when the Re is below

2000, but decreases gradually afterwards. A correlation has been formulated to reflect the f-

Re relations as

To make comparisons with the cross corrugated sinusoidal passages, the experimental

data from Ref [5] are also plotted in the figure. It can be seen that when Re<500, two

geometries have similar friction factors. When at higher Reynolds numbers, the data for

cross-corrugated sinusoidal ducts are much higher than the corrugated triangular ducts. It

should be mentioned that the measurements have 5-7% uncertainties [5].

Figure 10.30 shows the cyclic mean Nusselt numbers for various Reynolds numbers. The

Nusselt numbers increase, almost linearly with Re. This is mainly due to the enhanced

momentum transfer in the cross-corrugations, more specifically, by secondary flows and

swirls. Heat transfer at lower Reynolds numbers is relatively low since the laminar free shear

layers of the separated regions are an additional resistance. Transfer across turbulent-free

shear layers is, however, usually very effective owing to the absence of a restraining effect

such as solid wall. The additional resistance is therefore effectively removed when the free

shear layers become turbulent.

Two correlations are proposed for uniform temperature and uniform heat flux boundary

conditions. They are:

Heat Mass Transfer in Cross-corrugated Triangular Ducts 263

1.2

Cross Triangular

1 Cross Sinusoidal, ref[5]

0.8

0.6

f

0.4

0.2

0

0 1000 2000 3000 4000 5000 6000

Re

Figure 10.29. Variations of cell mean friction factor with Reynolds numbers.

45

uniform flux

40

uniform tem

35 Cross Sinusoidal, ref [5]

30

25

Nu

20

15

10

0

0 1000 2000 3000 4000 5000 6000

Re

Figure 10.30. Variations of cyclic mean Nusselt numbers with Reynolds numbers.

264 Li-Zhi Zhang

The experimental data from Ref [5] for a cross-corrugated sinusoidal duct are also plotted

in the figure. Generally, the Nusselt numbers for a cross-corrugated sinusoidal ducts lie

between the Nusselt numbers of triangular ducts under uniform temperature and uniform heat

flux boundary conditions. Certainly differences are expected due to the disparities in the two

geometries, but the trends are similar.

Besides heat transfer, mass transfer can be modeled with the same strategy. The turbulent

mass concentration conservation equation is [21]

∂

(ρU j Yv ) = ∂ q j + q tj

( ) (10.57)

∂x j ∂x j

μ ∂Yv

qj = ; q j = −ρu j Yv

t ' '

(10.58)

Sc ∂x j

where ρ, μ, and Sc are density, viscosity, Schmidt number, respectively, and qj is mass flux in

kg/m2. The turbulent mass transfer term in Eq.(10.58) is determined by the following equation

μ t ∂Yv

q tj = (10.59)

Sct ∂x j

where the turbulent Schmidt number Sct=1.0 [21]. These equations can be combined with

turbulence model to be solved.

Two correlations have been proposed to estimate the fully developed cyclic mean friction

factors and cyclic mean Sherwood numbers. They are:

For 100≤Re≤3000.

For comparison, the experimental Sherwood correlation given in ref [1] for 90 degrees

corrugation is

Heat Mass Transfer in Cross-corrugated Triangular Ducts 265

Exchanger length mm 200.0

Exchanger width mm 200.0

Channel height mm 1.95

Number of channels for each flow 100

Exhaust air temperature °C 27

Exhaust air humidity kg/kg 0.010

Fresh air temperature °C 35

Fresh air humidity kg/kg 0.021

Plate thickness μm 105

Structure Parallel-plates Parallel-plates Cross- Cross-

corrugated corrugated

Plate type Solid membrane CSLM Solid CSLM

membrane

Dh (mm) 3.96 3.96 2.0 2.0

Re 249 249 126 126

NuD 7.54 7.54 4.67 4.67

ShD 7.10 7.10 4.39 4.39

Air side heat transfer 0.05 0.05 0.061 0.061

coefficients (kWm-2K-1)

Air side mass transfer 0.051 0.051 0.062 0.062

coefficients (m/s)

fD 0.3855 0.3855 1.1856 1.1856

Plate heat resistance 0.3125 0.3852 0.3125 0.3852

(m2s/kW)

Plate moisture resistance 114.5 61.8 114.5 61.8

(s/m)

Total transfer area (m2) 8.0 8.0 16.0 16.0

Number of Transfer Units 4.15 4.15 10.0 10.0

for sensible heat

Number of Transfer Units 1.08 1.65 1.42 2.29

for latent heat

Sensible effectiveness 0.72 0.72 0.82 0.82

Latent effectiveness 0.47 0.57 0.55 0.64

Pressure drop (Pa) 12 12 71 71

266 Li-Zhi Zhang

Considering four design strategies for a total heat exchanger: (1) Parallel plates duct

structure with solid polymer membrane; (2) Parallel plates duct structure with composite

supported liquid membrane (CSLM); (3) Cross-corrugated triangular duct structure with solid

polymer membrane; and (4) cross-corrugated triangular duct structure with CSLM. The

structural parameters and operating conditions are listed in Table 10.2. For the traditional

solid polymer membrane, the membrane thickness is selected as 100μm.

Table 10.3 lists the heat and mass transfer properties of the four total heat exchangers. As

seen, the cross-corrugated structure intensifies air side convective heat and mass transfer

substantially. Compared to a parallel-plates duct, the convective heat and mass transfer

coefficients in a cross-corrugated duct increased by 22%. Besides, transfer area increased by

1 fold. These two factors make the new structure more compact and have a higher heat mass

transfer capabilities. As a penalty, the pressure drop increased from 12 Pa to 71 Pa.

Compared to a common solid membrane, the composite supported liquid membrane has a

46% less membrane side mass transfer resistance. Consequently, the CSLM could increase

latent effectiveness by 8%, even with the same traditional parallel-plates duct structure. The

effect of CSLM on decreasing heat transfer resistance is not obvious, since the dominant

resistance in the unit is in air side. However, when the CSLM is combined with the cross-

corrugated triangular duct, it will have the highest sensible effectiveness of 0.82, and the

highest latent effectiveness of 0.64, which is highly desired in market.

10.7. CONCLUSION

Convective heat mass transfer coefficients in cross-corrugated triangular ducts are solved

with CFD codes. Laminar model and turbulence models are used. Correlations are obtained

for friction factor and Nusselt numbers. Laminar model is only useful under very low

Reynolds numbers. Standard k-ε model is only appropriate for high Reynolds numbers. Low

Reynolds number k-ω turbulence model predicts the results well under transitional flow

regime.

Cross-corrugated triangular ducts are one kind of primary surface heat exchangers. The

cross-corrugation nature of the duct generates strong turbulence and secondary flows to

enhance heat transfer on the duct walls. Comparing to a parallel flat plate geometry, the cross-

corrugation can obtain a 40 to 60% heat transfer augmentation, however with a penalty of 2

times more friction pressure drop. In addition, both the friction factor and the heat transfer

exhibit a cyclic manner, and the generated swirls rotate clockwise in the corrugation valleys.

The turbulence is almost uniform in the upper corrugation, but has large variations in the

lower corrugations and especially near the crests of valleys.

Heat Mass Transfer in Cross-corrugated Triangular Ducts 267

REFERENCES

[1] Scott, K.; Lobato, J. Mass transport in cross-corrugated membranes and the influence

of TiO2 for separation processes. Industrial Engineering Chemical Research, 2003, 42,

5697-5701.

[2] Scott K., Mahmood A.J., Jachuck R.J., Hu B., 2000. Intensified membrane filtration

with corrugated membranes. Journal of Membrane Science 173, 1-16.

[3] Zhang, L.Z. Convective mass transport in cross-corrugated membrane exchangers.

Journal of Membrane Science, 2005, 260, 75-83.

[4] Okada, K.; Ono, M.; Tomimara, T.; Okuma, T.; Konno, H.; Ohtani, S. Design and Heat

transfer characteristics of new plate heat exchanger. Heat Transfer-Japanese Research,

1972, 1, 90-95.

[5] Focke, W.W.; Zachariades, J.; Olivier, I. The effect of the corrugation inclination angle

on the thermohydraulic performance of plate heat exchangers. International Journal of

Heat and Mass Transfer, 28, 1469-1479, 1985.

[6] Gaiser, G.; Kottke, V. Effects of corrugation parameters on local and integral heat

transfer in plate heat exchangers and regenerators. Proceedings of 9th International

Heat Transfer Conference, Jerusalem, vol.5, pp.85-90, 1990.

[7] Ciofalo, M.; Stasiek, J.; Collins, M.W. Investigation of flow and heat transfer in

corrugated passages-2. Numerical simulations. International Journal of Heat and Mass

Transfer, 1996, 39, 165-192.

[8] Stasiek, J. Ciofalo, M.; Smith, I.K.; Collins, M.W. Investigation of flow and heat

transfer in corrugated passages-I Experimental results. International Journal of Heat

Mass Transfer, 1996, 39, 149-192.

[9] Muley, A.; Manglik, R.M. Enhanced heat transfer characteristics of single-phase flows

in a plate heat exchanger with mixed chevron plates. Journal of Enhanced Heat

Transfer, 1997, 4, 187-201.

[10] Ergin, S.; Ota, A.; Yamaguchi, H. Numerical study of periodic turbulent flow through a

corrugated duct. Numerical Heat Transfer Part A-Applications, 2001, 40, 139-156.

[11] Shah, R.K.; London, A.L. Laminar flow forced convection in ducts. New York:

Academic Press Inc.; 1978.

[12] Sherony, D.F.; Solbrig, C.W. Analytical investigation of heat or mass transfer and

friction factors in a corrugated duct heat or mass exchanger. International Journal of

Heat and Mass Transfer, 1970, 13, 145-159.

[13] Patel, C.V.; Rodi, W.; Scheuerer, G. Turbulence models for near wall and low

Reynolds number flows: a review. AIAA Journal, 1984, 23, 1308-1319.

[14] Mompean, G. Numerical simulation of a turbulent flow near a right-angled corner

using the speziale non-linear model with RNG k-ε equations. Computers and Fluids,

1998, 27, 847-859.

[15] Li, L.J.; Lin, C.X.; Ebadian, M. A. Turbulent mixed convective heat transfer in the

entrance region of a curved pipe with uniform wall temperature. International Journal

of Heat and Mass Transfer, 1998, 41, 3793-3805.

[16] Jones, R.M.; Harvey, A.D.; Acharya, S. Two equation turbulence modeling for

impeller stirred tanks. ASME Journal of Fluids Engineering, 2001, 123, 640-648.

268 Li-Zhi Zhang

[17] Song, B.; Amano, R.S. Application of non-linear k-ω model to a turbulent flow inside a

sharp U-bend. Computational Mechanics, 2000, 26, 344-351.

[18] Moore, E.M.; Shambaugh, R.L.; Papavassiliou, D.V. Analysis of isothermal annular

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[19] Rokni, M.; Sunden, B. Calculation of turbulent fluid flow and heat transfer in ducts by

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[20] Incropera, F.P.; Dewitt, D. P. Introduction to Heat Transfer. New York: John Wiley &

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Chapter 11

ABSTRACT

Conditioning of fresh air constitutes 20-40% of the total load for air conditioning

industry, which is expanding rapidly. How to combine the total heat recovery technology

with air conditioning industry is an attracting task. In this chapter, some novel air

conditioning technologies that combining fresh air total heat recovery are introduced and

analyzed. System modeling is performed to have a comparison of energy savings effect.

The results found that energy performance could be greatly improved with total heat

recovery measures. Further, besides energy savings, indoor air quality could also be

improved.

NOMENCLATURE

ACH Air infiltration rate (h-1)

COP Coefficient of performance

cp Specific heat (kJkg-1K-1)

h Specific enthalpy (kJ/kg)

m s Indoor moisture generation rate (kg/h)

Q Energy or moisture (W or kg)

q Heat (kW)

T Temperature (K)

Va Volumetric flow rate (m3/h)

Vr Room volume (m3)

x Degree of dryness

Greek Letters

ε Effectiveness

τ time (s)

270 Li-Zhi Zhang

η Efficiency

ρ Density (kg/m3)

ε Effectiveness

ω Humidity (kg vapor/kg air)

φ Relative humidity

Subscripts

a Air stream

c Condenser

com Compressor

e Evaporator

f Refrigerant

fan Fan

motor Motor

s isentropic

11.1. INTRODUCTION

Approximately one-third of the primary energy resources are consumed in the air-

conditioning sector. The depleting nature of primary energy resources, negative

environmental impact of fossil fuels and low exergetic efficiencies obtained in conventional

space heating and cooling are the main incentives for developing alternative heating,

ventilating and air-conditioning (HVAC) techniques which can either save energy or employ

low-grade thermal energy sources. Novel air conditioning systems with total heat recovery

are the directions for sustainable development of HVAC industry.

Humidity has been increasingly raised as a big issue. Besides temperature, humidity is

another important parameter influencing people’s feeling of thermal comfort. Figure 11.1

shows the comfort zone in a psychrometric chart [1]. As seen, in summer, the narrow zone

between operative temperature 24°C and 27°C, humidity between 4g/kg and 20°C wet bulb

are the acceptable levels of thermal comfort. People will feel uncomfortable whether it’s too

dry or too humid. The design of HVAC systems for thermal comfort requires increasing

attention, especially in the light of recent regulations and standardization on ventilation [2], so

that an optimal level of indoor humidity may be reached and maintained to ensure a

comfortable and healthy environment and to avoid condensation damage for building

envelope and furnishings.

Applications in Total Heat Recovery 271

0 5 10 15 20

35

18

20

°C

RH

RH

°C

WB

％

WB

50

60

Operative temperature (°C)

30

25 Summer

Winter RH

0％

10

20

H

30％R

15

Air-conditioning in hot and humid environments has become an essential requirement for

support of daily human activities. Humidity problems can be found in many applications

including office buildings, supermarkets, art galleries, museums, libraries, electronics

manufacturing facilities, pharmaceutical clean rooms, indoor swimming pools and other

commercial facilities. According to Figure 11.1, for thermal comfort reasons, indoor air

conditions around 25°C temperature and 10g/kg humidity ratio are the accepted set points.

However, the Southern China and other Southeast Asia countries have a long summer season

with a daily average temperature of 30°C, and humidity ratio above 20g/kg. Outdoor relative

humidity often exceeds 80% continuously for a dozen of days, leading to mildew growth on

wall and furniture surfaces, which affects people’s life seriously. In spring in Southern China,

there is a period named “Plum raining seasons” when it rains continuously for one to two

months. People can not see sun for a long time and stuff from quilts to grains gets moldy

easily. Consequently, mechanical air dehumidification plays a major role in air conditioning

industry in these regions. In many of these countries, the energy used to cool and dehumidify

the ventilation air ranges from 20 to 40% of the total energy consumption for air conditioning,

and can be even higher where 100% fresh air ventilation is required, such as kitchen, hospital,

factories.

Part load is another problem. In hot and humid climates, air conditioning is an

indispensable component to maintain a comfort indoor environment with lower temperature

and humidity than outdoor conditions. Operating under hot and humid outdoor conditions, air

conditioning has to deal with both sensible and latent loads in a space. In many cases to deal

272 Li-Zhi Zhang

with space latent cooling load using a small HVAC system is often challenging and difficult

[3]. The air conditioning system’s design load is calculated based on the number of occupants

and their level of activity, types and quantity of equipments used in space, solar irradiation

experienced, heat transmission through the building materials, heat gained from infiltrated

outdoor air and many other factors. In reality, the space loads are always below their design

values. Under part-load conditions, the common practice is to employ control method to

maintain the space temperature while allowing the space humidity to vary. In part load

conditions, supply air temperature is reduced. It is still enough to extract sensible load, but is

insufficient to extract latent load. The indoor humidity is out of control. In full load seasons

from June to September, humidity is controlled very well, but in other transit seasons,

humidity of the space may drift towards a high value that causes human discomfort while

supporting the growth of pathogenic or allergenic organisms. It is also believed that the

emission rate of formaldehyde from furniture and building materials is higher when humidity

rises, resulting in poor indoor air quality.

Stringent ventilation regulations make the humidity problem more serious. In modern

society, people spend most of their time in built environments. More attention has been paid

to indoor air quality and indoor thermal comfort. HVAC systems are necessary for almost all

buildings. However, conventional air conditioning modes, such as constant air volume (CAV)

systems and variable air volume (VAV) systems, face great challenges in effective outdoor air

ventilation and precision indoor air humidity control. From the view points of ventilation, the

main problems with conventional air conditioning systems are analyzed as follows.

(1) The outdoor air in conventional air conditioning systems mixes with the re-circulated

air, which causes transmission of bacterium and virus among multiple zones. In this

situation, occupants are at high risk of infection when diseases breakout, like SARS

and bird flu. Human’s expectation of effective ventilation with 100% outdoor air has

been increasingly rising.

(2) The indoor relative humidity tends to rise under part load operation because the air

conditioning systems usually control the indoor temperature by reducing their

cooling capacities. To control load, cooling-reheating processes are required, which

are very much energy intensive. This problem is very serious in hot and humid

regions, like Canton. To improve humidity control, the method of decoupling

temperature control and humidity control has attracted much attention. To realize

independent humidity control, an independent fresh air conditioning system, or

known as dedicated outdoor air system, is always required.

(3) New technologies for a more comfortable and energy efficient indoor environment,

such as chilled ceiling/beam, thermal storage and VRV (Variable Refrigerants

Volume), require parallel independent fresh air conditioning systems to meet

demands on effective ventilation and removal of latent load. However, the energy

consumption for dehumidifying fresh air is huge, which often accounts for 20%-40%

of the total energy for air conditioning in hot and humid areas. The unaffordable

energy cost for treatment of fresh air, particularly for fresh air dehumidification

seriously restricts the application of independent fresh air conditioners. Total heat

recovery becomes a necessity.

Applications in Total Heat Recovery 273

Conventionally cooling coils are used to cool and dehumidify supply air. It is called the

coupled cooling since cooling and dehumidification are accomplished simultaneously in a

coupled way. To dehumidify air, air temperature must be cooled to below dew point

temperature like 10°C. Dehumidified air of such low temperature cannot be supplied to the

space directly because people may feel cold draft under the cold air stream. Reheating has

been widely used in many applications behind a cooling coil to prevent this problem.

However this cooling-reheating process is energy intensive. Energy is needed to overcool the

air across the cooling coil and also to reheat the off-coil air to the desired space humidity and

temperature. Although reheating is able to maintain a space at its design temperature and

humidity during pert-load conditions, it is not often a recommended practice chiefly due to its

high energy use.

To solve this problem, nowadays there is a trend to separate the treatment of sensible load

and latent load. This is the so called independent humidity control. According to this scheme,

sensible load is treated by chilled-ceilings, cooling coils, or air handling units which still

cools the supply air but doesn’t necessarily cool it as low as to dew point. Supply air

temperature can be adjusted as sensible load requires. The latent load is accomplished by an

independent dehumidification unit, which is to treat all latent load alone. How to combine

these systems with total heat recovery is a challenging yet interesting work.

Desiccant wheels have two uses: active air dehumidification and total heat recovery.

Energy wheels are simple, but incoming air cannot be dehumidified to states drier than

exhaust air. In most air-conditioning systems, incoming air should be dehumidified to be drier

than room air, say, 7g/kg, to further extract the moisture load of a building. In this case, to

generate dry air, hot air is required to regenerate wheels. Desiccant cooling is a cycle

involving desiccant wheel that can produce dry and cool air. In a desiccant cooling system,

enthalpy from exhaust air is recovered through evaporative cooling of exhaust air and the

subsequent sensible heat exchange.

Almost all materials have the capacity to adsorb and hold water vapor, but commercial

desiccants have significant capacity for holding the water. A commercial desiccant takes up

between 10 and 1100 percent [4] of its dry weight in water vapor, depending on its type and

the moisture available in the environment. Desiccants remove moisture from the surrounding

air until they reach equilibrium with it. This moisture can be removed from the desiccant by

heating it to temperatures between 50°C and 260°C and exposing it to a scavenging air

stream. The desiccant is then cooled so that it can adsorb moisture again. The transfer of

moisture is due to the difference in vapor pressure at the desiccant surface and that of the

surrounding air. When the vapor pressure at the desiccant surface is less than that of air, the

desiccant attracts moisture and releases it when its vapor pressure is greater than that of air.

The major advantages of desiccant cooling are:

a) Only air and water are required as working fluids. Fluorocarbons are not required;

thus, there is no impact on the ozone layer.

274 Li-Zhi Zhang

b) The source of thermal energy can be diverse (i.e., solar, waste heat, natural gas). The

electrical energy requirement can be less than 25 percent of conventional

refrigeration systems.

c) Since desiccant systems operate near atmospheric pressure, maintenance and

construction are simplified.

Because of these advantages, much effort has been spent in the researches and

applications of desiccant cooling cycles [5-7]. This cycle is very attractive since a relatively

low temperature heat source, such as can be provided by solar energy, is suitable for the

regeneration of the desiccant in the cycle. However, there are still two shortcomings that need

to be addressed. Firstly, the supply air temperature in such systems is 4°C higher than that in

a conventional all-air system, which means that a 60% greater volume of air needs to be

pumped and circulated through the system. As a result, fan energy, which is already

astonishingly large in a conventional all-air system, would be further aggravated. This would

compromise the energy savings effect of the system. Secondly, in hot and humid regions like

Canton, the effectiveness of desiccant dehumidification would be quite limited, which means

that a heavier desiccant wheel and/or a higher regenerating temperature are required to realize

efficient dehumidification and cooling. The system would become bulky and the initial

investment would skyrocket.

Decoupled cooling, in which room sensible load is extracted by chilled-ceiling, whereas

the latent load is extracted by a desiccant system, is introduced here. In the system, aluminum

ceiling panels are installed under the cement ceiling. Chilled water with 17 °C flows through

the metal tubes connected with metal-sheet panels, removing heat collected by the panels,

mainly radiantly. Certainly the metal tubes and plates can be replaced by plastics, to reduce

cost. With this desiccant cooling combined with a chilled-ceiling system, the volume of the

process air becomes the minimum: the process air is also the fresh air for ventilation.

Therefore, large fractions of the fan energy can be saved. Other advantages of this combined

system include:

a) Chilled-ceiling systems improve thermal comfort because heating and cooling are

provided directly and more evenly to the occupants without causing drafts.

b) Radiant cooling by ceiling panels results in a temperature gradient in the occupied

zone varying from 0 to 2°C/m. Consequently, chilled ceiling system creates a “cool

head and warm feet” radiant environment, which is more comfortable than a “warm

head and cool feet” environment created by conventional all air systems.

c) The air temperature in the room is higher at the same operative temperature due to

the radiant effect, in comparison with an all-air system. This will result in energy

savings.

d) The latent load is treated by a desiccant cooling cycle. The chilled water to the

ceiling panels is supplied by a chiller. Without the need to dehumidify air, the

evaporating temperature for the chiller could be raised from conventional around 5°C

to as high as 15°C, which means large improvements in COP and large quantities of

energy savings.

Applications in Total Heat Recovery 275

The schematic of the system and the air treatment processes in a psychrometric chart are

shown in Figures 11.2a and 11.2b respectively. Ambient air is mixed with return air first

before the mixed air (state 2) flows through an AHU (Air Handling Units) cooling coils

where it is cooled and dehumidified. Air leaving cooling coils at state 4 (13°C, and 95% RH

in summer design conditions) is then pumped to the conditioned space through supply air

ducts where air temperature rises about 1°C due to heat gains on the trip (4 to 5). After

absorbing the building’s sensible and latent loads, air flows to the return air ducts to be mixed

with fresh air or exhausted to the surroundings. Energy wasting process of re-heating after

cooling coills are omitted and the supply air temperature is determined by sensible load.

Therefore, temperature is actively controlled, while humidity is passively controlled. The

result of this approach is a loss of humidity control while the temperature is maintained at

setpoint. In winter and transient seasons, sensible load becomes smaller and air is not

sufficiently dehumidified. As a consquence, indoor humidity becomes higher in these periods.

It is believed that humidity levels above 70% RH in the supply air duct rapidly increase the

effect of bacteria, viruses, fungi, and mites. The system has no total heat recovery.

This is a de-coupled cooling strategy [8]. The schematic of the system components and

the corresponding psychrometric processes are shown in Figure 11.3. Chilled-ceiling panels

are equipped to extract sensible load, and dehumidified fresh air is supplied by a desiccant

cooling system. The principles of the desiccant cooling cycle is well-known. Ambient outdoor

air at state 1 enters the supply air duct. This air passes through a desiccant wheel and hot, dry

air exits at state 2. This increase in temperature is due to the heat of sorption and some

sensible heat transfer. The hot, dry supply air transfers much of this heat to the return air

stream in process 2 to 3 involving a sensible heat wheel. Unlike a commonly used desiccant

cooling, where air at state 3 is evaporatively cooled to state 4, in this system, the warm, dry

air at state 3 is cooled by a cooling coil, to keep the dryness of supply air at state 4. The cool,

dry air at state 4 is then distributed to the room. After accepting the building latent load and a

small amount of sensible load, the air then returns to the desiccant system through return air

ducting. This is the state of the air which corresponds to state 5. This somewhat cool, fairly

dry air is evaporatively cooled to as low a temperature as possible at state 6. This cold, damp

air is then preheated by the rotary sensible wheel to state 7 while cooling the supply air

stream. State 7 is the state of the moist air as it enters the heating coil. Hot, humid air exits at

state 8 and regenerates the desiccant wheel. Warm, very humid air at state 9 is then exhausted

to the surroundings. Chilled water flows through the cooling coil and chilled ceiling panels in

series, implying that only one refrigerator with an evaporating temperature as high as 15°C is

needed. In this scheme, partial total heat recovery is realized by the evaporative cooling of

exhaust air.

276 Li-Zhi Zhang

3 2 1

4

Ambient

Room Cooling Coil

5

Exhaust

(a) Schematics.

0.03

0.025

Humidity ratio (kg/kg)

0.02 φ =100%

1

0.015

2

0.01

5

3 4

0.005

0

10 15 20 25 30 35 40

(°C)

(b) Psychrometrics.

Figure 11.2. Conventional constant volume all-air system, (a) schematics and (b) psychrometrics.

brings air into the space near floor level at a low velocity and air is exhausted at the ceiling.

This strategy delivers fresh air to where the occupants require it and odors and airborne

contaminants are carried to the ceiling and exhausted instead of being recirculated as is

common with traditional HVAC systems.

6 7 8 9

5

Exhaust

Chilled Ceiling

Evaporative Cooler Gas Heater

Room

3 2 1

4

Ambient

10 11 Desiccant Wheel

Cooling Coil

(a) Schematics.

Figure 11.3. (Continued on next page.)

Applications in Total Heat Recovery 277

0.03

φ =100%

0.025 9

1

0.02

0.015 6 7

8

0.01 5

4 3 2

0.005

0

10 20 30 40 50 60 70 80 90 100

Dry bulb temperature (°C)

(b) Psychrometrics.

Figure 11.3. A desiccant cooling combined with chilled-ceiling, (a) schematics and (b) psychrometric

processes.

It was discovered that in hot and humid regions, very high regenerating temperatures are

required, otherwise the performance of the desiccant system would deteriorate seriously in

extreme weather conditions. To address this problem, a modification of a desiccant cycle, a

Pre-cooling desiccant cooling cycle (PCDC), has been proposed and combined with chilled

ceiling panels for an office building [9]. A PCDC cycle could use lower regenerating

temperatures in comparison with a DC cycle.

Figure 11.4a illustrates a schematic of this cycle, while Figure 11.4b shows this cycle on

a psychrometric chart. The components are similar to a DC cycle, but an additional total heat

exchanger, which could be either an energy wheel or a membrane-based total heat exchanger,

is added to the system. Ambient air at state 1 first passes through a total heat exchanger where

it exchanges sensible heat and moisture with the exhaust air. Air at state 2 then passes through

the rotating dehumidifier matrix and hot, dry air exits at state 3. The hot, dry supply air

transfers much of its heat to the return air stream in process 3-4 involving a sensible heat

wheel. The warm, dry supply air at state 4 is now cooled by a cooling coil to state 5 and is

supplied to the conditioned space.

After accepting the building latent load and some sensible load, the air then returns to the

air ducting. This room air, which is still relatively cool and dry, is first ushered into the total

heat exchanger to pre-cool and pre-dry the outside fresh air, through process 6-7. Air exited

from the total heat exchanger at state 7 is evaporatively cooled to state 8 and is used to cool

the supply air in the sensible heat exchanger involving process 8-9. The air at this stage is

further heated by a gas heater to state 10 and is used to regenerate the desiccant wheel. After

278 Li-Zhi Zhang

passing through the regenerating desiccants matrix passages, air becomes hot and humid and

is exhausted to the outside.

14

Total Heat Exchanger

13

7

6

Chilled Ceiling

Room 13

4 3 2 1

5

Ambient

Cooling coil

Gas Heater

8 9 10 11

Exhaust

Evaporative Cooler Desiccant Wheel

(a) Schematics.

0.03

φ =100%

0.025 11

Humidity ratio (kg/kg)

1

0.02 8

10

9

7

0.015

2

0.01 6

3

5 4

0.005

0

10 20 30 40 50 60 70 80 90 100

Dry bulb temperature (°C)

(b) Psychrometrics.

Figure 11.4. A Pre-cooling desiccant cooling combined with chilled-ceiling, (a) schematics and (b)

psychrometric processes.

Applications in Total Heat Recovery 279

The temperature of the return air at state 9 required to regenerate the desiccant is a

property of the type of desiccant used and the amount of dehumidification required in process

2-3. Many different desiccants have been considered for use in dehumidification. Some of the

more common ones include silica gel, lithium chloride, lithium bromide, zeolites. Most

industrial rotary dehumidifiers use silica gel or lithium chloride as the desiccant when lower

regeneration temperatures are desired.

This system takes full use of the total heat recovery.

Component Modeling

Thermal performance is evaluated by a special cooling load program for cooled ceiling

systems ACCURACY [8] which is developed and validated previously at Delft University of

Technology in Netherlands. This is a room-energy-balance method, according to which,

chilled-ceiling panels are treated as individual surfaces that exchange heat convectively with

room air and radiantly with other building surfaces [10]. Heat conduction within the ceiling

panels is treated in a one-dimensional way using a three-nodal point model. The program

calculates not only the cooling load, but also the required supply water or air temperatures for

different panel installation areas. The program also works out the respective convective and

radiant heat extractions by cooling panels, and the radiant and convective heat from all the

window and wall surfaces. Adopting such building dynamics simulation techniques, year

round simulation of rooms with or without chilled-ceilings provides hour-by-hour data of

cooling/heating loads, and temperatures of room air and other components.

Moisture balance in the room is calculated by [11],

V r ρ r dω r

= −vs ρ s (ω r − ω s ) + ACH ⋅ Vr ρ o (ω o − ω r ) + m s − m ad/de (11.1)

dτ

where Vr is the room volume (m3), ρ is air density (kg/m3), ω is humidity ratio (kg/kg), τ is

time (hr), vs is supply air volumetric flow rate (m3/h), ACH is air infiltration rate (h-1), m

s is

indoor moisture generation rate (kg/h), subscripts “r”, “o”, “s” refer to “room”, “outside”, and

“supply” respectively. The last term m ad/de is moisture adsorption and absorption by room

surfaces and furniture (kg/h). In general, the moisture adsorption/absorption properties of

building materials are less understood, therefore, overall, precision of moisture prediction lags

behind that for thermal prediction. The indoor surface and furniture adsorption and desorption

effects are not included. In reality, such effects may help smooth the RH fluctuations, but will

not significantly affect the hourly averages. In simulations, thermal analysis is coupled with

moisture analysis to take into account the interactions between thermal and moisture

performance.

280 Li-Zhi Zhang

At this point, the governing equations will be developed for each of the component in the

above proposed PCDC cycle combined with chilled-ceiling panels.

The total heat exchanger could be either an energy wheel, or a membrane exchanger

previously described. Two effectiveness: sensible effectiveness (εS) and latent effectiveness

(εL) are defined. Air state at point 2 is calculated by

T2 = T1 − ε S (T1 − T6 ) (11.3)

ω 2 = ω1 − ε L (ω1 − ω 6 ) (11.4)

A Sensible effectiveness of 0.8 is easily obtained with a membrane system, and the latent

effectiveness is about 0.65.

The purpose of the rotary dehumidifier is to dehumidify the supply air stream as it passes

from state 2 to 3. In doing so, the temperature of the supply air is raised. The humidity ratio of

the return air is increased and the temperature decreased as the desiccant is regenerated in

process 10-11.

The models for the desiccant wheel can be classified into two categories: finite difference

models, and correlation models. The former models are described in detail in Chapter 3, the

latter one is given in Ref [12]. Detailed finite difference modeling of desiccant wheels were

conducted in Chapter 3 for energy wheels. The only difference is that fresh air is replaced by

regenerating air. Exhaust air is replaced by supply air. In this chapter, a simpler model

provided in [12] is used. The finite difference models are detailed, but complex and difficult

to find stable solutions. The correlations, which are used in this study, are simple, yet

sufficient for an energy analysis. The correlations are summarized as follows:

f1so − f1si

η f1 = (11.5)

f1ei − f1si

f 2so − f 2si

η f2 = (11.6)

f 2ei − f 2si

j (11.7)

j (11.8)

Applications in Total Heat Recovery 281

where subscripts “s” and “e” mean “supply” and “exhaust” respectively, and “i” and “o”

mean “inlet” and “outlet” respectively. Effectiveness ηf1 and ηf2 could be pre-determined by

the finite difference equations, considering wheel structure and dimensions.

The desiccant dehumidifier configurations are: wheel weight, 2.5kg; duct wall thickness,

0.2mm; duct geometry, sinusoidal; material, silica gel; effective material fraction, 0.7; wheel

length, 0.2m, rotary speed, 30RPH. The coefficients are: ηf1=0.29; ηf2=0.85.

The purpose of the regenerative heat exchanger is to transfer the heat of sorption present

in the supply air stream after dehumidification to the return air stream. As can be seen from

Figure 11.4b, in sensibly cooling the supply air stream from state 3 to 4, the return air stream

is preheated from state 8 to 9. The more effective this component the less energy required

from the heat source to regenerate the desiccant.

The effective method can be applied to a compact heat exchanger of this type in the

conventional manner. By assuming equal heat capacities for the two air flows, temperature at

point 4 is calculated by:

T4 = T3 − ε R (T3 − T8 ) (11.9)

can be estimated from previously developed models. A constant effectiveness of 0.85 is

selected for this study.

In the return air side and after the total heat exchanger, a rigid media air cooler is used to

cool the air stream. This particular type of evaporative cooler consists of rigid, corrugated

packing material which form the wetted surface. Moist air flows through the corrugations.

Water enters the top of evaporative cooler and flows by gravity through the wetted surfaces.

Commercially available evaporative coolers are rated according to their saturation

effectiveness, εC, defined as

where Ti is the entering air dry bulb temperature, Tiwb is the entering air wet bulb temperature,

and To is the exiting air dry bulb temperature.

Therefore, exit air state at point 8 is

Process 7-8 is a constant enthalpy process. Moisture content at point 8 can be calculated

from psychrometrics. Saturation effectiveness εC in the range of 0.7-0.9 is attainable.

282 Li-Zhi Zhang

The air cooling coil is a conventional cross flow, water-to-air heat exchanger. Its

performance is described by the effectiveness relationship:

where the minimum fluid is the one with the minimum value for heat capacity. The moisture

content is constant through the heating/cooling processes. An effectiveness of 0.85 is assumed

for the cooling coil.

Primary Equipments

The required electric power input for a chiller can be calculated by

where Qc is cooling energy (W) and COP is the coefficient of performance of the water

chiller. For a specific system, the COP is the function of the required chilled water

temperature, the ambient temperature and humidity, as well as operation capacity.

For wheel regeneration, a boiler is needed, energy input

Fan and pump energy is an important factor in the annual energy consumption of an

HVAC system. Fan (pump) performance can be characterized by its efficiency, which itself is

dependent on operational air flow rate. Mostly, rated volumetric flow rate, pressure rise and

efficiency are available from the manufacturer. Then rated power can be calculated as

where Va is air (water) volumetric flow rate (m3/h), Δp is total pressure rise (Pa), ηf is fan

(pump) efficiency.

Effectiveness of the main equipments relates to design and operating conditions. When

the operating conditions fluctuate near design conditions, the effectiveness changes in a small

range. To simplify analysis, constant effectiveness values for various equipments are

assumed.

Building Configurations

To compare the energy consumption and indoor humidity behaviors of the different air-

conditioning systems, a typical office room in a south-facing high-rise building in Guangzhou

city, Canton, is considered. The office is 5.1m long, 3.6m wide, and 2.6m high. The thickness

of the envelope is 260mm and the resulting heat transmission coefficient U for the opaque

part of the facade is 2.91W/m2K. The glazing area is 2.88m2 with double-pane windows of

Applications in Total Heat Recovery 283

which center-of-glass U value is 1.31 W/m2K. Louver curtain is installed behind windows. It

is determined that about 70% of the ceiling is covered by radiant ceiling panels when the

radiant ceiling panel system is applied. Indoor set points are: 25°C operative temperature,

50% RH in summer and 23°C OT, 50% RH in winter.

An occupancy pattern of 2 persons with a schedule from 9 to 18h is simulated in the

office. When present, each person generates 75W sensible heat and 57.6g/h moisture. Of the

sensible heat generated, 50W is radiative and 25W is convective. An air infiltration rate of 0.2

ACH are modeled during the time when the ventilation system was switched off and the

building is not pressurized.

Besides, constant loads of 459W of equipment and lighting with a schedule from 9 to 18h

are modeled in the room. Half of these loads are considered as radiative and half convective.

The operating hours of the ceiling panels and ventilation systems are also from 9 to 18h.

However, in summer, to prevent water condensation on ceiling panel surfaces, the desiccant

system is operated one-hour in advance of ceiling panels.

The supplied chilled water flow rate to the ceiling panels is 0.5t/h, resulting a temperature

rise of about 1.6°C through the panels. The processed fresh air is supplied at a rate of 67m3/h,

which complies with ASHRAE standard 62-2001 [2]. The desiccant dehumidifier

configurations are: wheel weight, 2.5kg; duct wall thickness, 0.2mm; duct geometry,

sinusoidal; material, silica gel; effective material fraction, 0.7; wheel length, 0.2m, rotary

speed, 0.5rpm.

Detailed computer models of the desiccant cooling system are developed and combined

with the building energy simulation code ACCURACY [10]. Weather data in Canton is used

to evaluate the system performance by hour-by-hour calculations. The hourly operating states

in the DC cycle and PCDC cycle are calculated. Table 11.1 and 11.2 show the operating

states of the two systems at 14:00 of July 15 respectively. The total sensible load of the room

in this hour is 64.6W/m2, of which, 86% is accounted for by the ceiling panels and 14% is

accounted for by the desiccant cooling. The total latent load is 5.1W/m2, which is treated by

the desiccant cooling system solely.

1 32.8 0.0201

2 77 0.0085

3 28 0.0085

4 18 0.0085

5 25.7 0.0103

6 19.4 0.0128

7 68.4 0.0128

8 92.9 0.0128

9 48.7 0.0244

284 Li-Zhi Zhang

Table 11.2. Operating point for the PCDC cycle at 14:00, July 15

1 32.8 0.0201

2 26.8 0.0126

3 57.7 0.0085

4 30.8 0.0085

5 18 0.0085

6 25.7 0.0103

7 31.7 0.0178

8 26.1 0.0201

9 52.9 0.0201

10 77.3 0.0201

11 46.9 0.0241

110

DCMEC

PMEC

PCDC

90

T h (?(°C)

)

70

50

30

1 2 3 4 5 6 7 8 9 10 11 12

Months

Figure 11.5. Monthly averaged regenerating temperatures for the DC and PCDC cycles.

From these two tables, it is seen that the heat absorbed in the gas heater for wheel

regeneration are the same for the PCDC and DC cycles, however, the regenerating

temperature in the former cycle is about 15.6°C lower than that in the latter one. Therefore,

lower grade heat can be used in a PCDC cycle. This indicates that pre-cooling improves the

performance by increasing the dehumidification efficiency.

Figure 11.5 shows the monthly-averaged regenerating temperatures in a year for the DC

and PCDC cycles. August is the most humid month, therefore, highest regenerating

temperatures are required in this month. Similarly, it is driest in February, and the

regenerating temperatures are the lowest at this time. In winter, the two cycles have the

similar regenerating temperatures, however, in summer when it’s very humid, the PCDC

cycle has much lower regenerating temperatures. In other words, the more humid it is, the

more superior an PCDC in comparison with a DC cycle. The distributions of annual operating

Applications in Total Heat Recovery 285

hours with various regenerating temperatures are shown in Figure 11.6. In a DC cycle, only

70% of annual operating hours are with regenerating temperatures below 80°C; while in a

PCDC cycle, nearly 99% of operating hours are with less than 80°C regenerating

temperatures. Lower heat source usually mean higher efficiency. This is very interesting,

indicating that renewable energy such as solar energy can be more efficiently employed in a

pre-cooling desiccant system.

100~120°C

0.3% <40°C

15.3%

80~100°C

30.2%

40~60°C

29.5%

60~80°C

24.7%

(a) DC cycle.

80~100°C

1.2% <40°C

12.4%

60~80°C

46.5%

40~60°C

39.9%

Figure 11.6. Annual percentage of operating hours with regenerating temperatures, (a) DC cycle and (b)

PCDC cycle.

286 Li-Zhi Zhang

The energy required for the primary equipments is calculated. The performances of the

primary equipments are modeled with certain constant indices [8]: the COP of the chiller is

4.39 when evaporating at 15°C and 3.31 when evaporating at 5°C; the boiler efficiency is

0.75 and fan (pump) efficiency 0.60; the fan pressure rise is 1400Pa for all-air, and 1600Pa

for desiccant cooling; pump pressure rise is 0.3bar for all-air and 0.5bar for ceiling panels. In

the analysis, electricity consumptions are converted into the equivalent primary energy by

multiplying a factor of 3. The energy used by motors driving the regenerative wheels is

categorized as auxiliary energy.

The annual primary energy consumptions per floor area are illustrated in Figure 11.7.

Compared to a conventional all-air system, chilled-ceiling combined with precooling

desiccant cooling (PCDC+CC) saves 71.6% of fan energy, 50% of chiller energy, while

consumes 1.1 times of pump energy, and additional 90.4kWh/m2 of P.E. due to desiccant

regeneration and wheel driving, resulting in a total energy saving of 30%. In an all-air system,

air is supplied at 14°C, while in a desiccant system combined with chilled-ceiling system, air

supply temperature is 4°C higher. This increased supply air temperature helps to eliminate

thermal discomforts like cold drafts. In the combined system, air is mainly for ventilation and

dehumidification purposes and its volume is only 23% of that in an all-air system. Fan

energy, which is usually in the same magnitude with cooling energy, is thus drastically

reduced. As a result, large amount of energy is saved.

400

Annual P.E. consumption (kWh/m2

Auxiliary

Boiler

300 Fan

Pump

200 Chiller

100

0

All-air PCDC+CC DC+CC

Figure 11.7. Annual primary energy consumptions of a PCDC desiccant cooling combined with chilled-

ceiling (PCDC+CC), and a DC+CC cycle, in comparison with a conventional all-air system.

Applications in Total Heat Recovery 287

The electricity consumptions for the three systems are 114.7kwh/m2, 76.1kwh/m2, and

67.6kwh/m2, for conventional all-air system, PCDC+CC, and DC+CC, respectively. A

PCDC+CC system saves 33.7% of electricity compared to a conventional all-air system. This

would be of particular significance since “peak-saving” is a hot issue these days and the

cooling load usually is the highest during peak hours. A PCDC+CC system uses more low-

grade heat, less electricity.

It could also be concluded from this figure that a PCDC+CC cycle further saves about

10% primary energy, compared to a DC+CC cycle. The largest fraction of energy saving

comes from reduced boiler energy. Therefore, a PCDC+CC cycle is more efficient than a

DC+CC system.

Indoor Humidity

The distribution of indoor relative humidity during working hours are shown in Figure

11.8 for CAV (constant volume all-air) and PCDC+CC. The optimum zone is from 40% to

60%RH and 50% RH is ideal for building occupants to avoid the hazards of fungi, bacteria,

viruses, and respiratory difficulties. The figure shows that the all-air system has less annual

hours in the comfort region, and has more hours in either the dry (<40%) or the humid (>60%)

regions. The chilled-ceiling combined with pre-cooling desiccant cooling controls the indoor

humidity well: 90% of annual operating hours is in the optimum region.

For conventional constant volume all air system, the minimum RH is in July and the RHs

are well controlled to around 50% in summer season. In winter and transient seasons, the RHs

rise up. RHs greater than 70% occasionally occur in these seasons. This phenomenon is due

to the fact that in a conventional all air system, temperature is intentionally controlled, while

the humidity is passively controlled, because the supply air state is determined by the sensible

load. In winter and transient seasons, sensible load becomes smaller and air is not sufficiently

dehumidified. In contrast, PCDC +CC controls indoor temperature and humidity

independently.

Therefore, it can be concluded that chilled-ceiling with desiccant cooling has better

indoor humidity controls with reduced energy use than its all-air counterpart does.

Even though PCDC+chilled-ceiling system realizes independent humidity control with

reduced energy use, when used in hot and humid regions, condensation on ceiling panels

remains a troublesome issue. To illustrate this problem, the variations of room temperature

and RH on a typical summer day are shown in Figure 11.9 for a system combining chilled-

ceiling with AHU. In this situation, the air infiltration rate at night ACH is set to 0.2. The

operation schedule is that both the AHU and the ceiling panels are operated from 9:00 to

18:00 working hours. The maximum RH occurs on the coldest location of ceiling panels. It is

indicated that both the room temperature and room mean humidity drop to the set points in

the hour when the systems are started, and stay near set points afterwards. When the systems

are closed after 18:00, both the temperature and humidity rise steadily due to air infiltration,

to above 27°C and 70%RH. At 9:00, because the inlet cooling water to ceiling panels is the

coldest and the indoor moisture level is the highest after one night’s infiltration, maximum

local RH above 100% results. In other words, condensation occurs at this moment.

288 Li-Zhi Zhang

4000

All air

Annual operating hours (Hrs 3000 PCDC+CC

2000

1000

0

<40% 40~60% >60%

RH

Figure 11.8. Indoor humidity distributions for two systems: all air and PCDC+CC.

100 30

90

Room Temperature (? )

80

70

RH (%)

60 25

50

40 Average RH

30 Max RH

Room Temperature

20 20

0 5 10 15 20 25

Time (Hrs)

Figure 11.9. Variations of room temperature and RH on a typical summer day with chilled-ceiling and

PCDC desiccant cooling both operated from 9:00 to 18:00.

Applications in Total Heat Recovery 289

100

90

80

70

RH (%)

60

50

40 ACH=0.1

ACH=0.2

30

ACH=0.4

20

0 5 10 15 20 25

Time (Hrs)

ceiling panels. A one-hour in advance dehumidification/ventilation strategy is simulated in

which ceiling panels are operated from 9:00-18:00 and the desiccant system is operated from

8:00-18:00 [11]. The variations of the maximum RH with different night air infiltration rates

are plotted in Figure 11.10 under this strategy. It is clearly shown that room moisture levels

are substantially pulled down during the first dehumidification hour, and when the ceiling

panels begin to operate, the maximum RHs are below 90%. Therefore, water condensation is

prevented. The higher the ACH is, the larger the room humidity is at night. The influences of

ACH on indoor humidity in the working hours are negligible if a one-hour in advance

dehumidification is implemented. On the other hand, if a building is well enclosed and the air

infiltration rate is less than 0.05 at night, no condensation occurs even under simultaneous

dehumidification and ceiling cooling. In a summary, condensation is the most important issue

in ceiling cooling. Unless properly controlled regarding dehumidification strategy,

condensation remains a problem.

Capital Cost

An exact capital cost difference between the combined PCDC+CC system and the

equivalent all-air system is difficult to determine. It depends mainly on market prices and

contractors, and varies considerably for different countries. In Canton, it is expected that the

PCDC+CC system and the DC+CC system are 30% and 25% more expensive, respectively,

than a traditional all-air system for cooling load of 60W/m2 (floor area). The increased cost

mainly comes from ceiling panels and desiccant wheels. The estimated payback period for a

PCDC+CC system is 15 years for a 500m2 office building. We believe the capital cost and the

payback period will decrease in future, if the market penetration of the combined system

accelerates.

290 Li-Zhi Zhang

There are various techniques for air dehumidification [2]. Traditionally, latent load and

sensible load are treated in a coupled way, like the CAV system described before. Because air

is not only for ventilation, but also a heat transfer medium, and a large quantity of air is

needed to extract the sensible load, energy requirements are very high. Another problem with

this technique is that in transition seasons, when it is at part load conditions, humidity control

will be lost.

There is an increasing trend to separate the treatment of sensible and latent load by using

an independent humidity control system. According to this concept, the latent load of a room

is treated by an independent humidity control system, while the sensible load is treated with

some other alternative cooling techniques such as chilled-ceiling panels, or phase-change

materials. Since the circulating air is dramatically reduced, energy consumption can be

reduced substantially. Another benefit is that chilled water or suction temperatures can be

raised, resulting in increased equipment efficiency and decreased operating costs. It is

estimated that with a new system of chilled-ceiling panels combined with independent

humidity control, 30% of energy could be saved in comparison to a traditional coupled

system. Nevertheless, due to the hot and humid climates in south China, energy for moisture

control with an independent humidity control system still accounts for 25-40% of the total

energy for air conditioning. To further reduce the energy consumption in the treatment of

fresh air, energy recovery measures must be combined to an independent humidity control

system.

In this section, four independent humidity control systems with heat recovery measures

are compared. These systems are: System 1, Mechanical dehumidification with a heat pump;

System 2, Mechanical dehumidification with a sensible heat exchanger; System 3,

Mechanical dehumidification with a membrane-based total heat exchanger; and System 4:

Desiccant wheel driven by a heat pump. Through hour-by-hour analysis, the annual primary

energy consumption for the four systems is discussed.

As an example, an office building with 5 occupants in a 20m2 room is considered. The set

points for indoor air are as follows: temperature, 25°C; relative humidity, 50%. Fresh air is

supplied at 37.5m3/hr, 20°C in temperature and 7g/kg in humidity ratio. The air

dehumidification systems are operated when the offices is opened, i.e., from 9:00 to 18:00. At

nights, the systems are shut down, to save energy. The air flow rates are selected according to

ASHRAE Standard 62-2001 [2], which is determined by several factors such as room area,

building occupancy pattern, and building types. The sensible load of the room is treated by

chilled-ceiling panels, as previously did. The total ventilation load includes two fractions:

moisture load from fresh air and moisture load from human activities. The fresh air sensible

and latent load is a variable relating to weather conditions, while the load from human

activities is assumed to be kept at 50g/hr.

System Descriptions

Four independent air dehumidification systems with heat recovery measures are

proposed. The operations of the four systems are controlled to satisfy the load and weather

Applications in Total Heat Recovery 291

conditions. The air flow rates are fixed. For mechanical dehumidification, both the

evaporating and condensing temperatures are controlled according to the load and outside

temperatures. For desiccant wheels, the regeneration temperature is adjusted to fit the load.

These systems can be operated as stand-alone independent air dehumidification units.

Compressor

Condenser

Indoor Air

D

Valve

Fresh Air Supply Air

A B C Fan

Evaporator Condenser

(a)

0.03

0.025

Humidity ratio (kg/kg

0.02

A

0.015

0.01 D

0.005 B C

0

5 10 15 20 25 30 35 40

Dry bulb temperature (°C)

(b)

Figure 11.11. Schematics (a) and Psychrometrics (b) of System 1: Mechanical dehumidification with

heat pump.

A schematic and the corresponding psychrometric charts are shown in Figure 11.11.

Fresh air (Point A) first flows through a cooling coil where it is dehumidified below the dew

point (Point B). Then the air flows through a heating coil where it is heated to the set points of

292 Li-Zhi Zhang

supply air. The system comprises a heat pump: the cooling coil acts as the evaporator, and the

heating coil acts as a condenser. The heat that should be rejected is larger than that that is

required to heat the supply air, so an additional condenser is necessary to reject the surplus

heat of the heat pump. Exhaust air from indoor space is pumped through this condenser to

enhance the performance of the heat pump system.

This concept uses a sensible heat exchanger to recover the heat of the supply air itself

after it flows through the dehumidification cooling coil. As shown in Figure 11.12, fresh air at

point A flows through the sensible heat exchanger, where it is cooled down (in some cases, it

also loses some water content due to condensation) to point B. Subsequently, it is

dehumidified by a cooling coil and returns to the sensible exchanger at point C. After heated

up, it is supplied to the room. The cooling coil can be an evaporator of a small refrigeration

system. Then the incoming fresh air is dehumidified and subsequently heated by a heat pump

system that is similar to System 1.

Without any use of the exhaust air, this design uses a sensible-only air-to-air heat

exchanger to pre-cool and reheat the outdoor air that is dried with a mechanical dehumidifier.

Heat pipes, coil run-around loops and plate type heat exchangers are used for this purpose.

In this system, a membrane based total heat exchanger is used before the fresh air is

pumped to a heat pump for air dehumidification. The total heat exchanger has a membrane

core where the incoming fresh air exchanges moisture and temperature simultaneously with

the exhaust air. In this manner, the total heat or enthalpy from the exhaust is recovered. The

schematic and the processes are shown in Figure 11.13 for this system. This system is also

relatively simple, since the membrane system has no moving parts, and is compact.

This two-stage equipment uses the condenser heat from a mechanical dehumidifier to re-

active a desiccant wheel. First, fresh air is pre-cooled and partially dried by the mechanical

dehumidifier. Then the air is dried more deeply and also reheated by the desiccant wheel.

This arrangement uses both technologies at favorable points of performance. At higher inlet

humidities, the mechanical refrigeration system can operate at a higher coil temperature and

suction pressure, thereby saving energy. Dehumidified air from a desiccant wheel is very hot.

Therefore before it is supplied to rooms, it should be cooled down to set points first. To

recover the energy from exhaust air, an evaporative cooler is used to cool down the exhaust

air, which is then used to cool the supply air from desiccant wheel. Under extremely humid

ambient conditions, energy required for re-activation exceeds available heat from the heat

pump. In such cases, an auxiliary electric heater is used to accomplish the regeneration of the

desiccant wheel. This system is relatively complex due to the rotating character of the wheel

and the reactivation of the desiccants. If low grade waste heat is available, the desiccant

wheel system becomes superior to other systems in energy efficiency. The system is shown in

Figure 11.14. Total heat recovery is realized by evaporative cooling of room exhaust air.

Applications in Total Heat Recovery 293

Besides above four systems with partial or full total heat recovery, to have a comparison,

a mechanical dehumidification system with no heat recovery shown in Figure 11.15 is also

considered. It is the base system.

Sensible heat

exchanger

A Fan

Fresh Air C

Supply Air B

Cooling Coil

(a)

0.03

0.025

Humidity ratio (kg/kg

0.02

B A

0.015

0.01

0.005 C D

0

5 10 15 20 25 30 35 40

Dry bulb temperature (°C)

(b)

Figure 11.12. Schematics (a) and Psychrometrics (b) of System 2: Mechanical dehumidification with

sensible heat exchange.

294 Li-Zhi Zhang

Compressor

exchanger

A Indoor Air

FreshAir E

Valve

SupplyAir

F

B C D Fan

Evaporator Condenser

(a)

0.03

0.025

A

Humidity ratio (kg/kg

0.02

F

0.015 B

E

0.01

0.005 C D

0

5 10 15 20 25 30 35 40

Dry bulb temperature (°C)

(b)

Figure 11.13. Schematics (a) and Psychrometrics (b) of System 3: Mechanical dehumidification with

membrane-based total heat exchanger.

Applications in Total Heat Recovery 295

Compressor

Electric

Heater

Valve

Condenser

I H G E

F Indoor Air

A Supply Air

Fresh Air C D Evaporative cooler

Evaporator B

Desiccant wheel

(a)

0.03

0.025

Humidity ratio (kg/kg

A

0.02

0.015

0.01

B

C

D

0.005

0

5 10 15 20 25 30 35 40

Dry bulb temperature (°C)

(b)

Figure 11.14. Schematics (a) and Psychrometrics (b) of System 4: Mechanical dehumidification +

Desiccant wheel.

296 Li-Zhi Zhang

Compressor

Condenser

Valve

Supply Air

Evaporator Heater

Figure 11.15. The traditional system, mechanical air dehumidification with no recovery.

Component Modeling

thermodynamic calculations. The modeling methods of total heat exchangers, evaporative

coolers, desiccant wheels, sensible only heat exchanger are the same as those described in the

above section. Here gives the modeling for the newly added components.

2’ ° 2

°

4 ° 3

°

°

5 ° ° 1

6

O s

Refrigeration Cycle

A thermodynamic model of the refrigeration system is formulated based on the processes

of refrigerant R134a shown in Figure 11.16. Saturated R134a liquid at point 4 flows through

Applications in Total Heat Recovery 297

an expansion valve and becomes wet vapor at point 5. Refrigerant at this state flows to the

evaporator (also the dehumidifier) where it chills and dehumidifies the fresh air and

evaporates to point 6 and further superheats to point 1. Then the refrigerant vapor is pumped

by a compressor to point 2 where the vapor is displaced to the condenser and condensates

from state 2 to 4 through 3. The superheat is set to 5°C. It should be noted that the exact

degree of superheating may be affected by many factors, such as evaporator, expansion valve,

and compressor, and are strongly related to operating conditions, control strategies.

Experiments found superheating are in the range of 2 to 16°C; and the superheating increases

with air temperature in the evaporator, from 3°C to 14°C when the expansion valve is fully

open. From viewpoint of energy use, too large superheating is not good. Generally, 3-14°C

superheating are possible. Refrigerant superheating refers to the superheating in the

evaporator. Superheating from tubes can be neglected with well tube-insulating, since

superheating from such sources is harmful to energy performance and should be prevented.

The effects of heating in the compressor are included in the compressor’s isentropic

efficiency.

hf2' − hf1

hf2 = hf1 + (11.16)

ηs

where ηs is the isentropic efficiency; h2’ is the specific enthalpy at the condensing pressure by

isentropic compression from the evaporating pressure. Experimental results have shown that

the isentropic efficiency is a weak function of the displacement volume, and varies linearly

with the compressor speed. In this analysis, a constant isentropic efficiency of 0.75 is

assumed, neglecting the rotational speed of the compressor

The specific enthalpy after the expansion valve is calculated by

hf5 = hf4 (11.17)

h5 − h5'

x= (11.18)

h6 − h5'

where h5’ is the specific enthalpy of the saturated liquid refrigerant at the evaporating

pressure.

The electricity consumed by the compressor

f is the mass flow rate of refrigerant (kg/s); ηmotor is the motor efficiency, which is

where m

considered as 0.75.

298 Li-Zhi Zhang

Refrigeration efficiency

qe

COP = (11.22)

q com

Cooling and dehumidification of the incoming fresh air are performed in the evaporator.

A detailed modeling of the evaporator and the condenser are rather complicated [15,16].

Usually, they are divided into regions associated to the phase of the refrigerant. Each region

constitutes a separate heat exchanger. In the case of the condenser, the superheated vapor, the

condensation and subcooled liquid regions are considered, whereas for the evaporator it is

divided into the evaporating and superheated vapor regions. For each region, the refrigerant

side and air side convective heat transfer coefficients need be calculated from the established

correlations for single-phase and two-phase flow. For the evaporator, when the average fin

surface temperature is calculated to be less than the local water dew point of the air stream,

moisture condensation will occur. Under these conditions, the air heat transfer coefficients

can no longer be calculated as in dry conditions, and a water mass balance must be carried

out. In this case, the enthalpy method, proposed by Threlkeld [17] and introduced in

ASHRAE Handbook [1] was most adequate for use. According to this procedure, the driving

force for heat transfer is assumed to be the difference between the saturated enthalpy of the

air flowing over the fins and a fictitious saturated air enthalpy evaluated at the refrigerant

temperature.

The analysis of air cooling and dehumidifying coils requires coupled, non-linear heat

mass transfer relationships. While the complex heat mass transfer theory that is presented in

many textbooks is often required for cooling coil design, simpler models based on

effectiveness concepts are usually more appropriate for energy estimation. These techniques

are resulted from basic heat and moisture transfer equations for simultaneous heat and

moisture transport. Therefore, in this study, to ease the analysis, thermal performance of the

heat exchangers regions is evaluated by the (ε, NTU) method. According to this procedure,

the heat exchanger effectiveness is defined as

Qactual

ε= (11.23)

(m c p ) min (Thi − Tci )

Applications in Total Heat Recovery 299

where Thi and Tci are the inlet temperatures of the hot and cold fluids, respectively (K).

Because the operations are set to fluctuate around the design points, constant evaporator and

condenser effectiveness are assumed in the simulations. Then the air states at the outlets of

evaporator and condenser could be obtained.

The heat extracted in the evaporator is calculated by

a is the mass flow rate of fresh air stream (kg/s); haB and haC are the specific

where m

enthalpies of air at point B and C respectively.

Similarly, heat rejected at this portion of the condenser is governed by

It should be noted that qc1 calculated from Eq.(11.25) is only a portion of that calculated

by Eq.(11.21). The evaporating temperature is fixed to 5°C, while the refrigerant flow rate

and the condensing temperature varies according to the cooling load of the evaporator and the

outside weather conditions. Usually, a 10°C log mean temperature difference between the

condensing refrigerant and the air flowing through it is required.

Heat Pump

The cooling coil acts as an evaporator of a heat pump, and the heating coil acts as a

condenser for the heat pump. The efficiencies vary with evaporating and condensing

temperatures. The heat pump efficiency is defined as

q Con

ε HP = (11.26)

q Ele2

where qCon is the heat rejected at the condenser side (kW), and qEle2 is electricity consumed by

the compressor (kW). The above equation is used to calculate the electric energy to drive the

heat pump, from the condensing energy required and heat pump efficiencies. Depending on

the operating and condensing temperatures, the heat pump efficiencies are in the range of 3-5.

Effectiveness of the main components are related to design and operating conditions.

When the operating conditions fluctuate near design conditions, the effectiveness changes

only in a small range. To simplify analysis, constant effectiveness for various components is

assumed.

The simulations are conducted on an hour-by-hour basis. The operating hours are from

9:00 to 18:00. Fan efficiency is selected as 0.6. For the convenience of comparison, energy

consumed in the form of electricity is converted to primary energy by a factor of 3.3.

The dehumidified supply air temperature is set to and fixed at 20°C. The indoor is 25 °C.

So the dehumidified air has no sensible load. Rather, it will extract a small fraction of the

sensible load from the building.

300 Li-Zhi Zhang

Performance Analysis

The COP varies with both the evaporating temperature and the condensing temperature.

The influence of the condensing temperatures on the COP is shown in Figure 11.17. As can

be seen, the COP decreases with increasing condensing temperatures. When the condensing

temperature increases from 20°C to 50°C, the system COP decreases from around 8.0 to 2.5.

Following correlation could be formulated for the relation for the refrigeration evaporating at

5°C:

The effects of the evaporating temperature on the COP are shown in Figure 11.18. The

system COP rises with increasing evaporating temperatures. In fact, when the evaporating

temperature increases from -10°C to 25°C, COP is improved from 2.0 to 6.5. A correlation

has been formulated for the analysis of the system performance:

Figure 11.19 shows the distribution of the COP of the refrigeration system during a year.

As indicated, in winter, the system has higher performance, in contrast, when it’s hot in

summer, the system COP decreases, which will in return deteriorate the energy requirements.

12

10

8 ♦

♦

COP

0

10 20 30 40 50 60

(C)

TTc c(°C)

Applications in Total Heat Recovery 301

7 ♦

♦

6

5

COP

0

-10 0 10 20 30

T e (C)

T (°C)

e

10

7

COP

2

0 2 4 6 8 10 12

Months

Figure 11.19. Distribution of COP of the refrigeration cycle in a year, by hourly calculations.

The four systems are used to treat ventilation fresh air. To make comparisons, the annual

energy requirements of the four proposed systems and a dehumidification system with no heat

302 Li-Zhi Zhang

recovery measures are computed and listed in Table 11.3. As can be seen, the total energy of

the systems with heat recovery saved 30% to 43%, depending on the systems involved. In the

table, the values in the column “cooling” refers the energy required in the cooling coil for air

dehumidification; “Heating” refers to the energy need to heat the dehumidified air to the set

points; “Electricity” refers to the converted primary energy of electricity used by

compressors; “Condensing” refers to the energy rejected by the condenser of the heat pump;

“Auxiliary” means the converted primary energy used in electric heating, for example, the

electric heater in System 4. The column “Fan” refers to the converted primary energy used to

circulate the air. All the energy values are calculated on a per-person basis.

In the analysis, the systems are used to treat the latent load solely, the sensible load of the

room is around 50W/m2, which will be extracted by chilled-ceiling panels.

The comparisons of the different systems are plotted in Figure 11.20. It is shown that

among the 5 systems, System 3 consumes the least energy, and System 2 consumes the most.

Generally speaking, energy savings for the four systems are in the same order. This is due to

the reason that all the 4 systems newly proposed take into account the energy recovery

measures of the exhaust air.

Of the systems studied, three systems recover, more or less, the energy from exhaust air.

They are the same use as an economizer. Outside air is fresh air that needs to be dehumidified

and treated. In system 1, the indoor air is used to cool the condenser. In system 3, indoor air is

used to cool and dehumidify the fresh air in a total heat exchanger. In System 4, indoor air is

used to cool down the dehumidified air. System 3 is the best.

Table 11.3. Annual primary energy requirements (kJ/person) for each person under

various dehumidification strategies

recovery

1

2

3

4

Applications in Total Heat Recovery 303

7. 0E+06

6. 0E+06

5. 0E+06

4. 0E+06

3. 0E+06

2. 0E+06

1. 0E+06

0. 0E+00

No Syst em 1 Syst em 2 Syst em 3 Syst em 4

r ecover y

St r at egi es

Figure 11.20. Annual primary energy consumptions by air dehumidification for each person with four

systems proposed.

11.4. CONCLUSION

The novel pre-cooling MEC desiccant cooling cycle in combination with chilled-ceiling

panels is a new generation of HVAC system. In this system, sensible load is treated by the

cooling panels and the latent load is treated by the desiccant system. The results found that

compared to a conventional all-air system, the proposed system saves much fan energy due to

reduced air volume, and saves much chiller energy due to raised evaporating temperatures.

The total primary energy savings amount to 30% for DC+CC system and 40% for PCDC+CC

system, respectively. In addition, in the combined system, the temperature and the indoor

humidity are decoupled and intentionally controlled independently. As a result, more annual

hours are in the comfort region.

Pre-cooling improves wheel’s dehumidification efficiency, therefore, lower regenerating

temperatures can be employed with a PCDC cycle. The more humid it is, the more superior a

PCDC in comparison with a DC cycle. With a PCDC cycle, nearly 99% of annual operating

hours are with less than 80°C regenerating temperatures. In contrast, a common DC cycle

needs 30% annual hours’ heat of higher than 80°C.

These discussions prove that the proposed PCDC system is a more efficient, energy

saving system, which could be used in hot and humid regions. With this new system, the

regenerating temperature could be 15°C lower than the common DC cycle.

Concerns on indoor air quality have prompted the research of novel air dehumidification

techniques. The systems of mechanical dehumidification are combined with energy recovery

measures like a heat pump, membrane enthalpy recovery, sensible heat exchanger and

304 Li-Zhi Zhang

dehumidification with heat recovery could save 29-42% of primary energy, depending on the

system involved. Of the systems proposed, the mechanical dehumidification with a sensible

heat exchanger consumes the largest energy, since only a small fraction of total heat is

recovered. In contrast, the mechanical dehumidification with a membrane total heat

exchanger consumes the least, because a full total heat recovery is realized. Because all the

four systems use recovery measures, their energy consumptions are in the same order. The

annual total primary energy used for independent air dehumidification is around 4.18E+06 kJ

per person.

REFERENCES

[1] ASHRAE. 2005 ASHRAE Handbook - Fundamental. Atlanta (GA): American Society

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INDEX

attention, vii, 4, 5, 9, 76, 270, 272

A averaging, 245

absorbents, 226

absorption, 16, 279, 304 B

access, viii

accuracy, 20, 33, 44, 86, 89, 113, 179, 250 bacteria, 275, 287

acetate, 43, 45, 199 bacterium, 4, 272

acetic acid, 190 barrier, 219

acid, 190, 191 behavior, 226, 239

activation, 292 Beijing, 12

additives, 194, 197 bending, 90, 91, 92, 94, 96

adhesion, 199 benefits, 2, 50

adiabatic, 32, 58, 120 Bim, 64

adsorption, 21, 26, 56, 58, 60, 61, 66, 67, 71, 72, bird flu, vii, 4, 272

101, 134, 157, 163, 197, 198, 279 Boltzmann constant, 187, 208

adsorption isotherms, 21, 26 boundary conditions, 20, 32, 76, 96, 105, 109, 113,

advection-diffusion, 233 120, 126, 157, 161, 162, 163, 165, 172, 173, 186,

agent, 190 244, 247, 253, 259, 260, 262, 264

aid, 46 boundary surface, 164

air pollution, 222 breathing, vii

air quality, 1, 4, 7, 9, 269, 272, 303, 304 buildings, 1, 2, 4, 9, 13, 271, 272

alcohol, 201

algorithm, 33, 236, 250, 259, 260

alternative, vii, 3, 270, 290, 304 C

aluminium, 109

aluminum, 83, 274 capacity, 131, 273, 282

ambient air, 18, 192, 212 capital, 289

amide, 189 capital cost, 289

amines, 199 carbon, 44, 109, 120

anemometers, 181 cast, 190

application, viii, 5, 6, 73, 97, 103, 226, 272 casting, 190, 191, 194

aqueous solution, 226 catalyst, 190

Asia, 54 catheter, 77, 96, 185

aspect ratio, 89, 90, 91, 92, 94, 114, 117, 118, 119, cavities, 201

120, 127, 150, 151, 172, 176, 237 cell, 15, 16, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36,

assumptions, 43, 46, 133, 135, 157 37, 38, 39, 40, 41, 43, 44, 46, 47, 48, 49, 50, 51,

asymptotic, 94 52, 53, 54, 157, 188, 193, 202, 203, 204, 205,

asymptotically, 37, 41, 81, 89, 161 215, 222, 232, 249, 258, 260, 263

atmospheric pressure, 62, 137, 208, 274

308 Index

cellulose, 43, 45, 46, 53, 166, 189, 190, 199, 200, conduction, 58, 73, 103, 107, 124, 134, 148, 176,

226 279

cellulose triacetate (CTA), 190, 191, 192, 195, 196, conductive, 83, 99, 103, 109, 120, 203

197, 226 conductivity, 46, 55, 60, 100, 105, 109, 120, 122,

cement, 274 132, 149, 156, 163, 221, 233

CFD, 28, 231, 236, 249, 258, 259, 266 configuration, 128

CH4, 199 confinement, 40

channels, 57, 58, 59, 60, 65, 69, 73, 75, 78, 97, 99, conservation, vii, ix, 2, 6, 12, 13, 47, 59, 60, 79, 89,

101, 120, 131, 134, 149, 150, 157, 173, 174, 176, 105, 123, 158, 203, 232, 233, 244, 264

181, 185, 192, 265 constant load, 283

chemical, 140, 185, 190, 197, 226, 231 construction, 78, 274, 281

chemical industry, 140 consumption, 1, 271, 290

China, vii, ix, 2, 9, 10, 271, 290 contaminants, 276

chloride, 226, 227, 279 continuing, ix

chlorophenol, 226 continuity, 232, 244

circulation, 17, 18, 237 contractors, 289

classical, 176 control, viii, 1, 4, 5, 6, 17, 18, 31, 46, 54, 65, 81, 82,

classified, 6, 280 86, 89, 97, 107, 124, 128, 161, 164, 178, 236,

clay, 109 250, 260, 272, 273, 275, 287, 290, 297, 304

cleaning, 201 controlled, 4, 17, 34, 35, 44, 46, 52, 84, 111, 180,

closure, 245 181, 190, 203, 272, 275, 287, 289, 290, 303

CO2, 187, 195, 199, 222, 223, 224 convection, 27, 46, 73, 81, 96, 97, 103, 128, 134,

codes, 266 185, 186, 267

coefficient of performance (COP), 269, 274, 282, convective, 15, 27, 28, 31, 33, 34, 37, 41, 43, 48, 50,

286, 300, 301 59, 60, 75, 76, 77, 81, 103, 107, 113, 120, 122,

coil, 2, 6, 13, 18, 166, 192, 273, 275, 277, 282, 291, 123, 127, 128, 132, 134, 135, 137, 138, 140, 144,

292, 298, 299, 302 146, 148, 155, 157, 161, 164, 173, 175, 176, 187,

collisions, 209 194, 204, 205, 216, 223, 229, 231, 236, 250, 257,

comfort zone, 4, 270 260, 266, 267, 279, 283, 298

commercial, 2, 9, 174, 178, 179, 180, 181, 187, 190, convergence, 33, 86, 250, 260

200, 236, 271, 273 cooling, vii, viii, 1, 2, 3, 4, 5, 6, 7, 10, 11, 13, 17, 18,

complexity, 58, 78 57, 58, 60, 66, 67, 71, 96, 166, 185, 192, 270,

components, 1, 33, 164, 165, 197, 208, 275, 277, 272, 273, 274, 275, 277, 278, 279, 281, 282, 283,

279, 296, 299 284, 285, 286, 287, 288, 289, 290, 291, 292, 298,

composite, viii, 6, 58, 73, 127, 128, 187, 189, 190, 299, 302, 303, 304

192, 195, 196, 197, 198, 199, 200, 201, 202, 204, cooling process, 18, 71, 282

205, 206, 221, 222, 223, 224, 226, 227, 266 copolymer, 189

composition(s), 190, 191, 197 copper, 83, 109

compression, 297, 304 correlation(s), 21, 38, 39, 41, 48, 49, 131, 133, 135,

computation, 185, 232, 236, 247, 250 144, 145, 146, 147, 149, 153, 157, 171, 177, 240,

computational fluid dynamics, 268 244, 251, 253, 256, 257, 262, 264, 280, 298, 300

computational modeling, 157 cost-effective, 231

computer(s), 10, 18, 267, 283 costs, 1, 290

concentration, 19, 20, 25, 32, 33, 45, 93, 100, 124, coupling, 33, 109, 126, 157, 250, 259

126, 157, 161, 173, 187, 199, 213, 214, 223, 264 cross-linked, 58, 197

condensation, vii, 2, 4, 73, 270, 283, 287, 289, 292, cross-linking, 190

298 cross-sectional, 31, 60, 78, 82, 94, 229, 234

conditioning, vii, viii, ix, 1, 2, 3, 4, 5, 6, 9, 10, 12, cycles, 58, 68, 236, 237, 239, 240, 242, 243, 250,

13, 17, 125, 133, 157, 185, 189, 212, 222, 223, 251, 252, 253, 256, 257, 259, 260, 274, 284

225, 231, 269, 270, 271, 272, 273, 282, 290, 304

conductance, viii, 6, 99, 103, 108, 109, 114, 116,

117, 118, 119, 120, 121, 122, 123, 126, 127, 128, D

150, 151, 176, 182, 230

dead zones, 90, 92

Index 309

decoupling, viii, 5, 272 drying, 15, 18, 19, 20, 24, 25, 26, 43, 54, 128, 190,

deduction, 133, 144 225, 226

defects, 195 dynamic viscosity, 79, 105, 156

definition, 86, 112, 118, 139, 144, 149, 160, 245

degree, 52, 230, 297

delta, 245 E

demand, 1, 225

economies, vii

density, 16, 19, 30, 47, 59, 60, 69, 79, 101, 105, 122,

electric energy, 299

124, 149, 151, 156, 164, 188, 193, 204, 205, 207,

electric power, 282

209, 212, 213, 214, 215, 230, 232, 234, 245, 264,

electrical, 274

279

electricity, 286, 287, 297, 299, 302

dependent variable, 86, 233, 250

electrolyte, 187, 213

derivatives, 32

electronic(s), 2, 9, 19, 271

desorption, 58, 60, 66, 67, 68, 71, 72, 163, 197, 198,

emission, 4, 15, 26, 27, 28, 29, 30, 31, 32, 34, 37, 39,

279

40, 41, 46, 47, 49, 52, 53, 54, 138, 155, 163, 164,

destruction, 233

176, 182, 187, 204, 272

deviation, 37, 43

energy, vii, viii, ix, 1, 2, 3, 5, 6, 9, 12, 13, 16, 40, 55,

dew, 4, 5, 6, 17, 44, 181, 273, 291, 298

57, 58, 65, 66, 67, 73, 75, 77, 86, 96, 107, 131,

differential equations, 86, 142

134, 136, 140, 154, 157, 158, 161, 164, 174, 185,

differentiation, 20, 21, 138

225, 226, 232, 233, 236, 244, 246, 250, 259, 260,

diffusion, 6, 15, 17, 19, 20, 26, 27, 43, 46, 47, 50, 52,

269, 270, 271, 272, 273, 274, 277, 279, 280, 281,

53, 54, 58, 60, 61, 69, 72, 76, 113, 134, 148, 163,

282, 283, 286, 287, 290, 292, 297, 298, 299, 300,

173, 176, 188, 189, 190, 197, 199, 205, 206, 207,

301, 302, 303, 305

208, 210, 212, 213, 215, 216, 233, 250

energy consumption, vii, 1, 5, 272, 282, 286, 290,

diffusion mechanisms, 60, 197, 208

303, 304

diffusion process, 19

energy efficiency, 292

diffusion rates, 52

energy recovery, vii, 2, 12, 13, 65, 154, 185, 225,

diffusivities, 61, 127, 182

226, 290, 302, 303, 305

diffusivity, 15, 17, 19, 20, 21, 25, 26, 27, 30, 41, 43,

engineering, ix, 127, 131

47, 49, 50, 52, 53, 54, 55, 61, 79, 123, 124, 127,

enthalpy, 60, 136

129, 131, 134, 135, 147, 148, 149, 150, 151, 153,

envelope, vii, 4, 270, 282

155, 157, 164, 176, 185, 187, 199, 204, 206, 212,

environment, vii, 1, 4, 5, 18, 19, 270, 271, 272, 273,

213, 214, 215, 216, 225, 227, 229

274

dilation, 233

environmental, vii, 1, 3, 270

discipline, ix

environmental impact, vii, 1, 3, 270

discomfort, 4, 272

environmental issues, 1

discrete data, 251

environmental protection, vii

discretization, 236, 250, 260

epidemic, vii, 2

discs, 34

equilibrium, 18, 20, 23, 26, 44, 45, 46, 47, 134, 135,

diseases, vii, 2, 4, 272

148, 157, 176, 249, 273

displacement, 276, 297

equipment, 45, 225, 283, 290, 292

distillation, 185, 227

ethanol, 54

distillation processes, 227

Europe, 26

distilled water, 34, 43, 44, 202, 203

evaporation, 203

distribution, 41, 83, 84, 86, 97, 110, 111, 114, 128,

evolution, 33

206, 211, 236, 238, 240, 241, 259, 268, 276, 287,

exchange rate, 15, 48

300

experimental condition, 49, 50

draft, 6, 273

exponential, 21

dry, 4, 10, 11, 16, 18, 19, 35, 44, 47, 55, 56, 57, 58,

extraction, 185

60, 79, 100, 122, 123, 124, 132, 134, 156, 157,

164, 174, 192, 194, 203, 204, 205, 212, 215, 216,

223, 270, 273, 275, 277, 281, 287, 298

310 Index

gold, 201

F grains, 2, 9, 271

graph, 32, 71, 199, 200, 201, 236

fabric, ix

gravity, 281

fabrication, viii, 190

grids, 33, 84, 89, 110, 111, 113, 179, 237, 250, 259

factor analysis, 242

groups, 73

family, ix

growth, 2, 4, 9, 239, 271, 272

feet, 274

Guangzhou, 282

fiber, 225, 226

guidelines, ix

film(s), 54, 127, 129, 226, 231

filtration, 267

financial support, ix H

finite volume, 32, 164, 259

finite volume method, 164 handling, 6, 12, 13, 273

floating, 44 harmful, 297

flow field, 54, 231, 239, 241, 259 hazards, 287

flow rate, 16, 31, 33, 35, 36, 37, 40, 41, 44, 46, 50, head, 274

51, 55, 131, 134, 135, 137, 146, 149, 156, 171, heat capacity, 60, 137, 282

175, 179, 181, 182, 188, 192, 194, 195, 223, 224, heat conductivity, 127, 134, 148, 157, 176, 188, 221,

239, 243, 244, 253, 259, 269, 279, 282, 283, 290, 222, 225

291, 297, 299 heat exchangers, 131, 155

fluctuations, 279 heat loss, 166, 180

flue gas, 226 heat pumps, viii

fluid, ix, 27, 28, 40, 41, 48, 50, 54, 75, 77, 79, 81, heat transfer, viii, 6, 17, 55, 59, 60, 64, 69, 75, 77,

82, 96, 105, 106, 107, 108, 109, 113, 114, 117, 83, 89, 96, 97, 99, 100, 103, 107, 108, 114, 119,

120, 124, 126, 157, 160, 161, 229, 232, 233, 234, 120, 122, 126, 127, 128, 131, 132, 134, 135, 137,

236, 237, 244, 250, 251, 253, 257, 259, 260, 261, 138, 140, 142, 144, 148, 155, 160, 161, 163, 175,

268, 282 176, 185, 186, 225, 229, 234, 235, 241, 242, 244,

fluid interfaces, 108, 109, 126 245, 246, 250, 251, 253, 256, 257, 259, 260, 261,

fluoride, 189, 199 264, 265, 266, 267, 268, 275, 290, 298

foils, 12, 99, 132 heating, vii, 1, 2, 3, 10, 11, 13, 18, 19, 58, 60, 66, 67,

food, 54, 227 71, 166, 180, 192, 270, 273, 274, 275, 279, 282,

formaldehyde, 4, 272 291, 297, 299, 302

fossil fuel(s), vii, 3, 270 height, 15, 16, 30, 34, 47, 65, 75, 76, 78, 89, 93, 99,

Fourier, 20 101, 104, 109, 118, 120, 127, 149, 155, 157, 187,

friction, 75, 77, 81, 90, 91, 92, 96, 97, 106, 120, 128, 192, 204, 215, 237, 265

160, 185, 229, 231, 235, 237, 238, 239, 240, 242, high risk, 4, 272

245, 249, 253, 254, 255, 257, 262, 263, 264, 266, high temperature, 73

267 homogeneous, 58, 116, 180, 190, 199

fungi, 275, 287 Hong Kong, 10, 13, 185, 225

furniture, 2, 4, 9, 271, 272, 279 horizon, 34

hospital, 2, 271

hot water, 17

G human, 2, 4, 9, 10, 271, 272, 290

hydrate, 226

gas(es), 19, 26, 34, 35, 39, 43, 59, 60, 61, 135, 187,

hydro, viii, 6, 17, 21, 25, 26, 43, 45, 53, 54, 101,

188, 206, 208, 209, 210, 212, 222, 226, 234, 244,

157, 189, 190, 200, 216, 221, 224, 225, 226, 227,

268, 277, 284

231

gas diffusion, 212

hydrodynamic, 28, 59, 122, 176, 187

gauge, 18, 181

hydrodynamics, 53

gel, 18, 25, 54, 57, 225, 279, 281, 283

hydrogen bonds, 190

generation, 97, 113, 128, 180, 269, 279, 303

hydrophilic, viii, 6, 17, 21, 25, 26, 43, 45, 53, 54,

Germany, 194

101, 157, 189, 190, 200, 216, 221, 224, 225, 226,

glass, 34, 109, 120, 201, 283

227, 231

Index 311

hydrophilicity, 190, 197

L

hydrophobic, viii, 6, 180, 189, 190, 199, 200, 212,

lamina, viii, 6, 28, 31, 60, 73, 75, 76, 77, 78, 79, 89,

221, 224, 226, 227

96, 97, 99, 105, 113, 150, 157, 172, 181, 229,

237, 244, 245, 253, 257, 260, 262

I laminar, viii, 6, 28, 31, 54, 60, 73, 75, 76, 77, 78, 79,

89, 96, 96, 97, 99, 105, 113, 127, 128, 150, 157,

images, 195 172, 181, 185, 186, 229, 232, 237, 244, 245, 253,

in transition, 290 257, 260, 262, 266, 267

inactive, 68 Langmuir, 21

incentives, vii, 3, 270 Laplace transformation, 142

incompressible, 232, 233, 234, 244 law(s), 19, 43, 45, 46, 60, 244, 249

independence, 113, 250, 260 lead, 43, 94, 261

independent variable, 61 learning, ix

indices, 179, 286 limitations, 185

industrial, 45, 279 linear, 38, 84, 111, 125, 139, 146, 165, 214

industrial application, 45 linear regression, 38

industrialized countries, 1 links, 164

industry, vii, viii, 2, 4, 6, 9, 12, 68, 125, 197, 212, liquid nitrogen, 201

222, 223, 269, 270, 271 liquid water, 49, 60, 189

infection, 4, 272 literature, 17, 89, 127, 206, 237, 260

infinite, 142, 144, 176 lithium, 226, 227, 279

inhalation, 268 location, 40, 50, 107, 124, 253, 287

insight, ix, 135, 155 logging, 46

inspection, 94 London, 54, 77, 83, 96, 103, 128, 144, 185, 267

insulation, 166, 180 long-term, ix, 13, 101, 185, 225

intensity, 250 losses, 43

interaction(s), 21, 162, 226, 253, 279 lumen, 77, 96, 185

interface, 49, 202

inventions, 189

investment, 274

M

ionic, 201, 227

machines, 101

ionic liquids, 227

magnetic, 17

iron, 109

maintenance, 101, 274

irradiation, 4, 272

malic, 190, 191

isothermal, 25, 46, 268

manufacturer, 282

isotherms, 21, 26, 93, 114, 197, 240, 253

manufacturing, 2, 9, 58, 271

iteration, 86, 250

market, viii, 266, 289

market penetration, viii, 289

J market prices, 289

mass transfer process, 73, 185

Jacobian, 75, 86, 112 material surface, 26

Japan, 96 mathematical, ix, 26, 58, 155, 164, 185

Japanese, 267 matrix, 58, 86, 165, 277, 278

Jerusalem, 267 measurement, 17, 21, 27, 34, 41, 53, 179, 182, 223

measures, viii, 6, 269, 290, 302, 303, 305

mechanical, 2, 9, 45, 101, 128, 190, 195, 197, 271,

K 291, 292, 293, 296, 303

media, 6, 16, 99, 157, 200, 227, 281

kinetic energy, 40, 229, 234, 246, 248, 249 membrane permeability, 27

Kolmogorov, 245 membranes, viii, 6, 15, 17, 43, 50, 51, 52, 53, 54,

101, 128, 133, 146, 147, 150, 153, 157, 187, 189,

312 Index

190, 192, 194, 195, 197, 198, 199, 200, 201, 206, Nusselt, 60, 75, 83, 99, 105, 107, 113, 114, 117, 119,

207, 212, 224, 225, 226, 227, 230, 231, 267 120, 121, 122, 131, 135, 155, 157, 160, 161, 170,

memory, 251 171, 172, 173, 176, 229, 234, 235, 237, 240, 243,

metal ions, 199 244, 245, 251, 252, 253, 255, 256, 257, 259, 260,

metals, 122, 127 262, 263, 264, 266

methane, 226

methylcellulose, 25, 54, 127, 129

microstructure, 201 O

mirror, 17, 44, 181

observations, 93, 201

mites, 275

odors, 276

mixing, 35, 44, 134, 203

oil, viii

modeling, viii, ix, 6, 7, 32, 55, 58, 76, 133, 155, 157,

operator, 75, 86, 112, 233

164, 173, 227, 231, 257, 258, 260, 267, 269, 280,

optimization, 17, 96, 131, 133

296, 298, 304

organic, 54, 199

models, 26, 185, 206, 229, 231, 245, 251, 252, 253,

organic compounds, 54

255, 257, 259, 260, 266, 267, 280, 281, 283, 298

orientation, 230

modern society, 4, 9, 272

oxide, 189, 226

modules, 13, 185, 226

ozone, 273

modulus, 247

moisture content, 135, 282

moisture sorption, 15 P

molecules, 21, 190, 209

momentum, 40, 86, 113, 158, 164, 229, 232, 233, Pacific, 54

238, 240, 244, 246, 251, 253, 256, 260, 262 paper, 6, 57, 101, 103, 109, 120, 133, 149, 150, 153,

morphological, 211 174, 176, 177, 178, 180, 182, 184, 201, 231, 237,

motors, 286 251

parameter, 4, 50, 100, 103, 108, 109, 118, 121, 126,

150, 174, 249, 270

N

partial differential equations, 46, 164, 178

partition, 15, 45, 125, 127, 139, 149, 151

NaCl, 47, 205

passive, 57

Nafion, 43, 54, 127, 128, 189, 225

pathogenic, 4, 272

natural gas, 274

payback period, 289

Navier-Stokes equation, 28, 32, 79, 234, 244

pearlite, 54

Netherlands, 279

Peclet number, 46, 164

New Jersey, 305

peer, ix

New York, 74, 96, 97, 128, 153, 154, 185, 225, 267,

penalty, 257, 266

268

performance, viii, ix, 1, 6, 17, 25, 43, 54, 55, 58, 62,

Newtonian, 79, 105, 157

67, 69, 70, 73, 75, 76, 77, 103, 120, 122, 131,

nitrogen, 37, 225

132, 133, 147, 153, 155, 157, 179, 185, 187, 216,

nodes, 33, 65, 85, 89, 113, 178

217, 219, 226, 227, 231, 267, 269, 277, 279, 282,

non-linear, 65, 86, 245, 267, 268, 298

283, 284, 292, 296, 297, 298, 300, 305

non-linearity, 245

periodic, 237, 239, 250, 251, 252, 253, 254, 255,

non-metals, 127

257, 267

non-uniform, 17, 53

periodicity, 257, 259

non-uniformity, 17

permeability, 54, 129, 187, 188, 189, 192, 197, 215,

normal, 25, 32, 107, 113, 124, 206, 235

216, 217, 218, 219, 220, 222, 223, 224

normal distribution, 206

permeable membrane, viii, 187, 225

novel materials, viii, ix, 15

permeation, 15, 43, 53, 54, 101, 140, 144, 147, 150,

number of Transfer Units (NTU), 15, 49, 50, 53, 55,

182, 189, 190, 191, 193, 194, 195, 197, 202, 216,

69, 70, 73, 131, 132, 133, 135, 137, 140, 143,

217, 218, 219, 220, 222, 224, 226, 227

144, 145, 146, 147, 149, 152, 153, 155, 157, 171,

pharmaceutical, 2, 9, 271

188, 298

physical properties, 45, 46, 194, 197, 216

numerical analysis, 65, 77, 97

Index 313

pitch, 30, 230, 236 purification, 185

planar, 27 PVA, 226

plastic(s), 180, 231, 274 PVC, 201

platinum, 17

plywood, 109

Poisson equation, 83, 110 R

polarization, 185

radius, 15, 31, 36, 37, 38, 40, 41, 47, 51, 52, 55, 61,

poly(phenylene oxide) (PPO), 226

78, 188, 204, 205, 216

poly(vinylchloride), 54

range, ix, 1, 20, 45, 119, 123, 135, 212, 244, 249,

polyether, 189, 226

251, 257, 281, 282, 297, 299

polymer(s), 17, 25, 26, 43, 45, 53, 54, 101, 103, 109,

raw material, 202

120, 127, 189, 190, 199, 216, 227, 266

reality, 4, 164, 272, 279

polymer film, 54

recovery, viii, ix, 1, 4, 5, 6, 7, 9, 10, 13, 15, 16, 55,

polymer membranes, 43, 45, 53, 54, 101, 189, 199,

57, 58, 62, 65, 66, 67, 68, 69, 70, 71, 72, 73, 76,

227

99, 103, 136, 269, 270, 272, 273, 275, 279, 290,

polynomial, 49, 125

292, 293, 296, 302, 303, 304

polypropylene, 190

recovery technology, viii, 269

polystyrene, 189

reduction, vii, 2, 190

polystyrenesulfonate, 128, 226

reference frame, 233

polyurethane, 189, 226

refrigerant, 13, 296, 297, 298, 299

polyvinyl alcohol, 43

refrigeration, viii, 13, 274, 292, 296, 300, 301, 305

pools, 2, 9, 271

regenerate, 57, 273, 277, 279, 281

poor, 4, 67, 272

regenerated cellulose, 189

poor performance, 67

regeneration, 19, 24, 26, 274, 279, 282, 284, 286,

pore(s), 60, 61, 71, 73, 187, 188, 200, 206, 207, 209,

291, 292

210, 211, 212, 217, 219

regular, 75, 78, 260

porosity, 54, 56, 61, 188, 207, 217, 218, 219, 220,

regulations, vii, 4, 6, 9, 270, 272

226

relationship(s), 143, 208, 209, 210, 282, 298

porous, 190, 192, 195, 199, 206, 207, 221, 222, 225

relaxation, 33, 84, 111, 250

porous media, 206, 221, 225

reliability, 101

positive reinforcement, ix

renewable energy, 285

powder, 190

research, vii, ix, 1, 231, 303

power, 19, 70, 180, 282

residential, 304

Prandtl, 75, 100, 106, 122, 160, 229, 244, 245, 247

residues, 33

prediction, 251, 260, 279

resistance, 15, 17, 18, 43, 50, 58, 69, 113, 132, 137,

preparation, 201, 202

138, 139, 140, 144, 146, 147, 153, 171, 172, 173,

pressure, 19, 22, 23, 29, 30, 33, 35, 40, 44, 61, 62,

182, 186, 188, 190, 192, 194, 205, 210, 213, 215,

70, 79, 96, 105, 137, 155, 179, 181, 188, 189,

216, 217, 219, 223, 225, 262, 265, 266

199, 208, 209, 210, 212, 213, 229, 233, 234, 235,

resolution, 259

236, 237, 249, 250, 253, 257, 259, 260, 266, 269,

resources, vii, 3, 270

273, 282, 286, 292, 297

respiratory, 2, 287

prevention, vii, 2

retail, 2, 3

prices, viii

returns, 275, 277, 292

probability density function, 206

Reynolds number, 15, 30, 31, 33, 37, 75, 76, 81, 96,

procedures, 18, 165, 179, 185

100, 106, 150, 156, 157, 160, 171, 181, 205, 229,

product design, 103

234, 239, 240, 243, 244, 245, 247, 253, 255, 257,

program, 103, 110, 113, 114, 279

259, 262, 263, 266, 267

promote, 240

Reynolds stress model, 249, 251, 257, 268

property, 279

room temperature, 46, 201, 208, 287, 288

protocols, 1

rotation axes, 40, 41

public, viii

pumps, 17, 35, 44, 203

314 Index

S Southeast Asia, 2, 9, 271

spacers, 127, 230

salt(s), 190, 194, 197, 226

species, 207

sample, 9, 13, 18, 19

specific heat, 10, 59, 60, 79, 105, 122, 134, 136, 139,

SARS, 2, 4, 272

155, 175, 229, 234, 245

saturation, 19, 22, 62, 137, 281

speed, 19, 55, 63, 67, 68, 69, 73, 179, 181, 281, 283,

savings, 7, 9, 13, 185, 225, 269, 274, 302, 303, 304

297, 305

scalar, 233

sporadic, viii, 127

Scanning Electron Microscope (SEM), 194, 195,

square wave, 52

196, 197, 199, 200, 201

stability, 227

schema, 276, 277, 278

stabilize, 217

Schmidt number, 16, 30, 76, 100, 122, 156, 160, 205,

stages, 19

264

stainless steel, 34, 166, 167, 192

science, 153, 185

standard deviation, 188, 207

selecting, 45, 83, 110, 251

standardization, vii, 4, 270

selectivity, 188, 199, 222, 223, 224, 226

steady state, 43, 49, 52, 179, 223, 244

sensors, 17, 35, 44, 180, 181, 203

steel, 109

separation, 43, 199, 226, 267

stochastic, 245

series, 20, 142, 144, 214, 230, 275

storage, vii, 5, 272

Shanghai, 19

strain, 18, 247

shape, 15, 45, 58, 61, 83, 94, 127, 135, 155, 164, 259

strategies, 1, 266, 297, 302, 304

shear, 230, 245, 262

streams, 35, 43, 44, 58, 60, 64, 71, 103, 127, 131,

Sherwood number, 16, 31, 32, 35, 36, 37, 75, 76, 81,

133, 134, 135, 136, 137, 139, 149, 162, 163, 171,

82, 83, 89, 90, 91, 92, 94, 95, 96, 100, 123, 124,

173, 174, 178, 180, 182, 192, 194, 203, 222, 223,

126, 156, 157, 160, 161, 171, 172, 173, 176, 188,

226

205, 264

strength, 45, 101, 128, 190

signs, 78

stress, 230, 233, 245, 249, 257

silica, 18, 57, 279, 281, 283

students, ix

silicate, 127

summer, vii, 2, 4, 9, 10, 12, 17, 57, 270, 271, 275,

siloxane, 189

283, 284, 287, 288, 300

similarity, 189

sunlight, 10

simulation, 28, 73, 157, 249, 251, 267, 279, 283,

supply, 2, 4, 5, 6, 35, 44, 46, 78, 132, 203, 272, 273,

304, 305

274, 275, 277, 279, 280, 281, 286, 287, 292, 299

simulations, 173, 216, 259, 267, 279, 299

supported liquid membrane, viii, 6, 187, 189, 198,

sine, 77, 78, 90

199, 216, 223, 224, 226, 227, 266

Singapore, 54

surface area, 78, 207, 229, 234, 240

skin, 199

surface diffusion, 58, 60, 61

SO2, 199

surplus, 292

society, vii, 1, 2, 6, 12

sustainable development, vii, 2, 4, 270

software, 181

symmetry, 31, 32, 40, 58, 113, 124, 157, 238

solar, 4, 272, 274, 285, 304

synthesis, ix

solar energy, 274, 285

synthetic, 226

solid phase, 64

systematic, viii

solid surfaces, 157, 261

systems, vii, viii, ix, 1, 2, 4, 5, 6, 7, 9, 13, 17, 54, 76,

solubility, 54

86, 157, 161, 226, 270, 272, 273, 274, 276, 279,

solutions, 33, 165, 280

282, 283, 287, 288, 290, 292, 293, 301, 302, 303,

solvent, 190

304, 305

sorption, 15, 17, 18, 20, 21, 23, 25, 26, 45, 53, 54,

55, 61, 65, 67, 68, 73, 125, 131, 133, 135, 139,

147, 157, 164, 194, 197, 198, 275, 281 T

sorption curves, 20, 23, 25, 26, 55, 139

sorption experiments, 17, 54, 194 tanks, 267

sorption isotherms, 26, 53, 197, 198 Tc, 301

Index 315

technology, viii, 53, 58, 189 uniform, 32, 40, 41, 73, 76, 79, 82, 83, 84, 96, 97,

Teflon, 109 100, 103, 105, 111, 113, 114, 116, 120, 126, 128,

temperature gradient, 235, 240, 253, 261, 274 157, 161, 171, 172, 173, 186, 216, 236, 249, 250,

test procedure, 203 257, 262, 264, 266, 267

textbooks, 298

theoretical, ix, 20, 103, 206

theory, 136, 190, 206, 207, 212, 298 V

thermal, vii, ix, 2, 4, 5, 9, 58, 60, 69, 79, 94, 96, 105,

vacuum, 185, 190, 208, 227

117, 118, 119, 122, 132, 137, 156, 157, 161, 163,

validation, ix, 110, 251, 260

171, 172, 173, 190, 203, 233, 234, 240, 242, 253,

validity, 39

270, 271, 272, 274, 279, 286, 298

values, 4, 22, 23, 25, 37, 39, 43, 46, 50, 51, 65, 68,

thermal analysis, 279

84, 86, 89, 90, 93, 94, 111, 113, 114, 118, 120,

thermal energy, vii, 4, 270, 274

121, 126, 127, 137, 140, 146, 161, 164, 165, 171,

thermal properties, 79, 105, 157

172, 175, 178, 179, 192, 197, 216, 223, 235, 237,

thermal resistance, 58, 137, 172, 173

240, 241, 243, 245, 246, 250, 256, 259, 260, 272,

thermal stability, 190

281, 282, 302

thermodynamic, 213, 214, 234, 296

vapor, viii, 12, 15, 16, 19, 22, 23, 24, 30, 33, 46, 47,

thermodynamic calculations, 296

52, 53, 54, 55, 62, 79, 81, 100, 101, 123, 124,

thermodynamic equilibrium, 214

128, 129, 134, 135, 137, 156, 176, 187, 189, 190,

thermodynamics, ix

191, 192, 193, 194, 197, 198, 199, 203, 204, 208,

three-dimensional, 32, 268

209, 210, 213, 216, 222, 223, 224, 225, 226, 227,

Ti, 10, 106, 234, 281

229, 273, 297, 298, 304

time, 2, 4, 9, 16, 17, 19, 20, 21, 23, 24, 26, 47, 49,

variable(s), 4, 13, 29, 32, 38, 56, 62, 141, 164, 165,

51, 56, 59, 62, 65, 66, 67, 78, 83, 101, 110, 133,

171, 179, 181, 234, 243, 251, 272, 290, 305

201, 204, 229, 230, 232, 237, 244, 245, 251, 271,

variation, 37, 71, 94, 165

272, 279, 283, 284

vector, 237, 251, 260

time consuming, 133

velocity, 16, 17, 29, 31, 33, 39, 40, 41, 47, 59, 79,

TiO2, 267

80, 81, 82, 86, 92, 94, 96, 105, 106, 113, 114,

tissue, 201

115, 122, 150, 156, 158, 160, 162, 188, 194, 202,

total energy, vii, 1, 2, 5, 6, 12, 136, 271, 272, 286,

204, 230, 232, 234, 235, 236, 237, 238, 239, 241,

290, 302

245, 249, 251, 253, 257, 259, 260, 276

transformation(s), 21, 83, 86, 110, 112

ventilation, vii, 1, 2, 4, 5, 6, 9, 10, 11, 12, 13, 101,

transition(s), 211, 257

123, 135, 226, 270, 271, 272, 274, 276, 283, 286,

transmembrane, 189, 199, 209, 216

289, 290, 301

transmission, 4, 272, 282

ventilators, vii, 2

transport, viii, 6, 43, 45, 46, 49, 51, 52, 53, 54, 128,

versatility, 44

134, 155, 157, 164, 165, 190, 199, 203, 204, 206,

vinylidene fluoride, 43

209, 225, 226, 227, 231, 233, 234, 240, 244, 247,

virus(es), 4, 272, 275, 287

249, 267, 298

viscosity, 16, 30, 76, 100, 149, 188, 205, 209, 230,

transport phenomena, 157

233, 245, 264

trend, vii, 6, 253, 273, 290

voids, 21, 58

turbulence, 245, 246, 249, 250, 251, 252, 253, 255,

vortices, 40

256, 257, 260, 261, 264, 266, 267

turbulent, viii, 6, 229, 230, 244, 245, 246, 247, 249,

250, 251, 257, 262, 264, 267, 268 W

turbulent flows, 257

two-dimensional, 53, 58, 72, 79, 97, 128, 135, 174, wall temperature, 73, 76, 97, 103, 105, 106, 120,

182 234, 249, 267

waste, 274, 292

wastewater treatment, 199

U

water, vii, 2, 9, 10, 16, 17, 18, 19, 20, 21, 22, 23, 24,

25, 26, 29, 34, 35, 37, 43, 44, 45, 47, 52, 53, 54,

ultra-thin, 231

56, 60, 61, 71, 99, 101, 124, 127, 131, 132, 134,

uncertainty, 25, 44, 50, 114, 179, 181, 192

316 Index

135, 147, 148, 156, 157, 164, 166, 187, 190, 192, winter, vii, 10, 11, 12, 16, 57, 275, 283, 284, 287,

195, 196, 197, 202, 208, 209, 210, 213, 216, 224, 300

225, 226, 273, 274, 275, 279, 282, 283, 287, 289, working conditions, 192

290, 292, 298 working hours, 287, 289

water diffusion, 124 writing, ix

water evaporation, 10, 216

water sorption, 197

water vapor, 2, 9, 17, 19, 21, 22, 29, 43, 132, 134, Y

157, 190, 197, 208, 209, 210, 224, 225, 226, 273

yield, 140

wet, 4, 34, 54, 57, 58, 270, 281, 297

wet coating, 54

wind, 18, 19, 179, 181 Z

wind tunnels, 180

windows, 282 zeolites, 279

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