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Work Oder No 18862

Customer NUON, HOLLAND


Qty 2
Revision 0 Freq. 50
Rating 10
Cooling ONAN
Voltage 20 10.5
Line Current 288.67513 549.8573992
Vector Group YNyn2
Normal Tap
32
Turn 141 204 48 16
ML 170.4 194 218 242 249.9 258 266.4
MD 542.5 616 694 770 795.5 821 848

LV HV1 HV2 P-P HV3


10.5 12 10 10 18
460 61.5 66 15.5 17
481
604
628
760
780
811
831
865
883

Factor 0.24 0.06

Wdg Ht 1035 mm

3.376 2.24 4.634 2.34 1.248 2.49 1.459


1 1 1.296 0.06 0.075 0 0
3.376 2.24 6.005 0.13 0.093 0.01 0

D 12.00
Iph 549.9 A
Turn 141
Vph ### V
Kr 0.941
%X 400 x 141² x549.86x12x0.941x 0.987 x 10^-6 / 6062.18
%X 8.039 %
%R 0.532 %
%Z 8.057 %

Resistivity ### ohm-m


Resistance CSA Turn MD
LV ### 141 542.5 ###
HV1 ### 204 694 ###
HV2 ### 48 795.5 ###
HV3 ### 16 848 ###
48 848 ###
Resistance Iph I²R
LV ### Ohm/ph 549.9 18.68 kW
HV
Max. ### Ohm/ph 288.7 25.2 kW
Nor. ### Ohm/ph 379.8 38.49 kW
Min. ### Ohm/ph 323.3 20.7 kW
Normal Tap load loss
Normal tap I²R Loss 43.89 kW
Eddy Loss 15% 6.583
Stary loss 4 kw
54.47
Minimum tap
32
Turn 141 204 48 48
ML 170.75 194 218.81 243 250.7 259 267
MD 543.5 618 696.5 773 798 823 850

LV HV1 HV2 P-P HV3


10.5 12 10 10 18
460 62.5 66.5 15 17
481
606
630
763
783
813
833
867
885

Factor 0 0

Wdg Ht 1035 mm

3.4369 2.251 4.6863 2.346 1.211 2.498 1.462


1 1 1 0 0 0 0
3.4369 2.251 4.6863 0 0 0 0

D 10.00
Iph 549.86 A
Turn 141
Vph 6062.2 V
Kr 0.941
^-6 / 6062.18 %X 400 x 141² x549.86x10x0.941x 0.987 x 10^-6 / 6062.18
%X 6.6993 %
%R 0.532 %
%Z 6.7204 %
Emirates Transformer and Switchgear Ltd Dubai WINDING INSTRUCTIONS SHEET NO 1 OF 11
DATE 5/26/2019 REVISION NO 0 QTY 2 Nos.
Work Oder No 18862 COOLING ONAN
Step Down Transformer CUSTOMER NUON, HOLLAND STANDARD IEC - 60076
On Load Tap changer RATING 10000 kVA CONNECTION YNyn2
Make : MR Germany VOLTAGE RATIO 20 / 10.5 kV HV Line Current 288.7 Amp
TAPPINGS Page No 2 of 11 LV Line Current 549.9 Amp
NOLOAD LOSS WATT GUAR 5000 +5% Tolerance
CALC 4918
LOAD LOSS WATT GUAR 55000 +2.5% Tolerance
CALC 53200
IMPEDENCE GUAR 8.00% -0% to +10% Tolerance
CALC 8.05%
NOISE LEVEL dba GUAR 48 +2 db Tolerance
CALC 48
BASIC INSULATION LEVEL OF WINDING
P.F. VOLTAGE INDUCED VOLTAGE IMPULSE VOLTAGE
HV WDG 50 KV FOR 1 MIN 200% 125 kVpeak
LV WDG 28 KV FOR 1 MIN 95 kVpeak
OIL TEMP RISE 60 °C WINDING TEMP RISE 65 °C
TOTAL LOSSES OF TRANSFORMER 58118 Watt At 75°C
CALCULATED TOP OIL TEMP RISE 60 °C
CALCULATED RESISTANCE AT 75°C
PRIMARY 0.10 Ohm/Ph SECONDARY 0.021 Ohm/ph
CALC I2R AT 75°C 41400 Watt CALC STRAY AT 75°C 11800 Watts
Core Lamination Details Plug in Bushing details
CORE DRG NO COR 401475 Bushing Make : Pfisterer
FLUX DENSI TY 1.27 Tesla HV Side Connex Elbow bushing 827117107
CORE DIAMETER 460 mm Connex double contact Elbow
LV Side
LEG LENGTH 1185 mm bushing 827 660 001
LEG CENTRES 885 mm LV N Side Connex Elbow bushing 827 117 107
Bmax 450 mm Winding Conductor Details
STACK THK 433.72 mm HV3 Fine Wdg 5.0 x 10.4 / 0.8 PC
CORE NET AREA 1525.76 Sq. cm HV2 Coarse Wdg 4.1 x 12.5 / 1.0 PC
CORE WEIGHT 9407 kg HV1 Main Wdg 2.0 x 12.2 / 0.5 PC
LV winding 3.1 x 13.6 / 0.5 PC
OLTC Details : Make : EASUN MR
Type : MIII 500Y-72.5/B 14.27.3 G { Coarse Fine Type}

Note :
After the completion of 1st two Coils, check the following and then start another coils:
1) Ratio of coil
2) % Impedance
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switchgear Ltd Dubai SHEET 2 OF 11
DATE 5/26/2019 REVISION NO : 0 Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA Rating : 20 / 10.5 kV
TABLE OF VOLTAGE & CURRENT

VOLTAGE / TURN = 42.99


TAP SELECTOR POSITION RATIO
TAP NO HV VOLT HV TURNS LV VOLT LV TURNS %ERROR
COARSE FINE POSITION VOLTAGE TURNS
27 13 +16 15200 204 10500 141 1.44762 1.44681 0.06

26 12 +15 15500 208 10500 141 1.47619 1.47518 0.07

25 11 +14 15800 212 10500 141 1.50476 1.50355 0.08

24 10 +13 16100 216 10500 141 1.53333 1.53191 0.09

23 9 +12 16400 220 10500 141 1.56190 1.56028 0.10

22 8 +11 16700 224 10500 141 1.59048 1.58865 0.11

21 7 +10 17000 228 10500 141 1.61905 1.61702 0.13

20 6 +9 17300 232 10500 141 1.64762 1.64539 0.14

19 5 +8 17600 236 10500 141 1.67619 1.67376 0.15

18 4 +7 17900 240 10500 141 1.70476 1.70213 0.15

17 3 +6 18200 244 10500 141 1.73333 1.73050 0.16

16 2 +5 18500 248 10500 141 1.76190 1.75887 0.17

15 1 +4C

14 K +4B 18800 252 10500 141 1.79048 1.78723 0.18

13 13 +4A

12 12 +3 19100 256 10500 141 1.81905 1.81560 0.19

11 11 +2 19400 260 10500 141 1.84762 1.84397 0.20

10 10 +1 19700 264 10500 141 1.87619 1.87234 0.21

9 9 0 20000 268 10500 141 1.90476 1.90071 0.21

8 8 -1 20300 272 10500 141 1.93333 1.92908 0.22

7 7 -2 20600 276 10500 141 1.96190 1.95745 0.23

6 6 -3 20900 280 10500 141 1.99048 1.98582 0.23

5 5 -4 21200 284 10500 141 2.01905 2.01418 0.24

4 4 -5 21500 288 10500 141 2.04762 2.04255 0.25

3 3 -6 21800 292 10500 141 2.07619 2.07092 0.25

2 2 -7 22100 296 10500 141 2.10476 2.09929 0.26

1 1 -8 22400 300 10500 141 2.13333 2.12766 0.27

Tapping Rang +12% TO -24% IN STEPS OF 1.50% ( 24 Steps)


Also refer sheet 11 of 11
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switchgear Ltd Dubai SHEET 3 OF 11
DATE 5/26/2019 REVISION NO : 0 Connection STAR Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA TYPE LAYER WINGING
LV WINDING INSTRUCTION
WIND PER LEG LV Winding S F
WINDING DIRECTION REFER SKETCH TOP

2nd Layer

6th Layer
1st Layer
CONDUCTORS IN HAND Six
BARE SIZE mm 3.1 x 13.6 / 0.5 PC
COVERED SIZE mm 3.6 x 14.1
PAPER COVERING mm 0.5 BOT
PARALLEL AX. / RAD. 3 Ax. / 2 Rad. R-L L-R L-R
TOTAL TURNS 141
NO OF LAYER 6
TURNS PER LAYER 23.5
CORE - LV GAP mm 10.5
WINDING CYLINDER mm ID : 465 OD : 481 Lg : 1115
COIL INSIDE DIAMETRE mm 481
COIL OUTSIDE DIAMETRE mm 604
RADIAL DEPTH mm 61.5
THERMOFLOW mm s x b = 4 x 6; a =25; t =0.125; { Between 1-2, 3-4 & 5-6 } REFER SHEET 4 OF 11
LV - HV GAP mm 12 Transposition at center of each layer
PRESSED COIL HEIGHT mm 1115 with edge strip Transposition Gap = 20mm(total)
WINDING HEIGHT mm 1064 Including Transposition & Unpressed Height (with out edge strip)
WINDING HEIGHT mm 1126 Including Transposition & Unpressed Height (with edge strip)
LEAD LENGTH mm 600
COPPER WEIGHT kg 1710
Sr No. Description of Material Size / Dimension Qty
1 Pertinax Cylinder ID : 465 OD : 481 Lg : 1115 3 Nos
2 Edge Strip 1st Layer 7 Thk,Width : 31 / 73 mm Lg : 1560 {Fig No 1} 6 Nos
3 Thermoflow s x b = 4 x 6; a =25; t =0.125; Width:1110; Lg : 1640mm 3 Nos
4 Edge Strip 2nd Layer 7 Thk,Width : 31 / 73 mm Lg : 1640 {Fig No 2} 6 Nos
5 DPP Thk : 0.25mm, Length : 1110 35 kg
6 Edge Strip 3rd Layer 7 Thk,Width : 31 / 73 mm Lg : 1700 {Fig No 1} 6 Nos
7 Thermoflow s x b = 4 x 6; a =25; t =0.125; Width:1110; Lg : 1775mm 3 Nos
8 Edge Strip 4th Layer 7 Thk,Width : 31 / 73 mm Lg : 1775 {Fig No 2} 6 Nos
9 Edge Strip 5th Layer 7 Thk,Width : 31 / 73 mm Lg : 1830 {Fig No 1} 6 Nos
10 Thermoflow s x b = 4 x 6; a =25; t =0.125; Width:1110; Lg : 1905mm 3 Nos
11 Edge Strip 6th Layer 7 Thk,Width : 31 / 73 mm Lg : 1905 {Fig No 2} 6 Nos
Edge Strip 1st & 2nd Layer to be cut from pertinax cylinder : ID : 508; OD : 522; Lg : 900mm for Cutting E. Strip
Edge Strip 3rd & 4th Layer to be cut from pertinax cylinder : ID : 551; OD : 565; Lg : 900mm Refer Drawing No :
Edge Strip 5th & 6th Layer to be cut from pertinax cylinder : ID : 593; OD : 607; Lg : 900mm WDG - 400611
Note : 1 The start and end of every layer of the coil must be wound with 2 layers of prepeg tape.
2 Layer insulation must have an overlap of 50 mm.
3 Wood Rods are to be kept in the center of the winding. There should be 10mm gap between end of the winding
& the wood rod on both side (top & bottom)
4 LV start & finish leads to be insulated with crepe paper to radially 3.0 mm from the root of the winding
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switchgear Ltd Dubai SHEET 4 OF 11
DATE 5/26/2019 REVISION NO : 0 Connection STAR Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA TYPE LAYER WINDING
LV WINDING INSTRUCTION
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switchgear Ltd Dubai SHEET 5 OF 11
DATE 5/26/2019 REVISION NO : 0 Connection STAR Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA TYPE LAYER WINGING
HV1 MAIN WINDING INSTRUCTION
WIND PER LEG HV1 Main Winding S F
WINDING DIRECTION REFER SKETCH TOP

2nd Layer

8th Layer
1st Layer
CONDUCTORS IN HAND Three
BARE SIZE mm 2.0 x 12.2 / 0.5 PC
COVERED SIZE mm 2.5 x 12.7
PAPER COVERING mm 0.5 BTM
PARALLEL AX. / RAD. 3 Ax. / 2 Rad. R-L L-R L-R
TOTAL TURNS 204
NO OF LAYER 8
TURNS PER LAYER 25.5
THERMOFLOW mm s x b = 4 x 6; a =25; t =0.125; { Between 1-2, 4-5 & 7-8 } REFER SHEET 8 OF 11
COIL INSIDE DIAMETRE mm 628
COIL OUTSIDE DIAMETRE mm 760 Transposition at center of each layer
RADIAL DEPTH mm 66 Transposition Gap = 30mm (Total)
COIL HEIGHT mm 1115
WINDING HEIGHT mm 1043 Including Transposition & Unpressed Height (with out edge strip)
WINDING HEIGHT mm 1123 Including Transposition & Unpressed Height (with edge strip)
LEAD LENGTH mm 500
COPPER WEIGHT kg 1818
Sr No. Description of Materaial Size / Dimension Qty
1 Wood Rod Dia : 8mm x Lg : 1095mm 189 Nos
2 Corrugated Presspan B x L : 1113mm x 2050mm 3 Nos
3 Edge Strip 1st Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2015 {Fig No 1} 6 Nos
4 Thermoflow s x b = 4 x 6; a = 25; t = 0.125; Width :1110; Lg : 2100 3 Nos
5 Edge Strip 2st Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2080 {Fig No 2} 6 Nos
6 Edge Strip 3rd Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2120 {Fig No 1} 6 Nos
7 DPP Thk : 0.25mm, Length : 1110 67 kg
8 Edge Strip 4th Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2170 {Fig No 2} 6 Nos
9 Thermoflow s x b = 4 x 6; a = 25; t = 0.125; Width :1110; Lg : 2250 3 Nos
10 Edge Strip 5th Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2230 {Fig No 1} 6 Nos
11 Edge Strip 6th Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2295 {Fig No 2} 6 Nos
12 Edge Strip 7th Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2335 {Fig No 1} 6 Nos
13 Thermoflow s x b = 4 x 6; a = 25; t = 0.125; Width :1110; Lg : 2400 3 Nos
14 Edge Strip 8th Layer 4.5 Thk,Width : 40 / 78 mm Lg : 2400 {Fig No 2} 6 Nos
15 Wood Rod Dia : 7mm x Lg : 1095mm 195 Nos
16 Corrugated Presspan B x L : 1113mm x 2530mm 3 Nos
Edge Strip 1st & 2nd Layer to be cut from pertinax cylinder : ID : 654; OD : 663; Lg : 900mm
Edge Strip 3rd & 4th Layer to be cut from pertinax cylinder : ID : 690; OD : 699; Lg : 900mm for Cutting E. Strip
Refer Drawing No :
Edge Strip 5th & 6th Layer to be cut from pertinax cylinder : ID : 721; OD : 730; Lg : 900mm WDG - 400611
Edge Strip 7th & 8th Layer to be cut from pertinax cylinder : ID : 756; OD : 765; Lg : 900mm

Note : 1 The start and end of every layer of the coil must be wound with 2 layers of prepeg tape.
2 Layer insulation must have an overlap of 50 mm.
3 Wood Rods are to be kept in the center of the winding. There should be 10mm gap between end of the winding
& the wood rod on both side (top & bottom)
4 HV1 start & finish leads to be insulated with crepe paper to radially 3 mm from the root of the winding
5 For DPP & Thermoflow details refer sheet 8 of 11
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switchgear Ltd Dubai SHEET 6 OF 11
DATE 5/26/2019 REVISION NO : 0 Connection STAR Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA TYPE LAYER WINGING
HV2 COARSE WINDING INSTRUCTION
WIND PER LEG HV2 Coarse Winding S F
WINDING DIRECTION REFER SKETCH TOP

2nd Layer
1st Layer
CONDUCTORS IN HAND Three
BARE SIZE mm 4.1 x 12.5 / 1.0 PC
COVERED SIZE mm 5.1 x 13.5
PAPER COVERING mm 1 BTM
PARALLEL AX. / RAD. 3 Ax. / 1 Rad. R-L L-R
TOTAL TURNS 48
NO OF LAYER 2
TURNS PER LAYER 24
COIL INSIDE DIAMETRE mm 780
COIL OUTSIDE DIAMETRE mm 811
RADIAL DEPTH mm 15.5
COIL HEIGHT mm 1115
WINDING HEIGHT mm 1018 Unpressed Height (with out edge strip)
WINDING HEIGHT mm 1123 Unpressed Height (with edge strip)
LEAD LENGTH mm 500
COPPER WEIGHT kg 558
Sr No. Description of Materaial Size / Dimension Qty
17 Edge Strip 1st Layer 4.5 Thk,Width : 52.5 / 93 mm Lg : 2500 {Fig No 1} 6 Nos
18 Thermoflow s x b = 4 x 6; a = 25; t = 0.125; Width :1110; Lg : 2570 3 Nos
19 Edge Strip 2st Layer 4.5 Thk,Width : 52.5 / 93 mm Lg : 2560 {Fig No 2} 6 Nos
DPP for HVc & HVf Wdg Thk : 0.25mm, Length : 1110 21 kg
20 Wood Rod Dia : 7mm x Lg : 1095mm 207 Nos
21 Corrugated Presspan B x L : 1113mm x 2690mm 3 Nos
Edge Strip 1st & 2nd Layer to be cut from pertinax cylinder : ID : 806; OD : 815; Lg : 1100mm
for Cutting E. Strip Refer Drawing No : WDG - 400611

Note : 1 The start and end of every layer of the coil must be wound with 2 layers of prepeg tape.
2 Layer insulation must have an overlap of 50 mm.
3 Wood Rods are to be kept in the center of the winding. There should be 10mm gap between end of the winding
& the wood rod on both side (top & bottom)
4 HV2 start & finish leads to be insulated with crepe paper to radially 3 mm from the root of the winding
5 For DPP & Thermoflow details refer sheet 8 of 11

PREPARED BY CHECKED BY APPROVED BY


Emirates Transformer and Switchgear Ltd Dubai SHEET 7 OF 11
DATE 5/26/2019 REVISION NO : 0 Connection STAR Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA TYPE LAYER WINGING
HV3 FINE WINDING INSTRUCTION
WIND PER LEG HV3 Fine Winding S S
WINDING DIRECTION REFER SKETCH

2nd Layer
1st Layer
CONDUCTORS IN HAND Three
BARE SIZE mm 5.0 x 10.4 / 0.8 PC
COVERED SIZE mm 5.8 x 11.2
PAPER COVERING mm 0.8
PARALLEL AX. / RAD. 3 Ax. / 1 Rad. R-L F R-L F
TYPE OF WINDING Multistart winding ( Total Conductors in Hand = 18 Nos.)
TOTAL TURNS 48
NO OF LAYER 2 Layer
TURNS PER LAYER 4 Turn x 6 Start(tap) / Layer
COIL INSIDE DIAMETRE mm 831
COIL OUTSIDE DIAMETRE mm 865 * *
RADIAL DEPTH mm 17
PRESSED COIL HEIGHT mm 1115
WINDING HEIGHT mm 1025 Unpressed Height (with out edge strip)
WINDING HEIGHT mm 1123 Unpressed Height(with edge strip)
LEAD LENGTH mm 1100
COPPER WEIGHT kg 720
Sr No. Description of Materaial Size / Dimension Qty
22 Edge Strip 1st Layer 5 Thk,Width : 49 / 254 mm Lg : 2655 {Fig No 1} 6 Nos
23 Thermoflow s x b = 4 x 6; a = 25; t = 0.125; Width :1110; Lg : 2730 3 Nos
24 Edge Strip 2st Layer 5 Thk,Width : 49 / 254 mm Lg : 2730 {Fig No 1} 6 Nos

Edge Strip 1st & 2nd Layer to be cut from pertinax cylinder : ID : 860; OD : 870; Lg : 1000mm
for Cutting E. Strip Refer Drawing No : WDG - 400611

Note : Taps in 1st Layer 6 Nos. & 2nd Layer 6 Nos.


Total conductors in Hand = 18 Nos. {6 Start/Layer x 3 Axial Cond.} Refer Sheet 9 of 11
Provide 3 mm thk x 5.5 wide mm Pressboard Strip between Every turn

Note : 1 The start and end of every layer of the coil must be wound with 2 layers of prepeg tape.
2 Wood Rods are to be kept in the center of the winding ,There should be 10mm gap between end of the winding
& the wood rod on both the side
3 On completion of Tapping winding, the coil shall be finished as follows:
3.1 First, one layer of half over-lapping of Resi glass tape.
3.2 Place one Thermo flow on tapping side only, to hold the tappings
3.3 On this, one layer of half over-lapping prepeg tape.

* 4 HV tap leads individual group of 3 conductor to be insulated with crepe paper to radially 1.0 mm from the
root of the winding to a distance of 50mm over the height of winding
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switchgear Ltd Dubai SHEET 8 OF 11
DATE 5/26/2019 REVISION NO : 0 Connection STAR Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA TYPE LAYER WINDING
HV WINDING INSTRUCTION
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switchgear Ltd Dubai SHEET 10 OF 11
DATE 5/26/2019 REVISION NO : 0 Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA Rating : 20 / 10.5 kV
WINDING INSULATION

In Window Area Parmawood Yoke Clearance


Ring Height = 38mm = 9mm

Pertinax Cyl Pramawood Ring = 50mm 1 mm washer


=465/481mm Common Block 12mm
Lg 1115

HV2 Coarse WINDING

HV3 Fine WINDING


LV WINDING
CORE

HV1 Main
WINDING

Window Height
Winding Height

= 1185 mm
= 1115 mm

Sector : 50 mm
Yoke Clearance
= 10mm
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switch gearLtd Dubai SHEET 11 OF 11
DATE 5/26/2019 REVISION NO : 0 Connection YNyn2 Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA VOLTAGE RATIO : 20 / 10.5 KV
CONNECTION DIAGRAM
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switch gearLtd Dubai SHEET 1 OF 1
DATE 5/26/2019 REVISION NO : 0 Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA VOLTAGE RATIO : 20 / 10.5 KV

Cut in Pertinax cylinder for holding the cylinder with the Former

1115 mm

681 mm

Cut at eight places at right angle X ( 11 mm depth x 22 mm width)

Note: Check the dimensions on the former and then cut the Pertinax cylinder
PREPARED BY CHECKED BY APPROVED BY
Emirates Transformer and Switch gear Ltd Dubai SHEET 1 OF 1
DATE 5/26/2019 REVISION NO : 0 Work Oder No 18862
CUSTOMER NUON, HOLLAND RATING 10 MVA VOLTAGE RATIO : 20 / 10.5 KV
Additional Information

Following are the additional information:

1.0 Wood Rod:


Actual wood rod length is 1110 mm, required is 1095 mm. 15 mm is to be cut from the wood rod

2.0 Edge strip:


All edge strips are to be cut from Pertinax cylinder and the details are given in winding specification.

3.0 Winding Positions: HV side (Leads are on the Top of the winding)
HV1+HV2+HV3

LV side (Leads are on the Top of the winding)

4.0 Pressing Force for the complete windings ( LV+HV1+HV2+HV3)


- Apply 11000 PSI pressure initially and check the winding height, if OK, no need to increase the pressure.
- If specified winding height is not achieved, pressure shall be increased in steps of 500 PSI,
but not more then 14000 PSI.
- Once the specified height of the coil is reached, the coils to be clamped and kept in the oven for drying.

PREPARED BY CHECKED BY APPROVED BY


Layer Winding ID Coil MD Coil OD Coil OD Dev Lg Dev Lg Dev Lg Weight
ES DPP Th- Flow DPP

1 7.3 481 488.3 495.6 496 1558


0.5 495.6 496.1 496.6 1560 2.84
4.25 496.6 500.85 505.1 1637
0.5 505.1 505.6 506.1 1590 2.90
2 7.3 506.1 513.4 520.7 521 1637
0.5 520.7 521.2 521.7 1639 2.99
0.25 521.7 521.95 522.2 1641 1.50
0.25 522.2 522.45 522.7 1642 1.50
3 7.3 522.7 530 537.3 538 1690
0.5 537.3 537.8 538.3 1691 3.08
4.25 538.3 542.55 546.8 1768
0.5 546.8 547.3 547.8 1721 3.14
4 7.3 547.8 555.1 562.4 563 1769
0.5 562.4 562.9 563.4 1770 3.23
0.25 563.4 563.65 563.9 1772 1.61
0.25 563.9 564.15 564.4 1773 1.62
5 7.3 564.4 571.7 579 579 1819
0.5 579 579.5 580 1822 3.32
4.25 580 584.25 588.5 1899
0.5 588.5 589 589.5 1852 3.38
6 7.3 589.5 596.8 604.1 604 1898
61.55
31.10 KG
Layer Winding ID Coil MD Coil OD Coil OD Dev Lg Dev Lg Dev Lg Weight
ES DPP Th- Flow DPP
628
1 5.3 628 633.3 638.6 639 2007
0.75 638.6 639.35 640.1 2011 3.666434
4.25 640.1 644.35 648.6 2088
0.75 648.6 649.35 650.1 2042 1.861857
2 5.3 650.1 655.4 660.7 661 2077
0.5 660.7 661.2 661.7 2079 3.790157
0.5 661.7 662.2 662.7 2082 3.795885
0.5 662.7 663.2 663.7 2085 1.900807
3 5.3 663.7 669 674.3 675 2121
0.5 674.3 674.8 675.3 2122 3.868057
0.5 675.3 675.8 676.3 2125 3.873785
0.5 676.3 676.8 677.3 2128 1.939756
4 5.3 677.3 682.6 687.9 688 2161
0.75 687.9 688.65 689.4 2166 3.94882
4.25 689.4 693.65 697.9 2243
0.75 697.9 698.65 699.4 2197 2.00305
5 5.3 699.4 704.7 710 710 2231
0.5 710 710.5 711 2234 4.072543
0.5 711 711.5 712 2237 4.078271
0.5 712 712.5 713 2240 2.041999
6 5.3 713 718.3 723.6 724 2275
0.5 723.6 724.1 724.6 2276 4.150443
0.5 724.6 725.1 725.6 2280 4.156171
0.5 725.6 726.1 726.6 2283 2.080949
7 5.3 726.6 731.9 737.2 738 2318
0.75 737.2 737.95 738.7 2321 4.231206
4.25 738.7 742.95 747.2 2397
0.75 747.2 747.95 748.7 2352 2.144243
8 5.3 748.7 754 759.3 760 2388
57.60443 kg
Layer Winding ID Coil MD Coil OD Coil OD Dev Lg Dev Lg Dev Lg Weight
ES DPP Th- Flow DPP
780
1 5.1 780 785.1 790.2 791 2485
0.25 790.2 790.45 790.7 2484 4.529057
4.25 790.7 794.95 799.2 2561
0.25 799.2 799.45 799.7 2512 2.290304
2 5.1 799.7 804.8 809.9 810 2545

831
1 5.8 831 836.8 842.6 843 2648
0.25 842.6 842.85 843.1 2649 4.8292
4.25 843.1 847.35 851.6 2725
0.25 851.6 851.85 852.1 2677 2.440376
2 5.8 852.1 857.9 863.7 864 2714
14.08894 kg