You are on page 1of 20

CANE HARVESTERS 7000 SERIES.

CASE IH. WORLD LEADER IN SUGAR CANE HARVESTERS.

The successful history of Case IH Austoft sugar cane harvesters


began over 50 years ago in Australia, with the Toft Brothers.
The superior performance of the Austoft machine was a
decisive factor when Case IH purchased the “Austoft” brand
and instigated a multimillion dollar investment program,
including continued research and development on the
products. The ultimate outcome can be seen in the excellent
quality of Case IH Austoft machines and its optimum solutions
for agribusiness.

Case IH Austoft sugar cane harvesters embody technological


innovations that provide excellent cane quality to the mill,
while ensuring low cost and high productivity.

The superior cleaning system, featuring the revolutionary


antivortex system is unique to Case IH Austoft harvesters. This
system reduces extraneous matter, cane losses and operating
costs of the machine, while improving transport efficiencies
because of higher cane density in the bin.

It is not by chance that Case IH Austoft is the global leader in


sugar cane harvesting systems. All of the technology on board
these high performance machines and the advanced technical
support and service represent breakthrough solutions for
modern agribusiness. This has continued to ensure that Case
IH Austoft sets the benchmark and is the leader in state of the
art agricultural equipment.

02
03
CANE HARVESTERS 7000 SERIES

SIDE TRIM KNIVES TOPPER


• Cut the tangled cane not separated by the crop • Removes the tops from the cane stalk and spreads the tops
dividers to assist feeding and minimize stool damage. evenly on the ground.
• Optional - help harvesting green or burnt cane. • Shredder Topper (optional) - cuts and shreds the tops into
100 mm pieces.

CROP DIVIDERS
• Lift and separate the cane row that is being harvested
from the adjacent rows, without pulling out the stool.
• Each crop divider is formed by two cylinders that
rotate in opposite senses, separating the rows.

KNOCK DOWN ROLLER


• Directs and bends the cane bundle to be cut,
making the cut operation and
machine feeding easier.
• Hydraulic adjustment, from within the cab.

BUTTLIFTER ROLLER
• Lifts the cane bundle cut by the basecutter and
feeds it into the feed rollers.
• This roller has open or closed blades, depending
on the type of soil.

BASECUTTER
• Cuts the cane at the ground level and feeds the
cane butt end first into the feedroller train.
• Auto Tracker (optional) - automatic controller
of basecutter height.

04
PRIMARY EXTRACTOR
• Cleans the cane billets by removing the
leaves and other extraneous matter.
It features the revolutionary Anti-vortex system. SECONDARY EXTRACTOR
• The secondary extractor removes
additional trash to ensure the
cleanest sample.

BIN FLAP
• Directs the cane billet discharge
flow into the bin.

ELEVATOR
• Conveys the billets via a chain and
flights to the transport.

BOWL
• The bowl receives the billets
from the choppers.

ELEVATOR SLEW
• Slews the elevator 85 deg. to both sides of
the harvester. (“backhoe” type cylinders).

FEED ROLLERS
• The feed rollers carry the cane evenly to the
chopper drums, and allow for dirt rejection.

CHOPPER DRUMS
• The chopper drums chop the cane into billets and feed
them into the primary extractor cleaning chamber.

05
FEEDING SYSTEM

1 4 1

06
NEW 45 DEGREE CROP DIVIDERS BASECUTTER
1 LEADING THE WAY FOR ENHANCED PRODUCTIVITY.
3 PRECISE AND EFFICIENT CUTTING.
4 BUTTLIFTER ROLLER
POSITIVE FEEDING.

The new 45 degree crop divider has the best • Removable discs, each with five replaceable • It lifts the cane cut by the basecutter and feeds
performance in down cane, gently lifting and blades. it into the feed roller train.
separating the stalks in a more efficient manner. • Cuts the cane at ground level. • This roller has open or closed blades,
• Clean cut. It ensures ideal ratooning conditions, depending on the type of soil.
• They lift and separate the cane row that is being and guarantees the proper agronomic conditions
harvested from the adjacent rows, without for good stools, maximising future yields.
removing the stool. • Auto Tracker (optional) - the best system to
automatically control basecutter height. Featuring
• Each crop divider consists of two contra-rotating
spirals which separate the rows. more sensitivity and quicker response time, it
guarantees a more precise and uniform
5 FEED ROLLERS
CONTINUOUS FEEDING.
• Vine knives prohibit cane and weeds from
entangling in the dividers. cut-reducing losses and damage to stools. The feed rollers feed the cane uniformly into the
• Exclusive rotating toes improve lifting. These chopper system.
shoes replace the outdated fixed shoes, moving
less soil and minimizing both dirt entrance and • They allow the removal of dirt from the cane mat.
harvester wear. • Floating upper rollers enable even feeding
of increased volumes, thus avoiding chokes.

KNOCK DOWN ROLLER WITH


2 HYDRAULIC ADJUSTMENT
6
THE IDEAL SOLUTION UNDER ANY
HARVESTING CONDITION.
6 CHOPPER DRUMS
STATE OF THE ART TECHNOLOGY.

Load density and cane cleanliness are important


Rain, strong winds, heavy cane varieties or seed fundamental factors for mechanized harvesting.
cane are some factors that provide the most serious
challenges to sugar cane harvest mechanization. The optimum length billet and even billet length
maximizes transport capacity.
Such factors may lodge and tangle the cane in a
random unforeseeable mat, and so the operator • The chopper drums are available with either 3 or
has to adjust the knock down roller angle 4 blade configurations ensuring the required
frequently. length billet.
• The differential cutting design ensures a clean cut
• The hydraulically adjustable knock down roller of cane and trash and provides maximum life
can be continuously and effortlessly adjusted by
the operator via a cabin mounted switch without from the replaceable blades
stopping the harvest, improving cane feeding • The billet length can be adjusted electronically
from the operator's cabin.
and performance.
5

07
CLEANING SYSTEM

TOPPER AND SHREDDER


1 STATE OF THE ART TECHNOLOGY.

The single cut topper is recommended in regions where


the trash and the cane stalk decompose quickly. The
shredder topper is designed to supply more
fragmented material, spread more evenly on the
ground. This is better suited where cultivation is
required for trash blanketing.
1
• The single cut topper removes the tops from the cane
stalk and deposits them evenly and clear of the row
being harvested.
• The shredder (optional) cuts and shreds trash and
cane stalk into 100 mm lengths.

SIDE TRIM KNIVES WITH


2 EXCLUSIVE HYDRAULIC HEIGHT
ADJUSTMENT (OPTIONAL)

2 Case IH cane harvesters feature discs with 8 knives. This


guarantees the best cutting performance. It is the only
system in the market that has an hydraulic adjustment.
From the cabin, the operator has the ability to adjust the
height depending on conditions. This increases
performance and minimizes losses due to stool damage
as it severs cane not separated by the crop dividers.
PRIMARY AND SECONDARY • The design reduces the vortex effect while
EXTRACTORS reducing cane losses by up to 50 %
OPTIMUM TRASH REMOVAL SYSTEM. • The operating power requirement is reduced by
approx 30 hp, with positive benefits on fuel consumption.

3 PRIMARY EXTRACTOR
ANTI-VORTEX SYSTEM FOR SUPERIOR CLEANING.

4 SECONDARY EXTRACTOR
FOR CLEANER CANE.
The Anti-vortex system was designed with the aim of
improving the airflow in the primary extractor chamber. Located at the end of the elevator, the secondary
It is hydraulically driven via a rotating vertical shaft extractor consists of a hydraulically driven fan mounted
mounted in a 2 piece hi-density plastic hood. in a plastic directional hood.

• It separates the trash from the cane billets and • It cleans the billets a second time, removing the
deposits the trash in a controlled flow behind the machine. remaining dirt and resulting in cleaner cane.
• Most importantly, the fan operating speed is
reduced from 1300 rpm to 850 rpm.
ANTI-VORTEX. EFFICIENT INNOVATION IN CANE HARVEST.

ANTI-VORTEX CLEANING SYSTEM. IT IS NOT BY CHANCE THAT CASE IH


IS THE WORLD LEADER IN CANE HARVESTING SYSTEMS.
Case IH designed and developed the Anti-vortex system, and tests have proven that this is the most
modern and efficient cleaning system. In addition to reducing the amount of extraneous matter and
cane loss, this system dramatically improves the load density for transport, thus lower operating costs.

REDUCTION OF VEGETABLE TRASH LOWER CANE LOSSES CARGO INCREASE


HIGHWAY TRANSPORT - TONS

3 15-in. shovels 4 15-in. shovels 3 15-in. shovels 4 15-in. shovels

Conventional __________ Antivortex _________ Conventional __________ Antivortex _________ ______________ 1*_____________ _____________ 2**______________

Operating at 850 rpm, the Antivortex system allows to reduce The above chart shows that cane losses are considerably lower The utilisation of 4 blade chopper drums let reduce the billet
the percentage of trash (leaves + stem) by around 20% using the Anti-vortex system. Its 850 rpm operating speed length from 240 mm to 170 mm. As a result, load density is
compared to the current system. The outcomes are higher enables losses to be lowered from 17,6 down to 4,8 kg/ton of increased by 18% and 14% in the infield and highway
quality cane to be shipped to the sugar refinery and enhanced cane, an exceptional 12,8 kg/ton drop. If one considers that a transport, respectively. Although the cane is cut into smaller
cane mill yield. Case IH machine can harvest up to 100 thousand tons of cane billets, with the Anti-vortex system there is no cane loss. The
per crop, the final gain would reach 1,28 thousand net outcome is a higher density cargo, which translates into
tons/harvester. lower transportation costs and / or the possibility of
increasing the area of cane supplied to the mill.
ELEVATOR SYSTEM

STRONGER, MORE RELIABLE.

• The elevator system consists of a slew table, slewing system, bowl, and chain conveyor.
• Manufactured with high strength materials, these components combine for a tough,
reliable assembly suited to the most severe harvesting conditions.

SLEWING ELEVATOR. INCREASED ROBUSTNESS.

The elevator is one of the components in which strength and reliability are of extreme
importance. It lifts around 1.5 ton cane per minute to a 4.5 m unloading height with a
conveyor speed of around 9.0 km/h (150 m/min).

• The position of the elevator is controlled by a simplified hydraulic “backhoe” type


slewing system for heavy duty applications.

12
HYDRAULIC SYSTEM

OPTIMISED, EFFICIENT AND RELIABLE


Case IH Austoft pioneered the utilisation of hydraulic systems in
cane harvesters and it has continually invested in simplifying and
improving the efficiency of the system.

• The hydraulic system features a manifold valve design instead


of the traditional separate spool valves, reducing the number of
hoses, valves, “Y” blocks and fittings, making the hydraulic
system easier to service.
• Manifold blocks are fitted in the topper, elevator, chopper and
basecutter circuits.
• All hydraulic oil is filtered prior to returning to the hydraulic oil
reservoir, which ensures efficient, reliable operation.
• In short, the hydraulic system was designed for optimum Hydraulic circuit with
performance, maintenance and operating cost. fewer hoses provide
simpler access to the
hydraulic system.

EASE OF MAINTENANCE

Case IH Austoft knows that comfort, safety, functionality and ease of


maintenance are essential factors to maximise a harvester’s performance. The
tilting cab, the elevator slew mechanism, the simplified hydraulic system and
the swing out radiator turn the maintenance of Case IH Austoft harvesters into
an easy task.
Swing out radiator fitted with two doors for ease of cleaning.

Tilting radiator fitted


with two doors for
easy cleaning.
13
CAB – OPERATOR’S COMPARTMENT

Efficient air conditioning system with


well-distributed vents in the cab.

Halogen quartz lights make night


work much easier.

The deep windshield


(approximately 150 mm) enables
optimum view of the harvester front
area and throat.

14
The Case IH sugar cane harvester cab has always been
unrivalled in comfort, finishing and operator’s safety.

• Tilting cab for easy maintenance of the engine and other


internal components.
• Cab floor at the door level, which makes cleaning easier.
• Controls and instruments in ergonomic positions.
• Ample glasses and rearview mirrors provide 360º visibility.
• Low noise level.

All-around view: large glasses and 4 rearview mirrors. Low noise level and ergonomically designed controls and instruments.

15
AUTO TRACKER

THE NEW AUTOMATIC BASECUTTER HEIGHT SYSTEM. Automatic lifting for turning.
When the operator slows the engine, the system automatically lifts the
After calibration, the operator does not need to worry about constant cutting harvester, in order to allow turning. When the throttle position is raised
height adjustment. again, the harvester returns to the right position. This system provides:
• Automatic adjustment of basecutter height through pressure • Reduction of cane loss.
and exclusive height sensors. • Reduction of damage to the plantation.
• Retrofittable - available for 7000 Series Case IH cane harvesters,
for models manufactured since 1999. Choke alert.
Advice the operator when the system is overcharged and prevent choke stops.
AGRONOMIC AND ECONOMIC ADVANTAGES. It improves the harvester parts life.

Better yields in your harvest. Calibration.


Besides its excellent performance, the Auto Tracker preserves the In order to calibrate the ideal height of cut, the
next harvest as well by not damaging or pulling operator uses a manual system
out the stool. up to half an hour of harvest. During this period,
the Auto Tracker saves the information and
• Reduction of the number of stools pulled out by determines the most adequate hydraulic pressure
the basecutter: 27,2% and cut height averages for that area.
• Reduction of stool disturbance caused by the
basecutter: 28,3% Quick adjustment, depending on your need.
If necessary the operator can change the
Reduction of loss at the row heads. hydraulic pressure and the cut height settings just
• Reduction of the number of stools pulled out with a simple touch in the adjustment key.
at the row heads by the basecutter: 62,9% This adjustment eases the operation in lodged cane.

Reduction of loss. Less stress for the operator.


• Cane loss is diminished by cutting near the • Reduction of the number of commands executed
ground, but without damaging the stool. by the operator.
• It maintains the operator's attention for other
OPERATIONAL ADVANTAGES. operations.

Very easy operation and adjustments. More Durability of the parts.


• Electronic display with just four keys. The Auto tracker works constantly, optimizing and adjusting the height
• Screen with bigger numbers and back light for night operations. just when needed.
• Reduction of suspension valves and cylinders fatigue and wear.

16
VERSATILITY

A7000
Tires: They give the machine a reduced cost of maintenance,
better manoeuvrability and faster transport speed (20 km/h) in
areas near the harvest.

A7700
Tracks: They offer improved stability when working on sloping
terrain. The grouser agricultural design significantly reduces
soil compaction, particularly in the root zone.

17
DIMENSIONS – TECHNICAL CHARACTERISTICS

ENGINE BRAKES TOPPER


Case IH 10,3 l . . . . . . . . . . . .355 cv (261 kW) 7000 Adjustable height . . . . . . . .960 mm - 3,600 mm
Hydraulically actuated, disc type (independent) Severing drum . . . . . . . . . . . . . . . .Bi-directional
TRANSMISSION Manual parking brake
7000 Single cut
Type . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic 7700 Number of blades . . . . . . . . . . . . . . . . . . . . .8
Operation . . . . . . . . . . . . . . . . . . . .Mechanical
Multiple discs, automatic operation Shredder . . . . . . . . . . . . . . . . .Optional
with positive drive
Maximum travel speed . . . . . . . . .Up to 20 kph Number of blades . . . . . . . . . . . . . .34
CAPACITIES
7700 Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . .480 l
45-DEGREE CROP DIVIDERS
Type . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic Hydraulic fluid system . . . . . . . . . . . . . . . .480 l
Track . . . . . . . . . . . . . . . . . . . . . . .Heavy Duty Distance between points . . . . . . . . 1.5 m - 1.8 m
Grousers . . . . . . . . . . . . . . . .Agricultural design Vine knives . . . . . . . . . . . . . . . . . . . . . Standard
Dual spirals. . . . . . . . . . . . . . . . . . . . . Standard
Side trim knives . . . . . . . . . . . . . . . . . . Optional
Number of knives . . . . . . . . . . . . . . . . . . . . . . 8

12,440 mm 2,850 mm

4,010 mm
4,200 mm

4,520 mm 5,940 mm
3,600 mm Discharge Operating
Maximum height height height

2,960 mm Track gauges:


Front tires - 1,860 mm
Rear tires - 1,830 mm
6,520 mm Track - 1,880 mm
18
BASECUTTER WHEELS AND TIRES • 8 quartz halogen work lights on the cabin
Centre to centre distance . . . . . . . . . . . .630 mm Front . . . . . . . . . . . . . . . . 400/60 15.5 - 14 ply and 2 on the elevator
Number of discs . . . . . . . . . . . . . .2, detachable Rear . . . . . . . . . . . . . . . . . . . 23.1 - 26 x 16 ply • Inside and instrument board lighting
Number of blades per disc . . . . . .5, replaceable • Swing-out water radiator
Auto Tracker . . . . . . . . . . . . . . . . . . . .Optional STANDARD EQUIPMENT • Tilting cabin
• Two door cabin with sound and temperature • Hydraulic adjustable elevator height
insulation • Inline full-flow hydraulic return filters
FEED ROLLERS
• Air-conditioned and heated cabin • Hydraulic oil suction filters on the transmission
Drive . . . . . . . . . . . . . . . . .Hydraulic, reversible
• Air suspension operator's seat with armrest circuit
Number of rollers . . . . . . . . . . . . . . . . . . . . .12
• Windshield wiper / washer
Roller width . . . . . . . . . . . . . . . . . . . . .900 mm
• 4 rearview mirrors (2 internal and 2 external) OPTIONAL EQUIPMENT
• Cabin lighting and dashboard lighting • Side trim knives
CHOPPERS
• Adjustable steering column • Shredder
Drive . . . . . . . . . . . . . . . . .Hydraulic, reversible • Tachometer / hourmeter for the engine and • 3-blade chopper drums
Drum . . . . . . . .380 mm center to center distance hourmeter for elevator • Auto Tracker (automatic controller of
Option . . . . . . . . . . . . . . . . .3 or 4 blade drums • Engine oil pressure and fuel gauges basecutter height)
Blade width . . . . . . . . . . . . .65 mm, replaceable • Engine water and hydraulic oil temperature
gauges ELECTRONIC SAFETY SYSTEM
EXTRACTORS • Battery voltage indicator • Engine watchdog system operating on
Drive . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic • Basecutter and chopper hydraulic pressure - High engine temperature
Hood hydraulic slew system . . . . . . . . .Standard gauges - Low engine water level in radiator
Fan diameter • Hydraulic oil filter restriction gauge and light - High engine oil pressure
Primary (Anti-vortex fan) . . . . . . . . . . .1,280 mm • Extractor tachometer - Low hydraulic oil level
Secondary . . . . . . . . . . . . . . . . . . . . . .940 mm • Resettable circuit breakers • Starter lockout if the transmission is engaged
• Locking cabin doors, fuel tank and hydraulic • Starter lockout if the radiator door is open
ELEVATOR oil tank
Fitted with hourmeter • Traction control neutral lockout
Drive . . . . . . . . . . . . . . . . .Hydraulic, reversible • Parking brake
Width . . . . . . . . . . . . . . . . . . . . . . . . .850 mm • Reversing alarm, warning lights
Total turning angle . . . . . . . . . . . . . . . .170 deg. • Safety flashing beacon
Elevator slew system . . . . . . . . . . . .Backhoe type • Joystick type electronic height control for
basecutter / topper and crop dividers

19
Case IH reserves the right to introduce improvements to the project and alterations at any moment, without prior notice and without any obligation of installing them in units www.caseih.com
previously sold. The specifications, descriptions and illustrative materials here contained correctly reflect the known data at the time of publication, but they are subdued to
further modifications without prior notice. Illustrations may include optional equipment and accessories but omit some registered equipments. CNH Latin America Ltda.

Curitiba - Paraná - Brasil


Av. Juscelino K. de Oliveira, 11.825
Cidade Industrial - 81.450-903
Updated: 07/2007 - Communications Department - MAC0189 - Printed in Brazil. Teléfono: 55 41 2107-7111

You might also like