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AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.

1
Batch Date 31.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 43.960 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 25 2198 54950
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 10 19.125 30.881 0.340 27.84 22.84 3655 2289 0.630 0.47 0.20 16 2289 36624
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 6.812 0.750 31.35 10.66 5967 3736 0.246 0.36 0.21 6 3736 22416
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 5.01 2.37 5406 4870 0.01 0.01 0.02 4870 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 0.000 0.000 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 3371 0
Material-10 CBAM 0.000 0.000 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 7.629 1.050 49.11 67.94 1989 609 0.528 0.62 1.00 4 609 2436
Material-12 Oil Rag 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 1 2.138 3.451 0.380 0.53 4.02 6148 5866 0.075 0.12 0.03 2.1 5866 12318.6
Material-14 Phosphate Sluge 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 0.000 0.000 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 1858 0
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 7.266 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 2 5432 10864
Batch Quality(Calculated) 55.1 139608.6
Quality of Batch 61.931 100.00 0.2188 22.88 20.92 3742 2623 0.3471 0.39 0.20
Remarks: Predicted TSR 6.48
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 6.50

10.8 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 31.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 55.1 2534
% of Chloride contains in AFR mix 0.3471 0.39 0.20 % SLC Feeding 41 2516
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 13.05 5410
Chloride contain in kg per ton 3.471 3.918 1.995 kg/ton of AFR SUM 109.15
Chloride input by AFR to cement kiln 333.523 376.510 191.755 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0347 0.0392 0.0200 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 34.706 39.179 19.954 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 53.79 60.73 30.93 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0347 0.0392 0.0200 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0538 0.0607 0.0309 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 96.1 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 30.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 43.960 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 20 2312 46240
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 10 19.125 30.881 0.340 27.84 22.84 3655 2289 0.630 0.47 0.20 14 2289 32046
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 6.812 0.750 31.35 10.66 5967 3736 0.246 0.36 0.21 6 3736 22416
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 5.01 2.37 5406 4870 0.01 0.01 0.02 4870 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 0.000 0.000 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 3371 0
Material-10 CBAM 0.000 0.000 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 7.629 1.050 49.11 67.94 1989 609 0.528 0.62 1.00 4 609 2436
Material-12 Oil Rag 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 1 2.138 3.451 0.380 0.53 4.02 6148 5866 0.075 0.12 0.03 2 5866 11732
Material-14 Phosphate Sluge 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 0.000 0.000 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 1858 0
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 7.266 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 2 5432 10864
Batch Quality(Calculated) 48 125734
Quality of Batch 61.931 100.00 0.2188 22.88 20.92 3742 2623 0.3471 0.39 0.20
Remarks: Predicted TSR 6.18
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 6.68

10.8 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 30.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 48 2619
% of Chloride contains in AFR mix 0.3471 0.39 0.20 % SLC Feeding 28 2575
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 19 5312
Chloride contain in kg per ton 3.471 3.918 1.995 kg/ton of AFR SUM 95
Chloride input by AFR to cement kiln 263.764 297.760 151.648 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0274 0.0310 0.0158 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 27.447 30.984 15.780 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 42.54 48.03 24.46 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0274 0.0310 0.0158 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0425 0.0480 0.0245 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 76 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 29.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 41.688 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 10 2292 22920
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 10 19.125 29.285 0.340 27.84 22.84 3655 2289 0.630 0.47 0.20 7 2289 16023
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 6.460 0.750 31.35 10.66 5967 3736 0.246 0.36 0.21 3 3736 11208
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 1 1.575 2.412 0.280 5.01 2.37 5406 4870 0.01 0.01 0.02 0.61 4870 2970.7
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 0.000 0.000 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 3371 0
Material-10 CBAM 0.000 0.000 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 7.235 1.050 49.11 67.94 1989 609 0.528 0.62 1.00 1 609 609
Material-12 Oil Rag 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 0.000 0.000 0.380 0.53 4.02 6148 5866 0.075 0.12 0.03 5866 0
Material-14 Phosphate Sluge 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 1 3.938 6.029 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 1.2 1858 2229.6
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 6.891 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 1 5432 5432
Batch Quality(Calculated) 23.81 61392.3
Quality of Batch 65.306 100.00 0.2426 23.93 21.85 3686 2525 0.3489 0.40 0.20
Remarks: Predicted TSR 5.58
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 2.80

11.8 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 29.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 23.81 2578
% of Chloride contains in AFR mix 0.3489 0.40 0.20 % SLC Feeding 48 2292
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 18.35 5358
Chloride contain in kg per ton 3.489 4.004 2.008 kg/ton of AFR SUM 90.16
Chloride input by AFR to cement kiln 250.526 287.537 144.183 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0261 0.0299 0.0150 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 26.069 29.921 15.003 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 40.41 46.38 23.26 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0261 0.0299 0.0150 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0404 0.0464 0.0233 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 71.81 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 28.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 36.528 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2296 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 10 19.125 25.660 0.340 27.84 22.84 3655 2289 0.630 0.47 0.20 2289 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 5.660 0.750 31.35 10.66 5967 3736 0.246 0.36 0.21 3736 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 3 4.725 6.340 0.280 5.01 2.37 5406 4870 0.01 0.01 0.02 4870 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 1 3.938 5.283 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 3371 0
Material-10 CBAM 0.000 0.000 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 6.340 1.050 49.11 67.94 1989 609 0.528 0.62 1.00 609 0
Material-12 Oil Rag 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 1 2.138 2.868 0.380 0.53 4.02 6148 5866 0.075 0.12 0.03 5866 0
Material-14 Phosphate Sluge 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 1 3.938 5.283 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 1858 0
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 6.038 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 74.531 100.00 0.2872 22.27 19.42 3880 2764 0.3377 0.36 0.18
Remarks: Predicted TSR 1.89
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 2.80

15.8 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 28.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3377 0.36 0.18 % SLC Feeding 13 2296
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5129
Chloride contain in kg per ton 3.377 3.616 1.792 kg/ton of AFR SUM 25
Chloride input by AFR to cement kiln 43.900 47.006 23.299 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0046 0.0049 0.0024 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 4.568 4.891 2.424 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 7.08 7.58 3.76 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0046 0.0049 0.0024 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0071 0.0076 0.0038 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 13 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 27.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 42.382 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2296 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 5 9.563 14.886 0.340 31.02 20.60 3672 2170 0.910 0.46 0.20 2170 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 25.81 11.39 6063 4161 0.560 0.56 0.21 4161 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 3 4.725 7.356 0.280 5.01 2.37 5406 4870 0.01 0.01 0.02 4870 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 2 7.875 12.259 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 3371 0
Material-10 CBAM 0.5 1.688 2.627 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 7.356 1.050 43.32 63.05 2830 1148 0.192 0.56 1.00 1148 0
Material-12 Oil Rag 0 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.03 5627 0
Material-14 Phosphate Sluge 0 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 1 3.938 6.130 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 1858 0
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 7.005 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 64.238 100.00 0.2526 21.65 17.75 3824 2729 0.3566 0.33 0.17
Remarks: Predicted TSR 1.89
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 2.80

15.3 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 27.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3566 0.33 0.17 % SLC Feeding 13 2296
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5129
Chloride contain in kg per ton 3.566 3.258 1.657 kg/ton of AFR SUM 25
Chloride input by AFR to cement kiln 46.358 42.358 21.547 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0048 0.0044 0.0022 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 4.824 4.408 2.242 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 7.48 6.83 3.48 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0048 0.0044 0.0022 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0075 0.0068 0.0035 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 13 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 26.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 42.382 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 13 2324 30212
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 5 9.563 14.886 0.340 31.02 20.60 3672 2170 0.910 0.46 0.20 10 2170 21700
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 25.81 11.39 6063 4161 0.560 0.56 0.21 4161 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 3 4.725 7.356 0.280 5.01 2.37 5406 4870 0.01 0.01 0.02 3 4870 14610
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 2 7.875 12.259 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 2 3371 6742
Material-10 CBAM 0.5 1.688 2.627 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 7.356 1.050 43.32 63.05 2830 1148 0.192 0.56 1.00 2 1148 2296
Material-12 Oil Rag 0 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.03 5627 0
Material-14 Phosphate Sluge 0 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 1 3.938 6.130 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 2 1858 3716
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 7.005 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 1 5432 5432
Batch Quality(Calculated) 33 84708
Quality of Batch 64.238 100.00 0.2526 21.65 17.75 3824 2729 0.3566 0.33 0.17
Remarks: Predicted TSR 5.66
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.69

15.3 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 26.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 33 2567
% of Chloride contains in AFR mix 0.3566 0.33 0.17 % SLC Feeding 40 2324
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 17.45 5511
Chloride contain in kg per ton 3.566 3.258 1.657 kg/ton of AFR SUM 90.45
Chloride input by AFR to cement kiln 260.315 237.857 120.993 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0271 0.0248 0.0126 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 27.088 24.751 12.590 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 41.99 38.36 19.52 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0271 0.0248 0.0126 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0420 0.0384 0.0195 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 73 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 25.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 38.581 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 29 2346 68034
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 5 9.563 13.551 0.340 28.02 21.01 3602 2244 0.397 0.53 0.20 18 2244 40392
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1.5 6.328 8.968 0.750 25.81 11.39 6063 4161 0.560 0.56 0.21 1.7 4161 7073.7
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 3 4.725 6.696 0.280 5.01 2.37 5406 4870 0.01 0.01 0.02 5 4870 24350
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 2 7.875 11.160 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 6 3371 20226
Material-10 CBAM 0.5 1.688 2.391 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 6.696 1.050 43.32 63.05 2830 1148 0.192 0.56 1.00 6 1148 6888
Material-12 Oil Rag 0 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.03 5627 0
Material-14 Phosphate Sluge 0 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 1 3.938 5.580 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 4 1858 7432
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 6.377 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 3 5432 16296
Batch Quality(Calculated) 72.7 190691.7
Quality of Batch 70.566 100.00 0.3000 21.61 17.23 4016 2867 0.3053 0.36 0.17
Remarks: Predicted TSR 7.87
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.69

16.8 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 25.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 72.7 2623
% of Chloride contains in AFR mix 0.3053 0.36 0.17 % SLC Feeding 40 2346
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 17.45 5511
Chloride contain in kg per ton 3.053 3.563 1.697 kg/ton of AFR SUM 130.15
Chloride input by AFR to cement kiln 344.095 401.570 191.267 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0358 0.0418 0.0199 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 35.806 41.787 19.903 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 55.50 64.77 30.85 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0358 0.0418 0.0199 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0555 0.0648 0.0308 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 112.7 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 24.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 22 27.225 39.688 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 25 2288 57200
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 5 9.563 13.940 0.340 28.02 21.01 3602 2244 0.397 0.53 0.20 10 2244 22440
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1.5 6.328 9.225 0.750 25.81 11.39 6063 4161 0.560 0.56 0.21 7 4161 29127
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 3 4.725 6.888 0.280 4.36 2.61 5266 4774 0.02 0.01 0.02 5 4774 23870
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 1.5 5.906 8.610 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 5 3371 16855
Material-10 CBAM 0.5 1.688 2.460 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 2826 0
Material-11 ETP sludge 0.8 4.725 6.888 1.050 43.32 63.05 2830 1148 0.192 0.56 1.00 4 1148 4592
Material-12 Oil Rag 0 0.000 0.000 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 4287 0
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.03 5627 0
Material-14 Phosphate Sluge 0 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 1 3.938 5.740 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 4 1858 7432
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 6.560 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 3 5432 16296
Batch Quality(Calculated) 63 177812
Quality of Batch 68.597 100.00 0.2862 21.61 17.71 3988 2846 0.2986 0.36 0.17
Remarks: Predicted TSR 6.05
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 5.94

16.3 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 24.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 63 2822
% of Chloride contains in AFR mix 0.2986 0.36 0.17 % SLC Feeding 45 2288
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 2.17 5356
Chloride contain in kg per ton 2.986 3.628 1.737 kg/ton of AFR SUM 110.17
Chloride input by AFR to cement kiln 322.446 391.838 187.621 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0336 0.0408 0.0195 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 33.553 40.774 19.523 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 52.01 63.20 30.26 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0336 0.0408 0.0195 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0520 0.0632 0.0303 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 108 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 23.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5 Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 47.634 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 27 2340 63180
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 2 3.825 5.453 0.340 21.66 24.72 3659 2541 0.409 0.37 0.20 4.69 2541 11917.29
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 6.014 0.750 25.81 11.39 6063 4161 0.560 0.56 0.21 8 4161 33288
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.05 4721 0
Material-7 Trade Reject 2 3.150 4.491 0.280 4.36 2.61 5266 4774 0.02 0.01 0.02 5 4774 23870
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 0.10 1655 0
Material-9 PTWM 1.8 7.088 10.104 0.700 20.38 1.07 4637 3371 0.557 0.13 0.03 6 3371 20226
Material-10 CBAM 1 3.375 4.812 0.600 27.83 2.99 4373 2826 0.993 0.07 0.02 1 2826 2826
Material-11 ETP sludge 0.8 4.725 6.736 1.050 43.32 63.05 2830 1148 0.192 0.56 1.00 4 1148 4592
Material-12 Oil Rag 1 1.913 2.727 0.340 8.65 8.32 4998 4287 0.543 0.19 0.06 2.37 4287 10160.19
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.03 5627 0
Material-14 Phosphate Sluge 0 0.000 0.000 1.060 58.63 74.88 0 0 0.094 0.35 20.00 0 0
Material-15 Sugar Sludge 1 3.938 5.613 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 4 1858 7432
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.30 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.10 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 6.415 0.100 0.89 8.91 5733 5432 0.090 0.05 0.03 5 5432 27160
Batch Quality(Calculated) 67.06 204651.48
Quality of Batch 70.144 100.00 0.2850 20.53 17.16 3914 2830 0.3083 0.33 0.16
Remarks: Predicted TSR 7.95
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.89

16.6 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 23.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 67.06 3052
% of Chloride contains in AFR mix 0.3083 0.33 0.16 % SLC Feeding 43 2340
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 15 5269
Chloride contain in kg per ton 3.083 3.282 1.582 kg/ton of AFR SUM 125.06
Chloride input by AFR to cement kiln 339.364 361.265 174.128 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0353 0.0376 0.0181 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 35.314 37.593 18.119 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 54.74 58.27 28.09 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0353 0.0376 0.0181 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0547 0.0583 0.0281 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 110.06 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 22.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 41.943 0.220 18.92 16.32 3245 2315 0.196 0.38 21 2290 48090
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 3335 0
Material-3 RDF 8 15.300 19.206 0.340 21.66 24.72 3659 2541 0.409 0.37 10 2541 25410
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 2094 0
Material-5 Paint Sludge 1 4.219 5.296 0.750 25.81 11.39 6063 4161 0.560 0.56 5 4161 20805
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 1655 0
Material-9 PTWM 1.8 7.088 8.897 0.700 23.48 1.23 4563 3159 0.468 0.14 5 3159 15795
Material-10 CBAM 1 3.375 4.237 0.600 27.83 2.99 4373 2826 0.993 0.07 2 2826 5652
Material-11 ETP sludge 0.8 4.725 5.931 1.050 43.32 63.05 2830 1148 0.192 0.56 2 1148 2296
Material-12 Oil Rag 1 1.913 2.401 0.340 8.65 8.32 4998 4287 0.543 0.19 2 4287 8574
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 5627 0
Material-14 Phosphate Sluge 0.2 1.193 1.497 1.060 58.63 74.88 0 0 0.094 0.35 1.6 0 0
Material-15 Sugar Sludge 1 3.938 4.943 0.700 35.32 34.52 3452 1858 0.364 0.54 2 1858 3716
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 5.649 0.100 0.89 8.91 5733 5432 0.090 0.05 1 5432 5432
Batch Quality(Calculated) 51.6 135770
Quality of Batch 79.661 100.00 0.3278 22.18 19.70 3758 2650 0.3232 0.35
Remarks: Predicted TSR 4.89
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.67

14.8 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 Today's Costing High lights for22.03.2019
ILC feeding mix
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 51.6 2631
% of Chloride contains in AFR mix 0.3232 0.35 #REF! SLC Feeding 44 2290
1 Ton equal to 1000 kg 1000 1000 1000 carbon Black 5155
Chloride contain in kg per ton 3.232 3.481 #REF! SUM 95.6
Chloride input by AFR to cement kiln 309.018 332.744 #REF!
Chloride Input Per ton of Kiln Feed 0.0322 0.0346 #REF!
Chloride Input from AF/ ton of Kiln Fee 32.156 34.625 #REF!
Chloride Input from AF/ ton of Clinker 49.84 53.67 #REF!
% of Chloride input from AFR per ton o 0.0322 0.0346 #REF!
% of Chloride input from AFR per ton of 0.0498 0.0537 #REF!

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 95.6 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 21.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 49.887 0.220 18.92 16.32 3245 2315 0.196 0.38 10 2278 22780
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 3335 0
Material-3 RDF 3 5.738 8.566 0.340 21.66 24.72 3659 2541 0.409 0.37 5 2541 12705
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 2094 0
Material-5 Paint Sludge 1 4.219 6.299 0.750 25.81 11.39 6063 4161 0.560 0.56 2 4161 8322
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 1655 0
Material-9 PTWM 1.8 7.088 10.582 0.700 23.48 1.23 4563 3159 0.468 0.14 1 3159 3159
Material-10 CBAM 0.6 2.025 3.023 0.600 27.83 2.99 4373 2826 0.993 0.07 1 2826 2826
Material-11 ETP sludge 0.5 2.953 4.409 1.050 43.32 63.05 2830 1148 0.192 0.56 2 1148 2296
Material-12 Oil Rag 1 1.913 2.855 0.340 8.65 8.32 4998 4287 0.543 0.19 1 4287 4287
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 5627 0
Material-14 Phosphate Sluge 0.2 1.193 1.780 1.060 58.63 74.88 0 0 0.094 0.35 1 0 0
Material-15 Sugar Sludge 1 3.938 5.879 0.700 35.32 34.52 3452 1858 0.364 0.54 1 1858 1858
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 6.719 0.100 0.89 8.91 5733 5432 0.090 0.05 1 5432 5432
Batch Quality(Calculated) 25 63665
Quality of Batch 66.977 100.00 0.2686 21.58 18.18 3785 2702 0.3009 0.34
Remarks: Predicted TSR 2.49
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.67

14.1 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 21.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 25 2547
% of Chloride contains in AFR mix 0.3009 0.34 #REF! % SLC Feeding 25 2278
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 5155
Chloride contain in kg per ton 3.009 3.449 #REF! kg/ton of AFR SUM 50
Chloride input by AFR to cement kiln 150.469 172.462 #REF! Kg /per day
Chloride Input Per ton of Kiln Feed 0.0157 0.0179 #REF! Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Fee 15.658 17.946 #REF! gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 24.27 27.82 #REF! gram/ton of Clinker
% of Chloride input from AFR per ton o 0.0157 0.0179 #REF! % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0243 0.0278 #REF! % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 50 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 20.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 38.806 0.220 18.92 16.32 3245 2315 0.196 0.38 20 2347 46940
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 3335 0
Material-3 RDF 13 24.863 28.876 0.340 21.66 24.72 3659 2541 0.409 0.37 15 2541 38115
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 2094 0
Material-5 Paint Sludge 1 4.219 4.900 0.750 25.81 11.39 6063 4161 0.560 0.56 3 4161 12483
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 1655 0
Material-9 PTWM 1.8 7.088 8.232 0.700 23.48 1.23 4563 3159 0.468 0.14 4 3159 12636
Material-10 CBAM 0.6 2.025 2.352 0.600 27.83 2.99 4373 2826 0.993 0.07 2 2826 5652
Material-11 ETP sludge 0.5 2.953 3.430 1.050 43.32 63.05 2830 1148 0.192 0.56 2 1148 2296
Material-12 Oil Rag 1 1.913 2.221 0.340 8.65 8.32 4998 4287 0.543 0.19 1 4287 4287
Material-13 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 5627 0
Material-14 Phosphate Sluge 0.2 1.193 1.385 1.060 58.63 74.88 0 0 0.094 0.35 1 0 0
Material-15 Sugar Sludge 1 3.938 4.573 0.700 35.32 34.52 3452 1858 0.364 0.54 1 1858 1858
Material-16 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0 0
Material-17 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 2164 0
Material-18 Plastics(uflex, IPCA) 8 4.500 5.226 0.100 0.89 8.91 5733 5432 0.090 0.05 1 5432 5432
Batch Quality(Calculated) 50 129699
Quality of Batch 86.102 100.00 0.3337 21.60 19.63 3757 2666 0.3250 0.35
Remarks: Predicted TSR 4.38
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.67

14.1 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 20.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 50 2594
% of Chloride contains in AFR mix 0.3250 0.35 #REF! % SLC Feeding 35 2347
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 5155
Chloride contain in kg per ton 3.250 3.505 #REF! kg/ton of AFR SUM 85
Chloride input by AFR to cement kiln 276.238 297.919 #REF! Kg /per day
Chloride Input Per ton of Kiln Feed 0.0287 0.0310 #REF! Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Fee 28.745 31.001 #REF! gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 44.55 48.05 #REF! gram/ton of Clinker
% of Chloride input from AFR per ton o 0.0287 0.0310 #REF! % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0446 0.0481 #REF! % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 85 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 19.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 43.367 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 17 2265 38505
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 32.270 0.340 27.14 22.22 3907 2500 0.510 0.46 0.10 15 2500 37500
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 5.476 0.750 25.81 11.39 6063 4161 0.560 0.56 0.21 3 4161 12483
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 PTWM 0.5 1.969 2.555 0.700 23.48 1.23 4563 3159 0.468 0.14 0.00 2 3159 6318
Material-10 ETP sludge 0.5 2.953 3.833 1.050 43.32 63.05 2830 1148 0.192 0.56 0.00 3 1148 3444
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.2 1.193 1.548 1.060 58.63 74.88 0 0 0.094 0.35 15.00 1 0 0
Material-14 Sugar Sludge 1 3.938 5.111 0.700 35.32 34.52 3452 1858 0.364 0.54 0.20 1 1858 1858
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2164 0
Material-17 Plastics(uflex, IPCA) 8 4.500 5.841 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 1 5432 5432
Batch Quality(Calculated) 43 105540
Quality of Batch 77.046 100.00 0.2792 23.40 20.76 3736 2575 0.3251 0.40 0.33
Remarks: Predicted TSR 4.36
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.67

11.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 19.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 43 2454
% of Chloride contains in AFR mix 0.3251 0.40 0.33 % SLC Feeding 17 2265
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 13 5155
Chloride contain in kg per ton 3.251 4.049 3.295 kg/ton of AFR SUM 73
Chloride input by AFR to cement kiln 195.042 242.926 197.715 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0203 0.0253 0.0206 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 20.296 25.278 20.574 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 31.46 39.18 31.89 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0203 0.0253 0.0206 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0315 0.0392 0.0319 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 60 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 18.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 41.722 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 29 2357 68353
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 14 26.775 33.434 0.340 27.14 22.22 3907 2500 0.510 0.46 0.10 27 2500 67500
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1.5 6.328 7.902 0.750 21.06 9.38 6199 4566 0.290 0.48 0.21 7 4566 31962
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 PTWM 0.5 1.969 2.458 0.700 23.48 1.23 4563 3159 0.468 0.14 0.00 2 3159 6318
Material-10 ETP sludge 1 5.906 7.375 1.050 43.32 63.05 2830 1148 0.192 0.56 3.00 6 1148 6888
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.2 1.193 1.489 1.060 58.63 74.88 0 0 0.094 0.35 15.00 1 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2164 0
Material-17 Plastics(uflex, IPCA) 8 4.500 5.619 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 1 5432 5432
Batch Quality(Calculated) 73 186453
Quality of Batch 80.083 100.00 0.3049 23.33 21.28 3793 2630 0.3075 0.40 0.54
Remarks: Predicted TSR 6.00
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 5.82

11.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 18.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 73 2554
% of Chloride contains in AFR mix 0.3075 0.40 0.54 % SLC Feeding 44 2357
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 0 5238
Chloride contain in kg per ton 3.075 4.030 5.364 kg/ton of AFR SUM 117
Chloride input by AFR to cement kiln 359.790 471.550 627.549 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0374 0.0491 0.0653 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 37.439 49.069 65.302 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 58.03 76.06 101.22 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0374 0.0491 0.0653 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0580 0.0761 0.1012 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 117 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 17.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 43.469 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 21 2296 48216
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 32.345 0.340 24.78 24.68 3860 2567 0.580 0.38 0.10 18 2567 46206
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 5.488 0.750 21.06 9.38 6199 4566 0.290 0.48 0.21 4 4566 18264
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 PTWM 0.5 1.969 2.561 0.700 19.33 1.61 4489 3304 0.533 0.07 0.00 2.71 3304 8953.84
Material-10 ETP sludge 0.5 2.953 3.842 1.050 56.62 75.38 2588 670 0.164 0.58 3.00 4 670 2680
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 1 2.138 2.781 0.380 0.63 14.02 5882 5596 0.067 0.13 0.00 2 5596 11192
Material-13 Phosphate Sluge 0.000 0.000 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.5 2.813 3.659 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2.44 2164 5280.16
Material-17 Plastics(uflex, IPCA) 8 4.500 5.854 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 1 5432 5432
Batch Quality(Calculated) 55.15 146224
Quality of Batch 76.866 100.00 0.2752 21.22 20.37 3844 2750 0.3318 0.37 0.20
Remarks: Predicted TSR 6.98
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 6.66

11.5 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 17.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 55.15 2651
% of Chloride contains in AFR mix 0.3318 0.37 0.20 % SLC Feeding 48 2296
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 15 5406
Chloride contain in kg per ton 3.318 3.677 2.026 kg/ton of AFR SUM 118.15
Chloride input by AFR to cement kiln 342.240 379.326 208.980 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0356 0.0395 0.0217 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Fee 35.613 39.472 21.746 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 55.20 61.18 33.71 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0356 0.0395 0.0217 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0552 0.0612 0.0337 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 103.15 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 16.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 45.264 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 33.681 0.340 24.78 24.68 3860 2567 0.580 0.38 0.10 2567 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 30.82 8.74 6363 4043 0.312 0.33 0.21 4043 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.5 3.308 4.481 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 PTWM 0.5 1.969 2.667 0.700 19.33 1.61 4489 3304 0.533 0.07 0.00 3304 0
Material-10 ETP sludge 0.5 2.953 4.001 1.050 56.62 75.38 2588 670 0.164 0.58 3.00 670 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.000 0.000 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.5 2.813 3.810 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2164 0
Material-17 Plastics(uflex, IPCA) 8 4.500 6.096 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 73.817 100.00 0.2744 21.92 24.70 3594 2515 0.3343 0.36 0.24
Remarks: Predicted TSR 2.49
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.67

10 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 16.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3343 0.36 0.24 % SLC Feeding 40 0
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 23 5238
Chloride contain in kg per ton 3.343 3.580 2.438 kg/ton of AFR SUM 63
Chloride input by AFR to cement kiln 133.719 143.203 97.508 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0139 0.0149 0.0101 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Fee 13.915 14.901 10.147 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 21.57 23.10 15.73 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0139 0.0149 0.0101 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0216 0.0231 0.0157 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 40 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 15.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 45.264 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 30 2212 66360
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 33.681 0.340 24.78 24.68 3860 2567 0.580 0.38 0.10 28 2567 71876
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 30.82 8.74 6363 4043 0.312 0.33 0.21 4043 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.5 3.308 4.481 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 5 1655 8275
Material-9 PTWM 0.5 1.969 2.667 0.700 19.33 1.61 4489 3304 0.533 0.07 0.00 2 3304 6608
Material-10 ETP sludge 0.5 2.953 4.001 1.050 56.62 75.38 2588 670 0.164 0.58 3.00 6 670 4020
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.000 0.000 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.5 2.813 3.810 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2.44 2164 5280.16
Material-17 Plastics(uflex, IPCA) 8 4.500 6.096 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 2 5432 10864
Batch Quality(Calculated) 75.44 173283.16
Quality of Batch 73.817 100.00 0.2744 21.92 24.70 3594 2515 0.3343 0.36 0.24
Remarks: Predicted TSR 7.90
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.67

10 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 15.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 75.44 2297
% of Chloride contains in AFR mix 0.3343 0.36 0.24 % SLC Feeding 40 2212
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 23 5238
Chloride contain in kg per ton 3.343 3.580 2.438 kg/ton of AFR SUM 138.44
Chloride input by AFR to cement kiln 385.912 413.283 281.409 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0402 0.0430 0.0293 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 40.157 43.005 29.283 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 62.24 66.66 45.39 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0402 0.0430 0.0293 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0622 0.0667 0.0454 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 115.44 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 13.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 46.323 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2306 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 34.469 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 2251 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 30.82 8.74 6363 4043 0.312 0.33 0.21 4043 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.5 3.308 4.586 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 CBAM(Crude Benzoic Acid) 0.5 1.969 2.729 0.700 19.33 1.61 4489 3304 0.533 0.07 0.00 3304 0
Material-10 ETP sludge 0.5 2.953 4.094 1.050 56.62 75.38 2588 670 0.164 0.58 3.00 670 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.000 0.000 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.5 2.813 3.899 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2164 0
Material-17 Plastics(uflex, IPCA) 5 2.813 3.899 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 72.129 100.00 0.2727 23.74 25.57 3471 2338 0.3572 0.38 0.25
Remarks: Predicted TSR 1.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

7 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 13.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3572 0.38 0.25 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.572 3.824 2.495 kg/ton of AFR SUM 21
Chloride input by AFR to cement kiln 32.152 34.420 22.453 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0033 0.0036 0.0023 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 3.346 3.582 2.336 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 5.19 5.55 3.62 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0033 0.0036 0.0023 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0052 0.0056 0.0036 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 9 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 13.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 46.323 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2306 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 34.469 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 2251 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0 0.000 0.000 0.750 30.82 8.74 6363 4043 0.312 0.33 0.21 4043 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.5 3.308 4.586 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 CBAM(Crude Benzoic Acid) 0.5 1.969 2.729 0.700 19.33 1.61 4489 3304 0.533 0.07 0.00 3304 0
Material-10 ETP sludge 0.5 2.953 4.094 1.050 56.62 75.38 2588 670 0.164 0.58 3.00 670 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.000 0.000 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.5 2.813 3.899 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2164 0
Material-17 Plastics(uflex, IPCA) 5 2.813 3.899 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 72.129 100.00 0.2727 23.74 25.57 3471 2338 0.3572 0.38 0.25
Remarks: Predicted TSR 1.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

7 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 13.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3572 0.38 0.25 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.572 3.824 2.495 kg/ton of AFR SUM 21
Chloride input by AFR to cement kiln 32.152 34.420 22.453 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0033 0.0036 0.0023 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 3.346 3.582 2.336 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 5.19 5.55 3.62 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0033 0.0036 0.0023 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0052 0.0056 0.0036 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 9 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 12.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 42.734 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2306 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 14 26.775 34.245 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 2251 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1.5 6.328 8.094 0.750 30.82 8.74 6363 4043 0.312 0.33 0.21 4043 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.5 1.969 2.518 0.700 19.33 1.61 4489 3304 0.533 0.07 0.00 3304 0
Material-10 ETP sludge 0.5 2.953 3.777 1.050 56.62 75.38 2588 670 0.164 0.58 3.00 670 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.000 0.000 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.7 3.938 5.036 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2164 0
Material-17 Plastics(uflex, IPCA) 5 2.813 3.597 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 78.188 100.00 0.2990 24.53 21.12 3748 2500 0.3695 0.39 0.21
Remarks: Predicted TSR 1.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

8.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 12.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3695 0.39 0.21 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.695 3.930 2.073 kg/ton of AFR SUM 21
Chloride input by AFR to cement kiln 33.258 35.374 18.656 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0035 0.0037 0.0019 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Fee 3.461 3.681 1.941 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 5.36 5.71 3.01 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0035 0.0037 0.0019 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0054 0.0057 0.0030 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 9 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 11.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 30 37.125 40.163 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2306 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 26.897 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 2251 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1.5 6.328 6.846 0.750 30.82 8.74 6363 4043 0.312 0.33 0.21 4043 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 1 6.615 7.156 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 CBAM(Crude Benzoic Acid) 0.5 1.969 2.130 0.700 19.33 1.61 4489 3304 0.533 0.07 0.00 3304 0
Material-10 ETP sludge 1 5.906 6.390 1.050 54.14 73.48 1472 230 0.128 0.49 3.00 230 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.2 1.193 1.290 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 1 5.625 6.085 1.000 29.69 25.42 3582 2164 0.432 0.62 0.00 2164 0
Material-17 Plastics(uflex, IPCA) 5 2.813 3.043 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 92.436 100.00 0.4390 25.51 29.01 3487 2312 0.3317 0.37 0.54
Remarks: Predicted TSR 1.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

10.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 11.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3317 0.37 0.54 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.317 3.744 5.382 kg/ton of AFR SUM 21
Chloride input by AFR to cement kiln 29.853 33.692 48.438 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0031 0.0035 0.0050 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 3.106 3.506 5.040 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 4.81 5.43 7.81 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0031 0.0035 0.0050 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0048 0.0054 0.0078 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 9 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 10.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 30 37.125 43.610 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2306 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 29.206 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 2251 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 30.82 8.74 6363 4043 0.312 0.33 0.21 4043 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 1.7 2.678 3.145 0.280 16.48 7.45 5095 3948 0.16 0.04 0.00 3948 0
Material-8 Grinding Sludge 1 6.615 7.771 1.176 23.37 98.78 2593 1655 0.164 0.14 1.00 1655 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 6.938 1.050 54.14 73.48 1472 230 0.128 0.49 3.00 230 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.2 1.193 1.401 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.7 3.938 4.625 1.000 37.58 28.62 3418 1750 0.624 0.52 0.00 1750 0
Material-17 Plastics(uflex, IPCA) 5 2.813 3.304 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 85.129 100.00 0.3683 25.26 30.69 3291 2196 0.3301 0.36 0.57
Remarks: Predicted TSR 1.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

9.6 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 10.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3301 0.36 0.57 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.301 3.647 5.688 kg/ton of AFR SUM 21
Chloride input by AFR to cement kiln 29.709 32.821 51.191 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0031 0.0034 0.0053 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 3.091 3.415 5.327 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 4.79 5.29 8.26 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0031 0.0034 0.0053 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0048 0.0053 0.0083 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 9 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 09.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 30 37.125 42.370 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2306 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 28.375 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 2251 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.5 2.109 2.407 0.750 24.83 16.23 5133 3528 0.178 0.66 0.21 3528 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 1.5 2.363 2.696 0.280 16.48 7.45 5095 3948 0.1632 0.04 0.00 3948 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 6.741 1.050 54.14 73.48 1472 230 0.128 0.49 3.00 230 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.2 1.193 1.361 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 2 11.250 12.839 1.000 37.58 28.62 3418 1750 0.624 0.52 0.00 1750 0
Material-17 Plastics(uflex, IPCA) 5 2.813 3.210 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 87.621 100.00 0.3786 26.45 25.11 3393 2226 0.3641 0.40 0.48
Remarks: Predicted TSR 1.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

10.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 09.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3641 0.40 0.48 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.641 4.029 4.822 kg/ton of AFR SUM 21
Chloride input by AFR to cement kiln 32.773 36.260 43.395 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0034 0.0038 0.0045 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 3.410 3.773 4.516 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 5.29 5.85 7.00 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0034 0.0038 0.0045 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0053 0.0058 0.0070 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 9 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 08.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 40.624 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 2306 0
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 30.228 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 2251 0
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 2 8.438 10.259 0.750 24.83 16.23 5133 3528 0.178 0.66 0.21 3528 0
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 7.181 1.050 54.14 73.48 1472 230 0.128 0.49 3.00 230 0
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 5627 0
Material-13 Phosphate Sluge 0.2 1.193 1.450 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.000 0.000 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 916 0
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 1 5.625 6.839 1.000 37.58 28.62 3418 1750 0.624 0.52 0.00 1750 0
Material-17 Plastics(uflex, IPCA) 5 2.813 3.420 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 0 0
Quality of Batch 82.249 100.00 0.3550 26.19 25.10 3482 2305 0.3454 0.43 0.53
Remarks: Predicted TSR 1.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

9.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 08.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 0 0
% of Chloride contains in AFR mix 0.3454 0.43 0.53 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.454 4.261 5.253 kg/ton of AFR SUM 21
Chloride input by AFR to cement kiln 31.083 38.350 47.277 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0032 0.0040 0.0049 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 3.234 3.991 4.920 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 5.01 6.19 7.63 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0032 0.0040 0.0049 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0050 0.0062 0.0076 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 9 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 07.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 36.009 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 31 2165 67115
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 0.68 3335 2267.8
Material-3 RDF 13 24.863 26.794 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 20 2251 45020
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 2 8.438 9.093 0.750 24.83 16.23 5133 3528 0.178 0.66 0.21 8 3528 28224
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 6.365 1.050 54.14 73.48 1472 230 0.128 0.49 3.00 4 230 920
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 2 4.275 4.607 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 2.58 5627 14517.66
Material-13 Phosphate Sluge 0.2 1.193 1.285 1.060 56.52 93.84 0 0 0.134 0.11 15.00 0 0
Material-14 Spent Clay 0.7 4.016 4.328 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 2.24 916 2051.84
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.5 2.813 3.031 1.000 37.58 28.62 3418 1750 0.624 0.52 0.00 1750 0
Material-17 Plastics(uflex, IPCA) 14 7.875 8.487 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 5432 0
Batch Quality(Calculated) 68.5 160116.3
Quality of Batch 92.790 100.00 0.3892 22.81 25.73 3630 2585 0.3001 0.40 0.47
Remarks: Predicted TSR 5.04
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

20.4 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 07.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 68.5 2337
% of Chloride contains in AFR mix 0.3001 0.40 0.47 % SLC Feeding 9 2165
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 3.001 3.986 4.743 kg/ton of AFR SUM 89.5
Chloride input by AFR to cement kiln 232.546 308.914 367.571 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0242 0.0321 0.0382 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 24.198 32.145 38.249 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 37.51 49.82 59.29 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0242 0.0321 0.0382 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0375 0.0498 0.0593 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 77.5 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 06.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 37.830 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 26 2306 59956
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 28.149 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 19 2251 42769
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 2 8.438 9.553 0.750 23.41 11.54 5488 3873 0.190 0.73 0.21 7 3873 27111
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 6.687 1.050 54.14 73.48 1472 230 0.128 0.49 3.00 4 230 920
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 2 4.275 4.840 0.380 0.47 18.29 5904 5627 0.050 0.37 0.00 2 5627 11254
Material-13 Phosphate Sluge 0.2 1.193 1.350 1.060 56.52 93.84 0 0 0.134 0.11 15.00 1 0 0
Material-14 Spent Clay 1 5.738 6.496 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 4 916 3664
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 28.63 38.41 3026 1809 0.248 0.46 0.00 1809 0
Material-17 Plastics(uflex, IPCA) 8 4.500 5.095 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 2 5432 10864
Batch Quality(Calculated) 65 156538
Quality of Batch 88.324 100.00 0.3752 22.89 26.69 3548 2503 0.2956 0.41 0.50
Remarks: Predicted TSR 5.00
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 4.91

14.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 06.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 65 2408
% of Chloride contains in AFR mix 0.2956 0.41 0.50 % SLC Feeding 9 2306
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 12 5357
Chloride contain in kg per ton 2.956 4.146 5.022 kg/ton of AFR SUM 86
Chloride input by AFR to cement kiln 218.750 306.784 371.602 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0228 0.0319 0.0387 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 22.763 31.923 38.668 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 35.28 49.48 59.94 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0228 0.0319 0.0387 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0353 0.0495 0.0599 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 74 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 05.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 27 33.413 39.754 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 31 2397 74307
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 29.581 0.340 28.61 26.14 3646 2251 0.630 0.43 0.10 27 2251 60777
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 2 8.438 10.039 0.750 23.41 11.54 5488 3873 0.190 0.73 0.21 10 3873 38730
Material-6 Oil Filter 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 7.027 1.050 54.14 73.48 1472 230 0.128 0.49 3.00 4 230 920
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.63 12.42 6004 5717 0.035 0.32 0.00 5717 0
Material-13 Phosphate Sluge 0.2 1.193 1.419 1.060 56.52 93.84 0 0 0.134 0.11 15.00 1 0 0
Material-14 Spent Clay 1 5.738 6.826 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 3 916 2748
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 28.63 38.41 3026 1809 0.248 0.46 0.00 1809 0
Material-17 Plastics(uflex, IPCA) 8 4.500 5.354 0.100 0.89 8.91 5733 5432 0.090 0.05 0.00 2 5432 10864
Batch Quality(Calculated) 78 188346
Quality of Batch 84.049 100.00 0.3590 24.03 27.12 3428 2344 0.3081 0.42 0.53
Remarks: Predicted TSR 7.76
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 7.64

12.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 05.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 78 2415
% of Chloride contains in AFR mix 0.3081 0.42 0.53 % SLC Feeding 49 2397
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 13 5358
Chloride contain in kg per ton 3.081 4.168 5.277 kg/ton of AFR SUM 140
Chloride input by AFR to cement kiln 391.307 529.387 670.188 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0407 0.0551 0.0697 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 40.719 55.087 69.739 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 63.11 85.38 108.09 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0407 0.0551 0.0697 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0631 0.0854 0.1081 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 127 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 04.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 25 30.938 39.994 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 27 2287 61749
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 32.141 0.340 29.61 22.95 3751 2288 0.630 0.43 0.10 25 2288 57200
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 1 4.219 5.454 0.750 21.78 20.19 5842 4244 0.266 0.73 0.21 7 4244 29708
Material-6 Oil Filter 0 0.000 0.000 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 4721 0
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 7.635 1.050 49.48 74.06 1803 484 0.144 0.54 3.00 2 484 968
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.63 12.42 6004 5717 0.035 0.32 0.00 5717 0
Material-13 Phosphate Sluge 0.2 1.193 1.542 1.060 56.52 93.84 0 0 0.134 0.11 15.00 1 0 0
Material-14 Spent Clay 1 5.738 7.417 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 3 916 2748
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 28.63 38.41 3026 1809 0.248 0.46 0.00 1809 0
Material-17 Plastics(uflex, IPCA) 8 4.500 5.817 0.100 1.08 9.66 5683 5370 0.108 0.05 0.00 2 5370 10740
Batch Quality(Calculated) 67 163113
Quality of Batch 77.355 100.00 0.3219 24.11 27.84 3397 2310 0.3245 0.40 0.56
Remarks: Predicted TSR 5.69
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 5.73

11.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 04.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 67 2435
% of Chloride contains in AFR mix 0.3245 0.40 0.56 % SLC Feeding 49 2287
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 0 5262
Chloride contain in kg per ton 3.245 4.048 5.587 kg/ton of AFR SUM 116
Chloride input by AFR to cement kiln 376.478 469.518 648.114 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0392 0.0489 0.0674 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 39.176 48.857 67.442 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 60.72 75.73 104.53 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0392 0.0489 0.0674 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0607 0.0757 0.1045 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 116 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 03.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 25 30.938 40.735 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 30 2310 69300
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 13 24.863 32.736 0.340 29.61 22.95 3751 2288 0.630 0.43 0.10 27 2288 61776
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 24.86 14.22 5852 4060 0.293 0.58 0.21 4060 0
Material-6 Oil Filter 1 2.813 3.703 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 2.87 4721 13549.27
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 7.777 1.050 49.48 74.06 1803 484 0.144 0.54 3.00 6 484 2904
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.63 12.42 6004 5717 0.035 0.32 0.00 5717 0
Material-13 Phosphate Sluge 0.2 1.193 1.570 1.060 56.52 93.84 0 0 0.134 0.11 15.00 1 0 0
Material-14 Spent Clay 1 5.738 7.554 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 6 916 5496
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 28.63 38.41 3026 1809 0.248 0.46 0.00 1809 0
Material-17 Plastics(uflex, IPCA) 8 4.500 5.925 0.100 1.08 9.66 5683 5370 0.108 0.05 0.00 2 5370 10740
Batch Quality(Calculated) 74.87 163765.27
Quality of Batch 75.949 100.00 0.3043 23.72 27.88 3342 2292 0.3184 0.40 0.56
Remarks: Predicted TSR 5.63
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Industrial Waste + Plastic waste per ton cost Actual TSR 5.55
Industrial Waste + Plastic waste per 1000 cal cost
11.2 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter
Total Vol. of b 5.625 03.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 74.87 2187
% of Chloride contains in AFR mix 0.3184 0.40 0.56 % SLC Feeding 47 2310
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 0 5262
Chloride contain in kg per ton 3.184 4.010 5.574 kg/ton of AFR SUM 121.87
Chloride input by AFR to cement kiln 388.068 488.646 679.302 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0404 0.0508 0.0707 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 40.382 50.848 70.687 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 62.59 78.81 109.56 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0404 0.0508 0.0707 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0626 0.0788 0.1096 % per ton Clinker

Kiln Feed Data


Clinker Production 6200 MT/Day
AFR Mix Consumption 121.87 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9610 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 02.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 25 30.938 37.270 0.220 18.92 16.32 3245 2315 0.196 0.38 0.10 33 2337 77121
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 15 28.688 34.560 0.340 29.61 22.95 3751 2288 0.630 0.43 0.10 29 2288 66352
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.5 2.109 2.541 0.750 24.86 14.22 5852 4060 0.293 0.58 0.21 2 4060 8120
Material-6 Oil Filter 1 2.813 3.388 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 3 4721 14163
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 1 5.906 7.115 1.050 49.48 74.06 1803 484 0.144 0.54 3.00 6 484 2904
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.63 12.42 6004 5717 0.035 0.32 0.00 5717 0
Material-13 Phosphate Sluge 0.2 1.193 1.437 1.060 56.52 93.84 0 0 0.134 0.11 15.00 1 0 0
Material-14 Spent Clay 1 5.738 6.912 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 6 916 5496
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 28.63 38.41 3026 1809 0.248 0.46 0.00 1809 0
Material-17 Plastics(uflex, IPCA) 10 5.625 6.776 0.100 1.08 9.66 5683 5370 0.108 0.05 0.00 3 5370 16110
Batch Quality(Calculated) 83 190266
Quality of Batch 83.008 100.00 0.3343 23.72 27.06 3456 2378 0.3293 0.40 0.52
Remarks: Predicted TSR 7.20
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Actual TSR 6.84

13.7 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter


Total Vol. of b 5.625 02.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 83 2292
% of Chloride contains in AFR mix 0.3293 0.40 0.52 % SLC Feeding 47 2337
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 7 5262
Chloride contain in kg per ton 3.293 4.021 5.199 kg/ton of AFR SUM 137
Chloride input by AFR to cement kiln 428.086 522.715 675.922 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0460 0.0562 0.0727 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Feed 46.031 56.206 72.680 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 71.35 87.12 112.65 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0460 0.0562 0.0727 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0713 0.0871 0.1127 % per ton Clinker

Kiln Feed Data


Clinker Production 6000 MT/Day
AFR Mix Consumption 130 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9300 MT/Day
AFR Mix Ratio GEO/IMS/LAB/FMT/06/V1.1
Batch Date 01.03.2019 Physical Qty AFR Quality Actual Consumption
Batch Bulk
Quantity Density Actual Heat Substituted
Waste Stream Buckets (MT) Mixing % (MT/M3) Moisture% Ash% GCV(ODB) NCV(cal/g) Cl% S% P2O5% Booking for TSR NCV Kcal
Material-1 Biomass(Juliflora)(As fire) 25 30.938 42.188 0.220 23.62 13.35 3408 2270 0.196 0.28 0.10 25 2314 57850
Material-2 FRP 0.000 0.000 0.250 0.21 25.63 3590 3335 0.862 0.29 0.00 3335 0
Material-3 RDF 12 22.950 31.296 0.340 29.61 22.95 3751 2288 0.630 0.43 0.10 26 2288 59488
Material-4 Plastics(Bhagawati paper) 0.000 0.000 0.174 37.20 16.85 3943 2094 0.7442 0.18 0.00 2094 0
Material-5 Paint Sludge 0.000 0.000 0.750 34.82 11.69 6158 3642 0.330 0.58 0.21 3642 0
Material-6 Oil Filter 1 2.813 3.835 0.500 10.04 17.25 5563 4721 0.072 0.79 0.00 2 4721 9442
Material-7 Trade Reject 0.000 0.000 0.280 18.30 7.79 4667 3499 0.11 0.05 0.00 3499 0
Material-8 Grinding Sludge 0.000 0.000 1.176 23.39 85.45 2322 1447 0.335 0.12 1.00 1447 0
Material-9 CBAM(Crude Benzoic Acid) 0.000 0.000 0.700 27.83 2.99 4373 2826 0.993 0.07 0.00 2826 0
Material-10 ETP sludge 0.5 2.953 4.027 1.050 49.48 74.06 1803 484 0.144 0.54 3.00 3 484 1452
Material-11 Oil Rag 0.000 0.000 0.340 12.48 8.06 4863 3964 0.390 0.56 0.00 3964 0
Material-12 Polyurethine 0.000 0.000 0.380 0.63 12.42 6004 5717 0.035 0.32 0.00 5717 0
Material-13 Phosphate Sluge 0.2 1.193 1.626 1.060 56.52 93.84 0 0 0.134 0.11 15.00 1 0 0
Material-14 Spent Clay 1 5.738 7.824 1.020 15.25 69.80 1443 916 0.130 0.39 0.20 3 916 2748
Material-15 WTP Sludge 0.000 0.000 1.000 59.14 94.25 0 0 0.154 0.36 0.20 0 0
Material-16 Spent carbon 0.000 0.000 1.000 28.63 38.41 3026 1809 0.248 0.46 0.00 1809 0
Material-17 Plastics(uflex, IPCA) 12 6.750 9.205 0.100 1.08 9.66 5683 5370 0.108 0.05 0.00 3 5370 16110
Batch Quality(Calculated) 63 147090
Quality of Batch 73.333 100.00 0.2691 23.82 24.33 3534 2440 0.3107 0.34 0.45
Remarks: Predicted TSR 7.27
Quantity less than 1 bucket to be mixed by bob-cat/JCB, don't mix by loader. Industrial Waste + Plastic waste per ton cost Actual TSR 6.92
Industrial Waste + Plastic waste per 1000 cal cost
14.7 Area of loader bucket 2.5(L)*1.5(W)*1.5(D)=meter
Total Vol. of b 5.625 01.03.2019
Cl,S and P2O5 inputs by AFR to cement kiln Feeding Point Qty(MT) NCV
Inputs Chloride sulfur P2O5 ILC Feeding 63 2335
% of Chloride contains in AFR mix 0.3107 0.34 0.45 % SLC Feeding 47 2314
1 Ton equal to 1000 kg 1000 1000 1000 kg in 1 ton carbon Black 16 5262
Chloride contain in kg per ton 3.107 3.416 4.539 kg/ton of AFR SUM 126
Chloride input by AFR to cement kiln 341.771 375.809 499.248 Kg /per day
Chloride Input Per ton of Kiln Feed 0.0367 0.0404 0.0537 Kg/ ton of kiln feed
Chloride Input from AF/ ton of Kiln Fee 36.750 40.410 53.683 gram/ton of kiln feed
Chloride Input from AF/ ton of Clinker 56.96 62.63 83.21 gram/ton of Clinker
% of Chloride input from AFR per ton of 0.0367 0.0404 0.0537 % per ton Kiln Feed
% of Chloride input from AFR per ton of 0.0570 0.0626 0.0832 % per ton Clinker

Kiln Feed Data


Clinker Production 6000 MT/Day
AFR Mix Consumption 110 MT/Day
Clinker Factor 1.55
Kiln Feed consumption 9300 MT/Day