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JLM FACADE SDN BHD

No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES X
PREQUALIFIED YES QUALIFIED BY TESTING -
or PROCEDURE QUALIFICATION RECORDS (PQR) YES PAGE 1 OF 1
in accordance with AWS D1.1 / D1.1M - 2015
Company Name JLM FACADE SDN BHD WPS Identification# JLM/WPS-001 REV 0
Revision 0 Date By
Authorised by Date
Welding process (es) FCAW Type Manual Semi-Automatic X
Supporting PQR No. (s) JLM/PQR-001 REV 0 Machine Automatic

JOINT DESIGN USED POSITION


Type BUTT WELD Position of Groove: ALL Fillet: ALL
Single X Double weld Vertical Progression: Up X Down

Backing Yes X No ELECTRICAL CHARACTERISTICS


Backing material Metal Transfer Mode (GMAW) Short-Curcuiting
Root Opening 6mm (+2,-0) Root Face Dimension 1mm + 2 Globular Spray
Groove Angle: 60° (+10°,-0°) Radius (J-U) N/A Current: AC DCEP X DCEN Pulse
Back Gouging: Yes X No Method Grinding or Air Arc Other Not Applicable

BASE METAL Tungsten Electrode (GTAW)


Material Specification EN 10025:2 Size : Not Applicable
Type Or Grade S275 JR Type: Not Applicable

Thickness CJP Groove Over 3mm Fillet ALL TECHNIQUE


Diameter (pipe) Unlimited Stringer or Weave Bead: Both
Qualified Range N/a Multipass or Single Pass(per side): Multi pass

FILLER METAL Number of Electrodes: 1 Electrodes


AWS Specification A5.20 Electrode Spacing Longitudinal N/a
AWS Classification E71T-1C Lateral N/a
Brand of Consumables GOLDEN WELD or Equivalent Angle N/a

SHIELDING Contact Tube to Work Distance N/a


Flux N/a Gas CO₂ Peening N/a
Composition 99.90% Interpass Cleaning: Chipping, Grinding or Wire Brush
Electrode Flux (Class) - Flow Rate 10 -15 LPM Others:
Gas Cup Size -

PREHEAT POST WELD HEAT TREATMENT


Preheat Temp. Min. 125 °C Temperature N/a
Interpass Temp. Min 125 °C Max. 300 °C Time N/a

WELDING PROCEDURE
Filler metals Current
Pass or weld Travel Speed Wire speed
Process Heat input (KJ/mm)
Layer (s) Class Dia. (mm) Type & Polarity Amps Volts (mm/min) (cm/min)
Root FCAW E71T-1 ø1.2 DCEP 120 - 230 17 - 27 198 - 1.88
Hot Pass FCAW E71T-1 ø1.2 DCEP 120 - 230 17 - 27 176 - 2.12
Fill FCAW E71T-1 ø1.2 DCEP 120 - 230 17 - 27 189 - 1.97
Cap FCAW E71T-1 ø1.2 DCEP 120 - 230 17 - 27 180 - 2.07

Prepared By Approved By Witness / Verified By


JLM FACADE SDN BHD
No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES
PREQUALIFIED - QUALIFIED BY TESTING YES
or PROCEDURE QUALIFICATION RECORDS (PQR) YES X PAGE 1 OF 3
in accordance with AWS D1.1 / D1.1M - 2015
Company Name JLM FACADE SDN BHD PQR Identification# JLM/PQR-001 REV 0
Revision 0 Date By
Authorised by Date
Welding process (es) FCAW Type Manual Semi-Automatic X
WPS No. (s) JLM/WPS-001 REV 0 Machine Automatic

JOINT DESIGN USED POSITION


Type Position of Groove: 3G Fillet: -
Single X Double weld Vertical Progression: Up X Down

Backing Yes X No ELECTRICAL CHARACTERISTICS


Backing material Metal Transfer Mode (GMAW) Short-Curcuiting
Root Opening 6mm (+2,-0) Root Face Dimension 1mm + 2 Globular Spray
Groove Angle: 60° (+10°,-0°) Radius (J-U) N/A Current: AC DCEP X DCEN Pulse
Back Gouging: Yes No X Method N/A Other Not Applicable

BASE METAL Tungsten Electrode (GTAW)


Material Specification EN 10025:2 Size : Not Applicable
Type Or Grade S275 JR Type: Not Applicable

Thickness Groove 30mm Fillet - TECHNIQUE


Diameter (pipe) N/a Stringer or Weave Bead: Both
Qualified Range N/A Multipass or Single Pass(per side): Multi pass

FILLER METAL Number of Electrodes: 1 Electrodes


AWS Specification AWS A5.20 Electrode Spacing Longitudinal N/a
AWS Classification E71T-1C Lateral N/a
Brand of Consumables GOLDEN WELD or Equivalent Angle N/a

SHIELDING Contact Tube to Work Distance N/a


Flux N/a Gas CO₂ Peening N/a
Composition 99.90% Interpass Cleaning: Chipping, Grinding or Wire Brush
Electrode Flux (Class) - Flow Rate 10 -15 LPM Others:
Gas Cup Size -

PREHEAT POST WELD HEAT TREATMENT


Preheat Temp. Min. 125 °C Temperature N/a
Interpass Temp. Min 125°C Max. 300 °C Time N/a

WELDING PROCEDURE
Filler metals Current
Pass or weld Travel Speed Wire speed
Process Heat input (KJ/mm)
Layer (s) Class Dia. (mm) Type & Polarity Amps Volts (mm/min) (cm/min)

Refer Sheet 3 of 3

Prepared By Approved By Witness / Verified By


JLM FACADE SDN BHD
No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES
PREQUALIFIED - QUALIFIED BY TESTING YES
or PROCEDURE QUALIFICATION RECORDS (PQR) YES X PAGE 2 OF 3
in accordance with AWS D1.1 / D1.1M - 2015
PQR No. : JLM/PQR-001 REV 0 WPS No. : JLM/WPS-001 REV 0

Test Results.

Reduced Section Transverse Weld TENSILE TEST (4.9.3.4)


Specimen Width Thickness Area Ultimate Tensile Ultimate Unit Stress, Character of Failure
No. (mm) (mm) (mm²) Load, (kN) (N/mm²) and Location
T1 20 30.58 611.6 307.76 503 Ductile failure & broken at base metal

T2 20 30.62 612.4 312.88 511 Ductile failure & broken at base metal

Report No. : MTS/27663-1/19 PAGE 1 OF 4


Bend Angle: 180° GUIDE BEND RESULT (4.9.3.1)

Specimen No. Type of Bend Result Remarks


S1 SIDE BEND Accepted Open defect 0.39mm at weld
S2 SIDE BEND Accepted No defect was observed
S3 SIDE BEND Accepted Open defect 0.53mm at weld
S4 SIDE BEND Accepted No defect was observed
Report No. : MTS/27663-1/19 PAGE 1 OF 4
VISUAL INSPECTION (4.9.1) RADIOGRAPHIC EXAMINATION (4.9.2)
Appearance : Accepted RT Report No. : RE/RT-6369/1-1/001/2019 Result : Accepted
Undercut : Accepted RT Report No. : - Result : -
Piping porosity : Accepted FILLET WELD TEST RESULTS
Convexity : Accepted Minimum size multiple pass . Maximum size single pass.
Test Date : 25th Jan 2019 Macroetch Macroetch
Witness By : Hairudin (JLM) 1. - 3. - 1. - 3. -
Nor Azli (BV) 2. - 2. -
Other Tests ALL-WELD METAL TENSION TEST (4.9.3.6)
Macroetch Test - MTS/27663-1/19 PAGE 4 OF 4 Tensile strength , psi : : -
Hardness Test - MTS/27663-1/19 PAGE 2 OF 4 Yield point/strength, psi : -
Elongation in 2 inch. % : -
Laboratory test No. : -
Welder's Name 1) ZAINUDIN BRAU (IC NO. 681222-01-5133) Stamp No. TBC
2) - Stamp No. -
Test Conducted By : MOHD HANAFIAH (MENTRADE TESTING SERVICES SDN BHD)
Test number : MTS/27663-4/19
Reference : -
We, the undersigned certify that the statements in this record are correct and that the test were prepared, welded and tested in conformance with the
requirements of Section 4 of AWS D1.1 / D1.1M 2015 Structural Welding Code-Steel.
Prepared By Certified By Witness / Verified By
JLM FACADE SDN BHD
No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES
PREQUALIFIED - QUALIFIED BY TESTING YES
or PROCEDURE QUALIFICATION RECORDS (PQR) YES X PAGE 3 OF 3
in accordance with AWS D1.1 / D1.1M - 2015
PQR No. : JLM/PQR-001 REV 0 WPS No. : JLM/WPS-001 REV 0
WELDING PARAMETER
Filler Metal Current Travel Speed Range
Weld Layer (s) Process Volt Heat Input (KJ/mm)
(mm/min)
Class Dia. (mm) Typ & Polarity Amps
1 FCAW E71T-1 ø1.2 DCEP 138 27 181.82 1.23
2 FCAW E71T-1 ø1.2 DCEP 182 27 144.00 2.05
3 FCAW E71T-1 ø1.2 DCEP 165 28 155.17 1.79
4 FCAW E71T-1 ø1.2 DCEP 175 27 131.39 2.16
5 FCAW E71T-1 ø1.2 DCEP 156 29 163.64 1.66
6 FCAW E71T-1 ø1.2 DCEP 175 29 233.77 1.30
7 FCAW E71T-1 ø1.2 DCEP 166 26 120.81 2.14
8 FCAW E71T-1 ø1.2 DCEP 175 29 173.08 1.76
9 FCAW E71T-1 ø1.2 DCEP 156 29 137.40 1.98
10 FCAW E71T-1 ø1.2 DCEP 175 27 185.57 1.53
11 FCAW E71T-1 ø1.2 DCEP 184 27 185.57 1.61
12 FCAW E71T-1 ø1.2 DCEP 175 27 150.00 1.89
13 FCAW E71T-1 ø1.2 DCEP 158 27 114.65 2.23
14 FCAW E71T-1 ø1.2 DCEP 174 27 147.54 1.91
15 FCAW E71T-1 ø1.2 DCEP 152 26 150.00 1.58
16 FCAW E71T-1 ø1.2 DCEP 177 26 150.00 1.84
17 FCAW E71T-1 ø1.2 DCEP 164 26 148.76 1.72
18 FCAW E71T-1 ø1.2 DCEP 175 27 138.46 2.05
19 FCAW E71T-1 ø1.2 DCEP 168 26 120.00 2.18
20 FCAW E71T-1 ø1.2 DCEP 179 26 206.90 1.35
21 FCAW E71T-1 ø1.2 DCEP 168 26 122.45 2.14
22 FCAW E71T-1 ø1.2 DCEP 179 26 132.35 2.11
23 FCAW E71T-1 ø1.2 DCEP 163 26 122.45 2.08
24 FCAW E71T-1 ø1.2 DCEP 177 26 155.17 1.78
25 FCAW E71T-1 ø1.2 DCEP 176 28 171.43 1.72
26 FCAW E71T-1 ø1.2 DCEP 175 28 144.00 2.04
27 FCAW E71T-1 ø1.2 DCEP 183 28 144.00 2.14
28 FCAW E71T-1 ø1.2 DCEP 183 26 206.90 1.38
29 FCAW E71T-1 ø1.2 DCEP 183 26 206.90 1.38
30 FCAW E71T-1 ø1.2 DCEP 183 26 206.90 1.38
31 FCAW E71T-1 ø1.2 DCEP 186 26 206.90 1.40
32 FCAW E71T-1 ø1.2 DCEP 186 25 206.90 1.35
33 FCAW E71T-1 ø1.2 DCEP 186 25 206.90 1.35
34 FCAW E71T-1 ø1.2 DCEP 168 26 250.00 1.05
35 FCAW E71T-1 ø1.2 DCEP 175 26 136.36 2.00
36 FCAW E71T-1 ø1.2 DCEP 153 25 122.45 1.87
37 FCAW E71T-1 ø1.2 DCEP 146 25 122.45 1.79
38 FCAW E71T-1 ø1.2 DCEP 175 25 122.45 2.14

Welding Joint Detail


60⁰(+10°,-0°)

30mm thk

1mm+ 2

6mm(+2,-0)

Prepared By Witnessed By Witness / Verified By