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Turbomachinery Instrument Inspection Checklist for Integrity Assurance

Equipment Tag: Driver Type:

Manufacturer: Inspected by: Date:

Service: Reviewed by:

Criticality: Approval by:

1. BN 3500
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Rack status BN Rack status


- No faults at any module
- Overrides not enabled
- Mode key at RUN
2. Radial vibration probe gap Gap voltage for each radial probe is 10
voltage Vdc (+/- 3%)
3. Axial probes deviation Axial probes reading do not deviate from
each other by more than 0.05 mm

4. Relay configuration for Voting logic is configured:


voting implementation - 2oo4 for radial proximity
- 2oo2/2oo3 for bearing temperature
(depending on num of sensors)
5. Accelerometer/ Sensor field mounting installation is tight
Velomitor mounting and secured
installation

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2. Field Instruments (refer attachment)
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Field instrument - Reading is normal with respect to ambient


healthiness conditions
- For instrument connected to PRM, no
alarms shown in PRM
2. Machine control and Stroke check performed with expected
shutdown valves results

3. Electronic Governor
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Speed Probes Speed probes are healthy

2. Governor actuator - Stroke check performed with expected


results
- No abnormal deviation observed between
governor command and valve feedback

3. Governor controller No alarm/faults at controller


- check all controller IOs are OK
- all communications are OK

4. Overspeed Protection
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Speed Probes Speed probes not faulty - no intermittent


spikes or speed fluctuations during running
or stop condition
- specific attention to proximity type speed
probes
2. Overspeed controller No alarm/faults observed at controller

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Inspection Item Description Finding (OK/Not OK) Recommendations
3. Protech GII module Configuration is as per Vendor datasheet
configuration

4. OSTT Overspeed test completed successfully

5. Anti Surge Controller


Inspection Item Description Finding (OK/Not OK) Recommendations

1. Anti-surge control field - Reading is normal with respect to ambient


instruments conditions
- For instrument connected to PRM, no
alarms shown in PRM

2. Anti-surge controller - No alarm/faults observed at controller


- Controller in AUTO mode

3. Anti-surge valve Stroke check performed with expected


results

4. Surge test Surge test has been completed successfully


and resulting surge line configured

6. General
Inspection Item Description Finding (OK/Not OK) Recommendations

1. Common alarm No common alarms other than those due to


auxiliaries not running
2. Logic forcing No logic forcing/bypass in ESD, DCS and
antisurge controller
3. Punch List Any pending critical issues captured by UPT
during MRT/start-up

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