Non-conforming material that cannot be reworked or used and has no value except for its material content.
Types of Scrap
The following are the various scraps that are maintained 1. Assembly Scrap 2. Component Scrap 3. Operation Scrap
y y y y
Percentage scrap that occurs during production of the material if the material is an assembly. Takes into account all faults that occur when the individual components of an assembly are assembled (in production). Maintained in the Material Master - MRP 1 View as percentage Assembly scrap is used in materials planning to calculate the lot size of the assembly. The system increases the quantity to be produced by the scrap quantity calculated.
The system increases the quantity to be produced for all of the assembly's components accordingly.
Assembly Scrap-MRP1 View
Assembly Scrap Calculation
Let the material master record of header material FERT contains an 10% of assembly scrap. The subordinate component ROH quantity will be calculated as below to include the scrap.
When exploding the bill of material (BOM).
Percentage of scrap that occurs during production of the material if the material is a component. If there is also assembly scrap for a higher-level assembly.In the BOM on the Item detail screen: basic data under Quantity data. then it can be maintained in the BOM Item detail screen
. This component scrap is only relevant to the individual BOM. .Dependencies
Component scrap maintained for a material component in a BOM overrides the component scrap maintained in the material master record.100 pieces of assembly FERT.The resulting component quantities for ROH is calculated for 1. Applies only to one component Component scrap can be maintained
Component scrap is used in material requirements planning (MRP) to determine the quantities of components required.In the material master record on the MRP 4 screen under Requirements explosion. then it can be maintained in the material master record. the system adds together the two types of scrap
BOM Item detail screen: Basic data
If the component scrap is only relevant to the individual BOM. the system increases the required quantities of the components by the calculated scrap quantity
Component Scrap . It takes into account all faults that occur before the component is put into an assembly (material provision scrap). If the same component scrap applies to a material in a number of BOMs.
If the same component scrap applies to a material in a number of BOMs.
Component Scrap Calculation If a component scrap of 10% is maintained for the material component ROH in the BOM.
. The component quantity will be calculated as below to include the scrap.Component Scrap . component scrap of 10% is maintained for a material component ROH. then the component quantity will be calculated to include the scrap as below.
Component Scrap & Assembly Scrap
Assembly scrap of 10% is maintained in the material master record of assembly FERT. then it can be maintained in the material master record. In BOM.
then 1. then Net Scrap Indicator must be set to active Applies to only one component
Operation Scrap .
y y y y y
Scrap that is expected in one operation for the quantity of a component to be processed Used to override the assembly scrap for materials of high value If operation scrap is maintained. Must be set to exclude Assembly scrap Must be set to override assembly scrap with operation scrap
.210 pieces of component ROH are required.100 pieces of FERT is to be produced.BOM Item detail screen: basic data
Net Scrap Indicator
y y y
Determines whether scrap for the component is calculated on the basis of the net required quantity (the required quantity without assembly scrap from the material master record).If an adjusted required quantity of 1. situations where too much of the material is planned in MRP for the components of subsequent operations can be avoided If an entry for Operation scrap is made.
Can be set if only component scrap is entered. Master data:
The following are the scrap quantities calculated for the above master data:
. This component is also subject to assembly scrap of 10%. the following is the scrap calculation for component quantities. to calculate scrap on the basis of the net required quantity for the assembly
Net Scrap Indicator .BOM Item data
Operation Scrap Calculation Operation scrap is maintained as 1% for one of the component ROH2 in the BOM.
Scrap calculation depends on the entry of various scraps (Assembly. Component & Operation scrap) for the Assembly & Component Material and also influenced by Net Scrap Indicator in the BOM Item detail. For 1000 pieces of FERT assembly.