Gauge Repeatability and Reproducibility Data Collection Sheet

Part

Appraiser / Trial
#
A

B

C

2

3

4

5

6

7

8

9

10

1

0.29

-0.56

1.34

0.47

-0.80

0.02

0.59

-0.31

2.26

-1.36

2

0.41

-0.68

1.17

0.50

-0.92

-0.11

0.75

-0.20

1.99

-1.25

3

0.64

-0.58

1.27

0.64

-0.84

-0.21

0.66

-0.17

2.01

-1.31

Average

0.447

-0.607

1.260

0.537

-0.853

-0.100

0.667

-0.227

2.087

-1.307

Xa =

0.1903

Range

0.350

0.120

0.170

0.170

0.120

0.230

0.160

0.140

0.270

0.110

Ra =

0.1840

1

0.08

-0.47

1.19

0.01

-0.56

-0.20

0.47

-0.63

1.80

-1.68

2

0.25

-1.22

0.94

1.03

-1.20

0.22

0.55

0.08

2.12

-1.62

3

0.07

-0.68

1.34

0.20

-1.28

0.06

0.83

-0.34

2.19

-1.50

Average

0.133

-0.790

1.157

0.413

-1.013

0.027

0.617

-0.297

2.037

-1.600

Xb =

0.0683

Range

0.180

0.750

0.400

1.020

0.720

0.420

0.360

0.710

0.390

0.180

Rb =

0.5130

1

0.04

-1.38

0.88

0.14

-1.46

-0.29

0.02

-0.46

1.77

-1.49

2

-0.11

-1.13

1.09

0.20

-1.07

-0.67

0.01

-0.56

1.45

-1.77

3

-0.15

-0.96

0.67

0.11

-1.45

-0.49

0.21

-0.49

1.87

-2.16

Average

-0.073

-1.157

0.880

0.150

-1.327

-0.483

0.080

-0.503

1.697

-1.807

Xc =

-0.2543

Range

0.190

0.420

0.420

0.090

0.390

0.380

0.200

0.100

0.420

0.670

Rc =

0.3280

Part Average

({Ra =

Average

1

0.169

} + {Rb =

X DIFF = { Max X UCL R =

-0.851

} + { Rc =
Min X }

1.099

0.367

-1.064

}) / { # OF APPRAISER =
X DIFF
R x D4

-0.186

0.454

-0.342

}=

1.940

X =

0.0014

RP =

3.511

R =

0.3417

-1.571

0.4447
0.88

D4 =2.58

* D4 = 3.27 for 2 trials and 2.58 for 3 trials . UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations.

Gauge Repeatability and Reproducibility Report
Part NO & Name :

Gauge Name :

Date :

Characteristics :

Gauge No

Peroformed by:

Specifications :

Gauge Type :

From the Data Sheet

R=

:

X DIFF =

0.3417

Rp =

0.4447

Measurement Unit Analysis

3.511

% Total Variation (TV)

Repeatability - Equipement Variation (EV)
EV = R x K1

% EV

= 0.3417 x 0.5908
= 0.20186

Trials

K1

2

0.89

3

0.59

= 100 [EV / TV ]
=100
=

0.20186 1.14613
17.61%

Reproducibility - Appraiser Variation (AV)

AV =

( X DIFF x K2 )2 - (EV2 / (nr))
0.5231

= 100 ( AV / TV )

= 100

0.2297 1.1461

2

2

0.4447

% AV

0.2019

10

3

= 0.22967

n = parts

Appraisers

2

3

K2

0.7071

0.52

r = trials

=

20.04%

Repeatability & Reproducibility (GRR)
GRR =

% GRR

EV2 + AV2
Parts

K3

2

0.7071

3

0.5231

4

0.4467 % PV = 100 ( PV / TV )

= Rp X K 3

5

0.4030

=100

= 1.10460

6

0.3742

=

7

0.3534

8

0.3375 ndc

9

0.3249

= 1.41

10

0.3146

=

= 0.2019 2 +

0.2297

2

= 0.30577
Part Variation (PV)
PV

Total Variation (TV)
TV

= 100 (GRR / TV )

10

= GRR2 + PV2
= 0.3058
= 1.14613

2

+ 1.1046 2

0.31

For information on the theory and constants used in the form see MSA Reference Manual. Third Edition

= 100
=

0.3058 1.1461
26.68%

1.1 1.1461
96.38%

= 1.41 (PV / GRR)
1.1

5.094 ~ 5

0.3058