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SOLAR P V

MOUNTING
SYSTEMS
CORPORATE PROFILE
The Power-Fab Rail top-clamping PV mounting system is
BlueSky Energy’s Solar Power designed with the professional PV solar installer in mind.
products and systems supply The rails are engineered to allow greater spans between
Sustainable Energy solutions for supports, thus minimizing roof penetrations, reducing
the benefit of the planet and our installation time, and lowering overall costs.
children’s future. Our company can
also provide expert consultation to Power-Fab Rail is available in lengths up to 4.3m allowing
ensure you maximise your returns for fewer field splices and longer span lengths. The
on your investment in renewable end result is fewer hardware components and reduced
energy. assembly thus saving the installer both valuable time and
money.
The POWER-FAB® brand of
products offer improved strength,
longer life and are easier to install.
We offer field proven solutions
for securing any solar module in Main COMPONENTS
a variety of applications for utility
scale, commercial, residential, Power-Fab Rail Extrusion
government and industrial markets. Power Rail is an engineered profile
Installers from the Asia Pacific extrusion made from Series 6000
region rely on the strength and no structural aluminium.
hassle quick assembly of our PV
mounting structures. L Bracket
L Bracket are fabricated from high
High Strength and strength 3/16" aluminium and
include a vertical slot for adjusting
Durable Design:
to irregular surfaces.
Engineered rail profile for maximum
strength to weight ratio
High strength 6000 Series structural Mid Clamp
aluminium rail construction Aluminium for strength and
All fastening hardware is made of durability with 304 stainless steel
durable 304 stainless steel fastening hardware. The low
profile design and slim 3/8” gap
Reduced Installation between modules provide a
professional appearance and
Time and Costs:
higher density.
Top-Clamping System design for
fast installation and easier access
Up to 4.3m rail lengths eliminate End Clamp
costly rail splices Aluminium for strength and
durability with 304 stainless steel
Tighter module spacing offers fastening hardware. Universal
higher density patent pending design allows any
Greater span lengths reduce roof solar module to be mounted
penetrations and mounting securely. This allows a single kit
components component list to cater for any
project. End locking bolt provides
Power-Fab offer all hardware installation preset positioning of
components in a single part module alignment and can handle
number panels from 34mm to 52mm in
thickness.

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ph: (02) 8805 0100
KIT A Part Number:PFRAILKTA

2x 4300mm Power-Fab 5x Cable Clips


Rail Extrusions

TIN KIT Part Number:PFTINKT

10x Mounting 20x ORB 10x Stainless


ORB Washers Steel Washer

10x 75mm Galv 10x L Brackets with


Tek Screw stainless steel nuts & bolts

TILE KIT Part Number:PFTILEKT

6x Tile Brackets 12x Galvanised M10 Screw


Hex Drive T-Bolts/Nuts

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COMPONENTS

Part Number QTY Part Number QTY Part Number QTY


PFRAILKTA 2 PFMIDKT 10 PFENDKT 4

Part Number QTY Part Number QTY Part Number QTY


PFLBRKKT 20 PFTILEKT 6 PFKLOK47 1

Part Number QTY Part Number QTY Part Number QTY


PFJOINKT 2 PFORBT 20 PFM10TKT 10

Part Number QTY Part Number QTY Part Number QTY


PFJOINKT300 PFCLIPKT 20 PFGAL75 50
PFJOINKT500 4
PFJOINKT700

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ph: (02) 8805 0100
INTALLATION GALLERY

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ALUMINIUM
SIDE-OF-POLE-MOUNTS SIDE-OF-POLE-MOUNTS
The aluminium mounting structures POWER-FAB Side-of-Pole Mounts, manufactured by
(AL) are manufactured from formed BlueSky Energy, are available in brushed aluminium
aluminium and structural aluminium powdercoated version. POWER-FAB racks are known for
extrusions. All formed parts their straightforward and rugged designs. Our racks are
are constructed from 5052-H32 known to be the strongest in the industry.
aluminium. All extrusions are 6061-
T6 structural alloy. We understand that the weather is not always perfect
when a power system is installed; to reduce installation
All welded parts are TIG welded. costs and minimise installation difficulties key features are
All corners are coped, edges are provided. For example, pre-installed threaded nut-serts
sanded and holes are deburred.. are provided to reduce the hardware that must be handled
Stainless steel mounting hardware during the installation. Angle adjustment indicators are
and assembly hardware are provided to assure consistency. Where applicable, under-
provided with each rack. Most racks flange module clamps are used to increase adaptability.
also include high-strength stainless Many racks allow for the use of multiple mounting options,
steel band clamps. such as band-clamps, U-bolts, or throughbolts.

Stainless steel U-bolts or full-circle U-bolts can be


provided. Stainless steel bands are available for telephone
poles or other structures.
PAINTED STEEL
SIDE-OF-POLE MOUNTS
The Painted Steel (PS) pole
brackets, strongbacks and support
struts are made of heavy gauge MOUNTING
steel flat bar and tubing conforming Most POWER-FAB Side-of-Pole Mounts are attached to the
to ASTM A36 and ASTM A500-Grade pole with stainless steel band clamps. Two or four clamps
B. All parts are Mig welded, burrs are used depending on the design. All Series AL-22 and
are removed, corners are coped PS-28 racks include band clamps for 3” to 5” O.D. poles.
and edges are sanded. Steel parts All other racks are supplied with clamps for 2” to 4” O.D.
are coated with a minimum of two poles. Many other sizes are available; please specify
coats of industrial urethane enamel. pole size when ordering. These racks can be U-bolted or
Module mounting rails are mill-finish lag-bolted to poles (square or round) and to the sides of
6061-T6 structural aluminum angle. buildings or other vertical surfaces.
Stainless steel module mounting
hardware is provided with each
rack. Standard rack assembly is
zinc-plated Grade 5.

ELEVATION ANGLE
ADJUSTMENT
The tilt-angle adjustment varies
with the design , custom custom
and amount of panel mounted.

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LARGE GROUND
MOUNTS
Large Ground Mounts are designed
on a job-by-job basis. They are
fixed-tilt ground mount for large
arrays.

The basic structure is made with


2” SCH$) galvanised pipe that
is supplied by the installer. We
provide all of the aluminium fittings,
the POWER RAIL™ and the design.

Large Ground Mounts are designed


and warranted to withstand 145kmp
winds in an exposure category C
setting.

Contact BlueSky Energy for design


consultation and pricing.

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sales@blueskyenergy.com.au