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This paper develops reliability-based design provisions for flexural purposes—namely, carbon FRP (CFRP) and aramid
strength of prestressed concrete bridge girders with bonded fiber-re- FRP (AFRP).
inforced polymer (FRP) tendons, focusing on strength reduction Although the use of FRP as prestressing tendons shows
factors and the transition region between tension-controlled and great promise in terms of durability, the design provision
compression-controlled sections. First, a total of 48 bridge girders
developed for concrete structures with steel strands is not
covering a wide range of design scenarios are considered to conduct
necessarily applicable to those with FRP tendons. Gener-
stochastic simulation. Subsequently, the statistical parameters of
resistance are evaluated based on Monte-Carlo simulation. Then, the ally, the desired flexural failure mode in a traditional steel
first-order second-moment method is applied to calibrate strength prestressed concrete beam is yielding (not failing) of the
reduction factors to meet a uniform target reliability level, βT = 3.5, tension steel, followed by eventual crushing of the concrete
specified in AASHTO LRFD. Finally, a probabilistic analysis of flex- in the compression zone. Because FRP shows linear elastic
ural failure modes is conducted to determine a transition region in behavior up to rupture without yielding, brittle failure is
terms of ratio of provided-to-balanced reinforcement (ρb < ρ ≤ 1.5ρb) unavoidable in FRP prestressed concrete flexural members
instead of the traditional net tensile strain limits in ACI 440.4R-04. which fail due to concrete crushing (compression failure
As a result, this study recommends strength reduction factors of 0.80 mode) or FRP rupturing (tension failure mode). This is funda-
for tension-controlled sections, 0.85 for compression-controlled mentally different from steel prestressed concrete structures.
sections, and a linear variation in the transition region.
Currently, the load and resistance factor design (LRFD)
Keywords: bridge girders; fiber-reinforced polymers (FRP); prestressed methodology is widely accepted among researchers and
concrete; reliability; strength reduction factor; transition region. practicing engineers. The underlying principle of LRFD is
to achieve a certain target reliability level by calibrating load
INTRODUCTION and resistance factors. In recent years, several LRFD-based
The deterioration in concrete structures due to corro- guidelines and codes have been drafted to assist engineers
sion of steel reinforcements is one of the major challenges in the design and application of FRP tendons for prestressed
facing construction industry. According to the Research of concrete structures. For example, ACI 440.4R-04 (ACI
Corrosion Condition and Control Strategy conducted by Committee 440 2004) recommends strength reduction
the Chinese Academy of Sciences, the annual cost of corro- factors of 0.85 for CFRP and 0.70 for AFRP in tension-con-
sion in China was estimated at ¥2 trillion (approximately trolled sections, and 0.65 for both materials in compres-
$287 billion), among which the loss related to steel rein- sion-controlled sections. CSA/CAN S806-12 (2012),
forcements in concrete structures accounted for a consid- however, recommends a constant value of 0.85 for flexural
erable proportion (CAS 2014). Especially, highway bridge design of prestressed concrete beams with bonded CFRP
concrete structures are more susceptible to steel corrosion tendon, and 0.70 for the beams with bonded AFRP tendon.
because of their high level of exposure to environmental It should be noted that these recommended values are based
factors. According to the Report Card for America’s Infra- on engineering judgment, experience, and previous experi-
structure findings, nearly one-tenth of the 607,380 bridges mental results, rather than a rigorous reliability study (Burke
in the National Bridge Inventory were classified as struc- and Dolan 2001; Kim and Nickle 2016). Therefore, these
turally deficient (ASCE 2013). Of this total, 108,000 were recommended factors may fail to meet a uniform target level
built with prestressed concrete (NACE International 2012). of safety. Recently, several valuable reliability studies have
As a material with excellent corrosion resistance and a high been conducted to calibrate strength reduction factors for
strength-weight ratio, fiber-reinforced polymer (FRP) rein- flexural FRP prestressed concrete members (Kim and Nickle
forcement has emerged as a viable alternative to steel rein- 2016; Forouzannia et al. 2016). Kim and Nickle (2016)
forcement in prestressed concrete structures (Nanni and conducted a detailed reliability analysis of diverse types of
Tanigaki 1992). In addition, FRP reinforcements have char- benchmark bridges, and proposed reduction factors of 0.75
acteristics that include outstanding fatigue resistance, lower ACI Structural Journal, V. 116, No. 1, January 2019.
elastic modulus compared to steel, and a linear stress-strain MS No. S-2018-041.R1, doi: 10.14359/51710876, was received February 16,
2018, and reviewed under Institute publication policies. Copyright © 2019, American
relationship (Xue et al. 2018). Currently, two types of FRP Concrete Institute. All rights reserved, including the making of copies unless
reinforcements are mostly recommended for prestressed permission is obtained from the copyright proprietors. Pertinent discussion including
author’s closure, if any, will be published ten months from this journal’s date if the
discussion is received within four months of the paper’s print publication.
and live load with impact (LL+IM), was applied for reli- and dynamic impact effect is between 19% and 20.5% for
ability analyses in this study. Accordingly, the total factored single-lane bridges. The corresponding values for two-lane
moment demand (Mf) for a single girder is bridges are 18% and 19%. In this study, a constant value of
18% was used for the COV of the live plus dynamic load.
M f = γ DC M DCn + γ DW M DWn + γ L M ( LL + IM )n (1) Field measurements indicate that the actual load distribution
is more uniform than what can be analytically predicted. For
where MDCn is nominal dead load moment caused by struc- GDFs based on AASHTO LRFD simplified methods, a bias
tural components and nonstructural attachments; MDWn is factor of 0.93 and a COV of 0.12 were suggested by Nowak
nominal dead load moment caused by wearing surfaces and (1993).
utilities; M(LL+IM)n is nominal moment caused by the live load
plus a dynamic allowance effect; and γDC, γDW, and γL are Description of material properties and geometry
load factor for dead (γDC = 1.25), wearing surface (γDW = uncertainty
1.5), and live load plus a dynamic allowance effect (γL = The statistical properties of concrete compressive strength fc′
1.75). are based on the model proposed by Nowak and Szerszen
It should be noted that various loads can exist in the load (2003). The normal distribution was used for representing the
combinations accounted for in AASHTO LRFD. In this probability distribution of concrete compressive strength. A
study, however, only the loads in Eq. (1) were considered COV of 10% was adopted for concrete compressive strength fc′,
to reduce complexity of the reliability analyses. Herein, and the bias factor λ fc' , was evaluated as follows
the dead load and wearing-surface moments were equally
assigned to the girders based on the tributary areas, whereas λ f ' = −2.47 × 10−5 ( f c' )3 + 3.17 × 10−3 ( f c' )2 − 1.35 × 10−1 f c' + 3.0649 ≥ 1.15
c
Pf = P ( Z ≤ 0) = ∫0 FR ( q ) f Q ( q ) dq = Φ ( −β)
∞
(10)
Notes: T is strength reduction factor for tensile failure; C is strength reduction factor for compression failure; ρ is reinforcement ratio; and ρb is balanced reinforcement ratio.
prestressed concrete sections. Finally, the professional factor P compression-controlled strain limit of 0.002, and equal to
considered for tension-controlled section with FRP tendons (VP or greater than 0.005, respectively. It should be mentioned
= 0.101) has a greater variability than the professional factor P that the net tensile strain limits were originally proposed to
used for that with steel strands (VP = 0.06) (Nowak and Collins achieve sufficient ductility and give adequate warning prior
2012). Note that these changes in the statistical parameters serve to failure for flexural members with conventional Grade 60
to lessen the reliability of FRP prestressed concrete sections. steel bars or Grade 270 steel strands (Mast 1992). Because
FRP reinforcements are linear elastic to failure without
DESIGN PROVISIONS yielding, this design philosophy is not necessarily applicable
As discussed previously, the strength reduction factors to concrete beams with FRP reinforcements. In addition, the
of FRP prestressed concrete girders depend on the flex- cumbersome procedure of calculating the balanced rein-
ural failure modes. In design practice, both tension- and forcement ratio is unavoidable in the design practice of FRP
compression- controlled sections are accepted. In this prestressed concrete members (ACI Committee 440 2004).
section, the transition region between tension- and compres- Therefore, balanced reinforcement provision was proposed
sion- controlled sections was proposed in terms of ratio of for FRP prestressed concrete members in this study.
provided-to-balanced reinforcement based on a probabilistic It is noteworthy that it is impossible to use the actual mate-
analysis of flexural failure modes. On this basis, strength rial properties, dimensions, and ultimate strain of concrete
reduction factors were then recommended as a function of to determine the flexural failure mode in design process.
ratio of provided-to-balanced reinforcement. Instead, nominal values are used and the ultimate compres-
sive strain of concrete is assumed as 0.003 according to ACI
Boundary of transition region 440.4R. The decompression strain and the strain resulting
In the 1999 and earlier editions of the ACI 318 Code, the from sustained loads are generally negligible. Therefore,
maximum reinforcement limit for flexural members was these two strain values are usually assumed zero (ACI
stated in terms of the ratio of provided-to-balanced reinforce- Committee 440 2004; Grace and Singh 2003). Based on
ment (ρ/ρb). Currently, ACI 440.1R-15 (ACI Committee 440 force equilibrium and strain compatibility in conformance
2015) also uses the ratio of provided-to-balanced reinforce- with the ACI 440.4R methodology, the balanced failure
ment (ρ/ρb) to definite the transition region for FRP rein- condition could be expressed as
forced concrete flexural members. The balanced reinforce-
ment provisions are easily applied to rectangular sections. 0.85β f ' ε cu (b − bw ) h f
for β1cb > h f
1 c
The provisions, however, are more cumbersome for flanged +
f pu ε pu − ε pe + ε cu β1bw d p
and other nonrectangular sections (Mast 1992). Hence, since ρb =
the 2002 edition, ACI code has used the net tensile strain 0.85β1 f c' ε cu
for β1cb ≤ h f
in the extreme tension reinforcement to definite the tension-
f pu ε pu − ε pe + ε cu
and compression-controlled sections. Currently, ACI
318-14, AASHTO LRFD, as well as ACI 440.4R-04 define (13)
compression-controlled and tension-controlled sections
as those that have net tensile strain in the extreme tension where εpe and εpu are effective prestressing strain and ultimate
reinforcements at nominal strength less than or equal to the tensile strain in FRP tendon, respectively; dp is distance from
ε cu
cb = d p (14)
ε pu − ε pe + ε cu