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TABLE OF CONTENTS
1. INTRODUCTION .................................................................................................................................... 6
Appendices
1. INTRODUCTION
The purpose of the Permit to Work System is to ensure that a safe working
environment is achieved by providing management control over the various
activities which may have hazardous interactions. The system provides a
formal and controlled process that identifies and communicates hazards and
risks associated with planned activity, and ensure that appropriate
precautions and measures are implemented so that the job can proceed and
be completed safely. It is important to note that a Permit to Work is not a
permission to carry out a hazardous job, but is an essential part of a
procedure that provides instruction on how to carry out a hazardous job
safely and in a managed and controlled way. The procedure has three key
features:
It allows those responsible for overall site safety to be aware of the
various hazardous activities and to take a systematic overview which
identifies interactions and allows priorities to be set for conflicting work
tasks
It limits the potentially harmful effect of the actions of the person doing
the work by specifying safety precautions and setting limits to the duration
and extent of the work;
Inevitably, the Permit to Work System will not meet every work situation
precisely, and special regulations may have to be issued to deal with
exceptional cases.
3. SAFETY STANDARDS
Deviation from the rules and regulations in the Permit to Work procedure
may be necessary in an emergency, but even during such occasions the
safety of personnel, the environment and property must not be jeopardized.
Once the emergency is contained, the rules and regulations in the PTW
procedure must be re-applied.
The rules and regulations in the PTW procedure represent the latest
recommended safe practices in the Petroleum Industry. Changes and
temporary alternatives to the rules and regulations in the Permit to
Work procedure are allowed ONLY with the written approval of the
Area Manager after consultation with Corporate HSE Vice President.
The risk assessment shall be undertaken to demonstrate that safety
standards have not been compromised.
All persons involved in the Permit to Work process should understand that it
is not the work permit that makes the work safe but the people who have
control over the work and the precautions taken make the job safe. Other
necessary elements, as follows, contribute to safe working practices.
Note: The issue of a PTW does not relieve the Job Performer of the
responsibility for ensuring that the work is done safely. If a hazard
arises, the work must be stopped, the worksite made safe, and the
condition reported immediately to the Area/Issuing Authority. If in
doubt, individuals must STOP work rather than take risks.
The following terms are standard throughout the Permit to Work procedure to
define a condition or course of action:
The following terms are also used within the Permit to Work procedure
Authorized
A person is authorized under the Permit to Work procedure when he/she is
either appointed or has permission in writing from the relevant Area Manager
to carry out PTW tasks within the Area Manager jurisdiction.
ADCO Employee
An employee, irrespective of his job grade, filling an established position
within the ADCO Manpower Organization.
Area HSE Engineer– an ADCO employee of grade 12 and above or PMC HSE
Engineer, who provides specialized safety advice, guidance and control and
who fulfills the role of HSE Practitioner in Operations Division. He is not an
Area Authority or Issuing Authority at any circumstances for permits and
certificates. This condition applies to all field based HSE staff (Safety,
Environment and Fire members).
Blank (Blind) Flange – a suitably rated circular plate fitted to seal the open
ends of isolated system, using bolts and gaskets.
1
See Appendix U
Cold Work Permit (CWP)2 the permit that must be issued for all work to
perform in Restricted and non restricted Areas which does not require a HWP.
Examples:
Vessel, tank, furnace, sewer, pit over 1.2 meter deep and other confined
spaces within ADCO area of operation
Excavation over two meters deep with a width to depth ratio less than 2
(note: the excavated hole size must be large enough to accommodate
entrant body).
2
See Appendix D
3
See Appendix H
4
See Appendix F
Dead – equipment at or about zero potential and disconnected from any live
power system.
Green Status Scafftag - When the scaffold has been completed and
inspected by a competent scaffold inspector, the relevant information is
entered on the status card and placed in the holder with the GREEN face
showing. This indicates that the scaffold is “SAFE FOR USE”. The inspector
cannot be the scaffolder responsible for erecting the scaffold.
Hot Work Permit (HWP)7 – the permit which must be issued for jobs in
restricted and non restricted areas requiring an ignition source for
7
See Appendix C
Hand Tools – tools used to perform the work, which are hand-held and are
not provided with any power source (mechanical, electrical, pneumatic, or
hydraulic).
voltage isolation, for multidiscipline work using ECIC/ HVEC, the Electrical
IDA must be classified as Authorized Electrical Person (AEP)/ Senior
Authorized Electrical Person (SAEP) – See definitions of AEP and SAEP.
Inhibition – the isolation of the HSE Critical Equipment and System (e.g. fire
/ gas detection system, firefighting system, process alarms or Emergency
Shutdown “ESD” system, etc.)
The Job Performer cannot be the Area Authority, Issuing Authority or the Gas
Tester.
Location of Work - the precise area where the work is to be performed such
as BUH CDS, RDS-3 station, power station, Bb-152 Well, etc.
Naked Flame and High Energy Sparks – work involving burning, flame,
arc cutting / welding.
Primary Energy Isolation – the energy isolation point that has been
established as the point in which all sections will install their locks and tags to
the system to ensure the protection against re-activation. Some examples
may be a main breaker or pump inlet valve.
Red Status Scafftag -the Scafftag holder is placed on the scaffold after the
first lift has been erected. This indicates RED condition and states “DO NOT
USE SCAFFOLD”.
Restricted areas:
Restricted areas are defined based on the potential risk due to existence of
Hydrocarbon / Toxic Gases, chemicals .electrocution etc.
11
See Appendix J
30 meter on either side of any surface layed/exposed oil, gas and non-
potable water flow-line or transfer line or trunk line or main oil line;
Workshop, stores and fire water pumps, fire water tank areas and fire
training ground;
Any area outside 30 meter radius of any oil, gas or non-potable water
wellhead, production equipment, surface/ exposed oil, gas and non-potable
water pipeline / transfer line / trunk line / main oil line, flare tips, vents,
burn and oil saver pits;
Buried (not exposed) oil, gas and water pipelines/transfer line/trunk line/
main oil line;
Other facilities which are not covered by the definition of "Restricted Area."
Permits – there are two types of permits: Hot Work Permit (HWP) and Cold
Work Permit (CWP).
Certificates – there are nine types of certificates:
1. Confined space entry certificate
2. Excavation certificate
3. Isolation certificate
4. Radiography certificate
5. NORM certificate
6. High voltage electrical certificate
7. Control protection inhibition certificate
8. Formal procedure certificate
9. Vehicle entry certificate
Certificates 1-6 must be attached to permits. Permits 7-9 are standalone and
do not require permit to be attached to each of them as mandatory.
Spade – a suitably rated circular metal plate fitted between flange faces
using bolts and gaskets to secure mechanical isolation.
Tool Box Talks (TBT) – is a short safety briefing which must be given at the
work site to all personnel involved in the work controlled by the
PTW/Certificate immediately prior to commencing the job.
The TBT will normally be given by the Job Performer but may, where
appropriate, be given by the Job Performer supervisor, the Area Authority or
Issuing Authority. For high risk jobs, the TBT should cover the points
identified during the TRA
The TBT should cover, at a minimum, the following five key elements:
The TBT must be repeated on shift change, prior to recommencing work if the
permit is extended for additional days and prior to any critical task or activity.
The TBT is in addition to other necessary pre-job safety and work planning
meetings and briefings including those between the Area Authority, Issuing
Authority or Job Performer in an office environment prior to issuing the
permit.
Validity Time of PTW - must not exceed daylight hours of the day of the
work. If the need arises for the time extension beyond the day light hours the
extension shall be appropriately authorized by the Area Authority Team
Leader / Line Manager/ Area Manager/ Duty Manager in this priority order for
the first day only. Permits for high risk activities will require the respective
manager approval on the first day only and revalidation can be done by the
Area Authority himself without the need of further management approval.
Only the time required for completing the job should be specified so that the
PTW is not left open for the whole daylight hours. All timings shall be
specified in 24hr clock e.g. 1400hrs.
The start and finish time of the PTW shall take care of the travel time to get
to and from the work location. (I.e. if the travel time back to camp/ residence
take an hour, the validity of the PTW shall end 1 hour before the sun set
maximum)
12
Refer to Tool Box Talks Record and Checklist – Appendix V
Validity Period of PTW – permits are valid on the day of issue and can be
extended, subject to obtaining necessary approvals, on a day by day basis,
for a further 7 days giving a total validity of 8 days.
13
See Appendix A
Permit To Work(PTW)
General Responsibilities
All personnel carrying out work within the PTWS have general responsibilities,
which include:
Being aware of other work going on in the same area and of the potential
for hazardous interactions.
Everyone is responsible for making sure that the PTWS is operated correctly.
If you see anything unsafe, you should stop the activity and seek for
correction immediately, if you cannot correct it yourself you must inform one
level up (e.g. any person in the work crew will inform JP, and Job Performer
will inform the JO and IA, and the Issuing Authority will inform the Area
Authority.
Permit To Work(PTW)
o Attend the PTW meeting with the AA & HSE on the day before start of the
activity to review the permit & revalidate the TRA in case of high risk
activity.
o Approve the permit / certificate one day in advance and submit to Area
Authority during the daylight hours
Note
Job Performer competency shall include technical skills in his discipline
and understanding of PTW procedure with associated task hazards.
o Regularly, visits the work location where the task under his responsibility
is carried out and ensures compliance with HSE rules. During the visit to
the worksite , signs the PTW hard copy or tick the JO site visit in the PDA
at the location. Full time supervision shall be maintained as indicated in
the high risk activities table / Appendix S.
o Ensuring that the correct type of PTW has been selected, that the task
description is complete and thorough and that copies of relevant TRA,
area/equipment drawings and procedures are attached as required.
o Closes out (cancels) the permit / certificate on ePTW system shortly after
JP cancellation.
Permit To Work(PTW)
Remark
Area Authority has the right not to accept permits / certificates that will be
submitted after the daylight hours
o Attend the PTW meeting with the JO ,AA & HSE on the day before start of
the activity to revalidate the TRA in case of high risk activity.
o Shall attach the TRA for HRA along with the submission of the permit /
certificates
o On the following day, and before the start time of the task, the Job
Performer shall print out the permit/ certificate and proceed to the work
location directly waiting arrival of Issuing Authority (IA) and Authorized
Gas Tester (AGT) if gas test is required.
o The presence of JP or his crew at site does not mean to start the task,
before approving and issuing the permit / certificates officially to him by
IA. JP who starts the task before the permit / certificate are issued will be
considered a violator of PTW procedure and Life Protection Rules.
Equipment entry into the well site (apart from hazardous area) is covered
by the permit approved by AA and does not consider a violation to PTW
procedure although the permit is not yet approved by IA.
Warning
Running up equipment / engines that can produce heat, flame or spark
within the hazardous (classified area) is considered part of hot work
activities and shall not be allowed prior to issuance of HWP
Permit To Work(PTW)
o JP is directly responsible for the safety and quality of work and must
ensure that the conditions specified on the PTW / Certificates are
adhered to and remained unchanged at all time.
Note:
The hard copy displayed at worksite will be the controlled document that shall
be referred to in case of inspection, audit, incident investigation, etc. however
the ePTW on the system shall be updated (online or offline) daily accordingly.
o Remains at the worksite during the duration of the work and obtains
Job Originator / Area Authority signature if Job Performer replacement
is required.
o JP shall keep using the 1st day permit / certificates copy for the whole
duration period as stipulated in permit / certificates and to be signed
daily at location by him, Issuing Authority and Authorized Gas Tester (if
applicable).
o Closes out the permit / certificate in the e-PTW system on the same
day of the completion of the work or on expiry of the permit /
certificates.
o On the last day of work, the hard copy shall be returned to the
concerned AA .
o Attend the PTW meeting with the JO & HSE on the day before start of the
acitivity to review the permit / revalidate the TRA in case of high risk
activity.
o Ensures IAs to start moving to the work location not later than half hour
from the daily starting working hours, after collecting copies of the permits
for clearing and approval at the work sites.
o Conduct regular visits to the worksites where PTW has been issued. During
the visit to the worksite signs the PTW hard copy or tick the JO site visit in
the PDA at the location Full time attendance is required as indicated in the
high risk activities table / appendix S;
o Ensures other work being performed in the vicinity simultaneously with the
work covered by the PTW will not cause a hazard.
o Consults with the Area Safety Engineer and Fire Officer for Confined Space
Entry Certificates, Area Permits, Area Certificates and high-risk jobs.
o Evaluates, endorse and advise his Line Team Leader or his direct line
Manager or Area Manager or Duty Manager to approve night work in this
listed priority order.
o Approves online re-validation of the permit, one day in advance, day after
day as long as worksite conditions remain unchanged.
o Closes out (cancels) the permit / certificate on e-PTW system shortly after
JP, JO and IA cancellation.
o Can act as the Job Originator (JO), the Issuing Authority (IA), and the Gas
Tester (GT) as long as he is authorized as a (Gas Tester) but he CANNOT
be the Job Performer on the same permit / certificate i.e. he can't issue
permit/certificate to himself.
o Sends the hard copies of closed permits /certificates within 2 days to line
HSE for 30 days retention.
o Shall check the e-PTW and know the permits / certificates assigned to
him, preferably one day in advance, and arrange logistics such as
transportation.
o Starts moving to the work location not later than half hour from the daily
starting working hours, after collecting copies of the permits / certificates
for clearing and approval at the work sites.
o Signs and issues the JP printed copy of the permit/certificate at the work
location(noting date and time) and using PDA at remote areas to enter
and update data in e-PTW system such as precautions checking and gas
test results.
o Ensures that Job Performer conducted effective Tool Box Talks for work
staff.
o Ensures Job Performer and his crew are aware of Emergency Procedures
and Emergency Response contact numbers prior to issuing the permit
o The 1st day permit / certificates copy shall remain utilized for the whole
duration period stipulated in permit/ certificate and signed daily at location
by IA and JP and AGT (if applicable).
o Ensures that gas tests and precautions are acceptable for the job to
continue safely when AA re-validates or extends the permit/ certificate.
o In case the gas test result does not meet the company set figures for
LEL%, H2S and O2; IA shall not approve the permit/certificate and the
o Coordinating with JP and IA, starts moving to the work location not later
than half hour from the starting working hours;
o Ensures that gas test is done at the right place and the right equipment as
advised by AA or IA;
o In case the gas test result does not meet the company set figures for LEL,
H2S and O2; IA must be immediately informed not to approve the
permit/certificate and the relevant AA shall be also informed.
o In consultation with the Job Performer, sets up stand alone continuous gas
monitor(s) as required by the permit. Advises the Job Performer on the
operation and alarm functions of the monitor.
o Rolls out up-to-date versions of PTW procedure and system to the end
users.
o Informs corporate HSED and Line Management on the gaps in the system
to be considered in HSE procedures.
o Advises and is consulted by the Area Authority for Confined Space Entry
Certificates, Area Permits and high-risk jobs.
o Attend the PTW meeting with the JO & AA on the day before start of the
acitivity to review the permit / revalidate the TRA in case of high risk
activity.
o Responsible for preparing / reviewing the evacuation and rescue plan for
confined space entry
o Fire Officers can play the role of Safety Engineers “whenever required”
provided they are trained and authorized in confined space.
14
See Appendices E1, E2, E3
15
See Appendix S: List of High Risk Jobs and Countersignature Requirements
o Extends, as required, the PTW validity time to exceed daylight hours for
his direct subordinates.
o Establishes and maintains the list of "High Risk Jobs requiring Higher
Management Approval / Counter –signature.
o Closely monitors work being carried out under a HWP and ensure that the
work is not left unattended.
o Ensures that fire extinguishers are healthy, operable and sited nearby.
o Notes the position of other firefighting appliances and nearest fire alarm
and emergency shutdown buttons.
o Ensures that the specified PPE is being used at all times and safety
equipment is fit for purpose and is being used correctly.
16
Refer to Section 3.6.3: Maximum Number of Permits and Criteria for Exceeding Ceiling
17
Refer to Section 3.19 of this Part
The main objective of the PTWS is to ensure that any work, which has to be
undertaken, is carried out safely. It also ensures that those responsible for
operations have control over the safety of work being conducted within their
area of responsibility.
It is therefore recommended that all areas assess the risk of their activities
and list specific operations and types of jobs that may be covered by using
formal procedure certificates, job safety checklists and safe practice
processes and which do not require PTW/Certificates. The Work
Categorization Chart18 and definitions of different types of Permits /
Certificates can help in that direction.
Only the Area Authority/Issuing Authority responsible for the area in which
the work is to be performed shall issue Work Permits. The Originator of a
permit shall be responsible for obtaining any additional certificates required,
and they shall become part of the initial Work Permit. The additional
certificate's numbers shall be inserted on to the Hot/Cold Work Permit.
18
See Appendix A
For all high-risk jobs, a Task Risk Assessment (TRA)19 must be carried out
and lead by the Job Originator (Job Performer Supervisor) in consultation
and coordination with JP, Area Authority, Safety Engineer and other relevant
parties.
The Job Originator and Area Authority responsible for the area in which the
work is to be performed shall approve the Job Performer replacement is
whenever takes place. The Job Originator must check that the replacement
Job Performer is competent, certified and approved by ADCO.
If the e-PTW is not available, hard copies from the system can be generated
for use.
19
Refer to Task Risk Assessment Guidelines
PTW/Certificates are to be issued only after visiting the worksite and carrying
out proper observation, tests and investigation, by the Area Authority or the
appointed Issuing Authority.
The daily valid Permits / Certificates and open Isolating Certificate (short
term or long term isolation) shall be displayed on Plasma screen located at
both Control Room and Line HSE Department.
Note:
The Original copy of PTWs/Certificates, once closed-out, should be retained in
the Line HSE Department for a minimum of 30 days and then shredded.
The following colour coding of the PTW and Certificates shall be adopted:
Certificates* Yellow
*
Except for HVEC, See Section 3.11
JP AA IA
PTW Type
Total numbers of *1 25 13
PTW (Maximum 4 Naked (Maximum 2
Flame) Naked Flame)
*At any circumstances, apart from Area Permit requirement, more than ONE
permit can be requested by JP provided there is no overlap time between
Permits validities. In certain circumstances where remote locations are
involved, AA may allow ADCO JP to have more than ONE PTW without the
overlap time condition.
Preferably, the number of PTW per each AA and IA should be managed below
this number. Any increase beyond these figures should be subject to passing
the criteria in appendix (M) and endorsed in writing by the Area Manager or
approved by him in the e-PTWS. The increase shall only take place if the Area
Manager is satisfied that the spirit of the ADCO PTWS is maintained and that
quality control, safety and individual accountability is not compromised. The
limitation covers only the number of PERMITS (HWP/CWP) to be managed
irrespective of number of Certificates issued20.
20
PTW three month review meeting on 25th March 2002
Before deciding the increase, the following rules should be considered during
pre-planning stage:
Note: Any increase to the AA and IA ceiling limit of permits shall take place
in accordance with the guidelines in appendix (M): Guidance on criteria for
exceeding ceiling number of permits.
A HWP must be issued for any work requiring naked flame (i.e. welding,
cutting, grinding, burning, or heat treatment using electrical coils, etc.) any
where in ADCO sites (restricted and non-restricted area except welding
workshop). The HWP is initiated by the Job Performer or the Job Originator on
behalf of JP. Key players involved in HWP are: JP, JO, AA and IA.
A HWP must also be issued for all works involving the use of any ignition
source (heat – flame – spark) within Restricted and non restricted reas
where hydrocarbon likely to be present. This includes grit/shot blasting,
soldering, gasoline or diesel driven vehicles and/or equipment, open electrical
equipment housings, non-intrinsically safe and non-explosion proof electrical
equipment, drilling, hammering by ferrous metals, concrete cracking, X
radiography by introducing a high potential electric source, handling of
Pyrophoric Iron Sulphide scales, hot tapping, etc.
ADCO Policy is to avoid hot work, and in particular hot work requiring naked
flame and high energy sparks, in Restricted Areas wherever practicable. The
Area Authority (AA) and Job Originator (JO) should ensure that all options to
avoid the hot work in-situ have been reviewed prior to issuing a HWP. In
particular they should consider:
4. Should the operating plant be shutdown and gas freed in order to carry
out the naked flame work? Or alternatively can the job be delayed until
an opportunity shut down?
5. Are the risks associated with the naked flame work on the operating
plant justified?
To retain control and minimize risk whilst undertaking hot work involving
naked flame no more than (4) HWP’s involving naked flame can be issued by
an Area Authority. The issuance of any further HWP’s involving naked flame
in Restricted Areas requires approval and counter signature by the relevant
Area Manager or in his absence, the Duty Manager.
The Area Authority / Issuing Authority must ensure that the proposed
worksite area and equipment is properly prepared and that the methods
chosen for isolation are the most secure considering the scope of the work
and the arrangement of the plant in question.
o Seal sewer catch basins and drain hubs within a 30-meter radius of the
ignition source by tarpaulins covered with sand. Ensure that manhole
covers and vent pipes are also sealed.
o Remove all exposed flammable and combustible materials from the work
area.
o Locate welding sets and other mobile equipment in a safe area (upwind
direction)
o Specify continuous gas monitoring for naked flame and high energy sparks
work in Hazardous Areas. Standalone continuous gas monitors must be
sited by a qualified and authorized Gas Tester upwind of the work area or
between the work area and the most likely source of process leak. For
large sites or Area Permits, the Area Authority should consider the
requirement for more than one standalone continuous gas monitor.
o The Area Authority / Issuing Authority shall ensure that other work being
performed in the vicinity simultaneously with the work covered by the
permit will not cause a hazard. The Area Authority shall inform the Job
Performer of the approved works in the same restricted area by selecting
and ticking "Adjacent Activity" in Section 2.
o The "vicinity" normally will be limited to 30 meter from the permit work
area, but may be extended by the Area Authority contingent on prevailing
conditions, such as wind direction, or may be extended to 50 meter if the
work is adjacent to ADNOC pipeline corridor or facilities.
o The Issuing Authority must ensure that all the Area Authority’s
requirements are met.
HWP’s must not be issued for work in central station when the fire water
supply system or installed fire-fighting system is isolated for maintenance or
repair. The Area Manager must approve any deviation from this requirement
and countersign the Permit. Task Risk Assessment shall also be developed
and approved by the Area Authority Line Manager.
Work shall not begin until all conditions on the PTW are met and shall
commence at time specified by the Issuing Authority or synchronized in e-
PTWS in Section (4) – Permit Issue. Work must be started within one hour of
gas testing otherwise the gas test shall be repeated.
Combustible gas testing in association with a hot work involving naked flame
and high energy sparks in non-restricted areas is left optional at the
discretion of AA as in some cases there is no source of combustible gases/
vapours that can threaten the hot work site.
All HWP’s and CWP's including Area Permits shall be suspended in the event
that General Alarm is sounded in the area.
If the General Alarm sounds in the area, work shall be immediately stopped,
secured and the location cleared of all personnel. Work may resume only,
once the emergency has been called off, the site declared safe and after
obtaining approval (endorsement on the Job Performer's copy) from the Area
Authority.
A HWP can be issued for a maximum of 8 days including the day of issue and
shall be carried out in daylight hours.
A HWP can be extended after daylight hours by obtaining the Area Authority
Department Team Leader / Line Manager approval and signature in Section 5.
The request must be sent to the Area Authority Department Team Leader,
then Line Manager, and if both are not available then to Area Manager or
Duty Manager in this priority order.
The Issuing Authority shall ensure that the work site has been left in a safe -
clear and clean condition before permit cancellation / close-out. The Area
Authority must ensure that any guards, safety devices and fail safe
equipment are operable before signing permit cancellation / close-out.
A CWP is required for any work in a Restricted and non restricted area,
where there is no presence of hydrocarbon, which does not involve the use of
equipment with the potential for producing sparks or other ignition sources.
The CWP is initiated by the Job Performer or the Job Originator on behalf of
JP. Key players involved in CWP are: JP, JO, AA and IA.
The Area Authority shall ensure that the proposed worksite area and
equipment is properly prepared and that the methods chosen for isolation are
suitable considering the scope of the work and the arrangement of the plant
in question.
Work shall not begin until all conditions on the Permit are met and shall
commence at time specified by the Issuing Authority in Section (4).
If the General Alarm sounds in the area, work shall be stopped, secured and
the location cleared of all personnel. Work may resume only after obtaining
approval (endorsement on the Job Performer's copy) from the Area Authority.
9.1 General
To streamline the isolation process, and make it more efficient ADCO has
designed three isolation certificates, for electrical/ control isolation (ECIC)
and process/ mechanical isolation (PMIC) and the last is for De-isolation for
Test (DTC). The certificate is based on the discipline that performs the
isolation and what for? .All IC’s are cross-referenced to PTW/Certificates
Lockout and tag-out (LOTO) devices such as locks, tags, multi-hasps, and
chains shall be installed on all energy isolating devices, including blinds,
valves, slide gates, circuit breakers, disconnect switches and double block
and bleed systems to prevent the transmission or release of stored energy
sources.
Warning sign/tags are also required. However, since they do not provide
protection, it is essential that the equipment be physically locked and
tagged22
The Area Authority must ensure that the proposed worksite area and
equipment is properly prepared and that the methods chosen for isolation are
appropriate considering the scope of the work and the arrangement of the
plant in question.
For the sake of clarification and to emphasis on the activity, the procedure for
isolation is as follows:
21
See Appendices E1, E2 and E3
22
See Section 3.10 of this Part
3. Double block valve and open bleed valve in between, the bleed point being
proved free of obstruction.
4. Shut and chained/locked block valves. These must be tested and checked
before issuing the certificate and rechecked regularly to confirm the valve
is not passing.
Note 1:
1 and 2 above are the recommended methods of isolation. 3 and 4 shall
only be resorted to when it is not reasonably practicable to use 1 or 2. When
3 and 4 are used, regular monitoring shall be enforced. Method 4 shall only
be used with extreme caution.
Note 2:
For man entry into confined spaces/equipment or vessels, the isolations shall
where practicable be made at the flange adjacent to the equipment. This will
eliminate dead legs with the potential for holding hazardous material.
o Freely rotating equipment such as fans, e.g. fin fan coolers or pump
impellers, shall be restrained to prevent movement.
23
See Appendix F
24
See Appendix E1
25
Refer to Section 3.11 of this Part
The Area Authority/Issuing Authority shall confirm that the test is within the
PTW specification and consider if the test will affect other tasks or PTW
in progress.
Area Authority or his delegated IA must remain at the test work site for the
duration of the test.
De-isolation for Test Certificate is non- extendable, it is only valid for the
duration of the 8 hours-working day , it is on hard copy and not through e –
PTWS.
26
See Appendix E3
10.1 Introduction
10.3 General
only the discipline placing locks or tags on equipment shall remove those
locks / tag;
Preparation of the required work permit / isolation certificate (IC) from the
discipline concerned shall be completed.
10.4 Lockout
Padlocks and keys shall be stored so that they are not available to
unauthorized personnel.
A master key or second key for each padlock used for lockout purposes shall
be kept in secure storage for emergency use only.
Keys for substation doors, electrical rooms and transformer fence doors shall
be kept in the custody of ADCO’s involved electrical section. Only the person
to whom they are issued shall use padlocks and keys. They shall never be
loaned to other departments or unauthorized persons.
10.5 Tags
Tags shall be securely fastened with non-reusable, self-locking, all
environment tolerant nylon cable ties to each energy isolating device and / or
lockout device to convey the purpose of the lockout. The tag attachment shall
be non-releasable with an unlocking strength of fifty pounds (50lbs).
Two types of tags shall be available; one for personal lockout and one for
group lockout as described here under:
A group tag shall be used when more than one individual is assigned to work
in an area under the protection of a group lock placed by an authorized
employee with the responsibility for the entire group.
The group tag shall be placed on the authorized employee’s lock at the
Primary Energy Isolation Point.
The tag once placed on the Primary Energy Isolation Point indicates that the
device must not be moved from the position in which it was originally placed.
Do not open, do not close, do not energize, do not operate, or
otherwise disturb the devices in any manner.
The same colour codes used for locks shall be used for personal and group
tags.
The tags shall be kept on stock in each Asset (Field / Terminal) location in the
colour scheme of each section in sufficient quantities for normal operations.
For non-electrical equipment, the primary responsible sections lock and tag
shall the first installed, and when the work is completed, the last to be
removed.
The section which has the primary responsibility for the equipment being
serviced or maintained shall ensure that lines and equipment are
depressurized, gas freed, neutralized, water washed, and properly drained as
the type of equipment dictates.
The section responsible for the equipment shall identify the location of all
energy isolation devices necessary to properly isolate the piece of equipment
or system to be worked on and shall establish a Primary Energy Isolation
Point.
Once installed, the primary responsible sections lock and tag shall not be
removed until the end of the job
For electrically driven equipment, electrical lock and tag shall be first
installed, and when the work is complete, the last to be removed.
Physical isolation will be carried out followed by locking the circuit breakers
by means of padlock.
When isolating the supply from high voltage switchgear to any electrically
driven equipment, the breaker should be racked out from the cubical, bus bar
shutters to be locked and the earthing switch to be closed and locked.
The key of the padlock shall be kept in the box identified by the name of the
circuit isolated and locked by the Electrical / Power System Section. When
other disciplines are to work on the same circuit they shall install their own
locks on the same box and maintain their keys until completion of the work.
The number of boxes for keeping the padlocks keys shall be determined in
each area according to the workload covering the number of breakers
available in that location.
The only safe method to disconnect electrical power from process equipment
or machinery to repair or service is by “isolation”, such as switching off the
appropriate disconnect switch at source. Before proceeding with isolation,
ensure that the load connected to the involved circuit in the SHUT DOWN
mode. The following procedure shall be followed when operating a disconnect
switch:
10.9 Exceptions
If normal lockout / tag-out procedures cannot be used to ensure safety
because the nature of the work requires that the machine or system be
energized during repair or maintenance, the following procedure shall be
used:
o work shall not proceed until the Supervisor and personnel performing the
work have agreed upon safe procedures;
o Solutions to special problems generally require that additional personnel
be stationed at critical locations during the entire repair or servicing
operations. Effective communication shall be maintained among all
personnel involved.
10.10 De-Isolation
After work completion, before de-spading check the pressure built up in the
sections of line between the isolation valve and the blank flange or spade.
Where there is a pressure built up, vent, drain and release.
Ensure that de-isolation activities are carried out in the correct sequence.
All switches, valves or control points, between the Primary Energy
isolation Point and the equipment worked on shall be in the “OFF” position
in order to prevent damage to the equipment when the energy is restored.
o ADCO employees and contractors shall ensure that all tools, supplies,
rags, etc. that were used during the maintenance work have been
removed and the area is CLEAR
o The last person to complete his work shall be responsible for notifying the
Supervisor that the job is completed;
o The job shall then be inspected by the Engineer or his qualified designated
staff to ensure that the equipment is safe to be placed back in services.
The tag and lock shall be removed.
Note: Contractors shall adhere to the same Lockout / Tagout
procedures.
Inhibition will prevent the critical safety equipment from doing its protection
function; for this reason it should be in place for the shortest practicable time
and should be reinstated as soon as possible.
CPIC less than 12 Hours approved by Team leader of AA and in his absence
from Duty manager
CPIC for more than 12 hours in addition to the above needs approval from
VPO/VPT and in his absence from duty Manager.
12.1 Preface
HVEC shall only be issued by the ADCO Senior Authorized Person (SAEP)28 to
Authorized Electrical Person (AEP)29 following an assessment of the hazards
and risk of the activity, together with a Hot / Cold Work Permit to work on:
The certificate describes fully and concisely the work to be carried out, the
conditions and safety measures applicable, and the time for the work to start
and the composition of the crew that can safely carry out the work.
27
See Appendix G and also Definition of HVEC – Section 3.4
28
See Definition of AEP in Section 3.4
29
See Definition of SAEP in Section 3.4
No person should carry out work on any part of high voltage electrical
equipment unless such parts are:
Dead;
Isolated;
Earthed;
Provided with barriers placed where necessary to prevent danger, and
with danger notices and caution notices posted;
Released for work by the issue of a High Voltage Electrical
Certificate (HVEC)
And unless such a person is fully conversant with the nature and also the
extent of the work to be done. It is the duty of the Senior Authorized
Electrical Person (SAEP) issuing HVEC to ensure that the foregoing
provisions are complied with.
All switches via which the electrical equipment worked upon could be
energized should be locked and caution notices should be attached to all
parts, where the electrical equipment concerned could be made live. They
should be fixed or moved only by the Senior Authorized Electrical Person
(SAEP) himself.
Exposed live parts which can endanger carrying out the work on the electrical
equipment should be blanked off to prevent access to these live parts. The
screening facilities should be properly secured. Danger notices should be
placed where necessary.
The ADCO Authorized Electrical Person (AEP), before initiating live line work,
shall ensure that the Contractor’s Supervisor or ADCO employee is familiar
with the written procedures, and has the necessary evidence and certificates
on site to satisfy him that the job safety requirements are met.
The Authorized Electrical Person (AEP) performing the required job will
discuss the job plan with Senior Authorized Electrical Person (SAEP), and
attaches the related drawings.
SAEP will complete (Section 1&2) in electronic HVEC form describing the
work to be carried out and exact equipment to be isolated, defining permits
and certificates that interconnected with the HVEC. Section 1 of the HVEC
contains a list of precautions that the SAEP shall determine which of them are
required that the AEP shall fully comply with. If the required job is a
multidiscipline task that requiring more than one party to be involved in the
equipment that proved dead he will issue the appropriate Isolation Certificate
as well (if it hasn’t been issued before)30.
In all cases SAEP himself will carry out the isolation, prove dead, ensure
earthling the line/ apparatus, apply lockout/ tag-out and completes and signs
in (Section 3), specifying the details of safety measures and precautions,
which are undertaken.
30
See Appendix G
AEP will fill and sign in (Section 5), applies the temporary earth as required
and starts the work on dead high voltage equipment.
After completing the job, AEP will ensure that all additional safety devices,
gears, tools and earth applied have been removed and all personnel under his
control have been withdrawn and warned that it is not safe to work on line/
equipment specified on the HVEC.
AEP will sign in (Section 6): Clearance and send the HVEC to SAEP for
cancellation. SAEP will remove the earthling, de-isolates the equipment,
removes the lockout / tag-out and makes the equipment ready for
energizing. (If IC is applicable, it must be cancelled prior the de-isolation).
SAEP will sign in Section 7 for HVEC cancellation.
SAEP personally will inspect the work location, tools and equipment and signs
in (Section 4: Work on Live Conditions).
When the job is completed, the authorized contractor will ensure that all tools
and equipment have been removed from the working location and all
personnel working under him have been withdrawn and warned that it is not
safe to work on the line / apparatus specified on HVEC.
The authorized contractor will sign on Section 6: Clearance, and return the
HVEC to SAEP.
Pre-job planning and procedure review meetings must be held with all
concerned parties. Specific emergency and rescue plans must be agreed
and communicated. Work precautions and individual responsibilities must
be discussed and agreed.
31
See Appendix H
All personnel with assigned duties in the confined space entry (entry,
stand-by, rescue) must follow ADCO Facial Hair policy to ensure effective
Breathing Apparatus “BA” use. ( Refer to ADCO facial hair policy-
Protection against H2S recommended practice – HSE Manual 10/3A-Part
4)
Entry without breathing apparatus will not be authorized until all deposits,
scales and sludge liable to give off noxious fumes have been removed and
the atmosphere within the confined space has been ventilated and gas
tested and certified safe by the Area Authority / Issuing Authority.
If the Gas Tester is required to enter the confined space to make further tests
prior to confirming permissible gas levels, then breathing apparatus, safety
harness and lifeline shall be worn, and his entry a subject of the certificate.
Safety Foreman (SF) of Fire Foreman(FF) shall visit the site and check the
confined space HSE requirements, Confined space Rescue Pan
Work shall not begin until all conditions on the certificate are met and shall
commence at the time specified by the Area Authority in Section (4). Work
must be started within one hour of gas testing otherwise new gas tests are
required.
Work shall be stopped, secured and the location cleared of all personnel, if
the General Alarm sounds in the area. Work may resume only after obtaining
new documented approval (such as endorsement on the Job Performer's
copy) from the Area Authority.
N.B : Cleaning of vessels , containing pyrophoric scale( Iron sulphide) ,ay produce H 2S
Where a vessel has not been declared gas free, suitable lighting shall be
provided certified for the area, either air driven (flameproof) or suitably
certified torches( Explosion Proof lighting).
Vessels, which have been certified gas free, may be illuminated as above, or
by Extra Low Safe Voltage (25 volts ac) portable lighting equipment,
approved for use in a Class 1 Div.2 (Zone 2) area.
The supply cables, approved for use in a Class 1 Div. 2 (Zone 2) area to the
transformers for Extra Low Voltage Portable lights, must always be supported
above ground and the transformers never taken inside tanks or vessels.
Air Line Breathing apparatus shall be located outside the confined space and
monitored constantly while personnel are working inside the confined space.
Under no circumstances should the person assigned to monitor the
equipment leave the equipment unattended whilst man-entry is in progress.
This must be explicitly stated in the TBT.
Unmanned Confined spaces which are left open shall be provided with
warning signs at entrances or tapped with warning tapes to prevent
unauthorized entry.
Those confined spaces that do not require respiratory protection based on the
gas test results shall be continuously monitored with an oxygen meter during
performance of work. Continuous monitoring may also be required for toxic
gases, which may be released during the course of the work. The area must
be evacuated immediately if the oxygen content falls below 19.5% by
volume, or if any other hazardous atmosphere is evolved.
B. Gas test readings shall be < 5% LEL (Lower Explosive Limit), H2S
concentration shall be below 10 PPM and the oxygen concentration is to be
between 19.5 and 22.5%.
C. The first location an operator should sample for gas is outside the
confined space, then the entrance.
E. The gas tester is required to wear / don SCBA set to enter a confined
space and conduct the first gas test. Further gas tests entries are subject to
AA discretion.
Standby personnel (excluding the Job Performer) must be trained and shall
be assigned no other duty. Under no circumstances should they leave the
worksite whilst man-entry in progress. This must be explicitly stated in the
TBT.
This plan should be reviewed and attached when the permit is initially issued.
The standby person(s) shall be in constant communication by the most
practical and effective means available with the individual(s) in the confined
space. The standby person will have a Self Contained Breathing Apparatus
“SCBA” and rescue equipment available at all times in the event of an
emergency.
An Excavation Certificate must be issued for any excavation work within the
ADCO Fields and Terminal areas regardless of area designation. All
excavation work should follow excavation procedures as detailed in ADCO
HSE Procedure Manual 10/3A- Part 12
All excavations must be provided with barriers placed at least 1 meter away
from excavations. An excavation crossing a roadway should be carried out in
two parts unless special permission is obtained to do otherwise.
The Job Performer must ensure that cathodic protection systems along buried
pipelines are protected.
If excavators are used, the minimum distance to the OH power line should be
the length of boom or bucket plus 10 meter, which means the 10 m rule,
should never be overtaken as a horizontal safety margin for equipment
approach.
NOTES:
1. All reinstatement of excavated pipes, cables and other services shall
be carried out to at least the same standard as the original.
2. On no account should the excavation proceed in the vicinity of
buried or above ground ADCO services closer than what mentioned
above, or with crossing these services by other than established
routes, without first obtaining permission from the Area Authority
Line Manager or Duty Manager.
Like other Permits and Certificates, the Radiography and NORM Handling
Certificate can be issued for a maximum period of 8 days. The actual time
period when radiography or exposure to NORM can take place must be clearly
identified on the certificate.
Note 1:
In case of using X- Radiography that requires introducing high potential
electrical source in Hazardous Area (Zones 1 and 2), a HWP is also
required. The HWP will cross-reference the RNC certificate and follow the
same validity date/ time of the certificate.
Note 2:
In case of using the certificate for NORM handling when desludging or
cleaning contaminated tank / vessel, a Confined Space Entry Certificate is
also required. The CSEC will cross-reference the RNC and follow the same
validity date/ time of the certificate
32
See Appendix J
Barriers erected and radiation signs posted at all access points to the
radiation work area.
To avoid delay in approving and issuing the daily permits /certificates, the
following procedure should be adopted:
Area authority , HSE Engineer, Job originator shall attend the PTW
meeting on the day before start of the acitivity to review the permit &
revalidate the TRA where required. Job performer shall also participate in
the PTW meeting in case of High risk activity or when TRA needs to be
revalidated
Job Performer and Job Originator shall request the PTW/Certificates for all
planned jobs one day in advance through electronic PTW system during
the daylight hours; this also applies for revalidation of PTW and
certificates.
The Area Authority should clear and sign all the permits/ certificates
including new requests and those requiring revalidation one day before
permits commencement date .
On the morning of the following day, the Job Performer shall get copy of
the PTW/Certificates from the ePTW system and proceed to the worksite
for a joint site inspection with the Issuing Authority. The PTW/Certificate
printed copy must be signed by the Job Performer and Issuing Authority
on location after checking that all the required precautions are in place
and ascertaining that all parts of the PTW/Certificate are complete.
The gas tests results and the precautions checking shall be marked by
hand on the ePTW printed copy and also send to ePTW through the PDA by
both IA and JP.
Since ePTW is in use, only JP copy print shall be taken and posted at the
work-site and returned to AA on completion of the work or close out of the
permit / certificate.
Once issued, the Job Performer must prominently display the signed permit
copy in a clear plastic folder at the work-site.
At the end of the working day or on completion of the job, the Job Performer
must return all Original copies of PTW/Certificates to the AA for revalidation
in case hard copies are in use or request re-validation of permits / certificates
through the ePTW system. Revalidation shall be submitted one day in
advance during the daylight hours.
Note 1:
The ePTW system is the ADCO official and approved system that shall be
utilized by all the PTW users on daily basis. Hard copies are only allowed to
maintain business continuity for the duration of the ePTW system is not
operational due to maintenance requirement, update or server down. Once
the ePTW system is operating again, the hard copies shall stop
immediately.
For excavation in open desert , Area authority in consultation with HSE can
suspend the work even if it is less than 17 Knots. ( In consultation with
Management/ VPOs)
4. Jobs suspended where the permit has been removed from the Job
Performer due to unsafe acts or conditions or due to concerns about job
safety due to work practices, work procedures or adjacent work;
5. Jobs which have been suspended by the Job Performer whilst awaiting on
tools, equipment, parts or other requirements which mean that work
cannot presently continue but where it is intended that work will
recommence within the 8 day total validity period of the permit. In this
case the permit is suspended until the Job Performer requests revalidation
or it will be automatically cancelled 8 days after issue on expiry of the
validity period.
16.2 CLASSIFICATIONS
Any job within an ADCO concession area requires a PTW and relevant
certificates unless it is specifically listed as a “Job not requiring a
PTW/Certificate”. ( Refer Sec 16.2.3 and Appendix N)
High risk activities and jobs which require extension beyond normal daylight
working hours require approval of the permit by higher management (Area
Manager, Department Line Manager/Team Leader or Duty Manager) prior to
issue. A list of identified high-risk jobs with the appropriate level of higher
management approval/counter-signature is given in Appendix - S.
The list of high-risk jobs is not inclusive. Any non-routine or unusual jobs,
particularly if they involve a significant number of interfaces or are required
on an urgent basis should be subject to risk assessment. After reviewing the
risk assessment and satisfying himself that the work procedures and safety
precautions are appropriate, the relevant Department Line Manager/Team
Leader or Area Manager, as appropriate, should approve the work permit.
Inevitably, the Permit to Work system will not meet every work situation
precisely, and special regulations may have to be issued to deal with
exceptional cases. If the Area Authority is unsure of a course of action,
he must consult higher Management rather than take risks.
All permits requiring extension beyond daylight hours require the approval of
the relevant AA Department Team Leader or Line Manager or Area Manager
or Duty Manager in this priority order in the ePTW system.
33
See Appendix M
The Procedure Format reflects all the elements for systematic hazard
identification and control found in a Formal Procedure Form (FPF)34.
The contractors are permitted to carry out activities under approved formal
procedures with the written approval of the Area Manager and line HSE
Manager.
34
See Appendix K
35
See Appendix L
36
See Appendices K, L
4. The boundaries of the area are at least 30 m from oil, gas or water source
wellhead, 30 m from live hydrocarbon process equipment and plant
(including exposed surface pipelines or flanges) and 3 m from buried
hydrocarbon lines and live electric cables, fiber optic cables.
5. In case of interaction with other OPCO's, the boundaries of the area are
(50 m for ADNOC and 30 m for GASCO) from pipeline corridors or other
sister company facilities
Once handed-over, the receiving Area Manager assumes full responsible for
administration of the EP Area including responsibility for the safe working
practices.
The newly appointed Area Authorities and Issuing Authorities must issue
HWP, CWP and Certificates for activities being carried out at the EP area .
The Original is retained by the Area Manager handing over the area.
The Area manager to whom the EP Area is being handed-over retains copy 1.
Copy 2 is visibly displayed in a clear plastic folder at the entrance gate to the
EP Area site for the duration of time that the area has EP Area status.
However ADCO Permit to work system will be applied during operations when
rig is not in locations i.e Rigless operation
For new wells, the designated area will be handed-over to Drilling operations
using the EP Area hand-over Certificate as described in Section 3.17.7 For
work-overs and other jobs, the Well Hand-over Certificate for Drilling
Operations will be used .Refer to ADCO Drilling Manual Volume 1- Section 8
Well Hand-over Certificates can only be issued to ADCO Employees. All ADCO
signatories including the respective Production Engineers must be
appropriately certified under the ADCO Permit to Work System as Area
Authorities.
The process for hand-over will normally be a joint inspection of the wellhead
area by the ADCO Operations Area Authority (or his designate) and the
Production Engineer responsible for the well service operation and the
Contractor as appropriate. The well and wellhead status will be agreed and
recorded on the Hand-over Certificate in the section “Prior to Work Start”.
Any specific safety or health hazards or identified risks should also be noted
together with any abnormal annuli pressures. The form will be signed and
dated by the Operations Area Authority handing over the well and the ADCO
Production Engineer receiving the well.
Once a well has been handed over by Operations, any additional work
required by Operations or any other party within a 30 m radius of the
wellhead must be endorsed by obtaining the counter-signature of the
Production Engineer responsible for the well.
Copy 2 “the Contractor’s copy” must be visibly displayed at the well site in a
clear plastic folder together with any relevant PTW.
All ADCO or contractor Job Performers who have to enter areas under the
control of GASCO for monitoring or checking their equipment must obtain
permission from the relevant GASCO Asset Operator. Where the ADCO Job
Performer has to work in a GASCO controlled areas, either on the GASCO
existing plant, on ADCO plant, for ADCO new construction or for tie-in
activities, he must first obtain a PTW from the GASCO Area Authority
following the rules and requirements of GASCO PTW System.
3. Where ADCO has also issued their own PTW for the activity, this PTW
must be cross-referenced on GASCO permit. Where required by the
GASCO Asset Operator, the ADCO Job Originator must provide proof of
satisfactory isolation from ADCO’s plant using an Isolation Certificate
issued under ADCO’s PTW system. The GASCO Asset Operator will
physically confirm isolation with the ADCO Job Originator and apply
locks and tags as required on isolation points using GASCO own locks to
ensure that they cannot be removed without GASCO knowledge and
37
See Figure 2
5. Prior to work commencing, the GASCO Issuing Authority will jointly visit
and check the work site with the ADCO Area Authority confirming that
all work site precautions required by the GASCO Asset Operator are in
place and that satisfactory job site supervision is available. After
checking and confirming that all precautions are in place and
completing gas tests as required by permit, Issuing Authority will sign
in Section 10. The ADCO Job Originator or JP Supervisor will sign as
acceptor in Section 11 followed by Job Performer in section 12 & 13 of
GASCO PTW.
6. Only after the permit has been signed and issued by the GASCO Area
Authority, work can commence.
7. Any GASCO employee can suspend the work at any time if he sees any
unsafe work practices, permit violations or if he is concerned about any
health, safety or environmental related aspects of the work. The work
will only resume after consultation between the ADCO Job Originator/
Job Performer and GASCO Area Authority.
All GASCO personnel who have to enter areas under ADCO control for
monitoring or checking their equipment must obtain permission from
relevant ADCO Area Authority. Where GASCO has to work in ADCO
controlled areas, either on their existing plant, on ADCO plant or new
construction, they must first obtain an ADCO PTW. The ADCO permit
request must be signed and submitted by GASCO Job Originator.
4. prior to work commencing, ADCO Issuing Authority will jointly visit and
check the work site with the GASCO Job Performer and Job Originator
confirming that all work site precautions required by the ADCO Area
Authority are in place and that satisfactory job site supervision is
available. After checking and confirming all precautions and completing
gas testing as required by the permit, the Issuing Authority will sign
the permit in Section 4. of ADCO Permit, the GASCO Job Originator will
countersign the permit in section 4 followed by the GASCO Job
Performer.
5. Only once all parties have signed the permit in Section 4, the permit
will be issued to the GASCO Job Performer and the work authorized to
commence. Once issued, permits will be distributed and administered
as if the Job performer were undertaking the job for ADCO.
6. Any ADCO employee can suspend the work at any time if he sees any
unsafe work practices, permit violations or is concerned about health,
safety or environmental related aspects of the work. The work will only
resume after consultation between the GASCO Job Originator, the Job
Performer and the relevant ADCO Area Authority.
7. On completion of the work, the GASCO Job Originator must inform the
ADCO Area Authority. Both ADCO Job Originator and Job Performer
must sign the permit in Section 6 confirming that work is completed.
Any isolation referenced to the permit can only be removed once the
permit has been closed out.
Figure 2
An Area Permit or Area Certificate may be issued for Hot or Cold work,
Excavation, or Radiography at the discretion of the Area Authority (in
consultation with the Area Safety Engineer covering more than one activity or
job within a designated area subject to the following conditions:
o the activities or jobs are similar in nature and cover the same duration and
time period;
o the jobs/activities are all under the supervision of a single designated Job
Performer or Supervisor;
Gas tests, where required by the permit, must be carried out as appropriate
to cover all activities within the designated area. If any measurement is
outside of permissible levels, then the Area Permit or Area Certificate must be
suspended and, if necessary, separate permits and certificates are issued.
In general the Job Performer should have clear line of sight to all activities
under Area Permit/Certificate, and have an adequate access and
communication to all persons involved in the activities. This can be achieved
in two ways:
o All the simultaneous activities are located within one area where the JP
can easily see all the crew members and supervise the work, or
o All the simultaneous activities are located far away from each other (such
as wellheads) where the JP and his crew are moving together from one
work location to another, provided that only one task at hand.
ADCO PTWS does not apply in Contractor’s camps. Contractors shall however
comply with all ADCO safety procedures and regulations as outlined in
Contractual and other related safety documents38. Contractors are required to
devise and implement their own PTW system in their camp, when they carry
out risk activities such as using naked flame, vessel entry and tank cleaning.
38
Refer to Management of Contractor HSE procedure
16.3 CLARIFICATIONS
o If the PTW has been approved, issued and work has started, then if the
Job Performer decides to use additional tools/machinery, he can amend
the PTW by adding the new tool on to the Job Performer's copy and by
putting his signature to this change. The Job Performer then needs to
obtain the Area Authority approval and signature before using this tool.
The permit in the ePTW need to be updated on system accordingly. If
conditions of the job have consequently changed, requiring a Hot Work
Permit, then a Hot PTW needs to be obtained before the tool can be used.
a) Permit to be issued for the job performer with the major activities
who will be responsible for the coordination with the others;
b) Permit to be issued for the job performer who will remove the last
isolation lock and who will be responsible for the coordination with
the others;
o Supervision by the Job Performer for more than one job is not allowed
except in an Area Permit or Area Certificate. Should the JP needs to leave
the work site for any reason, the job must be suspended and all the crew
members leave the site. Having the crew working alone without the
presence of JP is considered unauthorized work and a clear violation to the
PTW system and the JP will be fully responsible and accountable for such
violation under life protection rules consequence management.
directly to Etisalat, or third party other than Sister Company without the
Job Performer being pre-qualified or authorized in the ADCO PTW System
provided that conditions stated on the PTW are fulfilled. In such cases
third party will be treated as Job Performer.
The Job Originator shall be a focal point assigned by the above authority
or a PMC if available; He shall conduct TBT outlining the hazards related to
the job, risks and control measures.
o For hot works on long distance cross field pipelines that are free of
flanges, gauges, valves, drains, vents and away from the station or other
processing facilities, combustible gas testing is left optional at the
discretion of AA, provided that the hot work doesn't involve welding/
cutting/ grinding or use of naked flame on the line itself.
o Where two activities are involved at the time of permit issuance (e.g.
unloading tools from vehicle and erecting scaffold), the more stringent
permit requirement should apply i.e. a HWP for the vehicle entry can cover
cold work activity of erecting the scaffolding but not vice versa
o When undertaking work directly over the MOL (within the normal 3 meter
rule) to expose a long segment of pipeline for rehabilitation, it is
permissible to use mechanical excavators provided the following strict
39
PTW three month review meeting held on 25th of March 2002
All workers selected for the job (including excavator operator) shall
be competent and aware of the hazards and risks involved and
methods of control (can be verified by TBT).
All ADCO’s licensed PTW users shall have their names and their role
entered into the e-PTW. They shall be allowed by the system to use the
ePTW as long as their certification license is still valid.
PTW user names shall be entered into the ePTW by the System
Administrator (Asset Line HSE), once the applicant meets the following
requirements
o The new Authorized Gas Tester (AGT) shall demonstrate gas testing skills
under supervision of an experienced AGT. He will be able to define
sampling points, sources of leak, and explain measuring device limitations
and troubleshooting.
o If employee did not use the PTW system for more than 12 continuous
months, his certification shall be cancelled and access to ePTW shall be
blocked until he receives a refresher training and present evidence of
success.
o The PTW user certification validity is three years and the refresher training
gives another three years validity and so on.
For each person who has completed PTW training successfully, he will have
his training passport signed and stamped by course instructor and area
training development coordinator or Line HSE Representative. Pro-forma
sheets to be used to track and record training and competency assessment to
assure the authorization process (see Appendix U1&U2).
Competency Assurance
They will initially start with the lower risk jobs requiring PTW/Certificates
(such as Excavation Certificates, Scafftags, CWP’s) before progressing to
higher risk and more complex jobs requiring HWP (Naked flame) and
Confined Space Entry. During this period they will undertake practical visits
to the work site to analyze the adequacy of work permit conditions and will
gain and demonstrate practical experience in the various PTW/Certificates
which they are required to issue/sign.
To adhere to HSEMS and to ensure that the application of the Permit to Work
System remains within the spirit of ADCO HSE procedures, the system will be
audited at regular intervals.
41
See Appendix O
The Area Safety Engineer is responsible for ensuring follow-up and close out
of all identified actions. On a quarterly basis, the Area Safety Engineer should
review the status of all-internal audit findings and actions and present them
at the area monthly HSE committee meetings
Each duty Safety Engineer should conduct a minimum of one PTW audit
utilizing the standard checklist every week or at least 2 permits per HSE
function unit weekly;
Examples given below are intended to help the PTW users how to determine
the type of PTW and Certificates required for conducting work in ADCO
concession area.
Appendices