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Number F-PUR-01

SUPPLIER EVALUATION REPORT Revision 0


SANASWADI Date 01-Apr-16

Type of Evaluation: Assessment Date of Visit : 18.01.2018

Brief Description about Plant Facilities,


Supplier Name:GS Global Corp . (Manufacturer :Hyundai Steel)
capacity, Product Range & Major
customers:Area 283 , 259 sqm Ingots
Address:: 10th Fl ., gS Towor . 508 Nonhyeon -ro . Gangnam -gu, Seoul , Korea :480,ooo ton /year EAF 100 ton x1 no ,LRF
130 ton x 2 no , VOD 100 ton x 1 no Main
Does company belong to any group : Yes / No customar :Hyundai Heavy Industries

If 'Yes' mention group name:- GS Group _______________________


Total No. of employees:2002
i) Metallurgist :3 ii) Technical Staff: 100 iii) Workmen: 700 iv) Non Technical Staff: 760
Actual Maximum
Sr. No. Evaluation Characteristics Evaluation Comments
Points Points
A Steel Making
1 Type , Make , Size , Number of furnaces 100T EAF BY DAIDO 4 5

2 What type of Steel Grade Produced ? Carbon steel ,low alloy steel ,tool steel 5 5

3 What is the tapping method? EBT 5 5

4 Steel Melting Charge material Carbon /lime powder and Briquette ,oxygan 4 5

5 How is purchased scrap specified? Inspected? Spacified by KS ,Inpected by hyundai -steel 5 5

Are charge materials preheated before charging?


6 No 5 5
If yes, describe method and aim temperature?
Describe the slag practice: Single slag?
7 Usaully Double slag Making for Low Phosporus 5 5
Two slag? Other ?

8 How is slag carry over regulated during tapping? slag Cutting by EBT 4 5

How is slag composition and volume regulated


9 Aporoximetley 2 TON of slag targeting 4 5
after tapping and before teeming or casting?
B Ladle furnace refining
Describe available ladle refining facilities,
1 2 of 120T LF 4 5
Reheating capability?

2 What factors determine when these are used? Used for All Heat 5 5

3 What are the ladle refractories? Mg0 -Al2O3 4 5

How is steel flow controlled - stopper rod? Slide


4 slide gate 5 5
gate ? Rotary gate?
What are the stirring methods? Induction? Gas
5 Ar Bubbling 5 5
bubbling? By lance or porous plug?

6 Which gases are used and when? Argon for Stirring ,Nitrogen when it needed 5 5

What is the end point of stirring or other


7 Before Leaving LF 5 5
treatments?

8 Degassing capability description: 120 TON 4 5

9 How are alloy additions made to the laddle? BY Hopper and vibrating Feeder 4 5

10 What elements are added by wire feeding? Aluminium ,Calciam ,sulfur 4 5

When intentional additions of calcium or calcium


ferroalloys are made for castability, inclusion
calcium Added by steel grades or ingots size if it is
11 shape control or de-oxidation , how much is 4 5
added , the calcium Level is about 20 -30 pom
added, when, what is the resultant calcium level in
each case?
Actual Maximum
Sr. No. Evaluation Characteristics Evaluation Comments
Points Points
C Vacuum Degassing
Method of Vacuum degassing? RH,DH, VAD,
1 VD 5 5
VOD, ld

What is the vacuum pressure while operation? Below 0.5 Torr 5 5

3 What is the Degassing time? 15-25 min at below 1.0 Torr 5 5

4 What is the temperature range while operation? Aporoximetley 70 -100⁰c from Melting Tempreture 5 5

D Ingot Casting

1 Size & Types of ingots 7- 95 TON of Round ingots with corrugates 5 5

2 Top poured / Bottom Poured Bottom Poured 5 5

3 L/D Ratio of Ingot 1.1 - 1.5 5 5

Pit cooling for Carbon Steel Heat treatment cooling


4 Re ingots slowly cooled/annealed 5 5
for Alloy steel
Do you supply forged bloom, if 'yes' what is the We Supply Forged Round Bar And square Bar and
5 5 5
RR? Size is Ø180 - 1500 mm

6 Percentage yield of ingot? 16 .5%for Liquidus state of Hot -Top 5 5

7 Percentage of ingot descarding prior to cogging Discrarding of Hot -Top Refer to above Ratio 4 5

Silicon and Alumium Deoxidation and VD


8 Deoxidation Machine followed 5 5
Treatment
Are hot tops or side boards used when making Teeming Powder ,Antipiping Power, Insulating
9 5 5
killed steels? Board
E Continuous Casting

1 No of Strands and Mold sizes - 5

2 In line reduction - 5

3 Electromagnetic stirring? - 5

4 Can steel be heated while in the tundish? - 5

5 How is aim tundish temperature determined ? - 5

6 What super heat above liquidus is desired? - 5


Are there aim temperatures for each operation
7 - 5
from tapping to casting?

8 What is the mould lubricant? - 5


Are as cast products charged directly for
9 - 5
reheating and rolling?

10 How are as cast forms conditioned before rolling? - 5


F Desrcibe handling practice used to prevent

1 flakes and cracks - 5 5

2 Heat identity marking system by painting 5 5


G Finishing
2 of Heating Furnece for cooling for Alloy Steel
1 Describe reheating furnaces 4 5
ingots

2 Describe finishing mills and sizes available - 5 5


Describe inspection and conditioning of semi-
3 Exterior Inspection 5 5
finished product

4 What are your surface finishing capabilities? - 5 5


Actual Maximum
Sr. No. Evaluation Characteristics Evaluation Comments
Points Points
2 of Heating Furnece for cooling for Alloy Steel
5 What heat treating facilities are available? 4 5
ingots
What is the minimum reduction ratio you apply to
6 ±2%of ingots Weight 5 5
your products?
H QMS &HSE
Do the Supplier maintain and practice QMS as
1 per ISO 9001:2008 or ISO/TS 16949. Review & Cert No .A0630 5 5
Assess compliance.

Is supplier certified to HSE requirements as per


ISO 14001:2004 and 18001:2007. Review
2 Cert No .B0056 4 5
&Asess compliance to basic requirements of
health safety and environment
Does supplier understand the requirements given
3 in Annexure-1 given with WIF PO stating HSE yes 5 5
requirements
Does supplier understand & equipped to meet all
4 yes 5 5
requirements stated in TDC

I Quality Control

Does supplier have procedure for :

Chemistry Control yes

Melting Practice yes

O,N analyzer _ON900(ELTRA),ON836MC


Do you have gas analyzer
(LECO)Analyzer _H500(ELTRA), H836MC(LECO)
Hot work practice(method of forging,amount
-
reduction ,foging temp.etc)

Are they doing Magnetic inspection test? -


1 5 5
Cooling rate & method after forging -

Cropping of billet -

Inspection & acceptance criteria including


(cleanliness requirment ,limitations on porosity or -
inclusions,macrostructure etc.,as applicable.)

What specifications do you commonly work to company standard

Hardness requirment as per technical Delivery


-
condition

Hydrogen control H<1.5ppm

Desribe inspection of semi finished product


2 - 5 5
equipment
3 Describe Inspection of final product Visual inspection 5 5
Do you check product for radioactivity & Mercury
4 yes 5 5
?
5 Do you carrry ultrasonic inspection test? - 5 5
6 Do you carrry magnetic inspection test? - 4 5
Laboratory equipment used for testing :
Chemical Analysis : Spectrometer
_GS1000(OBLF),PDA7000(SHIMADZU)

Suface Condition : -

Macro Internal by : -

Non Metallic Inclusions : Metallurgical Microscope _GX51 -212B (Olympus )

7 5 5
Actual Maximum
Sr. No. Evaluation Characteristics Evaluation Comments
Points Points
7 5 5
Microsrtructure : Metallurgical Microscope _GX51 -212B (Olympus )

Grain Size :

Mechanical Tesing : Metallurgical Microscope _GX51 -212B (Olympus )

Hardness : -
Toughness : -
Bend Test : -

8 Method for limiting residual element ? Scrap Control 5 5

Gas level maintaining :

Oxygen : max .20ppm


9 5 5

Hydrogen : max 1.5ppm


Nitrogen : max 80ppm

10 What specification do you commonly work to ? campnany standard 5 5

Total Points 306 325


Evalution: 100-85 Very Good , 84-70 Good , 69-50
Satisfactory , 50 Poor
Acceptance criteria: Minimum 90 % Rating .
Actual Points Earned
% Rating = 94.15 X 100 94.15
Maximum points

Poor Best
Rating 1 2 3 4 5
No Controls exit for Fair approach scope for Best Practice as per
R Very Primitive Approach Average Approach
this Feature improvement Industry Standards
Conclusion : Following steel Grades are approved on the basis of information provided by manufacturer and RM quality received at WIFPL.
18CrNiMo7-6, EN353, 20MnCr5, EN19, 709M40, 42CrMo4, EN24, 817M40, AISI 4340, 30CrNiMo8, AISI 4130,
Supplier is qualified and able to produce steel as per WIFPL requierment. Grade other than above stated are also can be procured from this
supplier

Approved By:

For Supplier : For WIFL :

Key Contact Person : E.S.KIM Name: Ms. Vinod Sawale.


Note :
Write N/A where Evaluation Characteristics are not relavent & will have no impact product quality.
1 Characteristics marked as 'NA' will be ignored for assessment of Supplier and hence no points will be given in both max
points and actual points
2 Verify records wherever its absence can impact the quality of product.
3 During verification of Quality Systems the non compliances are also to be recorded.