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ALLIED

Technology Served Universally

USER MANUAL
FOR

11 FEET + 4 INCH PACKING CONVEYOR

Company. : M /s. Allied.


Unit no. : 17, Param Industrial Estate, Naik Pada
Waliv, Vasai (East), Thane – 401 208
Maharashtra, India.
Telephone nos. : (91)+250+2451674, 2451675, 6451697
Fax. : (91)+250+2451674.

E–Mail Address. : admin @alliedworld.in


ALLIED Page No.: 02

ALLIED

OUR MISSION

Maintain the highest standards of


ethical conduct in all business activities.

Anticipate the needs of our customers


by providing them with quality, value added
products, unsurpassed service and creative marketing.

Encourage employees to
take pride and responsibility in
their company by providing a safe,
productive and participative environment
that allows individuals to grow in responsibility based on individual merit.

Achieve superior financial


performance by growing while
managing our costs, fostering continuous
improvement and working with our suppliers.
ALLIED Page No.: 03

FROM THE MARKETING DIRECTOR’S DESK

Kind Attn. : Director, Plant / Works Manager, Production Manager, Production


Executive, Manufacturing Chemist, Tablets In-charge, Operator.

Subject : Launch of another “Value Added Services” from the ALLIED house of
Pharmaceutical Equipment.

Dear Sir,

Its gives me immense pleasure to introduce the ALLIED User Manual – A short and
complete handbook for the User of this Product.

We, at ALLIED are improving at all levels, over years, which have won a great
amount of confidence in the hearts of beloved customers. Our improvement is
thoroughly dedicated to all of you who have contributed with your valuable feedback
and comments, over the years. Understanding your needs and improving ourselves
has led to a better quality and delivery periods of our Products.

Care in procedural Employment, Usage and maintenance of these products plays a


vital role in the durability of the products & you’re other connected equipments &
ultimately excellent quality of your Pharmaceutical Products with a higher rate of
productivity. Your returns have been thought and the outcome was the ALLIED
USER MANUAL.

This manual has been consciously complied, absolutely from the user’s point of
view, towards the better utilization of these products of all manufacturers. We are
confident that by thoroughly going through this manual, you can be certain of,
knowing more about these products and the various aspects governing them, for
better performance. This manual is an effort in balancing this equation to get a
mutually satisfactory result. Rectification / Replacements etc., have become a
mandatory schedule in every supplier’s end. Although, it is welcome, based on the
evaluation and study of the complaints and observation, we also thought that a little
more care and awareness is definitely required at the user’s end, which can bring in
solutions in-house and at the least possible times. This not only results in avoiding
any chaotic situations between the user and supplier but also eradicates the
production breakdown time, which would be the prime interest of any user.

Hence, we insist that the manual be studied in detail and the said to be implemented
on the various aspects governing the life of the punches and dies & tablet presses.

I sincerely look forward and appeal to all my users to sincerely adapt to this manual
and enjoy the fruits of its returns. As ever, you are welcome to write to us on any of
your comments and feedback, which would be evaluated & with great sincerity.

Thanking you & with my best wishes,


For ALLIED
BHARAT PANCHAL/ Director
ALLIED Page No.: 04

USER MANUAL

CONTENTS

Sections. Content Details Page no.

01. Introduction & Working Principles. Page no. 05

02. Instruction For Unpacking & Checking. Page no. 05

03. Installation Of Machine. Page no. 06

04. Technical Specification. Page no. 06

05. Description of Machine Page no. 07

06. Do’s & Don’ts. Page no. 07

07. Preventing Maintenance Check List. Page no. 08

08. Recommended Spares Page no. 08

09. Drawing. Page no. 09

10. Conclusion. Page no. 10

11. A Sheet for your Comments Page no. 11

Please read and undersigned the installation, operation and maintenance manual
carefully. In case of doubt please feel free to Write to us.

Contents are subject to revision without notice.

CAUTION:

Failure to comply with the instructions in this manual may result in Damage to the
equipment and personnel.
ALLIED Page No.: 05

01: INTRODUCTION & WORKING PRINCIPLES

 “ALLIED” Standard Conveyor is a self-contained unit ideally suited for


Conveying purposes. Our Packing conveyor is made out of the SS 304
material quality to give the smooth finish. The entire surface is Matte polished
to give the uniform and the best finish. The total length of the machine is 11
Feet + 4 Inch. Our Conveyors are design with the self-aligning bearings,
which ensures smooth and trouble free rotation of the rollers and the
mechanism. Bonfiglioli-motor with VFD (Variable Frequency drive) will be
provided for adjusting the speed.

 Legs provided are of height adjustable type. Bolts and Nut arrangement is
provided on each leg for the height adjustments.

02: INSTRUCTIONS FOR UNPACKING AND CHECKING

 Unpack the case and crate carefully under the supervision of a responsible
person
and remove the contents without trying to force any package.

 Check contents with the packing note.

Should any shortage observed in the first check, the cases, individual package, also
the Packing material should be thoroughly searched for a second time in the
presence of a Components, the matter should be immediately brought to the notice
of M/s. Allied. Unit no.: 17, Param Industrial Estate, Naik Pada, Waliv, Vasai (East), Thane-
401 208 Maharashtra, INDIA. Telephone Nos.: 91+250+2451673/74, 6451697 giving full
reference of supply.

 In case of breakage or damage, the nature and extent of each article,


component or
Equipment should be documented in clear and precise terms and report must
be sent to the supplier with in a week of the receipt of the supply.

 All the parts and components should be thoroughly cleared of packing


materials before assembly with particular reference to moving parts.

 All contact parts should be washed thoroughly with warm water and soap
before equipment is put into production.
ALLIED Page No.: 06

03: INSTALLATION OF MACHINE

 The machine is made out of self – contained portable type body.


 Ensure that the basement is perfectly level.
 Connect 3 phase 440/230 volts 50 cycles AC Electric supply though a suitable
isolator and the stator.
 Tighten all nuts and bolts (there is a possibility of their getting loosen during
transportation)
 Ensure effective earthing to the equipment.
 Electrical:
 The electrical connections should be tight and properly connected.
 Both motor and driving connections should be maintained to give
clockwise rotation.
 Run the machine for desired product time to be established on trial.
 Stop the machine and remove the Material from the machine.

04: TECHNICAL SPECIFICATION


Sr.No.
01 Total length of the conveyor : 3650 mm
02 Expandable length in above : 650 mm
03 Width of the belt : 250 mm ( 10 lnches )
04 Overall width of the base portion : 800mm
05 Overall width for the telescopic portion : 275mm
06 Worktable : 250 mm ( 10 lnches ) on both Sides of the
conveyor for
07 Height : 875 mm ± 100 mm
08 Type of Belt : PVC FDA Approve Blue Colour
09 Frame / Skid Plate : SS – 304, Sheet Metal
10 Rollers : SS – 304, Machined
11 Legs : SS - 304, 40 x 40 Sq Pipes
12 Bottom Levelers : Polyamide bottom with SS bolt
13 Speed Change / Electrical Panel : with 0.to 1370 to R.P.M.with Panel and
VFD- 004L21A Delta make U.S.A.
14 Drive / Make : Bonfiglioil / 0.37 HP Geared Motor
15 Type of running : Forward / Reverse
16 Industry Switch : 5 Pin Socat
17 Domestic Switch : 15 amp –2 nos
18 Wirering Pipe 2” OD : 4 cor Cable
19 Duty : Continues
20 Electrical : Control panel with a) forward b) reverse c)
start d) stop switches
21 Make of switchgear : Telemecanique

ALLIED Page no. 07

05: Description of Machine

 The machine consists of Square pipe frame & Driving units on base of body.

 Motor fixed on directly to bottom plate

 Bonfiglioli Motor with VFD (Variable frequency drive) provided to adjust the
speed from Minimum 0 rpm to Maximum 1400 rpm.

06: DO'S & DON'TS:

DO’S

Carry out an in house inspection of the received Equipment before installing. The
inspection has to be carried out with a proper inspection instruments.

Make sure that the Equipment received are in accordance to your order, with respect
to the model no., sizes, MOC, surface finish, dimensions, quantity etc. Make a report
for your records.

 DONT’S

Do not collide the equipment at the time of installation, cause this may damage the
performance of the product.

Never use hammer directly on the equipment.


Do not use cotton waste for cleaning the equipment. Use only lint free cotton cloth.
ALLIED Page No.: 08

07: PREVENTING MAINTENANCE CHECK LIST

1. Check Cleanliness of Frequency


a) Belt D
b) Body structure D

2. Check / Tighten
a) Belt Alignment W
b) Bolts of Legs M
c) Bolts of motor M
d) Bolts of Rollers M

3. Electrical (Check)
a) Motor Terminals M

D – Daily Maintenance.
M – Monthly Maintenance.
W – Weekly Maintenance.

08: RECOMMENDED SPARES

 Support Roller : Stainless Steel (OD –38)


Bearing Size : 6202 ZZ

 End Adjestment Roller : Stainless Steel (OD-38)


Bearing Size : 6202 ZZ

 Belt Tenssional Roller : Stainless Steel (OD-58)


Bearing Size : 6205 ZZ

 Main Drive Roller : Stainless Steel (OD-88)


Bearing Size : UCFL-205
ALLIED Page No.: 09

09: Drawing

650mm 4000mm
260mm

Belt 290mm

800
260mm

TOP VIEW

1
6
2

3 8 4
10

5
13 14
18 16 9
17
15
11

7
12
ALLIED Page No.: 10

10: CONCLUSION

Our ambition is to serve you better & better with the positive attitude.

We have carried out this “manual” exercise, by studying, which your

awareness on this Product, should have increased to a considerable

extent.

We are certain that you would ensure a neat, clean, systematic

operation procedure related to your equipment usage, cleaning, fitment,

maintenance & storage.

Being strong believers in customer satisfaction, we are sure that the

performance of our equipment on your working procedures, henceforth,

would help us accomplish our Goal of this millennium.

CUSTOMER DELIGHT
ALLIED Page No.: 11

11: A SHEET FOR YOUR COMMENTS

We request you to spare a few minutes of your precious time to inform us on:

ABOUT OUR EXISTING PRODUCT SUPPLIED TO YOU

________ Excellent ________ Good ________ Satisfactory

OUR DELIEVERY PERIOD

________ Excellent ________ Good ________ Satisfactory

OUR POST ORDER SUPPORT SERVICES

________ Excellent ________ Good ________ Satisfactory

OUR PRE - ORDER SUPPORT SERVICES

________ Excellent ________ Good ________ Satisfactory

Your suggestions, if any:


___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________

Name :
Designation :
Company Name :
Contact No. :
E – mail ID. :
Cell no. :
CERTIFICATE
Ref. No. : 01
Date : 27/01/2008

To,
Nicholas Piramal Limited
Baddi

TO WHOMSOEVER IT MAY CONCERN

This is the Certificate for the Material of Construction for the Product
which we have supplied to you as per the below mention Invoice &
Purchase Order details given.

Material of Construction is SS 304

ITEM: SS CONVEYOR – 11 FEET + 4 INCH

Document Details:
Our Invoice No. : 098
Invoice Date : 19/09/2007
You’re P. O. No. : 4300007092
PO Date. : 18/12/2007

Thanking you,
for Allied

Authorized Signatory
COVERING LETTER

Ref No.: ALL /2008/GPL – 1125 Date: 27th Jan. 2008.

To,
Nicholas Piramal Limited
Baddi

KIND ATTN:- Mr. Pinkal Modi

Dear Sir,

Subject: Submission of User Manual & Instruction Manual for 11 Feet + 4 Inch
Conveyor Along with the MOC & Test Certificates.

Thanking you for placing the order with us.

With reference to your Purchase Order no. 4300007092, Dated: 18th December
2007, we are pleased to submit the User Manual, MOC Certificate, Routine
Test Certificate & Test-Cum-Guarantee Certificate of Gear Box.

Thanking you once again,


We remain yours faithfully,
For Allied

BHARAT PANCHAL
Director
Cell: 9821585292