Professional Documents
Culture Documents
Product Catalogue
On-Line Technical Forum enables customers to share ideas and
wealth of information and support for projects with other users. Media such as teaching material, project
our 20-year-old Denford CNC machine, work, PDF’s, images, drawings and text documents are easily
in fact just as good as the support we attached to messages for all users to view and comment on.
receive for our brand new CNC Router!” You can also read the latest Denford news before anyone else,
and keep track of machine and software upgrades, some of which
can be downloaded direct from the Technical Forum web site.
We sincerely hope that our new catalogue and latest products are of
cylinders. Prototyping Large Format VersaLASER - VLS Series 46 - 47
interest to you. Please also take the opportunity to visit our web-site at The Challenge enables students to experience many areas of education see pages 50-51 Rapid Prototyping 48 - 49
www.denford.co.uk for all the latest news and product information. and learning, and to develop an informed view about careers in engineering,
science, marketing, technology and Formula One, as well as gaining Rapman 3D Prototyping 50 - 51
Thank you for your continued support. qualifications along the way.
CoolTool 52 - 53
Yours sincerely
Denford are also proud Founders and Sponsors of the “4x4 in Schools
Technology Challenge” in partnership with the IET, Landrover & JCB and
Simon Moorhouse PACKAGE SOLUTIONS
the “GT in Schools - The Sports Car Design Challenge” with our long
Managing Director standing partners Jaguar Cars. F1 in Schools Package 54 - 55
For more information visit the sites: 3D Scanning and Manufacturing Package 56 - 57
www.f1inschools.co.uk
www.4x4inschools.co.uk Techlink Project 58 - 59
www.gtinschools.co.uk NEW Dye Sublimation 60 - 61
Andrew Denford
Founder and Chairman,
CoolTool NextEngine - 3D HD Scanning 62 - 63
F1 Equipment 64 - 69
Denford Consumables 70 - 73
of the future.
reality wind tunnel using This National Challenge offers an exciting opportunity to encourage the development of our
AL
Computational Fluid Dynamics engineers of tomorrow, to engage young people in the complexities and challenges of design
Software (CFD)
engineering, and to demonstrate the rewards of choosing engineering as a career.
AN
Sponsored by:
The IET, JCB, Denford, SSAT, DATA, SEMTA, and Yorkshire Forward.
E
www.4x4inschools.co.uk
AK
Sponsored by:
Jaguar Cars
NEW! F1 IN SCHOOLS
CURRICULUM RESOURCE
For more information or to order your copy,
please visit www.pearsonpublishing.co.uk/fscr/
www.gtinschools.co.uk
CE
Teams are judged on car To get you up and running, Denford also offer a range
RA
speed, as well as supporting of CNC Routers, Lasers, Milling Machines and Lathes,
evidence of their design, verbal together with tooling packages, workholding kits and
courseware.
presentation and marketing
display stand in ‘‘the pits”.
Total Commitment to Manufacturing Technology in Education
and Training Worldwide. ISO9001 compliant.
CALL NOW T: +44(0)1484 728000
Denford reserves the right to alter machines and software specifications without prior notice. All Denford products are
F: +44(0)1484 728100 Email: info@denford.co.uk
04 subject to copyright. All brands and products are trademarks or registered trademarks of their respective companies. Denford Limited, Birds Royd, Brighouse, West Yorkshire HD6 1NB, England
SOFTWARE
SOFTWARE
SolidWorks™ 3D Design
3D DESIGN, DRAFTING AND SIMULATION SOFTWARE
SolidWorks™
SolidWorks is the same software that engineering professionals worldwide use to design innovative, real-world
Education Edition* products. SolidWorks Education Edition* includes curriculum materials, making it easy for you to teach at every
level of education, and is ideal for those involved in delivering the new Engineering Diplomas.
SolidWorks is simple for your students to learn and use. Without leaving the SolidWorks application, students
3D DESIGN, DRAFTING AND SIMULATION SOFTWARE will be able to fully simulate their designs, enabling them to truly learn about engineering processes.
SYSTEM REQUIREMENTS
Windows 7 Professional, Ultimate and Enterprise versions
Technical support through SolidWorks’ Customer Portal are supported (both 32 and 64-bit systems)
Intel Pentium, Xeon or Core, AMD Athlon, Opteron or Turion
1GB minimum RAM
Teacher resources & curriculum materials, including Tested OpenGL workstation graphics card and driver
an F1 in Schools Project, are supplied with every license of combination (see www.solidworks.com/graphicscards)
SolidWorks Education Edition*. DVD Drive and pointing device
Internet Explorer 6
Microsoft Excel 2002, 2003 or 2007
*Classroom Licence Package for Secondary Schools
(any school below college/university level)
To get you up and running, Denford also offer a range
of CNC Routers, Lasers, Milling Machines and Lathes,
together with tooling packages, workholding kits and
courseware.
CAD/CAM Software : VR CNC Software : CNC Routers : Mills : Lathes : PCB/Engraving
Machines : Benches & Accessories : Laser Cutters/Engravers Total Commitment to Manufacturing Technology in Education
and Training Worldwide. ISO9001 compliant.
CALL NOW T: +44(0)1484 728000
Rapid Prototyping : Concept Modelling : 3D Scanning Solutions : Cutter / Plotters
Denford reserves the right to alter machines and software specifications without prior notice. All Denford products are
F: +44(0)1484 728100 Email: info@denford.co.uk
06 Ideal for use in conjunction with subject to copyright. All brands and products are trademarks or registered trademarks of their respective companies. Denford Limited, Birds Royd, Brighouse, West Yorkshire HD6 1NB, England
SOFTWARE
SOFTWARE
LaserCAM 2D Design
2D DESIGN SOFTWARE FOR LASER CUTTERS
LaserCAM 2D Design LaserCAM 2D is a 2D CAD solution for use with Laser cutting machines. Simple designs can be created quickly
and accurately and output to a laser with minimum effort. A host of import options make it the ideal way to
2D DESIGN SOFTWARE FOR LASER CUTTERS manufacture logos, designs and projects on most types of Laser cutter & engraver.
POWERFUL TOOLS TO MAKE LASER Object modifiers allow objects to be altered quickly and
NEW MANUFACTURING EASY accurately:
Move, Scale, Rotate, Mirror, Copy, Paste, Join, Explode,
LaserCAM 2D Design has all the features you need for laser
Group and Ungroup, Customisable colour palettes for easy
cutting / engraving - all in one place. For example, the image
importer includes image editing features to adjust brightness, configuration to match the Laser driver, Rectangular array,
contrast and gamma. The interactive preview and tools to Circular array, Boolean shape operators: Union; Intersect;
create greyscale, black and white or halftone images will
Split; Subtract.
ensure you get the best results every time.
Custom colour palettes make it easy to pick the right colours
for the laser driver (e.g. solid blue for vector engraving, solid IMPORT/EXPORT FEATURES
red for vector cutting, black for raster engraving).
Grid size setup is easy - just click ‘Match to Printer’ and Import:
select the laser driver you're going to use. Raster Images: .JPG; .BMP; .ICO; .EMF; .WMF
Before printing your design, the handy preview window allows Clipboard paste from other drawing packages such as
you to offset its position and scale, without altering the
original. It also gives you the option to only output selected CorelDraw.
objects. PCB Gerber file (RS274X).
With a wealth of designs available in postscript (.EPS) and AutoCAD: .DWG and .DXF (versions up to 2000).
metafile (.WMF, .EMF) formats, you will never be stuck for
logos or cool designs! Vector image clipart metafiles: .WMF and .EMF
Fonts: True type .TTF font files.
CAD DRAWING FEATURES Encapsulated PostScript: .EPS vector files.
SOFTWARE
QuickCAM 2D Design
2D DESIGN & MANUFACTURE SOFTWARE
QuickCAM 2D Design
QuickCAM 2D Design is an advanced, yet simple to use, wizard based 2D CAD/CAM package. You can create
designs quickly and accurately, then run the CAM wizard to create CNC machine toolpaths. It features various
import options to allow images, PCB’s and designs from other CAD packages to be manufactured. The customisable
2D DESIGN & MANUFACTURE SOFTWARE post processor and advanced printing facilities provide outputs to most desktop CNC and laser machines.
SOFTWARE
QuickCAM PRO
ADVANCED MILLING CAM SOFTWARE
QuickCAM PRO
QuickCAM Pro is an advanced, yet simple to use, wizard based CAM package, which is used to create cutter paths
for machining 3D parts on a milling machine or router. Both STL files and image files can be imported into
QuickCAM Pro, and a comprehensive set of machining plans can be used individually or in combination to produce
ADVANCED MILLING CAM SOFTWARE complex 3D surfaces and lithophanes.
SYSTEM REQUIREMENTS
IBM or 100% Compatible PC,
Pentium III, 1Ghz, 512MB RAM,
200MB Free Hard Disk Space,
Microsoft Windows XP; NT; 2000; Vista; Windows 7,
CD-ROM Drive, Floppy Drive,
OpenGL 3D Accelerator Graphics Card with 128MB RAM
supporting at least 1024 x 768 screen resolution.
CNC Machines require USB Connection.
SOFTWARE
VR CNC Milling 5
CNC MACHINE CONTROL SOFTWARE
Virtual Reality (VR) CNC Milling 5 is an improved and updated version of our CNC machine control software
VR CNC Milling 5 incorporating Denford PCB Manufacturing Software and 2D DXF import facilities, together with USB connectivity,
delivering machining times up to 40% faster than before. Enhanced features provide the user with new machining
capabilities, simplified options in datum setting, improved tool and work offset features and a new, powerful, virtual
CNC MACHINE CONTROL SOFTWARE reality 3D simulation engine.
SOFTWARE
QuickTURN 2D DESIGN
CAD/CAM DESIGN AND MANUFACTURE SOFTWARE FOR LATHES
QuickTURN 2D DESIGN
QuickTURN is an advanced yet simple to use, wizard based CAD/CAM package for Lathes. You can create or
import 2D profiles, configure your tooling and material settings, then run the CAM wizard to create and simulate
CNC Lathe toolpaths. The software features fully automatic toolpath generation, picking the most suitable tool
CAD/CAM DESIGN AND MANUFACTURE SOFTWARE FOR LATHES from those available.
SYSTEM REQUIREMENTS
IBM or 100% Compatible PC,
Pentium III, 1Ghz, 512MB RAM,
200MB Free Hard Disk Space,
Microsoft Windows XP; NT; 2000; Vista; Windows 7,
CD-ROM Drive, Floppy Drive,
OpenGL 3D Accelerator Graphics Card with 128MB RAM
supporting at least 1024 x 768 screen resolution.
CNC Machines require USB Connection.
SOFTWARE
VR CNC Turning
CNC MACHINE CONTROL SOFTWARE
VR CNC Turning VR CNC Turning is a Virtual Reality based CNC programming software package offering full machine control and
Virtual Reality simulation of CNC Lathes. Features include customisable docking toolbars, comprehensive tooling
CNC MACHINE CONTROL SOFTWARE management, colour formatting of NC code & powerful NC code modification options.
VR SIMULATION FEATURES
Dynamic rotation/zooming. VIRTUAL REALITY FEATURES
Colour coded move types and tooling. Virtual Reality control encourages students to familiarise
Built in Virtual Micrometer to measure the simulated themselves with machining procesess before physical
workpiece. manufacture. Includes a fully working Automatic Turret and
Unique “SourceTrack” technology for interaction between library of machine options.
graphical data and NC Code.
SYSTEM REQUIREMENTS
IBM or 100% Compatible PC,
Pentium III, 1Ghz, 512MB RAM,
200MB Free Hard Disk Space,
Microsoft Windows XP; NT; 2000; Vista; Windows 7,
CD-ROM Drive, Floppy Drive,
OpenGL 3D Accelerator Graphics Card with 128MB RAM
supporting at least 1024 x 768 screen resolution.
CNC Machines require USB Connection.
SOFTWARE
Virtual Wind Tunnel
F1 VWT ANALYSIS SOFTWARE
Virtual Wind Tunnel The Virtual Wind Tunnel provides an innovative and cost-effective way for schools and colleges to analyse and test
their F1 cars. The results will provide you with information relating to the potential performance of your design,
F1 VWT ANALYSIS SOFTWARE and provide guidance towards the areas for improvement.
For those involved in the F1 Challenge, the process is Your design will be imported from CAD software and
simple - students design their F1 car with 3D CAD software displayed in our Formula 1 Virtual Wind Tunnel (F1VWT)
software which is already set up to receive it. You will alter
such as SolidWorks, and then export the STL file into the
initial settings, boundary conditions and other factors in
virtual wind tunnel software. The design is then displayed the F1 VWT pre-processor, before starting the
on-screen, allowing students to begin testing the designs mathematical 'solver'. Once the solution has been reached,
for velocities, pressures, areas of turbulence, lift and drag you will visualise the results interactively in graphical form,
using the F1 VWT post-processor.
by using vector plots, contour plots, streamlines and
isosurfaces. You will see velocities, pressures, areas of turbulence,
lift and drag, using vector plots, contour plots, streamlines
The Virtual Wind Tunnel Software uses a process called and iso-surfaces. The forces on the car body will be
calculated and plotted to provide lift and drag data.
Computational Fluid Dynamics or CFD. This is basically
the prediction of processes involving fluid flow, heat and Industrial design companies use CFD techniques to
mass transfer, chemical reaction and/or combustion. assist with their prototype designs. What you do with the
Anything that involves fluid flow can be simulated using information is up to you …
these techniques, with varying degrees of accuracy.
SYSTEM REQUIREMENTS
Any standard Windows PC (XP or VISTA) system. The
software is both CPU- and RAM-intensive but 1GB RAM
should suffice (& 2GB is better), and a 1GHz processor
speed (as a minimum). No special graphics requirement.
Both 32-bit and 64-bit systems are supported but, if required,
64-bit must be specified at time of order.
MACHINES
PCB Engraver
3 AXIS CNC PCB AND ENGRAVING MACHINE
PCB Engraver A 3 axis CNC PCB and Engraving Machine with totally-enclosed guarding, suitable for all levels of education
and training. The PCB Engraver is supplied with operating software incorporating Gerber and DXF import facilities.
The PCB Engraver is ideal for cutting and engraving a range of resistant materials, including copper board, plastic
3 AXIS CNC PCB AND ENGRAVING MACHINE and acrylic.
C
The PCB Engraver is ideal for
manufacture of PCB boards.
B
Machine Dimensions.
MACHINES
VERSATILE, AFFORDABLE ROUTER, MILLER & ENGRAVER
Denford’s high-spec / low-cost solution for all your routing, milling and engraving needs. The MRC 40 has a powerful 500W spindle motor
and offers high speed manufacture linked with a large working envelope. This versatile machine handles small engraving jobs, and the large
MRC 40
working envelope and Z axis capability (110mm) is perfect for the manufacture of large 3D designs. Set-up and tool changes are a simple
process, and the MRC 40 has a host of optional extras for specialist applications.
The MRC40 is available with everything you need to get you up and running immediately. In addition, there is a full range of optional items,
VERSATILE, AFFORDABLE ROUTER, MILLER & ENGRAVER including a “Resources Pack,” which incorporates a package of mixed tools (2D, 3D & engraving tooling and collets), plus a variety of
consumable materials such as ‘protofoam’ and cast acrylic billets.
C
(* Alternative supplies available on request)
Spindle Motor 500 Watts
Axes Motors Stepper
Volts 230 Volts
E
Amps 5 Amps
Hz 50 Hz
Electric Connection 13 A Socket
Machine Dimensions.
MACHINES
Compact 1000 PRO
COMPACT 3 AXIS CNC ROUTER
Compact 1000 PRO A compact 3 axis CNC Router with totally enclosed interlocking guard, suitable for all levels of education and
training. The Compact 1000 Pro is ideal for cutting a range of resistant materials such as hard and soft wood,
COMPACT 3 AXIS CNC ROUTER plastic, modelling foam, acrylic and prototyping materials, as well as non-ferrous metals.
SYSTEM REQUIREMENTS
Please refer to page 13. MECHANICAL
DETAILS COMPACT 1000 PRO
Machine Length (A) 875mm
RECOMMENDED SOFTWARE Machine Depth (B) 750mm
PROGRAMS Machine Height (C) 675mm
All software necessary to control the Compact 1000 Pro Length with Optional Base (D) 1600mm
is included. Also included is a seat of QuickCAM 2D Design Height with Optional Base (E) 1440mm
Machine Weight 116kg
- an easy to use 2D CAD package.
Machine Weight with Opt. Base 230kg
• For 2D Designs - will link to packages able to export 2D dxf
Table Size 400 x 240mm
files such as QuickCAM 2D Design, TechSoft Design Tools
Travel X Axis 400mm
- 2D Design, CorelDraw etc. Travel Y Axis 240mm
• For 3D Designs - will link to packages able to export STL Travel Z Axis 110mm
files such as Pro/DESKTOP, ArtCAM and Autodesk Inventor Beam Clearance 140mm
SolidWorks etc. when used in conjunction with QuickCAM Max. Spindle Speed 24000rpm
Pro. Non-Ferrous Metal Cutting Yes
Spindle Speed Control Yes
D B Spindle Speed Override Yes
A
Max. Feed Rate 5000mm/min
Max. 3D Profiling 4500mm/min
Mains Supply Requirements* Single Phase
(* Alternative supplies available on request)
C
Spindle Motor 1.0kW
Axes Motors Stepper
Volts 230 Volts
E
Amps 8 Amps
Hz 50 Hz
Electric Connection 13A Socket
4th Axis Programmable Rotary Fixture
See Router Accessories on page 33. Shown with optional
universal bench and computer
support extension (PC not included) Machine Dimensions.
MACHINES
Router 2600/2600 PRO
3 AXIS CNC ROUTER
SYSTEM REQUIREMENTS
Please refer to page 13. MECHANICAL ROUTER ROUTER
DETAILS 2600 2600 PRO
C
(* Alternative supplies available on request)
Spindle Motor 1.1kW 1.0kW
Axes Motors Stepper
Volts
E
230 Volts
Amps 8 Amps
Hz 50 Hz
Electric Connection 13A Socket
MACHINES
Vertical Router
LARGE FORMAT 3 AXIS CNC ROUTER
The Denford Vertical Router is a large format CNC Router, combining high speed machining over a large working
Vertical Router area with space saving engineering. The 1200 x 800 mm working envelope makes it ideal for the manufacture
of large-scale items such as furniture parts and door panels. The machine is well equipped with a high power
21,000 rpm spindle motor and AC Servo Motors allowing contouring and rapid feeds of 20 metres per minute
LARGE FORMAT 3 AXIS CNC ROUTER in all axes. Inspired design provides excellent production capabilities and ease of installation, as the Vertical Router
will fit through a standard door frame.
MACHINES
Router Accessories
4TH AXIS PROGRAMMABLE ROTARY FIXTURE/CAR MANUFACTURING FIXTURE
Router Accessories
VAC PADS & BEDS
The Denford 4th axis programmable rotary fixture is designed for use with the Denford range of CNC Routers.
EasySCAN 3D It allows 360 degree rotation of material and comes complete with its own software - QuickCAM 4D Milling.
3D SCANNING ATTACHMENT & SOFTWARE FOR DENFORD ROUTERS
MACHINES
Routing Accessories
VAC PADS, VAC BEDS, CAR MANUFACTURING FIXTURE AND CLAMPING KITS
Router Accessories A range of vacuum bed options for clamp-free machining operations.
All these accessories are suitable for use with Denford’s range of CNC Routers. The accessories enhance the
FLOATING HEAD PCB MANUFACTURE AND ENGRAVING capabilities of the machines, and enable 2D and 3D designs to be manufactured easily and effectively.
PCB Production with a Floating Head F1 IN SCHOOLS CAR FIXTURE ADDITIONAL CLAMPING KIT
Denford’s ‘Floating Head’ option permits manufacture of PCB's and engraving of uneven surfaces, and is ideal for batch The F1 in Schools car manufacturing fixture comes as Additional Clamping Kit includes 2 Parallel Clamping Rails with
manufacture of PCB boards. standard with 2 clamping systems to enable the manufacture T-Nuts, (allowing the workpiece to be raised from the bed, to
The floating head comes complete with a quick change facility for a swift interchange with the standard issue router motor. of Bloodhound SSC and Formula One Class cars. The fixture permit ‘through’ machining), 1 additional L Bracket and Lever
clamps directly to the T-slotted table on the MRC 40*, Clamp with T-Nuts.
The cutting tool profiles around the outside of the tracks creating an isolation gap. The weight of the spindle motor plunges
the cutter into the PCB board, and depth is set by a plastic disc that floats on the material surface. A float up to 5mm is Compact 1000 Pro and Router 2600/Pro and is also suitable
possible using this technology. for use on the VMC 1300.
*T-slotted table not standard equipment with MRC 40.
Tool changes are a simple process and allow drilling of larger holes.
The floating head is designed for use on Denford’s MRC 40, Compact 1000 Pro and Router 2600 / Pro.
DUST PRO 100 EXTRACTION UNIT LARGE FORMAT VACUUM BED DUST PRO 50 EXTRACTION UNIT VAC PADS
Particle and dust extraction unit suitable for use with the MRC Vac Pads are suitable for the MRC 40, Compact 1000 Pro
Denford’s Large Capacity Dust Extraction system is a Suitable for use with the Router 2600/Pro, and 40, Compact 1000 Pro and the Router 2600/Pro. and Router 2600 / Pro. The package includes 2 vacuum
purpose-designed dust control system for use with the the Vertical Router, the large format (600 x 400mm) pads and an integral vacuum pump.
MRC 40, Compact 1000 Pro and Router 2600/Pro. It bed is supplied with an external vacuum pump. This purpose designed unit is ideal for extraction of airborne dust
can be used as a stand-alone unit, or incorporated within Suitable for ‘blind’ machining and ‘through’ machining created during the manufacturing process, and also to vacuum Suitable for ‘blind’ machining only.
Denford’s Universal Machine Bench, as shown above. when used with sacrificial mat. the machine after the cutting process is complete.
The unit is highly effective in removing airborne dust and Dual-bed option with manifold is available for use
light particles produced during machining, and is with the Vertical Router, details on application. The unit comes complete with castors, flexible hose and fittings.
recommended for schools where MDF is regularly used.
The unit comes ready to use including a removable / re-
usable dust collection bag and separate HEPA filter. To get you up and running, Denford also offer a range
of CNC Routers, Lasers, Milling Machines and Lathes,
together with tooling packages, workholding kits and
courseware.
CAD/CAM Software : VR CNC Software : CNC Routers : Mills : Lathes : PCB/Engraving
Machines : Benches & Accessories : Laser Cutters/Engravers Total Commitment to Manufacturing Technology in Education
and Training Worldwide. ISO9001 compliant.
CALL NOW T: +44(0)1484 728000
Rapid Prototyping : Concept Modelling : 3D Scanning Solutions : Cutter / Plotters
Denford reserves the right to alter machines and software specifications without prior notice. All Denford products are
F: +44(0)1484 728100 Email: info@denford.co.uk
34 subject to copyright. All brands and products are trademarks or registered trademarks of their respective companies. Denford Limited, Birds Royd, Brighouse, West Yorkshire HD6 1NB, England
MACHINES
MACHINES
VMC 1300
CNC MILLING MACHINE
VMC 1300
A 3 axis CNC milling machine available either floor standing or for bench mounting, with totally enclosed high
visibility interlocking guard, suitable for all levels of education and training. Programmable spindle speeds and
feedrates make the VMC 1300 ideal for cutting a range of resistant materials such as wax, plastic, acrylic, free
CNC MILLING MACHINE cutting alloys, aluminium and steel. Also available for integration into FMS/CIM systems (additional equipment
must be fitted at time of manufacture).
SYSTEM REQUIREMENTS
MECHANICAL VMC 1300
Please refer to page 13. DETAILS
VMC 1300 PRO
Machine Length (A) 1300mm
RECOMMENDED SOFTWARE PROGRAMS Machine Depth (B) 750mm
All software necessary to control the VMC 1300 is included. Machine Height (C) 1000mm
Also included is a seat of QuickCAM 2D Design - an easy to Length with Optional PC Arm (D) 1900mm
use 2D CAD package. Height with Optional Base (E) 1765mm
• For 2D Designs - will link to packages able to export 2D dxf Machine Weight 353kg
files such as QuickCAM 2D Design, TechSoft Design Tools - Machine Weight with Opt. Base 456kg
2D Design, CorelDraw etc. Table Size 600 x 180mm
• For 3D Designs - will link to packages able to export STL files Travel X Axis Without ATC 375mm
such as Pro/DESKTOP, ArtCAM and Autodesk Inventor Travel X Axis With ATC Fitted 250mm
SolidWorks etc. when used in conjunction with QuickCAM Pro. Travel Y Axis 150mm
Travel Z Axis 235mm
D B
Table to Spindle 305mm
A
Max. Spindle Speed 4000rpm 6000rpm
Max. Feed Rate 5000mm/min
Max. 3D Profiling 4500mm/min
Mains Supply Requirements* Single Phase
(* Alternative supplies available on request)
C
Spindle Motor 1.1kW 1.6kW
Axes Motors Stepper
Volts 230Volts
E
Amps 8Amps 10Amps
Hz 50Hz
Electrical Connection 13A Socket
MACHINES
Turn 270 PRO
CNC LATHE
SYSTEM REQUIREMENTS
IBM or 100% Compatible PC,
Pentium III, 1Ghz, 512MB RAM,
200MB Free Hard Disk Space,
Microsoft Windows XP; NT; 2000; Vista; Windows 7, MECHANICAL TURN 270 PRO
CD-ROM Drive, Floppy Drive, DETAILS
OpenGL 3D Accelerator Graphics Card with 128MB RAM Machine Length (A) 1000mm
supporting at least 1024 x 768 screen resolution. Machine Depth (B) 750mm
CNC Machines require USB Connection. Machine Height Bench Mounting (C) 675mm
Length with Optional Base (D) 1600mm
Height with Optional Base (E) 1440mm
RECOMMENDED SOFTWARE Machine Weight 140kg
Machine Weight with Optional Base 255kg
PROGRAMS
Swing Over Bed 190mm
Swing Over Cross Slide 100mm
All software necessary to control the Turn 270 PRO is Distance Between Centres 270mm
included. Also included is a seat of QuickTURN 2D Design - Travel X Axis 150mm
an easy to use CAD package. Travel Z Axis 225mm
Max. Spindle Speed 4000rpm
D
A
B
Max. Feed Rate 2500mm/min
Spindle Bore 26mm
Mains Supply Requirements* Single Phase
(* Alternative supplies available on request)
Spindle Motor 1.5kW
C
Axes Motors Stepper
Volts 230 Volts
E
Amps 8 Amps
Hz 50 Hz
Electrical Socket 13A Socket
MACHINES
Micromill and Microturn
CNC MILLING MACHINE AND CNC LATHE
Micromill Microturn
A compact 3 axis CNC milling machine and 2 axis CNC lathe, both with totally enclosed interlocking guards - the
ideal introduction to small part CNC manufacture. Variable spindle speeds and feedrates make the MicroMill and
MicroTurn ideal for cutting resistant materials such as wax, plastic, acrylic, aluminum and free cutting alloys.
CNC MILLING MACHINE CNC LATHE
C
Benches on this page are no longer available
and are shown for illustration purposes only.
B
Machine Dimensions.
MACHINES
Universal Machine Benches
Denford’s Universal Machine Benches are suitable for use with our entire range of CNC Routers, Mills and Lathes.
Universal Machine Benches The benches are designed to accommodate varying requirements, and to integrate with existing furniture in a
traditional workshop environment, or an IT suite.
Compact 1000
Includes - Computer Support Extension Product Code: MRCWB
Optional - Integrated Dust Pro 100 Product Code: ADVXU
Turn 270
Includes - Computer Support Extension Product Code: TRNWB
Shown with optional computer Bench Size: 1200mm x 750mm x 790mm (WxDxH)
support extension. Colour: Grey
(Machine & PC not included) Weight: 103kg (with integrated dust extraction unit 163kg)
MACHINES
VersaLASER™ VLS Series
LASER CUTTER & ENGRAVER
VersaLASER VLS Series ™ The VersaLASER™ can transform images or drawings on your computer screen into real items made from a wide
variety of materials. The VersaLASER™ is ideal for cutting, deep engraving, precision scribing, decorative etching
LASER CUTTER & ENGRAVER on wood, plastic, fabric, leather, paper, rubber and will also mark glass, ceramic, metal and stone.
There are two bed sizes to choose from and 5 power options available to accommodate a
variety of budgets and applications. The VersaLASER™ access door and side panels come in
a variety of colours including red, blue, yellow or purple. Green is standard unless otherwise
specified when ordering.
Optional equipment includes a Honey Comb Bed, Integrated Fume Extraction Cart with built in
Air Assist Compressor, Rotary Fixture and High Density Focusing Optics. An Air Assist Back
Sweep is available for use when cutting rubber.
The VersaLASER™ has a unique
‘materials cutting’ menu so there is
no need to look-up power and speed
settings, select the type of materials
and thickness to be lasered and press the start button. Design and
Print, it’s as simple as that!
SYSTEM REQUIREMENTS
Microsoft Windows 2000 Rotary Fixture - Optional
or XP, Vista with The Rotary Fixture permits laser processing
USB 2.0 Connection. around cylindrical surfaces up to a maximum
127mm (5.0”) diameter. A sensor detects when
the fixture is installed and adjusts automatically.
SAFETY INFORMATION
Class I safety enclosure for CO 2 laser beam. Class IIIa for red laser pointer.
Advantage Integrated Fume Extraction Cart with on-board Air Assist Compressor
EXCLUSIVE TO
MACHINES
Large Format VersaLASER™
LASER CUTTER & ENGRAVER
Optional equipment includes a Honey Comb Bed, Fume Extraction Cart with built
in Air Assist Compressor, Rotary Fixture and High Density Focusing Optics. An
optional Air Assist Back Sweep is available for use when cutting rubber.
MECHANICAL
DETAILS VLS3.60 VLS4.60 VLS6.60 AD-ORACLE Extraction Unit
Machine Length 914mm 914mm 1118mm 430mm
Machine Depth 762mm 927mm 953mm 430mm
Machine Height 965mm 991mm 991mm 980mm
Machine Weight 107kg 122kg 147kg 90kg
For LaserCAM 2D Design Approx. Working Area 305 x 610mm 457 x 610mm 457 x 813mm N/A
Software see pages 8 - 9 Side panel colour variations Watts of Laser Power 10, 25, 30, 40, 10, 25, 30, 40, 10, 25, 30, 40, N/A
50, 60 50, 60 50, 60
Volts 230 Volts 230 Volts 230 Volts 100 - 240 Volts
Amps 10 Amps 10 Amps 10 Amps 12.5 Amps
Exhaust Connections Dia. 101.6mm 101.6mm 2 x 101.6mm 75mm
Electrical Connection 13A Socket 13A Socket 13A Socket 13A Socket
ST
ROoMPH
LIA
ER
N SAFETY INFORMATION
C LAS
SYSTEM REQUIREMENTS Class I safety enclosure for CO2 laser beam.
Class IIIIa for red laser pointer.
VLS safety features include Over Temperature Sensor with Audible Microsoft Windows 2000
Alarm, Safety Glass, Automatic Recognition of Accessories and or XP, Vista with USB 2.0 Connection.
‘Smart Technology’ ULR laser cartridges which can be easily changed
by a Technician. VLS Laser Systems are RoHS Compliant.
MACHINES
Rapid Prototyping
3D MODEL PRINTING
Rapid Prototyping
Unlike “appearance” prototypes produced in weak materials, HP and Dimension 3D Printers generate durable,
working models in ABS plastic. ABS 3D prints can withstand rigorous functional testing, which is why ABS is the
material of choice for leading manufacturers.
FAST, AFFORDABLE 3D MODEL PRINTING
MACHINES
Rapman 3D Prototyper BFB 3D 3000 3D Prototyper
KIT FORM V3 PRE-ASSEMBLED
The Rapman is a 3D printer which produces solid objects Professional quality low cost 3D printing. The
NEW from your STL files which can be drawn on almost any CAD NEW most affordable 3D Prototyping system available
package! The Rapman Kit V3 is supplied in kit form for you to schools and colleges. The BFB 3D 3000 is
supplied pre-assembled and ready to use!
to assemble yourself including all mechanical parts and
full electronics.
BFD 3D 3000
RAPMAN 3D • The system is driven via SD Card, meaning you
• Runs off an SD card and has a USB port to can operate it without the need for a PC
allow connection to your computer • USB port included for computer connection,
• Small OLED display on the control panel enabling boot-loadable upgrades
• Uses stepper direct drive motors • Full control available during printing
• Manufactured using precision cut parts • OLED display on the control panel
from high impact acrylic and zinc-plated bars • Available with double and triple head assemblies
• Uses a variety of affordable materials, ABS, for multiple colour and material combinations
PLA and more • Uses a variety of affordable materials - upvc,
• Teaching materials and full support available polycarbonate, hdpe, ldpe, polypropylene, abs, pla
online (poly lactic acid) & polycarbonate (cappa) - extrudes
• The machine can be used as a teaching at lower temperatures (170oC)
resource and a full rapid prototyping system • Suitable for teaching across key stages 3, 4 and
• Approximately 15-20 hours assembly time, 5. Also used in many universities, both in the UK
then start printing! and worldwide for final year projects
RAPMAN 3D PROTOTYPER
Overall dimensions 650mm x 570mm x 820mm
of the machine: 650mm x 570mm x 510mm with the extruder removed BFB 3D 3000 3D PROTOTYPER
Maximum print dimensions: 275mm x 205mm x 210mm Overall dimensions 810mm x 500mm x 580mm
Print resolution: 0.1mm in the x and y and 0.4mm in the z (dependant also on of the machine: 550mm x 500mm x 580mm with the extruder removed
temperature and material) Maximum print dimensions: 210mm x 275mm x 230mm
Printing speeds: The Version 3 has a maximum feedrate of approximately 17 mm3 Printing speeds: Maximum 15mm 3 per second (print material dependent)
per second but we don’t recommend running at that speed Power (max): 60W 5A @ 12V - head dependent
continually. It can comfortably be operated at 7mm3 per second Max extruder temp: 270oC
(tested with ABS - figures will be less for HDPE). Also don’t forget X & Y Drives: Timing belt, driven by microstepping stepper motor
that the speed limit is not entirely down to the extruder but also Z Drive: Leadscrew, driven by microstepping stepper & timing belt
down to thermal issues - go too fast and you get a molten mess! Materials which can be used: ABS - Acrylonitrile Butadiene Styrene (Colours White, Black,
Materials which can be used: There are many different materials which can be used to print with. Blue, Green)
We use thermoplastic polymers (listed below) but you could use HDPE - High density polyethylene
other materials too. LDPE - Low density polyethylene
ABS (Acrylonitrile Butadiene Styrene) (Colours White, Black, Blue, PP - Polypropylene
Green) uPVC - Unplasticized polyvinylchloride
HDPE (High Density Poly Ethylene) PLA - Polylactic Acid (Colours Natural, Blue and Red)
LDPE (Low Density Poly Ethylene)
PP (Poly Propylene)
uPVC (unplasticised Poly Vinyl Chloride)
Shipping details: Package dimensions: 610mm x 410mm x 160mm
Package weight: 18kg
MACHINES
VERSATILE MULTI FUNCTION TOOLS FOR THE CLASSROOM
CoolTool
Cool Tool is ideal to introduce young students to the process of design and manufacture. The Cool Tool machines are compact, easy to
® handle, completely child safe, and produce surprising results.
The kits include everything you need to get you up and running with the minimum of fuss, including all the necessary documentation, projects
VERSATILE MULTI FUNCTION TOOLS FOR THE CLASSROOM and materials.
STYRO-CUT 3D
Styro Cut 3D is a new kind of hot wire cutting machine for
the thermal treatment of styrofoam and similar synthetic
materials. With Styro-Cut 3D, a common steel wire is heated
up to 800 degrees Celsius, which allows cutting in any profile.
The biggest advantages of the steel wire are: it can be
formed into any shape, it is economical, and it has a very
long life.
UNIMAT 1 BASIC Wood Working Kit
Included in the kit are the components for a jig saw, diverse
variations of wood turning machines, a handheld
sander, a stationary sander, and a handheld drilling machine.
All the machines of the UNIMAT 1 BASIC kit are
child-friendly. Due to the short strokes of the jigsaw blade,
the fingers of a young carpenter cannot be injured.
At the same time, professionals are delighted by the accurate
and precise cutting of the saw.
UNIMAT 1 CLASSIC 6 in 1 Metal
Working Kit
The Classic Kit contains all the components of the BASIC kit
and much, much more. Indispensable for machine
makers is the three jaw chuck for positioning of a metal
billet, the clamping jaw for accurate fixing of the included
high-speed turning steel, and the three slides allowing for
the ability to work in any angle and any position.
PACKAGE
THE FORMULA ONE
TECHNOLOGY CHALLENGE F1 in Schools Package
A COMPLETE PACKAGE INCORPORATING DESIGN, ANALYSE, MAKE, TEST & RACE.
F1 in Schools Package The F1 in Schools Technology Challenge stimulates a student’s interest in, and understanding of, the entire process of design
and manufacture. Through involvement in the F1 in Schools project, students will gain first hand experience of teamwork,
and communication, whilst encouraging individual flair and confidence. The F1 in Schools project provides students with the
A COMPLETE PACKAGE INCORPORATING DESIGN, ANALYSE, MAKE, TEST & RACE opportunity to reflect industrial working practice of developing a product from concept, to prototype to production.
In support of the F1 in Schools Technology Challenge, 3. Make: After the 3D model is complete, import the design
Design Analyse Denford offer an F1 Package, which includes all of the
equipment required to get you up and running for this
into Denford’s QuickCAM Pro software to generate
the CNC file. Graphically verify the CNC file by using Denford’s
innovative educational project - covering Design, Analyse, Virtual Reality CNC routing software and then manufacture the
Make, Test & Race. car using Denford’s F1 Car Manufacturing Fixture on either the
MRC 40, Compact 1000 Pro or Router 2600/Pro CNC Router.
A brief overview: 4. Test: The manufactured car can be tested for drag efficiency and
1. Design: Design the car body using SolidWorks 3D CAD air flow around the vehicle with the Scout Wind Tunnel & Fog
software. SolidWorks is available as a multiple user licence. Maestro Smoke Generator.
2. Analyse: Use Virtual Reality Wind Tunnel Software and 5. Race: Put the cars to their ultimate test and judge their speed
SolidWorks to analyse car designs for velocities, pressures, over a measured distance with the F1 in Schools 24m Elevated
vibration analysis, lift & drag and much more. Race Track and F1 Race System.
Make
DESIGN:
SolidWorks Education Edition - 3D Design, Drafting & Simulation Software
(available separately - see page 6 & 7).
QuickCAM Pro Advanced Milling/Routing CAM software (site licence).
ANALYSE:
Virtual Reality Wind Tunnel (VRWT) Software (single licence).
MAKE:
CNC Machine Options
• Router 2600/Router 2600 Pro (Metal Cutting).
• Compact 1000 Pro (Metal Cutting).
• MRC 40
Car Manufacture Fixture
F1 in Schools Car Manufacturing Fixture for both Bloodhound SSC* & Formula One
Class** cars.
Consumables - Bloodhound SSC & Formula One Class Cars Compact 1000 Pro Router
Formula One Class Balsa Wood Blanks - Pack of 20.
Fusion Wheels - Black - Pack of 100.
Screw Eyes 1” - Pack of 100.
Long Axles - 65mm - Pack of 100.
Straw Wheel Spacers - Pack of 500.
Washers - 4mm - Pack of 100.
Test Race
Decal Stickers - Pack of 25 sheets.
Paint Stand.
Bloodhound SSC Class Balsa Wood Blanks - Pack of 20.
PX Wheels - Rear - Black - Pack of 100.
LX Wheels - Front - Black - Pack of 100.
Screw Eyes 1/4” - Pack of 100.
Short Axles - 43mm - Pack of 100.
TEST:
Scout Wind Tunnel.
Fog Maestro Smoke Generator including 1Ltr. Fog Fluid.
RACE:
Elevated Race Track - 24m track.
F1 Race System - x1 Start & Finish Gate, x2 Launch Triggers, x2 Launchers, Router 2600 Pro
x1 Power Supply, x1 Control Box, Race Time Management System.
8 Gram Competition Cartridges (pack of 120).
For the full range of F1 consumables & race equipment see pages 64 - 69
*Bloodhound SSC Class formerly D-Type
**Formula One Class formerly R-Type
PACKAGE
3D Scanning & Manufacturing Package
COMPLETE 3D LASER SCANNING AND MANUFACTURING PACKAGE
3D Scanning & Manufacturing A complete 3D Scanning and Manufacturing package which includes hardware and user friendly wizard based
software for scanning, editing and saving of 3D models, prior to manufacture on a Denford CNC Router.
COMPLETE 3D LASER SCANNING AND MANUFACTURING PACKAGE Ideal for Reverse Engineering Applications.
Scan
applications, that gives fantastic results every time....
PACKAGE
Techlink Project
SECONDARY AND PRIMARY LINKS
Techlink Project
Design and Technology at Key Stage 2 and 3. The TECHLINK Project addresses the government issues of Key
Stage 2 and Key Stage 3 integration. It is an ideal project for Specialist Schools as it is a sustainable and deliverable
community project and addresses the outcomes required by the Specialist Schools Trust.
DESIGN & TECHNOLOGY AT KEY STAGE 2 & 3
The Medlock Charitable Trust and Denford Education Support Craft ROBO Cutter/Plotter (CC330-20)
Service have developed the TECHLINK Project alongside
Hayesfield School in Bath. The school has developed the
courseware in association with its primary school cluster
and has proved the outcomes over the last two years. Any
Secondary School that wishes to work closely with their
cluster Primary Schools can apply to the Medlock Charitable
trust for financial support. In the first instance please contact
Denford or Mr David Barnard on the numbers below.
Machine Dimensions
The TECHLINK Project’s Primary Education Package* 420mm x 140mm x 112mm.
contains the following items:
An ideal entry level introduction to CAD/CAM, the Craft
ROBO is a compact cutter/plotter that uses standard A4
• Craft ROBO Vinyl Cutter Plotter (CAM). size material. It is very simple to use and comes complete
• Master ROBO Design Software. with wizard based design software and auto registration
• Primary Education Pack: marker. Designs can be drawn using a standard ballpoint
Consumable materials to make the projects – pen in the machine, and the supplied cutter heads allow the
including card, vinyl, magnets, acrylic mirrors and cutting or scoring of vinyl and card including pre-printed
other items to get you up and running. designs to produce imaginative artefacts and models.
• Supporting Courseware to cover INSET for
The Craft ROBO comes complete with:
embedding in the curriculum.
• Half a day INSET Training. • Wizard based design software.
• Spare carrier sheet & cutter. • Cutting heads.
• Auto registration mark detector.
* Applies to Techlink Project only • Consumables starter pack.
• 12 month warranty.
Also Available:
Craft ROBO Pro II
Consumable Materials
Courseware CD
A3 Size Material
www.techlinkinschools.com “Designed by Education for Education”
PACKAGE
Dye Sublimation
COMPLETE FULL COLOUR 2D & 3D PRINTING PACKS
Dye Sublimation
Dye Sublimation printing allows the transfer of digital images on to a wide range of materials such as metal, plastic, fabric,
coated wood and ceramics.
Denford offer 3 dye sublimation packages to provide a solution for all budgets and applications. Each package contains
everything you need to get you up and running and also includes a variety of consumables such as T–Shirts, Mouse Mats
COMPLETE FULL COLOUR 3D PRINTING PACKS and Ceramic Mugs, etc.
PACKAGE
™
IN ONE PACKAGE, EVERYTHING YOU NEED TO QUICKLY SCAN AND DIGITIZE PHYSICAL OBJECTS
3D HD Scanning
NextEngine uses 4 lasers for high scanning speeds and cleaner scan data. The scanner measures 50,000 points per second
to create highly detailed digital models that can be exported on .stl, .obj and .vrml amongst other file formats. There are no
scan limits, as larger scans can easily be meshed together.
AFFORDABLE, EASY TO OPERATE , 3D SCANNING Optional software allows scanned models to be saved in CAD format for editing in 3D CAD packages such as SolidWorks.
NEW Schools have discovered the hands-on learning power of classroom Rapid Prototyping, with 3D input and output linked to
CAD and computer generated imaging (CGI) systems. 3D Printing lets students quickly create physical models, and 3D
™ Scanning lets them digitize reference samples and revisions to their 3D prints. Get full scanning and modelling with a low-
cost NextEngine HD Scanner.
Automated Positioner
Enables one-button alignment of multiple scans to
speed 3D model creation.
Formula One Class Balsa Wood Blank (pack of 10) Screw Eyes
This official Formula One Class balsa wood blank measures N28886/10 Use these screw eyes to keep your car on the track
223mm x 65mm x 50mm and contains a pre-drilled hole
for the CO2 cartridge. 1/4” Screw Eyes (6.34mm) for use with Bloodhound SSC N15109
Class Cars (pack of 100).
1” Screw Eyes (25.4mm) for use with Formula One Class N53693
Cars (pack of 100).
Bloodhound SSC Class Kit Bag (for one car, excluding Washers
Includes 2 x PX rear wheels and 2 x LX front wheels, N14634:04 Reduce friction between the wheel and the car body.
1 x sandpaper, 2 x screw eyes, 2 x axles, straw wheel
spacers, 4 x washers. Washers for use with Bloodhound SSC & Formula One N15194
Class Cars (4mm) (pack of 100).
Formula One Class Kit Bag (for one car, excluding balsa Straw Wheel Spacers
Includes set of 4 x black Fusion wheels, 1 x sandpaper, N14758:04 For use as axle bushings
2 x screw eyes, 2 x axles, straw wheel spacers, 4 x washers. Straw Wheel Spacers for use with Bloodhound SSC & N33890
Formula One Class Cars (pack of 500).
FOAM These rigid, closed cell foam blocks are ideal for the rapid machining of
parts on the full range of Denford Milling Machines and Routers. PHOTO RESIST COATED PCB BOARD (SINGLE SIDED)
High quality dip coated positive working photoresist. 4X40080
HIGH DENSITY FOAM This high resolution photoresist contains a dye which gives
Ideal for most 3D prototyping applications. Offering plenty of a good contrast against the copper allowing boards to be
surface detail, it is commonly used in moulds for vacuum forming
easily inspected at the developing stage. Panels are protected
and is also suitable for painting.
Billet size: 150mm x 110mm x 45mm (pack of 50). BI03508A
by a specially designed light-proof blue film which allows them
Billet size: 70mm Dia. x 150mm long (pack of 15). BI03508E to be guillotined without the risk of fracturing the photoresist.
Ideal for use with the Denford 4th axis programmable rotary Size: 233.4mm x 160mm x1.6mm (1 off).
fixture.
ALUMINIUM BILLET
CRAFT ROBO
Suitable for cutting on Denford Milling Machines.
CONSUMABLES PACK
Billet Size: 100mm x 100mm x 12mm. Consumables for projects including: BI01819CRD
- vinyl
Non-Anodised (pack of 50). BI03511B
- coloured card
- button magnets
- mirrors
Red-Anodised (pack of 50). BI03511C - double sided tape
- pack of coloured card
HEAVY DUTY
30 off 3mm Red 600mm x 300mm. BI03523 Size: 25mm x 33M (pack of 10). BI03502A
30 off 3mm Yellow 600mm x 300mm. BI03523A