ANANDJI HARIDAS & CO PVT LTD CHAKAN PUNE Doc No QAF12 Rev 09 dated 4th Aug 2019

Manufacturing Process Audit

Audit Date Performed by: Press Shop
Area audited: Weld Shop 1 Weld Shop2
M/C No Operator :
Customer Part name: Indicate shift audited: 1st 2nd
Drg No Operation: Score
Rating: G = Green - No nonconformances identified.
Y = Yellow - Overall being followed - isolated instance/minor oversight observed and corrected immediately
R = Red - Nonconformance Identified.
N/A = Not applicable to process being audited. Rating:
G Y R n/a
ITEM# OBSERVE OPERATOR/INSPECTOR MEASURE PARTS REQUIRED ACTION/NOTES
1-a Man : Is Operator has been changed ? ( check Skilled Matrix)
1-b Man : Does operator know how to check the process parameter
1-c Man Does Inspector understand how to use the gauges and perform all required checks correctly?
2-a Material : Is material has been changed ( Check JRC nos )
3-a Machine : Is machine is changed? ( Check machine No as per control plan )
3-b Machine : Is tool (Die ) /Fixture has been used ( Check the control plan & actual) ?

4-a Method :Is the control plan being followed by the operator?
Audit the operator performing control plan checks (product audit).

4-b Method : Are all gauges available as specified on control plan?

4-c Method : Check any one Calibration Report of an instrument /gaue

4-d Method : Are Error proofing are working in a conditons (Machines /Tooling ) ( check
control plan under error proffing )
Method: Is the operator properly identifying product and segregating good material from
4-d bad material?

4-e Method: Does all process parameters are as per control Plan

4-f Method : Is operator checked Daily Machine check sheet ( Machine Start Up check
Sheet ) ?

4-g Method : Is the operator familiar with the Reaction to Abnormal Conditions?
Do they know it's o.k. to shut the machine down? (Reference work instruction xxxx)

14 Method : Does Inspector know the latest customer /Internal Rejection concern? (check
Customer complaint /Internal NC )

Notes: To Compute Score:

Number of G + Y Items X 100 = Score
Auditor: Place an "X" in the corresponding box for each item. For each item Number of Applicable Items
marked "Red", record the actual nonconformance either under "Required
Action/Notes" or on a separate sheet.

# items OK (G + Y):
# Applicable Items:
Action Required: Refer Part B

F0376 Rev. G 4/14/05

ANANDJI HARIDAS & CO PVT LTD CHAKAN PUNE 410501 Doc No QAF12 Rev 08 dated 1st April 2018

Process Audit - Out come

Process : Dept: Date:

Process Owner name & sign: Auditor Name & sign :

Threats / Risks / Risk Mitgation Plan & compliance

Nonconformances

Status
completed
Non Conformity Related to high quality risk Correction - Action Responsibility Target Date Auditor remark afterclosure opn/close
date
d

Yellow Risk as An opportunites

Process

SCAN the Control Plan & In process inspection report with prodeuct &
ort with prodeuct &Process parameetrs observations