Professional Documents
Culture Documents
Measurements
• Cogeneration Plant
Real World Engineering
Process Simulation
• Flow
• Temperature
• Pressure
Life in the Day
of an Engineer:
Week 1
• Tour of Cogeneration
Facility
• Process Simulation using
HYSYS
• Homework: Heat Duty Boiler
Heat Recovery Steam
Generator (HRSG)
Calculations Feed
Water from
T P
Economizer
T P
HRSG
SP
To Main
Steam
Deaerator Feed Water Flow Steam Flowmeter Line
Tank FDWTR F
FDWTR
HRSG SF
T Continuous Liquid
Blow-Off
Process
Engineering
Objectives
• Unit Conversion & Dimensional homogeneity
• Engineering Equations and Calculations
• Energy balances based on readings taken in plant.
• Process Equipment Identification
• Chemical Process Simulation HYSYS
• Describe the process of cogeneration to a high
school student.
Exhaus t Gases
to Stack
Feed Water from T P
Stack Gas
Deaerator Tank Emissions
Exhaust Gases
CO & O2
Cogeneration
P
Bypass
Economizer
Stack T
FLU O
T
FLU O
HRSG
Turbine Fuel Flow
Water Injection TN Gas or TF Oil
SP
P
Duct Burner Fuel
for NOx and Flow
Temperature Control DB Oil or Gas Exhaust Gases
Expansion
Steam
Joint
T W IJF Flowmeter
Damper
Steam Production Drum
Reduction
Continuous
Gearbox FLU I Liquid
T Blow-Off
Hot Vertical Columns
Power of Heat
Exhaus t Exchanger Tubes
Generation
Generation Plant
Building
Fuel & Air B
Building
C
Jacuzzi
Cold water to
faucets,etc.
valve
Cold Water Combustion
from Mains Exhaust
Gases to Vent Pump
valve valve
liquid flowmeter
Hot
Water
Tank
Exhaust Gases
M
P
Bypass
Economizer
Stack T
FLU O
T
FLU O
HRSG
Turbine Fuel Flow
Water Injection P
TN Gas or TF Oil
SP
Duct Burner Fuel
for NOx and Flow
Temperature Control DB Oil or Gas Exhaust Gases
Expansion
Steam
Joint
T W IJF Flowmeter
HRSG SF
Burner
Damper
Steam Production Drum
Reduction
Continuous
Gearbox FLU I Liquid
T Blow-Off
Hot Vertical Columns
Power of Heat
Exhaus t Exchanger Tubes
Generation
Gas es
Feed Water
Mass Flowrate
Entrance of Heating Plant
1000 pph =
multiply
reading
by 1000 to
get lbm/hr
Heat Recovery
Steam Generator
(HRSG) or boiler
Turbine
Duct Burner
Inside the
Boiler!
Detail of bottom
of boiler tubes
Boiler Tubes
Data Acquisition
System
65 Channels!
What a maze of
pipes!
Do you know where
your liquid is flowing?
Liquid Level
Indicator
Remember gh!
Best View of
an orifice
flowmeter
(fuel oil)
Steam Orifice
Flowmeter
Steam Production Valve
Safety First!
Deareation Tank
(second floor)
P
Feed Pump Dealkali
1st floor zer Unit
Walk over to
Boiler #1
2nd Floor Catwalk
the Cogen
Steam Exit & Condensate Return
Boiler #2
5
Plant
Boiler #3
Water Treatment
Feed Water
FDWTR F
2
Flow
Units
5 Compressor
Flowmeter
Room
HRSG SF
Steam
Control Room
1
T
HRSG
FDWTR
SP
Cogeneration Unit
T
Deareation Tank
(second floor)
Feed Pump
1st floor
P
Dealkali
zer Unit
Guide
Boiler #1
2nd Floor Catwalk
Steam Exit & Condensate Return
Boiler #2
5
Boiler #3
Water Treatment
Feed Water
FDWTR F
2
Flow
Units
5 Compressor
Flowmeter
Room
HRSG SF
Steam
Control Room
1
T
HRSG
FDWTR
SP
Cogeneration Unit
T
Answers
given in the
process
simulation
results!
Engineering Equations
• Mass Balance m FW m steam ?
• Thermodynamics
Hˆ liquid C liquid T 273.16K 2
Enthalpy p
J J J
Heat Capacity C
3
liquid
p 4788.26 3.4297 T 4.885 10 T 2
Temperature (°C)
80 RIVAL Hot Pot Express (750 watts)
60
Proctor Silex (1500 Watts)
40
20
0
0 5 10 15 20
Time (min)
dT
mC Qin 0
liq
p
dt
Week 3: Process Engineering
Tank Efflux: Comparison of the Effect of Outlet
• Tank Efflux Drain Diameter
80.00
• 2-L Soda Bottle 70.00
Implosion 50.00
40.00 1/2 inch data
3/4 inch data
30.00
1 inch data
20.00
10.00
0.00
0.00 5.00 10.00 15.00
Time (min)
dmtan k d Atank h
m out
dt dt