LESSON PLAN

Faculty Name Subject Name Class A.SELWIN MICH PRIYADHARSON PROCESS CONTROL VI SEM – E&I Faculty ID Subject Code Month & Year TTS1246 EI2352 Dec 2010 – April 2011

AIM To provide adequate knowledge in Process Control

OBJECTIVES i. To study the basic characteristics of first order and higher order processes. ii. To get adequate knowledge about the characteristics of various controller modes and methods of tuning of controller. iii. To study about various complex control schemes. iv. To study about the construction, characteristics and application of control valves. v. To study the five selected unit operations and a case study of distillation column control

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S. Basic control actions characteristics of on-off. proportional control modes characteristics of single-speed floating control modes characteristics of integral and derivative control modes P+I control modes P+D control modes P+I+D control modes Pneumatic controllers to realize various control actions. 10 11 12 13 14 15 16 17 18 Hour 1 Hour 2 Hour 3 Hour 4 Hour 5 Hour 6 Hour 7 Hour 8 Hour 9 .No 1 2 3 4 5 6 7 8 9 Hour Hour 1 Hour 2 Hour 3 Hour 4 Hour 5 Hour 6 Hour 7 Hour 8 Hour 9 Need for process control Topic UNIT I I I I I I I I I II II II II II II II II II mathematical model of first order level processes mathematical model of first order pressure processes mathematical model of first order thermal processes higher order process interacting and non-interacting systems continuous processes batch processes Servo and regulator operations. Electronic controllers to realize various control actions.

IV IV IV IV IV IV IV IV IV 37 38 39 40 41 42 43 44 45 Hour 1 Hour 2 Hour 3 Hour 4 Hour 5 Hour 6 Hour 7 Hour 8 Hour 9 V V V V V V V V V .S.No 19 20 21 22 23 24 25 26 27 Hour Hour 1 Hour 2 Hour 3 Hour 4 Hour 5 Hour 6 Hour 7 Hour 8 Hour 9 Topic Evaluation criteria – IAE Evaluation criteria – ISE Evaluation criteria – ITAE Evaluation criteria ¼ decay ratio determination of optimum settings for mathematically described processes using time response determination of optimum settings for mathematically described processes using frequency response Tuning – Process reaction curve method Tuning – Ziegler Nichols method Damped oscillation method UNIT III III III III III III III III III 28 29 30 31 32 33 34 35 36 Hour 1 Hour 2 Hour 3 Hour 4 Hour 5 Hour 6 Hour 7 Hour 8 Hour 9 Feed-forward control ratio control cascade control inferential control split-range control introduction to multivariable control examples from distillation column examples from boiler systems examples from boiler systems I/P converter pneumatic actuators electric actuators valve positioner control valves characteristics of control valves inherent and installed characteristics valve body – commercial valve bodies cavitation and flashing – selection criteria.

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