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Instruction Manual

D100381X012
October 2008 A Valve

Fisherr A Control Valves
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Packing Lubrication . . . . . . . . . . . . . . . . . . . . . . . 6
Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . 6
Adding Packing Rings . . . . . . . . . . . . . . . . . . . . 7
Replacing Packing . . . . . . . . . . . . . . . . . . . . . . . 8
Trim Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 10
Replacing Valve Plug, Seat Ring(s), and
Guide Bushings . . . . . . . . . . . . . . . . . . . . . . . . 10
Lapping Metal Seats . . . . . . . . . . . . . . . . . . . . 12
Mounting Actuator and Adjusting Travel . . . . . . 12
Direct-Acting Valves
(Push-Down-To-Close) . . . . . . . . . . . . . . . . . 12
Reverse-Acting Valves
(Push-Down-To-Open) . . . . . . . . . . . . . . . . . 13
Changing Valve Action . . . . . . . . . . . . . . . . . . . . . 14
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

W6003-1/IL

Figure 1. Fisherr A Valve with Diaphragm Actuator
Introduction
contact your Emerson Process Management sales
office before proceeding.
Scope of Manual
This manual provides installation and maintenance Description
instructions for some sizes of the Fisherr A control
These valves are either single-port (figures 12
valve that are no longer in production. For
and 13) or double-port (figures 1, 14 and 15)
information on availability of complete assemblies
constructions and either direct- or reverse-acting.
and spare parts, contact your local Emerson
Direct-acting valves have push-down-to-close action.
Process Management sales office.
If the valve is installed in a horizontal pipe run and
the actuator is vertical above the valve, downward
Do not install, operate, or maintain an A valve motion of the valve stem will close the valve.
without first D being fully trained and qualified in Reverse-acting valves have push-down-to-open
valve, actuator, and accessory installation, action, so with the same installation as described
operation, and maintenance, and D carefully reading above, downward motion of reverse-acting valve
and understanding the contents of this manual. If plug stems will open the valve. A direct- and
you have any questions about these instructions, reverse-acting valve are shown in figure 2.

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Instruction Manual
A Valve October 2008

Table 1. Specifications

End Connection Styles Flow Characteristics
Cast Iron Valves Equal Percentage: J V-Pup, J Micro-Form and
Flanged: CL125 flat-face or 250 raised-face J Micro-Flute Valve Plugs
flanges per ASME B16.1
Screwed: Consistent with ASME B16.4 Modified Parabolic: J Throttle Plug and
J V-Port Valve Plugs
Steel and Stainless Steel Valves
Flanged: CL150, 300, and 600 raised-face Quick Opening: Quick Opening Valve Plug
flanges per ASME B16.5
Screwed: Consistent with ASME B16.11
Flow Direction

Pressure/Temperature Ratings(1) See flow arrows in figures 2, 13, 14, and 15

Pressure/temperature ratings for A valves are
consistent with CL125B, 150, 250B, 300, or 600 Approximate Weights
ratings. Maximum allowable pressure drops for
A valves are shown in table 3 See table 2

1. The pressure or temperature limits in this manual and any applicable standard limitations should not be exceeded.

A valve plugs are either port-guided, top-and-bottom
guided, top-guided, or top-and-port-guided. With port
guiding, guiding surfaces on the valve plug guide the
plug in the seat ring as shown in figures 13 and 15.
With top-and-bottom guiding, a bushing in the
bottom flange (key 14, figure 12) and in the bonnet
(key 30, figure 19) guide the valve plug. For
Micro-Form valve plugs, a bushing in the bonnet
guides the valve plug (top guiding). For Micro-Flute
valve plugs, guiding surfaces on the valve plug and
a bushing in the bonnet guide the valve plug
(top-and-port guiding). Valves with Micro-Form or
Micro-Flute valve plugs use the same bonnet and
bonnet guide bushing as are used for
top-and-bottom-guided valve plugs.

There are four types of valve stem connections in
A valves: threaded-and-pinned, welded, flexaline,
CL8704-A/DOC CL7660-A/DOC
and threaded. Threaded-and-pinned, flexaline and
threaded connections are shown in figures 3, 4,
Figure 2. Direct- and Reverse-Acting
and 5. With welded connections, the valve plug and Double-Port Valves
stem are welded to form an assembly.

Maintenance procedures in this manual are valid for
either single- or double-port valves, either direct- or
reverse-acting valves, all types of valve guiding, and Specifications
all types of valve stem connections except where Typical specifications for these valves are shown in
indicated. table 1.

2

Instruction Manual
October 2008 A Valve

Table 2. Approximate Weights (1)
VALVE SIZE, SINGLE PORT DOUBLE PORT
NPS kg lb kg lb
1 21 47 21 47
1-1/2 40 88 40 88
2 43 95 46 101
2-1/2 57 126 70 155
3 72 159 89 196
4 132 290 143 316
6 233 513 266 587
8 382 843 412 908
10 646 1424 729 1608
12 !!! !!! 933 2056
16 !!! !!! 2329 5134
1. Weights shown are for CL600 flanges steel valve bodies.

Table 3. Maximum Allowable Pressure Drop (1)(2)
VALVE SIZE, STEM DIAMETER SINGLE-PORT VALVES DOUBLE-PORT VALVES
NPS mm Inches bar psi psi bar
9.5 3/8 103 1500
1
12.7 1/2 103 1500
9.5 3/8 81.7 1185
1-1/4
12.7 1/2 103 1500
!!! !!!
9.5 3/8 55.2 800
1-1/2
12.7 1/2 103 1500
9.5 3/8 29.3 425
2
12.7 1/2 57.9 840
100%(3) 12.7 1/2 24.1 350
3
40%(3) 12.7 1/2 103 1500
12.7 1/2 12.8 185
100%(3)
19.1 3/4 33.1 480
4
12.7 1/2 103 1500
40%(3)
19.1 3/4 103 1500
12.7 1/2 4.5 65
6 19.1 3/4 12.4 180
25.4 1 23.1 335
19.1 3/4 6.6 95
100%(3) 25.4 1 12.4 180
31.8 1-1/4 19.7 285
8 12.7 1/2 6.9 100 1500 103
19.1 3/4 19.3 280
40%(3)
25.4 1 32.1 465
31.8 1-1/4 52.7 765
19.1 3/4 4.1 60
10 25.4 1 7.6 110
31.8 1-1/4 12.4 180
19.1 3/4 2.8 40
12 25.4 1 6.2 90
31.8 1-1/4 9.3 135
19.1 3/4 !!! !!!
16 25.4 1 !!! !!!
31.8 1-1/4 !!! !!!
1. Flowing pressure drop for all port-guided valves should not exceed 100 psi.
2. The pressure or temperature limits in this manual and any applicable standard limitations should not be exceeded.
3. Indicates capacity of valve.

3

to avoid personal injury. For flat-face and raised-face flanged end connections. 14. and 15. Drain the process media valve. Proper flow loading pressure and relieve any direction is also indicated by a flow direction arrow actuator spring precompression. For threaded end connections. Valve parts. valve plug. Inspection and maintenance frequency at the beginning of the Maintenance depends on the severity of service conditions. section includes instructions for disassembly necessary for inspection or replacement of parts. use accepted piping practices. also refer to the WARNING necessary. and eyewear when material combinations are limited in performing any maintenance their pressure drop and temperature operations to avoid personal injury. process media and compatibility of Before performing any maintenance valve materials with process media operations: rests solely with the purchaser and D Always wear protective gloves. and guiding bushings. electric power. 4 . refer to the Mounting Actuator and performing any installation operations Adjusting Travel section in this manual. are subject to normal If installing into an existing wear and must be inspected and replaced as application. shut off the process to isolate the valve from process pressure. or a control signal to the actuator. coat the male pipe threads with a good-quality pipe WARNING compound. the valve configuration and construction materials were WARNING selected to meet particular pressure. Instruction Manual A Valve October 2008 Installation When installing the valve. If the actuator was not attached to the valve before clothing. inspect it for shipping open or close the valve. Since some body/trim clothing. but the standard position is with the valve in sure that the above measures stay in a horizontal run of pipe with the actuator above the effect while you work on the valve. ranges. Management sales office. seat ring. and Avoid personal injury or property controlled fluid conditions. install a three-valve bypass around the the valve. equipment. Relieve If continuous operation is required during process pressure from both sides of maintenance. damage from sudden release of Responsibility for the safety of process pressure or bursting of parts. damage and be certain the valve cavity and adjacent pipelines are free of any foreign material that may D Use bypass valves or completely damage the seating surfaces. such as the packing. pressure drop. This section in this instruction manual. Be sure the actuator cannot suddenly Before installing the valve. or if valve plug travel has not been adjusted. do not apply any other conditions to the valve without first D Disconnect any operating lines contacting your Emerson Process providing air pressure. The direction of flow through the valve must be as D Vent the pneumatic actuator shown in figures 12. Check with your process or safety engineer for any additional measures that must be taken to protect against Maintenance process media. provide suitable flange gaskets. 13. from both sides of the valve. temperature. end-user. Always wear protective gloves. When ordered. on the valve. and eyewear when installation. A valves may be installed in any D Use lock-out procedures to be position. All maintenance operations may be performed with the CAUTION valve in the line.

loosening the packing box pipe plug. for packing process media. see the Fisherr instruction Process fluids may spray out under manual.Instruction Manual October 2008 A Valve AJ8000-B A1614/IL Figure 3. Threaded-and-Pinned Valve Stem Connection AR6360-A BB7498 AR6359-A B0808/IL Figure 4. hardware or packing rings. Flexaline Valve Stem Connection D The valve packing box may Note contain process fluids that are pressurized. packing. D101453X012. ENVIRO-SEAL Packing pressure when removing the packing System for Sliding-Stem Valves. D Check with your process or safety see the Fisher instruction manual. instructions. even when the valve has For valves with ENVIRO-SEALr been removed from the pipeline. or when D101642X012. for packing instructions. engineer for any additional measures HIGH-SEAL Live-Loaded Packing that must be taken to protect against System. 5 . For valves with HIGH-SEAL packing.

If leakage cannot except the isolating valve must first be opened and be stopped in this manner. Thus. If there is undesirable packing leakage with other than spring-loaded packing. unless otherwise indicated. it is possible that the valve stem is entrance chamfer of the packing box. Threaded Valve Stem Connection 10A9421-A Packing Lubrication AJ5428-D A0832-2/IL LUBRICATOR/ISOLATING VALVE If a lubricator or lubricator/isolating valve (figure 6) is Figure 6. If leakage is noted around the packing oxygen service or in processes with temperatures follower (key 13). proceed to the Replacing then closed after lubrication is completed. special care to avoid trapping air between the rings. tighten the clockwise to force the lubricant into the packing box. Start with only one ring at a time without forcing the and if tightening the packing flange nuts does not top of the packing ring below the bottom of the stop the leakage. scratches around the packing box wall. check to be sure the shoulder on over 260_C (500_F) should not be lubricated. packing flange nuts (key 5. the stack should not be pushed into surface finish of a new valve stem is critical for the cavity more than the thickness of the added ring. If the packing is relatively new and tight on the stem. Packing procedure. it is packing and to figure 8 for PTFE/composition possible that the leakage is caused by nicks or packing. or 21) until The lubricator/isolating valve operates the same way the shoulder is against the bonnet. To the packing follower is touching the bonnet. it will be installed in place of For spring-loaded single PTFE V-ring packing. If performing 6 . when a worn or nicked so that a seal cannot be made. If the operate the lubricator. figure 19. 20. Lubricator and Lubricator/Isolating Valve provided for PTFE/composition or other packings that require lubrication. 20. making a good packing seal. figure 19. Use a spring (key 8) maintains a sealing force on the good quality silicon-base lubricant. simply turn the cap screw shoulder is not touching the bonnet. Instruction Manual A Valve October 2008 LUBRICATOR 2C4018-C A1610/IL Figure 5. If the leakage comes Key numbers refer to figure 7 for PTFE V-ring from the outside diameter of the packing. first try to limit the Packing Maintenance leakage and establish a stem seal by tightening the Installation of graphite ribbon packing requires packing flange nuts. Packing used in packing. or 21). The ring is added. the the pipe plug (key 31.

7 . Isolate the control valve from the line pressure.Instruction Manual October 2008 A Valve 12A7637-A B1429-4*/IL 19. it is possible to add packing rings above the lantern ring as a temporary measure without removing the actuator from the valve. PTFE/composition above measures stay in effect while you work on the packing is shown if figure 8. equipment. PTFE V-Ring Packing Arrangements for Standard and Radiation Bonnets any of the following procedures.2 INCH) STEM (3/4. 25.5 mm (3/8 INCH) STEM 12. OR 31. Use lock-out procedures to be sure that the packing is shown in figure 7.7 mm (1. This section covers adding packing rings to PTFE release pressure from both sides of the valve. figure 7 or 8). inspect the valve When using packing with a lantern ring (key 8.8 mm 9. stem and packing box wall for nicks and scratches. and V-ring and PTFE/composition packing as used in drain the process media from both sides of the standard and radiation bonnets. 1.4. PTFE V-ring valve. OR 1-1/4 INCH) STEM B1428-4*/IL Figure 7.1. Adding Packing Rings 1.

20. 8 . 7. Alternate the positions of the splits to avoid For direct-acting valves.5 mm 12. figure 19. 1. or 21) away 2.1. 20.4. while you work on the equipment. or 3/4-inch stems) or eight cap screws and top of the lantern ring. Remove the packing flange nuts (key 5.7 mm 19. valve stem. 3. unscrewing the cap screws and removing the stem connector (see figure 10). 25. 4. OR Key numbers used in this procedure are shown in (3/8 INCH) (1/2 INCH) 31. valve creating a leak path. 12A8173-A A2619-1*/ IL STEM release pressure from both sides of the valve body. Detail of PTFE/Composition Packing Arrangements valve. 12. PACKING or 21) only far enough to stop leakage under FOLLOWER (KEY 13) operating conditions. or 21) and lift the packing flange and follower (keys 3 and 13. RING (KEY 11) Replacing Packing 9. bonnet bolts (key 22. 1/2. Disconnect the valve stem from the actuator by from the valve. 20. reconnect according to the appropriate (KEY 7) actuator instruction manual. unscrew the 4.8 mm figure 19 except where indicated. plug (key 19. also shut-off all for Standard and Radiation Bonnets pressure lines to the power actuator. figure 13--steel valves). figure 19. Instruction Manual A Valve October 2008 UPPER WIPER 5. Isolate the control valve from the line pressure. STEM STEM (3/4. Avoid scratching the valve stem or packing box 3. TYPICAL (DOUBLE) ARRANGEMENTS and drain the process media from both sides of the Figure 8. (KEY 12) Tighten the packing flange nuts (key 5. Install packing rings. upper wiper (if one connector and slip the rings over the end of the is used) and packing follower (keys 3. Replace the packing flange and packing follower. figure 19. Use lock-out procedures to be sure that the above measures stay in effect 2. Check for leakage around the packing follower LANTERN RING (KEY 8) when the valve is being put into service. then over the stem and slide the rings into the packing proceed as follows: box. Retighten PACKING BOX the packing flange nuts as required. remove the stem and remove the packing flange. Slide the valve plug and stem out of the bonnet. remove the bonnet. Remove the remove particles that would prevent the packing actuator from the valve. figure 12) as a unit. Unscrew the yoke locknut (key 32--valves with wall as the old packing rings are removed from on 3/8. from sealing. and stem (key 18. spread the rings the bonnet nuts (key 9. OR 12A8188-A 12A7815-A 1-1/4 INCH) 1. figure 12). If the valve-actuator stem connection was taken PACKING RING apart. figure 12--cast iron valves) or If split-ring packing is being added. If using a power actuator. Unscrew the packing flange nuts (key 5) If solid-ring packing is being added. release all pressure from the actuator. To remove the bonnet (key 29). 6. and 13). Clean all metal parts to nuts (valves with 1 or 1-1/2-inch stems).

The accepted bolting procedures in For other packing types. with Cap Screws NPS SA-193-B7 SA-193-B8M SA-193-B8M SA-449 (Grade 5) SA-193-B16 Strain Hardened Annealed NSm LbfSft NSm LbfSft NSm LbfSft NSm LbfSft 1 to 1-1/4 42 31 42 31 19 13. 7. Tighten the packing flange nuts as follows: valve plug and stem in the valve. and evenly tightening the cap torque shown in table 5. Repeat the 90-degree angle to the valve stem. Contact your Emerson Process Management sales office for torques required for other bolting materials. in a flange nuts until the packing flange is level and at a crisscross pattern. Note For graphite packing. Replace the packing flange and packing flange parts. tighten the packing flange The prelubricated stud bolt nuts nuts to the maximum recommended torque shown in (key 9. tighten the remaining screws. upper wiper (if one is used) and packing follower (keys 3. figure 13 or 14) referred to in table 5. 12. tighten the packing flange step 8 include--but are not limited nuts alternately in small equal increments until one to--ensuring that bolting threads are of the nuts reaches the minimum recommended clean. parts in the appropriate sequence shown in figure 7 6. For reverse-acting valves. Then. prelubricated stud bolt nuts are used) and install it. loosen the packing flange nuts. Using care to avoid scratching the packing box pressures and application service conditions. slide the bonnet For spring-loaded PTFE V-ring packing. and step 8 can be identified by a black film retighten them to the recommended minimum torque coating on the nut threads. using accepted bolting procedures during tightening so that the body-to-bonnet joint will withstand test 5. crisscross tightening pattern several times until each cap screw or nut is For ENVIRO-SEAL or HIGH-SEAL live-loaded tight and the body-to-bonnet seal is packing. 3. With the 10. perform this flange nuts (key 5) and remove the packing flange. 9 . or the nuts onto the studs. nuts. Body-to-Bonnet Bolt Torque Guidelines (1) BOLT TORQUES(2) Cast Iron Valves Steel and Stainless Steel Valves with Studs and Nuts VALVE SIZE. tighten over the stem and onto the valve. the packing flange nuts until the shoulder on the packing follower contacts the bonnet. Clean the packing box and all metal packing box or 8. The wall.9 39 29 1-1/2 to 2 68 50 68 50 30 22 64 47 2-1/2 96 71 96 71 45 33 92 68 3 169 125 169 125 88 65 163 120 4 271 200 271 200 156 115 258 190 6 271 200 271 200 156 115 258 190 8 393 290 393 290 244 180 258 190 10 549 405 549 405 366 270 536 395 12 746 550 746 550 529 390 746(3) 550(3) 16 1329 980 1329 980 997 735 393(3) 290(3) 1. Lift the bonnet off the stem and 8. unscrew the packing has been reached. install packing and associated the bottom of the bonnet. Then. 2. torquing procedure once again. NPS 12 and 16 cast iron valves use SA-193-B7 studs and nuts. The packing parts can also be 9. When the operating temperature Maintenance section. and 13). figure 12) will remain in the valve. refer to the note at the beginning of the made. a hooked wire. pull the old packing parts out of the bonnet with bolt torques in table 4 may be used as guidelines. Lubricate the bolting (not necessary if factory valve. shown in table 5. Install a new bonnet gasket on the valve. For field-lubricated bolting. Using care to avoid damaging packing on the pushed out with a rod inserted through the hole in valve stem thread.Instruction Manual October 2008 A Valve Table 4. the valve plug and stem (keys 19 and 18.

Loosen the packing flange nuts (key 5. Remove the actuator from the valve. Guide Bushings 1.1 3/4 CL250. Disconnect all pressure lines from the b. slide the or eight cap screws and nuts (valves with 1 or valve plug and stem out of the valve. c. 1/2. Unscrew the bottom flange cap screws (cast iron valves) or bottom flange nuts (steel valves) For direct-acting valves: and remove the bottom flange (key 20. 150 11 96 16 144 5 48 8 72 19. Note b. Instruction Manual A Valve October 2008 Table 5. with standard bonnet and all valves with radiation bonnet) or to grind the seating surfaces. the valve plug and Replacing Valve Plug. figure 19-- (key 29.8 1-1/4 CL600 45 396 66 588 22 192 33 288 11. 150 5 48 8 72 3 24 4 36 12. figure 12). Seat Ring(s). a. 300 7 60 10 84 3 30 5 42 CL600 10 84 14 120 5 42 7 60 CL125. use the appropriate procedure below. Mount the actuator and adjust the stem For reverse-acting valves: connector per the Mounting Actuator and Adjusting Travel section. Unscrew the bonnet bolts (key 22. valve plug (key 19. top-and-bottom guided valve plugs and stem (key 18. WARNING Once the actuator/valve connection Trim Maintenance has been disassembled and the bottom flange (key 20. Omit the following three steps if it is figure 12--cast iron valves) or bonnet nuts (key 9. or 3/4-inch stems) packing with the valve stem thread. Loosen the packing flange nuts (key 5. actuator. Disconnect all pressure lines from the stem out of the bonnet. actuator. 10 . figure 12) as a unit. 300 14 120 20 180 7 60 10 90 CL600 20 180 30 264 10 90 15 132 CL300 24 216 37 324 12 108 16 144 25. figure 12). 150 3 24 5 48 1 12 3 24 9. Unscrew the yoke locknut (key 32. a. 1-1/4 inch stems). figure 19).7 1/2 CL250. Using care to avoid damaging the figure 19--valves with 3/8. 300 4 36 7 60 2 18 3 30 CL600 5 48 8 72 3 24 4 36 CL125. figure 19). Remove the bonnet guide bushing (key 30. cause personal injury or damage to the valve plug. Disconnect the valve stem from the actuator by Provide some means of supporting the unscrewing the cap screws and removing the stem valve plug so that it will not fall and connector (see figure 10). To remove the valve plug. figure 12) has been removed. figure 19) and carefully slide the valve plug and c. and stem may fall out through the bottom flange opening.4 1 CL600 34 300 50 444 16 144 24 216 CL300 33 288 49 432 16 144 24 216 31. not necessary to replace the upper figure 13--steel valves). Recommended Torque for Packing Flange Nuts VALVE STEM GRAPHITE TYPE PACKING PTFE TYPE PACKING DIAMETER PRESSURE Minimum Torque Maximum Torque Minimum Torque Maximum Torque RATING mm Inches NSm LbfSin NSm LbfSin NSm LbfSin NSm LbfSin CL125. 2.5 3/8 CL250.

key 30. file the threaded end of the valve secure the clamp to the valve with two cap screws plug. tack weld the plug the old groove pin (figure 3) and unscrew the plug to the stem to prevent it from loosening. or 3/4-inch stems) or eight cap screws and nuts (valves with 1 or 1-1/4 inch stems). Drill figure 9. Use of Seat Ring Puller For threaded-and-pinned connections. threads before attempting to remove the ring(s). Apply penetrating oil to the seat ring in service. The weakened stem may fail proceeding. (or hex nuts for steel valves) from the bonnet. bar with a heavy hammer to break the ring loose. Remove the bonnet (key 29. drive out After installing the new valve plug. Screw the stem into the valve plug until it wedges The following seat ring removal instructions are tightly at the end of the valve stem thread. 1/2. cut away the weld before the stem. Before removing the seat ring(s) (keys 2 and 16. Remove the actuator from the valve. The different types of valve stem connections (except welded) are shown in figures 3. figure 19). After tightening the cap nut or ferrule retainer. figure 13-- steel valves). replace the valve plug AD5222-B and stem as an assembly.to 5-foot length of pipe on the NPS 16 use two tack welds instead of a over one end of the turning bar. Disassemble and file hold-down clamp will rest about 1/4 inch above the bottom end (threaded end) of the retainer or cap the valve flange. Press the new bushings into place. a the groove pin hole through the plug and stem. machine out the old Never use an old stem with a new bushings. Reassemble the new valve plug parts. 11 . e. nut. For welded connections. the valve plug. 4. Insert a drive wrench and place enough be certain there is a small amount of lateral play spacer rings over the wrench so that the between the plug and stem. from the stem. 3. Threaded valve stem connections the turning bar. Follow the appropriate procedure below for replacing the valve plug. on all but the NPS 16. a. figure 19-- valves with 3/8. and 5. b. 4. When reassembling. figure 12-- cast iron valves) or bonnet nuts (key 9. thereby weakening welded in place. lathe or boring mill may be used to remove the seat Remove any burrs caused by drilling and drive in the rings. Use the turning bar to unscrew the seat ring. if necessary. A1615/IL Figure 9. unscrew the locknut (figure 5) and remove c. For threaded stem connections. such that the plug seems Slip a hold-down clamp onto the drive wrench and loose on the stem. If so. If there is too much lateral play. If a puller is not available. figure 12. Unscrew the bonnet bolts (key 22. Slip a 3. requires drilling a new groove pin hole figure 14) check to see if the seat rings have been through the stem. tighten the Stuck seat rings may require additional force on locknut securely. Unscrew the yoke locknut (key 32. Do not tighten the cap screws or nuts. and while locknut to secure the valve plug to the stem. hit the other end of the away the tack welds before unscrewing the plug. is being used. presented assuming a seat ring puller. Cut applying a steady force. If the bushings cannot be removed in this manner. pull them from the bonnet and bottom flange using a hook inserted into the recess CAUTION behind each bushing. Remove valve plug parts shown in figure 9. valve plug. The use of an old stem 5. to obtain this lateral play. groove pin to complete the assembly. Place the proper size seat lug bar across the For flexaline connections. figure 19) from the valve. remove the cap nut or seat ring so that the bar contacts the seat lugs as ferrule retainer (figure 4). To replace the guide bushings (key 14. from the stem.Instruction Manual October 2008 A Valve d. as shown in Determine drill size and location from figure 3.

Removal of the packing facilitates the lapping. After the seat ring is loose. the handle alternately in each direction to lap the seats. Raise the indicator disk to the 12 . Never leave one seat ring Note dry while grinding the other. Mount the actuator and adjust the stem connector sizes. On surfaces. If the To avoid personal injury. compound on the other ring. direct-acting valves Repeat the lapping procedure if leakage is still (push-down-to-close action). figure 19--valves with 3/8. Retract the actuator stem 280 to 600-grit. Before installing new ring(s). remove the bonnet. install excessive. alternately On double-port valves. use more lapping compound the threads in the valve port(s). If the actuator and valve have been separated. If the actuator stem is not fully extended. hold-down clamp and continue to unscrew the continue to use lapping compound and white lead on seat ring. (Push-Down-to-Close) Screw the ring(s) into the valve.) pressure the actuator to move the stem to the fully Use a good quality lapping compound of a mixture of extended position. reassemble. Reassemble the valve in the reverse order of the procedure used to disassemble. 1/2. figure 12) when onto the valve plug stem thread. (This requires pressuring the actuator for To ensure correct alignment of the valve plug. Apply the compound to the bottom of approximately 1/8 inch by reducing actuator the valve plug. lathe. but use only a polishing compound (rottenstone and oil) on the top ring. Under these conditions. A 5. a large pipe wrench can be used on iron locked to the valve plug stem with nuts. or 3/4-inch tightening. section. Screw two locknuts (see figure 10) all the way and bottom flange gaskets (key 7. one of the seat After lapping. install the smaller ring in the valve body port closer to the bonnet before installing Direct-Acting Valves the larger ring. and test the valve for shutoff. puller. or 1-1/4 inch stems). 2. pressure. Instruction Manual A Valve October 2008 In addition. (Deep nicks 4. the smaller ring in the valve body port farther from the bonnet before installing the larger ring. Remove all excess pipe compound after (key 32. On some larger actuator 7. bolt reverse-acting diaphragm actuators and piston the bonnet in place during the lapping process. This procedure grinds down the seat ring that is not leaking until both seats touch at the same time. however. clean the seating rings is smaller than the other. a pointer attached to the stem connector is per the Mounting Actuator and Adjusting Travel used instead of the travel indicator disk. thoroughly clean ports continues to leak. Use the seat ring 1. On Mounting Actuator and Adjusting reverse-acting valves Travel (push-down-to-open action). ring(s) can be improved by lapping. Rotate the drive wrench near the hold-down clamp. 6. Apply pipe on the seat ring that is not leaking and polishing compound to the threads of the new seat ring(s). Use new bonnet 3. actuators). Clamp the actuator stem to the valve stem with simple handle can be made from a piece of strap the stem connector. If either of the e. Move the valve plug to the closed position. the top ring normally grinds unscrew the flange bolts (or nuts) on the faster than the bottom ring. Set the travel reassembling. the condition and tools away from the actuator stem of the seating surfaces of the valve plug and seat when pressuring the actuator. should be machined out rather than ground out. On double-port valves. the bottom ring. keep hands leakage becomes excessive. indicator disk on these nuts with the concave side of the disk facing the valve. d. The seat ring can be spot welded in place stems) or eight cap screws and nuts (valves with 1 to ensure that it does not loosen. Lapping Metal Seats WARNING A certain amount of leakage should be expected with metal-to-metal seating in any valve body. or boring mill to tighten the seat rings in mount the actuator and secure with the yoke locknut the valve.

a pointer attached to the stem connector is used instead of the travel indicator disk. Final adjustments to establish the starting point of valve travel (zero) and to obtain full travel for the given signal range (span) can be made to the actuator spring or valve positioner. After adjustments are complete.Instruction Manual October 2008 A Valve packing may result. 1/2. locknuts. 2. tightening the locknuts together. figure 19--valves with 3/8. Never rotate the valve plug stem while the valve plug is in contact with the valve seat ring. 7. or the valve will not shut off. and screwing the stem into or out of the stem connector by using a wrench on the locknuts. Refer to the appropriate actuator or valve positioner instruction manual for instructions. or 3/4-inch stems) or eight cap screws and nuts (valves with 1 or 1-1/4 inch stems). Be certain the plug is off the seat before rotating the stem. or damage to the valve seating surfaces may result. On some larger actuator sizes. Screw two stem locknuts (see figure 10) onto the A1507/IL valve plug stem. WARNING CAUTION To avoid personal injury. Do not use wrenches or other tools directly on the valve plug stem. 8. If the actuator and valve have been separated. and adjust the travel indicator scale to show valve plug position. mount the actuator and secure it with the yoke locknut (key 32. keep hands and tools away from the actuator stem when pressuring the actuator. the increase must be less than the 1/8 inch the actuator stem was retracted in step 4. Minor travel adjustments can be made by loosening the stem connector slightly. Reverse-Acting Valves (Push-Down-To-Open) 1. 13 . Cycle the actuator to be sure that full travel is being obtained and that the valve plug seats before the travel stop (if one is present) is contacted. 6. Actuator Mounting (Fisherr 657 Actuator Shown) exposed above the locknuts for the travel indicator disk and the stem connector. Leave enough stem thread Figure 10. Set the travel indicator disk on the locknuts with the concave side of the stem connector and tighten in position with the stem disk facing the valve. or 3. If an increase in travel is desired. pressure damage to the stem surface and the actuator to move the stem to the fully retracted subsequent damage to the valve position. If the actuator stem is not fully retracted. tighten the stem connector securely. lock the travel indicator disk against the connector with the locknuts.

the increase must be less than the 1/8-inch the actuator stem was WARNING extended in step 5. 7. Micro-Flute valve plugs) can be changed from direct Clamp the actuator stem to the valve plug stem with action to reverse action or vice-versa in the field. Final adjustments to establish the starting point of valve plug and stem may fall out valve travel (zero) and to obtain full travel for the through the bottom flange opening. subsequent damage to the valve Wherever needed in the following steps. 6. and screwing the stem into or out of the valve body. WARNING CAUTION To avoid personal injury and equipment damage. figure 12) is removed. remove the bottom flange and push the plug to the closed position. the stem connector. install the bottom flange. or stem connections are shown in figures 3. if one was used. or the valve will not shut off. New Parts Required for Changing Valve Plug Action WELDED VALVE THREADED-AND-PINNED FLEXALINE VALVE STEM CONNECTION THREADED STEM VALVE STEM Direct to Reverse Reverse to Direct VALVE STEM CONNECTION CONNECTION Single Port Double Port Single Port Double Port CONNECTION Valve stem. Be certain the plug is off 1. Valve stem and Valve stem and groove Valve stem. On Minor travel adjustments can be made by loosening larger sizes. isolate the valve Do not use wrenches or other tools from all pressure and release pressure directly on the valve plug stem. or replace When converting from direct to reverse action. If an increase in travel is desired. if it was removed. Changing Valve Action 5. 4. Valve stem and ferrule Valve stem Valve stem plug assembly pin and cap nut retainer 4. valve plug. Move the valve plug to the closed position. damage to the valve seating surfaces may result. The different types of valve in contact with the seat ring. or from the valve and actuator before damage to the stem surface and attempting disassembly. given signal range (span) can be made to the Provide some means of supporting the actuator spring or valve positioner. and 5. When converting from actuator to be sure full travel is being obtained and reverse to direct action. Disassemble the valve and remove the plug the seat before rotating the stem. 14 . Never rotate the Maintenance section for specific disassembly or valve plug stem while the valve plug is reassembly information. After adjustments are complete. Vary the loading pressure to the actuator to A valves (except those using Micro-Form or extend the actuator stem approximately 1/8-inch. refer to the packing may result. plug. Remove the pry bar. stem connector by using a wrench on the locknuts. plug. tighten the stem When the actuator/valve connection is connector with the stem locknuts. contacted. Cycle the travel stops in the actuator. remove travel stops from the that the valve plug seats before the travel stop is actuator. and adjust the disassembled and the bottom flange indicator scale to show valve plug position. the 8. Some new parts will be required as shown in table 6. Instruction Manual A Valve October 2008 Table 6. tightening the locknuts inserted through the flange opening in the end of the together. If the valve is installed in a pipeline. from the stem. Refer to the valve plug so that it will not fall and appropriate actuator or valve positioner instruction cause personal injury or damage to the manual for instructions. (key 20. this may require the use of a pry bar the stem connector slightly.

and replace Insert the ferrule pins and install the ferrule retainer it so that the arrow indicates the direction required to or cap nut (see figure 4). Insert the valve plug and stem changing to reverse action. 6. Remove the travel indicator scale (see figure 10) from the actuator yoke. Replace the bottom flange. replace the For flexaline stem connections. 90. Reassemble valve parts as follows: For welded stem connections.5 mm (3-9/16 inches) Yoke Boss 127 mm (5 inches) Yoke Boss 585C 8 inches maximum travel 8 inches maximum travel 585C 585C 2.2 mm (3 inches) 667-4 585C 657 MO maximum travel 667-4MO 657 657-4 MO 1008--71. figure 12). Re-install lateral play.5 mm (3-9/16 inches) Yoke Boss 127 mm (5 inches) Yoke Boss 4 inches maximum travel 4 inches maximum travel Group 400 474 71. 7. (Invert the valve that the plug seems loose on the stem. Do not invert the valve by rotating it end-over-end unless direction of flow through the For threaded valve plug stem connections. end of the stem into the threaded end of the plug. if necessary. Mount the actuator and adjust valve plug travel Disassemble and file the bottom end (threaded end) per the Mounting Actuator and Adjusting Travel of the retainer or cap nut. pipeline is to be reversed. using a new bonnet gasket. figure 12). insert the ferrule 5.4 mm (2-13/16 inches) 585C 585C Yoke Boss 1008 657 4 inches maximum travel Group 801 Group 802 90. When changing to reverse action. If there is too much lateral play. When changing to direct action. opposite the end previously used. After the ferrule retainer or open the valve. For threaded-and-pinned stem connections. file the by rotating it 180 degrees along the axis formed by threaded end of the valve plug. insert the new stem assembly into the bonnet opening in the valve. the pipeline. 3. insert the valve plug.Instruction Manual October 2008 A Valve Table 7. a new valve plug bottom flange. invert the scale. using a new bottom assemble the new stem to the valve plug end flange gasket (key 7. there should be a small amount of lateral play between the plug and stem.) assemble the new stem to the valve plug end opposite the end previously used. When (key 7. Remove the valve from the pipeline. using a new bottom flange gasket is required only for single-port valves. cap nut has been tightened. stem first. to obtain this section. When changing to direct action. Yoke Boss Yoke Boss 3 inches maximum travel or 90 mm (3-9/16 inches) Yoke Boss 3-1/4 to 4 inches maximum travel 4 inches maximum travel 472 & 473 657 667 585C 657MO 667!4 603 & 1B 472 657-4 Group 405 644 & 645 473 667 127 mm (5 inches) Yoke Boss 655 474 667 MO 4 inches maximum travel 657 & 667--76. obtain a new valve plug and stem assembly.5 mm (3-9/16 inches) 127 mm (5 inches) 127 mm (5 inches) Yoke Boss 71 mm (2-13/16 inches). such the valve upside down in the line. Actuator Groups (by Type Number) Group 1 Group 401 Group 404 Group 100 54 mm (2-1/8 inches).5 mm (3-9/16 inches) Yoke Boss 127 mm (5 inches) Yoke Boss 4 inches maximum travel 4 inches maximum travel Group 101 585C 127 mm (5 inches) 585C 667 MO Yoke Boss 667-4 MO 3 inches maximum travel Group 403 Group 407 667 90. into the bottom flange opening. 15 .4 mm (2-13/16 inches) Yoke Boss 1008 Group 402 Group 406 90. Replace the bonnet. through the plug from the threaded end of the plug. Change valve plug parts as follows: 4.

1 3/4 19.8 Others 2 50. Fisherr A Valve Plug Travel VALVE SIZE.1 1-1/2 19.8 2 38.2 3 50.8 2 12 & 16 76.9 5/8 15. 10.1 1-1/2 19.1 Quick Opening 3/4 3 38.8 100% Capacity 2 10 & 12 76. and 12 Double-Port Fisherr A Valve Table 8.2 3 Double-Port Valves 19.9 5/8 15.6 Quick Opening 1-1/8 4 38.6 High-Lift V-Port 1-1/8 19.1 V-Port 1-1/2 25.6 40% Capacity 1-1/8 Quick Opening Quick Opening 50.1 Quick Opening 3/4 2 25. Instruction Manual A Valve October 2008 SEE VIEW A ETCH AFTER PINNING VSC 90_ TO FLOW LOCATE IN LINE WITH VEES IN PLUG VIEW A FOR NPS 8.8 2 50. 10.1 Quick Opening 3/4 2 & 2-1/2 25. Proper Orientation for the V-Pup Valve Plug Used with NPS 8. AND 12 DOUBLE PORT A VALVES 23A5967-A Figure 11.6 Low-Lift V-Port 1-1/8 50.9 V!Port 5/8 19.6 1-1/8 19.6 Low-Lift V-Port 1-1/8 50.6 1-1/8 19.6 Quick Opening 1-1/8 4 38.1 Low-Lift V-Port 3/4 25.1 High-Lift V-Port 1-1/2 25.1 Quick Opening 1-1/2 6 50.1 1-1/2 38.8 High-Lift V-Port 2 25.1 Quick Opening 7/16 1 15.2 3 76.6 40% Capacity 1-1/8 25.2 3 16 .1 Low-Lift V-Port 3/4 38.8 High-Lift V-Port 2 10 76.8 2 25.1 Quick Opening 3/4 2-1/2 & 3 38. TOP-AND-BOTTOM GUIDED VALVES PORT-GUIDED VALVES NPS mm Inches mm Inches Single-Port Valves 11.2 3 76.1 High-Lift V-Port 1-1/2 38.8 2 50.8 100% Capacity 2 50.9 V-Port 5/8 1-1/2 19.1 40% Capacity Quick-Opening 1-1/2 8 50.1 Low-Lift V-Port 3/4 38.1 V-Port 1-1/2 6 50.6 Standard V-Port 1-1/8 19.1 3/4 19.8 100% Capacity 2 8 25.1 1-1/2 38.1 Quick Opening 3/4 1-1/4 15.1 Low-Lift V-Port 3/4 25.8 Other 40% Capacity 2 50.

7 (1/2) 19. 5H) Double PTFE (contains keys 214.7 (1/2) 19. 7 [filament ring]. and 214) RPACKX00242 RPACKX00252 RPACKX00262 RPACKX00272 RPACKX00282 17 .10. This valve. 12) RPACKX00042 RPACKX00052 RPACKX00062 PTFE/Composition (Contains keys 7. or maintenance of any WARNING product. 11. might adversely affect the nameplate when the valve is shipped from the performance of the valve. and 11) RPACKX00162 RPACKX00172 RPACKX00182 Packing Kits (ENVIRO-SEALr) Stem Diameter. under any Each valve body-bonnet assembly is assigned a circumstances. 8. 7 [filament ring]. Management.8 (1-1/4) Yoke Boss Diameter. Process Management representative for technical assistance. 215. 11.5 (3/8) 12. use. use. Refer to cause personal injury and property the serial number when contacting your Emerson damage. 210.1 (3/4) 25. 8. 11. 8.1 (3/4) Yoke Boss Diameter. and maintenance of any Use only genuine Fisher replacement product remains with the purchaser parts. Emerson Process Parts Kit or Parts List information. Components that are not and end-user. When ordering replacement parts.Instruction Manual October 2008 A Valve Parts Ordering supplied by Emerson Process Management should not. and 11) RPACKX00102 RPACKX00112 RPACKX00122 Single Graphite Ribbon/Filament (Contains keys 7 [ribbon ring]. refer Note to the serial number and to the eleven-character part number for each part required from the following Neither Emerson. 7 [filament ring]) RPACKX00132 RPACKX00142 RPACKX00152 Double Graphite Ribbon/Filament (Contains keys 7 [ribbon ring]. and could factory as part of a control valve assembly. & 218) RPACKX00192 RPACKX00202 RPACKX00212 RPACKX00222 RPACKX00232 Single Graphite (contains keys 207. mm (Inches) 54 (2-1/8) 71 (2-13/16) 90 (3-9/16) 127 (5) 127 (5. mm (Inches) 9. 208. 209. 8.5 (3/8) 12. Parts Kits Packing Kits (Non Live-Loaded) Stem Diameter. mm (Inches) 54 (2-1/8) 71 (2-13/16) 90 (3-9/16) PTFE (Contains keys 6. nor any of their affiliated entities assumes responsibility for the selection. and 12) RPACKX00012 RPACKX00022 RPACKX00032 Double PTFE (Contains keys 6. 8. mm (Inches) 9. because they may void your same number also appears on the actuator warranty.4 (1) 31. Responsibility for the selection. and 12) RPACKX00072 RPACKX00082 RPACKX00092 Single Graphite Ribbon/Filament (Contains keys 7 [ribbon ring]. be used in any Fisher serial number which can be found on the valve.

Single-Port Cast Iron Valve with Top. Double-Port Steel Valve with Top-and. Double-Port Cast Iron Valve with Figure 14. Figure 13. Stem Connection Pinned Valve Stem Connection 18 . Port-Guided Valve Plug and Flexaline Valve Bottom Guided Valve Plug and Threaded-and. Single-Port Steel Valve with and-Bottom Guided Valve Plug and Port-Guided Valve Plug and Threaded-and-Pinned Valve Stem Connection Threaded Valve Stem Connection 11A2473-A/DOC 10A9172-A/DOC Figure 15. Instruction Manual A Valve October 2008 10A6051-B/DOC 10A6048-B/DOC Figure 12.

4 mm (1-inch) stem 1J872906332 part.4 mm) stem. steel (2 req’d) Double-port valves see following table 5 Packing Flange nut. S17400 For Micro-Form & Micro-Flute valve plugs. If 7* Gasket. serial number. S31600 1J873335072 only. 13 Packing Follower. contact your 1-inch (25.5 mm (3/8 inch) stem.7 mm (1/2 inch) stem 1J872706332 1 Valve Body 19.7 mm) stem. & Micro-Form valve plug see following table Quick-Opening valve plugs see following table Micro-Flute valve plug see following table 3 Packing Flange. steel (2 req’d) 20 Bottom Flange 6* Packing Ring or Packing Set see following table 22 Cap Screw. For part numbers not shown.5 mm (3/8 inch) stem 1J872606332 12. specify NPS 1-1/2 & 2 valves 0F0192X0042 the valve serial number. 1-1/4 inch (31. order by valve size. V-Port. S31600 1J873135072 1/2 inch (12. NPS 3 valve 0H0646X0032 NPS 4 valve 0H0639X0032 NPS 6 valve 1C2893X0032 NPS 8 valve 1C2515X0052 NPS 10 valve 1A2453X0072 Note NPS 12 valve 1D9451X0022 NPS 16 valve 0Z0403X0022 Abbreviations used in this list are: Steel valves NPS 1-1/2 & 2 valves 1F8305X0062 Dir—Direct-acting valve (push-down-to-close) NPS 2-1/2 valve 1J9402X0022 Flex—Flexaline valve stem connection NPS 3 valve 1J8771X0072 Port—Port valve plug guiding NPS 4 valve 1J5047X0062 NPS 6 valve 1C2893X0032 QO—Quick-opening valve plug NPS 8 valve 1C2515X0052 Rev—Reverse-acting valve (push-down-to-open) NPS 10 valve 1A2453X0072 T & B—Top-and-bottom valve plug guiding NPS 12 valve 1D9451X0022 Thd—Threaded-and-pinned valve stem connection NPS 16 valve 0Z0403X0022 Weld—Welded valve stem connection 8 Spring or Lantern Ring see following table 9 Hex Nut. Top-and-bottom guiding only S31600 (316 SST) (direct-acting NPS 1. S31600 1J873235072 Part numbers are shown for recommended spares 3/4 inch (19. S17400 1J873535072 12* Upper Wiper.8 mm (1-1/4 inch) stem 1J873006332 and desired material. steel 10 Special Washer (PTFE V-ring packing only) see following table 11* Packing Box Ring Note 9.Instruction Manual October 2008 A Valve Parts List Key Description Part Number The following list includes part numbers for the replacement parts most often ordered for A valves. and desired material. steel Other valve plugs see following table 4 Packing Flange Stud. 31.1 mm (3/4 inch) stem 1J872806332 If you need a valve body as a replacement 25. if it can be identified).1 mm) stem. S31600 2* Seat Ring 14* Guide Bushing.8 mm) stem. V-Pup. felt Key Description Part Number 9. S17400 (17-4PH) 1J873435072 Emerson Process Management sales office. S31600 3/4 inch port dia 1B325535072 For flexaline connections on double-port 1-inch port dia 1B713235072 valves and direct-acting single-port valves NPS 2 valve 18* Valve stem 3/8 inch port dia 1N783035072 Single-port valves see following table 1/2 inch port dia 1B352533092 Double-port valves see following table 3/4 inch port dia 1B906435072 19* Valve Plug 1-inch port dia 1B353635072 Single-port valves For Throttle Plug. part name (and key NPS 2-1/2 valve 0H0644X0022 number. graphite/S31600 (2 req’d) Cast iron valves a part is needed that is not shown in this list. pl steel *Recommended spare parts 19 . and 1-1/4 valve 1C985735012 single-port valves only) NPS 1-1/2 & 2 valves 1C985835012 NPS 1 & 1-1/4 valves NPS 2-1/2 & 3 valves 1J843235012 1/4 inch port dia 1A510435072 NPS 4 valve 1B858935012 3/8 inch port dia 1A510635072 NPS 6 & 8 valves 1B858935012 1/2 inch port dia 1A510735072 NPS 10 valve 1B855035012 3/4 inch port dia 1B747935072 NPS 12 valve 1B856035012 1-inch port dia 1A514535072 NPS 16 valve 1D696846172 NPS 1-1/2 valve 16* Lower Seat Ring 3/8 inch port dia 1B545435072 Double-port valves only see following table 1/2 inch port dia 1N768633092 17 Ferrule Retainer.

1. 1-1/4 inch stem 1D696846172 Radiation bonnet Top-and-bottom guiding NPS 1 to 1-1/4 valves 3/8 & 1/2 inch stem 1F532235012 NPS 1-1/2 & 2 valves 3/8 inch stem 1F766935012 1/2 inch stem 1P718135012 NPS 2-1/2 & 3 valves 1/2 inch stem 1J843235012 NPS 4 valve 1/2 & 3/4 inch stem 1B861035012 NPS 6 valve A6297-1 / IL 3/4. order by valve size and stem diameter. 1. 1. or 1-1/4 inch stem 1B855035012 NPS 12 valve 3/4. S17400 NOT REQUIRED WITH NPS 1 to 1-1/4 valves 3/8 INCH STEM 3/8 & 1/2 inch stem 1C985735012 39B4153-A NPS 1-1/2 & 2 valves Figure 16. steel (8 req’d) (not shown) 5-inch yoke boss only 26 Hex Nut. steel 1/2 inch stem 1K767635012 33 Nameplate 3/4 inch stem 1K767735012 34 Wire NPS 6 valve 35 Drive screw (4 req’d) 1/2 inch stem 1C4998X0082 200 Stud (2 req’d) 3/4 inch stem 1C4998X0022 201 Packing Flange 1 & 1-1/4 inch stem 1C4998X0052 202 Spring. Typical HIGH-SEAL Graphite ULF 3/8 & 1/2 inch stem 1C985835012 NPS 2-1/2 & 3 valves Packing System 1/2 inch stem 1J843235012 NPS 4 valve 1/2 & 3/4 inch stem 1B861035012 NPS 6 & 8 valves 3/4. top-and-port. 1. 18-8 SST (4 req’d) 20 *Recommended spare parts . or 1-1/4 inch stem 1B858935012 Port guiding Figure 17. Typical ENVIRO-SEALr Packing System NPS 1 to 2 valves with PTFE Packing 3/8 inch stem 1K886435012 1/2 inch stem 1L140935012 Key Description Part Number NPS 2-1/2 to 3 valves 1/2 inch stem 1K434835012 31 Lubricator/Isolating Valve (not shown) NPS 4 valve 32 Yoke Locknut. 30* Guide Bushing. S17400 Standard bonnet Top. or 1-1/4 inch stem 1B856035012 NPS 16 valve 1. steel 203 Spring guide packing follower 31 Lubricator (not shown) 204 Screw. (2 req’d) 31 Pipe Plug. FIND NUMBER 219 30* Guide Bushing. and desired material. steel (8 req’d) (not shown) 5-inch yoke boss only 28* Groove Pin Threaded-and-pinned connection see following table Flexaline connection see following table 28* Stem Locknut. S31600 Threaded connections only NPS 6 & 8 valves 0W052435072 NPS 10 valve 1E179535072 NPS 12 valve 1C385035072 29 Bonnet If you need a bonnet as a replacement part. Instruction Manual A Valve October 2008 Key Description Part Number 25 Cap Screw. & top-and-bottom guiding only 1. serial number. or 1-1/4 inch stem 1B858935012 NPS 10 valve 3/4.

1 mm (3/4 inch) stem 1J8733 35072 19.8 mm (1-1/4 inch) stem 1V5666 X0022 213 Anti-Seize Lubricant *Recommended spare parts 21 . Top-and- 207* Guide Bushing.5 mm (3/8 inch) stem 12B5781 X012 12.8 mm (1-1/4 inch) stem 1J8735 35072 31.5 mm (3/8 inch) stem 1V3160 X0022 12.5 mm (3/8 inch) stem 1E9440 35252 9.8 mm (1-1/4 inch) stem 12B5788 X012 211* Packing Box Ring 208* Guide Bushing.7 mm (1/2 inch) stem 1E9445 35252 12.7 mm (1/2 inch) stem 1J8732 35072 12.4 mm (1-inch) stem 12B5786 X012 31.4 mm (1-inch) stem 12B5801 X012 212 Hex Nut (2 req’d) 31. Standard Bonnet for Top.5 mm (3/8 inch) stem 12B5798 X012 19. white (2 req’d) Port.5 mm (3/8 inch) stem 12B5774 X012 Graphite Composite for graphite packing 12. no color For ENVIRO-SEAL packing For ENVIRO-SEAL and HIGH-SEAL packing S31600 For PTFE Packing Carbon-Graphite for graphite packing 9.7 mm (1/2 inch) stem 12B5775 X012 9. 18-8 SST (2 req’d) 20A6209-B/DOC 206 Indicator Disk.7 mm (1/2 inch) stem 12B5783 X012 19.4 mm (1-inch) stem 1U6768 X0022 31.Instruction Manual October 2008 A Valve STUD (KEY 200) HEX NUT SPRING (KEY 212) PACK ASSEMBLY (KEY 217) PACKING FLANGE GUIDE (KEY 201) BUSHING (KEY 207) PACKING PACKING WASHERS RING (KEY 214) (KEY 209) PACKING RING GUIDE (KEY 210) BUSHING (KEY 208) PACKING BOX RING (KEY 211) 39B4612/A Figure 18. and Top-and-Bottom Guided Valve Plug For ENVIRO-SEAL and HIGH-SEAL packing Carbon-graphite for graphite packing 9.8 mm (1-1/4 inch) stem 12B5778 X012 25.1 mm (3/4 inch) stem 1E9446 35252 19.7 mm (1/2 inch) stem 12B5782 X012 19.8 mm (1-1/4 inch) stem 12B5789 X012 For ENVIRO-SEAL and HIGH-SEAL packing 209* Packing Ring(2) (3 req’d) S31600 For Graphite packing For ENVIRO-SEAL and HIGH-SEAL packing 9. 18-8 SST Figure 19.7 mm (1/2 inch) stem 1V3802 X0022 19.1 mm (3/4 inch) stem 12B5784 X012 Key Description Part Number 25.4 mm (1-inch) stem 12B5787 X012 31.1 mm (3/4 inch) stem 12B5785 X012 25.4 mm (1-inch) stem 1J8734 35072 25.8 mm (1-1/4 inch) stem 1A3681 35252 31.4 mm (1-inch) stem 1A3433 35252 25.4 mm (1-inch) stem 12B5777 X012 19.5 mm (3/8 inch) stem 12B5780 X012 12.7 mm (1/2 inch) stem 12B5799 X012 25.8 mm (1-1/4 inch) stem 12B5802 X012 For ENVIRO-SEAL and HIGH-SEAL packing 210* Packing Ring (2 req’d) SA194 8M Strain For ENVIRO-SEAL and HIGH-SEAL packing Hardened S31600 Graphite Ribbon for graphite packing 9.1 mm (3/4 inch) stem 1V2396 X0022 25.1 mm (3/4 inch) stem 12B5776 X012 12. Typical ENVIRO-SEALr Packing System with Graphite ULF Packing Key Description Part Number 205 Load Scale.5 mm (3/8 inch) stem 1J8731 35072 9.1 mm (3/4 inch) stem 12B5800 X012 31.

1 mm (3/4 inch) stem 1J8723 06992 25.8 mm (1-1/4 inch) stem 1J8725 06992 22 *Recommended spare parts . Standard Bonnet for Port-Guided Valve Plug Key Description Part Number 214* Anti-extrusion washer (4 req’d) For ENVIRO-SEAL packing PTFE filled (off-white) For PTFE packing 9.4 mm (1-inch) stem 12B6675 X012 25.1 mm (3/4 inch) stem 12B6938 X012 216 Lantern ring 25.5 mm (3/8 inch) stem 1J8721 06992 12.5 mm (3/8 inch) stem 12B6663 X012 9.7 mm (1/2 inch) stem 12B6937 X012 19.4 mm (1-inch) stem 12B6661 X012 31.5 mm (3/8 inch) stem 12B6336 X022 31A2457-A/DOC 12. Radiation Bonnet for Port-Guided Valve Plug 25.7 mm (1/2 inch) stem 1J8722 06992 19.8 mm (1-1/4 inch) stem 12B6662 X012 214* Packing washer (5 req’d) For ENVIRO-SEAL packing PTFE For graphite packing 9. Instruction Manual A Valve October 2008 20A6210-B/DOC Figure 20.1 mm (3/4 inch) stem 12B6671 X012 19.8 mm (1-1/4 inch) stem 12B6679 X012 31.8 mm (1-1/4 inch) stem 12B6940 X012 218* Lower wiper 215* Packing set (2 req’d) For ENVIRO-SEAL packing For ENVIRO-SEAL packing PTFE PTFE-carbon/PTFE For PTFE packing 9.5 mm (3/8 inch) stem 12B6936 X012 Key Description Part Number 12.4 mm (1-inch) stem 1J8724 06992 31.7 mm (1/2 inch) stem 12B6667 X012 12.1 mm (3/4 inch) stem 12B6660 X012 Figure 21.7 mm (1/2 inch) stem 12B6335 X022 19.4 mm (1-inch) stem 12B6939 X012 217 Spring pack assembly 31.

Table 10.1 (3/4) 25.4 (1) 31.O. 6 1R290001012 1R290201012 1R290410102 1R290601012 1R290801012 2 req’d for double)(1) PTFE Spring. SST (for single only) 8 1F125437012 1F125537012 1F125637012 1D582937012 1D387437012 V-Ring Packing Lantern Ring. SST (for double only) 8 1F364135072 1J962335072 0N028435072 0U099735072 0W087135072 Quantity Required Double !!! 1 2 1 1 1 Special Washer. see keys 200 to 218 in the Parts List) KEY STEM DIAMETER. Key 16 seat ring is the seat ring located farther from the bonnet for direct-acting valves and nearer the bonnet for reverse-acting valves. Key 2 Valve Size. and 10 Packing Box Parts (for ENVIRO-SEALr or HIGH-SEAL packing box parts.5 mm (3/8-inch) stem and one extra Lower Wiper for all sizes. double-port valves.8 (1-1/4) Packing Set. the lower seat ring is 1/16 to 1/8 inch smaller than the upper ring. For reverse-acting.. SST (for single only) 10 1F125236042 1F125136042 1F125036042 1H982236042 1H995936042 Packing Ring. 9. the port diameter shown is that of the lower seat ring (the ring farther from the bonnet). Q. Key 6 for double construction contains one extra Packing Ring for the 9. 7*.7 (1/2) 19. Diameter. *Recommended spare parts 23 . the port diameter shown is that of the upper seat ring (the ring located nearer the bonnet). For direct-acting. Keys 2* and 16* Seat Ring for All Valve Plugs Except Micro-Form and Micro-Flute. 8. 1 1A514530752 1 2 100% 2 1A525233092 1B270833092 V-Port V-Pup 1-1/8 1B998435072 1-1/4 All shown in table 15 1-1/4 1A516735072 2-1/2 100% 2-1/2 1A525333092 1B270633092 Throttle Plug.Instruction Manual October 2008 A Valve Table 9.. the upper seat ring is 1/16 to 1/8-inch smaller than the lower ring. NPS Seat Ring NPS Capacity Seat Ring Seat Ring Inches Inches Throttle Plug. Key 2 seat ring is the seat ring located nearer the bonnet for direct-acting valves and farther from the bonnet for reverse-acting valves. Keys 6*. S31600 Port Port(1) Valve Size. Valve Key 2(2) Key 16(2) Use Diameter. PTFE composition 7 1F3370X0012 1E319001042 1E319101042 1D7518X0012 1D7520X0012 PTFE/Composition Quantity required Double !!! 7 10 8 8 8 Packing Lantern Ring. 1-1/2 1A516135072 100% 3 1E663233092 1E663033092 1-1/2 3 V-Port V-Pup 1-5/8 1B755035332 40% 2 1D405433092 1D405533092 2 All shown in table 15 2 1A525233092 100% 4 1E656333092 1E656433092 4 2-1/2 All shown in table 15 2-1/2 1A525333092 40% 2-1/2 1D457133092 1D457233092 100% Capacity 3 1E663233092 100% 6 1C291633092 1E674533092 3 6 40% Capacity 2 1D405433092 40% 4 2D399133092 1F637433092 100% Capacity 4 1E656333092 100% 8 2D245133092 2C245233092 4 8 40% Capacity 2-1/2 1D457133092 40% 4 2D158533092 2D158633092 6 All shown in table 15 6 1C291633092 10 100% 10 1B725533092 1B725433092 100% Capacity 8 2C245133092 8 12 100% 13 0B062433092 0B062333092 40% Capacity 4 2D158533092 10 All shown in table 15 10 1B725533092 16 100% 16 2D696633092 2D696733092 12 All shown in table 15 12 2C393533092 1. Q.5 (3/8) 12. Discard upon assembly. mm (INCHES) DESCRIPTION NO. double-port valves. PTFE (1 req’d for single. 2. SST (1 required) 8 1F364135072 1J962335072 0N028435072 0U099735072 0W087135072 Graphite Ribbon Ring 7 1V3160X0022 1V3802X0022 1V2396X0022 1U6768X022 1V5666X0022 Single !!! 2 2 2 2 w Quantity Required Double !!! 3 3 3 3 e Graphite Filament Ring 7 1F3370X0322 1E31909X0222 1E3191X0282 1D7518X0132 1D7520X0162 Graphite Single !!! 2 2 3 3 3 Ribbon/Filament Quantity Required Double !!! 4 4 5 5 5 Lantern Ring 8 1F364135072 1962335072 0N028435072 0U099735072 0W087135072 Single !!! 2 3 2 2 2 Quantity Required Double !!! 1 2 1 1 1 1.O.

7 1/2 10A9354X162 10A9354X222 12.7 1/2 10A9354X132 10A9354X112 Port Flex 9.8(3) 1-1/4(3) 1K775335162 !!! 19.8 1-1/4 2C8184X0032 !!! ! Continued ! 24 *Recommended spare parts .7 1/2 10A9354X162 10A9354X182 T&B Thd-Pin Either 12.7 1/2 2C4072X0032 2C4072X0052 Rev 19.8(2) 1-1/4(2) 1K415435162(5.6) !!! 1K929135162(5.7 1/2 1U389035162 1K587335162 9.4(3) 1(3) 1N704735162 1N212535162 12.7 1/2 10A9354X072 10A9354X112 T&B Thd-Pin Either 12.4(3) 1(3) 2C4614X0082 2C4614X0122 19.5 3/8 1K585635162 1K586235162 T&B Thd-Pin Either 12.1 3/4 11A4663X022 11A4663X042 Rev 12.7 1/2 10A9354X062 10A9354X172 Port Flex Rev 12.4 1 2C4614X0022 !!! 31.4(3) 1(3) 1K759135162 !!! 1K415435162(4) !!! 31.1 3/4 2C4073X0012 2C4073X0102 25.5 3/8 11A2967X022 11A2967X042 Port Flex Rev 9.7 1/2 10A9354X072 10A9354X112 9.5 3/8 11A3856X042 11A3856X082 Rev 12.7 1/2 10A9354X062 10A9354X112 Port Flex 9.7 1/2 11A1805X022 11A8105X072 Dir Port Flex 19.1 3/4 1K587735162 1U444635162 T&B Thd-Pin Either 25.5 3/8 1K585635162 1K586235162 T&B Thd-Pin Either 12.1 3/4 2C4073X0092 2C4073X0112 25.5 3/8 11A2967X032 11A2967X052 9.7 1/2 11A1805X042 11A1805X082 19.5 3/8 11A3856X032 11A3856X072 1-1/2 Dir 12.1 3/4 2C4073X0032 !!! Dir 25.4(2) 1(2) 1N704735162 1K7891X0012 25.5 3/8 11A3856X032 11A3856X072 2 Dir 12.5 3/8 11A3856X042 11A3856X082 Rev 12.7) !!! 31.4 1 2C4614X0032 !!! 31. S31600 Valve Size.4(2) 1(2) 1K734735162(5.7 1/2 1K586935162 1K587335162 3 Dir 12.1 3/4 1K587735162 !!! 1K734735162(4) !!! 25.1 3/4 1U230835162 1U44635162 4 12. Stem STEM DIAMETER(1) Standard Radiation Valve Guiding Connection Valve Action NPS mm Inches Bonnet Bonnet Style T&B Thd-Pin Either 9.8 1-1/4 2C8184X0022 !!! Port Thd 19.7) !!! T&B Thd-Pin Either 25. Instruction Manual A Valve October 2008 Table 11.7 1/2 1U389035162 1K587335162 9.1 3/4 2C4073X0042 !!! Rev 25.5 3/8 1K585635162 1K586235162 1 & 1-1/4 Dir 9.4(2) 1(2) 2C4614X0052 2C4614X0092 Port Thd 12.7 1/2 1K586935162 1K587335162 2-1/2 Dir 12.7 1/2 1K586935162 1K587535162 T&B Thd-Pin Either 19. Key 18* Single-Port Valve Plug Stem.6) !!! 8 1N6838X0012(5.7 1/2 2C4072X0022 2C4072X0042 6 Dir 19.7 1/2 10A9354X062 10A9354X172 Port Flex Rev 12.

4 1(3) 1N704735162 1N212535162 6 12.1 3/4 2E9468X0012 !!! 10 Dir 25. Stem STEM DIAMETER(1) Radiation Valve Guiding Connection Valve Action Standard Bonnet NPS mm Inches Bonnet Style 19. Use with 100% capacity valve plugs only. Stem STEM DIAMETER(1) Radiation Valve Guiding Connection Valve Action Standard Bonnet NPS mm Inches Bonnet Style 9.7 1/2 1K586935162 1K587335162 3 Dir 12. Use with 40% capacity valve plugs only.8 1-1/4 2E6267X0022 !!! 19.7 1/2 10A9354X042 10A9354X082 Port Flex Rev 12. S31600 Valve Size.7 1/2 10A9354X142 10A9354X212 12.4 1 1N704735162 !!! 31. Key 18* Single-Port Valve Plug Stem.1 3/4 11A4663X032 11A4663X052 Rev 12.7 1/2 11A1805X022 11A1805X052 Dir Port Flex 19. All 3/8.1 3/4 11A4663X022 11A4663X042 Rev 12. 4.7 1/2 10A9354X062 10A9354X202 Port Flex Rev 12.8 1-1/4 2E6267X0012 !!! Port Thd 19.1 3/4 1U341635162 !!! T&B Thd-Pin Either 25.1 3/4 2C4918X0012 !!! 12 Dir 25. 3. 7.7 1/2 10A9354X042 10A9354X082 Port Flex 9.1 3/4 1K587735162 1U444635162 T&B Thd-Pin Either 25. Table 12.7 1/2 11A1805X032 11A1805X062 19. and 3/4-inch valve stems are for use with group 1 actuators.1 3/4 2C4018X0022 !!! Rev 25.1 3/4 2E9468X0022 !!! Rev 25. All 1 and 1-1/4 inch stems are for use with either group 100 or 101 actuators except where indicated.7 1/2 10A9354X042 10A9354X152 T&B Thd-Pin Either 12.1 3/4 1U341635162 !!! T&B Thd-Pin Either 25.4 1 1N704735162 !!! 31.4 1(2) 1K734735162 1K7891X0012 25.8 1-1/4 2C6305X0012 !!! Port Thd 19.7 1/2 1K586935162 1K587335162 2-1/2 Dir 12. 6.Instruction Manual October 2008 A Valve Table 11.7 1/2 1K586935162 1K587535162 T&B Thd-Pin Either 19.8 1-1/4 2C6305X0022 !!! 1. Key 18* Double-Port Valve Plug Stem.5 3/8 1K585635162 1K586235162 T&B Thd-Pin Either 12.4 1 2C4019X0022 !!! 31.5 3/8 11A3856X012 11A3856X052 2 Dir 12. 2. 1/2.4 1 2E1798X0022 !!! 31.5 3/8 11A3856X012 11A3856X062 Rev 12. Use with throttle plug and V-pup valve plugs. Use with quick-opening valve plugs.7 1/2 11A1805X142 11A1805X132 Dir Port Flex 19.4 1 2C4019X0012 !!! 31. 5. S31600 (Continued) Valve Size. Use with group 101 actuators only. Use with group 100 actuators only.8 1-1/4 1N920935162 !!! 19.7 1/2 11A1805X152 !!! ! Continued ! *Recommended spare parts 25 .4 1 2E1798X0012 !!! 31.8 1-1/4 1N920935162 !!! 19. See table 7 for explanations of actuator groups.7 1/2 1U389035162 1K587335162 9.1 3/4 1U230835162 1U444635162 4 12.7 1/2 10A9354X142 10A9354X152 T&B Thd-Pin Either 12.

8.4(3) 1(3) 1K759135162 !!! 1K415435162(4) 31. Use with quick-opening valve plug.8 1-1/4 1L221735162(8) !!! 1V2786X0012(7) 19. Use with low-lift V-port valve plugs (also see table 5).8 1-1/4 1R5701315162 19.8(2) 1-1/4(2) 1N6838X0012(5. Use with group 100 actuators only. 1/2.4(2) 1(2) 1J323635162 10 Dir 25. Use with 40% capacity valve plugs only.8 1-1/4 1N1083X022 25.4(2) 1(2) !!! 1J323635162(7) Dir 25. 3.8 1-1/4 1N920935162 19.4 1 1U627735162 !!! 31.8(3) 1-1/4(3) 1K775335162 !!! Dir 19.4 1 10A5982X012 16 Dir !!! 31. S31600 (Continued) Valve Size.8(2) 1-1/4(2) 1L221735162 Port Thd-Pin 31. Instruction Manual A Valve October 2008 Table 12. All 1 and 1-1/4 inch valve stems are for use with either group 100 or 101 actuators except where indicated. 7. Key 18* Double-Port Valve Plug Stem.8) 31. Use with high-lift V-port valve plugs (also see table 5).6) T&B Thd-Pin Either 25.4(3) 1(3) 1K779635162 !!! 1K882735162(6.7 1/2 !!! 10A6078X012(8) 19. All 3/8. See table 7 for explanation of actuator groups.8 1-1/4 10A5985X012 1.6) !!! 1K415435162(5) 31. 5.1 3/4 1V142235162 !!! 8 1K783135162(6.8(3) 1-1/4(3) 1K415435162 19.1 3/4 1U341635162 T&B Thd-Pin Either 25.8 1-1/4 1K882735162 25. 2.1 3/4 1U341635162 12 Dir 25. and 3/4-inch valve stems are for use with group 1 actuators.4 1 1L2273X00A2 !!! 31.4 1 1N704735162 !!! 31.8(2) 1-1/4(2) !!! Port 1K897635162(7) 31. 4.4 1 1K744735162 !!! 31. 26 *Recommended spare parts .8) 1P516435162(6.4 1 1K783135162 T&B Thd-Pin Either !!! 31.1 3/4 1U341635162 T&B Thd-Pin Either 25.8) 25.4 1 !!! Rev 1J323635162(8) 1L459035162(6) 31. Use with group 101 actuators only.1 3/4 1U29385162 25.7) 25. 6.4(3) 1(3) 1N704735162 !!! 31.8 1-1/4 10A5984X012 Port Thd 25.1 3/4 10A6087X012 !!! Flex 10A6077X012(6) Rev 12. Stem STEM DIAMETER(1) Radiation Valve Guiding Connection Valve Action Standard Bonnet NPS mm Inches Bonnet Style 19.4(2) 1(2) 1N704735162(5) !!! 1K929135162(5.8 1-1/4 1K897635162 Port Thd-Pin 19.1 3/4 1K587735162 !!! 1N704735162(4) 25.1 3/4 1U928235162 Rev 25. Use with 100% capacity valve plugs only.8 1-1/4 1N920935162 19.8(3) 1-1/4(3) 1K735135162 !!! Thd-Pin 1V6035X0012(6) 19.4 1 1N704735162 !!! 31.4 1 10A5983X012 Rev !!! 31.1 3/4 1U3412X0012 Rev 25.1 3/4 !!! 1V142235162(7.

7 1/2 !!! 2N5575000A2 1-1/2 & 2 12.7 1/2 12.Instruction Manual October 2008 A Valve Table 13.7 1/2 3 2N7598000A2 1-1/2 & 2 9.4 1 3 2N6294000A2 12.5 3/8 25.5 3/8 3 2N7595000A2 12.5 3/8 25.1 3/4 3 2N7594000A2 9.1 3/4 3 2N7600000A2 9.7 1/2 19.5 3/8 12.7 1/2 3 2N7593000A2 12.7 1/2 3 22B3120X012 19.7 1/2 12.7 1/2 3 2N7597000A2 12.5 3/8 12.5 3/8 3 2N759646422 9. Single-Port Valves with Standard Bonnet—Welded Stem Connection) STEM DIAMETER PORT DIAMETER NUMBER OF S31600 WITH VALVE SIZE.4 1/4 2N5530000A2 !!! 9.4 1 3 2N6296000A2 9.4 1 2N5538000A2 1N3532X00A2 (1) 12.7 1/2 9.5 3/8 2N5534000A2 !!! 1 & 1-1/4 9.5 3/8 3 2N7410000A2 9.1 3/4 !!! 2H5577000A2 25.7 1/2 2M5532000A2 1N3530X00A2 (1) 19. NPS S31600 COCR-A mm Inches mm Inches ON SEAT 6.4 1/4 2 2N7458000A2 9.5 3/8 3 2N7592000A2 1 & 1-1/4 12.7 1/2 19.5 3/8 19.1 3/4 3 2N7599000A2 12. NPS mm Inches mm Inches FLUTES COCR-A ON SEAT 1 2N7346000A2 6. Key 19* Micro-Form Valve Plug and Stem (For Direct-Acting.1 3/4 2N5536000A2 1N3531X00D2 (1) 25.7 1/2 25.4 1 3 2N6295000A2 *Recommended spare parts 27 . Single-Port Valves with Standard Bonnet--Welded Stem Connection Except Where Indicated) STEM DIAMETER PORT DIAMETER S31600 WITH VALVE SIZE. Key 19* Micro-Flute Valve Plug and Stem (For Direct-Acting.5 3/8 9.4 1 !!! 2N5579000A2 Table 14.

5 3/8 1C618435072 2J110633092 !!! !!! 1-1/4 Thd-Pin 9.4 1 1C3460X0102 3H4904X0052 !!! !!! 19.1 3/4 1C346033092 2H490433092 !!! !!! 6 Thd-Pin 25.1. 1/2-inch stem—direct.7 12 2K179035072 2K178433092 !!! !!! 2K2381000A2 2K1783000A2 !!! !!! 3 Thd-Pin 12.7 & 19.7.7 1/2 1C5433X0052 2J3264000A2 !!! !!! 9. 1. & 1 0J002533092 0J002533092 0H063633092 0H063633092 8 Thd 19. & 1-1/4 1C334833092 1C334833092 1C334933092 1C334933092 10 Thd 19.4. 25.4 1/2.5 & 12.1 & 25. Throttle-Plug V-Pup Quick-Opening V-Port Connection NPS mm Inches Valve Plug Valve Plug Valve Plug Valve Plug Style 1 Thd-Pin 9. & 31.8 3/4. 19.5 3/8 1H571033092 1K942733092 0L079633092 1K942833092 1-1/2 Flex 9.7 1/2 0K026833092 1K941133092 2H571433092 2K938533092 3 Flex 12.1 3/4 !!! !!! 2K4142X0012 2K4150X0012 10 Thd-Pin 25. & 31.8 1-1/4 2H1512X0072 2K1440X0072 2C2484X0062 !!! 8 Thd-Pin 19. S31600 TOP-AND-BOTTOM GUIDING Stem Stem Diameter Valve Size.1.5 3/8 1C540435072 1F719233092 !!! !!! 9.1 3/4 2H1512X0012 2K1440X0012 2C248433092 !!! 25.5 3/8 1C4312X0092 2F5909X0022 !!! !!! 2 Thd-Pin 12. Instruction Manual A Valve October 2008 Table 15. & 1-1/4 1E542333092 1E542333092 1J894433092 1J894433092 12 Thd 19. & 1-1/4 2C141433092 2C141433092 2B853833092 2B853833092 1. 1. 3. Low-lift V-port valve plug (also see table 8).1 3/4 !!! 2R5556X0012 3H1505X0012 4K2667X0012 12 Thd-Pin 25.7 1/2 !!! 2K178633092(1) !!! !!! 12.5 3/8 1C776633092 1K943133092 1C803633092 1K943033092 1-1/4 Flex 9.1 3/4 2K4102000B2 2F7495000B2 !!! !!! 4 Thd-Pin 12. & 31.8 3/4.4 1 !!! 2R5556X0042 3H1505X0042 4K2667X0042 31.7 3/8 & 1/2 !!! !!! 1C921333092 (2) 1K942133092 (2) 2-1/2 Flex 12.8 1-1/4 !!! !!! 2K4142X0072 2K4150X0072 19.5 3/8 1C5433000A2 2J326433092 !!! !!! 1-1/2 Thd-Pin 12.8 1-1/4 !!! 2R5556X0072 3H1505X0072 4K2667X0072 PORT GUIDING Stem Stem Diameter Quick-Opening Valve Plug V-Port Valve Plug Valve Size. 3/4-inch stem—direct-acting valves only.1(3) 1/2 & 3/4(3) 1H618033092 1K939533092 0J078833092 1K940033092 6 Thd 12.4 1 2H3914X0042(1) 3H4902X0042(1) 1H3897X0042(1) !!! 31. 1.8 3/4.7 1/2 !!! 2H3491X0012(1) !!! !!! 19.7 1/2 1C431233092 2F590933092 !!! !!! 2-1/2 Thd-Pin 12. 3/4. 25.4 1 !!! !!! 2K4142X0042 2K4150X0042 31.4 1 2H1512X0042 2K1440X0042 2C2484X0032 !!! 31.7 3/8 & 1/2 0K025933092 1K942433092 2H571233092 2K939033092 0K022133092 1K941833092 0K026633092 1K941933092 2 Flex 9. 2. 28 *Recommended spare parts . Connection Direct Acting Reverse Acting Direct Acting Reverse Acting NPS mm Inches Style (PDTC) (PDTO) (PDTC) (PDTO) 1 Flex 9.4.1 3/4 2H3914X0012(1) 3H4902X0012(1) 1H3897x0012(1) !!! 25. 40% capacity valve plug. 25.7 1/2 1H668633092 1K940833092 2J297933092 2K938433092 4 Flex 12. Key 19* Single-Port Valve Plugs (100% Capacity Except Where Indicated).1 3/4 !!! 2H3491X0042(1) !!! !!! 19.4.1.5 & 12.7 1/2 2K4102000A2 2F7495000A2 !!! !!! 19.or reverse-acting valves.8 1-1/4 2H3914X0072(1) 3H4902X0072(1) 1H3897X0072(1) !!! 19.

7 1/2 2J992335072 2K123333092 !!! !!! 2-1/2 !!! !!! 0E075233092 2J729633092(1) Port Flex 12.8 1-1/4 3H4654X0072(3) 4H6202X0072(3) 2H4645X0072(3) !!! 8 19. Low-lift V-port valve plug (see also table 8).1 3/4 !!! !!! 2E2624X0012 3R9003X00A2(1) Port Thd-Pin 25. 1/2-inch stem—reverse-acting valves only.1 3/4 2F2782X0052 2F2856X0022 !!! !!! T&B Thd-Pin 12.8 1-1/4 !!! !!! 2E2624X0072 3R9003X0032(1) 25.1 3/4 !!! !!! !!! 3C5055X0012(2) 25.8 1-1/4 !!! 3K5512X0062 30A9940X072 !!! 10 19.5 3/8 2D2732X0072 2F6537X0022 !!! !!! T&B Thd-Pin 12.7 or 19.4 1 !!! !!! !!! 3C5055X0032(2) 31.4 1 !!! !!! 2E2624X0042 3R9003X00B2(1) 31. Valve Throttle-Plug V-Pup Quick-Opening V-Port Connection NPS Guiding mm Inches Valve Plug Valve Plug Valve Plug Valve Plug Style 9.7 1/2 !!! 3K257033092(3) !!! !!! 4 19.1 3/4 !!! 3L9710X0012 3D6332X0012 3L5132X0012(1) T&B Thd-Pin 25. 4.1 3/4 2F2598000B2 3F2601000B2 !!! !!! T&B Thd-Pin 25.7 1/2 !!! !!! !!! 0E076133092(2) 12.4 1 !!! !!! 2E9128X0042 3F1315X0042(1) 31.7 1/2 2F278233092 2F285633092 !!! !!! 19.4 1 !!! 3D6965X0012 3P4461X0012 !!! T&B Thd-Pin 16 31.4 1 2C2814X0032 3F6559X0012 3C2929X0042 !!! 31.1 3/4 !!! 3K2570X0032(3) !!! !!! !!! !!! 0E075533092 2J651233092(1) Port Flex 12.8 1 & 1-1/4 !!! !!! 3A5440X0012 3E4617X0012(2) 1.1 3/4 !!! !!! 2E9128X0012 3F1315X0012(1) Port Thd-Pin 25. 40% capacity valve plug.4 & 31.8 1-1/4 !!! !!! 2E9128X0072 3F1315X0072(1) 19.8 1-1/4 !!! !!! !!! 3C5055X0052(2) Flex 12. S31600 TOP-AND-BOTTOM GUIDING Stem Stem Diameter Valve Size.1(4) 1/2 or 3/4(4) !!! !!! !!! 2F258733092(2) 19.1 3/4 2C281433092 3F655933092 3C2929X0012 !!! 25.4 1 !!! 3K551233092 30A9940X042 !!! 31.7 or 19. High-lift V-port valve plug (see also table 8).8 1-1/4 !!! 3D6965X0022 3P4461X0022 !!! Port Thd 25.7 1/2 2K106333092 2K122833092 !!! !!! T&B Thd-Pin 12.7 3/8 or 1/2 !!! !!! !!! 0E057933092(2) T&B Thd-Pin 12. 3/4-inch stem—direct-acting valves only.4 1 !!! !!! 3C3079X0022 3C3070X0022(1) 31.3) 19.4 1 3H4654X0042(3) 4H6202X0042(3) 2H4645X0042(3) !!! 31.8 1-1/4 !!! 3L9710X0062 3D6332X0062 3L5132X0072(1) 12 19.1 3/4 3H4654X0012(3) 4H6202X0012(3) 2H4645X0012(3) !!! 25.5 or 12.4 1 2F2598X0032 3F2601X0022 !!! !!! 6 !!! !!! 2F58633092 1F258533092(1) Port Flex 12.1 3/4 !!! 3K5512X0092 30A9940X012 !!! T&B Thd-Pin 25.7 or 19. *Recommended spare parts 29 . Key 19* Double-Port Valve Plugs (100% Capacity Except Where Indicated).7 1/2 !!! !!! !!! 0E076033092(2) 12.4 1 !!! 3L971033092 3D6332X0042 3L5132X0042(1) 31.8 1-1/4 2C2814X0062 3F6559X0042 3C2929X0072 !!! T&B Thd-Pin 19.Instruction Manual October 2008 A Valve Table 16.7 1/2 !!! 3K123033092(3) !!! !! 3 !!! !!! 0E075333092 0E076833092(1) Port Flex 12.1(4) 1/2 or 3/4(4) !!! !!! !!! 0E076333092(2) 19.1(5) 1/2 & 3/4(5) !!! !!! 2R9020X0012(3) 3R9070X0012(1.7 1/2 2D273233092 2F653733092 !!! !!! 2 !!! !!! 0E075133092 1K380033092(1) Port Flex 9. 3. 2.1 3/4 !!! !!! 3C3079000B2 3C307033092(1) 25. 3/4-inch stem—direct-acting valves only. 5. 1/2-inch stem—direct-or reverse-acting valves.8 1-1/4 !!! !!! 3C3079X0042 3C3070X0042(1) Thd-Pin Port 19.

8 1 & 1-1/4 1D269735072 19.4 & 31.7 1/2 1B599935072 10 4 25.1 3/4 1D269635072 9. Instruction Manual A Valve October 2008 Table 17.4 & 31.7 3/8 or 1/2 2 1B598635072 4!8 12. S31600 VALVE SIZE. Stem Diameter Stem Diameter Part Number Valve Size.1 3/4 1B600735072 Quick-Opening 19.8 1 & 1-1/4 1L302635072 Table 18.8 1 & 1-1/4 1K249838992 12.5 3/8 1 1B598535072 1-1/2 ! 3 9.8 1-1/4 1K249838992 19.8 1 & 1-1/4 1L302635072 Valve Plugs 19.4 1 1D269735072 Valve Plugs 25.4 & 31.8 1 & 1-1/4 1L302635072 16 25.1 3/4 1F723635072 19. Key 28* Groove Pin for Threaded-and-Pinned Valve Stem Connections.7 1/2 1B627035072 2-1/2 & 3 12.1 3/4 1F723635072 10 25.1 3/4 1B600735072 6 25. S31600 TOP-AND-BOTTOM GUIDING PORT GUIDING Valve Size. Key 28* Groove Pin for Flexaline Valve Stem Connections.1 3/4 1B600735072 12.8 1 & 1-1/4 1D269735072 25.1 3/4 1B600735072 19.7 or 19.8 1 & 1-1/4 1D269735072 12 High-Lift 19. STEM DIAMETER NUMBER PART NUMBER NPS mm Inches REQUIRED 1 & 1-1/4 9.1 3/4 1L302335072 8 V-Port 25.4 & 31.4 & 31. NPS Part Number NPS mm Inches mm Inches 1 & 1-1/4 9.4 1 1D269735072 31.7 1/2 1B599835072 19.5 or 12.5 3/8 1B599235072 8 1-1/2 & 2 25.4 & 31.1 1/2 or 3/4 2 1B598735072 30 *Recommended spare parts .4 & 31.5 3/8 1B599135072 19.1 3/4 1L302435072 12 25.

Instruction Manual October 2008 A Valve 31 .

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