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C

Company IIntroduction
t d ti

GS HIGHTECHER Co., Ltd.


GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
Contents
I. Company Introduction Page
1-1) Greeting --------------------------------------------- 3
I 2) Brief Introduction
I-2) --------------------------------------------- 4
I-3) History -------------------------------------------- 8
I-4) Major Customers -------------------------------------------- 9
I-5) Certificates -------------------------------------------- 10
I-6) Major Equipment ------------------------------------------ 11
I-7) Inspection & Test Equipment ------------------------------- 12

II Products
II. P d t
II-1) Air Vend Head ------------------------------------------ 14
II-2) Convex Coupling ------------------------------------------- 22
II 3) Sea chest cover
II-3) ------------------------------------------- 27
II-4) Sea connection Pipe Plug ---------------------------------- 28
II-5) Hydraulic Test Plug -------------------------------------- 29
II-6)
II 6) Scupper Plug -------------------------------------------- 30
II-7) Rubber Pad with Strap -------------------------------------- 31

GS Hightecher Co., Ltd. http://gshightecher.koreasme.com


I. Company Introduction
I-1) Greeting

Since its establishment in 1992,

G.S HIGHTECHER Co., Ltd. has been specialized in manufacturing ship's Valves and Fittings
such as Air Vent Heads, Convex Couplings, Expansion Joints, Pipe Couplings, Sea Chest Covers and
Pipe Plugs for shipbuilding materials.

We are NOT STAYING in the present, move forward into the FUTURE

[Contact Point]
▶ Head Office & Factory : 91 mijeonnonggongdanji-gil, Miryang-si, Gyeongnam 50465 , Korea
Tel : +82-51-832-0456 | Fax : +82-51-316-3339

▶ Busan Office : 303 Daedong-ro, #616 Busan Digitalvelley, Sasang-gu, Busan 46981, Korea
▶ Shanghai Office : Laiyifen 1102F, No. 1399, Husong Ro, Songjiang District, Shanghai City, China
I.P : 0708224-5789 | 0 70-8666-0846

e-mailil : gsht0235@naver.com
ht0235@ URL : http://gshightecher.koreasme.com
htt // hi ht h k

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction
I-2) Brief Introduction

Foundation : Aug. 1992


Capital : USD 620,000
Facility : Land : approx. 14,000M2, Factory : 5,000M2

Type Approval Class Certificates : ABS


ABS, BV
BV, DNV
DNV, LR
LR, NK
NK, KR
KR, RINA
RINA, RMRS
Major Customers : DSME, SAMSUNG, HYUNDAI , HANJIN, STX, SPP, DAESUN
and other domestic Shipbuilders
MHI,, ALLBORG,, SOJITZ,, TSUNEISHI,, SANOYAS,, NAIKAI,, IMABARI,,
EUROPE, ASIA, CHINA and etc.

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction
Industrial Complex

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction

Factory

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction

Dormitory

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction

I-3) History

Since 1992 1992 Aug


1992. Aug. Established Youngnam Metal Co
Co, Ltd
Ltd.

2000. Dec. Obtained major Class Certificates for Air Vent Head
(DNV, ABS, BV, LR, KR, NK, GL, RINA)

2001. Dec. Acquired BVQI ISO 9001-2000 Certifications

2002. Apr. Changed the company organization from Youngnam Metal


to GS HIGHTECHER Co., Ltd.

2003. Dec. Obtained major Class Certificates for Convex type Coupling.
~ 2004. (DNV, ABS, BV, LR, KR, NK, GL)

2004. Mar. Awarded Quality Assurance Certificate (Grade A) from DSME

2009. Developed Half ball float type of Air vent head and obtained
major Class Certificates.

2010. Signed
g contracts with Japanese
p shipyards
py
(TSUNEISHI, NAIKAI, SANOYAS, IMABARI, MHI and Etc.)

2014. Construction of 2nd factory in Miryang, Kyongnam province.


(Land area : 14.000M2, Factory : 5,000M2)

2017. Obtained RMRS Type Approval Certificate for Air Vent Head

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction
I 4) Major Customers
I-4)
AREA CUSTOMERS PRODUCT

Air Vent Head


Convex Coupling
Sounding Head
Big Shipyards Exp. Joint
Rubber Pad & strap for
R22 pipe
Hydro. Test plug
Domestic
Medium Air Vent Head
Shipyards Convex Coupling

Air Vent Head


Small Convex Coupling
Shipyards Sea chest blank (for
under water survey)

Air Vent Head


SANOYAS, IMABARI, NAIKAI, TSUNEISHI Convex Coupling
Overseas Others
JAPAN, SINGAPORE, TAIPEI, GREECE, NORWAY, Sea chest blank Sea
CHINA EAST EUROPE AND ETC.
CHINA, ETC conn. p
plug
g

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction
I 5) Class Certificates
I-5)

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I. Company Introduction

I-6) Major Equipment

No
No. Description Size Qty

1 HOIST 10 Ton 2

2 HOIST 5 Ton 3

3 HOIST 2.8 Ton 3

4 F lk Lift T
Folk-Lift Truc 2 5 Ton
2.5 T 1

5 High-Speed Lathe 460 X 1000 1

6 Pl
Plasma Cutting
C tti M
Machine
hi 80P 1

7 SHEARING MACHINE 19 X 3000 1

8 B di
Bending 9 X 3000 1

9 WELDING MACHINE 500A 15

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
I. Company Introduction

I-7) Inspection & Test Equipment

No
No. Description Size Qty
1 Torque Gauge 50kg 1
2 Vernier Calipers 200/300mm 5/8
3 Table Drill 600mm 1
4 Thickness Gauge 0.01-10mm 1
5 I id Mi
Inside Micrometer
t 0 800
0-800mm 1
6 Outside Micrometer 0-800mm 1
7 Thread Gauge N.P.P 1
8 Water Tank for Deep Test 4M2 1
9 Tightness Test 250Bar 1
10 Burst Pressure Test 250Bar 1
11 Fire Endurance Test 1500C 16
12 Vacuum Test Pump 760mBar 2

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II. Products
II-1) Air Vent Head
II-2) Convex Coupling
II-3) Sea Chest Cover
II-4) Sea Connection Pipe Plug
II 5) H
II-5) Hydraulic
d li TTestt Pl
Plug
II-6) Scupper Plug
II 7) Rubber Pad with Strap
II-7)

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-1) Air Vent Head (Box Type)

 Optimized size for reducing dead space.


 Lighter weight over 15% than before.

 Designed increasing Air Volume Rate over 2 times than before (for safety)
 Developed HALF BALL FLOAT for increasing Air volume rate

 Kinds of Air Vent Head


- Box type Air Vent Head : 40 ~ 650 A ( Half ball and Ball float )
- Side Mounted type Air Vent Head : 100 ~ 500A
- Goose Neck Air Vent Head : 40 ~ 400A
- Double Check valve type Air Vent head : 100 ~ 250A
- Flow off type Air Vent Head : 65 ~ 150A

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-1) Air Vent Head (Box Type)

Diagramatic Sketch

(Random Leak Test)

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-1) Air Vent Head

C
Comparison
i T
Table
bl : B
Box ttype and
d others
th

▶ Pipe Form Type ▶ Box Type (Welding Type)


Type ▶ Casting Type
(Welding Type) Standard of GS Hightecher

Shape

●Heaver weight than Box type ● To increase thickness due to ● Designed to optimized suction
FCD’s properties for strengthening. area by welding steel plate
● Hard to discharge
g zinc solution
for galvanizing. a. To be increased in size. a. Light weight
b. To be Heavy weight. (Using minimum thickness)
BODY -To be cut the opposite side of c. Long production time b. Economical design
flange. d. High Cost of product c. Snap lip seat for tighter sealing
- then,
th weld ld andd ttouch-up
h d. Adjustable Pipe’s height

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-1) Air Vent Head (Feature of Half Ball Float)

The HALF BALL FLOAT is designed to extend the Flow Area like a ball shape of top part.

A' > A
FLOW AREA RATE

B' < B
VACUUM AREA RATE

○ Considered safety by increasing Flow area


area, reducing Vacuum area for increasing
Flow volume, adjusting height of chamber higher than before.

GS HIGHTECHER Co., Ltd.


1
GS Hightecher Co., Ltd. 17 http://gshightecher.koreasme.com
II-1) Air Vent Head (Half Ball Float)

Developed from disc to Half Ball Float

Defect (DISC FLOAT) Developed (Half Ball Float)


This scene was Air Vent Head on hull No. 1158 We developed Half Ball Float type Air Vent Head
built by DSME that Disc Float rised-up in Air Vent for improving a claim for hull No.1158 from
Head. Because Vacuum is occured by water DSME. This picture showed no problem for 2
sloshing while Ballast tank was tilting 5~10° with month’s check after replacing from disc float type
81% water in Ballast tank. to Half Ball Float type Air Vent Head.

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-1) Air Vent Head (comparison of flow velocity and air volume per disc types)

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-1) Air Vent Head (Leakage Test comparison of Disc and Half Ball Float)

Low Volume of DISC FLOAT Safe state of HALF BALL FLOAT

Vertical leak TEST 40° angle leak TEST Vertical leak TEST 40°angle leak TEST

When Air vent head When Air vent head is Designed half ball When Air vent head is
is flooded at vertical flooded at angle
g float for high
g volume flooded at angleg
course, Water is 40°course, Water flows is submerged closed 40°course, Designed
possible to flow in Air into an Air Vent Head perfectly situation. half ball float for high
Vent Head for closing because it is not closed And It had not an volume is submerged
at the same time to perfectly by low influence by wave closed perfectly
be filled with water VOLUME of Disc Float. because rounded situation.
because of low upper part is stuck in So this is more safe
volume
volume. snap lip gasket.
gasket than disc float
float.

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-1) Air Vent Head (Feature of Snap Lip Gasket)

As the existing method is the face of gasket and disc float is touched
directly, the leakage can be occurred when the vessel rolling so that we
developed a flexible snap lip gasket and applied for more tight sealing and
more safe when flooding of the vessel.

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-2) Convex Coupling

○ Endured pipe bending angle Maximum 8°


○ Useful for piping for shipbuilding, for general industries, and other part.
○ Specially, good for using Flexibility, a curve, vibration, outbreak earthquake.
○ Lighter weight 20% more than DRESS TYPE COUPLING.
○ Possible to move after installation at pipe.
○ Kinds of pipe Expansion Joints
- Convex Type Coupling : 50 ~ 800A
- Flange Adapter type Coupling : 40 ~ 800A

Description Material

BODY FCD450, SUS304, SUS316

PACKING NBR, VITON, TEFLON

BOLT & NUT SS400, SUS304, SUS316

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-2) Convex Coupling

Comparison Table : Dress and Convex Type

Section DRESS TYPE CONVEX TYPE

Assembling Construction of Middle Ring can absorb Convex Coupling of Middle Ring can
o o
Allowable the pipe bending of max. 3 because of absorb the pipe bending angle of max. 8
A l
Angle straight form design.
design because of convex type design
design.

Permissible Angle Movement Permissible Angle Movement


Item Item
Pipe N
N.D
D Long Type Short Type Pi N.D
Pipe ND L
Long T
Type Sh t T
Short Type
40A-150A 4 4 40A-150A 8 8
200A-350A 3 3 200A-350A 7.8 7.8
400A-1000A 3 3 400A-1000A
400A 1000A 7.4 7.4

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II-2) Convex Coupling (Hogging & Sagging and accident example)

Maximum: 6 ~ 7°

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-2) Convex Coupling (Dress type and Convex type)

DRESS TYPE COUPLING CONVEX COUPLING

Picture 1 Picture 2

▶ While hull is bending approx. 6~7˚ by sagging or hogging, if coupling cannot absorb the
pipe bending, the pipe make the solid floor shake then paint damage and weld crack
can happen due to elasticity of traction of the D/B top and the base plate. (picture 1)

▶While hull is bending approx. 6~7˚ by sagging or hogging,


Convex Coupling can absorb the allowable pipe bending angle of max. 8˚.
S it prevents
So, t from
f hull
h ll damage
d andd guarantee
t ship's
hi ' safety.
f t (picture
( i t 2)

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-2) Convex Coupling (Test of Dress and Convex type)

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-3) Sea Chest Cover

 Magnetic Blanket type

 Size : Optimized Size

 Material : Hard neoprene inner & High quality soft neoprene outer and Magnets (3000~4000 gauss)

 References : Domestic shipyard and China, Singapore, Japan, etc.

 Durability : at least 15 years

 References : Domestic shipyard and exporting overseas such as China, Singapore, Japan, etc.

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-4) Sea Connection Pipe Plug

Used for plugging of sea water pipe, sea chest air holes, drain holes and etc. while repairing,
replacing Sea Suction Valves and Overboard Valves Under the sea (Easy Installation)

[ TYPE & SIZE ]


○ SEA OVERBOARD PIPE HOLE BLANKS

-A
A-TYPE
TYPE : 80A ~ 150A
- B-TYPE : 200A, 250A, 300A
- C-TYPE : 350 ~ 750A
○ SEA CHEST AIR VENT & DRAIN HOLE BLANKS(CONE TYPE)
- D-TYPE : 40A, 50A, 65A
○ SEA CONNECTION PIPE PLUG
- F-TYPE : Ø15 ~ Ø65

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-5) Hydraulic Test Plug

For general method to test air tightness or water tightness, need to install a blind flange at the end of
the pipe and weld a boss necessary to mount a pressure gauges and etc. to check pressure.
In order to avoid these all inconveniences, the Hydraulic test plug has been developed.

SIZE : 25A ~ 300A


(MAX 200 BAR)
(MAX:
Reusable

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-6) Scupper Plug

To prevent seawater pollution due to oil-spill and chemicals from drain scupper to sea, the
Scupper Plug for weather deck is very useful to plug scupper pipe.

To use of water tightness test of drain pipe.

It is not only
y contrary
y to SOLAS Regulations
g but also imposed
p p
penalty
y or violation of the Regulations.
g

SIZE : 50A ~ 150A

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
II-7) Rubber Pad with Strap

Rubber Pad and Strap is for cold/hot insulation and pipe support
of Freon R22 system and hot water system.

General Pipe support and strap is lower Heat-efficiency


Heat efficiency and make noise.
noise

To solve this problems, the Rubber Pad with Strap is using for eliminating the vibration, shocks
and friction of pipes, is effect for Cold/Hot Insulation and is semi-permanent.

• SIZE : 10A ~ 200A

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com
Thank you!
y

GS HIGHTECHER Co., Ltd.


Head Office & Factory : 91 mijeonnonggongdanji-gil, Samrangjin-eup, Miryang-si, Gyeongnam 50465 , Korea
TEL : +82-51-832-0456 | FAX : +82-51-316-3339
e-MAIL : gsht0235@naver.com
http://gshightecher.koreasme.com

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GS Hightecher Co., Ltd. http://gshightecher.koreasme.com