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IS SOLAR ENERGY THE FUTURE ?

The nature uses solar energy from the beginning, as one of the major energy sources and all fossil
energy sources, like oil, gas or coal are pure solar energy, composted since 300 mln years. Solar energy
is the most abundant energy resource on earth. The solar energy that reach the earth’s in one hour, is
about the same as energy consumed by all humans in a year. The sun is the most powerful source of
energy, without maintenance and recycling problems, for the next thousands of years.

LET’S LEARN TO USE THE SOLAR ENERGY !


PV systems directly convert solar energy into electricity. The basic building block of a PV system is the
PV cell, which is a semiconductor device that converts solar energy into direct-current (DC). In crystalline
technology PV cells are interconnected to strings, to form a PV module. The PV modules combined with a
set of additional components (inverters, batteries, cables and mounting systems) form a complete PV
system. PV systems are modular and can be linked together to provide system power ranging from a few
watts to many megawatts (MW). Commercial PV modules can be divided into two main categories:
crystalline wafer based c-Si and thin films » more below in section: PV technologies.

TYPES OF SOLAR SYSTEMS


There are two main solar systems. Photovoltaic internationally known as PV technology and
the Thermalsystem. PV produces electricity. Thermal system produce thermal energy, heat. Both
systems on the roof can be for an layman difficult to divide. But in the core, they are two completely
different systems, two worlds.

PV MOBILE | SYSTEM VOLTAGE 5V


Photovoltaic Mobile systems working autonomously mainly in 5V environment, as source of power for
mobile devices, phones, gps, digital cameras etc. A typical characteristic of this systems is an flexible and
amorphous solar panel, integrated as a unit within an compact solar charger.

Main components: PV solar panel + charge micro controller + batteries.

PV OFF-GRID | SYSTEM VOLTAGE 12/24/48V

Photovoltaic Off-Grid systems, also known as solar autonomic or island systems, works autonomously in
12/24/48V environment. Off-Grid systems can be used as source of power for cars, campers, mountain
shelter, street and traffic-lights, measuring instruments (weather, GSM), but also in homes and factories
as electricity backup systems. Typical characteristic of any Off-Grid system is an disconnected status, to
the local electric grids. This systems works 100% autonomously, but can be supported by external source
of power (wind/water/electric grids etc.) Basics About

Main components: PV solar panel + charge controller + batteries + battery inverter

PV ON-GRID | SYSTEM VOLTAGE 230/400V


The solar photovoltaic On-Grid systems produces, converts and transfers solar electricity to local grid in
230/400V environment. Typical characteristic of an On-Grid system is the connecting and integration with
a local electric grid. On-Grid systems can be used as source of electricity for homes or factories. The user
can decide to consume it’s own solar electricity or transfer (sell) electricity to the local grid. Both
processes can be handled simultaneously.

Main components: PV solar panel + mounting system + cables + inverter + electricity meter.

THERMAL SOLAR SYSTEM

Thermal solar systems produces heat, thermal energy for heating water, supporting a home or pool
heating and can be also used for producing thermal energy in industrial processes.

Main components: solar collector + mounting system + solar pipes + solar thermal control + how water
cylinder.

SOLAR SYSTEM COMPONENTS


SOLAR PV PANELS

Within the solar industry known as PV modules (for professionals the difference is, that solar panel is an
type of PV module, but without frame). Solar panels/PV modules convert solar radiation to direct current.
PV modules can be produced based on several technologies: crystalline and thin-films (amorphous,
CIGS). The technology of PV module has major influence on module efficiency, degradation process and
price. The most common technology is the polycrystalline and for the mobile applications amorphous
technology. Main components of crystalline modules are: PV cells, laminate, backsheet, solar glass cover
and aluminium frame. In thin-film (amorphous) PV modules the PV-active component is sprayed on the
glass and creates one unit, making this technology more resistant against shocks and microcracks. The
PV modules (next to the PV inverters) are the most important component of a PV system, their stable
performance is an very important determinant of quality. Nowadays an solid and High-Quality
manufacturer is also important argument for smooth operation in long-time period, including the warranty.

SOLAR PV INVERTER

The direct current coming from the solar panels is converted by PV inverter into AC (alternating current).
By PV Inverter solar electricity is compatible in 230V (single phase) or 400V (three phase) standard and
electrical home devices. PV inverter enables also to consume the electricity at the location of the PV
system (home, office, factory) or transfer/sell into the local grid. PV inverter works in multiple strings and
uses MPPT (Maximum Power Point Tracking), enabling device efficiency up to 98%. The inverter
deactivates at night and starts automatically operating in the morning, when sunlight is sufficient. It is the
operations centre of any PV solar system and provides useful system information, optionally through
remote bluetooth devices or LAN. Inverters depending on rated power produces single- or three phase
electricity. In practice low quality of inverter technology results in burnouts, in this cases an PV inverter
can be the weakest component in any PV system.

CHARGE CONTROLLER

The purpose of charge controllers (also called solar regulators) is to regulate the electricity from the solar
panels in PV Off-Grid systems and 12/24/48 voltage. Charge controller prevent the batteries from
overcharging and damage to the batteries (gassing and loss of electrolyte). A charge controller is used to
sense when the batteries are fully charged and to stop, or decrease, the amount of electricity flowing to
the battery. Optionally the charge controller provide also an deep-discharge protection, which will switch
off the supply to the load, if battery voltage falls below the critical voltage. This prevents the battery from
permanent damage and extend its life expectancy. Solar regulators are rated by the amount of current (A)
they can receive from the solar panels. They operates in two mode: PWM and MPPT, can be waterproof
(IP68) and individual programmable for different loads. In case of charge controller (similar like in the
inverters technology) the most problem in low-quality products is the bournout problem.

MOUNTING SYSTEM

The solar mounting systems has to fulfil basically three tasks: solid mounting solution with all technical
aspects (statics, loads resistant and simple to install). An aesthetic and unified look, related to the PV
generator on the roof. But most important, especially in On-Grid and inclined roof mounting systems, is an
effective ventilation of the PV generator, which can bring up to 10-15% more energy yields, annually. In-
roof mounting systems are nowadays not recommended, due to non-effective ventilation of the system.

SOLAR BATTERIES

Deep-Cycle solar batteries are used in PV Off-Grid systems. They are designed to be discharged over a
long period and recharged hundreds or thousands of times. Unlike conventional car batteries which are
designed to provide a large amount of current for a short amount of time. To ensure long life of solar
batteries, they shouldn’t be deep-discharged beyond 70-80% of their capacity. Discharging beyond this
level, significantly reduce its life-expectancy.

Deep cycle batteries are rated in Ampere Hours (Ah). This rating also includes a discharge rate, usually
at 20 or 100 hours. This rating specifies the amount of current in Amps, that the battery can supply over
the specified number of hours.

As an example: a battery rated at 120Ah at 100 hour can supply a total of 120A over a period of 100
hours (1.2A per hour). Due to internal heating at higher discharge rates, the same battery could supply
110Ah at the 20 hour rate (5.5A per hour for 20 hours). In practice, this battery could run a 60W 12V-DC
TV for over 20 hours before being completely drained.

There are many factors that can affect the performance and life of a battery bank (storage temp., system
voltage or battery technology). It is highly recommended that you speak with an experienced solar power
system installer or solar battery provider prior to making any battery purchase. Solar batteries (accus) are
an very important component of any PV Off-Grid system, where similar like the charge controllers, low-
quality products are common reason for dis-function of whole system.

SOLAR COLLECTORS (THERMAL SOLAR SYSTEMS)

Solar thermal collector are designed to collect heat by absorbing sunlight. Solar collectors are typically
used for supplemental water and space heating in residential and commercial buildings. A collector is a
device for converting the energy from solar radiation, in usable or storable form in solar heaters. Thermal
solar collectors fall into two general categories: flat plate collectors and evacuated tube collectors. The
optical efficiency in thermal solar collectors is about 80%. Beside the efficiency an very important feature
is the physical resistance and solid construction. High-Selective absorber ultrasonically or laser welded, in
full-aluminium frame construction, without screwed elements. All this have significant importance for
trouble-free working under 2-6 bar pressure, range of temp. -30/+300°C in long period 20-30 years.

SOLAR TANK/HEATER (THERMAL SOLAR SYSTEMS)

Solar tank/heaters are designed to storage heat from the solar collectors, but can be also connected to
other external source of heat power (heat pump, gas stove, etc.). Solar Heaters fall into two main
categories: bivalent, with two coils (solar and external heating) and buffer heater/tanks with integrated
water tank. Both heaters systems prepare hot water, but the buffer tank can support additionaly floor
heating.

There are also stainless steel and enameled solar tanks/heater. And while stainless steel is
unquestionable a precious and long life material, due to high operating temp (around 80C) and dynamic
temp fall it comes to microcracks (stainless steel is quite inelastic material). Enameled heaters handle
much better high temperature differentials, are more resistant against contractility.

SOLAR THERMAL CONTROLLER AND SOLAR PUMP (THERMAL SOLAR SYSTEM)

The solar group consists of control unit (LCD-based), temperature sensor, solar pump, manometer,
thermometer, safety valves, and connection to transfer solar fluid and pressure vessel. The solar group
manages the circulation of solar fluid in the system, and stop the circulation when the max temp. at
approx. 80°C in tank/heater is reached. In the practice important features are: fluent automatic pump
control speed (50-100%) for better energy yields in cloudy weather or winter. And reversal circulation,
possible via flat plate collectors, for cooling the solar tank/heater in summer under absence of
householder eg. vacation, the system works at day normally but at the night circulate the heat, cools the
tank/heater through the solar collectors, this brings relief for temp. and pressure in the system, while hot
water not needed.

A solid solar group enables function of several solar diagrams, support three-way valves, two solar
pumps or tanks/heater, pool solar heating/exchanger and two sections of solar collectors (on different roof
sections). Other features are an anti-legionella protection, frost protection (if not frost-proof solar fluid)
and statistics on energy production. But the most important thing is, to work trouble free for many years.

SOLAR PV TECHNOLOGY
SOLAR CRYSTALLINE PANELS – POLYCRYSTALLINE MODULES & MONOCRYTALLINE
MODULES

Today, the vast majority of PV modules (85% to 90% of the global annual market) are based on c-Si
crystalline PV technology, which is an dominant PV technology. This is due to their proven and reliable
technology, long lifetime and price-performance ratio. The manufacturing of crystalline modules typically
involves ingots, slicing ingots into wafers to make solar cells, connecting the cells in encapsulated strings,
to form a PV module. Modules currently use silicon in two main forms:

 sc-Si better known as monocrystalline, efficiency of around 14 to 20%


 mc-Si known as poly- or multicrystalline, efficiency of around 13 to 15%

Current commercial sc-Si (monocrystalline) modules have a higher conversion efficiency. Multicrystalline
silicon modules have a more disordered atomic structure and lower efficiencies, but they are cheaper.
Continuous R&D on cristalline silicon technologies in public and industrial research result in a substantial
cost reduction and an volume effect.

THIN-FILM

Thin-films currently account for 10% to 15% of global PV module sales. They are subdivided into three
main families:

 amorphous (a-Si) and micromorph silicon (a-Si/µc-Si), efficiency 6-9%


 cadmium-telluride (CdTe), efficiency 9-11%
 copper-indium-diselenide (CIS) and copper-indium-gallium-diselenide (CIGS), efficiency 10-12%

Thin-Films are made by depositing extremely thin layers of photosensitive materials in the micrometre
(μm) range on a low cost backing such as glass, stainless steel or plastic. The first thin film solar cell
produced was a-Si (amorphous silicon). Based on early a-Si single junction cells, amorphous tandem and
triple cell configuration have been developed. To reach higher efficiencies, thin amorphous and
microcrystalline silicon cells have been combined to form micromorph cells, also called thin hybrid silicon
cells.

Another option currently being researched is the combination of single-crystalline and amorphous PV cell
technology. The HIT (Heterojunction with Intrinsic Thin layer cells) technology is based on a crystalline
silicon cell coated with a supplementary amorphous PV cell to increase the efficiency.

In the area of II-VI semiconductor compounds, also other thin film technologies have been developed,
including Cadmium Telluride (CdTe) and Copper-Indium-Gallium-Diselenide (CIGS).

The main advantages of thin films are their relatively low consumption of raw materials, high automation
and production efficiency, ease of building integration and improved appearance, good performance at
high ambient temperature and reduced sensitivity to overheating. The current drawbacks are lower
efficiency and the industry’s limited experience with lifetime performances (degradation). Increased R&D
is needed to bring thin film technologies to market and to create the necessary experience in industrial
manufacturing and longterm reliability.

SOLAR PANEL EFFICIENCY

The efficiency of PV cells and modules results from the PV technology and is defined by the ratio
between the amount of incident solar energy and the produced electricity (or in case of solar collectors
thermal power). PV system converts directly solar energy into electricity and the efficiency indicate the
amount of electricity. In practice an solar panel with 14% efficiency will produce 140W electricity from 1m2
(or 140Wh per hour from 1m2).

That means: the efficiency is determined by the technology, PV technology affects the needed PV surface
(mounting area). More efficient technology need less PV surface, less efficient technology more, and an
100Wp amorphous PV panel with approx. 8% efficiency will be double sized, as an 100Wp crystalline
panel with 16% efficiency.

There are differences between cell and panel system efficiency. If cell efficiency around 15% the whole
module around 14%. Similar in thermal systems, the absorber efficiency 95% and from the solar collector
around 80%.

The efficiency is one of the most important figures in the whole solar industry, but not the most
importantly. The quality of the system defined by the long term stable and proven technology, is the most
important. Like buying a car, the maximum car speed plays a secondary role, especially for long term
usage.
Is an 230Wp solar panel more efficient the an 190Wp ?

If made in this same technology – No. The difference comes from the PV surface of the solar panels. An
crystalline 190Wp solar panel will be build from 50 cells and a 230Wp solar panel from 60 cells. But it’s
also usual that PV panels with different rated power have identical surface area (size). This comes from
cell sorting and their slight variations in electrical parameters, where efficiency differences may results
from the cell slicing thickness in micrometre range. Then an 240Wp solar panel may be built from more
efficient cells, than an 220Wp solar panel, even if the same amount and size of used cells, in both PV
panels.

STANDARD TEST CONDITIONS (STC)

In the PV solar industry all rated performance informations are based on the international Standard Test
Conditions (STC). In definition: solar irradiance of 1,000 W/m², solar spectrum of AM 1.5 and module/cell
temperature at 25°C. This conditions corresponds to an cloudless forenoon at an summer day under
Central European conditions.

In practice an PV-Kit with 3.42kWp rated power supplies at STC 3.420W electricity. Similarly an 230Wp
PV module at STC produces in realtime 230W, or 230Wh in one hour. When sunlight weaker the
electricity production in realtime will decrease.

TEMPERATURE COEFFICIENT

At an extremely hot summer day, the sun radiation in Central Europe may range up to 1.400W/m2, in
Southern Europe up to 2000W/m2, but in the same time increases the cell temperature and have a
significant impact on the system performance.

The higher the module / cell temperature the more bigger the efficiency loss, and amounts to
approximately 0.4% per 1°C over the temperature of 25C. That means in practice, that a 100 Wp modules
in a hot day and cells temp. at about 50°C will work with 90Wp power, wherein the losses results from
0.4% x 25°C (50°C-25°C) = 10W loss of rated power. Therefore PV technology enables in Europa good
energy yields, due to the mild climate, in location with extremly hot weather (eg. Africa) the efficiency
losses according temp. coefficient are bigger.

Extremely for inverters but especially charge controllers, it can be in the winter under a strong sunshine,
when the cell temp. is low but the sun reach high irradiation, similar for PV system installations in high
mountains over 1,500 meters above sea level. Then up to 20% more power and voltage in the system, as
according to STC.
ELECTRICAL PARAMETERS

The common electrical characteristics are:

 nominal power (Pmax, measured in W)


 open circuit voltage (Voc)
 short circuit current (Isc, measured in amperes)
 maximum power voltage (Vmpp)
 maximum power current (Impp)
 peak power (Wp or kWp)
 module efficiency (%)

In off-grid systems the PV voltage means the Voc (open circuit voltage) and an optimal or max voltage
especially in charge controllers are related with the Voc of the PV module. The actual voltage output of
the panel changes as lighting, temperature and load conditions change, so there is never one specific
voltage at which the panel operates. Nominal voltage allows users, at a glance, to make sure the panel is
compatible with a given system.

Open circuit voltage or Voc is the maximum voltage that the panel can produce when not connected to an
electrical circuit or system. Voc can be measured with a meter directly on an illuminated panel’s terminals
or on its disconnected cable. The Voc parameter is an important figure an can’t be exceeded at the
allowed input at the Inverter (string) or charge controller.

The peak power rating (kWp) is the maximum output according under standard test conditions (not the
maximum possible output). Solar panels must withstand heat, cold, rain and hail for many years. Many
crystalline silicon module manufacturers offer a warranty that guarantees electrical production for 10
years at 90% of rated power output and 25 years at 80%.