You are on page 1of 9

机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Attachment A1.
Equipments Installation Requirement
Machine Information
1st injecton 2nd injection 1st tufting 2nd tufting
CI-160 CI-160 AT-1800 AT-1800
Machine Name
Injection machine Injection machine Tufting machine Tufting machine
Machine Number VI01011 VI01012 VT02051 VT02052
Type CI-160 CI-160 AT-1800 AT-1800
Supplier Acumen Acumen Acumen Acumen
Machine
N/A N/A N/A N/A
manufatured date
Purchased Date N/A N/A N/A N/A
Location P&G Workshop

No. Item Standard Result

1 Location P&G workshop

2 Machine set up Machine place according from layout

3 Space Space for machine maintenance

4 Installation Anti-vibration pad

5 Level Calibration Calibrated machine by gradienter

6 Machine Parts Machine Parts are been proper installed

7 Cabinet Electrical circuit connect proper

8 Ancillary device NA

9 Appearance Clean and no damage


All the spare parts are following the
10 Spare Parts
requirement
11 Controller Clear define of usage

Verified By: Inspection Date:

Verified By: Inspection Date:

Attachment A2.
Installation Qualification
Utilities required for machines

1/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Add additional utilities as required


Equipment Name: VI01011 Type: CI-160
VI01012 CI-160
VT02051 AT-1800
VT02052 AT-1800

Utility Requirement Verified Verified by:


(Yes/No) (signature and date)
Electricity Power Supply

Robot Electricity Power Supply

Compressed Air

Chilling Water:

Vacuum system:
Cooling water system

This document may be duplicated for additional equipment.

Production Manager: ___________________________________ Date: ___________________

2/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Attachment A3.
Preventive Maintenance & Spare Parts

Machine Type Verified


( yes/no)
VI01011 CI-160
VI01012 CI-160
VT02051 AT-1800
VT02052 AT-1800

Preventive maintenance requirements for the above molds have been developed. The molds have been
entered into the Acumen maintenance program.

The appropriate PM schedules and procedures have been updated accordingly.

Spare parts have been identified and purchased as appropriate.

Maintenance Manager Date

3/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Attachment A4.
Equipment Cleaning

Machine Type Verified


( yes/no)
VI01011 CI-160
VI01012 CI-160
VT02051 AT-1800
VT02052 AT-1800

A cleaning procedure has been established for the above molds as documented by Acumen.

Procedure: _____________________________________________.

Verified by: Date

4/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Attachment A5.
Safety Inspection Sign-Off Sheet
Machine No. Verified
( yes/no)
VI01011 CI-160
VI01012 CI-160
VT02051 AT-1800
VT02052 AT-1800

The above molds have been inspected and approved for use in production.

Safety Manager Date

5/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Attachment A6.
Install Conclusion

Discrepancy:

Suggestion:

Conclusion:

Approved By: Date:

6/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Attachment A7.

Operation qualification checklist for CI-160


1st injection process:
Item Procedure Verify Result
Machine power switch status On-off repeat 5 times
Emergency bottom status Press-release repeat 5 times
Barrel zone 1,2,3,4 temperature
(Temperature set from low to high, after 210℃~240℃
heating the actual temperatura and setting
temperatura shall be 240℃~270℃
±2℃)
Static observation during machine processing
Safety divice status
Mold function
Control pannel status Mold loaded with material and
Oil Temperature mold
Meters status
Injection Machine function
Machine & Mold Oil/Water line installation
Test with injection machine
Static observation during bort processing

Prepared by: _____________________________ Reviewed by: __________________________

Operation qualification checklist for CI-200


2nd injection process:
Item Procedure Verify Result
Machine power switch status On-off repeat 5 times
Emergency bottom status Press-release repeat 5 times
Barrel zone 1,2,3,4 temperature
(Temperature set from low to high, after 210℃~240℃
heating the actual temperatura and setting
temperatura shall be 240℃~270℃
±2℃)
Static observation during machine processing Mold loaded with material and
Safety divice status mold

7/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Mold function
Control pannel status
Oil Temperature
Meters status
Injection Machine function
Machine & Mold Oil/Water line installation
Test with injection machine
Static observation during bort processing

Prepared by: _____________________________ Reviewed by: __________________________

Operation qualification checklist for AT-1800


1st tufting process:
Item Procedure Verify Result
Machine power switch status On-off repeat 5 times
Emergency bottom status Press-release repeat 5 times
Sensor Status Repeat 5 times
5.0~5.5Kg/cm2
Compressed air switcher
5.5~6.0Kg/cm2
21~23pcs/min
RPM Setting
23 ~25pcs/min
Static observation during machine
processing

Manual handle placement status Below set each 30 mins

Filament picker status RP 21~23 23~25


Date coding M pcs/min pcs/min
Air
Dust cleaner(handle)
5.0~5.5
Kg/cm2
Dust cleaner(head) 5.5~6.0
Kg/cm2

Prepared by: _____________________________ Reviewed by: __________________________

Operation qualification checklist for AT-1800


2nd tufting process:

8/9
机密 RESTRICTED

ACUMEN CO., LTD. Internal use


IQ/OQ For Robinhood Black Injection and Tufting
Plant: Acumen Vietnam Plant (8585)

Validation Number: VAL-VN-19001(2) Date: 22.07.2019

Item Procedure Verify Result


Machine power switch status On-off repeat 5 times
Emergency bottom status Press-release repeat 5 times
Sensor Status Repeat 5 times
5.0~5.5Kg/cm2
Compressed air switcher
5.5~6.0Kg/cm2
21~23pcs/min
RPM Setting
23 ~25pcs/min
Static observation during machine
processing

Manual handle placement status Below set each 30 mins

Filament picker status RP 21~23 23~25


Date coding M pcs/min pcs/min
Air
Dust cleaner(handle)
5.0~5.5
Kg/cm2
Dust cleaner(head) 5.5~6.0
Kg/cm2

Prepared by: _____________________________ Reviewed by: __________________________

Prepared by: Date: Aprroved by: _____ Date:

9/9