Total Productive Maintenance (TPM)

Description

As a company-wide initiative, Total Productive Maintenance (TPM) maximizes the effectiveness and
longevity of equipment. The TPM program significantly increases labor and capital productivity while,
at the same time, increases employee morale and job satisfaction. TPM brings maintenance into
focus as a necessary and vitally important part of the business. Targeted at all levels of the
organization, TPM and its 8 Pillars provide the necessary supporting process and tools to achieve
zero defects, zero breakdowns and zero accidents.

This comprehensive PowerPoint presentation is developed by our JIPM-certified TPM consultant.

It combines the TPM tools, 5S, OEE (Overall Equipment Effectiveness), 8 pillars
(including Autonomous and Planned maintenance) into a highly detailed training tool. It includes a
step-by-step implementation process of TPM.

Learning Objectives

1. Understand the concept and management philosophy of TPM as a foundation for Lean
Transformation
2. Learn the 8 pillars of TPM activities, TPM implementation strategy, roadmap and step-by-step
approach
3. Learn the TPM tools and be able to identify and eliminate loss through TPM implementation
4. Learn how to kick-start TPM deployment with the key pillars such as Autonomous Maintenance,
Planned Maintenance, Focused Improvement and Education & Training activities to improve
equipment reliability
5. Understand the roles of a TPM implementation organization and the critical success factors

Contents

1. Overview of TPM
 What is TPM?
 What TPM Is Not
 TPM Principles
 TPM Supports Lean Transformation
 TPM is a Paradigm Shift
 Why is TPM Important?
 TPM Goals
 Eight Pillars of TPM
 TPM Pillars & Activities
 TPM Benefits
 2. TPM Foundations: 5S & Visual Management
 5S Principles
 Sort: Identifying Red-tag Targets
 Sort: Disposal Methods
 Set In Order: Making Things Easy to Find
 Shine - Practice Tips & Check Sheet
 5S & Equipment Maintenance
 Visual Control - TPM Scorecard
 Visual Control Example

3. TPM Tools
 Small Group Activities
 Suggestion System
 Fuguai Tagging
 One-Point Lesson
 Activity Board

4. Equipment Loss & Overall Equipment Effectiveness (OEE)

 3 Key Components of OEE
 Six Big Equipment Losses
 Equipment Losses & OEE
 Breakdown Losses
 Setup & Adjustment Losses
 Minor Stoppage Losses
 Speed Loss
 Quality Defect & Rework Losses
 Start-up (Yield) Losses
 Strategies for Zero Breakdowns

5. The 8 Pillars of TPM

 Autonomous Maintenance
 Planned Maintenance
 Focused Improvement
 Education & Training
 Early Equipment Management
 Quality Maintenance
 Office TPM
 Safety, Health & Environment

6. TPM Implementation
 TPM Implementation Master Plan
 Example of TPM Implementation Structure
 3 Requirements for Fundamental Improvement
 12 Steps of TPM Implementation
 How to Sustain TPM
 Critical Success Factors

7. JIPM TPM Excellence Award

 About JIPM
 Objectives of JIPM
 Benefits of Applying for TPM Recognition
 How is an Organization Selected as a TPM Winner?
 JIPM TPM Award Categories
 Assessment Criteria

You may also be interested in the following related documents (sold separately):
1. TPM Autonomous Maintenance Audit Guide & Checklists
2. Overall Equipment Effectiveness (OEE)
3. TPM Team Guide
4. Autonomous Maintenance
5. TPM Self-Assessment Guide & Tool