You are on page 1of 648

Serial Number: 7808

FAMILY,DM45 HP

PARTS LIST
MODEL: DM45

Read the instruction manual before operating this equipment.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

The Distributer/Dealer serving the area in which


your equipment is working will be able to give you the BEST and
FASTEST SERVICE of Genuine Replacement Parts.

IMPORTANT:
Be sure the parts book which you are ordering parts from is the parts book for
the Drill needing the replacement parts!
Each parts book is CUSTOM MADE to a specific Drill.
All parts books have a Drill SERIAL NUMBER and MODEL DESCRIPTION on
the header of each parts page. All Drills have a SERIAL NUMBER welded on the
frame at the drilling end of the MAIN FRAME or CHASSIS.

YOU MUST USE THE CORRECT PARTS BOOK TO INSURE


CORRECT PARTS IDENTIFICATION.

Continuing Product Improvement and advancement of product


design may cause changes to your Drill which may not be
reflected in this Parts/Service Manual. Production models may vary
in some detail. Drilling Solutions reserves the right to modify or make changes with-
out notice or obligation.

Parts Ordering Instructions

By giving complete information, you will enable us to fill your order


correctly and avoid unnecessary delays!

When ordering Replacement Parts, specify:

1. Unit Serial Number


2. The Name of each part as listed
3. The Part Number as listed in your Partsbook.
4. Quantity of parts desired.

Refer all communications concerning this unit to our nearest


Branch Office, Distributor, Dealer or Agent

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

WARNING IN THE MANUAL

CALIFORNIA PROPOSITION 65 INFORMATION


TO CALIFORNIA CUSTOMERS AND
TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT
INTO OR FOR USE IN CALIFORNIA

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

This page is intentionally blank.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Table of Contents

FRAME/CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57546129 DECKING ASSY,DM45/50 ELE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

57713034 DECKING ASM,DM45/50/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

57711103 HANDRAIL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

TABLE OF CONTENTS
UNDERCARRIAGE/TRACKS . . . . . . . . . . . . . . . . . . . 13
57474652 TRACK ASSY--- 325 W/Y&A MTG . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
57474660 UNDERCARRIAGE,325L W/Y&A . . . . . . . . . . . . . . . . . 17
57562977 ROLLER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . 19
57457566 CARRIER ROLLER GROUP . . . . . . . . . . . . . . . . . . . . . 21
57563140 GUARD GROUP---TRK GDE . . . . . . . . . . . . . . . . . . . . . 23
57415929 FINAL DRIVE GROUP---U/C . . . . . . . . . . . . . . . . . . . . . 25
57563348 TRACK ADJUSTMENT GROUP . . . . . . . . . . . . . . . . . . 29
57563397 SPRING GROUP RECOIL . . . . . . . . . . . . . . . . . . . . . . . . 31
57563413 IDLER,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
57563470 TRACK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
57563488 TRACK LINK ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
57501967 JACK ASSY, FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

57728347 JACK,REAR--- 2,DM45,ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


57488868 CYLINDER HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 45
57205007 VALVE,COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . 47

CAB/CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
57668196 CAB,INST TIER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
57668220 CAB,EXTENDED TIER 2 . . . . . . . . . . . . . . . . . . . . . . . . 55
57561656 DOOR ASSY--- CURB SIDE . . . . . . . . . . . . . . . . . . . . . . . 63
57561664 DOOR ASSY --- TOWER SIDE . . . . . . . . . . . . . . . . . . . . 65
57554644 AIR CONDITIONER, ASSY . . . . . . . . . . . . . . . . . . . . . . 67
57554685 PACKAGE KIT, 805 IR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
57554693 SWITCH ASSY, IR AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
57554669 COIL ASSY, HTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
57554651 COIL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
57554677 FILTER W/ PREFIL & ELBOW . . . . . . . . . . . . . . . . . . . . 77
57214470 STEP,CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page i
Serial Number: 7808
FAMILY,DM45 HP

Table of Contents

CAB/CONSOLE ---continued
57667842 AIR CONDITIONER,CAT T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

57656373 NPLATES,CONS ENG CAT SPN . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

57714891 GAUGES/CONTROLS,CAT--- HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
57389561 CONTROLLER, PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

57643108 HEATER ASM,C15/C16 TIER2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97


TABLE OF CONTENTS

DERRICK/TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
57518441 TOWER ASSY, COMMONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

57518466 TOWER ASSY UNIQUES, 30FT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109


57497562 WELDMENT,TOWER---30FT,TELE . . . . . . . . . . . . . . . . 113
57423006 BLOCK---PIVOT ASSY---R.H. . . . . . . . . . . . . . . . . . . . . . 115
57423014 BLOCK---PIVOT ASSY---L.H . . . . . . . . . . . . . . . . . . . . . . 117
57484263 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 119

57518508 PIPING, TOWERUNIQUE--- 30FT . . . . . . . . . . . . . . . . . . . . . . . . . . 121

57519878 ROTARY HEAD--- HI SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125


57562639 ROTARY HEAD,COMMONS,NEW . . . . . . . . . . . . . . . . 127
57395444 HOUSING, MACHINED---R.H. . . . . . . . . . . . . . . . . . . . . 135

57445660 ROD CATCHER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

57730897 WRENCH,BREAKOUT,AUTO,ASM . . . . . . . . . . . . . . . . . . . . . . . . 139

57594657 ROD CHANGER ASM,30’STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141


57199093 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 149
57228470 HOLDER ASSY,5 ROD---30’ . . . . . . . . . . . . . . . . . . . . . . 151
57572984 MOTOR & GEAR REDUCER ASM . . . . . . . . . . . . . . . 153

56255334 SPINDLE, SUB5”PIPE,29L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

57422289 COUNTER, RPM--- POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . 163

57644916 BREAKOUT,ELEC,STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165


57352007 CYLINDER,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 169

POWERPACK/ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 171
57639981 ENGINE ASM,C16--- 600HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
57656167 WIRING,ENG CAT 2 STRTR . . . . . . . . . . . . . . . . . . . . . . 177

57665705 COOLER ASM,TIER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

page ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Table of Contents

POWERPACK/ENGINE ---continued
57639361 EXHAUST INSTL,C16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

57421513 MOUNTING, POWERPACK BASE . . . . . . . . . . . . . . . . . . . . . . . . . 187

57643090 PIPING,RAD. CAT TIER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

AIR CLEANERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

TABLE OF CONTENTS
57645319 AIR CLEANER INS 1070/C16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
57496556 AIR FILTER --- 08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197


57470312 TANK & PIPING--- FUEL380GAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

56244015 FILTER ASSEMBLY, FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

57665697 COOLER,FUEL,P,QSX,DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

57661852 INJECTION,ETHER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

COMPRESSOR/AIR SYSTEM . . . . . . . . . . . . . . . . . . 211


57637704 COMPRESSOR ASM1070 HR2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
36017549 AIR END --- HR 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

57584211 PIPING,COMP CONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217


57530917 REGULATOR ASSY, UL---88 . . . . . . . . . . . . . . . . . . . . . . 225
57584237 BLOWDOWN VALVE ASSY,HP . . . . . . . . . . . . . . . . . . . 227

57584179 PIPING,COC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

57584203 PIPING,COMP TO REC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

57584161 TANK,VERT ASM DM4550/LHP . . . . . . . . . . . . . . . . . . . . . . . . . . . 239


57546228 MANIFOLD,UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
57584195 MANIFOLD,LWR HP DM4550/L . . . . . . . . . . . . . . . . . . 245

57584187 PIPING,RECEIVER TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page iii
Serial Number: 7808
FAMILY,DM45 HP

Table of Contents

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 253


57651226 DRIVE,MAIN HYD--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
57392003 PUMP,DOUBLE---HYDRAULIC . . . . . . . . . . . . . . . . . . . 261
57651234 DRIVE,PUMP---3 HOLE . . . . . . . . . . . . . . . . . . . . . . . . . . 265

57661746 PIPING,MAIN HYD CL TIER2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


57450751 VALVE ASSY, DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . 277
57106429 VALVE, DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
50630656 FILTER, MAGNETIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
57576969 VALVE ASSY---DR/PR CONTROL . . . . . . . . . . . . . . . . . 283
TABLE OF CONTENTS

57482564 PIPING,HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285


57582322 RESERVOIR,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 291
52254885 FILTER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
52259363 FILTER ASSY---HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

57531675 HOLDBACK, ELEC INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

57536450 PULLDOWN CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

57519902 SWITCH--- HEAD DECEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

57531550 TORQUE LIMIT--- ELEC/HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

57661597 PIPING,FAN/HOC,54” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

56245996 FAN CONTROL, 2 SPEED MOTOR . . . . . . . . . . . . . . . . . . . . . . . . 311

57584831 JACKS,PIPING--- 4,ELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

57519613 PROPEL, REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

57558512 JIB, BOOM, DMC TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323


57626723 WINCH ASM,4000# . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

56255417 PIPING,PROPEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

56245673 PIPING,ROD CHGR, 30’ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

57501991 OVERPRESSURE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

57639353 PIPING,CAC,CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339


57643652 SUPPORT,CAC PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

57535957 ROD INDEX PIPING--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

57518482 PIPING, TOWER COMMONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

page iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Table of Contents

HYDRAULIC SYSTEM ---continued


57656811 TOWER RAISE CYL & PIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
54578539 CYLINDER,HYD---TWR RAISE . . . . . . . . . . . . . . . . . . . 357

57533127 PINNING,TOWER--- DMC/ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . 361

57656795 VALVE INSTL,6 SPOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365


57656787 VALVE ASSEMBLY,6 SPOOL . . . . . . . . . . . . . . . . . . . . . 367
57581894 VALVE ASSY,VPL6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

TABLE OF CONTENTS
57535908 VALVE, 9 SPOOL--- INST,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
57394991 VALVE,9---SPOOL,24V COILS . . . . . . . . . . . . . . . . . . . . . 377

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 379


57639411 WIRING,BASIC ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381

57541930 LIGHTS,NIGHT--- 9 LIGHT PKG . . . . . . . . . . . . . . . . . . . . . . . . . . . 385

56245384 WIRING,STD, ELEC RIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

57656100 WIRING,DIAGRAM CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
56248412 WATER INJ--- 300G/8GPM,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
50822147 PUMP, WATER---8 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . 403
52235207 MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . 407

57728537 CURTAIN ASM,W/HATCH,DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . 409


57730673 PLATFORM ASSY,HATCH DOOR . . . . . . . . . . . . . . . . 415
57389983 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 417
57396475 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419

57653107 FIRE SUPPRESSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421


57653115 KIT,FIRE SUPPRESSION . . . . . . . . . . . . . . . . . . . . . . . . . 423

57632390 WIGGINS,AUTO SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425


57142994 SERVICE KIT,WIGGINS . . . . . . . . . . . . . . . . . . . . . . . . . . 429

57651390 BATTERY INSTL,4 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433

57409021 EQUALIZER, BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439

57536534 HORN, WARNING--- ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page v
Serial Number: 7808
FAMILY,DM45 HP

Table of Contents

OPTIONS ---continued
57548083 THREAD GREASER,PIPE,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . 443
57079550 REGULATOR,AIR---RELIEVING . . . . . . . . . . . . . . . . . 447

57584583 INDICATOR,JACK--- 4,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449


52236783 CLAMP ASSY, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

57602450 DRAIN,WATER TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457

56247125 LUBESYSTEM,CENTRO--- 30’TWR . . . . . . . . . . . . . . . . . . . . . . . . . 461


TABLE OF CONTENTS

57166795 PUMP/TIMER,LINCOLNCENTRL . . . . . . . . . . . . . . . . 471


57138166 JUNCTION BOX ASSY,8 X 6 . . . . . . . . . . . . . . . . . . . . . . 473

57481509 LUBE,INJECTION--- DHD,60GL . . . . . . . . . . . . . . . . . . . . . . . . . . . 475


57354755 LUBRICATOR ASM---60GL DHD . . . . . . . . . . . . . . . . . 479
57428161 LUBRICATOR TANK SUB---ASSY . . . . . . . . . . . . . . . . . 483
57354094 TANK, DHD LUBE---60 GAL. . . . . . . . . . . . . . . . . . . . . . 487

57597965 STATION,TEST,CENTRAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489

57531543 NO BUMP ROD CHANGER PIPING . . . . . . . . . . . . . . . . . . . . . . . 495

7808 NON STANDARD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . 499


57711186 DECKING ASM,REARPLATFORM . . . . . . . . . . . . . . . 501
57711145 MOUNT, LADDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
57728339 MAINFRAME,WELDMENT,DM45 . . . . . . . . . . . . . . . . 505

57728503 STEREO,INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507

57431967 HOOK INSTALL--- TOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509

57554206 ROD SEAL 6--- 1/4 PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511


57519779 DUST SEAL, 6---1/4” PIPE . . . . . . . . . . . . . . . . . . . . . . . . 513

57554180 ROD SEAL ASSY, 5 PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515


57519753 DUST SEAL, 5” PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517

57728479 SHADES ASM,WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 519

56250301 ROD SUPPORT ASY,ELEC,MAN . . . . . . . . . . . . . . . . . . . . . . . . . . 521


57423808 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 525
57425043 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527

page vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Table of Contents

TOOLS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . 529
7808 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531

57607079 DECALS,SAFETY--- SPANISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533


57626087 MANUAL,SAFETY SPANISH . . . . . . . . . . . . . . . . . . . . . 539

57613515 DECAL,MISC (SPANISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541

57059370 DECALS,COMMONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549

TABLE OF CONTENTS
57496481 EXPORT PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553
57495855 MODIFICATION, REARPLATFM . . . . . . . . . . . . . . . . . 555

57728446 BALL,OVERHAUL ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557

57328247 FILTER KIT,FIELD REPLACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559

50421908 PAINT & SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561

57728370 ROD TOOLS,2)6.5,2)5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563


50260314 WRENCH,CHAIN---5.313---6.25 . . . . . . . . . . . . . . . . . . . . 567
50245281 GUN, BLOW---WITH 25’ HOSE . . . . . . . . . . . . . . . . . . . 569
50195916 WRENCH, CHAIN---4.5---5.38 . . . . . . . . . . . . . . . . . . . . . 571
50021120 TONG ASSY---W/FLAT INSERTS . . . . . . . . . . . . . . . . . . 573
50021138 CHAIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page vii
Serial Number: 7808
FAMILY,DM45 HP

FRAME/CHASSIS
SECTION
FRAME/CHASSIS

page 1 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

FRAME/CHASSIS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 2
Serial Number: 7808
FAMILY,DM45 HP

57546129 DECKING ASSY,DM45/50 ELE


DECKING ASSY,DM45/50 ELE

4
57546129

Figure 1 :DECKING ASSY,DM45/50 ELE


D57546129 REV 000
page 3 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57546129 DECKING ASSY,DM45/50 ELE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57545998 1 EA DECKING,DM45

DECKING ASSY,DM45/50 ELE


002 57474587 1 EA DECKING,FRONT---DCSDM45/50
003 57474595 1 EA DECKING,REAR---CS,DM45/50
004 57474215 1 EA DECKING,FRONT---CS,DM45/50

57546129

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 4
Serial Number: 7808
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L


DECKING ASM,DM45/50/L

CAB

4 6
4 4 5

12 21
11
57713034

8
18
19
20
3

Figure 2 :DECKING ASM,DM45/50/L


E57713034 REV 000
page 5 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L

DECKING ASM,DM45/50/L
10
9

57713034
7
15
16
17
2

1 13
14
15
16

Figure 3 :DECKING ASM,DM45/50/L


E57713034 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 6
Serial Number: 7808
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L


DECKING ASM,DM45/50/L

6
57713034

Figure 4 :DECKING ASM,DM45/50/L


E57713034 REV 000
page 7 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 57590788 1 EA DECKING,SIDE DM45/50/L

DECKING ASM,DM45/50/L
002 57590796 1 EA DECKING,REAR DM45/50/L
003 57724619 1 EA LADDER W/HANDRAIL,FOLD
57664666 1 EA D LADDER ASSEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
004 57533622 3 EA HANDRAIL ASSY---20 CNTDIST
005 57424392 1 EA HANDRAIL ASSY---30 CNTDIST
006 57424418 1 EA HANDRAIL ASSY---50 CNTDIST
007 57588535 3 EA BRACKET,MTG,SIDE DECK
008 57573958 2 EA PLATE,MTG REAR DECKING
009 95920674 5 EA CAPSCREW,HEX HEAD
010 95922894 5 EA NUT,HEX,FINISHED
011 95937413 9 EA WASHER,LOCK,HELICAL
012 95958989 4 EA SCREW, CAP---3/8---16 X1---3/4
013 95104659 2 EA SCREW, CAP---3/4---10 X2---3/4

57713034
014 95922928 2 EA NUT,HEX,FINISHED
015 95934691 8 EA WASHER,LOCK,HELICAL
016 95972246 8 EA WASHER,FLAT,PLATED
017 95104642 6 EA SCREW, CAP---3/4---10 X1---3/4
018 95934501 4 EA CAPSCREW,HEX HEAD
019 95209425 4 EA WASHER, LOCK---5/8
020 95094314 4 EA WASHER,FLAT,WIDE
021 57711145 1 EA MOUNT, LADDER
95934766 4 EA D WASHER,LOCK,HELICAL
95928982 4 EA D SCREW, CAP---1/4---20 X 3/4

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 8
Serial Number: 7808
FAMILY,DM45 HP

57711103 HANDRAIL INSTALLATION


HANDRAIL INSTALLATION

2
1

COOLER
1
57711103

Figure 5 :HANDRAIL INSTALLATION


D57711103 REV 000
page 9 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57711103 HANDRAIL INSTALLATION

DECKING

HANDRAIL INSTALLATION
7

5
6

VIEW A ---A
DUST COLLECTOR 4

57711103
4
1
1

Figure 6 :HANDRAIL INSTALLATION


D57711103 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 10
Serial Number: 7808
FAMILY,DM45 HP

57711103 HANDRAIL INSTALLATION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57471989 2 EA HANDRAIL ASSY---60 CNTDIST


HANDRAIL INSTALLATION

002 57424418 1 EA HANDRAIL ASSY---50 CNTDIST


003 57424392 1 EA HANDRAIL ASSY---30 CNTDIST
004 57724619 1 EA LADDER W/HANDRAIL,FOLD
57664666 1 EA D LADDER ASSEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
005 95934584 4 EA SCREW, CAP---3/8---16 X1---1/2
006 95937413 4 EA WASHER,LOCK,HELICAL
007 95922894 4 EA NUT,HEX,FINISHED
57711103

page 11 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57711103 HANDRAIL INSTALLATION

HANDRAIL INSTALLATION
This page is intentionally blank.

57711103

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 12
Serial Number: 7808
FAMILY,DM45 HP

UNDERCARRIAGE/TRACKS
SECTION
UNDERCARRIAGE/TRACKS

page 13 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

UNDERCARRIAGE/TRACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 14
Serial Number: 7808
FAMILY,DM45 HP

57474652 TRACK ASSY---325 W/Y&A MTG

8
2
7
6 5
TRACK ASSY---325 W/Y&A MTG

9 6
8

7
8

7
10
18 9 14 15
16

17

1
57474652

18
19
20

15
16
14

Figure 7 :TRACK ASSY--- 325 W/Y&A MTG


D57474652 REV 003
page 15 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57474652 TRACK ASSY---325 W/Y&A MTG

REF. PART NO. QTY. UNIT DESCRIPTION

001 57474660 1 EA UNDERCARRIAGE,325L W/Y&A (See figure 8)

TRACK ASSY---325 W/Y&A MTG


002 95201547 1 EA FITTING,LUBE
004 57309783 1 EA YOKE, OSCILLATION
005 57180184 1 EA BUSHING, CENTER
006 57180168 1 EA PIN, CENTER
007 95201547 6 EA FITTING,LUBE
008 56901853 6 EA BAR, FLAT
009 57188112 2 EA PIN, END YOKE
010 57309791 2 EA BUSHING, YOKE END
014 52264652 2 EA RETAINER,TRACK
015 95158176 6 EA SCREW,CAP,HX
016 95934691 6 EA WASHER,LOCK,HELICAL
017 50344605 3.00 FT WIRE, LOCK
018 57559387 2 EA BRACKET,GREASE FITTING
019 57687170 2 EA DECAL,UNDERCARRIAGE
020 95064192 8 EA SCREW, DRIVE---#6 X 1/4

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 16
Serial Number: 7808
FAMILY,DM45 HP

57474660 UNDERCARRIAGE,325L W/Y&A


TRACK ASSY---325 W/Y&A MTG

TRACK
GROUP
9 FRONT
ROLLER IDLER
TRACK
FINAL GROUP GROUP
MOTOR
DRIVE GUARD 1 8
7 GROUP
2
57474652

4
5
FRAME
ASSY
1
3 ROLLER
TRACK GROUP
GUIDE
GUARD
GROUP
6

SPROCKET
GROUP

Figure 8 :UNDERCARRIAGE,325L W/Y&A


C57474660 REV 000
page 17 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57474660 UNDERCARRIAGE,325L W/Y&A

REF. PART NO. QTY. UNIT DESCRIPTION

001 57562977 1 EA ROLLER ARRANGEMENT (See figure 9)

TRACK ASSY---325 W/Y&A MTG


002 57563124 1 EA GUARD GROUP---TCK MOT
57357097 12 EA D WASHER
57457772 12 EA D BOLT
57563132 2 EA D COVER
003 57563140 1 EA GUARD GROUP---TRK GDE (See figure 11)
004 57516601 1 EA FRAME ASSY,RH
005 57563272 1 EA FRAME ASSY---LH
006 57354946 2 EA SPROCKET GROUP
57355018 1 EA D SPROCKET, TRACK
57355026 18 EA D BOLT
007 58025800 2 EA FINAL DRIVE
58025818 1 EA D DRIVE GROUP
57415044 1 EA D MOTOR, HYD. TRACK/DR
57415929 1 EA D FINAL DRIVE GROUP---U/C(See figure 12)
57355075 40 EA D WASHER---PLATED
57356461 40 EA D BOLT
008 57354961 1 EA FRONT IDLER GROUP

57474652
57356479 4 EA D BOLT
57563348 1 EA D TRACK ADJUSTMENT GROUP(See figure 13)
57356503 2 EA D FRONT IDLER GROUP
57563397 1 EA D SPRING GROUP RECOIL(See figure 14)
57355026 4 EA D BOLT
57563413 1 EA D IDLER,FRONT (See figure 15)
009 57563470 2 EA TRACK GROUP (See figure 16)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 18
Serial Number: 7808
FAMILY,DM45 HP

57562977 ROLLER ARRANGEMENT

5
1
TRACK ASSY---325 W/Y&A MTG

6
57474652

2
3
4

Figure 9 :ROLLER ARRANGEMENT


C57562977 REV 000
page 19 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57562977 ROLLER ARRANGEMENT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57457566 4 EA CARRIER ROLLER GROUP (See figure 10)

TRACK ASSY---325 W/Y&A MTG


002 57356800 8 EA BOLT
003 57456790 72 EA BOLT
004 57355075 80 EA WASHER---PLATED
005 57356776 4 EA BOLT
006 57563041 20 EA ROLLER GROUP---SFLG

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 20
Serial Number: 7808
FAMILY,DM45 HP

57457566 CARRIER ROLLER GROUP


TRACK ASSY---325 W/Y&A MTG

3 BEARING BEARING
4 5 6
2

COLLAR
7

8
SHAFT 9
57474652

Figure 10 :CARRIER ROLLER GROUP


C57457566 REV 000
page 21 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57457566 CARRIER ROLLER GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57457590 1 EA SHAFT ASSY

TRACK ASSY---325 W/Y&A MTG


57562985 1 EA D SHAFT,TCK ROLLER
57562993 1 EA D COLLAR---RLR END
002 57563009 1 EA SEAL GROUP
003 57457608 1 EA ROLLER & BEARING ASSY
57563017 1 EA D RIM AS---CARR RLR
57563033 1 EA D BEARING---CARR RLR
57563025 1 EA D BEARING---CARR RLR
004 57356859 1 EA RETAINER
005 57356867 1 EA WASHER---THRUST
006 50727429 1 EA SEAL
007 57356875 5 EA BOLT---SOCKETHEAD
008 57356834 1 EA COVER---CARRIER ROLLER
009 57356768 1 EA PLUG---PIPE

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 22
Serial Number: 7808
FAMILY,DM45 HP

57563140 GUARD GROUP---TRK GDE


TRACK ASSY---325 W/Y&A MTG

8 9
57474652

2 1 2
1

3 3
4 4

4 7 4 4 7 4
5 6 6 5

Figure 11 :GUARD GROUP--- TRK GDE


C57563140 REV 000
page 23 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57563140 GUARD GROUP---TRK GDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57563157 2 EA GUARD ASSY

TRACK ASSY---325 W/Y&A MTG


002 57563165 2 EA GUARD ASSY
003 57357683 36 EA BOLT
004 57355075 72 EA WASHER---PLATED
005 57563173 18 EA BOLT
006 57357691 18 EA NUT
007 57563181 18 EA PIPE
008 57563199 2 EA GUARD ASSEMBLY
009 57563207 2 EA GUARD ASSEMBLY

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 24
Serial Number: 7808
FAMILY,DM45 HP

57415929 FINAL DRIVE GROUP---U/C


TRACK ASSY---325 W/Y&A MTG

20 19 4 11 12 16 17 53 55 54 67 58
21 42 8 42
51
1
106
112 18

39 89
92
111
91
22
90
29 59
109
103

108
101
57474652

104
109
110
25 107
105
23
88

100
52 69 70

35 49 24 5 6 3 102 66
28
26

113 ---RING,SEAL
114 ---ADAPTER

Figure 12 :FINAL DRIVE GROUP--- U/C


C58025818 REV 00
page 25 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57415929 FINAL DRIVE GROUP---U/C

REF. PART NO. QTY. UNIT DESCRIPTION

001 57552408 1 EA SPINDLE

TRACK ASSY---325 W/Y&A MTG


003 57552416 1 EA COUPLER
004 57552424 1 EA CARRIER, PLANET
005 57552432 1 EA PLATE, BACK---UP
006 57552440 1 EA RING, SNAP
008 57552457 1 EA RING, LOCATING
011 57552465 5 EA PLANET GEAR
012 57552473 5 EA PLANET BEARING
016 57552481 5 EA RING, SNAP
017 57552499 1 EA SHAFT, SUN GEAR
018 57552507 1 EA RING, SNAP
019 57552515 1 EA NUT, SHAFT
020 57552523 2 EA BEARING, TAP ROLLER
021 57552531 1 EA SEAL, FACE
022 57552549 1 EA RING, O
023 57552556 2 EA BOLT, HEX HEAD
024 57552564 5 EA BOLT, SOCKET HEAD
025 57552572 1 EA PISTON

57474652
026 57552580 1 EA PLATE, BACK UP
028 57552598 1 EA RING, SNAP
029 57457293 1 EA KIT---DISC(BRAKE)
035 57457301 5 EA KIT---SEAL(BRAKE)
039 57552622 1 EA PLUG, CAP
042 57552630 2 EA PLUG, EXPANDING
049 57552648 1 EA GEAR, RING
051 57552655 1 EA COVER, RING GEAR
052 57552663 1 EA SHAFT, SUN GEAR
053 57552671 1 EA CARRIER, PLANET
054 57552689 3 EA PLANET GEAR
055 57552697 3 EA PLANET BEARING
058 57552705 3 EA RING, SNAP
059 57552713 1 EA RING, SNAP
066 57552721 1 EA O---RING
067 57552739 12 EA BOLT, HEX HEAD
069 57552747 2 EA PLUG, SCREW
070 57552754 2 EA RING, SEAL
088 57552762 1 EA GEAR, SUN
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 26
Serial Number: 7808
FAMILY,DM45 HP

57415929 FINAL DRIVE GROUP---U/C

REF. PART NO. QTY. UNIT DESCRIPTION

089 57552770 1 EA CARRIER, PLANET


TRACK ASSY---325 W/Y&A MTG

090 57552788 3 EA PLANET GEAR


091 57552796 3 EA PLANET BEARING
092 57552804 3 EA RING, SNAP
100 57552812 1 EA COVER
101 57552820 1 EA SLEEVE, LOCATING
102 57552838 1 EA SHAFT, INPUT
103 57552846 1 EA SLEEVE, SHIFT
104 57552853 1 EA BOLT, SOCKET HEAD
105 57552861 1 EA WASHER, THRUST
106 57552879 12 EA BOLT, HEX HEAD
107 57552887 1 EA O---RING
108 57552895 1 EA PLUG, SCREW
109 57552903 2 EA BOLT, HEX HEAD
110 57552911 2 EA BOLT, HEX HEAD
111 57552929 1 EA ADAPTER
112 57552937 1 EA RING, SEAL
113 57552754 1 EA RING, SEAL
57474652

114 57552952 1 EA ADAPTER

page 27 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57415929 FINAL DRIVE GROUP---U/C

TRACK ASSY---325 W/Y&A MTG


This page is intentionally blank.

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 28
Serial Number: 7808
FAMILY,DM45 HP

57563348 TRACK ADJUSTMENT GROUP


TRACK ASSY---325 W/Y&A MTG

2
1 3 5

6
57474652

10 9 8

12 11

Figure 13 :TRACK ADJUSTMENT GROUP


C57563348 REV 000
page 29 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57563348 TRACK ADJUSTMENT GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57356511 2 EA BOLT

TRACK ASSY---325 W/Y&A MTG


002 57563355 1 EA PLATE ASSY,RH,WARNING
003 57563363 1 EA PLATE ASSY,LH,WARNING
005 57563371 1 EA CYLINDER
006 57356552 1 EA SEAL---LIP TYPE
007 57356560 1 EA PISTON
008 57356578 2 EA RING
009 57356586 2 EA RING
010 57356594 2 EA O RING---SEAL
011 57563389 1 EA VALVE,FILL
012 50416551 1 EA VALVE

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 30
Serial Number: 7808
FAMILY,DM45 HP

57563397 SPRING GROUP RECOIL


TRACK ASSY---325 W/Y&A MTG

6
1 2 3 4 5

8
57474652

Figure 14 :SPRING GROUP RECOIL


C57563397 REV 000
page 31 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57563397 SPRING GROUP RECOIL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57356636 1 EA SUPPORT ASSY

TRACK ASSY---325 W/Y&A MTG


002 57356644 1 EA SPRING
003 57563405 1 EA ROD
004 57356669 1 EA WASHER---HARD
005 57356677 1 EA NUT
006 57356685 1 EA SUPPORT
007 57356693 1 EA STRIP
008 57356701 2 EA BOLT---SOCKETHEAD

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 32
Serial Number: 7808
FAMILY,DM45 HP

57563413 IDLER,FRONT
TRACK ASSY---325 W/Y&A MTG

8
4 5

6
57474652

Figure 15 :IDLER,FRONT
C57563413 REV 000
page 33 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57563413 IDLER,FRONT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57563421 1 EA IDLER & BEARING ASSY

TRACK ASSY---325 W/Y&A MTG


57563439 1 EA D IDLER ASSEMBLY
57563447 2 EA D BEARING---IDLER
003 57563454 2 EA SEAL GROUP---METAL FACE
004 57027310 2 EA SEAL
005 57356735 2 EA PIN
006 57563462 1 EA SHAFT---IDLER
007 57356750 2 EA BEARING---FRAME IDLER
008 57356768 1 EA PLUG---PIPE

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 34
Serial Number: 7808
FAMILY,DM45 HP

57563470 TRACK GROUP


TRACK ASSY---325 W/Y&A MTG

3
57474652

Figure 16 :TRACK GROUP


C57563470 REV 000
page 35 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57563470 TRACK GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57563488 1 EA TRACK LINK ASSY (See figure 17)

TRACK ASSY---325 W/Y&A MTG


002 57356974 180 EA BOLT---TRACK
003 57563496 45 EA SHOE,TRACK
004 57356990 180 EA NUT---TRACK

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 36
Serial Number: 7808
FAMILY,DM45 HP

57563488 TRACK LINK ASSY


TRACK ASSY---325 W/Y&A MTG

1
2
8

7
57474652

Figure 17 :TRACK LINK ASSY


C57563488 REV 000
page 37 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57563488 TRACK LINK ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57357006 192 EA WASHER

TRACK ASSY---325 W/Y&A MTG


002 57357014 47 EA BUSHING---TRACK
003 57357022 47 EA PIN---TRACK
004 57357030 48 EA LINK---LH TRACK
005 57357048 1 EA PIN---TRACK
006 57357055 1 EA BUSHING---MASTER
007 57357063 2 EA SPACER
008 57357071 48 EA LINK---RH TRACK

57474652

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 38
Serial Number: 7808
FAMILY,DM45 HP

JACKS
SECTION
JACKS

page 39 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

JACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 40
Serial Number: 7808
FAMILY,DM45 HP

57501967 JACK ASSY, FRONT


JACK ASSY, FRONT

12
13 4
14

10

16

15

11 3
57501967

17

5 7
6

Figure 18 :JACK ASSY, FRONT


E57199655 REV03
page 41 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57501967 JACK ASSY, FRONT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57488868 2 EA CYLINDER HYDRAULIC (See figure 20)

JACK ASSY, FRONT


003 50072347 2 EA SLIDE
50105832 1 EA D ANCHOR D
95101457 2 EA D PLUG PIPE
004 50173467 2 EA CAP
005 57630048 2 EA PAD,JACK CAST/30”
006 95403036 2 EA SCREW, CAP---1---8 X 8
007 95077244 2 EA NUT,HEX STOP---1 ---8
008 50067834 2 EA PIN
010 50171941 2 EA PIN, ANCHOR
011 95201547 4 EA FITTING,LUBE
012 95920286 8 EA CAPSCREW,HEXHEAD,PLATED
013 95934717 8 EA LOCKWASHER,SPRING,PLATED
014 95941084 8 EA NUT,HEX,FINISHED,PLATED
015 95341798 2 EA PIPE
016 50462324 2 EA GUIDE
017 50462332 2 EA PLATE

57501967

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 42
Serial Number: 7808
FAMILY,DM45 HP

57728347 JACK,REAR ---2,DM45,ASSY


JACK,REAR---2,DM45,ASSY

6
7

5
8
5

11
ON A ---A
NO TAGSECTI
15
57728347

3
4
5

12
13
14
10
4

Figure 19 :JACK,REAR--- 2,DM45,ASSY


D57647653 REV 001
page 43 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728347 JACK,REAR ---2,DM45,ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

002 57488868 2 EA CYLINDER HYDRAULIC (See figure 20)

JACK,REAR---2,DM45,ASSY
003 50072347 2 EA SLIDE
50105832 1 EA D ANCHOR D
95101457 2 EA D PLUG PIPE
004 50173467 2 EA CAP
005 57630030 2 EA PAD,JACK CAST,26”,REAR
006 95403036 2 EA SCREW, CAP---1---8 X 8
007 95077244 2 EA NUT,HEX STOP---1 ---8
008 50067834 2 EA PIN
010 50171941 2 EA PIN, ANCHOR
011 95201547 4 EA FITTING,LUBE
012 95920286 12 EA CAPSCREW,HEXHEAD,PLATED
013 95934717 12 EA LOCKWASHER,SPRING,PLATED
014 95941084 12 EA NUT,HEX,FINISHED,PLATED
015 57392292 1 EA CAP, CROSSHEAD
57392383 1 EA D PLATE --- CAP CROSSHEAD
57392375 1 EA D PLATE --- CAP CROSSHEAD
57392391 1 EA D GUSSET --- CAP CROSSHEAD

57728347

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 44
Serial Number: 7808
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

21 PLUG
JACK,REAR---2,DM45,ASSY

24 PLUG
23

20
000
000

22
000
000
000
19

26
000
000
000
000
000
57728347

30
29
28

25
27 000

000

000

18

Torque to1300--- 1400 ft/lb.

Figure 20 :CYLINDER HYDRAULIC


C57488868 REV01
page 45 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 57510927 1 EA SEAL KIT---CYLINDER

JACK,REAR---2,DM45,ASSY
57520850 1 EA D BACK---UP
57520868 1 EA D O---RING
57520876 2 EA D BACK---UP
57244832 1 EA D O---RING
57520884 1 EA D O---RING
57520892 2 EA D RING, INGRESSION
57245177 1 EA D SEAL ASSY
57245185 2 EA D SLYDRING
57520900 1 EA D O---RING
57520918 1 EA D BACK---UP
57245532 1 EA D STEPSEAL
57245540 1 EA D SLYDRING
57520926 1 EA D SEAL, ROD
57520934 1 EA D BACK---UP
57520942 1 EA D RING, CONTAMINATION
57520959 1 EA D WIPER
018 57181240 1 EA LOCKNUT

57728347
019 57060352 2 EA SCREW, SET---CLEVIS
020 57244915 6 EA PLUG, PORT
021 57224156 2 EA PLUG, PORT
022 57520967 1 EA BLOCK, VALVE
023 57205007 2 EA VALVE,COUNTERBALANCE (See figure 21)
024 57244972 2 EA DRILL PLUG
025 57183618 1 EA SPACER, PISTON
026 57520975 1 EA HEAD
027 57520983 1 EA PISTON
028 57181232 1 EA ROD TUBE
029 57181059 1 EA ROD---TUBE
030 57245573 1 EA TUBE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 46
Serial Number: 7808
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

ARCTIC VERSION OF THIS VALVE CONFIGURATION IS


AVAILABLE UNDER CPN # 54533260
JACK,REAR---2,DM45,ASSY

19 18 15
20
17 16 14 13 12
57728347

11
3

2 4 8
5 7 6 9 10

21 ---SEAL KIT, VALVE INCLUDES ITEMS 5,10,12,13,15.16,17,18,19

Figure 21 :VALVE,COUNTERBALANCE
D57205007 REV 003
page 47 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

REF. PART NO. QTY. UNIT DESCRIPTION

002 54479910 1 EA SHIM

JACK,REAR---2,DM45,ASSY
003 54479928 1 EA SHIM
004 54479936 1 EA SHIM
005 54479944 1 EA BODY,CARTRIDGE
006 54479951 1 EA SPRING,END
007 54479969 1 EA BALL
008 54479977 1 EA SPRING
009 54479985 1 EA O---RING
010 54479993 2 EA RING,BACKUP
011 54480009 1 EA POPPET
012 59337212 2 EA RING,BACKUP
013 59375030 1 EA O---RING
014 54480017 1 EA PLUG,SEAT
015 54480025 1 EA RING,BACKUP
016 54480041 1 EA O---RING
017 54480058 1 EA O---RING
018 59374934 1 EA O---RING
019 59941393 1 EA O---RING

57728347
020 54480066 1 EA SPRING
021 57240814 1 EA SEAL KIT, VALVE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 48
Serial Number: 7808
FAMILY,DM45 HP

CAB/CONSOLE
SECTION
CAB/CONSOLE

page 49 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

CAB/CONSOLE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 50
Serial Number: 7808
FAMILY,DM45 HP

57668196 CAB,INST TIER 2


CAB,INST TIER 2

1
57668196

5 ---CONNECTOR KIT, 4---WAYMALE ITEM NOT SHOWN

Figure 22 :CAB,INST TIER 2


D57596595 REV 004
page 51 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

CAB,INST TIER 2
3

57668196
6
7
4

SECTION A ---A

Figure 23 :CAB,INST TIER 2


D57596595 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 52
Serial Number: 7808
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57668220 1 EA CAB,EXTENDED TIER 2 (See figure 24)


CAB,INST TIER 2

002 57588519 4 EA GUSSET,CAB MTG,DM45/50/L


003 57068942 160.00 IN RUBBER STRIP, 1/4 X4
004 57214470 1 EA STEP,CAB (See figure 38)
005 57367872 1 EA CONNECTOR KIT, 4---WAYMALE
006 95934733 2 EA WASHER,LOCK
007 95934659 2 EA SCREW,CAP,HEX
57668196

page 53 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

CAB,INST TIER 2
This page is intentionally blank.

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 54
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2


CAB,INST TIER 2

2 86 10

11

3
6 7
67 68
65
20
57668196

21
31

100
24

20
21

Figure 24 :CAB,EXTENDED TIER 2


C56246077 REV 004
page 55 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2

85 ---NOT SHOWN

CAB,INST TIER 2
46 39

44 43

46
94 73
108

64

111
42
27

75 51

63 76
33

57668196
35

36

WATER VALVE PUSH/PULL CABLE


HEAT/COOL TOGGLE SWITCH
GROOVEBIN TOGGLE SWITCH MUST
BE IN UPWARD POSITION
FAN SWITCH

TEMP. SWITCH

Figure 25 :CAB,EXTENDED TIER 2


C56246077 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 56
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2


CAB,INST TIER 2

74

62
55 59
33

52
57668196

55

75

66

Figure 26 :CAB,EXTENDED TIER 2


C56246077 REV 004
page 57 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2

CAB,INST TIER 2
86

69

57668196
71

97
96

Figure 27 :CAB,EXTENDED TIER 2


C56246077 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 58
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2


CAB,INST TIER 2
57668196

71
94

90

Figure 28 :CAB,EXTENDED TIER 2


C56246077 REV 004
page 59 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2

CAB,INST TIER 2
104

103

57668196
114

105

Figure 29 :CAB,EXTENDED TIER 2


C56246077 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 60
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

002 57540916 1 EA GLASS,WINDOW---CURB SIDE


CAB,INST TIER 2

003 57540981 14.00 FT RUBBER,WINDOW---OFFSET


006 57561599 1 EA GLASS---WINDOW,REAR
007 57540981 15.00 FT RUBBER,WINDOW---OFFSET
010 57561607 1 EA GLASS---WINDOW,FRONT
011 57540981 17.00 FT RUBBER,WINDOW---OFFSET
020 57561615 1 EA HINGE ASSY---RH,HOSE PANEL
021 57561623 1 EA HINGE ASSY---LH,HOSE PANEL
024 57561631 5.00 FT FOAM, GASKET
027 57668188 1 EA PANEL,ENGINE CONTROLS
031 54589866 1 EA THRESHOLD,R.H. DOOR
033 54589874 1 EA THRESHOLD,L.H. DOOR
035 57541013 1 EA FLOORMAT, FRONT
036 57561649 1 EA FLOORMAT, REAR
039 57561656 1 EA DOOR ASSY--- CURB SIDE (See figure 30)
042 57540973 1 EA BOLT, STRIKER
043 57561672 1 EA SPRING,GAS---DOOR CURBSIDE
044 57561680 2 EA STUD---DOOR SPRING
57668196

046 57561698 1 EA RESTRAINT---DOOR


051 57541005 19.00 FT SEAL, BULB---90 DEGREE
052 57561664 1 EA DOOR ASSY --- TOWER SIDE (See figure 31)
055 57561706 1 EA HOLDER SET --- DOOR
059 57540973 1 EA BOLT, STRIKER
062 57541005 19.00 FT SEAL, BULB---90 DEGREE
063 57561714 1 EA FORM --- FRONT
064 57561722 1 EA FOAM --- CURB SIDE
065 57540908 1 EA GLASS,WINDOW---TOWER SIDE
066 57561730 1 EA FOAM --- TOWER SIDE
067 57561748 1 EA FOAM --- REAR
068 57540981 18.00 FT RUBBER,WINDOW---OFFSET
069 57561755 1 EA FOAM --- ROOF, REAR
071 57561763 1 EA FOAM --- ROOF, FRONT
073 57561771 1 EA FOAM,REAR---CURB SIDE
074 57561789 1 EA FOAM,REAR---TOWER SIDE
075 57561797 2 EA FOAM,SIDES---KICK PLATE
076 57561805 2 EA FOAM,FRONT/REAR---KICK PL
085 57561813 1 EA HARNESS, WIRE---CAB
page 61 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57668220 CAB,EXTENDED TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

086 57561821 5 EA GROMMET---ROOF

CAB,INST TIER 2
090 54537139 7 EA SCREW,CAPTIVE,QUICK OPEN
094 52106457 12 EA LOUVER, AURORA
096 57561839 1 EA DOMELIGHT---ROOF
097 57561847 1 EA BULB---DOMELIGHT
100 57554644 1 EA AIR CONDITIONER, ASSY (See figure 32)
103 57569444 1 EA SEAT,OPERATOR
104 57561854 1 EA ARMREST KIT --- SEAT,CAB
105 57561862 1 EA PEDESTAL---SEAT
108 57561888 2 EA HINGE,TOOL BOX, CAB
111 57561896 1 EA LATCH---TOOL BOX,CAB
114 57561870 1 EA SWIVEL ASSY --- SEAT

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 62
Serial Number: 7808
FAMILY,DM45 HP

57561656 DOOR ASSY--- CURB SIDE


CAB,INST TIER 2

17 4

8
18
21 1
20

2 1
13
15 25

19
57668196

Figure 30 :DOOR ASSY--- CURB SIDE


C57561656 REV000
page 63 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57561656 DOOR ASSY--- CURB SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57541070 1 EA LINKAGE, LATCH

CAB,INST TIER 2
002 57541062 1 EA LATCH, INSIDE RELEASE
004 57541021 1 EA GLASS,DOOR---CURB SIDE
006 57561557 1 EA FOAM---CURB SIDE DOOR
008 57541005 19.00 FT SEAL, BULB---90 DEGREE
013 52106606 1 EA LATCH, CAM
015 57561565 1 EA SPRING,TENSION---DOORLATCH
017 57540999 12.00 FT RUBBER, WINDOW--- DOOR
018 57541047 1 EA GRIP, HAND
019 52106630 1 EA BRACKET, MOUNTING
020 57541054 1 EA LATCH, PADDLE--- CURB SIDE
021 57561573 1 EA GROMMET---DOOR GRIP
025 57561581 1 EA GASKET---DOOR LATCH

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 64
Serial Number: 7808
FAMILY,DM45 HP

57561664 DOOR ASSY --- TOWER SIDE


CAB,INST TIER 2

20

23 19
1
9 3
57668196

22
2
21
27
17
3

7 15

Figure 31 :DOOR ASSY --- TOWER SIDE


C57561664 REV000
page 65 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57561664 DOOR ASSY --- TOWER SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57561532 1 EA HANDLE,GRAB---TWR SIDEDOOR

CAB,INST TIER 2
002 57541062 1 EA LATCH, INSIDE RELEASE
003 57541070 1 EA LINKAGE, LATCH
005 57541088 1 EA GLASS,DOOR---TOWER SIDE
007 57561540 1 EA FOAM---TOWER SIDE DOOR
009 57541005 19.00 FT SEAL, BULB---90 DEGREE
015 52106606 1 EA LATCH, CAM
017 57561565 1 EA SPRING,TENSION---DOORLATCH
019 57540999 12.00 FT RUBBER, WINDOW--- DOOR
020 57541047 1 EA GRIP, HAND
021 52106630 2 EA BRACKET, MOUNTING
022 57541112 1 EA LATCH, PADDLE---TOWER SIDE
023 57561573 1 EA GROMMET---DOOR GRIP
027 57561581 1 EA GASKET---DOOR LATCH

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 66
Serial Number: 7808
FAMILY,DM45 HP

57554644 AIR CONDITIONER, ASSY


CAB,INST TIER 2

7
5
57668196

2 1

Figure 32 :AIR CONDITIONER, ASSY


C57554644 REV 001
page 67 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554644 AIR CONDITIONER, ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554685 1 EA PACKAGE KIT, 805 IR (See figure 33)

CAB,INST TIER 2
002 57555666 1 EA HOUSING, REAR
003 57554693 1 EA SWITCH ASSY, IR AP (See figure 34)
004 57554669 1 EA COIL ASSY, HTR (See figure 35)
005 57554651 1 EA COIL ASSY (See figure 36)
006 57516379 1 EA BLOWER ASSEMBLY
57516130 1 EA D MOTOR, BLOWER
57554818 1 EA D BLOWER ASSY W/O MOTOR
57554826 1 EA D RESISTOR, 4 SPADE
007 57555674 1 EA HOUSING, FRONT COVER
008 57554677 1 EA FILTER W/ PREFIL & ELBOW (See figure 37)

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 68
Serial Number: 7808
FAMILY,DM45 HP

57554685 PACKAGE KIT, 805 IR


CAB,INST TIER 2

1
57668196

Figure 33 :PACKAGE KIT, 805 IR


B57554685 REV 000
page 69 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554685 PACKAGE KIT, 805 IR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57516106 1 EA FILTER, MAIN

CAB,INST TIER 2
002 57516098 1 EA PREFILTER
003 57554834 2 EA TUBE, KAZOO
004 57554735 2 EA O---RING, #8
005 57554768 2 EA FITTING STR/301, HEATER

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 70
Serial Number: 7808
FAMILY,DM45 HP

57554693 SWITCH ASSY, IR AP


CAB,INST TIER 2

4
3

8
9
57668196

2
7

Figure 34 :SWITCH ASSY, IR AP


B57554693 REV 000
page 71 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554693 SWITCH ASSY, IR AP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57477937 1 EA SWITCH, ROTARY

CAB,INST TIER 2
002 57554875 2 EA SWITCH NUT STANDARD
003 57477945 1 EA KNOB, TEMPERATURE
004 57554842 1 EA SWITCH, TOGGLE WIRE LEAD
005 57554883 1 EA SWITCH NUT, HEAT/COOL
006 57554859 1 EA THERMOSTAT, ROTARY
007 57477929 1 EA KNOB, FAN
008 57516619 1 EA RELAY
009 57554891 1 EA HARNESS,WIRE,INTERNAL

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 72
Serial Number: 7808
FAMILY,DM45 HP

57554669 COIL ASSY, HTR


CAB,INST TIER 2

10
1

5
3 4

8
57668196

2
9
7

Figure 35 :COIL ASSY, HTR


B57554669 REV 000
page 73 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554669 COIL ASSY, HTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554792 1 EA CABLE, WATER VALVE

CAB,INST TIER 2
002 57554784 2 EA FITTING BLKHD
003 57555682 4 EA NUT, HEX JAM 3/4---16
004 57554735 2 EA O---RING, #8
005 57554768 1 EA FITTING STR/301, HEATER
006 57555690 1 EA HEATER FITTING
007 57555708 6 EA HOSE CLAMP, 10/12
008 57554750 1 EA VALVE ASSY, WATER
009 57555716 2 EA HEATER HOSE, 5/8
010 57554776 1 EA COIL, HEATER

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 74
Serial Number: 7808
FAMILY,DM45 HP

57554651 COIL ASSY


CAB,INST TIER 2

4
57668196

Figure 36 :COIL ASSY


B57554651 REV 000
page 75 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554651 COIL ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554727 1 EA EVAPORATOR COIL

CAB,INST TIER 2
002 57554743 1 EA BRACKET, EXP VALVE MTG
003 57477911 1 EA VALVE, EXPANSION BLOCK
004 57554735 2 EA O---RING, #8

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 76
Serial Number: 7808
FAMILY,DM45 HP

57554677 FILTER W/ PREFIL & ELBOW


CAB,INST TIER 2

1
3
2

1
6
57668196

Figure 37 :FILTER W/ PREFIL & ELBOW


B57554677 REV 000
page 77 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554677 FILTER W/ PREFIL & ELBOW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57555732 3 EA HOSE CLAMP

CAB,INST TIER 2
002 57555740 1 EA ELBOW, RUBBER---3
003 57555724 1 EA PRE---FILTER
004 57431884 1 EA AIR CLEANER
59860841 1 EA D ELEMENT---AIR CLEANER
005 59860841 1 EA ELEMENT---AIR CLEANER
006 57555757 2 EA MOUNT BAND

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 78
Serial Number: 7808
FAMILY,DM45 HP

57214470 STEP,CAB
CAB,INST TIER 2

3
57668196

1
4

Figure 38 :STEP,CAB
C57214470 REV 001
page 79 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57214470 STEP,CAB

REF. PART NO. QTY. UNIT DESCRIPTION

001 57047847 2 EA RUNG LADDER

CAB,INST TIER 2
002 57068587 4 EA PIPE
003 57068595 2 EA WIRE ROPE
57261927 15.00 IN D CABLE
004 57214488 1 EA PLATE, SUPPORT

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 80
Serial Number: 7808
FAMILY,DM45 HP

57667842 AIR CONDITIONER,CAT T2


AIR CONDITIONER,CAT T2

19
20
12
57667842

2
1
14

17
17

3
4
5
6

18
29
30
18

28

8 8
20
27

COOLER

Figure 39 :AIR CONDITIONER,CAT T2


D57667842 REV 001
page 81 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57667842 AIR CONDITIONER,CAT T2

19 21
17

AIR CONDITIONER,CAT T2
14
13
10 12
9 24
25
26
GUARD

19

17

15 18 20 11

57667842
13
16
21

10
31
22 17
32
33
34 19

DETAIL---D ENGINE

VIEW---A

Figure 40 :AIR CONDITIONER,CAT T2


D57667842 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 82
Serial Number: 7808
FAMILY,DM45 HP

57667842 AIR CONDITIONER,CAT T2


AIR CONDITIONER,CAT T2

23
57667842

THERMOSTAT
VARIABLE

Figure 41 :AIR CONDITIONER,CAT T2


D57667842 REV 001
page 83 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57667842 AIR CONDITIONER,CAT T2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57364358 1 EA COIL, CONDENSER

AIR CONDITIONER,CAT T2
002 57643132 1 EA MOUNT,FUEL COOLER,LH
003 95920682 10 EA SCREW,CAP,HEX
004 95922233 10 EA WASHER,FLAT,WIDE
005 95937413 10 EA WASHER,LOCK,HELICAL
006 95922894 10 EA NUT,HEX,FINISHED
007 56987712 4 EA BAR,TAPPED
008 57643116 1 EA MOUNT,FUEL COOLER,RH
009 57451924 1 EA BELT, VEE
010 57451890 1 EA COMPRESSOR W/CLUTCHR134A
011 52218294 1 EA SWITCH
012 57667834 1 EA GUARD,WELDMENT A/C CAT
013 57668055 1 EA SUPPORT,COMPR,A/C---C15
014 57364473 7.00 LB REFRIGERANT, R134A
015 57097941 1 EA BRACKET
016 57095515 1 EA CLAMP, DRIER AIR COND.
017 54576301 1 EA HOSE ASM
018 57666117 1 EA HOSE ASSEMBLY

57667842
019 56247489 1 EA HOSEASSY,R134A,210 L,#12
020 56247505 1 EA HOSE ASSY,R134A,290 L,#6
021 56762248 2 EA CONNECTOR, SPLICE
022 57364366 1 EA DRIER, RECEIVER
023 57084055 1 EA BREAKER, CIRCUIT---15 AMP
024 95920674 2 EA SCREW,CAP,HEX
025 95937413 2 EA WASHER,LOCK,HELICAL
026 95922894 2 EA NUT,HEX,FINISHED
027 95301875 3 EA CLAMP, HOSE
028 57481525 2 EA MOUNTING, CONDENSER
029 95934733 4 EA WASHER,LOCK
030 95104147 4 EA SCREW,CAP,HEX
031 95104147 2 EA SCREW,CAP,HEX
032 95934733 2 EA WASHER,LOCK
033 95922902 2 EA NUT,HEX,FINISHED,PLATED
034 95081667 2 EA WASHER,FLAT,WIDE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 84
Serial Number: 7808
FAMILY,DM45 HP

57656373 NPLATES,CONS ENG CAT SPN


NPLATES,CONS ENG CAT SPN

5
1

4
57656373

3 2

NO TAGNOT
NO TAG
6 SHOWN

Figure 42 :NPLATES,CONS ENG CAT SPN


D56246671 REV 010
page 85 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656373 NPLATES,CONS ENG CAT SPN

REF. PART NO. QTY. UNIT DESCRIPTION

001 57661621 1 EA DECAL,ENG FN CAT ELECSPN

NPLATES,CONS ENG CAT SPN


002 57517609 1 EA DECAL,TRAM FN---ELEC,SPN
003 57517617 1 EA DECAL,COMP FN---ELEC,SPN
004 57626798 1 EA DECAL,DRILL FN---ELEC,SPN
005 57517575 1 EA DECAL,GAUGES---ELEC,SPN
007 57517633 1 EA DECAL,AC/HTR---ELEC,SPN

57656373

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 86
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP


GAUGES/CONTROLS,CAT---HP

8
56
57
57714891

51
50
49
48

Figure 43 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 000
page 87 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

86
85
34
10 15 7 12 11 17 16 19 87 23
30

GAUGES/CONTROLS,CAT---HP
27
24
22

75
76

13 14 21 20 18 73 72 26
74
PANEL --- ENGINE FUNCTION

33

28

57714891
28

29

28

58 32 32 28

Figure 44 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 88
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

9
45
GAUGES/CONTROLS,CAT---HP

44 71
46 53
50
49

46 45 68

44
59
84
64 59
66 59
57714891

63 67
59
61 62 69 70

76 63 63
37 38
65 36 41 41 39
35 41 41
69 41
41
70 39
69 42 69
42 42

43
43

Figure 45 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 000
page 89 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

28 28 28 28 28

GAUGES/CONTROLS,CAT---HP
28
83
31

40
40

PANEL DRILL FUNCTION

57714891
35 36 37 38 39
6 6 6 6 6
5 5 5 5 5
4 4 4 4 4
3 2 1 1 1

GAUGES

Figure 46 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 90
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 54413000 3 EA GAUGE,PRESSURE W/SNUBBER


GAUGES/CONTROLS,CAT---HP

002 56951395 1 EA GAUGE,AIR PRESS---400 PSI


003 56951395 1 EA GAUGE,AIR PRESS---400 PSI
004 95933248 15 EA SCREW,ROUND HD---6---32X3/4
005 95922548 15 EA LOCKWASHER---NO. 6
006 95076717 15 EA NUT, MACHINE---HEX, #6---32
007 57493868 1 EA THROTTLE,ELECTRONIC---CAT
008 58038761 1 EA LEVEL
009 95293353 4 EA ADAPTER
010 855017P0286 1 EA SWITCH PUSHBUTTON
011 57632697 1 EA MODULE,MURPHY LNK DISPLY
012 57632655 1 EA TACHOMETER,MLINK ANALOG
013 57632754 1 EA GAUGE,OIL PRESS M---LINK
014 57632747 1 EA GAUGE,WATER TEMP M---LINK
015 57093155 1 EA GAUGE,TEMP
016 52185832 3 EA SWITCH, PUSH BUTTON
017 56993678 1 EA SWITCH, KEY
018 57084055 3 EA BREAKER, CIRCUIT---15 AMP
57714891

019 57117848 1 EA BREAKER, CIRCUIT---5 AMP


020 57091274 3 EA BREAKER, CIRCUIT---20 AMP
021 56762198 2 EA SWITCH,TOGGLE---SPST
022 57651267 1 EA CAP,PROTECTIVE
023 57179608 1 EA SWITCH, SPST/ON---OFF
024 59356907 1 EA CONNECTOR, 3---WAY, MALE
026 57438889 1 EA INDICATORPANELMTG.YELLOW
027 57651242 1 EA CONNECTOR
028 57338238 10 EA CONTROLLER, REMOTE PROP.
57378192 2 EA D SWITCH,MINIATURE LIMIT
029 57502031 1 EA CONTROLLER, DUAL AXIS
030 57651259 9 EA TERMINAL
031 57389561 1 EA CONTROLLER, PUMP (See figure 47)
032 57400350 2 EA CONTROLLER---PUMP
033 57332215 1 EA SWITCH, 2---POSITION
034 57015521 1 EA HOSE ASSY
035 57015521 1 EA HOSE ASSY
036 56972672 1 EA HOSE ASSY
037 58170465 1 EA HOSE ASSY
page 91 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

REF. PART NO. QTY. UNIT DESCRIPTION

038 58170465 1 EA HOSE ASSY

GAUGES/CONTROLS,CAT---HP
039 56972672 1 EA HOSE ASSY
040 54498357 2 EA CONTROLLER,ROTARY PROP.
041 95371704 6 EA FITTING, HYD
042 95278909 3 EA FITTING, HYD
043 95482451 2 EA CONNECTOR, 1 45 DEG
044 57618829 1 EA REGULATOR
045 52210986 1 EA VALVE,NEEDLE
57417487 1 EA D KNOB
57729931 1 EA D NUT,ACORN,LOW CROWN
046 39483300 1 EA VALVE, 3---WAY BALL
048 57500324 1 EA CONTROLLER, LEVER
049 95931564 4 EA NUT,HEX,FINISHED
050 95934766 4 EA WASHER,LOCK,HELICAL
051 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2
053 95958849 2 EA SCREW,FLAT HD---1/4---20X7/8
056 58145392 1 EA RUBBER
057 95349023 3 EA SCREW,MACH

57714891
058 57332199 1 EA SWITCH, 3---POSITION
059 95209094 4 EA FITTING, HYD
061 56920903 1 EA FITTING,HYD
062 95748927 1 EA TEE,MALE RUN,37DEG
063 95326930 3 EA ELBOW
064 95049359 1 EA PLUG,PIPE,HEX SOCKET
065 95652178 1 EA FITTING, HYD
066 95279923 1 EA TEE
067 57034308 2 EA HOSE ASSY
068 56966625 1 EA HOSE ASSY
069 56966633 2 EA HOSE ASSY
070 57094948 1 EA HOSE ASSY
071 57394603 9 EA RELAY, DPDT 24V COIL
072 57216913 1 EA SWITCH, TOGGLE
073 50270040 1 EA LIGHT, PILOT
074 50611235 1 EA LAMP, PANEL
075 57534281 1 EA GAUGE, FUEL---24VDC
57534315 0 EA D PANEL, ONE GAUGE
076 57443954 1 EA KIT,LIGHT GAUGE---24VDC
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 92
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

REF. PART NO. QTY. UNIT DESCRIPTION

083 56248362 1 EA CONTROLLER, PUMP---FEED


GAUGES/CONTROLS,CAT---HP

084 95279451 1 EA ELBOW,90 DEG MALE


085 95037784 1 EA BUSHING
086 95279162 1 EA ELBOW,45 DEG. MALE
087 57491813 2 EA INDICATOR,PANELMTG---RED
57714891

page 93 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

GAUGES/CONTROLS,CAT---HP
This page is intentionally blank.

57714891

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 94
Serial Number: 7808
FAMILY,DM45 HP

57389561 CONTROLLER, PUMP


GAUGES/CONTROLS,CAT---HP

List only, no drawing required.


57714891

Figure 47 :CONTROLLER, PUMP


C57389561 REV 000
page 95 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57389561 CONTROLLER, PUMP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57020083 1 EA BOOT, RUBBER

GAUGES/CONTROLS,CAT---HP
002 57438772 1 EA BOOT, OEM PUSH BUTTON
003 57684284 1 EA HANDLE ASSEMBLY
004 57684292 1 EA SWITCH,HANDLE BUTTON
005 57378192 3 EA SWITCH,MINIATURE LIMIT
006 57679664 1 EA KNOB
007 57684300 1 EA CIRCUIT BOARD

57714891

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 96
Serial Number: 7808
FAMILY,DM45 HP

57643108 HEATER ASM,C15/C16 TIER2


HEATER ASM,C15/C16 TIER2

6
7
57643108

Figure 48 :HEATER ASM,C15/C16 TIER2


D57562225 REV 001
page 97 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57643108 HEATER ASM,C15/C16 TIER2

HEATER ASM,C15/C16 TIER2


2
1
3

5
2
3

7
4 8 6

57643108
1

2
3
4
8 6 7

Figure 49 :HEATER ASM,C15/C16 TIER2


D57562225 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 98
Serial Number: 7808
FAMILY,DM45 HP

57643108 HEATER ASM,C15/C16 TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

001 95365961 1 EA NIPPLE,PIPE


HEATER ASM,C15/C16 TIER2

002 95644225 2 EA ELBOW---90DEG,EXT/INT NPT


003 50829605 2 EA VALVE,BALL---1/2
004 57082018 2 EA NIPPLE, HOSE
005 95315222 1 EA FITTING, HYD
008 95279832 4 EA CLAMP HOSE
57643108

page 99 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57643108 HEATER ASM,C15/C16 TIER2

HEATER ASM,C15/C16 TIER2


This page is intentionally blank.

57643108

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 100
Serial Number: 7808
FAMILY,DM45 HP

DERRICK/TOWER
SECTION
DERRICK/TOWER

page 101 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

DERRICK/TOWER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 102
Serial Number: 7808
FAMILY,DM45 HP

57518441 TOWER ASSY, COMMONS

48
DETAIL C
TOWER ASSY, COMMONS

5 9
43 10

5 43 9
10

B
10
5 14
8
57518441

41
8

43 9
51
B
50
48
DETAIL E 47
46 40
VIEW A ---A

46
54 ---NOT SHOWN
DETAIL D

Figure 50 :TOWER ASSY, COMMONS


E57518441 REV 001
page 103 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518441 TOWER ASSY, COMMONS

DETAIL E

32 14 28 36

TOWER ASSY, COMMONS


10 29 3 42
33
34

8
31

29 42
10 28 22
36 3
52 14

DETAIL G

52
8 30 28 36
27
29 5 9 42

57518441
4

32
33
34

17 31 22 47 14 4 14 3

Figure 51 :TOWER ASSY, COMMONS


E57518441 REV000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 104
Serial Number: 7808
FAMILY,DM45 HP

57518441 TOWER ASSY, COMMONS

3 27 14 23 6 14 5
27
TOWER ASSY, COMMONS

7
4 8 7 8 42
12 37 9
6
38

4 5 6 42
12 27 3

11

13
38
11
12 9
8
8 6 4 8
DETAIL G
57518441

10 5 48
5
14 10

41

8 DETAIL C
41 9
43 9
SECTION B ---B

Figure 52 :TOWER ASSY, COMMONS


E57518441 REV000
page 105 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518441 TOWER ASSY, COMMONS

36
28 29 8

TOWER ASSY, COMMONS


30

DETAIL H

57518441
51
53
DETAIL E

Figure 53 :TOWER ASSY, COMMONS


E57518441 REV000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 106
Serial Number: 7808
FAMILY,DM45 HP

57518441 TOWER ASSY, COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION

003 57414641 2 EA GUIDE, SHEAVE/SPRKT


TOWER ASSY, COMMONS

004 57410599 4 EA RETAINER, CABLE


005 52228848 4 EA SHEAVE W/BUSH---1 ROPE
57432700 1 EA D SHEAVE,MACHINED---1 ROPE
57396236 1 EA D CASTING, SHEAVE
50412626 1 EA D BUSHING
006 50338987 4 EA PIN, SPROCKET
007 50334457 8 EA WASHER, THRU
008 50339019 12 EA PLATE, LOCKING
009 50339001 4 EA PIN, CYLINDER
010 52227337 4 EA PIN, SPROCKET
011 50339027 4 EA SHIM, GUIDE
012 52147543 4 EA BLOCK, GUIDE
013 95157731 20 EA SCREW, CAP---1/2 X 1.5
014 95201547 8 EA FITTING,LUBE
017 95929774 4 EA NUT,HEX
022 57397325 2 EA PLATE, MTG ---IR LOGO
023 95233532 8 EA SCREW, CAP---1/2---13 X 1
57518441

027 57407173 4 EA SPROCKET W/BUSH---20T


57407009 1 EA D SPROCKET, 2 P. 20 TEETH
57035230 1 EA D HUB BLANK
50412626 1 EA D BUSHING
028 57407017 2 EA ADAPTER, CHAIN
57562548 1 EA D CASTING---ADAPTER,CHAIN
029 57622391 2 EA BOLT,HEX HEAD W/HOLE
030 50702927 2 EA BUSHING, CHAIN ANCHOR
031 50339043 2 EA BOLT, CHAIN
032 95104394 2 EA SCREW, CAP---5/8---11 X 1
033 95934741 2 EA WASHER,LOCK HELICAL
034 95094314 2 EA WASHER, FLAT---5/8
036 95210852 2 EA PIN, COTTER---3/16 X 2---1/2
037 95104188 8 EA SCREW, CAP---1/2---13 X1---3/4
038 95934733 28 EA WASHER,LOCK
040 95246062 2 EA PIN, ROLL---3/8 X 3---3/4
041 57446270 2 EA BRACKET, CABLE GUIDE
57446262 1 EA D ROLLER---2 OD X 3.50 LG
56998164 2 EA D BAR,SQUARE
page 107 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518441 TOWER ASSY, COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION

042 57167934 2 EA FITTING, L90---120FSX12SAE

TOWER ASSY, COMMONS


043 57296394 2 EA FITTING, L90---160FSX12SAE
046 95085957 6 EA NUT,HEX JAM---1---1/2---6
047 95238119 2 EA WASHER,LOCK---1---1/2
048 57250482 1 EA HOSE GUARD ASSY
57250466 1 EA D GUARD, HOSE RING
57053332 1 EA D STRAP
050 56247232 12 EA SPACER,SHAFT---DMC TOWER
051 57038549 2 EA BAR,FLAT
052 95413449 1 EA U---BOLT
053 50344605 3.00 FT WIRE, LOCK
054 95085825 2 EA NUT,HEX CASTLE---1---1/2---12

57518441

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 108
Serial Number: 7808
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

A
TOWER ASSY UNIQUES, 30FT

26
LEFT HAND OPPOSITE
RIGHT HAND SHOWN
VIEW A ---A
57518466

B
B

18
19

A
18

19
19
18

Figure 54 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
page 109 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

A1

TOWER ASSY UNIQUES, 30FT


2
2

15
1

57518466
VIEW A1---A1
15
A1

Figure 55 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 110
Serial Number: 7808
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT


TOWER ASSY UNIQUES, 30FT

45
18 44

19

SECTION B ---B
57518466

Figure 56 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
page 111 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57497562 1 EA WELDMENT,TOWER---30FT,TELE (See figure 57)

TOWER ASSY UNIQUES, 30FT


002 57484263 2 EA CYLINDER, HYDRAULIC (See figure 60)
015 57506446 2 EA CABLE ASSY---FOR 30’ TOWER
57622979 1 EA D PIN W/COTTER PIN---CABLE
018 57315798 2 EA SUPPORT, FEED CYL---5 OD
57517922 1 EA D PLATE,SUPPORT FEE CYL
019 57315780 2 EA CLAMP,FEED CYL---5 OD
026 57501116 2 EA CHAIN, ROLLER---30FT TOWER
044 95972246 4 EA WASHER,FLAT,PLATED
045 95077319 4 EA NUT,HEX,STOP

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 112
Serial Number: 7808
FAMILY,DM45 HP

57497562 WELDMENT,TOWER ---30FT,TELE


TOWER ASSY UNIQUES, 30FT
57518466

3
4

Figure 57 :WELDMENT,TOWER--- 30FT,TELE


E57423246 REV 007
page 113 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57497562 WELDMENT,TOWER ---30FT,TELE

REF. PART NO. QTY. UNIT DESCRIPTION

003 57423006 1 EA BLOCK---PIVOT ASSY---R.H. (See figure 58)

TOWER ASSY UNIQUES, 30FT


004 57423014 1 EA BLOCK---PIVOT ASSY---L.H (See figure 59)

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 114
Serial Number: 7808
FAMILY,DM45 HP

57423006 BLOCK---PIVOT ASSY---R.H.


TOWER ASSY UNIQUES, 30FT

2
57518466

Figure 58 :BLOCK--- PIVOT ASSY--- R.H.


D57423006 REV 001
page 115 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57423006 BLOCK---PIVOT ASSY---R.H.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57422982 1 EA BLOCK---PIVOT---UPPER R.H.

TOWER ASSY UNIQUES, 30FT


002 57422974 1 EA BLOCK---PIVOT---LOWER
003 95985438 4 EA SCREW, CAP
004 95934717 4 EA LOCKWASHER,SPRING,PLATED
005 95034005 1 EA PIN, ROLL---1/4 X 1---1/2

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 116
Serial Number: 7808
FAMILY,DM45 HP

57423014 BLOCK---PIVOT ASSY---L.H


TOWER ASSY UNIQUES, 30FT

2
57518466

Figure 59 :BLOCK--- PIVOT ASSY--- L.H


D57423014 REV 001
page 117 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57423014 BLOCK---PIVOT ASSY---L.H

REF. PART NO. QTY. UNIT DESCRIPTION

001 57422990 1 EA BLOCK---PIVOT---UPPER L.H.

TOWER ASSY UNIQUES, 30FT


002 57422974 1 EA BLOCK---PIVOT---LOWER
003 95985438 4 EA SCREW, CAP
004 95934717 4 EA LOCKWASHER,SPRING,PLATED
005 95034005 1 EA PIN, ROLL---1/4 X 1---1/2

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 118
Serial Number: 7808
FAMILY,DM45 HP

57484263 CYLINDER, HYDRAULIC

1 ---*SEAL KIT
TOWER ASSY UNIQUES, 30FT

17

15
TORQUE: 1400---1700 FT. LBS.

20
18 22
21
57518466

19

Figure 60 :CYLINDER, HYDRAULIC


C57484263 REV 000
page 119 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57484263 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57512311 1 EA KIT, SEAL

TOWER ASSY UNIQUES, 30FT


015 57183584 1 EA LOCKNUT
017 57245292 4 EA PLUG, PORT
018 57731549 1 EA SPACER
019 57731556 1 EA HEAD
020 57731564 1 EA PISTON
021 57731572 1 EA ROD ASSY
022 57731580 1 EA TUBE

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 120
Serial Number: 7808
FAMILY,DM45 HP

57518508 PIPING, TOWERUNIQUE ---30FT


PIPING, TOWERUNIQUE---30FT

5
DRAIN
22

1
E
21
21

AIR HOSE
ROTATION FORWARD
ROTATION REVERSE

B
57518508

4 34
4
2
4
110
37 39
42
41
40
38

Figure 61 :PIPING, TOWERUNIQUE--- 30FT


E57518508 REV 002
page 121 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518508 PIPING, TOWERUNIQUE ---30FT

PIPING, TOWERUNIQUE---30FT
101
102

D. C. SIDE
CAB SIDE

TO DIVERTER VALVES

99 94

57518508
SECTION ---E (ROTATED 90 DEG. CCW.
1 3

34

SECTION B ---B

Figure 62 :PIPING, TOWERUNIQUE--- 30FT


E57518508 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 122
Serial Number: 7808
FAMILY,DM45 HP

57518508 PIPING, TOWERUNIQUE ---30FT


PIPING, TOWERUNIQUE---30FT

ROTATION MOTOR
MAIN HYD. DRIVE
REGEN VALVE
FEED

21 21

D. C. SIDE CAB SIDE


VIEW SHOWN FOR RIGS WITH ELECT./HYD. CABS
57518508

RETURN MANIFOLD ON HYD. TANK


RETURN LINE MANFOLD

REGEN VALVE DRAIN

22
ROTATION MOTOR CASE DRAIN

Figure 63 :PIPING, TOWERUNIQUE--- 30FT


E57518508 REV 002
page 123 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518508 PIPING, TOWERUNIQUE ---30FT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57239030 1 EA HOSE TRAY, LOWER

PIPING, TOWERUNIQUE---30FT
002 57142481 1 EA HOSE TRAY, UPPER
003 57632465 1 EA PIPE
004 57390049 3 EA GUSSET
005 57644908 1 EA BAR,HOSE TRAY
021 56254105 2 EA HOSE ASSY
022 57525545 1 EA HOSE ASSY
034 57214264 3 EA HOSE ASSY
037 95313961 270.00 IN HOSE,AIR---R32 BULK
038 57342677 2 EA HOSE ASSY
039 57497794 10 EA STUD
040 95937413 10 EA WASHER, LOCK---3/8 PLATED
041 95922894 10 EA NUT, HEX---3/8---16
042 50034818 20 EA CLAMP, HALF
094 57229700 1 EA HOSE ASSY
099 57438624 1 EA HOSE ASSY
101 57531717 1 EA HOSE ASSY
102 57531725 1 EA HOSE ASSY

57518508
110 57503815 1 EA EXTENSION,HOSE TRAY---30FT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 124
Serial Number: 7808
FAMILY,DM45 HP

57519878 ROTARY HEAD---HI SPEED


ROTARY HEAD---HI SPEED

1
162
161 163

164

160
57519878

165

166

Figure 64 :ROTARY HEAD--- HI SPEED


C57519878 REV 001
page 125 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57519878 ROTARY HEAD---HI SPEED

REF. PART NO. QTY. UNIT DESCRIPTION

001 57562639 1 EA ROTARY HEAD,COMMONS,NEW (See figure 65)

ROTARY HEAD---HI SPEED


160 57110157 1 EA MOTOR,HYDRAULIC
161 57167298 1 EA VALVE, MOTOR CONTROL
56263247 1 EA D VALVE, SHUTTLE
59476705 1 EA D SEAL KIT
56263239 1 EA D VALVE,REDUCING/RELIEVING
95018065 3 EA D O---RING
162 95958948 3 EA SCREW, CAP---5/16---18 X 3
163 95934303 3 EA WASHER,LOCK,PLATED
164 57319618 1 EA FITTING,STR,06OFS X06SAE
165 57308686 1 EA FITTING,L90,06OFS X08SAE
166 57342891 1 EA HOSE ASSY

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 126
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW


ROTARY HEAD---HI SPEED

5 TORQUE TO 49
50 154 80 FT. LBS. 127
6 126
40 128
46
37
43
39 36
42 35 9
9 31 28 13
13 38 49
48 25 48
6 15 22 120 24 6
45 32 51 22 15 41 12
120 180
179 26
34 178 156

120 23 176 33
120 23
20 47
174
8 19 10 118
175 19
17 177 17
20
11
21 174 21
57519878

16
27 120 18
2 5 125 27
125 6 4
3
170
170 171
171 172
172 1

119 GREASE (NOT SHOWN)

Figure 65 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
page 127 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

ROTARY HEAD---HI SPEED


55
65
30
48

57519878
65
65

30 30
48 48

Figure 66 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 128
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

57
66
ROTARY HEAD---HI SPEED

53 59

54 58 30 65
65
55 48

52

48
30

131 88 15

”A”
129 129

”B”
98
57519878

70
”A”
”B”
88

15 69 28
99 67

107

18

18

Figure 67 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
page 129 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

59

ROTARY HEAD---HI SPEED


139 149
158
157 148 173
#20 155
155

133 A
144
#20 142
143
152
B 153
#12

145
#20

134

140
151
#12
B #20
150
132

57519878
147 135
155
143
152 A
153 146
173

137
138
136

Figure 68 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 130
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57546343 1 EA SPINDLE --- FINAL DRIVE


ROTARY HEAD---HI SPEED

002 57578023 1 EA HOUSING,LOWER SEAL


52245479 1 EA D HOUSING
003 52146784 2 EA SEAL, OIL
004 95434551 1 EA BEARING,ROLLER
005 95934451 14 EA SCREW,CAP,HEXHEAD,PLATED
006 95934733 37 EA WASHER,LOCK
008 57395444 1 EA HOUSING, MACHINED---R.H. (See figure 69)
009 95930723 4 EA SCREW,CAP,HEX
010 57546301 1 EA GEAR, OUTPUT
011 57546327 1 EA KEY, CUSTOM
012 95086724 2 EA O---RING
013 56951700 4 EA TUBE
015 57191025 2 EA CAP, BEARING
016 95214037 2 EA BEARING
017 57191017 2 EA SHAFT, INTERMEDIATE
018 95033585 4 EA PLUG,PIPE,SQ HEAD,SOLID
019 57159139 2 EA KEY, INTERMEDIATE SHAFT
57519878

020 57159113 2 EA GEAR, INTERMEDIATE


021 57170110 2 EA PINION, INPUT
022 95434874 2 EA BEARING,BALL
023 57159121 2 EA SPACER, INTERMEDIATEGEAR
024 57291304 1 EA NUT, ADJUSTING
95209987 1 EA D LOCKNUT,BRG
025 95270815 6 EA SCREW, CAP
026 57368052 2 EA ADAPTER, MOTOR
52245461 1 EA D ADAPTER
027 95711156 2 EA BEARING,SPHERICAL,ROLLER
028 57209637 1 EA MOTOR,HYDRAULIC
030 95644126 24 EA SCREW CAP
031 57291288 1 EA WASHER, LOCK---TONGUED
57291296 1 EA D WASHER, LOCK, TONGUED
032 52248150 1 EA HOUSING, UPPER SEAL
52248168 1 EA D HSG, UP. SEAL (RAW CAST)
033 95434569 1 EA BEARING,ROLLER
034 58229915 1 EA SEAL, OIL
035 52164282 1 EA SEAL, OIL
page 131 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

036 50822097 1 EA SLEEVE, WEAR

ROTARY HEAD---HI SPEED


037 52248176 1 EA SWIVEL
52248184 1 EA D SWIVEL
038 52187804 1 EA SLINGER
039 57347379 1 EA CAP, SPINDLE---SPUR HEAD
040 57371163 1 EA SPACER, SWIVEL PACKING
041 95055216 4 EA CAPSCREW,HEX HEAD
042 50610971 1 EA RING, THREADED
043 50694876 1 EA PACKING, SWIVEL
57336067 2 EA D PACKING, SWIVEL---30XV
50694934 1 EA D BUSHING, WEAR
045 95934659 8 EA SCREW,CAP,HEX
046 52210317 1 EA SHIM SET
047 52209939 2 EA BEARING
048 95934741 32 EA WASHER,LOCK HELICAL
049 57243719 2 EA SHIM, POWERHEAD---SPURGEAR
050 57183329 1 EA CAP, SWIVEL
57184020 1 EA D CASTING, SWIVEL CAP

57519878
051 95104204 8 EA SCREW,CAP,HEX
052 57149080 8 EA SHIM
053 57386427 8 EA GUIDE,BLOCK---LONG R.H.
054 50624709 32 EA SHIM, GUIDE
055 57376832 4 EA GUIDE SLIDE --- R.H.
057 95064697 64 EA WASHER, FLAT
03209269 1 EA D WASHER 23---725
058 95293460 16 EA CAPSCREW,HEX SOCKET
059 50344605 12.00 FT WIRE, LOCK
065 57143778 4 EA GUIDE, FINISHEDPOWERHEAD
57143760 1 EA D GUIDE, POWERHEAD---CASTING
066 95157731 32 EA CAPSCREW,HEX HEAD
067 95249587 1 EA PLUG,PIPE,SQ HEAD
069 95201547 1 EA FITTING,LUBE
070 95249694 1 EA PLUG,PIPE,SQ HEAD
088 95246724 2 EA FITTING,RELIEF,HYD
098 52253176 1 EA GAUGE, SIGHT
099 95040952 1 EA ELBOW,STREET,90DEG
107 50137256 1 EA PLUG, DRAIN
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 132
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

118 58209651 44.00 QT OIL, GEAR


ROTARY HEAD---HI SPEED

119 52180957 1.00 LB GREASE


120 50700731 0.50 EA COMPOUND, SILICONE
125 95323465 2 EA PLUG,HEX HEAD,STRT THRD
126 57191033 2 EA PLATE, END
127 50344605 2.00 FT WIRE, LOCK
128 95101762 6 EA CAPSCREW,HEX HEAD
129 57568487 2 EA VALVE,RELIEF (ATM)
131 57328676 1 EA FITTING, TEST
132 57174070 2 EA FITTING,L90,20OFS X20SAE
133 57167934 1 EA FITTING, L90---120FSX12SAE
134 95286910 1 EA ELBOW,90 DEG MALE
135 56974686 1 EA HOSE ASSY
136 95279147 1 EA FITTING, HYD
137 57559577 1 EA BRACKET---HOSE,ROTARY HEAD
138 50023910 1 EA STEM
139 56244684 1 EA BRACKET,HOSE ELEC
140 57298069 1 EA HOSE ASSY
57519878

142 57308983 2 EA FITTING,RNT,20OFS X20SAE


143 95086567 4 EA O---RING
144 95650149 1 EA REDUCER,EXPANDER
145 57209728 1 EA FITTING,RNT,12OFS X12SAE
146 57167942 1 EA FITTING,STR,12OFS X12SAE
147 57396806 1 EA HOSE ASSY
148 57406985 1 EA HOSE ASSY
149 57406993 1 EA HOSE ASSY
150 57396822 1 EA HOSE ASSY
151 57406977 1 EA HOSE ASSY
152 95013702 16 EA CAPSCREW,HEX SOCKET HEAD
153 95209425 16 EA WASHER, LOCK---5/8
154 95086625 1 EA O---RING
155 57213936 4 EA BLOCK,FLANGE
156 95097929 2 EA O---RING
157 57174070 2 EA FITTING,L90,20OFS X20SAE
158 95705364 6 EA SCREW, CAP---3/4---10 X1---1/2
170 52237179 2 EA WASHER
171 95934766 2 EA WASHER,LOCK,HELICAL
page 133 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

172 95208997 2 EA SCREW, CAP---1/4---28 X 3/4

ROTARY HEAD---HI SPEED


173 95666996 3 EA PLUG,HEX HEAD,STRT THRD
174 57546319 2 EA SPACER, FINAL DRIVE
175 57546384 2 EA SHIM, FINAL DRIVE
176 57546335 1 EA COLLAR, RETAINING
177 57562829 4 EA SHIM, FINAL DRIVE
178 95935235 2 EA SCREW, CAP---5/16---18X1---1/2
179 95922225 6 EA WASHER, FLAT---5/16
180 95923371 2 EA NUT, FLEX LOCK---5/16---18

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 134
Serial Number: 7808
FAMILY,DM45 HP

57395444 HOUSING, MACHINED---R.H.


ROTARY HEAD---HI SPEED

5
4

2
57519878

REF. DRAWING

Figure 69 :HOUSING, MACHINED--- R.H.


E57395444 REV 003
page 135 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57395444 HOUSING, MACHINED---R.H.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57395469 1 EA HOUSING---SEMIFINISH, R.H.

ROTARY HEAD---HI SPEED


57395436 1 EA D CASTING, RAW---HOUSING R.H
002 52231008 1 EA COVER
50928175 1 EA D COVER
003 95239927 4 EA PIN,DOWEL
004 95934451 24 EA SCREW,CAP,HEXHEAD,PLATED
005 95934733 24 EA WASHER,LOCK

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 136
Serial Number: 7808
FAMILY,DM45 HP

57445660 ROD CATCHER ASSY

C 12
ROD CATCHER ASSY

1 7
1

5
8
VIEW C---C

8
9
14

2
57445660

B B

VIEW A ---A

9
8
14
11 2
1

VIEW B ---B

Figure 70 :ROD CATCHER ASSY


D57445660 REV 004
page 137 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57445660 ROD CATCHER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57445678 2 EA TUBING, ROD CATCHER

ROD CATCHER ASSY


002 57445702 4 EA PLATE, MOUNT
005 95077244 2 EA NUT,HEX STOP---1 ---8
007 54570353 2 EA CAPSCREW,HEXHEAD
008 95081642 4 EA WASHER, FLAT---1
009 95077244 4 EA NUT,HEX STOP---1 ---8
011 57188963 8 EA SPACER,.5X1.75ODX1.06ID
012 57403586 1 EA CABLE ASSEMBLY
57047060 1 EA D ROPE, WIRE
56804750 6 EA D CLAMP, CABLE
50000553 2 EA D THIMBLE, WIRE
014 95651253 4 EA SCREW,CAP

57445660

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 138
Serial Number: 7808
FAMILY,DM45 HP

57730897 WRENCH,BREAKOUT,AUTO,ASM
WRENCH,BREAKOUT,AUTO,ASM

There is no drawing available at this time.


57730897

Figure 71 :WRENCH,BREAKOUT,AUTO,ASM
PENDING REV 000
page 139 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57730897 WRENCH,BREAKOUT,AUTO,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57730889 1 EA WRENCH,BREAKOUT,AUTO

WRENCH,BREAKOUT,AUTO,ASM
002 57733909 1 EA CONTROLLER,FRICTION HOLD

57730897

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 140
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD

45 ---DWG, STOP LOC.---GEARINDEX (NOT SHOWN)


44
17 44
20 C
C
ROD CHANGER ASM,30’STD

18

16

14

D D

25
15
44
57594657

E E

44 F F
19

G G L H

K
H
L
SEE VIEW J
K

1 5

Figure 72 :ROD CHANGER ASM,30’STD


D57594657 REV 002
page 141 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD

ROD CHANGER ASM,30’STD


A A
B
11

22

13

57594657
37

39

Figure 73 :ROD CHANGER ASM,30’STD


D57594657 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 142
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD


ROD CHANGER ASM,30’STD

44

3 1
SECTION K ---K

30
31

26
57594657

29

28

27 26 33 34 32

VIEW J

Figure 74 :ROD CHANGER ASM,30’STD


D57594657 REV 002
page 143 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD

ROD CHANGER ASM,30’STD


44

15

11 SECTION D ---D

VIEW A ---A

22

11 20

57594657
24 39
23 47
21 11 37 12
9
VIEW B ---B

20 44
17

9 39
SECTION C---C
10

Figure 75 :ROD CHANGER ASM,30’STD


D57594657 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 144
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD


ROD CHANGER ASM,30’STD

42 43

40

35
44

41
36

5
1
57594657

SEE DETAIL ---M

SECTION E ---E

44

19
SECTION F---F

Figure 76 :ROD CHANGER ASM,30’STD


D57594657 REV 002
page 145 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD

ROD CHANGER ASM,30’STD


46

44
DETAIL ---M
5

SECTION L---L

5 38

57594657
SECTION H---H

32

13
9 12 8
10 9
SECTION G---G

Figure 77 :ROD CHANGER ASM,30’STD


D57594657 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 146
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD

REF. PART NO. QTY. UNIT DESCRIPTION

001 57594525 1 EA BLOCK,PIVOT,SPLIT/RC


ROD CHANGER ASM,30’STD

95934733 6 EA D WASHER,LOCK
95919676 6 EA D CAPSCREW/35A2A233Z1HR
002 57267577 1 EA WASHER
003 57267304 1 EA BUSHING
005 57594566 1 EA ARM,LOWER,ASSEMBLY
57594541 1 EA D SHAFT,ROD CHANGER,LOWER
57550006 1 EA D CLEVIS ASSEMBLY
57594533 1 EA D ARM,LOWER,FABRICATION
008 57406068 1 EA PIN---CYLINDER, RODCHANGER
009 95210852 4 EA PIN, COTTER
010 57268112 2 EA PIN,CYLINDER
011 57550014 1 EA CAP ASSY
012 57199093 2 EA CYLINDER, HYDRAULIC (See figure 78)
013 57406050 2 EA BRACKET,SWING CYLINDER
014 57405979 1 EA SUPPORT,SHAFT---MIDDLE
015 57405961 1 EA SUPPORT MIDDLE---ROD CHNG
95309829 2 EA D CAPSCREW,FLANGED 12 PT
57594657

95238150 2 EA D WASHER,LOCK,HELICAL
016 57422628 1 EA SHAFT, PIPE ASSY
57037350 1 EA D SHAFT
57422610 1 EA D TUBE.RND.4.5ODX3.5IDX166
017 57552044 1 EA ASSEMBLY, UPPER ARM
50333699 1 EA D COVER
57552077 1 EA D ARM, UPPER
57550006 1 EA D CLEVIS ASSEMBLY
50691609 3 EA D SUPPORT
018 95308573 1 EA KEY,SQUARE
019 57405953 1 EA SUPPORT LOWER---ROD CHNGR
95104741 2 EA D SCREW, CAP---3/4---10 X 5
95934691 2 EA D WASHER,LOCK,HELICAL
020 57405946 1 EA SUPPORT UPPER--- ROD CHNGR
57406019 1 EA D CAP REPLACEMENT
95309829 4 EA D CAPSCREW,FLANGED 12 PT
95238150 4 EA D WASHER,LOCK,HELICAL
021 96994471 1 EA BOLT,HEX HEAD
022 95403036 1 EA SCREW, CAP---1---8 X 8
page 147 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57594657 ROD CHANGER ASM,30’STD

REF. PART NO. QTY. UNIT DESCRIPTION

023 95077244 1 EA NUT,HEX STOP---1 ---8

ROD CHANGER ASM,30’STD


024 95929774 1 EA NUT,HEX
025 57228470 1 EA HOLDER ASSY,5 ROD---30’ (See figure 79)
026 95018271 2 EA O---RING
027 50248426 1 EA SPACER
028 50243518 1 EA BEARING ASSY
029 50248368 1 EA RETAINER, BEARING
030 95920708 8 EA CAPSCREW,HEX HEAD,PLATED
031 95934733 8 EA WASHER,LOCK
032 57339905 1 EA INDICATOR,CARROUSEL---5ROD
033 95213310 1 EA PIN,ROLL
034 95943726 1 EA CAP SCREW --- 1 NCX2NYLOCK
035 57342719 1 EA POINTER
036 57572984 1 EA MOTOR & GEAR REDUCER ASM (See figure 80)
037 57550022 1 EA LINK ASSY
038 57550030 1 EA STOP,LOWER CAROUSEL
039 57550055 1 EA PIN,CYLINDER MOUNT
040 57212474 4 EA STOP BLOCK, PIPE CUP

57594657
041 57209306 1 EA STOP BLOCK, BULL GEAR
042 57209314 1 EA STOP BLOCK, BULL GEAR
043 57106536 1 EA BAR,FLAT
044 95201547 11 EA FITTING,LUBE
045 57368102 1 EA DWG, STOP LOC.---GEARINDEX
046 57412439 1 EA BAR FLAT, 1X3.50X8.00
047 95429221 1 EA WASHER, FLAT---1---7/8

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 148
Serial Number: 7808
FAMILY,DM45 HP

57199093 CYLINDER, HYDRAULIC

1 ---SEAL KIT (NOT SHOWN)


ROD CHANGER ASM,30’STD

3 9
4 13

12

10
11
2
6

7
15
6

14

8
57594657

15

16

Figure 78 :CYLINDER, HYDRAULIC


E57199093 REV 01
page 149 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57199093 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57242547 0 EA SEAL KIT

ROD CHANGER ASM,30’STD


002 57242554 1 EA LOCKNUT
003 57012684 3 EA SCREW, SET
004 57012676 3 EA PLUG, NYLON
005 57242562 1 EA O---RING
006 57242570 2 EA RING, CAST IRON
007 57242588 1 EA DISC 25
008 57224081 1 EA O---RING
009 57224099 1 EA RING, BACK---UP
010 57224115 1 EA U---CUP, LOADED
011 57224123 1 EA WIPER
012 57242596 1 EA HEADCAP
013 57242604 1 EA HEAD
014 57242612 1 EA PISTON
015 57242638 1 EA ROD ASSY
016 57242620 1 EA TUBE ASSY

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 150
Serial Number: 7808
FAMILY,DM45 HP

57228470 HOLDER ASSY,5 ROD---30’

6
ROD CHANGER ASM,30’STD

2 PIPE (NOT SHOWN)


3 GUIDE,ROD (NOT SHOWN)

7
57594657

Figure 79 :HOLDER ASSY,5 ROD--- 30’


D57198426 REV 008
page 151 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57228470 HOLDER ASSY,5 ROD---30’

REF. PART NO. QTY. UNIT DESCRIPTION

001 57037897 1 EA HOLDER,UPPER

ROD CHANGER ASM,30’STD


002 57008740 1 EA GUIDE,ROD
003 57141848 1 EA PIPE
004 57228462 1 EA BULL GEAR---5 ROD
006 57371999 6 EA PLATE, GUSSET
007 50248301 1 EA SHAFT,UPPER
008 57426942 1 EA SHAFT---LOWER

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 152
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM


ROD CHANGER ASM,30’STD

47
48
62
50 11 26 9 64
51

49

4 18
16
18
15
14

19
40 2
53
25

A
57594657

A
18
15

B 14
B

60 22 18 1 35
39 33
57 22 21 16

Figure 80 :MOTOR & GEAR REDUCER ASM


D57572984 REV 002
page 153 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM

ROD CHANGER ASM,30’STD


18
44
63
15
18

15
18

57594657
37
38

17
7 6 50 57 18 51 34 49

Figure 81 :MOTOR & GEAR REDUCER ASM


D57572984 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 154
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM


ROD CHANGER ASM,30’STD

13

9
23
24

12

36
57594657

29 49

50
59
22
19
14 40 6
32 54 53 48 64 51
1
47 62
48
47

Figure 82 :MOTOR & GEAR REDUCER ASM


D57572984 REV 002
page 155 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM

27
3 25 8 11
SEE NOTE
55

ROD CHANGER ASM,30’STD


13

41
9

2
13

42
12

10

57594657
SEE DETAIL --- E 31 30 26 56 28

SECTION A ---A

NOTE: BOLT THREADS WILL EXTEND


THRU HUB PEEN END OR TORCH MELT
THREADS TO LOCK BOLTS

Figure 83 :MOTOR & GEAR REDUCER ASM


D57572984 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 156
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM


ROD CHANGER ASM,30’STD

36
57 35 34 42

38

22
59

58

37
5
57594657

32
7

21 32 34 35
22
VIEW B ---B

39 OIL, GEAR (NOT SHOWN)

46 SCREW, CAP---5/8UNC X 2 (NOT SHOWN)

Figure 84 :MOTOR & GEAR REDUCER ASM


D57572984 REV 002
page 157 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM

ROD CHANGER ASM,30’STD


57594657

Figure 85 :MOTOR & GEAR REDUCER ASM


D57572984 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 158
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57054637 1 EA HOUSING,GEAR


ROD CHANGER ASM,30’STD

002 57590390 1 EA COVER,GEAR BOX


57574147 1 EA D CASTING,COVER,GEAR BOX
003 57054629 1 EA COVER,TOP
004 57217531 1 EA MOUNT, REMOVE 7 ROD
57216780 2 EA D BRACKET,REMOVABLEGEARBOX
57217507 1 EA D PLATE, GEAR BOX MOUNT
005 57154916 1 EA HYD. MOTOR MODIFICATION
57401135 1 EA D MOTOR, HYDRAULIC
57401176 1 EA D SEAL KIT
57401200 1 EA D SEAL, LIP
57401184 2 EA D SEAL, RING
57109753 2 EA D GASKET SEAL
006 57632556 1 EA ADAPTER,HYD MOTOR,CAST
007 56953045 1 EA GASKET
008 57570830 1 EA SHAFT
009 52193521 1 EA GEAR,PINION
010 57570780 1 EA BUSHING,INDEX MOTOR
57594657

011 57054595 1 EA BUSHING


012 57068991 1 EA SPACER
013 95758595 2 EA BEARING
014 56998164 4 EA BAR,SQUARE
015 95104162 8 EA SCREW, CAP---1/2---13 X1---3/8
016 95104147 4 EA CAPSCREW,HEX HEAD
017 95044020 8 EA SCREW, CAP---1/2---13 X1---1/8
018 95934733 23 EA WASHER,LOCK
019 95715942 8 EA SCREW, CAP---5/8---11 X1---1/2
021 95935235 6 EA SCREW, CAP---5/16---18X1---1/2
022 95934303 16 EA WASHER,LOCK,PLATED
023 95043212 1 EA BUSHING
024 95422663 1 EA BREATHER
025 95201547 1 EA FITTING,LUBE
026 95033601 2 EA PLUG,PIPE,SQ HEAD
027 57209926 1 EA KEY
028 57570848 2 EA KEY,RECTANGULAR
029 95069308 1 EA ELBOW
030 57570814 1 EA HUB,REWORK
page 159 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57572984 MOTOR & GEAR REDUCER ASM

REF. PART NO. QTY. UNIT DESCRIPTION

57570806 1 EA D HUB,WORM DRIVE

ROD CHANGER ASM,30’STD


031 57570822 1 EA GEAR,WORM DRIVE OUTPUT
032 58227661 2 EA SEAL,OIL
033 58226655 1 EA END CAP
034 58194945 2 EA BEARING,BALL
035 58194960 2 EA GASKET
036 58192915 1 EA GASKET
037 58194937 1 EA GEAR, WORM
038 57074668 1 EA KEY
039 58209651 1.50 QT OIL, GEAR
040 95934741 8 EA WASHER,LOCK HELICAL
041 57185902 1 EA GASKET, SHIM PACK
042 57185894 1 EA GASKET, SHIM PACK
044 57351694 1 EA GUARD, GEAR --- CAROUSEL
046 95930723 10 EA CAPSCREW,HEX HEAD
047 95922910 10 EA NUT,HEX, PLATED
048 95934741 10 EA WASHER,LOCK HELICAL
049 57216806 1 EA BRACKET,REMOVABLEGEARBOX

57594657
050 57216772 1 EA BRACKET,REMOVABLEGEARBOX
051 57216814 1 EA BRACKET,REMOVABLEGEARBOX
053 56784267 1 EA ADHESIVE
054 50344605 4.00 FT WIRE, LOCK
055 95959086 12 EA SCREW,CAP---3/8---24 X 1---1/4
056 57570772 1 EA BUSHING,INDEX MOTOR
057 57573065 2 EA SUPPORT,HYDRAULIC MOTOR
058 57351108 1 EA COUPLING ASSY
059 95935227 6 EA SCREW, CAP---5/16---18X1---1/4
060 95228607 4 EA SCREW,CAP HEX HEAD
061 95934154 8 EA CAPSCREW,HEX HEAD,PLATED
062 95930723 2 EA CAPSCREW,HEX HEAD
063 95104238 3 EA SCREW, CAP---1/2---13 X3---1/2
064 95094314 2 EA WASHER,FLAT,WIDE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 160
Serial Number: 7808
FAMILY,DM45 HP

56255334 SPINDLE, SUB5”PIPE,29L


SPINDLE, SUB---5”PIPE,29L

96

95
56255334

Figure 86 :SPINDLE, SUB5”PIPE,29L


D50337393 REV23
page 161 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56255334 SPINDLE, SUB5”PIPE,29L

REF. PART NO. QTY. UNIT DESCRIPTION

095 50628007 2 EA LOCK, SPINDLE

SPINDLE, SUB---5”PIPE,29L
096 56255268 1 EA ADAPTER,SPINDLE---5” PIPE

56255334

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 162
Serial Number: 7808
FAMILY,DM45 HP

57422289 COUNTER, RPM ---POWERHEAD

3
10
9 5
COUNTER, RPM---POWERHEAD

5 3
1
6

7 13
14

2
3
11
+24 V.D.C.
SIGNAL --- 9 12
5
15 BARE WIRE IN
CABLE ITEM 3
(WIRE 7)
FROM 15 AMPS (WIRE 5) COMMON 6
BREAKER GROUND IN CAB
3
7

17 16
57422289

18
19
20 3

A
VIEW A -- A

Figure 87 :COUNTER, RPM--- POWERHEAD


D57422289 REV 01
page 163 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57422289 COUNTER, RPM ---POWERHEAD

REF. PART NO. QTY. UNIT DESCRIPTION

001 59647669 1 EA SENSOR, MAGNETIC

COUNTER, RPM---POWERHEAD
002 57422271 1 EA TACHOMETER---ROTATION
003 57522021 80.00 FT CABLE, 20AWG TWISTED PR
005 52180031 2 EA SPACER/CPLG
95446654 1 EA D COUPLING
006 95219747 2 EA CONNECTOR,MALE,37 DEG
007 57145849 1 EA HOSE ASSY
009 95256863 2 EA BUSHING,REDUCING---.75X.50
010 52243862 1 EA CONNECTOR
011 56992191 1 EA CONNECTOR
012 57053183 375.00 IN HOSE,HYD---A06 BULK
013 95668042 4 EA TIE,CABLE
014 57415002 1 EA CONNECTOR, ELECTRICAL
015 95329249 4 EA TERMINAL
016 57498768 1 EA BRACKET---ROTARY TACH MTG
017 95934816 4 EA SCREW,CAP,HEX
018 95934766 4 EA WASHER,LOCK,HELICAL
019 95931564 4 EA NUT,HEX,FINISHED

57422289
020 57531600 1 EA NAMEPLATE,ROTATION SPEED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 164
Serial Number: 7808
FAMILY,DM45 HP

57644916 BREAKOUT,ELEC,STD

14 15
BREAKOUT,ELEC,STD

8 21
20
2 4

5
57644916

5
23
19 24
22 25

12
11

18

Figure 88 :BREAKOUT,ELEC,STD
D57644916 REV 002
page 165 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57644916 BREAKOUT,ELEC,STD

BREAKOUT,ELEC,STD
7
6
15

14

11

57644916
10

Figure 89 :BREAKOUT,ELEC,STD
D57644916 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 166
Serial Number: 7808
FAMILY,DM45 HP

57644916 BREAKOUT,ELEC,STD

9 SPOOL VALVE
BREAKOUT,ELEC,STD

NO TAG
NO
9 TAG
8 TAG
NO
7
NO TAG
2 TAG
NO
1
NO TAG
NO3 TAG
1
28
15

30 34
31
32
33

35 34
57644916

14

29

29

Double Check
Valve 14
To Sliding
30 To 9 Spool Breakout
Valve

Figure 90 :BREAKOUT,ELEC,STD
D57644916 REV 002
page 167 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57644916 BREAKOUT,ELEC,STD

REF. PART NO. QTY. UNIT DESCRIPTION

002 57198939 1 EA STOP BLOCK, CENT. BUSH

BREAKOUT,ELEC,STD
004 95310231 2 EA CLAMP, HOSE
005 57505224 2 EA STOP
006 95024204 1 EA PIN,HEADLESS
007 95271813 2 EA PIN,COTTER
008 57198921 1 EA BLOCK
010 57200628 1 EA RING, RETAINING---BREAKOUT
011 57638041 1 EA BASE,FABRICATED 10”OPEN
012 57352007 1 EA CYLINDER,HYDRAULIC (See figure 91)
014 57116899 1 EA HOSE ASSY
015 58143439 1 EA HOSE ASSY
018 95326930 1 EA ELBOW
019 95365078 2 EA CONNECTOR,STRT THRD
020 95934550 2 EA SCREW,CAP,HEX
021 95937413 2 EA WASHER,LOCK,HELICAL
022 57648727 1 EA PIN,RETAINER BAR
023 95937413 2 EA WASHER,LOCK,HELICAL
024 95919254 2 EA CAPSCREW/35A2A115Z1HR

57644916
025 95922233 2 EA WASHER,FLAT,WIDE
028 50462944 1 EA VALVE,CHECK---DBL PILOTOP
029 57728255 1 EA BAR, TAPPED
030 57445538 2 EA HOSE ASSY
031 95943668 2 EA SCREW,CAP,HEX
032 95934303 2 EA WASHER,LOCK,PLATED
033 95922225 2 EA WASHER, FLAT---5/16
034 95356853 2 EA ELBOW,90 DEG STRT THRD
035 95356903 2 EA CONNECTOR,STRT THRD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 168
Serial Number: 7808
FAMILY,DM45 HP

57352007 CYLINDER,HYDRAULIC

1 ---Seal Kit

6
BREAKOUT,ELEC,STD

3
13
15
12
8 2
9
10 5
11 5

17
16
14

4
13
10
57644916

12

18

Figure 91 :CYLINDER,HYDRAULIC
D57352007 REV000
page 169 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57352007 CYLINDER,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57300360 1 EA SEAL KIT---HYD. CYL.

BREAKOUT,ELEC,STD
002 58233719 1 EA NUT, LOCK
003 58233792 1 EA RING, RETAINING
004 58233784 1 EA O’RING
005 57318644 2 EA U---CUP, 1---1/2 PISTON
006 58233727 1 EA O---RING
007 58233735 1 EA RING, BACKUP
008 59346569 1 EA U---CUP(POLYPAK, TYPE B)
009 59322602 1 EA WIPER, ROD---HYD.CYL.
010 57351710 1 EA ROD,CYLINDER
011 57067571 1 EA SCREW, SET
012 57067555 2 EA PIN
013 57067563 2 EA CLIP
014 57316572 1 EA SPACER, CYL. ROD
015 57316598 1 EA HEAD, HYD. CYL
016 57316614 1 EA PISTON, 1---1/2 BORE CYL.
017 57351728 1 EA CLEVIS, CYLINDER
018 57317794 1 EA TUBE ASS’Y, HYD. CYL.

57644916

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 170
Serial Number: 7808
FAMILY,DM45 HP

POWERPACK/ENGINE
SECTION
POWERPACK/ENGINE

page 171 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

POWERPACK/ENGINE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 172
Serial Number: 7808
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP


ENGINE ASM,C16---600HP

FUEL GAGE

FUEL FILTER
1

9
7
57639981

14

9
12
13

Figure 92 :ENGINE ASM,C16--- 600HP


D57639312 REV 002
page 173 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP

15 NOT SHOWN
16 NOT SHOWN
17 NOT SHOWN

ENGINE ASM,C16---600HP
18 NOT SHOWN
20 NOT SHOWN

30
29
28

57639981
27
26

2
5

4
6
7

POWER PACK
19 BASE
20
21 LUBE OIL FILTER 10
22 11
21 ---TORQUE ADAPTER BOLTS TO 140 FT. LBS.
23 ---TORQUE DRIVE SHAFT BOLTS TO 90 FT. LBS.
24 ---TORQUE DRIVE SHAFT BOLTS TO 90 FT. LBS.

Figure 93 :ENGINE ASM,C16--- 600HP


D57639312 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 174
Serial Number: 7808
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57639999 1 EA ENGINE BARE,600 CAT


ENGINE ASM,C16---600HP

58194762 1 EA D STARTER,42MT/24V
002 57643199 1 EA MOUNT,FRONT ENGINE---C16
003 50518083 4 EA SHIM SET
004 50518083 2 EA SHIM SET
005 95077590 2 EA NUT,HEX,STOP
006 54573704 2 EA WASHER,BEVEL,SQ, PLATED
007 95930723 10 EA SCREW,CAP,HEX
008 95035432 4 EA SCREW,CAP,HEX
009 95934741 12 EA WASHER,LOCK HELICAL
010 95934154 2 EA SCREW,CAP,HEX
011 95077590 2 EA NUT,HEX,STOP
012 95922910 4 EA NUT,HEX, PLATED
013 54573704 4 EA WASHER,BEVEL,SQ, PLATED
014 57643157 2 EA MOUNT,REAR ENGINE,C16 (See figure NO TAG)
015 57294829 1 EA FILTER,FUEL SECONDARY
016 56985971 1 EA ELEMENT,WATER FILTER
017 52183233 1 EA FILTER,OIL---ENGINE
57639981

018 57656167 1 EA WIRING,ENG CAT 2 STRTR (See figure 94)


019 57245870 1 EA ADAPTERFRT.ENG.CAT3406TA
020 57595639 1 EA CONNECTOR,COMMUNICATION
021 95013702 6 EA CAPSCREW,HEX SOCKET HEAD
022 95934733 8 EA WASHER,LOCK
023 95215257 4 EA CAPSCREW,HEX
024 95920708 4 EA SCREW,CAP,HEX
026 57666083 1 EA GUARD,DRIVESHAFT---C15
027 95922233 4 EA WASHER,FLAT,WIDE
028 95922639 4 EA LOCKWASHER,HELICAL SPRNG
029 95055349 4 EA SCREW,CAP,AH
030 57368524 1 EA DRIVE SHAFT
57227787 0 EA D CROSS KIT

page 175 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP

ENGINE ASM,C16---600HP
This page is intentionally blank.

57639981

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 176
Serial Number: 7808
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

WATER
TEMPERATURE
CONNECTION LOC.
ENGINE ASM,C16---600HP

PRIMER PUMP

3 --- NOT SHOWN


20 --- NOT SHOWN
57639981

Figure 94 :WIRING,ENG CAT 2 STRTR


A57656167 REV 000
page 177 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

ENGINE ASM,C16---600HP
PRIMER PUMP

8 FOR RIGS W/ TWIN


FUSIBLE LINK 10 STARTER ONLY
12 VIEW C1 ---1C

STARTER
8
TO BAT (+) POST

57639981
16 10 FUSIBLE LINK
15 11
14 TO BAT (---) POST
13 TO RIG
GROUND
C C
1 1
ALTERNATOR

12

17 VIEW D
18 VIEW C
19

Figure 95 :WIRING,ENG CAT 2 STRTR


A57656167 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 178
Serial Number: 7808
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57656159 1 EA HARNESS,ENG C16 2 STRTR


ENGINE ASM,C16---600HP

002 95301859 8 EA CLAMP, HOSE


003 56950652 1 EA WIRE, GROUND
56921414 1 EA D TERMINAL
56921430 1 EA D TERMINAL
56950645 1 EA D WIRE, ELECTRIC
008 50695063 2 EA CONNECTOR
010 56999360 2 EA WIRE LINK---9
56987795 9.00 IN D WIRE,LINK---#12
011 52246519 1 EA CABLE, GROUND---1/0 X 36
012 95359329 2 EA TERMINAL, RING
013 59956466 2 EA RELAY,SOLENOID---24VMARINE
014 95922183 2 EA WASHER, FLAT---1/4
015 95931564 2 EA NUT,HEX,FINISHED
016 95934766 2 EA WASHER,LOCK,HELICAL
017 57141939 2 EA FASTENER,1/4---20 TEENUT
018 56784267 1 EA ADHESIVE
019 57139131 6 EA MOUNT, FLEX---BOLTSANDWICH
57639981

020 57168916 6.00 OZ VARNISH, INSULATING

page 179 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

ENGINE ASM,C16---600HP
This page is intentionally blank.

57639981

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 180
Serial Number: 7808
FAMILY,DM45 HP

57665705 COOLER ASM,TIER 2


COOLER ASM,TIER 2

13

13

2
25 SEE DETAIL---B
5
1
57665705

Figure 96 :COOLER ASM,TIER 2


D57665705 REV 004
page 181 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57665705 COOLER ASM,TIER 2

COOLER ASM,TIER 2
9

SEE DETAIL---A

SEE DETAIL---C
10

57665705
21
20
19
9

22
24
23
8

14
11

Figure 97 :COOLER ASM,TIER 2


D57665705 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 182
Serial Number: 7808
FAMILY,DM45 HP

57665705 COOLER ASM,TIER 2


COOLER ASM,TIER 2

3
4

6
DECKING &
MAIN FRAME
DETAIL---B 7

17 18
57665705

16

16

DECKING & 15
MAIN FRAME
DETAIL---C

Figure 98 :COOLER ASM,TIER 2


D57665705 REV 002
page 183 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57665705 COOLER ASM,TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57645244 1 EA COOLER,W/ATAAC 525---600HP

COOLER ASM,TIER 2
57667990 1 EA D CORE,COC AKG TIER 2,HP
57668006 1 EA D CORE,RAD AKG TIER 2,HP
57668014 1 EA D CORE,HOC AKG TIER 2,HP
57668022 1 EA D CORE,CAC AKG TIER 2,HP
002 57503591 2 EA SUPPORT LEG --- COOLER
003 95209425 2 EA WASHER, LOCK---5/8
004 95934741 2 EA WASHER,LOCK HELICAL
005 50262526 22.00 GL ANTI---FREEZE
006 95094314 4 EA WASHER,FLAT,WIDE
007 95934154 2 EA SCREW,CAP,HEX
008 95064697 4 EA WASHER, FLAT
03209269 1 EA D WASHER 23---725
009 57477242 1 EA MOTOR,HYDRAULIC---AX.PISTN
50277649 1 EA D KIT,SEAL
54541289 1 EA D KIT,OVERHAUL
010 57436024 1 EA FAN BLADE---54IN. 8 BLADE
011 57480980 1 EA BUSHING, TAPER---1.75 BORE

57665705
013 57140469 2 EA DECAL,WARNING---ROT.BLADE
014 52223872 8 EA SHIM
015 95934154 4 EA SCREW,CAP,HEX
016 95094314 4 EA WASHER,FLAT,WIDE
017 95209425 4 EA WASHER, LOCK---5/8
018 95934741 4 EA WASHER,LOCK HELICAL
019 58233693 4 EA WASHER, CINCH
020 95077319 4 EA NUT,HEX,STOP
021 95200093 4 EA WASHER,FLAT
022 95935201 4 EA SCREW,CAP,HEX
023 95934451 4 EA SCREW,CAP,HEXHEAD,PLATED
024 95934733 4 EA WASHER,LOCK
025 57668279 1 EA BRACKET,COOLER INLET

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 184
Serial Number: 7808
FAMILY,DM45 HP

57639361 EXHAUST INSTL,C16

30 2
ENGINE EXHAUST
EXHAUST INSTL,C16

5
6
7

4 8 1
14 8

13
18
3

3
57639361

7
6
4
5
32 --- NOT SHOWN 27
21 --- NOT SHOWN 28

12
11 3
10 19
9 17
16
15

Figure 99 :EXHAUST INSTL,C16


D57639361 REV 002
page 185 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57639361 EXHAUST INSTL,C16

REF. PART NO. QTY. UNIT DESCRIPTION

001 57662124 1 EA SILENCER

EXHAUST INSTL,C16
57574196 1 EA D SILENCER,ALUMINIZED 6”
002 57442535 1 EA ELBOW, FLEX---W/FLANGE
003 57661779 2 EA BRACKET,SILENCER SUPPORT
004 50419670 2 EA GASKET
005 95934378 16 EA CAPSCREW,HEX---HEAD,PLATED
006 95934691 16 EA WASHER,LOCK,HELICAL
007 95922928 16 EA NUT,HEX,FINISHED
008 50279413 2 EA BAND, MOUNTING---AIRCLEANR
009 95920682 4 EA CAPSCREW,HEX HEAD
010 95937413 4 EA WASHER,LOCK,HELICAL
011 95922894 4 EA NUT,HEX,FINISHED
012 95922233 4 EA WASHER,FLAT,WIDE
013 50622810 1 EA PIPE, EXHAUST ELBOW
014 50469238 1 EA CAP, WEATHER
015 95930723 4 EA CAPSCREW,HEX HEAD
016 54573704 4 EA WASHER,BEVEL,SQ, PLATED
017 95077590 4 EA NUT,HEX,STOP

57639361
018 57071755 1 EA TUBE,SQUARE
019 95094314 4 EA WASHER,FLAT,WIDE
021 57704124 1 EA BLANKET,EXHAUST ELBOW
027 95958948 2 EA SCREW, CAP---5/16---18 X 3
028 95922829 2 EA NUT,ELASTIC LOCK---5/16---18
030 52175023 1 EA CLAMP, EXHAUST---TURBO
032 57399941 2 EA CLAMP---12 CAGE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 186
Serial Number: 7808
FAMILY,DM45 HP

57421513 MOUNTING, POWERPACK BASE


MOUNTING, POWERPACK BASE

6
1

3
4
57421513

Figure 100 :MOUNTING, POWERPACK BASE


C57100497 REV 000
page 187 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57421513 MOUNTING, POWERPACK BASE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57100513 2 EA BOLT,BASE MG

MOUNTING, POWERPACK BASE


95105177 1 EA D SCREW,CAP
003 95267696 4 EA NUT, HEX SLOTTED---1 ---8
004 95093399 4 EA PIN, COTTER---3/16 X 2
006 54600424 2 EA CAPSCREW

57421513

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 188
Serial Number: 7808
FAMILY,DM45 HP

57643090 PIPING,RAD. CAT TIER 2


PIPING,RAD. CAT TIER 2

4
20
9 18
17

21

11

21 12
16
19
57643090

13 8
14
15 10

9
9
3

Figure 101 :PIPING,RAD. CAT TIER 2


D57643090 REV 001
page 189 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57643090 PIPING,RAD. CAT TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57633794 1 EA PIPE,COOLER INLET

PIPING,RAD. CAT TIER 2


002 57645277 1 EA PIPE,ENGINE OUTLET
003 57645285 1 EA PIPE,COOLER OUTLET
004 57645293 1 EA PIPE,COOLER INLET
006 56256522 1 EA ELBOW,3, 90DEG,COOLANT
007 57213399 1 EA HOSE, RADIATOR
008 50463645 1 EA HOSE HUMP
009 57213399 3 EA HOSE, RADIATOR
010 57645301 1 EA SUPPORT,PIPE,RAD.XL900
011 95481800 1 EA U---BOLT
012 52230810 12 EA CLAMP, HOSE
013 95930723 2 EA CAPSCREW,HEX HEAD
014 95094314 2 EA WASHER,FLAT,WIDE
015 95077590 2 EA NUT,HEX,STOP
016 95316972 1 EA CONNECTOR,MALE,37 DEG
017 95316972 1 EA CONNECTOR,MALE,37 DEG
018 52246154 2 EA CLAMP
019 57661886 1 EA TUBE,VENT,DML TIER2

57643090
020 95371092 4 EA CLAMP, HOSE
021 57053183 45.00 IN HOSE,HYD---A06 BULK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 190
Serial Number: 7808
FAMILY,DM45 HP

AIR CLEANERS
SECTION
AIR CLEANERS

page 191 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

AIR CLEANERS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 192
Serial Number: 7808
FAMILY,DM45 HP

57645319 AIR CLEANER INS 1070/C16


AIR CLEANER INS 1070/C16

20
11
24 10 30
28
23 9

13
12
30

17

7 30
29 8
6 19

13
8
15 18
13 16
57645319

6 14 15
1 20

22

2
3 21
4

Figure 102 :AIR CLEANER INS 1070/C16


D57645319 REV 000
page 193 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57645319 AIR CLEANER INS 1070/C16

REF. PART NO. QTY. UNIT DESCRIPTION

001 57506545 1 EA SUPPORT, AIR CLEANER

AIR CLEANER INS 1070/C16


002 95929147 4 EA CAPSCREW,HEX HEAD
003 95934741 4 EA WASHER,LOCK HELICAL
004 95922910 4 EA NUT,HEX, PLATED
006 56899669 2 EA SHROUD, INLET
007 52265311 2 EA INDICATOR, RESTRICTION
008 58044744 2 EA BAND, MOUNTING
009 95934592 9 EA CAPSCREW,HEX HEAD
010 95937413 8 EA WASHER,LOCK,HELICAL
011 95922894 8 EA NUT,HEX,FINISHED
012 57176141 1 EA ELBOW, RUBBER---45 DEG
013 57440562 3 EA CLAMP, CONSTANT TORQUE
014 56940364 1 EA HOSE HUMP
015 57439283 2 EA CLAMP, CONSTANT TORQUE
016 57621237 1 EA TUBE,ENGINE AIR INTAKE
017 57251829 1 EA TUBE--- AIR 8 X35
018 57175457 1 EA TUBE, AIR INLET
019 52277431 1 EA ELBOW, RUBBER

57645319
020 58044561 1 EA HOSE HUMP, REDUCING
021 57439267 3 EA CLAMP, CONSTANT TORQUE
022 57452013 2 EA BRACKET
023 57452039 1 EA GUSSET
024 57019853 2 EA PLATE
028 57496556 1 EA AIR FILTER --- 08 (See figure 103)
029 57496556 1 EA AIR FILTER --- 08 (See figure 103)
030 57440562 2 EA CLAMP, CONSTANT TORQUE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 194
Serial Number: 7808
FAMILY,DM45 HP

57496556 AIR FILTER --- 08


AIR CLEANER INS 1070/C16

1
12
57645319

Figure 103 :AIR FILTER --- 08


C57496556 REV 000
page 195 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57496556 AIR FILTER --- 08

REF. PART NO. QTY. UNIT DESCRIPTION

001 50817113 1 EA CHAMBER

AIR CLEANER INS 1070/C16


006 56903586 1 EA CUP, DUST
007 52146966 1 EA ELEMENT,SAFETY
012 52252061 1 EA ELEMENT,AIR

57645319

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 196
Serial Number: 7808
FAMILY,DM45 HP

FUEL SYSTEM
SECTION
FUEL SYSTEM

page 197 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

FUEL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 198
Serial Number: 7808
FAMILY,DM45 HP

57470312 TANK & PIPING ---FUEL380GAL


TANK & PIPING---FUEL380GAL

A A
9
42 22
25
7 8
28
42 41

42
40
29
57470312

17

Figure 104 :TANK & PIPING--- FUEL380GAL


E57470312 REV 004
page 199 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57470312 TANK & PIPING ---FUEL380GAL

TANK & PIPING---FUEL380GAL


21

33 32

57470312
2
37 3 34
35
43 1 36
27

Figure 105 :TANK & PIPING--- FUEL380GAL


E57470312 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 200
Serial Number: 7808
FAMILY,DM45 HP

57470312 TANK & PIPING ---FUEL380GAL


TANK & PIPING---FUEL380GAL

TO ENGINE FUEL
PUMP INLET

10
21 5
4
24 9 22
12
14
5 16
4
39
11
39
16 18 13
12 6
19
57470312

Figure 106 :TANK & PIPING--- FUEL380GAL


E57470312 REV 004
page 201 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57470312 TANK & PIPING ---FUEL380GAL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57533606 1 EA TANK,FUEL---380 GAL

TANK & PIPING---FUEL380GAL


002 57474579 4 EA PIN, SUPPORT---FUEL TANK
003 52266731 8 EA PIN, COTTER
004 95934766 6 EA WASHER,LOCK,HELICAL
005 95931564 6 EA NUT,HEX,FINISHED
006 57475873 1 EA TUBE, SUCTION---FUEL
95663803 1 EA D FITTING, TUBE
007 57505018 1 EA FILLER, TANK --- 3 NPT
008 57534299 1 EA SENDER, FUEL---W/FLOAT
57533614 1 EA D FLOAT, LIFE CELL
009 50258441 1 EA PUMP, FUEL
010 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2
011 50829480 1 EA VALVE, CHECK
012 95063475 2 EA TEE
013 95356978 1 EA ADAPTER,STR,JIC/O---RING
014 52263035 2 EA U---BOLT
016 95330023 2 EA FITTING, HYD
017 95303335 1 EA ELBOW,90 DEG STRT THRD

57470312
018 95209086 2 EA FITTING,HYD
019 95279543 2 EA FITTING, HYD
021 58148099 1 EA HOSE ASSY
022 57412322 1 EA HOSE ASSY
024 57034357 2 EA HOSE ASSY
025 58150103 300.00 IN CORD,14/2
027 52246774 100.00 GL FUEL, DIESEL
028 95922118 5 EA SCREW, RNDHD---10---24X1/2
029 57441941 1 EA BREATHER, FILTER---3MICRON
032 57483711 4 EA ROD, THREADED ENDS
033 57483729 4 EA PLATE, MOUNTING---FUELTANK
034 95922928 8 EA NUT,HEX,FINISHED
035 95934691 8 EA WASHER,LOCK,HELICAL
036 95972246 8 EA WASHER,FLAT,PLATED
037 95746194 1 EA PLUG, ORING---SAE 32
039 95048211 2 EA NIPPLE, PIPE
040 95647798 1 EA FITTING, HYD
041 57443962 1 EA GASKET, SENDER
042 95249702 3 EA PLUG, PIPE---1---1/2 SQ HEAD
043 95323465 1 EA PLUG,HEX HEAD,STRT THRD
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 202
Serial Number: 7808
FAMILY,DM45 HP

56244015 FILTER ASSEMBLY, FUEL


FILTER ASSEMBLY, FUEL

5
6
7
FUEL PUMP
56244015

4 OUT IN

1 2

Figure 107 :FILTER ASSEMBLY, FUEL


C56244015 REV00
page 203 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56244015 FILTER ASSEMBLY, FUEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 52228475 1 EA HOSE ASSY

FILTER ASSEMBLY, FUEL


002 52237146 1 EA FILTER,FUEL---RACOR
003 95376141 2 EA ADAPTER---90DEG,ORING/JIC
004 56244007 1 EA BRACKET---FUEL FILTER
005 95958971 2 EA SCREW, CAP---3/8---16 X 1---1/8
006 95922894 2 EA NUT, HEX---3/8---16
007 95937413 2 EA WASHER, LOCK---3/8 PLATED

56244015

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 204
Serial Number: 7808
FAMILY,DM45 HP

57665697 COOLER,FUEL,P,QSX,DM45

11
COOLER,FUEL,P,QSX,DM45

10 1

2
1
1

3 2
57665697

10
5 11

13
14
15
16

6
7
8
4 10
11 12

17
18

Figure 108 :COOLER,FUEL,P,QSX,DM45


D57665697 REV 003
page 205 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57665697 COOLER,FUEL,P,QSX,DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 95357570 2 EA CONNECTOR,STRT THRD

COOLER,FUEL,P,QSX,DM45
002 56282973 1 EA HOSE ASSY
003 56282973 1 EA HOSE ASSY
004 95934766 6 EA WASHER,LOCK,HELICAL
005 57491078 1 EA BRACKET, COOLER MTG.
006 95934782 6 EA SCREW, CAP---1/4---20 X1---3/4
007 95116869 6 EA NUT,FLEX LOCK
008 95922183 6 EA WASHER, FLAT---1/4
009 57472698 1 EA COOLER,FUEL,QSK19ENGINES
010 57643132 1 EA MOUNT,FUEL COOLER,LH
011 57643116 1 EA MOUNT,FUEL COOLER,RH
012 56987712 4 EA BAR,TAPPED
013 95934592 4 EA CAPSCREW,HEX HEAD
014 95922233 4 EA WASHER,FLAT,WIDE
015 95937413 4 EA WASHER,LOCK,HELICAL
016 95077939 4 EA NUT 16A4K3
017 95104147 4 EA CAPSCREW,HEX HEAD
018 95934733 4 EA WASHER,LOCK

57665697

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 206
Serial Number: 7808
FAMILY,DM45 HP

57661852 INJECTION,ETHER ASSY

15
INJECTION,ETHER ASSY

5
57661852

3
6
4

1
11

Figure 109 :INJECTION,ETHER ASSY


D57661852 REV 000
page 207 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661852 INJECTION,ETHER ASSY

INJECTION,ETHER ASSY
1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48 49 50

CONSOLE
SLIDING DOOR

#30 WIRE

57661852
5
#7 WIRE

PRIMER
9 10
VIEW A ---A ETHER PRIMER

PUSH VIEW C---C


BUTTON 5
START

15A
6 8 30
ES

16 ---CANNISTER

Figure 110 :INJECTION,ETHER ASSY


D57661852 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 208
Serial Number: 7808
FAMILY,DM45 HP

57661852 INJECTION,ETHER ASSY


INJECTION,ETHER ASSY

13
12 14
11
57661852

5
4

GROUND WIRE
#5
INJECTION TUBE

VIEW B ---B

Figure 111 :INJECTION,ETHER ASSY


D57661852 REV 000
page 209 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661852 INJECTION,ETHER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57047300 1 EA STARTING KIT

INJECTION,ETHER ASSY
57301855 1 EA D VALVE,MEASURED SHOT
57412132 1 EA D ELECT. PKG. ---SWITCH
57301863 1 EA D ATOMIZER---STARTING FLUID
002 57095853 1 EA MOUNT, CYLINDER
003 57661837 1 EA FITTING,METRIC
004 57358830 224.00 IN CONDUIT, 3/8 NYLON
005 50625938 224.00 IN WIRE, 14AWG---GREEN
006 95748802 10 EA TIE, CABLE
009 57095846 1 EA NAMEPLATE
010 52231271 2 EA METAL TACK
011 95929006 2 EA SCREW, CAP---5/16---18 X 1
012 95929782 2 EA NUT,HEX,FINISHED
013 95934303 2 EA WASHER,LOCK,PLATED
014 95934816 3 EA CAPSCREW,HEX HEAD
015 57097792 1 EA GROMMET, RUBBER
016 92473297 1 EA CANNISTER

57661852

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 210
Serial Number: 7808
FAMILY,DM45 HP

COMPRESSOR/AIR SYSTEM
SECTION
COMPRESSOR/AIR SYSTEM

page 211 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

COMPRESSOR/AIR SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 212
Serial Number: 7808
FAMILY,DM45 HP

57637704 COMPRESSOR ASM1070 HR2.5

6
20
TORQUE TO
4 30 FT/LBS.
COMPRESSOR ASM1070 HR2.5

13
14

TORQUE TO
46 FT/LBS.
17 15
2 16

18
25

11

TORQUE TO 8
57637704

150 FT/LBS. 9
10 3 24 26
27
28
29

NOTE: ALL TORQUE VALUES ARE “DRY”

7
12
TORQUE TO
250 FT/LBS.
1

Figure 112 :COMPRESSOR ASM1070 HR2.5


D57470494 REV 003
page 213 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57637704 COMPRESSOR ASM1070 HR2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 57170896 1 EA SUPPORT, COMPRESSOR

COMPRESSOR ASM1070 HR2.5


002 36017549 1 EA AIR END --- HR 2.5 (See figure 113)
003 50518083 4 EA SHIM SET
004 57626574 1 EA VALVE REWORK,8”BUTTERFLY
43200880 1 EA D BUTTERFLY,8”REWORKED
43200831 1 EA D SCREW,BUTTERFLY STOP
35145077 1 EA D NUT, LOCK
005 95568960 2 EA GASKET
006 56946247 8 EA SCREW, CAP---M20X2.5 X80MM
007 50759455 4 EA WASHER, LOCK M20
008 95929121 2 EA CAPSCREW,HEXHEAD,PLATED
009 54573704 2 EA WASHER,BEVEL,SQ, PLATED
010 95077590 2 EA NUT,HEX,STOP
011 35596436 1 EA SWITCH,TEMP
012 35272558 4 EA SCREW, HEX---M20 X 45
013 95934626 12 EA CAPSCREW,HEX HEAD,PLATED
014 95081865 12 EA WASHER, LOCK---7/16
015 95457610 12 EA SCREW, CAP---3/8---16 X3---1/4

57637704
016 95937413 12 EA WASHER,LOCK,HELICAL
017 36783710 1 EA COUPLING, ASSY
018 57405821 1 EA BUSHING,QD,2---3/8 SHAFT
020 50759455 8 EA WASHER, LOCK M20
024 57134140 8 EA SCREW, HEX---M20 X 25
025 57134157 7 EA SCREW, HEX---M16 X 20
026 52247657 2 EA PLATE, COVER
027 95928982 4 EA SCREW, CAP---1/4---20 X 3/4
028 95934766 4 EA WASHER,LOCK,HELICAL
029 52263787 2 EA GASKET

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 214
Serial Number: 7808
FAMILY,DM45 HP

36017549 AIR END --- HR 2.5

AIR END 36020519 HR2.5

2
36861144
OIL PUMP
COMPRESSOR ASM1070 HR2.5

4
57637704

1 ---GEAR SET---1050HR2.5

Figure 113 :AIR END --- HR 2.5


M36861581 REV L
page 215 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

36017549 AIR END --- HR 2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 36798973 1 EA GEAR SET---1250HR2.5

COMPRESSOR ASM1070 HR2.5


002 36861144 1 EA PUMP, OIL
003 36860476 1 EA FILTER, BASE
004 36860336 2 EA ELEMENT, OIL FILTER
005 35092279 1 EA STRAINER ASSY---HR2
36751295 1 EA D STRAINER BODY
35609098 1 EA D PLUG,STRAINER
35370063 1 EA D ELEMENT,STRAINER---HR2
35277797 1 EA D O---RING

57637704

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 216
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT


PIPING,COMP CONT

75

81
C C
57584211

E 82
91

128

127 130 131


129 132
133
134

Figure 114 :PIPING,COMP CONT


E57584211 REV 001
page 217 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

70

BB 81 75

PIPING,COMP CONT
SEE DETAIL---H 80
6 83
86
BIT/AIR

GAIN

ON/OFF FINE
76
116 83
78
16
77 15 35
36 37 91

15 14 79

50
47
48
49 25 75
42

57584211
127

42

70
79

81
82

82 43 VIEW E ---E
44
45
VIEW C---C 46

Figure 115 :PIPING,COMP CONT


E57584211 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 218
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT


PIPING,COMP CONT

1 34

93
33
21

23

90 13 3
12 55
56 4
91
2
76
5
57584211

3
10 55
11 56

96 111

39
54
27 20 51
29 52
53
103 59
105 102
106 104
57
58 107 108
109
110

Figure 116 :PIPING,COMP CONT


E57584211 REV 001
page 219 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

38
8

23

PIPING,COMP CONT
80

75
65 86
78

LEVEL ARM VIEW B ---B

57584211
65
116
140

INTER STATE
PRESS PORT 33

DETAIL---H

142
VIEW---S

128

Figure 117 :PIPING,COMP CONT


E57584211 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 220
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57530917 1 EA REGULATOR ASSY, UL---88 (See figure 118)


PIPING,COMP CONT

002 57396848 1 EA TIE ROD---3/8 X 7 IN.


003 52227733 2 EA LINKAGE
004 57471971 1 EA LINK, BUTTERFLY VALVE
005 57331688 1 EA BRACKET, UL88 HR2.5
006 95219713 1 EA CONNECTOR,MALE,37 DEG.
008 57294936 1 EA VALVE, RELIEF
010 35272558 2 EA SCREW, HEX---M20 X 45
011 50759455 2 EA WASHER, LOCK M20
012 52264926 2 EA BOLT 12MM
013 95934733 2 EA WASHER,LOCK
014 95264966 1 EA FITTING, HYD
015 95231031 2 EA FITTING, HYD
016 95219721 1 EA CONNECTOR,MALE,37 DEG.
020 50699321 2.00 IN CHAIN, BULK---3/16 COIL
021 95033593 1 EA PLUG,PIPE,SQ HEAD,SOLID
023 95293403 2 EA ELBOW,90 DEG MALE
025 95209094 1 EA FITTING, HYD
57584211

027 95265336 1 EA PIN,HINGE


029 95002663 3 EA PIN, COTTER
033 95655064 2 EA ADAPTER,FEMALE,STRT THRD
034 95323465 2 EA PLUG,HEX HEAD,STRT THRD
035 95670535 1 EA ADAPTER,FEMALE,STRT THRD
036 95221065 1 EA TEE,MALE RUN
037 95352738 1 EA NIPPLE,NPTF DRYSEAL
038 95279493 1 EA ELBOW,90 DEG MALE
039 57406969 1 EA BAR, CABLE ANCHOR
042 95219721 2 EA CONNECTOR,MALE,37 DEG.
043 95922894 2 EA NUT,HEX,FINISHED
044 95920674 2 EA CAPSCREW,HEX HEAD
045 95937413 2 EA WASHER,LOCK,HELICAL
046 52231818 1 EA BRACKET
047 52231792 2 EA U---BOLT
048 95934766 2 EA WASHER,LOCK,HELICAL
049 95931564 2 EA NUT,HEX,FINISHED
050 35316405 1 EA VALVE, POPPET---ANTIRUMBLE
051 95920682 1 EA CAPSCREW,HEX HEAD
page 221 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

052 95922894 1 EA NUT,HEX,FINISHED

PIPING,COMP CONT
053 95937413 1 EA WASHER,LOCK,HELICAL
054 95033932 1 EA PIN, ROLL
055 95862876 2 EA NUT,HEX,FINISHED
056 95213401 2 EA WASHER,LOCK,EXT TOOTH
057 50704147 1 EA SCREW
058 95201331 1 EA NUT,HEX JAM
059 95922233 1 EA WASHER,FLAT,WIDE
065 95329975 1 EA ELBOW,90 DEG STRT THRD
070 57055048 1 EA HOSE ASSY
075 57095085 1 EA HOSE ASSY
076 56973696 1 EA HOSE ASSY
077 57042947 1 EA HOSE ASSY
078 57496341 1 EA HOSE ASSY
079 56994593 1 EA HOSE ASSY
080 57094948 1 EA HOSE ASSY
081 57035958 1 EA HOSE ASSY
082 57015828 1 EA HOSE ASSY

57584211
083 95372173 1 EA FITTING, HYD
086 56973670 1 EA HOSE ASSY
090 57163339 1 EA VALVE, PILOT
091 56974587 1 EA HOSE ASSY
093 95654448 1 EA ELBOW,90DEG MALE,NPTF
096 57537607 1 EA CABLE, CONTROL
102 50248871 1 EA BRACKET
103 58059650 1 EA CLAMP---CABLE
104 50248889 1 EA SHIM
105 95922092 2 EA SCREW,MACHINE,RD HEAD
106 95317673 2 EA WASHER,LOCK---NO. 8
107 95076725 2 EA NUT,MACHINE,HEX
108 95973103 2 EA SCREW, ROUND HEADSLOTTED
109 95207403 2 EA WASHER,LOCK---NO. 12
110 95086005 2 EA NUT,HEX MACHINE---NO.12---24
111 52267473 1 EA CLEVIS
116 57112963 1 EA GAUGE,PRESSURE
127 57412322 1 EA HOSE ASSY
128 56954092 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 222
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

129 95279501 1 EA FITTING, HYD


PIPING,COMP CONT

130 57584237 1 EA BLOWDOWN VALVE ASSY,HP (See figure 119)


131 95103891 2 EA SCREW, CAP---3/8---16 X3---3/4
132 95922894 2 EA NUT,HEX,FINISHED
133 95937413 2 EA WASHER,LOCK,HELICAL
134 95922233 2 EA WASHER,FLAT,WIDE
140 95279998 1 EA ELBOW,90 DEG STREET
142 95329975 1 EA ELBOW,90 DEG STRT THRD
57584211

page 223 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

PIPING,COMP CONT
This page is intentionally blank.

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 224
Serial Number: 7808
FAMILY,DM45 HP

57530917 REGULATOR ASSY, UL ---88

B --- (Metering Chamber)

C --- (Power Chamber) B


PIPING,COMP CONT

A --- (Pilot Chamber) A

C
B

C
1 B
2 3 A
57584211

4 3

Figure 118 :REGULATOR ASSY, UL--- 88


C57530917 REV00
page 225 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57530917 REGULATOR ASSY, UL ---88

REF. PART NO. QTY. UNIT DESCRIPTION

001 36887396 1 EA REGULATOR, UL---88 ASSY

PIPING,COMP CONT
36037471 0 EA D KIT, REPAIR UL---88 ASSY
002 50527308 1 EA SCREW, STOP
003 95922902 1 EA NUT,HEX,FINISHED,PLATED
004 95033965 1 EA PIN,ROLL

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 226
Serial Number: 7808
FAMILY,DM45 HP

57584237 BLOWDOWN VALVE ASSY,HP


PIPING,COMP CONT

2 6 3
4
57584211

Figure 119 :BLOWDOWN VALVE ASSY,HP


C57584237 REV 000
page 227 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584237 BLOWDOWN VALVE ASSY,HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 35849215 1 EA VALVE,BLOWDOWN

PIPING,COMP CONT
002 95279402 1 EA ELBOW, 90DEG MALE 37DGFL
003 35517234 1 EA ORIFICE
004 35132299 1 EA SILENCER,PNEUMATIC
005 95279493 1 EA ELBOW,90 DEG MALE
006 95263380 1 EA FITTING,HYD---NPT/JIC

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 228
Serial Number: 7808
FAMILY,DM45 HP

57584179 PIPING,COC

A
PIPING,COC

COC/ROC/HOC
14

23
A

25

COMP.
57584179

21

22

B RECEIVER
TANK

Figure 120 :PIPING,COC


D57584179 REV 001
page 229 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584179 PIPING,COC

PIPING,COC
15

14

COC/ROC/HOC

57584179
23

15

Figure 121 :PIPING,COC


D57584179 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 230
Serial Number: 7808
FAMILY,DM45 HP

57584179 PIPING,COC
PIPING,COC

12

16
13

10 17

11
8 18

19
2

20

8
24
21
57584179

FROM RECEIVER
DISCHARGE PORT

25

TO SUCTION 23
PORT

VIEW A ---A

Figure 122 :PIPING,COC


D57584179 REV 001
page 231 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584179 PIPING,COC

PIPING,COC
COMP.
26

25

FROM A PORT OF ITEM 2

VIEW C

21 57584179

TO ITEM 2 AMOT
VALVE PORT “D”

Figure 123 :PIPING,COC


D57584179 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 232
Serial Number: 7808
FAMILY,DM45 HP

57584179 PIPING,COC
PIPING,COC

22

VIEW ---E
57584179

6
4
3

5
7

DETAIL D

Figure 124 :PIPING,COC


D57584179 REV 001
page 233 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584179 PIPING,COC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57139982 1 EA BRACKET, MOUNTING---AMOT

PIPING,COC
002 57170821 1 EA VALVE, TEMPERATUREBYPASS
57170839 1 EA D ELEMENT
95000477 1 EA D O---RING
95022281 1 EA D O---RING
003 95201331 4 EA NUT, HEX JAM---1/2---13
004 95064697 8 EA WASHER, FLAT---1/2
005 95934733 4 EA WASHER,LOCK
006 95055067 4 EA SCREW CAP AH
007 95922902 4 EA NUT,HEX,FINISHED,PLATED
008 95365177 2 EA FITTING, HYD
009 95678041 1 EA FITTING, HYD
010 52226164 1 EA FITTING, HYD
011 95219853 1 EA FITTING, HYD
012 58206954 1 EA HOSE ASSY
013 95279139 1 EA FITTING, HYD
014 56957871 1 EA HOSE ASSY
015 95387346 2 EA ADAPTER

57584179
016 95219853 1 EA FITTING, HYD
017 35321645 1 EA VALVE, RELIEF---75 PSI
018 52226164 1 EA FITTING, HYD
019 57080251 1 EA FITTING, HYD
020 95279477 1 EA FITTING, HYD
021 57077927 1 EA HOSE ASSY
022 57325391 1 EA HOSE ASSY
023 56948565 1 EA HOSE ASSY
024 95208682 1 EA FITTING, HYD
025 57337271 1 EA HOSE ASSY
026 95387346 1 EA ADAPTER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 234
Serial Number: 7808
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC


PIPING,COMP TO REC

8
2 3

A
57584203

2 7 1
4
5
6

Figure 125 :PIPING,COMP TO REC


D57584203 REV 000
page 235 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

PIPING,COMP TO REC
3

VIEW A ---A
57584203

Figure 126 :PIPING,COMP TO REC


D57584203 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 236
Serial Number: 7808
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

REF. PART NO. QTY. UNIT DESCRIPTION

001 36843720 1 EA VALVE,CHECK


PIPING,COMP TO REC

002 57546061 2 EA CLAMP,HOSE


003 57137986 75.00 IN HOSE, AIR---U48 BULK
004 95225116 2 EA GASKET RING
005 56956709 8 EA SCREW,CAP---M16 X 2 X100MM
006 95934741 8 EA WASHER,LOCK HELICAL
007 57584328 1 EA PIPE,DISCHARGE
008 57358145 1 EA CABLE, HOSE RESTRAINT
57584203

page 237 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

PIPING,COMP TO REC
This page is intentionally blank.

57584203

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 238
Serial Number: 7808
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

B
11 6
43
64
63 17 44
TANK,VERT ASM DM4550/LHP

10
B

21
57

20

35
27
47 22
33
32
57584161

19
12
A

60

23
2 30
24
25 27
26 28
59 --- (NOT SHOWN)
66 ---(NOT SHOWN) 2
67 ---(NOT SHOWN)

Figure 127 :TANK,VERT ASM DM4550/LHP


D57584161 REV 000
page 239 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

31 46
29 4
30 65 16 2
1 3

TANK,VERT ASM DM4550/LHP


2

15

43

14

18

13

57584161
VIEW B ---B

9
49
8
50
VIEW A ---A

Figure 128 :TANK,VERT ASM DM4550/LHP


D57584161 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 240
Serial Number: 7808
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57570202 1 EA TANK,SEPARATOR HP 20”


TANK,VERT ASM DM4550/LHP

002 57584310 4 EA FOOT,RECEIVER TANK HP


003 57569923 1 EA BLOCK,FLANGE 2”NPT
004 57569758 1 EA ELEMENT,SEPARATOR
005 95329983 1 EA CONNECTOR,STRAIGHT THRD
006 57391047 1 EA VALVE,MIN.PRESSURE
57514846 1 EA D KIT---REPAIR
008 50829605 1 EA VALVE,BALL---1/2
009 95775623 1 EA FITTING, HYD
010 56974140 1 EA HOSE ASSY
011 39417118 1 EA ADAPTER,1/4”
012 57546053 1 EA PIPE,INLET 3”
013 95731014 1 EA FITTING, HYD
014 39871702 1 EA TUBE,SCAVENGE
015 39476916 1 EA SIGHT GLASS
016 95022372 1 EA O---RING
017 57637845 1 EA RECIEVER DISCHARGE PIPE
95298170 1 EA D NIPPLE,PIPE
57584161

57637852 1 EA D ORIFICE,MINIMUM PRESSURE


018 95748562 1 EA FITTING, HYD
019 57546160 1 EA GASKET,COMP DISCHARGE
020 57112971 1 EA GAUGE, PRESSURE---2.5 IN
021 57546228 1 EA MANIFOLD,UPPER (See figure 129)
022 57584195 1 EA MANIFOLD,LWR HP DM4550/L (See figure 130)
023 95934691 4 EA WASHER,LOCK,HELICAL
024 95922928 4 EA NUT,HEX,FINISHED
025 95104659 4 EA SCREW, CAP---3/4---10 X2---3/4
026 95972246 4 EA WASHER,FLAT,PLATED
027 95209409 10 EA WASHER, LOCK---1/2
028 95104147 8 EA CAPSCREW,HEX HEAD
029 56949514 1 EA FITTING,HYD
030 95392312 1 EA FITTING,HYD
031 50621986 1 EA VALVE, SAFETY
032 54565569 8 EA CAPSCREW,HEX HEAD
033 95043162 8 EA WASHER, LOCK---7/8
035 95064697 2 EA WASHER, FLAT
03209269 1 EA D WASHER 23---725
page 241 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

REF. PART NO. QTY. UNIT DESCRIPTION

043 95033593 1 EA PLUG,PIPE,SQ HEAD,SOLID

TANK,VERT ASM DM4550/LHP


044 95651683 1 EA ELBOW,90DEG,FORGED STL
046 95097333 1 EA NIPPLE,PIPE,EXTRA STRONG
047 95053054 2 EA SCREW, CAP---1/2---13 X 3
049 95084109 1 EA NIPPLE, PIPE
050 95264891 1 EA ELBOW, 90DEG---EXT/INT NPT
057 50023910 1 EA STEM
059 95110458 1 EA FITTING,HYD
060 95371225 1 EA ADAPTER,STR---20---24S
063 95934170 4 EA CAPSCREW,HEX HEAD,PLATED
064 95934741 4 EA WASHER,LOCK HELICAL
065 95293403 1 EA ELBOW,90 DEG MALE
066 57140352 1 EA DECAL,WARNING---HIGH PRESS
067 36535193 1 EA DECAL,XHP505

57584161

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 242
Serial Number: 7808
FAMILY,DM45 HP

57546228 MANIFOLD,UPPER

6
TANK,VERT ASM DM4550/LHP

14
5
2

3
4

10

11

8
57584161

12 9

15

16

13

Figure 129 :MANIFOLD,UPPER


C57546228 REV 000
page 243 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57546228 MANIFOLD,UPPER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57546038 1 EA MANIFOLD

TANK,VERT ASM DM4550/LHP


002 95329983 1 EA CONNECTOR,STRAIGHT THRD
003 95356960 1 EA CONNECTOR,STRT THRD
004 95538252 1 EA FITTING,HYD
005 95056420 1 EA NIPPLE, PIPE
006 95264891 1 EA ELBOW, 90DEG---EXT/INT NPT
007 50622273 1 EA VALVE, RELIEF
008 95330023 1 EA FITTING, HYD
009 95330692 1 EA ELBOW,90 DEG STRT THRD
010 95702619 1 EA ADAPTER
011 95264909 1 EA ELBOW, 90DEG---EXT/INT NPT
012 95315222 1 EA FITTING, HYD
013 52172723 1 EA VALVE, MANUAL SHUTOFF
50212224 1 EA D VALVE, BALL---3/4
014 95655072 1 EA FITTING, HYD
015 95323465 1 EA PLUG,HEX HEAD,STRT THRD
016 95775623 1 EA FITTING, HYD

57584161

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 244
Serial Number: 7808
FAMILY,DM45 HP

57584195 MANIFOLD,LWR HP DM4550/L

6
TANK,VERT ASM DM4550/LHP

3
57584161

7
2

Figure 130 :MANIFOLD,LWR HP DM4550/L


C57584195 REV 000
page 245 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584195 MANIFOLD,LWR HP DM4550/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 95257341 1 EA CAP, JIC---6

TANK,VERT ASM DM4550/LHP


002 95219721 1 EA CONNECTOR,MALE,37 DEG.
003 95279527 1 EA ELBOW,90 DEG MALE
004 95378907 1 EA CROSS,FEMALE PIPE
005 57434110 1 EA COUPLING,QUICKDISCONNECT
006 95084109 2 EA NIPPLE, PIPE
007 95302733 1 EA FITTING
008 57442477 1 EA REGULATOR, PRESSURE
50603869 1 EA D SERVICE KIT

57584161

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 246
Serial Number: 7808
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

A
PIPING,RECEIVER TOWER

RECIEVER

COMPRESSOR

RAD/COC/HOC
D

46
47 B
48
57584187

PUMP/DRIVE

38
24
10

C
25

C
CAB

Figure 131 :PIPING,RECEIVER TOWER


E57584187 REV 001
page 247 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

PIPING,RECEIVER TOWER
POWER
PACK

36
DECKING

8
MAIN RECIEVER
FRAME

37
VIEW --- D D

VIEW --- A

23
22 34
11
7
6

57584187
7
39 8

10

29
12

35
21
32
36 33

23 24
22 49
24 17 17

VIEW --- B

Figure 132 :PIPING,RECEIVER TOWER


E57584187 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 248
Serial Number: 7808
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER


PIPING,RECEIVER TOWER

19 10 7
13 29
DETAIL --- C

20 10
57584187

19 27
VIEW C---C
13 26 20
24

41
40
42

20
25
25

43 DETAIL --- C
44
VIEW A ---A
45

Figure 133 :PIPING,RECEIVER TOWER


E57584187 REV 001
page 249 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

006 50023910 2 EA STEM

PIPING,RECEIVER TOWER
007 50743731 4 EA CLAMP,HOSE
008 95313961 236.00 IN HOSE,AIR---R32 BULK
010 95313961 200.00 IN HOSE,AIR---R32 BULK
011 57422313 1 EA VALVE, 2 ---1500 PSI
012 56999170 1 EA CYLINDER, HYDRAULIC
57307431 1 EA D SEAL KIT,CYLINDER
57487043 1 EA D O---RING
13084181 2 EA D BACK---UP
57220345 1 EA D O---RING
57220337 1 EA D SEAL,BACKUP
56963531 1 EA D O---RING
57377202 1 EA D BACK---UP
59322677 1 EA D WIPER
57718090 1 EA D HEAD,CYLINDER
013 50462944 1 EA VALVE,CHECK---DBL PILOTOP
017 95365094 2 EA ELBOW,90DEG,STRT THRD
019 57728248 1 EA BAR,TAPPED

57584187
020 95419594 4 EA CONNECTOR,STRT THRD
021 95494373 2 EA U---BOLT
022 58036179 2 EA PIN---CLEVIS
023 95002697 2 EA PIN, COTTER
024 52241031 2 EA HOSE ASSY
025 57437139 2 EA HOSE ASSY
026 95943668 2 EA SCREW,CAP,HEX
027 95934303 2 EA WASHER,LOCK,PLATED
029 57358145 2 EA CABLE, HOSE RESTRAINT
032 95922902 4 EA NUT,HEX,FINISHED,PLATED
033 95934733 4 EA WASHER,LOCK
034 57533960 1 EA LEVER ARM---2 VALVE
035 57538100 1 EA BRACKET, ACTUATING
036 57538225 1 EA SUPPORT, CHANNEL
037 57538118 2 EA SPACER
038 57538340 1 EA COVER
039 95934550 1 EA SCREW,CAP,HEX
040 52240959 5 EA PLATE, TAPPED
041 57548273 1 EA ANGLE, 2 LG
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 250
Serial Number: 7808
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

042 57548265 1 EA ANGLE, WITH HOLES


PIPING,RECEIVER TOWER

043 95934584 2 EA SCREW, CAP---3/8---16 X1---1/2


044 95937413 2 EA WASHER,LOCK,HELICAL
045 95922894 2 EA NUT,HEX,FINISHED
046 95958351 5 EA SCREW, CAP---1/4---20 X 7/8
047 95959128 5 EA LOCKWASHER (REG.)
048 95922183 5 EA WASHER, FLAT---1/4
049 51298198 1 EA ADAPTER, ORIFICE, 1/32
57584187

page 251 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

PIPING,RECEIVER TOWER
This page is intentionally blank.

57584187

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 252
Serial Number: 7808
FAMILY,DM45 HP

HYDRAULIC SYSTEM
SECTION
HYDRAULIC SYSTEM

page 253 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

HYDRAULIC SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 254
Serial Number: 7808
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC


DRIVE,MAIN HYD---ELEC

32
34
35
6
38

24
5
17
10 10
11 47
12 51 11
37 12
26 26
28
51 28
57651226

19
49 9 7
49 8
50
28 28
26
26 27 36
44 46
ROTATION PUMP 45 FEED PUMP

Figure 134 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 000
page 255 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

DRIVE,MAIN HYD---ELEC
50 49

46
31

28

17 34 26
35

36
37
32
6

24

57651226
28

26
29

50

Figure 135 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 256
Serial Number: 7808
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

32
O---RING SUPPLIED WITH
35 GEAR BOX
34
14 38
17 FUNK P/N 37030 ---250
38
13 41
I.R. COMM. NO. 95045324
DRIVE,MAIN HYD---ELEC

41
5
24

24 26

24 42 28
39
40

11
12 28
29

1 50
2
3
16
57651226

24
USE APPROX 6 QUARTS 4
OF GEAR OIL 26

17

10

52

Figure 136 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 000
page 257 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

DRIVE,MAIN HYD---ELEC
20
22

57651226
20

17

25
18
23 10
20

Figure 137 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 258
Serial Number: 7808
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 95335337 4 EA SCREW, CAP---5/8---11 X 2


DRIVE,MAIN HYD---ELEC

002 56951700 4 EA TUBE


003 95934741 4 EA WASHER,LOCK HELICAL
004 57326274 2 EA PUMP,MAIN HYDRAULIC
005 95280194 1 EA ELBOW,90 DEG STRT THRD
006 57392003 1 EA PUMP,DOUBLE---HYDRAULIC (See figure 138)
007 95080206 4 EA NUT, HEX LOCK---5/8---11
008 95919858 4 EA CAPSCREW,HEX HEAD
009 56986599 2 EA WASHER
010 52227154 2 EA BRACKET
52245578 1 EA D BRACKET
011 95919817 8 EA CAPSCREW,HEX HEAD
012 95934741 8 EA WASHER,LOCK HELICAL
013 95934733 2 EA WASHER,LOCK
014 95934659 2 EA SCREW,CAP,HEX
016 50057132 6.00 LB OIL, GEAR
017 57651234 1 EA DRIVE,PUMP---3 HOLE (See figure 140)
018 95934451 4 EA SCREW,CAP,HEXHEAD,PLATED
57651226

019 95329983 1 EA CONNECTOR,STRAIGHT THRD


020 95934733 12 EA WASHER,LOCK
022 95920856 8 EA CAPSCREW
023 95922902 4 EA NUT,HEX,FINISHED,PLATED
024 57328676 6 EA FITTING, TEST
025 95245767 4 EA WASHER, BEVEL---1/2
026 95480109 4 EA FITTING, HYD---90DEGO---RING
027 57167728 1 EA VALVE, CHECK---16 JIC
028 57167454 4 EA FITTING,STR,20OFS X20SAE
029 57213936 3 EA BLOCK,FLANGE
031 57409443 1 EA FLANGE, STRAIGHT --- SAE
032 57491441 1 EA ADAPTER, TEE
034 50691989 1 EA FLANGE
035 95086625 1 EA O---RING
036 95055232 4 EA SCREW, CAP---5/8---11 X1---1/4
037 95209425 16 EA WASHER, LOCK---5/8
038 57469546 2 EA FLANGE BLOCK, 1 O’RING
039 95055299 8 EA SCREW, CAP---3/8---16 X 3/4
040 95922639 8 EA LOCKWASHER,HELICAL SPRNG
page 259 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

041 95086518 2 EA O---RING

DRIVE,MAIN HYD---ELEC
042 95315289 1 EA CONNECTOR,STRT THRD
044 95929147 4 EA SCREW,CAP,HEX
045 95934741 4 EA WASHER,LOCK HELICAL
046 95086567 4 EA O---RING
047 95013702 12 EA CAPSCREW,HEX SOCKET HEAD
049 95280194 2 EA ELBOW,90 DEG STRT THRD
050 57167934 2 EA FITTING, L90---120FSX12SAE
051 95341665 2 EA ELBOW,90 DEG STRT THRD
052 95033619 1 EA PLUG, PIPE---1/2 SQ HEAD

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 260
Serial Number: 7808
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC


DRIVE,MAIN HYD---ELEC

1 2 5 6 7 8 9
3 20
4

10

11

12

13

19 18 17 16 15
20
57651226

21 14
6 24 4
27 22

25

24

26

Figure 138 :PUMP,DOUBLE--- HYDRAULIC


B57392003 REV 000
page 261 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

26 26

DRIVE,MAIN HYD---ELEC
22 22

6 23

27

17 17
26 19 19

4
23
3

57651226
4
3 3
11
2 2

11 11

FRONT PORT REAR PORT


(P1) (P2)

28 SEAL KIT (NOT SHOWN) 30 P1 CARTRIDGE ASSEMBLY


CONSISTS OF ITEMS 2, (NOT SHOWN) CONSISTS OF
9, 11, 13 AND 20 ITEMS 2, 4, 6, 8 AND 11

29 SHAFT KIT (NOT SHOWN) 31 P2 CARTRIDGE ASSEMBLY


CONSISTS OF ITEMS 12, (NOT SHOWN) CONSISTS OF
14 AND 15 ITEMS 2, 4, 6, 8 AND 11

Figure 139 :PUMP,DOUBLE--- HYDRAULIC


B57392003 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 262
Serial Number: 7808
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57191991 1 EA END CAP


DRIVE,MAIN HYD---ELEC

002 57192007 1 EA HOUSING


003 57192015 1 EA MOUNTING CAP
004 57192213 1 EA SHAFT, SPLINED #3
005 57185217 2 EA PRESSURE PLATE
006 57392896 1 EA CAM---T6CC, 31 GPM
007 57192080 1 EA CAM RING
008 57192098 20 EA VANE
009 57192163 1 EA P2 ROTOR ASSY.
010 54494026 1 EA PLATE,PORT,REAR
011 57192106 20 EA VANE PIN
012 54494018 1 EA PLATE,PORT,FRONT
013 57192122 1 EA P1 ROTOR ASSY.
014 50815851 2 EA SEAL,SQ SECT
015 57192130 2 EA BACK UP RING
016 57192148 2 EA SQUARE SECTION GASKET
017 57307720 1 EA GASKET,SQ.SECTION
018 57192197 1 EA O---RING
57651226

019 50495860 1 EA SEAL SHAFT


020 50644558 1 EA RING SNAP
021 57192023 7 EA CAPSCREW
022 57045494 4 EA CAP
023 50816271 4 EA SCREW
024 50604479 4 EA DOWEL PIN
025 50816289 2 EA PIN
026 50632538 1 EA BEARING BALL
027 50806223 2 EA RING,SNAP
028 57032997 1 EA KIT,SEAL
029 57053555 1 EA KIT, SHAFT
030 54529060 1 EA CARTRIDGE ASSEMBLY
031 57053522 1 EA CAM ASSEMBLY (14)

page 263 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

DRIVE,MAIN HYD---ELEC
This page is intentionally blank.

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 264
Serial Number: 7808
FAMILY,DM45 HP

57651234 DRIVE,PUMP---3 HOLE

33
DRIVE,MAIN HYD---ELEC

25
26
32
10 30
9

10 1
2 *

28
12
9
22
10 28
* 10
3

13 27 10
29 18
5
10 9

23 *
57651226

4 10
24 14 17
8
10 19
31
*

15
7
16

20
* USE SILICONE SEALANT

Figure 140 :DRIVE,PUMP--- 3 HOLE


E57352528 REV 004
page 265 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57651234 DRIVE,PUMP---3 HOLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 59551127 1 EA HOUSING, GEARBOX

DRIVE,MAIN HYD---ELEC
002 59572917 1 EA ADAPTER,SAE B
003 50597624 1 EA ADAPTER, SAE C
004 50597624 1 EA ADAPTER, SAE C
005 50597632 1 EA ADAPTER, PUMP D
006 50597640 1 EA ADAPTER, INPUT
007 50595115 1 EA SHAFT, INPUT
008 57572406 1 EA GEAR
009 57572398 3 EA GEAR
010 95200663 9 EA BEARING
012 50597434 1 EA O---RING
013 59595629 1 EA O---RING
014 59595629 1 EA O---RING
015 50717743 1 EA O---RING
016 50717750 1 EA SEAL, OIL
017 50597442 1 EA RING,SNAP
018 95223475 1 EA RING, RETAINING
019 59383463 4 EA STUD, ADAPTER

57651226
020 50943240 16 EA NUT
022 50594779 1 EA ADAPTER,SLEEVE---SAE B
023 59516096 1 EA SLEEVE, SPLINE
024 59516096 1 EA SLEEVE, SPLINE
025 59677831 1 EA BREATHER
026 59551242 1 EA BUSHING, REDUCER
027 59514976 1 EA PLUG, MAGNETIC
028 59551259 4 EA PLUG, OIL LEVEL
029 59551267 1 EA PLUG
030 59551275 1 EA ELBOW
031 57367310 12 EA BOLT, ADAPTER
032 50906379 1 EA TUBE
033 59515007 1 EA DIPSTICK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 266
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2


PIPING,MAIN HYD CL TIER2

See View H

17
G G

F C

69
B
C A 46
D 81

D 69
59
B 74
D
E E
57661746

F D
46 32 33 36

2 124
35

80 75
96 76
97 77
98
99

Figure 141 :PIPING,MAIN HYD CL TIER2


E57502023 REV 005
page 267 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

78 35

PIPING,MAIN HYD CL TIER2


49
34 36
49
43
2 33
37

127
6
31 7
46 2 79 74

80

10 6
16 1 10

57661746
5 129
125 17
5 15 4 62
15
7 16 5 128 64
A1
32
33 4

A1
5 60
61
129 130 VIEW A1---A1
VIEW A ---A

Figure 142 :PIPING,MAIN HYD CL TIER2


E57502023 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 268
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

49
FROM HYD. TANK

43
PIPING,MAIN HYD CL TIER2

46

127
127
9 11

30

31

47
44
57661746

12
3 29
1 10 42

VIEW F---F

79
2 7 4
80 124
6 6 6 68 6
127 127
38 6 6
10 68 29 12

132 56 66 66
67 65 65 67
131
VIEW E ---E VIEW C---C
VIEW D ---D

Figure 143 :PIPING,MAIN HYD CL TIER2


E57502023 REV 005
page 269 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

PIPING,MAIN HYD CL TIER2


49

43

57661746
30 3 31
1

24

20 21 27
25 19 22 23
SEE VIEW B1---B1

Figure 144 :PIPING,MAIN HYD CL TIER2


E57502023 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 270
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

26 18 18 18 18 26 18 18 18
20 21 27 25 81 19 59 22 23 24
85
PIPING,MAIN HYD CL TIER2

83

Y--- MANIFOLD X--- MANIFOLD


84 84 84

CAB SIDE 82 D.C. SIDE


71 70
71
72
72 70 69 73 69
73
VIEW B1---B1

MAIN HYD. DRIVE

127
57661746

127 16
12

10 17
137 137

68
68

7 4

61
VIEW B1---B1

Figure 145 :PIPING,MAIN HYD CL TIER2


E57502023 REV 005
page 271 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

59
J1

PIPING,MAIN HYD CL TIER2


J4

J4 J1
J2 J2
81

VIEW J

122

57661746
81

VIEW J2---J2

59
125 11
45

45

124 9
VIEW J4---J4 VIEW J1---J1

Figure 146 :PIPING,MAIN HYD CL TIER2


E57502023 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 272
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

46 89
PIPING,MAIN HYD CL TIER2

90

46 22 VIEW H
VIEW G---G

22 89
46
57661746

29 44 90
49
126

42
37

35
36
47
16 43
117
133
134
135
122 136
SEE VIEW J

Figure 147 :PIPING,MAIN HYD CL TIER2


E57502023 REV 005
page 273 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

001 56275365 1 EA HOSE ASSY

PIPING,MAIN HYD CL TIER2


002 57610552 1 EA HOSE ASSEMBLY
003 56275365 1 EA HOSE ASSY
004 56955644 1 EA HOSE ASSY
005 95330692 3 EA ELBOW,90 DEG STRT THRD
006 95303368 6 EA CONNECTOR,STRT THRD
007 56955644 1 EA HOSE ASSY
009 57020778 1 EA HOSE ASSY
010 57480774 1 EA HOSE ASSY
011 57020760 1 EA HOSE ASSY
012 57480774 1 EA HOSE ASSY
015 57167934 2 EA FITTING, L90---120FSX12SAE
016 57229676 1 EA HOSE ASSY
017 57229676 1 EA HOSE ASSY
018 95371258 7 EA FITTING, HYD
019 52226420 1 EA HOSE ASSY
020 57101438 1 EA HOSE ASSY
021 57101438 1 EA HOSE ASSY

57661746
022 57101263 2 EA HOSE ASSY
023 57015505 1 EA HOSE ASSY
024 57015505 1 EA HOSE ASSY
025 57101164 1 EA HOSE ASSY
026 95419594 2 EA CONNECTOR,STRT THRD
027 57020703 1 EA HOSE ASSY
029 57661761 1 EA HOSE ASSEMBLY
030 57661753 1 EA HOSE ASSEMBLY
031 57661753 1 EA HOSE ASSEMBLY
032 95829362 1 EA FITTING, HYD
033 57480808 1 EA HOSE ASSY
034 95286555 1 EA FITTING HYD
035 52226164 1 EA FITTING, HYD
036 95219853 1 EA ELBOW,90 DEG MALE
037 56974140 1 EA HOSE ASSY
038 95280541 1 EA FITTING, HYD
042 57464810 1 EA HOSE ASSY
043 57060071 1 EA HOSE ASSY
044 56950546 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 274
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

045 57443871 2 EA HOSE ASSY


PIPING,MAIN HYD CL TIER2

046 56954019 2 EA HOSE ASSY


047 56971534 1 EA HOSE ASSY
049 57661787 1 EA HOSE ASSEMBLY
056 95356903 1 EA CONNECTOR,STRT THRD
059 57101420 1 EA HOSE ASSY
060 50348804 1 EA PLATE
061 57431983 1 EA MANIFOLD,RETURN SAEPORTS
062 95934451 2 EA SCREW,CAP,HEXHEAD,PLATED
064 95934733 2 EA WASHER,LOCK
065 57244980 2 EA PLATE, MTG
066 95934576 4 EA SCREW,CAP---3/8---16 X 7/8
067 95937413 4 EA WASHER,LOCK,HELICAL
068 57244352 2 EA VALVE, PUMP RELIEF
069 57350076 2 EA MANIFOLD,HYD. ORING THDS
070 56970601 2 EA BRACKET
071 95958369 8 EA SCREW, CAP---1/4---20 X2---3/4
072 95931564 8 EA NUT,HEX,FINISHED
57661746

073 95934766 8 EA WASHER,LOCK,HELICAL


074 57450751 1 EA VALVE ASSY, DIVERTER (See figure 148)
075 95934550 2 EA CAPSCREW,HEX HEAD
076 57361578 1 EA BRACKET, FILTER
077 95937413 2 EA WASHER,LOCK,HELICAL
078 50630656 1 EA FILTER, MAGNETIC (See figure 150)
079 95829362 1 EA FITTING, HYD
080 57024044 1 EA BLOCK, MANIFOLD
081 52226768 1 EA HOSE ASSY
082 95330692 1 EA ELBOW,90 DEG STRT THRD
083 56999246 1 EA FITTING, HYD
084 95280541 3 EA FITTING, HYD
085 95323465 1 EA PLUG,HEX HEAD,STRT THRD
089 57277444 1 EA HOSE ASSY
090 57496283 1 EA HOSE ASSY
096 57329583 1 EA SUBPLATE, MANIFOLD
097 95934600 3 EA SCREW,CAP---3/8---16 X 3---1/2
098 95937413 3 EA WASHER,LOCK,HELICAL
099 95922233 3 EA WASHER,FLAT,WIDE
page 275 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

117 57534927 1 EA COVER, STEP

PIPING,MAIN HYD CL TIER2


122 57576969 1 EA VALVE ASSY---DR/PR CONTROL (See figure 151)
124 57498230 1 EA HOSE ASSY
125 57014375 1 EA HOSE ASSY
126 56972680 1 EA HOSE ASSY
127 57337123 2 EA HOSE ASSY
128 95356903 1 EA CONNECTOR,STRT THRD
129 95280186 2 EA ELBOW,90 DEG STRT THRD
130 95343596 1 EA PLUG,HEX HEAD,O’RING
131 95323465 1 EA PLUG,HEX HEAD,STRT THRD
132 95402830 1 EA CONNECTOR,STRT THRD
133 52240959 4 EA PLATE, TAPPED
134 95958351 4 EA SCREW, CAP---1/4---20 X 7/8
135 95959128 4 EA LOCKWASHER (REG.)
136 95922183 4 EA WASHER, FLAT---1/4
137 57328676 2 EA FITTING, TEST

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 276
Serial Number: 7808
FAMILY,DM45 HP

57450751 VALVE ASSY, DIVERTER


PIPING,MAIN HYD CL TIER2

10
11
13 1 6 13 1 6 13 1 6 13 1 6 12

2
B Y B Y B Y B Y

A 2 A 2 A 2 A
P P P P
3 3 3
X X X X
T T T T
L L L L 3
4 4
4 4
57661746

6 5 10 6 5 6 5 6 5 8
11 39
12

Figure 148 :VALVE ASSY, DIVERTER


D57450751 REV 02
page 277 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57450751 VALVE ASSY, DIVERTER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106429 4 EA VALVE, DIVERTER (See figure 149)

PIPING,MAIN HYD CL TIER2


002 57279622 4 EA FITTING,STR,20OFS X16SAE
003 95735346 4 EA FITTING, HYD
004 57319683 4 EA FITTING,STR,16OFS X16SAE
005 95666996 4 EA PLUG,HEX HEAD,STRT THRD
006 95371258 8 EA FITTING, HYD
008 57454910 1 EA MOUNT, DIVERTER VALVE
010 95934592 16 EA CAPSCREW,HEX HEAD
011 95937413 16 EA WASHER,LOCK,HELICAL
012 95922894 16 EA NUT,HEX,FINISHED
013 57214116 4 EA FITTING,L90,20OFS X16SAE
039 95934378 4 EA CAPSCREW,HEX---HEAD,PLATED

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 278
Serial Number: 7808
FAMILY,DM45 HP

57106429 VALVE, DIVERTER


PIPING,MAIN HYD CL TIER2

5
2
3
3

1 4

B
6
7
A

1
57661746

8 NOT SHOWN

Figure 149 :VALVE, DIVERTER


D57106429 REV 02
page 279 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57106429 VALVE, DIVERTER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106460 1 EA VALVE, 4---WAY

PIPING,MAIN HYD CL TIER2


57107914 1 EA D KIT,SEAL
002 57106965 1 EA SUBPLATE
003 51076271 1 EA BOLT KIT
004 57107906 2 EA O---RING
005 51076156 2 EA O---RING
006 51076172 2 EA O---RING
007 51076164 4 EA O---RING
008 57107914 0 EA KIT,SEAL

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 280
Serial Number: 7808
FAMILY,DM45 HP

50630656 FILTER, MAGNETIC


PIPING,MAIN HYD CL TIER2

7
6

17
11
18

3
57661746

16

5
2

Figure 150 :FILTER, MAGNETIC


D50630656 REV 02
page 281 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50630656 FILTER, MAGNETIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 50815646 1 EA ALARM, DIRTY FILTER

PIPING,MAIN HYD CL TIER2


002 50815711 1 EA RING,RETAING
003 50815703 1 EA HOUSING, SINGLE ELEMENT
004 50343490 1 EA ELEMENT, FILTER---3 MICRON
005 50815653 1 EA ELEMENT, BUSHING
006 50709336 1 EA SPRING, COMPRESSION
007 50815679 1 EA SPRING PLATE
011 50815695 1 EA O---RING
016 50815661 1 EA MAGNET ASSY
017 95920708 4 EA CAPSCREW,HEX HEAD,PLATED
018 95081667 4 EA WASHER,FLAT,WIDE

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 282
Serial Number: 7808
FAMILY,DM45 HP

57576969 VALVE ASSY---DR/PR CONTROL

1 3 2
PIPING,MAIN HYD CL TIER2

1 2 4 4
5

5
2
57661746

5
1
5
4

2 10 7
6
8
9

2 5 2 2

Figure 151 :VALVE ASSY--- DR/PR CONTROL


C57576969 REV 000
page 283 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57576969 VALVE ASSY---DR/PR CONTROL

REF. PART NO. QTY. UNIT DESCRIPTION

001 95365078 2 EA CONNECTOR,STRT THRD

PIPING,MAIN HYD CL TIER2


002 95371258 8 EA FITTING, HYD
003 95303368 1 EA CONNECTOR,STRT THRD
004 95666996 4 EA PLUG,HEX HEAD,STRT THRD
005 57328676 4 EA FITTING, TEST
006 54418116 1 EA VALVE---DR/PR CONTROL
54418108 1 EA D MANIFOLD ASSY---DR/PR CONT
54417993 1 EA D VALVE,RELIEF
57301012 1 EA D SEAL KIT---VALVE CART.
57325664 1 EA D VALVE, REDUCING CART.
59476705 1 EA D SEAL KIT
57325649 2 EA D VALVE, 2---WAY CART.
57303737 1 EA D SEAL KIT
57325623 1 EA D VALVE, 4---WAY D03
57516346 2 EA D SOLENOID
54406046 1 EA D BLOCK,VALVE TERMINAL
54418546 1 EA D SEAL KIT
95491841 4 EA D SCREW, CAP---NO.10---24 X 2

57661746
007 57341414 1 EA BRACKET,DR/PR VALVE
008 95935227 3 EA SCREW, CAP---5/16---18X1---1/4
009 95922621 3 EA LOCKWASHER---5/16 HEAVY
010 57319618 1 EA FITTING,STR,06OFS X06SAE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 284
Serial Number: 7808
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

FILLER CAP 3
PIPING,HYDRAULIC TANK

4
RET--- 9
5
112
32 60

8 59
43
4

SUP--- 5

FILLER CAP
30
RET--- 1 30
57482564

WATER INJECTION
MOTOR RETURN 37
CONTROL VALVE
RET--- 8 RETURN
FILLER PORT
39
39 39 RET--- 6 RET--- 2
FAN RET--- 4
PUMP
RELIEF RET--- 11
RETURN FROM REGEN VALVE
RETURN RET--- 3

11 38
40 RET--- 10
39 VIEW C --- C
53 FROM 9 SPOOL VALVE
RET--- 7 RETURN
RET--- 6 52
FROM 3--- SPOOL VALVE RETURN

VIEW A--- A

Figure 152 :PIPING,HYDRAULIC TANK


E57482564 REV 006
page 285 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

PIPING,HYDRAULIC TANK
29 10
9
SUP---13
A
66

112
98 SUP---2 3
A 4
SUP---8 5
99
15

112 100 101


3
4
5
31

57482564
28
28

71 79
51 3
4
5
112
97
35
72

Figure 153 :PIPING,HYDRAULIC TANK


E57482564 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 286
Serial Number: 7808
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK


PIPING,HYDRAULIC TANK

VENT MANIFOLD BEFORE


95
DISCONNECTING HOSE 19
59 1
20
2
93 60

17
25

6 4 18
3 2 1

31
21

70 14
17
DOUBLE PUMP
13
57482564

SUCTION
16
111
58 65 PSI

34 34
41

Figure 154 :PIPING,HYDRAULIC TANK


E57482564 REV 006
page 287 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

42

PIPING,HYDRAULIC TANK
42

22 86
50 50 42
26 42 51 50 51
51
CYLINDER 6 80
RETRACTED
43 91
42
27
110

110 97
42 42
64 82

50 50
50 51 51

57482564
51

86
24

96 109 96
90

90

88 105
105 88 87 106
106 89
87 89

Figure 155 :PIPING,HYDRAULIC TANK


E57482564 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 288
Serial Number: 7808
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

REF. PART NO. QTY. UNIT DESCRIPTION

001 57582322 1 EA RESERVOIR,HYDRAULIC (See figure 156)


PIPING,HYDRAULIC TANK

002 52223781 150.00 GL OIL, HYDRAULIC


003 95934451 12 EA SCREW,CAP,HEXHEAD,PLATED
004 95934733 12 EA WASHER,LOCK
005 95922902 12 EA NUT,HEX,FINISHED,PLATED
006 95303368 1 EA CONNECTOR,STRT THRD
008 52254885 1 EA FILTER, HYDRAULIC (See figure 158)
009 95920682 8 EA SCREW,CAP,HEX
010 95937413 8 EA WASHER,LOCK,HELICAL
011 57482556 1 EA MANIFOLD, RETURN
013 50247691 1 EA STRAINER, OIL
014 50261825 2 EA VALVE, CHECK
015 50247733 1 EA VALVE, CHECK
016 50463454 1 EA THERMOMETER
017 50364199 2 EA FITTING, TUBE
018 50247709 16.00 IN TUBING, VINYL
019 50903236 1 EA BREATHER
020 95038105 1 EA BUSHING, PIPE---REDUCING
57482564

021 50811173 1 EA VENT


022 95326955 1 EA PLUG W/O RNG
024 57167132 3 EA DISCONNECT
025 50829704 1 EA DECAL, VENT MANIFOLD
026 50810993 1 EA DECAL, HYD.OIL LEVEL
027 50829712 1 EA DECAL, DRAIN MANIFOLD
028 95404323 2 EA PLUG, PIPE---2 SQ C’SUNK
029 50691831 1 EA NIPPLE
030 95663803 2 EA FITTING, TUBE
031 95219770 3 EA FITTING, HYD
032 57328676 1 EA FITTING, TEST
034 50691690 3 EA ADAPTER
035 57449415 1 EA HOSE ASSY
037 95280186 1 EA ELBOW,90 DEG STRT THRD
038 57233983 1 EA FITTING,L90,16OFS X20SAE
039 95280541 5 EA FITTING, HYD
040 95356986 1 EA FITTING, HYD
041 95361028 1 EA PLUG---W/O---RNG
042 95343596 14 EA PLUG,HEX HEAD,O’RING
page 289 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

REF. PART NO. QTY. UNIT DESCRIPTION

043 95735346 2 EA FITTING, HYD

PIPING,HYDRAULIC TANK
050 95219762 3 EA ADAPTER
051 95266433 4 EA O---RING
052 57438483 1 EA ADAPTER
053 95402830 1 EA CONNECTOR,STRT THRD
058 95315289 1 EA CONNECTOR,STRT THRD
059 56973027 1 EA HOSE ASSY
060 56956675 1 EA HOSE ASSY
064 52223807 1 EA DECAL,HYDRAULIC OIL
066 95431292 1 EA ELBOW,90 DEG STRT THRD
070 95371241 1 EA ADAPTER,STR.---JIC/O---RING
071 95371209 1 EA ADAPTER,90DEG---O---RING/JIC
072 56254253 1 EA HOSE ASSY
079 95357604 1 EA ELBOW,90 DEG STRT THRD
080 95303335 1 EA ELBOW,90 DEG STRT THRD
082 95376133 1 EA ADAPTER,90DEG---O---RING/JIC
086 95356960 1 EA CONNECTOR,STRT THRD
087 95219747 1 EA CONNECTOR,MALE,37 DEG

57482564
088 52235363 1 EA BRACKET, OIL
95935649 1 EA D COUPLING,PIPE FTG
089 95002143 1 EA PLUG, PIPE---SQ HEAD, 3/4
090 57183832 1 EA HOSE ASSY
091 95323465 1 EA PLUG,HEX HEAD,STRT THRD
093 57352825 1 EA VALVE, RELIEF
095 95038410 1 EA CAP, PIPE---1---1/2
096 95279121 2 EA FITTING
097 57167728 1 EA VALVE, CHECK---16 JIC
098 95038154 1 EA BUSHING PIPE
099 95324273 1 EA FITTING, HYD
100 50261825 1 EA VALVE, CHECK
101 95219770 1 EA FITTING, HYD
105 95279378 1 EA FITTING,HYD
106 50829605 1 EA VALVE,BALL---1/2
109 95219853 1 EA ELBOW,90 DEG MALE
110 95371258 3 EA FITTING, HYD
111 95037412 1 EA BUSHING
112 57582330 6 EA SHIM,MTG---HYD TANK
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 290
Serial Number: 7808
FAMILY,DM45 HP

57582322 RESERVOIR,HYDRAULIC

22 --- NOT SHOWN


23 --- NOT SHOWN
9
24 --- NOT SHOWN
25 --- NOT SHOWN
PIPING,HYDRAULIC TANK

10

7
57482564

Figure 156 :RESERVOIR,HYDRAULIC


E57582322 REV 001
page 291 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57582322 RESERVOIR,HYDRAULIC

PIPING,HYDRAULIC TANK
15
16

5
6

13
14

12 11
57482564
17 18

Figure 157 :RESERVOIR,HYDRAULIC


E57582322 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 292
Serial Number: 7808
FAMILY,DM45 HP

57582322 RESERVOIR,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

003 57482887 1 EA PLATE BOTTOM---HYD TANK


PIPING,HYDRAULIC TANK

004 57582280 1 EA MANIFOLD,SUPERCHARGE


57179277 6 EA D BOSS,SAE O---RING 9/16---18
57141525 6 EA D BOSS---O RING 1.62---12
57132268 1 EA D BOSS,O---RING
005 57482903 1 EA PLATE REAR---HYD.TANK
006 57482895 1 EA PLATE FRONT/SIDE---HYDTANK
95061297 2 EA D CPLG HALF1/2
95238978 2 EA D COUPLING
007 57481459 1 EA PLATE TOP---HYD.TANK
95071569 1 EA D NIPPLE
95038675 1 EA D COUPLING
008 57306680 1 EA MANIFOLD---SUCTION
009 57350449 1 EA FILTER MNT BKT
010 95038410 1 EA CAP, PIPE---1---1/2
011 50820307 1 EA COVER TOP
012 57352304 1 EA MTG.PLATE---RV,HYD.TANK
013 95958963 8 EA SCREW,CAP---3/8---16 X 5/8
57482564

014 95937413 8 EA WASHER,LOCK,HELICAL


015 95104071 3 EA SCREW, CAP---1/4---20 X 5/8
016 95096350 3 EA WASHER, LOCK---1/4
017 50819192 1 EA GASKET
018 50819200 1 EA GASKET,TOP
022 95446563 1 EA COUPLING
023 95446597 1 EA COUPLING, HALF---2 NPT
024 95252417 1 EA PLUG, PIPE---1 HEX HEAD
025 95437349 1 EA PLUG, PIPE---2 HEX HEAD

page 293 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57582322 RESERVOIR,HYDRAULIC

PIPING,HYDRAULIC TANK
This page is intentionally blank.

57482564

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 294
Serial Number: 7808
FAMILY,DM45 HP

52254885 FILTER, HYDRAULIC

1
PIPING,HYDRAULIC TANK

4
4

1
3 2
57482564

4
4

Figure 158 :FILTER, HYDRAULIC


D52254885 REV 03
page 295 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

52254885 FILTER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 52259363 2 EA FILTER ASSY---HYD (See figure 159)

PIPING,HYDRAULIC TANK
002 52263530 2 EA MANIFOLD
003 52263548 1 EA MANIFOLD
004 52263555 1 EA O---RING
005 52263563 1 EA BOLT
006 52263571 1 EA NUT,LOCK

57482564

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 296
Serial Number: 7808
FAMILY,DM45 HP

52259363 FILTER ASSY---HYD


PIPING,HYDRAULIC TANK

11

8
4

5
57482564

10

Figure 159 :FILTER ASSY--- HYD


W52259363 REV02
page 297 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

52259363 FILTER ASSY---HYD

REF. PART NO. QTY. UNIT DESCRIPTION

002 35277151 1 EA GLASS

PIPING,HYDRAULIC TANK
004 95070603 1 EA O---RING
005 57113367 1 EA VALVE,BY PASS
006 35251511 1 EA O---RING
007 52263183 1 EA ELEMENT, FILTER---MAIN HYD
008 35251529 1 EA HOUSING
009 50815638 1 EA BOLT
010 35251545 1 EA WASHER, GSKT
011 35251552 1 EA SPRING

57482564

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 298
Serial Number: 7808
FAMILY,DM45 HP

57531675 HOLDBACK, ELEC INSTL

11
To Regen Valve
6
HOLDBACK, ELEC INSTL

10 14 To Drain Manifold

3 5
12 1
2
4
15

7 8

19
20
2
15

Bulkhead Fittings

Hold Back Gauge 6


57531675

18
Hold Back Controller
CONTROL PANEL

4
1 16
15

Figure 160 :HOLDBACK, ELEC INSTL


D57531675 REV02
page 299 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57531675 HOLDBACK, ELEC INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

HOLDBACK, ELEC INSTL


002 95934766 4 EA WASHER, LOCK---1/4 PLATED
003 95934568 2 EA SCREW, CAP---1/4---20 X 2
004 54438619 1 EA VALVE,SOLENOID
005 95365078 1 EA FITTING, HYD
006 97117881 1 EA HOSE ASSEMBLY
007 57319626 1 EA FITTING,STR,06OFS X08SAE
008 57537540 1 EA HOSE ASSY
010 95419073 1 EA TEE, NPT/JIC
011 52255239 1 EA HOSE ASSY
012 95655072 1 EA FITTING, HYD
014 56973647 1 EA HOSE ASSY
015 57540890 1 EA PLATE, MOUNT
016 57540882 1 EA PLATE, MOUNT
018 95329975 1 EA FITTING, HYD
019 95922324 2 EA WASHER, FLAT---1/4
020 95934782 2 EA SCREW, CAP---1/4---20 X1---3/4

57531675

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 300
Serial Number: 7808
FAMILY,DM45 HP

57536450 PULLDOWN CONTROL

DRILL
FEED
FORCE KNOB
CONTROLLER
PULLDOWN CONTROL

82 _
+ A X B
106
5
PA

SCHEMATIC
DIAGRAM

1
7

to FD Port Pull Down


Drill Propel
Valve

2
8
4
57536450

9
5

Manifold

Middle Manifold Port

Figure 161 :PULLDOWN CONTROL


D57536450 REV02
page 301 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57536450 PULLDOWN CONTROL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

PULLDOWN CONTROL
002 95934568 2 EA SCREW, CAP---1/4---20 X 2
004 57537490 1 EA BRACKET, MOUNTING
005 95365078 1 EA FITTING, HYD
006 58182791 1 EA HOSE ASSY
007 57380420 1 EA HOSE ASSY
008 95934766 2 EA WASHER, LOCK---1/4 PLATED
009 95931564 2 EA NUT, HEX---1/4---20

57536450

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 302
Serial Number: 7808
FAMILY,DM45 HP

57519902 SWITCH---HEAD DECEL


SWITCH---HEAD DECEL

4
3
2
1
57519902

Figure 162 :SWITCH--- HEAD DECEL


C57519902 REV00
page 303 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57519902 SWITCH---HEAD DECEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 50518653 1 EA SWITCH, LIMIT

SWITCH---HEAD DECEL
002 57194987 1 EA ARM, ADJUSTABLE
003 95934816 4 EA SCREW, CAP---1/4---20 X 1
004 95934766 4 EA WASHER, LOCK---1/4 PLATED
005 57391641 1 EA BRACKET, MICRO SWITCH

57519902

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 304
Serial Number: 7808
FAMILY,DM45 HP

57531550 TORQUE LIMIT ---ELEC/HYD


TORQUE LIMIT---ELEC/HYD

3
4 7
1 8 5

6
6

CONTROL PANEL

RETURN MANIFOLD

2
57531550

TORQUE LIMIT
CONTROLLER

KNOB

82 5
+ A X B ---

PA

SCHEMATIC DIAGRAM

Figure 163 :TORQUE LIMIT--- ELEC/HYD


D57531550 REV 002
page 305 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57531550 TORQUE LIMIT ---ELEC/HYD

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

TORQUE LIMIT---ELEC/HYD
002 54498357 1 EA CONTROLLER,ROTARY PROP.
003 95934568 2 EA SCREW, CAP---1/4---20 X 2
004 95934766 2 EA WASHER, LOCK---1/4 PLATED
005 95931564 2 EA NUT, HEX---1/4---20
006 58182791 1 EA HOSE ASSY
007 57342891 1 EA HOSE ASSY
008 95365078 1 EA FITTING, HYD
009 95329975 1 EA FITTING, HYD

57531550

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 306
Serial Number: 7808
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

23
PIPING,FAN/HOC,54”

21

25

C
57661597

17

B
19
C
D

Figure 164 :PIPING,FAN/HOC,54”


D57661597 REV 001
page 307 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

32 24 25 14

PIPING,FAN/HOC,54”
10
11
28

33 33 28
22 22 1
2
21 5

23 3
4

18 25 18
VIEW A ---A
15
14
30 13

57661597
16

9
12
6
9
8 2
20 7
21 17
25 5

18
19
23

Figure 165 :PIPING,FAN/HOC,54”


D57661597 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 308
Serial Number: 7808
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

REF. PART NO. QTY. UNIT DESCRIPTION

001 57142515 1 EA VALVE, RELIEF---VENTED


PIPING,FAN/HOC,54”

002 57499196 1 EA ANGLE


003 95934550 2 EA CAPSCREW,HEX HEAD
004 95937413 2 EA WASHER,LOCK,HELICAL
005 57482580 2 EA TEE---JIC RUN/ORING
006 56991995 1 EA HOSE ASSY
007 95316956 1 EA FITTING, HYD
008 50261825 1 EA VALVE, CHECK
009 57481483 1 EA ANGLE, MOUNTING---CHECKVLV
010 95381828 2 EA U---BOLT,ROUND BEND
011 95922894 4 EA NUT,HEX,FINISHED
012 95479861 1 EA FITTING---STR EXT NPT
013 95280095 1 EA TEE,FEMALE,NPTF
014 57662736 1 EA HOSE ASSEMBLY
015 95329983 1 EA CONNECTOR,STRAIGHT THRD
016 95279410 1 EA FITTING HYD
017 52225596 1 EA HOSE ASSY
018 52228244 1 EA HOSE ASSY
57661597

019 57525347 1 EA HOSE ASSY


020 95371217 1 EA CONNECTOR,STRT THRD
021 56954019 1 EA HOSE ASSY
022 56950579 2 EA KIT, SPLIT FLANGE
023 57085011 1 EA HOSE ASSY
024 95376141 1 EA ELBOW,90DEG STRT THRD
025 57464760 1 EA HOSE ASSY
028 95343596 2 EA PLUG,HEX HEAD,O’RING
030 95219762 1 EA ADAPTER
032 95280194 1 EA ELBOW,90 DEG STRT THRD
033 56986821 2 EA ADAPTER

page 309 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

PIPING,FAN/HOC,54”
This page is intentionally blank.

57661597

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 310
Serial Number: 7808
FAMILY,DM45 HP

56245996 FAN CONTROL, 2 SPEED MOTOR

3
4
FAN CONTROL, 2 SPEED MTR

11
12
13
56245996

9 1

10

6
7
8
2

Figure 166 :FAN CONTROL, 2 SPEED MOTOR


C56245996 REV00
page 311 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56245996 FAN CONTROL, 2 SPEED MOTOR

REF. PART NO. QTY. UNIT DESCRIPTION

001 50517192 1 EA VALVE, SHUTOFF

FAN CONTROL, 2 SPEED MTR


002 50514967 1 EA VALVE, RELIEF
003 57485211 1 EA PLATE, FAN CONTROL SUPPT.
004 57494312 1 EA NAMEPLATE, 2 SPD FAN---95DG
005 95209094 1 EA FITTING, HYD
006 95654448 1 EA ELBOW---90DEG EXT/EXT NPT
007 95279493 1 EA FITTING, HYD
008 95329975 1 EA FITTING, HYD
009 57002123 1 EA HOSE ASSY
010 56956998 1 EA HOSE ASSY
011 95920682 2 EA SCREW, CAP---3/8---16 X 1---1/4
012 95937413 2 EA WASHER, LOCK---3/8 PLATED
013 95922894 2 EA NUT, HEX---3/8---16

56245996

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 312
Serial Number: 7808
FAMILY,DM45 HP

57584831 JACKS,PIPING ---4,ELECT


JACKS,PIPING---4,ELECT

14
14
10 10

13
14 12 14
11
11
12
13

12
13
57584831

1 1 13
12

Figure 167 :JACKS,PIPING--- 4,ELECT


E57584831 REV 000
page 313 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584831 JACKS,PIPING ---4,ELECT

JACKS,PIPING---4,ELECT
7
9

8
9

7 6

57584831
6

8
9

Figure 168 :JACKS,PIPING--- 4,ELECT


E57584831 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 314
Serial Number: 7808
FAMILY,DM45 HP

57584831 JACKS,PIPING ---4,ELECT


JACKS,PIPING---4,ELECT

14
10

14 2

11

2
14
10

14 2

11

2
57584831

1
5 2

4
1 3

4 4
2
3
4

Figure 169 :JACKS,PIPING--- 4,ELECT


E57584831 REV 000
page 315 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584831 JACKS,PIPING ---4,ELECT

1
2
5

JACKS,PIPING---4,ELECT
2
1 3

4
2
4
4
2 3
4

13
12
1 1 13
12

57584831

Figure 170 :JACKS,PIPING--- 4,ELECT


E57584831 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 316
Serial Number: 7808
FAMILY,DM45 HP

57584831 JACKS,PIPING ---4,ELECT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57011306 2 EA HOSE ASSY


JACKS,PIPING---4,ELECT

002 57025991 4 EA HOSE ASSY


003 51028710 2 EA TEE---JIC RUN/NPT 8---8S
004 56919004 4 EA FITTING, HYD
005 57586265 1 EA PLATE,HYD FTG MTG
006 57044752 2 EA HOSE ASSY
007 95679593 2 EA FITTING, HYD
008 95302238 2 EA ELBOW
009 95356192 4 EA ADAPTER
010 57116758 4 EA ADAPTER, JACK---LONG
011 57116766 4 EA ADAPTER, JACK---SHORT
012 57116840 2 EA HOSE ASSY
013 57445157 2 EA HOSE ASSY
014 95209888 6 EA O---RING, HYD
57584831

page 317 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584831 JACKS,PIPING ---4,ELECT

JACKS,PIPING---4,ELECT
This page is intentionally blank.

57584831

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 318
Serial Number: 7808
FAMILY,DM45 HP

57519613 PROPEL, REMOTE


REMOTE PROPEL

24
25

23

B VIEW--- B
57519902

6
11 9
2
10
4

Figure 171 :PROPEL, REMOTE


D57519613 REV00
page 319 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57519613 PROPEL, REMOTE

REMOTE PROPEL
2

14
13
12

VIEW--- K
4

57519902

Figure 172 :PROPEL, REMOTE


D57519613 REV00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 320
Serial Number: 7808
FAMILY,DM45 HP

57519613 PROPEL, REMOTE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57400350 2 EA CONTROLLER---PUMP


REMOTE PROPEL

002 855017P0286 1 EA SWITCH PUSHBUTTON


004 57535759 2 EA STRAP, SHOULDER---2” WIDE
005 57535775 1 EA CABLE, REMOTE CONTROL
006 57535783 1 EA CONNECTOR, CABLE---REMOTE
009 57438871 1 EA INDICATOR,PANEL MTG.GREEN
010 57519928 1 EA DECAL---REMOTE PROPEL,SPN
011 57537615 1 EA BOX, CONTROL, REMOTE PROP
012 95931812 4 EA SCREW,ROUND HD---10---24X3/4
013 95922563 4 EA WASHER, LOCK---NO.10(REG)
014 95076733 4 EA NUT, HEX MACH.---NO.10---24
017 57394603 3 EA RELAY, DPDT 24V COIL
020 57429714 4 EA BLOCK, 6MM COMPONENT ELEC
021 57429722 4 EA PLUG, 6MM COMPONENT
022 57196677 4 EA DIODE, 3A, 600V
023 57519910 2 EA DECAL---REMOTE PROPEL,SPN
024 57519670 1 EA PLATE,HARNESS---REMOTE PRPL
025 57519688 1 EA HARNESS---CAB TO REMOTEPRPL
57519902

026 56274483 1 EA BOX, TOOL---STEEL,32”LG

page 321 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57519613 PROPEL, REMOTE

REMOTE PROPEL
This page is intentionally blank.

57519902

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 322
Serial Number: 7808
FAMILY,DM45 HP

57558512 JIB, BOOM, DMC TOWER

7
3
JIB, BOOM, DMC TOWER

2 39
5 6
4

22
1

6 SPOOL
VALVE
57558512

1
D D 11
15 15
10 4 11

38 3
14
13
12

Figure 173 :JIB, BOOM, DMC TOWER


D57558512 REV 001
page 323 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57558512 JIB, BOOM, DMC TOWER

JIB, BOOM, DMC TOWER


2 3
15

11

3 15
11 2
VIEW D-D
TOP OF
TOWER
VIEW E-E
27
28
E 29
2 30
12 38 3

57558512
38 11
13 14 15
E 15
11 1
8
9

Figure 174 :JIB, BOOM, DMC TOWER


D57558512 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 324
Serial Number: 7808
FAMILY,DM45 HP

57558512 JIB, BOOM, DMC TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57626723 1 EA WINCH ASM,4000# (See figure 162)


JIB, BOOM, DMC TOWER

002 57626939 1 EA WINCH MOUNT


003 57120271 1 EA ARM, JIB HOIST---FIXED
004 57050379 1 EA ROPE,WIRE---3/8 X 67’
005 57138950 1 EA HOOK, SWIVEL---2 TON
57138968 1 EA D KIT, LATCH
006 58060153 1 EA THIMBLE, WIRE ROPE---3/8
007 58060179 3 EA CLAMP, CABLE
008 95104204 6 EA CAPSCREW,HEX HEAD
009 95260055 6 EA NUT,HEX LOCK---1/2---13
010 50245810 1 EA SHEAVE, WIRE
011 57003634 2 EA BAR, FLAT
012 95201547 1 EA FITTING,LUBE
013 95093381 1 EA PIN,COTTER
014 57120339 1 EA PIN, JIB ARM
015 50258193 4 EA PLATE, MOUNTING
022 95376141 2 EA ELBOW,90DEG STRT THRD
027 95934451 4 EA SCREW,CAP,HEXHEAD,PLATED
57558512

028 95321204 4 EA NUT, HEX JAM---1/2---13


029 95245767 4 EA WASHER, BEVEL---1/2
030 95081667 8 EA WASHER,FLAT,WIDE
038 57120347 2 EA SPACER
039 57146474 1 EA LINK, SLING

page 325 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57558512 JIB, BOOM, DMC TOWER

JIB, BOOM, DMC TOWER


This page is intentionally blank.

57558512

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 326
Serial Number: 7808
FAMILY,DM45 HP

57626723 WINCH ASM,4000#

000 KIT,SEAL INCLUDES THE FOLLOWING ITEMS: 8,10,32,36,37 & (2)---46


1
7
JIB, BOOM, DMC TOWER

52

3 8
9
53
16
15
17
13
14
16

41

28
27
12 2
11 31
32
10
34
57558512

35 45
42 36
48
47
33

33
29
30 37
38
45 4
6
51 46 5
50
49 43

40 44
39

Figure 175 :WINCH ASM,4000#


B57626723 REV 000
page 327 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57626723 WINCH ASM,4000#

REF. PART NO. QTY. UNIT DESCRIPTION

000 57630402 1 EA KIT,SEAL

JIB, BOOM, DMC TOWER


001 57630410 1 EA PLATE,END BEARING SUPRT
002 57630428 1 EA PLATE,END BRAKE CYL
003 57630436 1 EA DRUM,CABLE
004 57630444 1 EA TIEPLATE
005 56987266 1 EA SCREW,CAP
006 56987233 1 EA WASHER,LOCK
007 57630451 1 EA GAUGE,SIGHT
008 57241325 1 EA OIL SEAL---WINCH
009 57353567 1 EA BEARING, BALL
010 57241333 1 EA OIL SEAL---WINCH
011 57630469 1 EA BEARING,BALL
012 57630477 1 EA CARRIER,OUTPUT PLANET
013 57630485 1 EA GEAR,OUTPUT PLANET
014 57630493 1 EA SHAFT,GEAR OUTPUT PLANET
015 57630501 1 EA BEARING,ROLLER
016 57630519 1 EA RACE,THRUST
017 57630527 1 EA ROLLPIN

57558512
027 57353880 1 EA SPRING, BRAKE
028 57630535 1 EA LOCATOR,SPRING
029 57630543 1 EA COUPLING,BRAKE
030 57630550 1 EA RING,SNAP
031 57353609 1 EA SPRING PLATE
032 57353617 1 EA U---CUP SEAL
033 57353849 1 EA SPACER, BRAKE PLATE
034 57353856 1 EA FRICTION DISC
035 57353872 1 EA DISC, BRAKE
036 57353674 1 EA O---RING
037 57511750 1 EA O---RING
038 57630568 1 EA ADAPTER,MOTOR
039 57630576 1 EA BLOCK,BRAKE VALVE
040 57632382 1 EA CARTRIDGE,COUNTERBLNCE
041 57632325 1 EA GEAR,SUN
042 52221389 1 EA PLUG VENT
043 57632333 1 EA TUBE ASSEMBLY
044 57632341 1 EA CAPSCREW
045 57213530 1 EA FITTING, ELBOW
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 328
Serial Number: 7808
FAMILY,DM45 HP

57626723 WINCH ASM,4000#

REF. PART NO. QTY. UNIT DESCRIPTION

046 57632358 1 EA O---RING


JIB, BOOM, DMC TOWER

047 57353591 1 EA CAPSCREW, HEX HD


048 57353583 1 EA LOCKWASHER
049 57632366 1 EA MOTOR,HYDRAULIC
050 52221355 1 EA BOLT
051 52221470 1 EA LCKWSHR 1/2
052 57316432 1 EA RING, RETAINING
053 57353716 1 EA WEDGE, CABLE
57558512

page 329 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57626723 WINCH ASM,4000#

JIB, BOOM, DMC TOWER


This page is intentionally blank.

57558512

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 330
Serial Number: 7808
FAMILY,DM45 HP

56255417 PIPING,PROPEL
PIPING,PROPEL

E E
4
6
7
3
B 3
9
A 4

10
2
A

B
1
1
2
6 D D

5 18
56255417

19

HOSE SUPPORT

Figure 176 :PIPING,PROPEL


E56255417 REV00
page 331 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56255417 PIPING,PROPEL

18
DRAIN PORT 12 12

PIPING,PROPEL
TRACK MOTOR 13 14 13
8 4 7
14
2 14
1 3
14
FROM DIVERTER
VALVE ---PORT A

6 VIEW E ---E 6
VIEW D ---D 18
18
17 17
19
DUST COLLECTOR SIDE TRACK CAB SIDE TRACK

11 11

56255417
FROM DRAIN
PORT FROM DRAIN PORT
ON TRACK 8 7 ON TRACK MOTOR
MOTOR
VIEW A --- A

3 4 2 1

TO TRACK
MOTOR PORT

TOP PORT TOP PORT


BOTTOM PORT BOTTOM PORT
CAB SIDE VIEW B --- B D/C SIDE

Figure 177 :PIPING,PROPEL


E56255417 REV00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 332
Serial Number: 7808
FAMILY,DM45 HP

56255417 PIPING,PROPEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57430977 1 AS HOSE ASSY


PIPING,PROPEL

002 57430977 1 AS HOSE ASSY


003 57430977 1 AS HOSE ASSY
004 57430977 1 AS HOSE ASSY
005 57431314 1 AS HOSE ASSY
006 56255490 1 EA HOSE ASSEMBLY
007 56954274 1 EA HOSE ASSY
008 56954274 1 EA HOSE ASSY
009 95343596 1 EA PLUG, WITH O---RING
010 95323465 1 EA PLUG HEAD
011 56953078 2 EA FITTING, HYD
012 57391559 2 EA CONNECTOR, MALE
013 57072423 2 EA ADAPTER
014 56249147 4 EA KIT,METRIC SPLIT FLANGE
017 57405151 0 EA BUSHING, METRIC TO JIC
018 95402806 2 EA FITTING
019 95415667 1 EA FITTING, HYD
56255417

page 333 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56255417 PIPING,PROPEL

PIPING,PROPEL
This page is intentionally blank.

56255417

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 334
Serial Number: 7808
FAMILY,DM45 HP

56245673 PIPING,ROD CHGR, 30’ELEC

10
To Cap end of Bottom Swing Cylinder
1 6 Rod Changer
9 Cylinder
PIPING,ROD CHGR, 30’ELEC

6 To Cap end of Top Swing Cylinder 2 2


To Rod end of Bottom
Swing Cylinder
10
8 To Rod end of
4 Top Swing Cylinder 9
5
3 7 9 9

12
13
14
15

1
3
56245673

To 9 Spool Valve

10

16

2 2

Rod Changer
Cylinder

Figure 178 :PIPING,ROD CHGR, 30’ELEC


D57535924 REV 002
page 335 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56245673 PIPING,ROD CHGR, 30’ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 50462944 1 EA VALVE,CHECK---DBL PILOTOP

PIPING,ROD CHGR, 30’ELEC


002 95356903 4 EA CONNECTOR,STRT THRD
003 57728248 1 EA BAR, TAPPED
004 95943668 2 EA SCREW,CAP,HEX
005 95934303 2 EA WASHER,LOCK,PLATED
006 95329975 4 EA ELBOW,90 DEG STRT THRD
007 95415667 2 EA FITTING, HYD
008 56955776 2 EA HOSE ASSY
009 57128696 2 EA HOSE ASSY
010 56957319 1 EA HOSE ASSY
012 50034826 10 EA CLAMP,HOSE,HALF
013 95920724 5 EA SCREW, CAP---1/4---20 X1---1/2
014 95934766 5 EA WASHER,LOCK,HELICAL
015 95931564 5 EA NUT,HEX,FINISHED
016 56994510 1 EA HOSE ASSY

56245673

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 336
Serial Number: 7808
FAMILY,DM45 HP

57501991 OVERPRESSURE CONTROLS

CAB SIDE
FRONT JACK
OVERPRESSURE CONTROLS

D. C. SIDE
FRONT JACK
1

7 3

2 3
5
1

6 3

4 2
57501991

TO PORT ON HYD TANK


ATM--- 12

TO REMOTE PRESSURE
VALVE PORT “OP1”
4

TO PORT ON HYD TANK


TO REMOTE PRESSURE ATM--- 1
VALVE PORT “OP2”

Figure 179 :OVERPRESSURE CONTROLS


E57501991 REV01
page 337 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57501991 OVERPRESSURE CONTROLS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50429356 2 EA VALVE, 2---WAY

OVERPRESSURE CONTROLS
002 50429455 2 EA BRACKET, VALVE
003 95365086 4 EA FITTING, HYD
004 95371258 2 EA FITTING, HYD
005 57036618 1 EA HOSE ASSY
006 52225877 1 EA HOSE ASSY
007 57020802 1 EA HOSE ASSY
008 57020828 1 EA HOSE ASSY

57501991

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 338
Serial Number: 7808
FAMILY,DM45 HP

57639353 PIPING,CAC,CAT
PIPING,CAC,CAT

5
8 6
12
1
14
57639353

13
11
3
4 6
7
4 3

2
8

11
15 16
17

Figure 180 :PIPING,CAC,CAT


D57639353 REV 002
page 339 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57639353 PIPING,CAC,CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57645327 1 EA PIPE,ENGINE OUTLET

PIPING,CAC,CAT
002 57645335 1 EA PIPE,ENGINE INLET
003 57633778 2 EA ELBOW,COOLER IN/OUT,CAC
004 57633802 1 EA SUPPORT,PIPE---CAC
95391173 2 EA D U---BOLT
95922902 4 EA D NUT,HEX,FINISHED,PLATED
005 56280852 12 EA CLAMP, CONSTANT TORQUE
006 57643652 2 EA SUPPORT,CAC PIPING (See figure 181)
007 57652976 1 EA ELBOW,ENG INLET CAT
008 57578718 50.00 FT INSULATION,WRAP
011 95391173 5 EA U---BOLT
12 57580516 6 EA CONNECTOR,CHRG AIR
013 95934733 10 EA WASHER,LOCK
014 95922902 10 EA NUT,HEX,FINISHED,PLATED

57639353
015 57653016 1 EA SUPPORT,PIPING
016 95934733 2 EA WASHER,LOCK
017 95922902 2 EA NUT,HEX,FINISHED,PLATED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 340
Serial Number: 7808
FAMILY,DM45 HP

57643652 SUPPORT,CAC PIPING


PIPING,CAC,CAT

4
3

1
57639353

4
3
5

Figure 181 :SUPPORT,CAC PIPING


D57643652 REV 003
page 341 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57643652 SUPPORT,CAC PIPING

REF. PART NO. QTY. UNIT DESCRIPTION

001 95391173 1 EA U---BOLT

PIPING,CAC,CAT
002 57660730 1 EA BRACKET,ARM
003 57657744 1 EA BRACKET,PLATE
004 57657751 1 EA PAD,ANTI---VIBRATION
005 95922902 2 EA NUT,HEX,FINISHED,PLATED

57639353

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 342
Serial Number: 7808
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC


ROD INDEX PIPING---ELEC

1 11
2
3 6
4
11
57535957

10

CAB

5 8

Figure 182 :ROD INDEX PIPING--- ELEC


D57535957 REV 004
page 343 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC

ROD INDEX PIPING---ELEC


7

57535957
9

VIEW A

Figure 183 :ROD INDEX PIPING--- ELEC


D57535957 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 344
Serial Number: 7808
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 50034826 2 EA CLAMP,HOSE,HALF


ROD INDEX PIPING---ELEC

002 95931564 2 EA NUT,HEX,FINISHED


003 95934766 2 EA WASHER,LOCK,HELICAL
004 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2
005 57094930 2 EA HOSE ASSY
006 57014375 1 EA HOSE ASSY
007 50462944 1 EA VALVE,CHECK---DBL PILOTOP
008 95303368 4 EA CONNECTOR,STRT THRD
009 95958948 2 EA SCREW, CAP---5/16---18 X 3
010 57696171 1 EA HOSE ASSEMBLY
011 95303335 2 EA ELBOW,90 DEG STRT THRD
57535957

page 345 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC

ROD INDEX PIPING---ELEC


This page is intentionally blank.

57535957

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 346
Serial Number: 7808
FAMILY,DM45 HP

57518482 PIPING, TOWER COMMONS


PIPING, TOWER COMMONS

DRAIN
22

10
59
6 33 19 16
20
ROTATION FORWARD

AIR HOSE
ROTATION REVERSE

32 7
83
H

11 19
B

20
16 17
57518482

K
K

16

DRAIN
1616

FORWARD
20 83

REVERSE
G

Figure 184 :PIPING, TOWER COMMONS


E57518482 REV 002
page 347 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518482 PIPING, TOWER COMMONS

89
11 84
89
15

PIPING, TOWER COMMONS


14

13

12

SECTION B ---B

89

57518482

SECTION H---H

Figure 185 :PIPING, TOWER COMMONS


E57518482 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 348
Serial Number: 7808
FAMILY,DM45 HP

57518482 PIPING, TOWER COMMONS

10
PIPING, TOWER COMMONS

20

VIEW ---G

SECTION D ---D
57518482

17

SECTION K ---K

Figure 186 :PIPING, TOWER COMMONS


E57518482 REV 002
page 349 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518482 PIPING, TOWER COMMONS

PIPING, TOWER COMMONS


108

107
96 S
113
114
97 104
105
106
100 D. C. SIDE
CAB SIDE 113
115
100

TO DIVERTER VALVES
100

98

57518482
SECTION ---E (ROTATED 90 DEG. CCW.

109

CR1 CR12

VIEW ---S

Figure 187 :PIPING, TOWER COMMONS


E57518482 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 350
Serial Number: 7808
FAMILY,DM45 HP

57518482 PIPING, TOWER COMMONS


PIPING, TOWER COMMONS

ROTATION MOTOR
MAIN HYD. DRIVE
REGEN VALVE
FEED

116
97

D. C. SIDE CAB SIDE


VIEW SHOWN FOR RIGS WITH ELECT./HYD. CABS
57518482

RETURN MANIFOLD ON HYD. TANK


RETURN LINE MANFOLD

98
REGEN VALVE DRAIN

22
ROTATION MOTOR CASE DRAIN

Figure 188 :PIPING, TOWER COMMONS


E57518482 REV 002
page 351 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57518482 PIPING, TOWER COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION

005 57390171 1 EA BRACKET --- HOSE TRAY

PIPING, TOWER COMMONS


006 57083172 1 EA GUSSET
007 57390254 1 EA CLAMP, STANDPIPE --- TOWER
009 57315657 1 EA BRACKET
010 57390262 1 EA BRACKET, HOSE TRAY
011 57390270 1 EA CLAMP, STANDPIPE---TOWER
012 57082554 1 EA STANDPIPE
013 57085573 1 EA STANDPIPE
014 57424806 1 EA STANDPIPE
015 57085599 1 EA STANDPIPE
016 56783020 8 EA KIT, SPLIT FLANGE
017 57092728 3 EA CLAMP ASSY, 1---1/4 PIPE
019 50023910 2 EA STEM
020 50743731 3 EA CLAMP, HOSE
022 57525545 1 EA HOSE ASSY
032 50347889 1 EA VALVE, CHECK
033 95219747 1 EA CONNECTOR,MALE,37 DEG
083 57358145 2 EA CABLE, HOSE RESTRAINT

57518482
084 57093197 1 EA BAR, ROUND
089 56893217 8.00 FT WIRE
096 57167454 2 EA FITTING,STR,20OFS X20SAE
097 57495384 1 EA HOSE ASSY
098 57344764 1 EA HOSE ASSY
100 57319683 3 EA FITTING,STR,16OFS X16SAE
104 95836466 2 EA SCREW, CAP
105 95077772 2 EA NUT,HEX
106 95081865 2 EA WASHER, LOCK---7/16
107 57319675 1 EA FITTING,STR,12OFS X16SAE
108 57308850 1 EA FITTING,L45,12OFS X16SAE
109 57329989 1 EA PLATE SPACER, VALVE
113 57328676 2 EA FITTING, TEST
114 95650156 1 EA ADAPTER
115 52209913 1 EA ADAPTER, SAE
116 57491896 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 352
Serial Number: 7808
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

CAB SUPPORT
TOWER RAISE CYL & PIP

9
8
57656811

2 1 3

1
5 5

4
TOWER CYLINDER

Figure 189 :TOWER RAISE CYL & PIP


D57656811 REV 001
page 353 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

TOWER RAISE CYL & PIP


1
1

7
6
6
18 17
7

19
20
15
13 14
11 13 9
10 8

12
12

57656811
16
16

Figure 190 :TOWER RAISE CYL & PIP


D57656811 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 354
Serial Number: 7808
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

REF. PART NO. QTY. UNIT DESCRIPTION

001 54578539 2 EA CYLINDER,HYD---TWR RAISE (See figure 191)


TOWER RAISE CYL & PIP

002 57591547 2 EA PIN,TWR RAISE CYL---TOP


003 57591554 2 EA PIN,TWR RAISE CYL,BOTM
004 50813575 4 EA PLATE,LOCKING
005 95201547 4 EA FITTING,LUBE
006 95329975 2 EA ELBOW,90 DEG STRT THRD
007 95365094 2 EA ELBOW,90DEG,STRT THRD
008 57273716 1 EA VALVE, COUNTER BALANCE
009 57283350 1 EA PLATE, VALVE MOUNT
010 95943668 2 EA CAPSCREW,HEX HEAD
011 95934303 2 EA WASHER,LOCK,PLATED
012 95356903 2 EA CONNECTOR,STRT THRD
013 95650156 2 EA ADAPTER
014 95188710 1 EA TEE,37 DEGREE,STRT THRD
015 95862371 1 EA FITTING,HYD
016 56957319 2 EA HOSE ASSY
017 57392953 1 EA HOSE ASSY
018 57042921 1 EA HOSE ASSY
57656811

019 57020752 1 EA HOSE ASSY


020 57010142 1 EA HOSE ASSY

page 355 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

TOWER RAISE CYL & PIP


This page is intentionally blank.

57656811

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 356
Serial Number: 7808
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE


TOWER RAISE CYL & PIP

13

15

16
57656811

14

17

12

Figure 191 :CYLINDER,HYD--- TWR RAISE


d54578539 REV 000
page 357 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

TOWER RAISE CYL & PIP


11*
7* 10*
6*
8*
9*

1 --- SEAL KIT CONSISTS OF *

57656811
3*

5*
4*

Figure 192 :CYLINDER,HYD--- TWR RAISE


d54578539 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 358
Serial Number: 7808
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57249450 1 EA SEAL KIT


TOWER RAISE CYL & PIP

012 56944390 1 EA LOCKNUT


013 57357964 1 EA SETSCREW
014 57245284 2 EA PORT PLUG
015 57206971 1 EA HEAD CAP
016 57249518 1 EA HEAD
017 57357972 1 EA PISTON
57656811

page 359 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

TOWER RAISE CYL & PIP


This page is intentionally blank.

57656811

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 360
Serial Number: 7808
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

21
22

VIEW X
PINNING,TOWER---DMC/ELEC

20
23
19

16
15

13
3
4
6
18
17
29

27
28
57533127

25
7
8 24 Control Panel

26

Figure 193 :PINNING,TOWER--- DMC/ELEC


D57533127 REV00
page 361 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

PINNING,TOWER---DMC/ELEC
Front Bumper
27
To 9---Spool Valve 28

C1
V1

C2
V2

15

16

13

57533127
Tower Bottom
13

15

Bumper of
Main Frame 16
5

Figure 194 :PINNING,TOWER--- DMC/ELEC


D57533127 REV00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 362
Serial Number: 7808
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

002 57531626 1 EA CYLINDER, HYDRAULIC


PINNING,TOWER---DMC/ELEC

57512006 1 EA D SEAL KIT


003 95342028 2 EA PIN,HINGE
004 95093381 4 EA PIN,COTTER
005 57141715 1 EA PIN,TOWER LOCKING
006 95081709 4 EA WASHER, FLAT---1
007 95279493 2 EA ELBOW,90 DEG MALE
008 56950082 1 EA HOSE ASSY
009 56954076 1 EA HOSE ASSY
013 57389330 2 EA PLATE, TOWER PINNING
015 57389694 1 EA BAR FLAT, 1X3.50X15.50
016 57389686 1 EA BAR FLAT, 3/8 X 3 X14.75
017 95364972 2 EA FITTING, HYD
018 56954084 2 EA HOSE ASSY
019 57359176 1 EA BRACKET,LIMIT SWITCH
020 50518653 1 EA SWITCH,LIMIT
021 95928982 4 EA SCREW,CAP---1/4---20 X 3/4
022 95934766 4 EA WASHER,LOCK,HELICAL
57533127

023 50625946 1 EA CONNECTOR,CORD GRIP


024 50270040 1 EA LIGHT, PILOT
025 56275449 1 EA LAMP, LED, RED, 24V
026 56762248 1 EA CONNECTOR, SPLICE
027 50462944 1 EA VALVE,CHECK---DBL PILOTOP
028 57728255 1 EA BAR, TAPPED
029 95356903 4 EA CONNECTOR,STRT THRD

page 363 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

PINNING,TOWER---DMC/ELEC
This page is intentionally blank.

57533127

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 364
Serial Number: 7808
FAMILY,DM45 HP

57656795 VALVE INSTL,6 SPOOL


VALVE INSTL,6 SPOOL

5
4
3
6

DRONT DECK
ON CAB SIDE

10
9
8
7
2

1
57656795

Figure 195 :VALVE INSTL,6 SPOOL


D57656795 REV 000
page 365 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656795 VALVE INSTL,6 SPOOL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57656746 1 EA BRACKET,MTG---6 SPOOL VLV

VALVE INSTL,6 SPOOL


95934592 2 EA D SCREW,CAP,HEX
95922894 2 EA D NUT,HEX,FINISHED
95937413 2 EA D WASHER,LOCK,HELICAL
002 57656787 1 EA VALVE ASSEMBLY,6 SPOOL (See figure 196)
003 95104006 4 EA SCREW, CAP---7/16---14X1LG
004 95081865 4 EA WASHER, LOCK---7/16
005 95077772 4 EA NUT,HEX
006 57656761 1 EA COVER,6 SPOOL VALVE
007 52240959 4 EA PLATE, TAPPED
008 95922183 4 EA WASHER, FLAT---1/4
009 95934766 4 EA WASHER,LOCK,HELICAL
010 95958351 4 EA SCREW, CAP---1/4---20 X 7/8

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 366
Serial Number: 7808
FAMILY,DM45 HP

57656787 VALVE ASSEMBLY,6 SPOOL


VALVE INSTL,6 SPOOL

RETURN
14 18 PORT
9 16 8 7 SUPPLY
PORT
11
10

C2 CYL. PORT

C1 CYL. PORT

1
12 14 12 2
RETURN 13 17 CAGE
15 18
PORT PORT
4
SUPPLY
PORT
57656795

6
LOAD
SENSE
PORT

Figure 196 :VALVE ASSEMBLY,6 SPOOL


D57656787 REV 001
page 367 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656787 VALVE ASSEMBLY,6 SPOOL

VALVE INSTL,6 SPOOL


57656795
LOAD
SENSE
PORT
2 CAGE
PORT
3

Figure 197 :VALVE ASSEMBLY,6 SPOOL


D57656787 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 368
Serial Number: 7808
FAMILY,DM45 HP

57656787 VALVE ASSEMBLY,6 SPOOL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57581894 1 EA VALVE ASSY,VPL6 (See figure 198)


VALVE INSTL,6 SPOOL

002 95323366 2 EA PLUG,HEX HEAD,STRT THRD


003 57328676 1 EA FITTING, TEST
004 95280541 1 EA FITTING, HYD
005 95356960 1 EA CONNECTOR,STRT THRD
006 95365086 1 EA CONNECTOR,STRT THRD
007 95368890 1 EA ELBOW,90 DEG,STRT THRD
008 95303392 1 EA CONNECTOR,STRT THRD
009 95303350 1 EA ELBOW
010 95708301 1 EA ADAPTER
011 95676417 1 EA FITTING HYD---90
012 95708293 2 EA FITTING, O---RING ADAPTER
013 95090601 1 EA FITTING, HYD
014 95147997 8 EA REDUCER, SAE O---RING 10---6
015 95188405 4 EA FITTING, HYD
016 95329975 4 EA ELBOW,90 DEG STRT THRD
017 56923311 1 EA FITTING HYD
018 95302147 2 EA ELBOW,90 DEG SWIVEL NUT
57656795

page 369 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656787 VALVE ASSEMBLY,6 SPOOL

VALVE INSTL,6 SPOOL


This page is intentionally blank.

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 370
Serial Number: 7808
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

10
VALVE INSTL,6 SPOOL

11
4
5 2
6
3 12
7

13
57656795

9
15

17

Figure 198 :VALVE ASSY,VPL6


E57581894 REV 000
page 371 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

VALVE INSTL,6 SPOOL


14
17 9

16

57656795

Figure 199 :VALVE ASSY,VPL6


E57581894 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 372
Serial Number: 7808
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6


VALVE INSTL,6 SPOOL

HYDRAULIC SCHEMAATIC
57656795

Figure 200 :VALVE ASSY,VPL6


E57581894 REV 000
page 373 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

REF. PART NO. QTY. UNIT DESCRIPTION

001 57639247 1 EA BRACKET,INLET MOUNT

VALVE INSTL,6 SPOOL


002 57639254 1 EA SECTION,INLET,UNLOADING
003 57639262 2 EA SECTION,VPL30 W/LIMITER
004 57639270 3 EA SECTION,VPL30 W/O LIMIT
005 57640153 1 EA SECTION,VPL30 W/LIM&Q
006 57640161 1 EA SECTION,VPL6 OUT W/BOLTS
007 57640179 1 EA BRACKET,OUTLET MOUNT
008 57730509 1 EA KIT,PILOT REDUCING
009 57394843 4 EA KIT, RELIEF VALVE
010 57394926 12 EA PULSAR, 24V W/WEATHERPAK
011 57395048 12 EA KIT, PULSAR SEAL
012 57394868 1 EA KIT, INLET SECTION SEAL
013 57394876 6 EA KIT, WORK SECTION SEAL
014 57640187 1 EA KIT, SAE8 SPOOL STOP
015 57640195 1 EA KIT,UNLOADER SPOOL
016 54580709 6 EA KIT,SPOOL,COMPENSATOR
017 57640203 3 EA KIT,C2 PRESSURE LIMITER

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 374
Serial Number: 7808
FAMILY,DM45 HP

57535908 VALVE, 9 SPOOL ---INST,ELEC

2 1 4 2 1
1 3
1
1
5
VALVE, 9 SPOOL---INST,ELEC

INLET

TANK PORT
5 1
1
3
1 2 4 2 1
1
10
7 9
11 8

6
57535908

Location of 9-Spool Valve

12
13
14
Cab 15
16
Jack (Cab Side)

Figure 201 :VALVE, 9 SPOOL--- INST,ELEC


C57535908 REV 003
page 375 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57535908 VALVE, 9 SPOOL ---INST,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 95356903 10 EA CONNECTOR,STRT THRD

VALVE, 9 SPOOL---INST,ELEC
002 95419594 4 EA CONNECTOR,STRT THRD
003 95303368 2 EA CONNECTOR,STRT THRD
004 95323465 2 EA PLUG,HEX HEAD,STRT THRD
005 95356960 2 EA CONNECTOR,STRT THRD
006 95365086 1 EA CONNECTOR,STRT THRD
007 57536542 1 EA BRACKET, MTG---9 SPOOL VLV
008 95920682 4 EA SCREW,CAP,HEX
009 95922654 4 EA WASHER, LOCK---3/8 HVYPLTD
010 95922894 4 EA NUT,HEX,FINISHED
011 57394991 1 EA VALVE,9---SPOOL,24V COILS (See figure 202)
012 57536997 1 EA COVER, VALVE ---9 SPOOL
013 52240959 4 EA PLATE, TAPPED
014 95958351 4 EA SCREW, CAP---1/4---20 X 7/8
015 95959128 4 EA LOCKWASHER (REG.)
016 95922183 4 EA WASHER, FLAT---1/4

57535908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 376
Serial Number: 7808
FAMILY,DM45 HP

57394991 VALVE,9---SPOOL,24V COILS


VALVE, 9 SPOOL---INST,ELEC

14 KIT,SPOOL,COMPENSATOR (NOT SHOWN)

Internal pilot 7
pressure Inlet
gauge port Stacking
Plate

2
10 11 11 12 13 Segment flow
identification
8 8 9 10
Common C1, C2 Pressure
limiter sections 4 and 5
set at 1000 PSI
Range 200 to 4000 PSI
57535908

Pilot reducing cartridge valve


with Integral 40 micron filter
Solenoid
1 5
for C2 flow
Solenoid 4
for C1 flow

3
Load sensing port 6

Figure 202 :VALVE,9--- SPOOL,24V COILS


E57394991 REV 002
page 377 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57394991 VALVE,9---SPOOL,24V COILS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57730509 1 EA KIT,PILOT REDUCING

VALVE, 9 SPOOL---INST,ELEC
002 57394843 2 EA KIT, RELIEF VALVE
003 57394850 18 EA SCREW, SET, STROKE LIMIT
004 57394926 18 EA PULSAR, 24V W/WEATHERPAK
005 57395048 18 EA KIT, PULSAR SEAL
006 57394868 1 EA KIT, INLET SECTION SEAL
007 57394876 9 EA KIT, WORK SECTION SEAL
008 57466575 2 EA SECTION, VALVE SPOOL
009 57466583 1 EA SECTION, VALVE
010 57466567 2 EA SECTION, VALVE SPOOL
011 57466591 2 EA SECTION, VALVE SPOOL
012 57466609 1 EA SECTION, VALVE SPOOL
013 57466617 1 EA SECTION, VALVE SPOOL
014 54580709 1 EA KIT,SPOOL,COMPENSATOR

57535908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 378
Serial Number: 7808
FAMILY,DM45 HP

ELECTRICAL SYSTEM
SECTION
ELECTRICAL SYSTEM

page 379 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

ELECTRICAL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 380
Serial Number: 7808
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

20
WIRING,BASIC ELEC

S
1
5
3
4

6
2

21
57639411

VIEW ---S

20

19
22
23
24
14

D
13
15
16
17
18

Figure 203 :WIRING,BASIC ELEC


D57639411 REV 001
page 381 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

WIRING,BASIC ELEC
25

12
11
10 8
9

57639411
7

VIEW ---D

Figure 204 :WIRING,BASIC ELEC


D57639411 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 382
Serial Number: 7808
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57665044 1 EA BOX,ELEC ASM TIER 2


WIRING,BASIC ELEC

57684888 120 EA D TERMINAL,BLOCK


57684979 120 EA D MARKER,TERMINAL
57429748 4 EA D HOLDER, LOCKING END
002 57549503 1 EA BRACKET, ELEC BOX 24X20
003 95920682 4 EA SCREW,CAP,HEX
004 95937413 4 EA WASHER,LOCK,HELICAL
005 95922373 8 EA WASHER,FLAT
006 95922894 4 EA NUT,HEX,FINISHED
007 57549941 1 EA BOX, ELEC ASSY---8X6X3.5
57443525 17 EA D BLOCK,UK10 TERMINAL
57429748 2 EA D HOLDER, LOCKING END
008 56257553 2 EA BRACKET---ELEC BOX, 8X6
009 95934816 4 EA SCREW,CAP,HEX
010 95934766 4 EA WASHER,LOCK,HELICAL
011 95922324 8 EA WASHER,FLAT,NARROW
012 95931564 4 EA NUT,HEX,FINISHED
013 57366387 1 EA ALARM, BACKUP---12 TO36VDC
57639411

014 57014672 1 EA ANGLE


015 95929006 2 EA SCREW, CAP---5/16---18 X 1
016 95934303 2 EA WASHER,LOCK,PLATED
017 95922225 2 EA WASHER, FLAT---5/16
018 95929782 2 EA NUT,HEX,FINISHED
019 57549982 1 EA HARNESS WIRE---BOX TO BOX
020 56256605 1 EA HARNESS---6&9 SPOOL VALVE
021 95378873 1 EA CLAMP, HOSE
022 95104147 1 EA SCREW,CAP,HEX
023 95934733 1 EA WASHER,LOCK
024 95922902 1 EA NUT,HEX,FINISHED,PLATED
025 57662876 1 EA HARNESS,WIRE ELEC BOX

page 383 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

WIRING,BASIC ELEC
This page is intentionally blank.

57639411

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 384
Serial Number: 7808
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

1
2 4 22 ---NOT SHOWN
23 ---NOT SHOWN
LIGHTS,NIGHT---9 LIGHT PKG 57541930

18
17

VIEW---X 18
17
8
REAR
JACK

2
18 3
4
17

11
12
13 3
14 15 16 16 2
VIEW---X 15 15
3
15
8
18
17
18
17

20

Figure 205 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 003
page 385 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

LIGHTS,NIGHT---9 LIGHT PKG 57541930


19
17

21
REAR
JACK

FRONT
JACK

FRONT
JACK

Figure 206 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 386
Serial Number: 7808
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

10
LIGHTS,NIGHT---9 LIGHT PKG 57541930

7
6

FLOOD REAR PLATFORM


9
CAB SIDE
FLOOD
8 REAR PLATFORM
D/C SIDE
FLOOD CROSS HEAD
7
D/C SIDE
TRAP
1 CAB END

FLOOD CAB SIDE


2
20A TRAM WALKWAY
18 22 FLOOD
5 3 REC/SEP END
DRILL
23 TRAP
4 POWER PACK

TRAP
5 TOWER TOP

TRAP 6 TOWER BOTTOM

Figure 207 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 003
page 387 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

REF. PART NO. QTY. UNIT DESCRIPTION

001 57157885 1 EA HOUSING, 4X6 LIGHT

LIGHTS,NIGHT---9 LIGHT PKG 57541930


002 57157893 1 EA LAMP, TRAP---70W HALOGEN
003 57147282 2 EA LAMP, FLOOD---70W HALOGEN
004 56790330 1 EA ANGLE
005 95935185 9 EA CAPSCREW,HEX HEAD,PLATED
006 95922910 9 EA NUT,HEX, PLATED
007 95934741 9 EA WASHER,LOCK HELICAL
008 57330110 1 EA BAR, W/HOLES, 3/8X2X11
009 95094314 9 EA WASHER,FLAT,WIDE
010 59854943 6 EA CONNECTOR, 2---WAY FEMALE
011 95301834 7 EA CLAMP,HOSE
012 95934550 7 EA CAPSCREW,HEX HEAD
013 95922894 7 EA NUT,HEX,FINISHED
014 95937413 7 EA WASHER,LOCK,HELICAL
015 57157885 4 EA HOUSING, 4X6 LIGHT
016 57157893 2 EA LAMP, TRAP---70W HALOGEN
017 57157885 4 EA HOUSING, 4X6 LIGHT
018 57147282 3 EA LAMP, FLOOD---70W HALOGEN
019 57157893 1 EA LAMP, TRAP---70W HALOGEN
020 56790330 2 EA ANGLE
021 56790330 1 EA ANGLE
022 57400715 12 EA SEAL, 14---12 AWG CABLE
023 59854828 12 EA TERMINAL, 14---16 AWG MALE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 388
Serial Number: 7808
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG


WIRING,STD, ELEC RIG

List only, no drawing required.


56245384

Figure 208 :WIRING,STD, ELEC RIG


NONE REV 000
page 389 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

005 52240959 14 EA PLATE, TAPPED

WIRING,STD, ELEC RIG


005 52240959 16 EA PLATE, TAPPED
006 52175809 3 EA BOX, 1/2 STONCO
007 52240397 3 EA BOX,3/4 STONCO
044 95377743 10 EA OUTLET, BODY
045 95344818 10 EA COVER, 1/2
046 95344867 10 EA GASKET, COVER---1/2
047 95344727 5 EA OUTLET BODY
048 95344826 5 EA COVER, 3/4
049 95344875 5 EA GASKET, COVER---3/4
050 57443525 200 EA BLOCK,UK10 TERMINAL
051 57429748 20 EA HOLDER, LOCKING END
052 57429730 20 EA COVER, TERMINAL BLOCKEND
053 57221855 120.00 IN MOUNTING RAIL (DIN)

56245384
054 57435034 10 EA BRIDGE, ELEC. INSULATED
055 57455586 600 EA SLEEVE, WIRE TRANSPARENT
056 57455594 200 EA SLEEVE, WIRE TRANSPARENT
057 57455602 30 EA SLEEVE, WIRE TRANSPARENT
058 57471344 500 EA CHARACTER,WIRE SLEEVE 0
059 57471351 500 EA CHARACTER, WIRE SLEEVE 1
060 57471369 500 EA CHARACTER, WIRE SLEEVE 2
061 57471377 500 EA CHARACTER, WIRE SLEEVE 3
062 57471385 400 EA CHARACTER, WIRE SLEEVE 4
063 57471393 600 EA CHARACTER, WIRE SLEEVE 5
064 57471401 300 EA CHARACTER, WIRE SLEEVE 6
065 57471419 300 EA CHARACTER, WIRE SLEEVE 7
066 57471427 300 EA CHARACTER, WIRE SLEEVE 8
067 57471435 300 EA CHARACTER, WIRE SLEEVE 9
068 57471443 100 EA CHARACTER, WIRE SLEEVE A
069 57471450 50 EA CHARACTER, WIRE SLEEVE B
070 57522443 120 EA CHARACTER, WIRESLEEVE--- E
071 57455628 10 EA LABEL, 1---HOLE ADHESIVE
072 57036881 1 EA BAR, COPPER
080 95414033 2 EA OUTLET BODY
082 57427148 2 EA ADAPTER, 1---1/2 PVC
083 52236544 2 EA GASKET, 1---1/2
084 95414058 2 EA COVER, 1.5
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 390
Serial Number: 7808
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

085 95414066 2 EA GASKET, COVER---1---1/2


WIRING,STD, ELEC RIG

086 95482451 2 EA CONNECTOR, 1 45 DEG


087 52236551 2 EA GASKET, 1
088 58081647 50 EA RIVET, 1/8 DIA X .357POP
089 57387904 10 EA CONNECTOR, 2---WAY
090 59854828 25 EA TERMINAL, 14---16 AWG MALE
091 57400715 50 EA SEAL, 14---12 AWG CABLE
092 59854943 10 EA CONNECTOR, 2---WAY FEMALE
093 57176604 25 EA TERMINAL,PACKARD SLEEVE
096 56954852 1 EA CHANNEL, DUCT
097 56954860 1 EA COVER, DUCT
098 57472839 1 EA CHANNEL, WIRING DUCT
099 57472847 1 EA COVER, WIRING DUCT
100 57435075 2 EA BRIDGE, ELEC. INSULATED
56245384

101 57429714 7 EA BLOCK, 6MM COMPONENTELEC


102 57429722 7 EA PLUG, 6MM COMPONENT
103 59356907 1 EA CONNECTOR, 3---WAY, MALE
104 59895151 1 EA CONNECTOR, 3---WAY,FEMALE
105 57196677 7 EA DIODE, 3A, 600V
107 57387904 4 EA CONNECTOR, 2---WAY
108 59854828 8 EA TERMINAL, 14---16 AWG MALE
109 57400715 16 EA SEAL, 14---12 AWG CABLE
110 59854943 4 EA CONNECTOR, 2---WAY FEMALE
111 52240397 1 EA BOX,3/4 STONCO
112 95735049 1 EA OUTLET BODY
113 95344719 1 EA OUTLET BODY
114 95344818 2 EA COVER, 1/2
115 95344867 2 EA GASKET, COVER---1/2
116 95368536 4 EA CONNECTOR, 1/2 45 DEG
117 95361390 2 EA CONNECTOR, 1/2 90 DEG
118 95318457 1 EA CONNECTOR, 3/4 90 DEG
119 95256863 3 EA BUSHING,REDUCING---.75X.50
120 95245221 4 EA CONNECTOR, STRAIGHT---1/2
121 95256749 4 EA CLAMP---3/4
122 95256723 4 EA CLAMP---1/2
123 57433781 1 EA POTENTIOMETER,500---OHM
124 56263452 6 EA CONNECTOR, CORD GRIP
page 391 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

125 52236569 10 EA GASKET, 3/4

WIRING,STD, ELEC RIG


126 52236577 10 EA GASKET, SEALING
127 52236544 1 EA GASKET, 1---1/2
128 50625839 10 EA BUSHING, CONDUIT
129 50625847 10 EA BUSHING, CONDUIT---3/4
130 50628726 1 EA BUSHING
131 52240959 12 EA PLATE, TAPPED
132 95361853 2 EA CONNECTOR, 1.5 X 45 DEG
133 58814419 1 EA ELECT. CONN, 4 WAY, MALE
134 57558454 1 EA HARNESS, MAIN PUMPS
135 56277759 4.00 IN TUBING,SHINK---1/8 DIA.
136 95985925 12 EA TERMINAL, FEMALE
137 54501093 2 EA TUBING,SHRINK 1/4”

56245384

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 392
Serial Number: 7808
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT


WIRING,DIAGRAM CAT
57656100

Figure 209 :WIRING,DIAGRAM CAT


D57651382 REV 000
page 393 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT

WIRING,DIAGRAM CAT
7

5
2
1

4
4

VIEW A ---A
3

57656100
6

SPLICE INTO CIRCUITS

Figure 210 :WIRING,DIAGRAM CAT


D57651382 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 394
Serial Number: 7808
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57632788 1 EA HEADER BOARD,M---LINK


WIRING,DIAGRAM CAT

002 57640088 1 EA HARNESS,POWER


003 57640096 1 EA HARNESS,MDDM TO HEADER
004 57640104 3 EA HARNESS,HEADER TO GAUGES
005 57656118 1 EA HARNESS,ECM CAT
006 57661738 1 EA PLUG,ELECTRIC 3---WAY
57668063 1 EA D WEDGE,LOCKING
57668071 1 EA D PLUG,3 CIRCUIT
54530993 3 EA D SOCKET,SIZE 16
007 57662744 1 EA REGULATOR,12V
57656100

page 395 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT

WIRING,DIAGRAM CAT
This page is intentionally blank.

57656100

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 396
Serial Number: 7808
FAMILY,DM45 HP

OPTIONS
SECTION
OPTIONS

page 397 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

OPTIONS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 398
Serial Number: 7808
FAMILY,DM45 HP

56248412 WATER INJ ---300G/8GPM,ELEC

SEE VIEW E
D D
WATER INJ---300G/8GPM,ELEC

68
40 38 66 67 39
1
36

C
C
62
61 63 41

F F B
A 39
B

6 5 42 43
A

22 SEE VIEW G
15 23
41
16 14 21
17
56248412

40 6 5
18
19 11 8 43
20 12
13 31
A2 42
29
26
A2 28
VIEW A2--- A2
VIEW A1--- A1 VIEW F--- F
7 25 30
A1 7 25 A1 30
27
9
10 28

VIEW A--- A 26

Figure 211 :WATER INJ--- 300G/8GPM,ELEC


D56246283 REV00
page 399 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56248412 WATER INJ ---300G/8GPM,ELEC

64
51 50

WATER INJ---300G/8GPM,ELEC
1
E1 E1

WATER TANK

SYMMEYRIC ABOUT CL

VIEW E 50 51

42 56
56 43 57
57 55 58
47 43 58
1 FRAME

56248412
55

VIEW G
VIEW G--- G
VIEW B--- B

PRESET @ 550

9--- SPOOL VLV. FLOW VLV.


IN REG.
PUMP
CHK. VLV. TWR. P.

Figure 212 :WATER INJ--- 300G/8GPM,ELEC


D56246283 REV00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 400
Serial Number: 7808
FAMILY,DM45 HP

56248412 WATER INJ ---300G/8GPM,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57474603 1 EA TANK, WATER---300 GAL.


WATER INJ---300G/8GPM,ELEC

005 50616770 1 EA GAUGE,FUEL


006 50067479 1 EA CAP
007 50822147 1 EA PUMP, WATER---8 GPM (See figure 213)
008 52153087 1 EA BASE, WATER INJECTION
009 95920674 4 EA SCREW, CAP---3/8---16 X 1
010 95937413 4 EA WASHER, LOCK---3/8 PLATED
011 50463868 1 EA COUPLING ASM
012 95279659 1 EA KEY
013 95268611 1 EA KEY
014 52235207 1 EA MOTOR, HYDRAULIC (See figure 215)
015 95920708 2 EA SCREW,CAP,HEXHEAD,PLATED
016 95934733 2 EA WASHER,LOCK
017 95922902 2 EA NUT,HEX,FINISHED,PLATED
018 52231107 1 EA GUARD, COUPLING
019 95067583 2 EA SCREW, CAP---1/4---20 X 1/2
020 95934766 4 EA WASHER, LOCK---1/4 PLATED
021 95303350 1 EA ELBOW
56248412

022 95529079 1 EA FITTING, TUBE


023 95381380 1 EA FITTING, HYD
025 95219853 1 EA FITTING, HYD
026 95317434 1 EA FITTING, HYD
027 95364956 1 EA FITTING, HYD
028 95002143 1 EA PLUG, PIPE---SQ HEAD, 3/4
029 95219739 1 EA FITTING, HYD
030 52146883 1 EA VALVE, RELIEF
031 95219747 1 EA FITTING, HYD
036 95330692 2 EA ADAPTER,90DEG---O---RING/JIC
038 95364469 1 EA FITTING, HYD
039 56999790 1 EA HOSE ASSY
040 56959836 1 EA HOSE ASSY
041 58143421 1 EA HOSE ASSY
042 56972789 1 EA HOSE ASSY
043 56957798 1 EA HOSE ASSY
047 57475873 1 EA TUBE, SUCTION---FUEL
95663803 1 EA D FITTING, TUBE
050 57474579 4 EA PIN, SUPPORT---FUEL TANK
page 401 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56248412 WATER INJ ---300G/8GPM,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

051 52266731 8 EA PIN, COTTER

WATER INJ---300G/8GPM,ELEC
055 95301883 1 EA CLAMP, HOSE
056 95920674 1 EA SCREW, CAP---3/8---16 X 1
057 95937413 1 EA WASHER, LOCK---3/8 PLATED
058 95922894 1 EA NUT, HEX---3/8---16
061 95746194 1 EA PLUG, ORING---SAE 32
062 95101044 1 EA PLUG, PIPE---1 SQ HEAD
063 95249694 1 EA PLUG, PIPE---2 SQ HEAD
064 57009193 16 EA BAR, SQUARE
066 57552275 1 EA CHECK VALVE,.25NPT
067 95338372 1 EA FITTING, HYD
068 57338279 1 EA CONTROLLER, ROTARY PROP

56248412

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 402
Serial Number: 7808
FAMILY,DM45 HP

50822147 PUMP, WATER ---8 GPM

33
31 10
9
WATER INJ---300G/8GPM,ELEC

32

38
37
36 6 4

28
27
14

7 3
15 13 12 3
19 18 11 35
23 22 33 20 16 8 34
11

SEE ENLARGED VIEW A


29
SEE ENLARGED VIEW B 41
56248412

24
1

44 42
43

45

25

46
30
24 47

25 48

Figure 213 :PUMP, WATER--- 8 GPM


V351380 REV 002
page 403 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50822147 PUMP, WATER ---8 GPM

52 --- KIT, REPAIR---PISTON (NOT


51 --- KIT, REPAIR---VALVE (NOT SHOWN)
SHOWN) INCLUDES ITEMS 3,6,9,36
INCLUDES ITEMS 42,43,44
4
36 6

WATER INJ---300G/8GPM,ELEC
9

32

17

14
7

3
15 12
16 13
ENLARGED VIEW--- A
44

56248412
42
1 --- VALVE CHAMBER INCLUDES 43
ITEMS 41,42,43,44,45,46,47,48,

41
1
45

46
48 47

ENLARGED VIEW--- B

Figure 214 :PUMP, WATER--- 8 GPM


V351380 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 404
Serial Number: 7808
FAMILY,DM45 HP

50822147 PUMP, WATER ---8 GPM

REF. PART NO. QTY. UNIT DESCRIPTION

001 52144276 2 EA CHAMBER


WATER INJ---300G/8GPM,ELEC

004 50615871 2 EA CYLINDER,WATER PUMP


005 50718105 2 EA SCREW
007 52144425 2 EA WASHER
008 52144318 2 EA PACKING
011 50718063 1 EA FOOT, FRONT
013 50718089 4 EA SEAL
014 50718030 2 EA PIN,WRIST
015 50718048 2 EA CROSSHEAD
016 50718055 1 EA CASE
017 50718022 2 EA ROD ASSY
018 50717974 2 EA BEARING,BALL
020 50717982 2 EA RING, SNAP
023 50717990 1 EA REAR FOOT
025 50718162 2 EA PLUG
027 50709013 2 EA INSERT, BEARING
028 50718170 1 EA AIR VENT
030 50718188 2 EA WASHER, LOCK
56248412

033 50708890 1 EA CRANKSHAFT


035 52144326 2 EA WASHER
037 52144391 1 EA SLINGER
038 52144409 1 EA NUT, SPEED
051 50822154 1 EA KIT,REPAIR---VALVE
052 50822162 1 EA KIT,REPAIR---PISTON

page 405 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50822147 PUMP, WATER ---8 GPM

WATER INJ---300G/8GPM,ELEC
This page is intentionally blank.

56248412

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 406
Serial Number: 7808
FAMILY,DM45 HP

52235207 MOTOR, HYDRAULIC


WATER INJ---300G/8GPM,ELEC

25 000
000
24
21
000

000
13
000
2
000
23
000
18
9
12
33
000 35

32
56248412

000 31
000
000
35
35
35

000

35
27 28

Figure 215 :MOTOR, HYDRAULIC


W357636 REV 00
page 407 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

52235207 MOTOR, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 59729707 1 EA KIT, SEAL

WATER INJ---300G/8GPM,ELEC
002 50875368 1 EA HOUSING, BEARING
009 52249869 1 EA KIT, SHAFT AND BEARING
012 51375475 1 EA KIT, SPACER BEARING
013 52249877 1 EA KEY
018 50875426 1 EA PLATE, WEAR
021 52249885 1 EA DRIVE
023 57012478 1 EA GEROLER
024 50907104 1 EA DRIVE
025 50907112 1 EA PLATE
027 50907120 1 EA VALVE
028 50875491 1 EA PLATE, BALANCE
031 50875525 2 EA PIN
032 50875533 2 EA SPRING
033 52249901 4 EA BOLT
035 50961184 1 EA HOUSING, VALVE
50907146 1 EA D PLUG ASSEMBLY
50907179 2 EA D PLUG ASSEMBLY, CHECK

56248412
50806488 2 EA D BALL, STEEL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 408
Serial Number: 7808
FAMILY,DM45 HP

57728537 CURTAIN ASM,W/HATCH,DM45

37 44
36 43
35 42
2 2 34 41
CURTAIN ASM,W/HATCH,DM45

38

16 23
22 26 9 29 28 5
30 6 21 10
31 28
57728537

31 27

26
15
14
13

17 16 21

Figure 216 :CURTAIN ASM,W/HATCH,DM45


D57728537 REV 000
page 409 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728537 CURTAIN ASM,W/HATCH,DM45

11
10
50 22
25 23 31

CURTAIN ASM,W/HATCH,DM45
24

51

50

45 49 45

57728537
49

12
7
18
19
20
12 4
4

Figure 217 :CURTAIN ASM,W/HATCH,DM45


D57728537 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 410
Serial Number: 7808
FAMILY,DM45 HP

57728537 CURTAIN ASM,W/HATCH,DM45

59 50

64 55
CURTAIN ASM,W/HATCH,DM45

60 69 61 70
62 63
53
51
52

56 58
65
48 66
67
68

57 47 45
46
54

47 45
57728537

49

Figure 218 :CURTAIN ASM,W/HATCH,DM45


D57728537 REV 000
page 411 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728537 CURTAIN ASM,W/HATCH,DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57730673 1 EA PLATFORM ASSY,HATCH DOOR (See figure 219)

CURTAIN ASM,W/HATCH,DM45
002 57497794 8 EA STUD
003 57555625 1 EA CURTAIN, DUST, STD, DM45
004 57521361 1 EA CURTAIN FLAPPER
005 95328530 2 EA PIN, HINGE---1 DIAX1.13GRP
006 57389983 1 EA CYLINDER, HYDRAULIC (See figure 220)
007 56245244 1 EA FLAP,FRONT DUST CURTAIN
008 57184616 4 EA BRACKET
009 57184590 1 EA MOUNT, CYL.
010 95210852 8 EA PIN, COTTER
011 95159331 2 EA PIN,HINGE---5/8DIAX2.25GRP
012 57507832 1 EA STRAP
013 95922894 38 EA NUT,HEX,FINISHED
014 95922233 38 EA WASHER,FLAT,WIDE
015 95937413 38 EA WASHER,LOCK,HELICAL
016 57555617 3 EA STRAP, DUST CURTAIN
017 57555609 2 EA STRAP, DUST CURTAIN
018 95920724 8 EA SCREW, CAP---1/4---20 X1---1/2

57728537
019 95242368 8 EA NUT, HEX JAM---1/4---20
020 95934766 8 EA WASHER,LOCK,HELICAL
021 57522104 2 EA STRAP
022 50462944 1 EA VALVE,CHECK---DBL PILOTOP
023 57728248 1 EA BAR,TAPPED
024 95943668 2 EA SCREW,CAP,HEX
025 95934303 2 EA WASHER,LOCK,PLATED
026 95356903 4 EA CONNECTOR,STRT THRD
027 57291049 1 EA RESTRICTOR, JIC/JIC .062
028 95279527 2 EA ELBOW,90 DEG MALE
029 58143439 1 EA HOSE ASSY
030 57392912 1 EA HOSE ASSY
031 57038424 2 EA HOSE ASSY
034 54565569 5 EA SCREW,CAP,HEX
035 95081659 5 EA WASHER,FLAT---7/8
036 95043162 5 EA WASHER, LOCK---7/8
037 95941019 5 EA LOCK NUT,HEX
038 57424418 1 EA HANDRAIL ASSY---50 CNTDIST
041 95937413 4 EA WASHER,LOCK,HELICAL
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 412
Serial Number: 7808
FAMILY,DM45 HP

57728537 CURTAIN ASM,W/HATCH,DM45

REF. PART NO. QTY. UNIT DESCRIPTION

042 95920682 4 EA SCREW,CAP,HEX


CURTAIN ASM,W/HATCH,DM45

043 95922233 4 EA WASHER,FLAT,WIDE


044 95958831 4 EA NUT,HEX---LOCK,3/8---16UNC
045 57232571 1 EA VALVE
57305377 2 EA D COIL,SOLENOID---24VDC
046 56264005 1 EA SUBPLATE, ANSI/NFPA D03
047 57102279 1 EA BRACKET
048 95419594 4 EA CONNECTOR,STRT THRD
049 57175960 1 EA SWITCH, DPDT TOGGLEON---ON
050 50462944 1 EA VALVE,CHECK---DBL PILOTOP
051 51298198 1 EA ADAPTER, ORIFICE, 1/32
052 95365078 1 EA CONNECTOR,STRT THRD
053 56955867 1 EA FITTING, HYD
054 95371258 1 EA FITTING, HYD
055 95302055 2 EA FITTING, HYD
056 95419594 1 EA CONNECTOR,STRT THRD
057 58144585 1 EA HOSE ASSY
058 56973621 1 EA HOSE ASSY
57728537

059 57097891 1 EA HOSE ASSY


060 57097891 1 EA HOSE ASSY
061 56973639 1 EA HOSE ASSY
062 56973639 1 EA HOSE ASSY
063 57101438 1 EA HOSE ASSY
064 57041550 1 EA HOSE ASSY
065 50034826 10 EA CLAMP,HOSE,HALF
066 95931564 5 EA NUT,HEX,FINISHED
067 95934766 5 EA WASHER,LOCK,HELICAL
068 57524449 5 EA STUD,WELD
069 95419594 4 EA CONNECTOR,STRT THRD
070 95371258 1 EA FITTING, HYD

page 413 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728537 CURTAIN ASM,W/HATCH,DM45

CURTAIN ASM,W/HATCH,DM45
This page is intentionally blank.

57728537

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 414
Serial Number: 7808
FAMILY,DM45 HP

57730673 PLATFORM ASSY,HATCH DOOR

7 6
CURTAIN ASM,W/HATCH,DM45

10 4
5

11
10 12

11
12
5
4
8
9 2
8 3
9
57728537

13
14

Figure 219 :PLATFORM ASSY,HATCH DOOR


D57730673 REV 000
page 415 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57730673 PLATFORM ASSY,HATCH DOOR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57728511 1 EA PLATFORM,DUST CURTAIN

CURTAIN ASM,W/HATCH,DM45
57497794 16 EA D STUD
002 57331464 1 EA CYLINDER,HYDRAULIC
57354128 1 EA D SEAL KIT
58233784 1 EA D O’RING
57318644 2 EA D U---CUP, 1---1/2 PISTON
58233727 1 EA D O---RING
58233735 1 EA D RING, BACKUP
57354110 1 EA D U---CUP, LOADED
58233818 1 EA D WIPER
003 57728529 1 EA PIN,DOOR ACTUATION
004 57331332 2 EA PIPE,PIVOT,DOOR,REAR
005 57331431 2 EA BUSHING,FLANGED
006 57474959 1 EA SHAFT, DOOR
007 57474942 1 EA WELDMENT,DOOR,VIEWING
57474983 1 EA D PLATE,DOOR,VIEWING
57474991 1 EA D PIPE DOOR,VIEWING
95081667 8 EA D WASHER,FLAT,WIDE

57728537
008 95474615 2 EA PIN,HINGE---3/4X2---7/8 GRIP
009 95018982 4 EA PIN, COTTER---3/16 X 1---1/2
010 95104212 4 EA SCREW, CAP---1/2---13 X2---3/4
011 95934733 4 EA WASHER,LOCK
012 95922902 4 EA NUT,HEX,FINISHED,PLATED
013 57728545 1 EA KIT SEAL, HATCH DOOR
014 NEWPART 1 EA NEW PART NO. REQUIRED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 416
Serial Number: 7808
FAMILY,DM45 HP

57389983 CYLINDER, HYDRAULIC


CURTAIN ASM,W/HATCH,DM45

5 4

9
20
15
6
7 10
11
22 3
9
3
16 18
10 21

17
14

22 2
57728537

8
23
8
19
12
13

1 SEAL KIT
24 SEAL KIT

Figure 220 :CYLINDER, HYDRAULIC


C57389983 REV 01
page 417 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57389983 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57396475 1 EA SEAL KIT (See figure 221)

CURTAIN ASM,W/HATCH,DM45
002 57220238 1 EA O---RING
003 59752063 2 EA U---CUP
004 57163511 1 EA O---RING
005 57163529 1 EA RING, BACK UP
006 57233652 1 EA U---CUP
007 57233660 1 EA WIPER
008 57396491 2 EA PLUG, PORT
009 56975972 2 EA PIN, CLIP
010 56975964 2 EA PIN, CLEVIS
011 56998503 1 EA NUT, LOCK
012 57012684 1 EA SCREW, SET
013 57012676 1 EA PLUG, NYLON
014 57396509 1 EA LOCKNUT
015 57396517 1 EA SCREW, CAP
016 59321208 1 EA CLEVIS, ROD
017 57396525 1 EA CUSHION SLEEVE
018 57396533 1 EA CUSHION SLEEVE

57728537
019 59861179 1 EA HEADCAP
020 59861153 1 EA HEAD
021 57396566 1 EA PISTON
022 57396574 1 EA ROD
023 57396582 1 EA TUBE ASSY
024 57630931 0 EA KIT,SEAL (CYL)ARCTIC

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 418
Serial Number: 7808
FAMILY,DM45 HP

57396475 SEAL KIT


CURTAIN ASM,W/HATCH,DM45

5 4

6
7

3
3

2
57728537

Figure 221 :SEAL KIT


C57389983 REV 00
page 419 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57396475 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57220238 1 EA O---RING

CURTAIN ASM,W/HATCH,DM45
003 59752063 2 EA U---CUP
004 57163511 1 EA O---RING
005 57163529 1 EA RING, BACK UP
006 57233652 1 EA U---CUP
007 57233660 1 EA WIPER

57728537

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 420
Serial Number: 7808
FAMILY,DM45 HP

57653107 FIRE SUPPRESSION


FIRE SUPPRESSION

List only, no drawing required.


57653107

Figure 222 :FIRE SUPPRESSION


NONE REV 000
page 421 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57653107 FIRE SUPPRESSION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57653115 1 EA KIT,FIRE SUPPRESSION (See figure 223)

FIRE SUPPRESSION
002 95230058 2 EA ELBOW,PIPE---90DEG, 1---1/2
003 95279055 1 EA FITTING, HYD
004 95279212 16 EA FITTING, HYD
005 95279535 8 EA ELBOW,90 DEG MALE
006 95034542 1 EA NIPPLE,PIPE
007 95279402 5 EA ELBOW, 90DEG MALE 37DGFL
008 95219747 6 EA CONNECTOR,MALE,37 DEG
009 95208682 2 EA FITTING, HYD
010 95293403 5 EA ELBOW,90 DEG MALE
011 95302238 1 EA ELBOW
012 95302998 1 EA TEE,FEMALE,NPTF PIPE
013 56966872 1 EA FITTING, HYD
014 95361390 2 EA CONNECTOR, 1/2 90 DEG
015 95333209 18.00 FT CONDUIT, FLEX---1/2
016 50249671 66.00 IN WIRE, 14AWG---WHITE

57653107

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 422
Serial Number: 7808
FAMILY,DM45 HP

57653115 KIT,FIRE SUPPRESSION


FIRE SUPPRESSION

List only, no drawing required.


57653107

Figure 223 :KIT,FIRE SUPPRESSION


A57653115 REV 000
page 423 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57653115 KIT,FIRE SUPPRESSION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57653123 1 EA TANK, LT---A---125

FIRE SUPPRESSION
002 57653131 1 EA SUPPLY, ”T”
003 50844067 4 EA TEE,TRIPLE
005 57653164 1 EA NOZZLE, C1/2
006 57653172 3 EA NOZZLE,V1/2
007 57653180 2 EA ACTUATOR
008 57653198 1 EA SWITCH,PRESSURE
009 50583228 1 EA VALVE, SAFETY VENT
010 57672347 1 EA MANUAL
011 57672354 1 EA MANUAL
012 57672362 1 EA MANUAL
013 57672370 1 EA MANUAL
014 57672388 1 EA HOSE ASSEMBLY 24X96
015 57672396 4 EA HOSE ASSEMBLY, 12X120
016 57672404 4 EA HOSE ASSEMBLY, 08X72
017 57672412 8 EA HOSE ASSEMBLY, 108X100
018 57672420 4 EA HOSE ASSEMBLY, 08X144
019 57672438 1 EA HOSE ASSEMBLY, 04X345

57653107
020 57672446 1 EA HOSE ASSEMBLY, 04X100
021 57672453 1 EA HOSE ASSEMBLY, 04X36
022 57672461 1 EA HOSE ASSEMBLY, 04X72
023 57672479 0 EA CARTRIDGE,LT---10---R
024 57672487 0 EA CARTRIDGE,NITROGEN
025 57672495 0 EA NIPPLE ASSY
026 57672503 0 EA CAP,BLOW---OFF
027 57117202 0 EA RECHARGER, DRY CHEMICAL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 424
Serial Number: 7808
FAMILY,DM45 HP

57632390 WIGGINS,AUTO SERVICE

2
WIGGINS,AUTO SERVICE

6
5

1 8
57632390

REC. OIL
COOLANT
E 31
C
CRANK CASE
HYDRAULIC
B FUEL F
D

29 19 20 4 29
2
TO “B” 3 TO “C” TO “D”

18
6
TO “E” 5
TO “F”

Figure 224 :WIGGINS,AUTO SERVICE


D57600165 REV 001
page 425 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57632390 WIGGINS,AUTO SERVICE

WIGGINS,AUTO SERVICE
COOLER

9
2

27

57632390
GAUGE

10 28

4
FUEL TANK

10

Figure 225 :WIGGINS,AUTO SERVICE


D57600165 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 426
Serial Number: 7808
FAMILY,DM45 HP

57632390 WIGGINS,AUTO SERVICE

30
WIGGINS,AUTO SERVICE

12 5
11
57632390

ENGINE

CRANKCASE
16

Figure 226 :WIGGINS,AUTO SERVICE


D57600165 REV 001
page 427 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57632390 WIGGINS,AUTO SERVICE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57142994 1 EA SERVICE KIT,WIGGINS (See figure 227)

WIGGINS,AUTO SERVICE
002 56974322 1 EA HOSE ASSY
003 56954308 1 EA HOSE ASSY
004 57517971 1 EA HOSE ASSY
005 56954365 1 EA HOSE ASSY
006 56954662 1 EA HOSE ASSY
008 57325029 1 EA NAMEPLATE, REC. OIL
009 95279535 1 EA ELBOW,90 DEG MALE
010 50692011 1 EA FITTING, HYD
011 95279378 1 EA FITTING, HYD
012 95264941 1 EA TEE,MALE RUN,NPTF
016 54505268 1 EA ELBOW,90DEG
018 95279105 1 EA FITTING, HYD
019 95279170 1 EA ELBOW,45 DEG MALE
020 95279352 1 EA FITTING, HYD
027 95038337 1 EA CAP
028 57538530 1 EA COUPLING, BREATHERDIESEL
57538522 1 EA D BREATHER, DIESEL CAP

57632390
95748562 1 EA D FITTING, HYD
029 95219747 2 EA CONNECTOR,MALE,37 DEG
030 95280186 1 EA ELBOW,90 DEG STRT THRD
031 57579450 1 EA BRACKET,WIGGINS MTG

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 428
Serial Number: 7808
FAMILY,DM45 HP

57142994 SERVICE KIT,WIGGINS


WIGGINS,AUTO SERVICE

5 10
1 6
2 12

COOLANT RECEIVER TANK

HYDRAULIC CRANKCASE
FUEL
57632390

Figure 227 :SERVICE KIT,WIGGINS


C57142994 REV01
page 429 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57142994 SERVICE KIT,WIGGINS

WIGGINS,AUTO SERVICE
11

57632390

Figure 228 :SERVICE KIT,WIGGINS


C57142994 REV01
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 430
Serial Number: 7808
FAMILY,DM45 HP

57142994 SERVICE KIT,WIGGINS

REF. PART NO. QTY. UNIT DESCRIPTION

001 59729566 1 EA NOZZLE, COOLANT


WIGGINS,AUTO SERVICE

002 57142945 1 EA PLUG, COOLANT


005 57142937 1 EA NOZZLE, COMP./REC.
006 50695972 1 EA NIPPLE, RECEIVER---HYD
007 50695980 1 EA RECEIVER
010 50695964 1 EA CAP
011 57193765 1 EA BOX,QUICK FILL
57417719 1 EA D HANDLE---RUBBER LATCH
012 50695998 1 EA CAP, HYD RECEIVER
57632390

page 431 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57142994 SERVICE KIT,WIGGINS

WIGGINS,AUTO SERVICE
This page is intentionally blank.

57632390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 432
Serial Number: 7808
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY


BATTERY INSTL,4 BATTERY

3
6
7
2

111

WIRING
ENGINE
3
32 NOT SHOWN
31 NOT SHOWN

12
57651390

26
27
5
25
2

7
6
28
29
30

Figure 229 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
page 433 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

8 9 10

BATTERY INSTL,4 BATTERY


DETAIL --- A
8 9 10

DETAIL --- B

57651390

Figure 230 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 434
Serial Number: 7808
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

14
15
16
21
BATTERY INSTL,4 BATTERY

20
19
18

12

13

21
20 15
17 22 16 14
57651390

23

12

24

Figure 231 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
page 435 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

BATTERY INSTL,4 BATTERY


HINGED TPA

57651390

Figure 232 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 436
Serial Number: 7808
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57705063 1 EA CABLE,BATTERY---NEGATIVE


BATTERY INSTL,4 BATTERY

002 30441570 2 EA CABLE, BATTERY


003 57705048 2 EA CABLE,BATTERY---POSITIVE
005 51869907 1 EA CABLE,BATTERY,NEGATIVE
006 57113177 4 EA BATTERY,12V---8DW/ELECTROL
007 58231887 2 EA BOX, BATTERY
57143505 1 EA D COVER, BATTERY
008 59854943 2 EA CONNECTOR, 2---WAY FEMALE
009 59854828 4 EA TERMINAL, 14---16 AWG MALE
010 57400715 4 EA SEAL, 14---12 AWG CABLE
011 57705055 1 EA CABLE,SWITCH TO STARTER
012 57379992 1 EA BRACKET, BATT.SELECTSWTC
57383747 1 EA D PLATE---BRKT BAT SELECT
013 57379166 1 EA NAMEPLATE,ISOLATIONSWTCH
014 95412623 4 EA SCREW
015 95098208 4 EA NUT, MACHINE---HEX N0.5---40
016 57236705 1 EA SWITCH, BATTERY SELECTOR
017 95920682 4 EA CAPSCREW,HEX HEAD
57651390

018 57007429 1 EA COVER,RECPT---BATTERY CONN


019 57007411 1 EA RECEPTACLE, BATTERY CONN
020 95937413 4 EA WASHER,LOCK,HELICAL
021 95922894 4 EA NUT,HEX,FINISHED
022 57011611 3 EA LUG, BATTERY
023 58159088 1 EA INSULATOR, HEAT SHRINK.
024 57705055 1 EA CABLE,SWITCH TO STARTER
025 95934469 1 EA CAPSCREW,HEX HEAD
026 95209409 1 EA WASHER, LOCK---1/2
027 95081667 1 EA WASHER,FLAT,WIDE
028 95934592 12 EA CAPSCREW,HEX HEAD
029 95922894 12 EA NUT,HEX,FINISHED
030 95937413 12 EA WASHER,LOCK,HELICAL
031 57482606 0 EA TOOL, PIN/SEAL---EXT INSTL
032 57482614 0 EA TOOL, CRIMPING

page 437 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

BATTERY INSTL,4 BATTERY


This page is intentionally blank.

57651390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 438
Serial Number: 7808
FAMILY,DM45 HP

57409021 EQUALIZER, BATTERY

16
17

12
EQUALIZER, BATTERY

15
VIEW B ---B

7
6
57409021

5 1 B
4
B
BATTERY BOX

12
9
TO POSITIVE TERNINAL 12V 12V
ON STATER
12V GND

8 TO NEGATIVE TERNINAL 10
10
13 ON STATER
13
VIEW A ---A

Figure 233 :EQUALIZER, BATTERY


D57409021 REV01
page 439 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57409021 EQUALIZER, BATTERY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57175804 1 EA EQUALIZER, 20A. BATTERY

EQUALIZER, BATTERY
004 95934816 4 EA SCREW, CAP---1/4---20 X 1
005 95922324 8 EA WASHER, FLAT---1/4
006 95934766 4 EA WASHER, LOCK---1/4 PLATED
007 95931564 8 EA NUT, HEX---1/4---20
008 50249689 84.00 IN WIRE, 10AWG---RED
009 50628809 24.00 IN WIRE, 10AWG---WHITE
010 50249697 240.00 IN WIRE, 10AWG---BLACK
012 58150194 6 EA TERMINAL,RING
013 95359329 2 EA TERMINAL, RING
015 57379174 1 EA NAMEPLATE---12V DC POWER
016 56256613 1 EA CABLE CONNECTOR---12V
017 56256621 1 EA CHASSIS CONNECTOR---12V

57409021

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 440
Serial Number: 7808
FAMILY,DM45 HP

57536534 HORN, WARNING ---ASSY

12 TOWER POWER PACK


13
HORN, WARNING---ASSY

COOLER

CAB TOP
6
7
8
9
4
3 10
1 2 5 1
11

4
3
2
COOLER
57536534

CAB

60

CONTROL PANEL 6

Figure 234 :HORN, WARNING--- ASSY


C57536534 REV 001
page 441 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57536534 HORN, WARNING ---ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57372484 2 EA HORN, 24VDC

HORN, WARNING---ASSY
002 95938544 6 EA SCREW, CAP---5/16---18 X 3/4
003 95929782 6 EA NUT,HEX,FINISHED
004 95934303 6 EA WASHER,LOCK,PLATED
005 57536559 1 EA BRACKET, HORN INSTL
006 52185832 1 EA SWITCH, PUSH BUTTON
007 95934469 2 EA SCREW,CAP,HEX
008 95081667 2 EA WASHER,FLAT,WIDE
009 95209409 2 EA WASHER, LOCK---1/2
010 95922902 2 EA NUT,HEX,FINISHED,PLATED
011 56243033 1 EA BRACKET, HORN MOUNTING
57536559 1 EA D BRACKET, HORN INSTL
012 58150111 780.00 IN WIRE, ELECTRICAL---14/3
013 95301834 15 EA CLAMP,HOSE

57536534

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 442
Serial Number: 7808
FAMILY,DM45 HP

57548083 THREAD GREASER,PIPE,ELEC

Z
THREAD GREASER,PIPE,ELEC

32

25

2
13
1
31
24

27

VIEW --- PP
P

26
9

3 24 30
10
5 11
6 5
4

24
7
8

24
12

29
12
57548083

32
32
21
20
19
18

16
14

15
17
5
6

Figure 235 :THREAD GREASER,PIPE,ELEC


D57548083 REV 001
page 443 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57548083 THREAD GREASER,PIPE,ELEC

THREAD GREASER,PIPE,ELEC
D
D

22

57548083
GREASE INLET

AIR INLET

22 VIEW --- DD

Figure 236 :THREAD GREASER,PIPE,ELEC


D57548083 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 444
Serial Number: 7808
FAMILY,DM45 HP

57548083 THREAD GREASER,PIPE,ELEC

SEPRATOR 28
TANK
THREAD GREASER,PIPE,ELEC

29
COVER PLATE

VIEW --- Z

22

ENGINE ON--- OFF


THROTTLE

ETHER
THREAD GREASER

TACH &
57548083

HOUR METER DRILL TRAM


LIGHT TRAM LIGHT
LIGHTS

23

Figure 237 :THREAD GREASER,PIPE,ELEC


D57548083 REV 001
page 445 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57548083 THREAD GREASER,PIPE,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57336430 1 EA POWERLUBER,AUTO---GREASING

THREAD GREASER,PIPE,ELEC
002 57469140 1 EA BRACKET, LUBE CAN---35LB
003 57312563 1 EA VALVE,SOLENOID---3WAY/2POS
004 95335154 2 EA U---BOLT, 1/4ROD X 1 PIPE
005 95934766 8 EA WASHER,LOCK,HELICAL
006 95923298 6 EA NUT, ELASTIC LOCK---1/4---20
007 52142031 1 EA MUFFLER, FILTER
008 95038030 1 EA BUSHING,PIPE---REDUCING
009 57079550 1 EA REGULATOR,AIR---RELIEVING (See figure 238)
010 57112963 1 EA GAUGE,PRESSURE
011 95934857 2 EA CAPSCREW,HEX HEAD
012 57548034 1 EA BRACKET, THREAD GREASER
57246795 1 EA D BRACKET, REGULATOR
013 50525187 1 EA LUBRICANT,TOOL JOINT
014 56246747 1 EA NOZZLE, SPRAY
015 57389587 1 EA BRACKET, NOZZLE
016 57549024 1 EA ANGLE---WITH HOLES
017 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2

57548083
018 95353942 1 EA U---BOLT, 1.5 PIPE---3/8THD
019 95937413 2 EA WASHER,LOCK,HELICAL
020 95922233 2 EA WASHER,FLAT,WIDE
021 95922894 2 EA NUT,HEX,FINISHED
022 52185832 1 EA SWITCH, PUSH BUTTON
023 56260342 1 EA DECAL, THREAD GREASER
024 95293403 6 EA ELBOW,90 DEG MALE
025 95279055 1 EA FITTING, HYD
026 95419073 1 EA TEE, NPT/JIC
027 95302113 1 EA FITTING, HYD
028 95419594 1 EA CONNECTOR,STRT THRD
029 52255254 1 EA HOSE ASSY
030 56975980 1 EA HOSE ASSY
031 56964174 1 EA HOSE ASSY
032 57672271 2 EA HOSE ASSEMBLY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 446
Serial Number: 7808
FAMILY,DM45 HP

57079550 REGULATOR,AIR ---RELIEVING


THREAD GREASER,PIPE,ELEC

16 22
4 20

19

6 2

21 23 8

15

13 5
18
3
57548083

12 10 7
17
11 9
14

Figure 238 :REGULATOR,AIR--- RELIEVING


A57079550 REV03
page 447 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57079550 REGULATOR,AIR ---RELIEVING

REF. PART NO. QTY. UNIT DESCRIPTION

001 57341083 1 EA DIAPHRAGM, YOKE ASSY

THREAD GREASER,PIPE,ELEC
002 57341091 1 EA SEAT BLOCK W/WHT NYLON
003 57341133 1 EA YOKE
004 57341141 1 EA SCREW, BONNET
005 57341158 1 EA GASKET, TEFLON YOKE
006 57341166 1 EA NOZZLE, W/3/16 ORIFICE
007 57341174 1 EA SPRING,REAR +500 LB PRES
008 57341182 1 EA SCREW, YOKE CLAMP
009 57341190 1 EA GUIDE, YOKE
010 57341208 1 EA SCREEN, FILTER
011 57341216 1 EA FILTER, SINTERED
012 57341224 1 EA BUTTON, SPRING
013 57341240 1 EA SPRING, COMPRESSION125LB
014 57341265 1 EA PLATE, DIAPHRAGM
015 57341273 1 EA DIAPHRAGM, STAINLESS STL
016 57341281 1 EA GASKET, DIAPHRAGM
017 57341299 1 EA NUT, DIAPHRAGM PLATE
018 57341307 1 EA SCREW, ADJUSTING ---SLOT

57548083
019 57341315 1 EA CAP, PROTECTION
020 57341356 1 EA BODY, 1 INLET, 3 OUTLETS
021 57341380 1 EA BONNET, SCREW
022 57341398 1 EA BACK CAP
023 57341406 1 EA GASKET, BACK CAP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 448
Serial Number: 7808
FAMILY,DM45 HP

57584583 INDICATOR,JACK---4,ELEC
INDICATOR,JACK---4,ELEC

SEE PAGE 3

13
1

RIGHT
FRON 13
T 1
(SIDE)
JACK

9
57584583

LEFT
FRONT
(SIDE)
JACK
SEE PAGE 2
REAR JACK

REAR JACK

Figure 239 :INDICATOR,JACK--- 4,ELEC


D57584583 REV 000
page 449 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584583 INDICATOR,JACK---4,ELEC

SWITCH SHOWN
REAR JACK WITHOUT COVER

INDICATOR,JACK---4,ELEC
2

TO CAB 1
4
13
1 3

9
12 TO CONSOLE
TO CIRCUIT LIGHT
BREAKER
ON CONSOLE

13
1 TO CAB

3
4

57584583
5

Figure 240 :INDICATOR,JACK--- 4,ELEC


D57584583 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 450
Serial Number: 7808
FAMILY,DM45 HP

57584583 INDICATOR,JACK---4,ELEC
INDICATOR,JACK---4,ELEC

CONSOLE CIRCUIT
BREAKER #2

6
BULK WIRE 6
BULK WIRE
57584583

7
10 7
10

7
10

Figure 241 :INDICATOR,JACK--- 4,ELEC


D57584583 REV 000
page 451 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584583 INDICATOR,JACK---4,ELEC

6
15A.
5
80 65 JACK RETRACTED

INDICATOR,JACK---4,ELEC
2 (LIGHT REAR)

67 JACK RETRACTED
(LIGHT FRONT DC. SIDE)

66 JACK RETRACTED
(LIGHT FRONT CAB SIDE)

SCHEMATIC

7
10

7 7
10 10

13

13

57584583
65
13 67
1 66
REF. CONTROL CONSOLE
CIRCUIT BREAKER NO. 2

1 12 13
34
1
12 12 1
34 80 34
80 80 80
A 6
67

80
65 66

6
GENERAL DIAGRAM

Figure 242 :INDICATOR,JACK--- 4,ELEC


D57584583 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 452
Serial Number: 7808
FAMILY,DM45 HP

57584583 INDICATOR,JACK---4,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 52192556 4 EA SWITCH, LIMIT


INDICATOR,JACK---4,ELEC

002 52243789 4 EA PLATE, MTG


003 95928982 16 EA SCREW, CAP---1/4---20 X 3/4
004 95096350 16 EA WASHER, LOCK---1/4
005 95922183 16 EA WASHER, FLAT---1/4
006 50623065 1.00 IN WIRE, 14AWG---VIOLET
007 57266181 3 EA LIGHT, INDICATOR
008 95245221 4 EA CONNECTOR, STRAIGHT---1/2
009 95333209 20.00 FT CONDUIT, FLEX---1/2
010 56275431 3 EA LAMP,LED, GREEN, 24V
012 52236783 4 EA CLAMP ASSY, 1/2 (See figure 243)
013 52192564 4 EA LEVER, OPERATING
57584583

page 453 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57584583 INDICATOR,JACK---4,ELEC

INDICATOR,JACK---4,ELEC
This page is intentionally blank.

57584583

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 454
Serial Number: 7808
FAMILY,DM45 HP

52236783 CLAMP ASSY, 1/2


INDICATOR,JACK---4,ELEC

3
2

4
57584583

Figure 243 :CLAMP ASSY, 1/2


X415256 REV 00
page 455 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

52236783 CLAMP ASSY, 1/2

REF. PART NO. QTY. UNIT DESCRIPTION

001 52240439 1 EA PLATE,TAPPED

INDICATOR,JACK---4,ELEC
002 95256723 1 EA CLAMP---1/2
003 95934766 1 EA WASHER, LOCK---1/4 PLATED
004 95865937 1 EA SCREW,CAP---1/4---20X1/2ZINC

57584583

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 456
Serial Number: 7808
FAMILY,DM45 HP

57602450 DRAIN,WATER TANK


DRAIN,WATER TANK

WATER TANK
1

FRAME MAIN
57602450

FRAME TRACK 5

Figure 244 :DRAIN,WATER TANK


C57602450 REV 000
page 457 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57602450 DRAIN,WATER TANK

DRAIN,WATER TANK
WATER TANK

57602450
FRAME TRACK
2

Figure 245 :DRAIN,WATER TANK


C57602450 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 458
Serial Number: 7808
FAMILY,DM45 HP

57602450 DRAIN,WATER TANK

REF. PART NO. QTY. UNIT DESCRIPTION

001 95286910 1 EA ELBOW,90 DEG MALE


DRAIN,WATER TANK

002 57602468 1 EA BRACKET,BALL VLV MTG


003 95334025 1 EA PIPE,BLACK
004 56296510 1 EA VALVE BALL,2”,BRASS
005 95279352 1 EA FITTING, HYD
006 57060089 1 EA HOSE ASSY
007 95249694 1 EA PLUG,PIPE,SQ HEAD
57602450

page 459 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57602450 DRAIN,WATER TANK

DRAIN,WATER TANK
This page is intentionally blank.

57602450

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 460
Serial Number: 7808
FAMILY,DM45 HP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
TOWER RAISING CYL. 54 49
93 53

Figure 246 :LUBESYSTEM,CENTRO--- 30’TWR


LUBESYSTEM,CENTRO---30’TWR

83
82 45 20
78 50
1
74 32 SEE DETAIL --- C

E57475980 REV 004


43 62
42 20 SEE DETAIL --- J 34 51 6
44 63
44 30

33 52 22
4 SEE DETAIL --- B
7
73
78 48
56 55
82
83 20
46 20 20 47
18
13
83
56247125

82
77
26 --- (NOT SHOWN)
29 --- (NOT SHOWN)
76 --- (NOT SHOWN)
84 --- (NOT SHOWN)

page 461
TOWER 151 --- (NOT SHOWN)

LUBESYSTEM,CENTRO---30’TWR 56247125
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

21

20
133
131
20
135
65

20

LUBESYSTEM,CENTRO---30’TWR
SEE DETAIL G

64

7
8
20
137

SEE DETAIL B
SEE DETAIL F
35 20 61

60

6
4
SEE DETAIL H

138

152
153
154
20
83
82
78
75

56247125
20
148
150

46
144
20
142
143
144

20
132
72
68

142

143
SEE DETAIL A

20

43
20

20
140

140

141
141

Figure 247 :LUBESYSTEM,CENTRO--- 30’TWR


E57475980 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 462
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR
LUBESYSTEM,CENTRO---30’TWR

S1 S2 S3 S4 S5 S6 S7 S8

TERMINAL 2 8 1 12 3 4 5
C

JUMPER
WIRE TERMINAL D
PRESSURE
SWITCH
TERMINAL E
PURPLE

POWER SWITCH RED


TERMINAL
6 B
LOW LEVEL
24 OC PI SWITCH
TERMINAL A
1 2 3 4 5 6 8 9 10 11 12 13 14
56247125

JUMPER WIRE

BROWN
PUMP
SOLENOID

ORANGE

BLACK
GROUND

Figure 248 :LUBESYSTEM,CENTRO--- 30’TWR


E57475980 REV 004
page 463 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

LUBESYSTEM,CENTRO---30’TWR
16

126 124
155 125
126 24 85
156 127 85
157 23 93 86
25 87 94 86
87
25
158
130 39
85
86 25 104
110 25 1

108 28
109
98 92
92

25

56247125
40 11 40
122 41

2
12 121
14
30 123

95

Figure 249 :LUBESYSTEM,CENTRO--- 30’TWR


E57475980 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 464
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

77 13 12
82 77 10
83 82 77 77
146 11 82 4 82
18 83 17 11 83 83 16
LUBESYSTEM,CENTRO---30’TWR

33
18
35
20 6
145
5 20
6
8 8
DETAIL A DETAIL B
12
77 13 10
82 41 77 77
83 32 82
6
7
83 11 4 82
16 11 83 27 41
105
16
34
10
20
4 77
82
83 5
8
8
DETAIL C
DETAIL D
13
77 77
82 9 18
82 83 19
36 17 6 83 11
56247125

130 18 81

35
79 80 17 36 16 15
20 7
14 31

8 DETAIL G
DETAIL F
32
78 30 16 34 31
17
82
83
14
14
73 15
74 15 79 9
75 33 16 80 19 18
81
DETAIL H TYP. ALL PLACES
DETAIL J

Figure 250 :LUBESYSTEM,CENTRO--- 30’TWR


E57475980 REV 004
page 465 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57166795 1 EA PUMP/TIMER,LINCOLNCENTRL (See figure 251)

LUBESYSTEM,CENTRO---30’TWR
002 56967292 1 EA SWITCH ASSY
003 56799125 1 EA VENT, FILTER
004 57070757 3 EA INJECTOR, SL1/2 BANK
005 57137036 6 EA TUBE---CROSS PORT CONNECT.
006 57070773 5 EA INJECTOR, SL1/4 BANK
007 57070781 2 EA INJECTOR,SL1/5 BANK
008 57070849 39 EA CAP, COVER
009 57083883 2 EA MANIFOLD,HYD
56849672 1 EA D MANIFOLD
010 57071383 3 EA BRACKET
011 95056412 4 EA NIPPLE
012 57071409 5 EA BRACKET
013 57071417 2 EA BRACKET
014 85597904 3 EA FITTING, HYD
015 95286563 3 EA ADAPTER
016 95279519 6 EA FITTING, HYD
017 50814581 4 EA FITTING, HYD

56247125
018 95408167 8 EA PLUG, PIPE
019 95033585 8 EA PLUG,PIPE,SQ HEAD,SOLID
020 95209086 66 EA FITTING,HYD
021 95287629 2 EA CONNECTOR,MALE,37 DEG
022 95302170 2 EA FITTING, HYD
023 95048377 1 EA NIPPLE
024 50829605 1 EA VALVE,BALL---1/2
025 95279535 5 EA ELBOW,90 DEG MALE
026 95219721 1 EA CONNECTOR,MALE,37 DEG.
027 95219713 1 EA CONNECTOR,MALE,37 DEG.
028 95316972 1 EA CONNECTOR,MALE,37 DEG
029 95286902 1 EA FITTING
030 57691263 1 EA HOSE ASSEMBLY
031 57011850 1 EA HOSE ASSY
032 57022246 1 EA HOSE ASSY
033 56987936 1 EA HOSE ASSY
034 56955115 1 EA HOSE ASSY
035 52229937 1 EA HOSE ASSY
036 52228475 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 466
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

REF. PART NO. QTY. UNIT DESCRIPTION

039 57496135 1 EA HOSE ASSY


LUBESYSTEM,CENTRO---30’TWR

040 56956139 1 EA HOSE ASSY


041 56956998 1 EA HOSE ASSY
042 58170465 1 EA HOSE ASSY
043 52226479 1 EA HOSE ASSY
044 56964299 1 EA HOSE ASSY
045 57005688 1 EA HOSE ASSY
046 56964315 1 EA HOSE ASSY
047 56970627 1 EA HOSE ASSY
048 58081662 1 EA HOSE ASSY
049 57043218 1 EA HOSE ASSY
050 56966211 1 EA HOSE ASSY
051 58140328 1 EA HOSE ASSY
052 56964190 1 EA HOSE ASSY
053 56964240 1 EA HOSE ASSY
054 56964265 1 EA HOSE ASSY
055 56972680 1 EA HOSE ASSY
056 58205261 1 EA HOSE ASSY
56247125

060 56964299 1 EA HOSE ASSY


061 56972680 1 EA HOSE ASSY
062 56970627 1 EA HOSE ASSY
063 56974579 1 EA HOSE ASSY
064 57036618 1 EA HOSE ASSY
065 52226768 1 EA HOSE ASSY
068 57004020 1 EA HOSE ASSY
072 57004020 1 EA HOSE ASSY
073 95301859 30 EA CLAMP, HOSE
074 95378873 12 EA CLAMP, HOSE
075 95445664 6 EA CLAMP,HOSE
076 50034826 14 EA CLAMP,HOSE,HALF
077 95935128 18 EA SCREW, CAP---3/8---16 X 2
078 95934550 48 EA SCREW,CAP,HEX
079 95035465 2 EA SCREW,CAP,HEX
080 95934691 2 EA WASHER,LOCK,HELICAL

page 467 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

REF. PART NO. QTY. UNIT DESCRIPTION

081 95922928 2 EA NUT,HEX,FINISHED

LUBESYSTEM,CENTRO---30’TWR
082 95937413 33 EA WASHER,LOCK,HELICAL
083 95922894 69 EA NUT,HEX,FINISHED
084 95920724 14 EA SCREW, CAP---1/4---20 X1---1/2
085 95934766 20 EA WASHER,LOCK,HELICAL
086 95931564 20 EA NUT,HEX,FINISHED
087 95430229 2 EA U---BOLT
092 56924764 2 EA GUSSET
093 57518003 1 EA BRACKET,MTG---CENTRO LUBE
57378549 1 EA D PLATE---BRACKET MOUNTING
56924764 2 EA D GUSSET
094 57070732 1 EA FILTER REG.
57516700 1 EA D GUAGE 0---300 PSI
095 56976954 1 EA GREASE,EP0
098 95245049 120.00 IN CONDUIT,FLEX---1/2SEALTITE
104 95361390 1 EA CONNECTOR, 1/2 90 DEG
105 95279493 1 EA ELBOW,90 DEG MALE
108 56992191 2 EA CONNECTOR

56247125
109 58150103 60.00 IN CORD,14/2
110 52231792 1 EA U---BOLT
121 57007478 1 EA HOSE ASSY
122 95279535 1 EA ELBOW,90 DEG MALE
123 95219853 1 EA ELBOW,90 DEG MALE
124 57138166 1 EA JUNCTION BOX ASSY,8 X 6 (See figure 252)
125 95928982 4 EA SCREW,CAP---1/4---20 X 3/4
126 95922183 8 EA WASHER, FLAT---1/4
127 95931564 4 EA NUT,HEX,FINISHED
130 56991193 1 EA CONNECTOR
131 56965759 1 EA HOSE ASSY
132 95293387 2 EA ELBOW,90 DEG EXTRA LONG
133 56964216 1 EA HOSE ASSY
135 56964240 1 EA HOSE ASSY
137 56964174 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 468
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

REF. PART NO. QTY. UNIT DESCRIPTION

138 F04X000J--- ---/J--- --- 1 EA FC310---04 HOSE INDICATOR


LUBESYSTEM,CENTRO---30’TWR

140 56970627 1 EA HOSE ASSY


141 56964208 1 EA HOSE ASSY
142 57005688 1 EA HOSE ASSY
143 52255320 1 EA HOSE ASSY
144 56973084 1 EA HOSE ASSY
145 57070765 1 EA INJECTOR, SL1/3 BANK
146 57071391 1 EA BRACKET
148 95457586 2 EA CLAMP,HOSE
150 95265443 2 EA WASHER,LOCK---3/8
151 95923322 2 EA NUT, ELASTIC LOCK---3/8---16
152 95301842 5 EA CLAMP, HOSE
153 95934766 5 EA WASHER,LOCK,HELICAL
154 95931564 5 EA NUT,HEX,FINISHED
155 57734097 2 EA TUBE,0.25SCH 40X2.50 LG
156 95928974 4 EA SCREW,CAP,HEX
157 95435632 4 EA NUT,HEX JAM---5/16---18 SS
158 57094930 1 EA HOSE ASSY
56247125

page 469 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56247125 LUBESYSTEM,CENTRO---30’TWR

LUBESYSTEM,CENTRO---30’TWR
This page is intentionally blank.

56247125

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 470
Serial Number: 7808
FAMILY,DM45 HP

57166795 PUMP/TIMER,LINCOLNCENTRL
LUBESYSTEM,CENTRO---30’TWR

5
7
56247125

Figure 251 :PUMP/TIMER,LINCOLNCENTRL


A57166795 REV002
page 471 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57166795 PUMP/TIMER,LINCOLNCENTRL

REF. PART NO. QTY. UNIT DESCRIPTION

001 56964869 1 EA PUMP,50 TO 1

LUBESYSTEM,CENTRO---30’TWR
57420127 1 EA D KIT, PUMP REPAIR
57420135 1 EA D KIT, PUMP TUBE REPAIR
002 57420085 1 EA VENT ASSEMBLY
003 57420093 1 EA PLATE, FOLLOWER
004 57420101 1 EA COVER,DRUM & TIE DN ASSY
005 57209884 1 EA SWITCH, PRESSURE
006 57530446 1 EA CONTROLLER,SENTRYMONITOR
57530453 1 EA D BOARD, SENTRY PROCESSOR
57530461 1 EA D BOARD, SENTRY PWR SUPPLY
007 57312563 1 EA VALVE,SOLENOID---3WAY/2POS

56247125

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 472
Serial Number: 7808
FAMILY,DM45 HP

57138166 JUNCTION BOX ASSY,8 X 6


LUBESYSTEM,CENTRO---30’TWR

3 4

1
5
56247125

Figure 252 :JUNCTION BOX ASSY,8 X 6


C57138166 REV00
page 473 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57138166 JUNCTION BOX ASSY,8 X 6

REF. PART NO. QTY. UNIT DESCRIPTION

001 88001599 1 EA PANEL

LUBESYSTEM,CENTRO---30’TWR
002 57032963 1 EA BOX,ELEC.JIC
003 57073645 2 EA HOLDER, END
004 95924155 2 EA SCREW, TAP.---#6---20 X 1/2
005 57684888 14 EA TERMINAL,BLOCK

56247125

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 474
Serial Number: 7808
FAMILY,DM45 HP

57481509 LUBE,INJECTION ---DHD,60GL


LUBE,INJECTION---DHD,60GL

1
2
3
4

7
57481509

Figure 253 :LUBE,INJECTION--- DHD,60GL


E57481509 REV 002
page 475 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57481509 LUBE,INJECTION ---DHD,60GL

LUBE,INJECTION---DHD,60GL
8
6 9
11 10
6

VIEW -- A

57481509
17
FEED PRESSURE
A

19
13
18 NAMEPLATE 14
15
16

VIEW -- B
VIEW -- C

Figure 254 :LUBE,INJECTION--- DHD,60GL


E57481509 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 476
Serial Number: 7808
FAMILY,DM45 HP

57481509 LUBE,INJECTION ---DHD,60GL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57354755 1 EA LUBRICATOR ASM---60GL DHD (See figure 255)


LUBE,INJECTION---DHD,60GL

002 95934659 4 EA SCREW,CAP,HEX


003 95934733 4 EA WASHER,LOCK
004 95922902 4 EA NUT,HEX,FINISHED,PLATED
005 57496150 1 EA HOSE ASSY
006 57148199 1 EA HOSE ASSY
007 56933690 300.00 IN WIRE ELEC
008 58078718 8 EA TIE, CABLE
009 95364469 1 EA FITTING, HYD
010 57552275 1 EA CHECK VALVE,.25NPT
011 95338372 1 EA FITTING, HYD
013 95922092 4 EA SCREW,MACHINE,RD HEAD
014 95064663 4 EA WASHER, FLAT---NO. 8
015 95922555 4 EA WASHER, LOCK---NO. 8
016 95076725 4 EA NUT,MACHINE,HEX
017 50699321 84.00 IN CHAIN, BULK---3/16 COIL
018 56801053 2 EA LINK
019 57376246 2 EA HOOK, SAFETY SNAP
57481509

page 477 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57481509 LUBE,INJECTION ---DHD,60GL

LUBE,INJECTION---DHD,60GL
This page is intentionally blank.

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 478
Serial Number: 7808
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

32 ---Lubricator Tank Sub---Assy


LUBE,INJECTION---DHD,60GL

14
57481509

Figure 255 :LUBRICATOR ASM--- 60GL DHD


E57354755 REV003
page 479 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

GND
24 BLACK

LUBE,INJECTION---DHD,60GL
16 25
15 DHD3
GREEN

DHD1
WHITE
23

17 BLACK
26
27

21

57481509
23
PUMP
BLACK PUMP

HARNESS

GREEN

FLOW SWITCH
FLOW SWITCH

23 WHITE

Figure 256 :LUBRICATOR ASM--- 60GL DHD


E57354755 REV003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 480
Serial Number: 7808
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

REF. PART NO. QTY. UNIT DESCRIPTION

014 57361982 1 EA DECAL,DHD LUBE SETTINGS


LUBE,INJECTION---DHD,60GL

015 57361990 1 EA NAMEPLATE, DHD CONTROL


016 57297137 1 EA LIGHT, LED INDICATOR
017 57179608 1 EA SWITCH, SPST/ON---OFF
021 95239216 1 EA JOINT, WIRE
023 95329249 4 EA TERMINAL
024 855017P0841---1 1 EA CONNECTOR, TAP TYPE
025 56933690 480.00 IN WIRE ELEC
026 57130577 1 EA HOLDER, FUSE
027 52279338 1 EA FUSE
032 57428161 1 EA LUBRICATOR TANK SUB---ASSY (See figure 257)
57481509

page 481 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

LUBE,INJECTION---DHD,60GL
This page is intentionally blank.

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 482
Serial Number: 7808
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

7 ---CONDUIT (NOT SHOWN)


20 ---TIE, CABLE (NOT SHOWN) 12
13
LUBE,INJECTION---DHD,60GL

20

6
57481509

22

22

Figure 257 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
page 483 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

31
10
LUBE,INJECTION---DHD,60GL
57481509

17 5 9 1
18

Figure 258 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 484
Serial Number: 7808
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

19 11
LUBE,INJECTION---DHD,60GL

4
8

2
57481509

Figure 259 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
page 485 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57352973 1 EA PUMP, DHD LUBRICATOR

LUBE,INJECTION---DHD,60GL
57307886 1 EA D SEAL KIT,PUMP
57725400 1 EA D VENT,FILTER
57431223 1 EA D PLUNGER, TEFLON
57560682 1 EA D SPRING
002 57353021 1 EA SWITCH, FLUID FLOW
57428914 1 EA D SWITCH, SPST REED
003 57354094 1 EA TANK, DHD LUBE---60 GAL. (See figure 260)
004 57354342 1 EA TIMER, DHD LUBRICATOR
005 95315404 1 EA NUT, HEX JAM---1---1/4---12
006 50625946 1 EA CONNECTOR,CORD GRIP
007 57358830 16.00 IN CONDUIT, 3/8 NYLON
008 95303368 1 EA CONNECTOR,STRT THRD
009 95219739 1 EA ADAPTER
010 95072971 1 EA VALVE
011 57481186 1 EA HOSE ASSY
012 95209003 1 EA NUT, MACHINE---#10---32
013 95207478 1 EA WASHER, LOCK---NO.10 INT.

57481509
017 57408775 1 EA VALVE, CHECK
018 95209870 1 EA O---RING
019 95293403 1 EA ELBOW,90 DEG MALE
020 95748802 6 EA TIE, CABLE
022 95843371 3 EA TERMINAL
031 57408767 1 EA ADAPTER, SAE 8 STRAIGHT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 486
Serial Number: 7808
FAMILY,DM45 HP

57354094 TANK, DHD LUBE ---60 GAL.


LUBE,INJECTION---DHD,60GL

3
19

24
26

23 14
57481509

18

7
27

10
28

29

5 27
20
21

Figure 260 :TANK, DHD LUBE--- 60 GAL.


D57354094 REV 004
page 487 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57354094 TANK, DHD LUBE ---60 GAL.

REF. PART NO. QTY. UNIT DESCRIPTION

003 95446530 1 EA COUPLING

LUBE,INJECTION---DHD,60GL
005 40011975 2 EA NUT---CAGED
007 95324083 2 EA FLANGE, 1 NPT
010 95329215 1 EA FLANGE, 2 NPT
014 50819200 1 EA GASKET,TOP
018 57363657 1 EA GAUGE, FLUID LEVEL---26
019 56799125 1 EA VENT, FILTER
020 95934550 2 EA SCREW,CAP,HEX
021 95937413 2 EA WASHER,LOCK,HELICAL
023 57408346 1 EA PLUG, PIPE---3 RUBBER
024 95928982 8 EA SCREW, CAP---1/4---20 X 3/4
026 95934766 8 EA WASHER,LOCK,HELICAL
027 57408353 2 EA PLUG, MAGNETIC 1 NPT
028 95437349 1 EA PLUG, PIPE---2 HEX HEAD
029 95048799 1 EA NIPPLE

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 488
Serial Number: 7808
FAMILY,DM45 HP

57597965 STATION,TEST,CENTRAL
STATION,TEST,CENTRAL

24
23
22 25

CAB.
COOLER ASSY.

6
57597965

2 1 3
COOLER ASSY.

CAB.

DECKING

5 4
32 ---(NOT SHOWN)
33 ---(NOT SHOWN)
34 ---(NOT SHOWN)

Figure 261 :STATION,TEST,CENTRAL


C57597965 REV 002
page 489 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57597965 STATION,TEST,CENTRAL

STATION,TEST,CENTRAL
DRAIN TO TANK

LI--- 6 FROM 6/9 SPOOL PUMP SECTION


LI--- 1‘2 PLUGED
DOUBLE PUMP
LI--- 4 FROM RIGHT MAIN
LI--- 1‘0 PLUGED
PUMP PORT--- B

LI--- 2 FROM LEFT MAIN


LI--- 18 FROM REGEN VALVE
PUMP PORT--- B
FEED UP
LI--- 11 PLUGED LI--- 5 FROM DOUBLE PUMP
FAN PUMP SECTION

LI--- 9 FROM TST2 PORT DR/PD LI--- 3 FROM RIGHT MAIN


17 19 12 14 12
BLOCK DRILL MANIFOLD PUMP PORT--- A
LI--- 1 FROM LEFT MAIN
LI--- 7 FROM REGEN
15

57597965
VALVEFEED DOWN PUMP PORT--- A
18
13
16 12 D 6 4 2 11
8 10
11 5
9 3
7 1

7 8 9
10
2

Figure 262 :STATION,TEST,CENTRAL


C57597965 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 490
Serial Number: 7808
FAMILY,DM45 HP

57597965 STATION,TEST,CENTRAL

RI--- 1 FROM LEFT MAIN PUMP HOT OIL SHUTTLE

RI--- 2 FROM RIGHT MAIN PUMP HOT OIL SHUTTLE


STATION,TEST,CENTRAL

19
RI--- 3 FROM TST 1 PORT DR/PR BLOCK

20 PROPEL MANIFOLD

19 DRAIN TO TANK

21 RI--- 4 FROM TST 3 PORT DR/PR BLOCK


BLOCK PROPEL BRAKE

21 RI--- 5 PLUGED

RI--- 6 PLUGED
57597965

8 4 5
2 3 D
1 6

9
10 6
3

CENTRAL HYD.
TEST STATION
INGERSOLL --- RAND

Figure 263 :STATION,TEST,CENTRAL


C57597965 REV 001
page 491 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57597965 STATION,TEST,CENTRAL

30

STATION,TEST,CENTRAL
29

26
28

28
26
26 28 27
26 26 27

57597965
26

31
19 21

Figure 264 :STATION,TEST,CENTRAL


C57597965 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 492
Serial Number: 7808
FAMILY,DM45 HP

57597965 STATION,TEST,CENTRAL

REF. PART NO. QTY. UNIT DESCRIPTION


STATION,TEST,CENTRAL

001 57597981 1 EA BOX,CENTRAL TEST STATION


002 57597940 1 EA GAUGE,MULTI---STN ISOLATOR
57598146 1 EA D GAUGE,BARE 0---5000 PSI
003 57597957 1 EA GAUGE,MULTI---STN ISOLATOR
57598153 1 EA D GAUGE,BARE 0---600 PSI
004 57598021 1 EA NAMEPLATE,GAUGE LOW PR.
005 57598039 1 EA NAMEPLATE,GAUGE HI---PR.
006 57598377 1 EA DECAL,HYD TEST STATION
007 95365086 15 EA CONNECTOR,STRT THRD
008 95754867 5 EA FITTING, HYD
009 95934774 8 EA SCREW,CAP---1/4---20 X 1/2
010 95934766 8 EA WASHER,LOCK,HELICAL
011 57036618 1 EA HOSE ASSY
57597965

012 56964281 2 EA HOSE ASSY


013 52255270 1 EA HOSE ASSY
014 58081662 1 EA HOSE ASSY
015 52225547 1 EA HOSE ASSY
016 57248445 1 EA HOSE ASSY
017 56972714 1 EA HOSE ASSY
018 52197647 1 EA HOSE ASSY
019 58205261 3 EA HOSE ASSY
020 56970627 1 EA HOSE ASSY
021 52225950 2 EA HOSE ASSY
022 95920682 4 EA SCREW,CAP,HEX
023 95937413 4 EA WASHER,LOCK,HELICAL
024 95922894 4 EA NUT,HEX,FINISHED
025 57600090 1 EA GUARD,HOSE---TEST STATION
026 95365094 6 EA ELBOW,90DEG,STRT THRD
027 95371258 2 EA FITTING, HYD
028 95371258 3 EA FITTING, HYD
029 95365094 1 EA ELBOW,90DEG,STRT THRD
030 95371258 1 EA FITTING, HYD
031 95862371 1 EA FITTING,HYD
032 95929006 4 EA SCREW, CAP---5/16---18 X 1
033 95929782 4 EA NUT,HEX,FINISHED
034 95934303 4 EA WASHER,LOCK,PLATED
page 493 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57597965 STATION,TEST,CENTRAL

STATION,TEST,CENTRAL
This page is intentionally blank.

57597965

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 494
Serial Number: 7808
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING


3
INSTL---NO BUMP ROD CHANGER PIPING 5753154

15 13 14
4 16 12 16
17 17
3 4
3
K
4
9
10 8
9
10 V
8 K

DETAIL V--- V DETAIL K--- K

DETAIL --- X

Figure 265 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
page 495 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

3
INSTL---NO BUMP ROD CHANGER PIPING 5753154
11 S
10
E

1 3

S 12
2

DETAIL --- K DETAIL S--- S

DETAIL E

Figure 266 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 496
Serial Number: 7808
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

82 5
3
INSTL---NO BUMP ROD CHANGER PIPING 5753154

PULL DOWN DRILL MODE CONTROLLER

+ A B ---

UPPER DECEL LIMIT SWITCH


6 LSI
A PA

D8

TO ADJUST RES 1:---


REST 1 0--- 500
MOVE HEAD TO LIMIT
SWITCH; ADJUST UNTIL
HEAD BEGINS TO MOVE UP
LOCK RES 1 INTO POSITION

CAROUSEL SWING CONTROL


5
82 ---
+ A B

128
DPV STOWED
129 129A
DPV LOADING
LS2
LS 2 KEEPS CAROUSEL
FROM CLOSING ON POWER
HEAD
PULL DOWN FORCE KNOB
LIMIT

5
82 ---
+ A B
106 LS 4 KEEPS POWER HEAD
FROM RUNNING INTO
6
CAROUSEL AT FULL FORCE.

LS4 103 5
PA

82 78

RES 2 0--- 500


5
82
ELECTRICAL SCHEMATIC

Figure 267 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
page 497 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

REF. PART NO. QTY. UNIT DESCRIPTION

001 57205288 1 EA BLOCK

3
INSTL---NO BUMP ROD CHANGER PIPING 5753154
002 57205478 1 EA PLATE, MOUNT
003 50518653 2 EA SWITCH, LIMIT
004 57194987 1 EA ARM, ADJUSTABLE
006 57433781 1 EA POTENTIOMETER,500---OHM
008 57391641 1 EA BRACKET, MICRO SWITCH
009 95934816 4 EA SCREW, CAP---1/4---20 X 1
010 95934766 8 EA WASHER, LOCK---1/4 PLATED
011 95934857 4 EA SCREW, CAP---1/4---20 X 1---1/4
012 52236783 8 EA CLAMP ASSY, 1/2”
013 95344719 1 EA OUTLET BODY
014 95245049 220.00 IN CONDUIT, FLEX---1/2SEALTITE
015 95735049 1 EA OUTLET BODY
016 95344818 2 EA COVER, 1/2”
017 95344867 2 EA GASKET, COVER---1/2”

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 498
Serial Number: 7808
FAMILY,DM45 HP

NONSTD7808 NON STANDARD COMPONENTS


NON STANDARD COMPONENTS

List only, no drawing required.


NONSTD7808

Figure 268 :NON STANDARD COMPONENTS


LIST REV 000
page 499 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

NONSTD7808 NON STANDARD COMPONENTS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57732018 1 EA DECAL,HATCH DOOR,SPANISH

NON STANDARD COMPONENTS


002 57738411 1 EA DECAL,HORN---SPANISH
037 57711186 1 EA DECKING ASM,REARPLATFORM (See figure 269)
037 57713034 1 EA DECKING ASM,DM45/50/L (See figure NO TAG)
058 57728339 1 EA MAINFRAME,WELDMENT,DM45 (See figure 271)

NONSTD7808

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 500
Serial Number: 7808
FAMILY,DM45 HP

57711186 DECKING ASM,REARPLATFORM


NON STANDARD COMPONENTS

OR
5

11
12
13
6

1
7

8
8
19
20

9 10

9
NONSTD7808

10
4
6
5
6

2
18
17
16
15

3
1

Figure 269 :DECKING ASM,REARPLATFORM


D57711186 REV 000
page 501 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57711186 DECKING ASM,REARPLATFORM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57455842 2 EA HANDRAIL --- 38

NON STANDARD COMPONENTS


002 57675266 1 EA HANDRAIL
003 57480451 1 EA FRAME PLATFORM
004 57455941 1 EA SUPPORT---L.H.
005 57455958 1 EA SUPPORT---R.H.
006 57455966 2 EA BRACKET
95922928 4 EA D NUT,HEX,FINISHED
007 57724619 1 EA LADDER W/HANDRAIL,FOLD
57664666 1 EA D LADDER ASSEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
008 50699321 50.00 IN CHAIN, BULK---3/16 COIL
009 57376246 2 EA HOOK, SAFETY SNAP
010 56801053 2 EA LINK
011 57711145 1 EA MOUNT, LADDER (See figure 270)
012 95934378 8 EA SCREW,CAP,HEX
013 95352415 8 EA WASHER, LOCK---3/4
015 95934584 12 EA SCREW, CAP---3/8---16 X1---1/2

NONSTD7808
016 95922654 12 EA WASHER, LOCK---3/8 HVYPLTD
017 95922373 24 EA WASHER,FLAT
018 95923223 12 EA NUT,ELASTIC LOCK---3/8---16
019 95937413 4 EA WASHER,LOCK,HELICAL
020 95958989 4 EA SCREW, CAP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 502
Serial Number: 7808
FAMILY,DM45 HP

57711145 MOUNT, LADDER


NON STANDARD COMPONENTS

1
1
NONSTD7808

4 3
2 5 2

Figure 270 :MOUNT, LADDER


C57711145 REV 000
page 503 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57711145 MOUNT, LADDER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57711152 2 EA PLATE,LADDER MOUNT

NON STANDARD COMPONENTS


002 57711160 2 EA PLATE,LADDER MOUNT
003 57711178 1 EA PLATE,LADDER MOUNTING
004 95934766 4 EA WASHER,LOCK,HELICAL
005 95928982 4 EA SCREW,CAP---1/4---20 X 3/4

NONSTD7808

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 504
Serial Number: 7808
FAMILY,DM45 HP

57728339 MAINFRAME,WELDMENT,DM45

43
NON STANDARD COMPONENTS

6
NONSTD7808

29
79
43

Figure 271 :MAINFRAME,WELDMENT,DM45


E57728339 REV 000
page 505 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728339 MAINFRAME,WELDMENT,DM45

REF. PART NO. QTY. UNIT DESCRIPTION

006 57579385 1 EA SHAFT,OSCILLATION TRACK

NON STANDARD COMPONENTS


007 57309726 1 EA MOUNT,YOKE,DM45/50
029 57582355 1 EA SUPPORT,TOWER---DM45/50/L
043 50425958 5 EA CROSSHEAD
079 56943699 1 EA CLAMP ASSY

NONSTD7808

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 506
Serial Number: 7808
FAMILY,DM45 HP

57728503 STEREO,INSTALLATION
STEREO,INSTALLATION

List only, no drawing required.


57728503

Figure 272 :STEREO,INSTALLATION


LIST REV 000
page 507 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728503 STEREO,INSTALLATION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57728453 1 EA STEREO,AM/FM,CASSETTE

STEREO,INSTALLATION
57728503

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 508
Serial Number: 7808
FAMILY,DM45 HP

57431967 HOOK INSTALL ---TOW


HOOK INSTALL---TOW

1
1
57431967

Figure 273 :HOOK INSTALL--- TOW


C57431967 REV00
page 509 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57431967 HOOK INSTALL ---TOW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57363970 2 EA TOW LUGS

HOOK INSTALL---TOW
002 57364069 2 EA SHACKLE,CHAIN 55 TON

57431967

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 510
Serial Number: 7808
FAMILY,DM45 HP

57554206 ROD SEAL 6---1/4 PIPE

2 3
ROD SEAL, 6---1/4 PIPE

1
57554206

TOWER BOTTOM

Figure 274 :ROD SEAL 6--- 1/4 PIPE


D57554172 REV000
page 511 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554206 ROD SEAL 6---1/4 PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57519779 1 EA DUST SEAL, 6---1/4” PIPE (See figure 275)

ROD SEAL, 6---1/4 PIPE


002 95081659 8 EA WASHER,FLAT---7/8
003 95433819 4 EA CLIP

57554206

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 512
Serial Number: 7808
FAMILY,DM45 HP

57519779 DUST SEAL, 6---1/4” PIPE


ROD SEAL, 6---1/4 PIPE

3
4
5

2
57554206

Figure 275 :DUST SEAL, 6--- 1/4” PIPE


C57519746 REV000
page 513 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57519779 DUST SEAL, 6---1/4” PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

002 57554123 1 EA SEAL, 6---1/4” PIPE

ROD SEAL, 6---1/4 PIPE


003 95934584 12 EA SCREW, CAP---3/8---16 X 1---1/2
004 95937413 12 EA WASHER, LOCK---3/8 PLATED
005 95922894 12 EA NUT, HEX---3/8---16

57554206

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 514
Serial Number: 7808
FAMILY,DM45 HP

57554180 ROD SEAL ASSY, 5 PIPE

2 3
ROD SEAL ASSY, 5 PIPE

1
57554180

TOWER BOTTOM

Figure 276 :ROD SEAL ASSY, 5 PIPE


D57554172 REV000
page 515 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57554180 ROD SEAL ASSY, 5 PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57519753 1 EA DUST SEAL, 5” PIPE (See figure 277)

ROD SEAL ASSY, 5 PIPE


002 95081659 8 EA WASHER,FLAT---7/8
003 95433819 4 EA CLIP

57554180

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 516
Serial Number: 7808
FAMILY,DM45 HP

57519753 DUST SEAL, 5” PIPE


ROD SEAL ASSY, 5 PIPE

3
4
5

2
57554180

Figure 277 :DUST SEAL, 5” PIPE


C57519746 REV000
page 517 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57519753 DUST SEAL, 5” PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

002 57554107 1 EA SEAL, 5” PIPE

ROD SEAL ASSY, 5 PIPE


003 95934584 12 EA SCREW, CAP---3/8---16 X 1---1/2
004 95937413 12 EA WASHER, LOCK---3/8 PLATED
005 95922894 12 EA NUT, HEX---3/8---16

57554180

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 518
Serial Number: 7808
FAMILY,DM45 HP

57728479 SHADES ASM,WINDOW


SHADES ASM,WINDOW

List only, no drawing required.


57728479

Figure 278 :SHADES ASM,WINDOW


LIST REV 000
page 519 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728479 SHADES ASM,WINDOW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57728461 1 EA SHADES,WINDOW,CAB

SHADES ASM,WINDOW
57728479

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 520
Serial Number: 7808
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

25 18 17 20
24 21
12 22
ROD SUPPORT ASY,ELEC,MAN

9 19 DETAIL --- C
10
27

9
10
28
4 25
3 41
5
6
1
DETAIL --- C 13
2

9
10
44
49 46
47
50
51
56250301

12
13 7 13

8 49

13

11 3
40
13
8

Figure 279 :ROD SUPPORT ASY,ELEC,MAN


D57535940 REV 006
page 521 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

ROD SUPPORT ASY,ELEC,MAN


49
44

46
47
50
51
DETAIL --- C

56250301
45

CONTROL PANEL

Figure 280 :ROD SUPPORT ASY,ELEC,MAN


D57535940 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 522
Serial Number: 7808
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

REF. PART NO. QTY. UNIT DESCRIPTION

001 56250020 2 EA BRACKET, ARM MTG,RODSUPT


ROD SUPPORT ASY,ELEC,MAN

002 57423782 1 EA BRKT, CYL MTG---ROD SUPT


003 56250038 1 EA ARM, ROD SUPORT, DMC TWR
004 57423808 1 EA CYLINDER, HYDRAULIC (See figure 281)
005 95342028 1 EA PIN,HINGE
006 95093381 2 EA PIN,COTTER
007 57273237 1 EA PIN, PIVOT
57273229 1 EA D PIN
57046831 1 EA D RETAINER
008 57273245 2 EA RETAINER
009 95937413 5 EA WASHER,LOCK,HELICAL
010 95920674 5 EA SCREW,CAP,HEX
011 57423832 1 EA PIN, LOCKING ---CYL.
012 57423824 1 EA ROLLER GUIDE, RODSUPPORT
95381190 2 EA D BEARING
013 95201547 6 EA FITTING,LUBE
017 95316972 4 EA CONNECTOR,MALE,37 DEG
018 50462944 1 EA VALVE,CHECK---DBL PILOTOP
56250301

019 57728255 1 EA BAR, TAPPED


020 95943668 2 EA SCREW,CAP,HEX
021 95934303 2 EA WASHER,LOCK,PLATED
022 95922225 2 EA WASHER, FLAT---5/16
024 95279089 1 EA ELBOW
025 57291049 2 EA RESTRICTOR, JIC/JIC .062
027 56957764 2 EA HOSE ASSY
028 56950082 2 EA HOSE ASSY
040 56250012 1 EA PIN, ROD SUPPORT ARM
041 95219713 1 EA CONNECTOR,MALE,37 DEG.
044 57541245 1 EA BRACKET,SWITCH,ROD SUPT
045 57216913 1 EA SWITCH, TOGGLE
046 50518653 1 EA SWITCH,LIMIT
047 57194987 1 EA ARM, ADJUSTABLE
049 57535064 1 EA BAR, FLAT
050 95934766 4 EA WASHER,LOCK,HELICAL
051 95928982 4 EA SCREW,CAP---1/4---20 X 3/4

page 523 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

ROD SUPPORT ASY,ELEC,MAN


This page is intentionally blank.

56250301

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 524
Serial Number: 7808
FAMILY,DM45 HP

57423808 CYLINDER, HYDRAULIC

1 ---Seal Kit
ROD SUPPORT ASY,ELEC,MAN

13

11
12

14

15
56250301

10

16

10

Figure 281 :CYLINDER, HYDRAULIC


C57423808 REV01
page 525 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57423808 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57425043 1 EA SEAL KIT (See figure 282)

ROD SUPPORT ASY,ELEC,MAN


002 13084207 1 EA LOCK---NUT
003 57068215 1 EA RING, RETAINING
010 57401622 2 EA PLUG---PORT
011 95531133 1 EA NUT,HEX JAM---1 ---12
012 57423915 1 EA PINEYE ASSEMBLY
013 13084215 1 EA HEAD
014 57423931 1 EA PISTON
015 57423949 1 EA ROD
016 57423956 1 EA TUBE ASSEMBLY

56250301

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 526
Serial Number: 7808
FAMILY,DM45 HP

57425043 SEAL KIT


ROD SUPPORT ASY,ELEC,MAN

9 5

4
56250301

Figure 282 :SEAL KIT


D57423808 REV000
page 527 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57425043 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

004 57362105 1 EA O---RING

ROD SUPPORT ASY,ELEC,MAN


005 57220352 2 EA U---CUP
006 57220345 1 EA O---RING
007 57220337 1 EA SEAL,BACKUP
008 57233652 1 EA U---CUP
009 57233660 1 EA WIPER

56250301

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 528
Serial Number: 7808
FAMILY,DM45 HP

TOOLS/ACCESSORIES
SECTION
TOOLS/ACCESSORIES

page 529 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

TOOLS/ACCESSORIES

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 530
Serial Number: 7808
FAMILY,DM45 HP

ACCESS7808 ACCESSORIES
ACCESSORIES

List only, no drawing required.


ACCESS7808

Figure 283 :ACCESSORIES


NONE REV 000
page 531 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

ACCESS7808 ACCESSORIES

REF. PART NO. QTY. UNIT DESCRIPTION

001 50067909 1 EA J WRENCH, DHD360---4 FLATS

ACCESSORIES
002 56246259 1 EA BUSHING,MAIN 8ID
003 57329096 1 EA ADAPTER---BIT DETACH.CHUCK
004 57481194 1 EA BUSHING, MAIN
57533218 1 EA D CASTING---MAIN BUSHING
005 57481202 1 EA BUSHING,CENTRALIZER 5.OD
57533192 1 EA D CASTING---BUSH, 5.00 PIPE
006 57670812 1 EA CHUCK BIT DETACH,BLANKBB
007 58214107 1 EA J WRENCH---DHD380 6 FLATS
008 57728396 1 EA BUSHING,6.50”DIA PIPE
009 56255318 1 EA SUB,SPINDLE---4 BECO,29 LG
50628007 2 EA D LOCK, SPINDLE
56255284 1 EA D ADAPTERSPINDLE---4.00 BECO

ACCESS7808

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 532
Serial Number: 7808
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

1
2
DECALS,SAFETY---SPANISH

HYDRAULIC TANK
TOWER RAISING CYLINDER

4
57607079

ENGINE ASSEMBLY /COUPLING GUARD

6
5
7

COOLER

Figure 284 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
page 533 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

9
10

DECALS,SAFETY---SPANISH
SPUR GEAR
POWER HEAD

8
BATTERY BOX ON RIG
8
11

57607079
RECEIVER TANK
( END VIEW )

12

TOWER BOTTOM

Figure 285 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 534
Serial Number: 7808
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

13
DECALS,SAFETY---SPANISH

ROD CHANGER CYLINDER

14
57607079

JACK ASSEMBLY

15

HYDRAULIC TANK
(TOP VIEW)

Figure 286 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
page 535 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

18
20 MANUAL, SAFETY(Not Shown)
21 RIVET, DRIVE(Not Shown)

DECALS,SAFETY---SPANISH
19

25 SCREW,CAP---1/4---20 X 1/2(Not Shown)


24
26 WASHER, FLAT---1/4(Not Shown)

57607079
16

17 22

Figure 287 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 536
Serial Number: 7808
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

REF. PART NO. QTY. UNIT DESCRIPTION

001 57607087 2 EA DECAL,WARNING---FALL DERIC


DECALS,SAFETY---SPANISH

002 57607095 1 EA DECAL,CAUTION---EXCESS OIL


003 57607103 2 EA DECAL,WARNING---ROT.PARTS
004 57607111 2 EA DECAL,WARNING---ROT.PART
005 57607129 2 EA DECAL,WARNING---ROT.BLADE
006 57607137 1 EA DECAL,ENG FAILURE COOLSY
007 57607145 1 EA DECAL,WARNING---HOT FLUID
008 57607152 2 EA DECAL,WARNING---HIGH PR
009 57607160 1 EA DECAL,WARNING---COMBUS GAS
010 57607178 1 EA DECAL,WARNING---POWER HD
011 57607186 1 EA DECAL,WARNING---HIGH PRESS
012 57607194 2 EA DECAL,WARNING---FALL PWRHD
013 57607202 2 EA DECAL,WARNING---FALL CROUS
014 57607210 1 EA DECAL,WARNING---FALL DRL P
57607079

015 57607228 1 EA DECAL,NOTICE---HYD FAILURE


016 57607236 1 EA DECAL,WARNING---DONT ALTER
017 57607244 1 EA DECAL,DANGER---HAZ.VOLT
018 57607251 1 EA DECAL,WARNING---FAN BLADES
019 57607269 1 EA DECAL,NOTICE---DUST
020 57626087 1 EA MANUAL,SAFETY SPANISH (See figure 288)
021 57318693 1 EA RIVET, DRIVE
022 57607277 2 EA DECAL,WARNING---NO CLMBNG
024 57607285 2 EA DECAL,NOTICE---
025 95934774 2 EA SCREW,CAP---1/4---20 X 1/2
026 95922183 2 EA WASHER, FLAT---1/4

page 537 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

DECALS,SAFETY---SPANISH
This page is intentionally blank.

57607079

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 538
Serial Number: 7808
FAMILY,DM45 HP

57626087 MANUAL,SAFETY SPANISH


DECALS,SAFETY---SPANISH

List only, no drawing required.


57607079

Figure 288 :MANUAL,SAFETY SPANISH


A57626087 REV 000
page 539 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57626087 MANUAL,SAFETY SPANISH

REF. PART NO. QTY. UNIT DESCRIPTION

001 57625097 1 EA PAGE,COVER (SPANISH)

DECALS,SAFETY---SPANISH
002 57625105 1 EA PAGE,ORDER INFO (SPAN.)
003 57625113 1 EA PAGE,LABEL REFER SPANISH
004 57625121 1 EA PAGE,TABLE, DML SPANISH
005 57625139 1 EA PAGE,EXCESS HYD OIL SPAN
006 57625147 1 EA PAGE,ROT PARTS SPANISH
007 57625154 1 EA PAGE,ROT.PARTS SPANISH
008 57625162 1 EA PAGE,ROT.BLADE SPANISH
009 57625170 1 EA PAGE,PRESS.FLUID SPANISH
010 57625188 1 EA PAGE,HIGH PRESS SPANISH
011 57625196 1 EA PLATE,COMBUST GAS SPAN.
012 57625204 1 EA PAGE,FALL/CRUSH HAZ.SPAN
013 57625212 1 EA PAGE,HIGH PRESS.SPANISH
014 57625220 1 EA PAGE,FALL.POWERHD,SPAN.
015 57625238 1 EA PAGE,FALL ROD CAR SPAN

57607079
016 57625246 1 EA PAGE,FALL.DRL PIPE SPAN
017 57625253 1 EA PAGE,COMBINED WARN.SPAN
018 57625261 1 EA PAGE,HAZ VOLTAGE,SPANISH
019 57626038 1 EA PAGE,HIGH VOLT.SPANISH
020 57626046 1 EA PAGE,HIGH PRESS.SPANISH
021 57626053 1 EA PAGE,CAN’T CLIMB,SPANISH
022 57626061 1 EA PAGE,FALL DERRICK,SPAN
023 57626079 1 EA PAGE,FAN BLADES,SPANISH

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 540
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

18

HYD. TEST STATION


DECAL,MISC (SPANISH)

DECKING

17
16

18
57613515

10 (NOT SHOWN)
14 (NOT SHOWN)
RECIEVER TANK
20 (NOT SHOWN)

24 (NOT SHOWN)
8

DECKING

Figure 289 :DECAL,MISC (SPANISH)


D57613515 REV 001
page 541 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

DECAL,MISC (SPANISH)
CAB

57613515
12 11

19
KICK PLATE

RAILING
PULL TO PUSH TO
START STOP

EMERGENCY
STOP

DECKING

Figure 290 :DECAL,MISC (SPANISH)


D57613515 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 542
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

4
DECAL,MISC (SPANISH)

1
2

HYD. TANK
57613515

DHD TANK

Figure 291 :DECAL,MISC (SPANISH)


D57613515 REV 001
page 543 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

BATTERY JUMP START/SWITCH

DECAL,MISC (SPANISH)
57613515
5

HYD. TANK

Figure 292 :DECAL,MISC (SPANISH)


D57613515 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 544
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)


DECAL,MISC (SPANISH)

COMPRESSOR
ENGINE
57613515

Figure 293 :DECAL,MISC (SPANISH)


D57613515 REV 001
page 545 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

DECAL,MISC (SPANISH)
COMPRESSOR

15

13

57613515
21

23

WIGGIN’S QUICK FILL


22

Figure 294 :DECAL,MISC (SPANISH)


D57613515 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 546
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

REF. PART NO. QTY. UNIT DESCRIPTION

001 57613754 1 EA DECAL,GREASE,M/F DML


DECAL,MISC (SPANISH)

002 57613523 1 EA DECAL,HYDRAULIC OIL


003 57613531 1 EA DECAL,DRAIN MANIFOLD
004 57613549 1 EA DECAL,HYD OIL LEVEL
005 57613556 1 EA DECAL,VENT MANIFOLD
006 57613564 1 EA NAMEPLATE,ISOLATION
007 57613572 1 EA DECAL,COMP REQ’D MAINT
008 57613580 1 EA NAMEPLATE,REC TNK OIL
009 57613598 1 EA DECAL,DHD LUBE SETTINGS
010 57613606 1 EA DECAL,THREAD GREASER
011 57613614 1 EA NAMEPLATE,MODEL ID
012 57613622 1 EA NAMEPLATE,DHD CONTROL
013 57614125 1 EA NAMEPLATE,REC OIL
014 57614133 1 EA NAMEPLATE,ETHER INJ
015 57614141 1 EA NAMEPLATE,COOLANT
57613515

016 57614158 1 EA DECAL,GAUGE LOW PR.


017 57614166 1 EA DECAL,GAUGE HI PRESS
018 57614174 1 EA DECAL,HYD TEST STATION
019 57614182 1 EA DECAL,EMERGENCY STOP
020 57614190 1 EA NAMEPLATE,WATER
021 57614240 1 EA NAMEPLATE,HYDRAULIC
022 57614257 1 EA NAMEPLATE,FUEL
023 57614265 1 EA NAMEPLATE,CRANKCASE
024 36534907 1 EA DECAL,PRO---TEC (SPANISH)

page 547 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

DECAL,MISC (SPANISH)
This page is intentionally blank.

57613515

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 548
Serial Number: 7808
FAMILY,DM45 HP

57059370 DECALS,COMMONS
DECALS,COMMONS

2
57059370

1
3

RADIATOR

Figure 295 :DECALS,COMMONS


E57059370 REV 007
page 549 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57059370 DECALS,COMMONS

DECALS,COMMONS
7

57059370
TOWER 5

Figure 296 :DECALS,COMMONS


E57059370 REV 007
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 550
Serial Number: 7808
FAMILY,DM45 HP

57059370 DECALS,COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57095887 1 EA DECAL,MACHINE---DM45E


DECALS,COMMONS

002 57093460 1 EA DECAL,MACHINE---DM45E


003 57497927 2 EA DECAL, CORP. NAMEPLATE
005 57621310 2 EA DECAL,IR BUG
007 35861269 2 EA DECAL,CORPORATENAMEPLATE
57059370

page 551 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57059370 DECALS,COMMONS

DECALS,COMMONS
This page is intentionally blank.

57059370

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 552
Serial Number: 7808
FAMILY,DM45 HP

57496481 EXPORT PACKAGE


EXPORT PACKAGE

List only, no drawing required.


57496481

Figure 297 :EXPORT PACKAGE


NONE REV 000
page 553 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57496481 EXPORT PACKAGE

REF. PART NO. QTY. UNIT DESCRIPTION

007 57495855 2 EA MODIFICATION, REARPLATFM (See figure 298)

EXPORT PACKAGE
080 50346360 1 EA HOOKS, LIFTING
50261700 4 EA D LIFTING HOOK
102 50525187 1 EA LUBRICANT,TOOL JOINT

57496481

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 554
Serial Number: 7808
FAMILY,DM45 HP

57495855 MODIFICATION, REARPLATFM

8
7
EXPORT PACKAGE

4 6
5

1
57496481

5
1

4
3

Figure 298 :MODIFICATION, REARPLATFM


D57495855 REV 001
page 555 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57495855 MODIFICATION, REARPLATFM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57496432 2 EA ANGLE --- SUPPORT

EXPORT PACKAGE
002 57496440 1 EA ANGLE --- SUPPORT
003 57496457 1 EA ANGLE --- SUPPORT
004 57496465 1 EA COVER
005 57496473 1 EA ANGLE --- SUPPORT
006 95920682 1 EA CAPSCREW,HEX HEAD
007 95937413 1 EA WASHER,LOCK,HELICAL
008 95922894 1 EA NUT,HEX,FINISHED

57496481

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 556
Serial Number: 7808
FAMILY,DM45 HP

57728446 BALL,OVERHAUL ASM


BALL,OVERHAUL ASM

List only, no drawing required.


57728446

Figure 299 :BALL,OVERHAUL ASM


B57728446 REV 000
page 557 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728446 BALL,OVERHAUL ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57728438 1 EA BALL,SPLIT OVERHAUL 3/8”

BALL,OVERHAUL ASM
57728446

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 558
Serial Number: 7808
FAMILY,DM45 HP

57328247 FILTER KIT,FIELD REPLACE


FILTER KIT,FIELD REPLACE

List only, no drawing required.


TP: 57328247

Figure 300 :FILTER KIT,FIELD REPLACE


LIST
page 559 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57328247 FILTER KIT,FIELD REPLACE

REF. PART NO. QTY. UNIT DESCRIPTION

001 52263183 2 EA ELEMENT, FILTER---MAIN HYD

FILTER KIT,FIELD REPLACE


002 50343490 1 EA ELEMENT, FILTER---3 MICRON
003 36860336 2 EA ELEMENT, OIL FILTER

TP: 57328247

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 560
Serial Number: 7808
FAMILY,DM45 HP

50421908 PAINT & SUPPLIES


PAINT AND SUPPLIES

List only, no drawing required.


50421908

Figure 301 :PAINT & SUPPLIES


LIST
page 561 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50421908 PAINT & SUPPLIES

REF. PART NO. QTY. UNIT DESCRIPTION

001 35323567 15.00 GL PAINT, BEIGE

PAINT AND SUPPLIES


002 50261437 5.00 GL THINNER,
004 50261445 5.00 GL PAINT, BLACK
005 50261411 1 EA SEALANT, HYDRAULIC
007 58220773 1.00 GL PAINT, BLACK
008 57135501 10.00 GL PRIMER, GREY EPOXY
009 50407451 3 EA SEALANT
010 57136459 10.00 QT CATALYST, PRIMER

50421908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 562
Serial Number: 7808
FAMILY,DM45 HP

57728370 ROD TOOLS,2)6.5,2)5

9
ROD TOOLS,2)6.5,2)5

3
2
57728370

11

Figure 302 :ROD TOOLS,2)6.5,2)5


D57728370 REV 000
page 563 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

57728370 ROD TOOLS,2)6.5,2)5

10

15

ROD TOOLS,2)6.5,2)5
8

1
12

10 8

57728370
13
12

15
6
5
4
7

7 14

14

Figure 303 :ROD TOOLS,2)6.5,2)5


D57728370 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 564
Serial Number: 7808
FAMILY,DM45 HP

57728370 ROD TOOLS,2)6.5,2)5

REF. PART NO. QTY. UNIT DESCRIPTION

001 50415496 2 EA CHUCK,5 HEX ROD


ROD TOOLS,2)6.5,2)5

50382373 1 EA D CHUCK---CASTING, 5 HEX


002 50519560 4 EA PLATE,ROD CHUCK LOCKING
003 50519578 4 EA BOLT,ROD CHUCK
004 95935128 6 EA SCREW, CAP---3/8---16 X 2
005 95922894 6 EA NUT,HEX,FINISHED
007 57633984 3 EA ADAPTER,MIDDLE 6.5”RODS
008 57633992 2 EA ADAPTER,UPPER,6.5”RODS
009 95201547 4 EA FITTING,LUBE
010 50519594 1 EA STOP, ROD CHUCK
011 52185162 2 EA SPACER---ROD CHANGER
012 57083479 4 EA BUSHING, ROD CHUCK---STEEL
013 57236853 2 EA CHUCK,ROD---5 DIA.3.5BELCO
50245422 1 EA D CHUCK, ROD---4 HEX
57728370

50381896 1 EA D CHUCK,CSTG
014 50422898 3 EA ADAPTER---MIDDLE, 5 RODS
015 50422880 2 EA ADAPTER---UPPER, 5 RODS
016 57638066 1 EA FORK,4.5 FLATS
017 50260314 1 EA WRENCH,CHAIN---5.313---6.25 (See figure 304)
018 50243088 1 EA REST, WRENCH
019 52230786 1 EA WRENCH, CHAIN ADJUSTING
10040541 1 EA D SOCKET
57024218 1 EA D TUBING,RND
020 50219955 1 EA PIN,LOCKING
021 50245281 1 EA GUN, BLOW---WITH 25’ HOSE (See figure 305)
022 57386427 8 EA GUIDE,BLOCK---LONG R.H.
023 57376832 4 EA GUIDE SLIDE --- R.H.
024 57638058 1 EA FORK,3.5 FLATS
025 50195916 1 EA WRENCH, CHAIN---4.5---5.38 (See figure 306)

page 565 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

This page is intentionally blank.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 566
Serial Number: 7808
FAMILY,DM45 HP

50260314 WRENCH,CHAIN ---5.313---6.25


ROD TOOLS,2)6.5,2)5

4
2

4
1
57728370

Figure 304 :WRENCH,CHAIN--- 5.313--- 6.25


V339177 REV 004
page 567 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50260314 WRENCH,CHAIN ---5.313---6.25

REF. PART NO. QTY. UNIT DESCRIPTION

001 50021120 1 EA TONG ASSY---W/FLAT INSERTS (See figure 307)

ROD TOOLS,2)6.5,2)5
002 50021138 1 EA CHAIN ASSY (See figure 308)
003 50021377 2 EA CHAIN SECT---2 LINKS
004 58229790 2 EA BOLT AND NUT

57728370

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 568
Serial Number: 7808
FAMILY,DM45 HP

50245281 GUN, BLOW ---WITH 25’ HOSE


ROD TOOLS,2)6.5,2)5

There is no drawing available at this time.


57728370

Figure 305 :GUN, BLOW--- WITH 25’ HOSE


B50245281 REV 004
page 569 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50245281 GUN, BLOW ---WITH 25’ HOSE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50067131 1 EA BLOW GUN D

ROD TOOLS,2)6.5,2)5
002 95316972 1 EA CONNECTOR,MALE,37 DEG
003 57053183 300.00 IN HOSE,HYD---A06 BULK
004 50245299 1 EA CONNECTOR, HOSE
005 95220844 1 EA CLAMP, HOSE
006 50245307 1 EA COUPLING,QD
007 59506436 1 EA FITTING,HOSE

57728370

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 570
Serial Number: 7808
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38


ROD TOOLS,2)6.5,2)5

There is no drawing available at this time.


57728370

Figure 306 :WRENCH, CHAIN--- 4.5--- 5.38


E50195916 REV 001
page 571 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38

REF. PART NO. QTY. UNIT DESCRIPTION

001 50021120 1 EA TONG ASSY---W/FLAT INSERTS (See figure 307)

ROD TOOLS,2)6.5,2)5
002 50021138 1 EA CHAIN ASSY (See figure 308)
003 50021377 1 EA CHAIN SECT---2 LINKS
004 58229790 1 EA BOLT AND NUT

57728370

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 572
Serial Number: 7808
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS


ROD TOOLS,2)6.5,2)5

9 11

6
57728370

13 7

12
2
4 3
5 10

Figure 307 :TONG ASSY--- W/FLAT INSERTS


W287976 REV 007
page 573 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50209675 1 EA HANDLE, CHAIN TONG

ROD TOOLS,2)6.5,2)5
002 50021187 1 EA JAW---CHAIN TONG
003 50024397 4 EA INSERT,JAW---FLAT
004 50024389 4 EA KEY,INSERT---CHAIN TONG
005 50024371 4 EA SPRING, CHAIN TONG
006 50014414 1 EA BOLT,JAW---CHAIN TONG
007 50021229 1 EA SPRING, CHAIN TONG
008 50024512 1 EA PIN,SPRING---CHAIN TONG
009 50021237 1 EA BUSHING, CHAIN TONG
010 50209501 1 EA GUIDE,SPRING---CHAIN TONG
011 50021202 1 EA PIN,HANDLE---CHAIN TONG
012 95076907 1 EA NUT,HEX,JAM
013 95002697 1 EA PIN, COTTER

57728370

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 574
Serial Number: 7808
FAMILY,DM45 HP

50021138 CHAIN ASSY


ROD TOOLS,2)6.5,2)5

1
57728370

5
9

11

10

Figure 308 :CHAIN ASSY


D293175 REV 004
page 575 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

50021138 CHAIN ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50024447 1 EA MASTER LINK

ROD TOOLS,2)6.5,2)5
57082349 1 EA D BURNOUT
002 50021195 1 EA PIN
003 50021393 1 EA CHAIN,MASTER
004 50021377 2 EA CHAIN SECT---2 LINKS
005 58229790 2 EA BOLT AND NUT
008 50021195 1 EA PIN
009 50021161 1 EA NUT
010 95033932 1 EA PIN, ROLL
011 50021153 1 EA SCREW,CHAIN
57082331 1 EA D BURNOUT

57728370

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. page 576
Serial Number: 7808
FAMILY,DM45 HP

50021138 CHAIN ASSY


ROD TOOLS,2)6.5,2)5

This page is intentionally blank.


57728370

page 577 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

ADAPTER---BIT DETACH.CHUCK, 57329096,


532
ADAPTER---MIDDLE, 5 RODS, 50422898, 565
A ADAPTER---UPPER, 5 RODS, 50422880, 565
ADAPTERFRT.ENG.CAT3406TA, 57245870, 175
ACTUATOR, 57653180, 424
ADAPTERSPINDLE---4.00 BECO, 56255284, 532
ADAPTER
1---1/2 PVC, 57427148, 390 ADHESIVE, 56784267, 160, 179
1/4”, 39417118, 241 AIR CLEANER, 57431884, 78
50691690, 289
AIR CONDITIONER, ASSY, 57554644, 62
52245461, 131
56986821, 309 AIR END --- HR 2.5, 36017549, 214
57072423, 333 AIR FILTER --- 08, 57496556, 194
57438483, 290
57552929, 27 AIR VENT, 50718170, 405

INDEX
57552952, 27 ALARM
90DEG---O---RING/JIC BACKUP---12 TO36VDC, 57366387, 383
95330692, 401 DIRTY FILTER, 50815646, 282
95371209, 290 ANCHOR D, 50105832, 42, 44
95376133, 290
95219739, 486 ANGLE
95219762, 290, 309 2 LG, 57548273, 250
95286563, 466 56790330, 388
95293353, 91 57014672, 383
95356192, 317 57499196, 309
95387346, 234 MOUNTING---CHECKVLV, 57481483, 309
95650156, 352, 355 WITH HOLES, 57548265, 251
95702619, 244 ANGLE --- SUPPORT
95708301, 369 57496432, 556
CHAIN, 57407017, 107 57496440, 556
FEMALE, STRT THRD 57496457, 556
95655064, 221 57496473, 556
95670535, 221
ANGLE---WITH HOLES, 57549024, 446
HYD MOTOR, CAST, 57632556, 159
INPUT, 50597640, 266 ANTI---FREEZE, 50262526, 184
JACK---LONG, 57116758, 317 ARM
JACK---SHORT, 57116766, 317 ADJUSTABLE, 57194987, 304, 498, 523
MIDDLE 6.5”RODS, 57633984, 565 JIB HOIST---FIXED, 57120271, 325
MOTOR LOWER
57368052, 131 ASSEMBLY, 57594566, 147
57630568, 328 FABRICATION, 57594533, 147
ORIFICE, 1/32, 51298198, 251, 413 ROD SUPORT, DMC TWR, 56250038, 523
PUMP D, 50597632, 266 UPPER, 57552077, 147
SAE, 52209913, 352
SAE 8 STRAIGHT, 57408767, 486 ARMREST KIT --- SEAT, CAB, 57561854, 62
SAE B, 59572917, 266 ASSEMBLY, UPPER ARM, 57552044, 147
SAE C, 50597624, 266
ATOMIZER---STARTING FLUID, 57301863, 210
SLEEVE---SAE B, 50594779, 266
SPINDLE---5” PIPE, 56255268, 162
STR, JIC/O---RING, 95356978, 202
STR.---JIC/O---RING, 95371241, 290 B
STR---20---24S, 95371225, 242
TEE, 57491441, 259 BACK CAP, 57341398, 448
UPPER, 6.5”RODS, 57633992, 565 BACK UP RING, 57192130, 263
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index i
Serial Number: 7808
FAMILY,DM45 HP

Index

BACK---UP 95434874, 131


13084181, 250 ROLLER
57377202, 250 57630501, 328
57520850, 46 95434551, 131
57520876, 46 95434569, 131
57520918, 46 SPHERICAL, ROLLER, 95711156, 131
57520934, 46 TAP ROLLER, 57552523, 26
BALL BEARING ASSY, 50243518, 148
54479969, 48 BEARING BALL, 50632538, 263
SPLIT OVERHAUL 3/8”, 57728438, 558
STEEL, 50806488, 408 BEARING---CARR RLR
57563025, 22
BAND 57563033, 22
MOUNTING, 58044744, 194
BEARING---FRAME IDLER, 57356750, 34
MOUNTING---AIRCLEANR, 50279413, 186
BEARING---IDLER, 57563447, 34
BAR
INDEX

CABLE ANCHOR, 57406969, 221 BELT, VEE, 57451924, 84


COPPER, 57036881, 390 BLANKET, EXHAUST ELBOW, 57704124, 186
FLAT
BLOCK
56901853, 16
57198921, 168
57003634, 325
57205288, 498
57038549, 108
6MM COMPONENT ELEC, 57429714, 321
57106536, 148
6MM COMPONENTELEC, 57429714, 391
57535064, 523
BRAKE VALVE, 57630576, 328
HOSE TRAY, 57644908, 124 FLANGE, 57213936, 133, 259
ROUND, 57093197, 352 FLANGE 2”NPT, 57569923, 241
SQUARE GUIDE, 52147543, 107
56998164, 107, 159 MANIFOLD, 57024044, 275
57009193, 402 PIVOT, SPLIT/RC, 57594525, 147
TAPPED UK10 TERMINAL, 57443525, 383, 390
56987712, 84, 206 VALVE, 57520967, 46
57728248, 250, 336, 412 VALVE TERMINAL, 54406046, 284
57728255, 168, 363, 523
W/HOLES, 3/8X2X11, 57330110, 388 BLOCK---PIVOT ASSY---L.H, 57423014, 114

BAR FLAT BLOCK---PIVOT ASSY---R.H., 57423006, 114


1X3.50X15.50, 57389694, 363 BLOCK---PIVOT---LOWER, 57422974, 116, 118
1X3.50X8.00, 57412439, 148 BLOCK---PIVOT---UPPER L.H., 57422990, 118
3/8 X 3 X14.75, 57389686, 363
BLOCK---PIVOT---UPPER R.H., 57422982, 116
BASE
FABRICATED 10”OPEN, 57638041, 168 BLOW GUN D, 50067131, 570
WATER INJECTION, 52153087, 401 BLOWDOWN VALVE ASSY, HP, 57584237, 223
BATTERY, 12V---8DW/ELECTROL, 57113177, BLOWER ASSEMBLY, 57516379, 68
437 BLOWER ASSY W/O MOTOR, 57554818, 68
BEARING BOARD
52209939, 132 SENTRY PROCESSOR, 57530453, 472
95200663, 266 SENTRY PWR SUPPLY, 57530461, 472
95214037, 131
95381190, 523 BODY
95758595, 159 1 INLET, 3 OUTLETS, 57341356, 448
BALL CARTRIDGE, 54479944, 48
50717974, 405 BOLT
57630469, 328 50815638, 298
58194945, 160 52221355, 329
Index ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

52263563, 296 BRACKET


57355026, 18 50248871, 222
57356461, 18 52227154, 259
57356479, 18 52231818, 221
57356511, 30 52245578, 259
57356776, 20 56970601, 275
57356800, 20 57071383, 466
57357683, 24 57071391, 469
57456790, 20 57071409, 466
57457772, 18 57071417, 466
57563173, 24 57097941, 84
ADAPTER, 57367310, 266 57102279, 413
BASE MG, 57100513, 188 57184616, 412
CHAIN, 50339043, 107 57315657, 352
HEX HEAD 57452013, 194
57552556, 26 57455966, 502

INDEX
57552739, 26 ACTUATING, 57538100, 250
57552879, 27 ARM, 57660730, 342
57552903, 27 ARM MTG, RODSUPT, 56250020, 523
57552911, 27 BALL VLV MTG, 57602468, 459
JAW---CHAIN TONG, 50014414, 574 BATT.SELECTSWTC, 57379992, 437
ROD CHUCK, 50519578, 565 CABLE GUIDE, 57446270, 107
SOCKET HEAD COOLER INLET, 57668279, 184
57552564, 26 COOLER MTG., 57491078, 206
57552853, 27 DR/PR VALVE, 57341414, 284
STRIKER, 57540973, 61 ELEC BOX 24X20, 57549503, 383
EXP VALVE MTG, 57554743, 76
BOLT AND NUT, 58229790, 568, 572, 576 FILTER, 57361578, 275
BOLT KIT, 51076271, 280 GREASE FITTING, 57559387, 16
HORN INSTL, 57536559, 442
BOLT---SOCKETHEAD HORN MOUNTING, 56243033, 442
57356701, 32 HOSE ELEC, 56244684, 133
57356875, 22 HOSE TRAY, 57390262, 352
BOLT---TRACK, 57356974, 36 INLET MOUNT, 57639247, 374
LIMIT SWITCH, 57359176, 363
BONNET, SCREW, 57341380, 448 LUBE CAN---35LB, 57469140, 446
BOOT MICRO SWITCH, 57391641, 304, 498
OEM PUSH BUTTON, 57438772, 96 MOUNTING
RUBBER, 57020083, 96 52106630, 64, 66
57537490, 302
BOSS MOUNTING---AMOT, 57139982, 234
O---RING, 57132268, 293 MTG, SIDE DECK, 57588535, 8
SAE O---RING 9/16---18, 57179277, 293 MTG---6 SPOOL VLV, 57656746, 366
BOSS---O RING 1.62---12, 57141525, 293 MTG---9 SPOOL VLV, 57536542, 376
MTG---CENTRO LUBE, 57518003, 468
BOX NOZZLE, 57389587, 446
1/2 STONCO, 52175809, 390 OIL, 52235363, 290
3/4 STONCO, 52240397, 390, 391 OUTLET MOUNT, 57640179, 374
BATTERY, 58231887, 437 PLATE, 57657744, 342
CENTRAL TEST STATION, 57597981, 493 REGULATOR, 57246795, 446
CONTROL, REMOTE PROP, 57537615, 321 REMOVABLEGEARBOX
ELEC ASM TIER 2, 57665044, 383 57216772, 160
ELEC ASSY---8X6X3.5, 57549941, 383 57216780, 159
ELEC.JIC, 57032963, 474 57216806, 160
QUICK FILL, 57193765, 431 57216814, 160
TOOL---STEEL, 32”LG, 56274483, 321 SILENCER SUPPORT, 57661779, 186
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index iii
Serial Number: 7808
FAMILY,DM45 HP

Index

SWING CYLINDER, 57406050, 147 METRIC TO JIC, 57405151, 333


SWITCH, ROD SUPT, 57541245, 523 QD, 2---3/8 SHAFT, 57405821, 214
THREAD GREASER, 57548034, 446 REDUCER, 59551242, 266
UL88 HR2.5, 57331688, 221 REDUCING---.75X.50, 95256863, 164, 391
VALVE, 50429455, 338 ROD CHUCK---STEEL, 57083479, 565
WIGGINS MTG, 57579450, 428 TAPER---1.75 BORE, 57480980, 184
WEAR, 50694934, 132
BRACKET --- HOSE TRAY, 57390171, 352
YOKE END, 57309791, 16
BRACKET---ELEC BOX, 8X6, 56257553, 383
BUSHING---MASTER, 57357055, 38
BRACKET---FUEL FILTER, 56244007, 204 BUSHING---TRACK, 57357014, 38
BRACKET---HOSE, ROTARY HEAD, 57559577, BUTTERFLY, 8”REWORKED, 43200880, 214
133
BUTTON, SPRING, 57341224, 448
BRACKET---ROTARY TACH MTG, 57498768,
164
BREAKER C
INDEX

CIRCUIT---15 AMP, 57084055, 84, 91


CIRCUIT---20 AMP, 57091274, 91 CAB, EXTENDED TIER 2, 57668220, 53
CIRCUIT---5 AMP, 57117848, 91 CABLE
BREATHER 20AWG TWISTED PR, 57522021, 164
50903236, 289 57261927, 80
59677831, 266 BATTERY
DIESEL CAP, 57538522, 428 30441570, 437
FILTER---3MICRON, 57441941, 202 NEGATIVE, 51869907, 437
BATTERY---NEGATIVE, 57705063, 437
BRIDGE, ELEC. INSULATED BATTERY---POSITIVE, 57705048, 437
57435034, 390 CONTROL, 57537607, 222
57435075, 391 GROUND---1/0 X 36, 52246519, 179
BRKT, CYL MTG---ROD SUPT, 57423782, 523 HOSE RESTRAINT, 57358145, 237, 250, 352
REMOTE CONTROL, 57535775, 321
BULB---DOMELIGHT, 57561847, 62
SWITCH TO STARTER, 57705055, 437
BULL GEAR---5 ROD, 57228462, 152 WATER VALVE, 57554792, 74
BURNOUT CABLE ASSEMBLY, 57403586, 138
57082331, 576 CABLE ASSY---FOR 30’ TOWER, 57506446, 112
57082349, 576
CABLE CONNECTOR---12V, 56256613, 440
BUSHING
50412626, 107 CAM ASSEMBLY (14), 57053522, 263
50628726, 392 CAM RING, 57192080, 263
57054595, 159 CAM---T6CC, 31 GPM, 57392896, 263
57267304, 147
6.50”DIA PIPE, 57728396, 532 CANNISTER, 92473297, 210
95037784, 93 CAP
CENTER, 57180184, 16 50067479, 401
CENTRALIZER 5.OD, 57481202, 532 50173467, 42, 44
CHAIN ANCHOR, 50702927, 107 50695964, 431
CHAIN TONG, 50021237, 574 57045494, 263
CONDUIT, 50625839, 392 BEARING, 57191025, 131
CONDUIT---3/4, 50625847, 392 BLOW---OFF, 57672503, 424
FLANGED, 57331431, 416 COVER, 57070849, 466
INDEX MOTOR CROSSHEAD, 57392292, 44
57570772, 160 HYD RECEIVER, 50695998, 431
57570780, 159 JIC---6, 95257341, 246
MAIN, 57481194, 532 PROTECTION, 57341315, 448
MAIN 8ID, 56246259, 532 PROTECTIVE, 57651267, 91
Index iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

SPINDLE---SPUR HEAD, 57347379, 132 WIRE SLEEVE 6, 57471401, 390


SWIVEL, 57183329, 132 WIRE SLEEVE 7, 57471419, 390
WEATHER, 50469238, 186 WIRE SLEEVE 8, 57471427, 390
WIRE SLEEVE 9, 57471435, 390
CAP ASSY, 57550014, 147
WIRE SLEEVE A, 57471443, 390
CAP REPLACEMENT, 57406019, 147 WIRE SLEEVE B, 57471450, 390
CAPSCREW WIRESLEEVE--- E, 57522443, 390
57192023, 263 CHASSIS CONNECTOR---12V, 56256621, 440
57632341, 328 CHECK VALVE, .25NPT, 57552275, 402, 477
HEX HD, 57353591, 329
CHUCK
CARRIER 5 HEX ROD, 50415496, 565
OUTPUT PLANET, 57630477, 328 CSTG, 50381896, 565
PLANET ROD---4 HEX, 50245422, 565
57552424, 26 ROD---5 DIA.3.5BELCO, 57236853, 565
57552671, 26
CHUCK BIT DETACH, BLANKBB, 57670812,

INDEX
57552770, 27
532
CARRIER ROLLER GROUP, 57457566, 20
CHUCK---CASTING, 5 HEX, 50382373, 565
CARTRIDGE
CIRCUIT BOARD, 57684300, 96
COUNTERBLNCE, 57632382, 328
LT---10---R, 57672479, 424 CLAMP
NITROGEN, 57672487, 424 52246154, 190
CABLE
CARTRIDGE ASSEMBLY, 54529060, 263 56804750, 138
CASE, 50718055, 405 58060179, 325
CASTING CONSTANT TORQUE
COVER, GEAR BOX, 57574147, 159 56280852, 340
RAW---HOUSING R.H, 57395436, 136 57439267, 194
57439283, 194
SHEAVE, 57396236, 107
57440562, 194
SWIVEL CAP, 57184020, 132
DRIER AIR COND., 57095515, 84
CASTING---ADAPTER, CHAIN, 57562548, 107 EXHAUST---TURBO, 52175023, 186
CASTING---BUSH, 5.00 PIPE, 57533192, 532 FEED CYL---5 OD, 57315780, 112
HALF, 50034818, 124
CASTING---MAIN BUSHING, 57533218, 532 HOSE
CHAIN 50743731, 250, 352
MASTER, 50021393, 576 52230810, 190
ROLLER---30FT TOWER, 57501116, 112 57546061, 237
95220844, 570
CHAIN ASSY, 50021138, 568, 572 95301834, 388, 442
CHAIN SECT---2 LINKS, 50021377, 568, 572, 576 95301842, 469
95301859, 179, 467
CHAMBER
95301875, 84
50817113, 196
95301883, 402
52144276, 405
95310231, 168
CHANNEL 95371092, 190
DUCT, 56954852, 391 95378873, 383, 467
WIRING DUCT, 57472839, 391 95445664, 467
CHARACTER 95457586, 469
WIRE SLEEVE 0, 57471344, 390 HALF, 50034826, 336, 345, 413, 467
WIRE SLEEVE 1, 57471351, 390 STANDPIPE --- TOWER, 57390254, 352
WIRE SLEEVE 2, 57471369, 390 STANDPIPE---TOWER, 57390270, 352
WIRE SLEEVE 3, 57471377, 390 CLAMP ASSY
WIRE SLEEVE 4, 57471385, 390 1---1/4 PIPE, 57092728, 352
WIRE SLEEVE 5, 57471393, 390 1/2, 52236783, 453
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index v
Serial Number: 7808
FAMILY,DM45 HP

Index

1/2”, 52236783, 498 56263452, 391


CLAMP HOSE, 95279832, 99 ELECTRICAL, 57415002, 164
HOSE, 50245299, 570
CLAMP---1/2, 95256723, 391, 456 MALE
CLAMP---12 CAGE, 57399941, 186 37 DEG
95219747, 164, 290, 352, 422, 428
CLAMP---3/4, 95256749, 391 95287629, 466
CLAMP---CABLE, 58059650, 222 95316972, 190, 466, 523, 570
37 DEG.
CLEVIS
95219713, 221, 466, 523
52267473, 222
95219721, 221, 246, 466
CYLINDER, 57351728, 170
57391559, 333
ROD, 59321208, 418
STRAIGHT THRD, 95329983, 241, 244, 259,
CLEVIS ASSEMBLY, 57550006, 147 309
STRAIGHT---1/2, 95245221, 391, 453
CLIP, 57067563, 170
STRT THRD
INDEX

COIL 95303368, 274, 284, 289, 345, 376, 486


CONDENSER, 57364358, 84 95303392, 369
HEATER, 57554776, 74 95315289, 260, 290
SOLENOID---24VDC, 57305377, 413 95356903, 168, 275, 276, 336, 355, 363, 376, 412
COIL ASSY 95356960, 244, 290, 369, 376
57554651, 68 95357570, 206
HTR, 57554669, 68 95365078, 168, 284, 413
95365086, 369, 376, 493
COLLAR, RETAINING, 57546335, 134 95371217, 309
COLLAR---RLR END, 57562993, 22 95402830, 276, 290
95419594, 250, 274, 376, 413, 446
COMPOUND, SILICONE, 50700731, 133 TAP TYPE, 855017P0841---1, 481
COMPRESSOR W/CLUTCHR134A, 57451890, CONNECTOR KIT, 4---WAYMALE, 57367872, 53
84
CONTROLLER
CONDUIT DUAL AXIS, 57502031, 91
3/8 NYLON, 57358830, 210, 486 FRICTION HOLD, 57733909, 140
FLEX---1/2, 95333209, 422, 453 LEVER, 57500324, 92
FLEX---1/2SEALTITE, 95245049, 468 PUMP, 57389561, 91
CONNECTOR PUMP---FEED, 56248362, 93
1 45 DEG, 95482451, 92, 391 REMOTE PROP., 57338238, 91
1.5 X 45 DEG, 95361853, 392 ROTARY PROP, 57338279, 402
1/2 45 DEG, 95368536, 391 ROTARY PROP., 54498357, 92, 306
1/2 90 DEG, 95361390, 391, 422, 468 SENTRYMONITOR, 57530446, 472
2---WAY, 57387904, 391 CONTROLLER---PUMP, 57400350, 91, 321
2---WAY FEMALE, 59854943, 388, 391, 437
3---WAY COOLER
FEMALE, 59895151, 391 FUEL, QSK19ENGINES, 57472698, 206
MALE, 59356907, 91, 391 W/ATAAC 525---600HP, 57645244, 184
3/4 90 DEG, 95318457, 391 CORD, 14/2, 58150103, 202, 468
50695063, 179 CORE
52243862, 164 CAC AKG TIER 2, HP, 57668022, 184
56991193, 468 COC AKG TIER 2, HP, 57667990, 184
56992191, 164, 468 HOC AKG TIER 2, HP, 57668014, 184
57651242, 91 RAD AKG TIER 2, HP, 57668006, 184
CABLE---REMOTE, 57535783, 321
CHRG AIR, 57580516, 340 COUPLER, 57552416, 26
COMMUNICATION, 57595639, 175 COUPLING
CORD GRIP 95038675, 293
50625946, 363, 486 95238978, 293
Index vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

95446563, 293 HYDRAULIC


ASSY, 36783710, 214 56999170, 250
BRAKE, 57630543, 328 57199093, 147
BREATHERDIESEL, 57538530, 428 57331464, 416
QD, 50245307, 570 57352007, 168
QUICKDISCONNECT, 57434110, 246 57389983, 412
57423808, 523
COUPLING ASM, 50463868, 401
57484263, 112
COUPLING ASSY, 57351108, 160 57531626, 363
COVER WATER PUMP, 50615871, 405
1.5, 95414058, 390 CYLINDER HYDRAULIC, 57488868, 42, 44
1/2, 95344818, 390, 391
3/4, 95344826, 390
50333699, 147
50928175, 136
D
52231008, 136 DECAL

INDEX
57496465, 556 AC/HTR---ELEC, SPN, 57517633, 86
57538340, 250 CAUTION---EXCESS OIL, 57607095, 537
57552812, 27 COMP FN---ELEC, SPN, 57517617, 86
57563132, 18 COMP REQ’D MAINT, 57613572, 547
6 SPOOL VALVE, 57656761, 366 CORP. NAMEPLATE, 57497927, 551
BATTERY, 57143505, 437 CORPORATENAMEPLATE, 35861269, 551
DRUM & TIE DN ASSY, 57420101, 472 DANGER---HAZ.VOLT, 57607244, 537
DUCT, 56954860, 391 DHD LUBE SETTINGS
GEAR BOX, 57590390, 159 57361982, 481
RECPT---BATTERY CONN, 57007429, 437 57613598, 547
RING GEAR, 57552655, 26 DRAIN MANIFOLD
STEP, 57534927, 276 50829712, 289
TERMINAL BLOCKEND, 57429730, 390 57613531, 547
TOP, 57054629, 159 DRILL FN---ELEC, SPN, 57626798, 86
VALVE ---9 SPOOL, 57536997, 376 EMERGENCY STOP, 57614182, 547
WIRING DUCT, 57472847, 391 ENG FAILURE COOLSY, 57607137, 537
COVER TOP, 50820307, 293 ENG FN CAT ELECSPN, 57661621, 86
GAUGE HI PRESS, 57614166, 547
COVER---CARRIER ROLLER, 57356834, 22 GAUGE LOW PR., 57614158, 547
CPLG HALF1/2, 95061297, 293 GAUGES---ELEC, SPN, 57517575, 86
GREASE, M/F DML, 57613754, 547
CRANKSHAFT, 50708890, 405
HATCH DOOR, SPANISH, 57732018, 500
CROSS, FEMALE PIPE, 95378907, 246 HORN---SPANISH, 57738411, 500
CROSS KIT, 57227787, 175 HYD OIL LEVEL, 57613549, 547
HYD TEST STATION
CROSSHEAD 57598377, 493
50425958, 506 57614174, 547
50718048, 405 HYD.OIL LEVEL, 50810993, 289
CUP, DUST, 56903586, 196 HYDRAULIC OIL
52223807, 290
CURTAIN, DUST, STD, DM45, 57555625, 412 57613523, 547
CURTAIN FLAPPER, 57521361, 412 IR BUG, 57621310, 551
MACHINE---DM45E
CUSHION SLEEVE
57093460, 551
57396525, 418
57095887, 551
57396533, 418
NOTICE---, 57607285, 537
CYLINDER NOTICE---DUST, 57607269, 537
57563371, 30 NOTICE---HYD FAILURE, 57607228, 537
HYD---TWR RAISE, 54578539, 355 PRO---TEC (SPANISH), 36534907, 547
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index vii
Serial Number: 7808
FAMILY,DM45 HP

Index

THREAD GREASER DOOR ASSY--- CURB SIDE, 57561656, 61


56260342, 446 DOWEL PIN, 50604479, 263
57613606, 547
TRAM FN---ELEC, SPN, 57517609, 86 DRIER, RECEIVER, 57364366, 84
UNDERCARRIAGE, 57687170, 16 DRILL PLUG, 57244972, 46
VENT MANIFOLD
50829704, 289 DRIVE
57613556, 547 50907104, 408
WARNING---COMBUS GAS, 57607160, 537 52249885, 408
WARNING---DONT ALTER, 57607236, 537 PUMP---3 HOLE, 57651234, 259
WARNING---FALL CROUS, 57607202, 537 DRIVE GROUP, 58025818, 18
WARNING---FALL DERIC, 57607087, 537 DRIVE SHAFT, 57368524, 175
WARNING---FALL DRL P, 57607210, 537
WARNING---FALL PWRHD, 57607194, 537 DRUM, CABLE, 57630436, 328
WARNING---FAN BLADES, 57607251, 537 DUST SEAL
WARNING---HIGH PR, 57607152, 537 5” PIPE, 57519753, 516
INDEX

WARNING---HIGH PRESS 6---1/4” PIPE, 57519779, 512


57140352, 242
DWG, STOP LOC.---GEARINDEX, 57368102,
57607186, 537
148
WARNING---HOT FLUID, 57607145, 537
WARNING---NO CLMBNG, 57607277, 537
WARNING---POWER HD, 57607178, 537
WARNING---ROT.BLADE E
57140469, 184
57607129, 537 ELBOW
WARNING---ROT.PART, 57607111, 537 3, 90DEG, COOLANT, 56256522, 190
WARNING---ROT.PARTS, 57607103, 537 45 DEG MALE, 95279170, 428
XHP505, 36535193, 242 45 DEG. MALE, 95279162, 93
59551275, 266
DECAL---REMOTE PROPEL, SPN 90 DEG, STRT THRD, 95368890, 369
57519910, 321 90 DEG EXTRA LONG, 95293387, 468
57519928, 321 90 DEG MALE
DECKING 95219853, 274, 290, 468
DM45, 57545998, 4 95279451, 93
FRONT---CS, DM45/50, 57474215, 4 95279493, 221, 228, 363, 468
FRONT---DCSDM45/50, 57474587, 4 95279527, 246, 412
REAR DM45/50/L, 57590796, 8 95279535, 422, 428, 466, 468
REAR---CS, DM45/50, 57474595, 4 95286910, 133, 459
SIDE DM45/50/L, 57590788, 8 95293403, 221, 242, 422, 446, 486
90 DEG STREET, 95279998, 223
DECKING ASM 90 DEG STRT THRD
DM45/50/L, 57713034, 500 95280186, 276, 289, 428
REARPLATFORM, 57711186, 500 95280194, 259, 260, 309
DIAPHRAGM 95303335, 202, 290, 345
STAINLESS STL, 57341273, 448 95329975, 222, 223, 336, 355, 369
YOKE ASSY, 57341083, 448 95330692, 244, 274, 275
95341665, 260
DIODE, 3A, 600V, 57196677, 321, 391
95356853, 168
DIPSTICK, 59515007, 266 95357604, 290
DISC, BRAKE, 57353872, 328 95431292, 290
90 DEG SWIVEL NUT, 95302147, 369
DISC 25, 57242588, 150 90DEG
DISCONNECT, 57167132, 289 54505268, 428
STRT THRD, 95365094, 250, 355, 493
DOMELIGHT---ROOF, 57561839, 62 90DEG MALE, NPTF, 95654448, 222
DOOR ASSY --- TOWER SIDE, 57561664, 61 90DEG MALE 37DGFL, 95279402, 228, 422
Index viii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

90DEG STRT THRD, 95376141, 309, 325 MAIN, 57516106, 70


90DEG---EXT/INT NPT OIL---ENGINE, 52183233, 175
95264891, 242, 244 SINTERED, 57341216, 448
95264909, 244 FILTER ASSY---HYD, 52259363, 296
95279089, 523
95302238, 317, 422 FILTER MNT BKT, 57350449, 293
95303350, 369, 401 FILTER REG., 57070732, 468
95326930, 92, 168
FILTER W/ PREFIL & ELBOW, 57554677, 68
COOLER IN/OUT, CAC, 57633778, 340
ENG INLET CAT, 57652976, 340 FINAL DRIVE, 58025800, 18
FLEX---W/FLANGE, 57442535, 186 FINAL DRIVE GROUP---U/C, 57415929, 18
RUBBER, 52277431, 194
RUBBER---3, 57555740, 78 FITTING
RUBBER---45 DEG, 57176141, 194 95279121, 290
95286902, 466
ELBOW---90DEG, EXT/INT NPT, 95644225, 99 95302733, 246

INDEX
ELECT. CONN, 4 WAY, MALE, 58814419, 392 ELBOW, 57213530, 328
HOSE, 59506436, 570
ELECT. PKG. ---SWITCH, 57412132, 210 HYD
ELEMENT 50692011, 428
57170839, 234 50814581, 466
AIR, 52252061, 196 52226164, 234, 274
BUSHING, 50815653, 282 56919004, 317
FILTER---3 MICRON, 50343490, 282, 560 56920903, 92
FILTER---MAIN HYD, 52263183, 298, 560 56949514, 241
OIL FILTER, 36860336, 216, 560 56953078, 333
SAFETY, 52146966, 196 56955867, 413
SEPARATOR, 57569758, 241 56966872, 422
STRAINER---HR2, 35370063, 216 56999246, 275
WATER FILTER, 56985971, 175 57080251, 234
85597904, 466
ELEMENT---AIR CLEANER, 59860841, 78
95090601, 369
END CAP 95110458, 242
57191991, 263 95188405, 369
58226655, 160 95208682, 234, 422
ENGINE BARE, 600 CAT, 57639999, 175 95209086, 202, 466
95209094, 92, 221
EQUALIZER, 20A. BATTERY, 57175804, 440 95219739, 401
EVAPORATOR COIL, 57554727, 76 95219747, 401
95219770, 289, 290
EXTENSION, HOSE TRAY---30FT, 57503815, 124 95219853, 234, 401
95231031, 221
95264966, 221
F 95278909, 92
95279055, 422, 446
FAN BLADE---54IN. 8 BLADE, 57436024, 184 95279105, 428
FC310---04 HOSE INDICATOR, 95279139, 234
F04X000J--- ---/J--- ---, 469 95279147, 133
95279212, 422
FILLER, TANK --- 3 NPT, 57505018, 202
95279352, 428, 459
FILTER 95279378, 290, 428
BASE, 36860476, 216 95279477, 234
FUEL SECONDARY, 57294829, 175 95279501, 223
FUEL---RACOR, 52237146, 204 95279519, 466
HYDRAULIC, 52254885, 289 95279543, 202
MAGNETIC, 50630656, 275 95280541, 274, 275, 289, 369
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index ix
Serial Number: 7808
FAMILY,DM45 HP

Index

95302055, 413 12OFS X12SAE, 57167942, 133


95302113, 446 12OFS X16SAE, 57319675, 352
95302170, 466 16OFS X16SAE, 57319683, 278, 352
95315222, 99, 244 20OFS X16SAE, 57279622, 278
95316956, 309 20OFS X20SAE, 57167454, 259, 352
95317434, 401 TEST, 57328676, 133, 259, 276, 284, 289, 352, 369
95324273, 290 TUBE
95329975, 300, 306 50364199, 289
95330023, 202, 244 95529079, 401
95338372, 402, 477 95663803, 202, 289, 401
95356986, 289 FITTING BLKHD, 57554784, 74
95364469, 401, 477
95364956, 401 FITTING HYD
95364972, 363 56923311, 369
95365078, 300, 306 95279410, 309
95365086, 338 95286555, 274
INDEX

95365177, 234 FITTING HYD---90, 95676417, 369


95371258, 274, 278, 284, 290, 338, 413, 493 FITTING STR/301, HEATER, 57554768, 70, 74
95371704, 92
95372173, 222 FITTING---STR EXT NPT, 95479861, 309
95381380, 401 FLANGE
95392312, 241 1 NPT, 95324083, 488
95415667, 336 2 NPT, 95329215, 488
95538252, 244 50691989, 259
95647798, 202 STRAIGHT --- SAE, 57409443, 259
95652178, 92
FLANGE BLOCK, 1 O’RING, 57469546, 259
95655072, 244, 300
95678041, 234 FLAP, FRONT DUST CURTAIN, 56245244, 412
95679593, 317 FLOAT, LIFE CELL, 57533614, 202
95731014, 241
95735346, 278, 290 FLOORMAT
95748562, 241, 428 FRONT, 57541013, 61
95754867, 493 REAR, 57561649, 61
95775623, 241, 244 FOAM
95829362, 274, 275 FRONT/REAR---KICK PL, 57561805, 61
95862371, 355, 493 GASKET, 57561631, 61
HYD---90DEGO---RING, 95480109, 259 REAR---CURB SIDE, 57561771, 61
HYD---NPT/JIC, 95263380, 228 REAR---TOWER SIDE, 57561789, 61
L45, 12OFS X16SAE, 57308850, 352 SIDES---KICK PLATE, 57561797, 61
L90 FOAM --- CURB SIDE, 57561722, 61
06OFS X08SAE, 57308686, 126
16OFS X20SAE, 57233983, 289 FOAM --- REAR, 57561748, 61
20OFS X16SAE, 57214116, 278 FOAM --- ROOF
20OFS X20SAE, 57174070, 133 FRONT, 57561763, 61
L90---120FSX12SAE, 57167934, 108, 133, 260, REAR, 57561755, 61
274
FOAM --- TOWER SIDE, 57561730, 61
L90---160FSX12SAE, 57296394, 108
METRIC, 57661837, 210 FOAM---CURB SIDE DOOR, 57561557, 64
O---RING ADAPTER, 95708293, 369 FOAM---TOWER SIDE DOOR, 57561540, 66
RNT
12OFS X12SAE, 57209728, 133 FOOT
20OFS X20SAE, 57308983, 133 FRONT, 50718063, 405
STR RECEIVER TANK HP, 57584310, 241
06OFS X06SAE, 57319618, 126, 284 FORK
06OFS X08SAE, 57319626, 300 3.5 FLATS, 57638058, 565
Index x WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

4.5 FLATS, 57638066, 565 MULTI---STN ISOLATOR


57597940, 493
FORM --- FRONT, 57561714, 61
57597957, 493
FRAME ASSY, RH, 57516601, 18 OIL PRESS M---LINK, 57632754, 91
FRAME ASSY---LH, 57563272, 18 PRESSURE, 57112963, 222, 446
PRESSURE W/SNUBBER, 54413000, 91
FRAME PLATFORM, 57480451, 502 PRESSURE---2.5 IN, 57112971, 241
FRICTION DISC, 57353856, 328 SIGHT
52253176, 132
FRONT IDLER GROUP 57630451, 328
57354961, 18 TEMP, 57093155, 91
57356503, 18 WATER TEMP M---LINK, 57632747, 91
FUEL, DIESEL, 52246774, 202 GEAR
FUSE, 52279338, 481 57572398, 266
57572406, 266
INTERMEDIATE, 57159113, 131

INDEX
OUTPUT, 57546301, 131
G OUTPUT PLANET, 57630485, 328
GASKET PINION, 52193521, 159
1, 52236551, 391 RING, 57552648, 26
1---1/2, 52236544, 390, 392 SUN
3/4, 52236569, 392 57552762, 26
50419670, 186 57632325, 328
WORM, 58194937, 160
50819192, 293
WORM DRIVE OUTPUT, 57570822, 160
52263787, 214
56953045, 159 GEAR SET---1250HR2.5, 36798973, 216
58192915, 160 GEROLER, 57012478, 408
58194960, 160
95568960, 214 GLASS
BACK CAP, 57341406, 448 35277151, 298
COMP DISCHARGE, 57546160, 241 DOOR---CURB SIDE, 57541021, 64
COVER---1---1/2, 95414066, 391 DOOR---TOWER SIDE, 57541088, 66
COVER---1/2, 95344867, 390, 391 WINDOW---CURB SIDE, 57540916, 61
COVER---3/4, 95344875, 390 WINDOW---TOWER SIDE, 57540908, 61
DIAPHRAGM, 57341281, 448 GLASS---WINDOW
SEALING, 52236577, 392 FRONT, 57561607, 61
SENDER, 57443962, 202 REAR, 57561599, 61
SHIM PACK
GREASE
57185894, 160
52180957, 133
57185902, 160
EP0, 56976954, 468
SQ.SECTION, 57307720, 263
TEFLON YOKE, 57341158, 448 GRIP, HAND, 57541047, 64, 66
TOP, 50819200, 293, 488 GROMMET, RUBBER, 57097792, 210
GASKET RING, 95225116, 237 GROMMET---DOOR GRIP, 57561573, 64, 66
GASKET SEAL, 57109753, 159 GROMMET---ROOF, 57561821, 62
GASKET---DOOR LATCH, 57561581, 64, 66 GUAGE 0---300 PSI, 57516700, 468
GAUGE GUARD
AIR PRESS---400 PSI, 56951395, 91 COUPLING, 52231107, 401
BARE 0---5000 PSI, 57598146, 493 DRIVESHAFT---C15, 57666083, 175
BARE 0---600 PSI, 57598153, 493 GEAR --- CAROUSEL, 57351694, 160
FLUID LEVEL---26, 57363657, 488 HOSE RING, 57250466, 108
FUEL, 50616770, 401 HOSE---TEST STATION, 57600090, 493
FUEL---24VDC, 57534281, 92 WELDMENT A/C CAT, 57667834, 84
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xi
Serial Number: 7808
FAMILY,DM45 HP

Index

GUARD ASSEMBLY MAIN PUMPS, 57558454, 392


57563199, 24 MDDM TO HEADER, 57640096, 395
57563207, 24 POWER, 57640088, 395
WIRE, INTERNAL, 57554891, 72
GUARD ASSY
WIRE ELEC BOX, 57662876, 383
57563157, 24
WIRE---CAB, 57561813, 61
57563165, 24
HARNESS WIRE---BOX TO BOX, 57549982, 383
GUARD GROUP---TCK MOT, 57563124, 18
HARNESS---CAB TO REMOTEPRPL, 57519688,
GUARD GROUP---TRK GDE, 57563140, 18
321
GUIDE HEAD
50462324, 42 13084215, 526
BLOCK---LONG R.H., 57386427, 132, 565 57242604, 150
FINISHEDPOWERHEAD, 57143778, 132 57249518, 359
POWERHEAD---CASTING, 57143760, 132 57520975, 46
ROD, 57008740, 152 57731556, 120
INDEX

SHEAVE/SPRKT, 57414641, 107 59861153, 418


SPRING---CHAIN TONG, 50209501, 574 CYLINDER, 57718090, 250
YOKE, 57341190, 448 HYD. CYL, 57316598, 170
GUIDE SLIDE --- R.H., 57376832, 132, 565 HEAD CAP, 57206971, 359
GUN, BLOW---WITH 25’ HOSE, 50245281, 565 HEADCAP
GUSSET 57242596, 150
56924764, 468 59861179, 418
57083172, 352 HEADER BOARD, M---LINK, 57632788, 395
57390049, 124
57452039, 194 HEATER FITTING, 57555690, 74
CAB MTG, DM45/50/L, 57588519, 53 HEATER HOSE, 5/8, 57555716, 74
GUSSET --- CAP CROSSHEAD, 57392391, 44 HINGE, TOOL BOX, CAB, 57561888, 62
HINGE ASSY---LH, HOSE PANEL, 57561623, 61
HINGE ASSY---RH, HOSE PANEL, 57561615, 61
H
HOLDER
HANDLE END, 57073645, 474
CHAIN TONG, 50209675, 574 FUSE, 57130577, 481
GRAB---TWR SIDEDOOR, 57561532, 66 LOCKING END, 57429748, 383, 390
UPPER, 57037897, 152
HANDLE ASSEMBLY, 57684284, 96
HOLDER ASSY, 5 ROD---30’, 57228470, 148
HANDLE---RUBBER LATCH, 57417719, 431
HOLDER SET --- DOOR, 57561706, 61
HANDRAIL, 57675266, 502
HOOK
HANDRAIL --- 38, 57455842, 502
SAFETY SNAP, 57376246, 477, 502
HANDRAIL ASSEMBLY, 57664674, 8, 11, 502 SWIVEL---2 TON, 57138950, 325
HANDRAIL ASSY---20 CNTDIST, 57533622, 8 HOOKS, LIFTING, 50346360, 554
HANDRAIL ASSY---30 CNTDIST, 57424392, 8, HORN, 24VDC, 57372484, 442
11 HOSE
HANDRAIL ASSY---50 CNTDIST, 57424418, 8, AIR---R32 BULK, 95313961, 124, 250
11, 412 AIR---U48 BULK, 57137986, 237
HANDRAIL ASSY---60 CNTDIST, 57471989, 11 HYD---A06 BULK, 57053183, 164, 190, 570
RADIATOR, 57213399, 190
HARNESS
ECM CAT, 57656118, 395 HOSE ASM, 54576301, 84
ENG C16 2 STRTR, 57656159, 179 HOSE ASSEMBLY
HEADER TO GAUGES, 57640104, 395 04X100, 57672446, 424
Index xii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

04X345, 57672438, 424 56956139, 467


04X36, 57672453, 424 56956675, 290
04X72, 57672461, 424 56956998, 312, 467
08X144, 57672420, 424 56957319, 336, 355
08X72, 57672404, 424 56957764, 523
108X100, 57672412, 424 56957798, 401
12X120, 57672396, 424 56957871, 234
56255490, 333 56959836, 401
57610552, 274 56964174, 446, 468
57661753, 274 56964190, 467
57661761, 274 56964208, 469
57661787, 275 56964216, 468
57662736, 309 56964240, 467, 468
57666117, 84 56964265, 467
57672271, 446 56964281, 493
57691263, 466 56964299, 467

INDEX
57696171, 345 56964315, 467
97117881, 300 56965759, 468
56966211, 467
HOSE ASSEMBLY 24X96, 57672388, 424 56966625, 92
HOSE ASSY 56966633, 92
52197647, 493 56970627, 467, 469, 493
52225547, 493 56971534, 275
52225596, 309 56972672, 91, 92
52225877, 338 56972680, 276, 467
56972714, 493
52225950, 493
56972789, 401
52226420, 274
56973027, 290
52226479, 467
56973084, 469
52226768, 275, 467
56973621, 413
52228244, 309
56973639, 413
52228475, 204, 466
56973647, 300
52229937, 466 56973670, 222
52241031, 250 56973696, 222
52255239, 300 56974140, 241, 274
52255254, 446 56974322, 428
52255270, 493 56974579, 467
52255320, 469 56974587, 222
56254105, 124 56974686, 133
56254253, 290 56975980, 446
56275365, 274 56987936, 466
56282973, 206 56991995, 309
56948565, 234 56994510, 336
56950082, 363, 523 56994593, 222
56950546, 274 56999790, 401
56954019, 275, 309 57004020, 467
56954076, 363 57005688, 467, 469
56954084, 363 57007478, 468
56954092, 222 57010142, 355
56954274, 333 57011306, 317
56954308, 428 57011850, 466
56954365, 428 57014375, 276, 345
56954662, 428 57015505, 274
56955115, 466 57015521, 91
56955644, 274 57015828, 222
56955776, 336 57020703, 274
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xiii
Serial Number: 7808
FAMILY,DM45 HP

Index

57020752, 355 57406993, 133


57020760, 274 57412322, 202, 222
57020778, 274 57430977, 333
57020802, 338 57431314, 333
57020828, 338 57437139, 250
57022246, 466 57438624, 124
57025991, 317 57443871, 275
57034308, 92 57445157, 317
57034357, 202 57445538, 168
57035958, 222 57449415, 289
57036618, 338, 467, 493 57464760, 309
57038424, 412 57464810, 274
57041550, 413 57480774, 274
57042921, 355 57480808, 274
57042947, 222 57481186, 486
57043218, 467 57491896, 352
INDEX

57044752, 317 57495384, 352


57055048, 222 57496135, 467
57060071, 274 57496150, 477
57060089, 459 57496283, 275
57077927, 234 57496341, 222
57085011, 309 57498230, 276
57094930, 345, 469 57517971, 428
57094948, 92, 222 57525347, 309
57095085, 222 57525545, 124, 352
57097891, 413 57531717, 124
57101164, 274 57531725, 124
57101263, 274 57537540, 300
57101420, 275 58081662, 467, 493
57101438, 274, 413 58140328, 467
57116840, 317 58143421, 401
57116899, 168 58143439, 168, 412
57128696, 336 58144585, 413
57145849, 164 58148099, 202
57148199, 477 58170465, 91, 92, 467
57183832, 290 58182791, 302, 306
57214264, 124 58205261, 467, 493
57229676, 274 58206954, 234
57229700, 124 R134A, 290 L, #6, 56247505, 84
57248445, 493 HOSE CLAMP
57277444, 275 10/12, 57555708, 74
57298069, 133 57555732, 78
57325391, 234
HOSE GUARD ASSY, 57250482, 108
57337123, 276
57337271, 234 HOSE HUMP
57342677, 124 50463645, 190
57342891, 126, 306 56940364, 194
57344764, 352 REDUCING, 58044561, 194
57380420, 302 HOSE TRAY
57392912, 412 LOWER, 57239030, 124
57392953, 355 UPPER, 57142481, 124
57396806, 133
57396822, 133 HOSEASSY, R134A, 210 L, #12, 56247489, 84
57406977, 133 HOUSING
57406985, 133 35251529, 298
Index xiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

4X6 LIGHT, 57157885, 388 J WRENCH---DHD380 6 FLATS, 58214107, 532


52245479, 131 JAW---CHAIN TONG, 50021187, 574
57192007, 263
BEARING, 50875368, 408 JOINT, WIRE, 95239216, 481
FRONT COVER, 57555674, 68 JUNCTION BOX ASSY, 8 X 6, 57138166, 468
GEAR, 57054637, 159
GEARBOX, 59551127, 266
LOWER SEAL, 57578023, 131
MACHINED---R.H., 57395444, 131
K
REAR, 57555666, 68 KEY
SINGLE ELEMENT, 50815703, 282 52249877, 408
UPPER SEAL, 52248150, 131 57074668, 160
VALVE, 50961184, 408 57209926, 159
HOUSING---SEMIFINISH, R.H., 57395469, 136 CUSTOM, 57546327, 131
INSERT---CHAIN TONG, 50024389, 574
HSG, UP. SEAL (RAW CAST), 52248168, 131 INTERMEDIATE SHAFT, 57159139, 131

INDEX
HUB RECTANGULAR, 57570848, 159
REWORK, 57570814, 159 SQUARE, 95308573, 147
WORM DRIVE, 57570806, 160 KIT
HUB BLANK, 57035230, 107 C2 PRESSURE LIMITER, 57640203, 374
FIRE SUPPRESSION, 57653115, 422
HYD. MOTOR MODIFICATION, 57154916, 159
INLET SECTION SEAL, 57394868, 374, 378
LATCH, 57138968, 325
LIGHT GAUGE---24VDC, 57443954, 92
I METRIC SPLIT FLANGE, 56249147, 333
OVERHAUL, 54541289, 184
IDLER, FRONT, 57563413, 18 PILOT REDUCING, 57730509, 374, 378
IDLER & BEARING ASSY, 57563421, 34 PULSAR SEAL, 57395048, 374, 378
PUMP REPAIR, 57420127, 472
IDLER ASSEMBLY, 57563439, 34 PUMP TUBE REPAIR, 57420135, 472
INDICATOR RELIEF VALVE, 57394843, 374, 378
CARROUSEL---5ROD, 57339905, 148 REPAIR UL---88 ASSY, 36037471, 226
PANEL MTG.GREEN, 57438871, 321 REPAIR---PISTON, 50822162, 405
PANELMTG---RED, 57491813, 93 REPAIR---VALVE, 50822154, 405
RESTRICTION, 52265311, 194 SAE8 SPOOL STOP, 57640187, 374
SEAL
INDICATORPANELMTG.YELLOW, 57438889, 50277649, 184
91 57032997, 263
INJECTOR 57107914, 280
SL1/2 BANK, 57070757, 466 57512311, 120
SL1/3 BANK, 57070765, 469 59729707, 408
SL1/4 BANK, 57070773, 466 SEAL (CYL)ARCTIC, 57630931, 418
SL1/5 BANK, 57070781, 466 SEAL BG4A, 57630402, 328
SHAFT, 57053555, 263
INSERT
SHAFT AND BEARING, 52249869, 408
BEARING, 50709013, 405
SPACER BEARING, 51375475, 408
JAW---FLAT, 50024397, 574 SPLIT FLANGE
INSULATION, WRAP, 57578718, 340 56783020, 352
56950579, 309
INSULATOR, HEAT SHRINK., 58159088, 437
SPOOL, COMPENSATOR, 54580709, 374, 378
UNLOADER SPOOL, 57640195, 374
WORK SECTION SEAL, 57394876, 374, 378
J KIT SEAL, HATCH DOOR, 57728545, 416
J WRENCH, DHD360---4 FLATS, 50067909, 532 KIT---DISC(BRAKE), 57457293, 26
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xv
Serial Number: 7808
FAMILY,DM45 HP

Index

KIT---REPAIR, 57514846, 241 LOCATOR, SPRING, 57630535, 328


KIT---SEAL(BRAKE), 57457301, 26 LOCK, SPINDLE, 50628007, 162, 532
KNOB LOCK---NUT, 13084207, 526
57417487, 92 LOCKNUT
57679664, 96 56944390, 359
FAN, 57477929, 72 57181240, 46
TEMPERATURE, 57477945, 72 57183584, 120
57242554, 150
57396509, 418
L BRG, 95209987, 131
LOCKWASHER, 57353583, 329
LABEL, 1---HOLE ADHESIVE, 57455628, 390
LOUVER, AURORA, 52106457, 62
LADDER ASSEMBLY, 57664666, 8, 11, 502
LUBRICANT, TOOL JOINT, 50525187, 446, 554
LADDER W/HANDRAIL, FOLD, 57724619, 8,
INDEX

11, 502 LUBRICATOR ASM---60GL DHD, 57354755, 477

LAMP LUBRICATOR TANK SUB---ASSY, 57428161,


481
FLOOD---70W HALOGEN, 57147282, 388
LED LUG, BATTERY, 57011611, 437
GREEN, 24V, 56275431, 453
RED, 24V, 56275449, 363
PANEL, 50611235, 92 M
TRAP---70W HALOGEN, 57157893, 388
MAGNET ASSY, 50815661, 282
LATCH
CAM, 52106606, 64, 66 MAINFRAME, WELDMENT, DM45, 57728339,
INSIDE RELEASE, 57541062, 64, 66 500
PADDLE--- CURB SIDE, 57541054, 64 MANIFOLD
PADDLE---TOWER SIDE, 57541112, 66 52263530, 296
LATCH---TOOL BOX, CAB, 57561896, 62 52263548, 296
56849672, 466
LCKWSHR 1/2, 52221470, 329 57546038, 244
LEVEL, 58038761, 91 HYD, 57083883, 466
HYD. ORING THDS, 57350076, 275
LEVER, OPERATING, 52192564, 453 LWR HP DM4550/L, 57584195, 241
LEVER ARM---2 VALVE, 57533960, 250 RETURN, 57482556, 289
RETURN SAEPORTS, 57431983, 275
LIFTING HOOK, 50261700, 554
SUPERCHARGE, 57582280, 293
LIGHT UPPER, 57546228, 241
INDICATOR, 57266181, 453
MANIFOLD ASSY---DR/PR CONT, 54418108,
LED INDICATOR, 57297137, 481 284
PILOT, 50270040, 92, 363
MANIFOLD---SUCTION, 57306680, 293
LINK
56801053, 477, 502 MANUAL
BUTTERFLY VALVE, 57471971, 221 57672347, 424
SLING, 57146474, 325 57672354, 424
57672362, 424
LINK ASSY, 57550022, 148 57672370, 424
LINK---LH TRACK, 57357030, 38 SAFETY SPANISH, 57626087, 537
LINK---RH TRACK, 57357071, 38 MARKER, TERMINAL, 57684979, 383

LINKAGE MASTER LINK, 50024447, 576


52227733, 221 MODIFICATION, REARPLATFM, 57495855,
LATCH, 57541070, 64, 66 554
Index xvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

MODULE, MURPHY LNK DISPLY, 57632697, ISOLATIONSWTCH, 57379166, 437


91 MODEL ID, 57613614, 547
MOTOR REC OIL, 57614125, 547
BLOWER, 57516130, 68 REC TNK OIL, 57613580, 547
HYD. TRACK/DR, 57415044, 18 REC. OIL, 57325029, 428
ROTATION SPEED, 57531600, 164
HYDRAULIC
WATER, 57614190, 547
52235207, 401
57110157, 126 NAMEPLATE---12V DC POWER, 57379174, 440
57209637, 131 NEW PART NO. REQUIRED, NEWPART, 416
57401135, 159
57632366, 329 NIPPLE
HYDRAULIC---AX.PISTN, 57477242, 184 50691831, 289
95048799, 488
MOTOR & GEAR REDUCER ASM, 57572984, 95071569, 293
148 HOSE, 57082018, 99
MOUNT NPTF DRYSEAL, 95352738, 221

INDEX
CYL., 57184590, 412 PIPE, 95298170, 241
CYLINDER, 57095853, 210 RECEIVER---HYD, 50695972, 431
DIVERTER VALVE, 57454910, 278 NIPPLE ASSY, 57672495, 424
FLEX---BOLTSANDWICH, 57139131, 179
NOZZLE
FRONT ENGINE---C16, 57643199, 175
C1/2, 57653164, 424
FUEL COOLER
COMP./REC., 57142937, 431
LH, 57643132, 84, 206
COOLANT, 59729566, 431
RH, 57643116, 84, 206
SPRAY, 56246747, 446
LADDER, 57711145, 8, 502
V1/2, 57653172, 424
REAR ENGINE, C16, 57643157, 175
W/3/16 ORIFICE, 57341166, 448
REMOVE 7 ROD, 57217531, 159
YOKE, DM45/50, 57309726, 506 NUT
50021161, 576
MOUNT BAND, 57555757, 78 50943240, 266
MOUNTING, CONDENSER, 57481525, 84 57356677, 32
57357691, 24
MOUNTING CAP, 57192015, 263 ACORN, LOW CROWN, 57729931, 92
MOUNTING RAIL (DIN), 57221855, 390 ADJUSTING, 57291304, 131
DIAPHRAGM PLATE, 57341299, 448
MTG.PLATE---RV, HYD.TANK, 57352304, 293
HEX CASTLE---1---1/2---12, 95085825, 108
MUFFLER, FILTER, 52142031, 446 HEX JAM 3/4---16, 57555682, 74
LOCK
35145077, 214
N 56998503, 418
58233719, 170
NAMEPLATE SHAFT, 57552515, 26
2 SPD FAN---95DG, 57494312, 312 SPEED, 52144409, 405
57095846, 210 NUT---CAGED, 40011975, 488
COOLANT, 57614141, 547 NUT---TRACK, 57356990, 36
CRANKCASE, 57614265, 547
DHD CONTROL
57361990, 481
57613622, 547
O
ETHER INJ, 57614133, 547 O RING---SEAL, 57356594, 30
FUEL, 57614257, 547
GAUGE HI---PR., 57598039, 493 O’RING, 58233784, 170, 416
GAUGE LOW PR., 57598021, 493 O---RING
HYDRAULIC, 57614240, 547 #8, 57554735, 70, 74, 76
ISOLATION, 57613564, 547 35251511, 298
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xvii
Serial Number: 7808
FAMILY,DM45 HP

Index

35277797, 216 57241333, 328


50597434, 266 ORIFICE
50717743, 266 35517234, 228
50815695, 282 MINIMUM PRESSURE, 57637852, 241
51076156, 280
51076164, 280 OUTLET, BODY, 95377743, 390
51076172, 280 OUTLET BODY
52263555, 296 95344719, 391
54479985, 48 95344727, 390
54480041, 48 95414033, 390
54480058, 48 95735049, 391
56963531, 250
57107906, 280
57163511, 418, 420
57192197, 263
P
57220238, 418, 420 P1 ROTOR ASSY., 57192122, 263
INDEX

57220345, 250, 528


P2 ROTOR ASSY., 57192163, 263
57224081, 150
57242562, 150 PACKAGE KIT, 805 IR, 57554685, 68
57244832, 46 PACKING
57353674, 328 52144318, 405
57362105, 528 SWIVEL, 50694876, 132
57487043, 250 SWIVEL---30XV, 57336067, 132
57511750, 328
PAD
57520868, 46
ANTI---VIBRATION, 57657751, 342
57520884, 46
JACK CAST, 26”, REAR, 57630030, 44
57520900, 46
JACK CAST/30”, 57630048, 42
57552721, 26
57552887, 27 PAGE
57632358, 329 CAN’T CLIMB, SPANISH, 57626053, 540
58233727, 170, 416 COMBINED WARN.SPAN, 57625253, 540
59374934, 48 COVER (SPANISH), 57625097, 540
59375030, 48 EXCESS HYD OIL SPAN, 57625139, 540
59595629, 266 FALL DERRICK, SPAN, 57626061, 540
59941393, 48 FALL ROD CAR SPAN, 57625238, 540
95018065, 126 FALL.DRL PIPE SPAN, 57625246, 540
95018271, 148 FALL.POWERHD, SPAN., 57625220, 540
95022372, 241 FALL/CRUSH HAZ.SPAN, 57625204, 540
95070603, 298 FAN BLADES, SPANISH, 57626079, 540
95086518, 260 HAZ VOLTAGE, SPANISH, 57625261, 540
95086567, 133, 260 HIGH PRESS SPANISH, 57625188, 540
95086625, 133, 259 HIGH PRESS.SPANISH
95086724, 131 57625212, 540
95097929, 133 57626046, 540
95209870, 486 HIGH VOLT.SPANISH, 57626038, 540
95266433, 290 LABEL REFER SPANISH, 57625113, 540
HYD, 95209888, 317 ORDER INFO (SPAN.), 57625105, 540
PRESS.FLUID SPANISH, 57625170, 540
OIL ROT PARTS SPANISH, 57625147, 540
GEAR ROT.BLADE SPANISH, 57625162, 540
50057132, 259 ROT.PARTS SPANISH, 57625154, 540
58209651, 133, 160 TABLE, DML SPANISH, 57625121, 540
HYDRAULIC, 52223781, 289
PANEL
OIL SEAL---WINCH 88001599, 474
57241325, 328 ENGINE CONTROLS, 57668188, 61
Index xviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

ONE GAUGE, 57534315, 92 57632465, 124


95341798, 42
PEDESTAL---SEAT, 57561862, 62
COOLER INLET
PIN 57633794, 190
50021195, 576 57645293, 190
50067834, 42, 44 COOLER OUTLET, 57645285, 190
50816289, 263 DISCHARGE, 57584328, 237
50875525, 408 ENGINE INLET, 57645335, 340
57067555, 170 ENGINE OUTLET
57273229, 523 57645277, 190
57356735, 34 57645327, 340
ANCHOR, 50171941, 42, 44 EXHAUST ELBOW, 50622810, 186
CENTER, 57180168, 16 INLET 3”, 57546053, 241
CLEVIS, 56975964, 418 PIVOT, DOOR, REAR, 57331332, 416
CLIP, 56975972, 418 PIPE DOOR, VIEWING, 57474991, 416
COTTER, 95271813, 168

INDEX
CYLINDER PISTON
50339001, 107 1---1/2 BORE CYL., 57316614, 170
57268112, 147 57242612, 150
CYLINDER MOUNT, 57550055, 148 57356560, 30
DOOR ACTUATION, 57728529, 416 57357972, 359
END YOKE, 57188112, 16 57396566, 418
HANDLE---CHAIN TONG, 50021202, 574 57423931, 526
HINGE, 95265336, 221 57520983, 46
HINGE---3/4X2---7/8 GRIP, 95474615, 416 57552572, 26
HINGE---5/8DIAX2.25GRP, 95159331, 412 57731564, 120
JIB ARM, 57120339, 325 PLANET BEARING
LOCKING, 50219955, 565 57552473, 26
LOCKING ---CYL., 57423832, 523 57552697, 26
PIVOT, 57273237, 523 57552796, 27
RETAINER BAR, 57648727, 168 PLANET GEAR
ROD SUPPORT ARM, 56250012, 523 57552465, 26
SPRING---CHAIN TONG, 50024512, 574 57552689, 26
SPROCKET 57552788, 27
50338987, 107
52227337, 107 PLATE
SUPPORT---FUEL TANK, 57474579, 202, 401 50348804, 275
TOWER LOCKING, 57141715, 363 50462332, 42
TWR RAISE CYL, BOTM, 57591554, 355 50907112, 408
TWR RAISE CYL---TOP, 57591547, 355 57019853, 194
WRIST, 50718030, 405 BACK UP, 57552580, 26
BACK---UP, 57552432, 26
PIN W/COTTER PIN---CABLE, 57622979, 112 BALANCE, 50875491, 408
PIN---CYLINDER, RODCHANGER, 57406068, COMBUST GAS SPAN., 57625196, 540
147 COVER, 52247657, 214
DIAPHRAGM, 57341265, 448
PIN---TRACK DOOR, VIEWING, 57474983, 416
57357022, 38 END, 57191033, 133
57357048, 38 END BEARING SUPRT, 57630410, 328
PINEYE ASSEMBLY, 57423915, 526 END BRAKE CYL, 57630428, 328
FAN CONTROL SUPPT., 57485211, 312
PINION, INPUT, 57170110, 131
FOLLOWER, 57420093, 472
PIPE GEAR BOX MOUNT, 57217507, 159
57068587, 80 GUSSET, 57371999, 152
57141848, 152 HARNESS---REMOTE PRPL, 57519670, 321
57563181, 24 HYD FTG MTG, 57586265, 317
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xix
Serial Number: 7808
FAMILY,DM45 HP

Index

LADDER MOUNT 59551267, 266


57711152, 504 6MM COMPONENT, 57429722, 321, 391
57711160, 504 CAP, 57552622, 26
LADDER MOUNTING, 57711178, 504 COOLANT, 57142945, 431
LOCKING ELECTRIC 3---WAY, 57661738, 395
50339019, 107 EXPANDING, 57552630, 26
50813575, 355 HEX HEAD
MOUNT O’RING, 95343596, 276, 289, 309
57205478, 498 STRT THRD
57445702, 138 95323366, 369
57540882, 300 95323465, 133, 202, 221, 244, 275, 276, 290,
57540890, 300 376
MOUNTING, 50258193, 325 95666996, 134, 278, 284
MOUNTING---FUELTANK, 57483729, 202 MAGNETIC, 59514976, 266
MTG NYLON, 57012676, 150, 418
52243789, 453 OIL LEVEL, 59551259, 266
INDEX

57244980, 275 ORING---SAE 32, 95746194, 202, 402


MTG ---IR LOGO, 57397325, 107 PIPE
MTG REAR DECKING, 57573958, 8 95408167, 466
PORT SQ HEAD, 95249587, 132
FRONT, 54494018, 263 PIPE---1 HEX HEAD, 95252417, 293
REAR, 54494026, 263 PIPE---2 HEX HEAD, 95437349, 293, 488
SUPPORT, 57214488, 80 PIPE---3 RUBBER, 57408346, 488
SUPPORT FEE CYL, 57517922, 112 PORT
TAPPED 57224156, 46
52240439, 456 57244915, 46
52240959, 250, 276, 366, 376, 390, 392 57245292, 120
TOWER PINNING, 57389330, 363 57396491, 418
VALVE MOUNT, 57283350, 355 SCREW
57552747, 26
WEAR, 50875426, 408
57552895, 27
PLATE --- CAP CROSSHEAD SEAT, 54480017, 48
57392375, 44 STRAINER, 35609098, 216
57392383, 44 PLUG ASSEMBLY
PLATE ASSY 50907146, 408
LH, WARNING, 57563363, 30 CHECK, 50907179, 408
RH, WARNING, 57563355, 30 PLUG PIPE, 95101457, 42, 44
PLATE BOTTOM---HYD TANK, 57482887, 293 PLUG VENT, 52221389, 328
PLATE FRONT/SIDE---HYDTANK, 57482895, PLUG W/O RNG, 95326955, 289
293
PLUG---PIPE, 57356768, 22, 34
PLATE REAR---HYD.TANK, 57482903, 293 PLUG---PORT, 57401622, 526
PLATE SPACER, VALVE, 57329989, 352 PLUG---W/O---RNG, 95361028, 289
PLATE TOP---HYD.TANK, 57481459, 293 PLUNGER, TEFLON, 57431223, 486
PLATE---BRACKET MOUNTING, 57378549, 468 POINTER, 57342719, 148
PLATE---BRKT BAT SELECT, 57383747, 437 POPPET, 54480009, 48
PLATFORM, DUST CURTAIN, 57728511, 416 PORT PLUG, 57245284, 359
PLATFORM ASSY, HATCH DOOR, 57730673, POTENTIOMETER, 500---OHM, 57433781, 391,
412 498
PLUG POWERLUBER, AUTO---GREASING,
3 CIRCUIT, 57668071, 395 57336430, 446
50718162, 405 PRE---FILTER, 57555724, 78
Index xx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

PREFILTER, 57516098, 70 57356859, 22


PRESSURE PLATE, 57185217, 263 BEARING, 50248368, 148
CABLE, 57410599, 107
PULSAR, 24V W/WEATHERPAK, 57394926, 374, TRACK, 52264652, 16
378
RIM AS---CARR RLR, 57563017, 22
PUMP
RING
50 TO 1, 56964869, 472
57356578, 30
DHD LUBRICATOR, 57352973, 486 57356586, 30
DOUBLE---HYDRAULIC, 57392003, 259 BACK UP, 57163529, 418, 420
FUEL, 50258441, 202 BACK---UP, 57224099, 150
MAIN HYDRAULIC, 57326274, 259 BACKUP
OIL, 36861144, 216 54479993, 48
WATER---8 GPM, 50822147, 401 54480025, 48
PUMP/TIMER, LINCOLNCENTRL, 57166795, 58233735, 170, 416
466 59337212, 48
CAST IRON, 57242570, 150

INDEX
CONTAMINATION, 57520942, 46
R INGRESSION, 57520892, 46
LOCATING, 57552457, 26
RACE, THRUST, 57630519, 328 O, 57552549, 26
RETAING, 50815711, 282
REAR FOOT, 50717990, 405 RETAINING
RECEIVER, 50695980, 431 57068215, 526
57316432, 329
RECEPTACLE, BATTERY CONN, 57007411, 437 58233792, 170
RECHARGER, DRY CHEMICAL, 57117202, 424 RETAINING---BREAKOUT, 57200628, 168
SEAL
RECIEVER DISCHARGE PIPE, 57637845, 241
57552754, 26, 27
REDUCER 57552937, 27
EXPANDER, 95650149, 133 SNAP
SAE O---RING 10---6, 95147997, 369 50597442, 266
REFRIGERANT, R134A, 57364473, 84 50717982, 405
50806223, 263
REGULATOR 57552440, 26
12V, 57662744, 395 57552481, 26
57618829, 92 57552507, 26
AIR---RELIEVING, 57079550, 446 57552598, 26
PRESSURE, 57442477, 246 57552705, 26
UL---88 ASSY, 36887396, 226 57552713, 26
REGULATOR ASSY, UL---88, 57530917, 221 57552804, 27
57630550, 328
RELAY THREADED, 50610971, 132
57516619, 72
DPDT 24V COIL, 57394603, 92, 321 RING SNAP, 50644558, 263
SOLENOID---24VMARINE, 59956466, 179 RIVET, 1/8 DIA X .357POP, 58081647, 391
RESERVOIR, HYDRAULIC, 57582322, 289 ROD
57396574, 418
RESISTOR, 4 SPADE, 57554826, 68
57423949, 526
REST, WRENCH, 50243088, 565 57563405, 32
CYLINDER, 57351710, 170
RESTRAINT---DOOR, 57561698, 61
THREADED ENDS, 57483711, 202
RESTRICTOR, JIC/JIC .062, 57291049, 412, 523
ROD ASSY
RETAINER 50718022, 405
57046831, 523 57242638, 150
57273245, 523 57731572, 120
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxi
Serial Number: 7808
FAMILY,DM45 HP

Index

ROD TUBE, 57181232, 46 50727429, 22


57027310, 34
ROD---TUBE, 57181059, 46
6---1/4” PIPE, 57554123, 514
ROLLER & BEARING ASSY, 57457608, 22 BACKUP, 57220337, 250, 528
ROLLER ARRANGEMENT, 57562977, 18 BULB---90 DEGREE, 57541005, 61, 64, 66
FACE, 57552531, 26
ROLLER GROUP---SFLG, 57563041, 20 LIP, 57401200, 159
ROLLER GUIDE, RODSUPPORT, 57423824, OIL
523 50717750, 266
52146784, 131
ROLLER---2 OD X 3.50 LG, 57446262, 107 52164282, 131
ROLLPIN, 57630527, 328 58227661, 160
58229915, 131
ROPE
RING, 57401184, 159
WIRE, 57047060, 138
ROD, 57520926, 46
WIRE---3/8 X 67’, 57050379, 325
SQ SECT, 50815851, 263
INDEX

ROTARY HEAD, COMMONS, NEW, 57562639, SEAL ASSY, 57245177, 46


126
SEAL GROUP, 57563009, 22
RUBBER
58145392, 92 SEAL GROUP---METAL FACE, 57563454, 34
WINDOW--- DOOR, 57540999, 64, 66 SEAL KIT
WINDOW---OFFSET, 57540981, 61 54418546, 284
RUBBER STRIP, 1/4 X4, 57068942, 53 57242547, 150
57249450, 359
RUNG LADDER, 57047847, 80 57303737, 284
57354128, 416
57396475, 418
S 57401176, 159
57425043, 526
SCREEN, FILTER, 57341208, 448 57512006, 363
59476705, 126, 284
SCREW
CYLINDER, 57307431, 250
50718105, 405
PUMP, 57307886, 486
50816271, 263
VALVE, 57240814, 48
95412623, 437
ADJUSTING ---SLOT, 57341307, 448 SEAL KIT---CYLINDER, 57510927, 46
BONNET, 57341141, 448 SEAL KIT---HYD. CYL., 57300360, 170
BUTTERFLY STOP, 43200831, 214
CAP SEAL KIT---VALVE CART., 57301012, 284
56987266, 328 SEAL SHAFT, 50495860, 263
57396517, 418 SEAL---LIP TYPE, 57356552, 30
HX, 95158176, 16
CAPTIVE, QUICK OPEN, 54537139, 62 SEAT, OPERATOR, 57569444, 62
CHAIN, 50021153, 576 SEAT BLOCK W/WHT NYLON, 57341091, 448
SET
SECTION
57012684, 150, 418
INLET, UNLOADING, 57639254, 374
57067571, 170
VALVE, 57466583, 378
STROKE LIMIT, 57394850, 378
VALVE SPOOL
SET---CLEVIS, 57060352, 46
57466567, 378
STOP, 50527308, 226
57466575, 378
YOKE CLAMP, 57341182, 448
57466591, 378
SEAL 57466609, 378
14---12 AWG CABLE, 57400715, 388, 391, 437 57466617, 378
5” PIPE, 57554107, 518 VPL30 W/LIM&Q, 57640153, 374
50718089, 405 VPL30 W/LIMITER, 57639262, 374
Index xxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

VPL30 W/O LIMIT, 57639270, 374 POWERHEAD---SPURGEAR, 57243719, 132


VPL6 OUT W/BOLTS, 57640161, 374 SHIM SET
SENDER, FUEL---W/FLOAT, 57534299, 202 50518083, 175, 214
52210317, 132
SENSOR, MAGNETIC, 59647669, 164
SHOE, TRACK, 57563496, 36
SERVICE KIT
SHROUD, INLET, 56899669, 194
50603869, 246
WIGGINS, 57142994, 428 SIGHT GLASS, 39476916, 241
SETSCREW, 57357964, 359 SILENCER
57662124, 186
SHACKLE, CHAIN 55 TON, 57364069, 510 ALUMINIZED 6”, 57574196, 186
SHADES, WINDOW, CAB, 57728461, 520 PNEUMATIC, 35132299, 228
SLEEVE
SHAFT LOCATING, 57552820, 27
57037350, 147 SHIFT, 57552846, 27
57570830, 159

INDEX
SPLINE, 59516096, 266
DOOR, 57474959, 416 WEAR, 50822097, 132
GEAR OUTPUT PLANET, 57630493, 328 WIRE TRANSPARENT
INPUT 57455586, 390
50595115, 266 57455594, 390
57552838, 27 57455602, 390
INTERMEDIATE, 57191017, 131
SLIDE, 50072347, 42, 44
OSCILLATION TRACK, 57579385, 506
PIPE ASSY, 57422628, 147 SLINGER
ROD CHANGER, LOWER, 57594541, 147 52144391, 405
SPLINED #3, 57192213, 263 52187804, 132
SUN GEAR SLYDRING
57552499, 26 57245185, 46
57552663, 26 57245540, 46
TCK ROLLER, 57562985, 22 SOCKET
UPPER, 50248301, 152 10040541, 565
SHAFT ASSY, 57457590, 22 SIZE 16, 54530993, 395
SHAFT---IDLER, 57563462, 34 SOLENOID, 57516346, 284
SPACER
SHAFT---LOWER, 57426942, 152
.5X1.75ODX1.06ID, 57188963, 138
SHEAVE 50248426, 148
MACHINED---1 ROPE, 57432700, 107 57068991, 159
WIRE, 50245810, 325 57120347, 325
57357063, 38
SHEAVE W/BUSH---1 ROPE, 52228848, 107
57538118, 250
SHIM 57731549, 120
50248889, 222 BRAKE PLATE, 57353849, 328
52223872, 184 CYL. ROD, 57316572, 170
54479910, 48 FINAL DRIVE, 57546319, 134
54479928, 48 INTERMEDIATEGEAR, 57159121, 131
54479936, 48 PISTON, 57183618, 46
57149080, 132 SHAFT---DMC TOWER, 56247232, 108
FINAL DRIVE SWIVEL PACKING, 57371163, 132
57546384, 134 SPACER/CPLG, 52180031, 164
57562829, 134 SPINDLE, 57552408, 26
GUIDE
50339027, 107 SPINDLE --- FINAL DRIVE, 57546343, 131
50624709, 132 SPRING
MTG---HYD TANK, 57582330, 290 35251552, 298
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxiii
Serial Number: 7808
FAMILY,DM45 HP

Index

50875533, 408 STRAINER BODY, 36751295, 216


54479977, 48 STRAP
54480066, 48 57053332, 108
57356644, 32 57507832, 412
57560682, 486 57522104, 412
BRAKE, 57353880, 328 DUST CURTAIN
CHAIN TONG 57555609, 412
50021229, 574 57555617, 412
50024371, 574 SHOULDER---2” WIDE, 57535759, 321
COMPRESSION, 50709336, 282
COMPRESSION125LB, 57341240, 448 STRIP, 57356693, 32
END, 54479951, 48 STUD
GAS---DOOR CURBSIDE, 57561672, 61 57497794, 124, 412, 416
REAR +500 LB PRES, 57341174, 448 ADAPTER, 59383463, 266
TENSION---DOORLATCH, 57561565, 64, 66 STUD---DOOR SPRING, 57561680, 61
SPRING GROUP RECOIL, 57563397, 18
INDEX

SUB, SPINDLE---4 BECO, 29 LG, 56255318, 532


SPRING PLATE SUBPLATE
50815679, 282 57106965, 280
57353609, 328 ANSI/NFPA D03, 56264005, 413
SPROCKET MANIFOLD, 57329583, 275
2 P. 20 TEETH, 57407009, 107 SUPPLY, ”T”, 57653131, 424
TRACK, 57355018, 18
SUPPORT
SPROCKET GROUP, 57354946, 18 50691609, 147
SPROCKET W/BUSH---20T, 57407173, 107 57356685, 32
AIR CLEANER, 57506545, 194
SQUARE SECTION GASKET, 57192148, 263 CAC PIPING, 57643652, 340
STANDPIPE CHANNEL, 57538225, 250
57082554, 352 COMPR, A/C---C15, 57668055, 84
57085573, 352 COMPRESSOR, 57170896, 214
57085599, 352 FEED CYL---5 OD, 57315798, 112
57424806, 352 HYDRAULIC MOTOR, 57573065, 160
PIPE, RAD.XL900, 57645301, 190
STARTER, 42MT/24V, 58194762, 175 PIPE---CAC, 57633802, 340
STARTING KIT, 57047300, 210 PIPING, 57653016, 340
SHAFT---MIDDLE, 57405979, 147
STEM, 50023910, 133, 242, 250, 352 TOWER---DM45/50/L, 57582355, 506
STEP, CAB, 57214470, 53 SUPPORT ASSY, 57356636, 32
STEPSEAL, 57245532, 46 SUPPORT LEG --- COOLER, 57503591, 184
STEREO, AM/FM, CASSETTE, 57728453, 508 SUPPORT LOWER---ROD CHNGR, 57405953,
STOP 147
57505224, 168 SUPPORT MIDDLE---ROD CHNG, 57405961,
LOWER CAROUSEL, 57550030, 148 147
ROD CHUCK, 50519594, 565 SUPPORT UPPER--- ROD CHNGR, 57405946,
STOP BLOCK 147
BULL GEAR SUPPORT---L.H., 57455941, 502
57209306, 148
SUPPORT---R.H., 57455958, 502
57209314, 148
CENT. BUSH, 57198939, 168 SWITCH
PIPE CUP, 57212474, 148 2---POSITION, 57332215, 91
3---POSITION, 57332199, 92
STRAINER, OIL, 50247691, 289
52218294, 84
STRAINER ASSY---HR2, 35092279, 216 BATTERY SELECTOR, 57236705, 437
Index xxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

DPDT TOGGLEON---ON, 57175960, 413 NPTF, 95264941, 428


FLUID FLOW, 57353021, 486 NPT/JIC, 95419073, 300, 446
HANDLE BUTTON, 57684292, 96 TRIPLE, 50844067, 424
KEY, 56993678, 91 TEE---JIC RUN/NPT 8---8S, 51028710, 317
LIMIT
50518653, 304, 363, 498, 523 TEE---JIC RUN/ORING, 57482580, 309
52192556, 453 TERMINAL
MINIATURE LIMIT, 57378192, 91, 96 14---16 AWG MALE, 59854828, 388, 391, 437
PRESSURE 56921414, 179
57209884, 472 56921430, 179
57653198, 424 57651259, 91
PUSH BUTTON, 52185832, 91, 442, 446 95329249, 164, 481
ROTARY, 57477937, 72 95843371, 486
SPST REED, 57428914, 486 BLOCK, 57684888, 383, 474
SPST/ON---OFF, 57179608, 91, 481 FEMALE, 95985925, 392
TEMP, 35596436, 214 PACKARD SLEEVE, 57176604, 391

INDEX
TOGGLE, 57216913, 92, 523 RING, 95359329, 179, 440
TOGGLE WIRE LEAD, 57554842, 72 THERMOMETER, 50463454, 289
TOGGLE---SPST, 56762198, 91
THERMOSTAT, ROTARY, 57554859, 72
SWITCH ASSY
THRESHOLD
56967292, 466
L.H. DOOR, 54589874, 61
IR AP, 57554693, 68
R.H. DOOR, 54589866, 61
SWITCH NUT, HEAT/COOL, 57554883, 72 THROTTLE, ELECTRONIC---CAT, 57493868, 91
SWITCH NUT STANDARD, 57554875, 72 TIE ROD---3/8 X 7 IN., 57396848, 221
SWITCH PUSHBUTTON, 855017P0286, 91, 321 TIEPLATE, 57630444, 328
SWIVEL TIMER, DHD LUBRICATOR, 57354342, 486
52248176, 132
TONG ASSY---W/FLAT INSERTS, 50021120, 568,
52248184, 132 572
SWIVEL ASSY --- SEAT, 57561870, 62 TOOL
CRIMPING, 57482614, 437
PIN/SEAL---EXT INSTL, 57482606, 437
T TOW LUGS, 57363970, 510

TACHOMETER, MLINK ANALOG, 57632655, TRACK ADJUSTMENT GROUP, 57563348, 18


91 TRACK GROUP, 57563470, 18
TACHOMETER---ROTATION, 57422271, 164 TRACK LINK ASSY, 57563488, 36
TANK TUBE
DHD LUBE---60 GAL., 57354094, 486 0.25SCH 40X2.50 LG, 57734097, 469
FUEL---380 GAL, 57533606, 202 50906379, 266
LT---A---125, 57653123, 424 56951700, 131, 259
SEPARATOR HP 20”, 57570202, 241 57731580, 120
WATER---300 GAL., 57474603, 401 AIR INLET, 57175457, 194
ENGINE AIR INTAKE, 57621237, 194
TEE KAZOO, 57554834, 70
37 DEGREE, STRT THRD, 95188710, 355 SCAVENGE, 39871702, 241
95279923, 92 SQUARE, 57071755, 186
FEMALE SUCTION---FUEL, 57475873, 202, 401
NPTF, 95280095, 309 VENT, DML TIER2, 57661886, 190
NPTF PIPE, 95302998, 422
MALE RUN TUBE ASS’Y, HYD. CYL., 57317794, 170
37DEG, 95748927, 92 TUBE ASSEMBLY
95221065, 221 57423956, 526
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxv
Serial Number: 7808
FAMILY,DM45 HP

Index

57632333, 328 CHECK


36843720, 237
TUBE ASSY
50247733, 289
57242620, 150
50261825, 289, 290, 309
57245573, 46
50347889, 352
57396582, 418
50829480, 202
TUBE.RND.4.5ODX3.5IDX166, 57422610, 147 57408775, 486
CHECK---16 JIC, 57167728, 259, 290
TUBE--- AIR 8 X35, 57251829, 194
CHECK---DBL PILOTOP, 50462944, 168, 250,
TUBE---CROSS PORT CONNECT., 57137036, 336, 345, 363, 412, 413, 523
466 COUNTER BALANCE, 57273716, 355
COUNTERBALANCE, 57205007, 46
TUBING
DIVERTER, 57106429, 278
RND, 57024218, 565
EXPANSION BLOCK, 57477911, 76
ROD CATCHER, 57445678, 138
FILL, 57563389, 30
SHINK---1/8 DIA., 56277759, 392
MANUAL SHUTOFF, 52172723, 244
SHRINK 1/4”, 54501093, 392
INDEX

MEASURED SHOT, 57301855, 210


VINYL, 50247709, 289
MIN.PRESSURE, 57391047, 241
MOTOR CONTROL, 57167298, 126
NEEDLE, 52210986, 92
U PILOT, 57163339, 222
POPPET---ANTIRUMBLE, 35316405, 221
U---BOLT, 95494373, 250 PRESSURE CONTROL, 57309536, 300, 302,
306
U---CUP PUMP RELIEF, 57244352, 275
1---1/2 PISTON, 57318644, 170, 416 REDUCING CART., 57325664, 284
57220352, 528 REDUCING/RELIEVING, 56263239, 126
57233652, 418, 420, 528 RELIEF
59752063, 418, 420 50514967, 312
LOADED 50622273, 244
57224115, 150 52146883, 401
57354110, 416 54417993, 284
U---CUP SEAL, 57353617, 328 57294936, 221
57352825, 290
U---CUP(POLYPAK, TYPE B), 59346569, 170 RELIEF (ATM), 57568487, 133
UNDERCARRIAGE, 325L W/Y&A, 57474660, 16 RELIEF---75 PSI, 35321645, 234
RELIEF---VENTED, 57142515, 309
SAFETY, 50621986, 241
SAFETY VENT, 50583228, 424
V SHUTOFF, 50517192, 312
SHUTTLE, 56263247, 126
VALVE SOLENOID, 54438619, 300
2 ---1500 PSI, 57422313, 250 SOLENOID---3WAY/2POS, 57312563, 446, 472
2---WAY, 50429356, 338 TEMPERATUREBYPASS, 57170821, 234
2---WAY CART., 57325649, 284
3---WAY BALL, 39483300, 92 VALVE ASSEMBLY, 6 SPOOL, 57656787, 366
4---WAY, 57106460, 280 VALVE ASSY
4---WAY D03, 57325623, 284 DIVERTER, 57450751, 275
50416551, 30 VPL6, 57581894, 369
50907120, 408 WATER, 57554750, 74
57232571, 413 VALVE ASSY---DR/PR CONTROL, 57576969,
9---SPOOL, 24V COILS, 57394991, 376 276
95072971, 486
BALL---1/2, 50829605, 99 VALVE BALL, 2”, BRASS, 56296510, 459
BLOWDOWN, 35849215, 228 VALVE REWORK, 8”BUTTERFLY, 57626574,
BY PASS, 57113367, 298 214
Index xxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

VALVE---DR/PR CONTROL, 54418116, 284 TOWER---30FT, TELE, 57497562, 112


VANE, 57192098, 263 WINCH ASM, 4000#, 57626723, 325
VANE PIN, 57192106, 263 WINCH MOUNT, 57626939, 325
VARNISH, INSULATING, 57168916, 179 WIPER
VENT 57224123, 150
50811173, 289 57233660, 418, 420, 528
FILTER 57520959, 46
56799125, 466, 488 58233818, 416
57725400, 486 59322677, 250
ROD---HYD.CYL., 59322602, 170
VENT ASSEMBLY, 57420085, 472
WIRE
10AWG---BLACK, 50249697, 440
10AWG---RED, 50249689, 440
W 10AWG---WHITE, 50628809, 440

INDEX
WASHER 14AWG---GREEN, 50625938, 210
52144326, 405 14AWG---VIOLET, 50623065, 453
52144425, 405 14AWG---WHITE, 50249671, 422
56986599, 259 56893217, 352
57267577, 147 ELECTRIC, 56950645, 179
57357006, 38 ELECTRICAL---14/3, 58150111, 442
57357097, 18 GROUND, 56950652, 179
CINCH, 58233693, 184 LINK---#12, 56987795, 179
GSKT, 35251545, 298 LOCK, 50344605, 16, 108, 132, 133, 160
LOCK WIRE ELEC, 56933690, 477, 481
50718188, 405
WIRE LINK---9, 56999360, 179
56987233, 328
TONGUED, 57291296, 131 WIRE ROPE, 57068595, 80
LOCK---1---1/2, 95238119, 108 WIRING, ENG CAT 2 STRTR, 57656167, 175
LOCK---TONGUED, 57291288, 131
THRU, 50334457, 107 WRENCH
THRUST, 57552861, 27 BREAKOUT, AUTO, 57730889, 140
CHAIN ADJUSTING, 52230786, 565
WASHER---HARD, 57356669, 32 CHAIN---4.5---5.38, 50195916, 565
WASHER---PLATED, 57355075, 18, 20, 24 CHAIN---5.313---6.25, 50260314, 565
WASHER---THRUST, 57356867, 22
WEDGE
CABLE, 57353716, 329 Y
LOCKING, 57668063, 395 YOKE
WELDMENT 57341133, 448
DOOR, VIEWING, 57474942, 416 OSCILLATION, 57309783, 16

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxvii
Serial Number: 7808
FAMILY,DM45 HP

Index

39417118, ADAPTER, 1/4”, 241


39476916, SIGHT GLASS, 241
39483300, VALVE, 3---WAY BALL, 92
Numbers 39871702, TUBE, SCAVENGE, 241
10040541, SOCKET, 565 40011975, NUT---CAGED, 488
13084181, BACK---UP, 250 43200831, SCREW, BUTTERFLY STOP, 214
13084207, LOCK---NUT, 526 43200880, BUTTERFLY, 8”REWORKED, 214
13084215, HEAD, 526 50014414, BOLT, JAW---CHAIN TONG, 574
30441570, CABLE, BATTERY, 437 50021120, TONG ASSY---W/FLAT INSERTS, 568,
572
35092279, STRAINER ASSY---HR2, 216
50021138, CHAIN ASSY, 568, 572
35132299, SILENCER, PNEUMATIC, 228
50021153, SCREW, CHAIN, 576
INDEX

35145077, NUT, LOCK, 214


50021161, NUT, 576
35251511, O---RING, 298
50021187, JAW---CHAIN TONG, 574
35251529, HOUSING, 298 50021195, PIN, 576
35251545, WASHER, GSKT, 298 50021202, PIN, HANDLE---CHAIN TONG, 574
35251552, SPRING, 298 50021229, SPRING, CHAIN TONG, 574
35277151, GLASS, 298 50021237, BUSHING, CHAIN TONG, 574
35277797, O---RING, 216 50021377, CHAIN SECT---2 LINKS, 568, 572, 576
35316405, VALVE, POPPET---ANTIRUMBLE, 50021393, CHAIN, MASTER, 576
221
50023910, STEM, 133, 242, 250, 352
35321645, VALVE, RELIEF---75 PSI, 234
50024371, SPRING, CHAIN TONG, 574
35370063, ELEMENT, STRAINER---HR2, 216
50024389, KEY, INSERT---CHAIN TONG, 574
35517234, ORIFICE, 228
50024397, INSERT, JAW---FLAT, 574
35596436, SWITCH, TEMP, 214
50024447, MASTER LINK, 576
35609098, PLUG, STRAINER, 216
50024512, PIN, SPRING---CHAIN TONG, 574
35849215, VALVE, BLOWDOWN, 228
50034818, CLAMP, HALF, 124
35861269, DECAL, CORPORATENAMEPLATE,
50034826, CLAMP, HOSE, HALF, 336, 345, 413,
551 467
36017549, AIR END --- HR 2.5, 214 50057132, OIL, GEAR, 259
36037471, KIT, REPAIR UL---88 ASSY, 226 50067131, BLOW GUN D, 570
36534907, DECAL, PRO---TEC (SPANISH), 547 50067479, CAP, 401
36535193, DECAL, XHP505, 242 50067834, PIN, 42, 44
36751295, STRAINER BODY, 216 50067909, J WRENCH, DHD360---4 FLATS, 532
36783710, COUPLING, ASSY, 214 50072347, SLIDE, 42, 44
36798973, GEAR SET---1250HR2.5, 216 50105832, ANCHOR D, 42, 44
36843720, VALVE, CHECK, 237 50171941, PIN, ANCHOR, 42, 44
36860336, ELEMENT, OIL FILTER, 216, 560 50173467, CAP, 42, 44
36860476, FILTER, BASE, 216 50195916, WRENCH, CHAIN---4.5---5.38, 565
36861144, PUMP, OIL, 216 50209501, GUIDE, SPRING---CHAIN TONG, 574
36887396, REGULATOR, UL---88 ASSY, 226 50209675, HANDLE, CHAIN TONG, 574
Index xxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

50219955, PIN, LOCKING, 565 50347889, VALVE, CHECK, 352


50243088, REST, WRENCH, 565 50348804, PLATE, 275
50243518, BEARING ASSY, 148 50364199, FITTING, TUBE, 289
50245281, GUN, BLOW---WITH 25’ HOSE, 565 50381896, CHUCK, CSTG, 565
50245299, CONNECTOR, HOSE, 570 50382373, CHUCK---CASTING, 5 HEX, 565
50245307, COUPLING, QD, 570 50412626, BUSHING, 107
50245422, CHUCK, ROD---4 HEX, 565 50415496, CHUCK, 5 HEX ROD, 565
50245810, SHEAVE, WIRE, 325 50416551, VALVE, 30

50247691, STRAINER, OIL, 289 50419670, GASKET, 186


50422880, ADAPTER---UPPER, 5 RODS, 565
50247709, TUBING, VINYL, 289
50422898, ADAPTER---MIDDLE, 5 RODS, 565
50247733, VALVE, CHECK, 289
50425958, CROSSHEAD, 506

INDEX
50248301, SHAFT, UPPER, 152
50429356, VALVE, 2---WAY, 338
50248368, RETAINER, BEARING, 148
50429455, BRACKET, VALVE, 338
50248426, SPACER, 148
50462324, GUIDE, 42
50248871, BRACKET, 222
50462332, PLATE, 42
50248889, SHIM, 222
50462944, VALVE, CHECK---DBL PILOTOP, 168,
50249671, WIRE, 14AWG---WHITE, 422 250, 336, 345, 363, 412, 413, 523
50249689, WIRE, 10AWG---RED, 440 50463454, THERMOMETER, 289
50249697, WIRE, 10AWG---BLACK, 440 50463645, HOSE HUMP, 190
50258193, PLATE, MOUNTING, 325 50463868, COUPLING ASM, 401
50258441, PUMP, FUEL, 202 50469238, CAP, WEATHER, 186
50260314, WRENCH, CHAIN---5.313---6.25, 565 50495860, SEAL SHAFT, 263
50261700, LIFTING HOOK, 554 50514967, VALVE, RELIEF, 312
50261825, VALVE, CHECK, 289, 290, 309 50517192, VALVE, SHUTOFF, 312
50262526, ANTI---FREEZE, 184 50518083, SHIM SET, 175, 214
50270040, LIGHT, PILOT, 92, 363 50518653, SWITCH, LIMIT, 304, 363, 498, 523

50277649, KIT, SEAL, 184 50519578, BOLT, ROD CHUCK, 565

50279413, BAND, MOUNTING---AIRCLEANR, 50519594, STOP, ROD CHUCK, 565


186 50525187, LUBRICANT, TOOL JOINT, 446, 554
50333699, COVER, 147 50527308, SCREW, STOP, 226
50334457, WASHER, THRU, 107 50583228, VALVE, SAFETY VENT, 424
50338987, PIN, SPROCKET, 107 50594779, ADAPTER, SLEEVE---SAE B, 266
50339001, PIN, CYLINDER, 107 50595115, SHAFT, INPUT, 266
50339019, PLATE, LOCKING, 107 50597434, O---RING, 266
50339027, SHIM, GUIDE, 107 50597442, RING, SNAP, 266
50339043, BOLT, CHAIN, 107 50597624, ADAPTER, SAE C, 266

50343490, ELEMENT, FILTER---3 MICRON, 282, 50597632, ADAPTER, PUMP D, 266


560 50597640, ADAPTER, INPUT, 266
50344605, WIRE, LOCK, 16, 108, 132, 133, 160 50603869, SERVICE KIT, 246
50346360, HOOKS, LIFTING, 554 50604479, DOWEL PIN, 263
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxix
Serial Number: 7808
FAMILY,DM45 HP

Index

50610971, RING, THREADED, 132 50717990, REAR FOOT, 405


50611235, LAMP, PANEL, 92 50718022, ROD ASSY, 405
50615871, CYLINDER, WATER PUMP, 405 50718030, PIN, WRIST, 405
50616770, GAUGE, FUEL, 401 50718048, CROSSHEAD, 405
50621986, VALVE, SAFETY, 241 50718055, CASE, 405
50622273, VALVE, RELIEF, 244 50718063, FOOT, FRONT, 405
50622810, PIPE, EXHAUST ELBOW, 186 50718089, SEAL, 405
50623065, WIRE, 14AWG---VIOLET, 453 50718105, SCREW, 405
50624709, SHIM, GUIDE, 132 50718162, PLUG, 405
50625839, BUSHING, CONDUIT, 392 50718170, AIR VENT, 405
50625847, BUSHING, CONDUIT---3/4, 392 50718188, WASHER, LOCK, 405
50625938, WIRE, 14AWG---GREEN, 210 50727429, SEAL, 22
INDEX

50625946, CONNECTOR, CORD GRIP, 363, 486 50743731, CLAMP, HOSE, 250, 352
50628007, LOCK, SPINDLE, 162, 532 50806223, RING, SNAP, 263
50628726, BUSHING, 392 50806488, BALL, STEEL, 408
50628809, WIRE, 10AWG---WHITE, 440 50810993, DECAL, HYD.OIL LEVEL, 289
50630656, FILTER, MAGNETIC, 275 50811173, VENT, 289
50632538, BEARING BALL, 263 50813575, PLATE, LOCKING, 355
50644558, RING SNAP, 263 50814581, FITTING, HYD, 466
50691609, SUPPORT, 147 50815638, BOLT, 298
50691690, ADAPTER, 289 50815646, ALARM, DIRTY FILTER, 282
50691831, NIPPLE, 289 50815653, ELEMENT, BUSHING, 282
50691989, FLANGE, 259 50815661, MAGNET ASSY, 282
50692011, FITTING, HYD, 428 50815679, SPRING PLATE, 282
50694876, PACKING, SWIVEL, 132 50815695, O---RING, 282
50694934, BUSHING, WEAR, 132 50815703, HOUSING, SINGLE ELEMENT, 282
50695063, CONNECTOR, 179 50815711, RING, RETAING, 282
50695964, CAP, 431 50815851, SEAL, SQ SECT, 263
50695972, NIPPLE, RECEIVER---HYD, 431 50816271, SCREW, 263
50695980, RECEIVER, 431 50816289, PIN, 263
50695998, CAP, HYD RECEIVER, 431 50817113, CHAMBER, 196
50700731, COMPOUND, SILICONE, 133 50819192, GASKET, 293
50702927, BUSHING, CHAIN ANCHOR, 107 50819200, GASKET, TOP, 293, 488
50708890, CRANKSHAFT, 405 50820307, COVER TOP, 293
50709013, INSERT, BEARING, 405 50822097, SLEEVE, WEAR, 132
50709336, SPRING, COMPRESSION, 282 50822147, PUMP, WATER---8 GPM, 401
50717743, O---RING, 266 50822154, KIT, REPAIR---VALVE, 405
50717750, SEAL, OIL, 266 50822162, KIT, REPAIR---PISTON, 405
50717974, BEARING, BALL, 405 50829480, VALVE, CHECK, 202
50717982, RING, SNAP, 405 50829605, VALVE, BALL---1/2, 99
Index xxx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

50829704, DECAL, VENT MANIFOLD, 289 52147543, BLOCK, GUIDE, 107


50829712, DECAL, DRAIN MANIFOLD, 289 52153087, BASE, WATER INJECTION, 401
50844067, TEE, TRIPLE, 424 52164282, SEAL, OIL, 131
50875368, HOUSING, BEARING, 408 52172723, VALVE, MANUAL SHUTOFF, 244
50875426, PLATE, WEAR, 408 52175023, CLAMP, EXHAUST---TURBO, 186
50875491, PLATE, BALANCE, 408 52175809, BOX, 1/2 STONCO, 390

50875525, PIN, 408 52180031, SPACER/CPLG, 164

50875533, SPRING, 408 52180957, GREASE, 133


52183233, FILTER, OIL---ENGINE, 175
50903236, BREATHER, 289
52185832, SWITCH, PUSH BUTTON, 91, 442,
50906379, TUBE, 266 446
50907104, DRIVE, 408 52187804, SLINGER, 132

INDEX
50907112, PLATE, 408 52192556, SWITCH, LIMIT, 453
50907120, VALVE, 408 52192564, LEVER, OPERATING, 453
50907146, PLUG ASSEMBLY, 408 52193521, GEAR, PINION, 159
50907179, PLUG ASSEMBLY, CHECK, 408 52197647, HOSE ASSY, 493
50928175, COVER, 136 52209913, ADAPTER, SAE, 352
50943240, NUT, 266 52209939, BEARING, 132
50961184, HOUSING, VALVE, 408 52210317, SHIM SET, 132
51028710, TEE---JIC RUN/NPT 8---8S, 317 52210986, VALVE, NEEDLE, 92
51076156, O---RING, 280 52218294, SWITCH, 84
51076164, O---RING, 280 52221355, BOLT, 329

51076172, O---RING, 280 52221389, PLUG VENT, 328

51076271, BOLT KIT, 280 52221470, LCKWSHR 1/2, 329


52223781, OIL, HYDRAULIC, 289
51298198, ADAPTER, ORIFICE, 1/32, 251, 413
52223807, DECAL, HYDRAULIC OIL, 290
51375475, KIT, SPACER BEARING, 408
52223872, SHIM, 184
51869907, CABLE, BATTERY, NEGATIVE, 437
52225547, HOSE ASSY, 493
52106457, LOUVER, AURORA, 62
52225596, HOSE ASSY, 309
52106606, LATCH, CAM, 64, 66
52225877, HOSE ASSY, 338
52106630, BRACKET, MOUNTING, 64, 66
52225950, HOSE ASSY, 493
52142031, MUFFLER, FILTER, 446
52226164, FITTING, HYD, 234, 274
52144276, CHAMBER, 405
52226420, HOSE ASSY, 274
52144318, PACKING, 405 52226479, HOSE ASSY, 467
52144326, WASHER, 405 52226768, HOSE ASSY, 275, 467
52144391, SLINGER, 405 52227154, BRACKET, 259
52144409, NUT, SPEED, 405 52227337, PIN, SPROCKET, 107
52144425, WASHER, 405 52227733, LINKAGE, 221
52146784, SEAL, OIL, 131 52228244, HOSE ASSY, 309
52146883, VALVE, RELIEF, 401 52228475, HOSE ASSY, 204, 466
52146966, ELEMENT, SAFETY, 196 52228848, SHEAVE W/BUSH---1 ROPE, 107
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxxi
Serial Number: 7808
FAMILY,DM45 HP

Index

52229937, HOSE ASSY, 466 52255239, HOSE ASSY, 300


52230786, WRENCH, CHAIN ADJUSTING, 565 52255254, HOSE ASSY, 446
52230810, CLAMP, HOSE, 190 52255270, HOSE ASSY, 493
52231008, COVER, 136 52255320, HOSE ASSY, 469
52231107, GUARD, COUPLING, 401 52259363, FILTER ASSY---HYD, 296
52231818, BRACKET, 221 52263183, ELEMENT, FILTER---MAIN HYD,
298, 560
52235207, MOTOR, HYDRAULIC, 401
52263530, MANIFOLD, 296
52235363, BRACKET, OIL, 290
52263548, MANIFOLD, 296
52236544, GASKET, 1---1/2, 390, 392
52263555, O---RING, 296
52236551, GASKET, 1, 391
52263563, BOLT, 296
52236569, GASKET, 3/4, 392
52263787, GASKET, 214
INDEX

52236577, GASKET, SEALING, 392


52264652, RETAINER, TRACK, 16
52236783, CLAMP ASSY
52265311, INDICATOR, RESTRICTION, 194
1/2, 453
1/2”, 498 52267473, CLEVIS, 222
52237146, FILTER, FUEL---RACOR, 204 52277431, ELBOW, RUBBER, 194
52240397, BOX, 3/4 STONCO, 390, 391 52279338, FUSE, 481
52240439, PLATE, TAPPED, 456 54406046, BLOCK, VALVE TERMINAL, 284
52240959, PLATE, TAPPED, 250, 276, 366, 376, 54413000, GAUGE, PRESSURE W/SNUBBER,
390, 392 91
52241031, HOSE ASSY, 250 54417993, VALVE, RELIEF, 284
52243789, PLATE, MTG, 453 54418108, MANIFOLD ASSY---DR/PR CONT,
284
52243862, CONNECTOR, 164
54418116, VALVE---DR/PR CONTROL, 284
52245461, ADAPTER, 131
54418546, SEAL KIT, 284
52245479, HOUSING, 131
54438619, VALVE, SOLENOID, 300
52245578, BRACKET, 259
54479910, SHIM, 48
52246154, CLAMP, 190
54479928, SHIM, 48
52246519, CABLE, GROUND---1/0 X 36, 179 54479936, SHIM, 48
52246774, FUEL, DIESEL, 202 54479944, BODY, CARTRIDGE, 48
52247657, PLATE, COVER, 214 54479951, SPRING, END, 48
52248150, HOUSING, UPPER SEAL, 131 54479969, BALL, 48
52248168, HSG, UP. SEAL (RAW CAST), 131 54479977, SPRING, 48
52248176, SWIVEL, 132 54479985, O---RING, 48
52248184, SWIVEL, 132 54479993, RING, BACKUP, 48
52249869, KIT, SHAFT AND BEARING, 408 54480009, POPPET, 48
52249877, KEY, 408 54480017, PLUG, SEAT, 48
52249885, DRIVE, 408 54480025, RING, BACKUP, 48
52252061, ELEMENT, AIR, 196 54480041, O---RING, 48
52253176, GAUGE, SIGHT, 132 54480058, O---RING, 48
52254885, FILTER, HYDRAULIC, 289 54480066, SPRING, 48
Index xxxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

54494018, PLATE, PORT, FRONT, 263 56257553, BRACKET---ELEC BOX, 8X6, 383
54494026, PLATE, PORT, REAR, 263 56260342, DECAL, THREAD GREASER, 446
54498357, CONTROLLER, ROTARY PROP., 92, 56263239, VALVE, REDUCING/RELIEVING,
306 126
54501093, TUBING, SHRINK 1/4”, 392 56263247, VALVE, SHUTTLE, 126
54505268, ELBOW, 90DEG, 428 56263452, CONNECTOR, CORD GRIP, 391
54529060, CARTRIDGE ASSEMBLY, 263 56264005, SUBPLATE, ANSI/NFPA D03, 413

54530993, SOCKET, SIZE 16, 395 56274483, BOX, TOOL---STEEL, 32”LG, 321
56275365, HOSE ASSY, 274
54537139, SCREW, CAPTIVE, QUICK OPEN, 62
56275431, LAMP, LED, GREEN, 24V, 453
54541289, KIT, OVERHAUL, 184
56275449, LAMP, LED, RED, 24V, 363
54576301, HOSE ASM, 84
56277759, TUBING, SHINK---1/8 DIA., 392
54578539, CYLINDER, HYD---TWR RAISE, 355

INDEX
56280852, CLAMP, CONSTANT TORQUE, 340
54580709, KIT, SPOOL, COMPENSATOR, 374,
378 56282973, HOSE ASSY, 206
54589866, THRESHOLD, R.H. DOOR, 61 56296510, VALVE BALL, 2”, BRASS, 459

54589874, THRESHOLD, L.H. DOOR, 61 56762198, SWITCH, TOGGLE---SPST, 91


56783020, KIT, SPLIT FLANGE, 352
56243033, BRACKET, HORN MOUNTING, 442
56784267, ADHESIVE, 160, 179
56244007, BRACKET---FUEL FILTER, 204
56790330, ANGLE, 388
56244684, BRACKET, HOSE ELEC, 133
56799125, VENT, FILTER, 466, 488
56245244, FLAP, FRONT DUST CURTAIN, 412
56801053, LINK, 477, 502
56246259, BUSHING, MAIN 8ID, 532
56804750, CLAMP, CABLE, 138
56246747, NOZZLE, SPRAY, 446
56849672, MANIFOLD, 466
56247232, SPACER, SHAFT---DMC TOWER, 108
56893217, WIRE, 352
56247489, HOSEASSY, R134A, 210 L, #12, 84
56899669, SHROUD, INLET, 194
56247505, HOSE ASSY, R134A, 290 L, #6, 84 56901853, BAR, FLAT, 16
56248362, CONTROLLER, PUMP---FEED, 93 56903586, CUP, DUST, 196
56249147, KIT, METRIC SPLIT FLANGE, 333 56919004, FITTING, HYD, 317
56250012, PIN, ROD SUPPORT ARM, 523 56920903, FITTING, HYD, 92
56250020, BRACKET, ARM MTG, RODSUPT, 56921414, TERMINAL, 179
523
56921430, TERMINAL, 179
56250038, ARM, ROD SUPORT, DMC TWR, 523
56923311, FITTING HYD, 369
56254105, HOSE ASSY, 124
56924764, GUSSET, 468
56254253, HOSE ASSY, 290 56933690, WIRE ELEC, 477, 481
56255268, ADAPTER, SPINDLE---5” PIPE, 162 56940364, HOSE HUMP, 194
56255284, ADAPTERSPINDLE---4.00 BECO, 532 56944390, LOCKNUT, 359
56255318, SUB, SPINDLE---4 BECO, 29 LG, 532 56948565, HOSE ASSY, 234
56255490, HOSE ASSEMBLY, 333 56949514, FITTING, HYD, 241
56256522, ELBOW, 3, 90DEG, COOLANT, 190 56950082, HOSE ASSY, 363, 523
56256613, CABLE CONNECTOR---12V, 440 56950546, HOSE ASSY, 274
56256621, CHASSIS CONNECTOR---12V, 440 56950579, KIT, SPLIT FLANGE, 309
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxxiii
Serial Number: 7808
FAMILY,DM45 HP

Index

56950645, WIRE, ELECTRIC, 179 56966211, HOSE ASSY, 467


56950652, WIRE, GROUND, 179 56966625, HOSE ASSY, 92
56951395, GAUGE, AIR PRESS---400 PSI, 91 56966633, HOSE ASSY, 92
56951700, TUBE, 131, 259 56966872, FITTING, HYD, 422
56953045, GASKET, 159 56967292, SWITCH ASSY, 466
56953078, FITTING, HYD, 333 56970601, BRACKET, 275
56954019, HOSE ASSY, 275, 309 56970627, HOSE ASSY, 467, 469, 493
56954076, HOSE ASSY, 363 56971534, HOSE ASSY, 275
56954084, HOSE ASSY, 363 56972672, HOSE ASSY, 91, 92
56954092, HOSE ASSY, 222 56972680, HOSE ASSY, 276, 467
56954274, HOSE ASSY, 333 56972714, HOSE ASSY, 493
56954308, HOSE ASSY, 428 56972789, HOSE ASSY, 401
INDEX

56954365, HOSE ASSY, 428 56973027, HOSE ASSY, 290


56954662, HOSE ASSY, 428 56973084, HOSE ASSY, 469
56954852, CHANNEL, DUCT, 391 56973621, HOSE ASSY, 413
56954860, COVER, DUCT, 391 56973639, HOSE ASSY, 413
56955115, HOSE ASSY, 466 56973647, HOSE ASSY, 300
56955644, HOSE ASSY, 274 56973670, HOSE ASSY, 222
56955776, HOSE ASSY, 336 56973696, HOSE ASSY, 222
56955867, FITTING, HYD, 413 56974140, HOSE ASSY, 241, 274
56956139, HOSE ASSY, 467 56974322, HOSE ASSY, 428
56956675, HOSE ASSY, 290 56974579, HOSE ASSY, 467
56956998, HOSE ASSY, 312, 467 56974587, HOSE ASSY, 222
56957319, HOSE ASSY, 336, 355 56974686, HOSE ASSY, 133
56957764, HOSE ASSY, 523 56975964, PIN, CLEVIS, 418
56957798, HOSE ASSY, 401 56975972, PIN, CLIP, 418
56957871, HOSE ASSY, 234 56975980, HOSE ASSY, 446
56959836, HOSE ASSY, 401 56976954, GREASE, EP0, 468
56963531, O---RING, 250 56985971, ELEMENT, WATER FILTER, 175
56964174, HOSE ASSY, 446, 468 56986599, WASHER, 259
56964190, HOSE ASSY, 467 56986821, ADAPTER, 309
56964208, HOSE ASSY, 469 56987233, WASHER, LOCK, 328
56964216, HOSE ASSY, 468 56987266, SCREW, CAP, 328
56964240, HOSE ASSY, 467, 468 56987712, BAR, TAPPED, 84, 206
56964265, HOSE ASSY, 467 56987795, WIRE, LINK---#12, 179
56964281, HOSE ASSY, 493 56987936, HOSE ASSY, 466
56964299, HOSE ASSY, 467 56991193, CONNECTOR, 468
56964315, HOSE ASSY, 467 56991995, HOSE ASSY, 309
56964869, PUMP, 50 TO 1, 472 56992191, CONNECTOR, 164, 468
56965759, HOSE ASSY, 468 56993678, SWITCH, KEY, 91
Index xxxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

56994510, HOSE ASSY, 336 57025991, HOSE ASSY, 317


56994593, HOSE ASSY, 222 57027310, SEAL, 34
56998164, BAR, SQUARE, 107, 159 57032963, BOX, ELEC.JIC, 474
56998503, NUT, LOCK, 418 57032997, KIT, SEAL, 263
56999170, CYLINDER, HYDRAULIC, 250 57034308, HOSE ASSY, 92
56999246, FITTING, HYD, 275 57034357, HOSE ASSY, 202
56999360, WIRE LINK---9, 179 57035230, HUB BLANK, 107
56999790, HOSE ASSY, 401 57035958, HOSE ASSY, 222
57003634, BAR, FLAT, 325 57036618, HOSE ASSY, 338, 467, 493
57004020, HOSE ASSY, 467 57036881, BAR, COPPER, 390

57005688, HOSE ASSY, 467, 469 57037350, SHAFT, 147

57007411, RECEPTACLE, BATTERY CONN, 437 57037897, HOLDER, UPPER, 152

INDEX
57038424, HOSE ASSY, 412
57007429, COVER, RECPT---BATTERY CONN,
437 57038549, BAR, FLAT, 108
57007478, HOSE ASSY, 468 57041550, HOSE ASSY, 413
57008740, GUIDE, ROD, 152 57042921, HOSE ASSY, 355
57009193, BAR, SQUARE, 402 57042947, HOSE ASSY, 222
57010142, HOSE ASSY, 355 57043218, HOSE ASSY, 467
57011306, HOSE ASSY, 317 57044752, HOSE ASSY, 317
57011611, LUG, BATTERY, 437 57045494, CAP, 263
57011850, HOSE ASSY, 466 57046831, RETAINER, 523
57012478, GEROLER, 408 57047060, ROPE, WIRE, 138
57012676, PLUG, NYLON, 150, 418 57047300, STARTING KIT, 210

57012684, SCREW, SET, 150, 418 57047847, RUNG LADDER, 80

57014375, HOSE ASSY, 276, 345 57050379, ROPE, WIRE---3/8 X 67’, 325

57014672, ANGLE, 383 57053183, HOSE, HYD---A06 BULK, 164, 190,


570
57015505, HOSE ASSY, 274
57053332, STRAP, 108
57015521, HOSE ASSY, 91 57053522, CAM ASSEMBLY (14), 263
57015828, HOSE ASSY, 222 57053555, KIT, SHAFT, 263
57019853, PLATE, 194 57054595, BUSHING, 159
57020083, BOOT, RUBBER, 96 57054629, COVER, TOP, 159
57020703, HOSE ASSY, 274 57054637, HOUSING, GEAR, 159
57020752, HOSE ASSY, 355 57055048, HOSE ASSY, 222
57020760, HOSE ASSY, 274 57060071, HOSE ASSY, 274
57020778, HOSE ASSY, 274 57060089, HOSE ASSY, 459
57020802, HOSE ASSY, 338 57060352, SCREW, SET---CLEVIS, 46
57020828, HOSE ASSY, 338 57067555, PIN, 170
57022246, HOSE ASSY, 466 57067563, CLIP, 170
57024044, BLOCK, MANIFOLD, 275 57067571, SCREW, SET, 170
57024218, TUBING, RND, 565 57068215, RING, RETAINING, 526
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxxv
Serial Number: 7808
FAMILY,DM45 HP

Index

57068587, PIPE, 80 57094948, HOSE ASSY, 92, 222


57068595, WIRE ROPE, 80 57095085, HOSE ASSY, 222
57068942, RUBBER STRIP, 1/4 X4, 53 57095515, CLAMP, DRIER AIR COND., 84
57068991, SPACER, 159 57095846, NAMEPLATE, 210
57070732, FILTER REG., 468 57095853, MOUNT, CYLINDER, 210

57070757, INJECTOR, SL1/2 BANK, 466 57095887, DECAL, MACHINE---DM45E, 551


57097792, GROMMET, RUBBER, 210
57070765, INJECTOR, SL1/3 BANK, 469
57097891, HOSE ASSY, 413
57070773, INJECTOR, SL1/4 BANK, 466
57097941, BRACKET, 84
57070781, INJECTOR, SL1/5 BANK, 466
57100513, BOLT, BASE MG, 188
57070849, CAP, COVER, 466
57101164, HOSE ASSY, 274
57071383, BRACKET, 466
57101263, HOSE ASSY, 274
INDEX

57071391, BRACKET, 469


57101420, HOSE ASSY, 275
57071409, BRACKET, 466
57101438, HOSE ASSY, 274, 413
57071417, BRACKET, 466 57102279, BRACKET, 413
57071755, TUBE, SQUARE, 186 57106429, VALVE, DIVERTER, 278
57072423, ADAPTER, 333 57106460, VALVE, 4---WAY, 280
57073645, HOLDER, END, 474 57106536, BAR, FLAT, 148
57074668, KEY, 160 57106965, SUBPLATE, 280
57077927, HOSE ASSY, 234 57107906, O---RING, 280
57079550, REGULATOR, AIR---RELIEVING, 57107914, KIT, SEAL, 280
446 57109753, GASKET SEAL, 159
57080251, FITTING, HYD, 234 57110157, MOTOR, HYDRAULIC, 126
57082018, NIPPLE, HOSE, 99 57112963, GAUGE, PRESSURE, 222, 446
57082331, BURNOUT, 576 57112971, GAUGE, PRESSURE---2.5 IN, 241
57082349, BURNOUT, 576 57113177, BATTERY, 12V---8DW/ELECTROL,
57082554, STANDPIPE, 352 437
57113367, VALVE, BY PASS, 298
57083172, GUSSET, 352
57116758, ADAPTER, JACK---LONG, 317
57083479, BUSHING, ROD CHUCK---STEEL,
565 57116766, ADAPTER, JACK---SHORT, 317
57083883, MANIFOLD, HYD, 466 57116840, HOSE ASSY, 317
57084055, BREAKER, CIRCUIT---15 AMP, 84, 91 57116899, HOSE ASSY, 168
57085011, HOSE ASSY, 309 57117202, RECHARGER, DRY CHEMICAL, 424

57085573, STANDPIPE, 352 57117848, BREAKER, CIRCUIT---5 AMP, 91


57120271, ARM, JIB HOIST---FIXED, 325
57085599, STANDPIPE, 352
57120339, PIN, JIB ARM, 325
57091274, BREAKER, CIRCUIT---20 AMP, 91
57120347, SPACER, 325
57092728, CLAMP ASSY, 1---1/4 PIPE, 352
57128696, HOSE ASSY, 336
57093155, GAUGE, TEMP, 91
57130577, HOLDER, FUSE, 481
57093197, BAR, ROUND, 352
57132268, BOSS, O---RING, 293
57093460, DECAL, MACHINE---DM45E, 551
57137036, TUBE---CROSS PORT CONNECT.,
57094930, HOSE ASSY, 345, 469 466
Index xxxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57137986, HOSE, AIR---U48 BULK, 237 57167298, VALVE, MOTOR CONTROL, 126
57138166, JUNCTION BOX ASSY, 8 X 6, 468 57167454, FITTING, STR, 20OFS X20SAE, 259,
352
57138950, HOOK, SWIVEL---2 TON, 325
57167728, VALVE, CHECK---16 JIC, 259, 290
57138968, KIT, LATCH, 325
57167934, FITTING, L90---120FSX12SAE, 108,
57139131, MOUNT, FLEX---BOLTSANDWICH, 133, 260, 274
179
57167942, FITTING, STR, 12OFS X12SAE, 133
57139982, BRACKET, MOUNTING---AMOT, 234
57168916, VARNISH, INSULATING, 179
57140352, DECAL, WARNING---HIGH PRESS,
242 57170110, PINION, INPUT, 131
57140469, DECAL, WARNING---ROT.BLADE, 57170821, VALVE, TEMPERATUREBYPASS,
184 234
57141525, BOSS---O RING 1.62---12, 293 57170839, ELEMENT, 234

57141715, PIN, TOWER LOCKING, 363 57170896, SUPPORT, COMPRESSOR, 214

INDEX
57141848, PIPE, 152 57174070, FITTING, L90, 20OFS X20SAE, 133

57142481, HOSE TRAY, UPPER, 124 57175457, TUBE, AIR INLET, 194
57175804, EQUALIZER, 20A. BATTERY, 440
57142515, VALVE, RELIEF---VENTED, 309
57175960, SWITCH, DPDT TOGGLEON---ON,
57142937, NOZZLE, COMP./REC., 431 413
57142945, PLUG, COOLANT, 431 57176141, ELBOW, RUBBER---45 DEG, 194
57142994, SERVICE KIT, WIGGINS, 428 57176604, TERMINAL, PACKARD SLEEVE, 391
57143505, COVER, BATTERY, 437 57179277, BOSS, SAE O---RING 9/16---18, 293
57143760, GUIDE, POWERHEAD---CASTING, 57179608, SWITCH, SPST/ON---OFF, 91, 481
132
57180168, PIN, CENTER, 16
57143778, GUIDE, FINISHEDPOWERHEAD,
132 57180184, BUSHING, CENTER, 16
57145849, HOSE ASSY, 164 57181059, ROD---TUBE, 46
57146474, LINK, SLING, 325 57181232, ROD TUBE, 46

57147282, LAMP, FLOOD---70W HALOGEN, 388 57181240, LOCKNUT, 46

57148199, HOSE ASSY, 477 57183329, CAP, SWIVEL, 132


57183584, LOCKNUT, 120
57149080, SHIM, 132
57183618, SPACER, PISTON, 46
57154916, HYD. MOTOR MODIFICATION, 159
57183832, HOSE ASSY, 290
57157885, HOUSING, 4X6 LIGHT, 388
57184020, CASTING, SWIVEL CAP, 132
57157893, LAMP, TRAP---70W HALOGEN, 388
57184590, MOUNT, CYL., 412
57159113, GEAR, INTERMEDIATE, 131
57184616, BRACKET, 412
57159121, SPACER, INTERMEDIATEGEAR,
131 57185217, PRESSURE PLATE, 263
57159139, KEY, INTERMEDIATE SHAFT, 131 57185894, GASKET, SHIM PACK, 160
57163339, VALVE, PILOT, 222 57185902, GASKET, SHIM PACK, 160
57163511, O---RING, 418, 420 57188112, PIN, END YOKE, 16

57163529, RING, BACK UP, 418, 420 57188963, SPACER, .5X1.75ODX1.06ID, 138

57166795, PUMP/TIMER, LINCOLNCENTRL, 57191017, SHAFT, INTERMEDIATE, 131


466 57191025, CAP, BEARING, 131
57167132, DISCONNECT, 289 57191033, PLATE, END, 133
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxxvii
Serial Number: 7808
FAMILY,DM45 HP

Index

57191991, END CAP, 263 57216772, BRACKET, REMOVABLEGEARBOX,


160
57192007, HOUSING, 263
57216780, BRACKET, REMOVABLEGEARBOX,
57192015, MOUNTING CAP, 263 159
57192023, CAPSCREW, 263 57216806, BRACKET, REMOVABLEGEARBOX,
57192080, CAM RING, 263 160
57192098, VANE, 263 57216814, BRACKET, REMOVABLEGEARBOX,
160
57192106, VANE PIN, 263
57216913, SWITCH, TOGGLE, 92, 523
57192122, P1 ROTOR ASSY., 263
57217507, PLATE, GEAR BOX MOUNT, 159
57192130, BACK UP RING, 263 57217531, MOUNT, REMOVE 7 ROD, 159
57192148, SQUARE SECTION GASKET, 263 57220238, O---RING, 418, 420
57192163, P2 ROTOR ASSY., 263 57220337, SEAL, BACKUP, 250, 528
INDEX

57192197, O---RING, 263 57220345, O---RING, 250, 528


57192213, SHAFT, SPLINED #3, 263 57220352, U---CUP, 528
57193765, BOX, QUICK FILL, 431 57221855, MOUNTING RAIL (DIN), 390
57194987, ARM, ADJUSTABLE, 304, 498, 523 57224081, O---RING, 150
57196677, DIODE, 3A, 600V, 321, 391 57224099, RING, BACK---UP, 150
57198921, BLOCK, 168 57224115, U---CUP, LOADED, 150
57198939, STOP BLOCK, CENT. BUSH, 168 57224123, WIPER, 150

57199093, CYLINDER, HYDRAULIC, 147 57224156, PLUG, PORT, 46


57227787, CROSS KIT, 175
57200628, RING, RETAINING---BREAKOUT,
168 57228462, BULL GEAR---5 ROD, 152
57205007, VALVE, COUNTERBALANCE, 46 57228470, HOLDER ASSY, 5 ROD---30’, 148
57205288, BLOCK, 498 57229676, HOSE ASSY, 274
57205478, PLATE, MOUNT, 498 57229700, HOSE ASSY, 124
57206971, HEAD CAP, 359 57232571, VALVE, 413

57209306, STOP BLOCK, BULL GEAR, 148 57233652, U---CUP, 418, 420, 528
57233660, WIPER, 418, 420, 528
57209314, STOP BLOCK, BULL GEAR, 148
57233983, FITTING, L90, 16OFS X20SAE, 289
57209637, MOTOR, HYDRAULIC, 131
57236705, SWITCH, BATTERY SELECTOR, 437
57209728, FITTING, RNT, 12OFS X12SAE, 133
57236853, CHUCK, ROD---5 DIA.3.5BELCO, 565
57209884, SWITCH, PRESSURE, 472
57239030, HOSE TRAY, LOWER, 124
57209926, KEY, 159
57240814, SEAL KIT, VALVE, 48
57212474, STOP BLOCK, PIPE CUP, 148
57241325, OIL SEAL---WINCH, 328
57213399, HOSE, RADIATOR, 190
57241333, OIL SEAL---WINCH, 328
57213530, FITTING, ELBOW, 328 57242547, SEAL KIT, 150
57213936, BLOCK, FLANGE, 133, 259 57242554, LOCKNUT, 150
57214116, FITTING, L90, 20OFS X16SAE, 278 57242562, O---RING, 150
57214264, HOSE ASSY, 124 57242570, RING, CAST IRON, 150
57214470, STEP, CAB, 53 57242588, DISC 25, 150
57214488, PLATE, SUPPORT, 80 57242596, HEADCAP, 150
Index xxxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57242604, HEAD, 150 57291296, WASHER, LOCK, TONGUED, 131


57242612, PISTON, 150 57291304, NUT, ADJUSTING, 131
57242620, TUBE ASSY, 150 57294829, FILTER, FUEL SECONDARY, 175
57242638, ROD ASSY, 150 57294936, VALVE, RELIEF, 221
57243719, SHIM, POWERHEAD---SPURGEAR, 57296394, FITTING, L90---160FSX12SAE, 108
132 57297137, LIGHT, LED INDICATOR, 481
57244352, VALVE, PUMP RELIEF, 275 57298069, HOSE ASSY, 133
57244832, O---RING, 46 57300360, SEAL KIT---HYD. CYL., 170
57244915, PLUG, PORT, 46 57301012, SEAL KIT---VALVE CART., 284
57244972, DRILL PLUG, 46 57301855, VALVE, MEASURED SHOT, 210
57244980, PLATE, MTG, 275 57301863, ATOMIZER---STARTING FLUID, 210
57245177, SEAL ASSY, 46 57303737, SEAL KIT, 284

INDEX
57245185, SLYDRING, 46 57305377, COIL, SOLENOID---24VDC, 413
57245284, PORT PLUG, 359 57306680, MANIFOLD---SUCTION, 293
57245292, PLUG, PORT, 120 57307431, SEAL KIT, CYLINDER, 250
57245532, STEPSEAL, 46 57307720, GASKET, SQ.SECTION, 263
57245540, SLYDRING, 46 57307886, SEAL KIT, PUMP, 486
57245573, TUBE ASSY, 46 57308686, FITTING, L90, 06OFS X08SAE, 126
57245870, ADAPTERFRT.ENG.CAT3406TA, 175 57308850, FITTING, L45, 12OFS X16SAE, 352
57246795, BRACKET, REGULATOR, 446 57308983, FITTING, RNT, 20OFS X20SAE, 133
57248445, HOSE ASSY, 493 57309536, VALVE, PRESSURE CONTROL, 300,
302, 306
57249450, SEAL KIT, 359
57309726, MOUNT, YOKE, DM45/50, 506
57249518, HEAD, 359
57309783, YOKE, OSCILLATION, 16
57250466, GUARD, HOSE RING, 108
57309791, BUSHING, YOKE END, 16
57250482, HOSE GUARD ASSY, 108
57312563, VALVE, SOLENOID---3WAY/2POS,
57251829, TUBE--- AIR 8 X35, 194 446, 472
57261927, CABLE, 80 57315657, BRACKET, 352
57266181, LIGHT, INDICATOR, 453 57315780, CLAMP, FEED CYL---5 OD, 112
57267304, BUSHING, 147 57315798, SUPPORT, FEED CYL---5 OD, 112
57267577, WASHER, 147 57316432, RING, RETAINING, 329
57268112, PIN, CYLINDER, 147 57316572, SPACER, CYL. ROD, 170
57273229, PIN, 523 57316598, HEAD, HYD. CYL, 170
57273237, PIN, PIVOT, 523 57316614, PISTON, 1---1/2 BORE CYL., 170
57273245, RETAINER, 523 57317794, TUBE ASS’Y, HYD. CYL., 170
57273716, VALVE, COUNTER BALANCE, 355 57318644, U---CUP, 1---1/2 PISTON, 170, 416

57277444, HOSE ASSY, 275 57319618, FITTING, STR, 06OFS X06SAE, 126,
284
57279622, FITTING, STR, 20OFS X16SAE, 278
57319626, FITTING, STR, 06OFS X08SAE, 300
57283350, PLATE, VALVE MOUNT, 355
57319675, FITTING, STR, 12OFS X16SAE, 352
57291049, RESTRICTOR, JIC/JIC .062, 412, 523
57319683, FITTING, STR, 16OFS X16SAE, 278,
57291288, WASHER, LOCK---TONGUED, 131 352
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xxxix
Serial Number: 7808
FAMILY,DM45 HP

Index

57325029, NAMEPLATE, REC. OIL, 428 57341265, PLATE, DIAPHRAGM, 448


57325391, HOSE ASSY, 234 57341273, DIAPHRAGM, STAINLESS STL, 448
57325623, VALVE, 4---WAY D03, 284 57341281, GASKET, DIAPHRAGM, 448
57325649, VALVE, 2---WAY CART., 284 57341299, NUT, DIAPHRAGM PLATE, 448
57325664, VALVE, REDUCING CART., 284 57341307, SCREW, ADJUSTING ---SLOT, 448
57326274, PUMP, MAIN HYDRAULIC, 259 57341315, CAP, PROTECTION, 448
57328676, FITTING, TEST, 133, 259, 276, 284, 57341356, BODY, 1 INLET, 3 OUTLETS, 448
289, 352, 369 57341380, BONNET, SCREW, 448
57329096, ADAPTER---BIT DETACH.CHUCK, 57341398, BACK CAP, 448
532
57341406, GASKET, BACK CAP, 448
57329583, SUBPLATE, MANIFOLD, 275
57341414, BRACKET, DR/PR VALVE, 284
57329989, PLATE SPACER, VALVE, 352
57342677, HOSE ASSY, 124
INDEX

57330110, BAR, W/HOLES, 3/8X2X11, 388


57342719, POINTER, 148
57331332, PIPE, PIVOT, DOOR, REAR, 416
57342891, HOSE ASSY, 126, 306
57331431, BUSHING, FLANGED, 416
57344764, HOSE ASSY, 352
57331464, CYLINDER, HYDRAULIC, 416 57347379, CAP, SPINDLE---SPUR HEAD, 132
57331688, BRACKET, UL88 HR2.5, 221 57350076, MANIFOLD, HYD. ORING THDS,
57332199, SWITCH, 3---POSITION, 92 275
57332215, SWITCH, 2---POSITION, 91 57350449, FILTER MNT BKT, 293
57336067, PACKING, SWIVEL---30XV, 132 57351108, COUPLING ASSY, 160
57336430, POWERLUBER, AUTO---GREAS- 57351694, GUARD, GEAR --- CAROUSEL, 160
ING, 446 57351710, ROD, CYLINDER, 170
57337123, HOSE ASSY, 276 57351728, CLEVIS, CYLINDER, 170
57337271, HOSE ASSY, 234 57352007, CYLINDER, HYDRAULIC, 168
57338238, CONTROLLER, REMOTE PROP., 91 57352304, MTG.PLATE---RV, HYD.TANK, 293
57338279, CONTROLLER, ROTARY PROP, 402 57352825, VALVE, RELIEF, 290
57339905, INDICATOR, CARROUSEL---5ROD, 57352973, PUMP, DHD LUBRICATOR, 486
148
57353021, SWITCH, FLUID FLOW, 486
57341083, DIAPHRAGM, YOKE ASSY, 448 57353583, LOCKWASHER, 329
57341091, SEAT BLOCK W/WHT NYLON, 448 57353591, CAPSCREW, HEX HD, 329
57341133, YOKE, 448 57353609, SPRING PLATE, 328
57341141, SCREW, BONNET, 448 57353617, U---CUP SEAL, 328
57341158, GASKET, TEFLON YOKE, 448 57353674, O---RING, 328
57341166, NOZZLE, W/3/16 ORIFICE, 448 57353716, WEDGE, CABLE, 329
57341174, SPRING, REAR +500 LB PRES, 448 57353849, SPACER, BRAKE PLATE, 328
57341182, SCREW, YOKE CLAMP, 448 57353856, FRICTION DISC, 328
57341190, GUIDE, YOKE, 448 57353872, DISC, BRAKE, 328
57341208, SCREEN, FILTER, 448 57353880, SPRING, BRAKE, 328
57341216, FILTER, SINTERED, 448 57354094, TANK, DHD LUBE---60 GAL., 486
57341224, BUTTON, SPRING, 448 57354110, U---CUP, LOADED, 416
57341240, SPRING, COMPRESSION125LB, 448 57354128, SEAL KIT, 416
Index xl WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57354342, TIMER, DHD LUBRICATOR, 486 57357055, BUSHING---MASTER, 38


57354755, LUBRICATOR ASM---60GL DHD, 477 57357063, SPACER, 38
57354946, SPROCKET GROUP, 18 57357071, LINK---RH TRACK, 38
57354961, FRONT IDLER GROUP, 18 57357097, WASHER, 18
57355018, SPROCKET, TRACK, 18 57357683, BOLT, 24
57355026, BOLT, 18 57357691, NUT, 24

57355075, WASHER---PLATED, 18, 20, 24 57357964, SETSCREW, 359


57357972, PISTON, 359
57356461, BOLT, 18
57358145, CABLE, HOSE RESTRAINT, 237, 250,
57356479, BOLT, 18
352
57356503, FRONT IDLER GROUP, 18 57358830, CONDUIT, 3/8 NYLON, 210, 486
57356511, BOLT, 30 57359176, BRACKET, LIMIT SWITCH, 363

INDEX
57356552, SEAL---LIP TYPE, 30 57361578, BRACKET, FILTER, 275
57356560, PISTON, 30 57361982, DECAL, DHD LUBE SETTINGS, 481
57356578, RING, 30 57361990, NAMEPLATE, DHD CONTROL, 481
57356586, RING, 30 57362105, O---RING, 528
57356594, O RING---SEAL, 30 57363657, GAUGE, FLUID LEVEL---26, 488
57356636, SUPPORT ASSY, 32 57363970, TOW LUGS, 510
57356644, SPRING, 32 57364069, SHACKLE, CHAIN 55 TON, 510
57356669, WASHER---HARD, 32 57364358, COIL, CONDENSER, 84
57356677, NUT, 32 57364366, DRIER, RECEIVER, 84
57356685, SUPPORT, 32 57364473, REFRIGERANT, R134A, 84

57356693, STRIP, 32 57366387, ALARM, BACKUP---12 TO36VDC,


383
57356701, BOLT---SOCKETHEAD, 32
57367310, BOLT, ADAPTER, 266
57356735, PIN, 34 57367872, CONNECTOR KIT, 4---WAYMALE, 53
57356750, BEARING---FRAME IDLER, 34 57368052, ADAPTER, MOTOR, 131
57356768, PLUG---PIPE, 22, 34 57368102, DWG, STOP LOC.---GEARINDEX,
57356776, BOLT, 20 148
57356800, BOLT, 20 57368524, DRIVE SHAFT, 175
57356834, COVER---CARRIER ROLLER, 22 57371163, SPACER, SWIVEL PACKING, 132

57356859, RETAINER, 22 57371999, PLATE, GUSSET, 152


57372484, HORN, 24VDC, 442
57356867, WASHER---THRUST, 22
57376246, HOOK, SAFETY SNAP, 477, 502
57356875, BOLT---SOCKETHEAD, 22
57376832, GUIDE SLIDE --- R.H., 132, 565
57356974, BOLT---TRACK, 36
57377202, BACK---UP, 250
57356990, NUT---TRACK, 36
57378192, SWITCH, MINIATURE LIMIT, 91, 96
57357006, WASHER, 38
57378549, PLATE---BRACKET MOUNTING, 468
57357014, BUSHING---TRACK, 38
57379166, NAMEPLATE, ISOLATIONSWTCH,
57357022, PIN---TRACK, 38 437
57357030, LINK---LH TRACK, 38 57379174, NAMEPLATE---12V DC POWER, 440
57357048, PIN---TRACK, 38 57379992, BRACKET, BATT.SELECTSWTC, 437
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xli
Serial Number: 7808
FAMILY,DM45 HP

Index

57380420, HOSE ASSY, 302 57396475, SEAL KIT, 418


57383747, PLATE---BRKT BAT SELECT, 437 57396491, PLUG, PORT, 418
57386427, GUIDE, BLOCK---LONG R.H., 132, 57396509, LOCKNUT, 418
565 57396517, SCREW, CAP, 418
57387904, CONNECTOR, 2---WAY, 391 57396525, CUSHION SLEEVE, 418
57389330, PLATE, TOWER PINNING, 363 57396533, CUSHION SLEEVE, 418
57389561, CONTROLLER, PUMP, 91 57396566, PISTON, 418
57389587, BRACKET, NOZZLE, 446 57396574, ROD, 418
57389686, BAR FLAT, 3/8 X 3 X14.75, 363 57396582, TUBE ASSY, 418
57389694, BAR FLAT, 1X3.50X15.50, 363 57396806, HOSE ASSY, 133
57389983, CYLINDER, HYDRAULIC, 412 57396822, HOSE ASSY, 133
57390049, GUSSET, 124 57396848, TIE ROD---3/8 X 7 IN., 221
INDEX

57390171, BRACKET --- HOSE TRAY, 352 57397325, PLATE, MTG ---IR LOGO, 107
57390254, CLAMP, STANDPIPE --- TOWER, 352 57399941, CLAMP---12 CAGE, 186
57390262, BRACKET, HOSE TRAY, 352 57400350, CONTROLLER---PUMP, 91, 321
57390270, CLAMP, STANDPIPE---TOWER, 352 57400715, SEAL, 14---12 AWG CABLE, 388, 391,
437
57391047, VALVE, MIN.PRESSURE, 241
57401135, MOTOR, HYDRAULIC, 159
57391559, CONNECTOR, MALE, 333
57401176, SEAL KIT, 159
57391641, BRACKET, MICRO SWITCH, 304, 498
57401184, SEAL, RING, 159
57392003, PUMP, DOUBLE---HYDRAULIC, 259
57401200, SEAL, LIP, 159
57392292, CAP, CROSSHEAD, 44
57401622, PLUG---PORT, 526
57392375, PLATE --- CAP CROSSHEAD, 44
57403586, CABLE ASSEMBLY, 138
57392383, PLATE --- CAP CROSSHEAD, 44
57405151, BUSHING, METRIC TO JIC, 333
57392391, GUSSET --- CAP CROSSHEAD, 44
57405821, BUSHING, QD, 2---3/8 SHAFT, 214
57392896, CAM---T6CC, 31 GPM, 263
57405946, SUPPORT UPPER--- ROD CHNGR,
57392912, HOSE ASSY, 412 147
57392953, HOSE ASSY, 355 57405953, SUPPORT LOWER---ROD CHNGR,
147
57394603, RELAY, DPDT 24V COIL, 92, 321
57405961, SUPPORT MIDDLE---ROD CHNG,
57394843, KIT, RELIEF VALVE, 374, 378 147
57394850, SCREW, SET, STROKE LIMIT, 378 57405979, SUPPORT, SHAFT---MIDDLE, 147
57394868, KIT, INLET SECTION SEAL, 374, 378 57406019, CAP REPLACEMENT, 147
57394876, KIT, WORK SECTION SEAL, 374, 378 57406050, BRACKET, SWING CYLINDER, 147
57394926, PULSAR, 24V W/WEATHERPAK, 374, 57406068, PIN---CYLINDER, RODCHANGER,
378 147
57394991, VALVE, 9---SPOOL, 24V COILS, 376 57406969, BAR, CABLE ANCHOR, 221
57395048, KIT, PULSAR SEAL, 374, 378 57406977, HOSE ASSY, 133
57395436, CASTING, RAW---HOUSING R.H, 136 57406985, HOSE ASSY, 133
57395444, HOUSING, MACHINED---R.H., 131 57406993, HOSE ASSY, 133
57395469, HOUSING---SEMIFINISH, R.H., 136 57407009, SPROCKET, 2 P. 20 TEETH, 107
57396236, CASTING, SHEAVE, 107 57407017, ADAPTER, CHAIN, 107
Index xlii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57407173, SPROCKET W/BUSH---20T, 107 57424418, HANDRAIL ASSY---50 CNTDIST, 8,


11, 412
57408346, PLUG, PIPE---3 RUBBER, 488
57424806, STANDPIPE, 352
57408767, ADAPTER, SAE 8 STRAIGHT, 486
57425043, SEAL KIT, 526
57408775, VALVE, CHECK, 486
57426942, SHAFT---LOWER, 152
57409443, FLANGE, STRAIGHT --- SAE, 259
57427148, ADAPTER, 1---1/2 PVC, 390
57410599, RETAINER, CABLE, 107
57428161, LUBRICATOR TANK SUB---ASSY,
57412132, ELECT. PKG. ---SWITCH, 210 481
57412322, HOSE ASSY, 202, 222 57428914, SWITCH, SPST REED, 486
57412439, BAR FLAT, 1X3.50X8.00, 148 57429714, BLOCK
57414641, GUIDE, SHEAVE/SPRKT, 107 6MM COMPONENT ELEC, 321
6MM COMPONENTELEC, 391
57415002, CONNECTOR, ELECTRICAL, 164
57429722, PLUG, 6MM COMPONENT, 321, 391

INDEX
57415044, MOTOR, HYD. TRACK/DR, 18
57429730, COVER, TERMINAL BLOCKEND,
57415929, FINAL DRIVE GROUP---U/C, 18 390
57417487, KNOB, 92 57429748, HOLDER, LOCKING END, 383, 390
57417719, HANDLE---RUBBER LATCH, 431 57430977, HOSE ASSY, 333
57420085, VENT ASSEMBLY, 472 57431223, PLUNGER, TEFLON, 486
57420093, PLATE, FOLLOWER, 472 57431314, HOSE ASSY, 333
57420101, COVER, DRUM & TIE DN ASSY, 472 57431884, AIR CLEANER, 78
57420127, KIT, PUMP REPAIR, 472 57431983, MANIFOLD, RETURN SAEPORTS,
275
57420135, KIT, PUMP TUBE REPAIR, 472
57432700, SHEAVE, MACHINED---1 ROPE, 107
57422271, TACHOMETER---ROTATION, 164
57433781, POTENTIOMETER, 500---OHM, 391,
57422313, VALVE, 2 ---1500 PSI, 250 498
57422610, TUBE.RND.4.5ODX3.5IDX166, 147 57434110, COUPLING, QUICKDISCONNECT,
57422628, SHAFT, PIPE ASSY, 147 246

57422974, BLOCK---PIVOT---LOWER, 116, 118 57435034, BRIDGE, ELEC. INSULATED, 390

57422982, BLOCK---PIVOT---UPPER R.H., 116 57435075, BRIDGE, ELEC. INSULATED, 391


57436024, FAN BLADE---54IN. 8 BLADE, 184
57422990, BLOCK---PIVOT---UPPER L.H., 118
57437139, HOSE ASSY, 250
57423006, BLOCK---PIVOT ASSY---R.H., 114
57438483, ADAPTER, 290
57423014, BLOCK---PIVOT ASSY---L.H, 114
57438624, HOSE ASSY, 124
57423782, BRKT, CYL MTG---ROD SUPT, 523
57438772, BOOT, OEM PUSH BUTTON, 96
57423808, CYLINDER, HYDRAULIC, 523
57438871, INDICATOR, PANEL MTG.GREEN,
57423824, ROLLER GUIDE, RODSUPPORT, 321
523
57438889, INDICATORPANELMTG.YELLOW,
57423832, PIN, LOCKING ---CYL., 523 91
57423915, PINEYE ASSEMBLY, 526 57439267, CLAMP, CONSTANT TORQUE, 194
57423931, PISTON, 526 57439283, CLAMP, CONSTANT TORQUE, 194
57423949, ROD, 526 57440562, CLAMP, CONSTANT TORQUE, 194
57423956, TUBE ASSEMBLY, 526 57441941, BREATHER, FILTER---3MICRON,
202
57424392, HANDRAIL ASSY---30 CNTDIST, 8,
11 57442477, REGULATOR, PRESSURE, 246
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xliii
Serial Number: 7808
FAMILY,DM45 HP

Index

57442535, ELBOW, FLEX---W/FLANGE, 186 57466609, SECTION, VALVE SPOOL, 378


57443525, BLOCK, UK10 TERMINAL, 383, 390 57466617, SECTION, VALVE SPOOL, 378
57443871, HOSE ASSY, 275 57469140, BRACKET, LUBE CAN---35LB, 446
57443954, KIT, LIGHT GAUGE---24VDC, 92 57469546, FLANGE BLOCK, 1 O’RING, 259
57443962, GASKET, SENDER, 202 57471344, CHARACTER, WIRE SLEEVE 0, 390
57445157, HOSE ASSY, 317 57471351, CHARACTER, WIRE SLEEVE 1, 390
57445538, HOSE ASSY, 168 57471369, CHARACTER, WIRE SLEEVE 2, 390
57445678, TUBING, ROD CATCHER, 138 57471377, CHARACTER, WIRE SLEEVE 3, 390
57445702, PLATE, MOUNT, 138 57471385, CHARACTER, WIRE SLEEVE 4, 390
57446262, ROLLER---2 OD X 3.50 LG, 107 57471393, CHARACTER, WIRE SLEEVE 5, 390
57446270, BRACKET, CABLE GUIDE, 107 57471401, CHARACTER, WIRE SLEEVE 6, 390
57449415, HOSE ASSY, 289 57471419, CHARACTER, WIRE SLEEVE 7, 390
INDEX

57450751, VALVE ASSY, DIVERTER, 275 57471427, CHARACTER, WIRE SLEEVE 8, 390
57451890, COMPRESSOR W/CLUTCHR134A, 57471435, CHARACTER, WIRE SLEEVE 9, 390
84 57471443, CHARACTER, WIRE SLEEVE A, 390
57451924, BELT, VEE, 84 57471450, CHARACTER, WIRE SLEEVE B, 390
57452013, BRACKET, 194 57471971, LINK, BUTTERFLY VALVE, 221
57452039, GUSSET, 194 57471989, HANDRAIL ASSY---60 CNTDIST, 11
57454910, MOUNT, DIVERTER VALVE, 278 57472698, COOLER, FUEL, QSK19ENGINES,
57455586, SLEEVE, WIRE TRANSPARENT, 390 206
57455594, SLEEVE, WIRE TRANSPARENT, 390 57472839, CHANNEL, WIRING DUCT, 391
57455602, SLEEVE, WIRE TRANSPARENT, 390 57472847, COVER, WIRING DUCT, 391
57455628, LABEL, 1---HOLE ADHESIVE, 390 57474215, DECKING, FRONT---CS, DM45/50, 4
57455842, HANDRAIL --- 38, 502 57474579, PIN, SUPPORT---FUEL TANK, 202,
401
57455941, SUPPORT---L.H., 502
57474587, DECKING, FRONT---DCSDM45/50, 4
57455958, SUPPORT---R.H., 502
57474595, DECKING, REAR---CS, DM45/50, 4
57455966, BRACKET, 502
57474603, TANK, WATER---300 GAL., 401
57456790, BOLT, 20
57474660, UNDERCARRIAGE, 325L W/Y&A, 16
57457293, KIT---DISC(BRAKE), 26
57474942, WELDMENT, DOOR, VIEWING, 416
57457301, KIT---SEAL(BRAKE), 26
57474959, SHAFT, DOOR, 416
57457566, CARRIER ROLLER GROUP, 20
57474983, PLATE, DOOR, VIEWING, 416
57457590, SHAFT ASSY, 22
57474991, PIPE DOOR, VIEWING, 416
57457608, ROLLER & BEARING ASSY, 22
57475873, TUBE, SUCTION---FUEL, 202, 401
57457772, BOLT, 18
57477242, MOTOR, HYDRAULIC---AX.PISTN,
57464760, HOSE ASSY, 309 184
57464810, HOSE ASSY, 274 57477911, VALVE, EXPANSION BLOCK, 76
57466567, SECTION, VALVE SPOOL, 378 57477929, KNOB, FAN, 72
57466575, SECTION, VALVE SPOOL, 378 57477937, SWITCH, ROTARY, 72
57466583, SECTION, VALVE, 378 57477945, KNOB, TEMPERATURE, 72
57466591, SECTION, VALVE SPOOL, 378 57480451, FRAME PLATFORM, 502
Index xliv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57480774, HOSE ASSY, 274 57496465, COVER, 556


57480808, HOSE ASSY, 274 57496473, ANGLE --- SUPPORT, 556
57480980, BUSHING, TAPER---1.75 BORE, 184 57496556, AIR FILTER --- 08, 194
57481186, HOSE ASSY, 486 57497562, WELDMENT, TOWER---30FT, TELE,
112
57481194, BUSHING, MAIN, 532
57497794, STUD, 124, 412, 416
57481202, BUSHING, CENTRALIZER 5.OD, 532
57497927, DECAL, CORP. NAMEPLATE, 551
57481459, PLATE TOP---HYD.TANK, 293
57498230, HOSE ASSY, 276
57481483, ANGLE, MOUNTING---CHECKVLV,
309 57498768, BRACKET---ROTARY TACH MTG,
164
57481525, MOUNTING, CONDENSER, 84
57499196, ANGLE, 309
57482556, MANIFOLD, RETURN, 289
57500324, CONTROLLER, LEVER, 92
57482580, TEE---JIC RUN/ORING, 309

INDEX
57501116, CHAIN, ROLLER---30FT TOWER,
57482606, TOOL, PIN/SEAL---EXT INSTL, 437 112
57482614, TOOL, CRIMPING, 437 57502031, CONTROLLER, DUAL AXIS, 91
57482887, PLATE BOTTOM---HYD TANK, 293 57503591, SUPPORT LEG --- COOLER, 184
57482895, PLATE FRONT/SIDE---HYDTANK, 57503815, EXTENSION, HOSE TRAY---30FT, 124
293
57505018, FILLER, TANK --- 3 NPT, 202
57482903, PLATE REAR---HYD.TANK, 293
57505224, STOP, 168
57483711, ROD, THREADED ENDS, 202
57506446, CABLE ASSY---FOR 30’ TOWER, 112
57483729, PLATE, MOUNTING---FUELTANK,
202 57506545, SUPPORT, AIR CLEANER, 194
57484263, CYLINDER, HYDRAULIC, 112 57507832, STRAP, 412
57485211, PLATE, FAN CONTROL SUPPT., 312 57510927, SEAL KIT---CYLINDER, 46
57487043, O---RING, 250 57511750, O---RING, 328
57488868, CYLINDER HYDRAULIC, 42, 44 57512006, SEAL KIT, 363
57491078, BRACKET, COOLER MTG., 206 57512311, KIT, SEAL, 120
57491441, ADAPTER, TEE, 259 57514846, KIT---REPAIR, 241
57491813, INDICATOR, PANELMTG---RED, 93 57516098, PREFILTER, 70

57491896, HOSE ASSY, 352 57516106, FILTER, MAIN, 70

57493868, THROTTLE, ELECTRONIC---CAT, 91 57516130, MOTOR, BLOWER, 68

57494312, NAMEPLATE, 2 SPD FAN---95DG, 312 57516346, SOLENOID, 284

57495384, HOSE ASSY, 352 57516379, BLOWER ASSEMBLY, 68

57495855, MODIFICATION, REARPLATFM, 57516601, FRAME ASSY, RH, 18


554 57516619, RELAY, 72
57496135, HOSE ASSY, 467 57516700, GUAGE 0---300 PSI, 468
57496150, HOSE ASSY, 477 57517575, DECAL, GAUGES---ELEC, SPN, 86
57496283, HOSE ASSY, 275 57517609, DECAL, TRAM FN---ELEC, SPN, 86
57496341, HOSE ASSY, 222 57517617, DECAL, COMP FN---ELEC, SPN, 86
57496432, ANGLE --- SUPPORT, 556 57517633, DECAL, AC/HTR---ELEC, SPN, 86
57496440, ANGLE --- SUPPORT, 556 57517922, PLATE, SUPPORT FEE CYL, 112
57496457, ANGLE --- SUPPORT, 556 57517971, HOSE ASSY, 428
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xlv
Serial Number: 7808
FAMILY,DM45 HP

Index

57518003, BRACKET, MTG---CENTRO LUBE, 57531725, HOSE ASSY, 124


468
57533192, CASTING---BUSH, 5.00 PIPE, 532
57519670, PLATE, HARNESS---REMOTE PRPL, 57533218, CASTING---MAIN BUSHING, 532
321
57533606, TANK, FUEL---380 GAL, 202
57519688, HARNESS---CAB TO REMOTEPRPL,
321 57533614, FLOAT, LIFE CELL, 202
57519753, DUST SEAL, 5” PIPE, 516 57533622, HANDRAIL ASSY---20 CNTDIST, 8
57519779, DUST SEAL, 6---1/4” PIPE, 512 57533960, LEVER ARM---2 VALVE, 250
57519910, DECAL---REMOTE PROPEL, SPN, 57534281, GAUGE, FUEL---24VDC, 92
321 57534299, SENDER, FUEL---W/FLOAT, 202
57519928, DECAL---REMOTE PROPEL, SPN, 57534315, PANEL, ONE GAUGE, 92
321
57534927, COVER, STEP, 276
57520850, BACK---UP, 46
57535064, BAR, FLAT, 523
INDEX

57520868, O---RING, 46
57535759, STRAP, SHOULDER---2” WIDE, 321
57520876, BACK---UP, 46
57535775, CABLE, REMOTE CONTROL, 321
57520884, O---RING, 46
57535783, CONNECTOR, CABLE---REMOTE,
57520892, RING, INGRESSION, 46 321
57520900, O---RING, 46 57536542, BRACKET, MTG---9 SPOOL VLV, 376
57520918, BACK---UP, 46 57536559, BRACKET, HORN INSTL, 442
57520926, SEAL, ROD, 46 57536997, COVER, VALVE ---9 SPOOL, 376
57520934, BACK---UP, 46 57537490, BRACKET, MOUNTING, 302
57520942, RING, CONTAMINATION, 46 57537540, HOSE ASSY, 300
57520959, WIPER, 46 57537607, CABLE, CONTROL, 222
57520967, BLOCK, VALVE, 46 57537615, BOX, CONTROL, REMOTE PROP,
321
57520975, HEAD, 46
57538100, BRACKET, ACTUATING, 250
57520983, PISTON, 46
57538118, SPACER, 250
57521361, CURTAIN FLAPPER, 412
57538225, SUPPORT, CHANNEL, 250
57522021, CABLE, 20AWG TWISTED PR, 164
57538340, COVER, 250
57522104, STRAP, 412
57538522, BREATHER, DIESEL CAP, 428
57522443, CHARACTER, WIRESLEEVE--- E,
390 57538530, COUPLING, BREATHERDIESEL,
428
57525347, HOSE ASSY, 309
57540882, PLATE, MOUNT, 300
57525545, HOSE ASSY, 124, 352
57540890, PLATE, MOUNT, 300
57530446, CONTROLLER, SENTRYMONITOR,
472 57540908, GLASS, WINDOW---TOWER SIDE, 61

57530453, BOARD, SENTRY PROCESSOR, 472 57540916, GLASS, WINDOW---CURB SIDE, 61

57530461, BOARD, SENTRY PWR SUPPLY, 472 57540973, BOLT, STRIKER, 61

57530917, REGULATOR ASSY, UL---88, 221 57540981, RUBBER, WINDOW---OFFSET, 61

57531600, NAMEPLATE, ROTATION SPEED, 57540999, RUBBER, WINDOW--- DOOR, 64, 66


164 57541005, SEAL, BULB---90 DEGREE, 61, 64, 66
57531626, CYLINDER, HYDRAULIC, 363 57541013, FLOORMAT, FRONT, 61
57531717, HOSE ASSY, 124 57541021, GLASS, DOOR---CURB SIDE, 64
Index xlvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57541047, GRIP, HAND, 64, 66 57552465, PLANET GEAR, 26


57541054, LATCH, PADDLE--- CURB SIDE, 64 57552473, PLANET BEARING, 26
57541062, LATCH, INSIDE RELEASE, 64, 66 57552481, RING, SNAP, 26
57541070, LINKAGE, LATCH, 64, 66 57552499, SHAFT, SUN GEAR, 26
57541088, GLASS, DOOR---TOWER SIDE, 66 57552507, RING, SNAP, 26
57541112, LATCH, PADDLE---TOWER SIDE, 66 57552515, NUT, SHAFT, 26
57541245, BRACKET, SWITCH, ROD SUPT, 523 57552523, BEARING, TAP ROLLER, 26
57545998, DECKING, DM45, 4 57552531, SEAL, FACE, 26
57546038, MANIFOLD, 244 57552549, RING, O, 26
57546053, PIPE, INLET 3”, 241 57552556, BOLT, HEX HEAD, 26
57546061, CLAMP, HOSE, 237 57552564, BOLT, SOCKET HEAD, 26
57546160, GASKET, COMP DISCHARGE, 241 57552572, PISTON, 26

INDEX
57546228, MANIFOLD, UPPER, 241 57552580, PLATE, BACK UP, 26
57546301, GEAR, OUTPUT, 131 57552598, RING, SNAP, 26
57546319, SPACER, FINAL DRIVE, 134 57552622, PLUG, CAP, 26
57546327, KEY, CUSTOM, 131 57552630, PLUG, EXPANDING, 26
57546335, COLLAR, RETAINING, 134 57552648, GEAR, RING, 26
57546343, SPINDLE --- FINAL DRIVE, 131 57552655, COVER, RING GEAR, 26
57546384, SHIM, FINAL DRIVE, 134 57552663, SHAFT, SUN GEAR, 26
57548034, BRACKET, THREAD GREASER, 446 57552671, CARRIER, PLANET, 26
57548265, ANGLE, WITH HOLES, 251 57552689, PLANET GEAR, 26
57548273, ANGLE, 2 LG, 250 57552697, PLANET BEARING, 26
57549024, ANGLE---WITH HOLES, 446 57552705, RING, SNAP, 26
57549503, BRACKET, ELEC BOX 24X20, 383 57552713, RING, SNAP, 26
57549941, BOX, ELEC ASSY---8X6X3.5, 383 57552721, O---RING, 26
57549982, HARNESS WIRE---BOX TO BOX, 383 57552739, BOLT, HEX HEAD, 26
57550006, CLEVIS ASSEMBLY, 147 57552747, PLUG, SCREW, 26
57550014, CAP ASSY, 147 57552754, RING, SEAL, 26, 27
57550022, LINK ASSY, 148 57552762, GEAR, SUN, 26
57550030, STOP, LOWER CAROUSEL, 148 57552770, CARRIER, PLANET, 27
57550055, PIN, CYLINDER MOUNT, 148 57552788, PLANET GEAR, 27
57552044, ASSEMBLY, UPPER ARM, 147 57552796, PLANET BEARING, 27
57552077, ARM, UPPER, 147 57552804, RING, SNAP, 27
57552275, CHECK VALVE, .25NPT, 402, 477 57552812, COVER, 27
57552408, SPINDLE, 26 57552820, SLEEVE, LOCATING, 27
57552416, COUPLER, 26 57552838, SHAFT, INPUT, 27
57552424, CARRIER, PLANET, 26 57552846, SLEEVE, SHIFT, 27
57552432, PLATE, BACK---UP, 26 57552853, BOLT, SOCKET HEAD, 27
57552440, RING, SNAP, 26 57552861, WASHER, THRUST, 27
57552457, RING, LOCATING, 26 57552879, BOLT, HEX HEAD, 27
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xlvii
Serial Number: 7808
FAMILY,DM45 HP

Index

57552887, O---RING, 27 57555716, HEATER HOSE, 5/8, 74


57552895, PLUG, SCREW, 27 57555724, PRE---FILTER, 78
57552903, BOLT, HEX HEAD, 27 57555732, HOSE CLAMP, 78
57552911, BOLT, HEX HEAD, 27 57555740, ELBOW, RUBBER---3, 78
57552929, ADAPTER, 27 57555757, MOUNT BAND, 78
57552937, RING, SEAL, 27 57558454, HARNESS, MAIN PUMPS, 392

57552952, ADAPTER, 27 57559387, BRACKET, GREASE FITTING, 16


57559577, BRACKET---HOSE, ROTARY HEAD,
57554107, SEAL, 5” PIPE, 518
133
57554123, SEAL, 6---1/4” PIPE, 514
57560682, SPRING, 486
57554644, AIR CONDITIONER, ASSY, 62 57561532, HANDLE, GRAB---TWR SIDEDOOR,
57554651, COIL ASSY, 68 66
57561540, FOAM---TOWER SIDE DOOR, 66
INDEX

57554669, COIL ASSY, HTR, 68


57554677, FILTER W/ PREFIL & ELBOW, 68 57561557, FOAM---CURB SIDE DOOR, 64
57554685, PACKAGE KIT, 805 IR, 68 57561565, SPRING, TENSION---DOORLATCH,
64, 66
57554693, SWITCH ASSY, IR AP, 68
57561573, GROMMET---DOOR GRIP, 64, 66
57554727, EVAPORATOR COIL, 76
57561581, GASKET---DOOR LATCH, 64, 66
57554735, O---RING, #8, 70, 74, 76 57561599, GLASS---WINDOW, REAR, 61
57554743, BRACKET, EXP VALVE MTG, 76 57561607, GLASS---WINDOW, FRONT, 61
57554750, VALVE ASSY, WATER, 74 57561615, HINGE ASSY---RH, HOSE PANEL, 61
57554768, FITTING STR/301, HEATER, 70, 74 57561623, HINGE ASSY---LH, HOSE PANEL, 61
57554776, COIL, HEATER, 74 57561631, FOAM, GASKET, 61
57554784, FITTING BLKHD, 74 57561649, FLOORMAT, REAR, 61
57554792, CABLE, WATER VALVE, 74 57561656, DOOR ASSY--- CURB SIDE, 61
57554818, BLOWER ASSY W/O MOTOR, 68 57561664, DOOR ASSY --- TOWER SIDE, 61
57554826, RESISTOR, 4 SPADE, 68 57561672, SPRING, GAS---DOOR CURBSIDE,
61
57554834, TUBE, KAZOO, 70
57561680, STUD---DOOR SPRING, 61
57554842, SWITCH, TOGGLE WIRE LEAD, 72
57561698, RESTRAINT---DOOR, 61
57554859, THERMOSTAT, ROTARY, 72
57561706, HOLDER SET --- DOOR, 61
57554875, SWITCH NUT STANDARD, 72
57561714, FORM --- FRONT, 61
57554883, SWITCH NUT, HEAT/COOL, 72
57561722, FOAM --- CURB SIDE, 61
57554891, HARNESS, WIRE, INTERNAL, 72
57561730, FOAM --- TOWER SIDE, 61
57555609, STRAP, DUST CURTAIN, 412
57561748, FOAM --- REAR, 61
57555617, STRAP, DUST CURTAIN, 412 57561755, FOAM --- ROOF, REAR, 61
57555625, CURTAIN, DUST, STD, DM45, 412 57561763, FOAM --- ROOF, FRONT, 61
57555666, HOUSING, REAR, 68 57561771, FOAM, REAR---CURB SIDE, 61
57555674, HOUSING, FRONT COVER, 68 57561789, FOAM, REAR---TOWER SIDE, 61
57555682, NUT, HEX JAM 3/4---16, 74 57561797, FOAM, SIDES---KICK PLATE, 61
57555690, HEATER FITTING, 74 57561805, FOAM, FRONT/REAR---KICK PL, 61
57555708, HOSE CLAMP, 10/12, 74 57561813, HARNESS, WIRE---CAB, 61
Index xlviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57561821, GROMMET---ROOF, 62 57563447, BEARING---IDLER, 34


57561839, DOMELIGHT---ROOF, 62 57563454, SEAL GROUP---METAL FACE, 34
57561847, BULB---DOMELIGHT, 62 57563462, SHAFT---IDLER, 34
57561854, ARMREST KIT --- SEAT, CAB, 62 57563470, TRACK GROUP, 18
57561862, PEDESTAL---SEAT, 62 57563488, TRACK LINK ASSY, 36
57561870, SWIVEL ASSY --- SEAT, 62 57563496, SHOE, TRACK, 36
57561888, HINGE, TOOL BOX, CAB, 62 57568487, VALVE, RELIEF (ATM), 133
57561896, LATCH---TOOL BOX, CAB, 62 57569444, SEAT, OPERATOR, 62
57562548, CASTING---ADAPTER, CHAIN, 107 57569758, ELEMENT, SEPARATOR, 241
57562639, ROTARY HEAD, COMMONS, NEW, 57569923, BLOCK, FLANGE 2”NPT, 241
126 57570202, TANK, SEPARATOR HP 20”, 241
57562829, SHIM, FINAL DRIVE, 134 57570772, BUSHING, INDEX MOTOR, 160

INDEX
57562977, ROLLER ARRANGEMENT, 18 57570780, BUSHING, INDEX MOTOR, 159
57562985, SHAFT, TCK ROLLER, 22 57570806, HUB, WORM DRIVE, 160
57562993, COLLAR---RLR END, 22 57570814, HUB, REWORK, 159
57563009, SEAL GROUP, 22 57570822, GEAR, WORM DRIVE OUTPUT, 160
57563017, RIM AS---CARR RLR, 22 57570830, SHAFT, 159
57563025, BEARING---CARR RLR, 22 57570848, KEY, RECTANGULAR, 159
57563033, BEARING---CARR RLR, 22 57572398, GEAR, 266
57563041, ROLLER GROUP---SFLG, 20 57572406, GEAR, 266
57563124, GUARD GROUP---TCK MOT, 18 57572984, MOTOR & GEAR REDUCER ASM,
57563132, COVER, 18 148
57563140, GUARD GROUP---TRK GDE, 18 57573065, SUPPORT, HYDRAULIC MOTOR,
160
57563157, GUARD ASSY, 24
57573958, PLATE, MTG REAR DECKING, 8
57563165, GUARD ASSY, 24
57574147, CASTING, COVER, GEAR BOX, 159
57563173, BOLT, 24
57574196, SILENCER, ALUMINIZED 6”, 186
57563181, PIPE, 24
57576969, VALVE ASSY---DR/PR CONTROL,
57563199, GUARD ASSEMBLY, 24 276
57563207, GUARD ASSEMBLY, 24 57578023, HOUSING, LOWER SEAL, 131
57563272, FRAME ASSY---LH, 18 57578718, INSULATION, WRAP, 340
57563348, TRACK ADJUSTMENT GROUP, 18 57579385, SHAFT, OSCILLATION TRACK, 506
57563355, PLATE ASSY, RH, WARNING, 30 57579450, BRACKET, WIGGINS MTG, 428
57563363, PLATE ASSY, LH, WARNING, 30 57580516, CONNECTOR, CHRG AIR, 340
57563371, CYLINDER, 30 57581894, VALVE ASSY, VPL6, 369
57563389, VALVE, FILL, 30 57582280, MANIFOLD, SUPERCHARGE, 293
57563397, SPRING GROUP RECOIL, 18 57582322, RESERVOIR, HYDRAULIC, 289
57563405, ROD, 32 57582330, SHIM, MTG---HYD TANK, 290
57563413, IDLER, FRONT, 18 57582355, SUPPORT, TOWER---DM45/50/L, 506
57563421, IDLER & BEARING ASSY, 34 57584195, MANIFOLD, LWR HP DM4550/L, 241
57563439, IDLER ASSEMBLY, 34 57584237, BLOWDOWN VALVE ASSY, HP, 223
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index xlix
Serial Number: 7808
FAMILY,DM45 HP

Index

57584310, FOOT, RECEIVER TANK HP, 241 57607160, DECAL, WARNING---COMBUS GAS,
537
57584328, PIPE, DISCHARGE, 237
57607178, DECAL, WARNING---POWER HD,
57586265, PLATE, HYD FTG MTG, 317 537
57588519, GUSSET, CAB MTG, DM45/50/L, 53 57607186, DECAL, WARNING---HIGH PRESS,
57588535, BRACKET, MTG, SIDE DECK, 8 537
57590390, COVER, GEAR BOX, 159 57607194, DECAL, WARNING---FALL PWRHD,
537
57590788, DECKING, SIDE DM45/50/L, 8
57607202, DECAL, WARNING---FALL CROUS,
57590796, DECKING, REAR DM45/50/L, 8 537
57591547, PIN, TWR RAISE CYL---TOP, 355 57607210, DECAL, WARNING---FALL DRL P,
57591554, PIN, TWR RAISE CYL, BOTM, 355 537
57594525, BLOCK, PIVOT, SPLIT/RC, 147 57607228, DECAL, NOTICE---HYD FAILURE,
537
57594533, ARM, LOWER, FABRICATION, 147
INDEX

57607236, DECAL, WARNING---DONT ALTER,


57594541, SHAFT, ROD CHANGER, LOWER, 537
147
57607244, DECAL, DANGER---HAZ.VOLT, 537
57594566, ARM, LOWER, ASSEMBLY, 147
57607251, DECAL, WARNING---FAN BLADES,
57595639, CONNECTOR, COMMUNICATION, 537
175
57607269, DECAL, NOTICE---DUST, 537
57597940, GAUGE, MULTI---STN ISOLATOR,
57607277, DECAL, WARNING---NO CLMBNG,
493 537
57597957, GAUGE, MULTI---STN ISOLATOR, 57607285, DECAL, NOTICE---, 537
493
57610552, HOSE ASSEMBLY, 274
57597981, BOX, CENTRAL TEST STATION, 493
57613523, DECAL, HYDRAULIC OIL, 547
57598021, NAMEPLATE, GAUGE LOW PR., 493
57613531, DECAL, DRAIN MANIFOLD, 547
57598039, NAMEPLATE, GAUGE HI---PR., 493
57613549, DECAL, HYD OIL LEVEL, 547
57598146, GAUGE, BARE 0---5000 PSI, 493
57613556, DECAL, VENT MANIFOLD, 547
57598153, GAUGE, BARE 0---600 PSI, 493
57613564, NAMEPLATE, ISOLATION, 547
57598377, DECAL, HYD TEST STATION, 493
57613572, DECAL, COMP REQ’D MAINT, 547
57600090, GUARD, HOSE---TEST STATION, 493
57613580, NAMEPLATE, REC TNK OIL, 547
57602468, BRACKET, BALL VLV MTG, 459
57613598, DECAL, DHD LUBE SETTINGS, 547
57607087, DECAL, WARNING---FALL DERIC,
57613606, DECAL, THREAD GREASER, 547
537
57613614, NAMEPLATE, MODEL ID, 547
57607095, DECAL, CAUTION---EXCESS OIL,
537 57613622, NAMEPLATE, DHD CONTROL, 547
57607103, DECAL, WARNING---ROT.PARTS, 57613754, DECAL, GREASE, M/F DML, 547
537 57614125, NAMEPLATE, REC OIL, 547
57607111, DECAL, WARNING---ROT.PART, 537 57614133, NAMEPLATE, ETHER INJ, 547
57607129, DECAL, WARNING---ROT.BLADE, 57614141, NAMEPLATE, COOLANT, 547
537
57614158, DECAL, GAUGE LOW PR., 547
57607137, DECAL, ENG FAILURE COOLSY,
537 57614166, DECAL, GAUGE HI PRESS, 547

57607145, DECAL, WARNING---HOT FLUID, 57614174, DECAL, HYD TEST STATION, 547
537 57614182, DECAL, EMERGENCY STOP, 547
57607152, DECAL, WARNING---HIGH PR, 537 57614190, NAMEPLATE, WATER, 547
Index l WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57614240, NAMEPLATE, HYDRAULIC, 547 57630410, PLATE, END BEARING SUPRT, 328
57614257, NAMEPLATE, FUEL, 547 57630428, PLATE, END BRAKE CYL, 328
57614265, NAMEPLATE, CRANKCASE, 547 57630436, DRUM, CABLE, 328
57618829, REGULATOR, 92 57630444, TIEPLATE, 328
57621237, TUBE, ENGINE AIR INTAKE, 194 57630451, GAUGE, SIGHT, 328

57621310, DECAL, IR BUG, 551 57630469, BEARING, BALL, 328


57630477, CARRIER, OUTPUT PLANET, 328
57622979, PIN W/COTTER PIN---CABLE, 112
57630485, GEAR, OUTPUT PLANET, 328
57625097, PAGE, COVER (SPANISH), 540
57630493, SHAFT, GEAR OUTPUT PLANET,
57625105, PAGE, ORDER INFO (SPAN.), 540 328
57625113, PAGE, LABEL REFER SPANISH, 540 57630501, BEARING, ROLLER, 328
57625121, PAGE, TABLE, DML SPANISH, 540 57630519, RACE, THRUST, 328

INDEX
57625139, PAGE, EXCESS HYD OIL SPAN, 540 57630527, ROLLPIN, 328
57625147, PAGE, ROT PARTS SPANISH, 540 57630535, LOCATOR, SPRING, 328
57625154, PAGE, ROT.PARTS SPANISH, 540 57630543, COUPLING, BRAKE, 328
57625162, PAGE, ROT.BLADE SPANISH, 540 57630550, RING, SNAP, 328
57625170, PAGE, PRESS.FLUID SPANISH, 540 57630568, ADAPTER, MOTOR, 328
57625188, PAGE, HIGH PRESS SPANISH, 540 57630576, BLOCK, BRAKE VALVE, 328
57625196, PLATE, COMBUST GAS SPAN., 540 57630931, KIT, SEAL (CYL)ARCTIC, 418
57632325, GEAR, SUN, 328
57625204, PAGE, FALL/CRUSH HAZ.SPAN, 540
57632333, TUBE ASSEMBLY, 328
57625212, PAGE, HIGH PRESS.SPANISH, 540
57632341, CAPSCREW, 328
57625220, PAGE, FALL.POWERHD, SPAN., 540
57632358, O---RING, 329
57625238, PAGE, FALL ROD CAR SPAN, 540
57632366, MOTOR, HYDRAULIC, 329
57625246, PAGE, FALL.DRL PIPE SPAN, 540
57632382, CARTRIDGE, COUNTERBLNCE,
57625253, PAGE, COMBINED WARN.SPAN, 540 328
57625261, PAGE, HAZ VOLTAGE, SPANISH, 57632465, PIPE, 124
540
57632556, ADAPTER, HYD MOTOR, CAST, 159
57626038, PAGE, HIGH VOLT.SPANISH, 540 57632655, TACHOMETER, MLINK ANALOG,
57626046, PAGE, HIGH PRESS.SPANISH, 540 91
57626053, PAGE, CAN’T CLIMB, SPANISH, 540 57632697, MODULE, MURPHY LNK DISPLY,
91
57626061, PAGE, FALL DERRICK, SPAN, 540
57632747, GAUGE, WATER TEMP M---LINK, 91
57626079, PAGE, FAN BLADES, SPANISH, 540
57632754, GAUGE, OIL PRESS M---LINK, 91
57626087, MANUAL, SAFETY SPANISH, 537
57632788, HEADER BOARD, M---LINK, 395
57626574, VALVE REWORK, 8”BUTTERFLY,
57633778, ELBOW, COOLER IN/OUT, CAC, 340
214
57633794, PIPE, COOLER INLET, 190
57626723, WINCH ASM, 4000#, 325
57633802, SUPPORT, PIPE---CAC, 340
57626798, DECAL, DRILL FN---ELEC, SPN, 86
57633984, ADAPTER, MIDDLE 6.5”RODS, 565
57626939, WINCH MOUNT, 325
57633992, ADAPTER, UPPER, 6.5”RODS, 565
57630030, PAD, JACK CAST, 26”, REAR, 44
57637845, RECIEVER DISCHARGE PIPE, 241
57630048, PAD, JACK CAST/30”, 42
57637852, ORIFICE, MINIMUM PRESSURE,
57630402, KIT, SEAL BG4A, 328 241
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index li
Serial Number: 7808
FAMILY,DM45 HP

Index

57638041, BASE, FABRICATED 10”OPEN, 168 57653131, SUPPLY, ”T”, 424


57638058, FORK, 3.5 FLATS, 565 57653164, NOZZLE, C1/2, 424
57638066, FORK, 4.5 FLATS, 565 57653172, NOZZLE, V1/2, 424
57639247, BRACKET, INLET MOUNT, 374 57653180, ACTUATOR, 424
57639254, SECTION, INLET, UNLOADING, 374 57653198, SWITCH, PRESSURE, 424
57639262, SECTION, VPL30 W/LIMITER, 374 57656118, HARNESS, ECM CAT, 395
57639270, SECTION, VPL30 W/O LIMIT, 374 57656159, HARNESS, ENG C16 2 STRTR, 179
57639999, ENGINE BARE, 600 CAT, 175 57656167, WIRING, ENG CAT 2 STRTR, 175
57640088, HARNESS, POWER, 395 57656746, BRACKET, MTG---6 SPOOL VLV, 366
57640096, HARNESS, MDDM TO HEADER, 395 57656761, COVER, 6 SPOOL VALVE, 366
57640104, HARNESS, HEADER TO GAUGES, 57656787, VALVE ASSEMBLY, 6 SPOOL, 366
395 57657744, BRACKET, PLATE, 342
INDEX

57640153, SECTION, VPL30 W/LIM&Q, 374 57657751, PAD, ANTI---VIBRATION, 342


57640161, SECTION, VPL6 OUT W/BOLTS, 374 57660730, BRACKET, ARM, 342
57640179, BRACKET, OUTLET MOUNT, 374 57661621, DECAL, ENG FN CAT ELECSPN, 86
57640187, KIT, SAE8 SPOOL STOP, 374 57661738, PLUG, ELECTRIC 3---WAY, 395
57640195, KIT, UNLOADER SPOOL, 374 57661753, HOSE ASSEMBLY, 274
57640203, KIT, C2 PRESSURE LIMITER, 374 57661761, HOSE ASSEMBLY, 274
57643116, MOUNT, FUEL COOLER, RH, 84, 206 57661779, BRACKET, SILENCER SUPPORT, 186
57643132, MOUNT, FUEL COOLER, LH, 84, 206 57661787, HOSE ASSEMBLY, 275
57643157, MOUNT, REAR ENGINE, C16, 175 57661837, FITTING, METRIC, 210
57643199, MOUNT, FRONT ENGINE---C16, 175 57661886, TUBE, VENT, DML TIER2, 190
57643652, SUPPORT, CAC PIPING, 340 57662124, SILENCER, 186
57644908, BAR, HOSE TRAY, 124 57662736, HOSE ASSEMBLY, 309
57645244, COOLER, W/ATAAC 525---600HP, 184 57662744, REGULATOR, 12V, 395
57645277, PIPE, ENGINE OUTLET, 190 57662876, HARNESS, WIRE ELEC BOX, 383
57645285, PIPE, COOLER OUTLET, 190 57664666, LADDER ASSEMBLY, 8, 11, 502
57645293, PIPE, COOLER INLET, 190 57664674, HANDRAIL ASSEMBLY, 8, 11, 502
57645301, SUPPORT, PIPE, RAD.XL900, 190 57665044, BOX, ELEC ASM TIER 2, 383
57645327, PIPE, ENGINE OUTLET, 340 57666083, GUARD, DRIVESHAFT---C15, 175
57645335, PIPE, ENGINE INLET, 340 57666117, HOSE ASSEMBLY, 84
57648727, PIN, RETAINER BAR, 168 57667834, GUARD, WELDMENT A/C CAT, 84
57651234, DRIVE, PUMP---3 HOLE, 259 57667990, CORE, COC AKG TIER 2, HP, 184
57651242, CONNECTOR, 91 57668006, CORE, RAD AKG TIER 2, HP, 184
57651259, TERMINAL, 91 57668014, CORE, HOC AKG TIER 2, HP, 184
57651267, CAP, PROTECTIVE, 91 57668022, CORE, CAC AKG TIER 2, HP, 184
57652976, ELBOW, ENG INLET CAT, 340 57668055, SUPPORT, COMPR, A/C---C15, 84
57653016, SUPPORT, PIPING, 340 57668063, WEDGE, LOCKING, 395
57653115, KIT, FIRE SUPPRESSION, 422 57668071, PLUG, 3 CIRCUIT, 395
57653123, TANK, LT---A---125, 424 57668188, PANEL, ENGINE CONTROLS, 61
Index lii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

57668220, CAB, EXTENDED TIER 2, 53 57711186, DECKING ASM, REARPLATFORM,


500
57668279, BRACKET, COOLER INLET, 184
57713034, DECKING ASM, DM45/50/L, 500
57670812, CHUCK BIT DETACH, BLANKBB,
532 57718090, HEAD, CYLINDER, 250
57672271, HOSE ASSEMBLY, 446 57724619, LADDER W/HANDRAIL, FOLD, 8,
11, 502
57672347, MANUAL, 424
57725400, VENT, FILTER, 486
57672354, MANUAL, 424
57728248, BAR, TAPPED, 250, 336, 412
57672362, MANUAL, 424
57728255, BAR, TAPPED, 168, 363, 523
57672370, MANUAL, 424
57728339, MAINFRAME, WELDMENT, DM45,
57672388, HOSE ASSEMBLY 24X96, 424 500
57672396, HOSE ASSEMBLY, 12X120, 424 57728396, BUSHING, 6.50”DIA PIPE, 532
57672404, HOSE ASSEMBLY, 08X72, 424 57728438, BALL, SPLIT OVERHAUL 3/8”, 558

INDEX
57672412, HOSE ASSEMBLY, 108X100, 424 57728453, STEREO, AM/FM, CASSETTE, 508
57672420, HOSE ASSEMBLY, 08X144, 424 57728461, SHADES, WINDOW, CAB, 520
57672438, HOSE ASSEMBLY, 04X345, 424 57728511, PLATFORM, DUST CURTAIN, 416
57672446, HOSE ASSEMBLY, 04X100, 424 57728529, PIN, DOOR ACTUATION, 416
57672453, HOSE ASSEMBLY, 04X36, 424 57728545, KIT SEAL, HATCH DOOR, 416
57672461, HOSE ASSEMBLY, 04X72, 424 57729931, NUT, ACORN, LOW CROWN, 92
57672479, CARTRIDGE, LT---10---R, 424 57730509, KIT, PILOT REDUCING, 374, 378
57672487, CARTRIDGE, NITROGEN, 424 57730673, PLATFORM ASSY, HATCH DOOR,
57672495, NIPPLE ASSY, 424 412
57672503, CAP, BLOW---OFF, 424 57730889, WRENCH, BREAKOUT, AUTO, 140
57675266, HANDRAIL, 502 57731549, SPACER, 120
57679664, KNOB, 96 57731556, HEAD, 120
57684284, HANDLE ASSEMBLY, 96 57731564, PISTON, 120
57684292, SWITCH, HANDLE BUTTON, 96 57731572, ROD ASSY, 120
57684300, CIRCUIT BOARD, 96 57731580, TUBE, 120

57684888, TERMINAL, BLOCK, 383, 474 57732018, DECAL, HATCH DOOR, SPANISH,
500
57684979, MARKER, TERMINAL, 383
57733909, CONTROLLER, FRICTION HOLD,
57687170, DECAL, UNDERCARRIAGE, 16 140
57691263, HOSE ASSEMBLY, 466 57734097, TUBE, 0.25SCH 40X2.50 LG, 469
57696171, HOSE ASSEMBLY, 345 57738411, DECAL, HORN---SPANISH, 500
57704124, BLANKET, EXHAUST ELBOW, 186 58025800, FINAL DRIVE, 18
57705048, CABLE, BATTERY---POSITIVE, 437 58025818, DRIVE GROUP, 18
57705055, CABLE, SWITCH TO STARTER, 437 58038761, LEVEL, 91
57705063, CABLE, BATTERY---NEGATIVE, 437 58044561, HOSE HUMP, REDUCING, 194
57711145, MOUNT, LADDER, 8, 502 58044744, BAND, MOUNTING, 194
57711152, PLATE, LADDER MOUNT, 504 58059650, CLAMP---CABLE, 222
57711160, PLATE, LADDER MOUNT, 504 58060179, CLAMP, CABLE, 325
57711178, PLATE, LADDER MOUNTING, 504 58081647, RIVET, 1/8 DIA X .357POP, 391
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index liii
Serial Number: 7808
FAMILY,DM45 HP

Index

58081662, HOSE ASSY, 467, 493 59356907, CONNECTOR, 3---WAY, MALE, 91,
391
58140328, HOSE ASSY, 467
59374934, O---RING, 48
58143421, HOSE ASSY, 401
59375030, O---RING, 48
58143439, HOSE ASSY, 168, 412
59383463, STUD, ADAPTER, 266
58144585, HOSE ASSY, 413
59476705, SEAL KIT, 126, 284
58145392, RUBBER, 92
59506436, FITTING, HOSE, 570
58148099, HOSE ASSY, 202
59514976, PLUG, MAGNETIC, 266
58150103, CORD, 14/2, 202, 468
59515007, DIPSTICK, 266
58150111, WIRE, ELECTRICAL---14/3, 442
59516096, SLEEVE, SPLINE, 266
58159088, INSULATOR, HEAT SHRINK., 437
59551127, HOUSING, GEARBOX, 266
58170465, HOSE ASSY, 91, 92, 467 59551242, BUSHING, REDUCER, 266
INDEX

58182791, HOSE ASSY, 302, 306 59551259, PLUG, OIL LEVEL, 266
58192915, GASKET, 160 59551267, PLUG, 266
58194762, STARTER, 42MT/24V, 175 59551275, ELBOW, 266
58194937, GEAR, WORM, 160 59572917, ADAPTER, SAE B, 266
58194945, BEARING, BALL, 160 59595629, O---RING, 266
58194960, GASKET, 160 59647669, SENSOR, MAGNETIC, 164
58205261, HOSE ASSY, 467, 493 59677831, BREATHER, 266
58206954, HOSE ASSY, 234 59729566, NOZZLE, COOLANT, 431
58209651, OIL, GEAR, 133, 160 59729707, KIT, SEAL, 408
58214107, J WRENCH---DHD380 6 FLATS, 532 59752063, U---CUP, 418, 420
58226655, END CAP, 160 59854828, TERMINAL, 14---16 AWG MALE, 388,
391, 437
58227661, SEAL, OIL, 160
59854943, CONNECTOR, 2---WAY FEMALE,
58229790, BOLT AND NUT, 568, 572, 576 388, 391, 437
58229915, SEAL, OIL, 131 59860841, ELEMENT---AIR CLEANER, 78
58231887, BOX, BATTERY, 437 59861153, HEAD, 418
58233693, WASHER, CINCH, 184 59861179, HEADCAP, 418
58233719, NUT, LOCK, 170 59895151, CONNECTOR, 3---WAY, FEMALE,
391
58233727, O---RING, 170, 416
59941393, O---RING, 48
58233735, RING, BACKUP, 170, 416
59956466, RELAY, SOLENOID---24VMARINE,
58233784, O’RING, 170, 416 179
58233792, RING, RETAINING, 170 855017P0286, SWITCH PUSHBUTTON, 91, 321
58233818, WIPER, 416 855017P0841---1, CONNECTOR, TAP TYPE, 481
58814419, ELECT. CONN, 4 WAY, MALE, 392 85597904, FITTING, HYD, 466
59321208, CLEVIS, ROD, 418 88001599, PANEL, 474
59322602, WIPER, ROD---HYD.CYL., 170 92473297, CANNISTER, 210
59322677, WIPER, 250 95018065, O---RING, 126
59337212, RING, BACKUP, 48 95018271, O---RING, 148
59346569, U---CUP(POLYPAK, TYPE B), 170 95022372, O---RING, 241
Index liv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

95037784, BUSHING, 93 95219853


95038675, COUPLING, 293 ELBOW, 90 DEG MALE, 274, 290, 468
FITTING, HYD, 234, 401
95048799, NIPPLE, 488
95220844, CLAMP, HOSE, 570
95061297, CPLG HALF1/2, 293
95221065, TEE, MALE RUN, 221
95070603, O---RING, 298
95225116, GASKET RING, 237
95071569, NIPPLE, 293 95231031, FITTING, HYD, 221
95072971, VALVE, 486 95238119, WASHER, LOCK---1---1/2, 108
95085825, NUT, HEX CASTLE---1---1/2---12, 108 95238978, COUPLING, 293
95086518, O---RING, 260 95239216, JOINT, WIRE, 481
95086567, O---RING, 133, 260 95245049, CONDUIT, FLEX---1/2SEALTITE, 468
95086625, O---RING, 133, 259 95245221, CONNECTOR, STRAIGHT---1/2, 391,
95086724, O---RING, 131 453

INDEX
95090601, FITTING, HYD, 369 95249587, PLUG, PIPE, SQ HEAD, 132

95097929, O---RING, 133 95252417, PLUG, PIPE---1 HEX HEAD, 293


95256723, CLAMP---1/2, 391, 456
95101457, PLUG PIPE, 42, 44
95256749, CLAMP---3/4, 391
95110458, FITTING, HYD, 242
95256863, BUSHING, REDUCING---.75X.50, 164,
95147997, REDUCER, SAE O---RING 10---6, 369 391
95158176, SCREW, CAP, HX, 16 95257341, CAP, JIC---6, 246
95159331, PIN, HINGE---5/8DIAX2.25GRP, 412 95263380, FITTING, HYD---NPT/JIC, 228
95188405, FITTING, HYD, 369 95264891, ELBOW, 90DEG---EXT/INT NPT, 242,
95188710, TEE, 37 DEGREE, STRT THRD, 355 244
95200663, BEARING, 266 95264909, ELBOW, 90DEG---EXT/INT NPT, 244
95208682, FITTING, HYD, 234, 422 95264941, TEE, MALE RUN, NPTF, 428

95209086, FITTING, HYD, 202, 466 95264966, FITTING, HYD, 221


95265336, PIN, HINGE, 221
95209094, FITTING, HYD, 92, 221
95266433, O---RING, 290
95209870, O---RING, 486
95271813, PIN, COTTER, 168
95209888, O---RING, HYD, 317
95278909, FITTING, HYD, 92
95209987, LOCKNUT, BRG, 131
95279055, FITTING, HYD, 422, 446
95214037, BEARING, 131
95279089, ELBOW, 523
95219713, CONNECTOR, MALE, 37 DEG., 221,
466, 523 95279105, FITTING, HYD, 428
95219721, CONNECTOR, MALE, 37 DEG., 221, 95279121, FITTING, 290
246, 466 95279139, FITTING, HYD, 234
95219739 95279147, FITTING, HYD, 133
ADAPTER, 486 95279162, ELBOW, 45 DEG. MALE, 93
FITTING, HYD, 401
95279170, ELBOW, 45 DEG MALE, 428
95219747
CONNECTOR, MALE, 37 DEG, 164, 290, 352, 95279212, FITTING, HYD, 422
422, 428 95279352, FITTING, HYD, 428, 459
FITTING, HYD, 401
95279378, FITTING, HYD, 290, 428
95219762, ADAPTER, 290, 309
95279402, ELBOW, 90DEG MALE 37DGFL, 228,
95219770, FITTING, HYD, 289, 290 422
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index lv
Serial Number: 7808
FAMILY,DM45 HP

Index

95279410, FITTING HYD, 309 95302998, TEE, FEMALE, NPTF PIPE, 422
95279451, ELBOW, 90 DEG MALE, 93 95303335, ELBOW, 90 DEG STRT THRD, 202,
290, 345
95279477, FITTING, HYD, 234
95303350, ELBOW, 369, 401
95279493, ELBOW, 90 DEG MALE, 221, 228, 363,
468 95303368, CONNECTOR, STRT THRD, 274, 284,
289, 345, 376, 486
95279501, FITTING, HYD, 223
95303392, CONNECTOR, STRT THRD, 369
95279519, FITTING, HYD, 466
95308573, KEY, SQUARE, 147
95279527, ELBOW, 90 DEG MALE, 246, 412
95310231, CLAMP, HOSE, 168
95279535, ELBOW, 90 DEG MALE, 422, 428, 466,
468 95313961, HOSE, AIR---R32 BULK, 124, 250

95279543, FITTING, HYD, 202 95315222, FITTING, HYD, 99, 244


95315289, CONNECTOR, STRT THRD, 260, 290
95279832, CLAMP HOSE, 99
INDEX

95316956, FITTING, HYD, 309


95279923, TEE, 92
95316972, CONNECTOR, MALE, 37 DEG, 190,
95279998, ELBOW, 90 DEG STREET, 223 466, 523, 570
95280095, TEE, FEMALE, NPTF, 309 95317434, FITTING, HYD, 401
95280186, ELBOW, 90 DEG STRT THRD, 276, 95318457, CONNECTOR, 3/4 90 DEG, 391
289, 428
95323366, PLUG, HEX HEAD, STRT THRD, 369
95280194, ELBOW, 90 DEG STRT THRD, 259,
260, 309 95323465, PLUG, HEX HEAD, STRT THRD,
133, 202, 221, 244, 275, 276, 290, 376
95280541, FITTING, HYD, 274, 275, 289, 369
95324083, FLANGE, 1 NPT, 488
95286555, FITTING HYD, 274
95324273, FITTING, HYD, 290
95286563, ADAPTER, 466
95326930, ELBOW, 92, 168
95286902, FITTING, 466
95326955, PLUG W/O RNG, 289
95286910, ELBOW, 90 DEG MALE, 133, 459 95329215, FLANGE, 2 NPT, 488
95287629, CONNECTOR, MALE, 37 DEG, 466 95329249, TERMINAL, 164, 481
95293353, ADAPTER, 91 95329975
95293387, ELBOW, 90 DEG EXTRA LONG, 468 ELBOW, 90 DEG STRT THRD, 222, 223, 336,
355, 369
95293403, ELBOW, 90 DEG MALE, 221, 242, 422, FITTING, HYD, 300, 306
446, 486
95329983, CONNECTOR, STRAIGHT THRD,
95298170, NIPPLE, PIPE, 241 241, 244, 259, 309
95301834, CLAMP, HOSE, 388, 442 95330023, FITTING, HYD, 202, 244
95301842, CLAMP, HOSE, 469 95330692
95301859, CLAMP, HOSE, 179, 467 ADAPTER, 90DEG---O---RING/JIC, 401
ELBOW, 90 DEG STRT THRD, 244, 274, 275
95301875, CLAMP, HOSE, 84
95333209, CONDUIT, FLEX---1/2, 422, 453
95301883, CLAMP, HOSE, 402
95338372, FITTING, HYD, 402, 477
95302055, FITTING, HYD, 413
95341665, ELBOW, 90 DEG STRT THRD, 260
95302113, FITTING, HYD, 446
95341798, PIPE, 42
95302147, ELBOW, 90 DEG SWIVEL NUT, 369
95343596, PLUG, HEX HEAD, O’RING, 276,
95302170, FITTING, HYD, 466 289, 309
95302238, ELBOW, 317, 422 95344719, OUTLET BODY, 391
95302733, FITTING, 246 95344727, OUTLET BODY, 390
Index lvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Serial Number: 7808
FAMILY,DM45 HP

Index

95344818, COVER, 1/2, 390, 391 95372173, FITTING, HYD, 222


95344826, COVER, 3/4, 390 95376133, ADAPTER, 90DEG---O---RING/JIC,
290
95344867, GASKET, COVER---1/2, 390, 391
95376141, ELBOW, 90DEG STRT THRD, 309,
95344875, GASKET, COVER---3/4, 390 325
95352738, NIPPLE, NPTF DRYSEAL, 221 95377743, OUTLET, BODY, 390
95356192, ADAPTER, 317 95378873, CLAMP, HOSE, 383, 467
95356853, ELBOW, 90 DEG STRT THRD, 168 95378907, CROSS, FEMALE PIPE, 246
95356903, CONNECTOR, STRT THRD, 168, 275, 95381190, BEARING, 523
276, 336, 355, 363, 376, 412
95381380, FITTING, HYD, 401
95356960, CONNECTOR, STRT THRD, 244, 290,
369, 376 95387346, ADAPTER, 234
95356978, ADAPTER, STR, JIC/O---RING, 202 95392312, FITTING, HYD, 241
95402830, CONNECTOR, STRT THRD, 276, 290

INDEX
95356986, FITTING, HYD, 289
95357570, CONNECTOR, STRT THRD, 206 95408167, PLUG, PIPE, 466

95357604, ELBOW, 90 DEG STRT THRD, 290 95412623, SCREW, 437

95359329, TERMINAL, RING, 179, 440 95414033, OUTLET BODY, 390


95414058, COVER, 1.5, 390
95361028, PLUG---W/O---RNG, 289
95414066, GASKET, COVER---1---1/2, 391
95361390, CONNECTOR, 1/2 90 DEG, 391, 422,
468 95415667, FITTING, HYD, 336
95361853, CONNECTOR, 1.5 X 45 DEG, 392 95419073, TEE, NPT/JIC, 300, 446
95364469, FITTING, HYD, 401, 477 95419594, CONNECTOR, STRT THRD, 250, 274,
376, 413, 446
95364956, FITTING, HYD, 401
95431292, ELBOW, 90 DEG STRT THRD, 290
95364972, FITTING, HYD, 363
95434551, BEARING, ROLLER, 131
95365078
CONNECTOR, STRT THRD, 168, 284, 413 95434569, BEARING, ROLLER, 131
FITTING, HYD, 300, 306 95434874, BEARING, BALL, 131
95365086 95437349, PLUG, PIPE---2 HEX HEAD, 293, 488
CONNECTOR, STRT THRD, 369, 376, 493
95445664, CLAMP, HOSE, 467
FITTING, HYD, 338
95446563, COUPLING, 293
95365094, ELBOW, 90DEG, STRT THRD, 250,
355, 493 95457586, CLAMP, HOSE, 469
95365177, FITTING, HYD, 234 95474615, PIN, HINGE---3/4X2---7/8 GRIP, 416
95368536, CONNECTOR, 1/2 45 DEG, 391 95479861, FITTING---STR EXT NPT, 309
95368890, ELBOW, 90 DEG, STRT THRD, 369 95480109, FITTING, HYD---90DEGO---RING,
259
95371092, CLAMP, HOSE, 190
95482451, CONNECTOR, 1 45 DEG, 92, 391
95371209, ADAPTER, 90DEG---O---RING/JIC,
290 95494373, U---BOLT, 250
95371217, CONNECTOR, STRT THRD, 309 95529079, FITTING, TUBE, 401
95371225, ADAPTER, STR---20---24S, 242 95538252, FITTING, HYD, 244

95371241, ADAPTER, STR.---JIC/O---RING, 290 95568960, GASKET, 214

95371258, FITTING, HYD, 274, 278, 284, 290, 95644225, ELBOW---90DEG, EXT/INT NPT, 99
338, 413, 493 95647798, FITTING, HYD, 202
95371704, FITTING, HYD, 92 95650149, REDUCER, EXPANDER, 133
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808. Index lvii
Serial Number: 7808
FAMILY,DM45 HP

Index

95650156, ADAPTER, 352, 355 95735346, FITTING, HYD, 278, 290


95652178, FITTING, HYD, 92 95746194, PLUG, ORING---SAE 32, 202, 402
95654448, ELBOW, 90DEG MALE, NPTF, 222 95748562, FITTING, HYD, 241, 428
95655064, ADAPTER, FEMALE, STRT THRD, 95748927, TEE, MALE RUN, 37DEG, 92
221 95754867, FITTING, HYD, 493
95655072, FITTING, HYD, 244, 300 95758595, BEARING, 159
95663803, FITTING, TUBE, 202, 289, 401 95775623, FITTING, HYD, 241, 244
95666996, PLUG, HEX HEAD, STRT THRD, 95829362, FITTING, HYD, 274, 275
134, 278, 284
95843371, TERMINAL, 486
95670535, ADAPTER, FEMALE, STRT THRD,
221 95862371, FITTING, HYD, 355, 493
95676417, FITTING HYD---90, 369 95985925, TERMINAL, FEMALE, 392
95678041, FITTING, HYD, 234 97117881, HOSE ASSEMBLY, 300
INDEX

95679593, FITTING, HYD, 317


95702619, ADAPTER, 244 F
95708293, FITTING, O---RING ADAPTER, 369
F04X000J--- ---/J--- ---, FC310---04 HOSE INDICA-
95708301, ADAPTER, 369 TOR, 469
95711156, BEARING, SPHERICAL, ROLLER,
131
95731014, FITTING, HYD, 241 N
95735049, OUTLET BODY, 391 NEWPART, NEW PART NO. REQUIRED, 416

Index lviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7808.
Atlas Copco Drilling Solutions, Inc. A Company Within the Atlas Copco Group
P.O.Box 462288, 2100 North First Street
Garland, Texas 75046-2288
www.atlascopco.com/drillingsolutions

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