BOILER (A)

-:Boiler Efficiency
By Fuel Gas
Fuel gas consumed = 2900 Nm/ hr
kg/hr 2189.13 = 16.97 × 1.29 ×2900 =
29
Heating value of fuel gas= 12311.81 kcal/kg
Feed water flow = 36T/hr
Steam production= 35 T/hr
down rate = 0.03 × 33.5 = 1.08T/hr
Steam pressure = 43kg/cm
Steam drum pressure = 45kg/cm
Steam temperature = 410 C
Feed water temperature = 125C
Steam enthalpy from table = 771.68 kcal/ kg
Feed water enthalpy = 125.4 kcal/ kg
Blow down enthalpy = 266.6 kcal/ kg

Boiler efficiency = Steam flow (Steam enthalpy - feed water enthalpy) + Blow down enthalpy
Fuel Flow × (Heating value of fuel)

% η% = 35 × 1000 ( 771.68 - 125.4 ) + ( 266.6-125.4) × 1080 × 100 = 84

2189.13x12311.81
-:Evaporation Ratio

E.R= (quantity of steam generation)/( quantity of fuel consumption)

E.R= (35/2.18913) =15.988Tonne of steam/1 Tonne of fuel gas

 BOILER (B)

- : Boiler Efficiency
ِِِ
By GAS

Fuel gas consumed = 2950 Nm3/ hr

2226.87kg/hr = 16.97/29 × 1.29 ×2950 =
Heating value of fuel gas= 12311.81 kcal/kg
Feed water flow = 34.5T/hr
Steam production= 33.5T/hr
Blow down rate = 0.03× 34.5 = 1.035 T/hr
Steam pressure = 44 kg/cm2
Steam drum pressure = 46 kg/cm
Steam temperature = 410 Cº
Feed water temperature = 125Cº
Steam enthalpy from table = 771.25 kcal/ kg
Feed water enthalpy = 125.4kcal/ kg
Blow down enthalpy = 268.2 kcal/ kg

Boiler efficiency = Steam flow (Steam enthalpy - feed water enthalpy) + Blow down enthalpy
Fuel Flow × (Heating value of fuel)

η% = 33.5 × 1000 ( 771.25-125.4) + ( 268.2-125.4) × 1035 × 100 = 79.45%

12311.81*2226.87

-:Evaporation Ratio

E.R= (quantity of steam generation)/( quantity of fuel consumption)

E.R=(33.5/[2.226])=15Tonne of steam/1 Tonne of fuel gas

 - : BOILER (B) -2

By Fuel OIL

Fuel gas consumed = 1350Nm/ hr

kg/hr 1019 = 16.97 × 1.29 ×1350 =
Fuel OIL consumed = 2100 kg / hr
Heating value of fuel gas= 12311.81 kcal/kg
Heating value of fuel OIL=9600Kcal/ kg
Feed water flow = 35 T/hr
Steam production= 34T/hr
Blow down rate = 0.03× 35 =1.05 T/hr
Steam pressure = 43 kg/cm
Steam drum pressure= 46 kg/cm2
Steam temperature = 350 Cº
Feed water temperature =125Cº
Steam enthalpy from table = 736.16 kcal/ kg
Feed water enthalpy = 125.4 kcal/ kg
Blow down enthalpy = 268.2kcal/ kg

Boiler efficiency = Steam flow (Steam enthalpy - feed water enthalpy) + Blow down enthalpy
Fuel Flow × (Heating value of fuel)

% η% =34 × 1000 ( 736.16-125.4 ) +( 268.2-125.4) × 1050 × 100 = 64

1019*9600+12311.8*2100
-:Evaporation Ratio

E.R= (quantity of steam generation)/( quantity of fuel consumption)

E.R=(34/2.1)=16.2Tonne of steam/1 Tonne of fuel gas

 - : BOILER (C)

By fuel GAS
Fuel gas consumed =2600Nm3/hr
kg/hr 1962.67 = 16.97 × 1.29 ×1050 =
29
Heating value of fuel gas= 12311.81 kcal/kg
Feed water flow = 34T/hr
Steam production = 33T/hr
Blow down rate = 0.03 × 34=1.02T/hr
Steam pressure = 43kg/cm
Steam drum pressure= 45kg/cm2
Steam temperature = 400Cº
Feed water temperature =126Cº
Steam enthalpy from table = 765.94 kcal/ kg
Feed water enthalpy = 126.4 kcal/ kg
Blow down enthalpy = 266.6 kcal/ kg

Boiler efficiency = Steam flow (Steam enthalpy - feed water enthalpy) + Blow down enthalpy
Fuel Flow × (Heating value of fuel)

% η% =33 × 1000 ( 765.94-126.4 ) +( 266.6-126.4) × 1020 × 100 = 87.93

12311.81*1962.67
-:Evaporation Ratio

E.R= (quantity of steam generation)/( quantity of fuel consumption)

E.R= (33/1.96) =16.836Tonne of steam/1 Tonne of fuel gas