29-09-2019

Discharge Dampner Design Calculations

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: Job Tag PSAFE DiSCHARGE DAMPNER : Description

: Job Name DiSCHARGE DAMPNER : Drawing No PDD-0001
: Vessel Tag 0001
07-01-00.006 2019.Bentley AutoPIPE Vessel (Microprotol) procal V41.001.Inc ،prodia2 V41.00.00.006 Bentley Systems
 29-09-2019
Discharge Dampner Design Calculations
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Table of Contents
.Update this field to get the table of contents

07-01-00.006 2019.Bentley AutoPIPE Vessel (Microprotol) procal V41.002.Inc ،prodia2 V41.00.00.006 Bentley Systems
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Discharge Dampner Design Calculations
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Codes, Guidelines and Standards Implemented.

Pressure vessel design code:
ASME VIII DIV.2 2017
Local load design method:
WRC 107/297 (2002-10)
PD 5500:2000 G2 - (08-2002)
Standard of flange ratings:
ASME B16.5-2013
Standard for pipes:
ASME B36.10M-2015/B36.19M-2015
Material standard(s) and update(s):
ASME II 2018 SA516GR70 Plate
Units:
SI
g = 9.80665 m/s2 [ Weight (N) = Mass (kg) × g ]

Bentley AutoPIPE Vessel (Microprotol) procal V41.00.00.006 2019-01-07 3 prodia2 V41.00.00.006 Bentley Systems, Inc.
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Design Conditions.
Compartment 1
Internal pressure :
Required MAWP :
Design Temperature :
Height of liquid :
Operating fluid spec. gravity :
Corrosion :
External pressure :
External temperature :
Test Pressure :
Test fluid spec. gravity :
Insulation Thickness :
Weight/density of insulation :
Radiography :
Weld Type :
/ /
51.7 MPa / /
51.7 MPa / /
37.8 °C / /
0 mm / /
1 / /
1.588 mm / /
/ /
/ /
/ /
1 / /
0 mm / /
35 kg/m3 / /
Full / /
Type 1 / /

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Allowable stresses and safety factors

ASME II part D
S Allowable tensile stress.
Sa allowable tensile stress under normal conditions.
ST Minimum value of tensile strength.
SY 0.2 Minimum value of yield strength 0.2 %.
SY 1.0 Minimum value of yield strength 1 %.
SRavg Average stress to cause rupture in 100,000 hours at design temperature.
Above room temperature, the value used is the lower of the room and at temperature values.

Compartment 1 Allowable tensile stress S

Exceptional and test
Materials Normal Conditions Creep
conditions
Carbon steel MIN ( SY 0.2 / 1.5 ; ST / 2.4 ) 0.95 × SY 0.2 SRavg / 1.5
Austenitic stainless
MIN ( SY 1.0 / 1.5 ; ST / 2.4 ) 0.95 × SY 1.0 SRavg / 1.5
steel
Excluding Copper ? 0.95 × SY 0.2 SRavg / 1.5
bolting
Aluminium ? 0.95 × SY 0.2 SRavg / 1.5
Nickel ? 0.95 × SY 0.2 SRavg / 1.5
Titanium ? 0.95 × SY 0.2 SRavg / 1.5
Carbon steel MIN ( SY 0.2 / 4 ; ST / 5 ) SY 0.2 / 2 SRavg / 1.5
Bolting Austenitic stainless
MIN ( SY 1.0 / 4 ; ST / 5 ) ST / 3 SRavg / 1.5
steel
Cast materials 0.8 × S
Welded pipe 0.85 × S

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Hydrostatic Pressure

Test
Operating
Horizontal Vertical
Type of
components hydrostatic Hydrostatic Specific hydrostatic Hydrostatic hydrostatic Hydrostatic
Specific liquid level liquid level liquid level
height pressure Gravity height pressure height pressure
Gravity
(mm) (mm) (MPa) (mm) (mm) (MPa) (mm) (mm) (MPa)
Shell(s)
01 30.10 1 0.00 0.00 0.0000 1 0.00 0.00 0.0000 612.78 1,139.55 0.0000
02 30.11 1 0.00 0.00 0.0000 1 0.00 0.00 0.0000 526.78 526.78 0.0000

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Element(s) of geometry under internal pressure

Hemispherical head (30.10) under internal pressure.
ASME VIII DIV.2 2017
tn = nominal thickness E = Weld joint efficiency
t
S= Allowable stress T = Temperature
t = minimum required thickness σθm = circular stress
P = internal pressure Pa = Max. allowable pressure
D = Internal Diameter Ph = Hydrostatic pressure
Do = External Diameter Ca = corrosion + tolerance
D Lt = tapering = 0 mm Tol% = tolerance for pipes
Lt tmin = (t+Ca)/Tol% shall be ≤ tn ts = (tn×Tol%)-Ca shall be ≥ t
4.3.5.1 t = D/2 (exp[0.5P/SE]-1) σθm = P/(2E.ln[Do/D)]) Pa = S (2E.ln[Do/D])
SA516GR70 Plate Schedule : / NPS : /
tn = 86.000 mm Tol% = / PWHT : Yes Radiography : Full
Seamless Cor. = 1.588 mm Tol. = 0 mm
P (MPa) Ph (MPa) T (°C) S (MPa) D (mm) Do (mm)
Operation N 51.7 0 37.8 175 1,056.725 1,225.550
E ts (mm) σθm (MPa) Pa (MPa) t (mm) tmin (mm)
Operation N 1 84.412 174.41 51.88 84.106 85.693
MAWP (37.8 °C, Corroded) = 51.88 MPa MAWP (20 °C, new) = 52.93 MPa

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Discharge Dampner Design Calculations
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Hemispherical head (30.11) under internal pressure.

ASME VIII DIV.2 2017
tn = nominal thickness E = Weld joint efficiency
t
S= Allowable stress T = Temperature
t = minimum required thickness σθm = circular stress
P = internal pressure Pa = Max. allowable pressure
D = Internal Diameter Ph = Hydrostatic pressure
Do = External Diameter Ca = corrosion + tolerance
D Lt = tapering = 0 mm Tol% = tolerance for pipes
Lt tmin = (t+Ca)/Tol% shall be ≤ tn ts = (tn×Tol%)-Ca shall be ≥ t
4.3.5.1 t = D/2 (exp[0.5P/SE]-1) σθm = P/(2E.ln[Do/D)]) Pa = S (2E.ln[Do/D])
SA516GR70 Plate Schedule : / NPS : /
tn = 86.000 mm Tol% = / PWHT : Yes Radiography : Full
Seamless Cor. = 1.588 mm Tol. = 0 mm
P (MPa) Ph (MPa) T (°C) S (MPa) D (mm) Do (mm)
Operation N 51.7 0 37.8 175 1,056.725 1,225.550
E ts (mm) σθm (MPa) Pa (MPa) t (mm) tmin (mm)
Operation N 1 84.412 174.41 51.88 84.106 85.693
MAWP (37.8 °C, Corroded) = 51.88 MPa MAWP (20 °C, new) = 52.93 MPa

Bentley AutoPIPE Vessel (Microprotol) procal V41.00.00.006 2019-01-07 8 prodia2 V41.00.00.006 Bentley Systems, Inc.
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Maximum Allowable Working Pressure

Maximum Allowable Pressure(Geometry).
Max. allowable pressure Max. All. Ext. Pressure Hydrostatic pressure
Type / Mark Diameter Thickness
Operating Test Operating Test Operating Test
(mm) (mm) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)
01[03] 30.10 1,225.6 86.0 51.8753 / / / 0.0000 / /
02[03] 30.11 1,225.6 86.0 51.8753 / / / 0.0000 / /

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Maximum Allowable Pressure (compartment).

maximum pressure Max. External Pressure

Compartment
Operating Test (shell)
Compartment 1 51.700 MPa / /
/ / / /
/ / / /
Without any additional pressure due to hydrostatic height.

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Minimum Design Metal Temperature

ASME VIII DIV.2 2017
3.11
Curve Fig. 3.7, 3.7M, 3.8, 3.8M ( A , B ,C , D ).
tg governing thickness 3.11.2.3.b.
MDMTs (Fig. 3.7, 3.7M, 3.8, 3.8M / Impact Test Temperature ) unadjusted MDMT
RtS (3.11.2.5.a.4, Fig. 3.12, 3.12M, 3.13, 3.13M)
TR (Fig. 3.12, 3.12M, 3.13, 3.13M) temperature reduction
MDMTa adjusted MDMT

MDMT for each component.

tg MDMTs TR MDMTa
Material Curve RtS
(mm) (°C) (°C) (°C)
01 [03] 30.10 SA516GR70 D 86 -16.9 / n/a 0.997 0.2 -17.1
02 [03] 30.11 SA516GR70 D 86 -16.9 / n/a 0.997 0.2 -17.1

Rated MDMT of the vessel -17.1 °C ≤ Design MDMT 0 °C

The values in red in the last column indicate that an impact test is required for the corresponding element.

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Circular stresses.
Type Diameter
Length Thickness Operating Horizontal test Vertical test
Tag outside
(mm) (mm) (mm) (MPa) (MPa) (MPa)
01[03] 30.10 1,225.6 612.8 86.000 174.41 / /
02[03] 30.11 1,225.6 612.8 86.000 174.41 / /

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Summary
[03] Hemispherical head

Summary of Geometry.

Type Diameter Cumulative Specifi

Length Thickness Angle Mass Flanges
Tag outside height c Material
ratings Gravity
(mm) (mm) (mm) (mm) (°) (kg)
01[03] 30.10 1,225.6 612.8 0.0 86.000 0 1,379.7 7.85 SA516GR70 (N)
02[03] 30.11 1,225.6 612.8 0.0 86.000 0 1,379.7 7.85 SA516GR70 (N)
Angle : half angle at apex for a concentric cone ; maximum angle between cone and cylinder for an eccentric cone.
Material: (N) = normalized
NB: Italic line indicates an element for which the calculation under pressure has not been done.

Summary of Weights, Capacities and Painting Areas.

Lifted Mass (kg)
Heads 2,759
Total mass 2,759 kg
N.B. : New weight

Erected Mass (kg)

Heads 2,759
Total mass 2,759 kg
N.B. : New weight

Operating Mass (kg)

Heads 2,759
Total mass 2,759 kg
N.B. : New weight

Shutdown Mass (kg)

Heads 2,759
Total mass 2,759 kg
N.B. : New weight

Compartment 1 / /
Capacity (m3) 0.612 / /
Area (m2) Vessel = 4.7 Support = 0

Bentley AutoPIPE Vessel (Microprotol) procal V41.00.00.006 2019-01-07 13 prodia2 V41.00.00.006 Bentley Systems, Inc.
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Discharge Dampner Design Calculations
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List of customisable files.

Materials C:\Users\Public\Documents\AutoPIPE Vessel_41.00.00.006\Config\Material.emdm (?)
C:\Users\Public\Documents\AutoPIPE Vessel_41.00.00.006\Config\dimsha.xlsx (Mon Jan
7 12:29:08 2019)
Shapes
C:\Users\Public\Documents\AutoPIPE Vessel_41.00.00.006\Config\dimsha.emsd (Mon Jan
7 12:29:08 2019)
Brackets /
Saddles /
Anchoring /
Gussets /
Legs /
Reinforcing pads /
Projection of nozzles /
Tubes /
Pipe fittings /
Trade thickness /
Flanges /
Gaps for exchanger /
Bolts /

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Summary of Errors and Warnings.

No. Explanation ( the number is used for technical support)
Error (s) :
649 MDMT: impact test requested.
Warning (s) :
/
Total: 1 error(s) and 0 warning(s).

Bentley AutoPIPE Vessel (Microprotol) procal V41.00.00.006 2019-01-07 15 prodia2 V41.00.00.006 Bentley Systems, Inc.